D-Subminiature Mixed and Full Power DW Series: Target Markets

D-SUBMINIATURE MIXED AND FULL POWER DW
SERIES
Amphenol’s D-Subminiature connectors are part of
an industry standard for applications requiring robust
and reliable connectors. These proven D-Subminiature
connectors are one of the most popular Input/Output
interconnects, addressing a wide variety of applications in
Telecommunications, Data, Consumer, Industrial, Military,
Instrumentation and Medical. Since many years Amphenol
has been offering a wide range of D-Subminiature
connectors to meet various design requirements including
those in harsh environment.
Amphenol offers full power and mixed power versions

which has been specifically developed for power
applications in industrial and telecom market segment.
PC board connectors are delivered with preloaded power
contacts (10 - 40A). Cable crimp and solder power
contacts are delivered with colour code plastic clips for
an easy wire gauge identification. TARGET MARKETS
FEATURES BENEFITS
§ Power connectors available in various layouts from 2V2 to § Various layout options with in the standards shell size
36W4
§ Power connectors available in full power and in mixed § Can meet both standard and Power connector
layout (signal + power) requirements
§ Contacts available from 10A to 75A § Can meet medium to high power requirements
§ Available in Straight, Angle, Solder Bucket, Crimp § Support both PCB & Cable mounting requirements
terminations
§ Various PCB and Panel mounting accessory options § Wide variety of choices for secure connection
available
§ Hoods available in plastic, metalized and metallic form § Supports cable connection; Prevents risks of pulling up and
with locking screws accidental un-mating
§ Lead-free and RoHS compliant § Meets environmental, health and safety requirements
www.amphenol-icc.com Amphenol Information Communications and Commercial Products

D-SUBMINIATURE MIXED AND FULL POWER DW SERIES
GENERAL CHARACTERISTICS
LAYOUTS
• Male insulator front view
www.amphenol-icc.com Disclaimer
Please note that the above information is subject to change without notice.
DERATING CURVES
DERATING CURVE ON CONNECTOR DC8W8SA00LF

• Fitted with contacts 8638PSC4005LF (female) (I=40A)
DERATING CURVE ON CONNECTOR DB13W3PA00LF

• Fitted with power contacts 8638PPS2005LF (I=20A)
(I signal contacts=7,5A)
DIMENSIONS
PC BOARD DRILLING
SOLDER TERMINATION
30A 40A
VERSION STEP
ØA
3 2.84 Ø 2 .40±0.10 Ø 3.10±0.10
7 2.84 Ø 2.40±0.10
5 2.84 Ø 2.40±0.10 Ø 3.10±0.10
DIMENSIONS
PC BOARD DRILLING
FULL POWER RIGHT ANGLE SOLDER TO BOARD
UL RECOGNISED FILE E66906 (R)

• This monobloc insulator design with stamped and formed
signal contacts combines performance and cost effectiveness
ORDERING INFORMATION
3 W 3
D P 36A 6 GX 08LF Power contacts:
5 W 5
Fitted with power contacts
30A, RoHS compatible
Series Layouts
Durability
Contacts
High performance
Male P 6
class (≤500 mating/unmating)
Length of PCB
Type Foot Print Code
Termination Thickness
Right angle, US
8.08mm 2.50mm 1.6 36A
standard, solder
Preferred Option Mounting Options
Harpoons + insert M3 + elec. continuity GL
Harpoons + insert UNC 4-40 + elec. continuity GX
Harpoons + female screw UNC 4-40 + elec. continuity GV
SPECIFIC DIMENSIONS
STRAIGHT AND RIGHT ANGLE PC BOARD VERSIONS
UL RECOGNISED FILE E66906
D B L 13 W 3 P 3 P 00 G 30LF
Series Power Contacts

Shell size 30LF
30A RoHS compatible
(tin plated):
Layout of contacts for right
E, A, B, C, D Fitted with power contacts
angled versions, 47W1, 24W7, 40LF
(only straight 40A RoHS compatible
36W4 non available
version)
Without power contacts,
00LF
RoHS compatible
Option 1 Contacts
Blank L O I V Pin P Option 2

Socket S
Straight A H G M
X X X X
version
Termination Type Straight
Right X X X
X X X X X version
angled Straight version 3
Right
X: Available X X X X
Right angled / Europe standard 5 angled
Blank: without accessory
L: Threaded insert M3 Right angled / US standard X: Available
7
O: Threaded insert UNC 4-40 (5W1, 9W4 non available) A: Without accessory on PCB
I: Female screw UNC M3 H: Locking device used for PCB thickness 2.4mm
V: Female screw UNC 4-40 Durability G: Locking device used for PCB thickness 1.6mm
M: Metal bracket
200 mating/unmating 00
SPECIFIC DIMENSIONS
STRAIGHT VERSION
I 30A 40A
ØA 2.0 2.8
RIGHT ANGLE VERSION
Termination Type Amp. A±0.10 B±0.20 C±0.20 D±0.10 E±0.20 F±0.50 G±0.30
30A 7.20 2.54 10.30 2.00 11.65 4.00 3.60

Europe 5...
40A 7.20 2.54 10.30 2.80 11.65 4.00 3.60
U.S 7... 30A 6.30 2.84 8.08 2.00 9.50 3.90 3.60
FULL POWER RIGHT ANGLE AND STRAIGHT PRESS-FIT
D E L 2 V 2 D P E 93C 5 G P 40LF
3 V 3
3 W 3
Series 5 W 5
8 W 8
Shell Size (tin
plated): E, A, B, C
Power Contacts
Front Accessory Layouts Contacts Fitted with power contacts

30LF
30A RoHS compatible
Blank L O I V Pin P
40LF
Straight Socket S 40A RoHS compatible
X X X
version
Right Termination Type

X X X X
angled PCB Accessory
Straight version 93C
X: Available M G A
Blank: without accessory Right angled / Europe standard 81C
L: Threaded insert M3 Right angled / US standard Straight
80C X
O: Threaded insert UNC 4-40 (5W1, 9W4 non available) version
I: Female screw UNC M3
V: Female screw UNC 4-40 Right
X X
Durability angled
V
200 mating/unmating 5 X: Available
L A: Without accessory
500 mating/unmating 6 G: Harpoon used for PCB thickness from 1.6mm
O
M: Metal brackets without harpoon
A G M
SPECIFIC DIMENSIONS
METALIZED HOLE DIMENSIONS
Termination Type Press-fit Contacts Press-fit Harpoons
Drill diameter Ø 3.22±0.03 Ø 3.22±0.03
Drilled hole Ø 3.19 - 3.25 Ø 3.19 - 3.25
25μm min. 25μm min.

Copper plating
(recommended 50μ max.) (recommended 50μ max.)
P.C.B hole
15μm max. 15μm max.
definition Tin-lead plating
non (recommended 5μ min.) (recommended 5μ min.) Ø 3.22±0.03
(note 1
and 2 RoHS Finish hole
Ø 3.02 - 3.20 Ø 3.02 - 3.20
(after reflow)
Tin plating 0.8 to 1.2μm 0.8 to 1.2μm

RoHS Finish hole
Ø 3.08 - 3.20 Ø 3.08 - 3.20
(after reflow)
Note 1: These dimensions must be respected to ensure press-fit pin performance

Note 2: According to IEC-352-S specification
Note 3: Vital requirement for press-fit pin performance
PRESS-FIT PERFORMANCE
Press-fit Contacts Press-fit Harpoons
Insertion force ≤200 N (average insertion 160 N) ≤200 N (average insertion 160 N)
Extraction force ≥30 N ≥30 N
MIXED AND FULL POWER CABLE CONNECTORS

D B L 13 W 3 P 4 P 00 A 00LF
Layout of contacts
Series
RoHS compatible
Contacts
Shell size
(tin plated): Pin P
E, A, B, C, D Without accessory on PCB
Socket S
Mounting Options
Description Blank L O I V F
Durability
Solder 200 mating/unmating 00
X X X X X X
buckets
Wire wrap X X X X X X
X: Available
Blank: without accessory Termination Type
L: Threaded insert M3
O: Threaded insert UNC 4-40 Solder bucket (blank for plating 00) 00
I: Female screw UNC M3
Wire wrap (3 levels) 4
V: Female screw UNC 4-40
SPECIFIC DIMENSIONS
Solder Bucket
Wire Wrap
WW (3 levels)
Solder version Crimp version
POWER SOLDER AND CRIMP CONTACTS
SOLDER CONTACTS
Male Female
RoHS* Part RoHS* Part Wire

Max. Strip
Clip Number Number Ø A +0.1
Type Current length Ø B +0.5
Colour ≥200 mating/ ≥500 mating/ +0
Rating Section mm±0.5
unmating unmating Size
mm2
Male 10A Black 8638PPS1005LF 8638PPS1006LF 16 1.3 7 1.7 2.6

Male 15A White 8638PPS1505LF 8638PPS1506LF 14 1.9 7 2.1 3
Male 20A Red 8638PPS2005LF 8638PPS2006LF 12 3.2 7 2.8 3.65
Male 40A Blue 8638PPS4005LF 8638PPS4006LF 8 9 7 4.4 5
Female 10A Black 8638PSS1005LF 8638PSS1006LF 16 1.3 7 1.7 2.6
Female 15A White 8638PSS1505LF 8638PSS1506LF 14 1.9 7 2.1 3
Female 20A Red 8638PSS2005LF 8638PSS2006LF 12 3.2 7 2.8 3.65
Female 40A Blue 8638PSS4005LF 8638PSS4006LF 8 9 7 4.4 5
Clip material: Plastic withstanding 125°C

Termination plating: Matt tin
*RoHS compatible EU directive 2002/95/EC
POWER SOLDER AND CRIMP CONTACTS
CRIMP CONTACTS
Male Female
RoHS* Part RoHS* Part Wire

Max. Strip
Clip Number Number Ø A +0.1
Type Current length Ø B +0.5
Colour ≥200 mating/ ≥500 mating/ +0
Rating Section mm±0.5
unmating unmating Size
mm2
Male 10A Black 8638PPC1005LF 8638PPC1006LF 16 to 18 0.9 to 1.3 7 1.8 2.55

Male 15A White 8638PPC1505LF 8638PPC1506LF 12 to 14 2 to 3 7 2.8 3.7
Male 20A Red 8638PPC2005LF 8638PPC2006LF 9 6 7 3.75 4.65
Male 40A Blue 8638PPC4005LF 8638PPC4006LF 8 to 10 5 to 8 7 4.8 5.5
Female 10A Black 8638PSC1005LF 8638PSC1006LF 16 to 18 0.9 to 1.3 7 1.8 2.55
Female 15A White 8638PSC1505LF 8638PSC1506LF 12 to 14 2 to 3 7 2.8 3.7
Female 20A Red 8638PSC2005LF 8638PSC2006LF 9 6 7 3.75 4.65
Female 40A Blue 8638PSC4005LF 8638PSC4006LF 8 to 10 5 to 8 7 4.8 5.4
Clip material: Plastic withstanding 125°C

Termination plating: Matt tin
*RoHS compatible EU directive 2002/95/EC
CONTACTS (OTHER VERSIONS)
POWER CONTACTS - METAL CLIP COAXIAL CONTACTS

Female Male Straight
Wire Part Numbers

Max. Current Male
Size Male Female
AWG8 40A 86303098NLF 86303099NLF
AWG12 20A 86303056NLF 86303057NLF
AWG14 15A 86303060NLF 86303061NLF
AWG16 10A 86303064NLF 86303065NLF
Female
HIGH VOLTAGE CONTACTS
Male 86382000LF Female 86382001LF Angled
Colors: Blue White
These removable contacts are suitable for the contact cavities

Male Female
of the DMW series and DW series.
The coxial contacts are in compliance with:
• NFC 93569
• KMX4 specification
TECHNICAL INFORMATION
ELECTRICAL PERFORMANCE
Dielectric Withstanding Voltage: 2800V RMS
§
Break Down Voltage: 3200V RMS

§
Insulation Resistance: 106MΩ

§
Contact Resistance: ≤ 5mΩ

§
Max. Current Rating: 5A

§
Material: TEFLON
§
ENVIRONMENTAL
Operating temperature range: -55° C to +125° C
§
MECHANICAL PERFORMANCE
Mating force per set of contact: 3 N
§
Mating endurance: 200

§
CONTACTS (OTHER VERSIONS)
STANDARD COAXIAL CONTACTS

Part Numbers Contacts Dimension
Contact Type NFC 93569 Crimped NFC 93569
Soldered Screen A±0.10 B±0.15 C±0.2 D±0.15 E±0.4 F±0.4
KMX4 Screen KMX4
male DM537405000NCLF KMX4M11D02 DM53740NCLF KMXM12D02 1 1.75 2.32 3.20 23.60
male DM537405008NCLF - - - 21.80

Straight
female DM537425000NCLF KMX4F11D02 DM53742NCLF KMX4F12D02 23.60
female DM537425006NCLF - - - 21.80
male DM537415000NCLF KMX4M11C02 DM53741NCLF KMX4M12C02 18.64 15.30

Right angle
female DM537435000NCLF KMX4F11C02 DM537432NCLF KMX4F12C02 18.64 15.30
male DM537405001NCLF KMX4M11D01 DM537401NCLF KMX4M12D01 1.70 2.46 3 3.84 23.60

Straight
female DM537425001NCLF KMX4F11D01 DM537421NCLF KMX4F12D01 23.60
male DM537415001NCLF KMX4M11C01 DM537411NCLF KMX4M12C01 18.64 15.30

Right angle
female DM537435001NCLF KMX4F11C01 DM537433NCLF KMX4F12C01 18.64 12.50
SPECIFIC COAXIAL CONTACTS

Part Numbers Contacts Dimension
Contact Type NFC 93569 Crimped NFC 93569
Soldered Screen A±0.10 B±0.15 C±0.2 D±0.15 E±0.4 F±0.4
KMX4 Screen KMX4
male DM537405002NCLF - DM537403NCLF - 2.75 4.40 5.45 5.95 26.30

Straight
female DM537425002NCLF - DM537423NCLF - 26.30
male DM537405005NCLF - DM537405NCLF - 3.15 4.40 5.45 5.95 23.60

Straight
female DM537425004NCLF - DM537425NCLF - 23.60
Right
female DM537435004NCLF - DM537436NCLF - 18.64 17.50
angle
STANDARD COAXIAL CONTACTS
Part Numbers Cable
Contact Type NFC 93569 Crimped NFC 93569 MILC NFC
Soldered Screen Impedance
KMX4 Screen KMX4 17E 93550
male DM537405000NCLF KMX4M11D02 DM53740NCLF KMXM12D02 RG178BU KX21A 50Ω ±2
male DM537405008NCLF - - -
Straight
female DM537425000NCLF KMX4F11D02 DM53742NCLF KMX4F12D02
female DM537425006NCLF - - -
male DM537415000NCLF KMX4M11C02 DM53741NCLF KMX4M12C02

Right angle
female DM537435000NCLF KMX4F11C02 DM537432NCLF KMX4F12C02
male DM537405001NCLF KMX4M11D01 DM537401NCLF KMX4M12D01 RG316U KX22A 50Ω ±2

Straight
male DM537415001NCLF KMX4M11C01 DM537411NCLF KMX4M12C01

Right angle
female DM537435001NCLF KMX4F11C01 DM537433NCLF KMX4F12C01
Part Numbers Wire

Contact Type NFC 93569 Crimped NFC 93569 M
Soldered Screen G H I J K L
KMX4 Screen KMX4 (max.)
male DM537405000NCLF KMX4M11D02 DM53740NCLF KMXM12D02 0.30 0.90 1.80 7.90 6.35 2.00 1.40
male DM537405008NCLF - - -
Straight
female DM537425006NCLF - - -
Right male DM537415000NCLF KMX4M11C02 DM53741NCLF KMX4M12C02 9.50 5.95 1.60

angle female DM537435000NCLF KMX4F11C02 DM537432NCLF KMX4F12C02
male DM537405001NCLF KMX4M11D01 DM537401NCLF KMX4M12D01 0.50 1.50 2.50 7.90 6.35 2.00 2.05
Straight
Right male DM537415001NCLF KMX4M11C01 DM537411NCLF KMX4M12C01 9.50 5.95 1.60

angle female DM537435001NCLF KMX4F11C01 DM537433NCLF KMX4F12C01
SPECIFIC COAXIAL CONTACTS

Part Numbers Cable
Contact Type NFC 93569 Crimped NFC 93569 MILC NFC
Soldered Screen Impedance
KMX4 Screen KMX4 17E 93550
male DM537405002NCLF - DM537403NCLF - RG180BU 95Ω±2

Straight
female DM537425002NCLF - DM537423NCLF -
male DM537405005NCLF - DM537405NCLF - RG58CU KX15 50Ω±2

Straight
Right angle female DM537435004NCLF - DM537436NCLF -
Part Numbers Wire

Contact Type NFC 93569 Crimped NFC 93569 G H I J K L M
Soldered Screen
KMX4 Screen KMX4 (max.)
male DM537405002NCLF - DM537403NCLF - 0.30 2.60 3.58 9.70 7.90 2.00 3.14
Straight
male DM537405005NCLF - DM537405NCLF - 0.90 2.95 4.95 9.50 7.90 2.00 3.81
Straight
Right 10.70 2.40

angle
µTCA - HIGH POWER I/O PCB CONNECTORS
OVERVIEW
This power module I/O connectors for 48V applications
are designed in accordance with μTCA specifications.
The robust D-Subminiature concept based on simplified and
cost effective Delta D design combines power contacts able to
handle up to 24A with signal contacts. PCB connectors are
proposed in traditional solder-to-board and Pin-in-Paste
versions for optimized applied cost. Specific to the design of
FCI is the fact that the connector’s compact footprint allows
for more space on the PCB for other components.
FEATURES
• 48V / 24A (shell size A)
• FMLB (First Mate Last Brake) functionality for hot plugging
• Field reparable
10070158 002 12 X LF RoHS compatible, EU directive 2002/95/EC
μTCA
48V / 24A
power board
connector
Mounting Options
M3 threaded insert L
Description
UNC 4-40 threaded insert X
Dual solder-to-board 001
Dual Pin-in-Paste 002 Packaging
Single solder-to-board 003 Tape and Reel packing 12
Single Pin-in-Paste 004 Card box packing 19
µTCA - HIGH POWER I/O PCB CONNECTORS

PRODUCT DRAWING
µTCA - HIGH POWER I/O CABLE CONNECTORS

FEATURES
Field reparable
§
Touch proof
§
Stackable hoods with high retention devices

§
Cost saving jumper option for signal contacts

§
10070165 001 19ALF
μTCA Description Packaging

48V / 24A
power board Without jumper 001 Card box packing
connector
With jumper option 002
POWER CONTACTS
Description Part Number
30A crimp contacts 8638PSC3005LF
40A solder bucket contacts 8638PSS4005LF
PRODUCT DRAWING
µTCA - HIGH POWER I/O CABLE CONNECTORS

HOOD (STACKABLE HOOD AND SLIM DESIGN)
Description Part Number

HOOD (stackable hood and slim design) 10070163 - 001LF
INODSUBMFDW0321EA4

D-Subminiature Mixed and Full Power DW Series: Target Markets

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D-Subminiature Mixed and Full Power DW Series: Target Markets

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D-SUBMINIATURE MIXED AND FULL POWER DW

Amphenol offers full power and mixed power versions

www.amphenol-icc.com Amphenol Information Communications and Commercial Products

DERATING CURVE ON CONNECTOR DC8W8SA00LF

DERATING CURVE ON CONNECTOR DB13W3PA00LF

3 2.84 Ø 2 .40±0.10 Ø 3.10±0.10

5 2.84 Ø 2.40±0.10 Ø 3.10±0.10

FULL POWER RIGHT ANGLE SOLDER TO BOARD

UL RECOGNISED FILE E66906 (R)

Preferred Option Mounting Options

Harpoons + insert M3 + elec. continuity GL

Harpoons + insert UNC 4-40 + elec. continuity GX

Harpoons + female screw UNC 4-40 + elec. continuity GV

STRAIGHT AND RIGHT ANGLE PC BOARD VERSIONS

UL RECOGNISED FILE E66906

Series Power Contacts

Fitted with power contacts

Blank L O I V Pin P Option 2

RIGHT ANGLE VERSION

30A 7.20 2.54 10.30 2.00 11.65 4.00 3.60

FULL POWER RIGHT ANGLE AND STRAIGHT PRESS-FIT

UL RECOGNISED FILE E66906

Front Accessory Layouts Contacts Fitted with power contacts

Right Termination Type

METALIZED HOLE DIMENSIONS

Termination Type Press-fit Contacts Press-fit Harpoons

Drill diameter Ø 3.22±0.03 Ø 3.22±0.03

Drilled hole Ø 3.19 - 3.25 Ø 3.19 - 3.25

25μm min. 25μm min.

Tin plating 0.8 to 1.2μm 0.8 to 1.2μm

Note 1: These dimensions must be respected to ensure press-fit pin performance

Extraction force ≥30 N ≥30 N

MIXED AND FULL POWER CABLE CONNECTORS

Solder version Crimp version

POWER SOLDER AND CRIMP CONTACTS

RoHS* Part RoHS* Part Wire

Male 10A Black 8638PPS1005LF 8638PPS1006LF 16 1.3 7 1.7 2.6

Clip material: Plastic withstanding 125°C

POWER SOLDER AND CRIMP CONTACTS

RoHS* Part RoHS* Part Wire

Male 10A Black 8638PPC1005LF 8638PPC1006LF 16 to 18 0.9 to 1.3 7 1.8 2.55

Clip material: Plastic withstanding 125°C

CONTACTS (OTHER VERSIONS)

POWER CONTACTS - METAL CLIP COAXIAL CONTACTS

Wire Part Numbers

HIGH VOLTAGE CONTACTS

Male 86382000LF Female 86382001LF Angled

Colors: Blue White

These removable contacts are suitable for the contact cavities

Break Down Voltage: 3200V RMS

Insulation Resistance: 106MΩ

Contact Resistance: ≤ 5mΩ

Max. Current Rating: 5A

Mating endurance: 200

CONTACTS (OTHER VERSIONS)

STANDARD COAXIAL CONTACTS

male DM537405000NCLF KMX4M11D02 DM53740NCLF KMXM12D02 1 1.75 2.32 3.20 23.60

male DM537405008NCLF - - - 21.80