EMS3000

series
PRODUCT MANUAL VERSION 1.5

Scope
EMD with Heater defrost - EMS3120
EMD - EMS3125
 Copyright © Elstat Ltd
2020 All Rights Reserved

All information in this document is

property of Elstat Ltd

Commercial use and distribution

of the contents of this publication

is not allowed without express and
prior written consent of Elstat Ltd

www.elstat.io
 CONTENTS

1 OVERVIEW 1
2 INSTALLATION 2
2.1 Mounting 2

2.2 Electrical Connections 4

2.3 Sensor Installation - Standard 6

2.4 Sensor Installation - Optional Accessories 9

3 USER GUIDE 13
3.1 User Interface 13

3.2 Power-up Sequence 15

3.3 Operational Messages 15

3.4 EMS3000 Menu System 16

4 ALARMS AND ERRORS 18

5 PARAMETERS 19
5.1 Parameters by Function 19

5.2 Alarm Parameters 33

6 TECHNICAL SPECIFICATIONS 37
6.1 Dimensions 37

6.2 Environmental Ratings 38

6.3 Absolute Maximum Ratings 39

6.4 Temperature Sensor Accuracy 39

7 APPROVALS 40
7.1 Product Approvals 40

7.2 Bluetooth Approvals 41

1. OVERVIEW

The EMS3000 series is a set of

intelligent devices that provide a
range of features, enabling cost
saving and sales optimisation for a
connectivity programme.

The series includes models that

utilize patented smart learning
technology, with the potential to
deliver optimal energy saving by
adapting to the trading pattern of
any outlet.

The device features sensors to

provide tracking of key cooler
metrics. Asset monitoring and
management is made possible through the Nexo Discovery cloud portal, or via integration with business systems,
providing directly actionable insights to improve bottom-line performance.

The intelligent thermostat model provides asset and service management, with a range of sensor options, for
applications where perishable food and drinks are displayed.

The energy management device (EMD ) model optimises energy use for each retail situation, while delivering a
guaranteed brand temperature promise.

The EMD model, with heater defrost, includes a programmable defrosting maintenance capability.

The series uses the industry standard DIN panel aperture, for use with most popular cooler models.

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2. INSTALLATION
2.1 Mounting

EMS3000 controllers are designed for panel mounting and are secured using two side-clips. The
aperture dimensions are as shown below.

Note

Minimum depth required behind aperture is 100mm.

Refer to section 6.1 “Dimensions” for detailed product dimensions

Always fit the EMS3000 controller

horizontally in the orientation
shown.

Care should be taken in the

installation of EMS3000 controllers
incorporating a motion sensor.

Motion sensors are passive infra-red

(PIR) devices that detect activity in
front of the cooler.

To ensure correct operation of the

motion detector, we recommend
fitting the controller at least
200mm above floor-level.

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The motion sensor must have an
uninterrupted view directly in front and
to the sides.

The diagram, to the right, shows the

typical detection pattern of the motion
sensors.

For optimal performance, it is

recommended that the motion sensor is
fitted in the upper section/header panel
of the cooler. This reduces the risk of the
motion sensor being blocked by objects
placed on the floor in front of the cooler.

To ensure water ingress protection is achieved a drip loop must be

formed in all wiring connections of the controller.

We recommend securing cables with appropriate clips wherever

possible.

Note

Cables should not be secured to hot pipes or vibrating components.

Ensure that the rear of the controller cannot be accessed except with the use of a tool.

Note

The water Ingress Protection ratings (IP ratings) are only valid when the product is installed
according to this guide.

Failure to follow these instructions may result in a lower level of ingress protection being
achieved and invalidate the products warranty.

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2.2 Electrical Connections

Note

The electrical supply to the EMS3000 must be protected by an overload device in accordance
with local wiring regulations and with a current rating not exceeding 16 A

Note

Refer to section 6 “Technical Specification” of this guide for maximum ratings.

1. N - Mains Neutral (in)

2. L - Mains Live (in)
3. FSL - Fan switched live (out)
4. CSL - Compressor switched live (out)
5. LSL - Light switched live (out)
6. HSL - Heater switched live (out)
(EMS3120 only)
7. Communications port
8. Door switch input
9. Evap sensor input
10. Condenser sensor input
11. Appliance sensor input
12. Remote motion detector input
13. (future use only)

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2.2.2 Wiring Diagram

Note

All mains voltage connections should be made with right angled, fully insulated 6.3mm female
tab connectors, (also known as 90-degree ¼ inch female spade connectors).

N = Mains NEUTRAL Hsl = Heater switched live Lsl = Light switched live
(EMS3120 only)

L = Mains LIVE Expansion Port HT = High temperature sensor

Fsl = FAN switched live Door = Door switch APP = Appliance sensor

Csl = Compressor switched live EVAP = Evaporator sensor RMD = Remote motion detector

N.C = not connected / used

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2.3 Sensor Installation - Standard

2.3.1 Appliance Temperature Sensor

Note

Temperature sensors are available from Elstat in a variety of standard cable lengths.

Please select the most appropriate to your particular application

Note

The sensor inputs are designed for connection safety extra low voltage (SELV) circuits only.

If the sensor cable needs to be joined during production or maintenance, only connectors
normally used in SELV circuits may be used.

Note

Each make, model and type of temperature sensor has a specific resistance/temperature
characteristic. To ensure reliable operation, only sensors supplied by Elstat should be used.

The appliance sensor measures air temperature of

the refrigerated compartment by measuring the
return air temperature after the air has been drawn
over the products. It therefore provides a close
approximation of the product temperature.

The diagram shows the recommended position of

the appliance sensor.

The sensor head should be placed at a right-angle

to the air flow and secured using a P-clip.

2.3.1.1 Appliance Sensor Calibration

In some coolers, the exact position of the appliance sensor has to be compromised such that the measured
temperature is affected by external localised heating and / or cooling effects. To compensate in these situations, the
EMS3000 controllers include a calibration factor that may be applied to the temperature measured by the sensor.

See parameter C1 in section 5.1.2 of this guide

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2.3.2 Door switch

Note

Door switches are available from Elstat in various cable lengths. Please select a length
appropriate to your particular application

Note

The Elstat supplied door switch and activator are over-moulded for increased physical
protection and resistance to water ingress.

Door switches are usually mounted with the door Door switches must be used with the corresponding
switch including the cable on the cooler and the activator.
activator on the door.

Both components should be fixed using counter sunk screws or bolts with the following characteristics:

• Head: countersunk, maximum diameter 5.0mm (0.24in)

• Thread: maximum diameter 3.0mm (0.16in)

• The screws should be tightened to a maximum torque of 0.5Nm (0.37lb ft) to avoid damage to the components

2.3.2.1 Door switch alignment

The alignment of the door switch and activator is critical for reliable operation.

The diagram below shows the horizontal, vertical, and gap alignment between the door switch and the activator.

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The following maximum tolerance apply:

ALIGNMENT Abs Max. TOLERANCE NOTES

Measured when the door is closed and the gap

X Horizontal +/- 20mm (0.7in)
(Z-dimension) is correct.

Measured when the door is closed and the gap

Y Vertical +/- 10mm (0.4in)
(Z-dimension) is correct.

Z Gap 5mm (0.2in)

2.3.2.2 Multi-door Coolers

To mount door switches on multi-door coolers, two or more door switches should be connected in series, and one
fitted to each of the cooler doors.

The image below shows two door switches connected in series.

A – Door switch cables A

B – Cable connector

C – Controller Connector

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2.4 Sensor Installation – Optional accessories

Note

Sensors are available from Elstat with various cable lengths. Please select a length appropriate
to your particular application

Note

To help identify sensors within an installation, Elstat can supply sensor cables with a blue, or
white, identification sleeve.

For example, the high temperature sensor cable can be purchased with a blue, or white,
identification sleeve to make it easily distinguishable from the appliance sensor.

Note

The sensor inputs are designed for connection safety extra low voltage (SELV) circuits only.

If the sensor cable needs to be joined during production or maintenance, only connectors
normally used in SELV circuits can be used.

Note

Each make, model and type of temperature sensor has a specific resistance/temperature
characteristic. To ensure reliable operation only sensors supplied by Elstat should be used.

2.4.1 Evaporator sensor

The evaporator sensor measures the temperature of the evaporator and can
be used to activate and terminate defrost cycles.

The evaporator sensor should be placed in the immediate proximity of the

evaporator.

Mount the sensor head inside the evaporator cooling fins, as shown. The
sensor head must be mounted securely to prevent being dislodged by
vibration.
.

Note
In coolers fitted with a defrost heater, the evaporator sensor should be placed as far away from
the heating element as possible – for example at the opposite end of the evaporator.

Failure to do so will result in defrost cycles terminating before the entire evaporator has
defrosted.

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2.4.1.1 Evaporator Sensor Calibration

In some coolers, the exact position of the evaporator sensor has to be compromised such that the measured
temperature is slightly different to that of the evaporator. To compensate for such effects, the EMS3000 controllers
include a calibration factor that may be applied to the temperature measured by the sensor.

See parameter C2 in section 5.1.2 of this guide

2.4.2 High Temperature Sensor

This sensor, and the associated high temperature alarm, can prevent the risk of damage due to over temperature in
key components of the cooler, for example the compressor or condenser. .

Attach the sensor to the component being monitored and set the HT alarm threshold using the HT parameter. In
the event of that threshold being exceeded the refrigeration system is shut down. A high temperature alarm will
also be activated.

2.4.2.1 High temperature sensor options

Elstat can provide a temperature sensor with a maximum operating temperature of 105 °C or 125 °C.

Care must be taken to ensure the correct sensor is chosen according to the maximum temperature that the
component being monitored is expected to achieve.

Note

Ensure the fixing method used to attach the high temperature sensor to the cooler component
is rated at least as high as the temperature sensor rating.

Plastic tie wraps should be avoided as these are likely to melt and cause damage

2.4.3 Fitting high temperature sensor

Note

If fitting to condenser, the sensor should be mounted on the liquid pipe of the condenser.

The temperature is then set as the value

of the condenser high temperature (Ht)
parameter.

Ensure the sensor is fixed using an

appropriate fixing method. A metal pipe
clip (1) or foil tape (2) may be used as shown.

Elstat can supply pipe clips for 6-8 mm and

8-10 mm pipes

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 A - Condenser hot gas pipe (Condenser inlet pipe)

B - Condenser

C - Compressor

D - Liquid pipe (Condenser outlet pipe)

E - HT Sensor

2.4.4 Remote Motion Sensor

Motion sensors are passive infra-red (PIR) devices
that detect activity in front of the cooler. The
diagram shows the typical detection pattern of the
motion sensors.

The motion sensor must have an uninterrupted

view directly in front and to the sides.
For optimal performance it is recommended that
the motion sensor is fitted in the upper section /
header panel of the cooler. This reduces the risk of
the motion sensor being blocked by objects placed
on the floor in front of the cooler.

The remote motion sensor head is supplied detached

from the cable, allowing the cable to be easily routed
through holes or foamed into place as required by the
OEM or installer.

For optimal performance, the motion sensor should be

mounted vertically with the connector at the bottom.
Mounting horizontally with the connector at the side
will result in the motion sensor being less sensitive.
Although, the motion sensor will still work correctly.

The motion sensor must not be located behind any

material such as glass or polycarbonate.

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For a motion sensor that is not mounted flush
with the panel, the diagram, to the right, shows
the minimum recommended clearances for
ensuring motion detection. For example, if the
motion sensor is mounted 15mm behind the
panel, a 30mm diameter aperture is required.

The motion sensor head must be fixed using counter sunk screws or bolts with the following characteristics:

• Head: countersunk, maximum diameter 6.0mm (0.24in)

• Thread: maximum diameter 4.0mm (0.16in).

The screws must be tightened to a maximum torque of 0.5Nm (0.37lbft).

Overall dimensions of the motion sensor Dimensions of the mounting holes

Sample of a mounted motion sensor

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3. USER GUIDE
3.1 User Interface

LED INDICATOR NAME FUNCTION

Motion Illuminated when footfall traffic movement is detected.

Door Illuminated when door opens.

Compressor Illuminated when the compressor is running.

Evaporator fan Illuminated when the evaporator fan is running.

Bluetooth Illuminated when connection via Bluetooth is established.

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 PUSH BUTTON NAME FUNCTION

Up Scrolls up menus, Increases parameter values.

Set Accept/forward - selects menu options and parameters

Return/backward - De-selects menu options and parameters.

Defrost Activates a manual defrost
(only applicable if temp is below termination temp)

Down Scrolls down menus. Decreases parameter values.

ITEM NAME FUNCTION

Motion Sensor Detects footfall traffic movement up to 3m in front of cooler

LED Display Displays cabinet temperature and current status of the controller.

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3.2 Power-up sequence

8.8.8. to confirm that all segments of the display are functioning correctly

Platform type and firmware version. (example)

Checksum of the parameter set. (example)

The display then shows the appropriate display operational message.

Note

All controller outputs will remain OFF throughout the power on sequence and until the
operational message is displayed.

3.3 Operational Messages

Cooler is in operational mode (exact display according to display mode, Dp parameter.

See section 5.1.2 for details).

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3.4 EMS3000 menu system

3.4.1 Access

Note

This feature as detailed below is only available from Firmware Version 3.6.5.

All previous versions must use the APP in order to access the menu as the front buttons are
disabled

To enter the controller’s menu follow the steps below:

STEP ACTION BUTTON DISPLAY

1 Press the Set button

2 The display shows

Press the Set button again to start the password entry

3
Display shows: 0

Use the up or down arrows to enter the first digit (4)

4 and press to Set button
Display will show -0

Use the up or down arrows to enter the second digit

5 (2) and press the Set button
Display will show --0

Use the up or down arrows to enter the third digit (1)

6 and press the Set button
Display will show ---

7 Press the Set button again

8 The display shows:

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3.4.2 Menu Structure

Set button - press to Select

Operation/
Setup

Defrost button - press to Return

Temperature
Control
Up button - press to scroll Up

Down button - press to scroll Down Defrost

Enter Parameter List Alarms

Password (PS)

Energy Saving

Test Menu
Compressor
(tSt)

Lights

Fault List
(FLt)
Fan

Heater
Half Reset
(Hr)

MENU DISPLAY DESCRIPTION

Parameter list Displays the parameters and the parameter values.

Enters the test routine that tests the relays, temperature sensors,
Test routine
door switch, and motion sensor.

Faults Displays the last three faults (alarms).

Resets controller including self-learning and self-optimising features.

The self-learning and optimising features will adapt automatically if

Half reset conditions in the store change (or the cooler is moved). However, you
may choose to reset the controller as this will cause the controller to
reset the learning process to factory condition

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4. ALARM AND ERRORS
The following table shows the alarms that can be activated on an EMS3000 controller to indicate a fault with the
cooler requiring attention.

ERROR
ALARM DESCRIPTION
CODE
The RSF alarm is activated if the Set Point temperature has not
Refrigeration system failure E0 been achieved during the time period set in parameter CT (default
72 hours)
Temperature sensor failure alarms are activated if the measured
temperature is outside the normal measurement range.

This may be caused by a wiring fault (loose connection, short or

Appliance sensor failure E1
open circuit) or the sensor itself may be faulty.

Whilst this alarm will cause the compressor to shut down when
active
Temperature sensor failure alarms are activated if the measured
temperature is outside the normal measurement range.
High Temperature sensor failure E2
This may be caused by a wiring fault (loose connection, short or
open circuit) or the sensor itself may be faulty.
Temperature sensor failure alarms are activated if the measured
temperature is outside the normal measurement range.

This may be caused by a wiring fault (loose connection, short or

Evaporator sensor failure E3
open circuit) or the sensor itself may be faulty

Whilst this alarm is active only time based defrost functionality will
be available.
If there is an over voltage in the mains supply, according to the
High voltage alarm E4 value set in parameter HI, the high voltage alarm is activated and
controllers stops running the compressor.
If there is an under voltage in the mains supply, according to the
Low voltage alarm E5 value set in parameter LO, the low voltage alarm is activated and
the controllers stops running the compressor.
If the temperature of the cooler falls below the temperature
Freeze up protect alarm E6
defined by parameter FU this alarm will activate.
Door broken alarm EC Indicates the door is not closing properly

Door switch broken alarm ED Indicates the door switch it not working correctly

High Temperature alarm is activated if over-heating of a

refrigeration system component is detected as measured by the
High temperature alarm EF HT sensor.

Once activated the compressor will be turned OFF and remain OFF
until the HT sensor temperature lowers to an acceptable level.

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5. PARAMETERS
The behaviour of an EMS3000 controller is defined by setting parameters which can be easily programmed on the
production line

The full set of parameters, with descriptions, ranges and default values are described in the following section.

5.1 Parameters by function

OPERATION / SETUP Temperature scale (CF)

Display mode (dP)
Appliance temperature calibration (C1)
Evaporator temperature calibration (C2)
Motion sensor input select (Sn)
Rest time (rt)
Energy savings mode (ES)
Marketing mode (Ar)

TEMPERATURE CONTROL Set point (SP)

Differential (dF)
Saving set poin (SS)
Saving differential (Sd)
Condenser high temperature (Ht)
Uninterrupted pull down (UP)
Fan set point (FP)
Fan cycle ON (Fn)
Fan cycle OFF (FF)

DEFROST CONTROL Defrost method (dr)

Defrost interval (dE)
Defrost duration (dd)
Defrost activation temperature (dA)
Defrost termination temperature (dt)
Heating element defrost (dH)

ALARMS Condenser high temperature (Ht)

Alarm delay (Ad)
Low voltage output (LO)
High voltage output (HI)
Refrigeration failure time (Ct)
Freexe up protection temp (FU)
HT alarm temperature differential (Hd)
HT alarm timeout (tt)

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 ENERGY SAVING Mode:
Energy savings activation (EA)
Saving set point (SS)
Saving differential (Sd)

Self-Learning:
Learning period (LP)
Activity frequency (AF)
Store close time (St)

Saving Restart:
Saving restart mode (rE)
- Timed:
- Automatic:
Saving restart period (Sr)
Automatic restart time (At)
Automatic restart time delta (rd)
Saving restart stabilisation (rS)
Fan driven temperature stabilisation (Ft)
Super-chill set point (SC)
Light delay (Ld) MEC test mode enable/disable (ME)
Normal mode time (Mn)
Energy saving mode time (MS)

5.1.1 Parameter validation

The EMS3000 controller validates the parameter values that have been manually set by the user by checking that
the values do not clash with each other.

Below is the set of rules the controller validates the parameter values against:
SP value must be greater than FU
SS value must be greater than SP
UP value must be greater than (SS + SD)
UP value must be greater than DT
DT value must begreater than (SP + DF)

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5.1.2 Installation / Setup Parameters
The parameters in this section are used to configure the controller according to the type of cooler and the intended
application for that cooler.

TEMPERATURE SCALE

Determines whether the cooler’s temperature is displayed in Celsius or

Fahrenheit. Note: this parameter only affects the displayed temperature value.
All parameter values are defined in Celsius.
DEFINITION
0 = Temperature displayed in Celsius
1 = Temperature displayed in Fahrenheit

UNIT Integer

RANGE 0 to 1

DEFAULT 0

DISPLAY MODE

This parameter defines the behaviour of the display during normal operation

DEFINITION 0 = Display ‘USE’ during normal operation

1 = Display temperature during normal operation
2 = Display OFF

UNIT Integer

RANGE 0 to 2

DEFAULT 1

APPLIANCE TEMPERATURE
CALIBRATION

Appliance temperature calibration factor added to appliance temperature

measurement.
DEFINITION Note the calibration factor is applied at point of temperature measurement.
The displayed temperature and all associated parameter values apply to the
calibrated temperature value

UNIT Celsius

RANGE -10 to 10

DEFAULT 0

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 EVAPORATOR TEMPERATURE
CALIBRATION

Evaporator temperature calibration factor added to evaporator temperature

measurement.
DEFINITION
Note the calibration factor is applied at point of temperature measurement. All
associated parameter values apply to the calibrated temperature value.

UNIT Celsius

RANGE -10 to 10

DEFAULT 0

MOTION SENSOR INPUT

SELECT

Configures the controller to use the internal or external motion sensor. It can
also be used to disable the motion sensor (not recommended).
DEFINITION
0 = Motion sensor not fitted / disabled
1 = Internal (IMD) Motion Sensor enabled
2 = External (RMD) Motion Senor enabled

UNIT Integer

RANGE 0 to 2

DEFAULT 1

REST TIME

Minimum time before compressor can be switched ON after being switched

DEFINITION
OFF

UNIT Minute

RANGE 1 to 30

DEFAULT 3

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 ENERGY SAVING ENABLE

Used to enable and disable energy saving mode and determine behaviour
during energy saving mode when enabled.

Energy saving should be disabled when cooler is used to store perishable

DEFINITION products.

0 = Disabled (run continuously in normal mode)

1 = Activate SSP during energy saving period
2 = Cooler OFF during energy saving period.

UNIT Integer

RANGE 0 to 2

DEFAULT 0

MARKETING MODE

Marketing mode allows the coolers lights to remain on when the store is
closed (whilst operating in energy savings mode). This is typically used as an
DEFINITION advertising aid when the cooler is in a prominent position.

0 = Lights OFF
1 = Lights ON

UNIT Integer

RANGE 0a1

DEFAULT 0

5.1.3 Temperature Control Parameters

SET POINT

Defines the temperature at which the compressor is switched OFF.

DEFINITION
This equates to the low temperature control point.

UNIT Celsius

RANGE -10 to 10

DEFAULT 3

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 DIFFERENTIAL

Temperature increase above SP parameter at which compressor is switched

ON.
DEFINITION
Parameters SP + dF = high temperature control point.

UNIT Celsius

RANGE 0 to 10

DEFAULT 4

UNINTERRUPTED PULL DOWN

An un-interrupted pull-down (IPD) lowers the temperature of the cooler as

quickly as possible by over-riding defrost cycles that might otherwise occur.
IPD is initiated when the cooler temperature exceeds the temperature defined
by this parameter.
DEFINITION
0 = Disabled (no uninterrupted pull-down)
>0 = temperature above which an IPD is initiated

Note: UP should not be set less than SP + DF or Dt, whichever is the greater.
Failure to do so will result in defrost cycles being permanently disabled.

UNIT Celsius

RANGE Operational range 1 to 30, setting to 0 disables un-interruptable pull-down

DEFAULT 20

FAN SET POINT

Temperature above which the evaporator fan will run continuously regardless
DEFINITION
of whether door is open or closed.

UNIT Celsius

RANGE 1 to 60

DEFAULT 15

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 FAN CYCLE ON

Normally the evaporator fan remains ON to provide accurate measurement

of the cooler’s temperature by ensuring air passes over the app sensor. It can,
however be switched off to save energy when the compressor is OFF.
DEFINITION
The length of time the evaporator fan remains ON after the compressor
switches OFF or following FF (see below).

UNIT Minute

RANGE 1 to 30

DEFAULT 30

FAN CYCLE OFF

Normally the evaporator fan remains ON to give accurate measurement of

the cooler’s temperature by ensuring air passes over the app sensor. It can,
however, be switched off to save energy when the compressor is OFF.

DEFINITION The length of time the evaporator fan is OFF when the compressor is OFF and
following Fn time.

This parameter should be set to 0 (fan OFF disabled) when used in open front
cooler (OFC) and similar applications.

UNIT Minute

RANGE Operational range 1 to 30, setting to 0 prevents the fan from switching off

DEFAULT 1

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5.1.4 Defrost Parameters

DEFROST METHOD

Defrost method:
0 = Controller starts defrost by time (parameter DE) and finishes by time
(parameter DD) or temperature measured by the appliance sensor (parameter
DT)
1 = Controller starts defrost by temperature measured by the evaporator sensor
DEFINITION
( parameter DA) and finishes by temperature measured by the evaporator
sensor (parameter DT)
2 = Time based (EVAP sensor termination).
Note EVAP sensor must be installed and enabled in order to use temperature
based defrost (dr = 1, 2).

UNIT Integer

RANGE 0 to 2

DEFAULT 0

EVAP sensor must be installed and enabled in order to use the temperature
NOTE
based defrost (dr = 1,2)

DEFROST INTERVAL

DEFINITION Length of time cooler runs between automatic defrost cycles,

UNIT Hours

RANGE Operational range 1 to 199, setting to 0 disables defrost (not recommended)

DEFAULT 6

DEFROST DURATION

DEFINITION Duration of an automatic defrost cycle.

UNIT Minute

RANGE 0 to 199

DEFAULT 15

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 DEFROST ACTIVATION
TEMPERATURE

Using the temperature, as measured by the EVAP sensor, to control defrost

cycles means a cycle is only initiated when required (as dictated by the value of
DEFINITION DA) and terminates once the evaporator temperature returns to normal.

The defrost cycle time can be reduced by using heater supplemented defrost
(see parameter DH).

UNIT Celsius

RANGE -30 to 5

DEFAULT -6

DEFROST TERMINATION
TEMPERATURE

Defrost termination temperature (Dt) is used to abort a defrost cycle if the

DEFINITION temperature of the cooler reaches a threshold (as determined by the value of
dt) indicating the defrost cycle is no longer required.

UNIT Celsius

RANGE -5 to 30

DEFAULT 10

NOTE: The following parameter applies to models with Heater Defrost only (EMS3120)

HEATING ELEMENT DEFROST

Controls the behaviour of the fan during heating element supplemented

DEFINITION
defrost

UNIT Integer

0 = Heater supplemented defrost disabled

1 = Heater and Fan shall be ON during active defrost cycle
2 = Heater shall be switched ON during the active defrost cycle, fan shall be
switched off
3 = Heater shall be switched ON during the active defrost cycle, fan shall be
switched off. The evaporator fan then remains off for one minute after the end
of the defrost cycle
RANGE
4 = Heater shall be switched ON during the active defrost cycle, fan shall be
switched off. The evaporator fan then remains off for two minutes after the end
of the defrost cycle
5 = Heater shall be switched ON during the active defrost cycle, fan shall be
switched off. The evaporator fan then remains off for three minutes after the
end of the defrost cycle
6 = Hot gas defrost. The relay switches a solenoid valve

DEFAULT 0

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5.1.5 Energy Saving Parameters

ENERGY SAVINGS ACTIVATION

Energy saving mode activation method used to switch the controller between
energy saving and normal modes of operation. Options are to use the self-
learning algorithm, OR a door switch fitted on a night curtain – these are
DEFINITION typically used on open front coolers to reduce energy consumption overnight.

0 = Store open / closed times (based on self-learning algorithm)

1 = door switch input (night curtain for use with OFC coolers)

UNIT Integer

RANGE 0 to 1

DEFAULT 0

SAVING SET POINT

Defines the temperature at which the compressor is switched OFF when

DEFINITION operating in energy savings mode.

This equates to the low temperature saving control point.

UNIT Celsius

RANGE -9.9 to 9.9

DEFAULT 8

SAVING DIFFERENTIAL

Temperature increase above SS parameter at which compressor is switched

ON when operating in energy saving mode
DEFINITION
Parameters SS + Sd = high temperature saving control point.

UNIT Celsius

RANGE 0 to 9.9

DEFAULT 4

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 LEARNING PERIOD

Specifies duration of the automatic learning period prior to energy savings

being achieved.

7-day learning is the recommended option, as it learns individual store open

and close times for every day of the week, including weekends. However, 24hrs
DEFINITION
learning means energy savings can be adopted quicker and is appropriate for
stores having regular opening and close times every day of the week.

0 = 24hrs
1= 7 days

UNIT Integer

RANGE 0a1

DEFAULT 1

ACTIVITY FREQUENCY

The learning of store open/closed times is dependent on the amount of motion

detections and door openings that occur in a 30-minute interval (activity
frequency).

The higher the number, the more activity required to define the store as open.
DEFINITION
Elstat recommend setting this value to 3 so that occasional motion detections
overnight (for example security sweeps of store) can be distinguished from
customer activity. Lower values may be required in quieter stores, with less
regular customer activity.

UNIT Integer

RANGE 0 to 3

DEFAULT 0

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 STORE CLOSE TIME

An algorithm is applied to the learned store activity in order to identify the

store opening and close times. The St parameter sets the minimum time in
DEFINITION any 24hrs where no activity identifies the store close time.

Setting this parameter to 0 disables the algorithm.

UNIT Hour

RANGE Operational range 6 to 24, setting to 0 disables this function

DEFAULT 0

SAVING RESTART MODE

At the end of an energy saving period, and prior to the store opening time,
the product must be chilled to the optimal serving temperature. The time this
takes is called the ‘saving restart time’.

This parameter allows the restart time to be set according to a simple time
DEFINITION duration (see parameter Sr) OR using an automatic, self-optimising algorithm.

Saving restart operation mode:

0 = Timed
1 = Automatic

UNIT Integer

RANGE 0 to 1

DEFAULT 0

SAVING RESTART PERIOD

Fixed time before store opening time that the cooler switches on, in order to
ensure products are at the optimal serving temperature when the store opens.
DEFINITION
See also parameter SC

UNIT Integer

RANGE 0 to 240

DEFAULT 120

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 AUTOMATIC RESTART TIME

Automatic restart time. Defines the initial time a cooler is given to cooler
DEFINITION product during energy saving restart time. Note this time will automatically
adjust if saving restart mode is set to 1 (automatic)

UNIT Minute

RANGE 0 to 240

DEFAULT 120

AUTOMATIC RESTART TIME

DELTA

Automatic restart time delta (applied to AT depending on whether drinks

DEFINITION
temperature achieve too late or too early).

UNIT Minute

RANGE 0 to 30

DEFAULT 15

SAVING RESTART
STABILISATION

The value of the saving restart stabilisation time (rS) parameter defines the
length of time the cooler run in stable conditions following energy saving
DEFINITION
restart and prior to store opening, in order for the temperature of all the
products in the cooler to stabilise.

UNIT Minute

RANGE 0 to 120

DEFAULT 0

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 FAN DRIVEN TEMPERATURE
STABILISATION

Length of time fan is switched ON when in ‘cooler OFF’ energy saving mode,
DEFINITION prior to saving restart period in order to ensure all the product in the cooler is
at the approximately same temperature.

UNIT Minute

RANGE 0 to 60

DEFAULT 0

DRINK TEMPERATURE
SAMPLING INTERVAL

The frequency of fan ON events during ‘cooler OFF’ energy saving mode in
DEFINITION
order to determine the approximate drinks temperature

UNIT Minute

RANGE 0 to 240

DEFAULT 60

SUPER-CHILL SET POINT

Offset applied to SP during energy saving restart period that reduces the time
it takes for products in the cooler to reach optimal serving temperature.
DEFINITION
Note this is effectively a negative number, e.g. defines degrees BELOW SP that
cooler must achieve before the compressor switches OFF.

UNIT Celsius

RANGE 0 to 5

DEFAULT 0

LIGHTS DELAY

The length of time the lights stay on when entering ‘Energy Savings Mode’
from ‘Normal Mode’.
DEFINITION
Use this parameter to keep the lights on for a period of time determined by
the value of Ld after the store has closed

UNIT Minute

RANGE 0 to 120

DEFAULT 0

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5.2 Alarm Parameters

CONDENSER HIGH
TEMPERATURE

High temperature alarm threshold. If exceed HT alarm is activated.

DEFINITION
If set to any value less than 50 the HT sensor is disabled.

UNIT Celsius

Operational range 50 to 125, setting to 0 disables the high temperature alarm

RANGE
function

DEFAULT 0

ALARM DELAY

DEFINITION Delay before door alarms are triggered. 0 means door alarms are disabled.

UNIT Minute

RANGE Operational range 2 to 30. Setting to 0 disables the door switch function

DEFAULT 2

LOW VOLTAGE

Threshold below which supply voltage low alarm is activated. Parameter value
DEFINITION
is (actual voltage / 10). 0 means VMS Low alarm disabled.

UNIT Volts

RANGE Operational range 1 to 21, setting to 0 disables the voltage alarm function

DEFAULT 9

Note: Voltage measurement is accurate to ± 10%

Note

The voltage measurement used is not calibrated and therefore subject to a tolerance of
approximately 10%.

Actual performance can be influenced by several factors and total protection cannot be
guaranteed.

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 HIGH VOLTAGE

Threshold above which supply voltage High alarm is activated. Parameter

DEFINITION
value is (actual voltage / 10). 0 means VMS High alarm disabled.

UNIT Volts

RANGE Operational range 1 to 27, setting to 0 disables the voltage alarm function

DEFAULT 25

Note: Voltage measurement is accurate to ± 10%

REFRIGERATION SYSTEM
FAILURE

Defines the maximum length of time, after the compressor switches on, to
DEFINITION achieve temperature SP. Exceeding this time causes the refrigeration system
failure (RSF) alarm to be activated.

UNIT Hour

RANGE Operational range 1 to 100. Setting to 0 disables the RSF alarm function

DEFAULT 72

FREEZE-UP PROTECTION

DEFINITION Temperature at which freeze up protection alarm is activated.

UNIT Celsius

RANGE -15 to 10

DEFAULT 0

HT ALARM TEMPERATURE
DIFFERENTIAL

The temperature drop that must occur, as measured by the HT sensor, in order
DEFINITION
for the HT alarm to clear.

UNIT Celsius

RANGE 0 to 100

DEFAULT 30

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 HT ALARM TIMEOUT

The minimum time the HT alarm is active before being cleared regardless of
DEFINITION
Hd/HT temperatures

UNIT Minute

RANGE 0 to 240

DEFAULT 30

5.2.1 Cooler Test Parameters

These parameters can be used to set the controller into a test mode whereby it operates in normal mode for Mn
duration followed by energy saving mode for MS duration.

This can, for example, simplify energy consumption testing of a cooler.

MEC TEST MODE ENABLE /

DISABLE

Test mode.

0 = Disabled
DEFINITION
1 = Enabled

See also parameters Mn and MS below.

UNIT Integer

RANGE 0 to 1

DEFAULT 0

NORMAL MODE TIME

DEFINITION Normal mode time.

UNIT Hour

RANGE 0 to 48

DEFAULT 12

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 ENERGY SAVING MODE TIME

Energy save mode time.

DEFINITION
Operates cooler in energy save mode as determined by parameter ES

UNIT Hour

RANGE 0 to 48

DEFAULT 12

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6. TECHNICAL SPECIFICATIONS
6.1 Dimensions

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6.2 Environmental Ratings

CHARACTERISTIC VALUE

IP (Ingress Protection) Rating IP65 Front Fascia, IP25 All Over

Maximum operating temperature 50°C (131°F)

Minimum operating temperature 0ºC (32ºF)

Housing material Black polycarbonate, Food grade (non-contact)

Operating control Electronic Thermostat

Construction Class II (SELV electronic control)

Software Class Class A

Limitation of operating control Continuous

Action Type 1B

Control pollution degree Degree 2

Loads 2.5KV
Rated impulse voltage
Control 330V (SELV)

160ºC (PCB)

Temperature ball pressure test 125ºC (Enclosure)

75ºC (Front face only)

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6.3 Absolute Maximum Ratings

MAXIMUM IEC RATING MAXIMUM UL RATING

@100-240VAC @110VAC

Compressor 9(9) A, p.f. 0.6 11FLA, 66LRA

EMS 3125
Lights (250W ballast) 1(1) A, p.f. 0.6 1FLA, 6LRA
(3 outputs)
Evaporator Fan 1(1) A, p.f. 0.6 1FLA, 6LRA

Compressor 9(9) A, p.f. 0.6 11FLA, 66LRA*

Heater Auxiliary 4(4)A, p.f. 0.6^ 4FLA, 24LRA^

EMS 3120
(4 outputs)
Lights (250W ballast) 1(1) A, p.f. 0.6 1FLA, 6LRA*

Evaporator Fan 1(1) A, p.f. 0.6 1FLA, 6LRA*

*Total load must not exceed 13A

^Heater Auxilary Load is mutually exclusive with the Compressor, i.e. when Compressor is ON Heater is forced OFF

Note

The electrical supply to the EMS3000 must be protected by an overload device in accordance
with local wiring regulations and with a current rating not exceeding 16 A

Note

This controller is designed for integration into 3rd party equipment only and should be installed
according to these instructions and all relevant local electrical and safety standards.

6.4 Temperature sensor accuracy

TEMPERATURE RANGE (°C) ACCURACY

-35°C to 15°C +/- 0.5°C

-16°C to 70°C +/- 2.0°C

71°C to 125°C +/- 5.0°C

Note
The standard NTC (negative temperature coefficient) thermistor from Elstat is rated at
-35°C to 105°C.

An extended temperature range sensor rated to 125°C is available, if required.

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7. APPROVALS
7.1 Product Approvals

CONFORMITÉ EUROPÉENE / EUROPEAN CONFORMITY (CE)

EN60730-1 EN60730-2-9

INTERNATIONAL ELECTROTECHNICAL COMMISSION (IEC)

IEC60730-1 IEC60730-2-9

Glow wire: IEC60335-1

NORTH AMERICA (INCLUDING CANADA) - UL MARK (COMPONENT RECOGNI-

TION)

UL60730-1 / CSA E 60730-1

UL60730-2-9 / CSA E60730-2-9

FEDERAL COMMUNICATIONS COMMISSION (FCC)

FCC Part 15.107 & 15.109

ELECTROMAGNETIC COMPATIBILITY (EMC)

EMC EN55014-1, EN55014-2, EN61000-6-1, EN61000-6-3, EN61000-3-2, EN61000-3-3

EUROPEAN TELECOMMUNICATIONS STANDARDS INSTITUTE (ETSI)

EN301 489-1

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7.2 Bluetooth Approvals

AGÊNCIA NACIONAL DE TELECOMUNICAÇÕES (ANATEL)

Esse produto contém o modulo BlueMod +S42 código de homologação 00573-17-

02618

Resolução Anatel nº 242

EUROPEAN TELECOMMUNICATIONS STANDARDS INSTITUTE (ETSI)

EN300 328 V1.8.1

FEDERAL COMMUNICATIONS COMMISSION (FCC)

Part 15C

INSTITUTO FEDERAL DE TELECOMUNICACIONES (IFETEL)

NOM-121-SCT1-2009

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EMS3000 series
Product Manual

Overview

Installation

Parameters

Technical Specifications

Approvals

Elstat Ltd

Astra Business Centre, Roman Way, Preston,

Lancashire PR2 5AP, UK

[email protected]