Module3 Design of Tension Members
Module3 Design of Tension Members
Module3 Design of Tension Members
Dr.S.KAVITHA,Dept of CV,ACSCE
1.What Are Tension Members?
• structural
elements that are subjected to direct axial tensile loads,
which tend to elongate the members.
• The stress concentration near the holes leads to the yielding of the
nearby fibres but the ductility of the steel permits redistribution of
over stress in adjoining section till the fibres away from the holes
progressively reach yield stress. Therefore at ultimate load it is
reasonable to assume uniform stress distribution.
Dr.S.KAVITHA,Dept of CV,ACSCE
2. Types of tension members
1. Wires and cables: wires ropes are exclusively used for hoisting purposes and
as guy wires in steel stacks and towers. Strands and ropes are formed by helical
winding of wires . A strand consists of individual wires wound helically around
the central core. These are not recommended in bracing system as they cannot
resist compression. The advantages of wire and cable are flexibility and strength.
Dr.S.KAVITHA,Dept of CV,ACSCE
2. Bars and rods: These are simplest forms of tension members.
Bars and rods are often used as tension members in bracing
system, as sag rods to support purlins between trusses. Presently
these are not favourite of with the designers because large drift
they cause during strong winds and disturbing noise induces by the
vibrations.
3.Plates and flat bars: These are used often as tension members in
transmission towers, foot bridges, etc. These are also used in
columns to keep the component members in their correct position.
Eg- lacing flats, batten plates, end tie plates etc. Single and built-up
structural shapes: 1. Open sections such as angles, channels and I
sections.
•Compound and built-up sections such as double angles and double
channels with are without additional plates and jointed with some
connection system.
• Closed sections such as circular, square, rectangular or hollow
sections. Dr.S.KAVITHA,Dept of CV,ACSCE
3. Behaviour of Tension Members
The load-deformation behavior of members subjected to
uniform tensile stress is similar to the load-deflection behavior
of the corresponding basic material. The typical stress-strain
behavior of mild steel under axial tensile load is shown in Fig. 1.
The upper yield point is merged with the lower yield point for
convenience. The material shows a linear elastic behavior in the
initial region (O to A). The material undergoes sufficient yielding
in portion A to B. Further deformation leads to an increase in
resistance, where the material strain hardens (from B to C). The
material reaches its ultimate stress at point C. The stress
decreases with increase in further deformation and breaks at D.
The high strength steel members do not exhibit the well defined
yield point and the yield region (Fig. 1). For such materials, the
0.2 percent proof stress is usually taken as the yield stress (E).
Dr.S.KAVITHA,Dept of CV,ACSCE
Fig. 1 Typical stress-strain diagram for mild steel and high strength steel
Dr.S.KAVITHA,Dept of CV,ACSCE
Members always in tension (other than pre-tensioned members) 400
5. Shear Lag
The tensile force to a tension member is transferred by a gusset plate or by the adjacent member connected to one of the
legs either by bolting or welding. This force which is transferred to one leg by the end connection locally gets transferred
as tensile stress over the entire cross section by shear. Hence, the distribution of tensile stress on the section from the first
bolt hole to the last bolt hole will not be uniform. Hence, the connected leg will have higher stresses at failure while the
stresses in the outstanding leg will be relatively lower. However, at sections far away from the end connection, the stress
distribution becomes more uniform. Here the stress transfer mechanism, i.e., the internal transfer of forces from one leg
to the other (or flange to web, or from one part to the other), will be by shear and because one part ‘lags’ behind the
other, the phenomenon is referred to as ‘shear lag’.
The shear lag reduces the effectiveness of the component plates of a tension member that are not connected directly to a
gusset plate. The efficiency of a tension member can be increased by reducing the area of such components which are
not directly connected at the ends. The shear lag effect reduces with increase in the connection length.
1. Modes of Failure
Tdg = fy Ag /m0
where
fy = yield strength of the material in MPa
Ag = gross area of cross section in mm2
= 1.10 = partial safety factor for failure at yielding
m0
Dr.S.KAVITHA,Dept of CV,ACSCE
diameter of the hole to the width of the plate normal to the direction of the stress.
(a)
(b)
(c)
Fig. 2 Stress-distribution in a plate adjacent to hole due to tensile force.
When the tension member with a hole is loaded statically, the point adjacent to the hole reaches the
yield stress fy first (Fig. 2b). On further loading, the stress in other fibers away from the hole
progressively reaches the yield stress fy. Deformations of the member continue with increasing load
until final Dr.S.KAVITHA,Dept of CV,ACSCE
rupture of the member occurs when the entire net cross section of the member reaches the ultimate stress fu (Fig. 2c).
where
m1 = 1.25 = partial safety factor for failure at ultimate stress
fu = ultimate stress of the material in MPa
g
dh
g
b
g
g
Fig. 3 Plate with bolt holes in tension
where
dh = diameter of the bolt hole (2 mm in addition to the diameter of the hole, in case of directly
punched holes)
Dr.S.KAVITHA,Dept of CV,ACSCE
g = gauge length between the bolt holes, as shown in Fig. 3
ps = staggered pitch length between line of bolt holes, as shown in Fig. 3
n = number of bolt holes in the critical section, and
i = subscript for summation of all the inclined legs
The ‘0.9’ factor included in the design strength equation is based on a statistical evaluation of a large
number of test results for net section failure of members.
where
= 1.4 – 0.076 (w/t) (fy /fu) (bs /Lc ) (fu m0 / fy m1)
0.7
Dr.S.KAVITHA,Dept of CV,ACSCE
where
w w
w1
bs = w + w1- t bs = w
Fig. 4 Angles with single leg connections
For preliminary sizing, the rupture strength of net section may be approximately taken
as
Tdn = An fu /m1
= 0.6 for one or two bolts, 0.7 for three bolts and 0.8 for four or more bolts along the
where length in the end connection or equivalent weld length
Dr.S.KAVITHA,Dept of CV,ACSCE
6.2.4 Net section rupture in other sections
The tearing strength, Tdn, of the double angles, channels, I sections and other rolled steel sections,
connected by one or more elements to an end gusset is also governed by shear lag effects. The design
tensile strength of such sections as governed by tearing of net section may also be calculated using
equation in 6.2.3, where is calculated based on the shear lag distance, bs taken from the farthest
edge of the outstanding leg to the nearest bolt/weld line in the connected leg of the cross section.
A D
B C
Dr.S.KAVITHA,Dept of CV,ACSCE
Typical block shear failure of angles in a bolted connection is shown in Fig. 6. Here plane 1-2 is in shear
and plane 2-3 is in tension.
Fig. 6 Block shear failure in angle with bolted Fig. 7 Block shear failure of gusset plate in welded
connection connections
The block shear failure is also seen in welded connections. A typical failure of a gusset in the welded
connection is shown in Fig. 7. The planes of failure are chosen around the weld. Here plane B-C is
under tension and planes A-B and C- D are in shear.
The block shear strength, Tdb, of connection shall be taken as the smaller of
Dr.S.KAVITHA,Dept of CV,ACSCE
Where
Avg, Avn = minimum gross and net area in shear along a line of transmitted force, respectively (1-2 and 3–4 as shown in Fig.
8 and 1-2 as
shown in Fig. 9)
Atg, Atn = minimum gross and net area in tension from the bolt hole to the toe of the angle, end bolt line, perpendicular
to the line of force
(2-3 as shown in Figs. 8 and 9)
fu, fy = ultimate and yield stress of the material respectively
3
1 2
3
1 2
Fig. 8 Block shear failure in plate Fig. 9 Block shear failure in angle
Lug Angle
Dr.S.KAVITHA,Dept of CV,ACSCE
8.0 Numercial Problems
Problem 1
Determine the design tensile strength of the plate 120 mm x 8 mm connected to a 12 mm thick gusset plate
with bolt holes as shown in Fig. 11. The yield strength and ultimate strength of the steel used are 250 MPa and
400 MPa. The diameter of the bolts used is 16Gusset
mm.12 mm thick
Plate
30
60
30
30 60 60 30
Solution
The design tensile strength Td of the plate is calculated based on the following criteria.
(i) Gross section yielding
The design strength Tdg of plate limited to the yielding of gross cross section Ag
is given by
Tdg = fy Ag /m0
Here fy = 250 MPa, Ag = 120 x 8 = 960 mm2 and m0 = 1.10 Hence Tdg = 218.18 kN
30
60
30
30 60 60 30
Fig. 12 Failure of plate in block shear
2400 mm2,
Dr.S.KAVITHA,Dept of CV,ACSCE
Problem 2
A single unequal angle 100 x 75 x 8 mm is connected to a 12 mm thick gusset plate at the ends with 6 numbers of 20 mm diameter bolts to
transfer tension as shown in Fig. 13. Determine the design tensile strength of the angle if the gusset is connected to the 100 mm leg. The yield
strength and ultimate strength of the steel used are 250 MPa and 400 MPa. The diameter of the bolts used is 20 mm.
40
100 x 75 x8
60
30 50 50 50 50 50 12 75
Solution
The design tensile strength Td of the angle is calculated based on the following criteria.
= 1.4 – 0.076 (w/t) (fy /fu) (bs /Lc ) (fu m0 / fy m1)
Dr.S.KAVITHA,Dept
Here fu = 400 MPa, fy = 250 MPa, m1 = 1.25, and m0 = 1.10 of CV,ACSCE
w = 75 mm, t = 8 mm, bs = (75 + 60 – 8) = 127 mm, Lc = 250 mm Further, diameter of bolt hole = 20 + 2 = 22 mm.
Anc = (100 – 8/2 – 22) 8 = 592 mm2, Ago= (75 – 8/2) 8 = 568 mm2
Hence, = 1.17. Since 0.7 1.41 , = 1.17
40
30 50 50 50 50 50
Fig. 14 Failure of plate in block shear
75 x 75 x 6
75 6 75
Fig. 15 Details of connection at end
Solution
The design tensile strength Td of the angles is calculated based on the following criteria.
Tdg = fy Ag /m0
Tdn = An fu /m1
Assuming a single line of 4 numbers 20 mm dia bolts, α = 0.8. Dia of the bolt hole = 20 +
2 = 22mm Dr.S.KAVITHA,Dept of CV,ACSCE
2
Also, fu = 410 MPa and m1 = 1.25
Design of bolts
Bolts are in double shear.
Hence, strength of single 20 mm dia bolt = 2 x 45.3 = 90.6 kN
For the strength of connection to be larger than the strength of member, Number of bolts required = 384.15 / 90.6 = 4.24
Hence provide 5 numbers of 20 mm bolts. Hence the connection is safe.
Assume edge and end distances = 35 mm and pitch = 50 mm
35 50 50 50 50 35
Fig. 16 Failure of angle in block shear
Avg = 235 x 6 = 1410 mm2, Avn = (235 – 4.5 x 22) x 6 = 816 mm2,
Here, Tdg = 393.64 kN, Tdn = 384.15 kN and Tdb = 373.60 kN Hence, Td = Tdb = 373.60 kN
Problem 4
Design a suitable angle section to carry a factored tensile force of 210 kN assuming a single row of M20 bolts. The yield strength and
ultimate strength of the material is 250 MPa and 410 MPa, respectively. The length of the member is 3 m.
Solution Step 1:
Obtain the net area, An, required to carry the design load Tu from the equation using the ultimate stress.
Tu = fu An / m1
Here, Tu = 210 kN, fu = 410 MPa, and m1 = 1.25 Therefore, An = 619.8 mm2
Increase the net area, An, by 25 percent to obtain the gross area. Hence, Ag= 774.8 mm2
Step 2:
Obtain the gross area, Ag, required to carry the design load Tu from the equation using the yield stress.
Tu = fy Ag /m0
Here, Tu = 210 kN, fy = 250 MPa, and m0 = 1.10 Therefore, Ag = 924.0 mm2
Step 3:
From steps 1 and 2,
Required gross area Ag,req. = 924.0 mm2 (max. value)
Select an angle 65 x 65 x 8 with Ag = 976 mm2 ( > 924.0 mm2)
Dr.S.KAVITHA,Dept of CV,ACSCE
Step 4:
The strength of 20 mm diameter bolts in single shear = 45.3 kN
Hence required number of bolts = 210/45.3 = 4.64 Provide 5 bolts at a pitch
of 60 mm
Step 5:
The design strength Tdg of plate limited to the yielding of gross cross section Ag
is given by
Tdg = fy Ag /m0 Here fy = 250 MPa, Ag = 976
mm2 and m0 = 1.10 Hence Tdg = 221.80 kN
Step 6:
The design strength Tdn of angle governed by rupture of net cross sectional
area, An, is given by
Tdn =0.9 fu Anc / m1 + Ago fy /m0
= 1.4 – 0.076 (w/t) (fy /fu) (bs /Lc ) (fu m0 / fy m1)
Here fu = 410 MPa, fy = 250 MPa, m1 = 1.25, and m0 = 1.10
w = 65 mm, t = 8 mm, bs = (65 + 35 – 8) = 92 mm,
Lc = 4 x 60 = 240 mm
Further, diameter of bolt hole = 20 + 2 = 22 mm
Anc = (65 – 8/2 – 22) 8 = 312 mm2, Ago= (65 – 8/2) 8 = 488 mm2
Hence, = 1.26. Since 0.7 1.44 , = 1.26
Hence, Tdn = 231.85 kN
Step 7:
Step 8:
The tensile capacity of member ISA 65 x 65 x 8 with 5 bolts of 20 mm diameter
is the least of Tdg, Tdn and Tdb.
Step 9:
Check for stiffness.
L = 3000 mm, rmin = 12.5 mm L/ rxx = 240 < 250
Hence the section is safe.
Problem 5
A single unequal angle 100 x 75 x 6 mm is connected to a 8 mm thick gusset plate at the ends by 4 mm welds as shown in Fig. 17. The
average length of the weld is 225 mm. Determine the design tensile strength of the angle if the gusset is connected to the 100 mm
leg. The yield strength and ultimate strength of the steel used are 250 MPa and 400 MPa.
4 mm, weld
100 100 x 75 x 8
C z= 30.1
4 mm, weld
8 75
Fig. 17 Details of connection at end
Solution
The design tensile strength Td of the angle is calculated based on the following criteria.
Dr.S.KAVITHA,Dept of CV,ACSCE
(i) Gross section yielding
The design strength Tdg of angle limited to the yielding of gross cross section Ag
is given by
Tdg = fy Ag /m0
Here fy = 250 MPa, Ag = 1010 mm2, m0 = 1.10 Hence Tdg = 229.55 kN
(ii) Net section rupture
The design strength Tdn of plate governed by rupture of net cross sectional area is given by
Here fu = 400 MPa, fy = 250 MPa, m1 = 1.25, and m0 = 1.10
8) 2 = 3600 mm2,
weld
Tensile capacity = 229.55 kN, Capacity of 4 mm weld = 0.53 kN/mm Hence,
Length of weld on upper side of angle = (229.55 x 30.1/100)/0.53
= 130 mm, say 140 mm
Length of weld on bottom side of angle = (229.55 x 69.9/100)/0.53
= 302.7 mm, say 310 mm
Problem 6
A tie member of a roof truss consists of 2 ISA 100x75x8 mm. The angles are connected to either side of a 10
mm gusset plates and the member is subjected to a working pull of 300 kN. Design the welded connection.
Assume connections are made in the workshop.
Solution Step 1:
To obtain the thickness of weld:
Working Load = 300 kN
Factored Load = 300 x 1.5 = 450 kN
At the rounded toe of the angle section,
size of weld should not exceed = ¾ x thickness s = ¾ x 8 = 6 mm
At top the thickness should not exceed
s = t – 1.5 = 8 – 1.5 = 6.5 mm
Dr.S.KAVITHA,Dept of CV,ACSCE
Step 2:
To obtain the total length of the weld required:
Each angle carries a factored pull of 450/2 = 225 kN Let Lw be the total length of the weld required.
Step 3:
To obtain the length of top and lower weld:
Centre of gravity of the section is at a distance 31 mm from top. Let L1 be the length of top weld and L2 be the
length of lower weld. To make centre of gravity of weld to coincide with that of angle,
L1 x31 = L2 ( 100-31) L1 = (69/31) x L2
Required L1 + L2 = 283
L2 ((69/31) + 1) = 283
L2 = 87 mm L1
Hence,
=195 mm
Provide 6 mm weld of L1 =195 mm and L2 = 87 mm as shown in the Fig. 18
L1 6 mm, weld
ISA 10075, 8 mm
L2
Fillet at roundedend
Dr.S.KAVITHA,Dept of CV,ACSCE
Problem 7
A tie member consists of 2 ISMC 250. The channels are connected on either side of a 12 mm thick gusset plate. Design the welded joint
to develop the full strength of the tie. However the overlap is to be limited to 400 mm.
Solution Step 1:
Obtain the tensile design strength of each channel:
For ISMC 250, [from steel tables] Thickness of weld = 7.1 mm Thickness of flange =
14.1 mm Sectional area = 3867 mm2
Tensile design strength of each channel = Ag fy/ 1.1
= 3867 x 250 /1.1
= 878864 N
Step 2:
Obtain the weld thickness:
Minimum thickness = 3 mm
Maximum thickness = 0.7 t =0.7 x 7.1 = 4.97 mm Provide s = 4 mm weld.
Since allowable length is limited to 400 + 400 mm it needs slot weld. The arrangement can be as shown in the Fig.19 with slots of
length ‘x’. Then
400 + 400 + (250-2x30) + 4x = 1658
i.e., x = 167 mm
Provide x = 170 mm as shown in the Fig. 19.
Dr.S.KAVITHA,Dept of CV,ACSCE
4 mm, weld
60
x 30 70 250
ISMC 250 30
60
Gusset Plate
Problem 8
A single angle member carries a factored axial force of 400 kN. Design the member and the connection with a gusset plate and a lug
angle. The yield strength and ultimate strength of the material is 250 MPa and 410 MPa, respectively.
Solution
Sizing of Single Angle
Factored load = 400 kN
For preliminary sizing of single angle use the relation (Cl. 6.3.3 of IS 800 : 2007)
where Tdn = 500 kN, α = 0.8 ( 4 bolts), fu = 410 MPa and m1 = 1.25 Hence, Required net area is An = 1524.4 mm2
The gross area is arrived by increasing the net area by 15% (say) Therefore, Required gross area is Ag = 1753.1
mm2
Therefore provide ISA 125 x 75 x 10 Hence actual gross area Ag = 1902 mm2
Here, the 125 mm side is connected to the gusset and 75 mm side is the outstanding leg.
The design strength Tdg of angle limited to the yielding of gross cross section Ag is given by
For preliminary sizing of lug angle use the relation (Cl. 6.3.3 of IS 800 : 2007)
where Tdn = 176.64 kN, α = 0.8 ( 4 bolts), fu = 410 MPa and m1 = 1.25 Hence, Required net area is An = 673.17 mm2
The gross area is arrived by increasing the net area by 15% (say) Therefore, Required gross area is Ag = 774.15 mm2
Therefore provide ISA 75 x 75 x 8 Hence actual gross area Ag = 1140 mm2
Design of connections
Assume one row of 20 mm diameter bolt. Use a pitch of 2.5 x 20 = 50 mm, and an edge distance of 30 mm (Cl. 10.2.2 and Cl. 10.2.4.2 of
IS 800 : 2007)
Strength of 20 mm bolt in single shear = 45.30 Kn
Load carried by the connecting leg of the main member is proportional to its area in comparison with the total area.
Dr.S.KAVITHA,Dept of CV,ACSCE
b) Connection of lug angle with gusset
= 176.74 kN
= 206.08 kN
Lug angle
I SA 125x75x10
Fig. 20 Details of connection of main angle with lug angle and gusset
Dr.S.KAVITHA,Dept of CV,ACSCE
9.0 References
1. Subramanian, N., Design of steel structures, Oxford university press, New Delhi, 2009.
2. Bhavikatti, S.S., Design of steel structures, I.K.I. Publishing house, New Delhi, 2010.
3. IS 800 – 2007, Code of practice for General construction in steel, Bureau of Indian Standards, New
Delhi, 2007.
Dr.S.KAVITHA,Dept of CV,ACSCE