Alfa Laval Separartor p615 Installation System Reference

Separator Sizes S 805 - S 826, P 605 - P 626, S 921 - S 927
Flex Separation System
Installation System Reference

Printed 01-2013
Book No. 584681–02, rev.8
Published By:
Alfa Laval Tumba AB
SE-147 80 Tumba, Sweden
Telephone: +46 8 530 650 00

Telefax: +46 8 530 310 40
© Alfa Laval Tumba AB 01-2013

Original instructions
This publication or any part there of may not be
reproduced or transmitted by any process or
means without prior written permission of Alfa
Laval Tumba AB.
Contents
1 Technical Data 7
1.1 Demand Specifications Water 7
1.2 Demand Specifications Air 8
1.3 System Data 9
2 Mechanical Drawings 13
2.1 Flow charts 14
2.1.1 S 821 - S 927 Separator, Basic and Optional
Components 14
2.1.2 P 605/615, P 625/626 Separator Basic and Optional
Components 15
2.1.3 S 805/815 Separator Basic and Optional
Components 16
2.2 Mounting Drawings 17

2.2.1 S 821 - S 927 Separator, DIN Mounting Drawing 17
2.2.2 S 821 - S 927 Separator JIS Mounting Drawing 18
2.2.3 P 605, P 615, P 625/626 Separator, DIN Mounting
Drawing 19
2.2.4 P 605, P 615, P 625/626 Separator, JIS Mounting
Drawing 20
2.2.5 S 805, S 815 Separator DIN Mounting Drawing 21
2.2.6 S 805, S 815 Separator JIS Mounting Drawing 22
2.3 Installation Drawings 23

2.3.1 S 805/815 Separator Installation Drawing 23
2.3.2 S 821 - S 927 Separator Installation Drawing 24
2.3.3 P 605/P 615 Separator Installation Drawing 25
2.3.4 P 625/626 Separator Installation Drawing 26
2.4 Basic Size Drawings 27

2.4.1 S 821 - S 927 Basic Size Drawing 27
2.4.2 P 605, S 805 Separator Basic Size Drawing 28
2.5 Foundation drawings 31

2.5.1 S 821 - S 927, P 625/626 Separator Foundation
Drawing 31
2.5.2 P 605/615, S 805/815 Separator Foundation
Drawing 32
3
2.6 S 821 - S 927 Separator, Pipe
Arrangement 33
2.7 S 805, S 815 Separator Pipe
Arrangement 34
2.8 P 605, P 615, P 625/626 Separator, Pipe
Arrangement 35
2.9 Valve Block Oil Assembly Drawing 36
2.10 Valve Block Oil Assembly Drawing cont. 38
2.11 Valve Block Water Assembly Drawing 39
2.12 Air Distributer Kit 40
2.13 Control Cabinet Dimension Drawing 41
2.14 Control Cabinet Assembly Drawing,
External 42
2.15 Control Cabinet Assembly Drawing,
Internal 44
2.16 Change of EPC 60 Components 45
3 Electrical Drawings S 805/815 49

3.1 Electrical System Layout S 805/815 50
3.2 Control and Starter Electrical Diagrams 51
3.2.1 Starter cable list 51
3.2.2 Separator Interconnection Diagram 54
3.2.3 Steam Regulating Valve (optional) Interconnection
Diagram 57
3.2.4 Vibration Switch (optional) Interconnection Diagram 58
3.2.5 Electric Heater (optional) Interconnection Diagram 59
3.2.6 I/O (optional) Interconnection Diagram 60
3.2.7 Heat Tracing (optional) Interconnection Diagram 62
3.2.8 Emergency Shutdown Interconnection Diagram 63
3.2.9 Circuit Diagram 64
3.2.10 Steam Regulating Valve (optional) Circuit Diagram 72
3.2.11 Vibration Switch (optional) Circuit Diagram 73
3.2.12 Electric Heater (optional) Circuit Diagram 74
3.2.13 I/O (optional) Circuit Diagram 76
3.2.14 Heat Tracing (optional) Circuit Diagram 78
3.2.15 Emergency Shutdown Circuit Diagram 80
4 Electrical Drawings S 821– S 927 81

4.1 Electrical System Layout S 821–S 927 82
Diagram 89
4
4.2.4 Speed Transmitter (optional) Interconnection
Diagram 90
4.2.5 Vibration Transmitter (optional) Interconnection
Diagram 91
4.2.12 Speed Transmitter (optional) Circuit Diagram 106
4.2.13 Vibration Transmitter (optional) Circuit Diagram 107
5 Electrical Drawings P 605/615 115

5.1 Electrical System Layout P 605/615 116
Diagram 123
5.2.4 Vibration Switch (optional) Interconnection Diagram 124
5.2.11 Vibration Switch (optional) Circuit Diagram 139
6 Electrical Drawings P 625/626 147

6.1 Electrical System Layout P 625/626 148
Diagram 155
6.2.4 Speed Transmitter (optional) Interconnection
Diagram 156
6.2.5 Vibration Transmitter (optional) Interconnection
Diagram 157
5
6.2.12 Speed Transmitter (optional) Circuit Diagram 172
6.2.13 Vibration Transmitter (optional) Circuit Diagram 173
7 Specifications 181
7.1 Cables 182
7.2 Cable Routing 183
7.3 Oil, Water, Steam, and Condensate
Piping 184
7.4 Ambient Temperature Limitation 184
7.5 Heat Tracing and Insulation of Fuel Oil,
Sludge, and Steam Pipes 185
7.6 More than one Oil Tank 185
7.7 Sludge Removal Kit (Optional
Equipment) 186
7.8 Sludge Tank 188
7.9 Sludge Piping 190
8 Commissioning and Initial Start 191

8.1 Completion Check List 191
8.2 Initial Start-up 192
8.2.1 Calculating Operating Pressure 195
9 Shut-down and Storage 197

9.1 Shut-down after Use 197
9.2 Protection and Storage 198
9.3 Reassembly and Start up 200
6
1 Technical Data
1.1 Demand Specifications Water

Alfa Laval ref. 574487 Rev. 1
Poor quality of the operating water may with time cause erosion, corrosion and/or operating
problems. The water shall be treated to meet certain demands.
The following requirements are important:

1. Turbidity-free water, solids content <0,001% by volume.
Max. particle size 50 µm.
Deposits shall not be allowed to form in certain areas in the system.
2. Total hardness less than 180 mg CaCO3 per litre, which corresponds to 10 °dH or 12,5 °E.
Hard water may with time form deposits in the operating mechanism. The precipitation rate is
accelerated with increased operating temperature and low discharge frequency. These effects
become more severe the harder the water is.
3. Chloride content max. 100 ppm NaCl (equivalent to 60 mg Cl/l). Chloride ions contribute
to corrosion on surfaces in contact with the operating water. Corrosion is a process that is
accelerated by increased separating temperature, low pH, and high chloride ion concentration.
4. 6,5 < pH < 9
Bicarbonate content (HCO3) min. 70mg HCO3 per litre, which corresponds to 3,2 °dKH.
5. Pressure 200 – 800 kPa (2 – 8 bar).
NOTE
Alfa Laval accepts no liability for consequences

arising from unsatisfactorily purified operating water
supplied by the customer.
7
1.2 Demand Specifications Air 1 Technical Data
1.2 Demand Specifications Air

Specific requirements regarding the quality of air
1. Pressure 500 – 800 kPa (5 – 8 bar).
2. Free from oil, and solid particles larger than
0.01 mm.
3. Dry, with dew point min. 10 °C below ambient
temperature.
NOTE
Electrical interconnections must be made by qualified

electricians.
Mechanical interconnections must be made by
qualified mechanical technicians.
8
1 Technical Data 1.3 System Data
1.3 System Data

Application
Cleaning of fuel and lubricating oils
Min. density 820 kg/m3 at 15°C
Max. density 1010 Kg/m3 at 15°C in ALCAP mode
991 kg/m3 at 15°C in Purifier mode
Max. viscosity. S 805 – S 927 55 cSt at 100°C ( 700 cSt at 50°C)
Max. viscosity. P 605 – P 626 50 cSt at 100°C ( 600 cSt at 50°C)
Feed temperature 5°C to 100°C
Ambient temperature 5°C to 55°C
Feed capacity In accordance with the separator size capacity
table
Media inlet/outlet data at separator connections

Pressure
Oil inlet Max. 2 bar at separator inlet
Oil outlet Max. 2.5 bar
Sludge outlet from separator without pressure
Sludge outlet from sludge pump Max. 5 bar at 6 bar air pressure
Separated water Max. 4 bar ( if not diverted into sludge outlet)
Temperature According to capacity table, depending on oil
viscosity ±2 °C Max. 100 °C
9
1.3 System Data 1 Technical Data
Sludge Removal kits (optional)

The systems can be equipped with their own
sludge tank for collecting the sludge discharge
from the separator.
Sludge Removal Kit tank volumes:
P 605, P 615, S 805, S 815 – 23 Litres
P 625, P 626, S 821, S 826, S 921, S 926,

S 927 – 11.5 Litres.
Auxiliary systems
Operating water
- Operating water flow P 605, P 615 SV 10: 8.0 l/m
SV 15: 18 l/m
SV 16: 0.9 l/m
- Operating water flow S 805, S 815 SV 10: 1.3 l/m
SV 15: 18 l/m
SV 16: 0.9 l/m
- Operating water flow P 625, P 626 SV 10: 15 l/m
SV 15: 11 l/m
SV 16: 2.8 l/m
- Operating water flow S 821, S 826, S 921, S SV 10: 0.9 l/m
926, S927 SV 15: 11.0 l/m
SV 16: 2.8 l/m
For further details see “1.1 Demand Specifications
Water on page 7”.
Quality
Pressure 2 – 8 bar
Temperature 5 °C – 55 °C (unheated water)
Air
Quality Instrument air
Pressure 5 – 8 bar (an optional pressure reducer is
available for above 8 bar)
Consumption
Air operated valves 10 N l/h
Sludge pump (pneumatic) 1000 N l/h at max. 1l/s
For further details see “1.2 Demand Specifications
Air on page 8”.
Mechanical design part:
Oil and heating media piping
Design pressure Max. 6 bar (for steam / condensate Max. 9 bar)
Test pressure Max. 9 bar (for steam/condensate Max. 14 bar)
Design temperature 5 °C – 180 °C
Flange connections PN 16 DIN 2573/2633
Pipe data Material ; ASTM A 106 gr. B seamless schedule
40 thickness.
Sizes ; from ½” upto 4”
Auxiliary media - Operating water
Design pressure Max. 6 bar
Design temp. 5 °C – 55 °C
10
1 Technical Data 1.3 System Data
Auxiliary systems
Auxiliary media - Air
Design pressure Max 10 bar
Material Nitrile rubber-steel braided hose or PTFE pipes
where possible.
Drip tray volume Max. 17 litres
Drip tray Material Steel sheet laser cut and welded parts
Drip tray Drain connection size 2 x 1” G (internally threaded)
Frame Baseplate Material Steel sheet laser cut and welded parts
Electrical design
Mains supply
Voltage 3x 230 /400V/ 440V / 480V / 575V / 690V ± 10 %
Frequency 50 / 60 Hz
Separator el.motor In accordance with the separator size selected
and related data sheet
Separator el motor power range From 2.2 kW up to 6.4 kW
Feed Pump el. Motor In accordance with the pump size selected and
related data sheet
Feed Pump el motor power range from 0.25 kW up to 4 kW
EPC
Voltage 24 V DC (internal)
Control voltage, operating supply 24 V AC ( from internal transformer )
Frequency 50 or 60 Hz ± 5 %
Control cabinet
Enclosure class IP 55
Material Steel sheet
Ambient temp. Max 55 °C
11
1.3 System Data 1 Technical Data
Planned Maintenance Kits (not including wear items)

P 605, P 615, S 805, S 815
Hours Period Separator Ancillary Equipment
2000 3 months Inspection
8000 12 months Major
16000 2 years Major
24000 3 years Major
As necessary Repair
(components)
With delivery Commissioning Tools
Planned Maintenance Kits (not including wear items)

P 625, P 626, S 821, S 826, S 921, S 926, S 927
Hours Period Separa- Module Sludge Feed Control El. heater CBM
tor pump pump cabinet
4000 6 months Inspec-
tion
12000 18 Overhaul Overhaul
months
24000 3 years Overhaul Overhaul Overhaul Overhaul
As necessary CIP Repair Repair CIP
(compon-
ents)
With delivery Inspec-
tion Tools
Backup Support Support
NOTE
The lifespan of wear items, such as friction blocks and

main seal ring, depends on the number of startups, as
well as plant and feed conditions. Check wear items
regularly and change when necessary.
12
2 Mechanical Drawings
13
2.1 Flow charts 2 Mechanical Drawings
2.1 Flow charts
2.1.1 S 821 - S 927 Separator, Basic and Optional Components

584767#3_00
14
2 Mechanical Drawings 2.1 Flow charts
2.1.2 P 605/615, P 625/626 Separator Basic and Optional Components

584768#5_00
15
2.1 Flow charts 2 Mechanical Drawings
2.1.3 S 805/815 Separator Basic and Optional Components

588919#3_00
16
2 Mechanical Drawings 2.2 Mounting Drawings
2.2 Mounting Drawings
2.2.1 S 821 - S 927 Separator, DIN Mounting Drawing

584354#7_00
17
2.2 Mounting Drawings 2 Mechanical Drawings
2.2.2 S 821 - S 927 Separator JIS Mounting Drawing

584355#8_00
18
2.2.3 P 605, P 615, P 625/626 Separator, DIN Mounting Drawing

584356#8_00
19
2.2.4 P 605, P 615, P 625/626 Separator, JIS Mounting Drawing

584357#7_00
20
2.2.5 S 805, S 815 Separator DIN Mounting Drawing

588920#4_00
21
2.2.6 S 805, S 815 Separator JIS Mounting Drawing

588921#3_00
22
2 Mechanical Drawings 2.3 Installation Drawings
2.3 Installation Drawings
2.3.1 S 805/815 Separator Installation Drawing

588922#1_00
23
2.3 Installation Drawings 2 Mechanical Drawings
2.3.2 S 821 - S 927 Separator Installation Drawing

585169#5_00
24
2 Mechanical Drawings 2.3 Installation Drawings
2.3.3 P 605/P 615 Separator Installation Drawing

585165#3_00
25
2.3 Installation Drawings 2 Mechanical Drawings
2.3.4 P 625/626 Separator Installation Drawing

585166#5_00
26
2 Mechanical Drawings 2.4 Basic Size Drawings
2.4 Basic Size Drawings
2.4.1 S 821 - S 927 Basic Size Drawing

574283#0_00
27
2.4 Basic Size Drawings 2 Mechanical Drawings
2.4.2 P 605, S 805 Separator Basic Size Drawing

565297#2_00
28
2 Mechanical Drawings 2.4 Basic Size Drawings

565298#2_00
29
2.4 Basic Size Drawings 2 Mechanical Drawings

574932#1_00
30
2 Mechanical Drawings 2.5 Foundation drawings
2.5 Foundation drawings
2.5.1 S 821 - S 927, P 625/626 Separator Foundation Drawing

574284#1_00
31
2.5 Foundation drawings 2 Mechanical Drawings
2.5.2 P 605/615, S 805/815 Separator Foundation Drawing

548711#2_00
32
2 Mechanical Drawings 2.6 S 821 - S 927 Separator, Pipe Arrangement
2.6 S 821 - S 927 Separator, Pipe Arrangement

585382#4_00
33
2.7 S 805, S 815 Separator Pipe Arrangement 2 Mechanical Drawings
2.7 S 805, S 815 Separator Pipe Arrangement

588923#1_00
34
2 Mechanical Drawings 2.8 P 605, P 615, P 625/626 Separator,
Pipe Arrangement
2.8 P 605, P 615, P 625/626 Separator, Pipe Arrangement

585383#4_00
35
2.9 Valve Block Oil Assembly Drawing 2 Mechanical Drawings
2.9 Valve Block Oil Assembly Drawing

Alt. S 831- S 987
Flexible hose kit

Valid only with Flow
Regulating System Alt. S 805 - S 927
Regulating valve
Throttle
washer
block
Alt. P 605, P 615
Flow control valve P 625/623, P 635/636
Throttle
See 583403 washer
Nipple Rectangular
ring
Coppar
washer Pressure
transmitter block
(Option)
Connection
S 805,
flange
S 815
Coupling nut
Nipple Rectangular
ring
S-separator
P-separator
G091041A
36
2 Mechanical Drawings 2.9 Valve Block Oil Assembly Drawing
Throttle washers
Oil type Hole diam. (mm)
P 625/626 IF60, IF100, LOTP, LOXH, 9
HFO180, HFO380, HFO460,
HFO6009
S 821 — S 927 LOTP, LOXH, HFO180, 7,5
HFO380, HFO460, HFO600,
HFO700
37
2.10 Valve Block Oil Assembly Drawing cont. 2 Mechanical Drawings
2.10 Valve Block Oil Assembly Drawing cont.

G091051A
38
2 Mechanical Drawings 2.11 Valve Block Water Assembly Drawing
2.11 Valve Block Water Assembly Drawing

G091061A
39
2.12 Air Distributer Kit 2 Mechanical Drawings
2.12 Air Distributer Kit

G091071A
40
2 Mechanical Drawings 2.13 Control Cabinet Dimension Drawing
2.13 Control Cabinet Dimension Drawing

580903#3_00
41
2.14 Control Cabinet Assembly Drawing, 2 Mechanical Drawings
External
2.14 Control Cabinet Assembly Drawing, External

580904#5_00
42
2 Mechanical Drawings 2.14 Control Cabinet Assembly Draw-
ing, External
580904#5_01
43
2.15 Control Cabinet Assembly Drawing, 2 Mechanical Drawings
Internal
2.15 Control Cabinet Assembly Drawing, Internal

Front view
OP1
Internal view
Speed transmitter kit(optional) Extra I/O board kit(optional)
Steam heater kit(optional) Vibration transmitter Electrical heater kit(optional)

kit(optional) Relay kit(optional)
Cover interlock kit(optional)
K112
K21
K20
GA1
Q7
PLC
A1-A8 Slots A9-A15
Terminals
X9-X20
X401
X501
X500
X400
TR1
X4
X1
X2
X3
X024902D
44
2 Mechanical Drawings 2.16 Change of EPC 60 Components
2.16 Change of EPC 60 Components

Operating Panel
• Switch power off.
• Remove the connections on the reverse side
of the panel.
• Unscrew the four screws holding the panel and
remove the panel.
• Mount the new panel and connect in reverse
order.
I/O-Board
• Switch power off.
• Hold down the plastic clip on the top of the cable
terminal and pivot the cable terminal towards
you.
X025001A
X025002A
45
2.16 Change of EPC 60 Components 2 Mechanical Drawings
• Pull away the cable terminal.
X025008A
• Hold down the triangle on the top of the I/O

board and loosen the board.
X025003A
• Pull the board straight out (otherwise it can

fasten in one of its guides)
X025004A
• Compare the part number of the new I/O board

to the old board to make sure it is correct.
• If changing more than one board at a time,
check with the electrical diagram to ensure that
the boards are mounted in the right places.
46
2 Mechanical Drawings 2.16 Change of EPC 60 Components
• Mount the new I/O board by pressing it straight

into place. Make sure the board is firmly in
place otherwise it will be impossible to mount
the cable terminal.
X025005A
• Remount the cable terminal. Make sure that

the clip on the bottom of the terminal fastens
properly in place on the axel on the bus holder.
X025007A
• Pivot the terminal on the axel until the clip on the

terminal top fastens into place in the I/O board.
X025006A
47
3 Electrical Drawings S 805/815
49
3.1 Electrical System Layout S 805/815 3 Electrical Drawings S 805/815
3.1 Electrical System Layout S 805/815

581082#0_00
50
3 Electrical Drawings S 805/815 3.2 Control and Starter Electrical Diagrams
3.2 Control and Starter Electrical Diagrams
3.2.1 Starter cable list

No. Type Connection Instruction Connection point Remarks

point A B
Basic design (currents according to order)
1 MPRXCX 3x4 Mains supply Starter 1) Fuse 20 A
1 MPRXCX 3x10 Mains supply Starter 1) Fuse 35A
2 MPRXCX 2x2m5 Supply Starter 1) Fuse 16 A
3 MPRXCX 3x1,5 Starter Marked 3A Separator motor 4,0 – 6,3 A

3 MPRXCX 3x2,5 Starter Marked 3B Separator motor 6,3 – 16 A
3 MPRXCX 3x4 Starter Marked 3C Separator motor 16 – 20 A
3 MPRXCX 3x6 Starter Marked 3D Separator motor 20 – 25 A
3 MPRXCX 3x10 Starter Marked 3E Separator motor 25 – 32 A
3 MPRXCX 3x16 Starter Marked 3F Separator motor 32 – 45 A
3 MPRXCX 3x25 Starter Marked 3G Separator motor 45 – 63 A
Optional or customer’s own feed pump (as ordered)
4 MPRXCX 3x25 Feed pump 2)
Starter
Optional sludge handling (as ordered)
35 RFE-HF 1x4x0,7 Starter GS, Valve switch
5
36 RFE-HF 1x2x0,7 Starter LS, Sludge level
5
37 RFE-HF 1x2x0,7 Starter SV6, Solenoid For pneumatic
5 valve sludge pump
73 RFE-HF 2x0,75 Starter Heatpac on tank Included in heater
element
Optional space heating (as ordered)
71 MPRXCX 2x1,5 Starter Separator pump
73 MPRXCX 2x1,5 Feed pump 2)
Starter
Optional heat tracing (as ordered)
74 MPRXCX 2x1,5 Starter Thermostat
75 3x1,5 Starter Heating cable
1) Cable not included in Alfa Laval delivery.

2) Cable only included in the Alfa Laval delivery
when Feed Pump is delivered mounted on
Module
51
3.2 Control and Starter Electrical Diagrams 3 Electrical Drawings S 805/815

point A B
Signal cables (currents according to order)
11 RFE–HF 1x2x0,7 EPC 60 SV1
5
5
13 RFE–HF 1x2x0,7 EPC 60 SV5 S-type only
5
5
14 RFE–HF 1x2x0,7 EPC 60 SV10A Lube oil only
A 5
5
5
17 RFE–HF 1x2x0,7 EPC 60 PT1 1)
5
18 RFE–HF 1x2x0,7 EPC 60 PT4
5
19 RFE–HF 1x4x0,7 EPC 60 MT S-type only
5
20 RFE–HF 4x2x0,7 EPC 60 ST, (YT, SS) Not for P605,
5 P615, S805,
S815
21 RFE–HF 1x2x0,7 EPC 60 PT5 S-type only
5
22 RFE–HF 1x2x0,7 2)
EPC 60 Common alarm
5
23 RFE–HF 4x2x0,7 3)
EPC 60 TT1/TT2
5
Options (as ordered)
25 RFE-HF 1x4x0,7 EPC 60 SS 2) Only for P605,
5 P615, S805,
S815
30 RFE-HF 1x4x0,7 EPC 60 YS 2) Only for P605,
5 P615, S805,
S815
38 MPRXCX 4x1,5 2) 4)
EPC 60 Syst. Emergency
100 MPRXCX 4x1,5 2) 4)
EPC 60 Sep. Emergency
stop
Optional Electric Heater (as ordered)
40 RFE-HF 4x2x0,7 Starter Power unit
5
5
41 RFE-HF 1x4x0,7 EPC 60 Steam reg. valve
5
44 RFE-HF 1x2x0,7 EPC 60 Shut-off valve
5
50 RJ45 Cat 5e 2), 5)
EPC 60 CPU Client remote data
communication
52
1) Cable not included in Alfa Laval delivery

when PT1 is delivered mounted on Module.
3 )Cable only included in the Alfa Laval delivery
when Electric Heater is delivered mounted on
Module.
4) This cable cannot be longer than 25 m to
avoid voltage drop.
5) Crossconnection cable only included in
Alfa Laval delivery when multiple modules is
delivered.
Other equivalent and approved cables may be

used.
Cable areas are calculated with correction factor

0.7.
Cables used are Shipboard Cables, designed

according to IEC 60092-3.
Flame retardant according to IEC 60332-1-2

and IEC 60332-3-22.
Halogen-free according to IEC 60754 series.
Smoke emission according to IEC 61034 series.
All power cables should be Signal Shielded

Cables with the shield properly connected to
earth as shown in the electrical drawings.
For armoured power cables, the armour

must be connected to earth, as shown in the
electrical drawings, and must give sufficient EMI
protection. Copper wire armouring is normally
used.
53
3.2.2 Separator Interconnection Diagram

581086#3_00
54
581086#3_01
55
581086#3_02
56
3.2.3 Steam Regulating Valve (optional) Interconnection Diagram

580886#1_00
57
3.2.4 Vibration Switch (optional) Interconnection Diagram

581063#2_00
58
3.2.5 Electric Heater (optional) Interconnection Diagram

580896#1_00
59
3.2.6 I/O (optional) Interconnection Diagram

580894#4_00
60
580894#4_01
61
3.2.7 Heat Tracing (optional) Interconnection Diagram

580884#0_00
62
3.2.8 Emergency Shutdown Interconnection Diagram

580898#0_00
63
3.2.9 Circuit Diagram

581085#4_00
64
581085#4_01
65
581085#4_02
66
581085#4_03
67
581085#4_04
68
581085#4_05
69
581085#4_06
70
581085#4_07
71
3.2.10 Steam Regulating Valve (optional) Circuit Diagram

580885#2_00
72
3.2.11 Vibration Switch (optional) Circuit Diagram

581062#1_00
73
3.2.12 Electric Heater (optional) Circuit Diagram

580895#2_00
74
580895#2_01
75
3.2.13 I/O (optional) Circuit Diagram

580893#3_00
76
580893#3_01
77
3.2.14 Heat Tracing (optional) Circuit Diagram

580883#1_00
78
580883#1_01
79
3.2.15 Emergency Shutdown Circuit Diagram

580897#1_00
80
4 Electrical Drawings S 821– S 927
81
4.1 Electrical System Layout S 821–S 927 4 Electrical Drawings S 821– S 927
4.1 Electrical System Layout S 821–S 927

580907#4_00
82
4 Electrical Drawings S 821– S 927 4.2 Control and Starter Electrical Diagrams


point A B

Starter
5
5
5 valve sludge pump
element
Starter

Module
83
4.2 Control and Starter Electrical Diagrams 4 Electrical Drawings S 821– S 927

point A B
5
5
5
5
A 5
5
5
17 RFE–HF 1x2x0,7 EPC 60 PT1 1)
5
5
5
5 P615, S805,
S815
5
22 RFE–HF 1x2x0,7 2)
EPC 60 Common alarm
5
23 RFE–HF 4x2x0,7 3)
EPC 60 TT1/TT2
5
5 P615, S805,
S815
5 P615, S805,
S815
38 MPRXCX 4x1,5 2) 4)
100 MPRXCX 4x1,5 2) 4)
stop
5
5
5
5
50 RJ45 Cat 5e 2), 5)
communication
84

Module.
avoid voltage drop.
delivered.

used.

0.7.


and IEC 60332-3-22.


used.
85

580906#6_00
86
580906#6_01
87
580906#6_02
88

580886#1_00
89
4.2.4 Speed Transmitter (optional) Interconnection Diagram

580888#4_00
90
4.2.5 Vibration Transmitter (optional) Interconnection Diagram

580890#1_00
91

580896#1_00
92

580894#4_00
93
580894#4_01
94

580884#0_00
95

580898#0_00
96

580905#5_00
97
580905#5_01
98
580905#5_02
99
580905#5_03
100
580905#5_04
101
580905#5_05
102
580905#5_06
103
580905#5_07
104

580885#2_00
105
4.2.12 Speed Transmitter (optional) Circuit Diagram

580887#2_00
106
4.2.13 Vibration Transmitter (optional) Circuit Diagram

580889#2_00
107

580895#2_00
108
580895#2_01
109

580893#3_00
110
580893#3_01
111

580883#1_00
112
580883#1_01
113

580897#1_00
114
5 Electrical Drawings P 605/615
115
5.1 Electrical System Layout P 605/615 5 Electrical Drawings P 605/615
5.1 Electrical System Layout P 605/615

580909#5_00
116
5 Electrical Drawings P 605/615 5.2 Control and Starter Electrical Diagrams


point A B

Starter
5
5
5 valve sludge pump
element
Starter

Module
117
5.2 Control and Starter Electrical Diagrams 5 Electrical Drawings P 605/615

point A B
5
5
5
5
A 5
5
5
17 RFE–HF 1x2x0,7 EPC 60 PT1 1)
5
5
5
5 P615, S805,
S815
5
22 RFE–HF 1x2x0,7 2)
EPC 60 Common alarm
5
23 RFE–HF 4x2x0,7 3)
EPC 60 TT1/TT2
5
5 P615, S805,
S815
5 P615, S805,
S815
38 MPRXCX 4x1,5 2) 4)
100 MPRXCX 4x1,5 2) 4)
stop
5
5
5
5
50 RJ45 Cat 5e 2), 5)
communication
118

Module.
avoid voltage drop.
delivered.

used.

0.7.


and IEC 60332-3-22.


used.
119

581067#5_00
120
581067#5_01
121
581067#5_02
122

580886#1_00
123
5.2.4 Vibration Switch (optional) Interconnection Diagram

581063#2_00
124

580896#1_00
125

580894#4_00
126
580894#4_01
127

580884#0_00
128

580898#0_00
129

581066#7_00
130
581066#7_01
131
581066#7_02
132
581066#7_03
133
581066#7_04
134
581066#7_05
135
581066#7_06
136
581066#7_07
137

580885#2_00
138
5.2.11 Vibration Switch (optional) Circuit Diagram

581062#1_00
139

580895#2_00
140
580895#2_01
141

580893#3_00
142
580893#3_01
143

580883#1_00
144
580883#1_01
145

580897#1_00
146
6 Electrical Drawings P 625/626
147
6.1 Electrical System Layout P 625/626 6 Electrical Drawings P 625/626
6.1 Electrical System Layout P 625/626

580908#5_00
148


point A B

Starter
5
5
5 valve sludge pump
element
Starter

Module
149

point A B
5
5
5
5
A 5
5
5
17 RFE–HF 1x2x0,7 EPC 60 PT1 1)
5
5
5
5 P615, S805,
S815
5
22 RFE–HF 1x2x0,7 2)
EPC 60 Common alarm
5
23 RFE–HF 4x2x0,7 3)
EPC 60 TT1/TT2
5
5 P615, S805,
S815
5 P615, S805,
S815
38 MPRXCX 4x1,5 2) 4)
100 MPRXCX 4x1,5 2) 4)
stop
5
5
5
5
50 RJ45 Cat 5e 2), 5)
communication
150

Module.
avoid voltage drop.
delivered.

used.

0.7.


and IEC 60332-3-22.


used.
151

581069#6_00
152
581069#6_01
153
581069#6_02
154

580886#1_00
155
6.2.4 Speed Transmitter (optional) Interconnection Diagram

580888#4_00
156
6.2.5 Vibration Transmitter (optional) Interconnection Diagram

580890#1_00
157

580896#1_00
158

580894#4_00
159
580894#4_01
160

580884#0_00
161

580898#0_00
162

581068#7_00
163
581068#7_01
164
581068#7_02
165
581068#7_03
166
581068#7_04
167
581068#7_05
168
581068#7_06
169
581068#7_07
170

580885#2_00
171
6.2.12 Speed Transmitter (optional) Circuit Diagram

580887#2_00
172
6.2.13 Vibration Transmitter (optional) Circuit Diagram

580889#2_00
173

580895#2_00
174
580895#2_01
175

580893#3_00
176
580893#3_01
177

580883#1_00
178
580883#1_01
179

580897#1_00
180
7 Specifications
• Only qualified personnel are allowed to work

with lifting of the module.
• Use only the lifting lugs as shown in the
illustrations.
• Slings or wires used for lifting the Module must
be adjusted so that the beam is located above
the centre of gravity.
• Slings or wires used for lifting the Double Module
must be of the same length to avoid instability.
• Slings/wires must be dimensioned locally
depending on equipment used.
• For information on how to lift the separator, see
the Separator Manual booklet.
NG
WARNI
!
Crush hazard
When lifting the Module, use only the lifting eyes
specifically for this purpose. Always use a lifting
beam.
181
7.1 Cables 7 Specifications
7.1 Cables
Cable Identification
All cables are marked to simplify identification
and fault finding.
Specifications
The following specifications apply to cables
connected to and from Alfa Laval equipment.
Follow the instructions given in the cable list.
Examples of cable types that can be used:
• Steel armoured cable.
G032224A
• Copper armoured cable with a separate earth

core.
G032244A
• Steel armoured and shielded signal cable; pair

twisted or parallel.
G032214A
• Shielded signal cable; pair twisted or parallel.
G032234A
182
7 Specifications 7.2 Cable Routing
7.2 Cable Routing

Recommendations
Power cables carry the power supply to motors,
heaters, etc.
Any distance between signal and power cables
reduces electrical noise transfer.
Examples of recommended routing of various

cable types.
• Power cables and signal cables routed on a

cable rack should be separated.
• Sattbus cables should be routed away from
power cables.
G032273A
Left: Power Cables / Right: Signal cable
If the space is limited, cables can be routed in

tubes.
183
7.4 Ambient Temperature Limitation 7 Specifications
7.3 Oil, Water, Steam, and Condensate Piping

For piping to and from Alfa Laval equipment,
see the specifications below.
Specifications
• The correct pipe size must be used in the oil
system.
• The number of bends in the oil pipes must be
minimized.
• The suction height must be as low as possible.
• The oil feed pump must be of positive
displacement type.
• The pump must be positioned close to the oil
tank.
• The heater must be installed close to the
separation module to maintain correct feed oil
temperature.
• The recirculation line should be connected
either directly to the settling tank (HFO) or to the
oil outlet line from the separator (LO).
• The oil outlet line from the separator must be
connected to the system tank for lube oil, or the
service tank for fuel oil.
7.4 Ambient Temperature Limitation
Specification
Leading classification societies state in their
regulations for engine room equipment that the
maximum ambient temperature permissible is
+55 °C. To meet this regulation, it is essential
that electrical and electronic components have
good ventilation, and temperature control.
X024675A
184
7 Specifications 7.6 More than one Oil Tank
7.5 Heat Tracing and Insulation of Fuel Oil, Sludge, and

Steam Pipes
Alfa Laval can, on request, supply modules
which are heat traced and insulated, as optional
equipment.
7.6 More than one Oil Tank

Recommendation
When one separator serves more than one oil A B
tank, both the suction and the outlet lines should
be fitted with change-over valves. To avoid oil
transfer from one tank to another, these valves
must be interlinked. C
C
D
P000062B
A. Unprocessed oil
B. Clean oil
C. Change over valve
D. Interlink
185
7.7 Sludge Removal Kit (Optional Equipment) 7 Specifications
7.7 Sludge Removal Kit (Optional Equipment)

If you have a Sludge Removal Kit, this must be
connected to a ventilation pipe.
NOTE
The sludge removal pump must be set to the correct

speed – circa 60 strokes/min, otherwise the lifetime
of the diaphragm, valve balls, and air motor will be
severely shortened.
NG
WARNI
!
Health Risk
Oil mist and vaporized oil constituents from hot oily
sludge may be dangerous to health and must not be
inhaled.
A pipe or hose must be drawn from the flange to

the nearest oil tank ventilation pipe.
The pipe/hose must have the same diameter

as the flange opening.
The pipe/hose must be as straight as possible,

with a steady upward incline.
The connection to the oil tank ventilation pipe

must point upwards as shown.
NOTE B
For HFO separation, it is not recommended to make
the connection to the separator room ventilation
system.
For LO separation, connection to the separator
room ventilation system should be made only if
the separator room ventilation is adequate. Use the
optional connection hose (part no. 568023-80, -81, or
A
-82) for this purpose. This hose is designed to entrap
oil drops in the vent hose, and lead the oil back to the
Sludge Removal Kit tank.
P000063B
A. ~5 mm
B. Oil tank ventilation pipe
186
7 Specifications 7.7 Sludge Removal Kit (Optional Equipment)
NOTE
Impurities gather in the Sludge Removal Kit tank.

Regularly check the tank and level switch.
See instructions below.
Proceed as follows:
• From the Control Panel, run the sludge pump

manually for a few seconds.
• Undo the four screws connecting the sludge
pump to the sludge tank and remove the sludge
pump.
• If necessary, clean the level switch and the
inside of the tank using diesel oil.
• Check the seals and gaskets, and change if
necessary.
• Loosen the hose clip and check the inside of the
ventilation hose. Clean if necessary.
To avoid breakdown of the Sludge Removal
system, the sludge pump must be regularly
overhauled as follows using spare parts kit
specified in the spare parts catalogue.
• Replace the diaphragms and the O-rings with

those delivered in the spare parts kit.
• Perform a 4000 hour Inspection Service.
For Service and Overhaul intervals, see 1.3
System Data on page 9.
187
7.8 Sludge Tank 7 Specifications
7.8 Sludge Tank

It is not necessary to have a sludge tank
together with a Separation Module with sludge
removal kit (for lube oil). If a sludge tank is
required, follow the recommendations below:
Recommendations
• Sludge tank volume per Separation Module
should cover approximately up to 2 days storage
at a discharge interval of 2 hours (for discharge C
volumes see technical data).
• A manhole should be installed for inspection B
and cleaning.
• The tank should be fitted with a sounding pipe.
• The tank floor, or most of it, should have a slope
(B) of minimum 15°. D
• The sludge outlet pump connection should be
A
positioned in the lowest part of the tank.
• A high level alarm switch, connected to the E
sludge pump, should be installed.
G004273B
• A heating coil should be used to keep the sludge

A. Sludge outlet pump connection
warm and fluid while being pumped out.
B. Sludge pipe connection
• Tank ventilation must follow the classification C. Ventilation pipe
rules for evacuation of gases. D. Min. height 400 mm
E. Min. slope 15°
• There should be a ventilation pipe to fresh air.
• The ventilation pipe should be straight. If this is
not possible, any bends must be gradual.
• The ventilation pipe must not extend below the
tank top. A B C D
• A sludge tank with partition walls must have
ventilation pipes in all compartments, or cutouts
in the upper edge, to allow vapours to travel
E
through the tank.
G004270B
A. Bowl casing drain connection

B. Manhole
C. Water drain connection
D. High level alarm switch
E. Heating coil
In retrofit applications, where an Alfa Laval

Separation Module will share a common
separator sludge tank with existing separators, it
is recommended to install a Sludge Removal Kit.
188
7 Specifications 7.8 Sludge Tank
The number of ventilation pipes, and their

minimum dimension, depend on the size and
number of separators connected to the same
tank. See table below.
Type 1 module 2/3 modules 4 modules

S805–S927,
1 x Ø 60 mm 1 x Ø 75 mm 1 x Ø 100 mm
P605–P626
The Module generates almost no air during

operation. At any discharge, the maximum
volume of air produced is the same as the bowl
volume (see technical data).
189
7.9 Sludge Piping 7 Specifications
7.9 Sludge Piping

Specification
• The sludge pipe from the separator to the
sludge tank should be vertical.
If a vertical pipe is not possible, the deviation (A)
from the vertical line must not exceed 30°.
G004401A
• The sludge pipe must not extend below the tank

top.
NOTE
An extended sludge pipe will obstruct ventilation

and create back pressure that could cause separator
problems.
G004316A
Recommendation
In cases where sludge tank ventilation is
not adequate, and more than one separator
is connected to the same sludge tank, we
recommend that a butterfly valve is installed in
each sludge pipe.
NOTE
If a butterfly valve is not used, the bowl and the

operating system may be affected by corrosive fumes
and sludge from the sludge tank.
• If a butterfly valve is used, it should be equipped

with an interlocking switch (connected to the
separator starter) to prevent the separator from
being started when the valve is not fully open. G004411A
190
8 Commissioning and Initial Start
8.1 Completion Check List

It is essential before starting up the separation
system that all modules are in good operating
condition and that all pipelines and control
equipment are properly connected to assure
correct operation.
Use this check list as a guide for completing the

system installation:
NG
WARNI
!
Breakdown hazard
Check that the power frequency is in agreement with
the machine plate. If incorrect, resulting overspeed
may cause breakdown.
1. Check that transport seals are removed from

all pipes.
2. Use flushing filters to prevent pipe work debris

from being pumped into the separation module.
NOTE
The flushing filters must be removed after initial

flushing.
3. Check that all separators are in proper

working condition. Follow the manufacturer’s
instructions.
4. Make sure that separators are lubricated in

accordance with instructions.
NOTE
Make sure that the spindle bearings are prelubricated
g08687t1
Drop some frame oil onto the bearings
191
8.2 Initial Start-up 8 Commissioning and Initial Start
5. Separators are delivered without oil in the oil

sump. For information on oil filling and oil type,
see the Separator Manual booklet.
NOTE
Too much, or too little oil may result in damage to

separator bearings.
Neglecting an oil change may result in damage to
separator bearings.
6. Power on.
7. Check that the separator rotation direction

corresponds with the arrow on the frame by
doing a quick start/stop (1–2 seconds.) and
looking at the motor fan rotation.
ON
CAUTI
!
If power cables have been installed incorrectly, the
separator will rotate in reverse, and vital rotating parts
can unscrew.
8. Check the pump function and direction.
9. If a Sludge Removal Kit is used, check that

the sludge pump speed is set to circa 60
strokes/min.If necessary, adjust the throttling
valve (positioned after solenoid valve SV 6).
8.2 Initial Start-up
NOTE
After every start the separator must always be run

continuously for a minimum of 1 hour to ensure proper
lubrication.
Use this check list for initial system start up:
1. Check that there is oil in the feed oil tank.
2. Check water and air supply. See 1.3 System

Data.
3. Check power supplies to the control unit and

that the voltage is in accordance with data in
1.3 System Data.
192
8 Commissioning and Initial Start 8.2 Initial Start-up
4. Check all parameter settings in the control unit.

See Installation Parameters in the Parameter
List booklet.
5. Check the separator.
NOTE
Always lubricate the bearings before start-up.
NOTE
The Separation module is supplied with standard

configuration parameters. You may have to make
some changes to suit your installation.
6. Start the separation system as described in the

Operating Instructions booklet.
7. Start up step by step, checking that the machine

and module function properly.
8. Establish system pressures. The delivery height

pressure is the pressure in the oil pipe work
down stream from the separation module, due
to the pipe bends and the height (head) to
the cleaned oil tank. If the cleaned oil tank is
below the separation module the delivery height
pressure may be very low. The oil paring disc
pressure will have to be greater than the delivery
height pressure for any oil to flow.
Proceed as follows:
• Ensure the valves in the oil system are in the

correct positions.
• The oil should be at separation temperature.
For S-type separators:
• The paring tube should be able to move freely.

• Ensure that V5 is closed.
• Fully open the back pressure regulating valve
RV4.
• The shut off valve V4 should be open.
• Open SV15 for 3 seconds to prime the operating
slide.
• Open SV16 for 15 seconds to close the bowl.
• Open SV10 for 1 minute to put water into the
bowl.
• Feed oil to the separator at the normal flow rate
by opening SV1.
193
8.2 Initial Start-up 8 Commissioning and Initial Start
• Note the pressure in the oil outlet PT4, both on

the pressure gauge and in the EPC 60 display.
This pressure is P min.
• Gradually close the back pressure regulating
valve RV4. The pressure on PT4 will increase.
The water pressure (PT5) decreases slightly
as the paring tube moves inwards. The water
pressure will suddenly drop when oil passes
from the oil paring chamber to the water paring
chamber. Note the pressure of PT4 both on the
pressure gauge and in the EPC 60 display.
This pressure is P max.
• Open RV4.
• Stop the oil feed to the separator and note the
pressure in the oil outlet. This is the delivery
height pressure P del.
• Stop the heater.
• Stop the separator.
• Stop the feed pump when the heater has cooled.
For P-type separators:
• Fully open the back pressure regulating valve

RV4.
• Open SV15 for 5 seconds to prime the operating
slide.
• Open SV16 for 15 seconds to close the bowl.
• Open SV10 for 5 seconds to put water into the
bowl.
• Feed oil to the separator at the normal flow rate
by opening SV1.
• Note the pressure in the oil outlet PT4, both on
the pressure gauge and in the EPC 60 display.
This pressure is P min.
• Gradually close the back pressure regulating
valve RV4. The pressure on PT4 will increase.
The oil pressure will suddenly drop when oil
passes over to the water outlet. Note the
pressure of PT4 both on the pressure gauge
and in the EPC 60 display.
This pressure is P max.
• Open RV4.
• Stop the oil feed to the separator and note the
pressure in the oil outlet. This is the delivery
height pressure P del.
• Stop the heater.
• Stop the separator.
• Stop the feed pump when the heater has cooled.
194
8 Commissioning and Initial Start 8.2 Initial Start-up
8.2.1 Calculating Operating Pressure

• Calculate the normal back pressure level during
operation as follows:
Pmin + Pmax
= Pnormal
2
• Calculate the value for low pressure alarm

setting (Pr 11) as follows:
Pmin + Pnormal
= Plow press.
2
• Calculate the value for high pressure alarm

setting (Pr 10) as follows:
Pnormal + Pmax
= Phigh press.
2
Adjust the back pressure to Pnormal
Set P154 to give alarm at pressure decreasing

below the Plow press. value.
Set P153 to give alarm at pressure increasing

above the Phigh press. value.
195
9 Shut-down and Storage
Storage before Installation

If the separation system is stored before
installation, the following safeguards must be
taken:
Storage period 1 < 6 months ≥6 months See

Action before storage
Protect from dust, dirt, X X This chapter
water, etc.
Protect with anti-rust oil X X This chapter
Action before
installation
Inspection service X Service manual
Overhaul service X Service manual
9.1 Shut-down after Use

If the separation system is going to be shut down
for a period of time, the following safeguards
must be taken:
Shut-down period 1 < 6 months 6 – 18 months > 18 months See

(stand-by)
Action before
storage
Remove bowl X X X Dismantling and
Assembly in the
Service Manual
Protect from dust, X X X This chapter
dirt, water, etc.
Protect with X X X This chapter
anti-rust oil
Inspection service X X Service manual
Overhaul service X Service manual
197
9.2 Protection and Storage 9 Shut-down and Storage
9.2 Protection and Storage

All system equipment, both the separator and
the ancillary equipment, must be stored indoors
at 5 – 55°C, if not delivered in water-resistant
box for outdoor storage.
If there is a risk for condensation of water, the

equipment must be protected by ventilation and
heating above dew point.
The following protection products are

recommended:
• Anti-rust oil with long lasting effective treatment

for external surfaces. The oil should prevent
corrosion attacks and give a waxy surface.
• Anti-rust oil (Dinitrol 40 or equivalent) thin and
lubricating for inside protection. It gives a
lubricating transparent oil film.
• Solvent, e.g. white spirit, to remove the anti-rust
oil after the shut-down.
• Moist remover to be packed together with
separator equipment.
• If the storage time exceeds 12 months, the
equipment must be inspected every 6 months
and, if necessary, the protection be renewed.
Modules
• Clean unpainted steel parts with solvent and
treat external surfaces with anti-rust oil (type
112).
• If necessary, clean other equipment on the
module with solvent.
• Treat the equipment with anti-rust oil by following
the description above accordingly.
• Bolts, nuts and other external steel components
should be treated with anti-rust oil (type 112).
Rubber Parts
• Gaskets, O-rings and other rubber parts should
not be stored for more than two years. After this
time, they should be replaced.
Separator
Dismantle the separator bowl and take out the
O-rings. Clean the bowl with oil and reassemble
without the O-rings. Place in a plastic bag with
silica dessicant bags and seal the plastic bag.
Grease the spindle.
198
9 Shut-down and Storage 9.2 Protection and Storage
Valves, Pipes and Similar Equipment

• Components such as valves need to be cleaned
with solvent and treated with anti-rust oil (type
112).
• Water pipes should be drained and treated with
anti-rust oil (type 112).
• Articles made of rubber or plastics (e.g. seals)
must not be treated with anti-rust oil.
Electric Heater
• Fill the heater with a non-corrosive lubricating
oil.
• Place a number of bags of silica gel inside
the connection box to absorb humidity. Steam
Heater •Drain the condensed water from the
steam valve and the steam trap.
• Drain all condensed water from the heater.
• Fill the oil part of the heater with a non-corrosive
lubricating oil.
Pump
• Clean the pump housing outside from oil and
grease with solvent.
• Protect the pump by filling it with non-corrosive
lubricating oil.
• Apply anti-rust oil on the pump housing outside.
• Fill the pump screws with lubricating oil to
prevent rust.
199
9.3 Reassembly and Start up 9 Shut-down and Storage
9.3 Reassembly and Start up

• Clean away the anti-rust oil with white spirit.
• Remove the silica gel bags from all modules.
• Pre-lubricate the separator spindle bearings
• If stored for 6 months or longer, perform an
inspection service (including change of oil in the
separator sump).
• Follow all relevant instructions in this booklet
and in the Separator Manual.
• Before operating the heater:
- Check by lifting the safety valve handle that it

functions correctly.
- Follow the start-up check list for the heater in
the manufacturer’s instructions.
- For plate heat exchangers: check the bolt
connections to ensure that all gaskets are tight.
NOTE
Always lubricate the bearings before start-up.
NOTE
After every start the separator must always be run

continuously for a minimum of 1 hour to ensure proper
lubrication.
200

Alfa Laval Separartor p615 Installation System Reference

Uploaded by

Copyright:

Available Formats

Alfa Laval Separartor p615 Installation System Reference

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Alfa Laval Separartor p615 Installation System Reference

Uploaded by

Copyright:

Available Formats

What are the main components discussed in the document?

What are the main components discussed in the document?

What safety measures are recommended for storage of the system?

What safety measures are recommended for storage of the system?

Separator Sizes S 805 - S 826, P 605 - P 626, S 921 - S 927

Flex Separation System

Installation System Reference

Telephone: +46 8 530 650 00

© Alfa Laval Tumba AB 01-2013

2.2 Mounting Drawings 17

2.3 Installation Drawings 23

2.4 Basic Size Drawings 27

2.5 Foundation drawings 31

3 Electrical Drawings S 805/815 49

4 Electrical Drawings S 821– S 927 81

5 Electrical Drawings P 605/615 115

6 Electrical Drawings P 625/626 147

8 Commissioning and Initial Start 191

9 Shut-down and Storage 197

1.1 Demand Specifications Water

The following requirements are important:

Alfa Laval accepts no liability for consequences

1.2 Demand Specifications Air

Electrical interconnections must be made by qualified

1.3 System Data

Media inlet/outlet data at separator connections

Sludge Removal kits (optional)

Sludge Removal Kit tank volumes:

P 605, P 615, S 805, S 815 – 23 Litres

P 625, P 626, S 821, S 826, S 921, S 926,

Planned Maintenance Kits (not including wear items)

Planned Maintenance Kits (not including wear items)

The lifespan of wear items, such as friction blocks and

2.1 Flow charts

2.1.1 S 821 - S 927 Separator, Basic and Optional Components

2.1.2 P 605/615, P 625/626 Separator Basic and Optional Components

2.1.3 S 805/815 Separator Basic and Optional Components

2.2 Mounting Drawings

2.2.1 S 821 - S 927 Separator, DIN Mounting Drawing

2.2.2 S 821 - S 927 Separator JIS Mounting Drawing

2.2.3 P 605, P 615, P 625/626 Separator, DIN Mounting Drawing

2.2.4 P 605, P 615, P 625/626 Separator, JIS Mounting Drawing

2.2.5 S 805, S 815 Separator DIN Mounting Drawing

2.2.6 S 805, S 815 Separator JIS Mounting Drawing

2.3 Installation Drawings

2.3.1 S 805/815 Separator Installation Drawing

2.3.2 S 821 - S 927 Separator Installation Drawing

2.3.3 P 605/P 615 Separator Installation Drawing

2.3.4 P 625/626 Separator Installation Drawing

2.4 Basic Size Drawings

2.4.1 S 821 - S 927 Basic Size Drawing

2.4.2 P 605, S 805 Separator Basic Size Drawing

2.4.3 P 615, S 815 Separator Basic Size Drawing

2.4.4 P 625, S 626 Separator Basic Size Drawing

2.5 Foundation drawings

2.5.1 S 821 - S 927, P 625/626 Separator Foundation Drawing

2.5.2 P 605/615, S 805/815 Separator Foundation Drawing

2.6 S 821 - S 927 Separator, Pipe Arrangement

2.7 S 805, S 815 Separator Pipe Arrangement

2.8 P 605, P 615, P 625/626 Separator, Pipe Arrangement