Multiaqua Products Catalog
Multiaqua Products Catalog
Multiaqua Products Catalog
Page
About Us 1
System Modeling Software 2
Multi-Zoning and Energy Cost 3
Features and Benefits 4
Water Products Overview 5
DX Products Overview 6
Accessory Products Overview 7
Equipment Sound Data 8
MHCCW (Ceiling Concealed) 2-pipe Chilled Water with Electric Heat. 1 to 3 Tons 84
Nomenclature Breakdown 85
Guide Specifications 86
Product Specifications 88
Chilled Water Capacities 89
Hot Water Capacities 94
Electric Heat Capacities 99
CFM and Glycol Adjustments 100
Capacity Adjustment Factors 101
Installation and Operating Manual 102
Wiring Diagrams 113
Certified Drawing 116
MHNCCW (Ceiling Concealed) 4-Pipe Chilled and Hot Water. 1 to 3 Tons 117
Nomenclature Breakdown 118
Guide Specifications 119
Product Specifications 121
Chilled Water Capacities 122
Hot Water Capacities 127
CFM and Glycol Adjustments 132
Capacity Adjustment Factors 133
Installation and Operating Manual 134
Wiring Diagrams 145
Certified Drawing 147
Table of Contents (Hydronic Continued) Page
MCCW (Ceiling Concealed) 2-Pipe Chilled and Hot Water. 4 to 5 Tons 148
Nomenclature Breakdown 149
Guide Specifications 150
Product Specifications 152
Chilled Water Capacities 153
Hot Water Capacities 155
CFM and Glycol Adjustments 157
Capacity Adjustment Factors 157
Installation and Operating Manual 158
Wiring Diagrams 169
Certified Drawing 170
MHWW (Hi-Wall) 2-Pipe Chilled and Hot Water. 1 to 3 Tons 171
Nomenclature Breakdown 172
Guide Specifications 173
Product Specifications 175
Chilled Water Capacities 176
Hot Water Capacities 181
Capacity and Glycol Adjustment Factors 186
Installation and Operating Manual 187
Wiring Diagrams 202
Certified Drawing 206
CFFWA (Universal Mount) 2-Pipe Chilled and Hot Water. 1 to 5 Tons 207
Nomenclature Breakdown 208
Guide Specifications 209
Product Specifications 211
Chilled Water Capacities 212
Hot Water Capacities 218
Capacity and Glycol Adjustment Factors 224
Installation and Operating Manual 225
Wiring Diagrams 231
Certified Drawing 232
CWA2 (Air Handler) 2-pipe Chilled Water with Electric Heat. 1.5 to 5 Tons 233
Nomenclature Breakdown 234
Guide Specifications 235
Product Specifications 237
Chilled Water Capacities 238
Hot Water Capacities 243
CFM and Glycol Adjustments 246
Capacity Adjustment Factors 247
Installation and Operating Manual 249
Wiring Diagrams 257
Certified Drawing 258
CWA4 (Air Handler) 4-pipe Chilled and Hot Water 2 to 5 Tons 259
Nomenclature Breakdown 260
Guide Specifications 261
Product Specifications 263
Chilled Water Capacities 264
Hot Water Capacities 268
CFM and Glycol Adjustments 269
Capacity Adjustment Factors 270
Installation and Operating Manual 271
Wiring Diagrams 279
Certified Drawing 280
Table of Contents (Direct Expansion) Page
MHCCX (Ceiling Concealed) DX with Electric Heat. 1 to 3 Tons 281
Nomenclature Breakdown 282
Guide Specifications 283
Product Specifications 285
Capacities 287
CFM Adjustments 288
Installation and Operating Manual 289
Wiring Diagrams 300
Certified Drawing 304
All Multiaqua products are designed with the future in mind. That’s why all air conditioning
products are flexible, which makes it easy to adapt to virtually all kinds of building applications.
Whether it’s residential or commercial air conditioning needs, Multiaqua has the products to
meet or exceed all expectations.
Manufacturing Excellence
Our beliefs in quality is more than just a practice, it is something we take great pride in. Our
quality management system is integrated with international quality requirements of ISO 9002.
That is why some of the biggest OEM names in the air conditioning industry use Multiaqua
products in their units. In fact, Multiaqua chillers were part of air conditioning system that won
first place awards in the Quality Home Comfort Awards Competition, which was created to
honor the best in residential comfort system design and application.
Our products are tested and certified to the UL, CE, ETL, UL1995 and ARI standards; the most
respected and stringent in the world.
1
Multiaqua Makes Hydronic System Design Easy
NAME: MULTIAQUA
LOCATION: SOUTH CAROLINA
36000 BTU/H 24000 BTU/H 24000 BTU/H 30000 BTU/H 36000 BTU/H
24000 BTU/H 7.6 GPM
7.6 GPM 5 GPM 5 GPM 4.9 GPM 6.3 GPM
45°F 55°F
45°F 55°F
45°F 55°F 45°F 55.4°F 45°F 55°F 45°F 55°F
1" 1"
100' 5'
1.25" 145' 11.5 GAL 0'
45°F
5'
CH-2
10' 1" 2" 117000 BTU/H
2" 9.8 TONS
ET-1
24.5 GPM
1.5" 2" 0' (50%)
1.5" 5'
2.5" 1'
1' 5' 2.5" 2" 45°F
CH-1
2.5" 73.1 GAL
STOR-1
49 GPM
66.7 FT
P-1
HSS software will allow you to drag and drop components to design hydronic systems. It includes the necessary
piping, piping components and equipment. It is capable of exporting calculation reports, equipment schedules
and a bill of material. Visit www.multiaqua.com for software down load.
2
3
Ductless and Ducted Hydronic Air Conditioning & Heating Systems.
4
Water Product Overview
Page 44 Page 9
MAC036, 048 & 060 Air Cooled Chiller MAC120 Air Cooled Chiller
• 3, 4 & 5 Ton Air Cooled Chiller • 10 Ton Air Cooled Chiller
• Copeland Scroll Compressor Technology • Copeland Scroll Compressor Technology
• R 407c Refrigerant • R 407c Refrigerant
• Horizontal Air Discharge • Vertical Air Discharge
• Stainless Steel Pump Included • Two Stages of Cooling
MHCCW (Ceiling Concealed) Chilled Water 2-Pipe MHNCCW (Ceiling Concealed) Chilled/Hot Water 4-Pipe
With or Without Electric Heat • 12,000-36,000 BTUH
• 12,000- 36,000 BTUH • Ceiling Concealed Design for Clean Installation
• Available with or without Electric Heat • Removes Equipment from Conditioned Space
• Ceiling Concealed Design for Clean Installation • Heavy Gauge Metal Cabinet
• Removes Equipment from Conditioned Space • Powder Painted Galvanized Steel
• Heavy Gauge Metal Cabinet • Double Field Reversible Hand of Connection Coil
• Powder Painted Galvanized Steel • Manual Air Vents
• Field Reversible Hand of Connection Coil • Discharge May be Ducted for Small Spaces
• Manual Air Vents
• Discharge May be Ducted for Small Spaces
Page 233
Page 207
Page 259
Storage Tanks
Expansion Tank & Air Scoop Liquid Solution Bypass Valve
20 & 42 Gallon
7
January 2008
Multiaqua Equipment Sound Levels
The following will detail the “Sound Levels” of the Multiaqua equipment line.
MHWX-09 / MHWW-09: DX and chilled water Hi-Wall fan coils: 42 dbs (A).
MHWX-12 / MHWW-12: DX and chilled water Hi-Wall fan coils: 43 dbs (A).
MHWX-18 / MHWW-18: DX and chilled water Hi-Wall fan coils: 45 dbs (A).
MHWX-24 / MHWW-24: DX and chilled water Hi-Wall fan coils: 46 dbs (A).
MHWX-36 / MHWW-36: DX and chilled water Hi-Wall fan coils: 48 dbs (A).
FSFCA-04 / CFFWA-04: DX and chilled water Universal Mount fan coils: 42 dbs (A).
FSFCA-06, 08 / CFFWA-06, 08: DX and chilled water Universal Mount fan coils: 44 dbs (A).
FSFCA-10 / CFFWA-10: DX and chilled water Universal Mount fan coils: 46 dbs (A).
FSFCA-10, 12 / CFFWA-10, 12: DX and chilled water Universal Mount fan coils: 48 dbs (A).
FSFCA-16, 20 / CFFWA-16, 20: DX and chilled water Universal Mount fan coils: 50 dbs (A).
MHCCX-04 / MHCCW-04: DX / chilled water with electric heat Hideaway fan coils: 42 dbs (A)
MHCCX-06 / MHCCW-06: DX / chilled water with electric heat Hideaway fan coils: 44 dbs (A)
MHCCX-08 / MHCCW-08: DX / chilled water with electric heat Hideaway fan coils: 46 dbs (A)
MHCCX-10 / MHCCW-10: DX / chilled water with electric heat Hideaway fan coils: 48 dbs (A)
MHCCX-12 / MHCCW-12: DX / chilled water with electric heat Hideaway fan coils: 49 dbs (A)
MHNCCX-04 / MHNCCW-04: DX / chilled water with hot water heat Hideaway fan coil: 40 dbs (A)
MHNCCX-06 / MHNCCW-06: DX / chilled water with hot water heat Hideaway fan coil: 42 dbs (A)
MHNCCX-08 / MHNCCW-08: DX / chilled water with hot water heat Hideaway fan coil: 44 dbs (A)
MHNCCX-10 / MHNCCW-10: DX / chilled water with hot water heat Hideaway fan coil: 46 dbs (A)
MHNCCX-12 / MHNCCW-12: DX / chilled water with hot water heat Hideaway fan coil: 48 dbs (A)
MCCX-16 / MCCW-16: DX and chilled water Hideaway fan coil. 46 dbs (A)
MCCX-20 / MCCW-20: DX and chilled water Hideaway fan coil. 46 dbs (A)
Disclaimer: Specifications are subject to change without notice. All tests conducted in non-
echoic chambers. Sound levels were measured at five feet from the unit. Levels were measured
using free air delivery.
8
MAC120 Air-Cooled Chiller
Air-Cooled Chillers for Global Residential
and Light Commercial MicroClimates
9
MAC120 NOMENCLATURE BREAKDOWN
MAC120 - XX - X - R407
10-Ton Accessory
Air-Cooled Chiller Options
N= No Options
L= Low Ambient Kit
Voltage
01 = 208/230-1-50/60
02 = 208/230-3-50/60
03 = 380/460-3-50/60
MAC120-01-N-R407
MAC120-01-L-R407
MAC120-02-N-R407
MAC120-02-L-R407
MAC120-03-N-R407
MAC120-03-L-R407
10
HVAC Guide Specifications
Air-Cooled Liquid Chiller
Nominal Size:
10 Tons
Multiaqua Model Number:
MAC120-01-N-407, MAC120-01-L-407
MAC120-02-N-407, MAC120-02-L-407
MAC120-03-N-407, MAC120-03-L-407
Part 1-General
1.01 System Description
Multiaqua air-cooled liquid chillers are designed using scroll compressors and low sound condenser fans.
1.02 Quality Assurance
A. Certified in accordance with U.L. Standard 95, latest version (U.S.A.)
B. Construction shall comply with ASHRAE 15 Safety Code, NEC and ASME applicable codes. (U.S.A.
Codes)
C. Manufactured in a facility registered to ISO 9002, Manufacturing Quality Standard.
D. ETL certified.
E. Fully load tested at the factory.
F. Damage resistant packaging.
1.03 Delivery, Storage and Handling
A. Packaged and readied for shipment from the factory.
B. Controls shall be capable of withstanding 150°F storage temperatures in the control compartment.
C. Stored and handled per manufacturer’s recommendations.
Part 2-Product
2.01 Equipment
A. General:
1. Unit shall be a factory assembled and tested air-cooled liquid chiller.
2. Shall be assembled on heavy gauge steel mounting/lifting rails.
3. Contained within the unit cabinet shall be all factory wiring, piping, controls, refrigerant charge
(R407c), POE oil and special accessories required prior to start up.
4. Brass body strainer with 20 mesh screen and blow down shall be supplied in cabinet as a
field installable accessory.
B. Unit Cabinet:
1. Composed of heavy gauge galvanized steel casing with a baked polyester powder.
2. Capable of withstanding 500-hour salt spray test in accordance with the ASTM (U.S.A.) standard.
C. Condenser Fans:
1. 4-blade, aluminum construction and shall be dynamically balanced and corrosion resistant.
2. Discharge air at a 45° vertical angle.
3. Motors and blades shall be protected by coated steel wire safety guards.
D. Fan Motors:
1. Condenser fan motors shall be single speed, direct drive.
2. Totally enclosed.
3. Permanently lubricated sleeve bearings and Class F insulation.
4. Internal overload protection.
E. Compressors:
1. Unit shall contain two fully hermetic scroll compressors.
2. Direct-drive, 3500 rpm (60Hz)
3. Compressor motor shall be suction gas cooled.
4. Internal motor protection.
5. Externally protected by low and high pressure cutout devices.
6. Individual vibration isolators.
11
F. Pump:
1. Unit shall be capable of incorporating a field installed chilled liquid solution pump.
(Space restricted)
2. Unit shall have provisions to allow for chilled liquid solution piping to the exterior of the cabinet.
G. Evaporator:
1. Evaporator shall have two independent refrigerant circuits.
2. Rated for a refrigerant side working pressure of 450 psig and a maximum water side working
pressure of 60 psig.
3. Single pass, ANSI type 316 stainless steel, brazed plate construction.
4. Externally insulated with closed cell, elastomeric foam. (ASTM518)
H. Condenser:
1. Condenser coil shall be air-cooled with integral subcooler.
2. Two independent refrigerant circuits.
3. Constructed of rifled copper tubing mechanically bonded to aluminum fins.
4. Cleaned and dehydrated.
5. Factory leak tested to 450 psig.
I. Refrigerant Circuits:
1. Each circuit shall contain a sight glass, liquid line filter, thermal expansion valve,
refrigerant charge of R407c and POE compressor oil.
150 8 6 6 4 4 4 3 3
100 10 8 8 6 6 6 4 4
50 14 12 10 10 8 8 6 6
15 20 25 30 35 40 45 50
Supply Circuit Ampacity
Multiaqua chillers are designed to operate exclusively with R407c refrigerant in a self-contained, pre-charged refrigerant system. Do
not access the closed refrigerant circuit for any reason other than after-sale, after installation component replacement. Routine
maintenance and service is to be performed by qualified personnel only.
13
MAC120 Product Specifications
MAC120 Capacity / Watts / EER*
Outdoor Air °F
82 95 100 105 110
TONS 9.4 9.0 8.8 8.7 8.7
KILOWATTS 10.9 11.5 11.5 12.1 12.4
EER 10.35 9.39 9.18 8.63 8.42
* Refrigerant system performance only, pump data not included.
Important
If the outside temperature is expected to fall below freezing (32°F) in the area the Multiaqua chiller is to be
installed; the installer must take the following precautions. Failure to do so will void the warranty.
To not engage in cold ambient mitigation will result in the failure of components such as the heat
exchanger, piping, circulating pump, etc… and or property damage.
• Keep the liquid solution at a minimum of 10% percent Propylene Glycol even in areas where there is no
danger of freezing.
• The percentage amount of glycol recommended is dependent on the expected ambient temperatures and the
solution makeup recommendation of the glycol manufacturer. Refer to the MAC120 Glycol Solution Data table
above.
• Ensure the system circulating pump is in a constant energized mode to keep a continuous circulation of liquid
solution.
The Multiaqua chiller is a self-contained air-cooled condenser, coupled with an insulated brazed plate heat
exchanger (evaporator). The system utilizes a scroll compressor to circulate refrigerant between the condenser
and heat exchanger. The refrigerant is metered into the heat exchanger with a thermal expansion valve.
Protecting the system are high and low pressure switches as well as a pump flow switch.
Liquid solution (water and Propylene Glycol; minimum 10 % is required) is circulated through the heat
exchanger by an externally mounted pump. The liquid solution flows through the heat exchanger to the system
supply piping and on to the air handlers.
Low ambient kits are available for operating ambient temperatures down to -20 degrees Fahrenheit. A field
supplied and installed crankcase heater must be installed when operating at these temperatures. The low
ambient kits consist of an ICM 325 (+) ICM (175) for single and three phase 208/230 vac chillers. For the three
phase 380/460 vac chillers a pressure activated fan control is used.
These specifications are subject to change without notice.
14
MAC120 Cooling Performance Data
MAC120 CAPACITIES with 0% Glycol
ENTERING AIR TEMPERATURE (°F)
LWT (°F)
82 95 100 105 110
TONS GPM TONS GPM TONS GPM TONS GPM TONS GPM
35 7.9 7.6 7.4 7.3 7.1
40 8.8 8.4 8.2 8.1 8.1
42 9.1 8.7 8.5 8.4 8.4
44 9.4 9.0 8.8 8.7 8.7
45 9.6 9.2 9.0 8.8 8.8
28.8 28.8 28.8 28.8 28.8
46 9.7 9.3 9.1 9.0 9.0
48 10.1 9.7 9.4 9.3 9.3
50 10.4 10.0 9.7 9.6 9.6
55 11.3 10.9 10.5 10.4 10.3
60 12.3 11.8 11.4 11.2 11.1
15
MAC120 Cooling Performance Data
MAC120 CAPACITIES with 30% Glycol
ENTERING AIR TEMPERATURE (°F)
LWT (°F)
82 95 100 105 110
TONS GPM TONS GPM TONS GPM TONS GPM TONS GPM
35 7.7 7.4 7.2 7.1 6.9
40 8.5 8.1 8.0 7.9 7.9
42 8.8 8.4 8.2 8.1 8.1
44 9.1 8.7 8.5 8.4 8.4
45 9.3 8.9 8.7 8.5 8.5
28.8 28.8 28.8 28.8 28.8
46 9.4 9.0 8.8 8.7 8.7
48 9.8 9.4 9.1 9.0 9.0
50 10.1 9.7 9.4 9.3 9.3
55 11.0 10.6 10.2 10.1 10.0
60 11.9 11.5 11.1 10.9 10.8
16
17
Table of Contents
Page
Introduction 19
Installation Notes 31
Expansion Tank 32
Air Elimination 33
18
Multiaqua Chiller Manual
The Multiaqua Chiller System is the only air conditioning/refrigeration system of its kind in the world
today offering the degree application flexibility described in the following manual.
The Multiaqua Chiller System is not only unique in its application flexibility; it is unique in superior
quality, rated capacities and rugged durability. When installed in accordance with these instructions the
system will deliver years of trouble free service.
Proper equipment sizing, piping design and installation are critical to the performance of the chiller. This
manual is meant to be a “how to” introduction to piping and installing the Multiaqua Chiller System.
Web site information addresses are supplied throughout this manual for piping and accessory information.
The plumbing industry also has pressure drop information on ferrous and copper piping systems.
The following sections will describe each component and how it functions within the system. Installation
information is supplied where appropriate. The piping design section will explain the design and layout
the piping system from a “how to” perspective. Following the examples provided will enable the installer
to determine the correct pipe and accessory sizing, as well as equipment location. It is important to know
before installation if the proposed system will operate correctly and by doing a formal layout of a new
application or review of an existing piping system will make that determination.
Throughout this manual the term “liquid solution” is used in place of water. The chiller circulates a
solution of water and Propylene Glycol.
It is essential to operate the system with a minimum of 10% glycol. DO NOT OPERATE THIS
SYSTEM USING WATER ALONE.
For proper liquid solutions mix ratios, refer to page 14 or the glycol manufacture’s recommended mix
ratios.
19
System Description & Sequence of Operation
The Multiaqua Chiller is a self-contained, air-cooled condenser, coupled with an insulated brazed plate
heat exchanger (evaporator). The system utilizes scroll compressors to circulate refrigerant between the
condenser and heat exchanger. The refrigerant is metered into the heat exchanger with a thermostatic
expansion valve. Protecting the system are high and low pressure switches as well as a pump flow switch.
Liquid solution (water and Propylene Glycol is circulated through the heat exchanger by a field supplied
pump. The liquid solution flows through the heat exchanger to the system supply piping and on to the air
handlers.
A solenoid-operated, motorized valve or circulator controls the flow of the chilled liquid solution through
the air handlers. The valves or circulators can be actuated by a variety of different control schemes.
Liquid solution temperature is controlled by a chiller mounted digital electronic controls. A system
sequence of operation, individual control description, troubleshooting information and a schematic are
included in the controls section.
It must be recognized that ferrous pipe may cause acceleration deterioration of the brazed
plate heat exchanger and could void the heat exchanger warranty.
Cooling load diversity can best be determined by referring to ACCA. (Air Conditioning Contractors of
America) Manual “J”, Refer to the appendix A-2, Multi-Zone Systems. ACCA’s Internet address is
http://www.acca.org/
Because of diversity a Multiaqua Chiller can serve more total air handler tonnage than chiller capacity. A
10-ton chiller may be delivering chilled liquid solution to 15 or more tons of air handler capacity. Because
of cooling load diversity, the building does not need equal amounts of cooling in each area at the same
time.
20
ELECTRICAL AND PHYSICAL DATA
The information contained in this manual has been prepared to assist in the proper installation, operation
and maintenance of the chiller. Improper installation, or installation not made in accordance with these
instructions can result in unsatisfactory operation and/or dangerous conditions and can cause the related
warranty not to apply.
Read this manual and any instructions packaged with separate equipment required to make up the system
prior to installation. Retain this manual for future reference.
Separate and independent power supplies and disconnects must be provided. These chillers have
separate and discreet power requirements within one cabinet.
All power to the chiller must be turned off prior to opening cabinet and or servicing.
Disconnect all power wiring to chiller before maintenance or service work. Failure to do so can
cause electrical shock resulting in personal injury or death.
All wiring must be done in accordance with the NEC (National Electric Code) as well as state and
local codes, by qualified electricians.
Product warranty does not cover any damages or defect to the chiller caused by the attachment or
use of any components, accessories or devices (other than those authorized by the manufacturer) into,
onto or in conjunction with the chiller. You should be aware that the use of unauthorized components,
accessories or devices may adversely affect the operation of the chiller and may also endanger life and
property. The manufacturer disclaims any responsibility for such loss or injury resulting from the use of
such unauthorized components, accessories or devices.
Upon receiving the chiller and components, inspect for any shipping damage. Claims for damage,
either apparent or concealed should be filed immediately with the shipping company.
No liquid other than the solution of water and Propylene Glycol (mixed in accordance with table
6 page 32) shall be used in the piping system.
Corrosive environments may subject metal parts of the chiller to rust and deteriorate. The
oxidation could shorten the chiller’s useful life. Corrosive elements include salt spray, fog or mist in sea
coastal areas, sulfur or chlorine from lawn watering systems and various chemical contaminants from
industries such as paper mills and petroleum refineries.
If the unit is to be installed in an area where contaminates are likely to be a problem, special attention
should be given to the equipment location and exposure.
• Avoid having lawn sprinklers spray directly on the chiller cabinet.
• In coastal areas, locate the chiller on the side of the building away from the water front.
• Elevating the chiller off of its slab or base enough to allow air circulation will help avoid holding water
in contact with the cabinet base.
• Regular maintenance will reduce the build-up of contaminants and help protect the cabinet finish.
• In severe locations having the chiller coated with an “epoxy” or other coating formulated for air
conditioning systems located in coastal areas may be necessary.
21
Consult local building codes or ordinances for special installation requirements. When
selecting a site to locate the chiller, consider the following:
• A minimum clearance of 60” on the service access front, 12” on the rear air inlet and a 60” fan discharge
clearance.
• The chiller can be located out or indoors. If installed indoors there must be 9000 cfm of outdoor air
changes circulated through the mechanical room to sufficiently operate the chiller. No ductwork can be
connected to the chiller’s condenser or condenser fans.
• If a concrete slab is used, do not connect the slab directly to any building’s foundation or structure to
prevent sound transmission.
• Locate the slab on a level surface that is above grade to prevent ground water from entering the chiller
cabinet.
58.25
60.00”
60.00”
58.25”
15”
10”
4.25”
13” 25.25”
22
Description of Electrical Controls
Pump Bypass Timer: The pump bypass timer is a 24 vac, 3-wire control.
When energized the timer will bypass the flow switch for 10 seconds (by
creating a circuit to the pump relay), energizing the pump relay, allowing the
pump to operate long enough to close the flow switch. In a normally operating
system the flow switch will stay closed powering the pump relay in series with
the low and high- pressure switches. Should the flow switch open, the timer
can only be reset by opening and closing the chiller's line voltage disconnect.
23
Description of Electrical Controls (continued)
Flow Switch: The flow switch senses liquid solution flow. The paddle of the
switch is inserted through a fitting into the pump discharge line. Liquid solution
flow deflects the paddle closing the switch. The flow switch is position sensitive.
The arrow ↑ on the switch must point in the direction of liquid solution flow.
24
Chiller Controls Sequence of Operation
When powered up, the Multiaqua chiller system energizes the control transformer creating 24 vac control voltage.
First the pump bypass timer is energized and temporarily bypasses the flow switch, energizing the pump relay. The
pump then starts to move liquid solution through the piping system (in a properly filled and air purged system). The
movement of liquid solution from the pump discharge keeps the flow switch closed. After a 10 second delay the pump
contact opens, connecting the flow switch in series with the high and low pressure switches. The pump will now run
continually unless the power supply is interrupted, or the flow switch opens.
If the liquid solution temperature controller is calling for cooling the control circuit is routed through the short cycle
timer and the three safety switches (the flow, high and low pressure switches) to the compressor contactor. This will
energize the compressor(s) and condenser fan motors. The liquid solution controller will open at the user programmed
set point, causing the refrigerant short cycle timer to open it's contact for 5 minutes as it delays before resetting to the
closed position. This will de-energize the compressor. Power fluctuations will also initiate a 5 minute time delay. The
5 minute delay allows the refrigerant system a period for pressure equalization, protecting the compressor(s) from
short cycling.
The chiller temperature controller utilizes a thermistor to monitor the liquid solution temperature change. The
temperature is then compared to the set point and differential temperatures programmed into the control by the user.
The set point is the liquid solution temperature which will cause the control switch to open. For example: The control
set point is programmed at 44°F LWT with a 10°F differential, which opens the controller at 44°F LWT and closes at
54°F. The differential temperature is the number of degrees above set point temperature programmed into the
controller. If liquid solution temperature falls to the set point, the controller cycles the compressors off.
Chillers are shipped with the control set point adjusted to 44°F LWT and a 10°F differential. Liquid solution
temperature set point should not be set below 35°F.
25
SYSTEM FAULTS:
Flow Switch Opening: The flow switch is normally closed during pump operation. Should liquid solution flow be
interrupted for any reason, the control will open shutting down and locking out the chiller operation. The only exception
to this is when power is first applied to the chiller and the pump bypass timer bypasses the flow switch for 10 seconds.
When the system is first filled with liquid solution and the pump is started, expect the system to cycle off
on the flow switch until all of the air is removed from the piping system. The system will have to be
reset by opening and then closing the disconnect switch or circuit breaker powering the chiller.
Low Pressure Switch Opening: Should the compressor suction pressure go low enough (40 PSI) to open the low-
pressure switch, the compressor and condenser fan motors will shut down. Check for a refrigerant leak, inoperative
thermal expansion valve, low liquid solution control setting, low ambient operation, low liquid solution flow, etc.
High Pressure Switch Opening: Should the compressor discharge pressure go high enough to open the high- pressure
switch the compressor and condenser fan motors will shut down. Check for a dirty condenser coil, inoperable fan motor(s)
or the recirculation of condenser air.
The refrigeration system is a closed loop consisting of 2 compressors, dual circuit heat exchanger (evaporator), metering
devices (TXVs) and condenser coil. The refrigerant circulated is R407c. Hot gas is pumped from the compressors to the
to the condenser coil where the two condenser fans pull cooler air across the coil condensing and sub cooling the refrigerant.
The now liquid refrigerant flows through the liquid line to the thermal expansion valves, where the refrigerant pressure
drops causing the refrigerant to boil at a much lower temperature (34-40°F). The refrigerant leaves the expansion valves and
swirls through the plates of the heat exchanger absorbing heat from the circulating liquid solution.
The evaporator or heat exchanger is designed to operate with an 8-10 °F superheat. The condenser is designed to
condense the refrigerant and sub cool it to 10 °F below condensing temperature.
Caution the top half of the scroll compressor operates at a temperature high
enough to cause serious injury.
26
Description Of Refrigerant Components (continued)
Thermal Expansion Valve: Multiaqua chillers are equipped with Thermal Expansion
valves. The valves feature a liquid charged sensing bulb for consistent superheat at
various load conditions.
Condenser Coil: The air-cooled condenser coil is of copper tube with aluminum fin
construction. The coil is protected by a painted metal condenser grille.
27
Piping System Components
Supply Storage Tank: The supply storage tank must be used in the system with less
than 25 gallons of liquid solution. The tank prevents rapid cycling of the compressors
and acts as a reserve for chilled liquid solution.
Expansion Tank and Air Scoop: The Expansion Tank and Air Scoop assembly is
used to compensate for the expansion and contraction of liquid in the system. The
air scoop eliminates air entrance in the liquid solution.
Liquid Solution Bypass Valve: The liquid solution bypass valve relieves system
pressure from the liquid solution supply to the return as system air handler control
are cycled off.
Motorized Valve: The air handler motorized valve controls the flow of liquid solution
to the systems air handlers. Each air handler in the system should have a motorized
or solenoid valve.
28
Composite Piping Layout and Design
Understanding the function and friction loss of each part of the piping system is important to the layout and successful
installation of a chilled liquid solution system.
The circulation pump is the key performer in the piping system. The pump must circulate the liquid solution through the
heat exchanger and piping system to the air handlers. Pumps are designed to deliver a flow rate measured in gallons
per minute(GPM). The pump must be able to overcome the resistance to flow (pressure drop) imposed by the chiller
components, piping system and air handlers while maintain the necessary flow rates in gallons per minute. Pump
capacities in gallons per minute and pressure drop (feet of head) are listed in table 1.
An adjustable valve must be used to throttle the discharge liquid solution flow rate to appropriate levels based
on capacity and glycol mix percentages.
Piping resistance or pressure drop is measured in feet of head. A foot of head is the amount of pressure drop imposed
in lifting liquid solution one foot. Pumps in the Multiaqua system are designed to move rated liquid solution flow (see
table 1) in GPMs.
29
Banked Chiller Configuration
Notes:
Installing Multiaqua chillers in parallel is recommended.
30
Installation Notes:
Piping such as PEX,steel, copper or PVC can be used with the Multiaqua system. Check local building codes for
material conformation. Care must be taken when using PVC as the presence of propylene glycol may destroy
plastics. Pressure drop data for the selected piping material is readily available and should be used. Should the
Multiaqua chiller be installed using existing steel (ferrous metal) piping system, dielectric fittings must be used
at the chiller and air handler. The factory supplied wye strainer will capture particles of rust and sediment
inherent with steel piping and should be checked and cleaned after initial start up and open a regular maintenance
during the life of the system.
Any piping used to conduct liquid solution must be insulated in accordance with local and national mechanical
codes. Information on insulation installation and application can be obtained from Armaflex web site at
www.armaflex.com and Owens-Corning site at www.owenscorning.com/mechanical/pipe/. For future servicing
of the chiller and air handlers, it is suggested that shutoff valves be installed at the chiller and air handler(s). If
ball valves are used, they can double as balancing valve(s) in the supply piping at each air handler. Chiller
shutoff valves should be attached at the chiller connections with unions.
The air handlers are to be controlled with electrically operated "slow-opening" solenoid valves, circulators or
motorized zone valves as manufactured by Erie controls (www.eriecontrols.com/products/index.htm) A remote
thermostat or air handler installed digital control operate the valves.
Bypass valves as shown in drawing 1, should be installed between the supply and the return chilled liquid
solution supply pipes at a convenient location to the installation. The bypass valve operates to bypass liquid solution
between the supply and return chilled liquid solution lines. In the event air handlers valves should shut down, the
bypass valve is set to open up and bypass liquid solution between the supply and return lines, relieving pressure
and eliminating the possibility of pump cavitations. To adjust the valve, run the system with one air handler
solenoid actuated. De-energize the solenoid valve, (at this point no liquid solution will be flowing through the air
handlers.) and adjust the bypass valve to relieve pressure between the supply and return piping.
Bleed ports will be factory installed on all Multiaqua air handlers. Bleed ports are opened to eliminate air trapped
in the air handlers after filling the system with liquid solution and Propylene Glycol and before operating the
refrigerant compressor in the chiller.
The minimum liquid solution content in the chiller system,(piping, chiller, and air handlers), is 50 U.S. gallons.
Estimate the system liquid solution content. Should the system have less than 50 gallons of liquid solution
content, a chilled liquid solution storage tank must be installed . The tank stores enough chilled liquid solution
to prevent frequent chiller compressor cycles at light load and prevents chilled liquid temperature swings at
higher load conditions when the chiller compressor is waiting to cycle on the time delay control.
Propylene Glycol must be added to the water used in the system. Propylene helps prevent freeze-ups due to
low ambient temperature conditions and low chilled liquid solution temperatures. In comparison to water,
Propylene Glycol slightly lessons the temperature exchange in the chiller heat exchanger. However, that is
offset by the increased flow of liquid solution through the piping system enabled by the Propylene Glycol. To
determine the Propylene Glycol content for various ambient temperatures refer to table 6 page 32.
In no instance should a Multiaqua chiller be installed with less than 10% Propylene Glycol content in the piping
system. Using less than the recommended Propylene Glycol percentage content voids equipment warranty.
31
Polypropylene Glycol System Content vs.
Minimum Ambient Temperature
To not engage in cold ambient mitigation will result in the failure of components, property damage and
void warranty.
Table 6
Percent of Propylene Glycol to Water Content
Propylene Water Min. Ambient GPM Adjustment
Capacity
Glycol % Flow Temperature = 100 % Capacity
10% x 1.020 x .99 26°F x 1.01
20% x 1.028 x .98 18°F x 1.03
30% x 1.036 x .98 8°F x 1.07
40% x 1.048 x .97 -7°F x 1.11
50% x 1.057 x .96 -29°F x 1.16
Ethylene Glycol is environmentally hazardous and not recommended. Inhibited Propylene Glycol ( typical
automotive coolant) is not to be used in a Multiaqua Chiller under any circumstances. Dow Chemical's "Ambitrol"
family of Glycol-based coolants of food grade Propylene Glycol is suggested. Information on Ambitrol is available
from Dow at www.dow.com, search word "Ambitrol".
Expansion Tanks:
Liquid solution expansion and contraction within the closed system must be compensated for with an expansion
tank. The expansion tank used with the Multiaqua system, is a steel tank with a rubber bladder attached to it
internally. There is air pressure on one side of the rubber bladder that keeps the bladder pushed against the
sides of the tank before the system is filled with liquid solution (illustration above). As the liquid solution heats
up the bladder will be pushed further away from the tank walls, allowing for expansion and contracting as the
liquid solution temperature changes. By flexing, the bladder controls the system pressure adjusting to
temperature variations of the chilled liquid solution system.
It is critical that the expansion tank's air bladders pressure be less than the system solution pressure. Air
pressure can be measured with an automotive tire gauge at the bicycle valve port on the expansion tank. Bleeding
air out of the bladder or increasing the pressure with a bicycle pump will adjust pressure.
System must use a liquid solution storage tank if system volume is less than 50 U.S. gallons.
32
Filling System with Liquid Solution and Coolant
(Propylene Glycol)
Before filling system with Propylene Glycol and water, pressure test the piping system with compressed air.
Testing should be done at a maximum of 50 psi.The system should hold air pressure for a minimum of
one hour with no leakage.
Concentrations of Propylene Glycol in excess of 50% will destroy o-rings in fittings and pump. Water should
be added to the system first or a liquid solution diluted Propylene Glycol mix.
System that contains 50 or more U.S. gallons should have a tee fitting with a stopcock installed in the return
line close to the chiller. The stopcock can be opened and attached to a hose with a female X female hose
fitting. In the open end of the hose section (1 -1.5 feet long) insert a funnel and pour into the system the
diluted Propylene Glycol/liquid solution mixture or add water first and then the quantity of Propylene Glycol
needed for minimum ambient protection (refer to Table 6). After adding the Propylene Glycol/water mixture, or
liquid solution and then coolant proceed to add enough water to the system to achieve a 15 psi gauge pressure.
To measure system pressure shut off the stopcock, remove hose and attach a water pressure gauge. Open
the stopcock to read system pressure.
Systems that use the Chilled Liquid Solution Storage Tank should be filled at the tee/stopcock fitting in the
outlet fitting of the storage tank. Fill the tanks with 10 gallons of water and with a funnel pour the calculated
(refer to Table 6) amount of Propylene Glycol into the tank. The amount of Propylene Glycol added should be
calculated to achieve minimum ambient protection. After adding Propylene Glycol, fill the system with enough
liquid solution to bring system pressure to approximately 15 psi gauge pressure. To measure system pressure
shut off the stopcock and attach a water pressure gauge. Open the stopcock to read system pressure.
Air Elimination
Since we have the system filled we must eliminate the air left in the system. Briefly open each bleed valve at
the air handlers and allow trapped air to escape. This will eliminate much of the air left in the system.
Next we will start the pump and continue bleeding air from the system. Be sure the chiller has line voltage
available to it and set the chilled liquid solution control up to 100 °F, which will ensure that only the pump runs
at this point. The pump should now start and remain running. Should the pump stop at any time during this
process it is an indication that the flow switch had air move across it allowing the circuit to be interrupted.
Continue to bleed some air out of the system at the highest locations before resetting the pump bypass timer
to get the pump running again. Open and close the power supply switch to the chiller to restart the pump.
Continue bleeding air with the pump operating. You may have to start and re-start the pump a few times to
complete air removal.
If you continue having air entrapment issues, it will be necessary to install a micro bubble remover device.
All piping systems should have a minimum of 10% Propylene Glycol in the system even in climates with non-
freezing ambient temperatures.
Using less than the recommended Propylene Glycol percentage content voids equipment warranty.
Liquid solution control valves (solenoid or motorized valves) should be selected for low pressure drop. If a selected
valve contributes to pushing your total head calculation to more than 50 feet of head, a larger valve may be
needed to bring your total head below the maximum of 50 feet.
34
MAC120-3 Wiring Diagram
380/460-3-50/60
MULTIAQUA
BL
BK
380/460-3-50/60 RD
TRANSFORMER
YL
380/460-3
BK
24 vac
BK FS
T1 YL BK
RD
COMP
BK CON1` T2
L1 1 BL
WH
T3 BL
RD BL
L2 BK BK LPS1
WH 1
L3
2
GND BK
T1 3
RD BK
COMP
CON2 T2 4 HPS1
2
WH
T3
BK
BK
BK
TIMER1
BK
BK BK
REL 1 REL 2 BK
WH 2
BK TM2
1
BK
NOTE 1 1
BL BL
2 LPS2
3
BL
BL 4
BK BL BK
BL BL BK BK
HPS2
DTC 1 NO C DTC 2 NO C
FAN FAN
24 vac COM 24 vac COM 1 2
FC1 FC2
WH BK BK
WH BK 2
TM2
BK
1
BK
RD
WH
35
MAC120-3-L with Low Ambient Kit Wiring Diagram
380/460/-3-50/60
MULTIAQUA
BL BK
RD
TRANSFORMER
YL
380/460-3
BK
24 vac
380/460-3-50/60 BK FS
T1 YL BK
RD
COMP
BK CON1` T2 1 BL
L1 WH
T3 BL
RD BL
L2 BK BK LPS1
WH 1
L3
2
BK
T1 3
RD BK
COMP
GND CON2 T2 4 HPS1
2
WH
T3
BK
BK
BK
TIMER1
BK
BK BK
REL 1 REL 2 BK
2
BK TM2
NOTE 1 1
BK
FAN CYCLE
PRESSURE 1
SWITCH BL BL
2 LPS2
4
BL BK
BL BL BK BK
FAN CYCLE HPS2
PRESSURE DTC 1 NO C DTC 2 NO C
SWITCH
FAN FAN
1 2
24 vac COM 24 vac COM
FC1 1 3 FC2 1 3
BK
2
TM2
BK
1
NOTE 2 4 6 4 6
NOTE 3
36
MAC120-2 Ladder Wiring Diagram
208/230-3-50/60
37
MAC120-2 Wiring Diagram
208/230-3-50/60
38
MAC120-2-L with Low Ambient Kit Wiring Diagram
208/230-3-50/60
39
MAC120-1 Ladder Wiring Diagram
208/230-1-50/60
40
MAC120-1 Wiring Diagram
208/230-1-50/60
41
MAC120-1-L with Low Ambient Kit Wiring Diagram
208/230-1-50/60
42
MAC120 CERTIFIED DRAWING
43
MAC036,048 & 060 Air-Cooled Chiller
Air-Cooled Chillers for Global Residential
and Light Commercial MicroClimates
44
MAC036,048 & 060 NOMENCLATURE BREAKDOWN
MACXXX - XX - X
Accessory
Air-Cooled Chiller Options
036= 36,0000 BTUH N= No Options
048= 48,0000 BTUH L= Low Ambient Kit
060= 60,0000 BTUH
Voltage
01 = 208/230-1-50/60
02 = 208/230-3-50/60
03 = 380/460-3-50/60
45
HVAC Guide Specifications
Air-Cooled Liquid Chiller
Nominal Size:
3, 4 & 5 Tons
Multiaqua Model Number:
MAC036-01-N-407, MAC036-01-L-407: MAC036-02-N-407, MAC036-02-L-407,
MAC048-01-N-407, MAC048-01-L-407: MAC048-02-N-407, MAC048-02-L-407,
MAC060-01-N-407, MAC060-01-L-407, MAC060-02-N-407, MAC060-02-L-407,
Part 1-General
1.01 System Description
Multiaqua air-cooled liquid chillers are designed using scroll compressors, low sound condenser fans and high
efficiency pumps.
1.02 Quality Assurance
A. Certified in accordance with U.L. Standard 95, latest version (U.S.A.)
B. Construction shall comply with ASHRAE 15 Safety Code, NEC and ASME applicable codes. (U.S.A.
Codes)
C. Manufactured in a facility registered to ISO 9002, Manufacturing Quality Standard.
D. ETL Certified
E. Fully load tested at the factory.
F. Damage resistant packaging.
1.03 Delivery, Storage and Handling
A. Packaged and readied for shipment from the factory.
B. Controls shall be capable of withstanding 150°F storage temperatures in the control compartment.
C. Stored and handled per manufacturer’s recommendations.
Part 2-Product
2.01 Equipment
A. General:
1. Unit shall be a factory assembled and tested air-cooled liquid chiller.
2. Shall be assembled on heavy gauge steel mounting/lifting rails.
3. Contained within the unit cabinet shall be all factory wiring, piping, controls, refrigerant charge
(R407c), POE oil and special accessories required prior to start up.
4. Brass body strainer with 20 mesh screen and blow down shall be supplied in cabinet as a
field installable accessory.
B. Unit Cabinet:
1. Composed of heavy gauge galvanized steel casing with a baked polyester powder.
2. Capable of withstanding 500-hour salt spray test in accordance with the ASTM (USA) standard.
C. Condenser Fans:
1. 4-blade, aluminum construction and shall be dynamically balanced and corrosion resistant.
2. Horizontal discharged air.
3. Motors and blades shall be protected by coated steel wire safety guards.
D. Fan Motors:
1. Condenser fan motors shall be single speed, direct drive.
2. Totally enclosed.
3. Permanently lubricated sleeve bearings and Class F insulation.
4. Internal overload protection.
E. Compressors:
1. Unit shall contain one fully hermetic scroll compressors.
2. Direct-drive, 3500 rpm (60Hz)
3. Compressor motor shall be suction gas cooled.
4. Internal motor protection.
5. Externally protected by low and high pressure cutout devices.
6. Individual vibration isolators.
46
F. Pump:
1. Circulating pump shall be stainless steel with high efficiency enclosed motor.
2. Unit shall have chilled liquid solution piping to the exterior of the cabinet.
G. Evaporator:
1. Evaporator shall have one independent refrigerant circuit and one liquid solution circuit.
2. Rated for a refrigerant side working pressure of 450 psig and a maximum water side working
pressure of 150 psig.
3. Single pass, ANSI type 316 stainless steel, brazed plate construction.
4. Externally insulated with closed cell, elastomeric foam. (ASTM518)
H. Condenser:
1. Condenser coil shall be air-cooled with integral subcooler.
2. One independent refrigerant circuit.
3. Constructed of rifled copper tubing mechanically bonded to aluminum fins.
4. Cleaned and dehydrated.
5. Factory leak tested to 450 psig.
I. Refrigerant Circuits:
1. Each circuit shall contain a sight glass, liquid line filter, thermal expansion valve,
refrigerant charge of R407c and POE compressor oil.
Part 3-Controls and Safeties
3.01 Controls
A. Chiller shall be completely factory wired and tested.
B. Capacity control shall be based on leaving chilled liquid solution temperature.
1. Temperature accuracy shall be + - 1.0°F.
2. Controls shall be capable of staging the two compressors.
C. Controls shall include the following components.
1. 24vac transformer to serve all controllers relays and control components.
2. Microprocessor based liquid solution temperature controller.
3. Leaving water temperature thermistor.
4. Pump bypass timer.
5. Compressor recycle timer.
6. Optional low pressure bypass timer for low ambient operation.
7. Optional fan cycling control for low ambient operation.
8. Chilled liquid solution flow switch.
3.02 Safeties
A. Unit shall be equipped with thermistors and all necessary components in conjunction with the
control system to provide the following protectants.
1. Low refrigerant pressure.
2. High refrigerant pressure.
3. Low chilled liquid solution temperature.
4. Low chilled liquid solution flow.
5. Thermal overload.
6. Short cycling.
Part 4-Operating Characteristics:
4.01 Temperatures
A. Unit shall be capable of starting and running at outdoor temperatures from 55°F to 120°F.
B. Optional Low Ambient Kit shall allow starting and running at outdoor temperatures to -20°F. A
field supplied and installed crankcase heater must be used when operating at these temperatures.
C. Unit shall be capable of starting up with a maximum 80°F and a sustained 70°F entering fluid
solution temperature to the evaporator.
D. Minimum 10% Glycol solution is required. For outdoor temperatures below 32°F, reference
MAC Glycol Solution Data table.
4.02 Electrical Requirements
A. Primary electrical power supply shall enter the unit at a single location.
B. Electrical power supply shall be rated to withstand 120°F operating ambient temperature.
C. Units shall be available in 1 or 3-phase power at the voltages shown in the equipment electrical data.
D. Control points shall be accessed through terminal block.
47
MAC036, 048 & 060 Product Specifications
Physical Data
Coil Chiller Weight (lbs)
Model Copper
Number Height Length Coil Height Length Width Refrigerant
Diameter Net Shipping
(in) (in) Rows (in) (in) (in) R407c
(in)
MAC036 38 48 3/8 1 49.75 39.75 16.25 84.66 oz 280 283
MAC048 38 48 3/8 2 49.75 39.75 16.25 92.95 oz 292 295
MAC060 38 48 3/8 2 49.75 39.75 16.25 92.95 oz 313 316
Electrical Data
Condenser
Fuse or HACR Circuit
Compressor Fan Motor Pump Motor
Volts/ Phase/ Breaker Per Circuit
Model Number (2 qty)
Hertz
Maximum
(RLA) (LRA) (FLA) (RPM) (FLA) (RPM) Minimum Amps
Amps
MAC036-01 208/230-1-50/60 18.4 95 1.05 1050 3.70 3450 28.80 45
MAC036-02 208/230-3-50/60 11.4 77 1.05 1050 3.70 3450 20.05 30
MAC048-01 208/230-1-50/60 22.1 137 1.05 1050 3.70 3450 33.43 50
MAC048-02 208/230-3-50/60 16.4 91 1.05 1050 3.70 3450 26.30 40
MAC060-01 208/230-1-50/60 32.1 169 1.05 1050 3.70 3450 45.93 70
MAC060-02 208/230-3-50/60 19.3 137 1.05 1050 3.70 3450 29.93 45
MAC060-03 380/460-3-50/60 10 75 0.60 1050 2.85 3500 16.55 25
150 8 6 6 4 4 4 3 3
Heat Exchanger Brazed Plate Brazed Plate Brazed Plate
100 10 8 8 6 6 6 4 4
Max. Head Pressure 50 ft. 50 ft. 50 ft.
50 14 12 10 10 8 8 6 6
Max Flow Rate 8.6 gpm 11.5 gpm 14.4 gpm
15 20 25 30 35 40 45 50
Min Flow Rate 5.5 gpm 6.5 gpm 9.0 gpm Supply Circuit Ampacity
Supply Water Temp 44° 44° 44°
Return Water Temp 54° 54° 54°
Min. Solution Content 25 Gallons 25 Gallons 25 Gallons
Expansion Tank Size 2 Gallons 2 Gallons 2 Gallons
Pump 0.5 HP 0.5 HP 0.5 HP
Water Connections 1" S & 1.25" R 1" S & 1.25" R 1" S & 1.25" R
Internal Pressure loss 1.77 ft of head 1.68 ft of head 1.85 ft of head
Multiaqua chillers are designed to operate exclusively with R407c refrigerant in a self-contained, pre-charged refrigerant system. Do not
access the closed refrigerant circuit for any reason other than after-sale, after installation component replacement. Routine maintenance
and service is to be performed by qualified personnel only.
48
MAC036, 048 & 060 Product Specifications
MAC036, 048 & 060 Capacity / Watts / EER
MAC036 MAC048 MAC060
O/A Temp (°F) Tons KW EER Tons KW EER Tons KW EER
82 2.9 3.3 10.55 3.9 4.3 10.88 5.1 5.3 11.55
95 2.8 3.7 9.08 3.7 4.6 9.65 4.9 5.9 9.97
100 2.7 3.9 8.31 3.6 4.8 9.00 4.8 6.1 9.44
105 2.7 4.0 8.10 3.5 5.0 8.40 4.7 6.4 8.81
110 2.6 4.3 7.28 3.4 5.4 7.56 4.7 6.5 8.68
Glycol Solution Data
Water
Propylene Glycol % Min. Ambient Temp GPM Adjustment= 100% Capacity
Flow Capacity
10% x 1.020 x 0.99 26°F x 1.01
20% x 1.028 x 0.98 18°F x 1.03
30% x 1.036 x 0.98 8°F x 1.07
40% x 1.048 x 0.97 -7°F x 1.11
50% x 1.057 x 0.96 -29°F x 1.16
Important
If the outside temperature is expected to fall below freezing (32°F) in the area the Multiaqua chiller is to be
installed; the installer must take the following precautions. Failure to do so will void the warranty.
To not engage in cold ambient mitigation will result in the failure of components such as the heat
exchanger, piping, circulating pump, etc… and or property damage.
• Keep the liquid solution at a minimum of ten percent propylene glycol even in areas where there is no danger
of freezing.
• The percentage amount of glycol recommended is dependent on the expected ambient temperatures and the
solution makeup recommendation of the glycol manufacturer. Refer to the Glycol Solution Data table above.
• Ensure the system circulating pump is in a constant energized mode to keep a continuous circulation of liquid
solution.
The Multiaqua chiller is a self-contained air-cooled condenser, coupled with an insulated brazed plate heat
exchanger (evaporator). The system utilizes a scroll compressor to circulate refrigerant between the condenser
and heat exchanger. The refrigerant is metered into the heat exchanger with a thermostatic expansion valve.
Protecting the system are high and low pressure switches as well as a pump flow switch.
Liquid solution (water and propylene glycol; minimum 10 % is required) is circulated through the heat
exchanger by an externally mounted pump. The liquid solution flows through the heat exchanger to the system
supply piping and on to the air handlers.
Low ambient kits are available for operating ambient temperatures down to 0 degrees Fahrenheit. The low
ambient kits consist of an ICM 325 (+) ICM (175) for single and three phase 208/230 vac chillers. For the three
phase 380/460 vac chillers a pressure activated fan control is used.
These specifications are subject to change without notice.
49
MAC036 Cooling Performance Data
MAC036 CAPACITIES with 0% Glycol
ENTERING AIR TEMPERATURE (°F)
LWT (°F)
82 95 100 105 110
TONS GPM TONS GPM TONS GPM TONS GPM TONS GPM
35 1.70 1.60 1.50 1.40 1.30
40 2.30 2.20 2.10 2.10 2.00
42 2.60 2.50 2.40 2.40 2.30
44 2.90 2.80 2.70 2.70 2.60
45 3.10 3.00 2.90 2.80 2.70
7.2 7.2 7.2 7.2 7.2
46 3.20 3.10 3.00 3.00 2.90
48 3.60 3.50 3.20 3.30 3.20
50 3.90 3.80 3.50 3.60 3.50
55 4.80 4.70 4.30 4.30 4.20
60 5.80 5.60 5.20 5.20 5.00
50
MAC036 Cooling Performance Data
51
MAC048 Cooling Performance Data
MAC048 CAPACITIES with 0% Glycol
ENTERING AIR TEMPERATURE (°F)
LWT (°F)
82 95 100 105 110
TONS GPM TONS GPM TONS GPM TONS GPM TONS GPM
35 2.70 2.50 2.40 2.30 2.30
40 3.30 3.10 3.00 2.90 2.90
42 3.60 3.40 3.30 3.20 3.10
44 3.90 3.70 3.60 3.50 3.40
45 4.10 3.90 3.80 3.60 3.50
9.6 9.6 9.6 9.6 9.6
46 4.20 4.00 3.90 3.80 3.60
48 4.50 4.30 4.20 4.10 3.90
50 4.80 4.60 4.50 4.40 4.20
55 5.70 5.40 5.20 5.20 4.90
60 6.60 6.20 6.10 6.10 5.80
52
MAC048 Cooling Performance Data
53
MAC060 Cooling Performance Data
MAC060 CAPACITIES with 0% Glycol
ENTERING AIR TEMPERATURE (°F)
LWT (°F)
82 95 100 105 110
TONS GPM TONS GPM TONS GPM TONS GPM TONS GPM
35 3.90 3.70 3.60 3.50 3.50
40 4.50 4.30 4.20 4.10 4.10
42 4.80 4.60 4.50 4.30 4.40
44 5.10 4.90 4.80 4.70 4.70
45 5.30 5.10 5.00 4.80 4.80
12.0 12.0 12.0 12.0 12.0
46 5.40 5.20 5.10 5.00 5.00
48 5.80 5.60 5.40 5.30 5.30
50 6.10 5.90 5.70 5.60 5.60
55 7.00 6.70 6.40 6.30 6.20
60 7.80 7.50 7.30 7.10 7.00
54
MAC060 Cooling Performance Data
MAC060 CAPACITIES with 30% Glycol
ENTERING AIR TEMPERATURE (°F)
LWT (°F)
82 95 100 105 110
TONS GPM TONS GPM TONS GPM TONS GPM TONS GPM
35 3.82 3.63 3.53 3.43 3.43
40 4.41 4.21 4.12 4.02 4.02
42 4.70 4.51 4.41 4.21 4.31
44 5.00 4.80 4.70 4.61 4.61
45 5.19 5.00 4.90 4.70 4.70
12.0 12.0 12.0 12.0 12.0
46 5.29 5.10 5.00 4.90 4.90
48 5.68 5.49 5.29 5.19 5.19
50 5.98 5.78 5.59 5.49 5.49
55 6.86 6.57 6.27 6.17 6.08
60 7.64 7.35 7.15 6.96 6.86
55
MAC 036, 048 & 060 Chiller Pump Curve
Pump Model Numbers
SSP-1 = 208/230-1-50/60
SSP-2 = 208/230/460-3-50/60
0.5 Horsepower
56
57
Table of Contents
Page
Introduction 59
Installation Notes 71
Expansion Tank 72
Air Elimination 73
58
Multiaqua Chiller Manual
The Multiaqua Chiller System is the only air conditioning/refrigeration system of its kind in the world
today offering the degree application flexibility described in the following manual.
The Multiaqua Chiller System is not only unique in its application flexibility; it is unique in superior
quality, rated capacities and rugged durability. When installed in accordance with these instructions the
system will deliver years of trouble free service.
Proper equipment sizing, piping design and installation are critical to the performance of the chiller. This
manual is meant to be a “how to” introduction to piping and installing the Multiaqua Chiller System.
Web site information addresses are supplied throughout this manual for piping and accessory information.
The plumbing industry also has pressure drop information on ferrous and copper piping systems.
The following sections will describe each component and how it functions within the system. Installation
information is supplied where appropriate. The piping design section will explain the design and layout
the piping system from a “how to” perspective. Following the examples provided will enable the installer
to determine the correct pipe and accessory sizing, as well as equipment location. It is important to know
before installation if the proposed system will operate correctly and by doing a formal layout of a new
application or review of an existing piping system will make that determination.
Throughout this manual the term “liquid solution” is used in place of water. The chiller circulates a
solution of water and Propylene Glycol.
It is essential to operate the system with a minimum of 10% glycol. DO NOT OPERATE THIS
SYSTEM USING WATER ALONE.
For proper liquid solutions mix ratios, refer to table 6, page 72 or the glycol manufacture’s recommended
mix ratios.
59
System Description & Sequence of Operation
The Multiaqua Chiller is a self-contained, air-cooled condenser, coupled with an insulated brazed plate
heat exchanger (evaporator). The system utilizes a scroll compressor to circulate refrigerant between the
condenser and heat exchanger. The refrigerant is metered into the heat exchanger with a thermostatic
expansion valve. Protecting the system are high and low pressure switches as well as a pump flow switch.
Liquid solution (water and propylene glycol) is circulated through the heat exchanger by a factory
supplied internal pump. The liquid solution flows through the heat exchanger to the system supply piping
and on to the air handlers.
A solenoid-operated, motorized valve or circulator controls the flow of the chilled liquid solution through
the air handlers. The valves or circulators can be actuated by a variety of different control schemes.
Liquid solution temperature is controlled by a chiller mounted digital electronic controls. A system
sequence of operation, individual control description, troubleshooting information and a schematic are
included in the controls section.
It must be recognized that ferrous pipe may cause acceleration deterioration of the brazed
plate heat exchanger and could void the heat exchanger warranty.
Cooling Diversity Load
Equipment sizing for a chilled liquid solution system can utilize Cooling Load Diversity. Diversity is
described as the actual amount of cooling needed (heat load) by various sections of a structure at a given
time. Conventional air conditioning systems are designed for the highest structure heat load. The
conventional system determines and selects equipment based on the peak heat load demanded by the
structure. A system sized to take advantage of diversity would determine the heat load by the time of day,
building exposure and usage. As an example the sections of a structure facing west, demand more cooling
in the afternoon, than sections facing east. The opposite of this is true in the morning, where the east
section is exposed to a higher heat load requiring more cooling. Utilizing diversity the chiller system
would adapt to the needs of each side of the structure during peak demand by delivering more cooling to
that area and less to the areas that do not need it. A structure utilizing a conventional DX system, requires
8 tons of cooling at peak load, could utilize a much smaller capacity system (potentially 4 or 5 tons) if the
system installed could take advantage of load diversity, which would supply the necessary amount of
cooling to the space, as and when needed instead of keeping a larger capacity available at all times.
Cooling load diversity can best be determined by referring to ACCA. (Air Conditioning Contractors of
America) Manual “J”, Refer to the appendix A-2, Multi-Zone Systems. ACCA’s Internet address is
http://www.acca.org/
Because of diversity a Multiaqua Chiller can serve more total air handler tonnage than chiller capacity.
For example, a 5-ton chiller may be delivering chilled liquid solution to 7 or more tons of air handler
capacity. Because of cooling load diversity, the building does not need equal amounts of cooling in each
area at the same time.
60
ELECTRICAL AND PHYSICAL DATA
The information contained in this manual has been prepared to assist in the proper installation, operation
and maintenance of the chiller. Improper installation, or installation not made in accordance with these
instructions can result in unsatisfactory operation and/or dangerous conditions and can cause the related
warranty not to apply.
Read this manual and any instructions packaged with separate equipment required to make up the system
prior to installation. Retain this manual for future reference.
Separate and independent power supplies and disconnects must be provided. These chillers have
separate and discreet power requirements within one cabinet.
All power to the chiller must be turned off prior to opening cabinet and or servicing.
Disconnect all power wiring to chiller before maintenance or service work. Failure to do so can
cause electrical shock resulting in personal injury or death.
All wiring must be done in accordance with the NEC (National Electric Code) as well as state and
local codes, by qualified electricians.
Product warranty does not cover any damages or defect to the chiller caused by the attachment or
use of any components, accessories or devices (other than those authorized by the manufacturer) into,
onto or in conjunction with the chiller. You should be aware that the use of unauthorized components,
accessories or devices may adversely affect the operation of the chiller and may also endanger life and
property. The manufacturer disclaims any responsibility for such loss or injury resulting from the use of
such unauthorized components, accessories or devices.
Upon receiving the chiller and components, inspect for any shipping damage. Claims for damage,
either apparent or concealed should be filed immediately with the shipping company.
No liquid other than the solution of water and propylene glycol (mixed in accordance with table
6) shall be used in the piping system.
Corrosive environments may subject metal parts of the chiller to rust and deteriorate. The
oxidation could shorten the chiller’s useful life. Corrosive elements include salt spray, fog or mist in sea
coastal areas, sulfur or chlorine from lawn watering systems and various chemical contaminants from
industries such as paper mills and petroleum refineries.
If the unit is to be installed in an area where contaminates are likely to be a problem, special attention
should be given to the equipment location and exposure.
• Avoid having lawn sprinklers spray directly on the chiller cabinet.
• In coastal areas, locate the chiller on the side of the building away from the water front.
• Elevating the chiller off of its slab or base enough to allow air circulation will help avoid holding water
in contact with the cabinet base.
• Regular maintenance will reduce the build-up of contaminants and help protect the cabinet finish.
• In severe locations having the chiller coated with an “epoxy” or other coating formulated for air
conditioning systems located in coastal areas may be necessary.
61
Consult local building codes or ordinances for special installation requirements. When
selecting a site to locate the chiller, consider the following:
• A minimum clearance of 60” on the front fan discharge, 12” on the rear air inlet and a 24” clearance
is required on the service side.
• The chiller can be located out or indoors. If installed indoors there must be 4500 cfm of outdoor air
changes circulated through the mechanical room to sufficiently operate the chiller. No ductwork can be
connected to the chiller’s condenser or condenser fans.
• If a concrete slab is used, do not connect the slab directly to any building’s foundation or structure to
prevent sound transmission.
• Locate the slab on a level surface that is above grade to prevent ground water from entering the chiller
cabinet.
Return
Liquid
Solution
Connection
Service
Access
Supply
Liquid
Solution
Electrical
Connection
Connection
62
Description of Electrical Controls
Pump Bypass Timer: The pump bypass timer is a 24 vac, 3-wire control.
When energized the timer will bypass the flow switch for 10 seconds (by
creating a circuit to the pump relay), energizing the pump relay, allowing the
pump to operate long enough to close the flow switch. In a normally operating
system the flow switch will stay closed powering the pump relay in series with
the low and high- pressure switches. Should the flow switch open, the timer
can only be reset by opening and closing the chiller's line voltage disconnect.
63
Description of Electrical Controls (continued)
Flow Switch: The flow switch senses liquid solution flow. The paddle of the
switch is inserted through a fitting into the pump discharge line. Liquid solution
flow deflects the paddle closing the switch. The flow switch is position sensitive.
The arrow ↑ on the switch must point in the direction of liquid solution flow.
Pump Relay / Contactor: The pump relay energizes the pump through a normally
open contact. The pump relay coil operates (closes the contact) when energized
by 24 vac.
64
Description of Electrical Controls (continued)
First the pump bypass timer is energized and temporarily bypasses the flow switch, energizing the pump relay. The
pump then starts to move liquid solution through the piping system (in a properly filled and air purged system). The
movement of liquid solution from the pump discharge keeps the flow switch closed. After a 10 second delay the pump
contact opens, connecting the flow switch in series with the high and low pressure switches. The pump will now run
continually unless the power supply is interrupted, or the flow switch opens.
If the liquid solution temperature controller is calling for cooling the control circuit is routed through the short cycle
timer and the three safety switches (the flow, high and low pressure switches) to the compressor contactor. This will
energize the compressor(s) and condenser fan motors. The liquid solution controller will open at the user programmed
set point, causing the refrigerant short cycle timer to open it's contact for 5 minutes as it delays before resetting to the
closed position. This will de-energize the compressor. Power fluctuations will also initiate a 5 minute time delay. The
5 minute delay allows the refrigerant system a period for pressure equalization, protecting the compressor(s) from
short cycling.
The chiller temperature controller utilizes a thermistor to monitor the liquid solution temperature change. The
temperature is then compared to the set point and differential temperatures programmed into the control by the user.
The set point is the liquid solution temperature which will cause the control switch to open. For example: The control
set point is programmed at 44°F LWT with a 10°F differential, which opens the controller at 44°F LWT and closes at
54°F. The differential temperature is the number of degrees above set point temperature programmed into the
controller. If liquid solution temperature falls to the set point, the controller cycles the compressors off.
Chillers are shipped with the control set point adjusted to 44°F LWT and a 10°F differential. Liquid solution
temperature set point should not be set below 35°F.
65
SYSTEM FAULTS:
Flow Switch Opening: The flow switch is normally closed during pump operation. Should liquid solution flow be
interrupted for any reason the control will open shutting down and locking out the chiller operation. The only exception
to this is when power is first applied to the chiller and the pump bypass timer bypasses the flow switch for 10 seconds.
When the system is first filled with liquid solution and the pump is started, expect the system to cycle off on th
flow switch, until all of the air is removed from the piping system. The system will have to be reset by opening
and then closing the disconnect switch or circuit breaker powering the chiller.
Low Pressure Switch Opening: Should the compressor suction pressure go low enough (40 PSI) to open the low-
pressure switch, the compressor and condenser fan motors will shut down. Check for a refrigerant leak, inoperative
thermal expansion valve, low liquid solution control setting, low ambient operation, low liquid solution flow, etc.
High Pressure Switch Opening: Should the compressor discharge pressure go high enough to open the high- pressure
switch, the compressor and condenser fan motors will shut down. Check for a dirty condenser coil, inoperable fan motor(s)
or the recirculation of condenser air.
The refrigeration system is a closed loop consisting of 1 compressor, single circuit heat exchanger (evaporator), metering
device (TXV) and condenser coil. The refrigerant circulated is R407c. Hot gas is pumped from the compressors to the
to the condenser coil where the two condenser fans pull cooler air across the coil condensing and sub cooling the refrigerant.
The now liquid refrigerant flows through the liquid line to the thermal expansion valves, where the refrigerant pressure
drops causing the refrigerant to boil at a much lower temperature (34-40°F). The refrigerant leaves the expansion valves and
swirls through the plates of the heat exchanger absorbing heat from the circulating liquid solution.
The evaporator or heat exchanger is designed to operate with an 8-10°F superheat. The condenser is designed to
condense the refrigerant and sub cool it to 10°F below condensing temperature.
Caution the top half of the scroll compressor operates at a temperature high
enough to cause serious injury.
66
Description Of Refrigerant Components (continued)
Thermal Expansion Valve: Multiaqua chillers are equipped with Thermal Expansion
valves. The valves feature a liquid charged sensing bulb for consistent superheat at
various load conditions.
Condenser Coil: The air-cooled condenser coil is of copper tube with aluminum fin
construction. The coil is protected by a painted metal condenser grille.
67
Piping System Components
Supply Storage Tank: The supply storage tank must be used in the system with less
than 25 gallons of liquid solution. The tank prevents rapid cycling of the compressors
and acts as a reserve for chilled liquid solution.
Expansion Tank and Air Scoop: The Expansion Tank and Air Scoop assembly is
used to compensate for the expansion and contraction of liquid in the system. The
air scoop eliminates air entrance in the liquid solution.
Liquid Solution Bypass Valve: The liquid solution bypass valve relieves system
pressure from the liquid solution supply to the return as system air handler control
are cycled off.
Motorized Valve: The air handler motorized valve controls the flow of liquid solution'
to the systems air handlers. Each air handler in the system should have a motorized
or solenoid valve.
68
Composite Piping Layout and Design
Understanding the function and friction loss of each part of the piping system is important to the layout and successful
installation of a chilled liquid solution system.
The circulation pump is the key performer in the piping system. The pump must circulate the liquid solution through the
heat exchanger and piping system to the air handlers. Pumps are designed to deliver a flow rate measured in gallons
per minute(GPM). The pump must be able to overcome the resistance to flow (pressure drop) imposed by the chiller
components, piping system and air handlers while maintain the necessary flow rates in gallons per minute. Pump
capacities in gallons per minute and pressure drop (feet of head) are listed in table 1.
Notes:
Installing Multiaqua chillers in parallel is recommended.
69
An adjustable valve must be used to throttle the discharge liquid solution flow rate to appropriate levels based
on capacity and glycol mix percentages.
Piping resistance or pressure drop is measured in feet of head. A foot of head is the amount of pressure drop imposed
in lifting liquid solution one foot. Pumps in the Multiaqua system are designed to move rated liquid solution flow
in GPMs.
70
Installation Notes:
Piping such as PEX, steel, copper or PVC can be used with the Multiaqua system. Check local building codes for
material conformation. Care must be taken when using PVC as the presence of propylene glycol may destroy
plastics. Pressure drop data for the selected piping material is readily available and should be used. Should the
Multiaqua chiller be installed using existing steel (ferrous metal) piping system, dielectric fittings must be used
at the chiller and air handler. The factory supplied wye strainer will capture particles of rust and sediment
inherent with steel piping and should be checked and cleaned after initial start up and open a regular maintenance
during the life of the system.
Any piping used to conduct liquid solution must be insulated in accordance with local and national mechanical
codes. Information on insulation installation and application can be obtained from Armaflex web site at
www.armaflex.com and Owens-Corning site at www.owenscorning.com/mechanical/pipe/. For future servicing
of the chiller and air handlers, it is suggested that shutoff valves be installed at the chiller and air handler (s). If
ball valves are used, they can double as balancing valve (s) in the supply piping at each air handler. Chiller
shutoff valves should be attached at the chiller connections with unions.
The air handlers are to be controlled with electrically operated "slow-opening" solenoid valves, circulators or
motorized zone valves as manufactured by Erie controls (www.eriecontrols.com/products/index.htm) A remote
thermostat or air handler installed digital control operates the valves.
Bypass valves as shown in drawing 1, should be installed between the supply and the return chilled liquid
solution supply pipes at a convenient location to the installation. The bypass valve operates to bypass liquid solutio
between the supply and return chilled liquid solution lines. In the event air handlers valves should shut down, the
bypass valve is set to open up and bypass liquid solution between the supply and return lines, relieving pressure
and eliminating the possibility of pump cavitations. To adjust the valve, run the system with one air handler
solenoid actuated. De-energize the solenoid valve, (at this point no liquid solution will be flowing through the air
handlers.) and adjust the bypass valve to relieve pressure between the supply and return piping.
Bleed ports will be factory installed on all Multiaqua air handlers. Bleed ports are opened to eliminate air trapped
in the air handlers after filling the system with liquid solution and Propylene Glycol, and before operating the
refrigerant compressor in the chiller.
The minimum liquid solution content in the chiller system, (piping, chiller, and air handlers), is 25 U.S. gallons.
Estimate the system liquid solution content. Should the system have less than 50 gallons of liquid solution
content, a chilled liquid solution storage tank must be installed. The tank stores enough chilled liquid solution
to prevent frequent chiller compressor cycles at light load and prevents chilled liquid temperature swings at
higher load conditions when the chiller compressor is waiting to cycle on the time delay control.
Propylene Glycol must be added to the water used in the system. Propylene helps prevent freeze-ups due to
low ambient temperature conditions and low chilled liquid solution temperatures. In comparison to water,
Propylene Glycol slightly lessons the temperature exchange in the chiller heat exchanger. However, that is
offset by the increased flow of liquid solution through the piping system enabled by the Propylene Glycol. To
determine the Propylene Glycol content for various ambient temperatures refer to table 6 page 72.
In no instance should a Multiaqua chiller be installed with less than 10% Propylene Glycol content in the piping
system. Using less than the recommended Propylene Glycol percentage content voids equipment warranty.
71
Polypropylene Glycol System Content vs.
Minimum Ambient Temperature
To not engage in cold ambient mitigation will result in the failure of components, property damage and
void warranty.
Table 6
Ethylene Glycol is environmentally hazardous and not recommended. Inhibited Propylene Glycol ( typical
automotive coolant) is not to be used in a Multiaqua Chiller under any circumstances. Dow Chemical's "Ambitrol"
family of Glycol-based coolants of food grade Propylene Glycol is suggested. Information on Ambitrol is available
from Dow at www.dow.com, search word "Ambitrol".
Expansion Tanks:
Liquid solution expansion and contraction within the closed system must be compensated for with an expansion
tank. The expansion tank used with the Multiaqua system, is a steel tank with a rubber bladder attached to it
internally. There is air pressure on one side of the rubber bladder that keeps the bladder pushed against the
sides of the tank before the system is filled with liquid solution (illustration above). As the liquid solution heats
up the bladder, will be pushed further away from the tank walls, allowing for expansion and contracting as the
liquid solution temperature changes. By flexing, the bladder controls the system pressure adjusting to
temperature variations of the chilled liquid solution system.
It is critical that the expansion tank's air bladder pressure be less than the system solution pressure. Air
pressure can be measured with an automotive tire gauge at the bicycle valve port on the expansion tank. Bleeding
air out of the bladder or increasing the pressure with a bicycle pump will adjust pressure.
System must use a liquid solution storage tank if system volume is less than 50 U.S. gallons.
72
Filling System with Liquid Solution and Coolant
(Propylene Glycol)
Concentrations of Propylene Glycol in excess of 50% will destroy o-rings in fittings and pump. Water should
be added to the system first or a liquid solution diluted Propylene Glycol mix.
Before filling system with Propylene Glycol and water, pressure test the piping system with compressed air.
Testing should be done at a minimum of 50 psi but no greater than 50 psi over the system's normal operating
pressure. The system should hold air pressure for a minimum of one hour with no leakage.
System that contains 50 or more U.S. gallons should have a tee fitting with a stopcock installed in the return
line close to the chiller. The stopcock can be opened and attached to a hose with a female X female hose
fitting. In the open end of the hose section (1 -1.5 feet long) insert a funnel and pour into the system the
diluted Propylene Glycol/liquid solution mixture or add water first and then the quantity of Propylene Glycol
needed for minimum ambient protection (refer to Table 6). After adding the Propylene Glycol /water mixture, or
liquid solution and then coolant proceed to add enough water to the system to achieve a 15 psi gauge pressure.
To measure system pressure shut off the stopcock, remove hose and attach a water pressure gauge. Open
the stopcock to read system pressure.
Systems that use the Chilled Liquid Solution Storage Tank should be filled at the tee/stopcock fitting in the
outlet fitting of the storage tank. Fill the tanks with 10 gallons of water and with a funnel pour the calculated
(refer to Table 6) amount of Propylene Glycol into the tank. The amount of Propylene Glycol added should be
calculated to achieve minimum ambient protection. After adding Propylene Glycol, fill the system with enough
liquid solution to bring system pressure to approximately 15 psi gauge pressure. To measure system pressure
shut off the stopcock and attach a water pressure gauge. Open the stopcock to read system pressure.
Air Elimination
Since we have the system filled we must eliminate the air left in the system. Briefly open each bleed valve at
the air handlers and allow trapped air to escape. This will eliminate much of the air left in the system.
Next we will start the pump and continue bleeding air from the system. Be sure the chiller has line voltage
available to it and set the chilled liquid solution control up to 100°F, which will ensure that only the pump runs
at this point. The pump should now start and remain running. Should the pump stop at any time during this
process it is an indication that the flow switch had air move across it allowing the circuit to be interrupted.
Continue to bleed some air out of the system at the highest locations before resetting the pump bypass timer
to get the pump running again. Open and close the power supply switch to the chiller to restart the pump.
Continue bleeding air with the pump operating. You may have to start and re-start the pump a few times to
complete air removal.
All piping systems should have a minimum of 10% Propylene Glycol in the system even in climates with non-
freezing ambient temperatures.
Using less than the recommended Propylene Glycol percentage content voids equipment warranty.
Liquid solution control valves (solenoid or motorized valves) should be selected for low pressure drop. If a selected
valve contributes to pushing your total head calculation to more than 50 feet of head, a larger valve may be
needed to bring your total head below the maximum of 50 feet.
Liquid Solution Balancing:
Liquid solution balancing will require an accurate digital thermometer to measure return line liquid solution
temperature at each air handler. Set the chilled liquid solution temperature control in the chiller at a normal
operational temperature (44°F) and measure pump discharge temperature with the digital thermometer to check
system solution temperature. After the chilled liquid solution temperature has lowered to the set point begin the
balancing process. The system must be free of air and each air handler set at a temperature low enough to
continue cooling operation (and liquid solution flow) during the balancing process. Begin by measuring the return
line chilled liquid solution temperature of each air handler. Begin incrementally closing the supply line balance
valve at the air handlers with the lowest return line chilled liquid solution temperature. Continue this process
until each air handler has close to the same return line chilled liquid solution temperature.
73
MAC060-3 Ladder Wiring Diagram
380/460-3-50/60
74
MAC060-3 Wiring Diagram
380/460-3-50/60
75
MAC060-3-L with Low Ambient Kit Wiring Diagram
380/460-3-50/60
76
MAC036, 048 & 060-2 Ladder Wiring Diagram
208/230-3-50/60
77
MAC036, 048 & 060-2 Wiring Diagram
208/230-3-50/60
78
MAC036, 048 & 060-2-L with Low Ambient Kit Wiring Diagram
208/230-3-50/60
79
MAC036, 048 & 060-1 Ladder Wiring Diagram
208/230-1-50/60
80
MAC036, 048 & 060-1 Wiring Diagram
208/230-1-50/60
81
MAC036, 048 & 060-1-L with Low Ambient Kit Wiring Diagram
208/230-1-50/60
82
MAC036, 048 & 060 CERTIFIED DRAWING
83
MHCCW Chilled Water Ceiling Concealed
With or Without Electric Heat
2-Pipe Heat / Cool Fan Coil 12,000 - 36,000 BTUH
84
MHCCW NOMENCLATURE BREAKDOWN
2-Pipe Heat/Cool Ceiling Concealed Fan Coil with Electric Heat
MHCCW XX - XX - XX
Voltage "See Notes"
00= 208/230-1-50/60
03= 120-1-60
2-Pipe Heat/Cool
w/ Electric Heat Electric Heat
00= 0 KW
02 =2KW "See Note 2 & 3"
03= 3 KW
05= 5 KW
06= 6 KW
Nominal CFM 08= 8 KW
04 = 1 TON
06 = 1.5 TON
08 = 2 TON
10 = 2.5 TON
12 = 3 TON
Notes:
1. The standard unit is 208/230-1-50/60 vac. Add suffix 03 for 120-1-50/60 vac units.
2. 120 vac units are available without electric heat or 2kw of electric heat.
3. 2 KW electric heat is only available with 120 vac.
85
HVAC Guide Specifications
Chilled Water Fan Coil with Electric Heat
2-Pipe
Nominal Size:
12,000 – 36,000 BTUH
Part 1-General
1.01 System Description
Multiaqua Chilled Water Fan Coils are manufactured with heavy gauge galvanized steel to resist corrosion.
Part 2-Product
2.01 Equipment
A. General:
1. Unit shall be a factory assembled and tested chilled or hot water fan coil with electric heat.
2. Shall be assembled with heavy gauge galvanized steel.
3. Contained with the unit shall be all factory wiring, piping, associated controls and special
accessories required prior to start up.
B. Unit Cabinet:
1. Composed of heavy gauge galvanized steel casing with a baked polyester powder.
2. Shall be internally insulated to insure quiet operation.
C. Fan Motors:
1. Fan motors shall be three speed, direct drive, and PSC type.
2. Totally enclosed.
3. Internal overload protected.
D. Blower Wheels:
1. Blower wheels are forward curved and dynamically balanced.
E. Water Coil:
1. Manufactured with 3/8” copper tubing mechanically bonded to aluminum fins.
2. Contain both a manual water drain and air bleed port.
3. Coils shall be factory tested to 350 psig.
4. Coils shall be capable of being field converted from right to left hand connection.
F. Drain Pan:
1. All drain pans shall be coated on both the interior and exterior with baked polyester powder to
resist corrosion.
2. The exterior of all drain pans shall be insulated with closed cell to prevent condensation.
3. Pans shall contain a left and right hand primary sloped drain connection as well as a right hand
sloped secondary drain connection.
86
G. Electric Heat:
1. Electric Heaters shall be of the rod and disk type.
2. Shall be protected by safeties.
3.02 Safeties
A. Fan coil shall be equipped with all necessary components in conjunction with the
control system to provide the following protectants.
1. High temperature.
2. Over current protection.
Part 5- Accessories:
5.01 Enclosures
A. Fan coils shall be capable of incorporating enclosures.
1. Enclosures shall be internally insulated to insure quite operation and increase efficiency.
2. Shall include knockouts for ease of piping and electrical in and out of the enclosures.
3. Shall include an optional return air cutout in the enclosure.
4. Shall include a supply air duct flange.
5. Shall incorporate baked polyester powder service access panels with and without a filtered louver.
87
MHCCW Product Specifications
Physical Data
Coil Copper Water
Model Height Width Depth Weight Water Drain
Rows Diameter Outlet
Number (in) (in) (in) (lbs) Inlet (in) (in)
FPI (in) (in)
MHCCW04 10.25 37.72 21.65 66.0 2-14 3/8 5/8 5/8 3/4
MHCCW06 10.25 37.72 21.65 68.2 3-14 3/8 5/8 5/8 3/4
MHCCW08 10.25 37.72 21.65 72.6 4-14 3/8 5/8 5/8 3/4
MHCCW10 10.25 43.70 21.65 74.8 4-14 3/8 7/8 7/8 3/4
MHCCW12 10.25 49.68 21.65 83.6 4-14 3/8 7/8 7/8 3/4
Electrical Data
88
MHCCW Chilled Water Performance Data
89
MHCCW Chilled Water Performance Data
MHCCW06 COOLING CAPACITIES
NOMINAL EWT PRESSURE ENTERING AIR TEMPERATURE (°F)
GPM
CFM (°F) DROP (ft) 80° D.B. / 67° W.B. 75° D.B. / 63° W.B.
TC 18.5 14.1
3.0 3.8 SC 13.4 11.7
WTR 12.3 9.4
TC 20.4 15.6
4.0 6.5 SC 14.1 12.3
WTR 10.2 7.8
600 42
TC 21.6 16.5
5.0 9.8 SC 14.5 12.6
WTR 8.6 6.6
TC 22.4 17.1
6.0 13.8 SC 14.8 12.9
WTR 7.5 5.7
90
MHCCW Chilled Water Performance Data
91
MHCCW Chilled Water Performance Data
92
MHCCW Chilled Water Performance Data
93
MHCCW Hot Water Performance Data
95
MHCCW Hot Water Performance Data
97
97
MHCCW Hot Water Performance Data
98
MHCCW Electric Heat Performance Data
99
MHCCW CFM and Glycol Adjustments
Example:
MHCCW04 @ 0.20 ESP produces 325 cfm.
Locate 325 cfm (for the MHCCW04) on the Capacity Adjustment Factors on page 101. (TC =.79 & SC = .75)
Multiply the stated chilled water capacity for the MHCCW04 on page 89 or the hot water capacity on page 94 by the adjustment factors to achieve
the capacity adjustment.
Example:
30% Propylene Glycol Solution.
System capacity x 0.98
GPM x 1.07
100
MHCCW Capacity Adjustment Factors
101
102
INSTALLATION & OPERATING
MANUAL
MHCCW Fan Coils 1- 3 Tons
103
INSTALLATION & OPERATING
INSTRUCTIONS
MHCCW Fan Coils 1- 3 Tons
Fan Coil A B C D E F
Model Number
MHCCW04-XX 37.72 34.56 31.41 10.23 5.51 21.65
MHCCW06-XX 37.72 34.56 31.41 10.23 5.51 21.65
MHCCW08-XX 37.72 34.56 31.41 10.23 5.51 21.65
MHCCW10-XX 43.70 40.55 37.40 10.23 5.51 21.65
MHCCW12-XX 49.68 46.53 43.38 10.23 5.51 21.65
.5”
Air Vent
Water Return
E
D Water Supply
.75” (MPT)
Condensate
Coil Drain
Drain Connection
1” (Both Ends)
F
B A
Mounting Notches
Drain Pan
Figure 3
104
INSTALLATION & OPERATING
MANUAL
MHCCW Fan Coils 1- 3 Tons
INSTRUCTIONS FOR
CONVERTING COIL
HAND OF CONNECTION Figure 4
& ELECTRIC HEATER
ACCESS.
Figure 6
105
INSTALLATION & OPERATING
MANUAL
MHCCW Fan Coils 1- 3 Tons
INSTRUCTIONS FOR
INSTALLING FAN COIL
UNIT INTO ENCLOSURE
ASSEMBLY
Figure 9
106
INSTALLATION & OPERATING
MANUAL
MHCCW Fan Coils 1- 3 Tons
ELECTRICAL, COIL,
DRAIN AND RETURN /
SUPPLY AIR LOCATIONS Figure 11
Figure 12
107
INSTALLATION & OPERATING
MANUAL
MHCCW Fan Coils 1- 3 Tons
ELECTRICAL &
CONDENSATE DRAIN
8. There are four termination
points for the electrical wiring.
There are two on each side of the
electrical box. See pages 113,114
&115 for electrical drawings.
Wiring must be installed according
Optional Return
to prevailing codes and regulations. Entry Points Air Cutout
The fan coil unit has one Typical Both Ends
condensate drain connection on
either side of the drain pan for Figure 13
either left or right hand drain
connection. The opposite drain
connection not being used must be Left and Right Hand Drain Connections
capped off by the installing
contractor. The middle drain
connection is the safety condensate Figure 14
Electrical Terminations Points
drain connection. Ensure that all
condensate drain lines have at least
one quarter of an inch of fall per
foot for proper drainage.
Figure 14
Safety Drain Connection
WATER COIL
CONNECTIONS
9. The fan coil unit comes with a Figure 14
manual air bleed and a manual coil
drain fitting. They are located on Manual Air Bleed
the same side as the supply and Water Return Connection
return water line connections. The
water supply line is connected to
the coil connection furthest away
from the fans. The water return line
is connected to the coil connection
closest to the fans. Ensure that both
the supply and return water lines
are insulated to prevent them from Water Supply Connection
Manual Coil Drain
sweating.
Figure 15
Figure 15
108
INSTALLATION & OPERATION
MANUAL
MHCCW Fan Coils 1-3 Tons
10. When mounting the service access panel, louvered or non-louvered, the installing contractor
must provide a frame in order to connect the enclosure assembly to the service access panel. This is
required to obtain an airtight seal for the return air. Ensure that the material used for the frame
adheres to national codes and / or local codes and regulations. Care must be taken when installing
the service access panel to ensure the opening of the hinged service panel.
Figure 16 & 17
11. Filters are not supplied with the fan coil unit or the service access panel. The filter(s) must be
supplied by the installing contractor. If a louvered service access panel is used the filter will mount
on the under side of the hinged access panel. If the optional return air cutout is used it is
recommended that a return air filter grille be used that has the same surface area as the
recommended filter sizes.
Figure 18
Frame Enclosure
Supplied By Ceiling
Installing Contractor
Hinged Service Access Panel Return Air Panel Mounting Screw ( TYP)
Louvered Panel Shown. An
Optional Non-louvered Service
Access Panel Is Available. Figure 16
109
INSTALLATION & OPERATION
MANUAL
MHCCW Fan Coils 1-3 Tons
C
(typ) Figure 17
110
INSTALLATION & OPERATION
MANUAL
MHCCW Fan Coils 1-3 Tons
12. The fan coil enclosure assembly has a supply air duct flange to allow the attachment of ductwork.
Ensure when attaching ductwork to the flange that the screws are at least one and half inches away from
the front of the enclosure. This is to allow proper insertion of the fan coil assembly into the enclosure
assembly when duct work will be installed before the fan coil is installed.
Figure 19
B
Figure 19
111
INSTALLATION & OPERATION
MANUAL
MHCCW Fan Coils 1-3 Tons
112
MHCCW Without Electric Heat Wiring Diagram
208/230-1-50/60
113
MHCCW With Electric Heat Wiring Diagram
208/230/-1-50/60
114
MHCCW Without Electric Heat Wiring Diagram
120-1-50/60
115
MHCCW CERTIFIED DRAWING
116
MHNCCW Chilled/Hot Water
Ceiling Concealed
4-Pipe Heat / Cool Fan Coil 12,000 - 36,000 BTUH
117
MHNCCW NOMENCLATURE BREAKDOWN
4-Pipe Heat/Cool Ceiling Concealed Fan Coil
MHNCCW- XX - XX
Nominal Tons
04 = 1 Ton
06 = 1.5 Ton
08 = 2 Ton
10 = 2.5 Ton
12 = 3 Ton
MHNCCW-04-01 MHNCCW-04-03
MHNCCW-06-01 MHNCCW-06-03
MHNCCW-08-01 MHNCCW-08-03
MHNCCW-10-01 MHNCCW-10-03
MHNCCW-12-01 MHNCCW-12-03
118
HVAC Guide Specifications
Chilled and Hot Water Fan Coil
4-Pipe
Nominal Size:
12,000 – 36,000 BTUH
Part 1-General
1.01 System Description
Multiaqua Chilled Water Fan Coils are manufactured with heavy gauge galvanized steel to resist corrosion.
Part 2-Product
2.01 Equipment
A. General:
1. Unit shall be a factory assembled and tested chilled and hot water fan coil.
2. Shall be assembled with heavy gauge galvanized steel.
3. Contained with the unit shall be all factory wiring, piping, associated controls and special
accessories required prior to start up.
B. Unit Cabinet:
1. Composed of heavy gauge galvanized steel casing with a baked polyester powder.
2. Shall be internally insulated to insure quiet operation.
C. Fan Motors:
1. Shall be available in 115-1-50/60 and 208/230-1-50/60 vac.
1. Fan motors shall be three speed, direct drive, and PSC type.
2. Totally enclosed.
3. Internal overload protected.
D. Blower Wheels:
1. Blower wheels are forward curved and dynamically balanced.
E. Water Coil:
1. Manufactured with water coils containing 3/8” copper tubing mechanically bonded to aluminum
fins.
2. Contain both a manual water drain and manual air bleed port per coil.
3. Coils shall be factory tested to 350 psig.
4. Coils shall be capable of being field converted from right to left hand connection.
F. Drain Pan:
1. All drain pans shall be coated on both the interior and exterior with baked polyester powder to
resist corrosion.
2. The exterior of all drain pans shall be insulated with closed cell to prevent condensation.
3. Pans shall contain a left and right hand primary sloped drain connection as well as a sloped right
hand secondary drain connection.
119
Part 3-Controls and Safeties
3.01 Controls
A. Fan coils shall be completely factory wired and tested.
B. All components shall be wired to an internal terminal block to allow for a field installed thermostat and or
fan speed control.
C. Controls shall include the following components.
1. 24vac transformer.
2. Fan relays.
3. Optional thermostats.
3.02 Safeties:
A. Fan coil shall contain a non reusable fuse on the secondary voltage side of the transformer.
Part 5- Accessories:
5.01 Enclosures
A. Fan coils shall be capable of incorporating enclosures.
1. Enclosures shall be internally insulated to insure quite operation and increase efficiency.
2. Shall include knockouts for ease of piping/electrical in and out of the enclosures.
3. Shall include an optional return air cutout in the enclosure.
4. Shall include a supply air duct flange.
5. Shall incorporate baked polyester powder service access panels with and without a filter louver.
120
MHNCCW Product Specifications
Physical Data
Cooling Heating Copper Water Water
Height Length Depth Weight Drain
Model Number Rows Rows Diameter Inlet Outlet
(in) (in) (in) (lbs) (in)
FPI FPI (in) (in) (in)
MHNCCW04-01(03) 10 37.72 21.65 66.0 2-14 2-14 3/8 5/8 5/8 3/4
MHNCCW06-01(03) 10 37.72 21.65 68.2 3-14 2-14 3/8 5/8 5/8 3/4
MHNCCW08-01(03) 10 37.72 21.65 72.6 4-14 2-14 3/8 5/8 5/8 3/4
MHNCCW10-01(03) 10 43.70 21.65 74.8 4-14 2-14 3/8 7/8 7/8 3/4
MHNCCW12-01(03) 10 49.68 21.65 83.6 4-14 2-14 3/8 7/8 7/8 3/4
Electrical Data
Fuse or HACR
Nominal Volts/ Phase/ Motor Full Load Circuit Breaker
Model Number Per Circuit
CFM Hertz HP Ampacity
Minimum Maximum
Amps Amps
MHNCCW04-01 208/230-1-50/60 1/8 0.82 1.03 2
400
MHNCCW04-03 120-1-60 1/30 0.55 .69 2
MHNCCW06-01 208/230-1-50/60 1/8 1.18 1.48 3
600
MHNCCW06-03 120-1-60 1/30 0.55 .69 2
MHNCCW08-01 208/230-1-50/60 1/4 1.43 1.79 3
800
MHNCCW08-03 120-1-60 1/30 0.55 .69 2
MHNCCW10-01 208/230-1-50/60 1/4 1.63 2.04 4
1000
MHNCCW10-03 120-1-60 1/8 1.80 2.25 2
MHNCCW12-01 208/230-1-50/60 1/4 1.81 2.26 5
1200
MHNCCW12-03 120-1-60 1/4 3.00 3.75 7
121
MHNCCW Chilled Water Performance Data
122
MHNCCW Chilled Water Performance Data
123
MHNCCW Chilled Water Performance Data
124
MHNCCW Chilled Water Performance Data
125
MHNCCW Chilled Water Performance Data
126
MHNCCW Hot Water Performance Data
129
MHNCCW Hot Water Performance Data
130
MHNCCW Hot Water Performance Data
Example:
MHNCCW08 @ 0.15 ESP produces 700 cfm.
Locate 700 cfm (for the MHNCCW08) on the Capacity Adjustment Factors on page 133. (TC =.98 & SC = .98)
Multiply the stated chilled water capacity for the MHCCW08 on page 124 or the hot water capacity on page 129 by the adjustment factors to achieve
the capacity adjustment.
Example:
30% Propylene Glycol Solution.
System capacity x 0.98
GPM x 1.07
132
MHNCCW Capacity Adjustment Factors
COOLING CAPACITY CORRECTION FACTORS
MODEL # MHNCCW04 MHNCCW06 MHNCCW08 MHNCCW10 MHNCCW12
CFM TC SC TC SC TC SC TC SC TC SC
320 0.88 0.86
350 0.90 0.89
375 0.94 0.93
397 1.00 1.00
425
463 0.89 0.88
500 0.91 0.90
525 0.93 0.92
550 0.95 0.94
582 0.97 0.96 0.89 0.87
600 0.98 0.97 0.91 0.89
634 1.00 1.00 0.93 0.91 0.81 0.77
675 0.95 0.94 0.84 0.81
700 0.98 0.98 0.87 0.85
757 1.00 1.00 0.90 0.88
775 0.93 0.91
800 0.96 0.95
850 0.97 0.97
900 0.99 0.99
943 1.00 1.00
1000
1025
1050 0.99 0.97
1100 1.06 1.05
1125 1.04 1.03
1150 1.03 1.02
1200 1.02 1.01
1228 1.00 1.00
133
134
INSTALLATION & OPERATING
MANUAL
MHNCCW Fan Coils 1- 3 Tons
135
INSTALLATION & OPERATING
INSTRUCTIONS
MHNCCW Fan Coils 1- 3 Tons
Fan Coil A B C D E F
Model Number
MHNCCW04 37.72 34.56 31.41 10.00 5.51 21.65
MHNCCW06 37.72 34.56 31.41 10.00 5.51 21.65
MHNCCW08 37.72 34.56 31.41 10.00 5.51 21.65
MHNCCW10 43.70 40.55 37.40 10.00 5.51 21.65
MHNCCW12 49.68 46.53 43.38 10.00 5.51 21.65
.5”
Air Vents
Hot Water Supply
D Chilled Water
Supply
Chilled Water
Return
A
Mounting Notches
Drain Pan
Figure 3
136
INSTALLATION & OPERATING
MANUAL
MHNCCW Fan Coils 1- 3 Tons
INSTRUCTIONS FOR
CONVERTING COIL
HAND OF CONNECTION Figure 4
Figure 6
137
INSTALLATION & OPERATING
MANUAL
MHNCCW Fan Coils 1- 3 Tons
INSTRUCTIONS FOR
INSTALLING FAN COIL
UNIT INTO ENCLOSURE
ASSEMBLY
Figure 9
138
INSTALLATION & OPERATING
MANUAL
MHNCCW Fan Coils 1- 3 Tons
ELECTRICAL, COIL,
DRAIN AND RETURN /
SUPPLY AIR LOCATIONS Figure 11
Figure 12
139
INSTALLATION & OPERATING
MANUAL
MHNCCW Fan Coils 1- 3 Tons
ELECTRICAL &
CONDENSATE DRAIN
8. There are four termination
points for the electrical wiring.
There are two on each side of the
electrical box. See pages 144 & 145
for electrical drawings. Wiring
must be installed according to
Optional Return
prevailing codes and regulations. Entry Points Air Cutout
The fan coil unit has one Typical Both Ends
condensate drain connection on
either side of the drain pan for Figure 13
either left or right hand drain
connection. The opposite drain
connection not being used must be Left and Right Hand Drain Connections
capped off by the installing
contractor. The middle drain
connection is the safety condensate Figure 14
Electrical Terminations Points
drain connection. Ensure that all
condensate drain lines have at least
one quarter of an inch of fall per
foot for proper drainage.
Figure 14
Safety Drain Connection
WATER COIL
CONNECTIONS
9. The fan coil unit comes with a Figure 14
manual air bleed and a manual coil
drain fitting. They are located on Manual Air Bleed
the same side as the supply and Water Return Connection
return water line connections. The
water supply line is connected to
the coil connection furthest away
from the fans. The water return line
is connected to the coil connection
closest to the fans. Ensure that both
the supply and return water lines
are insulated to prevent them from Water Supply Connection
Manual Coil Drain
sweating.
Figure 15
Figure 15
140
INSTALLATION & OPERATION
MANUAL
MHNCCW Fan Coils 1-3 Tons
10. When mounting the service access panel, louvered or non-louvered, the installing contractor
must provide a frame in order to connect the enclosure assembly to the service access panel. This is
required to obtain an airtight seal for the return air. Ensure that the material used for the frame
adheres to national codes and / or local codes and regulations. Care must be taken when installing
the service access panel to ensure the opening of the hinged service panel.
Figure 16 & 17
11. Filters are not supplied with the fan coil unit or the service access panel. The filter(s) must be
supplied by the installing contractor. If a louvered service access panel is used the filter will mount
on the under side of the hinged access panel. If the optional return air cutout is used, it is
recommended that a return air filter grille be used that has the same surface area as the
recommended filter sizes.
Figure 18
Frame Enclosure
Supplied By Ceiling
Installing Contractor
Hinged Service Access Panel Return Air Panel Mounting Screw ( TYP)
Louvered Panel Shown
Figure 16
141
INSTALLATION & OPERATION
MANUAL
MHNCCW Fan Coils 1-3 Tons
C
(typ) Figure 17
142
INSTALLATION & OPERATION
MANUAL
MHNCCW Fan Coils 1-3 Tons
12. The fan coil enclosure assembly has a supply air duct flange to allow the attachment of ductwork.
Ensure when attaching ductwork to the flange that the screws are at least one and half inches away from
the front of the enclosure. This is to allow proper insertion of the fan coil assembly into the enclosure
assembly when duct work will be installed before the fan coil is installed.
Figure 19
B
Figure 19
143
INSTALLATION & OPERATION
MANUAL
MHNCCW Fan Coils 1-3 Tons
144
MHNCCW-xx-01 Wiring Diagram
208/230-1-50/60
145
MHNCCW-xx-03 Wiring Diagram
120-1-60
146
146
MHNCCW CERTIFIED DRAWING
147
MCCW Chilled/Hot Water
Ceiling Concealed
2-Pipe Heat / Cool Fan Coil 48,000 - 60,000 BTUH
148
MCCW NOMENCLATURE BREAKDOWN
2-Pipe Heat/Cool Ceiling Concealed Fan Coil
MCCW- XX - H -1
Voltage
1= 208/230/-1-50/60
2-Pipe Heat/Cool
Heat/Cool
Nominal CFM
16=1600
20=2000
MCCW-16-H-1
MCCW-20-H-1
149
HVAC Guide Specifications
Chilled and Hot Water Fan Coil
2-Pipe
Nominal Size:
48,000 – 60,000 BTUH
Part 1-General
1.01 System Description
Multiaqua Chilled Water Fan Coils are manufactured with heavy gauge galvanized steel to resist corrosion.
Part 2-Product
2.01 Equipment
A. General:
1. Unit shall be a factory assembled and tested chilled and hot water fan coil.
2. Shall be assembled with heavy gauge galvanized steel.
3. Contained with the unit shall be all factory wiring, piping, associated controls and special
accessories required prior to start up.
B. Unit Cabinet:
1. Composed of heavy gauge galvanized steel casing with a baked polyester powder.
2. Shall be internally insulated to insure quiet operation.
C. Fan Motors:
1. Shall be available in 208/230-1-50/60 vac.
1. Fan motors shall be three speed, direct drive, and PSC type.
2. Totally enclosed.
3. Internal overload protected.
D. Blower Wheels:
1. Blower wheels are forward curved and dynamically balanced.
E. Water Coil:
1. Manufactured with water coils containing 3/8” copper tubing mechanically bonded to aluminum
fins.
2. Contain both a manual water drain and manual air bleed port per coil.
3. Coils shall be factory tested to 350 psig.
4. Coils shall be capable of being field converted from right to left hand connection.
F. Drain Pan:
1. All drain pans shall be coated on both the interior and exterior with baked polyester powder to
resist corrosion.
2. The exterior of all drain pans shall be insulated with closed cell to prevent condensation.
3. Pans shall contain a left and right hand primary sloped drain connection as well as a sloped right
hand secondary drain connection.
150
Part 3-Controls and Safeties
3.01 Controls
A. Fan coils shall be completely factory wired and tested.
B. All components shall be wired to an internal terminal block to allow for a field installed thermostat and or
fan speed control.
C. Controls shall include the following components.
1. 24vac transformer.
2. Fan relays.
3. Optional thermostats.
3.02 Safeties:
A. Fan coil shall contain a non reusable fuse on the secondary voltage side of the transformer.
151
MCCW Product Specifications
Physical Data
Cooling Copper Water Water
Height Length Depth Weight Drain
Model Number Rows Diameter Inlet Outlet
(in) (in) (in) (lbs) (in)
FPI (in) (in) (in)
MCCW-16-H-1 13.78 48.50 20.00 68.34 3-14 3/8 3/4 3/4 1/2
MCCW-20-H-1 13.78 56.10 20.00 72.80 3-14 3/8 1.0 1.0 1/2
Electrical Data
Fuse or HACR
Circuit Breaker
Nominal Volts/ Phase/ Motor Full Load
Model Number Per Circuit
CFM Hertz HP Ampacity
Minimum Maximum
Amps Amps
152
MCCW Chilled Water Performance Data
153
MCCW Chilled Water Performance Data
154
MCCW Hot Water Performance Data
155
MCCW Hot Water Performance Data
156
MCCW CFM and Glycol Adjustments
Example:
MCCW-16 @ 0.30 ESP produces 1281 cfm.
Locate 1281 cfm (for the MCCW-16) on the Capacity Adjustment Factors on page 157. (TC =.91 & SC = .89)
Multiply the stated chilled water capacity for the MCCW-16 on page 153 or the hot water capacity on page 155 by the adjustment factors to achieve
the capacity adjustment.
Example:
30% Propylene Glycol Solution.
System capacity x 0.98
GPM x 1.07
157
158
INSTALLATION & OPERATING
MANUAL
MCCW Fan Coils 4 & 5 Tons
159
INSTALLATION & OPERATING
INSTRUCTIONS
MCCW Fan Coils 4 & 5 Tons
.5”
Air Vent
Water Return
E
D Water Supply
.75” (MPT)
Condensate
Coil Drain
Drain Connection
1” (Both Ends)
F
B A
Mounting Notches
Drain Pan
Figure 2
160
INSTALLATION & OPERATING
MANUAL
MCCW Fan Coils 4 & 5 Tons
INSTRUCTIONS FOR
CONVERTING COIL
HAND OF CONNECTION Figure 3
Figure 5
161
INSTALLATION & OPERATING
MANUAL
MHNCCW Fan Coils 1- 3 Tons
INSTRUCTIONS FOR
INSTALLING FAN COIL
UNIT INTO ENCLOSURE
ASSEMBLY
Figure 8
162
INSTALLATION & OPERATING
MANUAL
MCCW Fan Coils 4 & 5 Tons
ELECTRICAL, COIL,
DRAIN AND RETURN /
SUPPLY AIR LOCATIONS Figure 10
Figure 11
163
INSTALLATION & OPERATING
MANUAL
MCCW Fan Coils 4 & 5 Tons
ELECTRICAL &
CONDENSATE DRAIN
8. There are four termination
points for the electrical wiring.
There are two on each side of the
electrical box. See page 169 for
electrical drawings. Wiring must be
installed according to prevailing
Optional Return
codes and regulations. Entry Points Air Cutout
The fan coil unit has one Typical Both Ends
condensate drain connection on
either side of the drain pan for Figure 12
either left or right hand drain
connection. The opposite drain
connection not being used must be Left and Right Hand Drain Connections
capped off by the installing
contractor. The middle drain
connection is the safety condensate Figure 14
Electrical Terminations Points
drain connection. Ensure that all
condensate drain lines have at least
one quarter of an inch of fall per
foot for proper drainage.
Figure 13
Safety Drain Connection
WATER COIL
CONNECTIONS
9. The fan coil unit comes with a Figure 13
manual air bleed and a manual coil
drain fitting. They are located on Manual Air Bleed
the same side as the supply and Water Return Connection
return water line connections. The
water supply line is connected to
the coil connection furthest away
from the fans. The water return line
is connected to the coil connection
closest to the fans. Ensure that both
the supply and return water lines
are insulated to prevent them from Water Supply Connection
Manual Coil Drain
sweating.
Figure 14
Figure 14
164
INSTALLATION & OPERATION
MANUAL
MCCW Fan Coils 4 & 5 Tons
10. When mounting the service access panel, louvered or non-louvered, the installing contractor
must provide a frame in order to connect the enclosure assembly to the service access panel. This is
required to obtain an airtight seal for the return air. Ensure that the material used for the frame
adheres to national codes and / or local codes and regulations. Care must be taken when installing
the service access panel to ensure the opening of the hinged service panel.
Figure 15 & 16
11. Filters are not supplied with the fan coil unit or the service access panel. The filter(s) must be
supplied by the installing contractor. If a louvered service access panel is used the filter will mount
on the under side of the hinged access panel. If the optional return air cutout is used it is
recommended that a return air filter grille be used that has the same surface area as the
recommended filter sizes.
Figure 17
Frame Enclosure
Supplied By Ceiling
Installing Contractor
Hinged Service Access Panel Return Air Panel Mounting Screw ( TYP)
Louvered Panel Shown
Figure 15
165
INSTALLATION & OPERATION
MANUAL
MCCW Fan Coils 4 & 5 Tons
C
(typ) Figure 16
166
INSTALLATION & OPERATION
MANUAL
MCCW Fan Coils 4 & 5 Tons
12. The fan coil enclosure assembly has a supply air duct flange to allow the attachment of ductwork.
Ensure when attaching ductwork to the flange that the screws are at least one and half inches away from
the front of the enclosure. This is to allow proper insertion of the fan coil assembly into the enclosure
assembly when duct work will be installed before the fan coil is installed.
Figure 18
B
Figure 18
167
INSTALLATION & OPERATION
MANUAL
MCCW Fan Coils 4 & 5 Tons
168
MCCW-xx-01 Wiring Diagram
208/230-1-50/60
169
MCCW CERTIFIED DRAWING
170
MHWW Chilled/Hot Water
Hi-Wall Fan Coil
2-Pipe Heat / Cool Fan Coil 9,000 - 36,000 BTUH
171
MHWW NOMENCLATURE BREAKDOWN
2-Pipe Heat/Cool Hi-Wall Fan Coil
MHWW- XX - H -1
Voltage
1= 208/230/-1-50/60
2-Pipe Heat/Cool
Heat/Cool
Nominal BTUH
09 = 9,000
12 = 12,000
18 = 8,000
24 = 24,000
36 = 36,000
MHWW-09-H-1
MHWW-12-H-1
MHWW-18-H-1
MHWW-24-H-1
MHWW-36-H-1
172
HVAC Guide Specifications
Chilled and Hot Water Hi-Wall Fan Coil
2-Pipe
Nominal Size:
9,000 – 36,000 BTUH
Part 1-General
1.01 System Description
Multiaqua Chilled Water Fan Coils are manufactured with high impact molded polymers.
Part 2-Product
2.01 Equipment
A. General:
1. Unit shall be a factory assembled and tested chilled and hot water fan coil.
2. Shall be assembled with high quality.
3. Contained with the unit shall be all factory wiring, piping, associated controls and special
accessories required prior to start up.
B. Unit Cabinet:
1. Composed of high impact polymers.
2. Shall be internally insulated to insure quiet operation.
C. Fan Motors:
1. Shall be available in 208/230-1-50/60 vac.
1. Fan motors shall be three speed, direct drive, and PSC type.
2. Totally enclosed.
3. Internal overload protected.
4. Unit shall contain a swing motor to modulate the discharge air.
D. Blower Wheels:
1. Blower wheels are tangential and dynamically balanced.
E. Water Coil:
1. Manufactured with water coils containing 3/8” copper tubing mechanically bonded to aluminum
fins.
2. Coils shall be factory tested to 350 psig.
F. Drain Pan:
1. All drain pans shall be molded with high impact polymers.
2. The exterior of all drain pans shall be insulated with closed cell to prevent condensation.
3. Pans shall contain a flexible drain tubing that is accessible from the back of the unit.
173
G. Filters:
1. Unit shall contain 65% washable filters.
3.02 Safeties:
A. Fan coil shall contain a non reusable fuse on the secondary voltage side of the transformer.
B. Discharge air sensor.
Part 4-Operating Characteristics:
4.01 Electrical Requirements
A. Unit shall incorporate a three prong male primary electrical power cord.
B. Electrical power supply shall be rated to withstand 120°F operating ambient temperatures.
174
MHWW Product Specifications
Physical Data
Cooling Copper Water Water
Height Depth Weight Drain
Model Number Length (in) Rows Diameter Inlet Outlet
(in) (in) (lbs) (in)
FPI (in) (in) (in)
MHWW-09-H-1 11.70 34.65 6.70 25.70 2-18 3/8 1/2 1/2 1/2
MHWW-12-H-1 12.00 39.00 7.10 27.50 2-18 3/8 1/2 1/2 1/2
MHWW-18-H-1 14.17 46.14 8.10 44.40 2-18 3/8 1/2 1/2 3/4
MHWW-24-H-1 14.17 46.14 8.10 46.20 3-18 3/8 1/2 1/2 3/4
MHWW-36-H-1 14.25 56.50 8.37 50.50 3-18 3/8 3/4 3/4 3/4
Electrical Data
Fuse or HACR
Hi
Volts/ Circuit Breaker Per
Spe Motor Full Load
Model Number Phase/ Circuit
ed HP Ampacity
Hertz
CFM Minimum Maximum
Amps Amps
175
MHWW Chilled Water Performance Data
176
MHWW Chilled Water Performance Data
177
MHWW Chilled Water Performance Data
178
MHWW Chilled Water Performance Data
179
MHWW Chilled Water Performance Data
180
MHWW Hot Water Performance Data
181
MHWW Hot Water Performance Data
182
MHWW Hot Water Performance Data
183
MHWW Hot Water Performance Data
184
MHWW Hot Water Performance Data
185
MHWW Capacity and Glycol Adjustments
Example:
30% Propylene Glycol Solution.
System capacity x 0.98
GPM x 1.07
186
187
INSTALLATION & OPERATING
MANUAL
MHWW Hi-Wall Fan Coils
9,000-36,000 BTUH
188
INSTALLATION & OPERATING
MANUAL
MHWW Hi-Wall Fan Coils
9,000-36,000 BTUH
C
D
B Mounting Plate
H G I J
E F
L
K
Figure 2
189
INSTALLATION & OPERATING
MANUAL
MHWW Hi-Wall Fan Coils
9,000 – 36,000 BTUH
INSTRUCTIONS FOR
INSTALLING THE MOUNTING
Figure 3
PLATE
Figure 3
Figure 4
Figure 5
Figure 5
190
INSTALLATION & OPERATING
MANUAL
MHWW Hi-Wall Fan Coils
9,000 – 36,000 BTUH
INSTRUCTIONS FOR
INSTALLING FAN COIL
UNIT ONTO MOUNTING
PLATE
Figure 6
Figure 7
Figure 8
191
INSTALLATION & OPERATING
MANUAL
MHWW Hi-Wall Fan Coils
9,000 – 36,000 BTUH
INSTRUCTIONS FOR
INSTALLING FAN COIL UNIT
ONTO MOUNTING PLATE
Figure 11
192
INSTALLATION & OPERATING
MANUAL
MHWW Hi-Wall Fan Coils
9,000 – 36,000 BTUH
INSTRUCTIONS FOR
REMOVING THE FAN COIL
COVER AND AIR PURGING
THE LIQUID SOLUTION
COIL.
Figure 12
Figure 13
Figure 14
Figure 14
6. When air purging is complete,
close off the purging valve and check
for leaks.
193
INSTALLATION & OPERATING
MANUAL
MHWW Hi-Wall Fan Coils
9,000 – 36,000 BTUH
194
INSTALLATION & OPERATING
MANUAL
MHWW Hi-Wall Fan Coils
9,000 – 36,000 BTUH
Wireless Control:
Name and function of remote controller
Note:
• Be sure there are no obstructions between receiver and remote controller.
• The remote control signal can be received at the distance of up to about 21 feet.
• Do not throw or drop the remote controller.
• Do not put any liquid in the remote controller and do not put it in direct sunlight
or any place where it is very hot.
• Remove batteries when the remote controller is not in use for extended periods of
time.
• The remote controller should be placed 3 or more feet away from any electric
appliance.
INDICATOR REMOTE
LIGHTS SETTING FUNCTION
RED-GREEN COOL COOLING OPERATION ONLY
RED-OFF DRY HUMIDITY CONTROL, WATER FLOW, NO FAN
RED-RED HEAT HEATING OPERATION ONLY
RED-OFF FAN FAN OPERATION ONLY
RED-BLINKING AUTO AUTO SELECTION BETWEEN HEAT & COOL
DEPENDENT ON ROOM TEMP & SET TEMP
RED-ORANGE ALERT FAN COIL WAITING FOR EWT TO REACH PROPER
TEMPERATURE NECESSARY TO SATISFY SET POINT
195
INSTALLATION & OPERATING
MANUAL
MHWW Hi-Wall Fan Coils
9,000 – 36,000 BTUH
2. POWER
- Press to turn the fan coil on and off or vice versa.
(Red LED left will light to indicate the control is on)
3. MODE
- To select desired operation mode.
It will switch from one to another as shown.
COOL - Cooling operation.
DRY - Humidity control.
HEAT - Heating operation.
FAN - Fan only. No cooling or heating capability.
AUTO - Operation mode will be selected automatically between HEAT and
COOL mode, depending upon the room temperature and SET temperature.
4. FAN
- To select fan speed. It will switch from one to another as shown below.
- When the system temperature sensor is not calling for cool or heat the fan will
run at the speed previously entered in fan mode selection (high, medium or low).
- If auto was the previously entered fan speed in cooling: The fan will run at low
speed until the temperature sensor calls for either heating or cooling at which
point the fan will return to auto speed control
196
INSTALLATION & OPERATING
MANUAL
MHWW Hi-Wall Fan Coils
9,000 – 36,000 BTUH
197
INSTALLATION & OPERATING
MANUAL
MHWW Hi-Wall Fan Coils
9,000 – 36,000 BTUH
9. SLEEP
- This function when selected will allow the user to determine a “sleep” period. In
cooling the selected temperature will rise to 1° above set point in 1/2 hour,
rising to 2° in 1 hour, rising again to 4° after 2 hours of the SLEEP CYCLE.
198
INSTALLATION & OPERATING
MANUAL
MHWW Hi-Wall Fan Coils
9,000 – 36,000 BTUH
TRANSMISSION INDICATOR
199
INSTALLATION & OPERATING
MANUAL
MHWW Hi-Wall Fan Coils
9,000 – 36,000 BTUH
1. POWER
- Press to turn the fan coil on and off or vice versa.
2. MODE
- To select desired operation mode.
It will switch from one to another as shown.
COOL - Cooling operation.
HEAT - Heating operation.
FAN - Fan only. No cooling or heating capability.
AUTO - Operation mode will be selected automatically between HEAT and
COOL mode depending upon the room temperature and SET temperature.
3. FAN
- To select fan speed. It will switch from one to another as shown below.
- When the system temperature sensor is not calling for cool or heat the fan will run at
the speed previously entered in fan mode selection (high, medium or low).
- If auto was the previously entered fan speed in cooling: The fan will run at low speed
until the temperature sensor calls for either heating or cooling at this point the fan
will return to auto speed control
200
INSTALLATION & OPERATING
MANUAL
MHWW Hi-Wall Fan Coils
9,000 – 36,000 BTUH
5. CANCEL
- To cancel any setting on the delay timer.
6. LOUVER
- Two different functions are available:
1. To set the louver stop position. There are 4 angles available. The sequence is as follows.
7. AUTO
- This function will automatically control the system switching between heating and
cooling operation. If the present auto mode is cooling, a switch to heating
operation will begin only if the actual room temperature is 7° below selected
control set point. If the present auto mode is heating, a switch to cooling operation
will begin only when the room temperature is 3° above selected control set point.
201
MHWW-09-H-1 & MHWW-12-H-1 Wiring Diagram
208/230/-1-50/60
202
MHWW-18-H-1 Wiring Diagram
208/230/-1-50/60
203
MHWW-24-H-1 Wiring Diagram
208/230/-1-50/60
204
MHWW-36-H-1 Wiring Diagram
208/230/-1-50/60
205
MHWW CERTIFIED DRAWING
206
CFFWA Chilled/Hot Water
Universal Mount Fan Coil
2-Pipe Heat / Cool Fan Coil 12,000 - 60,000 BTUH
207
CFFWA NOMENCLATURE BREAKDOWN
2-Pipe Heat/Cool Universal Mount Fan Coil
CFFWA- XX - 1 - U
Control Option
24 vac Ready
2-Pipe Heat/Cool
Voltage
1=208/230/-1-50/60
Nominal CFM
04=400
06=600
08=800
12=1200
16=1600
20=2000
CFFWA-04-1-U
CFFWA-06-1-U
CFFWA-08-1-U
CFFWA-12-1-U
CFFWA-16-1-U
CFFWA-20-1-U
208
HVAC Guide Specifications
Chilled and Hot Water Universal Mount Fan Coil
2-Pipe
Nominal Size:
12,000 – 60,000 BTUH
Part 2-Product
2.01 Equipment
A. General:
1. Unit shall be a factory assembled and tested chilled and hot water fan coil.
2. Shall be assembled with high quality.
3. Contained with the unit shall be all factory wiring, piping, associated controls and special
accessories required prior to start up.
B. Unit Cabinet:
1. Composed of high impact polymers.
2. Shall be internally insulated to insure quiet operation.
C. Fan Motors:
1. Shall be available in 208/230-1-50/60 vac.
1. Fan motors shall be three speed, direct drive, and PSC type.
2. Totally enclosed.
3. Internal overload protected.
4. Unit shall contain a swing motor to modulate the discharge air.
D. Blower Wheels:
1. Blower wheels are tangential and dynamically balanced.
E. Water Coil:
1. Manufactured with water coils containing 3/8” copper tubing mechanically bonded to aluminum
fins.
2. Coils shall be factory tested to 350 psig.
F. Drain Pan:
1. All drain pans shall be coated on both the interior and exterior with baked polyester powder to
resist corrosion.
2. The exterior of all drain pans shall be insulated with closed cell to prevent condensation.
3. Pans shall contain a drain tubing that is accessible from the back, bottom and side of the unit.
209
G. Filters:
1. Unit shall contain 65% washable filters.
3.02 Safeties:
A. Fan coil shall contain a non reusable fuse on the secondary voltage side of the transformer.
Part 4-Operating Characteristics:
4.01 Electrical Requirements
A. Electrical shall include a terminal block.
B. Electrical power supply shall be rated to withstand 120°F operating ambient temperatures.
210
CFFWA Product Specifications
Physical Data
Cooling Water Water
Height Length Depth Weight Rows Inlet Outlet Drain
Model Number (in) (in) (in) (lbs) FPI (in) (in) (in)
CFFWA-04-1-U 25.27 40.31 9.01 79.37 2-13 1/2 1/2 1/2
CFFWA-06-1-U 25.27 40.31 9.01 83.77 3-13 1/2 1/2 1/2
CFFWA-08-1-U 25.27 40.31 9.01 88.18 4-13 1/2 1/2 1/2
CFFWA-12-1-U 25.27 52.13 9.01 116.84 3-13 3/4 3/4 1/2
CFFWA-16-1-U 25.27 75.78 9.01 158.73 3-14 3/4 3/4 1/2
CFFWA-20-1-U 25.27 75.78 9.01 163.14 4-14 1 1 1/2
Electrical Data
Fuse or HACR
Volts/ Circuit Breaker Per
Motor Full Load
Model Number Phase/ Circuit
CFM HP Ampacity
Hertz Minimum Maximum
Amps Amps
1/8 &
CFFWA-12-1-U 735 2.09 2.49 4
1/20
1/8 &
CFFWA-16-1-U 1360 3.18 3.59 5
1/8
1/8 &
CFFWA-20-1-U 1335 3.18 3.59 5
1/8
211
CFFWA Chilled Water Performance Data
CFFWA-04 COOLING CAPACITIES
EWT GPM ENTERING AIR TEMPERATURE (F)
CFM
(°F) 80° D.B. / 67° W.B. 75° D.B. / 63° W.B.
TC 10.5 8.0
1.5 SC 7.9 7.0
WPD 3.6 3.6
TC 11.8 9.0
2.0 SC 8.4 7.4
WPD 6.0 6.0
436 42
TC 12.7 9.7
2.5 SC 8.7 7.6
WPD 9.0 9.0
TC 13.3 10.2
3.0 SC 9.0 7.8
WPD 12.6 12.6
212
CFFWA Chilled Water Performance Data
CFFWA-06 COOLING CAPACITIES
EWT GPM ENTERING AIR TEMPERATURE (F)
CFM
(°F) 80° D.B. / 67° W.B. 75° D.B. / 63° W.B.
TC 18.4 14.1
3.0 SC 13.0 11.4
WPD 14.7 14.7
TC 19.2 14.7
3.5 SC 13.3 11.6
WPD 19.3 19.3
520 42
TC 19.9 15.2
4.0 SC 13.6 11.8
WPD 24.3 24.3
TC 20.3 15.5
4.5 SC 13.7 11.9
WPD 29.9 29.9
213
CFFWA Chilled Water Performance Data
214
CFFWA Chilled Water Performance Data
215
CFFWA Chilled Water Performance Data
216
CFFWA Chilled Water Performance Data
217
CFFWA Hot Water Performance Data
218
CFFWA Hot Water Performance Data
219
CFFWA Hot Water Performance Data
220
CFFWA Hot Water Performance Data
221
CFFWA Hot Water Performance Data
222
CFFWA Hot Water Performance Data
Example:
30% Propylene Glycol Solution.
System capacity x 0.98
GPM x 1.07
These specifications are subject to change without notice
224
225
INSTALLATION & OPERATING
MANUAL
CFFWA Universal Mount Fan Coils
12,000-60,000 BTUH
226
INSTALLATION & OPERATING
MANUAL
CFFWA Universal Mount Fan Coil
12,000-60,000 BTUH
BACK
B typ
Figure 2
227
INSTALLATION & OPERATING
MANUAL
CFFWA Universal Mount Fan Coils
12,000 – 60,000 BTUH
INSTRUCTIONS FOR
INSTALLING THE MOUNTING
BRACKETS AND UNIT
Figure 3
1. The unit should be installed for
horizontal and vertical discharge
applications only.
Figure 3, 4 and 5
Figure 6
228
INSTALLATION & OPERATING
MANUAL
CFFWA Universal Mount Fan Coils
12,000 – 60,000 BTUH
Piping Locations
229
INSTALLATION & OPERATING
MANUAL
CFFWA Universal Mount Fan Coils
12,000 – 60,000 BTUH
INSTRUCTIONS FOR
INSTALLING THE MOUNTING
BRACKETS AND UNIT
Figure 6
7. Carefully place fan coil into place and
align mounting holes in fan coil to the
holes in the mounting bracket. Typical
both sides.
Figure 6
Figure 7
Figure 8
230
CFFWA-xx-1-U Wiring Diagram
208/230/-1-50/60
231
CFFWA CERTIFIED DRAWING
232
CWA2 Chilled Water Fan Coil
With or Without Electric Heat
2-Pipe Heat / Cool Fan Coil 18,000 - 60,000 BTUH
233
CWA2 NOMENCLATURE BREAKDOWN
2-Pipe Heat/Cool with Electric Heat Multiposition Fan Coil
xx- CWA2- xx
KW Electric Heat
Nominal BTUH 00 = 0KW
18 = 18,000 05 = 5KW
24 = 24,000 08 = 8KW
36 = 36,000 10 = 10KW
48 = 48,000 15 = 15KW
60 = 60,000 20 = 20KW
2-Pipe Heat/Cool W/ Electric Heat
Note:
The CWA2 is only available in 208/230-1-60
Available Model Numbers
234
HVAC Guide Specifications
Chilled/ Hot Water W/Electric Heat Multi-Position Fan Coil
2-Pipe
Nominal Size:
18,000 – 60,000 BTUH
Part 1-General
1.01 System Description
Multiaqua Chilled Water Fan Coils are manufactured with heavy gauge galvanized steel to resist corrosion.
Part 2-Product
2.01 Equipment
A. General:
1. Unit shall be a factory assembled and tested multi-position chilled/ hot water with electric heat
fan coil.
2. Shall be assembled with high quality.
3. Contained with the unit shall be all factory wiring, piping, associated controls and special
accessories required prior to start up.
B. Unit Cabinet:
1. Composed of heavy gauge galvanized steel casing with baked polyester powder.
2. Shall be internally insulated to insure quiet operation.
3. Cabinet shall be capable of being installed in a vertical or horizontal position.
C. Fan Motors:
1. Shall be available in 208/230-1-60 vac.
1. Fan motors shall be three speed, direct drive, and PSC type.
2. Internal overload protected.
D. Blower Wheels:
1. Blower wheels are forward curved and dynamically balanced.
E. Water Coil:
1. Manufactured with water coils containing 3/8” copper tubing mechanically bonded to aluminum
fins.
2. Coils shall be factory tested to 350 psig.
3. Coil shall contain manual air bleed port.
F. Drain Pan:
1. Drain pan shall be molded with high impact polymers.
2. Pan shall contain a primary and secondary drain connection.
3. Pan shall be capable of draining in the vertical and horizontal positions without changing the pan
configuration.
235
G. Filters:
1. Unit shall contain a filter door for easy access to the filter.
2. A filter track shall be provided.
3. Unit shall come supplied with a 1” throwaway filter.
H. Electric Heaters:
1. Unit shall be capable of incorporating an electric heat package.
2. Electric heaters shall be of the open wire type.
3. Electric heat packages shall contain non-fused breakers, sequencers and safeties.
3.02 Safeties:
A. Fan coil shall contain a non reusable fuse on the secondary voltage side of the transformer.
B. Electric heat package shall contain non-fusible breakers and high temperature limits.
236
CWA2 Product Specifications
Physical Data
Cooling Copper Water Water
Model Height Length Depth Weight Drain
Rows Diameter Inlet Outlet
Number (in) (in) (in) (lbs) (in)
FPI (in) (in) (in)
18CWA2 39.75 17.50 21.00 118.00 4-14 3/8 1/2 1/2 3/4
24CWA2 39.75 17.50 21.00 118.00 4-14 3/8 1/2 1/2 3/4
36CWA2 39.75 17.50 21.00 145.00 4-14 3/8 3/4 3/4 3/4
48CWA2 49.75 21.50 25.00 170.00 4-14 3/8 3/4 3/4 3/4
60CWA2 49.75 21.50 25.00 180.00 4-14 3/8 3/4 3/4 3/4
Electrical Data
Fuse or HACR
Volts/ Circuit Breaker Per
Model Nominal Motor Full Load
Phase/ Circuit
Number CFM HP Ampacity
Hertz Minimum Maximum
Amps Amps
18CWA2 600 1/4 1.7 2.13 4
208/230-1-60
238
CWA2 Chilled Water Performance Data
TC 15.7 TC 19.8
3.0 2.2 SC 12.7 3.5 2.9 SC 15.8
APD 0.14 APD 0.21
TC 17.3 TC 21.6
600 45 4.5 4.7 SC 13.8 800 45 5.0 5.8 SC 17.3
APD 0.14 APD 0.21
TC 18.3 TC 22.9
6.0 8.2 SC 14.6 6.5 9.6 SC 18.3
APD 0.14 APD 0.21
239
CWA2 Chilled Water Performance Data
240
CWA2 Chilled Water Performance Data
241
CWA2 Chilled Water Performance Data
242
CWA2 Hot Water Performance Data
243
CWA2 Hot Water Performance Data
244
CWA2 Hot Water Performance Data
245
CWA2 CFM and Glycol Adjustments
Example:
24CWA2 @ 0.20” ESP produces 900 cfm.
Locate 900 cfm (for the 24CWA2) on the Capacity Adjustment Factors on page 247. (TC =1.05 & SC = 1.05)
Multiply the stated chilled water capacity for the 24CWA2 on page 239 or the hot water capacity on page 243 by the adjustment factors to achieve
the capacity adjustment.
Example:
30% Propylene Glycol Solution.
System capacity x 0.98
GPM x 1.07
246
CWA2 Capacity Adjustment Factors
CWA2 CAPACITY CORRECTION FACTORS
MODEL # 18CWA2 24CWA2 36CWA2
CFM TC SC TC SC TC SC
310 0.74 0.71
325 0.75 0.72
350 0.77 0.74
375 0.79 0.77
400 0.82 0.79
425 0.84 0.81
450 0.86 0.84
475 0.88 0.86 0.76 0.75
500 0.91 0.88 0.78 0.77
525 0.93 0.92 0.80 0.79
550 0.96 0.95 0.82 0.81
575 0.98 0.97 0.84 0.83
600 1.00 1.00 0.86 0.85
625 1.02 1.03 0.87 0.84
650 1.04 1.05 0.89 0.86
675 0.90 0.88
700 0.91 0.91
720 0.93 0.92 0.61 0.59
725 0.94 0.93 0.62 0.60
750 0.96 0.96 0.64 0.62
775 0.98 0.98 0.66 0.64
800 1.00 1.00 0.67 0.65
825 1.01 1.01 0.69 0.67
850 1.02 1.03 0.71 0.70
875 1.04 1.04 0.73 0.72
900 1.05 1.05 0.75 0.74
925 1.05 1.07 0.77 0.76
950 1.05 1.08 0.79 0.78
975 0.82 0.81
1000 0.85 0.84
1025 0.87 0.86
1050 0.89 0.88
1075 0.92 0.91
1100 0.94 0.93
1125 0.96 0.95
1150 0.97 0.97
1175 0.98 0.98
1200 1.00 1.00
1225 1.02 1.03
1250 1.04 1.05
247
CWA2 Capacity Adjustment Factors
CWA2 CAPACITY CORRECTION
FACTORS
MODEL # 48CWA2 60CWA2
CFM TC SC TC SC
800 0.40 0.39
825 0.42 0.40
875 0.46 0.44
925 0.48 0.46
950 0.50 0.48
975 0.52 0.50
1000 0.54 0.52
1025 0.55 0.53
1050 0.56 0.54
1075 0.58 0.56
1100 0.60 0.58
1125 0.62 0.60
1175 0.66 0.64
1200 0.67 0.65 0.40 0.39
1225 0.69 0.67 0.42 0.40
1250 0.71 0.70 0.44 0.42
1275 0.73 0.72 0.46 0.44
1300 0.75 0.74 0.47 0.45
1325 0.77 0.76 0.48 0.46
1350 0.79 0.78 0.50 0.48
1375 0.82 0.81 0.52 0.50
1400 0.85 0.84 0.54 0.52
1425 0.87 0.86 0.55 0.53
1450 0.89 0.88 0.56 0.54
1475 0.92 0.91 0.58 0.56
1500 0.94 0.93 0.60 0.58
1525 0.96 0.95 0.62 0.60
1550 0.97 0.97 0.64 0.62
1575 0.98 0.98 0.66 0.64
1600 1.00 1.00 0.67 0.65
1625 1.02 1.03 0.69 0.67
1650 1.04 1.05 0.71 0.70
1675 1.06 1.07 0.73 0.72
1725 1.08 1.09 0.77 0.76
1750 1.09 1.10 0.79 0.78
1775 1.10 1.11 0.82 0.81
1800 1.11 1.12 0.85 0.84
1825 1.13 1.14 0.87 0.86
1850 1.14 1.15 0.89 0.88
1875 0.92 0.91
1900 0.94 0.93
1925 0.96 0.95
1950 0.97 0.97
1975 0.98 0.98
2000 1.00 1.00
2025 1.02 1.03
2050 1.04 1.05
2075 1.06 1.07
2100 1.07 1.08
2125 1.08 1.09
2150 1.09 1.10
2160 1.10 1.11
248
249
INSTALLATION & OPERATING
MANUAL
CWA2 Chilled Water Fan Coil with Electric Heat
18,000 – 60,000 BTUH
250
INSTALLATION & OPERATING
MANUAL
CWA2 Chilled Water Fan Coil with Electric Heat
18,000 – 60,000 BTUH
Figure 2
251
INSTALLATION & OPERATING
MANUAL
CWA2 Chilled Water Fan Coil with Electric Heat
18,000 – 60,000 BTUH
INSTRUCTIONS FOR
INSTALLING FAN COIL
Figure 3 & 4
252
INSTALLATION & OPERATING
MANUAL
CWA2 Chilled Water Fan Coil with Electric Heat
18,000 – 60,000 BTUH
PRIMARY
DRAIN
Figure 8
253
INSTALLATION & OPERATING
MANUAL
CWA2 Chilled Water Fan Coil with Electric Heat
18,000 – 60,000 BTUH
ELECTRICAL B
CONTROLS
B
C
A 24 vac transformer, fan relay and
electric heat sequencer are provided A
inside cabinet. All supplied controls are
wired onto the low voltage terminal
block.
Figure 11
254
INSTALLATION & OPERATING
MANUAL
CWA2 Chilled Water Fan Coil with Electric Heat
18,000 – 60,000 BTUH
1. Disconnect the unit from the power supply. Make sure no electricity is connected to the unit.
2. Remove the door (H) from the unit.
3. Remove the terminal box (L1)(L2) which is attached to the top panel (E) with two screws and clear the way for the
slide in electric heat package.
4. Remove the cover plate (F) from the heater deck.
5. Unplug red and black wires from the terminal block (B) and move them to the right side of cabinet to allow
installation of the electric heat package.
6. Raise the electric heat package enough to clear the mounting tab. (D) Slide the electric heat package halfway
through. Plug the two wires (which were unplugged in step 5) to the left circuit breaker or provided .25” insulated
male terminals (C), black wire on left connection (L1) red wire on right connection (L2).
7. Slide the electric heat package in, secure with screws (A).
8. Complete field line voltage wiring.
9. Attach the breaker cover (K) to heater deck (G) with two blunt screws. Remove the plate (I) from the door (H),
replace with breaker flange (J) and attach to the same plate with four screws.
10. Secure terminal box (L) with two screws to the top panel (E), connect 6-pin plugs, and complete low voltage field
wiring.
11. Replace door (H) and check unit operation.
Note: Breaker cover (K) and breaker flange (J) are shipped with electric heat package.
255
INSTALLATION & OPERATING
MANUAL
CWA2 Chilled Water Fan Coil with Electric Heat
18,000 – 60,000 BTUH
PIPING
256
CWA2-00 Wiring Diagram
208/230/-1-60
257
CWA2 CERTIFIED DRAWING
258
CWA4 Chilled & Hot Water Fan Coil
259
CWA4 NOMENCLATURE BREAKDOWN
4-Pipe Heat & Cool Multiposition Fan Coil
xx- CWA4- HW
Hot Water
Nominal BTUH
24=24,000
36=36,000
48=48,000
60=60,000
Note:
The CWA4 is only available in 120-1-60 vac
24CWA2-HW
36CWA4-HW
48CWA4-HW
60CWA4-HW
260
HVAC Guide Specifications
Chilled & Hot Water Multi-Position Fan Coil
4-Pipe
Nominal Size:
24,000 – 60,000 BTUH
Part 1-General
1.01 System Description
Multiaqua Chilled Water Fan Coils are manufactured with heavy gauge galvanized steel to resist corrosion.
Part 2-Product
2.01 Equipment
A. General:
1. Unit shall be a factory assembled and tested multi-position chilled & hot water fan coil.
2. Shall be assembled with high quality.
3. Contained with the unit shall be all factory wiring, piping, associated controls and special
accessories required prior to start up.
B. Unit Cabinet:
1. Composed of heavy gauge galvanized steel casing with baked polyester powder.
2. Shall be internally insulated to insure quiet operation.
3. Cabinet shall be capable of being installed in a vertical or horizontal position.
C. Fan Motors:
1. Shall be available in 120-1-60 vac.
1. Fan motors shall be three speed, direct drive, and PSC type.
2. Internal overload protected.
D. Blower Wheels:
1. Blower wheels are forward curved and dynamically balanced.
E. Water Coil:
1. Manufactured with a chilled water coil containing 3/8” copper tubing mechanically bonded to
aluminum fins.
2. Manufactured with a hot water coil containing 3/8” copper tubing mechanically bonded to
aluminum fins.
3. Coils shall be factory tested to 350 psig.
4. Coil shall contain manual air bleed port.
F. Drain Pan:
1. Drain pan shall be molded with high impact polymers.
2. Pan shall contain a primary and secondary drain connection.
3. Pan shall be capable of draining in the vertical and horizontal positions without changing the pan
configuration.
261
G. Filters:
1. Unit shall contain a filter door for easy access to the filter.
2. A filter track shall be provided.
3. Unit shall come supplied with a 1” throwaway filter.
H. Hot Water Pump
1. Unit shall contain an internal hot water circulating pump.
Part 3-Controls and Safeties
3.01 Controls
A. Fan coils shall be completely factory wired and tested.
B. Unit shall include a terminal block that is capable of incorporating a 24 vac thermostat.
3.02 Safeties:
A. Fan coil shall contain a non reusable fuse on the secondary voltage side of the transformer.
262
CWA4 Product Specifications
Physical Data
Chilled Chilled Hot Hot
Cooling Heating Copper
Model Height Length Depth Weight Water Water Water Water Drain
Rows Rows Diameter
Number (in) (in) (in) (lbs) Inlet Outlet Inlet Outlet (in)
FPI FPI (in)
(in) (in) (in) (in)
24CWA4 39.75 17.5 21 140 4-14 3-12 3/8 1/2 1/2 1/2 1/2 3/4
36CWA4 39.75 17.5 21 175 4-14 3-12 3/8 3/4 3/4 1/2 1/2 3/4
48CWA4 49.75 21.5 25 189 4-14 3-12 3/8 3/4 3/4 1/2 1/2 3/4
60CWA4 49.75 21.5 25 199 4-14 3-12 3/8 3/4 3/4 1/2 1/2 3/4
Electrical Data
Hot Fuse or HACR
Volts/ Fan Pump Water Circuit Breaker
Model Nominal Full Load
Phase/ Motor Motor Pump Per Circuit
Number CFM Ampacity
Hertz HP HP Full Load
Minimum Maximum
Ampacity Amps Amps
24CWA4 800 1/4 3.2 1/40 0.52 3.77 9
120-1-60
263
CWA4 Chilled Water Performance Data
TC 15.7 TC 19.8
3.0 2.2 SC 12.7 3.5 2.9 SC 15.8
APD 0.14 APD 0.21
TC 17.3 TC 21.6
600 45 4.5 4.7 SC 13.8 800 45 5.0 5.8 SC 17.3
APD 0.14 APD 0.21
TC 18.3 TC 22.9
6.0 8.2 SC 14.6 6.5 9.6 SC 18.3
APD 0.14 APD 0.21
264
CWA4 Chilled Water Performance Data
265
CWA4 Chilled Water Performance Data
266
CWA4 Chilled Water Performance Data
267
CWA4 Hot Water Performance Data
268
CWA4 CFM and Glycol Adjustments
Example:
24CWA4 @ 0.20” ESP produces 800 cfm.
Locate 800 cfm (for the 24CWA4) on the Capacity Adjustment Factors on page 270. (TC =1.00 & SC = 1.00)
Multiply the stated chilled water capacity for the 24CWA4 or the hot water capacity by the adjustment factors to achieve the capacity adjustment.
Example:
30% Propylene Glycol Solution.
System capacity x 0.98
GPM x 1.07
269
CWA4 Capacity Adjustment Factors
CWA4 CAPACITY CORRECTION FACTORS
MODEL # 24CWA4 36CWA4 48CWA4 60CWA4
CFM TC SC TC SC TC SC TC SC
625 0.87 0.84
650 0.89 0.86
675 0.90 0.88
700 0.91 0.91
725 0.94 0.93
750 0.96 0.96
775 0.98 0.98
800 1.00 1.00
825 1.01 1.01
850 1.02 1.03
970 0.81 0.80
975 0.82 0.81
1000 0.85 0.84
1025 0.87 0.86
1050 0.89 0.88
1075 0.92 0.91
1100 0.94 0.93
1125 0.96 0.95
1150 0.97 0.97
1175 0.98 0.98
1200 1.00 1.00
1225 1.02 1.03
1250 1.04 1.05 0.71 0.70
1270 1.05 1.06 0.72 0.71 0.45 0.43
1275 1.06 1.07 0.73 0.72 0.46 0.44
1300 1.08 1.09 0.75 0.74 0.47 0.45
1325 1.09 1.10 0.77 0.76 0.48 0.46
1350 1.10 1.11 0.79 0.78 0.50 0.48
1360 1.11 1.12 0.81 0.80 0.51 0.49
1375 0.82 0.81 0.52 0.50
1400 0.85 0.84 0.54 0.52
1425 0.87 0.86 0.55 0.53
1450 0.89 0.88 0.56 0.54
1475 0.92 0.91 0.58 0.56
1500 0.94 0.93 0.60 0.58
1525 0.96 0.95 0.62 0.60
1550 0.97 0.97 0.64 0.62
1575 0.98 0.98 0.66 0.64
1600 1.00 1.00 0.67 0.65
1625 1.02 1.03 0.69 0.67
1650 1.04 1.05 0.71 0.70
1675 1.06 1.07 0.73 0.72
1700 1.07 1.08 0.75 0.74
1725 1.08 1.09 0.77 0.76
1750 1.09 1.10 0.79 0.78
1775 1.10 1.11 0.82 0.81
1800 1.11 1.12 0.85 0.84
1825 1.13 1.14 0.87 0.86
1850 1.14 1.15 0.89 0.88
1860 1.15 1.16 0.91 0.90
1875 0.92 0.91
1900 0.94 0.93
1925 0.96 0.95
1950 0.97 0.97
1975 0.98 0.98
2000 1.00 1.00
270
271
INSTALLATION & OPERATING
MANUAL
CWA4 Chilled & Hot Water Fan Coil
24,000 – 60,000 BTUH
272
INSTALLATION & OPERATING
MANUAL
CWA4 Chilled & Water Fan Coil
24,000 – 60,000 BTUH
Figure 2
273
INSTALLATION & OPERATING
MANUAL
CWA4 Chilled & Hot Water Fan Coil
24,000 – 60,000 BTUH
INSTRUCTIONS FOR
INSTALLING FAN COIL
Figure 3 & 4
274
INSTALLATION & OPERATING
MANUAL
CWA4 Chilled & Hot Water Fan Coil
24,000 – 60,000 BTUH
Figure 8
275
INSTALLATION & OPERATING
MANUAL
CWA4 Chilled & Hot Water Fan Coil
24,000 – 60,000 BTUH
Temperature
Sensors
Figure 10
Coil Fins
Figure 11
276
INSTALLATION & OPERATING
MANUAL
CWA4 Chilled & Hot Water Fan Coil
24,000 – 60,000 BTUH
Figure 12 & 13
B
ELECTRICAL
Figure 12
All wiring must comply with local and
national codes. High and low voltage
termination points are provided.
CWA4 Inlet Air
Knockouts are provided in the cabinet Dimensions
for field wiring of the electrical.
A B
24CWA4 15 17.5
CONTROLS 36CWA4 15 17.5
48CWA4 19.25 22.25
A 24 vac transformer, fan relay, pump 60CWA4 19.25 22.25
relay and time delay relay are provided
inside cabinet. All supplied controls are
Figure 13
wired to respective terminations.
Fan Relay
Pump Relay
Transformer
277
INSTALLATION & OPERATING
MANUAL
CWA4 Chilled & Hot Water Fan Coil
24,000 – 60,000 BTUH
PIPING OUTLET
INLET
Figure 15
Figure 15
ROUTINE CHECK UP AND
SERVICE
278
CWA4 Wiring Diagram
120-1-60
279
CWA4 CERTIFIED DRAWING
280
MHCCX DX Ceiling Concealed
With or Without Electric Heat
Direct Expansion Fan Coil 12,000 - 36,000 BTUH
281
MHCCX NOMENCLATURE BREAKDOWN
Direct Expansion Concealed Fan Coil with Electric Heat
MHCCX XX - XX - XX
Voltage "See Notes"
01= 208/230-1-50/60
03=120-1-60
Direct Expansion
w/ Electric Heat Electric Heat
00= 0 KW
02 =2KW "See Note 2 & 3"
03= 3 KW
05= 5 KW
06= 6 KW
Nominal Tons 08= 8 KW
04 = 1 TON
06 = 1.5 TON
08 = 2 TON
10 = 2.5 TON
12 = 3 TON
Notes:
1. The standard unit is 208/230-1-50/60 vac. Add suffix 03 for 120-1-50/60 vac units.
2. 120 vac units are available without electric heat or 2kw of electric heat.
3. 2 KW electric heat is only available with 120 vac.
282
HVAC Guide Specifications
Direct Expansion Fan Coil with Electric Heat
Nominal Size:
12,000 – 36,000 BTUH
Part 1-General
1.01 System Description
Multiaqua Direct Expansion Fan Coils are manufactured with heavy gauge galvanized steel to resist corrosion.
Part 2-Product
2.01 Equipment
A. General:
1. Unit shall be a factory assembled and tested direct expansion fan coil with or without electric
heat.
2. Shall be assembled with heavy gauge galvanized steel.
3. Contained with the unit shall be all factory wiring, piping, associated controls and special
accessories required prior to start up.
B. Unit Cabinet:
1. Composed of heavy gauge galvanized steel casing with a baked polyester powder.
2. Shall be internally insulated to insure quiet operation.
C. Fan Motors:
1. Fan motors shall be three speed, direct drive, and PSC type.
2. Totally enclosed.
3. Internal overload protected.
D. Blower Wheels:
1. Blower wheels are forward curved and dynamically balanced.
E. DX Coil:
1. Manufactured with 3/8” rifled copper tubing mechanically bonded to aluminum fins.
2. Contain a thermal expansion valve.
3. Coils shall be factory tested to 350 psig.
4. Coils shall be capable of being field converted from right to left hand connection.
F. Drain Pan:
1. All drain pans shall be coated on both the interior and exterior with baked polyester powder to
resist corrosion.
2. The exterior of all drain pans shall be insulated with closed cell to prevent condensation.
3. Pans shall contain a left and right hand primary sloped drain connection as well as a right hand
sloped secondary drain connection.
283
G. Electric Heat:
1. Electric Heaters shall be of the rod and disk type.
2. Shall be protected by safeties.
3.02 Safeties
A. Fan coil shall be equipped with all necessary components in conjunction with the
control system to provide the following protectants.
1. High temperature.
2. Over current protection.
Part 5- Accessories:
5.01 Enclosures
A. Fan coils shall be capable of incorporating enclosures.
1. Enclosures shall be internally insulated to insure quite operation and increase efficiency.
2. Shall include knockouts for ease of piping and electrical in and out of the enclosures.
3. Shall include an optional return air cutout in the enclosure.
4. Shall include a supply air duct flange.
5. Shall incorporate baked polyester powder service access panels with and without a filtered louver.
284
MHCCX Product Specifications
Physical Data
Coil Copper Liquid Suction
Model Height Width Depth Weight Drain
Rows Diameter Line Line
Number (in) (in) (in) (lbs) (in)
FPI (in) (in) (in)
MHCCX04 10.00 37.72 21.65 66.0 2-14 3/8 3/8 1/2 3/4
MHCCX06 10.00 37.72 21.65 68.2 3-14 3/8 3/8 5/8 3/4
MHCCX08 10.00 37.72 21.65 72.6 4-14 3/8 3/8 5/8 3/4
MHCCX10 10.00 43.70 21.65 74.8 4-14 3/8 3/8 5/8 3/4
MHCCX12 10.00 49.68 21.65 83.6 4-14 3/8 3/8 5/8 3/4
Electrical Data
285
MHCCX Product Specifications
120-1-60
MHCCX06-00-03 600 0 1/30 0.55 .69 15
MHCCX08-00-03 800 0 1/30 0.55 .69 15
MHCCX10-00-03 1000 0 1/8 1.80 2.25 15
MHCCX12-00-03 1200 0 1/4 3.00 3.75 15
286
MHCCX Cooling & Heating Performance Data
Performance Data
Nominal Electric
Nominal
Model Number Cooling Heat
CFM
BTUH BTUH
MHCCX04-00 0
MHCCX04-03 10,200
12,000
400
MHCCX04-05 17,000
MHCCX04-06 20,500
MHCCX04-08 27,300
MHCCX06-00 0
MHCCX06-03 10,200
18,000
600
MHCCX06-05 17,000
MHCCX06-06 20,500
MHCCX06-08 27,300
MHCCX08-00 0
MHCCX08-03 10,200
24,000
800
MHCCX08-05 17,000
MHCCX08-06 20,500
MHCCX08-08 27,300
MHCCX10-00 0
MHCCX10-03 10,200
30,000
1,000
MHCCX10-05 17,000
MHCCX10-06 20,500
MHCCX10-08 27,300
MHCCX12-00 0
MHCCX12-03 10,200
36,000
1,200
MHCCX12-05 17,000
MHCCX12-06 20,500
MHCCX12-08 27,300
287
MHCCX CFM Adjustments
288
289
INSTALLATION & OPERATING
MANUAL
MHCCX Fan Coils 1- 3 Tons
290
INSTALLATION & OPERATING
INSTRUCTIONS
MHCCX Fan Coils 1- 3 Tons
Fan Coil A B C D E F
Model Number
MHCCX04-XX 37.72 34.57 31.42 10.24 5.51 21.65
MHCCX06-XX 37.72 34.57 31.42 10.24 5.51 21.65
MHCCX08-XX 37.72 34.57 31.42 10.24 5.51 21.65
MHCCX10-XX 43.70 40.55 37.40 10.24 5.51 21.65
MHCCX12-XX 49.69 46.54 43.38 10.24 5.51 21.65
.5”
TXV
E .75” (MPT)
Condensate
D
Drain Connection
(Both Ends)
1”
F
B
C A
Mounting Notches
Drain Pan
Figure 3
291
INSTALLATION & OPERATING
MANUAL
MHCCX Fan Coils 1- 3 Tons
INSTRUCTIONS FOR
CONVERTING COIL
HAND OF CONNECTION Figure 4
& ELECTRIC HEATER
ACCESS.
Figure 6
292
INSTALLATION & OPERATING
MANUAL
MHCCX Fan Coils 1- 3 Tons
INSTRUCTIONS FOR
INSTALLING FAN COIL
UNIT INTO ENCLOSURE
ASSEMBLY
Figure 9
293
INSTALLATION & OPERATING
MANUAL
MHCCX Fan Coils 1- 3 Tons
ELECTRICAL, COIL,
DRAIN AND RETURN /
SUPPLY AIR LOCATIONS Figure 11
Figure 12
294
INSTALLATION & OPERATING
MANUAL
MHCCX Fan Coils 1- 3 Tons
ELECTRICAL &
CONDENSATE DRAIN
8. There are four termination
points for the electrical wiring.
There are two on each side of the
electrical box. See pages 300-304
for electrical drawings. Wiring
must be installed according to
Optional Return
prevailing codes and regulations. Entry Points Air Cutout
The fan coil unit has one Typical Both Ends
condensate drain connection on
either side of the drain pan for Figure 13
either left or right hand drain
connection. The opposite drain
connection not being used must be Left and Right Hand Drain Connections
capped off by the installing
contractor. The middle drain
connection is the safety condensate Figure 14
Electrical Terminations Points
drain connection. Ensure that all
condensate drain lines have at least
one quarter of an inch of fall per
foot for proper drainage.
Figure 14
Safety Drain Connection
Figure 15
Figure 15
295
INSTALLATION & OPERATION
MANUAL
MHCCX Fan Coils 1-3 Tons
10. When mounting the service access panel, louvered or non-louvered, the installing contractor
must provide a frame in order to connect the enclosure assembly to the service access panel. This is
required to obtain an airtight seal for the return air. Ensure that the material used for the frame
adheres to national codes and / or local codes and regulations. Care must be taken when installing
the service access panel to ensure the opening of the hinged service panel.
Figure 16 & 17
11. Filters are not supplied with the fan coil unit or the service access panel. The filter(s) must be
supplied by the installing contractor. If a louvered service access panel is used the filter will mount
on the under side of the hinged access panel. If the optional return air cutout is used it is
recommended that a return air filter grille be used that has the same surface area as the
recommended filter sizes.
Figure 18
Frame Enclosure
Supplied By Ceiling
Installing Contractor
Hinged Service Access Panel Return Air Panel Mounting Screw ( TYP)
Louvered Panel Shown. An
Optional Non-louvered Service
Access Panel Is Available. Figure 16
296
INSTALLATION & OPERATION
MANUAL
MHCCX Fan Coils 1-3 Tons
C
(typ) Figure 17
297
INSTALLATION & OPERATION
MANUAL
MHCCX Fan Coils 1-3 Tons
12. The fan coil enclosure assembly has a supply air duct flange to allow the attachment of ductwork.
Ensure when attaching ductwork to the flange that the screws are at least one and half inches away from
the front of the enclosure. This is to allow proper insertion of the fan coil assembly into the enclosure
assembly when duct work will be installed before the fan coil is installed.
Figure 19
B
Figure 19
298
INSTALLATION & OPERATION
MANUAL
MHCCX Fan Coils 1-3 Tons
299
MHCCX Without Electric Heat Wiring Diagram
208/230-1-50/60
300
MHCCX with Electric Heat Wiring Diagram
208/230-1-50/60
301
MHCCX with 2KW Electric Heat Wiring Diagram
120-1-50/60
302
MHCCX without Electric Heat Wiring Diagram
120-1-50/60
303
MHCCX CERTIFIED DRAWING
304
MCCX Direct Expansion
Ceiling Concealed
Direct Expansion Fan Coil 48,000 - 60,000 BTUH
305
MCCX NOMENCLATURE BREAKDOWN
Direct Expansion Ceiling Concealed Fan Coil
MCCX- XX - C -1
Voltage
1=208/230/-1-50/60
Direct Expansion
Cooling
Nominal Tons
16= 4 ton
20= 5 ton
MCCX-16-C-1
MCCX-20-C-1
306
HVAC Guide Specifications
Direct Expansion Fan Coil
Nominal Size:
48,000 – 60,000 BTUH
Part 1-General
1.01 System Description
Multiaqua Direct Expansion Fan Coils are manufactured with heavy gauge galvanized steel to resist corrosion.
Part 2-Product
2.01 Equipment
A. General:
1. Unit shall be a factory assembled and tested direct expansion fan coil.
2. Shall be assembled with heavy gauge galvanized steel.
3. Contained with the unit shall be all factory wiring, piping, associated controls and special
accessories required prior to start up.
B. Unit Cabinet:
1. Composed of heavy gauge galvanized steel casing with a baked polyester powder.
2. Shall be internally insulated to insure quiet operation.
C. Fan Motors:
1. Shall be available in 208/230-1-50/60 vac.
1. Fan motors shall be three speed, direct drive, and PSC type.
2. Totally enclosed.
3. Internal overload protected.
D. Blower Wheels:
1. Blower wheels are forward curved and dynamically balanced.
E. DX Coil:
1. Manufactured with 3/8” copper rifled tubing mechanically bonded to aluminum fins.
2. Contain a thermal expansion valve.
3. Coils shall be factory tested to 350 psig.
4. Coils shall be capable of being field converted from right to left hand connection.
F. Drain Pan:
1. All drain pans shall be coated on both the interior and exterior with baked polyester powder to
resist corrosion.
2. The exterior of all drain pans shall be insulated with closed cell to prevent condensation.
3. Pans shall contain a left and right hand primary sloped drain connection as well as a sloped right
hand secondary drain connection.
307
Part 3-Controls and Safeties
3.01 Controls
A. Fan coils shall be completely factory wired and tested.
B. All components shall be wired to an internal terminal block to allow for a field installed thermostat and or
fan speed control.
C. Controls shall include the following components.
1. 24vac transformer.
2. Fan relays.
3. Optional thermostats.
3.02 Safeties:
A. Fan coil shall contain a non reusable fuse on the secondary voltage side of the transformer.
308
MCCX Product Specifications & Capacity
Physical Data
Coil Copper Liquid Suction
Model Height Width Depth Weight Drain
Rows Diameter Line Line
Number (in) (in) (in) (lbs) (in)
FPI (in) (in) (in)
MCCX16 13.78 48.50 20.00 68.34 3-14 3/8 3/8 3/4 1/2
MCCX20 13.78 56.10 20.00 72.80 3-14 3/8 3/8 3/4 1/2
Electrical Data
Fuse or HACR
Circuit Breaker Per
Nominal Volts/ Phase/ Motor Full Load
Model Number Circuit
CFM Hertz HP Ampacity
Minimum Maximum
Amps Amps
Performance Data
Nominal Cooling
Model Number
CFM Capacity
309
310
INSTALLATION & OPERATING
MANUAL
MCCX Fan Coils 4 & 5 Tons
311
INSTALLATION & OPERATING
INSTRUCTIONS
MCCX Fan Coils 4 & 5 Tons
.5”
TXV
E .75” (MPT)
Condensate
D
Drain Connection
(Both Ends)
1”
F
B
C A
Mounting Notches
Drain Pan
Figure 2
312
INSTALLATION & OPERATING
MANUAL
MCCX Fan Coils 4 & 5 Tons
INSTRUCTIONS FOR
CONVERTING COIL
HAND OF CONNECTION Figure 3
Figure 5
313
INSTALLATION & OPERATING
MANUAL
MCCX Fan Coils 4 & 5 Tons
ELECTRICAL &
CONDENSATE DRAIN
Left and Right Hand Drain Connections
4. There are four termination
points for the electrical wiring.
There are two on each side of the
electrical box. See page 316 for Figure 14
Electrical Terminations Points
electrical drawing. Wiring must be
installed according to prevailing
codes and regulations.
The fan coil unit has one
condensate drain connection on Safety Drain Connection
either side of the drain pan for
either left or right hand drain
connection. The opposite drain Figure 6
connection not being used must be
capped off by the installing
contractor. The middle drain
connection is the safety condensate
drain connection. Ensure that all
condensate drain lines have at least
one quarter of an inch of fall per
foot for proper drainage.
Figure 6
Figure 7
314
INSTALLATION & OPERATION
MANUAL
MCCX Fan Coils 4 & 5 Tons
315
MHCCX Without Electric Heat Wiring Diagram
208/230-1-50/60
316
MCCX CERTIFIED DRAWING
317
MHNCCX DX with Hot Water Heat
Ceiling Concealed
4-Pipe Heat / Cool Fan Coil 12,000 - 36,000 BTUH
318
MHNCCX NOMENCLATURE BREAKDOWN
4-Pipe Heat/Cool Ceiling Concealed Fan Coil
MHNCCW- XX - XX
Ceiling Concealed
4-Pipe DX Cool/HW Heat Voltage
01= 208/230-1-50/60
03= 120-1-50/60
Nominal Tons
04 = 1 Ton
06 = 1.5 Ton
08 = 2 Ton
10 = 2.5 Ton
12 = 3 Ton
MHNCCX-04-01 MHNCCX-04-03
MHNCCX-06-01 MHNCCX-06-03
MHNCCX-08-01 MHNCCX-08-03
MHNCCX-10-01 MHNCCX-10-03
MHNCCX-12-01 MHNCCX-12-03
319
HVAC Guide Specifications
Direct Expansion and Hot Water Fan Coil
4-Pipe
Nominal Size:
12,000 – 36,000 BTUH
Part 1-General
1.01 System Description
Multiaqua DX and Chilled Water Fan Coils are manufactured with heavy gauge galvanized steel to resist
corrosion.
Part 2-Product
2.01 Equipment
A. General:
1. Unit shall be a factory assembled and tested DX and hot water fan coil.
2. Shall be assembled with heavy gauge galvanized steel.
3. Contained with the unit shall be all factory wiring, piping, associated controls and special
accessories required prior to start up.
B. Unit Cabinet:
1. Composed of heavy gauge galvanized steel casing with a baked polyester powder.
2. Shall be internally insulated to insure quiet operation.
C. Fan Motors:
1. Shall be available in 115-1-50/60 and 208/230-1-50/60 vac.
1. Fan motors shall be three speed, direct drive, and PSC type.
2. Totally enclosed.
3. Internal overload protected.
D. Blower Wheels:
1. Blower wheels are forward curved and dynamically balanced.
E. Water Coil:
1. Manufactured with water coils containing 3/8” copper tubing mechanically bonded to aluminum
fins.
2. Contain both a manual water drain and manual air bleed port per coil.
3. Coils shall be factory tested to 350 psig.
4. Coils shall be capable of being field converted from right to left hand connection.
F. Direct Expansion Coil:
1. Manufactured with water coils containing 3/8” copper tubing mechanically bonded to aluminum
fins.
2. Will contain a thermal expansion valve.
3. Coils shall be tested to 350 psig.
4. Coils shall be capable of being field converted from right to left hand connection.
320
G. Drain Pan:
a. All drain pans shall be coated on both the interior and exterior with baked polyester powder to
resist corrosion.
b. The exterior of all drain pans shall be insulated with closed cell to prevent condensation.
c. Pans shall contain a left and right hand primary sloped drain connection as well as a sloped right
hand secondary drain connection.
3.02 Safeties:
A. Fan coil shall contain a non reusable fuse on the secondary voltage side of the transformer.
Part 5- Accessories:
5.01 Enclosures
A. Fan coils shall be capable of incorporating enclosures.
1. Enclosures shall be internally insulated to insure quite operation and increase efficiency.
2. Shall include knockouts for ease of piping/ electrical in and out of the enclosures.
3. Shall include an optional return air cutout in the enclosure.
4. Shall include a supply air duct flange.
5. Shall incorporate baked polyester powder service access panels with and without a filter louver.
321
MHNCCX Product Specifications
Physical Data
DX H/W Copper Liquid Suction Water Water
Height Length Depth Weight Drain
Model Number Rows Rows Diameter Line Line Inlet Outlet
(in) (in) (in) (lbs) (in)
FPI FPI (in) (in) (in) (in) (in)
MHNCCX04-01(03) 10 37.72 21.65 66.0 2-14 2-14 3/8 3/8 1/2 5/8 5/8 3/4
MHNCCX06-01(03) 10 37.72 21.65 68.2 3-14 2-14 3/8 3/8 5/8 5/8 5/8 3/4
MHNCCX08-01(03) 10 37.72 21.65 72.6 4-14 2-14 3/8 3/8 5/8 5/8 5/8 3/4
MHNCCX10-01(03) 10 43.7 21.65 74.8 4-14 2-14 3/8 3/8 5/8 7/8 7/8 3/4
MHNCCX12-01(03) 10 49.68 21.65 83.6 4-14 2-14 3/8 3/8 5/8 7/8 7/8 3/4
Electrical Data
Fuse or HACR
Nominal Volts/ Phase/ Motor Full Load Circuit Breaker
Model Number Per Circuit
CFM Hertz HP Ampacity
Minimum Maximum
Amps Amps
MHNCCX04-01 208/230-1-50/60 1/8 0.82 1.03 2
400
MHNCCX04-03 120-1-60 1/30 0.55 .69 2
MHNCCX06-01 208/230-1-50/60 1/8 1.18 1.48 3
600
MHNCCX06-03 120-1-60 1/30 0.55 .69 2
MHNCCX08-01 208/230-1-50/60 1/4 1.43 1.79 4
800
MHNCCX08-03 120-1-60 1/30 0.55 .69 2
MHNCCX10-01 208/230-1-50/60 1/4 1.63 2.04 4
1000
MHNCCX10-03 120-1-60 1/8 1.80 2.25 4
MHNCCX12-01 208/230-1-50/60 1/4 1.81 2.26 4
1200
MHNCCX12-03 120-1-60 1/4 3.00 3.75 7
322
MHCCX DX Cooling Performance Data,
CFM vs. ESP and Glycol Adjustment
Nominal
Model Nominal
Cooling
Number CFM
BTUH
MHNCCX04-01 400 12,000
MHNCCX04-03 400 12,000
MHNCCX06-01 600 18,000
MHNCCX06-03 600 18,000
MHNCCX08-01 800 24,000
MHNCCX08-03 800 24,000
MHNCCX10-01 1,000 30,000
MHNCCX10-03 1,000 30,000
MHNCCX12-01 1,200 36,000
MHNCCX12-01 1,200 36,000
323
MHNCCX Heating Capacity Adjustment Factors
324
MHNCCX Hot Water Performance Data
325
MHNCCX Hot Water Performance Data
326
MHNCCX Hot Water Performance Data
MHNCCX-08 HEATING CAPACITIES
ENTERING NOMINAL ENTERING WATER TEMPERATURE (°F)
GPM WPD
AIR (°F) CFM 100° 110° 120° 130° 140° 150° 160° 170° 180° 190° 200°
2.0 0.5 16.8 20.5 24.1 27.7 31.4 35.0 39.0 42.4 46.5 49.7 53.3
50 800 3.0 1.1 19.2 22.8 26.4 30.0 34.7 37.2 43.2 48.0 51.6 55.2 58.8
4.0 1.9 20.5 24.2 27.9 31.6 36.7 39.0 45.7 50.1 54.7 57.5 61.2
327
MHNCCX Hot Water Performance Data
328
MHNCCX Hot Water Performance Data
329
330
INSTALLATION & OPERATING
MANUAL
MHNCCX Fan Coils 1- 3 Tons
331
INSTALLATION & OPERATING
INSTRUCTIONS
MHNCCX Fan Coils 1- 3 Tons
Fan Coil A B C D E F
Model Number
MHNCCX04 37.72 34.56 31.41 10.00 5.51 21.65
MHNCCX06 37.72 34.56 31.41 10.00 5.51 21.65
MHNCCX08 37.72 34.56 31.41 10.00 5.51 21.65
MHNCCX10 43.70 40.55 37.40 10.00 5.51 21.65
MHNCCX12 49.68 46.53 43.38 10.00 5.51 21.65
Air Vent
.5”
Hot Water Supply
D E
TXV & Liquid
Line
Suction Line
Coil Drain
.75” (MPT)
1” Condensate
F Drain Connection
B (Both Ends)
C
A
Mounting Notches
Drain Pan
Figure 3
332
INSTALLATION & OPERATING
MANUAL
MHNCCX Fan Coils 1- 3 Tons
INSTRUCTIONS FOR
CONVERTING COIL
HAND OF CONNECTION Figure 4
Figure 6
333
INSTALLATION & OPERATING
MANUAL
MHNCCX Fan Coils 1- 3 Tons
INSTRUCTIONS FOR
INSTALLING FAN COIL
UNIT INTO ENCLOSURE
ASSEMBLY
Figure 9
334
INSTALLATION & OPERATING
MANUAL
MHNCCX Fan Coils 1- 3 Tons
ELECTRICAL, COIL,
DRAIN AND RETURN /
SUPPLY AIR LOCATIONS Figure 11
Figure 12
335
INSTALLATION & OPERATING
MANUAL
MHNCCX Fan Coils 1- 3 Tons
ELECTRICAL &
CONDENSATE DRAIN
8. There are four termination
points for the electrical wiring.
There are two on each side of the
electrical box. See pages 341 & 342
for electrical drawings. Wiring
must be installed according to
Optional Return
prevailing codes and regulations. Entry Points Air Cutout
The fan coil unit has one Typical Both Ends
condensate drain connection on
either side of the drain pan for Figure 13
either left or right hand drain
connection. The opposite drain
connection not being used must be Left and Right Hand Drain Connections
capped off by the installing
contractor. The middle drain
connection is the safety condensate Figure 14
Electrical Terminations Points
drain connection. Ensure that all
condensate drain lines have at least
one quarter of an inch of fall per
foot for proper drainage.
Figure 14
Safety Drain Connection
COIL CONNECTIONS
9. The fan coil unit comes with a
manual air bleed and a manual coil Figure 14
drain fitting on the hot water coil.
The water supply line is to be Manual Coil Air Bleed Water Supply
connected to the coil connection
furthest away from the fans. The
water return line is connected to the Water Return
Manual Coil Drain
coil connection closest to the fans.
The DX coil comes with a factory Liquid Line & TXV
installed TXV. Ensure that the
supply / return lines on the water Suction Line
coil, the DX suction line and the
DX liquid line after the TXV are
insulated per code.
Figure 15
Figure 15
Figure 15
336
INSTALLATION & OPERATION
MANUAL
MHNCCX Fan Coils 1-3 Tons
10. When mounting the service access panel, louvered or non-louvered, the installing contractor
must provide a frame in order to connect the enclosure assembly to the service access panel. This is
required to obtain an airtight seal for the return air. Ensure that the material used for the frame
adheres to national codes and / or local codes and regulations. Care must be taken when installing
the service access panel to ensure the opening of the hinged service panel.
Figure 16 & 17
11. Filters are not supplied with the fan coil unit or the service access panel. The filter(s) must be
supplied by the installing contractor. If a louvered service access panel is used the filter will mount
on the under side of the hinged access panel. If the optional return air cutout is used it is
recommended that a return air filter grille be used that has the same surface area as the
recommended filter sizes.
Figure 18
Frame Enclosure
Supplied By Ceiling
Installing Contractor
Hinged Service Access Panel Return Air Panel Mounting Screw ( TYP)
Louvered Panel Shown
Figure 16
337
INSTALLATION & OPERATION
MANUAL
MHNCCX Fan Coils 1-3 Tons
C
(typ) Figure 17
338
INSTALLATION & OPERATION
MANUAL
MHNCCX Fan Coils 1-3 Tons
12. The fan coil enclosure assembly has a supply air duct flange to allow the attachment of ductwork.
Ensure when attaching ductwork to the flange that the screws are at least one and half inches away from
the front of the enclosure. This is to allow proper insertion of the fan coil assembly into the enclosure
assembly when duct work will be installed before the fan coil is installed.
Figure 19
B
Figure 19
339
INSTALLATION & OPERATION
MANUAL
MHNCCX Fan Coils 1-3 Tons
340
MHNCCX-xx-01 Wiring Diagram
208/230/-1-50/60
341
MHNCCX-xx-03 Wiring Diagram
120-1-50/60
342
MHNCCX CERTIFIED DRAWING
343
MHWX Direct Expansion
Hi-Wall Fan Coil
Direct Expansion Fan Coil 9,000 - 36,000 BTUH
344
MHWX NOMENCLATURE BREAKDOWN
Direct Expansion Hi-Wall Fan Coil
MHWX- XX - X -1
Voltage
Hi-Wall 1=208/230/-1-50/60
Direct Expansion
Modes
C = DX Cooling Only
H = DX Heat Pump
Nominal BTUH
09=9,000
12=12,000
18=18,000
24=24,000
36=36,000
MHWX-09-C-1 MHWX-09-H-1
MHWX-12-C-1 MHWX-12-H-1
MHWX-18-C-1 MHWX-18-H-1
MHWX-24-C-1 MHWX-24-H-1
MHWX-36-C-1 MHWX-36-H-1
345
HVAC Guide Specifications
Direct Expansion Hi-Wall Fan Coil
Nominal Size:
9,000 – 36,000 BTUH
Part 1-General
1.01 System Description
Multiaqua Direct Expansion Fan Coils are manufactured with high impact molded polymers.
Part 2-Product
2.01 Equipment
A. General:
1. Unit shall be a factory assembled direct expansion fan coil.
2. Shall be assembled with high quality.
3. Contained with the unit shall be all factory wiring, piping, associated controls and special
accessories required prior to start up.
B. Unit Cabinet:
1. Composed of high impact polymers.
2. Shall be internally insulated to insure quiet operation.
C. Fan Motors:
1. Shall be available in 208/230-1-50/60 vac.
1. Fan motors shall be three speed, direct drive, and PSC type.
2. Totally enclosed.
3. Internal overload protected.
4. Unit shall contain a swing motor to modulate the discharge air.
D. Blower Wheels:
1. Blower wheels are tangential and dynamically balanced.
E. DX Coil:
1. Coils manufactured with 3/8” rifled copper tubing mechanically bonded to aluminum fins.
2. Coils shall be factory tested to 350 psig.
F. Drain Pan:
1. All drain pans shall be molded with high impact polymers.
2. The exterior of all drain pans shall be insulated with closed cell to prevent condensation.
3. Pans shall contain a flexible drain tubing that is accessible from the back of the unit.
346
G. Filters:
1. Unit shall contain 65% washable filters.
3.02 Safeties:
A. Fan coil shall contain a non reusable fuse on the secondary voltage side of the transformer.
B. Discharge air sensor.
347
MHWX Product Specifications & Capacity
Physical Data
Coil Copper Liquid Suction
Model Height Width Depth Weight Drain
Rows Diameter Line Line
Number (in) (in) (in) (lbs) (in)
FPI (in) (in) (in)
MHWX-09 11.70 34.60 7.10 20.00 2-20 3/8 1/4 3/8 1/2
MHWX-12 12.00 39.00 7.10 22.00 2-14 3/8 1/4 3/8 1/2
MHWX-18 14.20 46.10 8.10 35.60 2-16 3/8 5/16 1/2 3/4
MHWX-24 14.20 46.10 8.10 37.40 3-17 3/8 3/8 5/8 3/4
MHWX-36 14.40 57.10 8.50 54.00 3-18 3/8 3/8 5/8 3/4
Electrical Data
Fuse or HACR
Hi Volts/ Circuit Breaker Per
Motor Full Load
Model Number Speed Phase/ Circuit
HP Ampacity
CFM Hertz Minimum Maximum
Amps Amps
Performance Data
Nominal
Model Number Cooling
CFM
Capacity
348
\
349
INSTALLATION & OPERATING
MANUAL
MHWX Hi-Wall Fan Coils
9,000-36,000 BTUH
350
INSTALLATION & OPERATING
MANUAL
MHWX Hi-Wall Fan Coils
9,000-36,000 BTUH
C
D
B Mounting Plate
H G I J
E F
L
K
Figure 2
351
INSTALLATION & OPERATING
MANUAL
MHWX Hi-Wall Fan Coils
9,000 – 36,000 BTUH
INSTRUCTIONS FOR
INSTALLING THE MOUNTING
Figure 3
PLATE
Figure 3
Figure 4
Figure 5
Figure 5
352
INSTALLATION & OPERATING
MANUAL
MHWX Hi-Wall Fan Coils
9,000 – 36,000 BTUH
INSTRUCTIONS FOR
INSTALLING FAN COIL
UNIT ONTO MOUNTING
PLATE
Figure 6
Figure 8
353
INSTALLATION & OPERATING
MANUAL
MHWX Hi-Wall Fan Coils
9,000 – 36,000 BTUH
INSTRUCTIONS FOR
INSTALLING FAN COIL UNIT
ONTO MOUNTING PLATE
Figure 11
354
INSTALLATION & OPERATING
MANUAL
MHWW Hi-Wall Fan Coils
9,000 – 36,000 BTUH
355
INSTALLATION & OPERATING
MANUAL
MHWX Hi-Wall Fan Coils
9,000 – 36,000 BTUH
Wireless Control:
Name and function of remote controller
Note:
• Be sure there are no obstructions between receiver and remote controller.
• The remote control signal can be received at the distance of up to about 21 feet.
• Do not throw or drop the remote controller.
• Do not put any liquid in the remote controller and do not put it in direct sunlight
or any place where it is very hot.
• Remove batteries when the remote controller is not in use for extended periods of
time.
• The remote controller should be placed 3 or more feet away from any electric
appliance.
INDICATOR REMOTE
LIGHTS SETTING FUNCTION
RED-GREEN COOL COOLING OPERATION ONLY
RED-OFF DRY HUMIDITY CONTROL,NO FAN
RED-RED HEAT HEATING OPERATION ONLY
RED-OFF FAN FAN OPERATION ONLY
RED-BLINKING AUTO AUTO SELECTION BETWEEN HEAT & COOL
DEPENDENT ON ROOM TEMP & SET TEMP
RED-ORANGE ALERT FAN COIL WAITING FOR LAT TO REACH PROPER
TEMPERATURE NECESSARY TO SATISFY SET POINT
356
INSTALLATION & OPERATING
MANUAL
MHWX Hi-Wall Fan Coils
9,000 – 36,000 BTUH
2. POWER
- Press to turn the fan coil on and off or vice versa.
(Red LED left will light to indicate the control is on)
3. MODE
- To select desired operation mode.
It will switch from one to another as shown.
COOL - Cooling operation.
DRY - Humidity control.
HEAT - Heating operation.
FAN - Fan only. No cooling or heating capability.
AUTO - Operation mode will be selected automatically between HEAT and
COOL mode, depending upon the room temperature and SET temperature.
4. FAN
- To select fan speed. It will switch from one to another as shown below.
- When the system temperature sensor is not calling for cool or heat the fan will
run at the speed previously entered in fan mode selection (high, medium or low).
- If auto was the previously entered fan speed in cooling: The fan will run at low
speed until the temperature sensor calls for either heating or cooling at which
point the fan will return to auto speed control
357
INSTALLATION & OPERATING
MANUAL
MHWX Hi-Wall Fan Coils
9,000 – 36,000 BTUH
358
INSTALLATION & OPERATING
MANUAL
MHWX Hi-Wall Fan Coils
9,000 – 36,000 BTUH
9. SLEEP
- This function when selected will allow the user to determine a “sleep” period. In
cooling the selected temperature will rise to 1° above set point in 1/2 hour,
rising to 2° in 1 hour, rising again to 4° after 2 hours of the SLEEP CYCLE.
359
INSTALLATION & OPERATING
MANUAL
MHWX Hi-Wall Fan Coils
9,000 – 36,000 BTUH
TRANSMISSION INDICATOR
360
INSTALLATION & OPERATING
MANUAL
MHWX Hi-Wall Fan Coils
9,000 – 36,000 BTUH
1. POWER
- Press to turn the fan coil on and off or vice versa.
2. MODE
- To select desired operation mode.
It will switch from one to another as shown.
COOL - Cooling operation.
HEAT - Heating operation.
FAN - Fan only. No cooling or heating capability.
AUTO - Operation mode will be selected automatically between HEAT and
COOL mode, depending upon the room temperature and SET temperature.
3. FAN
- - To select fan speed. It will switch from one to another as shown below.
- When the system temperature sensor is not calling for cool or heat the fan will run at
the speed previously entered in fan mode selection (high, medium or low).
- If auto was the previously entered fan speed in cooling: The fan will run at low speed
until the temperature sensor calls for either heating or cooling at which point the fan
will return to auto speed control
361
INSTALLATION & OPERATING
MANUAL
MHWX Hi-Wall Fan Coils
9,000 – 36,000 BTUH
5. CANCEL
- To cancel any setting on the delay timer.
6. LOUVER
- Two different functions are available:
1. To set the louver stop position. There are 4 angles available. The sequence is as follows.
7. AUTO
- This function will automatically control the system switching between heating and
cooling operation. If the present auto mode is cooling, a switch to heating
operation will begin only if the actual room temperature is 7° below selected
control set point. If the present auto mode is heating, a switch to cooling operation
will begin only when the room temperature is 3° above selected control set point.
362
MHWX-09-H-1 & MHWX-12-H-1 Wiring Diagram
208/230/-1-50/60
363
MHWX-18-H-1 Wiring Diagram
208/230/-1-50/60
364
MHWX-24-H-1 Wiring Diagram
208/230-1-50/60
365
MHWX-36-H-1 Wiring Diagram
208/230-1-50/60
366
MHWX-09-C-1 & MHWX-12-C-1 Wiring Diagram
208/230/-1-50/60
367
MHWX-18-C-1 Wiring Diagram
208/230/-01-50/60
368
MHWX-24-C-1 Wiring Diagram
208/230/-1-50/60
369
MHWX-36-C-1 Wiring Diagram
208/230-1-50/60
370
MHWX CERTIFIED DRAWING
371
FSFCA Direct Expansion
Universal Mount Fan Coil
Direct Expansion Fan Coil 12,000 - 60,000 BTUH
372
FSFCA NOMENCLATURE BREAKDOWN
Direct Expansion Universal Mount Fan Coil
FSFCA- XX - 1 - U
Control Option
Universal Mount 24 vac Ready
Direct Expansion
Voltage
208/230/-1-50/60
Nominal Tons
04 = 1 Ton
06 = 1.5 Ton
08 = 2 Ton
12 = 3 Ton
16 = 4 Ton
20 = 5 Ton
FSFCA-04-1-U
FSFCA-06-1-U
FSFCA-08-1-U
FSFCA-12-1-U
FSFCA-16-1-U
FSFCA-20-1-U
373
HVAC Guide Specifications
Direct Expansion Universal Mount Fan Coil
Nominal Size:
12,000 – 60,000 BTUH
Part 2-Product
2.01 Equipment
A. General:
1. Unit shall be a factory assembled and tested direct expansion fan coil.
2. Shall be assembled with high quality.
3. Contained with the unit shall be all factory wiring, piping, associated controls and special
accessories required prior to start up.
B. Unit Cabinet:
1. Composed of high impact polymers.
2. Shall be internally insulated to insure quiet operation.
C. Fan Motors:
1. Shall be available in 208/230-1-50/60 vac.
1. Fan motors shall be three speed, direct drive, and PSC type.
2. Totally enclosed.
3. Internal overload protected.
4. Unit shall contain a swing motor to modulate the discharge air.
D. Blower Wheels:
1. Blower wheels are tangential and dynamically balanced.
E. DX Coil:
1. Coils manufactured with 3/8” rifled copper tubing mechanically bonded to aluminum fins.
2. Coils shall be factory tested to 350 psig.
F. Drain Pan:
1. All drain pans shall be coated on both the interior and exterior with baked polyester powder to
resist corrosion.
2. The exterior of all drain pans shall be insulated with closed cell to prevent condensation.
3. Pans shall contain a drain tubing that is accessible from the back, bottom and side of the unit.
374
G. Filters:
1. Unit shall contain 65% washable filters.
3.02 Safeties:
A. Fan coil shall contain a non reusable fuse on the secondary voltage side of the transformer.
375
FSFCA Product Specifications & Capacity
Physical Data
Coil Copper Liquid Suction
Height Width Depth Weight Drain
Model Number Rows Diameter Line Line
(in) (in) (in) (lbs) (in)
FPI (in) (in) (in)
FSFCA-04-1-U 25.72 38.32 9.20 88.00 2-13 3/8 3/8 1/2 1/2
FSFCA-06-1-U 25.72 38.32 9.20 90.20 3-13 3/8 3/8 5/8 1/2
FSFCA-08-1-U 25.72 38.32 9.20 96.80 4-13 3/8 3/8 5/8 1/2
FSFCA-12-1-U 25.72 62.32 9.20 143.00 3-13 3/8 3/8 5/8 1/2
FSFCA-16-1-U 25.72 74.32 9.20 154.00 3-14 3/8 3/8 3/4 1/2
FSFCA-20-1-U 25.72 74.32 9.20 156.20 4-14 3/8 3/8 3/4 1/2
Electrical Data
Fuse or HACR
Hi Volts/ Circuit Breaker Per
Full Load
Model Number Speed Phase/ Motor HP Circuit
Ampacity
CFM Hertz Minimum Maximum
Amps Amps
FSFCA-04-1-U 400 1/15 0.54 .68 2
208/230-1-50/60
Performance Data
Nominal
Model Number Cooling
CFM
Capacity
376
377
INSTALLATION & OPERATING
MANUAL
FSFCA Universal Mount Fan Coils
12,000-60,000 BTUH
378
INSTALLATION & OPERATING
MANUAL
FSFCA Universal Mount Fan Coil
12,000-60,000 BTUH
BACK
B typ
Figure 2
379
INSTALLATION & OPERATING
MANUAL
FSFCA Universal Mount Fan Coils
12,000 – 60,000 BTUH
INSTRUCTIONS FOR
INSTALLING THE MOUNTING
BRACKETS AND UNIT
Figure 3
1. The unit should be installed for
horizontal and vertical discharge
applications only.
Figure 3, 4 and 5
Figure 6
380
INSTALLATION & OPERATING
MANUAL
FSFCA Universal Mount Fan Coils
12,000 – 60,000 BTUH
Piping Locations
381
INSTALLATION & OPERATING
MANUAL
FSFCA Universal Mount Fan Coils
12,000 – 60,000 BTUH
INSTRUCTIONS FOR
INSTALLING THE MOUNTING
BRACKETS AND UNIT
Figure 6
7. Carefully place fan coil into place and
align mounting holes in fan coil to the
holes in the mounting bracket. Typical
both sides.
Figure 6
Figure 7
Figure 8
382
FSFCA-xx-1-U Wiring Diagram
208/230/-1-50/60
383
FSFCA CERTIFIED DRAWING
384
20 Gallon Liquid Solution Storage Tank
385
42 Gallon Liquid Solution Storage Tank
386
Expansion Tank and Air-Purge
387
Bypass Control Valve
388
2-Way Motorized Zone Valves
389
3-Way Motorized Zone Valves
390
Condensate Pump
391
Multiaqua Thermostat
M odel
V oltage W idth H eight
N um ber
R A B 30 24 V A C 3.80 (in) 4.45 (in)
392
Erie Line Voltage Thermostat
Model
Voltage W idth Height
Number
T513 120/208-230 3.25 (in) 5.25 (in)
393
Wireless Thermostat
Model
Voltage W idth Height
Number
AR7821 24 vac 5.5 (in) 3.75 (in)
394
Wye Strainer
Inlet/Outlet Length
Construction
FNPT FNPT
Brass 1.25 (in) 5.00 (in)
395
Circulating Pumps
120/208/230/-1-60 Max
Model
HP Amps Pressure
Number
120 vac 208 230 Rating
1MS1E4CO 1 15 8.3 7.5
1MS1F4BO 1.5 20 11 10
1MS1G4AO 2 22.8 11.7 11.4
208/230/460-3-60
Model
HP Amps 75 psi
Number
208 vac 230 vac 460 vac
1MS1E5CO 1 4.2 4 2
1MS1F5BO 1.5 5.6 5.2 2.6
1MS1G2AO 2 6.8 6.6 3.3
396
Pump Model Numbers:
1MS1E4CO, 1MS1F4BO, 1MS1G4AO, 1MS1E5CO, 1MS1F5BO, 1MS1G2AO
397
Circulating Pumps
120/208/230/-1-60 Max
Model
HP Amps Pressure
Number
120 vac 208 230 Rating
SSP-1 0.5 7.4 3.7 3.5
208/230/460-3-60
Model
HP Amps 75 psi
Number
208 vac 230 vac 460 vac
SSP-2 0.5 2 1.8 0.9
398
Pump Model Numbers:
SSP-1 & SSP-2
399
ASSEMBLY & INSTALLATION
INSTRUCTIONS
400
MPE468(L/NL), MPE10(L/NL), MPE12(L/NL)
Enclosure Assembly Instructions
Ceiling Concealed Fan Coils 1- 3 Tons
This product is designed and manufactured to permit installation in accordance with National Codes. It
is the installer’s responsibility to install the product in accordance with National Codes and / or
prevailing local codes and regulations. Multiaqua assumes no responsibility for equipment installation
contrary to any code requirement or installation instructions.
Pre-Assembly Checklist
(1) Left & Right Hand Panel (2) Front Discharge Panel (3) Top/Back Panel (4) Hinged Service Access Door
GENERAL
Read the entire contents of this
manual before beginning assembly (1) Left and Right Side Panels (2) Front Discharge Panel
The components of this enclosure
have been inspected at the factory
and readied for shipment. Upon
receiving the shipment a visual
inspection of the packaging must be
performed.
If any damage to the packaging is
discovered, an inspection of the
components must be performed and
noted on the delivery documents. If
component damage is found a
damage claim must be filed by the
receiving party against the delivery
party immediately.
For approximate hanging weights (3) Top/Back Panel (4) Hinged Service Access Panel
refer to “figure 11. “OPTIONAL”
401
MPE468(L/NL), MPE10(L/NL), MPE12(L/NL)
Enclosure Assembly Instructions
Ceiling Concealed Fan Coils 1- 3 Tons
GENERAL
Filters are not provided with the
unit or enclosure and must be
provided by the installing
contractor. Refer to figure 12 for
recommended filter sizes. For Figure 1
enclosure part numbers and
dimensions refer to figure 13. For
service access panel dimensions
refer to figure 14. All screws and
bolts for assembly are provided.
ENCLOSURE ASSEMBLY
402
MPE468(L/NL), MPE10(L/NL), MPE12(L/NL)
Enclosure Assembly Instructions
Ceiling Concealed Fan Coils 1- 3 Tons
ENCLOSURE ASSEMBLY
Figure 6
403
MPE468(L/NL), MPE10(L/NL), MPE12(L/NL)
Enclosure Assembly Instructions
Ceiling Concealed Fan Coils 1- 3 Tons
-----------------CAUTION------------------
These units are designed to be installed in a
horizontal configuration only. Care must be
taken to ensure of the structural integrity of the
supporting members, clearances and provisions
for servicing, power supply, coil connections
and drain facilitation.
Outside
ENCLOSURE
INSTALLATION
Figure 7
7. Cut away insulation from the
inside of the top panel to allow
the installation of the fan coil
mounting bolts.
Figure 7 & 8
Figure 8
9. Locate the four mounting
holes on the top panel of the
enclosure. Raise the enclosure to
the selected mounting area and Mounting Means
secure with an adequate mounting 2 per side
method. Ensure that the enclosure
is level in both directions to allow
for proper condensate removal
and/or operation.
Figure 9
Figure 9
404
MPE468(L/NL), MPE10(L/NL), MPE12(L/NL)
Enclosure Assembly Instructions
Ceiling Concealed Fan Coils 1- 3 Tons
------------------CAUTION-----------------
These units are designed to be installed in a ------------------ CAUTION ----------------
horizontal configuration only. Care must be Care must be taken when handling sheet metal.
taken to ensure of the structural integrity of the Sheet metal parts have sharp edges and could
supporting members, clearances and provisions cause injury.
for servicing, power supply, coil connections
and drain facilitation.
10. The fan coil enclosure assembly has a supply air duct flange to allow the attachment of ductwork.
Ensure when attaching ductwork to the flange, that the screws are at least one and half inches away from
the front of the enclosure. This is to allow proper insertion of the fan coil assembly into the enclosure
assembly. When mounting the service access panel, louvered or non-louvered, the installing contractor
must provide a frame in order to connect the enclosure assembly to the service access panel. This is
required to obtain an airtight seal for the return air. Ensure that the material used for the frame adheres to
national codes and/or local codes and regulations. Care must be taken when installing the service access
panel to ensure the opening of the hinged service panel.
Figure 10
Frame Enclosure
Supplied By Others Ceiling
Hinged Service Access Panel Return Air Panel Mounting Screw ( TYP)
Figure 10
405
MPE468(L/NL), MPE10(L/NL), MPE12(L/NL)
Enclosure Assembly Instructions
Ceiling Cocealed Fan Coils 1- 3 Tons
--------------CAUTION---------------
These units are designed to be installed in
a horizontal configuration only. Care must ------------------ CAUTION ------------------
be taken to ensure of the structural Care must be taken when handling sheet metal. Sheet
integrity of the supporting members, metal parts have sharp edges and could cause injury.
clearances and provisions for servicing,
power supply, coil connections and drain
facilitation.
Figure 11 Figure 13
Figure 14
406
Sample Piping Configurations
407
Banked Chiller Configuration
408
LIMITED WARRANTY INFORMATION AND REGISTRATION
This warranty is extended by Multiaqua, Inc. (hereafter referred to as MAI) to the final purchaser.
MAI warrants its products to be free of defects in materials and workmanship at the time of original
purchase and for subsequent periods of time as described below.
Multiaqua MAC & MACH Chiller parts are warranted to be free from manufacturing defects for up
to 12 months from the date of installation.
If during the period of warranty, the products listed prove defective under normal use and service
due to improper materials workmanship as determined by MAI, the company will at its sole
discretion, repair or replace the defective part or component.
Conditions
• In the event MAI repairs or replaces a part or component, the repaired or replaced product shall be
warranted under the original limited warranty for the remainder of the original warranty period.
• The warranty does not cover any failure of components not supplied by MAI, nor does it cover
failure of any part due to misuse (including neglect, improper installation, repair alteration,
modification or adjustment).
• Damage caused by freezing, corrosion and fouling is not covered under this warranty.
• There are no other express warranties, whether written or oral other than this printed limited
warranty. All implied warranties, including without limitation the implied or merchantability or
fitness for a particular purpose, are limited to the duration of this limited warranty. In no way shall
the company be liable for incidental or consequential damages of any nature whatsoever, including
but not limited to lost profits or commercial loss, to the full extent those damages can be disclaimed
by law.
Chilled Water Air Conditioning Systems
THINK WATER!
Multiaqua, Inc.
306 Hagood Street
Easley, SC. 29640
Phone (864) 850-8990
Fax (864) 850-8995
www.multiaqua.com