38main Sensors
38main Sensors
38main Sensors
1-717-767-6511 843
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QUICK Specs
Sensors
PROXIMITY SENSORS
HESS PSA SERIES PSAC PSAFP SERIES
Dimensions
64 mm (H) x 10 mm (W) Model Dependent 114 mm (H) x 19 mm (W) Model Dependent
(Height)x(Width)
Recommended
Counters/Rate Meters Counters/Rate Meters Counters/Rate Meters Counters/Rate Meters
Installation
Max. Operating
5 KHz Model Dependent 5 KHz Model Dependent
Frequency
Operating
8 to 30 VDC Model Dependent 10 to 30 VDC 10 to 30 VDC
Power
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QUICK Specs
Sensors
MAGNETIC PICK-UPS
MP SERIES LMP SERIES ARC RINGS
Dimensions
Model Dependent 102 mm (H) x 19 mm (W) Refer to Drawing
(Height)x(Width)
Cast Aluminum
Construction Threaded Stainless Steel Case Stainless Steel Case
w/ Junction Box
1-717-767-6511 845
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QUICK Specs
Sensors
MOTOR FEEDBACK R O TA R Y P U L S E G E N E R AT O R S
MOTOR MOUNT MOTOR MOUNT LOW PROFILE LOW PROFILE
Dimensions
Refer to Drawing Refer to Drawing Refer to Drawing Refer to Drawing
(Height)x(Width)
Recommended
Motor Feedback Systems Motor Feedback Systems Counters/Rate Meters Counters/Rate Meters
Installation
Max. Operating
250 KHz 200 KHz 200 KHz 200 KHz
Frequency
Max. Sensing
N/A N/A N/A N/A
Distance
Operating
5 to 28 VDC 5 to 28 VDC 5 to 28 VDC 5 to 28 VDC
Power
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QUICK Specs
Sensors
R O TA R Y P U L S E G E N E R AT O R S
INDUSTRIAL DUTY INDUSTRIAL DUTY INDUSTRIAL AND HEAVY DUTY ENCODER
HEAVY DUTY
Dimensions
Refer to Drawing Refer to Drawing Refer to Drawing Refer to Drawing
(Height)x(Width)
Recommended
Counters/Rate Meters Counters/Rate Meters Counters/Rate Meters Counters/Rate Meters
Installation
Max. Operating
10 KHz 1 MHz 20 KHz 1 MHz
Frequency
Max. Sensing
N/A N/A N/A N/A
Distance
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1-717-767-6511 847
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QUICK Specs
Sensors
LENGTH SENSORS LINEAR PHOTO EYE
MINIATURE LENGTH LENGTH SENSORS LINEAR ENCODER PHOTO EYES
SENSORS
Description Length Measurement Sensor Length Measurement Sensor Length Measurement Sensor Photo Electric Sensors
Dimensions
Refer to Drawing Refer to Drawing Refer to Drawing Model Dependent
(Height)x(Width)
Recommended
Counters/Rate Meters Counters/Rate Meters Counters/Rate Meters Counters/Timers
Installation
Max. Operating
200 KHz 10 KHz 125 KHz 1 KHz
Frequency
15 Foot (Reflective)
Max. Sensing
N/A N/A N/A 12 Inch (Proximity)
Distance
10 Foot (Opposed Beam)
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QUICK Specs
Sensors
CURRENT
PRESSURE T E M P E R AT U R E S E N S O R S TRANSDUCERS
PT SERIES THERMOCOUPLES RTDS CURRENT
TRANSFORMERS
Description Pressure Sensors Various Thermocouple Sensors Various RTD Sensors Current Transformers
Dimensions
68 mm (H) x 23 mm (W) Model Dependent Model Dependent Model Dependent
(Height)x(Width)
Max. Operating
N/A N/A N/A Model Dependent
Frequency
Max. Sensing
N/A N/A N/A N/A
Distance
Operating
8 to 33 VDC Model Dependent Model Dependent N/A
Power
Page Number Page 910 Page 911 Page 920 Page 925
1-717-767-6511 849
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QUICK Specs
Sensors
CURRENT TRANSDUCERS
CURRENT CURRENT SWITCH
TRANSDUCERS
Dimensions
Model Dependent Model Dependent
(Height)x(Width)
Max. Operating
Model Dependent 60 to 100 Hz
Frequency
4 to 20 mA or 0 to 10 VDC
Output Solid State Switch
Model Dependent
Max. Sensing
N/A N/A
Distance
Operating
N/A Self Powered
Power
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MODEL HESS - HALL EFFECT SPEED SENSOR
LO FRQ.
+12VDC
threshold speed as does a magnetic pickup sensor. However, when the sensor is
MAG.
SRC.
first powered up, the output state is indeterminate (Hi or Lo) when the sensor is O.C. OUTPUT (WHITE)
COUNT
not detecting metal. The unit operates from a +8 to +30 VDC power supply and
is reverse polarity protected. The sensor face can be mounted flush into metal
panels. The case is stainless steel and is supplied with 10 feet (3 M) of cable. (BLACK)
*
COMMON
The stranded shield wire is not connected to the sensor circuit or case. COMMON
LOGIC
HI
SNK.
SHIELD WIRE
N/C * APPLICATION
SPECIFICATIONS DEPENDENT
1. POWER SUPPLY: +8 to +30 VDC @ 30 mA max.; reverse polarity
protected.
2. MAXIMUM SENSING DISTANCE: 0.040" (1 mm). TARGET SIZE
3. OUTPUT: NPN O.C. transistor; VMAX = 30 VDC; VSAT = 1 VMAX @ 30 The HESS can detect gears as small as 24 D.P. or other ferrous targets with
mA max. load. equal or greater dimensions. The sensor is compatible with all Red Lion
4. OPERATING TEMPERATURE RANGE: -25°C to 70°C Controls Sensing Gears.
(-14°F to 158°F).
5. CABLE LENGTH: 10 feet (3.05 M).
6. OPERATING FREQUENCY: 0 to 10 KHz.
7. WIRE: 3 wire, 22 AWG with stranded shield wire and 100% foil coverage; ORDERING INFORMATION
grey PVC jacket. MODEL NO. DESCRIPTION PART NUMBER
Color Code: Red (+VDC), Black (Comm.), White (Output).
8. CABLE STRAIN RELIEF: 10 lbs. (4.5 Kg.) for 1 minute. HESS NPN O.C. Hall Effect Speed Sensor HESS0000
Note: DO NOT adjust sensor air gap while target (gear) is moving.
.373 +.000
-.005
2.5 ±.03 10ft. 2
+.00 (63.5 ±.8) (3.05M) (50.8)
(9.47 -.13 ) SHIELD WIRE
ALL WIRE
ENDS TINNED
.25
STAINLESS GREY PVC (6.4)
STEEL CASE JACKET
1-717-767-6511 851
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MODEL PSAH - HALL EFFECT SPEED SENSOR
LO FRQ.
+12VDC
threshold speed as does a magnetic pickup sensor. However, when the sensor is
MAG.
SRC.
first powered up, the output state is indeterminate (Hi or Lo) when the sensor is O.C. OUTPUT (WHITE)
COUNT
not detecting metal. The unit operates from a +8 to +30 VDC power supply and
is reverse polarity protected. The sensor face can be mounted flush into metal
panels. The case is stainless steel and is supplied with 10 feet (3 M) of cable. (BLACK)
*
COMMON
The stranded shield wire is not connected to the sensor circuit or case. COMMON
LOGIC
HI
SNK.
SHIELD WIRE
N/C * APPLICATION
SPECIFICATIONS DEPENDENT
1. POWER SUPPLY: +8 to +30 VDC @ 30 mA max.; reverse polarity
protected. TARGET SIZE
2. MAXIMUM SENSING DISTANCE: 0.040" (1 mm). The PSAH can detect gears as small as 24 D.P. or other ferrous targets with
3. OUTPUT: NPN O.C. transistor; VMAX = 30 VDC; VSAT = 1 VMAX @ 30 equal or greater dimensions. The sensor is compatible with all Red Lion
mA max. load. Controls Sensing Gears.
4. OPERATING FREQUENCY: 0 to 10 KHz.
5. OPERATING TEMPERATURE RANGE: -25°C to 70°C
(-14 °F to 158 °F). 3/4" DIAMETER CYLINDRICAL SENSOR MOUNTING
6. OUTPUT CABLE: Integrally potted 10 ft PVC jacketed, 3 wire, 22 AWG The PSAH and other Red Lion Controls 3/4" dia. cylindrical pickups may be
conductors, with stranded shield wire and 100% foil coverage; grey PVC easily mounted using Model 5400100 Block Mount (see diagram below). This
jacket. machined block of solid
aluminum provides for Block Mount
Color Code: Red (+VDC), Black (Comm.), White (NPN OC Output).
7. CONSTRUCTION: Epoxy encapsulated 0.297 sensor in 0.75" ±0.005" dia. rigid mounting using the
#304 stainless steel case. two included #8-32 x 1/2" 1.625
screws. The single screw (41.3)
.875
split-clamp design allows (22.2)
SENSOR
for easy adjustment of the
DIMENSIONS In inches (mm)
#8-32 THD.
FLUSH MOUNT
0.25 DIA.
POLE PIECE
ORDERING INFORMATION
MODEL NO. DESCRIPTION PART NUMBER
3.5 (88.9)
4.5 (114.3) 10 FT. 3-WIRE CABLE PSAH NPN O.C. Hall Effect Sensor PSAH0000
INTEGRALLY POTTED
BM Block Mount 5400100
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INDUCTIVE PROXIMITY SENSORS
SENSE FERROUS & NON-FERROUS METAL OBJECTS TO
“ZERO SPEED”
2-WIRE CURRENT SOURCE (NAMUR) & 3-WIRE NPN TRUE I
OPEN COLLECTOR OUTPUTS
5 SIZES & 3 SENSING DISTANCES FOR APPLICATION
VERSATILITY
L.E.D. TARGET INDICATOR (PSA 2B, 6B, 7B, & 8B)
increase and result in an absorption 6. Operating Temperature: -25°C to +70°C (-13°F to +158°F)
METAL
OSC.
CIRCUIT
of energy from the coil which dampens 7. Construction: NEMA 1, 3, 4, 6, 13, and IEC IP 67.
the oscillator amplitude until it
finally stops.
SENSING FIELD DIMENSIONS In inches (mm)
PSA-1B
TARGET TARGET APPROACHING .118 (3.0)
.256
ABSENT SENSOR
(6.5) 1.181 (30) 6.56′ (2 METERS)
DIA.
AMPLITUDE
OSCILLATOR STALLED
>2.2mA
CHROMED PVC JACKET
BRASS CASE #24 AWG
<1mA
] PSA1B, or 2B OUTPUT 2-CONDUCTORS
PVC JACKET
MODELS PSA-1B & 2B
The 2-wire Models PSA-1B and 2B contain only the coil and oscillator
circuit (See Figure 2). With no metal object being sensed, the circuit oscillates
and draws greater than 2.2 mA of supply current. As a metal object of sufficient
size is brought into the sensing field, the oscillator amplitude dampens and M30 X 1.5
(ISO 68 METRIC 1.42 (32) ACROSS FLATS
finally stops, resulting in less than 1 mA of circuit current being drawn. This STRAIGHT THREADING) PLASTIC CASE & JAM NUTS
.39 (10) THICKNESS
greater than 2.2 mA to less than 1 mA change in circuit current between
oscillating and non-oscillating conditions is converted into a usable voltage
signal (VS) by placing a resistor (RS) in series with the sensor leads.
PSA 1B, 2B
BRN +VDC
TARGET
METAL
Figure 2
1-717-767-6511 853
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In addition to the coil and oscillator circuit, the 3-wire Models PSA-6B, 7B, SELECTION & APPLICATION OF PROXIMITY
and 8B each contain a Detector Circuit and NPN Transistor Output (See Figure
3). In these units, the Detector Circuit senses when the oscillator stops, and
SENSORS
Selection of the proper proximity sensor depends on the size, material, and
turns on the Output Transistor which controls the load. The Detector Circuit
spacing of the target being sensed and the sensing distance that can be
also turns on an integrally case mounted L.E.D., visually indicating when a
maintained. The maximum sensing distance is defined as the distance in which
metal object is sensed.
the sensor is just close enough to detect a ferrous target whose diameter is equal
PSA 6B, 7B, or 8B to or greater than the sensor diameter. In actual application, the sensing distance
+VDC should be between 50 to 80% of the maximum sensing range to assure reliable
LED
detection. For target sizes smaller than the sensor diameter, the maximum
sensing distance can be estimated from the curve (See Figure 4). A further
TARGET
METAL
OSC.
COIL DETECTOR OUTPUT TRANSISTOR OUTPUT
CIRCUIT
reduction factor must also be applied if the target material is non-ferrous metal
(See Figure 5). Ideally, spacing between adjacent targets should be at least one
COMMON
sensor diameter so that the first target completely leaves the sensors field before
the next target appears. Individual targets can still be resolved as separate
I Figure 3
objects if this spacing is reduced to 70 or 75% of the sensor diameter, however,
this can introduce a minimum limit on sensing distance that makes adjustment
PSA-6B, 7B, & 8B more critical. All Proximity sensors are internally shielded which allows the
These Inductive Proximity Sensors have a maximum sensing distance of sensor face to be flush mounted in metal applications without reducing sensing
0.059" (1.5 mm), 0.197" (5 mm) and 0.394" (10 mm) respectively, and operate distance. In applications where proximity sensors must be placed next to each
over a wide power supply range (See Specifications Below). They are each other, a distance of at least 1 sensor diameter should separate sensors to
housed in threaded metal cases and are supplied with 2 metal jam nuts for eliminate any frequency interference (See Figure 6).
mounting. The NPN transistor outputs are true open collector and are
compatible with most RLC counter and rate input circuits. Maximum sensing
frequencies are ≤ 3 KHz, 1 KHz, and 500 Hz respectively. In addition, the MAXIMUM SENSING DISTANCE REDUCTION FACTORS
outputs are overload and short circuit protected. These sensors are shielded for
Reduction in the max. sensing distance Typical reduction factors for various non-
flush mounting in metal applications. due to decrease in diameter of ferrous ferrous targets with diameters equal to or
targets. greater than sensor diameter.
PSA-6B, 7B, & 8B SPECIFICATIONS
100 MATERIAL % SENSING DISTANCE
Figure 6
M8 X 1
(ISO 68 METRIC
.51 (13) ACROSS FLATS
Note: PSA-6B, 7B, and 8B outputs are NPN open collector outputs. A
STRAIGHT THREADING)
.16 (4) THICKNESS PSA-6B, 7B, or 8B may be used as an input to more than 1 indicator or
PSA-7B
.708
control only if the respective power supplies of each unit are
(18)
2.13 (54) 6.56' (2 METERS)
“unregulated” and can load share. It is recommended to use only one
1.97 (50)
LED
#20 AWG
3-CONDUCTORS
power supply for sensor power. An indicator or control with a regulated
power supply may not be paralleled.
COUNTER #1
Counter #1 and #2 both contain TYPICAL COUNTER
M18 X 1 unregulated +12 VDC Power INPUT SWITCH SET-UP
(ISO 68 METRIC .94 (24) ACROSS FLATS
.16 (4) THICKNESS
Supplies.
STRAIGHT THREADING)
PSA-8B
LO BIAS
LO FRQ
SRC
2.37 (60) 1 2 3
*
1.181 COMM. * APPLICATION
(30) LED DEPENDENT
#20 AWG CNT.
SNK
HI
HI
3-CONDUCTORS
+VDC
COUNTER #2
PSA 6B, 7B, or 8B
TYPICAL COUNTER
INPUT SWITCH SET-UP
M30 X 1.5 NPN OPEN OUTPUT
(ISO 68 METRIC 1.42 (36) ACROSS FLATS COLLECTOR
STRAIGHT THREADING) .19 (5) THICKNESS
NOTES:
LO BIAS
LO FRQ
SRC
+12V
COMMON
1. PSA 6B case material = #303 stainless steel. 1 2 3
*
COMM. * APPLICATION
2. PSA 7B & 8B case = chromed brass. DEPENDENT
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TYPICAL HOOK-UPS PSA 6B, 7B, or 8B = BRN
TYPICAL COUNTER TYPICAL COUNTER
PSA 6B, 7B, or 8B
INPUT SWITCH SET-UP INPUT SWITCH SET-UP
PSA 1B or 2B
BRN
NPN OPEN PSA 6B, 7B, or 8B = BLK
COLLECTOR
LO BIAS
LO FRQ
LO BIAS
LO FRQ
SRC
< 1mA > 2.2mA +12V
SRC
+12V
CURRENT SOURCE BLUE 1 2 3 PSA 6B, 7B, or 8B = BLU 1 2 3
COMM. * APPLICATION
* DEPENDENT
COMM.
* * APPLICATION
DEPENDENT
CNT. CNT.
SNK
HI
HI
SNK
HI
HI
APPLICATION SELECTION CHART
PSA-1B PSA-2B PSA-6B PSA-7B PSA-8B
MAX. SENSING DISTANCE 0.059" (1.5 mm) 0.394" (10 mm) 0.059" (1.5 mm) 0.197" (5 mm) 0.394" (10 mm)
MAX. SWITCHING FREQ. 5 KHz 500 Hz ≤ 3 KHz 1 KHz 500 Hz I
POWER SUPPLY 5-30 VDC 5-30 VDC 10-30 VDC 10-30 VDC 10-30 VDC
OUTPUT <1 mA> 2.2 mA <1 mA> 2.2 mA NPN Open Collector Transistor
L.E.D. TARGET INDICATOR No Yes Yes Yes Yes
30°
A
B
C
F G
1.63 1.00 2.5 1.25 0.62 0.31 1.88 0.75 0.06 0.22 X 0.75
MB4B PSA7B
(41.5) (25.4) (63.5) (31.8) (15.7) (7.9) (47.8) (19.1) (1.5) (5.6 X 19.1)
2.62 1.75 4.25 1.75 0.88 0.37 3.50 1.19 0.07 0.28 X 1.25
MB5B PSA8B
(66.5) (44.5) (108.0) (44.5) (22.4) (9.5) (88.9) (30.2) (1.8) (7.1 X 31.8)
ORDERING INFORMATION
MODEL NO. DESCRIPTION PART NUMBER
PSA1B 2-Wire Cylindrical Proximity Sensor PSA1B000
PSA2B 2-Wire, 30 mm Threaded Proximity Sensor PSA2B000
PSA6B 8mm Threaded Proximity Sensor PSA6B000
PSA7B 18mm Threaded Proximity Sensor PSA7B000
PSA8B 30mm Threaded Proximity Sensor PSA8B000
MB4B Mounting Bracket for PSA7B MB4B0000
MB5B Mounting Bracket for PSA8B MB5B0000
1-717-767-6511 855
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MODEL PSAC - 3-WIRE INDUCTIVE PROXIMITY SENSOR WITH
CURRENT SINK OUTPUT
BLACK
OUTPUT:
CIRCUIT
FLUSH MOUNT
.25 DIA.
POLE PIECE
MAXIMUM SENSING DISTANCE REDUCTION FACTORS
Reduction in the max. sensing distance Typical reduction factors for various
3.5 (88.9) due to decrease in diameter of ferrous nonferrous targets with diameters equal to
10 FT. 3-WIRE CABLE
4.5 (114.3) targets. or greater than sensor diameter.
INTEGRALLY POTTED
100
ORDERING INFORMATION 50
STAINLESS
STEEL
APPROX. 75%
NPN O.C. Proximity Sensor, 50 ft. Cable PSAC0050 0 COPPER APPROX. 30%
Block Mount for 3/4" Cylindrical Sensors 5400100 0 .25 .5 .75 1
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3/4" DIAMETER CYLINDRICAL SENSOR MOUNTING
BLOCK MOUNT PLUG MOUNT
The PSAC and other Red Lion Controls 3/4" diameter cylindrical pickups The PLUG MOUNT (see diagram below) allows 3/4" dia. cylindrical
may be easily mounted using Model 5400100 BLOCK MOUNT (see diagram sensors to be mounted in “thru-wall” applications. The Plug Mounts 3/4-14 NPT
below). This machined block of solid aluminum provides for rigid mounting thread is installed into a threaded wall or casing. The sensor is then installed
using the two included #8-32 x 1/2" screws. The one screw split-clamp design through the plug mount. The sensor-to-target airgap is adjusted and the sensor is
allows for easy adjustment of airgap and locks the unit securely without tightened into position by two #8-32 set screws. Tightening the ferrule nut
deforming the case. compresses a teflon ferrule around the sensor providing an oil tight seal. Plug
Mounts are available in both steel and stainless steel (see ordering information).
1 1/8" HEX
FERRULE NUT
1 1/16" HEX
1.625 3/4" x 14 NPT
(41.3) PIPE THREAD I
.875 PICKUP
(22.2) SENSING
SENSOR FACE
#8-32 THD.
.25 .187 .625 .25" (6.4) MIN.
(6.4) (4.8) (15.9) #8-32 SET
.50 1.00 SCREWS
(12.7) (25.4) 2.01
1-717-767-6511 857
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“FLAT PACK” RECTANGULAR INDUCTIVE PROXIMITY SENSORS
IDEAL FOR LIMITED SPACE APPLICATIONS
SENSE FERROUS & NON-FERROUS METAL OBJECTS TO
I “ZERO SPEED”
3-WIRE NPN TRUE OPEN COLLECTOR OUTPUTS
2 SIZES & SENSING DISTANCES FOR APPLICATION
VERSATILITY
L.E.D. TARGET INDICATOR
DESCRIPTION & OPERATION These Inductive Proximity Sensors have a maximum sensing distance of
Inductive Proximity Sensors detect the presence of metal objects that come 0.078" (2 mm) and 0.393" (10 mm) respectively, and operate over a wide power
within range of their oscillating field and provide target detection to “zero supply range (See Specifications Below). They are each housed in plastic with
speed”. Internally, an oscillator creates a high frequency electromagnetic field a top active face. The NPN transistor outputs are true open collector and are
(RF) that is radiated from the coil and out from the sensor face (See Figure 1). compatible with most Red Lion counter and rate meter input circuits. Maximum
When a metal object enters this field, eddy currents are induced into the object. sensing frequencies are 2 KHz and 500 Hz respectively. In addition, the outputs
As the metal moves closer to are overload and short circuit protected. These sensors are shielded for flush
the sensor, these eddy currents mounting in metal applications.
increase and result in an absorption
TARGET
METAL
In addition to the coil and oscillator circuit, the 3-wire Models PSAFP1 and 7. Construction: NEMA 1, 3, 4, 6, 13 and IEC IP 67
PSAFP2 each contain a Detector Circuit and NPN Transistor Output (See
8. Trigger Current for Overload Protection: 170 mA 220 mA
Figure 2). In these units, the Detector Circuit senses when the oscillator stops,
and turns on the Output Transistor that controls the load. The Detector Circuit
also turns on an integrally case mounted L.E.D., visually indicating when a
metal object is sensed.
COMMON +12V
BLUE
COMMON = BLU 1 2 3
COMM.
* * APPLICATION
DEPENDENT
Figure 2 CNT.
SNK
HI
HI
LED STATES
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DIMENSIONS In inches (mm) SELECTION & APPLICATION OF PROXIMITY
SENSORS
PSAFP100 Selection of the proper proximity sensor depends on the size, material, and
0.217 (5.5) 0.315 (8.0) spacing of the target being sensed and the sensing distance that can be
maintained. The maximum sensing distance is defined as the distance when the
LED sensor is just close enough to detect a ferrous target whose diameter is equal to
or greater than the sensor diameter. In actual application, the sensing distance
should be between 50 to 80% of the maximum sensing range to assure reliable
detection. For target sizes smaller than the sensor diameter, the maximum
0.315 (8.0) sensing distance can be estimated from the curve (See Figure 3). A further
0.118 (3.0) reduction factor must also be applied if the target material is non-ferrous metal
(See Figure 4). Ideally, spacing between adjacent targets should be at least one
0.630 (16.0) sensor diameter so that the first target completely leaves the sensors field before
the next target appears. Individual targets can still be resolved as separate
1.102 (28.0)
objects if this spacing is reduced to 70 or 75% of the sensor diameter, however, I
0.236 (6.0) this can introduce a minimum limit on sensing distance that makes adjustment
Ø 0.126 (Ø 3.2) THRU more critical. All proximity sensors are internally shielded which allows the
Ø 0.252 (Ø 6.4) x90° sensor face to be flush mounted in metal applications without reducing sensing
distance. In applications where proximity sensors must be placed next to each
other, a distance of at least 1 sensor diameter should separate sensors to
eliminate any frequency interference (See Mounting below).
PSAFP200
1.181 (30.0) MAXIMUM SENSING DISTANCE REDUCTION FACTORS
2.047 (52.0) Reduction in the maximum sensing Typical reduction factors for various non-
distance due to decrease in diameter
0.551(14.0) ferrous targets with diameters equal to or
of ferrous targets. greater than sensor diameter.
PSAFP200 MOUNTING
+12V
Supplies. 1 2 3
COMM.
* * APPLICATION
DEPENDENT
CNT.
SNK
HI
HI
+12V
COMMON (BLU)
1 2 3
COMM.
* * APPLICATION
DEPENDENT
CNT.
SNK
HI
HI
1-717-767-6511 859
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MODELS MB7 & MB8 MOUNTING ACCESSORIES FOR PSAFP200
MB700000
MOUNTING SPACER
FOR MOUNTING WITH ACTIVE FACE DOWNWARDS
METAL, Cu2n
MB800000
MOUNTING BRACKET
STAINLESS STEEL: VA 1.4301
The Model MB7 and MB8 mounting accessories are designed to provide easy mounting and adjustment of the PSAFP200.
ORDERING INFORMATION
MODEL NO. DESCRIPTION PART NUMBER
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MAGNETIC PICKUPS & IN-LINE PREAMPLIFIER
SIMPLE, RELIABLE & ECONOMICAL PULSE GENERATORS FOR:
SPEED SWITCHES
DIGITAL TACHOMETERS
FREQUENCY TO D.C. CONVERTERS
FEATURES INCLUDE
I
SELF-GENERATING, NO EXT. POWER NEEDED
WIDE OPERATING TEMPERATURE RANGE
EPOXY ENCAPSULATED, MECHANICALLY RUGGED
IMPERVIOUS TO DIRT, OIL & WATER
NO MAINTENANCE REQUIRED
LOW COST
M12 CONNECTOR (MODEL SPECIFIC)
DESCRIPTION OF OPERATION on gears, definitions and relationships, see the Sensing Gears Bulletin.
A Magnetic Pickup consists of a permanent magnet, a pole-piece, and a The 1-Volt Threshold Speeds are based on a 0.005" air-gap. In applications
sensing coil all encapsulated in a cylindrical case. An object (target) of iron, where this air-gap cannot be maintained or where the air-gap can vary due to
steel, or other magnetic material, passing closely by its pole-piece causes eccentricity of the sensing gear, a correction factor can be applied from the
distortion of the magnetic flux field passing through the sensing coil and pole- curve in Fig 2. The effect of electrical loading is usually minimal at low speeds
piece, which in turn generates a signal voltage. The magnitude of the signal and low output frequencies, however, output voltage drop due to loading at high
voltage depends on the relative size of the magnetic target, its speed of frequency or with low impedance inputs can be estimated based on the Output
approach, and how close it approaches. The polarity of the signal depends on Impedance data.
whether the target is moving toward or away from the pole-piece. Note: Magnetic Pickups are used primarily for tachometer and other speed
Magnetic Pickups are most frequently used to sense passing teeth on a gear, related functions. They are not normally used for counting since loss of
sprocket, or timing belt wheel, to bolt-heads, key-ways, or other moving counts will occur at low speeds. Therefore, counters are not designed to
machine mounted targets. Typical targets and resulting signal wave forms are accept outputs directly from conventional magnetic pickups. In special
shown below in Fig. 1. applications where counting occurs only at running speed or where low-
speed count loss is acceptable, a Model ASTC can be used, or a different type
SELECTING A MAGNETIC PICKUP of sensor can be used as a substitute.
Selecting a magnetic pickup is a matter of matching a pickup to a gear (or
other target), to provide enough input signal to a tachometer, speed-switch, or TYPICAL APPLICATION EXAMPLE
other device for operation at the required minimum speed. The open-circuit A Digital Tachometer, with an input sensitivity of 0.25 V is to be used with a
output from a magnetic pickup is directly proportional to speed, and once the Magnetic Pickup and gear to indicate speed down to 75 RPM. What are the
minimum operating speed conditions have been met, excess signal will always alternative choices?
be available at higher speeds. Since the input voltage required by the tachometer is only 0.25 V, the surface
The “1-Volt Threshold Speed” column in the Application and Ordering Table speeds and reference gear RPM’s required would only be 2 of the 1-Volt
(next pg.) provides a convenient guide for estimating minimum operating Threshold Speeds listed. The MP-25TA with a 60-tooth, 24 D.P. reference gear
speeds. This value is the linear surface-speed of a reference gear required to would obviously fall short since this combination will not develop 0.25 V until
generate a 1-Volt peak, open-circuit output at an air-gap of 0.005". The the reference gear speed reaches 250 RPM.
reference gear listed for each pickup is near the optimum size for that pickup, The MP-37CA with the 60-tooth, 20 D.P. reference gear would both prove
as defined by the criteria in Fig. 1B. The RPM listed is for a reference gear with suitable since they would deliver the required 0.25 V at 50 and 45 RPM
60 teeth running at that surface-speed. Gears with larger teeth provide about the respectively. They would also provide some additional margin for air-gap
same or somewhat more output at the same surface-speed, while gears with variation. The curve of Fig. 2 shows a typical output drop of about 25% when
smaller teeth or fewer number of teeth yield lower outputs. Figures 1C - 1F need the air-gap is increased from 0.005" to 0.0075". Since the minimum operating
a very high surface speed to generate a 1-Volt peak. The “Minimum Gear Size” speed in this application is 75 RPM, the additional sensitivity can be traded for
column lists the Diametral Pitch size at which the output drops to 40-60% of the a wider air-gap allowance.
output when the reference gear is used. Gears with very small teeth in relation The MP-62TA and MP-75TX with their respective reference gears would
to the pole-piece diameter, deliver greatly reduced outputs, as shown in Fig. 1A. allow operation at even lower speeds. With both of these pickups it would be
Threshold outputs when using targets other than gear teeth can be estimated by possible to drop to a smaller gear pitch for this application.
their relative size with respect to the reference gear teeth. For more information
100
50
+ LEADING
25
LEADING
EDGE
VOLTAGE
OUTPUT
EDGE
TRAILING 0
- EDGE TRAILING
EDGE 0 5 10 15 20 25
AIR GAP (INCHES x .001)
FIG. 1 OUTPUT WAVEFORMS WITH VARIOUS TARGET SHAPES & SIZES FIG. 2 TYPICAL OUTPUT/AIR-GAP
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MAGNETIC PICKUP APPLICATION & ORDERING INFORMATION
1-VOLT MINIMUM TEMP.
OUTPUT
MODEL NO. DIMENSIONS THRESHOLD GEAR RANGE PART NUMBER
IMPENDANCE
SPEED (1) PITCH (2) °C
0.687 ±0.01"
(17.45 ±0.254)
0.313"
(7.95) 6.0" 135 in/sec 48 D.P. -40 to +107 130 Ω ±20% MP25TA00
0.040" (1.016) REF. (152.4) 1000 RPM 15 mH
MIN.
MP-25TA DIA. POLE TIP 28 AWG. 60T 24 D.P.
MP25TA
VINYL LEADS
Ref. Gear
0.02" (0.51)
1/4"-40 UNS-2A THREAD
0.812 ±0.01" 0.439" 6.0"
(20.62 ±0.25) (11.15) (152.4)
33 in/sec 32 D.P. -40 to +107 340 Ω ±20% MP37TA00
0.094" (2.387) REF. MIN. 200 RPM 44 mH
MP-37TA DIA. POLE TIP 28 AWG. 60T 20 D.P.
MP37TA
VINYL LEADS
Ref. Gear
0.02" (0.51)
3/8"-24 UNF-2A THREAD
3/8"-24 UNF-2A THREAD
33 in/sec 32 D.P. -40 to +107 340 Ω ±20% MP37TAC1
I
PIN 3
0.094" (2.387) DIA. PIN 2
200 RPM 44 mH *
MP37TAC1
POLE TIP
See Note 7
MP-37TAC1 0.02" (0.51)
45° for pin-out 60T 20 D.P.
PIN 4 information
0.812 ±0.01"
(20.62 ±0.25) PIN 1 Ref. Gear
1.60 ±0.025" (40.64 ±0.635)
0.094 ±0.005"
(2.39 ±0.13) 2.50 ±0.03" (63.5 ±0.76) 8.0" +2.0"
-0.0" 30 in/sec 32 D.P. -40 to +107 300 Ω ±30% MP37CA00
(203.2 +50.8
-0.0 )
DIA. POLE TIP 180 RPM 65 mH
MP-37CA FLUSH WITH CASE MP37CA
60T 20 D.P.
20 AWG.
0.373" +0.000"
-0.005" (9.474 -0.127 )
+0.000
VINYL LEADS Ref. Gear
VINYL JACKETED
SHIELDED CABLE Ref. Gear
0.02 (0.50) 5/8" - 18 UNF-2A THREAD
2.125 ±0.01"
(53.98 ±0.25)
0.625"
(15.88)
10' 0"
(3048)
20 in/sec 24 D.P. -40 to +107 1200 Ω ±20% MP62TB00
BLIND END SHELL
0.106 (2.69) DIA.
MIN. 100 RPM 400 mH
MP-62TB 24 AWG.
60T 16 D.P.
MP62TB00
NOTES: Magnetic Pickup signal leads should never be run in conduit, troughs, or
1) Surface speed of listed reference gear to produce 0.8 volt peak min., open- bundles with other power or control voltage lines.
circuit output @ 0.005" air-gap. 6) Lead length of magnetic pickup should not be extended. An in-line pre-
2) Gear pitch where output will drop to 40-60% of that generated by the amplifier (ASTC) can be placed on the end of the provided length which
reference gear size, at the same surface speed. would allow longer length after the in-line pre-amplifier.
3) UL Listed CSA Certified, Class I Group A, B, C and D; Class II Group E, F 7) M12 unit color codes for 1 meter cable is:
and G. (AI-TEK Instruments) PN#AIRPAX/70085-1010-005, UL File PIN 3 - Blue (-)
#E40545 (N), CSA File #042648. PIN 4 - Black (+) PIN 3 PIN 2
4) Polarity, all pickups: white output lead goes positive with respect to black PIN 2 - NC N.C.
when target approaches pole. PIN 1 - NC -
5) 2-Wire shielded cable is recommended for all magnetic pickup outputs. 45°
Connect the shield to the “COMMON” or “GROUND” terminal of the
PIN 4
instrument being used and leave the shield un-connected at the pickup. + PIN 1
N.C.
ORDERING INFORMATION
The following cables are for use with magnetic pickups MP37TAC1 and MP62TAC1, which have
M12 connectors.
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LOGIC MAGNETIC PICKUPS - SUPER-SENSITIVE MAGNETIC PICKUPS WITH CURRENT
SINKING OUTPUT OR CURRENT SOURCING OUTPUT
DETECTS STEEL SENSING GEARS OR OTHER MOVING
FERROUS TARGETS
I
BUILT-IN PULSE SHAPING AMPLIFIER PROVIDES ULTRA-LOW-
SPEED OPERATION WITH LARGE AIR GAPS
TWO OUTPUT SIGNAL VERSIONS
3/4" DIAMETER STAINLESS STEEL CASE
EPOXY ENCAPSULATED SENSOR FOR OIL, DIRT & MOISTURE
RESISTANCE
DESCRIPTION SPECIFICATIONS
LOGIC MAGNETIC PICKUPS (LMP’s) provide sensing sensitivities 1. SUPPLY VOLTAGE (all versions): +9 to +30 VDC @ 25 mA max.
several orders of magnitude greater than standard magnetic pickups when 2. NPN OPEN COLLECTOR OUTPUT (LMPC & LMPCC): VOH = 30
detecting moving ferrous targets. By locating a high gain pre-amplifier & signal VDC max.; VOL = 1 Vmax. @ 30 mA, output current is limited to 40 mA.
processing circuit “inside” the mag pickup housing, larger airgaps and slower 3. EMITTER-FOLLOWER OUTPUT (LMPEC): +5 V signal level @ 20
target surface speeds can be achieved thereby greatly expanding application mA max. current sourcing.
versatility as compared with conventional mag pickups. In addition, these units 4. OPERATING FREQUENCY (all versions): 10 KHz max.
have excellent noise immunity and a frequency response to 10 KHz. The stainless 5. OPERATING TEMPERATURE: -18°C to +60°C (0°F to +140°F)
steel sensing pole is mounted flush to the plastic sensing face allowing greater 6. CONSTRUCTION: Epoxy encapsulated in 0.750" ±0.005" dia. #304
ease of setting airgaps and eliminating snagging the pole with a moving target. stainless steel case. Plastic sensing face with stainless steel sensing pole.
Two output types are available (see ordering information). The NPN Open 7. OUTPUT CABLE (LMPC only): Integrally potted 10, 25 or 50 ft. PVC
Collector Transistor Output unit provides a negative going current sinking jacketed, 3-wire 22 AWG conductors, with stranded shield and 100% foil
output with the approach of a ferrous target and is current limited to 40 mA. shield coverage.
The Transistor Emitter-Follower Output unit provides positive going 5 V RED = +VDC, BLK = COMMON, WHT = NPN O.C. OUTPUT
pulses with the approach of a ferrous target and can source 20 mA of load 8. OUTPUT CONNECTOR (LMPCC & LMPEC): Polarized 5/8"-24 thread
current. The Open Collector units are available with either an integrally potted 3-pin connector.
10, 25 or 50 foot 3-wire shielded cable with neoprene strain relief boot or a A = +VDC, B = COMMON, C = SIGNAL OUTPUT
polarized 3-pin 5/8"-24 threaded connector for quick change versatility (see
following page for mating extension cable). The Emitter-Follower output unit is
available in the 3-pin connector version only. Max. Air-Gap vs. Surface Speed
(Typical Performance for Various Diametrical Pitch (D.P.)Gear Sizes)
0.200
LMPEC
10 D.P.
PIN A: 9 - 30 VDC @ 25mA MAX
0.150 12 D.P.
Max. Air-Gap (inches)
1-717-767-6511 863
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3-PIN CONNECTOR EXTENSION CABLE 3/4" DIAMETER CYLINDRICAL SENSOR MOUNTING
(LMPCC & LMPEC) Logic Magnetic Pickups and other Red Lion Controls 3/4" dia. cylindrical
This cable and connector assembly (see diagram below) is composed of PVC pickups may be easily mounted using Model 5400100 BLOCK MOUNT (see
jacketed, 3-wire 22 AWG conductors with stranded shield and 100% foil shield diagram below). This machined block of solid aluminum provides for rigid
coverage for noise immunity and is oil and water resistant. Connector/cable mounting using the two included #8-32 x 1/2" screws. The one screw split-
junctions are silicone sealed. The 5/8"-24 threaded ring is fitted with an O-ring to clamp design allows for easy adjustment of airgap and locks the unit securely
make a moisture proof connection. Cable is available in 10, 25, or 50 foot lengths. without deforming the case.
The PLUG MOUNT (see diagram below) allows 3/4" dia. cylindrical
sensors to be mounted in “thru-wall” applications. The Plug Mounts 3/4-14 NPT
DIMENSIONS In inches (mm) thread is installed into a threaded wall or casing. The sensor is then installed
POLARIZED 3-PIN, 5/8" - 24 THREADED CONNECTOR through the plug mount. The sensor-to-target airgap is adjusted and the sensor
is tightened into position by two #8-32 set screws. Tightening the ferrule nut
CABLE CLAMP PIN WIRE COLOR compresses a teflon ferrule around the sensor providing an oil tight seal. Plug
A= RED
Mounts are available in both steel and stainless steel (see ordering information).
I
B= BLACK
STRAIN RELIEF BOOT C= WHITE
ORDERING INFORMATION
MODEL NO. DESCRIPTION PART NUMBER
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MODEL ARCJ - NEMA “C” FACE-MOUNTED MOTOR ADAPTER KITS
FOR CONVENIENT ADAPTATION OF SENSORS & SENSING GEARS
TO GEAR CASE OR FOOT-MOUNTED NEMA “C” FACE MOTORS
DESCRIPTION Wiring connections to the sensor are made by removing the gasketed
ARCJ Ring Adapters can be quickly and easily installed on foot-mounted junction box cover. Two threaded female (½" NPT) conduit connections are I
motors with NEMA type “C” face mount end bells, or between motor and provided for right or left conduit entry (as shown in the Dimension drawing).
gear case flange. A threaded plug is supplied with each kit for sealing the un-used conduit entry.
The ARCJ ring, with integral junction box, is cast aluminum with precision The 60-tooth steel sensing gear (kit supplied) results in direct RPM
machined mounting surfaces. Kits are supplied complete with a 60-tooth indication when used with a 1 second time-base rate indicator (tachometer).
sensing gear, factory installed magnetic pickup or HESS sensor, and mounting Red Lion Controls rate indicators can be configured to provide a complete
hardware. The maximum recommended gear speed for all kits is 5,000 RPM. speed sensing and indication system. The following two sensor options (next
Two ARCJ ring sizes and five gear bores cover the range of motor frame sizes page) are available with the ARCJ kits in order to meet a wide variety of
as listed in the Ordering Information. applications.
C
L
+.000 +.003
4.500 4.501
-.003 -.000
C
L
(+.00) (+.08)
(114.30) (114.33)
(-.08) (-.00)
Ø .41
(Ø 10.4)
4 HOLES .140 ±.010
45° (3.43 ±.25)
.750 ±.005
(19.05) ±.13)
90°
.210±.010
See ARCJ-1 for (5.33±.25)
+.000 +.003
8.500 8.501
-.003 -.000
(+.00) (+.08)
(215.90) (215.93)
(-.08) (-.00)
9.10
(231.1)
Ø .56
(Ø 14.2)
4 HOLES
45° .280±.010
(7.11±.25)
.810±.010
(20.57±.25)
90°
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MAGNETIC PICKUP SENSOR
The ARCJ kits with this sensor option use the Red Lion Controls MP-37CA
Magnetic Pickup.This sensor does not require external power.
The Magnetic Pickup is factory installed in the ring to provide a nominal
sensor/gear air gap of 0.007" (0.18 mm) to 0.010" (0.25 mm). This provides
adequate output from the sensor for most applications. However, if output must
be maximized, the air gap can be easily user-adjusted to 0.005" (0.13 mm)
minimum, once the particular gear being used is mounted on the motor shaft.
(Refer to Magnetic Pickup literature for more details, enclosed in ARCJ kits.)
TYPICAL COUNTER
DIP SWITCH SET-UP
HESS
+VDC (RED)
LO FRQ.
+12VDC
MAG.
SRC.
O.C. OUTPUT (WHITE)
COUNT
(BLACK)
*
COMMON
COMMON
LOGIC
HI
SNK.
SHIELD WIRE
N/C * APPLICATION
DEPENDENT
.25
STAINLESS GREY PVC (6.4)
STEEL CASE JACKET
ORDERING INFORMATION
SHAFT DIA. RING GEAR P/N SENSOR COMPLETE KIT
MOTOR FRAME SIZE
(Gear Bore) MODEL NO. (Ref.) MAG. PICKUP HESS PART NO.
X ARCJ1A00
56C 5/8" ARCJ-1 0960625
X ARCJ1AZ0
X ARCJ1B00
143TC, 145TC, 182C, 184C 7/8" ARCJ-1 0960875
X ARCJ1BZ0
X ARCJ2A00
182TC, 184TC, 213C, 215C, 254C 1 1/8" ARCJ-2 0941125
X ARCJ2AZ0
X ARCJ2B00
213TC, 215TC, 254UC, 256UC 1 3/8" ARCJ-2 0941375
X ARCJ2BZ0
X ARCJ2C00
254TC, 256TC 1 5/8" ARCJ-2 0941625
X ARCJ2CZ0
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MODEL ZR - C-FACE ENCODER WITH LINE DRIVER OUTPUT
FOR MOTOR FEEDBACK
1-717-767-6511 867
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MOUNTING INSTRUCTIONS
Mounting Kit Items Included: 3/8" - 16 X 1.0" SCREWS
4 ea. - 3/8" 16 x 1.0" Length Socket Head Cap Screws, SHAFT LOCKING (4) PLACES TYPICAL
COLLAR
Black Alloy.
4 ea. - 3/8" High Collar Spring Lock washer, Steel Zinc.
1 ea. 3/32" Hex Allen Wrench, Long arm.
Note: The ZR encoder can mount to many types of C face devices. In
these mounting instructions, we will refer to the device as a motor.
Step 1
After carefully unpacking the unit, inspect to insure the motor
shaft is the correct size and free of all burrs or aberrations. Slide the 4-40 ALLEN CAP SCREWS
ZR Encoder over the motor shaft. DO NOT USE EXCESSIVE COVER PLATE (4) PLACES TYPICAL
I FORCE: There is a rubber O-ring in the Encoder locking collar that
will provide a small amount of resistance as it engages the shaft. If
the encoder does not slide easily See Note 1 below.
Step 2
Install the four 3/8" 16 x 1.0" socket head cap screws with lock washers
through the holes in the Encoder C face and tighten securely to the motor.
In Case of Difficulty:
Step 3 Note 1: Make sure the four 4-40 Allen head cap screws in the front of the
Insure the shaft locking collar is flush with the Encoder cover plate. Prevent Encoder locking collar are loose and the collar is not cocked or jammed.
the motor shaft from turning (See Note 2 for additional information) and Clean the shaft of any burrs using fine crocus cloth. The O- ring in the
tighten the four 4-40 Allen head cap screws in the locking collar evenly in a Encoder locking collar may need a small amount of additional lubrication.
crossing pattern. See Figure 1. Make sure the screws are securely tightened Note 2: When tightening the screws in the locking collar avoid holding the
and the front of the locking collar remains flush with the encoder cover plate. motor shaft with anything that may scar or burr the shaft.
If the collar does not turn true when the motor shaft is rotated, loosen the four
screws and repeat the procedure.
ORDERING INFORMATION
MODEL NO. DESCRIPTION PPR BORE SIZE CONNECTION PART NUMBER
1024 0.625 MS 10-Pin ZRJ1024Z
2048 0.625 MS 10-Pin ZRJ2048Z
ZRJ
NEMA C 1024 0.625 36" Pigtail ZRJ1024R
Face Encoder 2048 0.625 36" Pigtail ZRJ2048R
56C to 184C
(Must select proper 1024 1.0 MS 10-Pin ZRL1024Z
bore size) 2048 1.0 MS 10-Pin ZRL2048Z
ZRL
1024 1.0 36" Pigtail ZRL1024R
2048 1.0 36" Pigtail ZRL2048R
Only factory stocked part numbers are listed. Consult Factory for part number
and availability of other PPR and output configurations.
ACCESSORIES
MODEL NO. DESCRIPTION PART NUMBER
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MACHINED STEEL SENSING GEARS FOR EXCITING SENSORS
Sensing Gears are available in a variety of sizes to cover most applications
where a sensor is to be used, but a suitable existing machine gear is not
available. Split-type gears are convenient for use on machine drive shafts where
a shaft-end is not available to mount a standard gear. Hubless gears are ideal for
mounting in tight locations or when only a short shaft stub is available. Hub-
I
type, Split, and Hubless gears can be supplied with special bores (See notes
below Ordering Information & Dimensions table).
Caution: RLC’s machined steel sensing gears are NOT to be used as driving or
driven gears in a power transmission system.
SOCKET HEAD
SET SCREW SET SCREW
CAP SCREW (2)
LOCK
WASHER (2)
BORE
O.D. BORE
O.D. D BORE
FLAT
WASHER O.D.
SPACER (2)
P
F F
*F
* A portion of the teeth near the cap screws are milled away. However, at least ¼" of the teeth face width is available, allowing sensing of all teeth.
SPECIAL BORES: Hub-Type, Split, and Hubless gears can be supplied with ASSEMBLY NOTE FOR SPLIT GEARS: When tightening the split gear
special bore sizes between the Stock Bore and Max. Special Bore sizes listed halves on a shaft, it is recommended that the flat washer spacers be used to
above. To order Special Bores, substitute 9999 for the last 4 digits of the part help keep the gap between halves equal.
number and specify special bore size required. Run-out should be checked after installation is complete. Always use the
supplied lock washers when tightening the socket head cap screws. Torque
these screws to 182 in. lbs.
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STANDARD SPUR GEAR DEFINITIONS, RELATIONSHIPS & FORMULA
Gear parameters are fundamentally related to their use as power transmission elements. Although these
parameters are not the most convenient when using gears to excite magnetic pickups, they can be easily converted
to more useful form, once the basic definitions are understood.
PITCH DIAMETER (P.D.) - The diameter of the circle described by the tooth- SURFACE SPEED - The output of a magnetic pickup depends on the linear
to-tooth contact point when running in mesh with the teeth of another gear. surface speed of the tops of the passing gear teeth. Surface speed is normally
This point is roughly half way between the root (bottom) and the tip of the expressed in inches/sec. and can be calculated for a given gear as follows:
gear tooth. The Pitch Diameter is slightly smaller than the outside diameter 50 x 3.1 x π
of the gear. Surface Speed in inches /sec. = 60
60 +2
I DIAMETRAL PITCH (D.P.) - The number of teeth/inch of Pitch Diameter.
Thus a 20 D.P. gear has 20 teeth for each inch of Pitch Diameter. A 60-tooth,
or; RPM = 20
20 D.P. gear would have a pitch diameter of 3', a 60T, 10 D.P. gear has a Pitch Example: What is the surface speed of the 60T, 20 D.P. Gear when running
Diameter of 6'. at 50 RPM? At what RPM will the 1-Volt Threshold Speed (10 inches/sec.)
for the MP-62TA be realized?
PRESSURE ANGLE - Pressure angle relates to tooth shape and strength. It has
Surface Speed x 60
no significant effect on the operation of the gear for exciting magnetic Gear O.D. = = 3.1" (From O.D. formula above)
O.D. x π
pickups, and pickups can be used with gears of any pressure angle.
RPM x O.D. x π
Surface Speed = = 8.115 inches /sec.
OUTSIDE DIAMETER (O.D.) - The outside diameter is the overall diameter 60
of the gear to the tops of the teeth, and is used for calculating surface speed
60 + 2
when the gear is used to excite a magnetic sensor. The O.D. can be 1-Volt Threshold RPM (@ 10 in/sec.) = 16 = 61.61 RPM
determined from the following formula:
OUTPUT SIGNAL FREQUENCY - The frequency generated by passing gear
RPM x Nt
O.D. = 60 teeth is related to gear RPM and the number of gear teeth (Nt) by the
following:
Nt(No. of teeth) + 2
Example: A 60T, 16 D.P. Gear has an O.D. of: Output frequency (Hz or teeth/sec.) = D.P. (Diametral Pitch)
10 x 60
O.D. = 3.1 x π = 3.875 inches
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MODELS ZUJ AND ZUL - LARGE THRU-BORE Rotary pulse generators
FOR MOTOR FEEDBACK
GENERAL DESCRIPTION
The ZUJ and ZUL are high performance units that are ideal for fast revving
motor mount applications. The injection molded housing is grooved with I
“cooling fins”, and can take the extreme heat of the motion control industry.
The unit comes equipped with a 3.5" to 5.90" B.C. tether arm to mount to a
4.5" motor face.
This revolutionary encoder can also be adapted to various standard and metric
sized motor shafts by using individual sleeves (Sold separately).
Electrically the unit offers line driver outputs, limited to 20 mA per channel.
The outputs are standard quadrature with index and are also available with
reverse phasing for the typical motor drive controller application. The separation
is 90° with output A leading output B for clockwise rotation. Output B leads
output A for the reverse phased output, for clockwise rotation.
1.75 (44.5)
2.95 (74.9)
∅2.50
2.00
(50.8)
∅2.375 (∅60.33)
1-717-767-6511 871
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ORDERING INFORMATION ACCESSORIES
MODEL NO. DESCRIPTION PART NUMBER
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MODEL ZR - C-FACE ENCODER WITH NPN OPEN COLLECTOR OUTPUT
DESCRIPTION SPECIFICATIONS
The Model ZR C-face encoder is a rugged, high resolution, high temperature ELECTRICAL SPECIFICATIONS
(100°C) encoder designed to mount directly on NEMA C-face motors. The ZR 1. SUPPLY: 4.75 to 28 VDC, 40 mA current draw typical, 100 mA maximum.
contains a precision bearing and internal coupling that virtually eliminates 2. OUTPUT: NPN Open Collector transistor , VOH = 40 VDC max.; 100 mA
inaccuracies induced by motor shaft runout. This encoder is ideal for applications max. current. Incremental - two square waves in quadrature with A leading B
using high performance AC vector motors. for clockwise rotation. Positive pulse index.
The thru-shaft design allows fast and simple mounting of the encoder directly 3. CYCLES PER REVOLUTION: 256 or 1024
to the accessory shaft or to the drive shaft of the motor, using the standard motor Note: Review the max. input rate of the RLC counter being used. The high
face (NEMA sizes 56C, 143TC, 145TC, 182C, 184C). The tough anodized output rate of the 1024 version will quickly reach the max. input capability
aluminum housing with thru-shaft design resists the vibration and hazards of an of RLC quadrature counters. At 1024 PPR, high pulse rates are reached at
industrial environment. In addition, a C-face gasket kit is included free for motor low RPM.
shaft protection and enclosure. 4. MAX. FREQUENCY: 200 KHz
5. NOISE IMMUNITY: Tested to BS EN61000-4-2; IEC801-3; BS
Open Collector Output Wiring EN61000-4-4; DDENV 50141; DDENV 50204; BS EN55022; BS
The ZR series of sensors have open collector outputs. An open collector EN61000-6-2; BS EN50081-2
output brings the uncommitted collector of the encoder switching device to the 6. SYMMETRY: 180° (±18°) electrical
external world. Because the collector element is not associated with the sensor 7. QUAD PHASING: 90° (+22.5) electrical
supply voltage, the sensor output collector may be “pulled up” to external 8. MIN EDGE SEP: 67.5° electrical
voltages different than the encoder supply voltage (40 VDC maximum). NPN 9. RISE TIME: Less than 1 microsecond
open collector outputs are current sinking devices. An output signal will not be
generated unless a pull-up resistor is connected from the open-collector to the MECHANICAL SPECIFICATIONS
positive side of an external supply. The same supply can be used for powering 1. MAX MECHANICAL SPEED: 6000 RPM
the unit and for the pull-up resistor. 2. BORE DIAMETER: 0.625" or 1.0"
3. BORE TOLERANCE: +0.0015"/-0.000"
4. MOMENT OF INERTIA: 3.3 × 10-3 oz-in-sec2 typical
DIMENSIONS In inches (mm) 5. USER SHAFT TOLERANCES:
Radial Runout:0.005"
Axial Endplay: ±0.015"
6. ELECTRICAL CONNECTION: 36" (914.4 mm) cable. 24 AWG foil and
15° braid shield.
FUNCTION WIRE COLOR
3.000
(76.2)
+ VDC RED
1.75 (44.45) COMMON BLACK
DATA A WHITE
4.500 +.000
-.003
7. HOUSING: All metal construction.
(114.3 +.000
-.076 )
8. MOUNTING: NEMA 56C to 184C when proper bore size is selected
9. WEIGHT: 2.60 lb. (1.18 Kg) typical
.175
(4.45) ENVIRONMENTAL CONDITIONS
0.125 (3.18)
0.975 6.500
1. OPERATING TEMPERATURE: 0 to +100°C @ 4.75 to 24 VDC
(24.77) (165.10) 0 to +70°C @ 4.75 to 28 VDC
2.60
(66.04)
DRILLED THRU .386 ON 5.875 DIA
B.C. AT 90° (4) PLACES
2. STORAGE TEMPERATURE: -25 to +100°C
TAP THRU 3/8-16 ON 5.875 DIA 3. HUMIDITY: 98% RH non-condensing
B.C. AT 90° (4) PLACES 4. VIBRATION: 10 g @ 58 to 500 Hz
5. SHOCK: 50 g @ 11 msec duration
6. SEALING: IP65 with included shaft cover and gaskets installed.
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MOUNTING INSTRUCTIONS
Mounting Kit Items Included:
4 ea. - 3/8" 16 x 1.0" Length Socket Head Cap Screws,
Black Alloy. 3/8" - 16 X 1.0" SCREWS
4 ea. - 3/8" High Collar Spring Lock washer, Steel Zinc. SHAFT LOCKING (4) PLACES TYPICAL
1 ea. 3/32" Hex Allen Wrench, Long arm. COLLAR
Step 1
After carefully unpacking the unit, inspect to insure the motor
shaft is the correct size and free of all burrs or aberrations. Slide
I the ZR Encoder over the motor shaft. DO NOT USE EXCESSIVE
4-40 ALLEN CAP SCREWS
FORCE: There is a rubber O-ring in the Encoder locking collar COVER PLATE (4) PLACES TYPICAL
that will provide a small amount of resistance as it engages the
shaft. If the encoder does not slide easily See Note 1 below.
Step 2
Install the four 3/8" 16 x 1.0" socket head cap screws with lock washers
through the holes in the Encoder C face and tighten securely to the motor.
In Case of Difficulty:
Step 3 Note 1: Make sure the four 4-40 Allen head cap screws in the front of the
Insure the shaft locking collar is flush with the Encoder cover plate. Prevent Encoder locking collar are loose and the collar is not cocked or jammed.
the motor shaft from turning (See Note 2 for additional information) and Clean the shaft of any burrs using fine crocus cloth. The O- ring in the
tighten the four 4-40 Allen head cap screws in the locking collar evenly in a Encoder locking collar may need a small amount of additional lubrication.
crossing pattern. See Figure 1. Make sure the screws are securely tightened Note 2: When tightening the screws in the locking collar avoid holding the
and the front of the locking collar remains flush with the encoder cover plate. motor shaft with anything that may scar or burr the shaft.
If the collar does not turn true when the motor shaft is rotated, loosen the four
screws and repeat the procedure.
ORDERING INFORMATION
MODEL NO. DESCRIPTION PPR BORE SIZE PART NUMBER
256 0.625 ZRJ0256A
1024 0.625 ZRJ1024A
NEMA C Face Encoder 256 1.0 ZRL0256A
ZR 56C to 184C
(Must select proper bore size) 1024 1.0 ZRL1024A
256 0.875 ZRI0256A *
1024 0.875 ZRI1024A *
* Replaces ARC1. Available by special order, consult factory.
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MODEL ZSD - 0.25" SHAFT STANDARD SERVO MOUNT ROTARY PULSE
GENERATOR
GENERAL DESCRIPTION
The Model ZSD encoder is ideal for applications requiring a miniature, high
precision, low cost encoder, designed with all metal construction for years of
trouble-free operation.
I
The NPN Open Collector outputs are each current limited to 20 mA. The
outputs are standard quadrature with index, available in resolutions up to 2500
pulses per shaft revolution. The quadrature separation is typically 90 electrical
degrees. Output A leads output B for clockwise rotation of the encoder shaft.
ELECTRICAL SPECIFICATIONS
1. SUPPLY VOLTAGE: 4.75 to 28 VDC, 100 mA max. with no output load DIMENSIONS In inches (mm)
2. OUTPUTS: NPN Open Collector Transistor, VOH = 30 VDC max.; 20 mA
max. current. Incremental - Two square waves in quadrature with Channel A CABLE LENGTH 0.100 (2.54)
leading Channel B for clockwise rotation. 36 (914.4) STANDARD 0.312 (7.92)
M3 0.18 (4.57) DEEP 0.500 (12.70)
3. MAX. FREQUENCY: 200 KHz
4. INDEX: NPN Open Collector Transistor, VOH = 30 VDC max.; 20 mA 3X 120° Ø1.102 (28.00) B.C.
max. current. Once per revolution centered over Output Channel A. Index is
a positive going pulse. 1.5
5. NOISE IMMUNITY: Tested to BS EN61000-6-2; BS EN50081-2; (38)
BS EN61000-4-2; BS EN61000-4-3; BS EN61000-4-6; BS EN500811 0.020 (0.51)
6. SYMMETRY: 180° (±18°) electrical -0.0004 ( 6.34 -0.01 )
Ø0.2498 +0.0000 +0.00
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MODELS ZOD AND ZOH - THRU-BORE Rotary pulse generators
(ZOH Replaces the Model RPGO)
GENERAL DESCRIPTION
I The Model ZOD and ZOH are Thru-Bore Encoders. The ZOD has a bore of
0.25" (6.35 mm) and the ZOH is a 0.375" (9.5 mm) bore. These units are ideal
for applications requiring a miniature, high precision, low cost encoder,
designed with all metal construction for years of trouble-free operation.
The encoders have a flexible butterfly mount and blind hollow shaft. These
encoders use two set screws that are 90° apart to clamp the encoder's hub to the
motor shaft. The NPN Open Collector outputs are each current limited to 100
mA. The outputs are standard quadrature with index, and are available in
resolutions up to 2500 pulses per shaft revolution. The quadrature separation is
typically 90 electrical degrees. Output A leads output B for clockwise rotation
of the encoder shaft.
SPECIFICATIONS
ELECTRICAL SPECIFICATIONS
1. SUPPLY VOLTAGE: 4.75 to 28 VDC, 100 mA max. with no output load Open Collector Output Wiring
2. OUTPUTS: NPN Open Collector Transistor, VOH = 30 VDC max.; 20 mA The ZOD and ZOH encoders have open collector outputs. An open collector
max. current. Incremental - Two square waves in quadrature with A leading output brings the uncommitted collector of the encoder switching device to the
B for clockwise rotation. external world. Because the collector element is not associated with the sensor
3. MAX. FREQUENCY: 200 KHz supply voltage, the sensor output collector may be “pulled up” to external
4. INDEX: NPN Open Collector Transistor, VOH = 30 VDC max.; 20 mA max. voltages different than the encoder supply voltage (30 VDC maximum). NPN
current. Once per revolution centered over output Channel A. Index is a open collector outputs are current sinking devices. An output signal will not be
positive going pulse. generated unless a pull-up resistor is connected from the open-collector to the
5. NOISE IMMUNITY: Tested to BS EN61000-6-2; BS EN50081-2; positive side of an external supply. The same supply can be used for powering
BS EN61000-4-2; BS EN61000-4-3; BS EN61000-4-6; BS EN500811 the unit and for the pull-up resistor.
6. SYMMETRY: 180° (±18°) electrical
7. QUAD PHASING: 90° (±22.5°) electrical DIMENSIONS In inches (mm)
8. MIN EDGE SEP: 67.5° electrical
9. ACCURACY: Within 0.017° mechanical or 1 arc minute from true 0.80 (20.3) M3 OR 6-32
position (for PPR>189) CABLE LENGTH BLIND BORE DEPTH MAX. SCREW SIZE
36 (914.4) STANDARD
0.07 (1.8)
MECHANICAL SPECIFICATIONS
1. MAXIMUM MECHANICAL SPEED: 8000 RPM M3 SET SCREWS
2X 90°
Ø1.811
(46.0)
2. BORE SIZE:
ZOD: 0.25" (6.35 mm) Ø2.16
ZOH: 0.375" (9.5 mm) (54.9)
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MODEL ZCG - SINGLE CHANNEL OUTPUT ROTARY PULSE GENERATOR
MODEL ZFG and ZGG - SINGLE CHANNEL OUTPUT LENGTH SENSORS
(Replaces MODELS RPGC, LSCS and LSCD respectively)
VARIOUS PULSE PER REVOLUTION (PPR) RATES RUGGED CAST ALUMINUM HOUSING I
Up to 200 PPR for fine, high-resolution counting or
3/8" DIA. STAINLESS STEEL SHAFT
precision speed measurement from slow shaft speeds.
WIDE INPUT SUPPLY VOLTAGE RANGE &
UP TO 10 KHz OUTPUT FREQUENCY
LOW CURRENT OPERATION
CURRENT SINK OUTPUT
EASY INSTALLATION
LENGTH SENSORS AVAILABLE WITH: Eliminates air-gap, sensing distance, and beam
Single or Dual Ended Shaft alignment procedures of other types of sensing.
SEALED PRECISION BALL BEARINGS IDEAL FOR DUSTY, DIRTY ENVIRONMENTS
Where “Non Contact” sensing means are impractical.
VARIOUS CABLE LENGTHS AVAILABLE
(19)
with the sensor supply voltage, the sensor output collector may be “pulled up”
+
3.38
0.022 to external voltages (40 VDC max.) different than the encoder supply voltage.
(0.56)
(85.8) NPN open collector outputs are current sinking devices. An output signal will
+
2.00
not be generated unless a pull-up resistor is connected from the open-collector
(50.8)
0.05 (1.3)
to the positive side of an external supply. The same supply can be used for
powering the unit and for the pull-up resistor.
1.25
0.13
(31.8) LENGTH SENSOR MOUNTING CONSIDERATION
(3.3) 1. Length Sensors should be mounted so measuring wheel(s) contact ribbon,
1.20
(30.5) 2.00 (50.8) strip or web as it passes over a roller. As an alternative, wheel(s) can be
DIA. MOUNTING
FACE driven by roller surface next to material being measured.
2. Note: The weight at the Length Sensor unit provides sufficient traction for
accurate operation when mounted, with arm angle from horizontal not
exceeding ±30o.
3. Tension on signal cable can cause wheel(s) to lift. Make sure cable is
clamped to machine frame near the unit and allow slack.
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ZFG DIMENSIONS 1.20
(30.5) 1.65
(41.9)
0.08 (2.03) EQUIVALENT CIRCUIT & CONNECTIONS
In inches (mm) 0.04
(1.0)
MAX.
0.75
(19.0) LED
REGU- RED
8 to 35 VDC @ 50mA max.
LATOR
SHAFT
OPTICAL
WHT
handle tube) are the same DISC OUTPUT:
as the Model ZGG. See VOH = 30 VDC max.
VOL = 1V max. @ 40mA
below.
BLK
COMMON
4.00 (101.6)
.04 .08
2.75 (69.9) (1.0) 1.65 (41.9) (2.03) USABLE SHAFT
MAX. LENGTH
1.08 (27.4)
REF., TYP. 2 ORDERING INFORMATION
.75
(19.0) OUTPUT
TYP. 2
MODEL NO. DESCRIPTION PPR PULSE RATE PART NUMBER
.022 (.56)
CODE
3.38
(85.8) TYP. 2
1 ZCG0001C
2.00
(50.8) 10 ZCG0010C
0.375 (9.52)
DIA. SHAFT 12 ZCG0012C
Rotary Pulse Generator
ZCG 60 ZCG0060C
.13 (3.3)
2.00 (50.8) DIA. (Replaces RPGC)
100 ZCG0100C
2.06
(52.3) *120 ZCG0120C
*200 ZCG0200C
1 1/Foot ZFG0001C
.75 (19) DIA. 10 10/Foot ZFG0010C
2.75
(69.8) 12 1/inch ZFG0012C
20 60/Mt or Yd ZFG0020C
60 60/Foot ZFG0060C
Length Sensor
ZFG Single Shaft 100 100/Foot ZFG0100C
(Replaces LSCS)
*120 10/Inch ZFG0120C
*200 600/Mt or Yd ZFG0200C
.333 1/Mt or Yd ZFG00/3C
ELECTRICAL SPECIFICATIONS 3.333 10/Mt or Yd ZFG03/3C
1. SUPPLY VOLTAGE: +8 to +35 VDC (including power supply ripple) @ 50
mA max. (30 mA typ.); Reverse polarity protected. 33.333 100/Mt or Yd ZFG33/3C
2. OUTPUTS: NPN Open Collector Transistor; 1 1/Foot ZGG0001C
VOH = 30 VDC max., VOL = 1 V max. @ 40 mA
10 10/Foot ZGG0010C
Output current is limited to 40 mA.
3. OUTPUT FREQUENCY: Up to 10 KHz 12 1/inch ZGG0012C
4. CABLE CONNECTIONS: 20 60/Mt or Yd ZGG0020C
RED = +VDC; BLACK = Common; WHITE = NPN O.C. Output.
60 60/Foot ZGG0060C
Length Sensor
MECHANICAL SPECIFICATIONS ZGG Double Shaft 100 100/Foot ZGG0100C
1. MAXIMUM MECHANICAL SPEED: 6000 RPM (Replaces LSCD)
*120 10/Inch ZGG0120C
2. RADIAL SHAFT LOAD: 15 lbs. max. (66.7N)
3. AXIAL SHAFT LOAD: 15 lbs. max. (66.7N) *200 600/Mt or Yd ZGG0200C
4. STARTING TORQUE: 3 oz.-in. (21.2N-mm) .333 1/Mt or Yd ZGG00/3C
5. MOMENT OF INERTIA:
Single Shaft = 2.82 x 10-4 oz. - in. - sec.2 (1.99 x 10-3N - mm - sec2) 3.333 10/Mt or Yd ZGG03/3C
Dual Shaft = 3.09 x 10-4 oz. - in. - sec.2 (2.19 x 10-3N - mm - sec2) 33.333 100/Mt or Yd ZGG33/3C
6. OPERATING TEMPERATURE: -18°C to +60°C Flexible Coupling (1" Length) 0.250" - 0.375" RPGFC002
7. WEIGHT (LESS CABLE):
Rotary Pulse Generator = 15 oz (0.42 Kg) Flexible Coupling (1" Length) 0.375" - 0.375" RPGFC003
RPGFC
Length Sensors = 22 oz (0.62 Kg) Flexible Coupling (1" Length) 0.375" - 0.500" RPGFC004
Flexible Coupling (1" Length) 0.375" - 6 mm RPGFC006
WAVE OUTPUT DIAGRAM
Square wave output for models
with PPR 1, 10, 12, 20, 60 and * Rotary pulse generators and length sensors with 120 & 200 PPR outputs employ
100. Square wave, 50/50 duty
cycle ±10%. an internal doubling circuit and deliver a fixed 50 µsec ±20% output pulse at the
leading and trailing edge of a passing slot. Additional doubling in external
indicators or circuits may not be applicable. These outputs are derated to 7300
Models that use 1/3 yd. or 1/3 mtr
wheels with internal ÷ 3 circuits. Hz due to internal x2 circuitry. (See Wave Output Diagram)
66/33 duty cycle. Notes:
1. For 25 foot cable, replace the last character of the part number (“C”) with “D”.
Models with 120 and 200 PPR For 50 foot cable, replace the last character of the part number (“C”) with “E”.
utilize internal doubling. (50 µsec 2. Wheels and mounting brackets are sold separately, see Length Sensor Accessories.
±20% neg. going pulse.)
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LENGTH SENSOR ACCESSORIES
SEPARATE LENGTH MEASURING WHEELS - DIMENSIONS In Inches (mm)
Cast
or for measuring on end of
roller beside passing
Cast
Alum.
Max. Speed: 600 RPM
Balanced version of 1ft.
Cast
Alum.
circumference available.
Balanced to ANSI S2.19-
I
Alum. material. circumference available. 1989 Quality Grade 6.3
Balanced to ANSI S2.19- @ 3000 RPM.
Max. Speed: 600 RPM 1989 Quality Grade 6.3 @
3/8" 1" 3000 RPM. 1"
(25.4) (25.4)
(9.5)
SELECTING APPROPRIATE WHEEL SIZE & PPR (Pulses Per Rev.) OF ROTARY PULSE GENERATOR
When the desired output of a length sensor and wheel combination is either
in inches, feet, yards, or meters selection of the proper combination is relatively
straight forward. For example, with a 1-foot wheel circumference, a 1 PPR
Rotary Pulse Generator will deliver 1 pulse/ft, 12 PPR would deliver 12 pulses/
ft (1 pulse/inch); 100 PPR would yield 100 pulses/ft; and 120 PPR would permit
measuring to 1/10th of an inch (1/120th of a foot).
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MODEL LSAHC - LENGTH SENSOR HINGE CLAMP ASSEMBLY
The Length Sensor Hinge Clamp Assembly provides an easy method for
attachment and mounting of the Length Sensors and LSCB1 Conversion CAUTION: Downward tension
Bracket. The removable top on the solid zinc LSAHC mounting block on signal cable can cause
wheel(s) to lift. Make sure
allows quick installation of the Length Sensor handle tube and provides cable is clamped to
secure clamping retention. The mounting block pivots freely in zinc right machine frame near
angle brackets to allow mounting the assembly via clearance holes for 1/4" encoder and allow slack.
dia. bolts.
The lock washers must be used as indicated (between the bolt head and
the top clamp piece). Assemble the top clamp piece as follows.
OMITTED ON
Length Sensor unit
the sensor tube. provides sufficient traction
2. Tighten the bolts until both lock washers are flat. for accurate operation
I 3. Then turn each bolt an additional ½ to ¾ turn. when mounted as shown,
with arm angle from
horizontal not exceeding
DIMENSIONS In inches (mm) ±30°, and with hinge clamp
FRONT 2.5 (63.5) Lock washers (2) must be toward the far extreme of
1.25 installed between bolt heads .85 SINGLE WHEEL
the extension arm.
VIEW (31.8)
and top clamp piece. (21.6) 2.93 (74.4)
3.4
(86.4) 2.9 E-clip retaining ring (2)
(73.7) must be installed in slots.
)
5.3
(17
6.9
.88
(22.4)
L
EE S
TOP WH DIU 1.9 )
.3
RA (48
VIEW 4X Ø 0.31 (7.9)
0.75 (19.0)
1.50
(38.1) .88 (22.4)
2.00
(50.8) 0.75
(19.0)
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MODEL ZCH - QUADRATURE OUTPUT ROTARY PULSE GENERATOR
MODEL ZFH and ZGH - QUADRATURE OUTPUT LENGTH SENSORS
(Replaces MODELS RPGQ, LSQS and LSQD respectively)
100, 200 & 500 PULSES PER REVOLUTION
I
(19) attachment & mounting the Length Sensors and LSCB1 Conversion Bracket.
3.38
+ 0.022 The removable top on the solid aluminum LSAHC mounting block allows
(0.56)
(85.8) quick installation of the Length Sensor handle tube and provides secure
clamping retention. The mounting block steel shaft pivots freely in oil
+
2.00
(50.8) impregnated sintered bronze bushings, and aluminum right angle brackets
0.05 (1.3)
allow mounting the assembly via clearance holes for 1/4" (6.35 mm) dia. bolts
(See LSAHC Dimensions & Mounting).
1.25
(31.8)
0.13
(3.3) Open Collector Output Wiring
1.20
(30.5) 2.00 (50.8) The ZCH, ZFH, and ZGH series of sensors have open collector outputs. An
DIA. MOUNTING
FACE open collector output brings the uncommitted collector of the encoder switching
device to the external world. Because the collector element is not associated
with the sensor supply voltage, the sensor output collector may be “pulled up”
to external voltages (40 VDC max.) different than the encoder supply voltage .
NPN open collector outputs are current sinking devices. An output signal will
not be generated unless a pull-up resistor is connected from the open-collector
to the positive side of an external supply. The same supply can be used for
powering the unit and for the pull-up resistor.
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ZFH DIMENSIONS In inches (mm) EQUIVALENT CIRCUIT & CONNECTIONS
1.20
(30.5) 1.65
0.08 (2.03) LED
(41.9) REGU- RED
0.04 MAX. 8-28VDC @ 30mA
LATOR
(1.0) (TYP.) 50mA MAX.
0.75
(19.0)
METAL SENSOR
This is the side view of the Model ETCHED ARRAY
ZFH. All other dimensions (including
SHAFT
OPTICAL WHT
CHANNEL A
DISC
the handle tube) are the same as VOH
= 30VDC MAX.
the Model ZGH. See below. GRN VOL= 1V MAX. @ 40mA
CHANNEL B
BLK
COMMON
I
COMMON FOR INCREASED
NOISE IMMUNITY
(NOTE 4) "c"
SPECIFICATIONS
ELECTRICAL SPECIFICATIONS ORDERING INFORMATION
1. SUPPLY VOLTAGE: +8 to +28 VDC (including power supply ripple) @ 50
mA max. (30 mA typ.); Reverse polarity protected. MODEL NO. DESCRIPTION PPR PART NUMBER
2. OUTPUTS: NPN Open Collector Transistor, VOH = 30 VDC max., VOL = 1
V max @ 40 mA. Output current is limited to 40 mA. Incremental - Two 100 ZCH0100C
square waves in quadrature with Channel A leading B for clockwise rotation. ZCH
Rotary Pulse Generator
200 ZCH0200C
3. OUTPUT FREQUENCY: Up to 50 KHz (Replaces RPGQ)
4. OUTPUT DUTY CYCLE: Channel A & B: 50/50 nominal. (See Figure 1, 500 ZCH0500C
Note 3) 100 ZFH0100C
5. QUADRATURE OUTPUT PHASE: 90° ±15° (See Figure 1, Note 3) Length Sensor
6. CABLE CONNECTIONS: RED = +VDC; BLACK = Common; ZFH Single Shaft 200 ZFH0200C
WHITE = Channel A Output; GREEN = Channel B Output. (Replaces LSQS)
500 ZFH0500C
MECHANICAL SPECIFICATIONS 100 ZGH0100C
1. MAXIMUM MECHANICAL SPEED: 6000 RPM Length Sensor
2. RADIAL SHAFT LOAD: 15 lbs. max. (66.7N) ZGH Double Shaft 200 ZGH0200C
3. AXIAL SHAFT LOAD: 15 lbs. max. (66.7N) (Replaces LSQD)
500 ZGH0500C
4. STARTING TORQUE: 3 oz.-in. (21.2N-mm)
5. MOMENT OF INERTIA: Flexible Coupling (1" Length) 0.250" - 0.375" -- RPGFC002
Single Shaft = 1.03 x 10-4 oz. - in. - sec.2 (7.30 x 10-4N - mm - sec2)
Dual Shaft = 1.30 x 10-4 oz. - in. - sec.2 (9.21 x 10-4N - mm - sec2) Flexible Coupling (1" Length) 0.375" - 0.375" -- RPGFC003
RPGFC
6. OPERATING TEMPERATURE: 0°C to +70°C Flexible Coupling (1" Length) 0.375" - 0.500" -- RPGFC004
7. WEIGHT (LESS CABLE):
ZCH: 14.3 oz (406 g) Flexible Coupling (1" Length) 0.375" - 6 mm -- RPGFC006
ZFH: 22.0 oz (623 g)
ZGH: 22.7 oz (643 g) * 25 and 50 foot cable versions available. Consult factory for details.
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LENGTH SENSOR ACCESSORIES
SEPARATE LENGTH MEASURING WHEELS - DIMENSIONS In Inches (mm)
Cast
or for measuring on end of
roller beside passing
Cast
Alum.
Balanced version of 1ft.
circumference available.
Cast
Alum.
Balanced to ANSI S2.19-
1989 Quality Grade 6.3
I
Alum. material. Balanced to ANSI S2.19- @ 3000 RPM.
1989 Quality Grade 6.3 @
Max. Speed: 600 RPM 3000 RPM.
3/8"
(9.5)
1"
(25.4) FOR USE ON: Rubber,
1"
(25.4)
SELECTING
FOR USE ON: Soft, smooth
APPROPRIATE WHEEL SIZE & PPR (Pulses Per Rev.) OF ROTARY PULSE GENERATOR
When the desired output of a length sensor and wheel combination is either
in inches, feet, yards, or meters selection of the proper combination is relatively
straight forward. For example, with a 1-foot wheel circumference, a 1 PPR
Rotary Pulse Generator will deliver 1 pulse/ft, 12 PPR would deliver 12 pulses/
ft (1 pulse/inch); 100 PPR would yield 100 pulses/ft; and 120 PPR would permit
measuring to 1/10th of an inch (1/120th of a foot).
ORDERING INFORMATION
WHEEL CODE CIRCUMFERENCE TOLERANCE PART NUMBER WHEEL CODE CIRCUMFERENCE TOLERANCE PART NUMBER
1 foot (1/3 yd) ±0.40% WF1000OR 1 foot (1/3 yd) ±0.35% WF1000OK
1/3 meter ±0.40% WM0333OR 1/3 meter ±0.30% WM0333OK
OR OK
4/10ths yard ±0.40% WY0400OR 4/10ths yard ±0.30% WY0400OK
4/10ths meter ±0.40% WM0400OR 4/10ths meter ±0.30% WM0400OK
1 foot (1/3 yd) ±0.35% WF1000OF BK (Balanced) 1 foot (1/3 yd) ±0.35% WF1000BK
1/3 meter ±0.30% WM0333OF 1 foot (1/3 yd) TORF1000
OF
4/10ths yard ±0.30% WY0400OF Replacement Tires 1/3 meter TORM0333
4/10ths meter ±0.30% WM0400OF for OR Wheels 4/10ths yard TORY0400
BF (Balanced) 1 foot (1/3 yd) ±0.40% WF1000BF 4/10ths meter TORM0400
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MODEL LSAHC - LENGTH SENSOR HINGE CLAMP ASSEMBLY
The Length Sensor Hinge Clamp Assembly provides an easy method for
attachment and mounting of the length sensors and LSCB1 Conversion CAUTION: Downward tension
Bracket. The removable top on the solid zinc LSAHC mounting block allows on signal cable can cause
quick installation of the Length Sensor handle tube and provides secure wheel(s) to lift. Make sure
clamping retention. The mounting block pivots freely in zinc right angle cable is clamped to
machine frame near
brackets to allow mounting the assembly via clearance holes for 1/4" dia. bolts. encoder and allow slack.
The lock washers must be used as indicated (between the bolt head and the
top clamp piece). Assemble the top clamp piece as follows.
L
4X Ø 0.31 (7.9) EE S 1.9 )
WH DIU .3
RA (48
TOP 0.75 (19.0)
VIEW 1.50
(38.1)
2.00
(50.8) 0.75
(19.0)
.88 (22.4)
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MODEL ZUK - LARGE THRU-BORE Rotary pulse generators
SPECIFICATIONS
ELECTRICAL SPECIFICATIONS
1. SUPPLY VOLTAGE: 4.75 to 28 VDC, 100 mA max. (no load)
2. OUTPUTS: NPN Open Collector Transistor, VOH = 30 VDC max.; 20 mA I
max. current. Incremental - two square waves in quadrature with A leading
B for clockwise rotation.
3. MAX. PULSE RATE: 250 KHz
4. INDEX: NPN Open Collector Transistor, VOH = 30 VDC max.; 20 mA max.
current. Once per revolution centered over output Channel A. Index is a
positive going pulse.
5. MIN EDGE SEP: 45° electrical min, 63° electrical or better typical
6. RISE TIME: Less than 1 microsecond
7. ACCURACY: Within 0.1° mechanical from one cycle to any other cycle,
or 6 arc minutes.
MECHANICAL SPECIFICATIONS
1. MAXIMUM MECHANICAL SPEED: 4000 RPM
GENERAL DESCRIPTION 2. BORE SIZE: 1.125" (28.58 mm)
The ZUK is a high performance unit that is ideal for fast revving motor mount 3. BORE TOLERANCES: -0.0000"/+0.0008"
applications. This industrial strength model features the largest thru bore 4. USER SHAFT TOLERANCES:
available in a 2.5" encoder, mounting directly on shafts as large as 1.125" (28 Radial Runout: 0.005" max
mm.) The injection molded housing is grooved with “cooling fins”, and can take Axial Endplay: +/- 0.050" max
the extreme heat of the motion control industry. 5. STARTING TORQUE: 4.0 oz-in typical (28.24 N-mm) IP66
The ZUK comes equipped with a 3 point Flex Mount adapting to both 2.25" 6. MOMENT OF INERTIA:
and 2.75" motor faces. It is also available with an optional “tether arm” 7.6 x 10-4 oz-in-sec2
mounting kit for additional motor compatibility. 7. MAX ACCELERATION: 1 X 105 rad/sec2
This revolutionary encoder can also be adapted to various standard and metric 8. ELECTRICAL CONNECTOR: 7-pin MS type connector
sized motor shafts by using an accessory sleeve kit, or individual sleeves (Sold FUNCTION PIN CABLE WIRE COLOR
separately).
Electrically the ZUK offers NPN open collector outputs, each limited to 100 +VDC A Red
mA. The outputs are standard quadrature with index and are also available with Common B Black
quadrature reverse phasing for the typical motor drive controller application. Data A C White
The quadrature separation is 90° with output A leading output B for clockwise
Data B D Green
rotation. Output B leads output A for the reverse phased output, for clockwise
rotation. Data Z E Orange
CASE F Bare
SAFETY SUMMARY 9. HOUSING: Nylon composite
All safety related regulations, local codes and instructions that appear in the 10. MOUNTING: 2.25" to 2.75" B.C. 3-point flex mount
literature or on equipment must be observed to ensure personal safety and to 11. WEIGHT: 8 oz. (226.7 g)
prevent damage to either the instrument or equipment connected to it. If
equipment is used in a manner not specified by the manufacturer, the protection ENVIRONMENTAL SPECIFICATIONS
provided by the equipment may be impaired. 1. OPERATING TEMPERATURE: -20°C to 85°C
2. STORAGE TEMPERATURE: -20°C to 85°C
3. HUMIDITY: 98% RH non-condensing
4. VIBRATION: 20 g @ 5 to 2000 Hz
5. SHOCK: 80 g @ 11 msec duration
CAUTION: Risk of Danger. CAUTION: Risk of electric shock. 6. SEALING: IP66
Read complete instructions prior to
installation and operation of the unit.
6-32 OR M3
MAX. SCREW 1.50
3x @ 120° (38.1)
7/64 HEX
WRENCH
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Open Collector Output Wiring ACCESSORIES
The ZUK series of sensors have open collector outputs. An open collector MODEL NO. DESCRIPTION PART NUMBER
output brings the uncommitted collector of the encoder switching device to the
external world. Because the collector element is not associated with the sensor 7-Pin MS Connector CCBRPG00
supply voltage, the sensor output collector may be “pulled up” to external 7-Pin MS Connector with 10 ft 24 AWG
CCBRPG02
voltages different than the encoder supply voltage (30 VDC maximum). NPN CCBRPG 5 Conductor Cable w/drain
open collector outputs are current sinking devices. An output signal will not be 7-Pin MS Connector with 20 ft 24 AWG
CCBRPG03
generated unless a pull-up resistor is connected from the open-collector to the 5 Conductor Cable w/drain
positive side of an external supply. The same supply can be used for powering Inch Bore Insert Kit (includes 0.5, 0.625, 0.875,
the unit and for the pull-up resistor. RPGBII00
and 1 inch sleeves)
RPGBI
Large Metric Bore Insert Kit (includes 19, 20,
RPGBIM00
24, and 25 mm sleeves)
0.500 Inch Bore Sleeve RPGBSI00
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MODELS ZPJ - LARGE THRU-BORE Rotary pulse generator
GENERAL DESCRIPTION
The Model ZPJ ia a thru-bore encoder with a bore of 0.625" (15.875 mm).
Additional mounting kits are available to adapt it to both standard and metric
shaft sizes. This unit is ideal for applications requiring a miniature, high I
precision, low cost encoder, designed with all metal construction for years of
trouble-free operation.
The ZPJ encoder has a flexible arm mount and blind hollow shaft. It uses two
set screws that are 90° apart to clamp the encoder's hub to the motor shaft. The
NPN Open Collector outputs are each current limited to 20 mA. The outputs are
standard quadrature with index, and are available in resolutions up to 2500
pulses per shaft revolution. The quadrature separation is typically 90 electrical
degrees. Output A leads output B for clockwise rotation of the encoder shaft.
SAFETY SUMMARY
All safety related regulations, local codes and instructions that appear in the
literature or on equipment must be observed to ensure personal safety and to
SPECIFICATIONS prevent damage to either the instrument or equipment connected to it. If
ELECTRICAL SPECIFICATIONS equipment is used in a manner not specified by the manufacturer, the protection
1. SUPPLY VOLTAGE: 4.75 to 28 VDC, 100 mA max. provided by the equipment may be impaired.
2. OUTPUTS: NPN Open Collector Transistor, VOH = 30 VDC max.; 20 mA
max. current. Incremental - Two square waves in quadrature with A leading
B for clockwise rotation.
3. MAX. FREQUENCY: 200 KHz CAUTION: Risk of Danger. CAUTION: Risk of electric shock.
4. INDEX: NPN Open Collector Transistor, VOH = 30 VDC max.; 20 mA max. Read complete instructions prior to
current. Once per revolution centered over output Channel A. Index is a installation and operation of the unit.
positive going pulse.
5. NOISE IMMUNITY: Tested to BS EN61000-6-2; BS EN50081-2;
BS EN61000-4-2; BS EN61000-4-3; BS EN61000-4-6; BS EN55011
6. SYMMETRY: 180° (±18°) electrical Open Collector Output Wiring
7. QUAD PHASING: 90° (±22.5°) electrical The ZPJ encoder has open collector outputs. An open collector output brings
8. MIN EDGE SEP: 67.5° electrical the uncommitted collector of the encoder switching device to the external
9. ACCURACY: Within 0.01° mechanical from one cycle to any other cycle, world. Because the collector element is not associated with the sensor supply
or 0.6 arc minutes. voltage, the sensor output collector may be “pulled up” to external voltages
different than the encoder supply voltage (30 VDC maximum). NPN open
MECHANICAL SPECIFICATIONS
collector outputs are current sinking devices. An output signal will not be
1. MAXIMUM MECHANICAL SPEED: 7500 RPM
generated unless a pull-up resistor is connected from the open-collector to the
2. BORE SIZE: 0.625" (15.875 mm)
positive side of an external supply. The same supply can be used for powering
3. BORE TOLERANCES: -0.0000"/+0.0006"
the unit and for the pull-up resistor.
4. USER SHAFT TOLERANCES:
Radial Runout: 0.007" max
Axial Endplay: +/- 0.030" max
5. STARTING TORQUE: 2.5 oz-in (17.65 N-mm) IP64
6. MOMENT OF INERTIA: DIMENSIONS In inches (mm)
3.9 x 10-4 oz-in-sec2 (27.5 gm-cm2)
7. MAX ACCELERATION: 1 X 105 rad/sec2
8. ELECTRICAL CONNECTION: 36" (914.4 mm) cable (foil and braid
shield, 24 AWG conductors)
FUNCTION WIRE COLOR
+VDC Red
Common Black
Data A White
Data B Green
Index Z Orange
9. HOUSING: Black non-corosive finish 0.73 (18.54)
10. MOUNTING: Flex arm 1.06" to 1.81" radius mounting 1.06
(26.92)
11. WEIGHT: 3.5 oz. typical (99.2 g) 1.81
0.10 (2.54) (45.97)
ENVIRONMENTAL SPECIFICATIONS
1. OPERATING TEMPERATURE: 0°C to +70°C 1.00 BLIND
2. STORAGE TEMPERATURE: -40°C to +100°C BORE DEPTH
3. HUMIDITY: 98% RH non-condensing 1.19 (30.23)
4. VIBRATION: 10 g @ 58 to 500 Hz 0.22 (5.59)
5. SHOCK: 50 g @ 11 msec duration
0.78 (19.81)
6. SEALING: IP64
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ORDERING INFORMATION
MODEL NO. DESCRIPTION PPR PART NUMBER ACCESSORIES
MODEL NO. DESCRIPTION PART NUMBER
60 ZPJ0060A
1.575" (40 mm) Bolt Circle Flex Mount Kit RPGMK000
100 ZPJ0100A RPGMK
1.811" (46 mm) Bolt Circle Flex Mount Kit RPGMK001
500 ZPJ0500A Inch Std Bore Insert Kit (includes 0.25, 0.375, and
RPGBII01
600 ZPJ0600A 0.50 inch sleeves)
0.625" Thru-Bore Rotary
ZPJ
Pulse Generators Large Metric Bore Insert Kit (includes 11, 12, and
1000 ZPJ1000A RPGBI RPGBIM01
14 mm sleeves)
1200 ZPJ1200A Small Metric Bore Insert Kit (includes 6, 8, and
RPGBIM02
2000 ZPJ2000A 10 mm sleeves)
RPGMB Mag Coupling Kit (0.625 inch shaft) RPGMB001
2500 ZPJ2500A
I
Only factory stocked part numbers are listed. Consult Factory for part
Do not dispose of unit in trash - Recycle number and availability of other PPR and output configurations.
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MODELS ZBG AND ZBH STANDARD DUTY ENCODER (Replaces MODEL RPGB)
MODEL ZHG HEAVY DUTY ENCODER (Replaces MODEL RPGH)
MODEL ZBG and ZBH - FOR GENERAL MODEL ZHG - HEAVY-DUTY SEALED HOUSING
INDUSTRIAL SERVICE (Replaces Model RPGB) (Replaces Model RPGH)
The units contain an L.E.D. light source and a photo sensor that scans a shaft- These heavy duty units feature a heavy cast aluminum housing with 1/4"
mounted, slotted disc. An internal pulse-shaping amplifier circuit delivers a thick aluminum cover plates and 0-ring seals. Heavy duty bearings are double-
rectangular pulse signal from the current sinking output in response to the passing sealed and allow radial shaft loading of 40 lbs (18 Kg).
slots as it rotates. They can be direct-coupled to a machine shaft by means of a A 1/2" (12.7 mm) NPT Conduit entry permits signal wiring to be run via flex-
flexible-bellows, spring, or rubber sleeve type coupling that allows for axial and conduit to an internal terminal block. Electrical characteristics are identical to
radial misalignment. They can also be coupled with light instrument timing-belts. those for the Model ZBG. Terminal board markings correspond to the Pin-Out
Timing-belt drives also allow convenient gear-up or gear-down speed ratio identification of the ZBG.
changes that can be useful for obtaining non-standard PPR rates.
TOP VIEW
1/2" NPT
CONDUIT
THD
6 N.C.
5 N.C.
4 DATA B (QUAD)
3 DATA A ONLY
2 COMMON
1 +5 to +28VDC
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SPECIFICATIONS Cable Connections
ELECTRICAL SPECIFICATIONS The tables below list the pin connections from the ZBG and ZHG single
1. SUPPLY VOLTAGE: channel and ZBH quadrature encoder to the optional CCARPG or CCM cable.
+4.75 to +28 VDC @ 80 mA max. from 0 °C to 85 °C
+4.75 to +24 VDC @ 80 mA max. from 0 °C to 100 °C FUNCTION
6-PIN
M12 CONN
CABLE WIRE
MS CONN COLOR
2. OUTPUT: Current Sinking
ZBG and ZHG (Single Channel): 250 mA max. +VDC A 1 RED
ZBH (Quadrature): 250 mA max. current per output. Incremental - two
square waves in quadrature with Channel A leading Channel B for clockwise COMMON B 2 BLACK
rotation. (Quad. Phase relationship is 90° ±22.5 electrical degrees) DATA A C 3 WHITE
Note: NPN Transistor outputs have 1.5 KΩ load resistors returned to supply DATA B if appl. (quad) D 4 GREEN
for internal feed back purposes. This does not interfere with the ability to
use these outputs as conventional “Open-Collector” outputs as long as NO CONNECTION E 5 —
the supply voltage for the ZB is supplied by the indicator or control
I receiving its output signal. The ZB’s internal load resistor also allows the
output to be used as a current source, however, load current must be
limited to 1 mA max. ORDERING INFORMATION
3. MAXIMUM FREQUENCY:
Single Channel: 20 KHz MODEL NO. DESCRIPTION PPR* PART NUMBER
Quadrature: 20 KHz
600 ZHG06004
PPR available up to 1270 for both single channel and quadrature. Single Channel - Heavy Duty
ZHG Rotary Pulse Generator 1000 ZHG10004
MECHANICAL SPECIFICATIONS
* For Dual Channel contact factory 1200 ZHG12004
1. MAXIMUM SHAFT SPEED: 6000 RPM
2. SHAFT DIAMETER: 0.375" (9.5 mm) 60 ZBG00602
3. RADIAL SHAFT LOAD: 40 lbs. operating (18 kg)
100 ZBG01002
4. AXIAL SHAFT LOAD: 30 lbs operating (13.6 kg) Single Channel
5. STARTING TORQUE: General Service 600 ZBG06002
ZBG & ZBH: 0.38 oz-in (2.68 N-mm) 6-Pin MS Connector
ZBG 1000 ZBG10002
ZHG: 3 oz-in (21.18 N-mm)
6. MOMENT OF INERTIA: 6.5 x 10-6 oz-in-sec2 1200 ZBG12002
7. CONNECTIONS: 6-pin MS style or 8-Pin M12 connector. (Male) Mating Single Channel General Service 100 ZBG01003
connector and cable assembly sod separately. For wiring cofiguration, see M12 Connector 600 ZBG06003
Cable Connections. For Ordering Information, see Accessories.
8. HOUSING: Black non-corrosive finished 6063-T6 aluminum. 10 ZBH00102
9. BEARINGS: ABEC3 double sealed ball bearings 12 ZBH00122
10. WEIGHT: Dual Channel 100 ZBH01002
ZBG & ZBH: 10 oz (283.5 g) General Service
ZHG: 3.8 lbs (1.72 Kg) 6-Pin MS Connector 120 ZBH01202
ZBH
ENVIRONMENTAL SPECIFICATIONS 500 ZBH05002
1. OPERATING TEMPERATURE: 0 ° to 100 °C (See supply voltage) 600 ZBH06002
2. STORAGE TEMPERATURE: -25°C to +85°C
Dual Channel General Service 100 ZBH01003
3. HUMIDITY: 98% RH non-condensing
M12 Connector 600 ZBH06003
4. VIBRATION: 10 g @ 58 to 500 Hz
5. SHOCK: 50 g @ 11 msec duration
Note: Only factory stocked part numbers are listed. Consult factory for part
number and availability of other PPR and output configurations.
ELECTRICAL CONNECTIONS
CABLE & CONNECTOR ASSY
(ORDER SEPARATELY)
SINGLE CHANNEL
+VDC
LED
PULSE ACCESSORIES
1.5K
SHAPING
AMPLIFIER
DATA A MODEL NO. DESCRIPTION PART NUMBER
SLOTTED
Flexible Coupling (1" Length) 0.250"-0.375" RPGFC002
SHAFT
DISC
LED'S
+VDC 6-Pin MS Connector w/25 feet 22 AWG 4-conductor w/drain CCARPG25
1.5K
1.5K
DUAL
CHANNEL DATA A 6-Pin MS Connector w/50 feet 22 AWG 4-conductor w/drain CCARPG50
PULSE
DATA B
SHAPING
AMP.
M12 Connector w/4 Meter 24 AWG 5-conductor w/drain CCM12894
SLOTTED
SHAFT
PHOTO XISTOR'S
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LENGTH SENSOR CONVERSION BRACKET WITH 6-PIN MS CONNECTOR
ADAPTS APPROPRIATE ZBG and ZBH ROTARY PULSE GENERATOR TO LENGTH MEASUREMENT
DESCRIPTION
This conversion bracket allows the customer to assemble a custom length
sensor by purchasing the following items separately.
1. Length Sensor Conversion Bracket (P/N LSCB1000)
2. An encoder with appropriate connector, PPR and output type.
3. One or two measuring wheels. Install OF & OK measuring wheels with set
screw hub facing encoder shaft (as shown). Apply thread locking material to
wheel set screw threads during installation to the encoder shaft.
4. Hinge Clamp Assembly (P/N LSAHC001)
Note: To complete installation, insure guards, shields or other devices are in
place to protect personnel from rotating equipment. I
The tubular arm length of this bracket, related to the wheel axis center-line of LENGTH SENSOR MEASUREMENT ACCURACY
the encoder is 6.8" similar to the length sensors. The 10´ long, 4-wire, shielded Factors which affect measurement accuracy include Measuring Wheel
cable with 6-pin MS connector (included with conversion bracket) has the same accuracy and wear, and material conditions. Ideally, materials which are hard,
color coding as described for the encoder cable P/N CCARPG01. Screws for thin and strong provide good readings, conversely, soft, thick and elastic
mounting the conversion bracket are included. materials can present problems in obtaining true readings. The great majority of
these situations, where this effect is consistant, can be compensated for by
applying a multiplier to the quadrature output pulse train so as to obtain a
corrected measurement. Counter or Rate Indicators with “input scaling” can
ORDERING INFORMATION compensate for Measuring Wheel wear and material elastic and compliance
MODEL NO. DESCRIPTION PART NUMBER errors. In addition, English/Metric conversions may also be accomplished (See
RLC catalog for more information).
Length Sensor Conversion Bracket LSCB1000
LSCB
Length Sensor Conversion Bracket (Special Length) LSCB1099
SELECTING APPROPRIATE WHEEL SIZE & PPR (Pulses Per Rev.) OF ROTARY PULSE GENERATOR
When the desired output of a length sensor and wheel combination is either in feet or inch units, selection
of the proper combination is relatively straight forward. For example, with a 1-foot wheel circumference, a
1 PPR Rotary Pulse Generator will deliver 1 pulse/ft, 12 PPR would deliver 12 pulses/ft (1 pulse/inch); 100
PPR would yield 100 pulses/ft; and 120 PPR would permit measuring to 1/10th of an inch (1/120th of a foot).
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WHEELS & REPLACEMENT TIRES FOR CODE OR WHEELS
ORDERING INFORMATION
WHEEL CODE CIRCUMFERENCE TOLERANCE PART NUMBER WHEEL CODE CIRCUMFERENCE TOLERANCE PART NUMBER
1 foot (1/3 yd) ±0.40% WF1000OR 1 foot (1/3 yd) ±0.35% WF1000OK
1/3 meter ±0.40% WM0333OR 1/3 meter ±0.30% WM0333OK
OR OK
4/10ths yard ±0.40% WY0400OR 4/10ths yard ±0.30% WY0400OK
4/10ths meter ±0.40% WM0400OR 4/10ths meter ±0.30% WM0400OK
1 foot (1/3 yd) ±0.35% WF1000OF BK (Balanced) 1 foot (1/3 yd) ±0.35% WF1000BK
1/3 meter ±0.30% WM0333OF 1 foot (1/3 yd) TORF1000
OF
4/10ths yard ±0.30% WY0400OF Replacement Tires 1/3 meter TORM0333
4/10ths meter ±0.30% WM0400OF for OR Wheels 4/10ths yard TORY0400
4/10ths meter TORM0400
I BF (Balanced) 1 foot (1/3 yd) ±0.40% WF1000BF
OMITTED ON
Length Sensor unit
the sensor tube. provides sufficient traction
2. Tighten the bolts until both lock washers are flat. for accurate operation
3. Then turn each bolt an additional ½ to ¾ turn. when mounted as shown,
with arm angle from
DIMENSIONS In inches (mm) horizontal not exceeding
±30°, and with hinge clamp
FRONT 2.5 (63.5) Lock washers (2) must be toward the far extreme of
1.25 installed between bolt heads .85 SINGLE WHEEL
the extension arm.
VIEW (31.8)
and top clamp piece. (21.6) 2.93 (74.4)
.25 (6.3)
Model ZGH Shown
3.4
(86.4) 2.9 E-clip retaining ring (2)
(73.7) must be installed in slots.
)
5.3
(17
6.9
.88
(22.4)
L
EE S
TOP WH DIU 1.9 )
.3
RA (48
VIEW 4X Ø 0.31 (7.9)
0.75 (19.0)
1.50
(38.1) .88 (22.4)
2.00
(50.8) 0.75
(19.0)
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MODEL ZMH - HEAVY DUTY LENGTH SENSOR
250 ZMH0250B
SPECIFICATIONS
500 ZMH0500B
ELECTRICAL SPECIFICATIONS
Heavy Duty Length Sensor 1. INPUT VOLTAGE: 4.75 to 28 VDC.
ZMH * 1000 ZMH1000B
with Quadrature Output 2. INPUT CURRENT: 100 mA max (65 mA typical) with no output load
2000 ZMH2000B 3. OUTPUTS: NPN Open Collector Transistor, VOH = 30 VDC max.; 20 mA
2500 ZMH2500B max. current. Incremental - Two square waves in quadrature with A leading
Mounting Bracket and Shaft N/A MBZM0001 B for clockwise rotation, as viewed from the wheel side.
MBZM 4. MAX FREQUENCY: 200 KHz
Double Wheel Pivot Mount and Shaft N/A MBZM0002
5. NOISE IMMUNITY: Tested to BS EN61000-6-2; BS EN50081-2; BS
* Mounting shaft not included. EN61000-4-2; BS EN61000-4-3; BS EN61000-4-6, BS EN500811
6. SYMMETRY: 180º (±18º) electrical
Note: All dimensions are in inches with a tolerance of +0.01" unless otherwise specified.
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7. QUAD. PHASING: 90º (±22.5º) electrical
8. MIN. EDGE SEP: 67.5º electrical MOUNTING BRACKET - MBZM0001
9. ACCURACY: Within 0.017º mechanical or 1 arc-minute from true position. This accessory angle mounting bracket allows for a variety of mounting
(for PPR>189) positions and makes installation of the ZMH even easier. Mounting shaft
included with mounting bracket.
MECHANICAL SPECIFICATIONS
1. MAXIMUM MECHANICAL SPEED: 3000 RPM
2. SHAFT MATERIAL: Stainless Steel
3. SHAFT SIZE: 0.375"
4. RADIAL SHAFT LOAD: 10 lb. max. controlled by spring torsion.
5. STARTING TORQUE: 1.0 oz-in typical
6. ELECTRICAL CONNECTION: 2 meter Cable, (foil and braid shield, 24
AWG conductors).
FUNCTION CABLE WIRE COLOR
I +VDC Red
Com Black Mounting
A White Shaft
B Green
Shield Bare
7. MOUNTING: 5/8" diameter thru hole with clamp
8. HOUSING: powder coated aluminum.
9. WEIGHT:
ZMH: 2.15 lb. (0.975 Kg) DIMENSIONS In inches (mm)
MBZM0001: 1.5 lb. (0.68 Kg)
MBZM0002: 0.15 lb.. (68.04 g) 3.00 (76.2) 2.50
(63.5)
ENVIRONMENTAL SPECIFICATIONS 1.50 (38.1)
1.00 (25.4) 1.75
1. OPERATING TEMPERATURE: -20°C to 85°C (44.4)
2. STORAGE TEMPERATURE: -25°C to +85°C Ø0.625+0.000
-0.005 1.25
3. HUMIDITY: 98% RH non-condensing ( Ø15.86+0.01
-0.13 ) (31.7)
4. VIBRATION: 10 g @ 58 to 500 Hz Ø0.281
5. SHOCK: 80 g @ 11 msec duration (Ø7.14)
6. SEALING: IP50 THRU
5x
8.95 3.50
DOUBLE WHEEL PIVOT MOUNT - MBZM0002 (227.3) (88.9)
This accessory allows the unit to rotate freely to maintain equal pressure
on both wheels, accomodating uneven/angled surfaces and mounting
misalignment. Pivot mounting shaft included with MBZM0002. For
installation of unit, use the mounting bracket and shaft included with
MBZM0001.
ADJUSTABLE 4.50
HEIGHT (114.3)
3.25
Pivot Joint (82.6)
1.00
(25.4)
7.5
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LENGTH SENSOR ACCESSORIES
SEPARATE LENGTH MEASURING WHEELS - DIMENSIONS In Inches (mm)
WHEEL WHEEL WHEEL
OR Round Section Replaceable OF OK
CODE Tire .210" Section Dia. CODE Tan, Smooth Polyurethane CODE Diamond Knurled Aluminum
Black Neoprene Tread Tread
SELECTING APPROPRIATE WHEEL SIZE & PPR (Pulses Per Rev.) OF ROTARY PULSE GENERATOR
When the desired output of a length sensor and wheel combination is either in feet or inch units, selection
of the proper combination is relatively straight forward. For example, with a 1-foot wheel circumference, a
1 PPR Rotary Pulse Generator will deliver 1 pulse/ft, 12 PPR would deliver 12 pulses/ft (1 pulse/inch); 100
PPR would yield 100 pulses/ft; and 120 PPR would permit measuring to 1/10th of an inch (1/120th of a foot).
ZMH INSTALLATION
INSTALLATION:
1. Slide ZMH over a fixed Ø5/8" (Ø0.625 +0/-0.005") shaft. The optional ZMH
Mounting Bracket (MBZM0001) is shown in the picture.
2. While rotating the ZMH clamp to apply a spring load, securely tighten the two
clamp bolts with a 5/32" (supplied) or 4 mm hex “L” key.
Note 1: A 1/2 – 20 bolt can be threaded into the end of the clamp to aid in
loading the spring as shown. If a 1/2 – 20 bolt is not handy, then a Ø0.45"or
smaller rod, bolt, screw driver etc. works as well.
Note 2: The spring should not be preloaded too much or it may come in
contact with the spring limit pins and the ZMH will not have sufficient
travel to accommodate variations in the surface height of the material
being measured. For most applications, the spring setting in its mid-range
(5-6 lbs.) is sufficient.
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DOUBLE WHEEL PIVOT INSTALLATION CONNECTOR EXIT ORIENTATION ADJUSTMENT:
(MBZM0002): 1. Slide the ZMH over a Ø5/8" (Ø0.625 +0/-0.005") shaft and tighten the clamp
Note: It is recommended that double wheel ZMH’s be installed with the optional bolts with the supplied 5/32" hex “L” key.
Double Wheel Pivot. The pivot allows the unit to rotate freely to maintain 2. Remove the measuring wheel(s) using the supplied 3/32" hex “L” wrench to
equal pressure on both wheels, accommodating uneven/angled surfaces and loosen the set screws.
mounting misalignment. 3. Remove 6 screws (3 on each side) from the side plates using the supplied
1. Thread the pivot clamp into the end of the ZMH’s clamp by hand until the 7/64" hex “L” key.
threads just bottom out then back out approximately 1 revolution to allow for 4. Rotate body of encoder to desired orientation, aligning bolt pattern with one
rotation after installation. of six unique positions (see inset drawing).
2. Slide the pivot clamp over a fixed Ø5/8" (Ø0.625 +0/-0.005") shaft. The 5. Replace side plate screws and measuring wheel(s), making sure to tighten
optional ZMH Mounting Bracket (MBZM0001) is shown in the picture. screws securely.
3. While applying a load to the spring, securely tighten the two clamp bolts with
a 5/32" (supplied) or 4mm hex “L” key. Rotate
I Body
Pivot Apply Load
Clamp
Threaded
Joint
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MODEL ZDH - 2" FLANGE MOUNT ROTARY PULSE GENERATOR
MODEL ZNH - 2.5" FLANGE MOUNT ROTARY PULSE GENERATOR
(Replaces the Model RPGD and RPGN respectively)
I
SPECIFICATIONS
ELECTRICAL SPECIFICATIONS
1. SUPPLY VOLTAGE: 4.75 to 28 VDC, 100 mA max. with no output load
2. OUTPUTS: NPN Open Collector Transistor, VOH = 40 VDC max.; 100
mA max. current. incremental - two square waves in quadrature with A
leading B for clockwise shaft rotation.
3. MAX. FREQUENCY: Up to 1 MHz
4. INDEX: NPN Open Collector Transistor, VOH = 40 VDC max.; 100 mA
max. current. Once per revolution centered over Output Channel A. Index is
a positive pulse.
5. INPUT RIPPLE: 100 mV peak to peak at 0 to 100 KHz.
6. NOISE IMMUNITY: Tested to BS EN61000-4-2; IEC801-3;
BS EN61000-4-4; DDENV 50141; DDENV 50204; BS EN55022;
GENERAL DESCRIPTION BS EN61000-6-2; BS EN50081-2
The ZDH and ZNH series of sensors are heavy duty, extremely rugged, 7. SYMMETRY:
reliable, yet compact encoders designed for harsh factory and plant floor 1 to 6000 CPR: 180° (±18°) electrical at 100 KHz output
environments. Both models are flange mount and conform to NEMA 4, 13 and 6001 to 20,480 CPR: 180° (±36°) electrical
IP66 standards. Typical applications include motion control feedback, machine 8. QUAD PHASING:
control, process control, elevator controls, conveyors, textile equipment, 1 to 6000 CPR: 90° (±22.5°) electrical
robotics and food processing. 6001 to 20,480 CPR: 90° (±36°) electrical
9. MIN EDGE SEP:
1 to 6000 CPR: 67.5° electrical at 100 KHz output
6001 to 20,480 CPR: 54° electrical
Open Collector Output Wiring >20,480 CPR: 50° electrical
The ZDH and ZNH series of sensors have open collector outputs. An open 10. RISE TIME: Less than 1 microsecond
collector output brings the uncommitted collector of the encoder switching 11. ACCURACY:
device to the external world. Because the collector element is not associated Instrument and Quadrature Error: From one cycle to any other cycle.
with the sensor supply voltage, the sensor output collector may be “pulled up” 200 to 1999 CPR: 0.017° mechanical (1.0 arc minutes)
to external voltages different than the encoder supply voltage (40 VDC 2000 to 3000 CPR: 0.01° mechanical (0.6 arc minutes)
maximum). NPN open collector outputs are current sinking devices. An output Interpolation error (units >3000 CPR only) within 0.005° mechanical. (Total
signal will not be generated unless a pull-up resistor is connected from the open- Optical Encoder Error = Instrument + Quadrature + Interpolation)
collector to the positive side of an external supply. The same supply can be used
for powering the unit and for the pull-up resistor. MECHANICAL SPECIFICATIONS
1. MAXIMUM MECHANICAL SPEED: 8000 RPM
REPLACEMENT 2. SHAFT DIAMETER:
Note: The RPGD connections are made by a 24 inch cable. The ZDH uses a ZDH: 0.375" (9.5 mm)
7-Pin MS connector. ZNH: 0.375" (9.5 mm)
3. RADIAL SHAFT LOAD: 80 lbs. max. Rated load of 20 to 40 lbs. for
bearing life of 1.5 X 109 revolutions.
4. AXIAL SHAFT LOAD: 80 lbs. max. Rated load of 20 to 40 lbs. for
bearing life of 1.5 X 109 revolutions.
5. STARTING TORQUE: 3.0 oz-in. (21.18 N-mm)
∅
∅
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6. MOMENT OF INERTIA: 5.2 x 10-4 oz-in-sec2 (3.66 x 10-3 N-mm-sec2) ORDERING INFORMATION
7. CONNECTOR TYPE: 7-Pin MS type connector
PART NUMBER
FUNCTION PIN WIRE COLOR MODEL NO. DESCRIPTION PPR 2.5" Flange
2" Flange Mount
+VDC A RED Mount
60 ZDH0060H ZNH0060H
COMMON B BLACK
100 ZDH0100H ZNH0100H
DATA A C WHITE
500 ZDH0500H ZNH0500H
DATA B D GREEN
ZDH 600 ZDH0600H ZNH0600H
INDEX Z E ORANGE & Rotary Pulse Generators
ZNH 1000 ZDH1000H ZNH1000H
CASE GROUND F BARE WIRE
1200 ZDH1200H ZNH1200H
8. HOUSING: Black non-corrosive finish
2000 ZDH2000H ZNH2000H
9. MOUNTING:
I ZDH: 2.0" Flange Mount 2500 ZDH2500H ZNH2500H
ZNH: 2.5" Flange Mount
10. WEIGHT: 11 oz. (311.8 g)
ENVIRONMENTAL CONDITIONS ACCESSORIES
1. OPERATING TEMPERATURE: 0 to +70 °C MODEL NO. DESCRIPTION PART NUMBER
2. STORAGE TEMPERATURE: -25 to +85 °C 7-Pin MS Connector CCBRPG00
3. HUMIDITY: 98% RH non-condensing
7-Pin MS Connector w/10 ft 24 AWG 5
4. SHOCK: 75 g @ 11 msec duration CCBRPG02
CCBRPG Conductor w/drain
5. SEALING: NEMA 4, 13 and IP66 with shaft seal
7-Pin MS Connector w/20 ft 24 AWG 5
CCBRPG03
Conductor w/drain
Flexible Coupling (1" Length) 0.25" - 0.375" RPGFC002
Flexible Coupling (1" Length) 0.375" - 0.375" RPGFC003
RPGFC
Flexible Coupling (1.5" Length) 0.375" - 0.5" RPGFC004
Flexible Coupling (1" Length) 0.375" - 6 mm RPGFC006
Note: Only Factory Stocked part numbers are listed. Consult Factory for part
number and availability of other PPR and Output Configurations.
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MODEL ZMD – MINIATURE LENGTH SENSOR
(Replaces MODEL LSM)
COMPACT SIZE
QUADRATURE OUTPUT
I
BUILT-IN SPRING TENSIONING
VERTICAL, HORIZONTAL, OR UPSIDE-DOWN MOUNTING
REDUCES INSTALLATION TIME
VARIOUS MEASURING WHEELS AVAILABLE
DESCRIPTION SPECIFICATIONS
Designed for light to medium duty sensing applications, the Miniature Length ELECTRICAL SPECIFICATIONS
Sensor, Model ZMD, is compact in size and easy-to-use. 1. INPUT VOLTAGE: 4.75 to 28 VDC max for temperatures up to 85ºC; 4.75
It features a built-in spring-loaded torsion arm that provides a simple-to-
to 24 VDC for temperatures between 85ºC to 100ºC, reverse polarity
adjust torsion load, allowing the unit to be mounted in almost any orientation,
protected.
including upside down. Using a 6" or 200 mm wheel, the ZMD can be used on
2. INPUT CURRENT: 100 mA max (65 mA typical) with no output load
almost any surface, while operating at speeds up to 3000 feet per minute. The
housing is a durable, conductive composite material that will eliminate static 3. OUTPUTS: NPN Open Collector Transistor, VOH = 30 VDC max.; 20 mA
build up. Whether you need to measure speed, position, or distances, the Model max. current. Incremental - Two square waves in quadrature with A leading
ZMD is the ideal solution. For other pulse rates and/or wiring configurations, B for clockwise rotation, as viewed from the wheel side.
contact the factory for further details. 4. MAX FREQUENCY: 200 KHz standard
5. NOISE IMMUNITY: Tested to BS EN61000-6-2; BS EN50081-2; BS
Open Collector Output Wiring EN61000-4-2; BS EN61000-4-3; BS EN61000-4-6, BS EN500811 (Tested
The ZMD sensors have open collector outputs. An open collector output with 2 meter cable)
brings the uncommitted collector of the encoder switching device to the external 6. SYMMETRY: 180º (±18º) electrical
world. Because the collector element is not associated with the sensor supply 7. QUAD. PHASING: 90º (±22.5º) electrical
voltage, the sensor output collector may be “pulled up” to external voltages 8. MIN. EDGE SEP: 67.5º electrical
different than the encoder supply voltage (30 VDC maximum). NPN open 9. ACCURACY: Within 0.017º mechanical or 1 arc-minute from true position.
collector outputs are current sinking devices. An output signal will not be (for PPR>189)
generated unless a pull-up resistor is connected from the open-collector to the
positive side of an external supply. The same supply can be used for powering
MECHANICAL SPECIFICATIONS
the unit and for the pull-up resistor. 1. MAXIMUM MECHANICAL SPEED: 6000 RPM. Higher speeds may be
achievable, contact the factory.
2. SHAFT MATERIAL: Stainless Steel
SAFETY SUMMARY 3. SHAFT TOLERANCE: +0.0000/-0.0004" (+0.000/-0.010 mm)
All safety related regulations, local codes and instructions that appear in the 4. RADIAL SHAFT LOAD: 5 lb. max. Rated load of 2 to 3 lb for bearing life
literature or on equipment must be observed to ensure personal safety and to of 1.2 x 10 10 revolutions
prevent damage to either the instrument or equipment connected to it. If 5. AXIAL SHAFT LOAD: 5 lb. max. Rated load of 2 to 3 lb for bearing life of
equipment is used in a manner not specified by the manufacturer, the protection 1.2 x 10 10 revolutions
provided by the equipment may be impaired. 6. STARTING TORQUE: 0.05 oz-in
7. ELECTRICAL CONNECTION: 2 meter Cable, (foil and braid shield, 24
AWG conductors). Drain wire internally connected to case.
FUNCTION CABLE WIRE COLOR
CAUTION: Read complete CAUTION: Risk of electric shock. +VDC Red
instructions prior to installation
and operation of the unit. Com Black
A White
B Green
Shield Bare
"L" "R"
SIDE SIDE 0.740 (18.8)
0.100 (2.54)
1/4-20 or M6 THREADS AVAILABLE
2.500 (63.5) 1.00 (25.3) SHAFT CAN BE REVERSED FOR
MOUNTING FROM EITHER SIDE Ø 1.71 (43.4) "R" SIDE 0.60 (15.2)
3.13 (79.6)
1.3 (33)
TYPICAL Tolerance: x.xxx" = ±0.005"
x.xx" = ±0.01"
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8. MOUNTING: Pivot Shaft can be mounted from either side of the housing
and is field reversible. MOUNTING BRACKET
9. HOUSING: Stainless steel fibers in a high temperature nylon composite This accessory angle mounting bracket allows for a
10. WEIGHT: 5 oz typical variety of mounting positions and makes installation of
the ZMD even easier.
ENVIRONMENTAL SPECIFICATIONS
1. OPERATING TEMPERATURE: -20°C to 85°C
2. STORAGE TEMPERATURE: -25°C to +85°C
3. HUMIDITY: 98% RH non-condensing
4. VIBRATION: 10 g @ 58 to 500 Hz
5. SHOCK: 80 g @ 11 msec duration
6. SEALING: IP50
ACCESSORIES 1.75
(44.45) R.093
DESCRIPTION PART NUMBER 1.25 (31.75)
.125 (3.175)
.75 (19.05)
Mounting Bracket RPGMB002
Urethane (6" Circumference) Wheel WI0006OF
1.81
Knurled (6" Circumference) Wheel WI0006OK (45.97)
Urethane (200 mm Circumference) Wheel WM0200OF
Knurled (200 mm Circumference) Wheel WM0200OK
Only factory stocked part numbers are listed. Consult the factory for part number
and availability of other PPR and output configurations.
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MODEL ZLZ - LINEAR CABLE ENCODER
(Replaces MODEL LES)
DESCRIPTION SPECIFICATIONS
The Linear Cable Encoder can provide an accurate, yet low cost solution for ELECTRICAL SPECIFICATIONS
Linear Measurement applications. Common applications include robotics, 1. INPUT VOLTAGE: 4.75 to 28 VDC
extrusion presses, valve positioning, textile machinery, and gate control 2. INPUT CURRENT: 80 mA maximum with no output load
positioning, just to name a few. The ZLZ has some unique advantages over 3. INPUT RIPPLE: 100 mV peak-to-peak at 0 to 100 KHz
other sensing solutions. Using a stainless steel cable, perfect parallel alignment 4. OUTPUT: NPN open collector; 250 mA max per channel; Incremental -
is no longer required and with a 50 inch cable reach, it can easily be mounted square wave with channel A leading B during linear extension.
away from harsh environments. The ZLZ is available in a quadrature output, 5. INDEX: Once per 5" cable extension or retraction
allowing the sensor to operate in positioning applications. 6. MAX FREQUENCY: 0 to 125 KHz
Additional cable exit configurations, pulses per inch, and mating connectors 7. SYMMETRY: 180° (±18°) electrical
are available on special request. Contact the factory for details. 8. QUAD PHASING: 90° (±22.5°) electrical
9. RISE TIME: Less than 1 µsec
Open Collector Output Wiring
The ZLZ sensors have open collector outputs. An open collector output MECHANICAL SPECIFICATIONS
brings the uncommitted collector of the encoder switching device to the external 1. FULL STROKE LENGTH (FSL): 50" standard.
world. Because the collector element is not associated with the sensor supply 2. FINISH: Black powder coated aluminum
voltage, the sensor output collector may be “pulled up” to external voltages (40 3. ACCURACY: ±0.10% FSL
VDC max.) different than the encoder supply voltage . NPN open collector 4. REPEATABILITY: ±0.015% FSL
outputs are current sinking devices. An output signal will not be generated 5. LINEAR RESOLUTION: Up to 500 cycles per inch (0.002" per cycle)
unless a pull-up resistor is connected from the open-collector to the positive side 6. CABLE MATERIAL: 0.034" nylon coated stainless steel rope
of an external supply. The same supply can be used for powering the unit and 7. CABLE TENSION: 20 oz maximum typical
for the pull-up resistor. 8. LIFE (CYCLES): 1,000,000 predicted at zero angle cable exit
9. CONNECTOR TYPE: 6-Pin MS type connector
10. WEIGHT: 19 oz (538.64 g)
ENVIRONMENTAL SPECIFICATIONS
1. OPERATING TEMPERATURE: 0 °C to 85 °C
2. SEALING: IP65 standard
4.32±0.05
0.625 Ø0.69 (109.73±1.27) 0.13
(15.875) (Ø17.53) (3.30) 1.50
(38.1) 2.25
(57.15)
2.25
(57.15)
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ZLZ ELECTRICAL CONNECTIONS ORDERING INFORMATION
CABLE & CONNECTOR ASSY MODEL NO. DESCRIPTION PART NUMBER
(ORDER SEPARATELY)
Quadrature output, 50 PPI, Standard Housing ZLZ0050G
+VDC
ZLZ
LED'S
DUAL
Quadrature output, 500 PPI, Standard Housing ZLZ0500G
CHANNEL
PULSE DATA A
SHAPING DATA B
AMP.
SLOTTED
DISC ACCESSORIES
SHAFT
FUNCTION LE PIN CCARPG WIRE COLOR 25' 6-Pin 4-Wire Cable/Connector CCARPG25
+VDC A RED 50' 6-Pin 4-Wire Cable/Connector CCARPG50
COMMON B BLACK
DATA A C WHITE
DATA B D GREEN
NO CONNECTION E
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COMPACT DC POWERED PHOTO-ELECTRIC SENSORS
RETROREFLECTIVE, PROXIMITY (DIFFUSE) & OPPOSED BEAM
PAIRS
MODULATED LED LIGHT BEAMS FOR IMMUNITY TO AMBIENT I
LIGHT
+10 to +30 VDC OPERATION WITH REVERSE POLARITY
PROTECTION
NPN & PNP (CURRENT SINKING AND SOURCING ) OUTPUTS
RUGGED VALOX HOUSING MEETS NEMA 1, 2, 3, 3S, 4, 4X, 12,
& 13 STANDARDS
LED SIGNAL STRENGTH INDICATOR MAKES ALIGNMENT EASY
& PROVIDES INDICATION OF LIGHT SIGNAL DETERIORATION
DESCRIPTION MOUNTING
These compact self-contained and powerful Retroreflective, Proximity Various mounting methods have been designed to simplify alignment and
(Diffuse) and Opposed Beam Pair Photo-electric Sensors provide application provide versatility in any industrial environment. The integral 18 mm threaded
flexibility in counting, positioning and object detection. All units are lense can be interchanged with existing threaded entries common to 18 mm
interchangeable with conventional 18 mm threaded barrel-type photo-electrics barrel sensors and inductive proximity switches. The threaded lense can also be
and inductive proximity sensors. Their small 2-1/8" x 1-1/4" x 1/2" size, in installed into panel thicknesses of 5/16" through a 0.71" diameter hole and
addition to various mounting options, greatly increases alignment ease and tightened into place with the supplied mounting nut. Two #4 screw clearance
application possibilities. through-holes on 0.95" centers are available for side mounting or side nesting
All units can be powered from +10 to +30 VDC and are reverse polarity of multiple units on 1/2" centers for scanning large areas or for code reading
protected. Current sinking NPN and current sourcing PNP Open Collector applications. Units may also be mounted using the stainless steel Bottom-Mount
Transistors are protected from continuous overload and inductive load transients or Side-Mount Bracket Kits (Models MB2 or MB3). These brackets allow 2
and are rated to 150 mA, with low saturation voltage and less than 1 µA offstate axes of movement & greatly simplify alignment.
leakage current. In addition, no false outputs are generated at power-up. A 6 foot
long 4 conductor PVC jacketed cable with strain relief provides supply input MODEL RRDC - RETROREFLECTIVE SENSOR
and transistor outputs. The Model RRDC is a compact, DC powered, retroreflective photo-electric
A gasketed removable back cover provides access to the LIGHT/DARK sensor with maximum detection range of 15 feet (with 3" dia. reflector Model
Operate Mode Selector. When in the “Light Operate” (LO) position, outputs RT2). The “visible” LED light beam allows for easy alignment and is modulated,
turn on when light is received by the detector. When in the “Dark Operate” providing immunity to ambient light. The small beam size of 1/2" at 1 foot from
(DO) position, the outputs are turned on when sensor light is not detected. Also the lense, makes it a good choice for detecting relatively small objects.
accessible is a 15-turn screwdriver adjustable GAIN potentiometer that enables In operation, the visible LED light beam is directed at a prismatic photo
precise adjustment of system sensitivity. A rear mounted LED Signal Strength transistor, amplified and demodulated. An object which then breaks this beam
Indicator “lights” whenever the sensor sees a light condition and “blinks” at a will trigger the outputs.
rate proportional to the received signals strength (the stronger the signal, the
faster the rate). This LED allows for easy alignment and monitoring of signal RETRO TARGET
strength deterioration due to dirty optics or changes in alignment.
RRDC SENSING RANGE UP TO 15'
SPECIFICATIONS RETRO-
1. POWER REQUIREMENTS: +10 to +30 VDC, 10% Ripple Max., Reverse REFLECTIVE
Polarity Protected, 25 mA max. (Model EMDC = 20 mA max.)
2. OUTPUTS: Current Sinking NPN and Current Sourcing PNP Open
Collector Transistors; Short Circuit Protected to +30 VDC, Internal Zener OBJECT
Diode Protected;
ISNK = 150 mA each; VOH = 30 VDC max.
ALIGNMENT
Apply DC power to the RRDC and direct its visible light beam at a reflective
NPN VSAT = 0.2 V @ 10 mA load; 1 V max. @ 150 mA max. load
target (Models RT1 or RT2) while observing the Signal Strength LED on the
PNP VSAT = Less than 1 V @ 10 mA load; less than 2 V @ 150 mA max.
back of the unit. Optimum alignment occurs when the sensor is receiving the
load
maximum amount of reflected light and the GAIN (sensitivity) potentiometer is
Offstate Leakage Current = Less than 1 µA
adjusted for the highest pulse rate on the Signal Strength LED. Note that glass,
3. RESPONSE TIME: Responds to a “light” or “dark” signal duration of 1
metallic objects, and other highly reflective surfaces may not be detected. In
msec. or greater.
these applications, mount the sensor and reflector at any angle to the object to
4. OPERATING TEMPERATURE: -4° to+158°F (-20° to +70°C)
minimize direct reflections.
5. WEIGHT: 3.5 oz (99.2 g)
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MODEL PRDC - PROXIMITY SENSOR MB2 BOTTOM MOUNT BRACKET KIT INSTALLATION
The Model PRDC is a compact, DC powered, Proximity (Diffuse) photo- 1. Remove lense mounting nut on sensor and bottom lense screw.
electric sensor with a 12" maximum detecting distance (as measured with a 2. Align mounting foot A under lense as shown with threaded insert facing
90% reflective white test card). This sensor requires no special reflectors or down and attach to lense with long kit supplied screw B .
reflective tapes and the limited 12" sensing range reduces detection of 3. Place sensor mounting peg into bracket hole.
background reflections. It is ideally suited for detection of transparent or 4. Install screw, with washers, into long slotted bracket hole and into
translucent objects, parts ejected from presses, and rotating targets such as mounting foot threaded insert.
pulley spokes. A modulated “infrared” LED light beam provides immunity to
ambient light.
In operation, the modulated light beam is reflected by the object to be
detected. Actual sensing range is determined by the surface area and the amount
of reflectivity of the object. This reflected light is sensed by a photo-transistor,
amplified, demodulated and then energizes the outputs.
I
SENSING RANGE UP TO 12"
PRDC
PROXIMITY B
OBJECT
ALIGNMENT
With the PRDC in its sensing position, apply DC Power and direct the MOUNTING
PEG
infrared light beam at the object to be detected. While observing the Signal
Strength LED, adjust the GAIN (sensitivity) potentiometer for the highest LED
pulse rate. Now remove the sensed object. If the LED goes out, no further
adjustment is necessary. If the LED remains lit, the sensor is “seeing” reflected
light from the background. Reduce the GAIN by steps until the sensor “sees”
the object but not the background. Then turn the pot counter clockwise 2 more
full turns. If the background is still being sensed, it will be necessary to reduce
its reflectivity by either moving it back or painting it flat black.
MB3 SIDE MOUNT BRACKET KIT INSTALLATION
MODELS EMDC & RCDC - OPPOSED BEAM 1. Remove lense mounting nut from sensor.
2. Install screws with flat washers, through side clearance holes in sensor
EMITTER/ RECEIVER SENSOR PAIR and through top hole and slot of bracket.
The Models EMDC (Emitter) and the RCDC (Receiver) are compact, DC
3. Install lockwashers and tighten hex nuts.
powered, Opposed Beam photo-electric sensor pairs with a 10 foot sensing
range. The Emitter contains a high power modulated “infrared” LED. The
Receiver contains a sensitive photo-transistor, amplifier-demodulator and
output transistors. In operation, these outputs will be triggered when the
Receiver detects that an object begins to break the Emitter beam. Due to their
high gain, they are ideally suited for detecting opaque objects in dirty and dusty
areas or when condensation or oil film environments are present. The small 1/8"
well defined beam size allows for sensing small parts accurately and provides
repeatable edge sensing of opaque objects to better than 0.01" for accurate
positioning applications. Greater accuracies can be achieved by aperturing the
Emitter, Receiver or both. However, aperturing will result in reduced sensing
distances. While the beam size is small, the Receiver has a wide field of view
which allows easy “line-of-sight” alignment.
SENSING RANGE UP TO 10'
OBJECT
EMDC RCDC
EMITTER RECEIVER
ALIGNMENT
Temporarily mount the Emitter-Receiver Pair opposite, and in line-of-sight,
to each other. Apply DC power to both and aim the Emitter at the Receiver.
Move the Receiver up-down-left-right until the Signal Strength LED lights.
Optimum alignment occurs when the Signal Strength LED flashes at the highest
rate obtainable with the GAIN (Sensitivity) potentiometer adjusted to the
lowest setting needed to light the LED. Mount the units in place. Opposed
Beam Pairs should be used at their highest possible gain. Therefore, have the
object to be detected in “sensing position” and adjust the GAIN potentiometer
fully clockwise (maximum gain). If the Signal Strength LED comes on, “burn-
through” is occurring, and will require that the GAIN pot be backed off (counter
clockwise) until the LED goes out and then backed off 2 more full turns. Note
that Opposed Beam Pairs must be aligned properly and mounted securely.
Excessive movement or vibration can cause loss of alignment and intermittent
or false operation.
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MOUNTING OPTIONS
DIMENSIONS In inches (mm)
MB2 BOTTOM MOUNTING BRACKET MB3 SIDE MOUNTING BRACKET
0.10 (2.5)
CL
#4 MOUNTING
0.61 (15.5) BOLTS (2)
0.92 FRONT OF SENSOR
(23.4) TILTS VERTICALLY
C
L
BRACKET ±15 DEGREES
(STAINLESS STEEL)
FROM HORIZONTAL
90° 0.95
ISOMETRIC VIEW 1.12
I
(24.1)
(28.5)
0.10 90° BRACKET ROTATES HORIZONTALLY
(2.5) ±10 DEGREES FROM POSITION
2.00 (50.8) ISOMETRIC VIEW
SHOWN
R 0.09 (2.2) BRACKET
0.34 (STAINLESS STEEL)
(8.6)
R 0.06 (1.5)
Ø 0.12
(3.0)
0.79
(20.1)
0.48
0.47 (12.2)
(11.9)
R 0.48
(12.1)
0.24 (6.2) 1.79 1.59
R 1.38 (35.1) (45.5) (40.4)
Ø 0.27
(6.9) 2X R 0.06
R 0.70 (17.8)
(1.5)
0.34 (8.6)
R 0.09 (2.2)
30.0°
R 0.06 (1.5)
1.25
(31.8)
0.48
(12.2) 0.40
0.59
(10.2)
(15)
0.24 (6.2)
TYPICAL HOOKUP
TYPICAL COUNTER
INPUT SWITCH SET-UP
LO FRQ.
LO BIAS
SRC.
BLUE (COMMON)
H.S. CNT.
REMOTE L.S. CNT.
CUB RMT. RST.
CONTROLLER RST. EN.
COMMON
1-717-767-6511 905
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DIMENSIONS In inches (mm)
.48
FRONT REAR (12.2)
VIEW VIEW +
GAIN CONTROL -
CL 1.21
SIGNAL STRENGTH LED INDICATOR
(30.7)
.61 D.O.
.48
CABLE
I (12.2)
.10 (2.5)
.95 .71
6' PVC-COVERED (24.1) (18) .95
DIA.
4-CONDUCTOR CABLE (24.1)
BROWN (+10 TO 30VDC)
BLACK (PNP SOURCING OUTPUT)
WHITE (NPN SINKING OUTPUT) 18 x 1 MM
BLUE (COMMON) THREAD
.32 (8.1)
MOUNTING PEG
1.5 (38.1)
(CIRCULAR, .25 (6.3) DIA.)
2.1 (53.3)
EMDC HOOKUP
ORDERING INFORMATION
MODEL NO. DESCRIPTION PART NUMBERS
906 www.redlion.net
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MODELS PRM & RRM – MINIATURE DC POWERED PHOTO-ELECTRIC SENSOR
OBJECT
1-717-767-6511 907
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SPECIFICATIONS DIMENSIONS In inches (mm)
1. POWER REQUIREMENTS: +10 to +30 VDC (10% Ripple Max.)
Current Draw: 25 mA max. (exclusive of load) FRONT VIEW REAR VIEW
Reverse Polarity Protected
2. REPEATABILITY: Opposed Mode: 1 msec, All others: 175 µsec. .31 (8.0) .31 (8.0)
3. OUTPUTS: Current Sinking Complementary NPN Open Collector
Transistor; Short Circuit Protected
ISNK: 150 mA max. each; VOH = 30 VDC max. .79 PUSHBUTTON
.79 (20.0)
VSAT: 1 V @ 10 mA load (20.0) LEDS
Offstate Leakage Current : Less than 10 µA @ 30 VDC
4. OUTPUT RESPONSE TIME: Opposed Mode: 8 msec ON, 4 msec
OFF, All others 1.5 msec
5. OPERATING TEMPERATURE: -4° to+131°F (-20° to +55°C)
6. WEIGHT: 0.4 oz. (1.13 g) SIDE VIEW
I 1.38 (35.0)
.87 (22.0)
.07 (1.8)
.17 (4.2)
.12 (3.0)
PVC-COVERED CABLE
(SEE WIRE OPTIONS) .71
(18.0)
MOUNTING NUT
(SUPPLIED)
.55 (14.0)
M12 X 1
MOUNTING HOLES (2), THREAD
Ø.13 (Ø3.2), FOR
SIDE MOUNTING
ORDERING INFORMATION
PART NUMBERS
MODEL NO. DESCRIPTION
w/ 2 Meter Cable w/ Pico Connector
908 www.redlion.net
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CCMPE WIRE OPTIONS
BLU BRN
WHT BLK
BLK WHT
4-PIN FEMALE PICO-STYLE CONNECTOR [ 6.5' (2 m) ] 4-PIN MALE PICO-STYLE CONNECTOR
I
MOUNTING
Various mounting methods have been designed to simplify alignment and WIRING DIAGRAM
provide versatility in any industrial environment. The integral 12 mm
threaded lense can be interchanged with existing threaded entries common to BRN (+10 TO 30VDC)
12 mm barrel sensors and inductive proximity switches. The threaded lense
BLK (NPN O.C.)
can also be installed into panel thicknesses of 3/16" through a 0.51" diameter
hole and tightened into place with the supplied mounting nut. Two #4 screw
BLU (COMMON)
clearance through-holes on 0.55" centers are available for side mounting or
side nesting of multiple units on 1/2" centers for scanning large areas or for
code reading applications. Units may also be mounted using the stainless steel WHT (NPN O.C.)
Bottom-Mount or Side-Mount Bracket Kits (Models MBM2 or MBM3).
These brackets allow 2 axes of movement & greatly simplify alignment.
MBM3 MBM2
FRONT OF SENSOR R.55 (R14.0)
R.55 (R14.0) TILTS VERTICALLY
Ø.14 (Ø3.5) Ø.14 (Ø3.5)
±15 DEGREES
FROM HORIZONTAL
30° 30°
BRACKET ROTATES HORIZONTALLY
±15 DEGREES FROM POSITION SHOWN
.91 (23.0) .91 (23.0) Ø.51 (Ø13.0)
FULL R.
R.07 (R1.75)
.28 (7.0)
.63 (16.0) .63 (16.0)
1.06
.06 (1.5) (27.0)
.06 (1.5)
30°
Ø.55 (Ø14.0)
.43 (11.0) .43 (11.0)
1.06
.87 (22.0) 1.06
(27.0) .87 (22.0)
(27.0)
1-717-767-6511 909
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MODEL PT - PRESSURE TRANSMITTER
COMPACT STAINLESS STEEL HOUSING
M12 QUICK DISCONNECT
EXCELLENT EMC RESISTANCE
I SHORT CIRCUIT AND REVERSE POLARITY PROTECTION
IP67 PROTECTION RATING
CERAMIC TECHNOLOGY THAT PROVIDES LONG TERM
RELIABLE OPERATION
DESCRIPTION SPECIFICATIONS
The PT Series Pressure Transmitters are designed to provide accurate and 1. ACCURACY: ≤0.3% Full Scale
dependable pressure measurement, even in the most demanding applications. 2. MEDIUM TEMPERATURE: -40°F to + 302°F (-40°C to +150°C)
The reliability of solid-state design and the durability of the stainless steel case 3. OPERATING VOLTAGE: 8 to 33 VDC
are the cornerstone of their design. 4. OUTPUT: 4 to 20 mA
Proven ceramic component technology allows long-term stability and high 5. CURRENT CONSUMPTION: ≤20 mA
tolerance to overpressure conditions. The 4 to 20 mA output can easily be 6. DYNAMIC RESPONSE: < 2 msec
connect to any Red Lion process meter for monitoring and/or control. Short 7. SHORT CIRCUIT PROTECTION: Yes
circuit and reverse polarity protection are built-in to the circuitry, further 8. REVERSE POLARITY PROTECTION: Yes
enhancing this pressure transmitters. 9. DEGREE OF PROTECTION: IP 67
The transmitter housing is constructed of stainless steel and provides an IP 67 10. HOUSING MATERIAL: SST 1.4305 (AISI 303)
level of protection. The fluid connection is a standard G ¼ thread, while the 11. ELECTRICAL CONNECTION: M12x1
electrical connection is a M12 connector. 12. FLUID CONNECTION: G ¼
Additional pressure ranges and accessories are available on special request, 13. SHOCK RESISTANCE: 75 G, 11 msec per IEC 68-2-27
contact the factory for more details. 14. VIBRATION RESISTANCE: 20 G, 15 mm per IEC 68-2-6
SAFETY
All safety related regulations, local codes and instructions that appear in the WIRING PINOUT AND SPECIFICATIONS
manual or on equipment must be observed to ensure personal safety and to
prevent damage to either the instrument or equipment connected to it. If (+)
equipment is used in a manner not specified by the manufacturer, the protection (-) PT PIN FUNCTION WIRE COLOR
IN
provided by the equipment may be impaired. 1 +VDC BROWN
P48
+24 V EXC.
4 5 6 PAXP 9 +
ORDERING INFORMATION 10 20 mA(+)
11 12
MODEL NO. DESCRIPTION BAR PSI PART NUMBER
1 4 AC AC 1 4
0-1 0 - 14.5 PT00001R
2 Wire Relative Pressure 0 - 1.6 0 - 23.2 PT00002R
PT 3 3
Transmitter 0 - 10 0 - 145 PT00010R
0 - 250 0 - 3625 PT00250R
4 Wire 22 AWG unshielded 2 meter cable/
CCM CCM12U02
connector
910 www.redlion.net
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MODEL TMP - FIELD CUTTABLE TEMPERATURE SENSOR PROBES
and ACCESSORIES
THERMOCOUPLE OR RTD
I
24" PROBE CUTTABLE TO 3.5"
MEASURE TEMPERATURES UP TO 704 °C/1300 °F
MOUNTING AND WIRING ACCESSORIES
GENERAL DESCRIPTION 4. Use a narrow range of motion to slowly work the excess tubing from side to
Model TMP Thermocouple and RTD Temperature Probes are field cuttable to side until it separates from the probe. Using a wide range of motion will
the desired length. The probes can be trimmed to within 3.5" (88.9 mm) of the deform the tube and prevent installation of the tube sleeve.
probe tip allowing for greater application flexibility. Accessory hardware is 5. Remove the excess tubing and trim the leads to the desired length.
available to wire and mount the probes in the user's existing thermowell. 6. Install the tube sleeve in the open end of the tube to protect the leads from any
Optional spring loaded fittings (sold separately) slide along the probe sheath sharp edges on the inside of the tube.
to proper immersion depth as determined by the user. These fittings allow for
strong contact between the probe and the thermowell to improve response.
SPECIFICATIONS
1. THERMOCOUPLE: Ungrounded J, K, T and E calibration available. TMPXXXXX TMPACC01
2. RTD: 3 Wire, 100Ω, Class “A” DIN Platinum per IEC751 (385 ALPHA) (One tube sleeve is included with each probe.)
3. PROBE SHEATH: 0.25" (6.35 mm)
4. PROBE LENGTH: 24" (0.6 M) as supplied, can be field cut down to 3.5"
(88.9 mm). INSTALLATION
5. LEAD WIRE: 6" (152.4 mm) 24 gauge 1. Orient the probe and the spring loaded fitting as shown above.
6. WIRE INSULATION: Neoflon PFA, Fiberglass or High Temperature Glass. 2. Screw the spring loaded fitting one complete turn into the thermowell (not
As specified by part number. included).
3. Push the probe into the fitting until it touches the bottom of the thermowell.
CUTTING THE TUBING 4. Hold the probe to the bottom of the thermowell and tighten the fitting. This
The thermocouple and RTD probes have a crimp mark located 3" (76.2 mm) ensures good contact between the probe and the bottom of the thermowell.
from the tip. This indicates the end of the internal seal. Damage to the probe will 5. Completely tighten the fitting into the thermowell.
occur if trimmed within 3.5" (88.9 mm) of the tip. Note: The probe must be inserted only as shown above to prevent damage to
the fitting.
1. Determine the desired probe length and mark it with a pen or marker. Secure
the probe within a tube vice being careful not to deform or flatten the probe. If it becomes necessary to separate the probe and the fitting, first disconnect
2. “Score” the tubing with a tubing cutter. Make one or two revolutions with the the wires and then unscrew the fitting completely from the thermowell. Pull the
cutter. Do not cut completely through the tubing to prevent burrs or a sharp probe through the fitting from the end that was screwed into the thermowell. The
lip on the inside of the tubing. fitting will present resistance to the probe removal if you attempt to go in the
3. Use a pair of pliers to grasp the excess tubing to be removed. wrong direction.
ORDERING INFORMATION
WIRE PART
MODEL NO. DESCRIPTION TYPE WIRE INSULATION TEMPERATURE RANGE
COLOR NUMBER
Neoflon PFA 0 to 260 °C / 32 to 500 °F TMPJ2SU1
White (+)
J Fiberglass 0 to 370 °C / 32 to 700 °F TMPJ2SU2
Red (-)
High Temp Glass 0 to 370 °C / 32 to 700 °F TMPJ2SU3
Neoflon PFA -200 to 260 °C / -328 to 500 °F TMPK2SU1
Yellow (+)
K Fiberglass -200 to 482 °C / -328 to 900 °F TMPK2SU2
Red (-)
TC Probe High Temp Glass -200 to 704 °C / -328 to 1300 °F TMPK2SU3
TMP Blue (+)
T Neoflon PFA -200 to 200 °C / -328 to 400 °F TMPT2SU1
Red (-)
Neoflon PFA -200 to 260 °C / -328 to 500 °F TMPE2SU1
Violet (+)
E Fiberglass -200 to 430 °C / -328 to 800 °F TMPE2SU2
Red (-)
High Temp Glass -200 to 430 °C / -328 to 800 °F TMPE2SU3
Neoflon PFA -200 to 260 °C / -328 to 500 °F TMPA2S01
RTD Probe 385 **
Fiberglass -200 to 600 °C / -328 to 1112 °F TMPA2S02
** RTDs do not have color standard. Excitation and Signal+ are the same color. Signal common is the odd color.
1-717-767-6511 911
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ACCESSORIES (sold separately)
Weatherproof Heads: Spring Loaded Fittings: Connects
Cast Aluminum probe to thermowell and attaches
Protects against dust, rain, splashing, to weatherhead 1/2" NPT X 1/2"
and hose directed water NPT Stainless Steel.
Weatherproof gasket
Stainless steel chain TMPACC01
I Tube Sleeve
Tube sleeve to protect probe leads
TMPACC02 from burrs after cutting probe.
TMPACC04 TMPACC05
912 www.redlion.net
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MODELS TMPC, TMPU, & TMPB THERMOCOUPLES
TMPC TMPU
TMPB
0.10 DIA.
(2.5)
1.50
(38.1)
0.5
(12.7)
0.16
0.59
(4.1)
(15)
0.19
(4.8)
ORDERING INFORMATION
0.44 MODEL NO. DESCRIPTION PART NUMBER
(11.2)
1.00 (25.4) TMPC Type K OVERBRAIDED CERAMIC TC TMPKCF01
0.63 * Nextel can not be exported. Consult factory for available options.
(16)
1-717-767-6511 913
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MODEL TMPU - UTILITY THERMOCOUPLES
GENERAL DESCRIPTION
Utility thermocouple probes are basic products for temperature measurement. RETRACTABLE CABLE WITH SUPERIOR MEMORY
They are typically connected to a hand held thermometer. The unit features a MINIATURE CONNECTOR FOR USE WITH HAND HELD
rugged handle that is permanently molded to a probe sheath. A retractable cable THERMOMETERS
is connected with strain relief to the handle end, and termination is provided by
a miniature male connector. MOLDED HANDLE RATED TO 220 ºC (428 ºF)
MEETS OR EXCEEDS SLE AND EN 60584-2: TOLERANCE
CLASS 1
ORDERING INFORMATION
MODEL NUMBER DESCRIPTION TC ANSI TYPE SHEATH MATERIAL SHEATH DIAMETER CABLE LENGTH TC JUNCTION PART NUMBER
TC HANDLE
K 304 SS .125 1' EXPANDS TO 5' GROUNDED TMPKUT01
PROBE
TMPU
TC HANDLE
K INCONEL 600 .125 1' EXPANDS TO 5' GROUNDED TMPKUT02
PROBE
GENERAL DESCRIPTION
The spring-loaded compression fitting thermocouple is ideally suited for IDEAL FOR EXTRUDERS/MOLDING AND MACHINE PROCESS
measuring plastic processing machinery temperatures at the crosshead, die or TEMPERATURE
barrel. It has a 5 foot stainless steel cable, with a 3/16" sheath diameter and a COLD END TERMINATION IS HIGH TEMPERATURE NICKEL
brass compression fitting with 1/8" NPT. ZINC FERRITE CORE STANDARD MALE CONNECTOR
STANDARD MALE CONNECTOR IS DESIGNED FOR
SUPPRESSION OF ELECTROMAGNETIC INTERFERENCE
DIMENSIONS In inches (mm)
2 60 SPECIFICATIONS
(50.8) (1524) 1. THERMOCOUPLE JUNCTION: Type K, grounded
2. CABLE: 5 feet, 0.188 dia. stainless steel
3. CONNECTOR SPECIFICATIONS: Extra heavy duty solid male pin male
connector
Case Material: High temperature liquid crystal polymer (LCP)
0.10 DIA. Temperature ratings:
(2.5) Ferrite core effectiveness: 120º C (248º F)
LCP Material: 260º C (500º F)
Impedance: (±20%): 35 ohms @ 25 MHz
1.88 70 ohms @ 100 MHz
(47.8)
0.47 (11.9) + -
0.59 (15.0)
ORDERING INFORMATION
0.16 (4.1)
MODEL NUMBER DESCRIPTION PART NUMBER
0.19 (4.8)
0.44 (11.2) TMPB COMPRESSION TC ASSEMBLY TMPKBT01
0.50
1.00 (12.7)
(25.4)
Do not dispose of unit in trash - Recycle
914 www.redlion.net
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QUICK DISCONNECT TEMPERATURE PROBES AND ACCESSORIES
GENERAL DESCRIPTION
Model TMP Quick Disconnect Thermocouples are available with both
miniature and standard size connector termination. These rugged probes feature
a variety of calibration types, sheath materials and diameters, and are available ORDERING INFORMATION
with an ungrounded junction. A high temperature probe is also available that can ANSI SHEATH
be mated with a standard female universal connector. All temperature probes are DESCRIPTION TYPE SHEATH MATERIAL DIAMETER PART NUMBER
rated at the tolerance standard SLE, (Special Limits Of Error), which is ±2 °C TC INCHES
degrees of error.
J 304SS 1/16 TMPJQD01
1-717-767-6511 915
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Wiring
MODEL TMWS - THERMOCOUPLE WIRE
GENERAL DESCRIPTION
Thermocouple wire is for use with the Mini and Standard Quick Disconnect
Temperature Probes. It is available in a variety of insulation and calibration
types, and spool lengths.
I
SPECIFICATIONS ORDERING INFORMATION
1. WIRE LENGTH: 25 or 100 Foot Spools ANSI MAX NOMINAL PART
INSULATION TYPE
2. INSULATION: Duplex Insulated DESCRIPTION TYPE TEMP SIZE (IN.) NUMBER
3. TYPE: 24 AWG Solid Wire ºC ºF
4. COLOR CODE: ANSI color codes J 260 500 NEOFLON PFA .056 X .093 TMWSJ100
ANSI TYPE POSITIVE NEGATIVE JACKET K 260 500 NEOFLON PFA .056 X .093 TMWSK100
J WHITE RED BROWN T 200 400 NEOFLON PFA .056 X .092 TMWST100
K YELLOW RED BROWN WIRE E 260 500 NEOFLON PFA .056 X .092 TMWSE100
T BLUE RED BROWN 100' SPL J 370 700 GLASS BRAID .050 X .085 TMWGJ100
E PURPLE RED BROWN K 482 900 GLASS BRAID .050 X .080 TMWGK100
T 200 400 GLASS BRAID .050 X .080 TMWGT100
E 430 800 GLASS BRAID .050 X .080 TMWGE100
J 260 500 NEOFLON PFA .056 X .093 TMWSJ025
K 260 500 NEOFLON PFA .056 X .093 TMWSK025
T 200 400 NEOFLON PFA .056 X .092 TMWST025
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Accessories
MODEL TMPCN - QUICK DISCONNECT STANDARD CONNECTORS
GENERAL DESCRIPTION
Standard Connectors are for use with the Standard Quick Disconnect TC
Probes. They are available in both male and female termination, and include a
“write on label” for easy identification. The female standard connector is a
universal connector, meaning it can be used to terminate male versions of both
the standard and miniature connector. SPECIFICATIONS
1. CONNECTOR BODY MATERIAL: Glass Filled Nylon, for temperature
ranges of -29 to 220 ºC (-20 to 428 °F). I
DIMENSIONS In inches (mm) 2. CONNECTOR BODY COLOR: ANSI color coded
3. WIRE GAGE: Accepts stranded or solid wire up to 14 AWG
0.10 DIA. 4. WIRE TERMINATION: Combination Phillips/Slot Screws
(2.5)
1.31
ORDERING INFORMATION
(33.3)
DESCRIPTION TYPE TERMINATION PART NUMBER
0.47 MALE TMPCNS01
(11.9)
K
FEMALE TMPCNS02
MALE TMPCNM03
0.09
(2.3) 0.50
1.00
T
(12.7) FEMALE TMPCNM04
0.13 (25.4) MINIATURE
(3.3)
0.31
CONNECTOR MALE TMPCNM05
0.28
(7.9) 0.03 (0.8) (7.1) E
0.66 FEMALE TMPCNM06
(16.8) 0.13 (3.3)
1-717-767-6511 917
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TRANSITION JOINT PROBES AND ACCESSORIES
Model TMP - Transition Joint Probes
I
CHOICE OF 304 SS, INCONEL 600 OR XL SHEATH
STRIPPED BARE WIRE ENDS
XL HIGH TEMPERATURE PROBE AVAILABLE
EASILY ATTACHES TO STANDARD AND MINI STYLE
CONNECTORS (SEE ACCESSORIES)
MEETS OR EXCEEDS SLE AND EN 60584-2: TOLERANCE
CLASS 1
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Accessories
MODEL TMPCN - QUICK DISCONNECT STANDARD CONNECTORS
GENERAL DESCRIPTION
Standard Connectors are for use with the Standard Quick Disconnect TC
Probes. They are available in both male and female termination, and include a
“write on label” for easy identification. The female standard connector is a
universal connector, meaning it can be used to terminate male versions of both
the standard and miniature connector.
0.47
(11.9) ORDERING INFORMATION
DESCRIPTION TYPE TERMINATION PART NUMBER
0.59
(15.0) MALE TMPCNS01
K
0.16 FEMALE TMPCNS02
(4.1)
0.19 MALE TMPCNS03
(4.8) T
0.50 STANDARD FEMALE TMPCNS04
0.44
(12.7)
(11.2) CONNECTOR MALE TMPCNS05
MALE AND FEMALE HAVE
1.0 (25.4)
THE SAME BODY DIMENSIONS
E
0.31 (7.9) FEMALE TMPCNS06
0.22 (5.6) WIRE ACCESS
HOLE MALE TMPCNS07
0.5
J
(12.7) FEMALE TMPCNS08
0.44 (11.2)
Do not dispose of unit in trash - Recycle
FRONT & REAR VIEW OF FEMALE
ORDERING INFORMATION
DIMENSIONS In inches (mm)
0.10
(2.5) DIA. 0.194 (4.9) WIRE HOLE DESCRIPTION TYPE TERMINATION PART NUMBER
1-717-767-6511 919
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MODEL TMPRT - SURFACE MOUNT AND PIPE PLUG RTD SENSORS
SURFACE MOUNT
PIPE PLUG
GENERAL DESCRIPTION
Model TMPRT “stick-on” style RTD temperature sensor mounts on flat 100 Ω DIN CLASS B (± 0.12 % AT 0 °C) ACCURACY STANDARD
surfaces and provides Class B accuracy for critical monitoring applications. EASY-INSTALLATION SILICONE BASED, SELF BACKING RATED
Based on a bare 2 X 2 X 0.08 mm thin film platinum RTD, the unit is supplied TO 260 °C (500 °F)
in a Neoflon PFA insulated configuration and can be easily applied using its
self-adhesive backing. Some of the applications of this versatile RTD sensor SENSOR CAN BE REAPPLIED
include monitoring chip, heat sink, and environmental temperatures in electronic STRIPPED 3 WIRE LEADS (CONNECTORS SOLD SEPARATELY)
devices; checking piping or ducting temperatures; monitoring motor and
transformer core heat; testing insulation capabilities, as well as checking other 10 FOOT LEAD LENGTH
applications in which surface and/or gradient temperatures need to be monitored IDEAL FOR FLAT OR CURVED SURFACES
and controlled.
SPECIFICATIONS
1. MINIMUM/MAXIMUM TEMPERATURE: DIMENSIONS In inches (mm)
-73 °C (-100 °F) to 260 °C (500 °F) continuous
2. SENSING ELEMENT: 100 Ω at 0 °C (32 °F)
Temperature coefficient of 0.00385 Ω/Ω/°C (IEC60751)
3. ACCURACY: ± 0.12% at 0 °C (DIN Class B)
4. RESPONSE TIME: Less than 0.9 sec (63% response time in water flowing
0.75
at 3 feet per second), less than 2 sec response time on a hot plate. (19.0)
5. LEAD WIRE:10 foot 26 AWG stranded nickel plated copper, Neoflon PFA-
insulated and jacket cable 0.085
6. ADHESIVE PAD DIMENSIONS: 1 x ¾ " (25 X 19 mm) (2.16)
0.075
(1.9)
1.00
(25.4)
0.043
(1.1)
ORDERING INFORMATION
CABLE
INSULATION TERMINATION
MODEL NO. DESCRIPTION LENGTH PART NUMBER
TYPE (COLD SIDE)
(IN FEET)
Stripped Wire
TMPRT SMT RTD NEOFLON PFA 10 TMPRT001
Bare Ends
920 www.redlion.net
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MODEL TMPRT - PIPE PLUG RTD SENSOR
GENERAL DESCRIPTION
The pipe plug RTD sensor is a unit specially designed for use in pressure IDEAL FOR USE IN PRESSURE VESSEL APPLICATIONS, 172
vessel applications. Its 3 wire construction provides connectivity to most hand BAR (2500 PSI) MAXIMUM
held instruments with Red/Red/White per IE/ASTM-E-1137. The unit features 6 MM (0.24") DIAMETER, SST PROBE
a high accuracy 100 Ω Class A DIN platinum element and steel braided, Neoflon
PFA insulated wires for the necessary durability and protection demanded by STEEL BRAIDED, NEOFLON PFA INSULATED LEAD WIRES
harsher environments. HIGH ACCURACY 100 Ω CLASS A DIN PLATINUM ELEMENT
(ALPHA = 0.00385)
STRAIN RELIEF SPRING
SPECIFICATIONS
1. WIRE: 6´ long 26 AWG insulated Neoflon PFA I
2. MAX TEMPERATURE: 230 ºC (450 ºF)
3. TERMINATION: Stripped bare wire ends
4. OVERBRAID: Stainless Steel
5. THREADS: ¼" NPT
6. SENSING ELEMENT END DIAMETER: 0.24" (6mm)
GENERAL DESCRIPTION
RTD Mini Connectors are for use with RTD probes. They are miniature size, DIMENSIONS In inches (mm)
and are available in both male and female termination.
MALE FEMALE
SPECIFICATIONS 0.13 DIA. TYP.
0.19 (4.93) WIRE
ACCESS HOLE
1. CONNECTOR BODY MATERIAL: Glass Filled Nylon, for temperature (3.3)
ranges of -29 to 220 ºC.
2. CONNECTOR BODY COLOR: White 0.23 1.06
(5.8) 0.92 (26.9)
3. WIRE GAGE: Accepts stranded or solid wire up to 20 AWG (23.4)
4. WIRE TERMINATION: Combination Phillips/Slot Screws G + –
5. CONNECTOR ENDS: Copper – + G
0.50 0.44
(12.7) (11.2)
0.09 0.03 0.31
(2.3) (0.8) (7.9)
0.13
0.31 (3.3)
(7.9) 0.31
0.13 (7.9)
(3.3)
0.31
(7.9)
0.92
(23.4)
ORDERING INFORMATION
MODEL NO. DESCRIPTION TYPE TERMINATION PART NUMBER
1-717-767-6511 921
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MODELS TMPT AND TMPTR - THERMOCOUPLE OR RTD CONNECTOR WITH
BUILT IN 4-20 mA TEMPERATURE TRANSMITTER
HIGH ACCURACY, REPEATABILITY AND STABILITY
CONNECTOR DESIGN CONVERTS INPUT SIGNAL TO A
I STANDARD 2-WIRE, 4-20 mA OUTPUT
PROVIDES “OPEN SENSOR WIRE” SIGNAL INDICATION
ENCAPSULATED HOUSING
COMPENSATES FOR LONG LEAD WIRES
FACTORY CALIBRATED, NO ADJUSTMENTS REQUIRED
MODELS FOR J, K, T (UNGROUNDED) THERMOCOUPLES AND
100 OHM, 0.00385 3-WIRE RTD'S
WHITE SHIELD
3.13 (79.4)
* Max cable run is determined by max loop load and wire resistance ( ≈1000ft).
1.06 1.19
(27.0) (30.2)
DIMENSIONS In inches (mm)
TRANSMITTER MODULE 0.97
ENCLOSED IN 0.75 (19.1) (24.6)
S.S. HOUSING
1.0
(25.4)
922 www.redlion.net
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WIRING CONNECTION ORDERING INFORMATION
TC TEMPERATURE
MODEL NO. DESCRIPTION PART NUMBER
ANSI TYPE RANGE
EXTERNAL POWER -18 to 1093 °C
K TMPTRN01
(0 to 2000 °F)
COMM +VDC
-18 to 538 °C
RED K TMPTRN02
(0 to 1000 °F)
}
TC
BLACK
WHITE
TMPT or
-18 to 121 °C
RTD TC TRANSMITTER T TMPTRN03
(0 to 250 °F)
TMPT WITH FEMALE
CONNECTOR -18 to 399 °C
COMM. CURRENT T TMPTRN04
(0 to 750 °F)
-18 to 121 °C
MAX J TMPTRN05
8.8.8.8.8
(0 to 250 °F)
MIN
TOT
C J
-18 to 538 °C
TMPTRN06
I
(0 to 1000 °F)
SP1 SP2 SP3 SP4
RTD TRANSMITTER
2 to 569 °C
DSP PAR F1 F2 RST TMPTR WITH FEMALE - TMPTRN07
(36 to 1056 °F)
CONNECTOR
Accessories
0.47
(11.9)
0.59
(15.0) ORDERING INFORMATION
0.16 DESCRIPTION TYPE TERMINATION PART NUMBER
(4.1)
0.19 MALE TMPCNS01
(4.8) K
0.50 FEMALE TMPCNS02
0.44
(11.2) (12.7)
MALE AND FEMALE HAVE MALE TMPCNS03
1.0 (25.4) T
THE SAME BODY DIMENSIONS
0.31 (7.9)
STANDARD FEMALE TMPCNS04
0.22 (5.6) WIRE ACCESS
HOLE CONNECTOR MALE TMPCNS05
0.5 E
(12.7) FEMALE TMPCNS06
MALE TMPCNS07
0.44 (11.2) J
FRONT & REAR VIEW OF FEMALE FEMALE TMPCNS08
1-717-767-6511 923
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MODEL TMPCN - QUICK DISCONNECT MINIATURE CONNECTORS
GENERAL DESCRIPTION SPECIFICATIONS
Miniature Connectors are for use with the Miniature Quick Disconnect TC 1. CONNECTOR BODY MATERIAL: Glass Filled Nylon, for temperature
Probes. They are available in both male and female termination, and include a ranges of -29 to 220º C. (-20 to 428 °F)
“write on label” for easy identification. 2. CONNECTOR BODY COLOR: ANSI color coded
3. WIRE GAGE: Accepts stranded or solid wire up to 20 AWG
4. WIRE TERMINATION: Combination Phillips/Slot Screws
0.09
0.50
MALE TMPCNM03
(2.3) 1.00 T
(12.7)
0.13 (25.4)
(3.3) MINIATURE FEMALE TMPCNM04
0.31
0.28 CONNECTOR MALE TMPCNM05
(7.9) 0.03 (0.8) (7.1) E
0.66
(16.8) 0.13 (3.3) FEMALE TMPCNM06
0.31 (7.9) FEMALE MALE TMPCNM07
J
MALE FEMALE TMPCNM08
GENERAL DESCRIPTION
RTD Mini Connectors are for use with RTD probes. They are miniature size, DIMENSIONS In inches (mm)
and are available in both male and female termination.
MALE FEMALE
0.19 (4.93) WIRE
SPECIFICATIONS 0.13 DIA. TYP.
(3.3)
ACCESS HOLE
1. CONNECTOR BODY MATERIAL: Glass Filled Nylon, for temperature
ranges of -29 to 220 ºC.
0.23 1.06
2. CONNECTOR BODY COLOR: White (5.8) 0.92 (26.9)
3. WIRE GAGE: Accepts stranded or solid wire up to 20 AWG (23.4)
4. WIRE TERMINATION: Combination Phillips/Slot Screws G + –
5. CONNECTOR ENDS: Copper – + G
0.50 0.44
(12.7) (11.2)
0.09 0.03 0.31
(2.3) (0.8) (7.9)
0.13
0.31 (3.3)
(7.9) 0.31
0.13 (7.9)
(3.3)
0.31
(7.9)
0.92
(23.4)
ORDERING INFORMATION
MODEL NO. DESCRIPTION TYPE TERMINATION PART NUMBER
924 www.redlion.net
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MODEL CT - CURRENT TRANSFORMER
DIMENSIONS In inches (mm)
I
4X .31
(7.9)
4X .27
(6.9)
1.75
(44.5)
2X #8-32UNC
1.10 TERMINAL
(27.9)
SPECIFICATIONS .44
1. Operating Frequency: 50 to 400 Hz. (11.2)
2. Insulation Class: 0.6 KV BIL 10 KV full wave.
3. Terminals: Brass studs No. 8-32 UNC with flat washer and hex nuts. X1
4. Window Diameter: 1.13" (28.7 mm).
5. Weight: 8.0 oz (226.0 g).
ORDERING INFORMATION
MAXIMUM OUTPUT WIRE DISTANCE BETWEEN
CURRENT ACCURACY VA 60 Hz CT AND METER PART NUMBERS
RATIO @ 60 Hz BURDEN
18 AWG 16 AWG 14 AWG 12 AWG
Wire distance is not an issue due to the low
50:0.1 ±5.0% 2.5 CT005001
current flow. Wires may be as long as needed.
50:5 ±3.0% 2.0 5.0 ft. 7.5 ft. 12 ft. 18 ft. CT005050
1-717-767-6511 925
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MODEL CT004 - CURRENT TRANSFORMER
M2015A
CONTROLS
RATIO 40:0.1A Ø0.23 (5.8)
CT004001
0.98 (25)
0.41 (10.5)
926 www.redlion.net
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MODEL APSCM - DC CURRENT SHUNT
DIMENSIONS In inches (mm) CAUTION: Risk of Danger. CAUTION: Risk of electric shock.
Read complete instructions prior to
installation and operation of the unit.
.20
(5.1)
1.25
(31.8) SPECIFICATIONS
.47 (11.9) 1. INPUT: 10 or 100 Amps
3.59 (91.2) 2. MAX CURRENT: 110% of rating, not recommetnded for continuous use at
4.50 (114.3) Maximum Amp rating.
5.25 (133.4)
6.00 (152.4)
3. TERMINALS:
Bolt Connections for Curent Input
Screw Connections for Millivolt Output
4. WEIGHT: 1 lbs. (0.45 Kg)
3/8-16 SCREW 10-32 SCREW
.50
(12.7) ORDERING INFORMATION
.28 (7.1) 1.38
(35.1) DC RATIO DESCRIPTION PART NUMBER
1-717-767-6511 927
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MODEL CTD - DC CURRENT TRANSDUCER
SPECIFICATIONS
1. OUTPUT SIGNAL: 4-20 mA
2. OUTPUT LIMIT: 23 mA
CAUTION: Read complete CAUTION: Risk of electric shock. 3. ACCURACY: 1.0% FS
instructions prior to installation
and operation of the unit. 4. REPEATABILITY: 1.0% FS
5. RESPONSE TIME: to 90% of step change 100 msec
6. FREQUENCY RANGE: DC
7. POWER SUPPLY: 22 – 26 VAC/VDC
Power input and output signal are not isolated.
8. POWER CONSUMPTION: 2 VA
9. LOADING: 650Ω max.
10. ISOLATION VOLTAGE: 3 kV (monitored line to output)
11. LINEARITY: 0.75% FS
DIMENSIONS In inches (mm) 12. CURRENT RANGES: Three selectable Ranges: 0 – 50 A
Ø 0.19 0 – 75 A
1.18 (4.8) 0 – 100 A
(30) 13. CASE: UL 94V-0 Flammability rated thermoplastic
14. ENVIRONMENTAL: -4 to 122 °F (-20 to 50 °C)
3.04 0-95% RH, non-condensing
3.53 (77.2)
(89.7)
2.40
(61)
0.45
(11.4)
0.85
(21.7)
2.25
0.85
(57.2)
(21.6)
928 www.redlion.net
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INSTALLATION RANGE SELECT
Run wire to be monitored through opening in the sensor. Be sure the CTD transducers feature field selectable ranges. The ranges are factory
monitored current flows in the same direction as the arrow on the sensor. The calibrated, eliminating time consuming and inaccurate field setting of zero or
arrow is just above the hinge, with the “+” symbol on the left, the “-” symbol on span.
the right. The CTD transducers work in the same environment as motors, 1. Determine the normal operating amperage of your monitored circuit.
contactors, heaters, pull-boxes, and other electrical enclosures. They can be 2. Select the range that is equal to or slightly higher than the normal operating
mounted in any position or hung directly on wires with a wire tie. Just leave at amperage.
least one inch (25.4 mm) distance between sensor and other magnetic devices. 3. Place the range jumper in the appropriate position.
Split-Core Versions
Press the tab in the direction as shown to open the sensor. After placing the TROUBLE SHOOTING
wire in the opening, press the hinged portion firmly downward until a definite
click is heard and the tab pops out fully. 1. Output Signal Too Low
A. The jumper may be set in a range that is too high for current being
Important!
monitored. Move jumper to the correct range.
B. Power supply is inadequate. Check power supply. Make sure it is of
I
Keep Contact sufficient voltage with all loads at maximum. CTD Series draw 2.0 VA.
Area CLEAN! C. Output load too high. Check output load, be sure it is no more than 650 Ω.
2. Output Signal is always at maximum
To Open A. The jumper may be set in a range that is too low for current being
Press Tab monitored. Move jumper to the correct range.
3. Sensor has no output
Toward Hinge. A. Polarity is not properly matched. Check and correct wiring polarity
B. Monitored load is not DC or is not on. Check that the monitored load is
DC and that it is actually on.
C.Split Core models: The core contact area may be dirty. Open the sensor and
clean the contact area.
OUTPUT WIRING
Connect control or monitoring wires to the sensor. Use up to 14 AWG copper
wire and tighten terminals to 4 inch-pounds torque.
ORDERING INFORMATION
4-20mA:
The current loop is powered by the CTD Transducer. MODEL NO. DESCRIPTION PART NUMBERS
Maximum loop impedance is 650 Ω.
CTD DC/DC, Split Case CTD00000
24VAC/DC
Output loop is powered by
CTD Transducer. No loop power
supply required.
CONNECTION NOTES:
Deadfront captive screw
terminals.
12–22 AWG solid or stranded.
Observe polarity.
1-717-767-6511 929
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MODEL CTL - AVERAGE RESPONDING AC CURRENT TRANSDUCERS
AVERAGE RESPONDING OUTPUT: 0-10 VDC or 4-20 mA
C ULR US LISTED
IND. CONT. EQ.
22SV
3.50
(88.9)
930 www.redlion.net
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INSTALLATION RANGE SELECT
Run wire to be monitored through opening in the sensor. The CTL Series CTL series transducers feature field selectable ranges. The ranges are factory
transducers work in the same environment as motors, contactors, heaters, pull- calibrated, eliminating time consuming and inaccurate field setting of zero or span.
boxes, and other electrical enclosures. They can be mounted in any position or 1. Determine the normal operating amperage of your monitored circuit
hung directly on wires with a wire tie. Just leave at least one inch (25.4 mm) 2. Select the range that is equal to or slightly higher than the normal operating
distance between sensor and other magnetic devices. amperage.
3. Place the range jumper in the appropriate position.
Split-Core Versions
Press the tab in the direction as shown to open the sensor. After placing the
wire in the opening, press the hinged portion firmly downward until a definite
TROUBLE SHOOTING
click is heard and the tab pops out fully. 0-10 VDC OUTPUT MODELS
1. Sensor Has No Output
Important! A. Polarity is not properly matched. Check and correct wiring polarity.
Keep Contact B. Monitored load is not AC or is not on. Check that the monitored load is
Area CLEAN! AC and that it is actually on. I
C. Split Core models: The core contact area may be dirty. Open the sensor and
clean the contact area.
To Open 2. Output Signal Too Low
Press Tab A. The jumper may be set in a range that is too high for current being
Toward Hinge. monitored. Move jumper to the correct range.
B. Output load too low. Check output load, be sure that it is at least 100KΩ
and preferably 1 MΩ.
C. Monitored current is below minimum required. Loop the monitored wire
several times through the aperture until the “sensed” current rises above
minimum. Sensed Amps = (Actual Amps) x (Number of Loops). Count
loops on the inside of the aperture.
KEEP SPLIT-CORE SENSORS CLEAN. 3. Output Signal Is Always At Maximum
Silicone grease is factory applied on the mating surfaces to prevent rust and A. The jumper may be set in a range that is too low for current being
improve performance. Be careful not to allow grit or dirt onto the grease in the monitored. Move jumper to the correct range.
contact area. Operation can be impaired if the mating surfaces do not have good
contact. Check visually before closing. 4-20 mA OUTPUT MODELS
1. Sensor Has No Output
OUTPUT WIRING A. Power supply is not properly sized. Check power supply voltage and
Connect control or monitoring wires to the sensor. Use up to 14 AWG copper current rating.
wire and tighten terminals to 7 inch-pounds torque for solid-core models and 9 B. Polarity is not properly matched. Check and correct wiring polarity
inch-pounds torque for split-core models. Be sure the output load or loop power C. Split Core models: The core contact area may be dirty. Open the sensor and
requirements are met (see diagram). clean the contact area.
2. Output Signal Too Low
POWER SUPPLY A. The jumper may be set in a range that is too high for current being
monitored. Move jumper to the correct range.
B. The load current is not sinusoidal.
Loop Power (VDC)
25 VL = 12VDC + (R L × 0.020A) C. Monitored current is below minimum required. Loop the monitored wire
where V L = Minimum Loop Supply
20 R L = Total Loop Resistance (Ohms) several times through the aperture until the “sensed” current rises above
minimum. Sensed Amps = (Actual Amps) x (Number of Loops). Count
15 loops on the inside of the aperture.
Operating Range
10 3. Sensor Is Always At 4 mA
A. Monitored load is not AC or is not on. Check that the monitored load is
5
AC and that it is actually on.
0 250 500 750 1000 4. Output Signal Is Always At 20 mA
Total Loop Impedance (Ohms) A. The jumper may be set in a range that is too low for current being
monitored. Move jumper to the correct range.
CONNECTIONS
24 VDC Power Load
4–20mA Option
(–) (+) (+) (Controller,
(–)
Meter, etc.)
ORDERING INFORMATION
Notes: Captive screw terminals. MODEL NO. DESCRIPTION PART NUMBER
Range Jumper
1(–) 2(+)
12–22 AWG solid or stranded. CTL005 2-5A / 4-20 mA, Split Case CTL0052S
Output
Observe polarity.
10A-50 A / 10 VDC, Fixed Case CTL0501F
10 VDC Option 1MΩ Recommended
100KΩ Acceptable (Add CTL050 10A-50 A / 4-20 mA, Fixed Case CTL0502F
1.3% error for 100 K) 10A-50 A / 4-20 mA, Split Case CTL0502S
Range Jumper
1(–) 2(+) 100A-200 A / 10 VDC, Fixed Case CTL2001F
Output
CTL200 100A-200 A / 4-20 mA, Fixed Case CTL2002F
100A-200 A / 4-20 mA, Split Case CTL2002S
1-717-767-6511 931
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MODEL CTR - TRUE RMS AC CURRENT TRANSDUCER
SPLIT-CORE CASE
C ULR US LISTED
IND. CONT. EQ.
22SV
SPECIFICATIONS
1. OUTPUT SIGNAL: 4 to 20 mA DC, loop-powered, True RMS
2. OUTPUT LIMIT: 23 mA
3. FREQUENCY RANGE: 10-400 Hz (All Waveforms)
4. RESPONSE TIME: to 90% of step change 600 msec
DIMENSIONS In inches (mm) 5. ACCURACY: 0.8% FS
Ø 0.19
(4.83) 6. POWER SUPPLY: 24 VDC Nominal, 40 VDC Max.
1.18 7. INPUT RANGES: (Jumper Selectable)
(30) MAXIMUM
MODEL RANGE
Continuous 6 sec 1 sec
3.04 10 A 80 A 125 A 250 A
(77.2)
CTR05 20 A 110 A 150 A 300 A
3.53 50 A 175 A 215 A 400 A
(89.7)
100 A 200 A 300 A 600 A
CTR2 150 A 300 A 450 A 800 A
2.40
(31) 200 A 400 A 500 A 1000 A
932 www.redlion.net
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INSTALLATION RANGE SELECT
Run wire to be monitored through opening in the sensor. Be sure the CTR series transducers feature field selectable ranges. The ranges are
monitored current flows in the same direction as the arrow on the sensor. The factory calibrated, eliminating time consuming and inaccurate field setting of
CTR Series transducers work in the same environment as motors, contactors, zero or span.
heaters, pull-boxes, and other electrical enclosures. They can be mounted in any 1. Determine the normal operating amperage of your monitored circuit
position or hung directly on wires with a wire tie. Just leave at least one inch 2. Select the range that is equal to or slightly higher than the normal operating
(25.4 mm) distance between sensor and other magnetic devices. amperage.
3. Place the range jumper in the appropriate position.
Split-Core Versions
Press the tab in the direction as shown to open the sensor. After placing the TROUBLE SHOOTING
wire in the opening, press the hinged portion firmly downward until a definite 1. Sensor Has No Output
click is heard and the tab pops out fully. A. Power supply is not properly sized. Check power supply voltage and
current rating.
Important! B. Polarity is not properly matched. Check and correct wiring polarity.
Keep Contact C. Split Core models: The core contact area may be dirty. Open the sensor and I
Area CLEAN! clean the contact area.
2. Output Signal Too Low
A. The jumper may be set in a range that is too high for current being
To Open
monitored. Move jumper to the correct range.
Press Tab B. Output load too high. Check output load, be sure that VL does not exceed
Toward Hinge. 40 VDC.
C. Monitored current is below minimum required. Loop the monitored wire
several times through the aperture until the “sensed” current rises above
minimum. Sensed Amps = (Actual Amps) x (Number of Loops). Count
loops on the inside of the aperture.
3. Output Signal Is Always At 4mA
A. Monitored load is not AC or is not on. Check that the monitored load is
KEEP SPLIT-CORE SENSORS CLEAN. AC and that it is actually on.
Silicone grease is factory applied on the mating surfaces to prevent rust and 4. Output Signal Is Always At 20mA
improve performance. Be careful not to allow grit or dirt onto the grease in the A. The jumper may be set in a range that is too low for current being
contact area. Operation can be impaired if the mating surfaces do not have good monitored. Move jumper to the correct range.
contact. Check visually before closing.
OUTPUT WIRING
Connect control or monitoring wires to the sensor. Use up to 14 AWG copper ORDERING INFORMATION
wire and tighten terminals to 9 inch-pounds torque. Be sure the output load or
MODEL NO. DESCRIPTION PART NUMBERS
loop power requirements are met (see diagram).
50 A/4-20 mA, Split Case CTR05000
Connection Notes: CTR
200 A/4-20 mA, Split Case CTR20000
Captive screw terminals.
14-22 AWG solid or stranded. METER
Observe Polarity
See label for ranges & jumper positions + -
+
DC POWER 4-20 MA LOOP
SUPPLY -
I- I+
1-717-767-6511 933
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MODEL CTS - AC CURRENT OPERATED SWITCH
UNIVERSAL OUTPUT
SELF-POWERED
C ULR US LISTED
IND. CONT. EQ.
22SV
GENERAL DESCRIPTION
CTS Series Transducers are self-powered, solid-state current-operated
switches that trigger when the current level sensed through the aperature
exceeds the adjusted setpoint. The solid state output contacts can switch AC or SPECIFICATIONS
DC; this “universal” output makes them well suited for application in 1. POWER SUPPLY: None - self powered
automation systems. 2. OUTPUT: Magnetically isolated normally open solid-state switch
CTS Series Current Operated Switches combine a current transformer, signal 3. OUTPUT RATING: 0.15A, 240 VAC/VDC
conditioner and limit alarm into a single package for use in status monitoring or 4. OFF STATE LEAKAGE: <10 µA
proof of operation applications. Offering an extended setpoint range of 1-150 A 5. RESPONSE TIME: 120 msec
and universal, solid-state outputs, the self-powered CTS can be tailored to 6. HYSTERESIS: Approx 5% of Setpoint
provide accurate and dependable digital indication of over-current conditions 7. SETPOINT RANGES AND MAXIMUM AMPS:
across a broad range of applications. Available in solid-core enclosure styles or MODEL SETPOINT RANGE
MAXIMUM INPUT AMPS
in a split-core case to maximize ease of installation. Continuous 6 sec 1 sec
CTSF Fixed-Core: 1 - 150 A 150 A 400 A 1000 A
SAFETY SUMMARY CTSS Split-Core: 1.75 - 150 A 150 A 400 A 1000 A
All safety related regulations, local codes and instructions that appear in the CTSG
Fixed-Core Go/No Go:
250 A 400 A 1000 A
literature or on equipment must be observed to ensure personal safety and to 0.75 A max
prevent damage to either the instrument or equipment connected to it. If 8. SETPOINT ADJUST: 4 Turn potentiometer (CTSS)
equipment is used in a manner not specified by the manufacturer, the protection 15 Turn Potentiometer (CTSF)
provided by the equipment may be impaired. 9. FREQUENCY RANGE: 6-100 Hz
Do not use this unit to directly command motors, valves, or other actuators 10. ISOLATION VOLTAGE: UL Listed to 1,270 VAC. Tested to 5,000 VAC
not equipped with safeguards. To do so, can be potentially harmful to persons or 11. CASE: UL 94V-0 Flammability rated thermoplastic
equipment in the event of a fault to the unit. 12. ENVIRONMENTAL: -58 to 149 °F (-50 to 65 °C)
0-95% RH, non-condensing
13. TORQUE RATINGS: 5 in-lbs
14. LISTING: UL 508 Industrial Control Equipment, CSA C22.2 No. 14-M95,
and CE Certified.
CAUTION: Risk of Danger. CAUTION: Risk of electric shock.
Read complete instructions prior to
installation and operation of the unit.
3.50
(88.9)
934 www.redlion.net
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INSTALLATION Typical Adjustment
Run wire to be monitored through opening in the sensor. The CTS Series 1. Turn the pot to minimum setpoint (4 or 15 turns CW).
transducers work in the same environment as motors, contactors, heaters, pull- 2. Have normal operating current running through the sensor. The output
boxes, and other electrical enclosures. They can be mounted in any position or should be tripped since the pot is at its minimum setpoint. For units with
hung directly on wires with a wire tie. Just leave at least one inch (25.4 mm) LED, it should be flashing fast (2 to 3 times per second).
distance between sensor and other magnetic devices. 3. Turn the pot CCW until the unit un-trips. This is indicated by the slow
flashing of the LED (once every 2 to 3 seconds), or by the changing of
Split-Core Versions the output switch status.
Press the tab in the direction as shown to open the sensor. After placing the 4. Now turn the pot CW slowly until the unit trips again.
wire in the opening, press the hinged portion firmly downward until a definite It is now set at the current level being monitored.
click is heard and the tab pops out fully. A. To Set UNDERLOAD - Turn the pot about 1/8 turn further CW.
B. To Set OVERLOAD - Turn the pot about 1/8 turn further CCW.
SETPOINT ADJUSTMENT
CTS Series SETPOINT is adjusted with a 4-turn potentiometer (CTSS) or a
15-turn potentiometer (CTSF). The pot is shipped factory set to the lowest
setpoint, fully clockwise (CW). Turning the pot counter-clockwise (CCW) will
increase the setpoint. The pot has a slip-clutch to prevent damage at either end
of its rotation. To determine where the adjustment is, turn the pot all the way
CW. This will return it to the minimum setpoint.
Adjustment Notes:
1. Output contacts are solid-state. Check output status by applying voltage to the
contacts and reading the voltage drop across the contacts. An Ohmmeter set
on “Continuity” will give misleading results.
2. It is recommended that the setpoint be adjusted to allow for voltage variations
of 10-15%.
1-717-767-6511 935
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I
936 www.redlion.net
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