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    Eil Spec Bo16-000-80-44-Ol-S001 Rev A

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    jagan

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Eil Spec Bo16-000-80-44-Ol-S001 Rev A

    Uploaded by

    jagan
    153 views2 pages

    Original Title

    EIL SPEC BO16-000-80-44-OL-S001 REV A

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    © © All Rights Reserved

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    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    153 views2 pages

    Eil Spec Bo16-000-80-44-Ol-S001 Rev A

    Uploaded by

    jagan

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 2

    JOB SPECIFICATION DOCUMENT No.

    FOR B016-000-80-44-IL-S001
    HOT INSULATION OF VESSELS, Rev-A
    PIPING AND EQUIPMENT Page 7 of 53

    3.1.7 Insulation materials to be used over austenitic stainless steel surfaces shall be
    zinc free and shall be inhibited w it h sodium silicate as per ASTM C-795.The
    amount of leachable chloride in the insulation material (except for calcium
    silicate) before application shall not exceed 10ppm. In case of calcium silicate it
    should not exceed 50ppm. For the chemical analysis of insulation materials
    ASTM C-871 shall be referred.

    3.1.8 Dimensions and dimensional tolerances f or pipe sections, mattresses & slabs
    shall generally be as per respective codes unless otherw ise ment ioned. The
    number of pieces to be used shall be as less as possible. When installed the
    insulation shall fit snugly and shall have a tight joint.

    3.1.9 The insulation materials shall be as per ASTM/BS standards/codes for overseas
    jobs unless otherw ise specified.

    3.2 Insulation Materials

    3.2.1 Rockwool

    Rock w ool / Glass w ool shall be a preformed insulation and shall be of long fibred
    rock or glass material processed from a molten state into fibrous form bonded w ith
    a binder and suitable for the intended operational temperature range f rom ambient
    to 550 OC.
    Unless otherw ise specified, insulation material shall conform to the requirements
    of quality standards listed below :

    • Preformed pipe ASTM C547 TYPE-II /IS 9842


    insulation
    • Metal-mesh covered ASTM C592 CLASS-II/ IS 8183 for piping &
    bonded mineral fibre equipt. Blankets shall be faced on one side
    blanket and blanket w ith 20mm galvanised 22SWG w iremesh
    type pipe insulation stitched through w ith 22 SWG galvanized
    lacing w ire. For insulation over ‘ Austenitic SS
    Piping & Equipment ’ instead of galvanized
    w iremesh & lacing w ire SS304/316
    w iremesh & lacing w ire shall be applied.
    • Bonded Mineral fibre ASTM C612/ IS 8183
    slab insulation
    • Mineral fibre block & ASTM C612 TYPE IV/ TYPE V
    board thermal
    insulation

    Material shall conform to the requirements of respective codes and


    minimum requirements stated below :

    • Density(min) Preformed pipe section:140 kg/m3 (* )


    Rockw ool LRB blanket:128 kg/m 3 (* )
    (* ) Max resin content at the above mentioned
    densities shall be 2% .
    Bonded mineral fiber slab: 192 kg/m3 & 320
    kg/m 3
    • Thermal Mean Temperature OC Thermal Cond. (W/mK)
    Conductivity(max)*

    Format No. EIL 1641-1924 Rev. 1 Copyright EIL – All rights reserved
    JOB SPECIFICATION DOCUMENT No.
    FOR B016-000-80-44-IL-S001
    HOT INSULATION OF VESSELS, Rev-A
    PIPING AND EQUIPMENT Page 8 of 53

    50 0.043
    100 0.052
    150 0.062
    200 0.068
    250 0.080
    300 0.090

    • Linear Shrinkage Not more than 2 percent w hen subjected to


    soaking heat at the stated max. temperature of
    use (649 OC), for 24 hours.
    • Compressive 250 kg/m 2 f or resin bonded pipe sections,
    Strength (minimum) curved bevelled segments and LRB slabs; 120
    at 10% deformation kg/m 2 for LRB blankets (mattresses) unless
    otherw ise specified.
    • Water vapor
    sorption, by w eight, 5
    max %
    • Leachable Chloride 10
    content, ppm,
    ASTM C-871, max.

    3.2.2 Calcium silicate

    Insulation shall conform to ASTM C533 TYPE II/ IS 9428, shall be suitable for
    operating temperatures up to 760 OC. Material shall conform to the requirements of
    respective codes and minimum requirements stated below :

    • Bulk Density (max) 352 kg/m3 .


    • Compressive Strength Reduction in thickness shall not exceed 5%
    (min) w hen tested
    Dry under a load of 688 kN/m²
    • Linear shrinkage 2%
    Soaked at 927° C for
    24 hours, max, %

    • Mass loss by 20
    tumbling, after 10
    minutes max, %
    • Thermal Conductivity Mean Temperature OC Thermal
    (max) Conductivity(W/mK)
    38 0.072
    93 0.078
    149 0.084
    204 0.088
    260 0.092
    316 0.097
    371 0.101
    427 0.105
    482 0.108
    538 0.111
    • Moisture content, by 20
    w eight, max %

    Format No. EIL 1641-1924 Rev. 1 Copyright EIL – All rights reserved

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