Well Completion
Well Completion
Well Completion
WELL COMPLETION
For very fine sands, the slots cannot be cut small enough so wire-
wrapped screens or sintered bronze is used. This technique is an
effective sand control method in coarse sands with little or no fine
particles however; the uncemented liner completion is no longer in
common use. Sand movement into the wellbore tends to cause
permeability impairment.
This avoids undesired fluids (gas, water) that might contaminate the
neighboring pay zones, and weak zones that might produce sand,
and unproductive sections or shale barriers.
Blowout preventers
Wellhead equipment
Production packers
Production tubing
Casing strings
Conductor casing is the first string set below the structural casing
(i.e., drive pipe or marine conductor run to protect loose near-
surface formations and to enable circulation of drilling fluid). The
conductor isolates unconsolidated formations and water sands and
protects against shallow gas. This is usually the string onto which
the casing head is installed. A diverter or a blow out prevention
(BOP) stack may be installed onto this string. When cemented, this
string is typically cemented to the surface or to the mud line in oil
wells.
Surface casing
Intermediate casing
Intermediate casing is set to isolate:
Production casing
Production casing is used to isolate production zones and contain
formation pressures in the event of a tubing leak. It may also be
exposed to:
Liner Casing
Liner is a casing string that does not extend back to the wellhead,
but is hung from another casing string. Liners are used instead of
full casing strings to:
Reduce cost
Improve hydraulic performance when drilling deeper
Allow the use of larger tubing above the liner top
Not represent a tension limitation for a rig
2- Cementing
Cement is used to hold casing in place and to prevent fluid
migration between subsurface formations. Cementing operations
can be divided into two broad categories: primary cementing and
remedial cementing.
Cementing Principle
flushes
Casing has been cemented in wells for more than 100 years.
• Cementing best practices have been known for more than
60 years.
• Best practices have to be used by everyone to:
• Protect the environment and community.
• Obtain maximum value.
4- Gravel Pack
Gravel packing is a mechanical means of controlling sand
production. If properly designed and applied, this completion
technique can provide adequate sand control throughout the life of
a well. To obtain an effective gravel-packed completion, it is
essential that the pack be properly designed using the proper
gravel, screen, carrier fluid, and placement technique. Choosing the
proper gravel is of utmost importance in obtaining an effective
gravel pack. Both gravel size and quality should be considered in
designing a gravel pack. To determine the optimum gravel size, it is
essential to conduct sand sieve analysis on representative
formation samples. Sieve analysis from conventional cores is
preferable; however, sidewall core samples can also be used. This
chapter discusses some of the methods of gravel-packing.
Technologies that are used today reach way beyond the immediate
vicinity of the well bore and the so-called “skin damage” area, as it
had been the case in early history of oil production. The
improvements were driven by the oil crisis of the 1970's in an effort
Drift
Is the „quality control‟ ID which a bar of steel 32” long and
machined to the OD of the drift size will pass without
hanging up in the tubing. ALL tubing and components
run in the well MUST be drifted. For practical
purposes the drifts used on the rigs are shorter than
32” (Wireline Drift is determined by nipple bore size -
refer to chart below.)
Pup Joint
Used for spacing out tubing or as a handling joint when completion
equipment is made up into assemblies prior to running.
Crossover
Connects 2 7/8” inch tubing to 31/2 inch tubing.