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    Final Internship Seminar

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    Prajwal Uttur
    The document summarizes an internship presentation on a co-generation plant at Nirani Sugars Limited in Mudhol, Karnataka, India. It provides background on the company, describes the co-generation process and equipment, discusses fuel handling and advantages. The intern observed various plant departments in the first weeks, studied the co-generation plant and processes, and learned about power generation and operations. The internship provided valuable practical knowledge of the sugar industry.

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    Final Internship Seminar

    Uploaded by

    Prajwal Uttur
    320 views17 pages
    The document summarizes an internship presentation on a co-generation plant at Nirani Sugars Limited in Mudhol, Karnataka, India. It provides background on the company, describes the co-generation process and equipment, discusses fuel handling and advantages. The intern observed various plant departments in the first weeks, studied the co-generation plant and processes, and learned about power generation and operations. The internship provided valuable practical knowledge of the sugar industry.

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    Final internship seminar

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    The document summarizes an internship presentation on a co-generation plant at Nirani Sugars Limited in Mudhol, Karnataka, India. It provides background on the company, describes the co-generation process and equipment, discusses fuel handling and advantages. The intern observed various plant departments in the first weeks, studied the co-generation plant and processes, and learned about power generation and operations. The internship provided valuable practical knowledge of the sugar industry.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    320 views17 pages

    Final Internship Seminar

    Uploaded by

    Prajwal Uttur
    The document summarizes an internship presentation on a co-generation plant at Nirani Sugars Limited in Mudhol, Karnataka, India. It provides background on the company, describes the co-generation process and equipment, discusses fuel handling and advantages. The intern observed various plant departments in the first weeks, studied the co-generation plant and processes, and learned about power generation and operations. The internship provided valuable practical knowledge of the sugar industry.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 17

    SHRI B. V. V.

    SANGHA’S
    BILURU GURUBASAVA MAHASWAMIJI INSTITUTE OF TECHNOLOGY
    MUDHOL
    INTERNSHIP SEMINAR ON

    “CO-GENERATION PLANT”
    Presented by
    Name: PRAJWAL S UTTUR
    USN: 2LB16ME021

    Under the guidance of : Prof P. S. PARADDI (B E ,M.Tech)


    Internship Coordinator : Prof P.S. PARADDI (B E, M.Tech)
    Department of Mechanical Engineering BGMIT Mudhol 587313, Karnataka, India
    CONTENTS

    1. About Company
    2. Industrial Profile
    3. Company Profile
    4. Co-Generation Plant
    5. Flow chart of Co-Generation plant
    6. Fuel Handling System
    7. Advantages of Co-Generation Plant
    8. Task Performed
    9. Reflections
    10. Conclusions
    ABOUT COMPANY

     HISTORY OF NIRANI SUGARS

     The Plant Project was planned in year 1996. They placed their plant in the year 1997. They
    started first commercial order in the year 1998 on 14th April and then it continued.
     In the year 1998 the crushing capacity was 500 TCD. In 1999 Nirani Sugars expanded their
    crushing capacity from 500 TCD to 750 TCD. Now the industry’s cane crushing capacity is
    20000 TCD.
     They are now generating 64MW of electric power, in this 15-18MW of power is used for
     industry and remaining is exporting for KPTCL.

     LOCATION OF COMPANY
     The factory is placed between Mudhol and Kulali,which is selected by committee and its
    partners and approved by govt. of Karnataka.
     The factory is situated in such a place that the sugar cane is the basic crop of formers;this
    helps the availability of raw materials easily.
     The sugar cane grown in this is facilitated by irrigation through river Ghatapraba that flows
    all over Taluka.
    DEPARTMENT OF MECHANICAL ENGINEERING
    INDUSTRIAL PROFILE
     MRN (NIRANI) GROUP OF COMPANIES

     Nirani Sugars Ltd, Mudhol 20000 TCD capacity.


     Co-Generation plant with 64 MW Capacity, Mudhol.
     Nirani Carbon Di Oxide Plant.
     Nirani Cane Research & Development Center, Mudhol.
     Nirani Distillery, Mudhol. 120 KLPD Capacity.
     Sai Priya Sugars Ltd. Hipparagi. 10000 TCD.
     Sai Priya Co-Generation plant 60 MW Capacity.
     Sai Priya Distillery Ltd, 120 KLPD Capacity.
     MRN Cane Power Ltd, Kuligeri Cross Badami.
     Bilagi Sugars Badagandi.
     Vijayashree Sugars Pvt Ltd.
     MRN Kedarnath Sugars Agro Products.
     MRN Sreerama Sugars Pvt Ltd, Bagalkot.

    DEPARTMENT OF MECHANICAL ENGINEERING


    COMPANY PROFILE

    Name of the Company : NIRANI SUGARS LIMITTED,MUDHOL.


    Address : Nirani Sugars Limited
    # 166, Kulali Cross
    MUDHOL- 587313
    BAGALKOT
    E-mail : [email protected]
    Regd.Office : #2053, high point
    45 palace road,
    Bangalore-560001
    Managing director : Shri Murugesh Nirani B E, MBA

    DEPARTMENT OF MECHANICAL ENGINEERING


    CO-GENERATION PLANT
     INTRODUCTION
     Co-generation is the concept of producing two forms of energy from one fuel. One
    of the forms of energy must always be heat and the other may be electricity or
    mechanical energy.
     In conventional power plant, fuel is burnt in a boiler to generator high pressure
    steam. This steam is used to drive a turbine, which in turn drives an alternator
    through a steam turbine to produce electric power.
     The exhaust steam is generally condensed to water which goes back to the boiler.

    DEPARTMENT OF MECHANICAL ENGINEERING


    CO-GENERATION PLANT FLOW CHART

    Furnace
    (890° C)
    Super heater
    (720° C)

    Economizer
    (234°C)
    Air heater
    (160°C)

    Electrostatic Precipitator
    (ESP)
    (150°C)

    ID Fan Chimney
    DEPARTMENT OF MECH ANICAL ENGINEERING
    DIFFERENT EQUIPMENTS IN CO-GENERATION
    PLANT
     ECONOMIZER
     STEAM DRUM
     MUD DRUM
     ID FAN
     FD FAN
     ELECTROSTATIC PRECIPITATOR (ESP)
     TURBINE

    DEPARTMENT OF MECHANICAL ENGINEERING


    DIFFERENT EQUIPMENTS IN CO-GENERATION
    PLANT

    Fig. Economizer Fig.ID Fan Fig.FD Fan

    Fig. Turbine

    Fig.ESP
    DEPARTMENT OF MECHANICAL ENGINEERING
    FUEL HANDLING SYSTEM

     The main fuel used here is biogas from mills and biomass like cane trash, wood chips etc..
     Coal is also used as one of the possible fuels for which we have planned a coal handling
    system in this second phase.

    1. Forward feeding schematic

    Biogas
    Last mill B.E MBC BC2 BC1 Storage
    yard

    Boiler

    DEPARTMENT OF MECHANICAL ENGINEERING


    2. Backward feeding schematic

    Boiler MBC BC1 Biogas storage yard

    B.E - Biogas elevator

    BC1 – Biogas conveyor1

    BC2 – Biogas coveyor2

    MBC – Main Biogas carrier

    DEPARTMENT OF MECHANICAL ENGINEERING


    ADVANTAGES OF CO-GENERATION

     Co-Generation is an energy management solution for today.


     More efficient energy conversion. Over 90 percent of the energy in the original fuel
    is put to the productive house.
     Co-Generation can be extended to tri-generation for better fuel energy utilization
    in regenerative heating and cooling system.

    DEPARTMENT OF MECHANICAL ENGINEERING


    TASK PERFORMED
     FIRST WEEK
     During the course of first week of my internship I was studied about company and
    history of Nirani and I learned the basic details of Sugar industry.
     SECOND WEEK
     During the course of second week of my internship under the task of internship
    coordinator we observed the cogeneration plant, studied the different parts and
    note down details.
     THIRD WEEK
     We made planned to studied the cogeneration process and machines in discipline
    manner. And made the notes and report and about the raw materials.
     FOURTH WEEK
     We learned cogeneration plant working principles and plant power generation capacity and
    cooling tower with the help of industry workers.

    DEPARTMENT OF MECHANICAL ENGINEERING


    REFLECTION

    I have done my internship in NIRANI SUGARS LIMITTED, MUDHOL and


    successfully completed one month industrial training. I have learnt about production of
    the sugar from the sugar cane to the packing of sugar.
    Initially we visited various departments like VIZ, Milling, Boiling and Cogeneration
    departments .
    Finally Internship is very helpful for our future growth related to sugar industry.

    DEPARTMENT OF MECHANICAL ENGINEERING


    CONCLUSION

    1. NIRANI SUGARS LTD, it is one of the leading sugar industries in North Karnataka, which
    produces sugar and by products and supplied all over Karnataka and other states.
    2. All the departments play a vital role in every organization. A function of all the departments
    provides material to the factory without wheel of machines can not move.
    3. All sections are working efficiently. The production capacity of sugar has been improved.
    4. In the course of study I have acquired theoretical knowledge and also practical knowledge
    in factory.

    DEPARTMENT OF MECHANICAL ENGINEERING


    THANK YOU

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