Monocrystalline Solar Module

LGXXXS1C(W, K)-G3
Revisions Table

Date Version Amendments Tech note

2012.08.01 1.0 (1st edition) Establish

nd
2012.11.16 2.0 (2 edition) Legality check

1
Safety
The instructions related to safety and use indicated in ⑥ Do not scratch the coating surface of the frame.
the this installation manual are intended for the Scratches may decrease the total solar output due to
prevention of unexpected danger, damage, or failure. corrosion of the frame.
⑦ Do not artificially concentrate sunlight on the solar
module surface. Failure to comply may result in product
damage or failure.
Non-compliance with the instructions may cause ⑧ Do not apply a shock to the junction box of the module
product damage, product failure, and/or serious bodily or pull the cable. Do not remove the labels attached to
injury or death. the module. Failure to comply may result in damage of
the product.
⑨ If the installing modules on curved surface, (e. g. arch
type), as shown in the below picture, do not forcefully
① Do not contact electrically active parts of the panel, modify the module in the installation when connecting it
such as terminals, without appropriate safety gear. with the structure. Only install the module in the place
Contact may result in lethal spark or electric shock. where the structure for the panels has been properly
② Do not use or install if the module is broken or torn. set up. An improper structure may cause deformation
Failure to comply may result in electric shock. of the panels. Panels may also be damaged by
unapproved installation methods such as the use of a
crane.

① Perform all work in dry conditions and use only dry

tools. Do not handle wet panels without appropriate
protection equipment. Failure to comply may result in
accident or death.
② Damaged modules must be treated with safety
protection equipment. Failure to comply may result in
serious bodily injury or death.
③ Do not approach the damaged or broken module
unless you are an authorized or qualified expert. Failure
to comply may result in serious bodily injury or death.

① Use proper equipment, connectors, wires and

buttresses for the installation of the module. Failure to
comply may result in product damage, product failure or
bodily injury.
② Installation during rain, heavy wind or snowy day may Failure to follow any and all of the instructions
result in bodily injury or death. contained in this installation manual lead to serious
③ Holes in the frame or glass of the module may personal injury, death, property damage, or failure of
decrease the strength of the frame or break the glass. the Solar Module to perform to specifications.
④ Do not touch the glass surface or frame of the solar
module after installation of the module. It may result in
injury or death.
⑤ Heavy objects must be kept off of the solar module.
Do not stand on or step on the module. Do not drop
the module. Failure to comply may result in product
damage, product failure or bodily injury.

2
Before & After Installation
Before Installation
• Dirt build-up on the surface of the panel may cause
Please carefully read this manual before installation.
active solar cells to be shaded and electrical
• Contact with electrically active parts of the panels,
performance to be impaired.
such as terminals, may result in burns, sparks and lethal
• Always keep the back surface of the panel free from
shock whether the panel is connected or disconnected.
any foreign objects or structural elements which could
• Panels produce voltage even when not connected to
come into contact with the panel.
an electrical circuit or load.
• Solar module installation and maintenance must be
performed by qualified and authorized installer.
After Installation
• All installation instructions should be read and • Plug in the connector tightly and ensure that the wiring
properly works.
understood before performing any installation.
• Conduct periodic inspection of the panels for damage
• Do not twist, pull, or scratch the cable attached to the
to front glass, back sheet, frame, junction box, or
solar module.
external electrical connections.
• Do not touch the solar module with bare hands. Failure
• Check electrical connections for loose connections and
to comply may result in a serious burn or injury.
corrosion.
• Do not drop the solar module or place weight on a
• Removal of dirt from the front glass can increase
solar module.
output.
• Do not disassemble the solar module.
• Water, ethanol or a conventional glass cleanser with a
• After installation or repair, check that the solar module
micro-fiber cloth can be used for regular washing or
are operating properly.
rinsing of the front glass to remove dust, dirt or other
• In the event a solar module or parts are being replaced
deposits.
the newly replaced module and parts must have the
• Aggressive and abrasive cleansers or chemicals such
same model name and parts as the original solar
as alkali chemicals including ammonia based solution
module.
should not be used to clean the module.
• Secure all necessary permits and licenses prior to
• Always wear rubber gloves for electrical insulation
installing the solar modules.
while maintaining, washing or cleaning panels.
• Only qualified and authorized individuals are permitted
• Deposits of foreign material on the frame surface can
to treat electrical parts, when there is a breakage, failure
be cleaned by using a wet sponge or cloth and dried in
or damage of the product.
air or by using a clean chamois.
• Do not use or install broken modules; Failure to
• Perform the wiring work by connecting the connector
comply may result in fire, electric shock, and injury.
and wires to the stand away from the roof or ground.
• Do not install the module horizontally. Failure to
comply may result in excess dirt or white efflorescence
(glass disease).
• Panels are not intended for use indoors or on moving
vehicles of any kind.
• Reflection from external environments such as snow,
water or other surfaces may increase the power
generated by the panel.
• Industry standard rated specifications are made at
conditions of 1000W/m2 irradiance and 25°C (77ºF)
solar cell temperature. Colder temperatures may
substantially increase voltage and power.
• Keep the solar module and system away from children
at all times.
• Keep the module packed in the carton until the time of
installation.
• Keep flammable gasses away from the installation site.
• Do not work alone. Work as part of a team of two or
more people.
• Safety harness use is strongly recommended for
installation.
• Partial shadowing may substantially reduce panel and
system output.
• Care must be taken to avoid low tilt angles which may
cause dirt to buildup on the glass against the frame
edge.

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Electrical Installation
Danger • The maximum number of series connected
• Avoid all electrical hazards when installing, wiring, modules can be determined by max system voltage,
operating and maintaining all panels. the 125% safety factor not explained in
• Do not connect panels that have different electrical specifications, and the module Voc which can be
properties or physical configurations in the same checked in “Product Specifications” in this
system. document.
• Match the polarities of cables and terminals when  Do not exceed 80% of maximum system voltage.
making the connections; failure to do so may result in • Maximum Module configuration (recommend): refer
damage to the panel. to the „Product Specification‟ in this manual.
• The rating of the over-current device shall not exceed
the maximum series fuse rating marked on the name
plate.
• The panel contains factory installed bypass diodes
located inside the junction box.
• When installing the system, it is recommended to
install a lightning rod to protect the system.
• The junction box should not be opened. Opening the
junction box will void the warranty.
Parallel Connection
• Panels with a suspected electrical problem should be
• The solar modules may be combined in parallel to
returned to LG Electronics for inspection and possible
produce the desired current output.
repair or replacement per the limited warranty provided
• When modules are combined in parallel, the total
by LG Electronics
current is equal to the sum of currents from each
module.
Electrical Connections
• The voltage of each module connected in parallel
• Shock hazard may occur near the solar modules
should be the same.
electrical connections.
• When connecting plural strings of modules in parallel
• Modules may be connected in series and/or parallel to
every series string or solar module must be fused prior
achieve the desired electrical output as long as it is
to combining with other strings.
within the guidelines on the product specification sheet.
• Abide with all applicable federal, state, and local codes
• Please use only the same type of modules in a
for additional fusing requirements and limitations on the
combined source circuit.
maximum number of solar modules in parallel.
• Do not disconnect the module when it is operating.
• Maximum parallel strings without proper measures, e.
Shock hazard may occur near the solar modules
g. fuse 15 A and/or blocking diode: 1 string.
connection means.
• Parallel configuration is not limited if proper measures
are taken to block the reverse current flow, e.g. fuses for
Diodes the protection of the module and cables from over-
• All LG modules are equipped with factory installed
current and/or blocking diodes for prevention of
bypass diodes. The factory-installed diodes provide
unbalanced string voltage.
proper circuit protection for the systems within the
• A multiplying factor is required for increased output of
specified system voltage.
the PV modules. Under normal conditions, a PV module
is likely to experience conditions that produce more
current and/or voltage than reported at standard test
conditions. Accordingly, the values of Isc and Voc
marked on this PV module should be multiplied by a
factor of 125% when determining component voltage
ratings, conductor ampacities, fuse sizes, and size of
controls to the PV output.
• Follow all national, state and local codes and
Diode specification and configuration standards applicable to overcurrent protection.

Series Connection
• The solar modules may be wired in series to produce
the desired voltage output.
• The current of each module connected in series should
be the same.

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Electrical Installation
General Wiring
• LG Electronics recommends that all wiring be double
insulated with a minimum rating of 90°C (194°F).
• All wiring should use a flexible copper (Cu) conductor.
• The minimum size should be determined by the
applicable codes.
• LG Electronics recommends a size no smaller than
4mm2.

Earth Grounding
• The solar modules from LG Electronics meet the
conditions of safety class II. Therefore grounding is not
mandatory. However grounding is recommended. Also,
equipotential bonding must be realized. All work must
be conducted in conformance with all Federal, State,
and local codes and standards.
• Grounding works should be performed by an
authorized installer for the safety and maintenance of
the system in accordance with all national, state and
local electrical codes and regulations and standards.
• Specific information on the solar module dimensions
and location of grounding holes is provided in “Product
Specifications”.
• One M4 stainless steel bolt, one nut, one spring
washer, two flat washers, one cup washer, one star
washer and 12 AWG Cu wires are recommended per
mounting hole.
• Where common grounding hardware (nut, bolts,
washers) is used to attach a listed grounding device,
the attachment must be made in conformance with the
grounding device manufacturer‟s instructions.
• There is an earth hole on the edge of the module
frame. Using this hole, an earth conductor and the
solar module frame may be recommended to be
connected and earthed as the below drawing.
• All screws and nuts shall be tightened to a torque of
4~5 Nm.
• A module with exposed conductive parts is considered
to be in compliance with UL 1703 only when is
electrically grounded in accordance with the instructions
presented below and the requirements of the National
Electrical Code.

The installation instructions shall include:

1. Details for wiring shall comply the NEC Article 690.
2. Details for the grounding method of the frame of
arrays shall comply with the NEC Article 250.
3. CNL model instruction manuals shall also include a
statement that installation shall be in accordance
with CSA C22.1, Safety Standard for Electrical
Installations, Canadian Electrical Code, Part 1.

5
Mechanical Installation
Module Mounting
• The LG Electronics‟ (LGE) Limited Warranty for solar • The module is considered to be in compliance with
modules is contingent upon modules being mounted in UL1703 only when the module in mounted in the
accordance with the requirements described in this manner specified by the mounting instructions below.
section. • The solar module may be mounted by using the
• The solar modules are in Application Class A and have following methods: (*Torque:8~12Nm )
the Safety Class II. Therefore, they can be operated in
systems with 120 V DC and higher. General access is
not restricted. Mounting by using frame bolts holes
• Any module without a frame (laminate) shall not be • Secure the solar module to the structure by using the
considered to comply with the requirements of UL 1703 factory mounting holes.
unless the module with hardware that has been tested • Four M6 stainless steel bolts, four nuts, four spring
and evaluated with the module under this standard or by washers, and eight flat washers are recommended per
a field inspection certifying that the installed module solar module.
complies with the requirements of UL 1703. • The module may be fastened to a support by using
both the outer and inner bolt holes of the frame.
Site Consideration • Each module should be securely fastened at a
LGE solar modules should be mounted in a location that minimum 4 points on two opposite sides.
meets the following requirements. • Specific information on the solar module dimensions
Operating Temperature and location of mounting holes is provided in „Product
• Maximum Operating Temperature: +90°C (194°F) Specifications‟.
• Minimum Operating Temperature: -40°C (-40°F)
Design Strength
• LGE solar modules are certified to basic loads
Module frame
50lb/ft2 (about 2400 Pa).
Excluded Operating Environments Bolt
• The solar modules from LG Electronics can not be
Flat washer
operated in a location where they could come in direct
or indirect contact with salt water or ammonia. Flat washer
Spring washer
Mounting Methods
General Information Nut
• Select the appropriate orientation to maximize sunlight
Support
exposure.
• Module should not be mounted or stored in a way that
the front/top glass faces downward in order to prevent • Tighten the bolt securely by using the combination
water from entering the junction box, which could cause shown above. Place the spring washer between the Flat
a safety hazard. washer and Nut.
• Clearance between the solar module frames and
structures such as roofs or ground is required to prevent Mounting by using clamps
wiring damage and to allow air to circulate behind the • The module may be fastened to a support by using
solar module. The recommended standoff height is a clamps on both the long edge and the short edge of the
minimum of 100mm. modules.
• When installed on a roof, the solar module must be • Specific information on the solar module dimensions
mounted over a fire-resistant roof covering rated for the and location of clamping is provided in „Product
application. The fire resistance of the solar module is Specifications‟.
class C after ANSI/UL790.
• The solar module is only IEC listed for use when its
factory frame is fully intact.
• Removal or alteration must be done by an authorized
and qualified individual.
• Creating additional mounting holes may damage the
solar module and reduce the strength of the frame.
• We recommend a 6mm gap between module frames
to avoid tension from thermal expansion.
• The fire rating of this module is valid only when
mounted in the manner specified in the mechanical
mounting instructions.

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Mechanical Installation
LGXXXS1C(W,K)-G3
Mounting Type

Use four mounting holes on two opposite sides.

Clamping Type
(Long Side)

Clamping Range
(230mm)

270mm 270mm

Use four clamps on the long frame.

This method is not tested by IEC / UL.

Center ± 100mm
Clamping Type
(Short Side)

Clamping Range: Clamping Range:

From module Edge From module Edge
to 270mm to 120mm

Center ± 100mm

Use four clamps on the short frame.

Use four clamps on the short frame and This installation is allowed in the following cases:
two clamps at the center of long frame. 1. Slope roof: If module is installed parallel to the rooftop.
2. Flat roof: If installed with an additional stand such as
wind shield or deflector.

7
Product Specifications

- Electrical and Mechanical Properties

(Rated electrical characteristics are within 10 percent)
Standard Test Condition(STC) : Irradiation 1,000W/m2, Cell temp. 25℃, 1.5AM
Certifi
Electrical Properties Mechanical Properties Other
cates

Max. No. of modules in series

Safety Class II, CE, ISO9001
IEC61215 Ed.2, IEC 61730,

From 1000 to 200 W/m2

Max. System voltage

Efficiency Reduction
Coefficient of Pmax

Max. Series fuse

Power Tolerance
Module Series

Vmpp at STC
Pmax at STC

Temperature
Model Name

Impp at STC
Voc at STC

Connector
Isc at STC

Weight
Length

Height
NOCT

Width
0
W % V A V A C %/K % V mm mm mm kg A

LG240S1C-G3 Yes 240 3% 37.96 8.42 30.37 7.91 46.0+2 -0.420 <4.5 600 12 MC4 1640 1000 35 16.8 15

LG245S1C-G3 Yes 245 3% 38.11 8.52 30.57 8.02 46.0+2 -0.420 <4.5 600 12 MC4 1640 1000 35 16.8 15

LG250S1C-G3 Yes 250 3% 38.26 8.62 30.77 8.13 46.0+2 -0.420 <4.5 600 12 MC4 1640 1000 35 16.8 15

LG255S1C-G3 Yes 255 3% 38.41 8.72 30.97 8.24 46.0+2 -0.420 <4.5 600 12 MC4 1640 1000 35 16.8 15
LGXXXS1X-G3

LG260S1C-G3 Yes 260 3% 38.56 8.82 31.17 8.35 46.0+2 -0.420 <4.5 600 12 MC4 1640 1000 35 16.8 15

LG265S1C-G3 Yes 265 3% 38.71 8.92 31.37 8.46 46.0+2 -0.420 <4.5 600 12 MC4 1640 1000 35 16.8 15

LG240S1K-G3 Yes 240 3% 37.96 8.42 30.37 7.91 46.0+2 -0.420 <4.5 600 12 MC4 1640 1000 35 16.8 15

LG245S1K-G3 Yes 245 3% 38.11 8.52 30.57 8.02 46.0+2 -0.420 <4.5 600 12 MC4 1640 1000 35 16.8 15

LG250S1K-G3 Yes 250 3% 38.26 8.62 30.77 8.13 46.0+2 -0.420 <4.5 600 12 MC4 1640 1000 35 16.8 15

LG255S1K-G3 Yes 255 3% 38.41 8.72 30.97 8.24 46.0+2 -0.420 <4.5 600 12 MC4 1640 1000 35 16.8 15

LG260S1K-G3 Yes 260 3% 38.56 8.82 31.17 8.35 46.0+2 -0.420 <4.5 600 12 MC4 1640 1000 35 16.8 15

- Dimensions of Modules

LGXXXS1C(W,K)-G3
Unit: mm / in.
Cross-sectional drawings

Long side frame Short side frame

8
Disclaimer of Liability / Disposal
Disclaimer of Liability
• By beginning the installation process the installer
represents the he/she has read and completely
understands this Installation Manual. He/She further
represents if he/she had any questions regarding this
installation manual he/she would have contacted LG
with any questions or concerns.
• By installing an LG Solar module, I discharge, and
covenant not to sue LG, its affiliated companies,
successors, or assigns, its administrators, directors,
agents, officers, volunteer and employees, other
participants in any activity connected to installation,
operation, or service of LG Solar Modules, and if
applicable, from all liabilities, claims, demands, losses,
or damages on my account caused or alleged to be
caused in whole or in part by the negligence of the LG
its affiliated companies, successors, or assigns, its
administrators, directors, agents, officers, volunteer and
employees.

Disposal
• Please contact us, if you have any queries related to
the disposal or recycling of solar modules from LG
Electronics.

Transporting and Storage

• Do not loosen the banding, when the module is
transported by truck, ship and etc. In case of loose
banding, the module will be shaken, which may cause
damage.
• Do not stack more than three pallets. Severe stacking
can cause stress to the module and may cause product
damage.

9
LG Electronics U.S.A Inc.
1000 Sylvan Ave, Englewood Cliffs, NJ 07632
Contact : [email protected]
http://www.lgsolarusa.com

This document is subject to change without notice.

LG, LG logo and Life's Good are trademarks of LG Electronics, Inc. worldwide. Trademarks and
intellectual properties of LG Electronics, Inc. are protected by international copyright laws.

Document : II-G3-UL-V2-EN-201211

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