E-Catalogue About XINHAI Equipment
E-Catalogue About XINHAI Equipment
E-Catalogue About XINHAI Equipment
(836079)
www.xinhaimining.com
YANTAI, CHINA
CATALOGUE
■ CRUSHING
Jaw Crusher ……………………………………………………………………………………………………………………………………………………………………………………………02
Spring Cone Crusher …………………………………………………………………………………………………………………………………………………………………………… 03
Single Cylinder Hydraulic Cone Crusher ……………………………………………………………………………………………………………………………………… 04
Hammer Crusher …………………………………………………………………………………………………………………………………………………………………………………06
Impact Crusher………………………………………………………………………………………………………………………………………………………………………………………06
■ SCREENING
Circular Vibrating Screen ……………………………………………………………………………………………………………………………………………………………………08
Auto Centering Vibrating Screen ……………………………………………………………………………………………………………………………………………………10
Mining Single Shaft Vibrating Screen………………………………………………………………………………………………………………………………………………11
DZS Linear Vibrating Screen……………………………………………………………………………………………………………………………………………………………… 12
High-efficiency High-frequency Dewatering Screen ………………………………………………………………………………………………………………… 13
High-Frequency Fine Mesh Vibrating Screen ………………………………………………………………………………………………………………………………14
■ GRINDING
High-efficiency Autogenous Mill………………………………………………………………………………………………………………………………………………………16
Wet Energy-saving Grid Ball Mill………………………………………………………………………………………………………………………………………………………16
Wet Energy-saving Overflow Ball Mill ……………………………………………………………………………………………………………………………………………18
Cone Grid Ball Mill ………………………………………………………………………………………………………………………………………………………………………………19
Cone Overflow Ball Mill……………………………………………………………………………………………………………………………………………………………………… 20
Wet Grid Ball Mill …………………………………………………………………………………………………………………………………………………………………………………21
Wet Overflow Ball Mill…………………………………………………………………………………………………………………………………………………………………………22
Wet Rod Mill ………………………………………………………………………………………………………………………………………………………………………………………… 23
Wet Long-cylinder Ball Mill ……………………………………………………………………………………………………………………………………………………………… 24
Special Vertical Mill for Graphite ……………………………………………………………………………………………………………………………………………………25
MTM Raymond Mill …………………………………………………………………………………………………………………………………………………………………………… 26
■ CLASSIFYING
XCI Hydrocyclone …………………………………………………………………………………………………………………………………………………………………………………28
XCII Classification & Concentration Hydrocyclone ……………………………………………………………………………………………………………………29
XCIII Hydrocyclone ………………………………………………………………………………………………………………………………………………………………………………30
XC Ⅳ Hydrocyclone………………………………………………………………………………………………………………………………………………………………………………31
High Weir Spiral Classifier ………………………………………………………………………………………………………………………………………………………………… 31
Submerged Spiral Classifier ……………………………………………………………………………………………………………………………………………………………… 32
■ FLOTATING
XJ Mechanical Agitation Flotation Cell ………………………………………………………………………………………………………………………………………… 34
GF Mechanical Agitation Flotation Cell ………………………………………………………………………………………………………………………………………… 35
- I -
TECHNICAL MANUAL OF EQUIPMENT APPLICATION
■ AGITATING
High-efficiency Agitation Tank ………………………………………………………………………………………………………………………………………………………… 48
High-temperature Agitation Tank ……………………………………………………………………………………………………………………………………………………48
Lifting Agitation Tank……………………………………………………………………………………………………………………………………………………………………………49
High-concentration Agitation Tank …………………………………………………………………………………………………………………………………………………49
Ordinary Agitation Tank………………………………………………………………………………………………………………………………………………………………………50
Cone-bottom Agitation Tank ……………………………………………………………………………………………………………………………………………………………50
Reagent Agitation Tank ………………………………………………………………………………………………………………………………………………………………………51
Pickling Agitation Tank…………………………………………………………………………………………………………………………………………………………………………51
■ GRAVITY SEPARATING
Diaphragm Jig…………………………………………………………………………………………………………………………………………………………………………………………54
Centrifugal Separator …………………………………………………………………………………………………………………………………………………………………………54
Sawtooth Wave Jig ………………………………………………………………………………………………………………………………………………………………………………55
XS Shaking Table…………………………………………………………………………………………………………………………………………………………………………………… 56
XY Shaking Table…………………………………………………………………………………………………………………………………………………………………………………… 57
BLL GRP Spiral Chute… …………………………………………………………………………………………………………………………………………………………………………58
■ MAGNETIC SEPARATING
Dry Separator with Eccentric Rotating Magnetic System…………………………………………………………………………………………………………60
Permanent Magnetic Roller ………………………………………………………………………………………………………………………………………………………………62
Permanent Magnetic Drum Magnetic Separator ………………………………………………………………………………………………………………………63
■ THICKENING
Updated High-Efficiency Thickener………………………………………………………………………………………………………………………………………………… 66
High-efficiency Thickener……………………………………………………………………………………………………………………………………………………………………67
Center Transmission Thickener…………………………………………………………………………………………………………………………………………………………68
Thickener with Peripheral Roller Transmission……………………………………………………………………………………………………………………………68
Flocculant Feeding Device …………………………………………………………………………………………………………………………………………………………………69
- II -
CATALOGUE
■ FILTERING
Ceramic Vacuum Filter…………………………………………………………………………………………………………………………………………………………………………76
Automatic Hydraulic Chamber Filter Press……………………………………………………………………………………………………………………………………77
Fast Open High Voltage Polypropylene Diaphragm Filter Press ……………………………………………………………………………………………78
Belt Filter Press………………………………………………………………………………………………………………………………………………………………………………………79
Disk Vacuum Filter ……………………………………………………………………………………………………………………………………………………………………………… 80
Permanent Magnetic Vacuum Filter ………………………………………………………………………………………………………………………………………………81
Pressure Water Tank ……………………………………………………………………………………………………………………………………………………………………………81
Single-cylinder Auto-draining Filtrate Tank ………………………………………………………………………………………………………………………………… 82
Electromagnetic Auto-draining Filtrate Tank ……………………………………………………………………………………………………………………………… 82
Double-cylinder Auto-draining Filtrate Tank ……………………………………………………………………………………………………………………………… 82
■ CYANIDING
Double-impeller Leaching Agitation Tank ……………………………………………………………………………………………………………………………………84
Double-deck Scrubbing Thickener ………………………………………………………………………………………………………………………………………………… 85
Cylindrical Filter ……………………………………………………………………………………………………………………………………………………………………………………85
Deoxidation Column ……………………………………………………………………………………………………………………………………………………………………………86
Triple-deck Scrubbing Thickener………………………………………………………………………………………………………………………………………………………86
Spiral Zinc Powder Feeder …………………………………………………………………………………………………………………………………………………………………87
Belt Zinc Powder Feeder …………………………………………………………………………………………………………………………………………………………………… 87
Automatic Zinc Powder Mixer …………………………………………………………………………………………………………………………………………………………87
Disc Zinc Powder Feeder ……………………………………………………………………………………………………………………………………………………………………88
Power-driven Zinc Powder Mixer …………………………………………………………………………………………………………………………………………………… 88
Air Lifter……………………………………………………………………………………………………………………………………………………………………………………………………88
Carbon-lifting Pump …………………………………………………………………………………………………………………………………………………………………………… 89
Carbon Screen ………………………………………………………………………………………………………………………………………………………………………………………89
High-efficiency Low-consumption Rapid-desorption Electrowinning System ………………………………………………………………… 89
Carbon Regeneration System ……………………………………………………………………………………………………………………………………………………………92
■ GOLD-SMELTING
Revolve Gold-smelting Furnace ………………………………………………………………………………………………………………………………………………………94
Casting Bogie with Silver Anode ………………………………………………………………………………………………………………………………………………………94
Casting Mould for Gold and Silver Ingot ……………………………………………………………………………………………………………………………………… 94
Cone Casting Mould for Alloy……………………………………………………………………………………………………………………………………………………………94
Silver Electrolytic Cell …………………………………………………………………………………………………………………………………………………………………………95
- III -
TECHNICAL MANUAL OF EQUIPMENT APPLICATION
■ NONMETAL PROCESSING
Hindered Settler …………………………………………………………………………………………………………………………………………………………………………………106
High-efficiency Agitation Scrubber ………………………………………………………………………………………………………………………………………………107
Chamber Agitation Scrubber …………………………………………………………………………………………………………………………………………………………107
Screw Tank Scrubber …………………………………………………………………………………………………………………………………………………………………………107
Decagonal Screen ………………………………………………………………………………………………………………………………………………………………………………108
Bucket Elevator with Sand-water Separation…………………………………………………………………………………………………………………………… 108
High-efficiency Agitation Tank ………………………………………………………………………………………………………………………………………………………108
Delivery Processor ……………………………………………………………………………………………………………………………………………………………………………109
Desliming Bucket ………………………………………………………………………………………………………………………………………………………………………………109
Slurry Distributer ………………………………………………………………………………………………………………………………………………………………………………110
■ DRYING
Rotatory Kiln ………………………………………………………………………………………………………………………………………………………………………………………112
Disc Granulator……………………………………………………………………………………………………………………………………………………………………………………113
Rotatory Dryer ……………………………………………………………………………………………………………………………………………………………………………………114
Cyclone Separator………………………………………………………………………………………………………………………………………………………………………………115
- IV -
CATALOGUE
■ FEEDING
Heavy-duty Plate Feeder………………………………………………………………………………………………………………………………………………………………… 118
Middle-duty Plate Feeder ……………………………………………………………………………………………………………………………………………………………… 119
Light-duty Slat Feeder……………………………………………………………………………………………………………………………………………………………………… 120
Chute Feeder ……………………………………………………………………………………………………………………………………………………………………………………… 121
Disk Feeder …………………………………………………………………………………………………………………………………………………………………………………………122
Pendulous Feeder……………………………………………………………………………………………………………………………………………………………………………… 123
Electromagnetic Vibrating Feeder ……………………………………………………………………………………………………………………………………………… 124
Belt Feeder ………………………………………………………………………………………………………………………………………………………………………………………… 125
ZSW Vibrating Feeder ……………………………………………………………………………………………………………………………………………………………………… 126
GZG Inertial Vibrating Feeder………………………………………………………………………………………………………………………………………………………… 126
■ TRANSPORTING
TD75 Belt Conveyor ………………………………………………………………………………………………………………………………………………………………………… 130
DTII Belt Conveyor………………………………………………………………………………………………………………………………………………………………………………131
Belt Conveyor with Waved Guard Side ………………………………………………………………………………………………………………………………………132
Movable Belt Conveyor ……………………………………………………………………………………………………………………………………………………………………134
Bucket Lifter………………………………………………………………………………………………………………………………………………………………………………………… 135
Screw Conveyor …………………………………………………………………………………………………………………………………………………………………………………137
Narrow Gauge Wagon ………………………………………………………………………………………………………………………………………………………………………138
■ DEDUSTING
RFS Bag Dust Remover …………………………………………………………………………………………………………………………………………………………………… 140
Chamber Jetting Bag Dust Remover …………………………………………………………………………………………………………………………………………… 140
HE High-efficiency Dust Remover Assembly………………………………………………………………………………………………………………………………142
CCJ/A Dust Remover Assembly………………………………………………………………………………………………………………………………………………………143
Spray Wet Dust Remover………………………………………………………………………………………………………………………………………………………………… 144
■ IRON REMOVING
Electromagnetic Iron Remover……………………………………………………………………………………………………………………………………………………… 146
JTQ Metal Detector…………………………………………………………………………………………………………………………………………………………………………… 146
■ AUTOMATIC CONTROL
Electronic Belt Scale ………………………………………………………………………………………………………………………………………………………………………… 148
Numerical Control Agent Feeder ………………………………………………………………………………………………………………………………………………… 149
Flocculant Preparation Equipment ……………………………………………………………………………………………………………………………………………… 151
Auto-control & Measurement Device for Flocculant …………………………………………………………………………………………………………… 151
Ultrasonic Slurry Concentration Meter ……………………………………………………………………………………………………………………………………… 152
- V -
TECHNICAL MANUAL OF EQUIPMENT APPLICATION
■ APPENDIX
Flow Chart of Gold All Sliming CIL Plant …………………………………………………………………………………………………………………………………… 153
Production Flow Cyaniding Plant of Gold Concentrate………………………………………………………………………………………………………… 154
Production Flow of Gold Flotation Plant…………………………………………………………………………………………………………………………………… 155
Flow Chart of Copper-Lead-Zinc Dressing Plant ……………………………………………………………………………………………………………………… 156
Production Flow of Molybdenum Flotation Plant…………………………………………………………………………………………………………………… 157
Production Flow of Quartz Sand Concentrate ………………………………………………………………………………………………………………………… 158
Production Flow Chart of Graphite Plant…………………………………………………………………………………………………………………………………… 159
Production Flow of Fluorite Flotation Plant……………………………………………………………………………………………………………………………… 160
Production Flow of Magnetite Grinding + Magnetic Separation Plant …………………………………………………………………………… 161
Production Flow of Hematite Magnetic Separation + Reverse Flotation Plant …………………………………………………………… 162
- VI -
■ CRUSHING
Jaw Crusher
Hammer Crusher
Impact Crusher
TECHNICAL MANUAL OF EQUIPMENT APPLICATION
■ CRUSHING
Jaw Crusher
Principle
Through cyclical movement of mobile jaw that swings around fixed
jaw, materials between the two jaws are extruded, which causes
crushing effect.
Features
Large reduction ratio, optimum design of cavity, and high crushing
efficiency.
High revolution speed of mobile jaw and curved jaw plate make high
production capacity.
Application
Jaw crusher is widely used in mineral processing, building materials,
silicate and chemical industry. In mineral processing industry
production, it is commonly used for coarse & intermediate crushing of
hard or medium hard ores.
Technical Parameters
Outlet Rotating Speed Motor
Inlet Dimension Max. Feed Capacity Overall Dimension Weight
Type Model Dimension of Eccentric Power
(mm) Size (mm) (t/h) (mm) (kg)
(mm) Wheel (r/min) (kW)
PE100×150 100×150 5~20 80 0.5~2 300 2.2 525×535×605 230
PE150×250 150×250 10~40 125 2~6 300 5.5 875×745×935 1100
PE200×350 200×350 10~50 160 6~10 300 7.5 1080×1060×1088 1600
PE250×400 8~26 1108×1090×1392 2396
250×400 20~60 210 300 15
ZGPE250×400 8~16 1430×1316×1296 2800
PE250×500 13~45 1360×1450×1440 3100
250×500 20~80 210 300 18.5
ZGPE250×500 13~21 1425×1420×1417 3300
PE400×600 25~64 1650×1748×1520 5800
Ordinary 400×600 40~100 350 275 30
ZGPE400×600 14~36 1716×1736×1653 6500
Crushing
PE500×750 275 1900×1876×1821 9000
500×750 50~120 400 30~80 45
ZGPE500×750 250 1980×2024×1920 12000
PE600×900 2280×2245×2320 16700
600×900 75~200 480 56~192 250 75
ZGPE600×900 2280×2245×2320 14500
ZGPE750×1060 750×1060 80~235 630 108~256 250 90 2450×2472×2795 28000
ZGPE900×1200 900×1200 95~265 750 186~398 200 110 3335×3182×3025 50000
ZGPE1100×1400 1100×1400 150~300 950 250~600 193 132 3900×3040×3875 70000
ZGPE1200×1500 1200×1500 160~320 1000 280~700 190 160 3800×3040×4150 82000
PEX150×750 18~48 1210×1572×1045 2800
150×750 120 8~25 320 15
ZGPEX150×750 10~40 1240×1586×1025 3500
PEX200×1000 200×1000 20~55 160 12~50 330 22 1860×1385×1200 5200
Fine ZGPEX250×750 250×750 20~60 210 10~45 320 30 1751×1400×1515 4900
Crushing PEX250×1000 1550×1990×1370 6500
250×1000 20~50 210 15~50 330 30
ZGPEX250×1000 1650×1958×1460 6800
ZGPEX250×1200 250×1200 20~60 210 20~60 320 45 1650×2170×1465 9000
ZGPEX300×1300 300×1300 25~65 250 20~80 330 55 1980×2456×1740 11500
Note: ZG-Cast steel shell crusher; X-Fine crushing crusher.
- 02 -
CRUSHING
Principle
The rotation of eccentric sleeve driven by motor makes cranking motions
of movable eccentric cone and fixed cone, which achieves the purpose of
crushing.
Features
The suspension of moving cone is supported by ball bearings.
Water-sealing dustproof device is used for lasting seal.
Application
Spring cone crusher is mainly used for intermediate & fine crushing of
various hardness of ores.
Technical Parameters
Diameter of Adjustment Range
Inlet Dimension Max. Feed Size Motor Power Capacity
Type Model Crushing Cone of Outlet
(mm) (mm) (kW) (t/h)
(mm) (mm)
PYB-600/75 600 75 65 12~25 30 40
PYB-900/135 900 135 110 15~50 55 50~90
PYB-1200/170 1200 170 145 20~50 110 110~168
Standard
PYB-1750/250 1750 250 215 25~60 155 280~480
PYB-2100/350 2100 350 280/210 500~800
300 30~60
PYB-2200/350 2200 350 280 500~1000
PYZ-900/70 900 70 60 8~20 55 20~65
PYZ-1200/115 1200 115 100 8~25 110 42~135
Middle-sized
PYZ-1750/215 1750 215 180 155 175~320
10~30
PYZ-2200/275 2200 275 230 280 200~580
PYD-600/40 600 40 35 30 12~23
3~13
PYD-900/50 900 50 40 55 15~50
Short Head PYD-1200/60 1200 60 50 3~15 110 18~105
PYD-1750/100 1750 100 85 155 75~230
5~15
PYD-2200/130 2200 130 100 280 125~350
- 03 -
TECHNICAL MANUAL OF EQUIPMENT APPLICATION
Inlet Dimension Max. Feed Size Min. Outlet Dimension (mm) Max. Feed Dimension (mm) Power Weight
Model Cavity
(mm) (mm) Stroke Stroke Stroke Stroke Stroke Stroke (kW) (t)
16 22 16 22
A 150 120 12 15 39 37
PYY100 B 130 105 10 11 33 31 90 6
C 100 85 7 9 33 30
D 40 32 5 6 31 29
18 25 18 25
A 220 180 18 22 35 30
PYY200 B 150 120 15 19 35 30 160 10.6
C 80 60 9 12 35 30
D 40 32 6 8 35 30
25 32 25 32
A 230 190 20 25 45 40
PYY300 B 150 125 17 20 45 40 250 18.5
C 80 60 10 13 40 35
D 40 32 6 8 40 35
25 32 40 25 32 40
A 230 180 22 26 30 50 45 40
PYY500 B 150 125 19 22 26 48 43 38 315 22.5
C 100 80 12 14 16 40 35 30
D 50 40 8 10 12 30 25 20
- 04 -
CRUSHING
- 05 -
TECHNICAL MANUAL OF EQUIPMENT APPLICATION
Hammer Crusher
Principle
Hammer Crusher is composed of rack, rotor, sieve bar, hammer, etc. Motor
drives rotor through transmission belt, and materials are crushed due to the
collision between hammer and materials produced by the rotation of rotor.
Application
Hammer Crusher is suitable for crushing materials such as coal, gypsum, alum,
and limestone. The compressive strength of materials is no more than 1000 kg/
cm², and the humidity is no more than 15%.
Technical Parameters
Model Rotation Diameter (mm) Discharge Size (mm) Max. Feed Size (mm) Capacity (t/h) Power (kW)
PC-φ600×400 φ600 10~30 100 12~15 18.5
PC-φ600×600 φ600 10~30 100 12~18 30
PC-φ800×700 φ800 10~45 200 13~35 37
PC-φ800×800 φ800 10~45 200 13~40 37
PC-φ1000×1000 φ1000 8~60 300 30~80 55
PC-φ1000×1300 φ1000 8~60 200 35~100 110
PC-φ1000×1500 φ1000 8~60 300 40~100 132
PC-φ1200×1600 φ1200 10~70 500 100~250 160
Impact Crusher
Principle
Materials are crushed by impact force. The motor drives high-speed rotation
of rotor; materials collide with plate hammer on the rotor, and are crushed
due to the high-speed impact of plate hammer; materials affected by
crushing will be struck back on lining plate to crush again; finally they will be
discharged from outlet.
Adjustment of the clearance between back striking rack and rotor rack can
change discharge size and material shape.
Application
Impact crusher is used in metallurgy, mining, cement, chemical, refractory
materials and ceramic industry, as well as the highway construction, water
conservancy project, crushed stone in architecture, mechanism sand
processing, etc.
Technical Parameters
Spec. & Model Rotor Diameter (mm) Outlet Clearance (mm) Max. Feed Size (mm) Capacity (t/h) Motor Power (kW)
PF-φ1000×700 φ1000 ≤30 250 15~30 37
PF-φ1000×1000 φ1000 ≤45 250 30~80 75
PF-φ1200×1000 φ1200 ≤45 300 60~120 110
PF-φ1200×1400 φ1200 ≤50 300 100~160 132
PF-φ1300×1500 φ1300 ≤50 300 100~250 220
- 06 -
■ SCREENING
Circular Vibrating Screen
■ SCREENING
Principle
Circular vibrating screen is mainly composed of screen box, screen mesh, vibrator, damping springs, etc. Mounted on
the side plate of the screen box and driven by the motor through V belt, the vibrator rotates, generates centrifugal
force, and drives the vibration of the screen box, which is the vibrating object with the motion likely circular movement
trail. During the period, materials with the particle size smaller than the diameter of sieve pore will fall down to the
lower layer, and become screen underflow. Materials with the particle size larger than the diameter of sieve pore will
be discharged from the outlet through continuous jumping. Ultimately, the screening is finally completed.
Features
The motion trail of this kind of vibrating screen is similar to a circle, and therefore, it is referred to as circular vibrating
screen. As a kind of high-efficiency new vibrating screen with multi layers, circular vibrating screen has the following
features:
Vibrator with eccentric shaft and eccentric block enables stable operation and highly efficient screening.
Step out of materials stuck in the mesh prevents sieve blocking.
Low stress damping spring enables low noise during operation.
Ultra-heavy large clearance bearings enable low operating temperature and long service life.
The frame structure of ring-grooved rivet and plate-type screen box enables high structural strength of screen frame.
World renowned wear-resistant rubber mesh can be provided.
Application
Applicable for material classification in the industries such as mineral processing, coal dressing, construction materials,
electric power and chemical engineering; applicable for the dewatering, desliming, medium drainage, etc.
- 08 -
SCREENING
Technical Parameters
Screen Surface Max. Feed Size Motor
Model Capacity (t/h) Weight (kg)
Area (m2) Dip Angle (° ) Mesh Size (mm) (mm) Model Power (kW)
YA1236 80~240 Y160M-4 4905
4.3
2YA1236 80~240 Y160M-4 5311
200 11
YA1530 4.5 6~50 80~240 Y160M-4 4675
YA1536 100~350 Y160M-4 5137
2YA1536 100~350 Y160L-4 15 5624
5.4
YAH1536 30~150 400 160~650 Y160M-4 11 5621
2YAH1536 30~150;6~50 160~650 Y160L-4 15 6045
YA1542 6~50 110~385 Y160M-4 11 5515
6.5
2YA1542 30~150 110~385 Y160L-4 6098
200
YA1548 6~50 120~420 Y160L-4 5918
7.2 15
2YA1548 20 6~50 120~420 Y160L-4 6321
YAH1548 7.2 30~150 200~780 Y160L-4 6842
400
2YAH1548 7.2 30~150 ;6~50 200~780 Y160L-4 7404
YA1836 6.5 30~150 140~220 Y160M-4 11 5205
200
2YA1836 6.5 30~150 140~220 Y160L-4 15 5946
YAH1836 6.5 30~150 220~910 Y160M-4 11 5900
400
2YAH1836 6.5 30~150;6~50 220~910 Y160L-4 15 6353
YA1842 7.6 6~150 140~490 Y160L-4 15 5829
200
2YA1842 7.6 6~150 140~490 Y160L-4 15 6437
YAH1842 7.6 30~150 450~800 Y160L-4 15 6352
400
2YAH1842 7.6 30~150 ;6~50 450~800 Y160L-4 15 7037
YA1848 8.6 200 150~525 Y160L-4 15 6289
6~50
2YA1848 8.6 200 150~525 Y160L-4 15 6624
YAH1848 8.6 30~150 400 250~1000 Y160L-4 15 7122
2YAH1848 8.6 30~150 ;6~50 400 250~1000 Y160L-4 15 7740
YA2148 10 6~50 200 180~630 Y180M-4 18.5 9033
2YA2148 10 6~50 200 180~630 Y180L-4 22 10532
YAH2148 10 13~200 400 270~1200 Y180M-4 18.5 10430
2YAH2148 10 30~150 ;6~50 400 270~1200 Y180L-4 22 11190
YA2160 12.6 6~80 200 230~800 Y180M-4 18.5 9926
20
2YA2160 12.6 6~50 200 230~800 Y200L-4 22 11249
YAH2160 12.6 30~150 400 350~1500 Y200L-4 30 12490
2YAH2160 12.6 30~150 ;6~50 400 350~1500 Y200L-4 30 13858
YA2448 11.5 6~50 200 200~700 Y180 M -4 18.5 9834
YAH2448 11.5 6~50 400 310~1300 Y200L-4 30 11830
2YAH2448 11.5 30~150;6~50 400 310~1300 Y200L-4 30 13012
YA2460 14.4 6~50 200 260~780 Y200L-4 30 12240
2YA2460 14.4 6~50 200 260~780 Y200L-4 30 13583
YAH2460 14.4 30~150 400 400~1700 Y200L-4 30 13096
2YAH2460 14.4 30~150 ;6~50 400 400~1700 Y200L-4 30 14455
Note: "YA" Single layer "YA"/ "2YA" Double layer "2YA"/ "YAH" Single layer heavy screen "YAH"/ "2YAH" Double layer heavy screen "2YAH".
- 09 -
TECHNICAL MANUAL OF EQUIPMENT APPLICATION
Principle
Driven by the motor through the pulley, the eccentric main shaft
integrated with the screen box rotates and generates centrifugal
force, and drives the vibration of circular trail of the screen box.
Features
World renowned wear-resistant rubber meshes with the service
life 10- 20 times as long as that of the steel and 4-6 times as long
as that of polyurethane can be provided.
World renowned wear-resistant rubber spring with long service
life and low noise can be provided. Both the pedestal and
hanged type vibrating screen are available.
The eccentricity of 3-5mm between the large pulley and the
eccentric shaft balances the overall movement of the large
pulley during the vibration of the vibrating screen, and increases
the drive stability.
Application
Applicable for the classification of fine-grained materials in the
industries such as mines, coal, metallurgy, building materials
and chemical engineering.
Technical Parameters
Max. Feed Size Capacity Motor Power Weight
Model Spec. Motor Model Remarks
(mm) (t/h) (kW) (kg)
SZZ0918 20~25 420 Hanged
SZZ0918 900×1800 40 10~30 Y100L1-4 2.2 553 Pedestal
2SZZ0918 20~40 570 Pedestal
SZZ1225 100 1017 Hanged
SZZ1225 100 1466 Pedestal
1250×2500 Y132S-4 5.5
2SZZ1225 100~150 1320 Hanged
2SZZ1225 100 100~150 1870 Pedestal
SZZ1530 1850 Hanged
SZZ1530 1500×3000 90~200 Y132M-4 7.5 2665 Pedestal
2SZZ1530 2963 Hanged
SZZ1540 1500×4000 100 90~200 Y160L-4 15 2865 Pedestal
2SZZ1540 1500×4000 400 90~200 Y160L-4 15 3412 Pedestal
SZZ1836 Y160M-4 11 4500 Hanged
1800×3600 150 100~300
2SZZ1836 Y180M-4 18.5 5616 Pedestal
- 10 -
SCREENING
Principle
Driven by the motor through the pulley, the eccentric main shaft
integrated with the screen box rotates and generates centrifugal force,
and drives the vibration of circular trail of the screen box.
Features
World renowned wear-resistant rubber meshes with the service life 10-
20 times as long as that of the steel and 4-6 times as long as that of
polyurethane can be provided.
World renowned wear-resistant rubber spring with long service life and
low noise can be provided.
Application
Applicable for the classification of fine-grained materials in the industries
such as mines, coal, metallurgy, building materials and chemical
engineering.
Technical Parameters
Double Frequency
Screening Screen Max. Feed Capacity Mesh Size Motor Power Weight
Model Amplitude (time/ Motor Model
Area (m2) Layer Size (mm) (t/h) (mm) (kW) (kg)
(mm) min)
ZD918 1 60 553
1.6 10~30 1~25 6 Y100L-4 2.2
2ZD918 2 50 1000 702
ZD1224 1 1130
2.9 70~210 6~40 0~7 Y112M-4 4
2ZD1224 2 1545
ZD1530 1 1650
4.5 100 6~7 Y132S-4 5.5
2ZD1530 2 2260
90~270 850
ZD1540 1 6~50 2070
6 Y132M-4 7.5
2ZD1540 2 7 2850
ZD1836 6.5 1 100~300 Y160M-4 11 1960
150
ZD2160 12 1 230~540 10~50 8 900 Y180L-4 22 6529
- 11 -
TECHNICAL MANUAL OF EQUIPMENT APPLICATION
Principle
DZS linear vibrating screen is driven by double vibration motors.
While two vibration motors doing synchronous rotation or counter-
rotation, the exciting force generated by eccentric block is cancelled
out with transverse exciting force, and the longitudinal exciting
resultant force is passed on the whole screen surface, in this way,
the motion track of screening machine is a straight line. There is an
inclination between the exciting force direction and screen surface,
under the action of resultant force of exciting force and material
gravity, the materials on screen surface are thrown up and jumped
forward in a straight line. In this way, the materials screening and
classification are achieved.
Features
Low motor power, which is generally 1/4-1/5 of other kinds of screens.
High screening efficiency.
Lower load transmitted to the base with no special treatment.
Application
Applicable for dewatering, desliming, fluid exhaustion and heavy medium removal for the beneficiation of heavy
medium.
Technical Parameters
Model Screening Area (m2) Amplitude (mm) Motor Model Motor Power (kW) Rotating Speed (r/min)
DZS0412 0.4×1.2
DZS0415 0.4×1.5 YZS-3-6 0.25 970
DZS0612 0.6×1.2
DZS0718 0.7×1.8 2~4
DZS0816 0.8×1.6 YZO-10-6 0.75
DZS0912 0.9×1.2 960
DZS0918 0.9×1.8 YZU-10-6 0.75
DZS1018 1.0×1.8 4~6 YZU-16-6 1.1
DZS1020 1.0×2.0 YZO-20-6 2
950
DZS1225 1.25×2.5 YZU-16-6 1.1
DZS1530 1.5×3.0 3~5 YZU-20-6B 1.5 960
2DZS1530 1.5×3.0 YZO-20-6 2 950
DZS1536 1.5×3.6 YZU-20-6B 1.5 960
2DZS0918 0.9×1.8 4~6 YZU-25-6B 1.5 960
2DZS1018 1.0×1.8 2~4 YZU-20-6B 1.5 960
- 12 -
SCREENING
Principle
Xinhai has much unique technologies in dewatering screen design.
The sectional type is used for screen surface: The first section slopes
at 5-degree angle, and the discharge end is higher than feeding one;
the second section slopes at 45-degree angle which can improve the
dewatering effect. With small amplitude and high frequency, the
vibration motor makes the screen very stable. The screen cloth is
interleaved and easy to be installed and replaced. If it works with Xinhai
XCII and XCIII hydrocyclone (As shown in Classifying Part) and Xinhai
high frequency multiple & deep cone thickener, the high-efficiency high-
frequency dewatering screen can process large capacity of materials with
sufficient dewatering and prominent economic effect.
Xinhai dewatering screen is used in domestic silica raw material manufacturing plant, which receives unexpected
result. For example, Xinhai hydrocyclone and dewatering screen are used for dewatering in Anhui Tongda quartz sand
mine and Fujian Mingda silica sand mine. The water content can be reduced to 10% with smooth and steady operation
and low failure rate.
Features
Screen box is riveted overall with high intensity, good stiffness and no thermal stress.
Modularized screen plate and installation with sealing strip make good sealing effect.
The place contacting material is covered with wear-resistant natural rubber so as to have non-corrosibility and wear
resistance.
Low concentration slurry overflow pipe is put behind to increase the dewatering speed.
-5-degree screen surface makes lower water content of discharge.
Wear-resistant rubber damping device makes the screen run stably and durably.
Application
It is suitable for concentrate and tailings dewatering in nonmetal mines such as quartz sand, fluorite and feldspar, as
well as tailings dewatering in metal mines such as gold (Gold processing and CIP plant), lead zinc, iron and copper.
- 13 -
TECHNICAL MANUAL OF EQUIPMENT APPLICATION
- 14 -
■ GRINDING
High-efficiency Autogenous Mill
■ GRINDING
High-efficiency Autogenous Mill
Principle
The main component is a cylinder with diameter and length at
a reasonable proportion. Driven by the transmission device, the
cylinder rotates with the materials fed from the center sleeve at
one end of the cylinder and crushed by the falling impacts and
autogenous grinding of the ores in the cylinder. Qualified materials
flow from center sleeve at the other end of the cylinder through
the grid plate by the overflow water.
Features
Low power consumption, no dust pollution, less auxiliary
equipment, easy production automation, and stable particle size.
High-efficiency autogenous mill can realize the second and third
stage crushing and screening, and part or all crushing and grinding
of rod mill or ball mil.
High-efficiency autogenous mill can process coarse ores with
intermediate crushing and fine crushing saved, high crushing ratio,
which can reach 3000-4000 (feed size 300-400 mm, outlet size
below 0.1 mm).
Application
Generally used in the coarse grinding after coarse crushing.
Technical Parameters
Main Motor
Model Diameter (mm) Length (mm) Feed Size (mm)
Model Power (kW) Voltage (V) Weight (t)
ZMJ4014 4000 1400 < 350 JR148-8 245 10000 75
ZMJ4018 4000 1800 < 350 JR1410-8 320 10000 82
ZMJ5518 5500 1800 < 400 TDMK800-36 800 10000 175
ZMJ6522 6500 2200 < 400 TDMK1600-40 1600 10000 280
ZMJ7525 7500 2500 < 400 TM2500-16 2500 10000 455
ZMJ7528 7500 2800 < 400 TM2500-16 2500 10000 465
- 16 -
GRINDING
Features
Large double-row self-aligning rolling bearing with less friction force is used to replace sliding bearing, and easy to start with
energy saved by 20-30%.
Corrugated lining plate is used to increase the contact surface of ball and ore, strengthen the grinding, lift the ores, and
reduce the energy consumption.
Overall frame is adopted for small size ball mill (Dia < 2.1m) which is much more convenient for civil work and installation;
Large ore outlet and large capacity.
Oil mist lubrication device guarantees the lubrication of all gears.
Application
Generally used in grinding ores with larger particle size.
Technical Parameters
Cylinder Cylinder Motor Effective
Length Width Height Capacity Max. Ball Weight
Model Diameter Length Motor Model Power Volume
(mm) (mm) (mm) (t/h) Load (t) (kg)
(mm) (mm) (kW) (m3)
MQGg 1212 1200 1200 Y200L2-6 22 3512 2076 1620 0.17~4.1 1.14 2.4 9610
MQGg 1224 1200 2400 Y280M-8 45 5745 2352 1778 0.26~6.15 2.4 4.6 12692
MQGg 1240 1200 4000 JR117-8 80 7990 2210 2262 0.34~8.3 3.8 7.8 15932
MQGg 1515 1500 1500 Y280M-8 45 5740 3075 2280 1.4~4.5 2.2 5 17125
MQGg 1530 1500 3000 JR117-8 80 7253 3070 2280 2.8~9 5 10 21425
MQGg 1536 1500 3600 JR126-8 110 8595 3185 2280 3~11 5.4 11.4 24213
MQGg 1545 1500 4500 JR127-8 130 9680 3254 2370 3.5~12.5 7 12 27346
MQGg 1830 1800 3000 JR136-8 180 8250 3620 2785 4.5~27 6.65 14 31850
MQGg 1836 1800 3600 JR136-8 180 8866 3683 2785 4.5~29 8.2 13.8 35467
MQGg 1845 1800 4520 JR137-8 210 9808 3683 2785 5~35 10.2 19 38909
MQGg 1856 1800 5620 JR137-8 210 10909 3683 2785 6~40 12.2 22 41681
MQGg 1870 1800 7020 JR138-8 245 12404 3783 2735 7~50 15 31.5 45166
MQGg 2122 2100 2200 JR128-8 155 7135 4137.7 3083 5~29 6.6 20 38340
MQGg 2130 2100 3000 JR136-8 180 8220 4220 3083 6.5~36 9 27 43100
MQGg 2136 2100 3600 JR137-8 210 9154.5 4320 3433 7.5~42 10.8 23.5 45833
MQGg 2140 2100 4000 JR137-8 210 9654 4320 3083 7.5~45 12.8 22.5 47262.4
MQGg 2145 2100 4500 JR137-6 280 10350 4253 3125 10~50 13.5 23.6 52648
MQGg 2230 2200 3000 JR137-8 210 8220 3864 3183 7.5~45 9.8 20.6 44600
MQGg 2430 2400 3000 JR138-8 280 9023.5 4836.4 3490 7.2~92 11.5 22.5 59544.5
MQGg 2436 2400 3600 JR138-8 320 9604.5 4836.4 3490 8~100 13.8 25.5 63932.5
MQGg 2442 2400 4200 JR138-8 320 10204.5 4836.4 3490 8~110 16 30 67370
MQGg 2721 2700 2100 JR138-8 245 8300 4786.4 3495 7.2~84 10.7 23 66743
MQGg 2727 2700 2700 JR137-6 280 8901 4786.4 3490 7~110 13.8 29 71030
MQGg 2730 2700 3000 JR1410-8 320 9610 5000 3495 8~115 15.3 32 83909.2
MQGg 2732 2700 3200 JR1410-8 320 10724 5000 3620 8~120 15.7 32 88073
MQGg 2736 2700 3600 JR158-8 380 10409 5150 3620 12~145 17.7 37 95300
MQGg 2740 2700 4000 JR158-8 380 10609 5150 3620 12.5~152 19 42 98454
MQGg 2745 2700 4500 JR1510-8 450 11534 5200 3670 13~160 22 40 100016
MQGg 2747 2700 4700 JR1510-8 475 11779 5571 4175 13~170 23 45 101645
MQGg 2760 2700 6000 JR1512-8 630 13299 5540.6 5140 15~200 30 60 119546
MQGg 2836 2800 3600 JR1510-8 400 10964 5350 3670 13~160 19.7 41 106350
MQGg 3231 3200 3100 TDMK630-36 630 12750 6750 5150 14~180 22.5 45 115430
MQGg 3245 3200 4500 TDMK800-36 800 13896 7200 5152.5 95~110 32.8 65 147588
MQGg 3645 3600 4500 TDMK1250-40 1250 18280 7700 5496 115~170 41.5 76 195727
- 17 -
TECHNICAL MANUAL OF EQUIPMENT APPLICATION
Features Overall frame is adopted for small size ball mill (Dia <
Large double-row self-aligning roller bearing with low 2.1 m) which is much more convenient for civil work
friction force is used to replace sliding bearing, and is and installation.
easy to start with energy saved by 20-30%. Oil mist lubrication device guarantees the lubrication
Grooved ring plate liner is used to increase the contact of all gears.
surface of ball and ore, strengthen the grinding, lift the
ores, and reduce the energy consumption. Application
Generally used in the grinding of ores with finer
fineness.
Technical Parameters
Cylinder Cylinder Effective
Motor Motor Power Length Width Height Capacity Max. Ball Weight
Model Diameter Length Volume
Model (kW) (mm) (mm) (mm) (t/h) Load (t) (kg)
(mm) (mm) (m3)
MQYg 0912 900 1200 Y1800L-6 15 3666 1835 1400 0.25~1.2 0.7 1 4265
MQYg 0918 900 1800 Y225M-8 22 4401 2535 2070 0.25~1.6 0.9 1.66 5235
MQYg 1212 1200 1200 Y225S-8 18.5 3512 2076 1620 0.17~4.1 1.14 1.9 9610
MQYg 1224 1200 2400 Y280M-8 45 5745 2352 1778 0.26~6.15 2.4 4.6 12219
MQYg 1240 1200 4000 JR117-8 80 7990 2412 1728 0.34~8.3 3.7 8 15940
MQYg 1515 1500 1500 Y280M-8 45 5740 3075 2280 1.4~4.5 2.2 4.2 17125
MQYg 1530 1500 3000 JR117-8 80 7253 3070 2280 2.8~9 5 10 21129
MQYg 1536 1500 3600 JR126-8 110 8595 3185 2280 2.8~10 5.4 10 23933
MQYg 1545 1500 4500 JR127-8 130 9680 3254 2370 3.5~12.5 7 12 27500
MQYg 1557 1500 5700 JR127-8 130 10880 3254 2370 4.5~16 8.9 15 29359
MQYg 1836 1800 3620 JR136-8 180 8865 3683 2785 4.5~29 8.2 13.8 34970
MQYg 1845 1800 4520 JR137-8 210 9750 3683 2785 5~33 10.2 19 37480
MQYg 1857 1830 5720 JR137-8 210 11009 3683 2785 6~40 12.5 22 42096
MQYg 1863 1800 6320 JR138-8 320 11690 3781 2775 6~45 14.2 25 45520.5
MQYg 1870 1800 7020 JR138-8 245 12599 3783 2735 7~47 15 31.5 45136
MQYg 1875 1800 7520 JR138-8 245 12850 3783 2775 7.5~54 17 30 49450
MQYg 2122 2100 2200 JR128-8 155 7235 4120 3083 5~29 6.6 20 35963
MQYg 2130 2100 3000 JR136-8 180 8220 4220 3083 6.5~36 9 27 40157
MQYg 2136 2100 3600 JR137-8 210 8958 4320 3025 7.5~42 10.8 23.5 44132.5
MQYg 2145 2100 4500 JR138-8 245 10350 4268 3121 10~45 13.5 23.6 42772
MQYg 2430 2400 3000 JR138-8 280 9023.5 4836.4 3490 7.2~92 11.5 22.5 57455.5
MQYg 2436 2400 3600 JR137-6 280 9623.5 4836.4 3490 8~110 13.8 25.5 60861.5
MQYg 2442 2400 4200 JR138-8 320 10204.5 4836.4 3440 8~130 16.5 31.5 63829.5
MQYg 2445 2400 4500 JR1510-8 380 11132.5 5091.4 4065 8.5~140 17.5 31 75923
MQYg 2460 2400 6000 JR1510-8 450 12623.5 5201.4 4060 9~180 23 40 83869
MQYg 2727 2700 2700 JR137-6 280 8901 4786.4 3620 7~110 13.8 29 66201
MQYg 2730 2700 3000 JR137-6 280 9201 4786.4 3620 8~115 15.3 32 72415
MQYg 2732 2700 3200 JR1410-8 320 10729 5000 3620 8~120 15.7 32 83110
MQYg 2736 2700 3600 JR158-8 380 10764 5150 3620 12~145 17.7 37 90441
MQYg 2740 2700 4000 JR1510-8 380 10870 5050 3620 12.5~152 19 40 93537
MQYg 2745 2700 4500 JR1510-8 380 11664 5150 3620 12.5~163 20.5 40 96196
MQYg 2747 2700 4700 JR1510-8 450 11864 5150 3620 13~170 23 45 97605
MQYg 3231 3200 3100 TDMK630-36 630 12550 6750 5150 14~180 21.4 45 112430
MQYg 3245 3200 4500 TDMK630-36 630 13950 7200 5152.5 95~110 32.8 65 141629
MQYg 3660 3600 6000 TDMK1250-40 1250 19780 7700 5496 120~200 55 102 193483
- 18 -
GRINDING
Principle
The main component is a cylinder with diameter and length at a
reasonable proportion. Driven by the transmission device, the cylinder
rotates with the materials fed from the cylinder inlet and crushed by the
falling impacts and autogenous grinding of the steel balls and ores in the
cylinder. Due to the continuously feeding materials, the pressure pushes
materials to the outlet and the grinded materials are discharged from
the cylinder outlet. Qualified materials flow from the cylinder outlet. In
wet grinding, the materials are taken out by the water flow. It is generally
used in fine grinding operation.
Features
Large double-row self-aligning roller bearing with low Grooved ring plate liner is used to increase the contact
friction force, easiness of start and significant energy surface of ball and ore, strengthen the grinding, lift the
conservation is used to replace sliding bearing. ores, and reduce the energy consumption.
Cone design is adopted for the discharge outlet, which Overall frame is adopted for small size ball mill (Dia <
can not only increase the volume, but also realize the 2.1m) which is much more convenient for civil work and
classification of the materials and balls at the cone end. installation.
The closer to the discharge outlet, the smaller is the Application
ball diameter, which increases repeated grinding.
Generally used in grinding ores with larger particle size.
Technical Parameters
Cylinder Motor
Cylinder Motor Effective Max.Ball
Cylinder Rotating Motor Rotating Length Width Height Weight
Model Length Power Volume Load
Diameter (mm) Speed Model Speed (mm) (mm) (mm) 3 (kg)
(mm) (kW) (m ) (t)
(r/min) (r/min)
GZMg 0912 φ900/φ675 900/300 41 Y160L-6 11 970 3271 1815 1400 0.65 1 4363
GZMg 0916 φ900/φ675 1350/300 41 Y180L-6 15 970 3786 1815 1400 0.83 1.35 4944
GZMg 0918 φ900/φ675 1500/300 41 Y180L-6 15 970 3936 1815 1400 0.91 1.5 5200
GZMg 0921 φ900/φ675 1800/300 41 Y200L1-6 18.5 970 4301 1815 1400 0.97 1.67 5448
GZMg 1216 φ1200/φ900 1200/400 36.4 Y200L26 22 970 3912 2076 1620 1.67 2.87 6610
GZMg 1220 φ1200/φ900 1600/400 36.75 Y225M-6 30 980 4443 2076 1620 2.14 3.68 7400
GZMg 1224 φ1200/φ900 2000/400 36.75 Y250M-6 37 980 5088 2138 1670 2.61 4.49 9410
GZMg 1226 φ1200/φ900 2200/400 36.75 Y250M-6 37 980 5288 2138 1670 2.84 4.88 9757
GZMg 1228 φ1200/φ900 2400/400 36.75 Y280S-6 45 980 5558 2168 1670 3.07 5.28 10385
GZMg 1520 φ1500/φ1200 1500/500 30.9 Y280M-8 45 740 4825 2785 2120 2.84 4.88 13011
GZMg 1523 φ1500/φ1200 1800/500 30.9 YR280S-8 55 723 5335 2785 2120 3.29 5.66 14033
GZMg 1526 φ1500/φ1200 2100/500 30.9 YR280S-8 55 725 5640 2750 2110 3.74 6.43 14814
GZMg 1529 φ1500/φ1200 2400/500 30.9 JR117-8 80 725 6173 2785 2120 4.19 7.2 17209
GZMg 1535 φ1500/φ1200 3000/500 30.9 JR117-8 80 725 6773 2785 2120 5.08 8.74 18710
GZMg 1545 φ1500/φ1200 4000/500 30.9 JR126-8 110 725 8708 2875 2190 6.6 11 22578
GZMg 1831 φ1800/φ1390 2510/600 25.4 JR137-8 210 735 7756.87 3683 2785 6.5 11.5 30947
GZMg 1835 φ1800/φ1390 2910/600 25.4 JR137-8 210 735 8156.87 3683 2785 7.35 13 31349
GZMg 2131 φ2100/φ1670 2500/600 24.05 JR128-8 155 725 7579 3908 2825 9 16.5 34920
GZMg 2136 φ2100/φ1670 3000/600 24.05 JR136-8 180 735 8180 4214 3183 10.46 19.2 41640
GZMg 2130 φ2100/φ1670 2400/600 24.05 JR136-8 180 735 7580 4214 3183 8.75 16 38732
GZMg 2141 φ2100/φ1670 3500/600 24.05 JR137-8 210 735 8913 4350 3183 11.92 21.5 44626
GZMg 2145 φ2100/φ1670 3750/750 23.3 JR138-8 245 735 9556 4274 3230 12.5 22.6 48871
GZMg 2430 φ2400/φ1670 2300/700 22 JR137-6 280 960 9023 4836 3383 11.5 4122 59516
GZMg 2727 φ2700/φ2100 2285/550 21.62 JR138-8 245 735 8041 5051.4 3650 12.9 25.8 60844
GZMg 2733 φ2700/φ2287 2750/550 21.6 JR138-8 245 735 8433 4897 4385 15.9 28 69302
GZMg 2736 φ2700/φ2287 3050/550 21.6 JR157-8 320 750 8735 4897 4385 17.5 33.2 72365
GZMg 2740 φ2700/φ2287 3450/550 20.76 JR158-8 380 750 9565 5150 3620 19.7 38.2 76852
GZMg 2742 φ2700/φ2287 3650/550 20.76 JR158-8 380 750 9765 5150 3640 20 41 78979
- 19 -
TECHNICAL MANUAL OF EQUIPMENT APPLICATION
- 20 -
GRINDING
Technical Parameters
Cylinder Cylinder Motor Effective
Length Width Height Max. Ball Weight
Model Diameter Length Motor Model Power Volume
(mm) (mm) (mm) Load (t) (kg)
(mm) (mm) (kW) (m3)
MQG0909 900 900 Y225S-8 18.5 4750 2213 2050 0.45 0.96 4620
MQG0918 900 1800 Y225M-8 22 5000 2280 2050 0.9 1.92 5340
MQG1212 1200 1200 Y225M-8 22 5788 2994 2540 1.14 2.4 11438
MQG1224 1200 2400 Y315S-8 55 6673 2994 2540 2.28 3.96 13200
MQG1515 1500 1500 JR115-8 60 6094 3300 2766 2.5 5 13700
MQG1530 1500 3000 JR125--8 95 7979 3300 2766 5 10 18690
MQG2122 2100 2200 JR128-8 155 7750 4839 3794 6.6 15 45400
MQG2130 2100 3000 JR137-8 210 8744 4394.7 3110 9 20 45790
MQG2430 2400 3000 JR1410-8 280 9728 4956 4018 12.1 22.5 67000
MQG2721 2700 2100 JR1410-8 280 9300 5500 4500 10.7 24 63000
MQG2727 2700 2700 JR148-8 310 9900 5500 4500 13.8 29 68530
MQG2736 2700 3600 TDMK400-32/2150 400 9765 5826.6 4674.5 18.4 41 98020
MQG3231 3200 3100 TDMK630-36 630 12750 6750 5152.5 22.5 45 115103
MQG3236 3200 3600 TDMK630-36 630 14300 6760 5200 24.8 58 119012
MQG3245 3200 4500 TDMK800-36 800 13896 7200 5152.5 32.8 65 137589
MQG3639 3600 3900 TDMK1000-36/3600 1000 15000 7200 6300 36.2 75 145000
MQG3645 3600 4500 TDMK1250-40 1250 15200 7750 6300 41.8 90 159700
MQG3650 3600 5000 TDMK1400-40 1400 17600 7750 6300 46.4 96 158000
MQG3660 3600 6000 TDMK1600-40 1600 17000 8800 6500 55.7 120 189000
MQG4060 4000 6000 TDMK1700-30 1700 17400 9500 7600 69.8 137 214000
MQG4560 4500 6000 TDMK2300-30 2300 17800 10500 7600 87 158 294000
Note: The jack system and static and dynamic pressure bearing should be equipped according to the requirements of the users. As for those
with the specification of over φ2.7m, the weight of the motor is excluded.
- 21 -
TECHNICAL MANUAL OF EQUIPMENT APPLICATION
Technical Parameters
Cylinder Cylinder Motor Effective
Length Width Height Max. Ball Weight
Model Diameter Length Motor Model Power Volume
(mm) (mm) (mm) Load (t) (kg)
(mm) (mm) (kW) (m3)
MQY0918 900 1800 Y225M-8 22 5080 2300 2015 0.9 1.66 6078
MQY1212 1200 1200 Y225S-8 18.5 5788 2994 2540 1.14 2.4 11473
MQY1224 1200 2400 YR280S-8 55 6112 2794 2540 2.28 3.8 12308
MQY1515 1500 1500 JR115-8 60 5766 2945 2600 2.2 6.4 15424
MQY1530 1500 3000 JR125-8 95 7979 2945 2600 5 10 18690
MQY2122 2100 2200 JR128-8 155 8070 4840 3795 6.6 14 47800
MQY2130 2100 3000 JR137-8 210 8870 4840 3795 9 20 47220
MQY2136 2100 3600 JR137-8 210 9300 4840 3795 10.8 22 52010
MQY2145 2100 4500 JR148-6 310 11029 4738.6 3300 13.5 23.8 58305
MQY2430 2400 3000 JR1410-8 280 9710 4778 4120 12.1 23 65880
MQY2721 2700 2100 JR1410-8 280 9400 5600 4700 10.7 24 63900
MQY2736 2700 3600 TDMK400-32 400 13049 5800 4680 17.8 32 96570
MQY2740 2700 4000 TDMK400-32 400 11850 5667 4496 20.4 40 78800
MQY3231 3200 3100 TDMK630-36 630 12750 6760 5150 21.4 45 107660
MQY3245 3200 4500 TDMK630-36 630 14356 7200 5152.5 32.8 65 130283
MQY3254 3200 5400 TM1000-36/2600 1000 15800 6760 5200 37.2 73 121000
MQY3645 3600 4500 TM1000-36/2600 1000 15000 7200 6326 41.8 76 135000
MQY3650 3600 5000 TM1250-40/3250 1250 17157 7755 6326 46.4 86 145000
MQY3660 3600 6000 TM1250-40/3250 1250 19000 7755 6326 55.7 102 154000
MQY3690 3600 9000 TDMK1800-30 1800 28000 4600 5600 83 163 212000
MQY3867 3800 6700 TDMK1600-30 1600 19000 8200 7100 70 130 186000
MQY4067 4000 6700 TDMK1800-30 1800 15600 9600 7300 78 138 207000
MQY4561 4500 6100 TDMK2200-30 2200 18200 10500 7600 93 151 238000
Note: The jack system and static and dynamic pressure bearing should be equipped according to the requirements of the users. As for those
with the specification of over φ2.7m, the weight of the motor is excluded.
- 22 -
GRINDING
Technical Parameters
Cylinder Cylinder Motor Motor Effective
Length Width Height Capacity Weight
Model Diameter Length Motor Model Power Revolution Volume
(mm) (mm) (mm) (t/h) (kg)
(mm) (mm) (kW) (r/min) (m3)
MBY0918 900 1800 Y225M-8 22 730 4980 2370 2020 0.62~3.2 0.9 5700
MBYg0924 900 2400 Y225M-8 22 730 5001 1865 1400 0.81~4.3 1.2 6443
MBY1224 1200 2400 Y280M-8 45 730 6450 2800 2500 2.28 12308
0.4~4.9
MBY1530 1500 3000 JR125-8 95 725 7935 3185 2280 5 19990
MBYg1530 1500 3000 JR117-8 80 725 7253 3070 2280 2.4~7.5 5 21210
MBYg2130 2100 3000 JR136-8 180 735 8122 4220 3073 14~35 9 42123.5
MBYg2136 2100 3600 JR137-8 210 735 8958 4320 3025 10.8 45800.5
MBYg2430 2400 3000 JR138-8 280 735 9004.5 4836.4 3490 43~61 11.5 55795
MBYg2732 2700 3200 JR157-8 320 750 10509 5000 3620 15.7 83110
MBYg2736 2700 3600 JR1510-8 380 743 10764 5150 3620 32~86 17.7 90441
MBY2740 2700 4000 TDMK400-32 400 187.5 12300 5700 4700 43~110 20.4 75000
MBY3040 3000 4000 JR1510-8 570 740 9800 3900 3900 54~135 26 90000
MBY3245 3200 4500 TDMK800-36 800 167 14600 7000 5300 64~180 31 113000
MBY3645 3600 4500 TDMK1250-40 1250 150 15200 8800 6800 80~230 41.8 139000
MBY3654 3600 5400 TDMK1600-40 1600 150 15900 8800 6800 100~250 49.7 150000
- 23 -
TECHNICAL MANUAL OF EQUIPMENT APPLICATION
Principle
The main component is a cylinder with diameter and length at
a reasonable proportion. Driven by the transmission device, the
cylinder rotates with the materials fed from the cylinder inlet and
crushed by the falling impacts and autogenous grinding of the steel
balls and ores in the cylinder. Due to the continuously feeding
materials, the pressure pushes materials to the outlet and the grinded
materials are discharged from the cylinder outlet. Qualified materials
flow from the cylinder outlet. In wet grinding, the materials are taken
out by the water flow; in dry grinding, the materials are taken out by
air.
Features
Cylinder length is much larger than the diameter. The cylinder is
divided into 2-4 bins with different lengths and functions by the
bulkhead.
Application
Mainly used in cement plants, and can also be used for grinding other
materials related to the industrial sector.
Technical Parameters
Cylinder
Cylinder Cylinder
Rotating Ball Load Feed Discharge Output Motor Power Weight
Model Diameter Length
Speed (t) Size (mm) Size (mm) (t/h) (kW) (kg)
(mm) (mm)
(r/min)
MQT1545 1500 4500 27 14 ≤25 0.075~0.4 3~6 110 22500
MQT1557 1500 5700 27 15 ≤25 0.075~0.4 3.5~6 132 25000
MQT1830 1830 3000 24 11 ≤25 0.075~0.4 4~10 180 28600
MQT1864 1830 6400 24 23 ≤25 0.075~0.4 6.5~15 210 36536
MQT1870 1830 7000 24 25 ≤25 0.075~0.4 7.5~17 245 38145
MQT2255 2200 5500 21 30 ≤25 0.075~0.4 10~22 370 49500
MQT2265 2200 6500 21 30 ≤25 0.075~0.4 14~26 420 52800
MQT2275 2200 7500 21 33 ≤25 0.075~0.4 16~29 475 56000
- 24 -
GRINDING
Principle
The machine is composed of cylinder, disc agitator, transmission device, frame, etc.
The cylinder is filled with some grinding media (such as steel ball, corundum ball and
gravel). Driven by the V-belt, the disc agitator rotates slowly, and the grinding media and
materials do multidimensional circular motion and spinning motion. As the media and
materials rotate up and down in the cylinder, the materials are effectively grinded by the
heavy pressure of grinding media, rotation friction, impact extrusion and shear force. The
machine has the comprehensive features of the tower mill, stripping machine and sand
mill.
Features
The machine can effectively grind the materials to 10μm or finer.
Low energy consumption, and energy saved by over 50% than that of ordinary horizontal
mill.
Adjustable product size and available intermittent , cyclic and continuous production.
Stable and reliable equipment operation, less vibration and low noise of less than 85 db.
Simple structure, easy operation and maintenance, small floor area, and low capital
investment.
Technical Parameters
Model LM-800 LM-1000 SLM1000 LM-1200
Inner Diameter of Cylinder (mm) 800/950 990/1140 1200/1350
Cylinder Height (mm) 990/670 990/670 1300/630 990/670
3
Effective Volume (m ) 0.65 1 3.4 1.5
Capacity (t/h) As per the process As per the process As per the process As per the process
Motor Power (kW) 22 37 37×2 45
Rotating Speed of Main Shaft (r/min) 222 205 231/255 175
- 25 -
TECHNICAL MANUAL OF EQUIPMENT APPLICATION
Technical Parameters
- 26 -
■ CLASSIFYING
XCI Hydrocyclone
XCIII Hydrocyclone
XC Ⅳ Hydrocyclone
■ CLASSIFYING
XCI Hydrocyclone
Principle
Under the effect of pressure, the slurry enters the shell through the
square feeding pipe in involute direction, and does the rotary motion
in the shell. The coarse or the dense particles get to the periphery of
rotary current because of the centrifugal force and turns into riffling
through the spigot; because of the smaller centrifugal force, the fine
particles will be in the middle of the rotary current, move up along
with flow, and finally become overflow discharged from overflow
pipe.
XCI hydrocyclone is a kind of new high effective hydrocyclone with
adjustable feeding inlet and dust-setting nozzle. It is designed by
Xinhai with professional design theory such as CFD model and 3D
model analysis system and has reached the world advanced level. It’s
more suitable for classifying and dewatering. Three kinds of cyclone:
10°, 15 ° and 20 ° are available.
Features
Because of the three dimensional snail type feeding structure, it achieves circumferential and axial feeding, eliminates
the turbulence interference around the overflow pipe which formes up after material getting into hydrocyclone, speeds
up the rotary stream that coarse material flows to the underflow port, avoids violent spin during the feeding process,
and improves the efficiency of classification.
The square tube feeding type makes material get closer to the inner wall, makes the feeding resistance be the smallest,
provides the biggest divergence to material, and causes the smallest damage to the flow box.
Unique cone adjusting device at the feeding inlet can adjust the size of hydrocyclone’s entrance quickly, and therefore
the efficiency of classification can be improved.
Wedge cone-adjusting valve is a replaceable part of the inlet pipe, and unnecessary to change the whole rubber liner of
hydrocyclone.
Super wear-resistant rubber lining has excellent wear resistant property. It can reduce the cost greatly, keep the shape
and size of inner flow passage for a longer time, and maintain a stable classification efficiency.
We can provide die pressing super wear-resistant rubber liner and cold bonding super wear-resistant rubber liner, both
with long service time.
Customized cyclone selection software realizes rapid and accurate selection.
Technical Parameters
Processing Capacity Diameter of Overflow Diameter of Dust- Entrance Pressure
Model Spec. Partition Size (μm)
(m3/h) Port (mm) Setting Nozzle (mm) (MPa)
XC Ⅰ 150 150 10~23 25~74 30~50 8~22
XC Ⅰ 200 200 17~38 28~80 40~65 16~32
XC Ⅰ 250 250 24~53 30~82 65~100 16~40
XC Ⅰ 300 300 40~100 36~90 65~120 20~40
XC Ⅰ 350 350 56~118 40~100 80~120 30~70
XC Ⅰ 400 400 74~157 42~105 90~135 30~70 0.06~0.15
XC Ⅰ 450 450 90~192 44~110 100~150 30~70
XC Ⅰ 500 500 128~300 50~115 130~220 35~100
XC Ⅰ 550 550 155~368 52~120 140~240 35~100
XC Ⅰ 600 600 200~468 57~125 160~260 65~110
XC Ⅰ 660 660 237~524 60~130 180~280 80~150
Note: The actual parameters vary with model selection results.
- 28 -
CLASSIFYING
- 29 -
TECHNICAL MANUAL OF EQUIPMENT APPLICATION
Technical Parameters
Processing Capacity Diameter of Overflow Diameter of Dust- Inlet Pressure
Model Spec. Partition Size (μm)
(m3/h) Port (mm) Setting Nozzle (mm) (MPa)
XC Ⅲ 50 50 2~3.5 10~74 11~18 4~12 0.1~0.3
XC Ⅲ 75 75 3.7~6.6 20~74 15~20 6~12 0.08~0.25
XC Ⅲ 100 100 5.8~9 35~75 30~40 8~18
XC Ⅲ 125 125 12.6~19 35~75 38~60 8~20
XC Ⅲ 150 150 15~24 35~75 38~60 8~22
XC Ⅲ 225 225 27.7~43 40~100 57~85 16~38
XC Ⅲ 250 250 32~53 40~100 65~90 16~40
0.06~0.15
XC Ⅲ 300 300 45~70 45~110 65~120 25~50
XC Ⅲ 380 380 76~120 50~110 94~152 30~72
XC Ⅲ 455 455 128~203 60~120 114~178 50~140
XC Ⅲ 500 500 136~215 60~120 144~180 50~140
XC Ⅲ 600 600 206~325 65~140 178~254 82~140
Note: The actual parameters vary with model selection results.
- 30 -
CLASSIFYING
XC Ⅳ Hydrocyclone
Principle
Under the effect of pressure, the slurry enters the shell through the square feeding
pipe in involute direction, and does rotary motion in the shell. The coarse or the dense
particles get to the periphery of rotary current because of the centrifugal force and
turns into riffling through the dust-setting nozzle; because of the smaller centrifugal
force, the fine particles will be in the middle of the rotary current, move up along with
flow, and finally become overflow being discharged from overflow pipe.
XC Ⅳ hydrocyclone designed by Xinhai has achieved the world advanced level . All the
over-current parts are made of wear-resistant rubber. This hydrocyclone has not only a
reasonable structure, but also a special designed adjustable tube near the dust-setting
nozzle. With this tube, the length of dust-setting nozzle can be precisely adjusted.
It makes the hydrocyclone especially suitable for the fine materials classifying and
dewatering, and easy to operate with low fluctuation index.
Features
With a special designed adjustable tube near the dust-setting nozzle, the outlet
resistance and the classification index of the cyclone can be precisely adjusted.
Reasonable structure design, high classification index and low fluctuation index.
Especially suitable for fine materials classifying and dewatering.
Technical Parameters
Processing Capacity Diameter of Overflow Diameter of Dust- Inlet Pressure
Model Spec. Partition Size (μm)
(m3/h) Port (mm) Setting Nozzle (mm) (MPa)
XC Ⅳ 75 75 5~15 25~50 10~32 5~15 0.04~0.3
XC Ⅳ 150 150 15~70 30~60 20~50 15~32 0.04~0.3
XC Ⅳ 230 230 20~150 35~80 58~90 20~58 0.04~0.3
XC Ⅳ 300 300 40~250 40~90 76~120 30~72 0.04~0.25
- 31 -
TECHNICAL MANUAL OF EQUIPMENT APPLICATION
Technical Parameters
Rotating Capacity Spiral Slope Drive Lifting
Capacity of Spiral Drive Lifting
Speed of of Length of Motor Motor Weight
Type Model Sand Return Diameter Motor Motor
Spiral Overflow (mm) Water Power Power (kg)
(t/d) (mm) Model Model
(r/min) (t/d) Tank (kW) (kW)
FLG-300 7.7 30~80 10-30 φ300 3900 Y100L1-4 668
2.2
FLG-500 8 145~260 21-32 φ500 4390 Y112M-6 Manual 1600
FLG-750 7.8 256~654 31-65 φ750 5500 Y132S-6 3 driven — 2716
High Weir FLG-1000 6.7 473~1026 85 φ1000 6556 Y132M2-6 5.5 4000
Single
FLG-1200 5,6,7 1145~1600 150 φ1200 6500 Y132M2-6 5.5 Y90L-4 1.5 7943
Spiral
Classifier FLG-1500 2.5,4,6 1140~2740 235 φ1500 8265 Y160M-6 7.5 Y100L1-4 2.2 11827
FLG-2000 3.6,5.5 3890~5940 400 φ2000 8700 Y160L-6/4 11;15 Y100L2-4 3 20814
FLG-2400 3.6 6800 580 φ2400 9130 Y200L2-6 22 Y112M-4 4 24194
FLG-3000 3.2 11625 890 φ3000 12500 Y200L-4 30 Y112M-4 4 42188
2FLG-1200 5,6,7 2340~3200 310 φ1200 6500 Y132M2-6 5.5×2 Y90L1-4 1.5×2 15840
High Weir 2FLG-1500 2.5,4,6 2280~5480 470 φ1500 8230 Y160M-6 7.5×2 Y100L1-4 2.2×2 22903
Double
2FLG-2000 3.6,5.5 7780~11880 800 φ2000 8400 Y160L-4 15×2 Y100L2-4 3.0×2 34621
Spirals
Classifier 2FLG-2400 3.63 13600 1160 φ2400 9130 Y200L2-6 22×2 Y112M-4 4×2 42460
14~18
2FLG-3000 3.2 23300 1785 φ3000 12500 Y200L-4 30×2 Y112M-4 4.0×2 73030
Manual
FLC-1000 2.5~7.4 160~700 50-260 φ1000 8397 Y132M2-6 5.5 — 5225
driven
Submerged FLC-1200 5~7 1150~1640 120 φ1200 8400 Y90L-4 1.5 9583
Single Y160M-6 7.5
FLC-1500 2.5~6 1140~2740 185 φ1500 10500 Y100L1-4 2.2 14226
Spiral
FLC-2000 3.6~5.5 3240~5940 320 φ2000 13000 Y160L-4 15 Y100L2-4 3 27753
Classifier
FLC-2400 3.6 6800 455 φ2400 14130 Y200L1-6 18.5 Y112M-4 4 32467
FLC-3000 3.2 11650 705 φ3000 14300 Y200L-4 30 Y112M-4 4 43500
2FLC -1200 3.8~6 1770~2800 240 φ1200 8040 19610
Y160M-6 7.5×2 Y100L1-4 2.2×2
Submerged 2FLC-1500 2.5~6 2280~5480 370 φ1500 10500 27450
Double Y200L2-6,
2FLC-2000 3.6,5.5 7780~11880 640 φ2000 12900 22;30 Y100L2-4 3.0×2 50621
Spirals Y200L-4
Classifier 2FLC-2400 3.67 13700 910 φ2400 14130 Y25S-4 37 Y112M-4 4.0×2 65283
2FLC-3000 3.2 23300 1410 φ3000 14300 Y225M-4 45 Y112M-4 4.0×2 84900
- 32 -
■ FLOTATING
XJ Mechanical Agitation Flotation Cell
■ FLOTATING
- 34 -
FLOTATING
- 35 -
TECHNICAL MANUAL OF EQUIPMENT APPLICATION
- 36 -
FLOTATING
- 37 -
TECHNICAL MANUAL OF EQUIPMENT APPLICATION
- 38 -
FLOTATING
- 39 -
TECHNICAL MANUAL OF EQUIPMENT APPLICATION
Principle
When flotation cell is at work, the rotation of impeller makes the slurry
all around via tank bottom absorbed from downside of impeller into in-
ner-vanes of impeller, where low pressure air produced by the blower
goes into via hollow shaft and the air distributor of impeller chamber
at the same time. After fully mixture of the slurry and air among vanes,
they are pushed out in inclined upward direction from upper half of
the impeller around, and go into the tank via steady flow and orienta-
tion by the stator. Air bubbles rise to the foam stability area, and after
concentration process, the foams overflow from the overflow weir into
the foam tank. Another part of the slurry flows toward the lower part
of impeller, then through the impeller agitation, they are mixed to-
gether to form mineral laden bubbles again, and the rest of the slurry
will flow to the next tank to become tailings eventually.
Features
The structure and property are similar to that of KYF flotation cell. The difference is that a stator is specially set above
the impeller to form a special negative pressure area. It has the function of automatic slurry suction with a little higher
power consumption.
Special Tips
Mechanical agitation; automatic slurry but no air suction.
It can be combined with KYF flotation cell to be a set of flotation cells as suction tanks.
Application
XCF air-inflation flotation cell can be widely used in the mineral classifications of non-ferrous metals, black metals, and
non-metals. It is suitable for roughing and scavenging in large and medium flotation plant.
Technical Parameters
Effective Impeller Impeller Air Pressure Max. Air Inflation Motor Power Motor Power
Capacity Weight
Model Volume Diameter Revolution of Blower Volume for Agitation for Scraper
3 (m3/min) (kg)
(m ) (mm) (r/min) (kPa) (m3/m2.min) (kW) (kW)
XCF-1 1 0.2~1 400 358 ≥12.6 2 5.5 0.75 1154
XCF-2 2 0.4~2 470 305 ≥14.7 2 7.5 1.1 1659
XCF-3 3 0.6~3 540 266 ≥19.8 2 11 1.5 2259
XCF-4 4 1.2~4 620 225 ≥19.8 2 15 1.5 2669
XCF-8 8 3.0~8 720 175 ≥21.6 2 22 1.5 3868
XCF-10 10 4~10 720 192 ≥21.6 2 30 1.5 4800
XCF-16 16 4~16 860 160 ≥25.5 2 37 1.5 6520
XCF-24 24 4~24 950 153 ≥30.4 2 37 1.5 8000
XCF-38 38 10~38 1050 136 ≥34.3 2 55 1.5 11000
- 40 -
FLOTATING
Principle
When flotation cell is at work, the rotation of impeller makes the
slurry all around via tank bottom absorbed from downside of impeller
into inner-vanes of impeller, where low pressure air produced by the
blower goes into via hollow shaft and the air distributor of impeller
chamber at the same time. After fully mixture of the slurry and air
among vanes, they are pushed out in inclined upward direction from
upper half of the impeller around, and go into the tank via steady flow
and orientation by the stator. Air bubbles rise to the foam stability
area, and after concentration process, the foams overflow from the
overflow weir into the foam tank. Another part of the slurry flows to-
ward the lower part of impeller, then through the impeller agitation,
they are mixed together to form mineral laden bubbles again, and the rest of the slurry will flow to the next tank to
become tailings eventually.
Features
Cone impeller is equipped with the vanes sloping backward at a certain angle, which makes strong agitation ability and
simple structure.
The impeller chamber is equipped with multi holes cylinder air distributor, which makes uniform air distribution and
good mixing effect of air and slurry.
U-shaped tank and little sand sediment.
Small impeller diameter, low circle velocity, and low power consumption.
Low power consumption with 30%-50% of energy saving.
Full suspension of mineral particles and high flotation index.
Light abrasion of wearing parts and long service life.
Special Tips
Mechanical agitation, no automatic air suction, no automatic slurry suction, and ladder in necessity during operation.
It can be combined with XCF flotation cell to be a set of flotation cells as direct flow tanks.
Application
KYF air-inflation flotation cell can be widely used in the mineral classifications of non-ferrous metals, black metals, and
non-metals. It is suitable for roughing and scavenging in large and medium flotation plant.
Technical Parameters
Effective Impeller Impeller Air Pressure Max. Air Inflation Motor Power Motor Power
Capacity Weight
Model Volume Diameter Revolution of Blower Volume for Agitation for Scraper
(m3/min) (kg)
(m3) (mm) (r/min) (kPa) (m3/m2.min) (kW) (kW)
KYF-1 1 0.2~1 340 281 ≥12.6 2 4 0.75 903
KYF-2 2 0.4~2 410 247 ≥14.7 2 5.5 1.1 1419
KYF-3 3 0.6~3 480 219 ≥19.8 2 7.5 1.5 1885
KYF-4 4 1.2~4 550 200 ≥19.8 2 11 1.5 2206
KYF-8 8 3.0~8 630 175 ≥21.6 2 15 1.5 3984
KYF-10 10 4.0~10 630 192 ≥21.6 2 22 1.5 4406
KYF-16 16 4.0~16 740 160 ≥25.5 2 30 1.5 5900
KYF-24 24 4.0~24 800 150 ≥30.4 2 30 1.5 7500
KYF-38 38 10.0~38 880 139 ≥34.3 2 45 1.5 10300
- 41 -
TECHNICAL MANUAL OF EQUIPMENT APPLICATION
- 42 -
FLOTATING
Principle
The design of this type is based on the advantages of BSK, KCF and
KYF floatation cells, and the guide flow and drive of impeller are
improved with a small amount of air inflation and good flotation ef-
fect.
Special Tips
Mechanical agitation, no automatic air suction, no automatic slurry
suction, and ladder in necessity during operation.
It can be combined with XHF flotation cell to be a set of flotation cells as direct flow tanks.
Technical Parameters
Effective Impeller Impeller Air Pressure Max. Air Inflation Motor Power Motor Power Single Tank
Capacity
Model Volume Diameter Revolution of Blower Volume for Agitation for Scraper Weight
(m3/min)
(m3) (mm) (r/min) (kPa) (m3/m2.min) (kW) (kW) (kg)
BSF-2 2 0.4~2 420 260 ≥15 2 5.5 1.1 1750
BSF-4 4 0.5~4 500 220 ≥17 3~6 7.5 0.75 2568
BSF-6 6 1.0~6 550 197 ≥21 4~10 15 1.1 3760
BSF-8 8 1.0~8 650 190 ≥27 4~10 15 1.1 6463
BSF-10 10 2.0~10 660 175 ≥27 4~10 18.5 1.1 6760
BSF-16 16 2.0~15 750 170 ≥27 6~15 30 1.1 9231
BSF-24 24 7.0~20 830 159 ≥29 8~18 37 1.1 10107
BSF-38 38 10.0~30 910 141 ≥34 10~20 45 1.1 12677
- 43 -
TECHNICAL MANUAL OF EQUIPMENT APPLICATION
- 44 -
FLOTATING
- 45 -
TECHNICAL MANUAL OF EQUIPMENT APPLICATION
Features
The cyclonic micro-bubble flotation column with a large capacity in unit
volume and advanced technical index has the features of flotation and
reselection, and can realize the functions of roughing, concentration and
scavenging in the same cylinder, which makes little pollution, ash content
and high recovery of clean coal.
It is completely suitable for the flotation of the coal below 0.5mm or metal
fine particles, and especially for the flotation of coal slurry with high ash
content, extremely fine particle size and hard classification, or metal fine
particles.
Technical Parameters
Model
WFXZ-1.8 WFXZ-2.0 WFXZ-2.5 WFXZ-2.8 WFXZ-3.0
Parameters
Cylinder Height (mm) 1800 2000 2500 2800 3000
Cylinder Height (mm) 6500 7000 7000 7000 7500
Feeding Concentration (g/L) 50~150 50~150 50~150 50~150 50~150
Feed Size (mm) -0.5 0.16~0.20 -0.5 -0.5 -0.5
Slurry (m³/h) 100~200 100~200 125~250 150~300 200~300
Capacity
Dry Measure (t/h) 5~12 5~12 8~16 10~20 12~20
Micro Bubble Generator Pressure 0.16~0.20 0.16~0.2 0.16~0.20 0.16~0.20 0.16~0.20
Quantity of Micro Bubble Generator 10 10 14 18 20
Model IS(R)150-125-315 IS(R)150-125-315 IS(R)150-125-400 IS(R)200-150-315 LQE200-150
Cycle Pump Motor Y225M-4 Y225M-4 Y225M-4 Y225M-4 Y280S-4
Power (kW) 30 30 45 55 75
Oil Consumption (kg/t)
1.0~1.5 1.0~1.5 1.0~1.5 1.0~1.5 1.0~1.5
Dry Coal Slurry
- 46 -
■ AGITATING
High-efficiency Agitation Tank
■ AGITATING
High-eficiency Agitation Tank
Principle
The rotation of the impeller drives the flowing of the slurry, which makes the
mineral grains and the agents mix well.
Features
Big diameter impeller and strong agitation capability of the slurry and agent.
Big linear velocity impeller and strong agitation capability of the slurry and agent.
Umbrella-shaped impeller enhances the agitation and circulation capability of the
slurry and agent.
With the agitation capability enhanced, the circulation capability of the slurry
and agent will also be enhanced.
With a baffle equipped in the tank, strong negative pressure is compressed in a limited space which improves the
suction capability and enhances the circulation capability of the slurry and the agent.
The running down pressure of the umbrella-shaped impeller.
Enhances the suction capability and the circulation capability, and further enhances the circulation capability of the
agent and ores with the sprayer equipped at the lower part of the baffle.
Only 100% agent of the ore surface ensures higher index.
Application
Used for the slurry agitation before the flotation operation.
Technical Parameters
Effective Rotating Speed of Diameter of Motor Power Weight
Model Motor Model
Volume (m³) Impeller (r/min) Impeller (mm) (kW) (kg)
GBJ-1000×1000 0.58 530 240 Y112M-6 2.2 548
GBJ-1250×1250 1.15 350 240 Y100L2-4 3 820
GBJ-1500×1500 2.2 320 420 Y132M2-6 5.5 1350
GBJ-2000×2000 5.46 240 560 Y160M-6 7.5 3173
GBJ-2500×2500 11.2 232 560 Y180L-6 15 3939
GBJ-3000×3000 19.1 220 700 Y225S-8 18.5 6676
GBJ-3500×3500 31 248 700 Y225M-8 22 7581
GBJ-4000×4000 45 153 1000 Y250M-8 37 9560
- 48 -
AGITATING
- 49 -
TECHNICAL MANUAL OF EQUIPMENT APPLICATION
- 50 -
AGITATING
- 51 -
■ GRAVITY SEPARATING
Diaphragm Jig
Centrifugal Separator
XS Shaking Table
XY Shaking Table
■ GRAVITY SEPARATING
Diaphragm Jig
Principle
Diaphragm jig is divided into two kinds of models including left-hand machine and right-hand
jig cover. With fixed sieve, the jig is suitable for metal ore classification such as placer con-
tained tungsten and gold, tin concentration ore. This jig can be used not only for classification
of fine-grained materials but also for that of raw materials with the largest size of 6-8 mm,
but in the individual case of placer classification, the largest size is up to 12 mm.
Application
It is used for classifications of gold, tin, tungsten, titanium, iron ore, coal and other minerals,
especially widely used in the field of manganese mineral processing.
Technical Parameters
Sieve Adding Water Motor
Jig Feed Size Capacity Stroke Jig Frequency Weight
Name & Spec. Chamber Water Yield Pressure Power
Chamber (mm) (t/h) (mm) (time/min) Model (kg)
Area (m²) (t/h) (kg/ cm²) (kW)
100×150
1 0.015 -3 0.018~0.6 - 420 - 1~1.5 Y80L-4 0.55 130
Diaphragm Jig
300×450
Double-Chamber 2 0.27 -12 3~6 0~26 322 2~4 1~1.5 Y90S-4 1.1 745
Diaphragm Jig
1000×1000
Bottom Driven 2 2 1~5 10~25 0~26 200~350 60~80 0.6~2 Y100L-6 1.5 1700
Cone Jig
370×360
Bottom Driven Cone 2 0.274 6 1~3 5~25 200~250 2~5 - Y90S-4 1.1 240
Diaphragm Jig
Trapezoid Side Driven
3 2.7 -3 12.5~37.5 13~21 170~230 60~90 2 Y90S-4 1.1 2000
Diaphragm Jig
670×920 Jig 2 1.44 4~8 7~10 18~24 240~300 - - - - -
Centrifugal Separator
Principle Feeding
Technical Parameters
Model Power (kW) Capacity (t/h) Slurry Water (L/min) Back Wash Water (L/min) Concentrate Output (kg/time)
LX19 0.75 0.25 16 30 1.5~2.5
LX25 1.1 1~1.5 60 50 3~5
LX30 1.5 2~3 120 80 5~8
LX60 5.5 8~12 400 130~180 20~30
- 54 -
GRAVITY SEPARATING
- 55 -
TECHNICAL MANUAL OF EQUIPMENT APPLICATION
XS Shaking Table
Principle
The table is mainly composed of eight parts including bed
head, motor, slope modulator, bed surface, bunker, water
tank, rifle bar and lubricating system.
The vertical reciprocating motion of the bed surface is
driven by the crank-connecting rod mechanism. The mo-
tor through the belt drive makes the pulley drive the
rotation of the bent axle with up-and-down motion of the
rocker. When the down motion of the rocker, the bracket
drives rear axle and reciprocating lever to move backward,
by which the spring is compressed. The bed surface is con-
nected with reciprocating lever through linkage base, so at
this time it moves backward, and the rocker is pushed by
the tension force of the spring when it does the upward
motion with the forward motion of the bed surface.
Application
XS shaking table is one of the main equipment of gravity separation, and it is widely used in the mineral classifications
of tungsten, tin, tantalum, niobium, gold and other rare metals and precious metals. It is also used for different opera-
tions such as roughing, selection, and scavenging; different particle-size classifications of coarse sand (2-0.5 mm), fine
sand (0.5-0.074 mm), slurry (-0.074) and so on; classifications of iron, manganese ore and coal. The effective recycling
particle size range of table is 2-0.22 mm when processing the minerals such as tungsten and tin.
Technical Parameters
Model XS 7.6 XS 4.08 XS 1.95 XS 0.5
Coarse Sand Fine Sand Slurry Bed
Bed Surface Type 3 Kinds Of Bed Surfaces Selectable
Bed Surface Bed Surface Surface
Beneficiation Area of
7.6 7.6 7.6 4.08 1.95 0.5
Bed Surface (m2)
Length (mm) 4500 4500 4500 3000 2100 1100
Width of Driving
Bed Surface 1850 1850 1850 1320 1050 500
End (mm)
Dimension Width of
Concentration 1550 1550 1550 1100 850 430
End (mm)
Ore Sand-2
Ore Sand -2 Ore Sand -2
Max. Feed Size (mm) 2 0.5 0.074 Slurry
Slurry -0.1 Slurry -0.074
-0.074
Capacity (t/h) 1~1.8 0.5~1 0.3~0.5 0.4~1.5 0.3~0.8 0.05~0.2
Feed Density (%) 20~30 18~25 15~20 10~30
Stroke (mm) 16~22 11~16 8~16 6~30 12~28 9~17
Jig Frequency (r/min) 220 250 280 210~320 250~450 280~460
Water Consumption (t/h) 0.7~1 0.4~0.7 0.4~0.7 0.3~1.5 0.2~1 0.1~0.5
Notch Groove Section Shape Rectangle Sawtooth Wave Triangle Rectangle, Sawtooth Wave and Triangle Selectable
Motor Power (kW) 1.1 1.1 1.1 1.1 1.1 0.55
- 56 -
GRAVITY SEPARATING
XY Shaking Table
Features
The table with smooth surface, good abrasive resistance and sec-
tional repair is sturdy and durable without deformation.
The motion of the bed head with apparent asymmetry has wide
adjustment range of the differential to accommodate different feed
particle sizes and classification requirements.
Reliable operation of bed head mechanism, less fragile parts, and no
oil leak.
Application
It is widely used in gravity separation of tin, tungsten, lead, gold and
other non-ferrous, black, rare earth ores with the particle size of
2-0.019 mm.
Technical Parameters
Model Coarse Sand Bed Surface Fine Sand Bed Surface Notch Groove Bed Surface
Bed Surface Dimension (mm) 4436×1825×1536
Stroke (mm) 16~22 10~16 10~16
Jig Frequency (r/min) 240~290 300~320 330~340
Water Consumption (t/h) 190 80 50
Capacity (t/h) 30 8 8
Feed Size (mm) 2~0.2 0.5~0.037 0.074~0.019
Feed Density (%) 20~25 15~20 15~20
Min. Installation Slope 2°30″ 1°50″ 0°45″
Outline Dimension (mm) 5454×1825×1242
Adjustable Range of Stroke (mm) 8~22
Power (kW) 1.5
Weight (kg) 1012
- 57 -
TECHNICAL MANUAL OF EQUIPMENT APPLICATION
Principle
The ore sands are conveyed by the sand pump onto the two feeding
inlets on the screw top, then make-up water is added to adjust the pulp
density, and the slurry rotationally flows down from the upper point. The
inertial centrifugal force is generated from the speed of rotating slope
flow. As the differences of ore sand proportion, particle size and shape,
and under the action of rotational flow gravity and centrifugal force,
the ore is separated from sand, the concentrates flow into concentrate
bucket and then be discharged by pipe, while the tailings flow into tail-
ing bucket and flow into sand pond by pipe, then be discharged by sand
pump.
Features
High efficiency, high recovery and accurate ore separation. No power. Light weight, rust, wear and corrosion resistance.
Low operation cost and long lifespan. Strong adaptability to the variation of feeding quantity, density, particle size and
grade. The friction of emery surface makes the mineral processing effect better than that of the other plastic surface.
Application
The fiberglass spiral chute is a kind of new efficient gravity-processing equipment with domestic advanced level. It is
applied to process fine grained iron, tin, tungsten, tantalum, niobium, gold, coal, monazite, rutile and zircon whose
particle sizes are between 0.3-0.02mm, and also applied to other metal minerals, non-metallic minerals with enough
proportion differences.
Technical Parameters
Model BLL-2000 BLL-1500 BLL-1200 BLL-900 BLL-600 BLL-400
Outside Diameter (mm) 2000 1500 1200 900 600 400
Screw Pitch (mm) 1200 900,675 900,720,540 675,540,405 450,360,270 240,180
Pitch Diameter Ratio 0.6 0.48,0.36 0.75,0.6,0.45 0.75,0.6,0.45 0.75,0.6,0.45 0.6,0.45
Lateral Dip Angle (degree) 9° 9° 9° 9° 9° 9°
Max. Screw Numbers Per Set 3 4 4 4 2 2
Feed Size (mm) 2.00~0.04 0.8~0.037 0.3~0.03 0.3~0.03 0.2~0.02 0.2~0.02
Feed Density (%) 30~55 30~55 25~55 25~55 25~55 25~55
Capacity (t/h) 7~10 6~8 4~6 2~3 0.8~1.2 0.15~0.2
Length (mm) 2120 1600 1360 1060 700 460
Overall
Width (mm) 2120 1600 1360 1060 700 460
Dimension
Height (mm) 5600 5300 5230 4000 2600 1500
Weight (kg) 900 850/800 700/650/600 450/400/350 120/100/80 50
- 58 -
■ MAGNETIC SEPARATING
Dry Separator with Eccentric Rotating Magnetic System
■ MAGNETIC SEPARATING
Dry Separator with Eccentric Rotating Magnetic System
centrifugal force, gravity and the joint action of magnetic turn and agitation of Mineral Fixed
magnetic
magnetic minerals.
separation plate system
Ore dumping
In the separation area of the separation cylinder, the centrifugal force and cylinder
Magnetic
gravitation of magnetic minerals mingled with non-magnetic minerals are much minerals
less than the magnetic force. With the adsorption of the magnetic force and
the joint action of the magnetic turn and agitation of magnetic minerals, the
magnetic minerals will move to the inter layer gradually. When the magnetic minerals rotate to the ore unloading area
with the separation cylinder, as the rotation magnetic system is eccentric, the magnetic density of the ore unloading
area for the separation cylinder is extremely weak, and most of the magnetic minerals can fall off automatically.
A small quantity of magnetic minerals not falling off will be adsorbed to the external surface of the ore unloading
cylinder with higher magnetic density when rotating to the position nearby the ore unloading cylinder so as to realize
the automatic unloading of magnetic minerals.
Features
This patented product is a kind of upgrading equipment based on conventional magnetic roller or conventional dry
separator. When it is working, the magnetic minerals will take rapid magnetic reversal and magnetic agitation, which
will significantly reduce the number of non-magnetic (weak magnetic) minerals in the magnetic minerals. In this way,
the efficient separation of magnetic minerals and non-magnetic (weak magnetic) minerals will be realized, and fine
magnetic minerals and coarse magnetic minerals will not get lost.
This patented product solves the eddy current heating problem, ore sticking problem for separation cylinder, and mine
unloading problem of conventional 360 degree rotating magnetic dry separator. The conventional 360 degree rotating
magnetic dry separator must use the belt to unload the mine by the outside of it, therefore the magnetic minerals are
easy to enter the central space between the inside belt and sorting tank. The magnetic minerals attached on the sur-
face of sorting tank cannot fall off automatically (cannot unload mine automatically). As the accumulation grows, the
separation effect is affected. What’s worse, rapid wear of sorting tank body as well as the belt will be caused, and the
normal operation of production will be seriously affected.
Under the condition that the grade of the dry tailings is equal to or even lower than that of conventional magnetic roll-
er or conventional dry separator, for high-grade and lean magnetite with different features, by adjusting corresponding
technical parameters and structure, about 10%-30% tailings discharging and about 1.0%-8.7% of concentration grade
- 60 -
MAGNETIC SEPARATING
can be increased compared to conventional magnetic roller or conventional dry separator. The concentrate grade of dry
separation is significantly enhanced compared to the feeding grade. Under the conditions of fine crushing size of below 2
mm and coarse dissemination size, more than 60% grade of the dry separation concentrate can usually be obtained directly.
In the actual production, if one patented product can process 1 million tons of raw ore every year (150 t/h, 1million t/a), it
can discharge an extra 0.1-0.3million tons of the qualified dry tailings, and reduce 0.1-0.3 million tons of waste rocks before
ore grinding every year, which can reduce the concentration ratio and the cost of production sharply. If the production costs
such as the ore grinding, magnetic separation and the wet separation tailing processing is 30 yuan/ton, one set of the pat-
ented product can save the production costs of about 3-9 million yuan. Under the condition of the same amount of mining,
the output of the iron concentrate basically remains unchanged.
As the amount of the waste rocks into the mill is reduced, the annual capacity of the ball mill is actually increased by
(100,000-300,000 t/a) for one patented product, and the iron powder production is correspondingly increased without any
investment in plant expansion, increase of grinding and mineral processing equipment, roads, water supply, tailing process-
ing, etc., and with almost no increase of electricity load and labors, the economic and resource environmental benefits are
significant.
Before grinding, a large number of qualified dry tailings can be discarded, with the convenient treatment, they can be direct-
ly transported to the hillock, and also can be used as building stones or river sand to create certain economic benefits, while
by which the number of wet tailings are reduced and the lifespan of tailings pond is improved.
The magnetic wrapping angle is 360 degree. The magnetic systems all adopt Nd-Fe-B magnets with high magnetic energy
product and high coercivity, strong magnetic density and high affect depth. The demagnetization rate of the magnetic den-
sity within 8 years is no more than 5%.
Covering the magnetic system with non-magnetic stainless steel ensures no peeling off of the magnet.
The separation cylinder is covered with the super wear-resistant rubber produced by our company, thus the service life can
be prolonged significantly.
Application
To be applied to the dry preconcentration of high-grade and lean magnetite ore before grinding with the selected granularity
below 30mm. The finer the granularity is, the better the result is. Generally, large amount of tailings can be discharged, and
the grinding quality can be greatly enhanced. To be applied to dry separation and recycling of the lost magnetite from the
abandoned tailings. To be applied to dry separation and recycling of ferromagnetic materials from the abandoned steel slag.
Technical Parameters
Model & Spec. CTXG-0606 CTXG-0812 CTXG-0818
Diameter of Cylinder (mm) 600 800 800
Length of Cylinder (mm) 600 1200 1800
Surface Magnetic Density (mt) 300~500 300~500 300~500
Feed Size (mm) -30 -30 -30
Feed Moisture Content ≤5% ≤5% ≤5%
Capacity (t/h) ≤35 ≤100 ≤150
Motor Power (kW) 5.5×2 11×2 11×2
Total Weight (t) 2.9 5.8 7.9
Overall Dimension (L×W×H) (mm) 2700×1700×1900 3400×2000×2100 4200×2000×2100
- 61 -
TECHNICAL MANUAL OF EQUIPMENT APPLICATION
- 62 -
MAGNETIC SEPARATING
- 63 -
TECHNICAL MANUAL OF EQUIPMENT APPLICATION
- 64 -
■ THICKENING
Updated High-efficiency Thickener
High-efficiency Thickener
■ THICKENING
- 66 -
THICKENING
High-efficiency Thickener
Principle
The thickener is mainly composed of two major parts including
circular thickening tank and rake-type mud scraper: The solid particles
suspended in the slurry in the thickening tank is settled by the gravity
effect, after that, the clear water is on top, which makes the solid-
liquid separation. The slurry deposited at the bottom of the thickening
tank is continuously scraped to the center of the tank bottom by rake-
type mud scraper and discharged by the outlet, and the clean water
overflows from the top edge of the thickening tank.
Features
Produced by introducing American technology.
New mechanical structure strengthens the flocculation on solid
particles of the flocculants.
Flocculant adding system can be provided, as well as the automatic control systems of flocculant adding and high-
efficiency thickener.
Application
It can be widely used for the treatment of slime, waste water, and waste residue in metallurgy, mining, coal, chemical
industry, building materials, and environmental protection departments.
Technical Parameters
- 67 -
TECHNICAL MANUAL OF EQUIPMENT APPLICATION
Principle
The thickener is mainly composed of two major parts including circular thickening tank and rake-type mud scraper:
The solid particles suspended in the slurry in the thickening tank is settled by the gravity effect, after that, the clear
water is on top, which makes the solid-liquid separation. The slurry deposited at the bottom of the thickening tank is
continuously scraped to the center of the tank bottom by rake-type mud scraper and discharged by the outlet, and the
clean water overflows from the top edge of the thickening tank.
- 68 -
THICKENING
Features
Traditional type, simple structure, and low material consumption.
Application
It is suitable for the occasions of large capacity and low product concentration,
and mainly used for the thickening of ore concentrate and the dewatering of
tailings in mineral processing plants, also for the thickening and purification of
the liquid containing solid particles in coal industry, chemical industry, building
materials, and water source & sewage treatment industry.
Technical Parameters
Thickening Tank Diameter Thickening Tank Center Depth Capacity Subsidence Area Motor Power Weight
Model Motor Model
(mm) (mm) (t/d) (m2) (kW) (kg)
NG-15 15000 3612 88~390 177 Y132M2-6 5.5 11702
NG-18 18000 3500 127~560 255 Y132M2-6 5.5 9718
NG-24 24000 3400 226~1000 452 Y160M-6 7.5 24000
NG-30 30000 3940 353~1570 707 Y160M-6 7.5 31000
NG-45 45000 5060 790~2400 1590 Y160L-6 11 50640
NG-53 53000 5070 1000~3400 2202 Y160L-6 11 60910
Principle
Flocculant is added to spiral conveyor and then get to the use point
through spiral.
Features
Flocculant adding can be adjusted from zero.
Stainless steel.
Application
widely used in chemical agent adding in feed water treatment, sewage
treatment and electric power industry.
Technical Parameters
Model Motor Model Motor Power (KW) Weight (kg) Remarks
XNJ-15 110SZ52 0.185 160 Patented product
- 69 -
TECHNICAL MANUAL OF EQUIPMENT APPLICATION
Technical Parameters
Effective Impeller Impeller Speed Motor
Model Spec. Motor Model Weight (kg)
Volume (m3) Diameter (mm) (r/min) Power (kW)
XBJ1.0×1.75 φ1000×1750 1.1 450 133 Y132S-8 2.2 600
XBJ1.5×1.5 φ1500×1500 2.2 518 320 Y132S-6 3 1260
- 70 -
THICKENING
- 71 -
TECHNICAL MANUAL OF EQUIPMENT APPLICATION
Features
Large capacity and high concentration efficiency.
It is driven by hydraulic pressure with overload protection function.
The automatic lifting harrow by hydraulic pressure is realized by the
core PLC auto-induction pressure transducer signal.
Automatic dosing system can be set.
Simple structure of the transmission device makes convenient
maintenance.
Application
It is mainly used for clarification and concentration of slime water or
slurry in mines in order to achieve the purpose of dewatering. It is also
used for the dewatering operation of solid-liquid separation in chemical and metallurgical industry.
Technical Parameters
Thickening Thickening Time of
Subsidence Height of Lifting Capacity Drive Power
Model Tank Diameter Tank Center Harrow Rack
Area (m2) Harrow (mm) (t/d) (kW)
(m) Depth (m) Rotation (min)
NZY-6 6 3~3.2 28 2.5~5 350 50~100 3
NZY-9 9 3.5~3.8 63.6 3~5 350 120~175 3
NZY-12 12 3.5~3.8 113 4~7 350 200~300 4
NZY-15 15 4~4.5 176 5~10 450 350~400 5.5
NZY-18 18 4~4.5 254 8~12 450 600~800 5.5
NZY-20 20 4~4.5 314 8~12 450 800~1000 7.5
NZY-24 24 4.5~5.5 450 9~12 450 1000~1300 7.5
NZY-30 30 4.5~5.5 706 10~14 450 1500~1800 11
NZY-38 38 6.5~8 1134 15~22 600 1800~2200 15
NZY-40 40 6.5~8 1256 15~22 600 2200~2400 15
NZY-45 45 6.5~8 1590 15~22 600 2400~2800 15
NZY-53 53 6.5~8 2206 15~22 600 3000~3500 15
NZY-60 60 7~8.5 2827 16~50 600 3500~5000 18.5
NZY-75 75 8~10 4418 20~80 800 7500~10000 22
NZY-100 100 8~10 7853 35~80 800 10000~15000 30
- 72 -
THICKENING
Features
Integrated mode of inclined-plate thickening channel integration patterns:
Each sedimentation channel with the same feed, grading concentration, sand
discharge and overflow function, and the same size of structure, ensures the
stability and identity of each grading concentration channel operation.
Modularization of the inclined plate set: By the combination and integration
with the same modules of the inclined plate set, the required equipment total
subsidence area is formed, which can easily realize the large-scale equipment.
The variant design of inclined plate channel is according to the property
differences of the slurry and different partition size, which ensures the optimal
performance of the equipment.
The thickening processes complete respectively within each independent inclined plate channel. The fine particle size
overflow or clean water is discharged crosswise and directly from the spillwag chute of each channel, which shortens
the overflow discharge path, effectively solves the short circuit of the fine particle size and circulation problem in the
process of the overflow discharge, and guarantees the high equipment grading thickening efficiency that can reach 70%
or above in general.
The interval high frequency micro-vibration of inclined plate set modules ensures automatic cleaning regularly, makes
the material on the inclined plate orderly decline, and guarantees no stacking materials on the inclined plate and no
blocking among plates, so as to ensure the long-term steady work efficiency of the equipment.
A special material removal device set in thickening cone hopper avoids the accumulation of materials, and realizes
forced ore discharge with high concentration underflow up to 70% or above according to users' needs, so as to meet
the requirements of dry-tailing stacking and discharging.
This device can be used for both concentration and backwater, also for classification and desliming, and the slurry
pretreatment by adding flocculant. It also can be used as a high-efficiency thickener. Small floor space, low power
consumption, and low costs on operation and maintenance.
Main technique indexes
Feed concentration: 1-20%; Feed size: ≤ 2.0 mm.
Feed flow: Depending on the material sedimentation velocity, generally ore concentrate: 0.5-1.5 m3 /h·m2, and tailings:
0.3-0.8 m3/h·m2; underflow concentration: ≥10-75%.
Backwater rate: ≥75%.
Technical Parameters
Model Subsidence Area (m2) Cone Hopper Number Length (mm) Width (mm) Height (mm)
ZQN16 16 1 3690 1100 4360
ZQN31 31 1 3760 2460 4360
ZQN50 50 1 3690 3300 5260
ZQN63 63 1 5560 2460 5630
ZQN100 100 1 5560 3560 5500
ZQN125 125 1 5510 4400 5660
ZQN150 150 1 7710 3760 7890
ZQN200 200 1 7710 4880 8160
ZQN250 250 1 7710 6000 8500
ZQN300 300 1 8000 7020 7890
ZQN400 400 1 7710 9260 7890
ZQN500 500 1 7710 11500 8500
ZQN600 600 1 14880 7020 7890
ZQN800 800 1 14880 9260 8160
ZQN1000 1000 1、2、4 14880 11460 8500
ZQN2000 2000 4、8 14880 22920 8500
- 73 -
■ FILTERING
Ceramic Vacuum Filter
■ FILTERING
Ceramic Vacuum Filter
Principle
Ceramic vacuum filter is mainly composed of several parts including
roller system, agitation system, feeding and discharging system, vac-
uum system, filtrate discharge system, scraper system, back flushing
systems, joint cleaning (ultrasonic cleaning, automatic acid feeding
and cleaning ) system, automatic control system, tank, and rack.
It has been widely used in the concentration of nonferrous metals,
precious metals, ferrous metals, and non-metallic and the dewater-
ing of the tailings in the mining industry, the dewatering of oxide,
electrolysis slag, leaching slag, and slag in the chemical industry, and
the sewage, sludge and waste acid treatment of the environment
protection industry, etc. The fineness of the materials ranges from
-200 to -450 meshes, and even ultra-fine.
Features
Vacuum (vacuum 0.09 - 0.098MPa), and low cake moisture.
Solid content <50ppm. Repeated use and emission reduction.
Compared with conventional ceramic vacuum filter, the filter cake washing is equipped for the material to be washed.
PLC, microcomputer control combined with automatic valves, high degree of automation, and labor intensity reduction.
Compact, small floor area, easy installation and maintenance.
Advanced drain system may be suitable for use under all operating conditions.
Technical Parameters
Number of Number of Tank Installed Operation
Filter Area Main Frame
Model Filter Disc Filter Plate Volume Power Power
(m2) (L×W×H) (m)
(Circle) (Piece) (m3) (kW) (kW)
TC-1 1 1 12 0.21 3.5 2.0 1.6×1.4×1.5
TC-4 4 2 24 1.0 7.0 3.0 2.4×2.5×2.1
TC-6 6 2 24 1.2 7.0 6.0 2.4×2.9×2.5
TC-9 9 3 36 1.7 9.0 7.0 2.7×2.9×2.5
TC-12 12 4 48 2.2 11.0 7.5 3.0×2.9×2.5
TC-15 15 5 60 2.7 11.5 8.0 3.3×3.0×2.5
TC-21 21 7 84 4.0 13.5 9.0 4.6×3.0×2.6
TC-24 24 8 96 4.5 16.5 10.5 4.9×3.0×2.6
TC-27 27 9 108 5.0 17.0 11.0 5.2×3.0×2.6
TC-30 30 10 120 5.5 17.5 11.5 5.5×3.0×2.6
TC-36 36 12 144 7.0 23.0 16.0 6.6×3.0×2.6
TC-45 45 15 180 8.5 25.0 19.0 7.5×3.0×2.6
TC-60 60 15 180 12.5 33.0 22.0 7.5×3.3×3.0
TC-80 80 20 240 16.2 40.0 24.0 9.0×3.3×3.0
TC-102 102 17 204 18.5 53.0 35.0 8.8×3.6×3.3
TC-120 120 20 240 20 60.0 40.0 9.7×3.6×3.3
TC-150 150 25 300 24 75.0 47.0 11.2×3.6×3.3
- 76 -
FILTERING
- 77 -
TECHNICAL MANUAL OF EQUIPMENT APPLICATION
Principle
Fast open high voltage polypropylene diaphragm filter press is a kind
of intermittent pressure filtration equipment suitable for the solid-
liquid separation of various kinds of suspension with wide applica-
tion, good separation effect, simple structure, and simple, safe and
reliable operation. It is mainly used in the fields that need solid-liquid
separation such as mining, metallurgy, coal washing, and urban sew-
age treatment.
This series of fast open high voltage filter press is designed and
manufactured by mechanical, electrical, and hydraulic integration. It
can consists of different filter area and volume according to the num-
ber of the filter plates with the feeding method of intermediate end
feeding, fast filtering speed, reasonable structure, simple, safe and reliable operation. It can achieve various procedures
including automatic compression, pressure maintaining, pressure filling, release, first, second and third plate drawing.
Equipped with polypropylene diaphragm filter plate, the filter press can change the chamber volume by inflating the
diaphragm filter plate, pressing the filter cake, so as to further reduce the moisture content of the filter cake. At world
leading level, with brand products of electrical components and flow pressure components, safe and reliable operation,
this series fast open high voltage polypropylene diaphragm filter press is ideal filtering equipment for users.
Technical Parameters
Volume
Filter Number Spec. of Filter Cake Filter
of Filter Overall Capacity Weight
Model Area of Filter Membrane Filter Thickness Pressure
2 Chamber Dimension (mm) (t/h) (kg)
(m ) Chamber Plate (mm) (mm) (MPa)
(m³)
KZG100/1500-U 100 26 2.15 8240×3145×2865 12 23220
KZG150/1500-U 150 38 3.17 9820×3145×2865 18 27150
1500×1500×90 45 0.5~1.6
KZG200/1500-U 200 52 4.37 11610×3145×2865 24 31350
KZG250/1500-U 250 64 5.39 13210×3145×2865 30 35150
KZG150/1600-U 150 34 2.96 9360×3240×2965 18 28250
KZG200/1600-U 200 46 4 10910×3240×2965 24 32850
1600×1600×85 40 0.5~1.6
KZG250/1600-U 250 58 5.04 12460×3240×2965 30 37050
KZG300/1600-U 300 70 6.09 14040×3240×2965 36 40060
KZG200/1500×2000-U 200 38 4.31 10330×3165×3200 24 35450
KZG250/1500×2000-U 250 48 5.48 11640×3165×3200 30 38650
1500×2000×95 45 0.5~1.6
KZG300/1500×2000-U 300 58 6.65 12940×3165×3200 36 41750
KZG350/1500×2000-U 350 68 7.82 14380×3165×3200 42 44850
KZG300/2000-U 300 44 6.93 11700×3730×3245 42 42760
KZG400/2000-U 400 58 9.14 13500×3730×3245 55 47960
2000×2000×95 45 0.5~1.6
KZG500/2000-U 500 72 11.16 15530×3730×3245 65 62980
KZG600/2000-U 600 86 13.33 17510×3730×3245 80 68020
- 78 -
FILTERING
Principle
Belt filter press (belt sludge dewatering machine) can be widely
used in the sewage sludge dewatering of urban sewage, textile
printing and dyeing, electroplating, paper, leather, food process-
ing, mining, coal, petroleum, chemicals, chemistry, pharmaceutical,
ceramics and other industries, and can also be used for the solid-
liquid separation, or liquid leaching of the industrial production.
Features
Adopting the dewatering way of an integration of super long filter
and strong pressing on rollers with large capacity and the filter cake
moisture content 10% lower than that of the average machine.
Advanced and reliable filter strip offset adjusting and tensioning
device, and air pressure for automatic control.
Super high-strength mechanical properties and corrosion resis-
tance, eight-year warranty for the main part, and five-year warranty for bearing rollers.
24 hours of continuous operation, simple operation, and easy maintenance.
Technical Parameters
Model
Technical Parameters
DYQ 1000WP1 DYQ 1500WP1 DYQ 2000WP1 DYQ 2500WP1 DYQ 3000WP1
Main Frame 1.5 2.2 3 4 5.5
Power (kW)
Complete 10 13 15 19 22
Belt Width (mm) 1000 1500 2000 2500 3000
Capacity (m³/h) 8~12 10~18 15~28 20~35 30~45
Length (mm) 5300 5300 5300 5300 5300
Overall
Width (mm) 1900 2400 2900 3400 3900
Dimension
Height (mm) 2000 2000 2000 2100 2100
Total Weight (kg) 3000 4000 5500 7000 8500
- 79 -
TECHNICAL MANUAL OF EQUIPMENT APPLICATION
- 80 -
FILTERING
Technical Parameters
Model Spec. Volume (m3) Max. Allowable Working Pressure (MPa) Weight (kg)
- 81 -
TECHNICAL MANUAL OF EQUIPMENT APPLICATION
- 82 -
■ CYANIDING
Double-impeller Leaching Agitation Tank
Cylindrical Filter
Deoxidation Column
Air Lifter
Carbon-lifting Pump
Carbon Screen
■ CYANIDING
Double-impeller Leaching Agitation Tank
Principle
Dragged and agitated by the double impellers, the slurry flows from
the top to the bottom, spreads through the damping plate, blends
with air at the bottom of the shaft with upward circulation, and fi-
nally turns to be suspension mixture.
Features
Smooth ore current movement, even slurry mixture, and low dy-
namic consumption.
The air gets into the tank though the hollow shaft transmission, and
spreads on average by the rotation of the impeller.
Compact structure and easy maintenance.
The impeller has rubber liner with low circle speed and long service
life.
This machine is produced with technology imported from America.
With multi air feeding for the inflation system.
Application
This series agitation tank is used for the agitation, leaching and carbon adsorption in the gold cyanidation plant with
more than 90% of slurry with the particle size of -200 meshes and the concentration of less than 45%. It can also be
used for mixing, agitation and leaching operation in such industries as metallurgy, chemical industry, and light industry
under corresponding conditions.
Technical Parameters
Rotating
Effective Diameter Motor Tank Total
Tank Spec. Speed of Motor
Model Volume of Impeller Power Reducer Model Weight Weight
(D× H) (mm) Impeller Model
(m3) (mm) (kW) (kg) (kg)
(r/min)
SJ2.0×2.5 2000×2500 7.07 52 909 Y100L1-4 2.2 XLD2.2-4-29 1609 2144
SJ2.5×2.5 2500×2500 10.8 43 935 Y112M-4 4 XLD4-5-35 2159 2729
SJ2.5×3.15 2500×3150 13.92 52 935 Y100L1-4 2.2 XLD2.2-4-29 2398 3095
SJ3.0×3.0 3000×3000 19 3480 4583
SJ3×3.15 3000×3150 20 1130 3480 4160.6
43 Y112M-4 4 XLD4-5-35
SJ3×3.5 3000×3500 22.97 3211 4334.6
SJ3.15×3.55 3150×3550 25.73 1260 3433.5 4322.8
SJ3.5×3.5 3500×3500 31.3 3480 5025
52 5.5 XLD5.5-5-29
SJ3.5×4 3500×4000 35.6 Y132S-4 4230 5429
1310
SJ3.55×4.0 3550×4000 36.8 43 XLD4-5-35 4260 5025
4
SJ3.7×4.2 3700×4200 42 42 Y112M-4 XLD4-5-43 5266 6153
SJ4.0×4.5 4000×4500 52.78 35 1750 Y132M-4 7.5 XLD7.5-7-43 6397 7569
SJ4.0×6 4000×6000 71 33 1750 Y160M-4 11 GRF137-Y11-4P-44.65-M4 7681 9200
SJ4.5×5.0 4500×5000 74.75 35 1750 Y132M-4 7.5 XLD7.5-7-43 8614 10864
SJ5.0×5.6 5000×5600 104.5 2046 Y160M-4 8740 14291
31 11 XLD11-8-47
SJ5.5×6.0 5500×6000 135.42 2100 12467 18745
SJ6.5×7.0 6500×7000 215 2400 Y180L-4 22 GRF147-Y22-4P-70.87 17890 25978
21
SJ7.0×7.5 7000×7500 269 2400 Y200L2-6 22 XLD22-10-47 20505 29030
SJ7.5×8.0 7500×8000 331 23 2900 Y200L2-6 22 BLD7-43-22L 22552 32796
SJ8.0×8.5 8000×8500 402 18.5 3300 Y250M-8 30 TPS315-3F 30559.5 42467.3
SJ8.5×9.0 8500×9000 480 18.5 3300 Y250M-8 30 TPS315-3F 34130 46623
- 84 -
CYANIDING
Principle
The slurry is fed through the feeding cylinder. The slurry freely
settled in the rake area will be further thickened by pressure of the
scraper, gradually scraped by the rake to the center of the pond, and
discharged into the next pond from the outlet by gravity. The mate-
rials will be washed by the clean water flowing through the distribu-
tion cabinet into the bottom layer. The overflow at the bottom layer
will return to the distribution cabinet and enter the upper layer to
wash the materials. The overflow of the first layer will be discharged
from the overflow weir, and the materials washed for twice will be
discharged from the bottom.
Features
Small floor space and energy saving.
Application
It is mainly used for the countercurrent washing in gold cyanide process, and can also be used for the washing and de-
watering operation in wet metallurgy, light industry and chemical industry.
Technical Parameters
Depth of Revolution Motor
Diameter Subsidence Capacity Weight
Spec. Center Tank of Harrow Frame Motor Model Power Remarks
(m) Area (m2) (t/d) (kg)
(m) (r/min) (kW)
2NZS6 6 5.34 56.5 ≤50 13360 Excluding the
0.25 Y112M-6 2.2
2NZS7 7 5.41 77 ≤56 14200 pond weight
Cylindrical Filter
Technical Parameters
Filter Area (m2) Max. Filter Pressure (MPa) Volume (m3) Dismounting Height (m) Weight (kg)
20 0.05 5 3145
6
40 0.06 9.2 4958
- 85 -
TECHNICAL MANUAL OF EQUIPMENT APPLICATION
Deoxidation Column
Technical Parameters
Working Pressure Vacuum Working Spray Amount
Model Column Size (mm) Weight (kg)
Degree (MPa) Temperature (m3/m2.h)
TY-830 φ800×3000 747
TY-1030 φ1000×3000 956
TY-1136 φ1100×3600 1168
1.56
TY-1236 φ1200×3600 0.09~0.096 1232
TY-1435 φ1400×3500 0.09~0.096 1517
Room
TY-1536 φ1500×3600 temperature 1632
TY-1840 φ1800×4000 2042
2.08
TY-2035 φ2000×3500 2642
TY-2036 φ2000×3600 1.8 3803
0.2
TY-2440 φ2400×4000 2 4524
Note: There are three types: Wood grid packing, wave packing, and new plastic mesh packing.
- 86 -
CYANIDING
- 87 -
TECHNICAL MANUAL OF EQUIPMENT APPLICATION
Air Lifter
Technical Parameters
Model Spec. of Suction Pipe (mm) Spec. of Air Pipe (mm) Scope of Application
KT60 φ50×2.5 DN20 SJ2.0×2.5,SJ2.5×2.5,SJ2.5×3.15,SJ3×3.15,SJ3×3.5,SJ3.15×3.55
KT100 φ108×4 DN25 SJ3.55×4,SJ4×4.5,SJ4.5×5,SJ5×5.6,SJ5.5×6,SJ7.5×8,SJ8×8.5
KT125 φ133×4 DN32 SJ8.5×9.0,SJ9×9.5,SJ10.5×11
KT150 φ159×4 DN40 SJ12×13
Note: The length of carbon suction pipe and air pipe varies by the specification of leaching tank.
- 88 -
CYANIDING
Carbon-lifting Pump
Technical Parameters
Head Flow Rotating Speed of Diameter of Motor Power
Model Motor Model Weight (kg) Remarks
(m) (m3/h) Main Shaft (r/min) Discharge Pipe (mm) (kW)
TB-3 3 516 Y100L1-4 2.2 630 Type 50I
5.76 50
TB-7 7 817 Y112M-4 4 640 Type 50II
Carbon Screen
Technical Parameters
Model Diameter of Screen Frame (mm) Length of Screen Frame (mm) Sieve Size/ Mesh Weight (kg)
SY100 100 1000 28 10
SY125 125 1000 28 13
SY200 150 1000 28 14
SY250 200 1000 28 16
SY300 300 1000 32 24
SY500 500 1000 32 35
- 89 -
TECHNICAL MANUAL OF EQUIPMENT APPLICATION
Application
It is used for the extraction of solid gold from gold loaded carbon by cyanidation.
Capacity List
Capacity of Standard Process (kg/d) Capacity of Overloading Process (kg/d) Recommended Model (kg/batch)
300 750 XH-200
450 1000 XH-300
650 1700 XH-450
750 1800 XH-500
900 2200 XH-600
1130 2700 XH-750
1500 3600 XH-1000
1800 4500 XH-1200
2250 5500 XH-1500
2700 6500 XH-1800
3000 7500 XH-2000
3750 9000 XH-2500
4500 11000 XH-3000
5200 13000 XH-3500
6000 15000 XH-4000
7500 18000 XH-5000
Technical Parameters
Suitable Scale
Model Raw Ore System Equipment List System Instrument List Operation Parameters
Mine Scale (t/d)
Grade (g/t)
GJD-200 < 150
GJD-300
150~300
GJD-450
GJD-500 S1 Desorption Column B1 Electric Resistance Remote Desorption Solution:
S2 Filter Transmission Diaphragm-Seal PH≥13.5
GJD-600 300~500 S3 Electrolytic Tank Pressure Gauge Time of Application:
2~8
GJD-750 S4 Circulating Pump B1 Pressure Indication Infinite
S5 Electric Heater Adjusting Meter Electrolysis Start:
GJD-1000 S6 Carbon Ejector B2 Diaphragm Pressure Gauge 100-110℃
S7 Air Compressor B3 Vortex Shedding Flowmeter Electrolysis Ending:
GJD-1200
500~1000 S8 Desorption Solution B3 Flow Integrating Instrument 150℃
GJD-1500 Tank B4 Thermal Temperature Meter Electrolysis Current:
S9 Clarified Water Pump B5 Temperature Sensor 350-1250A
GJD-1800
S10 Acid Storage Tank B5 Temperature Indication Electrolysis Pressure:
GJD-2000 S11 Magnetic Pump Adjusting Meter 2-4V
S12 Carbon Storage Tank P6 Diaphragm Pressure Gauge Pressure at 150℃ :
GJD-2500 1000~2000 S15 Control Cabinet B7 Level Meter Upper of Desorption Column:
GJD-3000 S16 Silicon Rectifier B9 Temperature Sensor 0.50-0.57MPa
Cabinet B9 Temperature Indication Electrolytic Tank:
GJD-3500 2~20 S17 Pickling Tank Adjusting Meter 0.45-0.52MPa
GJD-4000 2000~3000
GJD-5000
Especial > 3000
Note: No pickling tank in economic process.
- 90 -
CYANIDING
- 91 -
TECHNICAL MANUAL OF EQUIPMENT APPLICATION
- 92 -
■ GOLD-SMELTING
Revolve Gold-Smelting Furnace
Generation/Absorption Column
Pickling Tank
■ GOLD-SMELTING
- 94 -
GOLD-SMELTING
- 95 -
TECHNICAL MANUAL OF EQUIPMENT APPLICATION
Generation/Absorption Column
Technical Parameters
Model Spec. (D×H) (mm) Weight (kg) Remarks
FST/XST-0864 φ800×6418 800 Plastic Material
FST/XST-1381 φ1300×8100 4998(2420) Plastic Material in the Parenthesis
Pickling Tank
Technical Parameters
Model Volume (m3) Dimension (L×W×H) (mm) Weight (kg) Remarks
JDCS(S)-0.48 0.48 1080×1080×500 90 Resin Desorption
- 96 -
GOLD-SMELTING
Technical Parameters
Model Volume (m3) Overall Dimension (L×W×H) (mm) Weight (kg) Remarks
JDCS(S)-0.4 0.4 800×650×900 69 Rigid PVC
- 97 -
TECHNICAL MANUAL OF EQUIPMENT APPLICATION
Technical Parameters
Power Voltage Input Voltage Melting Gold Output Oscillating Oscillation Cooling Hydraulic Melting Time
Model
(V) (V) Weight (kg) Current (A) Frequency (kHz) Pressure (MPa) (min)
WGR-1-5 1 180~700 <5
Three-Phase Wire 380 360~410 30-100 0.1-0.3
WGR-1-10 3-4 180~1200 <8
- 98 -
■ SLURRY PUMP AND VALVE
XPA Wear-resistant Rubber Slurry Pump
- 100 -
SLURRY PUMP AND VALVE
- 101 -
TECHNICAL MANUAL OF EQUIPMENT APPLICATION
Principle
Driven by motor, the pump body and inlet line are filled with liquid before start-
ing the pump. With high-speed rotation, the impeller drives the liquid between
the vanes to rotate together. Due to the effect of centrifugal force, the liquid is
thrown to the outer edge of impeller from the impeller center with kinetic en-
ergy increased. After the liquid entering the pump shell, as the flow channel in
the volute type pump shell is gradually enlarged, the liquid velocity is decreased
gradually, which makes part of the kinetic energy transform into static energy,
therefore the liquid with high pressure is discharged along the outlet. At the same
time, the impeller center forms a certain vacuum for that the liquid is thrown out.
The pressure on liquid level is higher than that of impeller center, so the liquid in
suction pipe will flow into the pump under the action of pressure difference. With
the constant rotation of impeller, the liquid is sucked and extruded continuously.
Features
The design is based on liquid-solid two-phase flow theory, and the head can reach 118 m;
Reasonable design of internal structure avoids the interference of pulp impact; no congestion ensures. It can be applied
in a variety of working conditions.
Alloy wear-resistant material is used for impeller with large diameter and low speed.
Changeable elastic body or clad lining.
Application
It is used for slurry delivery with strong corrosion and high concentration in metallurgical, mining, coal, power, and
building materials industrial departments. This type pump can also be used for multistage-series.
Technical Parameters
Size Range (Outlet) Flow Head
50 mm~350 mm Max. 3798 m3/h Max. 118 m, Average 60 m
- 102 -
SLURRY PUMP AND VALVE
Principle
Pipeline switch is realized by the screw rotation driving clamping device
close to the center line. The ingenious design of internal structure makes the
clamping device driven by the screw rotation close to the center line fast,
more reliable and faster valve on-off, and lighter damage to the rubber pipe.
Super wear-resistant rubber with special “liquid nanometer formula” is used
for valve core rubber pipe, which has better elasticity, fatigue resistance and
more duration. The wear-resistant degree is 10 times that of ordinary rubber,
and the overall dimensions are the same with the valve core of ordinary rub-
ber pipe, so they are interchangeable. Casting is usually used for shell, which
can also be made from aluminum alloy.
Features
Manual operation is generally used for Xinhai brake valve products, according to the requirements of the users, power-
driven and gas-driven operation can also be used.
Whole section: Almost no flow resistance.
Replaceable linings: The change of linings is simple, and the valve is good as new.
High sealing: Excellent elastic linings are used for sealing solid particles.
Abrasion: Produced with “the liquid nanometer formula, high-frequency curing at normal temperature” technology,
the service life of the super wear-resistant rubber is 10-15 times that of the ordinary rubber, and 3-6 times that of
polyurethane.
Fatigue resistance: The fatigue resistance of rubber is strong, and the use is more durable, which has a world of differ-
ence compared with ordinary rubber.
Part of machinery protection: Only the rubber linings touch the materials which makes part of machinery protection.
Change: The change is very convenient, and the cost is very low.
Application
It is used for mine pipeline transportation of the materials with medium & high abrasion, and high corrosion.
Technical Parameters
Diameter Range DN 20-350 mm.
Maximum Working Pressure of Linings 10.5 kg/cm2.
- 103 -
TECHNICAL MANUAL OF EQUIPMENT APPLICATION
- 104 -
■ NONMETAL PROCESSING
Hindered Settler
Decagonal Screen
Delivery Processor
Desliming Bucket
Slurry Distributer
TECHNICAL MANUAL OF EQUIPMENT APPLICATION
■ NONMETAL PROCESSING
Hindered Settler
Principle
Hindered settler is a kind of hindered settling equipment. Its working principle is that the
water with a certain velocity and pressure flows into the tank, and forms the turbulent flow
through the holes on the steady flow plate into the cylinder. Materials flow into the cylinder
through the inlet, and the large particles sink faster than the small ones in water in the same
proportion; and in the same size and different specific gravities, the particles with large spe-
cific gravity sink faster than the ones with small specific gravity. The materials of a certain
grade will keep the state of suspension with the effect of rising water, and the area of which
is called turbulent flow area. The larger particles or the ones with larger specific gravity will
sink to the bottom through the turbulent flow area, and are discharged from bottom valve;
the smaller particles or the ones with smaller specific gravity will not get through the turbu-
lent flow area, but float to the top, and then flow out from the overflow weir and collect to
the overflow tank. The voltage detector is inserted in the slurry in turbulent flow area, and
shows the pressure of the slurry. The continuous separations of materials are according to the above process.
Application
It is used for strict classification of silica sand, or other coarse and fine 2 3
particle minerals, which can replace the fine screen to control the par-
4
ticle size.
It is used for the separation of minerals with specific gravity difference. 5
(Such as the separation of coal and shale in coal industry); 6
1
It is used for the dewatering and desliming of minerals.
7
Features 1. Cylinder Body
2. Support
Due to the effect of rising water, the particle size classification can be 3. Feed Inlet
completed for the materials in cylinder body with high production ef- 4. Overflow Tank
5. Retaining Ring
ficiency and low energy consumption. 6. Pressure Sensor
Equipped with automatic control system, the adjustment of operation 7. Bearing Seat
- 106 -
NONMETAL PROCESSING
Features
Hexagonal tank, triple impellers, and good scrubbing effect.
High concentration, high speed, and high efficiency agitation and scrubbing with strong
strength.
Vane, shaft and tank are made of or covered with the world-famous super wear-resistant Xin-
hai rubber.
Technical Parameters
Impeller Electric Motor
Effective Volume Weight
Model Shape Diameter Rotating Speed Power Rotating Speed
(m3) Model (kg)
(mm) (r/min) (kW) (r/min)
GJC×1.5 1.5 φ750 200 Y200L-4 30 2400
GJC×2.8 2.8 hexahedron φ1000 Y225S-4 37 1470 3935
150
GJC×4.4 4.4 φ1250 Y280L-4 75 6200
- 107 -
TECHNICAL MANUAL OF EQUIPMENT APPLICATION
Decagonal Screen
Principle
Repeated classification of ores and sands can be conducted with simple struc-
ture and high efficiency, using equilateral and decagonal structure with friction
resistance, built-in double-threaded screw material accelerator, and three-
grading particle screening technology.
Features
The unique structure can reduce the friction of materials on the screen mesh,
and increase the service life of the screen mesh.
The screen mesh can be changed conveniently and efficiently according to the
wear condition.
A variety of different particle sizes of materials can be acquired simultaneously by the three-grading particle classifica-
tion.
Technical Parameters
Model Diameter (mm) Length (mm) Rotating Speed (r/min) No. of Graded Product Motor Model Power (kW)
SJS1030 1000 3030 10 2-4 XWD3-5-5X-47 3
SJS1235 1200 3500 10 2-4 XWD2.2-4X-1/29 2.2
SJS1535 1500 3500 14 2-4 XWD5.5-6X-1/29 5.5
SJS1540 1500 4000 14 2-4 XWD11-8170-29 7.5
SJS2040 2000 4000 14 2-4 XWD22-8190-29 22
Bucket Volume Lifting Speed Max. Lifting Capacity Transmission System Weight
(m3) (m/s) (m3/h) Model Power (kW) Speed Ratio (kg)
- 108 -
NONMETAL PROCESSING
Delivery Processor
Features
It can be used for lifting, desliming, concentration, and decomposition.
The equipment is produced with American technology.
External labyrinth bottom end shaft head.
Vane and tank can be lined with the world-famous super wear-resistant rubber.
Technical Parameters
Feed Size Dip Angle Rotating Speed of Motor Power Weight
Model Capacity (t/h)
(mm) (° ) Screw Shaft (r/min) (kW) (kg)
φ540×4600 30 23 7.5
12 20~25 3900
φ1070×4600 30 22 7
φ1600×7630 75 40~50 40 18000
10 23
φ1800×6000 70 70 55 14200
SX750 30 16 23.36 10~20 11 4530
Desliming Bucket
Principle
It is a kind of simple equipment used for classification, desliming and concentration. Its
outline is an inverted cone. The feed cylinder is set in the center of the liquid level, the
bottom edge of which is below the liquid level. The pulp is fed into the center cylinder
along the tangent direction, and is discharged from the bottom edge after buffering.
The slurry discharged flows out radially around the overflow weir. In this process, the
coarse particles that the settling velocity of which is greater than the flow rising com-
ponent velocity will sink in the tank, and are discharged through the setting sand at
the bottom. The fine particles with 2 mm or less in feed size and 75 μm or less in grad-
ing size will flow into the overflow tank along with the slurry on the surface.
It is mainly used for raw ore desliming before the hindered settler so as to improve the
efficiency of classification; and for the concentration and dewatering of ores set be-
fore ore grinding equipment in order to improve the feeding concentration of grinding
equipment; also for controlling feeding concentration and capacity before all kinds of slurry separation equipment.
Features
Convenient adjustment and good desliming effect.
Tank can be lined with the world-famous super wear-resistant rubber.
Technical Parameters
Model TND1500 TND2000 TND2500 TND3000 TND5000
Subsidence Area (m2) 2 3 4.9 7 20
Volume (m3) 0.76 1.8 3.5 6.1 33.5
Grading Size (mm) < 0.07 < 0.07 < 0.07 < 0.07 < 0.07
Feed Size (mm) < 0.2 < 0.2 < 0.2 < 0.2 < 0.2
Discharge Concentration (%) 40~60 40~60 40~60 40~60 40~60
Desliming Efficiency (%) 33~45 33~45 33~45 33~45 33~45
- 109 -
TECHNICAL MANUAL OF EQUIPMENT APPLICATION
Slurry Distributer
Features
Especially suitable for non-mental ore slurry distributed uniformly from one way to two
ways or more ones.
Tank can be lined with the world-famous super wear-resistant rubber.
Technical Parameters
No. of Feed Pipe Rotating Speed Motor
Tank Diameter Capacity Weight
Model Distribution Diameter of Cylinder Power
(mm) (m3/h) Model (kg)
Way (mm) (r/min) (kW)
KFP700 φ700 120 142 80~150 Y90S-6 0.75 260
KFP900 φ900 2~8 160 120~180 280
171 Y90L-6 1.1
KFP1000 φ1000 180 150~250 340
- 110 -
■ DRYING
Rotatory Kiln
Disc Granulator
Rotatory Dryer
Cyclone Separator
TECHNICAL MANUAL OF EQUIPMENT APPLICATION
■ DRYING
Rotatory Kiln
Principle
Due to the rotatory kiln has a certain slope and rotates continually, the raw
materials flow in a row from the cold end to the hot one. The fuel injected
from the hot end burns, releases heat and produces high-temperature gas
under the air combustion-supporting. The hot gas flows from the hot end
to the cold one under the drive of blower, and the materials and gas in the
process of inverse motion exchange the heat to make the raw materials into
clinkers.
Features
Rotatory kiln is simple in structure, reliable in production control, less in
wearing parts and efficient in running rate.
Application
It is used for calcining high-grade cement in cement plants, and is also widely used in metallurgy, chemical, and con-
struction industry.
Technical Parameters
Straight Cylinder Dry Production
Model Dry Production Hot End Expansion Dry Production Dry Production
Dry Production of Precalcining
Spec. φ1.9/φ1.6×36 φ2.4×40 φ2.4/φ2×40 φ2.8/φ2.4×50 φ3×48 φ3.5×70
Inclination 4% 4% 3.50% 4% 3.50% 4%
Capacity (t/h) 2.5~3 6~7 4.5~5.5 7.5~8.5 29.2 20~22
Rotating Speed (r/min) 0.53~1.59 0.173~1.73 0.42~1.25 0.11~1.07 0.57~3.41 0.5~1.27
Number of Seat 3 3 3 3 3 4
Motor Model JZT2-72-4 JZS2-8-2 JZT382-4 JZS2-9-2 JZS2-10-2 JR126-6
Motor Power (kW) 30 4~40 4~40 6~60 16.7~100 155
Scope of Rotating Speed
400~1200 160~1600 400~1200 120~1200 200~1200 350~980
(r/min)
- 112 -
DRYING
Disc Granulator
Principle
Materials roll in the rotating disc with inclined angle of 35-55 degree. The inclined
disc makes a gap between powders which increases the chances for collisions and
friction between particles. Materials run along a certain rail and form into a rolling
swirl under several forces. After adding a certain amount of water, the particles in
the disc will grow from small to big in size with the core increased continually until
they become pellets with the required strength, and then roll out along the edge
of the disc.
Features
It has the advantages such as even pellet forming, easy powder pellet moisture
control, high strength, simple structure, convenient control, low power consump-
tion, stable operation, etc.
Application
Disc granulator as the main equipment for granulation of powder materials is
mainly used in cement industry, copper & iron industry and compound fertilizer industry.
Technical Parameters
Model φ2.2 φ2.5 φ2.8 φ3.2 φ3.6
Capacity (t/h) 8 10 13~16 15~20 16~22
Revolution (r/min) 16.4 14.4 12.8 11.5 10.5
Dip Angle (° ) 35~55 35~55 35~55 35~55 35~55
Motor Model Y160L-6 Y160L-6 Y180L-6 Y200L1-6 Y200L2-6
Motor Power (kW) 11 11 15 18.5 22.5
Weight (kg) 3500 4500 5000 5400 7800
- 113 -
TECHNICAL MANUAL OF EQUIPMENT APPLICATION
Rotatory Dryer
Principle
The materials in the rotatory cylinder will be dried during the reentry
and lifting process of the spiral blade and intermittent spiral lifter plate
between the inner and outer cylinders.
Features
The column structure of the cylinder makes multiple shortening of the
dryer length. As the cooling surface is significantly reduced, and the
heat loss reduces, while the multiplying heat exchange surface greatly
improves the heating efficiency. As for the materials that cannot touch
the smoke, inner smoke pipe and circular smoke pipe are equipped in the inner and outer cylinder of the multi-cylinder
rotatory dryer. Radial smoke pipe is used for the connection between the smoke pipes, which is efficient and energy-
saving.
Application
Rotatory dryer is a heating and drying device for materials.
Technical Parameters
Cylinder Diameter Cylinder Length Rotating Speed Power Max. air inlet Weight
Model Inclination
(mm) (mm) (r/min) (kW) temperature (℃ ) (kg)
HGJ1005 1000 5000 6.3 5% 4 700 5757
HGJ1206 1200 6000 6.1 5% 5.5 700 7418
HGJ1208 1200 8000 6.1 5% 5.5 700 8208
HGJ1512 1500 12000 5 5% 13 700 16682
HGJ1514 1500 14000 5 5% 13 700 17900
HGJ1812 1800 12000 5 5% 17 700 19389
HGJ1814 1800 14000 5 5% 17 700 20846
HGJ2212 2200 12000 4.9 5% 22 700 30313
HGJ2214 2200 14000 4.9 5% 37 700 36077
HGJ2219 2200 14000 4.9 5% 37 700 44850
HGJ2418 2400 18000 3.85 5% 37 700 41215
Note: HGJ2219 is inner circulation heating with hollow shaft.
- 114 -
DRYING
Cyclone Separator
Principle
The classification chamber of cyclone separator is a cylindrical shell made
of steel sheet. In the classification chamber, small fans and spreading plates
are fixed on the vertical shaft, rotating through the tape driving device
driven by a motor, and generating a strong centrifugal force in classification
chamber. The gas and powder mixture in the classification chamber is af-
fected by the centrifugal force. Large or heavy particles greatly affected by
centrifugal force are thrown to the edge of the classification chamber, and
are no longer affected by the centrifugal force. After falling down naturally,
they will be collected as coarse powder and discharged from the pipe for
coarse powder; small or light materials slightly affected by the centrifugal
force will hover in the classification chamber, brought to the high by the
airstream, and then graded or collected within the next component as
moving along the pipeline. The centrifugal force in the classification cham-
ber can be adjusted by adjusting the rotating speed through the frequency converter, so as to achieve the material clas-
sification with specified particle size.
Features
With the main features of low energy consumption, large processing capacity, and flexible combination structure, the
separator can be exchanged with fluidized bed grinder to be crushing classifier, or combined with rough pulverizers
such as Raymond mill, ball mill and roller-crushing to separate the ultrafine powder, which plays a role in low energy
consumption and low pollution. It can also be directly connected with dryers, conveyors and automatic packaging ma-
chines in order to simplify production processes and procedures.
Application
It is applied for the ultra-fine grading of those materials that cannot be graded on a common sorting equipment, and
is especially suitable for processing those products that are strictly defined the maximum particle and required narrow
distribution density, such as TSP, kaolin, talc, barite powder, paint, mica, graphite, auxin, and aluminum hydroxide. It
can grade materials of very demanding granularity segment, and also can meet the requirements of purity and grain
shape. Typical materials: Copier toner, laser printer powder, pink cell phone batteries and industrial batteries powder.
Technical Parameters
Model φ1.5 φ2.0 φ2.5 φ3
Rotating Speed of Main Shaft (r/min) 190~380 190 190 190
Capacity (t/h) 12~16 21 33 48
Motor Y180M-2 Y225M-4 Y280S-4 Y315M-6
Motor Power (kW) 22 45 75 90
Blower Model 4-72-11NO.9C 4-72-11NO.10C 4-72-11NO.12C G4-73-11NO.14D
Blowing Rate (m3/h) 22280 37850 68020 96800
Full Pressure (kPa) 2.39 2.31 2.4 9 2.47
Rotating Speed of Blower (r/min) 1600 1250 1120 980
- 115 -
■ FEEDING
Heavy-duty Plate Feeder
Chute Feeder
Disk Feeder
Pendulous Feeder
Belt Feeder
■ FEEDING
- 118 -
FEEDING
Principle
The main work of the feeder is to make the motor power
through reducer, drive the connecting rod of the eccen-
tric gear do the reciprocating motion, and also make the
pawl push the ratchet to drive the rotation of the chain
wheel. Thereby the intermittent motion of the chain
plate will begin so as to achieve the purpose of conveying
materials.
Features
It is used for feeding the materials in ore bin continuously
and uniformly to primary breaker in crushing & grading workshop in large mineral processing plants, and in cement or
building materials department. The short distance transportation of the materials with big size and large specific gravity
is also applicable.
Application
It is suitable for short distance transportation of the block materials with feed size of 400mm or less. It is widely used
for feeding the materials in ore bin uniformly and intermittently to crushing or transportation machine in mine, mineral
processing plant, chemical industry, cement and building materials department. It can be installed both horizontally
and slantly with the maximum upward slope angle of 20 degrees. It usually applies to transport the materials with the
loose density of less than 2400 kg/m³, the block weight of less than 500 kg, and the temperature of below 400℃ .
Technical Parameters
Chain Plate Motor
Center Feed
Capacity Overall Dimension Weight
Model Width Distance of Speed Size Power
(m3/h) Model (L×W×H) (mm) (kg)
(mm) Chain Wheel (m/s) (mm) (kW)
(mm)
GBH80-2.2 2200 Y132M-4 7.5 3840×2850×1185 3722
GBH80-3 3000 0.01~0.053 ≤300 15~91 XWED106-385-4 4 4868×2705×1060 4014
800
GBH80-4 4000 Y132M-4 5640×2986×1185 5087
GBH80-5.8 5800 0.18 ≤300 15~91 XWED7.5-8215A-231 7760x2823.5x1321 6526.7
7.5
GBH100-1.6 1600 3240×3026×1235 3981
≤0.15 22~131 Y160M-6
GBH100-3 1000 3000 ≤350 4640×3114×1235 4548
GBH100-4 4000 0.01~0.053 22~131 XWED106-385-4 4 5648x2890x1160 5086
GBH120-1.8 1800 3440×3314×1235 3965
GBH120-2.2 2200 Y160M-6 3840×3314×1285 4238
GBH120-2.6 2600 4240×3314×1285 4572
4886(Exclude
GBH120-3 3000 300-400 35~217 XWED7.5-8215A-273 7.5 4960×3150×1434
1200 ≤0.15 Reducer)
GBH120-4 4000 Y160M-6 5640×3402.5×1285 6100
6350.6
GBH120-4.5 4500 XWED7.5-8215A-273 6460×3150×1434 (Exclude
Reducer)
GBH120-6 6000 300-400 35~217 XWED11-8225B-273 11 7960x3242x1434 8210
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TECHNICAL MANUAL OF EQUIPMENT APPLICATION
- 120 -
FEEDING
Chute Feeder
Principle
This equipment is generally installed at the bottom of the outlet of ore
bin. The ore falls on the bushing at the bottom of the tank, which is
installed on the roller wheel, and connected with the double-shaft re-
ducer through eccentric gear, and then joined with the motor through
the coupling. In the operation, the motor through coupling drives re-
ducer, and the equipment and the drain cap between feed rack bottom
and roller wheel through eccentric disc will do reciprocating rectilinear
motions, so as to complete uniform feeding.
Features
Chute feeder can be set up on the ground, and also can be hoisted on
the outlet of ore bin. The motion of chute bottom slab is reciprocat-
ing, and the stroke can be adjusted by the eccentric wheel drive of
transmission, the eccentric distance of which is half of the stroke. According to some production practices in mineral
processing plant, the eccentric distance should be not less than 30 mm for sticky ores. The width of the chute feeder is
about 2-2.5 times the maximum particle size.
Application
It is suitable for short distance transportation of the block materials with feed particle size of 160 mm or less. It is wide-
ly used for feeding the materials in ore bin uniformly and continuously to crushing or transportation machine in mine,
mineral processing plant, chemical industry, cement and building materials department.
Technical Parameters
Outlet Dimension Max. Feed Size Feed Capacity Motor Power Weight
Model Motor Model
(W×H) (mm) (mm) (t/h) (kW) (kg)
CG300×300 300×300 50 10~20 Y90L- 4 1. 5 265
CG400×400 400×400 100 10~30 YCT160-4A 2. 2 640
CG600×500 600×500 200 10~50 1045
Y112M- 4 4
CG700×500 700×500 200 10~60 1100
CG1240×980 1240×980 350 36~90 Y160M- 6 7. 5 1710
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TECHNICAL MANUAL OF EQUIPMENT APPLICATION
Disk Feeder
Principle
Bulk materials are put into the cylinder from the hopper, and stacked on the disk
by gravity along the cylinder wall. The clearance between sleeve and disk can be
adjusted by adjusting bolt so as to control the angle of repose on the disk. When
the disk rotates, materials are evenly scraped to the outside of disk by the un-
loading knife and fall into the hopper. The uniform feeding operation completes
with the disk continuous operation. Adjusting the clearance between the unload-
ing knife and disk can also control the feeding amount. In the operation, the mo-
tor through the belt pulley drives the rotation of the disk installed on the worm
reducer.
Features
This feeder is sturdy and durable with simple structure and convenient operation,
and is the best choice for the uniform feeding of all kinds of particle materials.
Application
As a kind of accessory equipment of transport machinery suspended on the steel structure and installed below the
hopper, it is used for the continuous feeding in the plants of mineral processing, smelting, cement, and placer, or in the
mechanized foundry.
Technical Parameters
Disk Diameter Rotating Speed Max. Feed Size Feed Capacity Motor Power Weight
Type Model Motor Model
(mm) of Disk (r/min) (mm) (t/h) (kW) (kg)
YG300 300 10. 0 0~ 1. 8 Y80L- 4 0. 55 115
YG400 400 20 0~ 2. 6 120
10. 7
YG500 500 20 0~ 3. 3 Y90L- 6 1. 1 124
- 122 -
FEEDING
Pendulous Feeder
Principle
This equipment is generally installed blow the outlet of feed bin, from
which the ores fall into the feeding tank. In the operation, the motor
through coupling drive the rotation of worm reducer and the recipro-
cating motion of the swing base of feeding tank through the eccentric
wheel installed on the output shaft of the reducer, by which the even
feeding is completed. The regulation of eccentric distance by adjust-
ing the scale of eccentric disc on the eccentric wheel can realize the
adjustment of feeding capacity, which is also by adjusting the revolv-
ing speed of adjustable-speed motor to change the swing times.
Features
This feeder is sturdy and durable with simple structure and conve-
nient operation, and is the best choice for the uniform feeding of all
kinds of particle materials.
Application
As a kind of accessory equipment of transport machinery suspended on the steel structure and installed below the
hopper, it is used for the continuous feeding in the plants of mineral processing, smelting, cement, and placer, or in the
mechanized foundry.
Technical Parameters
Inlet Outlet Stroke of Feed Motor Rotating Speed
Frequency Max. Feed Motor Weight
Model (L×W) (L×W) Eccentric Capacity Power of Motor
(n/min) Size (mm) Model (kg)
(mm) (mm) Wheel (mm) (t/h) (kW) (r/min)
BG250×250 250×250 250×(30~125) 46 25 4.5 Y80L-4 0.55 1390 130
0~90
BG300×300 300×300 300×(30~125) 46 30 6.5 Y802-4 0.75 1390 272
BG400×400 400×400 400×(50~130) 0~170 45.5 35 12 Y90S-4 1.1 1410 558
BG600×600 600×600 600×(50~150) 0~157 48 50 40~80 Y100L-4 1.5 940 613
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TECHNICAL MANUAL OF EQUIPMENT APPLICATION
- 124 -
FEEDING
Belt Feeder
Principle
The materials through the feeding hopper flow to the belt
surface of the belt feeder. With the rotation of AC adjust-
able-speed motor, the belt moves forward slowly, and the
materials on the surface via the head wheel flow into the
next process so as to realize the continuous feeding.
Features
There are two ways for production capacity regulation: One
is to adjust the rotating speed of AC adjustable-speed motor,
and the other is to adjust the insertion depth of control gate
installed on feeding hopper.
Application
It can be widely used for transporting all kinds of block and granular materials with stacking density of 0.5 - 2.5 t/m³ in
the departments of metallurgy, mineral processing, building materials, coal, water & electricity, etc.
Technical Parameters
Diameter of
Center Distance of Motor
Belt Width Head and Feed Capacity Feed Size Weight
Model Head and Tail Wheel Motor Model Power
(mm) Tail Wheel (t/h) (mm) (kg)
or Drum Wheel (mm) (kW)
(mm)
500×1000 1000 10~100 0~50 YCT112- 4B 0.75 266
500×1300 1300 10~100 0~50 YCT160 -4A 2.2 345
500×1500 1500 10~100 0~50 Y2.2-1.0-50-32 2.2 767
500×2000 500 2000 10~100 0~50 Y2.2-1.0-50-32 2.2 609.4
500×2800 2800 10~100 0~50 YCT160- 4A 2.2 670
500×3000 3000 10~100 0~50 YCT160 -4A 2.2 697
500×4000 4000 219 10~100 0~50 YCT160- 4A 2.2 736
650×1500 650 1500 10~100 0~50 YCT160- 4A 2.2 610
650×2600 650 2600 10~100 0~50 YCT160- 4A 2.2 636
650×4000 650 4000 10~100 0~50 YCT160- 4A 2.2 893
800×2000 800 2000 15~150 0~80 YCT160- 4A 2.2 721
800×3000 800 3000 15~150 0~80 YCT200- 4B 7.5 857.3
800×4000 800 4000 15~150 0~80 YCT200- 4B 7.5 1012
800×4500 800 4500 15~150 0~80 YCT160- 4A 2.2 1200
1000×2000 2000 200~450 0~80 YCT160- 4B 3 1549
400
1000×2500 1000 2500 200~450 0~100 YCT160- 4B 3 2105
1000×6000 6000 200~450 0~100 YCT225- 4A 11 5214
- 125 -
TECHNICAL MANUAL OF EQUIPMENT APPLICATION
Features
Inertial vibrating feeder with frequency conversion and speed regula-
tion has the features of advanced design, rational structure, adherence
to specification on various technical indicators, good performance, and
stable & reliable operation, the amount adjustment of which is long-
distance, online, smooth, and electrodeless.
The economic and social benefit are very significant with production
rate increased by 50%, electricity reduced by 59% or above, power
factor of 0.98, maintenance time reduced by 30%, noise reduced to 80
db, and the weight of equipment reduced by 50% or above.
Service Conditions
The environment temperature is no more than + 40 ℃ ;
When the environment temperature is 20±5℃ , the relative humidity of surrounding medium is no more than 85%;
There is no medium with serious corrosion and influence on electrical insulation.
- 126 -
FEEDING
Application
GZG series self-synchronizing inertial vibrating feeder can be widely used in the industries of mining, metallurgy, coal, build-
ing materials, light, chemical, electric power, machinery, food, etc., and for feeding the materials in block particle shape
and powdery ones uniformly and continuously or quantitatively into the feeding device from the ore bin or hopper, such as
crushing, coal preparation, screening, transportation, and packaging machinery.
Technical Parameters
Capacity
Tank Dimension (t/h) Vibration Double- Rated Rated Power Machine
Max. Feed Power
Item (W×L×H) Frequency Amplitude Voltage Current Frequency Weight
-10 Size (mm) (kW)
(mm) Level (min-1) (mm) (V) (A) (Hz) (kg)
Degree
GZG403 400×1000×200 30 40 100 4 2×0.73 2×0.25 171
GZG503 500×1000×200 60 85 150 4 2×0.73 2×0.25 265
GZG633 630×1250×250 110 150 200 4 2×1.53 2×0.55 379
GZG703 700×1029×250 120 170 200 4 2×1.53 2×0.55 389
GZG803 800×1500×315 160 230 250 4 2×1.95 2×0.75 563
GZG903 900×1483×250 180 250 250 4 2×2.71 2×0.75 613
GZG1003 1000×1750×250 270 380 300 4 2×2.71 2×1.1 762
1450
GZG1103 1100×1673×250 300 420 300 4 2×2.71 2×1.1 854
GZG1253 1250×2000×315 460 650 350 4 2×3.51 2×1.5 1099
GZG1303 1300×2040×300 480 670 350 4 2×3.51 2×1.5 1117
GZG1503 1500×2250×300 720 1000 500 3 2×5.91 2×2.2 1503
GZG1603 1600×2500×315 770 1100 500 4 2×6.82 2×3.0 1555
GZG1803 1800×2325×375 900 1200 500 3 2×6.82 2×3.0 2350
GZG2003 2000×3000×400 1000 1400 500 2.5 2×6.82 2×3.0 2705
GZG705 700×1029×250 130 180 200 5 2×1.66 2×0.55 385
380 50
GZG805 800×1500×250 170 250 250 5 2×1.66 2×0.55 510
GZG905 900×1483×250 200 270 250 5 2×1.66 2×0.55 561
GZG1005 1000×1750×250 290 410 300 5 2×2.14 2×0.75 652
GZG1105 1100×1637×250 320 450 300 5 2×2.97 2×1.1 795
GZG1255 1250×2000×315 500 700 350 5 2×2.97 2×1.1 1002
GZG1305 1300×2040×300 520 720 350 5 2×3.84 2×1.5 1070
GZG1505 1500×2250×300 780 1080 500 5 2×5.55 2×2.2 1414
960
GZG1605 1600×2500×315 830 1190 500 5 2×5.55 2×2.2 1720
GZG1805 1800×2325×375 970 1320 500 5 2×7.28 2×3.0 2288
GZG1256 1250×2000×315 500 700 350 5 2×3.84 2×1.5 1081
GZG1306 1300×2040×300 520 730 350 5 2×3.84 2×1.5 1117
GZG1506 1500×2250×300 780 1080 500 5 2×5.55 2×2.2 1654
GZG1606 1600×2500×315 830 1190 500 5 2×5.55 2×2.2 1720
GZG1806 1800×2325×375 970 1300 500 5 2×9.56 2×4.0 2985
GZG2006 2000×3000×400 1300 1800 500 5 2×9.56 2×4.0 3166
- 127 -
■ TRANSPORTING
TD75 Belt Conveyor
DT Ⅱ Belt Conveyor
Bucket Lifter
Screw Conveyor
■ TRANSPORTING
Principle
Belt conveyor is mainly composed of two end rollers and the closed belt
which tightly set on it. The one driving the conveyor belt is named as the
driving roller; the other one only used for changing the motion direc-
tion of the conveyor belt is named as the bend roller. The driving roller
is drived by the motor through the reducer while the conveyor belt is
dragged by the friction between the driving roller and the conveyor belt.
The driving roller is generally installed on the discharging side to increase
the traction and convenience to drug. Materials are fed by the feeding
end, dropped on the conveyor belt, and discharged by the discharging
end which is driven by the conveyor belt friction.
Features
TD75 belt conveyor is a general series product of belt conveyor.
Application
Widely used in the fields of chemical, coal, metallurgy, mine, power, light, food, transportation, etc. Applied to convey
bulk materials with loose density of 0.5-2.5 t/m2 and unit goods.
Technical Features
The unit weight of materials conveyed by the TD75 belt conveyor should be less than 2.5 t/m3.
This series is divided into six specifications including 500 mm, 650 mm, 800 mm, 1000 mm, 1200 mm, and 1400 mm by
the bandwidth.
Divided into 1.5 kW, 2.2 kW, 3 kW, 4 kW, 5.5 kW, 7.5 kW, 11 kW, 15 kW, 18.5 kW, 22 kW, 30 kW, 40 kW, etc. by the
driving power.
Divided into 0.8m/s, 1.0 m/s, 1.25 m/s, 1.6 m/s, 2.0 m/s, 2.5 m/s, 3.15 m/s, 4 m/s, etc., by the belt speed.
Refer to the following table for the max. conveying capacity of this series.
Technical Parameters
Belt Width B (mm)
Carrying Idler Type Belt Speed (m/s) 500 650 800 1000 1200 1400
Conveying Capacity Q (t/h)
0.8 78 131 — — — —
1.00 97 164 278 435 655 891
1.25 122 206 348 544 819 1115
1.6 156 264 445 696 1048 1427
Trough Idler
2.0 191 323 546 853 1284 1748
2.5 232 391 661 1033 1556 2118
3.15 824 1233 1858 2528
4.0 2202 2995
The conveying capacity in the table is calculated under the condition of γ=1 t/m3 for the material density, 0°-7° for the conveyor inclination
angle, and 30° for the material accumulation angle.
- 130 -
TRANSPORTING
DT Ⅱ Belt Conveyor
Principle
DT Ⅱ belt conveyor is a general series product, and it can be widely used
in the industries such as metallurgy, mine, coal, port, power station,
building materials, chemical, light and oil. The transportation system
combined by single or multiple machines is used for conveying materials
and applied to convey bulk materials with loose density of 500-2500 kg/
m³ and unit goods
The suitable working environment temperature for DT Ⅱ belt conveyor
is generally -25 ~ +40 ℃ . It is required that the materials temperature
shall not be higher than 70℃ ; heat-resistant materials under 120℃ can
be conveyed by heat-resistant rubber belt conveyor while it is unfavor-
able for materials at a higher temperature. Oil-resistant, acid and alkali
resistant rubber belt type plastic belt should be applied to convey materials with acidity, alkalinity, oil and organic sol-
vents.
DT Ⅱ belt conveyor shall be designed according to component series. Designers can select models and designs accord-
ing to the technological requirements for conveying, different terrains, and different operating conditions, then com-
bine into the whole conveyor. This series of components can meet the requirements of horizontal and inclined convey-
ing, and it can also apply the conveying form which combines concave arc, segmental arc and straight line.
The size of materials allowed to convey by the conveyor depends on the belt width, belt speed, trough angle, and incli-
nation angle, and also depends on the frequency of big size materials appearance.
Technical Parameters
Model DT Ⅱ 500 DT Ⅱ 650 DT Ⅱ 800 DT Ⅱ 1000 DT Ⅱ 1200 DT Ⅱ 1400
Belt Width (mm) 500 650 800 1000 1200 1400
Max. Size (mm) 100 150 200 300 350 350
Belt Speed (m/s) 0.3~1.6 0.3~2.0 0.5~2.5
Conveying Capacity (m³/h) 25~138 48~254 75 ~396 121~810 296~1485 412~2065
- 131 -
TECHNICAL MANUAL OF EQUIPMENT APPLICATION
- 132 -
TRANSPORTING
Allowable Max. Size and Max. Velocity with Different Belt Widths, Guard Side Heights and Dip Angles
Belt Width (mm) 500 650 800 1000
Guard Side Height (mm) 80 120 160 80 120 160 120 160 200 160 200 240
2.0 2.0 2.0 1.6 2.0 2.0 2.0 2.5 2.5 2.5 2.5 2.5
30°
100 120 120 100 140 160 140 180 200 180 250 280
2.0 2.0 2.0 1.6 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.5
40°
100 120 120 100 140 160 140 180 200 180 250 280
1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 2.0
50°
80 120 140 80 120 140 120 140 180 140 180 220
Dip Angle (ß)
1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6
60°
80 120 140 80 120 140 120 140 180 140 180 220
1.25 1.25 1.25 1.25 1.25 1.25 1.6 1.6 1.6 1.6 1.6 1.6
70°
50 60 100 50 60 100 120 100 140 100 140 180
1.0 1.0 1.0 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25
90°
50 60 80 50 60 80 60 80 100 80 100 140
Belt Width (mm) 1200 1400 1600
Guard Side Height (mm) 160 200 240 300 200 240 300 400 200 240 300 400
2.5 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.15
30°
160 250 280 310 250 280 350 350 250 280 350 350
2.5 2.5 3.15 3.15 2.5 3.15 3.15 3.15 2.5 3.15 3.15 3.15
40°
200 250 280 310 250 280 350 350 250 280 350 350
1.6 2.0 2.5 2.5 2.0 2.5 2.5 2.5 2.0 2.5 2.5 2.5
50°
140 180 220 280 180 220 280 320 180 220 280 320
Dip Angle (ß)
1.6 1.6 1.6 2.0 1.6 1.6 2.0 2.0 1.6 1.6 2.0 2.0
60°
140 180 220 280 180 220 280 320 180 220 280 320
1.6 1.6 1.6 2.0 1.6 1.6 2.0 2.0 1.6 1.6 2.0 2.0
70°
100 140 180 200 140 180 200 250 140 180 200 250
1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25
90°
80 100 140 160 100 140 160 200 100 140 160 200
Note: The upper part of the form is vmax(m/s), and the lower part is amax (mm).
- 133 -
TECHNICAL MANUAL OF EQUIPMENT APPLICATION
Technical Parameters
Model PY50 PY50 PY50 PY65 PY65 PY65 PY80 PY80
Belt Width (mm) 500 500 500 650 650 650 800 800
Belt Speed (m/s) 1.2 1.2 1.2 1.2 1.2 1.2 1.6 1.6
Max. Dip Angle (° ) 19 19 19 19 19 19 16 19
3
Conveying Capacity (m /h) 80 80 80 135 135 135 262 296
Conveying Length (m) 10 15 20 10 15 20 15 20
Max. Height (m) 3.73 5.44 7.09 3.73 5.44 7.09 5.1 2.4
Min. Height (m) 0.5 1.27 1.27 0.5 1.27 1.27 2.9 3.0
Motor Model Y100L2-4 Y112M-4 Y132S-4 Y112M-4 Y132S-4 Y132M-4 Y132M-4 Y132M-4
Motor Power (kW) 3 4 5.5 4 5.5 7.5 7.5 7.5
Weight (kg) 847 1123 1540 1189 1950 2300 2700 3100
- 134 -
TRANSPORTING
Bucket Lifter
- 135 -
TECHNICAL MANUAL OF EQUIPMENT APPLICATION
II TH Bucket Lifter
Principle
The bucket scoops materials up from the storage, ascends to the top with conveyor
belt or chain, passes around the top wheel, then turns down, and the bucket lifter will
pour the materials into the receiver tank. The driving belt of bucket lifter applies rub-
ber belt, installed under or on the transmission roller and on both sides of the bend
roller. Generally, there are two parallel transmission chains equipped on the chain
bucket lifter, one side is a pair of driving sprocket, and the other side is band sprocket.
The bucket lifter is equipped with a chassis to prevent the dust floatation in it.
Features
TH series is a kind of circular chain bucket lifter with mixed or gravity discharge and
excavating material loading. The traction parts adopt high quality alloy steel and high
circular chain. The central case has two forms including single channel and double
channels, and is the automatic constant tension of the weight box in the machine. The
chain wheel adopts the changeable combined structure of rim with long service life
and easy change of rims. The lower part applies gravity automatic tensioning device,
which can keep constant tension and avoid slipping or chain-off, and also can effective-
ly protect the components such as the lower shaft when the bucket is blocked caused
by accidental factors.
Application
TH bucket lifter is suitable for conveying powder, granular and small pieces of materials without wear resistance or with
small wear resistance.
Technical Parameters
Model TH315 TH400 TH500 TH630 TH800 TH100
3
Bucket Type (m /h) Zh Sh Zh Sh Zh Sh Zh Sh Zh Sh Zh Sh
Conveying Capacity (mm) 35 60 60 94 75 118 114 185 146 235 235 365
Hopper Width (mm) 315 400 500 630 800 1000
Hopper Hopper Volume (L) 3.75 6 5.9 9.5 9.3 15 14.6 23.6 23.3 37.5 37.6 58
Hopper Pitch (mm) 512 688 920
Diameter × Pitch 18×64 22×86 26×92
Circular Number 7 7 7
Chain Hopper
Number of Chain 2 2 2
Single Breaking Load (kN) > 320 > 480 > 570
Pitch Diameter of Chain Wheel (mm) 630 710 600 900 1000 1250
Hopper Running Speed (m/s) 1.1 1.5 1.6
Revolution of Main Shaft (r/min) 42.5 37.6 35.8 31.8 30.5 24.4
- 136 -
TRANSPORTING
Screw Conveyor
Principle
It is composed of driving device, closed tank, and screw. The
materials in the tank are outputted by the screw rotation, and
the weight of materials and the friction between screw con-
veyor chassis and materials avoid the materials rotating with
screw conveyor blades.
Features
Simple structure, small cross section, good seal, reliable opera-
tion, low manufacturing cost, convenience for loading and un-
loading in the middle, and availability of reverse conveying, as
well as opposite directions conveying at the same time. Materi-
als can be stirred, fixed, heated, and cooled during the convey-
ing. Materials throughput can be adjusted through loading and
unloading valve. While materials with perishable, sticky, easy
to agglomerate, big size qualities are not suitable to convey.
Materials are easily broken, and the screw and tank are easy worn during the conveying. The unit power is big. During
the operation, the sealing of the tank and the proper distance between screw and tank should be guaranteed.
Application
Screw conveyor is mainly used for conveying powdery, granulated and small size materials, such as coal powder, soda
ash, renewable rubber powder, zinc oxide, calcium carbonate and small lump coal, while materials with perishable,
sticky, easy to agglomerate qualities are not suitable to convey.
Technical Parameters
Model GX15 GX20 GX25 GX30 GX40 GX50 GX60
Screw Diameter (mm) 150 200 250 300 400 500 600
Conveying Capacity for Magnesium Powder (t/h) 4.5 8.5 16.5 23.3 54 89 139
Conveying Capacity for Cement (t/h) 4.1 7.9 15.6 21.2 51 85 134
Conveying Capacity for Sodium Carbonate (t/h) 3 6.7 10.7 18 35.5 70 97
Width × Height (mm) 272×314 342×384 392×464 468×555 572×685 706×823 806×973
Shortest Layout of Inlet (mm) 190 220 270 300 350 450 550
Dimension of Square Opening of Inlet (mm) 170 220 270 320 420 528 628
Height of Inlet (mm) 75 100 120 140 160 160 180
Dimension of Square Opening of Outlet (mm) 176 226 276 328 428 536 636
Height of Outlet (mm) 135 165 195 225 280 340 430
- 137 -
TECHNICAL MANUAL OF EQUIPMENT APPLICATION
- 138 -
■ DEDUSTING
RFS Bag Dust Remover
■ DEDUSTING
Principle
The dusty gas from the air inlet flows into dust remover, through steering gear, the air
flow direction changes and large particles of dust fall into ash hopper due to inertial
effect. The dusty gas that the direction has changed continues to flow into the filter
chamber, and the dust is blocked and attached to the surface of filter bag, then the
clean gas under the action of induced draft fan is discharged from the upper air outlet.
Features
RFS bag dust remover can be used with R Raymond mill to solve the afterwind dedusting
effectively with 99% in dedusting efficiency.
Application
It is widely used for dust collecting system in metallurgy, machinery, chemical
engineering, electric power, building material, cement and other industries.
Technical Parameters
Item Parameters
Pulverizer Model 3R2714 4R3216 5R4119
Dust Remover System Model R3 R4 R5
Airflow (m³/h) 1120~5600 1800~9360 4000~20000
Resistance (mmH2o) 80~300 80~300 80~300
Filter Area (m2) 39 66 140
Qty. of Filter Bag 24 40 72
Dedusting Efficiency (%) > 99.5 > 99.5 > 99.5
Ash Hopper Volume (m³) 1 1.5 2.6
Dust Remover Weight (t) 2 2.5 4
Model 4-72-11NO.4A 4-72-11NO.4A 4-72-11NO.5A
Fan Power (kW) 5.5 7.5 15
Rotating Speed (r/min) 2900 2900 2900
Principle
The dusty gas flows in from the air inlet of dust remover (from
ash hopper for 32 series), through inclined clapboard, turning to
ash hopper. At the same time, the air flow speed becomes lower.
Due to inertia effect, the coarse-particle dust in gas falls into ash
hopper, and tiny dust particles with air flow go up and into the filter
chamber with the dust attached to the filter bag surface. The gas after
purification passes through the filter bag and flows into the upper
clean room, then it is collected at the air outlet from each clean room,
and discharged into the atmosphere through the main air blower of
dedusting system.
- 140 -
DEDUSTING
Features
Combining the advantages of chamber separation blowback and pulse-jet for dedusting, it improves the disadvantages
of poor strength on chamber separation blowback and synchronous conduct of pulse-jet dedusting, which enlarges the
application range. With the features of chamber separation overall dedusting and use of large-sized pulse valve, the
dedusting ability of it is strong, the effect is good, and the service life is long. It is suitable for the management of high-
concentration dust with simple dust process flow and lower equipment investment. With compact structure, the product
occupies less area, which can reduce the investment and has significant environmental, social and economic benefits, filling
in the blank of gas shock pulse dedusting and reaching domestic advanced level.
Application
It is widely used in cement, metallurgy, machinery, chemical engineering and refractory material industries, and especially
suitable for crushing, packaging, roofing, and dedusting system of clinker cooler and all kinds of mills, as well as coal mill
dedusting. But if it is for the later, more attention should be paid to the flame and explosion precautions , and the dust
remover structure should also be changed. It also can be applied to gas dedusting with super high dust concentration. Such
as to grinding system of O-SEPA, the dust concentration is up to 1000 g/m3, and the cyclone dust collector used for roof
dedusting can be not equipped.
Technical Parameters
Parameters Airflow Velocity of Filter Area Qty. of Filter Resistance Dust Content Insulating Layer Weight
Model (m3/h) Filtering (m/min) (m2) Bag (Piece) (Pa) (g/m3) Area (m2) (kg)
FMPD32-3 6900 93 96 26.5 2880
FMPD32-4 8930 124 128 34 4080
FMPD32-5 11160 155 160 41 5280
FMPD32-6 13390 186 192 48.5 6480
FMPD64-4 17800 248 256 <1000 70 7280
FMPD64-5 22300 310 320 94 9960
FMPD64-6 26700 372 384 118 11640
FMPD64-7 31200 434 448 142 13320
FMPD64-8 35700 496 512 166 15000
FMPD96-4 26800 372 384 110 10452
FMPD96-5 33400 465 480 120 12120
FMPD96-6 40100 557 576 130 14880
FMPD96-7 46800 650 672 140 16920
FMPD96-8 53510 744 768 150 19810
FMPD96-9 60100 836 864 160 21240
FMPD 96-2×5 66900 929 960 175 25200
FMPD 96-2×6 80700 1.2~2.0 1121 1152 1470~1770 210 30240
FMPD 96-2×7 94100 1308 1344 245 35280
FMPD 96-2×8 107600 1494 1536 280 40320
FMPD 96-2×9 121000 1681 1728 315 45360
FMPD 96-2×10 134500 1868 1920 350 50400
<1300
FMPD128-6 67300 935 768 125 24120
FMPD128-9 100900 1402 1152 196 31680
FMPD128-10 112100 1558 1280 205 34680
FMPD128-2×6 34600 1869 1536 323 43920
FMPD128-2×7 15700 2181 1792 247 52680
FMPD128-2×8 179400 2492 2084 262 60000
FMPD128-2×9 201900 2804 2304 277 66480
FMPD128-2×10 224300 3115 2561 292 72000
FMPD128-2×11 247600 3427 2856 307 78480
FMPD128-2×12 269100 3728 3072 322 96400
FMPD128-2×13 291600 4050 3328 337 93600
FMPD128-2×14 314000 4361 3584 252 100800
- 141 -
TECHNICAL MANUAL OF EQUIPMENT APPLICATION
Principle
The dusty gas flows into centrifugal dust remover
along tangential direction, and under the action of Clean Air
centrifugal force, the big-particle dust is separated
out. The dusty gas with fully atomized water goes into Fan
wet dynamic washing blower, then crashes, collects Upper Shell
and washes together. The gas after purification is (Gas-water Separator)
dewatered and discharged out due to centrifugal Motor
effect in gas-water separator. Lower Shell
Features
The specialized wet mixing dynamic blower has super Dusty Gas
high dedusting efficiency.
The spiral solid nozzle is taken for water spray system
with good atomization effect.
For 1-2 μm super fine dust, the dedusting efficiency is
Sewage
up to 99%.
With low requirement of water quality, the solid content can be ≤150 mg/L.
The adaptive range of water pressure is big within the range of 0.2-0.5 MPa.
It can be suitable for all kinds of bad environment of high temperature, humidity, dust concentration, and viscosity.
Application
It is suitable for all kinds of non-hydrophobic dusty gas purification in industries of mining, metallurgy, chemical
engineering, power generation, and cement.
Technical Parameters
Model Air Volume (m³/h) Margin Blast Pressure (Pa) Water Consumption (t/h) Motor Power (kW)
HE09 4000~6000 1 15
HE12 9000~12000 1.8 22
HE16 14000~21000 3.1~4 37
HE18 23000~26000 4.6~5.2 55
1000~1400
HE22 29000~36000 5.8~7.2 75
HE24 39000~46000 7.8~9.2 90
HE27 49000~66000 9.8~13.2 110
HE32 69000~76000 13.8~15.2 160
- 142 -
DEDUSTING
- 143 -
TECHNICAL MANUAL OF EQUIPMENT APPLICATION
Principle
XW superfine atomizing dust suppression technology is introduced from water
dust suppression and spray dust suppression technology, and the principle is
based on the theory that "probability of adsorption, filtration and condensation
is the largest while water mist particle and dust particle are similar in size." Due
to compression system, water mist particle of 1-10 μm is generated through
spray-head, and then thick atomization area is formed. Dust suspended in the air,
especially inhalable dust particles the diameters of which are less than 5μm can
be effectively adsorbed and condensed into a group, then settled by gravity, in
this way dust suppression is achieved.
XW superfine atomizing dust suppression system generates water mist particles
with size of mainly 3-20 μm having strong dust removal effect. It controls and
effectively solves the pollution of inhalable dust of less than 10 μm from the
pollution source, and effectively solves the present defects and difficulties of
unorganized emissions dust pollution treatment.
Features
Dust control is conducted at pollution source.
High efficiency of dust suppression: The treatment effect of inhalable dust less than 10 μm is higher than 99%, and
silicosis can be avoided effectively.
Water mist particles are 3-20 μm, thick and dense fog pool is formed at dust suppression point, to suppress dust
diffusion.
Small water consumption: The weight ratio increased by material humidity is 0.2%-0.5%, and there is no calorific value
loss for material (coal), no secondary pollution.
Small covering area; less equipment investment, and lower operation and maintenance costs.
Easy operation and fully automatic control.
Greatly reduced dust explosion rate.
With no effects on indoor temperature, and normal operation in winter.
Application
It is suitable for unorganized emissions, pollution sources of closed or half closed mining, metallurgy and cement and
explosion-proof occasions.
Technical Parameters
Model XW1/1 XW1/2 XW1/3 XW1/4 XW1/5 XW1/6
Power (kW) 1.1 2 3 4 7.5 11
Voltage (V) 380
Wire System of Inlet Wire Three-phase five-wire
Max. Spray Flow (t/h) 0.3 0.6 0.9 1.25 2 4
Water Inlet Dimension 0.5"/DN15 0.5"/DN15 0.5"/DN15 1"/DN25 1.5"/DN40 2"/DN50
Water Outlet Dimension 1/8"-1 1/8"-1 1/8"-2 1/8"-3 1/4"-2 1/2"-2
Outline Dimension (mm) 1400×700×1600
Feed Water Self-sufficient water tank adopts full automatic control.
Signal 4-20 mA Current signal
Control System PLC Programmable control system
- 144 -
■ IRON REMOVING
Electromagnetic Iron Remover
■ IRON REMOVING
Electromagnetic Iron Remover
Model RCDA: Forced air cooling and manual unloading iron.
Model RCDA: Natural air cooling, manual unloading iron, strong antipollution
ability, high reliability and no fan noise.
Model RCDA: Based on RCDA but equipped with an automatic iron unloading
system.
Model RCDA: Based on RCDA but equipped with an automatic iron unloading
system.
Technical Parameters
Belt Width Excitation Power Hanging Height Thickness of Belt Speed Weight
Model Cooling Pattern
(mm) (kW) (mm) Materials (mm) (m/s) (kg)
RCDA-5 500 1 150 ≤100 450
Forced Air
RCDA-6 600 1.6 175 ≤150 620
Cooling
RCDA-8 800 2 250 ≤200 960
RCDB-5 500 1 150 ≤110 400
RCDB-6 Natural Air Cooling 600 1.6 175 ≤140 600
RCDB-8 800 3 250 ≤200 950
≤2.5
RCDC-5 500 1.2 150 ≤100 1100
Forced Air Cooling and
RCDC-6 600 2.0 175 ≤150 1300
Automatic Unloading Iron
RCDC-8 800 3.5 250 ≤200 2200
RCDD-5 500 1 150 ≤110 1000
Natural Air Cooling and
RCDD-6 600 1.8 175 ≤140 1350
Automatic Unloading
RCDD-8 800 3 250 ≤200 1600
- 146 -
■ AUTOMATIC CONTROL
Electronic Belt Scale
■ AUTOMATIC CONTROL
Principle
Electronic belt scale is a kind of newly developed product, and
has been applied to many mines. It obtained national invention
patent (patent No.: 201210507569.8) and utility model patent.
With modular design and a high precision single roller, avail-
ability for heavy load weighing, the belt scale can be used for
production process control and material loading control. With
control core of SIEMENS PLC, Swiss high-performance weighing
sensor and direct bearing structure, the stability and reliability
are greatly ensured and improved.
Technical Parameters
Model Suitable Belt Conveyor Load (kg) Setting Angle Belt Speed (m/s) Weight (kg)
PDC500 TD500 0~300 ≤±20° ≤3 40.5
PDC650 TD650 0~300 ≤±20° ≤3 43.6
PDC800 TD800 0~300 ≤±20° ≤3 47.8
PDC1000 TD1000 0~300 ≤±20° ≤3 53.5
PDC1200 TD1200 0~300 ≤±20° ≤3 59.6
- 148 -
AUTOMATIC CONTROL
Principle
XHGY-B series numerical control agent feeder is the third generation product of Yantai Xinhai Testing and Control Co.,
Ltd. (Yantai Xinhai Mining Machinery Co., Ltd.) with the control core of Siemens PLC made in Germany, which strength-
ens the stability and reliability, and the display of high-end LCD touch screen, which is convenient for the operation.
Widely used in the precise quantitative control of flotation agent of black metals, non-ferrous metals, precious metals,
non-metallic minerals and coals, it can completely change the low recovery caused by manual-operated agent inaccu-
racy.
- 149 -
TECHNICAL MANUAL OF EQUIPMENT APPLICATION
Features of Equipment
Convenient maintenance: Special agent feeding magnetic valve ensures feeding pipes fluency, and avoids the blocking.
Stable agent feeding: Liquid level constant pressure device controls the liquid at the same level.
Process improvement: Conducive to the management of mineral processing technology, and convenient to adjust index of
mineral processing technology.
Economical and practical: Avoid misoperation of artificial feeding, stabilize processing index, and reduce the agent consump-
tion significantly.
Excellent structure: Agent container, constant device for agent liquid and all kinds of valves are made of stainless steel with
good corrosion resistance.
Principle
Pour the prepared liquid into the higher agent container (1), then the liquid flows into the lower agent container (6); be-
cause of the fluid level, the liquid level constant valve (4) keeps the liquid (in container 6) at a constant level, and the volume
of the liquid that flows through the adjusting valve 6 and valve7 depends on the opening of adjusting valve and the opening
time of control valve; and the opening time of control valve is automatically controlled by main machine.
Power Supply: AC220V Frequency: 50/60Hz Single-point Power 30W Operating Temperature: 0-40°.
- 150 -
AUTOMATIC CONTROL
Principle
The device is composed of advanced flow metering device, intelligent control instru-
ment and frequency converter, and adopts PLC and frequency converter to control
the feeding and measurement of the flocculants.
Features
Feed the prepared flocculant liquid automatically according to the setting. Set freely.
Printable and cumulative.
Application
Widely used in such industries as metallurgy, mine, petroleum and chemical.
Technical Parameters
Max. Flow Rate Working Pressure Pipe Diameter Metering Ambient Electric Power Power of Metering
Model
(t/h) (MPa) (mm) Accuracy (%) Temperature (℃ ) (kW) Pump (kW)
DN15-25 0.6 ≤1.6 25 ±0.5 0~40 ≤40 1.5
- 151 -
TECHNICAL MANUAL OF EQUIPMENT APPLICATION
Principle
Specially designed for the concentration monitoring of the beneficia-
tion process, this online monitoring instrument can monitor concen-
tration changing from 0.2% to 80%, which provides reliable guaran-
tee to automatic control of the process.
Performance Indictors
Measure Performance Range: 0.2% - 80% (Measure range will be dif-
ferent because of different media and different sensor).
Resolution: 0.10%.
Precision: ±2.5% FS.
Calibration: Factory calibration, and site calibration is available.
Display: LCD screen showing date, time, measurements, historical
trend line, etc.
Output
Simulation Output: Isolation 4-20 mA, Max. load: 500 Ω with 3.8 mA or 21 mA available at failure state.
Relay Output: Upper and lower hysteresis alarm relay output (available for concentration control).
Relay Capacity: 2 A, 250 VAC.
Digital Interface: Communication interfaces RS-485, Profibus DP, MODBUS are optional.
Site Setting: Completed by transmitter button.
Power Supply
Alternating Current: 220 VAC±10%,50 Hz.
Direct Current: 24 VDC±10%.
Physical Properties
Transmitter Size: 256×270×139 mm.
Sensor Types: Submerged sensor, plug-in sensor, and pipe flange type sensor.
Material : Transmitter: Cast aluminium Sensor: Stainless steel.
Transmitter Weight: 1 Kg.
Sensor Weight: 0.5 Kg.
Sensor Cable: Shield cable 10 meters (Other length can be specified in the order).
Environment Performance
Protection Level: IP65 (transmitter) IP68 (sensor).
Operating Temperature: 0-60℃ .
Relative Humidity: 0-95%.
Working pressure: Max. 7.5 Bar.
- 152 -
Appendix
153
SHANDONG XINHAI MINING TECHNOLOGY & EQUIPMENT INC. (836079)
Add: No.188, Xinhai Street, Hi-Tech Industrial Park, Fushan District, Yantai, China 265500
Tel: +86 535-6999907 Fax: +86 535-6300568
Web: www.xinhaimining.com E-mail: [email protected]
Machine parameters are renewed according to the continuous technology update, so this brochure is for reference only. If
you need the latest information, please call the Xinhai technicians. The copyright belongs to Xinhai Group. Any part of this
brochure contents should not be copied or used for any purpose without the written permission of Xinhai Group.