Bosch - Rexroth - Diaphragm Model HAD Accumulator

Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.
com
Diaphragm-type RE 50150/11.07
Replaces: 02/05
1/24
accumulator
Type HAD
Component series 1X and 2X

Nominal capacity 0.075 to 3.5 liters
Maximum operating pressure 350 bar
Table of contents Features

Content Page – Hydraulic accumulator according to Pressure Equipment
Features 1 Directive 97/23/EC
Ordering code 2 – Diaphragm material for different applications
Note
Operating instructions and conformity declarations 3
Pressure Equipment Directive 97/23/EC of the European Parlia-
Function, section, symbol 3 ment and the Council of 29th May 1997 on the harmonization
Technical data 4 of the laws of the member states has been in force since 29th
November, 1999. Since 29th May, 2002 hydraulic accumulators
Application, operating principle 5
may exclusively be placed on the market in a accordance with
Calculation 5 to 10 this Directive.
Unit dimensions 70 to 250 bar 11 Diaphragm-type accumulators up to and including 1 liter
Unit dimensions of standard types 70 to 250 bar 12 to 14 The CE Directive has been implemented since November 2001.
The accumulators must, however, not be CE-marked. User in-
Unit dimensions of US standard types 15, 16
structions no. 1 539 929 064 accompany every shipping batch.
Unit dimensions of standard types 350 bar 17, 18
Diaphragm-type accumulators greater than 1 liter
Accessories 19 to 21 The CE Directive has been implemented since November 2001.
Safety notes on hydraulic accumulators 22 The accumulators must be CE-marked. They are shipped with
operating instructions and a conformity declaration for each se-
Legal stipulations 22, 23
ries. The conformity declaration includes technical data of the ac-
Safety equipment 23 cumulators. The documents accompany each shipping batch.
Commissioning, maintenance 23, 24
2/24 Bosch Rexroth AG Hydraulics HAD RE 50150/11.07
Ordering code
Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.com
Permissible max. Compo- Certification

Capacity
operating pressure nent series Acceptance
0.075 250 1X BA
0.16 250 1X BA
0.35 210 1X BA
160 1X
0.5 BA
250 2X
100 1X
0.7 180 1X BA
250 1X
350 2X
1.0 200 1X BA
140 1X
1.4 250 1X CE
350 2X
100 1X
2.0 250 1X CE
350 2X
70 1X
2.8 250 1X CE
350 1X
250 1X
3.5 CE
350 1X
HAD 1 *
Component series Further details
Component series 10 to 19 = 1X in clear text
Component series 20 to 29 = 2X e.g. special variants
(unchanged installation and Certification (acceptance)
connection dimensions) CE = Acceptance according
Precharge pressure to 97/23/EC
0 to 250 bar BA = Operating instructions
E.g. 10 bar = 10 Surface of the connection side
Connection size for hydraulic fluid 1) 1 = Steel
M14x1.5 = Z04 2 = Galvanized steel
M18x1.5 = Z06 Surface of the tank interior
M22x1.5 = Z08 1 = Steel
G 1/4 = G02 2 = Galvanized steel
G 3/8 = G03 Tank material
G 1/2 = G04 1 = Steel
G 3/4 = G05 Diaphragm material
G 1 = G06 N= NBR
3/4 – 16 UNF = U04 E= ECO
1 1/16 – 12 UNF = U06 I = IIR
3/8 NPTF = F02 F= FKM
1/2 – 14 NPTF = F08 Form of gas connection
Type of mounting (form of oil connection) 1= Standard variant for 0 538 103 012
Mounting cavity =A 2= Gas valve for 0 538 103 011
Mounting cavity with hexagon =C 4= Not re-chargable, gas side welded
Stud ends with female thread =E
1) Further connection sizes on request
Stud ends =F
Stud ends M45x1.5 with female thread = E5
Special variants on request For standard types, see pages 12 to 18
RE 50150/11.07 HAD Hydraulics Bosch Rexroth AG 3/24
Operating instructions and conformity declarations

Material no.
Series Operating instructions Conformity declaration
Up to 1.0 1 539 929 064 –
1.4/140 1 539 929 065 1 539 929 071
1.4/250 1 539 929 066 1 539 929 072
1.4/350 R901067048 R901067054
2.0/100 1 539 929 067 1 539 929 073
2.0/250 1 539 929 068 1 539 929 074
2.0/350 R901067049 R901067055
2.8/70 1 539 929 069 1 539 929 075
2.8/250 1 539 929 070 1 539 929 076
2.8/350 R901067050 R901067057
3.5/250 R901165521 R901165528
3.5/350 R901067051 R901067058
Function, section, symbol

General
One of the main tasks of hydraulic accumulators is, for exam- gas is compressed and fluid gets into the hydraulic accumu-
ple, to absorb a certain volume of a pressurized fluid from a hy- lator. As the pressure falls, the compressed gas expands and
draulic system and return it to the system when required. displaces the accumulated fluid into the circuit.
Because the fluid is pressurized, hydraulic accumulators are
Diaphragm-type accumulators
regarded as pressure vessels and must be rated for the maxi-
mum operating pressure taking account of acceptance stan- Diaphragm-type accumulators consist of a pressure-tight steel
dards valid in the country of installation. vessel (1), which is, in most of the cases, of spherical to cylin-
drical shape. A diaphragm (2) made of an elastic, flexing mate-
In most of the hydraulic systems, hydropneumatic (gas-
rial (elastomer) with closing poppet (3) and plug screw (4) is
charged) accumulators with separating element are used.
provided as separating element in the interior of the accumula-
Depending on the design of the separating element, we distin- tor. These elements comply with Directive 97/23/EC.
guish between bladder-type, piston and diaphragm-type accu-
mulators.
Hydraulic accumulators basically consist of a fluid and a gas
section with a gas-tight separating element. The fluid section is 4
connected with the hydraulic circuit. As the pressure rises, the
1 Vessel
2 Diaphragm
3 Closing poppet
4 Plug screw
(gas filling screw)
5 Fluid connection
2
Symbol 3
5
Technical data (for applications outside these parameters, please consult us!)
General
Weight kg See tables on pages 11, 17, 18
Design Diaphragm-type accumulator, welded
Installation position Optional, preferably fluid connection piece pointing downwards
Type of mounting With clamps or threaded connection
Ambient temperature range °C –15 to +65 1)
Pipe connection Female thread
Hydraulic
Capacity l 0.075 0.16 0.35 0.5 0.7 1.0 1.4 2.0 2.8 3.5
Effective gas volume l 0.075 0.16 0.32 0.48 0.75 1.0 1.4 1.95 2.7 3.5
Permissible max. flow l/min 10 40 60 60
Permissible max. operating bar 100 70
pressure p
210 160 180 140 100
250 250 207 207 250 200 250 250 250 250
250 350 350 350 350 350
Permissible max. pressure bar 93 50
fluctuation width ∆p dyn.
90 90 93 80 65
150 120 120 120 140 115 140 140 130 130
100 130 130 130 130 130
Operating pressures and useful capacity See Calculation on pages 5 to 10
Hydraulic fluid Hydraulic oil to DIN 51524; other fluids on request!
Hydraulic fluid temperature range °C –10 to +80 (NBR diaphragm) 1)
Others on request –35 to +80 (ECO diaphragm) 1)
Pneumatic
Charge gas Use only nitrogen!
Charge pressure p0 See Standard types on pages 12 to 18
Usable hydraulic fluids

When selecting the accumulator variant, observe the following phragm material, and the permissible temperature range.
non-binding notes with regard to hydraulic fluid, bladder or dia- No warranty claims may be derived from these recommenda-
tions.
Hydraulic fluids Temperature range Material
In the case of other hydraulic fluids and temperatures, please
Mineral oils –10 to +80 °C NBR consult us.
–35 to +80 °C ECO
HFA, HFB 2) +5 to +50 °C NBR NBR Acrylnitrile butadiene rubber
HFC –10 to +60 °C NBR, IIR (Perbunan)
HFD 3) –10 to +60 °C IIR FKM Fluorine rubber
–10 to +80 °C FKM IIR Butyl rubber
ECO Epichlorhydrin rubber
Water 2) +5 to +50 °C NBR
Diesel, fuel oil –10 to +50 °C NBR
1) The permissible temperature specified in the tank test is also
Heavy fuel oil –10 to +100 °C FKM
revant
Regular-grade gasoline –10 to +40 °C NBR 2) Special variants of tank and connection parts may be re-
Premium gasoline –10 to +40 °C FKM quired
3) Please consult us stating the detailed specification of the
Kerosene –10 to +40 °C NBR
hydraulic fluid
Application, operating principle

Applications Operating principle

Hydropneumatic accumulators can be used in a wide variety of Fluids are almost incompressible and can therefore not store
applications: pressure energy. In hydropneumatic Rexroth accumulators the
– Energy storage for saving pump drive power in systems with compressibility of gases is utilized for storing fluids. Only neu-
intermittent operation. tral gases may be used, usually class 4.0 “nitrogen”.
– Energy reserve for emergency cases, e.g. in the event of a N2 99.99 % by volume
hydraulic pump failure. O2 50 vpm
– Compensation for losses due to leakage. H2O     ca. 30 vpm.
– Impact and vibration damping in the case of periodic oscilla-
tions.
– Volume compensation in case of changes in pressure and
temperature.
– Suspension element on vehicles.
– Shock absorption in the case of mechanical impact.
Charging V2
p2
V0 V1
p0 p1
Calculation
Pressures
For the calculation of an accumulator, the following pressures The smaller the difference between p1 and p2 the longer is the
are of significance: service life of the diaphragm. However, this also reduces the
p0 = gas precharge pressure degree of utilization of the corresponding maximum accumula-
at room temperature and drained fluid chamber tor capacity.
p0T = gas precharge pressure
at operating temperature Diaphragm-type accumulators
p1 = minimum operating pressure p2 4 • p0 (2)
p2 = maximum operating pressure
(pm = average operating pressure)
On request
To achieve the best possible utilization of the accumulator ca- p2 8 • p0
pacity and a long service life, it is recommended that the fol-
lowing values be adhered to:
Note!
p0, tmax 0.9 p1 (1)
Filling piece in diaphragm-type accumulators
To achieve an increased pressure ratio (p0 : p2 > 1 : 4) in the
The highest hydraulic pressure should not exceed the quadru- accumulator, a filling piece can be installed on the gas side of
ple of the precharge pressure; otherwise, the elasticity of the the accumulator.
diaphragm is overstressed and excessive variations in the com- This reduces the usable gas volume V1, but the diaphragm is
pression result in strong heating up of the gas. protected against impermissible deformation.
Calculation
Oil volume
Pressures p0 … p2 determine gas volumes V0 … V2. b) In the case of an adiabatic change of state, that is, with a
rapid change of the gas buffer, in which the temperature of
Here, V0 is also the nominal capacity of the accumulator.
the nitrogen changes as well, the following is valid
The available oil volume V corresponds to the difference be- (4.2)
ween gas volumes V1 and V2: p0 • V χ0 = p1 • V χ1 = p2 • V χ2
χ = ratio of the specific heat of gases (adiabatic exponent)

V V1 – V2 (3) for nitrogen = 1.4
In practice, changes in state rather follow adiabatic laws.
The gas volume, which is variable within a pressure differential,
Charging is often isothermal, discharging adiabatic.
is determined by the following equations:
Taking account of equations (1) and (2), V is 50 % to 70 %
a) In the case of isothermal changes of state of gases, that
of the nominal accumulator capacity. The following can be ap-
is, when the gas buffer changes so slowly that enough
plied as a rule of thumb:
time is available for a complete heat exchange between the
nitrogen and its surroundings and the temperature therefore
remains constant, the following is valid: V0 = 1.5 … 3 x V (5)
p0 • V0 = p1 • V1 = p2 • V2 (4.1)
Calculation diagram Application of the calculation diagrams

To allow a determination on the basis of a
graphic representation, the formulas (4.1) Gas precharge pressure
V in l →
and (4.2) were translated into diagrams on

pages 7 to 10. Depending on the task at V2
hand, the available oil volume, the accumula- s2
tor size or the pressures can be established. Available oil
po
Correction factors Ki and Ka volume
Equations (4.1) and (4.2) are only valid for ideal gases. In the s1
characteristics of real gases, significant deviations can be ob- V1
served at operating pressures above 200 bar, which must be
p in bar →
taken into account by applying correction factors. These are
shown on the following diagrams. The correction factors which P1 P2
are to be multiplied by the ideal withdrawal volume V are Working pressure range
within the range of 0.6 … 1.
Vreal = Videal • Ki Vreal = Videal • Ka

Isothermal Adiabatic
1,0 1,0
0,9 0,9
p2
=2
00
ba
r
Ka →
Ki K →
0,8 0,8 p
2 =
i
30
0
ba
r
0,7 0,7
p2
=
40
0
ba
r
0,6 0,6
0,1 0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9 1,0 0,1 0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9 1,0
P1P / /PP2 → P1 / P2 →
1 2
0,4 0,6 0,8 1,5

0,25
2,0
2,5
0,05 0,7 1,0
0,10
1
0,5
Calculation
RE 50150/11.07
p0 = 1 to 90 bar
2
0,20
3
0,3
4
0,6
5
2,0
6
7
ar →
1,5
HAD
0,04
8
9
0,4 1,0
10
in b
12
0,5
14
0
16
P
Isothermal changes of state
18
0,15
20
25
30
1,5
40
50
0,03
60
0,2 0,3 0,4
70
V in l →
80
1,0
90
0,05 0,5
0,10 0,3
0,02 1,0
0,2 0,5
0,1 0,2
0,5
0,05
0,01 0,1 0,5
0,1
1 2 3 4 5 10 20 30 40 50 100 200 400 0,16 0,35 0,5 0,7 1,0 1,4 2 2,8 3,5
300 0,075
P1, P2 in bar → Accumulator size in l →
Hydraulics Bosch Rexroth AG
7/24
0,4 0,6 0,8 1,5

0,25
8/24
2,0 2,5
0,05 0,7 1,0
0,10 0,5
Calculation
0,20
0,3 0,6
2,0 p0 = 100 to 300 bar
0,04 1,5
0,4 1,0
0 0,5
10
Isothermal changes of state
Bosch Rexroth AG
0,15
ar→ 1,5
i nb 0,03
0,2 0,3 0,4
V in l →
P0 1,0
0
15 0,05 0,5
0,10
Hydraulics
0,3 1,0
0,02 0,2 0,5
0
20
0,1 0,2
0,5
0,05
0
0,01 0,1 0,5
25
0,1
0
30
100 200 300 400 0,16 0,35 0,5 0,7 1,0 1,4 2 2,8 3,5
P1, P2 in bar → 0,075
Accumulator size in l →
HAD
RE 50150/11.07
0,4 0,6 0,8 1,5

0,25
2,0
2,5
0,05 0,7 1,0
1
0,10 0,5
Calculation
RE 50150/11.07
p0 = 1 to 90 bar
→
0,20
ar
4
0,3 0,6
b
5
2,0
in
6
HAD
0,04 1,5
0
8
P
0,4 1,0
19
Adiabatic changes of state
0,5
120
1
1 4
0,15
1 6
208
25
1,5
30
0,03
40
0,2 0,3 0,4
50
60
V in l →
1,0
70
80
0,05 0,5
90
0,10 0,3
0,02 1,0
0,2 0,5
0,1 0,2
0,5
0,05
0,01 0,1 0,5
0,1
1 2 3 4 5 10 20 30 40 50 100 200 400 0,16 0,35 0,5 0,7 1,0 1,4 2 2,8 3,5
P1, P2 in bar → 300 0,075 Accumulator size in l →
Hydraulics Bosch Rexroth AG
9/24
0,4 0,6 0,8 1,5

0,25
10/24
2,0
2,5
0,05 0,7 1,0
0,10 0,5
Calculation
0,20
p0 = 100 to 300 bar
0,3 0,6
2,0
0,04 1,5
0,4 1,0
Adiabatic changes of state
0,5
Bosch Rexroth AG
100 0,15
1,5
r→ 0,03
ba 0,2 0,3 0,4
V in l →
in 0 1,0
15
P0 0,5
0,05
Hydraulics
0,10 0,3
0,02 1,0
00 0,2 0,5
2
0,1 0,2
0,5
0 0,05
0,01 0,1 0,5
25
0,1
0
30
100 200 300 400 0,16 0,35 0,5 0,7 1,0 1,4 2 2,8 3,5
P1, P2 in bar → 0,075 Accumulator size in l →
HAD
RE 50150/11.07
Unit dimensions: 70 to 250 bar (dimensions in mm)

M 28 x 1,5
1 Gas connection form “1“ 1
2 Lettering
22
Mounting type
h
E5
2
40
20
M45x1,5 50
Ø49
A-F
E
Ød
A C F
M
N
27- 0,16L
16
M 33 x 1,5
N
41 Ø36 41
Ø23 -0,16L
3
Type/V in pmax in bar Ød h L M N Weight in kg

liters
HAD0.075 250 64 91 20 21.5 12 0.65
HAD0.16 250 75 99.5 20 24 12 1.0
HAD0.35 210 92 114 22 33 18 1.3
160 103 127 22 – – 1.6
HAD0.5
250 106 130 20 27 12 2.0
180 121 144 22 33 18 2.6
HAD0.7
250 123.6 144 22 33 18 3.2
HAD1.0 200 136 158 22 33 18 3.5
140 147 169 22 33 18 4.9
HAD1.4
250 152 173 22 33 18 6.2
100 144 218 22 33 18 4.0
HAD2.0
250 155 229 22 33 18 9.5
70 160 247 21 33 18 5.5
HAD2.8
250 174 247 21 33 18 10.0
HAD3.5 250 174 285 21 33 18 14.0
Unit dimensions of standard types: 160 to 250 bar; 0.075 to 0.5 liters (dimensions in mm)
M28x1,5
22
h
27
12
Ordering code / type Volume in liters Material no. h Ød k

HAD0,075-250-1X/2Z04F-1N111-BA 0.075 R901183242 112.5 65.5 M14x1.5
HAD0,16-250-1X/2Z06F-1N111-BA 0.16 R901183248 123.5 76.5 M18x1.5
d
M28x1,5
22
h
22
41
k
30 +0,4
HAD0,35-210-1X/2Z06C-1N111-BA 0.35 R901183250 136 94.3

HAD0,5-160-1X/2Z06C-1N111-BA 0.5 R901183251 149 104.8 M18x1.5
HAD0,5-250-2X/2Z06C-1N111-BA 0.5 R901183253 152 108.5
d
M28x1,5
22
h
33
41
M33x1,5
Ordering code / type Volume in Material no. h Ød k

liters
HAD0,7-100-1X/2G04E-1N111-BA 0.7 R901164364 172 118.8
HAD0,7-210-1X/2G04E-1N111-BA 0.7 R901164365 177 123.5
HAD1,0-200-1X/2G04E-1N111-BA 1.0 R901164367 191 138.5 G 1/2“
HAD1,4-140-1X/2G04E-1N111-CE 1.4 R901164368 202 149.6
HAD1,4-250-1X/2G04E-1N111-CE 1.4 R901164369 206 152

d
M28x1,5
22
h
40
20
k
50 M45x1,5
Ordering code / type Volume in Material no. h Ød k

liters
HAD2,0-100-1X/2G05E5-1N111-CE 2.0 R901164371 258 147.2
HAD2,0-250-1X/2G05E5-1N111-CE 2.0 R901164372 269 158.6 G 3/4“
HAD2,8-250-1X/2G05E5-1N111-CE 2.8 R901164374 286 177.5
HAD3,5-250-1X/2G05E5-1N111-CE 3.5 R901164376 325 177.5

Unit dimensions of US standard types: 207 to 250 bar; 0.075 to 0.35 liters (in mm)
7/8-14 UNF-2A
35
h
20
32
HAD0,075-250-1X/0U12C-2N111-USA 0.075 0531610632 125.8 65.5

9/16-18 UNF-2B
HAD0,16-250-1X/0U12C1-2N111-USA 0.16 0531600611 132.3 76.5
7/8-14 UNF-2A
35
h
16
k
36
d
HAD0,35-207-1X/0U04A-2N111-USA 0.35 0531601572 150.5 96.5 3/4-16 UNF-2B

Unit dimensions of US standard types: 207 bar; 0.07 to 2.8 liters (dimensions in mm)
7/8-14 UNF-2A
35
h
22
41
Volume in
Ordering code / type Material no. h Ød k
liters
HAD0,7-207-1X/0U04C-2N111-USA 0.7 0531602588 186 128.5
HAD1,4-207-1X/0U04C-2N111-USA 1.4 0531603501 212.8 156.5
3/4-16 UNF-2B
HAD2,0-207-1X/0U04C-2N111-USA 2.0 0531623500 265.8 156.5
HAD2,8-207-1X/0U04C-2N111-USA 2.8 0531613503 282.5 175.5
Unit dimensions of standard types: 350 bar; 0.7 to 2.0 liters (dimensions in mm)
d
M28x1,5
22
Mounting type
E
33
18
41
M 33x1,5
39
h
E5
40
20
50
E, E5
M45x1,5
49
Volume in Weight
Ordering code / type Material no. Ød h k
liters kg
HAD0,7-350-2X/2G04E-1N111-BA 0.7 R901164366 128.5 184 E 4.0
HAD1,4-350-2X/2G04E-1N111-CE 1.4 R901164370 156 209 E 7.0
HAD2,0-350-2X/2G05E5-1N111-CE 2.0 R901164373 156 269 E5 9.5

Unit dimensions of standard types: 350 bar; 2.8 and 3.5 liters (dimensions in mm)
M28x1,5
18
h
20
55
M45x1,5
Volume in Weight
Ordering code / type Material no. Ød h
liters kg
HAD2,8-350-1X/2G05E5-1N111-CE 2.8 R901164375 180 285 13.0
HAD3,5-350-1X/2G05E5-1N111-CE 3.5 R901164377 180 325 16.0

Accessories (dimensions in mm)

Adapter for size 20 blocks D1 SW46

Connection A (accumulator)
R2
Accumulator Block
14
D1 D2 ØD3 Material no.
51
M 22 x 1.5 12 1 533 359 012
M 18 x 1.5 M 33 x 2  8 1 533 359 013
18
G 1/2 ISO 228  8 1 533 359 034 R1
Ø D3
D2
Ø 53
Holding clamps, selection table Type Clamp type Material no.

HAD0,075 HY/VGBKS 62– 65 1 551 316 024
HAD0,35 HY/VGBKS 92–97 1 531 316 017
HAD0,50 HY/VGBKS 101–111 1 531 316 018
HAD0,75 HY/VGBKS 119–128 1 531 316 015
HAD0,7 HY/VGBKS 128–136 R901073992
HAD1,0 HY/VGBKS 135–145 1 531 316 019
HAD1,4 HY/VGBKS 145–155 1 531 316 016
HAD2,0/100 HY/VGBKS 135–145 1 531 316 019
HAD2,0/250 HY/VGBKS 145–155 1 531 316 016
HAD2,8/70 HY/VGBKS 160–170 1 531 316 022
HAD2,8–3,5 HY/VGBKS 170–180 1 531 316 020
Charging and test device

Accessory parts
Material no.
to be ordered separately
Pressure gauge 0 to 25 bar R900033955
Pressure gauge 0 to 60 bar 1 537 231 002
Adapter piece
Form  1 533 391 010
Form  1 533 391 011
Test case, complete Material no. Form  1 533 391 012
Bladder 0 538 103 011
Form 
KOR 1 533 391 013
Diaphragm 0 538 103 012
Form 
JAP 1 533 391 014
Bladder and diaphragm consisting of: 0 538 103 014
Case R901070141
Form 
GUS 1 533 391 015
Charging and Bladder 0 538 103 005 Hose l = 5 m

1 530 712 006
with adapter piece form 
test valve Diaphragm 0 538 103 006
Hose l = 2,5 m
1 530 712 005
with adapter piece form 

Dimensions of charging and test valve
1 valve body with check valve,

discharge valve, pressure gauge connection,
and gas hose connection.
D 2
1 2000
W 24,32 x 1/14”
1000
100 150
50 200 3000
bar
psi / in2 250
0 3600
M14 x 1,5
l = 2,5 m
1 Spare part, Material no. 1 537 410 065

M28x1,5
2 Adapter, see page 21

Adapter from nitrogen bottle to cap nut
1 533 391 010 1 533 391 014 1 533 391 013
W 24,32 x 1/14”
W 24,32 x 1/14”
W 24,32 x 1/14”
37 68 52
W 23 x 1/14”
W 22 x 1/14”
W 21,8 x 1/14”
32 32 32
1 533 391 011 W 24,51 x 1/14” 1 533 391 012 1 533 391 015
W 24,32 x 1/14”
W 24,32 x 1/14”
81 81
W 24,32 x 1/14”
45
G 5/8- ISO 228
G 3/4-ISO 228
32 32 36
Country 1 533 391 011 1 533 391 010 1 533 391 012 1 533 391 014 1 533 391 013 1 533 391 015
Brazil x
Bulgaria x
France x
Greece x
Great Britain x
India x
Japan x
Canada x
Korea North x
Korea South x
Malaysia x
Romania x
Russia x
Spain x
Saudi Arabia x
Singapore x
Turkey x
USA x
Other countries on request
Safety notes on hydraulic accumulators

Before commissioning and during operation of hydraulic accu- Warning

mulators, observe the regulations valid at the place of installa- Never carry out any welding, soldering or mechanical work
tion. on the accumulator vessel!
The operator is solely responsible for observing applicable reg- – Risk of explosion during welding and soldering!

ulations. – Risk of bursting and loss of the operating per-
General notes on hydraulic accumulators in hydraulic systems mission in the case of mechanical working!
can be found in EN 982. Never charge hydraulic accumulators with oxy-
gen or air. Risk of explosion!
Documents included in the scope of supply must be proper- Before carrying out any work on hydraulic systems, depressur-
ly kept; they are required by the surveyor for recurring inspec- ize the system and secure it against restarting!
tions.
Improper mounting can lead to severe accidents!
Commissioning must exclusively by carried out by qualified per-
sonnel.
Legal stipulations
Hydraulic accumulators are pressure vessels and are subject to “Technische Regeln Druckbehälter“ (TRB) (technical rules for
the national regulations and ordinances valid at the place of in- pressure vessels.
stallation.
Vessel categories and tests/inspections in Germany
In Germany, the Health and Safety at Work Regulations (BetrSi- According to these German regulations, pressure vessels are
chV) must be complied with. categorized according to their capacity in L, the permissible
Special rules must be observed in the fields of shipbuilding, air- operating pressure in bar, and the product of pressure and ca-
craft construction, mining, etc. pacity p x L. Depending on the category, specific inspections
Dimensioning, manufacture and testing must be carried out in are compulsory.
line with the codes according to AD 2000. Rules with regard to An overview is given in the following table:
the erection, equipment and operation are laid down in the
Vessel class Initial test at the Acceptance test at Recurring inspections

manufacturer‘s end the operator‘s end
Internal Pressure External
II
p > 25 bar; p • L 200
III
X X
p > 1 bar; p • L > 200 1000
IV X X X
X X
p > 1 bar; p • L > 1000 5 1) / 10 2) 10 1) 2 1)
1) Years
Note!
2) Years in the case of non-corroding fluids All vessel categories must be protected by means of a pres-
X By surveyor sure relief valve in accordance with Directive 97/23/EC.
By a technical expert
Legal stipulations
Classification societies
Initial inspections/tests, approvals and acceptances are carried Moreover, there are classification societies (Germanischer
out by surveyors. These are representatives of the following Lloyd, Lloyd‘s Register, Det Norske Veritas, etc.) for ships and
classification societies in the individual countries: offshore applications.
CE accumulators are shipped together with a declaration of
 TÜV  LRIS  D.R.I.R.E. conformity and operating instructions.
 APRAGAZ  LRIS  Stoomwezen Technical experts
 ISPESEL  UDT  SVDB They are appointed by the plant of the operator and must be
qualified accordingly.

 LRS = Lloyd’s Register In Germany, corresponding training courses are offered by
Shipbuilding  DNV = Det Norske Veritas classification societies.
and offshore  GL = Germanischer Lloyd
ABS = American Bureau of Shipping
These bodies are registered with the EU in Bruxelles and, be-

ing “notified bodies”, carry out the tests/inspections according
to the Pressure Equipment Directive.
Safety equipment
In the Federal Republic of Germany, regulations for the equip-
ment, erection and operation of hydraulic accumulators are laid x
down in the “Technische Regeln Druckbehälter“ (TRB) (tech- 7 3 6
nical rules for pressure vessels). These specify the following
safety equipment:
1 Features against excessive pressure (type-tested)

2 Unloading features
3 Pressure measuring instruments A M2
4 Test pressure gauge connection
4 M1
5 Shut-off feature
Option:
6 Electromagnetically operated unloading device 5
7 Safety device against excessive temperatures
These safety devices are combined in a compact Bosch T
Rexroth safety and shut-off block. P
1 2
Commissioning, maintenance
Notes on commissioning Installation position

Precharge pressure
Diaphragm accumulators can be installed in optional orientation.
Diaphragm-type accumulators are usually delivered ready for For the test and charging device, a free installation space of
operation. The precharge pressure (p0) is embossed on the ac- 200 mm must be provided above the gas valve.
cumulator shell.
Mounting
Charging gas
The accumulator must be mounted so that in the case of vibra-
Hydraulic accumulators may only be filled with purest class 4.0 tion caused during operation or a possible rupture of the pipe
nitrogen, N2 99.99 % by volume. or gas pipe, the accumulator is safely held in position.
Permissible operating temperature No holding forces may be introduced above the oil and gas
connection.
In the “standard variant”, Bosch Rexroth hydraulic accumula-
tors are suitable for operating temperatures from –10 to +80 °C. Bosch Rexroth offers corresponding holding clamps (see page
In the case of differing temperatures, please consult us. 19).
Commissioning, maintenance
Charging of the accumulator Measurements on the fluid side

Use the Bosch Rexroth filling and test device for charging the Connect a pressure gauge to the accumulator by means of a
accumulator (see pages 19, 20). line. Alternatively, the pressure gauge can be connected direct-
Observe the relevant notes in operating instructions 1 539 929 010. ly at the vent point.
Proceeding:
Note
– Fill hydraulic fluid into the accumulator.
The precharge pressure changes as the gas temperature chang-
– Close shut-off valve (5).
es. After charging or discharging nitrogen, wait until the temper-
ature has balanced before you check the gas pressure. – Let the hydraulic fluid drain slowly (temperature balancing)
by opening discharge valve (2).
Maintenance – Observe pressure gauge (3) during the draining process. As
General soon has the charging pressure is reached in the accumula-
After having been charged with gas, Bosch Rexroth accumulator, the pointer abruptly falls to zero.
tors are largely maintenance-free. If deviations are measured, first check whether:
To ensure trouble-free operation and a long service life, the fol- – pipes and fittings are leak-free,
lowing maintenance work must be carried out: – these deviations can be traced back to differing ambient and
– Check the gas precharge pressure gas temperatures.
– Check safety equipment and fittings Only when no faults are detected here is an inspection of the
– Check pipe connections accumulator required.
– Check mounting of accumulator. x
Symbol
Checking the gas pre-charge pressure 3
Inspection intervals
After commissioning of the accumulator, the charge pressure
must be checked at least once in the first week. If no loss of
gas is detected, the second inspection must be made after 3
months. If the pressure is still unchanged, you can check the A M2
pressure once a year.
M1
T
P
Bosch Rexroth AG © This document, as well as the data, specifications and other information
Hydraulics set forth in it, are the exclusive property of Bosch Rexroth AG. It may not
Zum Eisengießer 1 be reproduced or given to third parties without its consent.
97816 Lohr am Main, Germany The data specified above only serve to describe the product. No state-
Phone +49 (0) 93 52 / 18-0 ments concerning a certain condition or suitability for a certain application
Fax +49 (0) 93 52 / 18-23 58 can be derived from our information. The information given does not
[email protected] release the user from the obligation of own judgment and verification. It
www.boschrexroth.de must be remembered that our products are subject to a natural process of
wear and aging.

Bosch - Rexroth - Diaphragm Model HAD Accumulator

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Courtesy of CMA/Flodyne/Hydradyne ▪ Motion Control ▪ Hydraulic ▪ Pneumatic ▪ Electrical ▪ Mechanical ▪ (800) 426-5480 ▪ www.cmafh.

Component series 1X and 2X

Table of contents Features

Permissible max. Compo- Certification

Operating instructions and conformity declarations

Function, section, symbol

Usable hydraulic fluids

Application, operating principle

Applications Operating principle

χ = ratio of the specific heat of gases (adiabatic exponent)

Calculation diagram Application of the calculation diagrams

and (4.2) were translated into diagrams on

Vreal = Videal • Ki Vreal = Videal • Ka

0,4 0,6 0,8 1,5

0,4 0,6 0,8 1,5

0,4 0,6 0,8 1,5

0,4 0,6 0,8 1,5

Unit dimensions: 70 to 250 bar (dimensions in mm)

Type/V in pmax in bar Ød h L M N Weight in kg

Ordering code / type Volume in liters Material no. h Ød k

Ordering code / type Volume in liters Material no. h Ød k

HAD0,35-210-1X/2Z06C-1N111-BA 0.35 R901183250 136 94.3

Ordering code / type Volume in Material no. h Ød k

HAD0,7-210-1X/2G04E-1N111-BA 0.7 R901164365 177 123.5

HAD1,0-200-1X/2G04E-1N111-BA 1.0 R901164367 191 138.5 G 1/2“

HAD1,4-140-1X/2G04E-1N111-CE 1.4 R901164368 202 149.6

HAD1,4-250-1X/2G04E-1N111-CE 1.4 R901164369 206 152

Ordering code / type Volume in Material no. h Ød k

HAD2,0-250-1X/2G05E5-1N111-CE 2.0 R901164372 269 158.6 G 3/4“

HAD2,8-250-1X/2G05E5-1N111-CE 2.8 R901164374 286 177.5

HAD3,5-250-1X/2G05E5-1N111-CE 3.5 R901164376 325 177.5

Ordering code / type Volume in liters Material no. h Ød k

HAD0,075-250-1X/0U12C-2N111-USA 0.075 0531610632 125.8 65.5

Ordering code / type Volume in liters Material no. h Ød k

HAD0,35-207-1X/0U04A-2N111-USA 0.35 0531601572 150.5 96.5 3/4-16 UNF-2B

HAD1,4-350-2X/2G04E-1N111-CE 1.4 R901164370 156 209 E 7.0

HAD2,0-350-2X/2G05E5-1N111-CE 2.0 R901164373 156 269 E5 9.5

HAD3,5-350-1X/2G05E5-1N111-CE 3.5 R901164377 180 325 16.0

Accessories (dimensions in mm)

Adapter for size 20 blocks D1 SW46

Holding clamps, selection table Type Clamp type Material no.

Charging and test device

Charging and Bladder 0 538 103 005 Hose l = 5 m

Accessories (dimensions in mm)

Dimensions of charging and test valve

1 valve body with check valve,

1 Spare part, Material no. 1 537 410 065

Accessories (dimensions in mm)

Adapter from nitrogen bottle to cap nut

1 533 391 010 1 533 391 014 1 533 391 013

Safety notes on hydraulic accumulators

Before commissioning and during operation of hydraulic accu- Warning

Vessel class Initial test at the Acceptance test at Recurring inspections

These bodies are registered with the EU in Bruxelles and, be-

1 Features against excessive pressure (type-tested)

Notes on commissioning Installation position

Charging of the accumulator Measurements on the fluid side

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