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Material Specification: Document Number 1Pl030

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DOCUMENT NUMBER 1PL030

VERSION 01

MATERIAL SPECIFICATION ECM NUMBER 1171775

VALID FROM DATE 05-JUN-2009


HIGH YIELD STRENGTH STEEL PLATE INITIAL ECM NUMBER 1171775

INITIAL VALID FROM DATE 05-JUN-2009

Table of Contents

1. Record of Changes____________________________________________________ 2

2. Scope ______________________________________________________________ 3

3. Referenced Material Standards __________________________________________ 3

4. Chemical Specification _________________________________________________ 4

5. Mechanical Properties _________________________________________________ 4

6. Plate Identification ____________________________________________________ 5

7. Test Certification______________________________________________________ 5

8. Engineering Information ________________________________________________ 6

9. Production Information _________________________________________________ 7

10. Distribution List _____________________________________________________ 7

PROPRIETARY AND CONFIDENTIAL Page 1 of 7


DOCUMENT NUMBER 1PL030

VERSION 01

MATERIAL SPECIFICATION ECM NUMBER 1171775

1. Record of Changes
1.1. JoyNet document revisions prior to initial ECM release into SAP.

Revision Issue date Paragraphs Description


changed
2 01-NOV-2002 Initial document made available on JoyNet.

1.2. SAP document changes under ECM version control.

SAP ECM Valid From Paragraphs Description of Changes


Version number date changed
01 1171775 05-JUN-2009 - Initial document release into SAP.
No change to technical content of specification.

PROPRIETARY AND CONFIDENTIAL Page 2 of 7


DOCUMENT NUMBER 1PL030

VERSION 01

MATERIAL SPECIFICATION ECM NUMBER 1171775

2. Scope
2.1. A specification for high yield strength steel plate suitable for welded applications.

3. Referenced Material Standards


3.1. Materials shall be supplied in complete compliance with one of the following
national standards:

3.1.1. ASTM A514 Grade B for thickness up to and including 32mm

3.1.2. ASTM A514 Grade H for thickness greater than 32mm up to and including
50mm

3.1.3. ASTM A514 Grade F for thickness greater than 50mm up to and including
65mm

3.1.4. ASTM A514 Grade Q for thickness greater than 65mm

3.1.5. BS EN10137-2 Grade S690QL

3.1.6. ISO4950-3 FE690DD

3.1.7. AS3597 Grade 700

3.2. The following proprietary materials are considered acceptable for this material
specification:

3.2.1. BISALLOY Grade BIS-80

3.2.2. ISCOR Grade ROQ-TUF

3.2.3. CORUS Grade RQT701

PROPRIETARY AND CONFIDENTIAL Page 3 of 7


DOCUMENT NUMBER 1PL030

VERSION 01

MATERIAL SPECIFICATION ECM NUMBER 1171775

4. Chemical Specification
4.1. The heat analysis shall conform to the chemical composition specified in the
applicable national standard. As a minimum, the following elements shall be
reported for each heat of material: Carbon, Manganese, Silicon, Phosphorus,
Sulfur, Chromium, Nickel, Copper, Columbium (Niobium), Vanadium, Boron and
Titanium.

4.2. The Carbon Equivalent shall comply with the following table:

Carbon Equivalent (CE)


Plate (mm) CE (max)
<32 0.53
> 32 - <65 0.59

Carbon Equivalent (CE) shall be determined in accordance with:

CE = C + Mn + Cr + Mo + V + Cu + Ni
6 5 15

5. Mechanical Properties
5.1. The tensile properties shall comply with the requirements of the applicable
national standard. Test sampling and methods shall comply with the applicable
national standard.

5.2. The mechanical properties of proprietary materials shall comply with the design
criteria listed in Paragraph 8 of this document. Test sampling and methods shall
comply with one of the national standards identified above.

PROPRIETARY AND CONFIDENTIAL Page 4 of 7


DOCUMENT NUMBER 1PL030

VERSION 01

MATERIAL SPECIFICATION ECM NUMBER 1171775

6. Plate Identification
6.1. Plates shall be delivered clearly marked with the following information:

6.1.1. Hard stamped


i) Trade Mark
ii) Grade: Reference to this specification (1PL030)
iii) Plate Number
iv) Heat Number
6.1.2. Painted or hard stamped
i) Customer order number
ii) Plate dimensions
iii) Brand name

7. Test Certification
7.1. Test reports for each plate are required and they shall report the following:
i) Grade: Reference to this specification (1PL030) and applicable
national standard
ii) Plate Dimension
iii) Number of Plates
iv) Purchase Order No.
v) Heat and Slab Number
vi) Chemistry
vii) Tensile Properties: Tensile Strength, Yield Strength, Elongation,
Reduction of Area
viii) Carbon equivalent
ix) Heat treatment parameters: Austenitizing and tempering
temperatures and time at temperature
7.2. Optional request with order:
i) Ultrasonic testing to agreed specification
ii) Charpy impact properties

PROPRIETARY AND CONFIDENTIAL Page 5 of 7


DOCUMENT NUMBER 1PL030

VERSION 01

MATERIAL SPECIFICATION ECM NUMBER 1171775

8. Engineering Information
8.1. The following provides the expected chemical analysis and mechanical properties
for the materials of this group.

Chemical Composition (Typical)


Thk C Si Mn P S Cr Ni Mo V Cu B Ti Cb Al
Mm % % % % % % % % % % % % % %

>35 0.19 0.24 0.85 0.010 0.005 0.55 0.19 0.20 0.051 0.20 0.002 0.025 0.035 0.04

>65 0.19 0.25 1.02 0.010 0.005 0.55 0.35 0.24 0.052 0.20 0.002 0.025 0.035 0.04

<65 0.17 0.20 1.12 0.010 0.005 1.21 1.27 0.45 0.055 0.20 0.002 0.18

8.2. The following mechanical properties shall be used as the design criteria for this
material at JOY.

Tensile properties
Thickness Ultimate .2% offset Elongation Reduction
Tensile Yield in of
Strength Strength 50 mm Area
(mm) (MPa) (MPa) (%) (%)
< 65 40 on 40mm wide specimen
Minimum 760 690 18
50 on 12.5mm dia specimen
Maximum 895
> 65 Minimum 690 620 16 50 on 12.5mm dia specimen
Maximum 895

PROPRIETARY AND CONFIDENTIAL Page 6 of 7


DOCUMENT NUMBER 1PL030

VERSION 01

MATERIAL SPECIFICATION ECM NUMBER 1171775

9. Production Information
9.1. Contact metallurgy, for the latest information on the characteristics of this
material in relation to the various manufacturing processes; Flame Cutting;
Bending; Shearing; Machining; Welding. This will be in the form of:

9.1.1. Steel Mill guideline literature.

9.1.2. National Standards.

9.1.3. Joy Standards.

10. Distribution List


i) Engineering
ii) Quality
iii) Purchasing
iv) Manufacturing Engineering
v) Key Suppliers

PROPRIETARY AND CONFIDENTIAL Page 7 of 7

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