Bearing Replacement STUs M4 Hambrook Viaduct

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Repairs

Bearing Replacement & STUs


M4 Hambrook Viaduct

Client
Highways Agency Hambrook Viaduct is situated near J19 of the M5 where it meets the
Area 2 Consultant M32 spur into Bristol. As part of a general strengthening and repair
W. S. Atkins programme to the existing 6 No. piers and 4 No. abutments Freyssinet
Principal Contractor were contracted to supply, install and induce load into 312 No.
Norwest Holst elastomeric bearings and 104 No. mechanical bearings. 12 No. Shock
Specialist subcontractor
Transmission Units (STU’s) were also fitted.
Freyssinet
Work completed
The replacement bearings were fixed between newly cast bearing plinths
March 2000
and the deck soffit using an approved system of bonding adhesives and
Subcontract value
epoxy mortars. Once a set of bearings had been installed at a pier or
£185,000
abutment location, load was induced simultaneously into all the bearings
using a complex circuit of up to 52 No. permanent Freyssinet flat jacks,
1 installed one under each bearing. The structure was lifted by no more than
1 mm at each location. This uplift was continuously monitored at each
bearing location with a system of mechanical dial gauges placed between
the deck soffit and the abutment shelf. The Freyssinet flat jacks were initially
pressurised with hydraulic oil and locked off in the temporary state. At a later
date, the Freyssinet flat jacks were then transfused hydraulically with a three
part epoxy resin to form a solid mechanical packer under the base of each
bearing. To complete the bearing installation sequence, the Freyssinet flat
jacks were protected by encasing them in a cementitious mortar surround.
The Transpec® SHT 550-100 STUs were installed as a measure to absorb
any sudden longitudinal shock loadings from vehicle braking on the deck,
and transfer the forces into the newly strengthened piers and abutments.
Manufactured by Freyssinet, the STU expands and contracts with the
structure over a thermal range of -18 °C to +35 °C and provides no
resistance to the gradual thermal movement of the structure. Should any
2
sudden shock load be induced longitudinally into the deck of the structure,
3 the unit will lock up and become a load transfer mechanism. The load
capacity of each STU is 550kN in both tension and compression. The STU’s
are mounted within a bracket arrangement fixed to the structure designed
such that any subsequent repair or maintenance to the unit can be made
with minimum disturbance to the assembly. Each unit was rigorously tested
prior to delivery by Bochum University in an extensive test programme
specified by the client.

1 View on a pair of piers showing the new bearing installation


2 New bearings in position, plinth contains transfused flat jack
3 Transverse loads are taken by side mounted bearings
4 4 Transpec SHT 550-100 Shock Transmission Unit

Freyssinet Ltd. Innovation House, Euston Way, Town Centre, Telford, Shropshire, TF3 4LT
Phone +44 (0) 1952 201901 Fax +44 (0) 1952 201753 Email [email protected]

freyssinet.co.uk

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