Best Practice To Check The Quality of Ceramic Tiles at The Site
Best Practice To Check The Quality of Ceramic Tiles at The Site
Best Practice To Check The Quality of Ceramic Tiles at The Site
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Ceramic tiles are thin slabs manufactured through the process of heating and cooling clays,
silica, fluxes, colouring with other mineral raw materials. It is generally used as coverings for
floors, walls or facades.
Ceramic tiles come in a wide array of colors, sizes, shapes, textures, and finishes. They are
square and rectangular in shape, but they also appear in different shapes, like triangles, circles,
rhombs and similar to achieve the desired look and feel. Besides size, shape, and design, ceramic
tiles differ in technical characteristics based on their use (like wall lining, floor covering, indoor
or outdoor), exposed to low temperature, chemical substances and wear and tear.
Extruded Tiles (Shape A): Further Classified in Split Tiles and Quarry Tiles
Pressed Tiles (Shape B): Further Classified in Vitrified Tiles, Semi Vitrified Tiles, Fully
Vitrified Tiles
Cast Tiles (Shape C):
The classification of ceramic tiles based on the degree of vitrification and water absorption
is:
Glazed Tiles
Non-Glazed Tiles
Engobed Tiles
The basic types of ceramic tiles are sinter, terracotta, majolica, tiles with red biscuits, tiles with
white biscuit and mosaic.
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The size of ceramic tiles should be perfectly square or rectangular. The dimension should
be as per actual size and tolerance should not exceed 1mm in length and breadth and
tolerance should not exceed 3mm in thickness.
It should have uniform colour and texture.
It should be firm enough to resist breaking and cracking.
Ceramic tiles edges should be sharp and perfectly at a right angle, and not broken at
corner.
It should be checked for curvature and warping by putting tiles on the perfectly flat
surface.
The diagonals of Ceramic tiles should be perfect and both should measure same in length.
The top finishing and glazing should be uniform and good. It should not have been
chipped off.
The thickness of ceramic tiles should not be less than 5 mm and corner should not be bent
or broken.
Water absorption of ceramic tiles should not exceed 10% of its dry weight when kept
immersed in water for 24 hours.
The top surface of ceramic tiles should be checked for evenness. The top surface must be
smooth and even.
It should be free from cracks, depressions, holes, specks, spots and cavities. It should be
scratch resistant.
The test should be done to check the resistance of glazing to chemical substances that are
used during cleaning in households.
Above are the basic field tests and if you want to really check the material quality, there are
certain laboratory test like water absorption, crazing and chemical resistance, etc. In today’s
global markets, it is necessary to test all materials in the laboratory, particularly for a large
project.
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The vitrified tiles have certain pros and cons which homeowners have to consider while selecting
tiles for your home. Vitrified tiles are stain resistant but it is very slippery when wet.
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Advantages/Pros:
They are more durable and scratch resistant.
Vitrified tiles are consistent in sizes, shades and thickness.
Vitrified tiles are easier to install and need practically no setting time or polishing after
laying. Therefore they can be used within 48 hours after laying.
Vitrified tiles have very less water absorption and are stain resistant.
Due to moisture resistant, vitrified tiles prevent bacteria and fungi from growing.
It is easy to clean as it has shiny surface.
These tiles will best option the flooring in wet areas as they are moisture resistant.
The sheen is not lost very soon.
The effect of sunlight neither alters the colour of the tiles nor causes them to fade.
Disadvantages/Cons:
Tiles need to be installed by an expert tile layer to ensure thin, even and neat joints
between the tiles.
The major disadvantage of vitrified tiles is that they are more expensive.
The tile with the defect must be cut away along the grout lines and surrounding material
could be damaged in the process.
Moreover, it is quite unlikely that you will find the same tile after some years and hence
when you buy tiles, always buy few extra pieces and serve it for public future use.
In order to ensure the stability, high quality adhesives are used.
Every year or after two year, the grout must be resealed or it will begin to look dirty. The
sealant will create a hazy finish on the tiles if allowed to dry.
It is difficult to install.
Vitrified tiles are slippery when wet.
Vitrified tiles are not environment friendly as the process of making them causes a
significant cost of energy and carbon dioxide.