1VAL2601-TG-en - OVR
1VAL2601-TG-en - OVR
1VAL2601-TG-en - OVR
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MEDIUM VOLTAGE PR O D UCTS
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Table of contents
Technology review
004 Introduction
009 Applications
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Three phase outdoor vacuum recloser
These models are paired and fully type tested with Reliable in extreme conditions
RER615, an advanced and comprehensive, yet simple Best suited for arduous site conditions
relay from ABB’s Relion® family. They are
complemented in their performance by advanced
• Solid dielectric design with HCEP insulation
sensing technology and a single bi-stable magnetic
material ensures performance over a longer
actuator as operating mechanism.
service period
• State-of-the-art magnetic actuation and vacuum
OVR three-phase reclosers provide reliable
interrupters ensure switching performance
performance and offer advanced capabilities such
over a lifetime
as power quality monitoring, earth fault detection
using a wide choice of algorithms as well as other • Reduce down time as recloser can be
advanced features to protect outdoor networks repaired at site
and substations.
Fast, easy-to-install and operate
These are suitable for communication with Control / Save your installation & maintenance
Load Dispatch & Network Control Centres on
protocols such as IEC 60870- 5-104 /
• Site ready units - reduced installation time,
IEC 60870-5-101 / IEC 61850 as well as DNP3.0
effort and cost
& ModBus, making it ready for Smart Grid
implementation for product to nodecommunication. • Flexible mounting option for single/double pole
or substation frame available
• Draw out design for protection relay for quick and
Operator safety at its best
easy maintenance
Operator safety given prime importance
• Changes in relay configuration can be done from
with provision of:
front panel HMI, web-based user interface or
connectivity tool, PCM600
• Secured and safe manual emergency trip handle • Extensive protection functions to fit
to avoid closing in emergency situations all network type
• No maintainable electronics in HV cabinet • Enabled to support high-speed protection,
avoids operator to access the HV cabinet interlocking, transfer switching, fault isolation
and service restoration
Technical data
Parameter Unit OVR-15 OVR-27 OVR-38
System parameters
Nominal operating voltage kV up to 15 Up to 27 Up to 38
Rated maximum voltage kV 15.5 27 38
Rated power frequency Hz 50/ 60
Rated continuous normal current A 630 1000 1200
Rated short time current withstand capacity for 3 sec kA 12.5 12.5 16
Rated peak withstand current kAp 31.25 31.25 40
Rated lightning impulse withstand voltage (BIL) kVp 110 125 170
Rated power frequency withstand voltage (1 min dry) kV 50 60 70
Rated power frequency withstand voltage (10 sec wet) kV 45 50 60
Current switching parameters
Rated symmetrical interrupting current kA 12.5 12.5 16
Rated line charging current (LC) A 2 5 5
Rated cable charging current (CC) A 10 25 40
Switching performance
Rated operating (reclosing) sequence O-0.2s-CO-2s-CO-2s-CO Lock Out
Minimum guaranteed mechanical operation (CO cycles) Operations 10000*
Minimum guaranteed operation (CO cycles) at rated continuous Operations 10000*
Maximum interrupting time ms 55
Maximum closing time ms 65
LV cabinet details
Auxiliary power supply
Supply voltage V(AC) 90…264 ***
Frequency Hz 50 / 60
Maximum power consumption including HV cabinet VA 250
Type of battery pack Sealed lead acid rechargeable
Standard battery bank offering V(AH) 24(26)*
Standard battery back-up Hrs. 24*
Provision for powering communication modem VDC/W 24/7
Current sensor
Type Current transformer
Current transformation ratio A/A 600/1
Class % 10P10 10P20* 10P10
Voltage sensor
Type RVD CVD CVD
Number of voltage sensors per recloser 3/6 3/6** 3/6**
Accuracy % 3*
Additional data
Insulation media Solid insulation (HCEP)
Minimum external creepage distance (H2 to ground) mm (inch) 480 (19) 960 (37.7) 1306 (51)
Minimum external creepage distance (Hl to H2) mm (inch) 480 (19) 1100 (43) 1272 (50)
Pollution level (IEC 60815) Very heavy
Phase to phase clearance mm (inch) 344 (13.6) 344 (13.6) 360 (14.17)
Minimum external arcing (strike) distance mm (inch) 252 (10) 350 (14) 350 (14)
Interrupting media Vacuum
Type of mechanism Bi-stable magnetic actuator
Weight of HV unit + LV unit kg 140 +100 140+100 175+100
Ingress protection for cabinets IP55
Service conditions
Ambient temperature range °C -40 to +55
Maximum humidity % 100
Altitude m 3000 (#)
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Design philosophy
ABB has assembled the latest magnetic actuation technology, highest quality
vacuum interrupters and most durable HCEP insulating material into the
most dependable, cost-effective, and lowest maintenance solution for
recloser products.
Vacuum interrupters
ABB has been developing and manufacturing Advantages
vacuum interrupters since the early 1980s. • Resistant to external impacts or damages
Worldwide, more than two million ABB vacuum • Time-proven material, UV stable
interrupters are in service. ABB’s vacuum interrupter Tested at Koeberg (KIPTS)
facility uses the latest technologies in high quality • Few moving parts
mass production to produce the next generation of
vacuum interrupters. These new generation vacuum
interrupters are robust for universal application.
Advantages
• Maximum reliability
• Superior contact wear resistance
• Long life: 30000 full load operations for VI
• Eco-efficient
Pole assembly
ABB pole assemblies are constructed of UV resistant
HCEP encapsulating material and are designed to
provide a rated 10,000 full load operations without Integrated voltage sensor and current transformer located on the
maintenance. horizontal busing connected to the RER615
HCEP insulating material HCEP does not become resistively conductive when
The recloser’s insulating material is Hydrophobic exposed to moisture from CEP to HCEP
Cycloaliphatic Epoxy (HCEP), which has an CEP HCEP
outstanding superior performance than those using Design versatility + +
traditional CEP and silicon rubber insulations.
Manufacturing process + +
Hydrophobic means resistant to water. This
Number of interfaces + +
capability is an advantage because it prevents
Animal attack + +
water from developing completely wetted,
resistively conductive surfaces on outdoor Hydrophobicity - +
insulation. As a result, leakage currents are reduced, Thermal shock resistance - +
which increases reliability by minimizing the risk of Low flashover possibility - +
insulation flashover. Further more, reducing
discharge activity translates into decreased + = positive
insulator erosion and increased insulator - = negative
life expectancy.
Contamination performance
Why do we need hydrophobicity? Contamination performance is dependent on the
• Improved water beading and runoff amount of creepage/ leakage distance available
• Lower leakage currents on a recloser bushing (pole). This is why all ABB
• Less discharge activity reclosers use HCEP insulation that exceeds
• Lower flashover probability IEC Level IV requirements for environments with
• Less erosion of insulation very heavy pollution - far more creep than
• Better reliability required by equivalent ANSI standards,
• Improved life expectancy which focuses mainly on BIL performance:
Advantages
• Improved performance in heavily
polluted areas
• Improved weather resilience and
reduced outdoor aging
• Increased life expectancy
• Enhanced reliability
• Light weight for easy handling
• Exceptional mechanical strength attributed
to epoxy-based design
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Applications
An autorecloser
OVR can be used as an autorecloser for increasing
reliability of feeders. It has flexibility to be mounted
on a support structure in a substation or on a single
pole / double pole or lattice structure in the field
with ease. It can be powered by an auxiliary power
transformer (sold separately) mounted on the
distribution line itself. OVR can act as complete
protection solution mounted on poles in
remote areas.
A circuit breaker
Since OVR uses vacuum interruptions and can make
and break fault currents, it can also be used as a
circuit breaker inside a substation or remote feeders
as a pole mounted circuit breaker for protection of
feeders on electrical faults. Since the controller
(IED: Intelligent Electronic Device) of OVR is capable
of providing DI/DO and status signals over different
communication protocols, it can be integrated into
SCADA, Load Despatch Centres or Network Control
Centre by providing external communication
equipment. It can also be used as a bus coupler
inside a substation.
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Protective relay RER615
RER615 is a member of the Relion® product family RER615 provides superior fault detection, isolation
and a part of its 615 protection and control product and restoration (FDIR) to lower the frequency and
series. The 615 series IEDs are characterized by their shorten the duration of faults (SAIFI/SAIDI).
compactness and withdrawable-unit design. RER615 offers a variety of features to enhance
Re-engineered from the ground up, the 615 series grid reliability.
has been designed to unleash the full potential of
the IEC 61850 standard for communication and • Sophisticated protection functionality to detect,
interoperability between substation isolate and restore power in all types of networks
automation devices. • Especially powerful in compensated networks
(including recloser tripping curves)
With RER615, grid reliability can be enhanced, • Integrated power quality measurement, including
ranging from basic, non-directional overload voltage dips and swells logging
protection to extended protection functionality with • Freely programmable
power quality analysis. Thus, RER615 inside OVR • 4 configurable physical push buttons
reclosers meets today’s requirements for smart • Load profile and event logging
grids and supports the protection of overhead line • Flexible auto reclosing function
and cable feeders in isolated neutral, resistance • Six easily manageable setting groups
earthed, compensated and solidly earthed networks. • Adaptable standard configuration for rapid
commissioning
RER615 is freely programmable with horizontal • Easy web-based parametrization tool with
GOOSE communication, thus enabling sophisticated download possibility
interlocking functions. The new adaptable standard • Same configuration tools as for other ABB Relion
configuration allows the IED to be taken into use IEDs such as the 615/620/630 series
right after the application specific parameters have • Cyber security features such as audit trail
been set. Via the IED’s front panel HMI or a remote • Withdrawable-unit design
control system, one recloser can be controlled. • Large, easy-to-read LCD screen with SLD,
To protect the IED from unauthorized access and to local control and parametrization possibilities
maintain the integrity of information, the IED is with dedicated push buttons for safe operation
provided with a four-level, role-based user • Environmentally friendly design with RoHS
authentication system, with individual passwords compliance
for the viewer, operator, engineer and administrator
levels. The access control system applies to the front RER615 supports a variety of communication
panel HMI, embedded web browser-based HMI and protocols for remote communication in addition to
Protection and Control IED Manager PCM600. IEC 61850 (with GOOSE messaging), such as:
• IEC 60870-5-101
• IEC 60870-5-104
• DNP3 level 2
• Modbus
TECHNICAL DATA OF RER615 11
Rear:
• One RJ-45 for Ethernet communication
• One RS-485 / RS-232 for serial communication
• One input for IRIG-B for GPS time
synchronizing. (For other options,
please contact factory)
12 M E D I U M VO LTAG E PRO DU C T S THR EE PH A SE O UTD O OR VA CUUM R ECL OSER
• Voltage measurements
- Phase-to-phase / phase voltages
- Residual voltage
- Positive and negative sequence voltages
TECHNICAL DATA OF RER615 13
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Dimensional drawings of OVR-15
Pole mounted
916 435 825
E B D N
A) High voltage cabinet
B) Incoming terminal
C) Outgoing terminal
C D) Interrupting pole
ABB scope
E) Combisensor
P
J) Manual trip handle
270
K) Interlock releasing lever
L) Composite cable
A
Q
N) Incoming surge arresters
K J Customer scope
P) Outgoing surge arresters
Q) Pole for recloser mounting
1305
615
Min. 2900
Weight:
HV cabinet assembly: ~140 Kg
LV cabinet assembly: ~ 100 Kg
Indicative dimensions in mm
'2467'
1300
Ground Level
Substation mounted
394 394
256
C
B
A) High voltage cabinet
270
E A)
D B) Incoming terminal
Q)
C) Outgoing terminal
J D) Interrupting pole
E) Combisensor ABB scope
K 560 G) Low voltage control cabinet
J) Manual trip handle
M K) Interlock release lever
M) Composite cable
Min. 2900
Customer scope
Q) Mounting structure (Indicative
representation)
G) Weight:
1300
Min. 500
HV cabinet assembly: ~140 Kg
LV cabinet Assembly: ~ 100 Kg
Plinth Level
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Dimensional drawings of OVR-27
Pole mounted
1045 360 S
845 A) High voltage cabinet
B) Incoming terminal
M B D C N C) Outgoing terminal
D) Interrupting pole with sensors ABB scope
E) Composite cable
J) Manual trip handle
346
Weight:
HV cabinet assembly: ~140 Kg
LV cabinet Assembly: ~ 100 Kg
Note:
Conductor must be routed
as shown to maintain safety
1300
clearances
Indicative dimensions in mm
Ground Level
Substation mounted
394 394
C B
250 346
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Dimensional drawings of OVR-38
Pole mounted
1045 360 865
A) High voltage cabinet
B B) Incoming terminal
M S B D C N C) Outgoing terminal
D) Interrupting pole
integrated with sensors ABB scope
382
E) Composite cable
G) Low voltage control cabinet
J) Manual trip handle
K) Interlock release lever
370
Min. 2900
Weight:
HV cabinet assembly: ~175 Kg
LV cabinet assembly: ~ 100 Kg
Note:
Conductor must be routed
as shown to maintain/get
1300
safety clearances
Indicative dimensions in mm
Ground Level
Substation mounted
394 394
C B) Incoming terminal
D C) Outgoing terminal
A D) Interrupting pole
370
M
Customer scope
Q) Mounting structure
(Indicative
representation)
Weight:
HV cabinet assembly: ~175 Kg
LV cabinet assembly: ~ 100 Kg
1300
Min. 500
Indicative dimensions in mm
Plinth Level
Ground Level
OVR-15, OVR-27&0VR-38 ORDERING GUIDE 17
Ordering guide
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
Style number
# Description OVR-15 OVR-27 OVR-38
1&2 Rated short time current capacity
15.5 kV 15 NA NA 1 5
27 kV NA 27 NA 2 7
38 kv NA NA 38 3 8
3&4 Rated short time current capacity
12.5 kA for 3 sec 12 12 12 1 2
16 kA for 3 sec NA 16** 16 1 6
5,6 & 7 Basic insulation level
50 kVrms / 110 kVp 110 110 110 1 1 0
60 kVrms / 125 kVp NA 125 125 1 2 5
70 kVrms / 170 kVp NA NA 170 1 7 0
8&9 Rated normal current
630A 06 06 06 0 6
1000A NA 10 10 1 0
1200 A NA NA 12 1 2
10 Voltage sensors options
3 voltage sensors 3 3 3 3
6 voltage sensors 6 6 NA* 6
No voltage sensors 0 NA NA 0
11 Syncro check function
Required 1 NA* NA* 1
Not required 0 0 0 0
12, 13 Communication protocol
& 14
IEC 61850+1EC 60870-5-101 & R6B R6B R6B R 6 B
104 protocol
IEC 61850+DNP3+Modbus R6C R6C R6C R 6 C
protocol
IEC 61850+1EC 60870-5-101 & R6D R6D R6D R 6 D
104 + DNP3 protocol
15 & Control cable length
16
6m 06 06 06 0 6
9m 09 09 09 0 9
12m 12 12 12 1 2
17 & Auxiliary power supply voltage
18
110 V AC 1A 1A 1A 1 A
220 V AC 2A 2A 2A 2 A
19 Control transformer for auxiliary
power supply
Required 1
Not required 0
20 & Mounting structure type
21
Pole mounting arrangement PC PC PC P C
(central mounting)
Pole mounting arrangement PS PS PS P S
(side mounting)
Substation mounting frame SF SF SF S F
NA = Not available *= Available on request **= OVR-38 will be offered
18 M E D I U M VO LTAG E PRO DU C T S THR EE PH A SE OUTD O OR VAC UUM R ECL OSER
Additional information
We reserve the right to make technical changes or
modify the contents of this document without
prior notice. With regard to purchase orders,
the agreed particulars shall prevail.
ABB India Limited does not accept any
responsibility whatsoever for potential errors or
possible lack of information in this document.
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ABB India Limited
Plot 34, 79
MIDC Estate, Satpur,
Nashik, MH 422007, India
Phone: +91 253-2201-200
Fax: +91 253-2351-260
Email: [email protected]
new.abb.com/medium-voltage
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ABB SAU
Norberto Lopez 3600
El Jagüel, Buenos Aires
B1805ABT, Argentina
Phone: +54 11 5984 3560
Email: [email protected]
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ABB de México S.A. de C.V.
Av. Central 310 Parque Logístico
San Luis Potosí
78395, México
Phone: +52 55 8525 9486
Email: [email protected]
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ABB Inc.
655 Century Point
Lake Mary, Florida
32746, USA
Phone: +1 407 732 2000
Email: [email protected]
1VAL2601-TG Rev B / Jun 2021