2012 Technical

BOOK 4
Information Catalog

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n Parts Lists
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n Performance Data
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 Table of Contents

DC Combo Thermo/Heater Unit......................... 1-25

1
1 • Fuel Filters and Fuel/Water Separators Ordering Information................................... 1-25
Introduction........................................................... 1-3 Installation................................................... 1-25

2
Fuel Filtration Technology............................. 1-3 Performance................................................ 1-25
Water Contamination.................................... 1-3 Specifications.............................................. 1-25
Solid Contamination...................................... 1-3 AC Heater Unit.................................................... 1-26
Cold Weather Operation............................... 1-4 Ordering Information................................... 1-26
Specifying the Right Fuel Processor Installation................................................... 1-26
for the Job................................................. 1-4 Performance................................................ 1-26
Details of the Application............................... 1-5 Specifications.............................................. 1-26
Summary....................................................... 1-6
Suggested Fuel Filtration Systems by
Engine Size....................................................... 1-7
Filter Elements by Engine Application.................. 1-8
Industrial Pro® ..................................................... 1-27
Specifications.............................................. 1-27
Industrial Pro® Single.................................. 1-28
Parts List..................................................... 1-28
3
Fuel Filter Elements.............................................. 1-9 Industrial Pro® Dual/Duplex......................... 1-29
Diverter Caps...................................................... 1-10 Parts List..................................................... 1-29

4
Parts List..................................................... 1-10 Check Valve................................................ 1-29
Diesel Pro® 235 .................................................... 1-11 Industrial Pro® Triple/Triplex........................ 1-30
Specifications.............................................. 1-11 Parts List..................................................... 1-30
Parts List..................................................... 1-12 Check Valve................................................ 1-30
Manual Primer Pumps................................. 1-12 Single.................................................................. 1-31
Ordering Information................................... 1-13 Ordering Information................................... 1-31
Replacement Filters.................................... 1-13 Replacement Filters.................................... 1-31

5
Mounting/Dimensions.................................. 1-13 Mounting/Dimensions.................................. 1-31
Performance................................................ 1-13 Performance................................................ 1-31
Filter Specifications..................................... 1-13 Filter Specifications..................................... 1-31
Single with Primer Pump.................................... 1-32
Diesel Pro® 236 .................................................... 1-15
Ordering Information................................... 1-32
Specifications.............................................. 1-15
Replacement Filters.................................... 1-32
Parts List..................................................... 1-16

6
Mounting/Dimensions.................................. 1-32
Manual Primer Pumps................................. 1-16
Performance................................................ 1-32
Ordering Information................................... 1-17
Filter Specifications..................................... 1-32
Replacement Filters.................................... 1-17
Dual.................................................................... 1-33
Filter Specifications..................................... 1-17
Ordering Information................................... 1-33
Performance................................................ 1-17
Replacement Filters.................................... 1-33
Mounting/Dimensions.................................. 1-17
Mounting/Dimensions.................................. 1-33

7
Water-In-Fuel (WIF) Sensor............................... 1-18
Performance................................................ 1-33
Ordering Information................................... 1-18
Filter Specifications..................................... 1-33
Installation................................................... 1-18
Dual with Primer Pump....................................... 1-34
Specifications.............................................. 1-18
Ordering Information................................... 1-34
DC Combo Thermo/Heater Unit......................... 1-19
Replacement Filters.................................... 1-34
Ordering Information................................... 1-19
Mounting/Dimensions.................................. 1-34
Specifications.............................................. 1-19

8
Performance................................................ 1-34
Installation................................................... 1-19
Filter Specifications..................................... 1-34
Performance................................................ 1-19
Duplex................................................................. 1-35
AC Heater Unit.................................................... 1-20
Ordering Information................................... 1-35
Ordering Information................................... 1-20
Replacement Filters.................................... 1-35
Installation................................................... 1-20
Mounting/Dimensions.................................. 1-35
Performance................................................ 1-20
Performance................................................ 1-35

9
Specifications.............................................. 1-20
Filter Specifications..................................... 1-35
Fuel Pro® .............................................................. 1-21 Duplex with Primer Pump................................... 1-36
Specifications.............................................. 1-21 Ordering Information................................... 1-36
Parts List..................................................... 1-22 Replacement Filters.................................... 1-36
Ordering Information................................... 1-23 Mounting/Dimensions.................................. 1-36
Replacement Filters.................................... 1-23 Performance................................................ 1-36
Mounting/Dimensions.................................. 1-23 Filter Specifications..................................... 1-36

10
Filter Specifications..................................... 1-23 Triple................................................................... 1-37
Water-In-Fuel (WIF) Sensor............................... 1-24 Ordering Information................................... 1-37
Performance................................................ 1-24 Replacement Filters.................................... 1-37
Ordering Information................................... 1-24 Mounting/Dimensions.................................. 1-37
Specifications.............................................. 1-24 Performance................................................ 1-37
Installation................................................... 1-24 Filter Specifications..................................... 1-37

11
 Table of Contents
1 Triple with Primer Pump..................................... 1-38 Duplex................................................................. 1-53
Ordering Information................................... 1-38 Ordering Information................................... 1-53
Replacement Filters.................................... 1-38 Replacement Filters.................................... 1-53

2
Mounting/Dimensions.................................. 1-38 Mounting/Dimensions.................................. 1-53
Performance................................................ 1-38 Performance................................................ 1-53
Filter Specifications..................................... 1-38 Filter Specifications..................................... 1-53
Triplex................................................................. 1-39 Triple................................................................... 1-54
Ordering Information................................... 1-39 Ordering Information................................... 1-54
Replacement Filters.................................... 1-39 Replacement Filters.................................... 1-54
Mounting/Dimensions.................................. 1-39 Mounting/Dimensions.................................. 1-54

3
Performance................................................ 1-39 Performance................................................ 1-54
Filter Specifications..................................... 1-39 Filter Specifications..................................... 1-54
Triplex with Primer Pump.................................... 1-40 Triplex with Pump............................................... 1-55
Ordering Information................................... 1-40 Ordering Information................................... 1-55
Replacement Filters.................................... 1-40 Replacement Filters.................................... 1-55
Mounting/Dimensions.................................. 1-40 Mounting/Dimensions.................................. 1-55

4
Performance................................................ 1-40 Performance................................................ 1-55
Filter Specifications..................................... 1-40 Filter Specifications..................................... 1-55
DC Combo Thermo/Heater Unit......................... 1-41 Spin-On Fuel/Water Separators.......................... 1-57
Ordering Information................................... 1-41 Parts List..................................................... 1-58
Installation................................................... 1-41 FS1240B............................................................. 1-59
Performance................................................ 1-41 Ordering Information................................... 1-59
Specifications.............................................. 1-41 Replacement Filter...................................... 1-59

5
AC Heater Unit.................................................... 1-42 Mounting/Dimensions.................................. 1-59
Ordering Information................................... 1-42 Performance................................................ 1-59
Installation................................................... 1-42 Filter Specifications..................................... 1-59
Performance................................................ 1-42 FS1241B............................................................. 1-60
Specifications.............................................. 1-42 Ordering Information................................... 1-60
Water-In-Fuel (WIF) Sensor............................... 1-43 Replacement Filter...................................... 1-60
Ordering Information................................... 1-43

6
Mounting/Dimensions.................................. 1-60
Installation................................................... 1-43 Performance................................................ 1-60
Specifications.............................................. 1-43 Filter Specifications..................................... 1-60
Sea Pro® 5 ............................................................ 1-45 FS1242B............................................................. 1-61
Specifications.............................................. 1-45 Ordering Information................................... 1-61
Sea Pro® 5 Single........................................ 1-46 Replacement Filter...................................... 1-61
Check Valve................................................ 1-46 Mounting/Dimensions.................................. 1-61

7
Parts List..................................................... 1-46 Performance................................................ 1-61
Sea Pro® 5 Dual/Duplex.............................. 1-47 Filter Specifications..................................... 1-61
Parts List..................................................... 1-47 Stationary Fuel Coalescers ................................ 1-63
Sea Pro® 5 Triple/Triplex............................. 1-48 Single Element Design Coalescer...................... 1-65
Parts List..................................................... 1-48 Specifications.............................................. 1-65
Water-In-Fuel (WIF) Sensor............................... 1-49 Parts List..................................................... 1-66

8
Ordering Information................................... 1-49 Ordering Information................................... 1-67
Installation................................................... 1-49 Replacement Elements............................... 1-67
Specifications.............................................. 1-49 Mounting/Dimensions.................................. 1-67
Single with Pump................................................ 1-50 Auto Drain Accessories............................... 1-67
Ordering Information................................... 1-50 Filter Efficiency............................................ 1-67
Replacement Filters.................................... 1-50 Multiple Element Design Coalescer.................... 1-68
Mounting/Dimensions.................................. 1-50 Specifications.............................................. 1-68

9
Performance................................................ 1-50 Parts List..................................................... 1-69
Filter Specifications..................................... 1-50 Ordering Information................................... 1-70
Dual with Pump................................................... 1-51 Replacement Filter...................................... 1-70
Ordering Information................................... 1-51 Mounting/Dimensions.................................. 1-70
Replacement Filters.................................... 1-51 Auto Drain and Heating Accessories.......... 1-70
Mounting/Dimensions.................................. 1-51 Filter Efficiency............................................ 1-70
Performance................................................ 1-51

10 Filter Specifications..................................... 1-51 Discontinued Products........................................ 1-71

Duplex with Pump............................................... 1-52 DC Heaters for Fuel Pro® ................................. 1-72
Ordering Information................................... 1-52 Replacement Kits........................................ 1-72
Replacement Filters.................................... 1-52 12 V and 24 V Heater for Fuel Pro.............. 1-72
Mounting/Dimensions.................................. 1-52 Connectors for 12 V and 24 V Heater
Performance................................................ 1-52 Kits for Fuel Pro....................................... 1-72

11
Filter Specifications..................................... 1-52
 Table of Contents

Diesel Pro® 232 ................................................. 1-73 Water-In-Fuel (WIF) Sensor............................... 1-90

1
Specifications.............................................. 1-73 Ordering Information................................... 1-90
Parts List..................................................... 1-74 Installation................................................... 1-90

2
Ordering Information................................... 1-75 Specifications.............................................. 1-90
Replacement Filters.................................... 1-75 Sea Pro® 7 ......................................................... 1-91
Mounting/Dimensions.................................. 1-75 Specifications.............................................. 1-91
Performance................................................ 1-75 Parts List..................................................... 1-92
Filter Specifications..................................... 1-75 Check Valve................................................ 1-92
Diesel Pro® 233 ................................................. 1-77 Single.................................................................. 1-93
Specifications.............................................. 1-77 Ordering Information................................... 1-93

3
Parts List..................................................... 1-78 Replacement Filters.................................... 1-93
Ordering Information................................... 1-79 Mounting/Dimensions.................................. 1-93
Replacement Filters.................................... 1-79 Performance................................................ 1-93
Mounting/Dimensions.................................. 1-79 Filter Specifications..................................... 1-93
Performance................................................ 1-79 Dual.................................................................... 1-94
Filter Specifications..................................... 1-79 Ordering Information................................... 1-94

4
Water-In-Fuel (WIF) Sensor............................... 1-80 Replacement Filters.................................... 1-94
Ordering Information................................... 1-80 Mounting/Dimensions.................................. 1-94
Installation................................................... 1-80 Performance................................................ 1-94
Specifications.............................................. 1-80 Filter Specifications..................................... 1-94
DC Combo Thermo/Heater Unit......................... 1-81 Duplex................................................................. 1-95
Ordering Information................................... 1-81 Ordering Information................................... 1-95
Installation................................................... 1-81 Replacement Filters.................................... 1-95

5
Performance................................................ 1-81 Mounting/Dimensions.................................. 1-95
Specifications.............................................. 1-81 Performance................................................ 1-95
AC Heater Unit.................................................... 1-82 Filter Specifications..................................... 1-95
Ordering Information................................... 1-82 Triple................................................................... 1-96
Installation................................................... 1-82 Ordering Information................................... 1-96
Performance................................................ 1-82 Replacement Filters.................................... 1-96
Specifications.............................................. 1-82 Mounting/Dimensions.................................. 1-96
Sea Pro® 6 ......................................................... 1-83
Specifications.............................................. 1-83
Parts List..................................................... 1-84
Check Valve................................................ 1-84
Performance................................................ 1-96
Filter Specifications..................................... 1-96
Triplex................................................................. 1-97
Ordering Information................................... 1-97
6
Single.................................................................. 1-85 Replacement Filters.................................... 1-97
Ordering Information................................... 1-85 Mounting/Dimensions.................................. 1-97

7
Replacement Filters.................................... 1-85 Performance................................................ 1-97
Mounting/Dimensions.................................. 1-85 Filter Specifications..................................... 1-97
Performance................................................ 1-85 Water-In-Fuel (WIF) Sensor............................... 1-98
Filter Specifications..................................... 1-85 Ordering Information................................... 1-98
Dual.................................................................... 1-86 Installation................................................... 1-98
Ordering Information................................... 1-86 Specifications.............................................. 1-98
Replacement Filters.................................... 1-86

8
Mounting/Dimensions.................................. 1-86
Performance................................................ 1-86 2 • Fluid Level Management
Filter Specifications..................................... 1-86 Introduction........................................................... 2-3
Duplex................................................................. 1-87 REN™ Fluid Level Management Products... 2-3
Ordering Information................................... 1-87 Oil Level Regulator........................................ 2-3
Replacement Filters.................................... 1-87 Slow Flow Meter............................................ 2-3

9
Mounting/Dimensions.................................. 1-87 Continuous Oil Change Module.................... 2-3
Performance................................................ 1-87 Liquid Level Switch....................................... 2-3
Filter Specifications..................................... 1-87 REN™ Oil Level Regulator.................................... 2-5
Triple................................................................... 1-88 Specifications................................................ 2-5
Ordering Information................................... 1-88 Parts List....................................................... 2-6
Replacement Filters.................................... 1-88 Ordering Information..................................... 2-7
Mounting/Dimensions.................................. 1-88 Mounting/Dimensions.................................... 2-7

10
Performance................................................ 1-88 Typical Installation......................................... 2-7
Filter Specifications..................................... 1-88
Triplex................................................................. 1-89 REN™ Slow Flow Meter......................................... 2-9
Ordering Information................................... 1-89 Specifications................................................ 2-9
Replacement Filters.................................... 1-89 Parts List..................................................... 2-10
Mounting/Dimensions.................................. 1-89 Ordering Information................................... 2-11
Mounting/Dimensions.................................. 2-11

11
Performance................................................ 1-89
Filter Specifications..................................... 1-89 Typical Installation....................................... 2-11
 Table of Contents
1 Slow Flow Meter Remote Readout..................... 2-12 Venturi™ Lube Oil Filters.................................... 3-17
Ordering Information................................... 2-12 Ordering Information................................... 3-17
Installation................................................... 2-12 Performance................................................ 3-18

2
Specifications.............................................. 2-12 Technical Notes................................................... 3-19
REN™ Continuous Oil Change Module............. 2-13 Spectrometric Metals.......................................... 3-20
Specifications.............................................. 2-13 Fuel Contamination............................................. 3-22
Ordering Information................................... 2-14 Soot Contamination............................................ 3-23
Mounting/Dimensions.................................. 2-14 Water Contamination.......................................... 3-24
Typical Installation....................................... 2-14 Viscosity.............................................................. 3-25

3
REN™ Liquid Level Switch................................. 2-15 Additives............................................................. 3-27
Specifications.............................................. 2-15 Neutralization Numbers...................................... 3-30
Ordering Information................................... 2-16 Drain Interval Evaluation..................................... 3-31
Mounting/Dimensions.................................. 2-16 Particle Counting................................................ 3-33
Infrared Analysis................................................. 3-35
REN™ Oil Supply Reservoirs............................. 2-17 How Do I Interpret the Data?.............................. 3-37
Specifications.............................................. 2-17

4
Ordering Information................................... 2-18
Mounting/Dimensions.................................. 2-18 4 • Winslow® Depth Filters
Typical Installation....................................... 2-18
Winslow® Lube Oil Filters...................................... 4-3
Discontinued Products........................................ 2-19 Introduction........................................................... 4-4
REN™ Slow Flow Meter..................................... 2-20 Winslow® Lube Oil Filtration Systems........... 4-4
Lube Oil Filter Types..................................... 4-4

5
Selecting a Lube Oil Filter..................................... 4-5
3 • Lube Filtration Selecting a Full-Flow Oil Filter...................... 4-5
Introduction........................................................... 3-3 Selecting a By-Pass Oil Filter........................ 4-5
Something in the Oil...................................... 3-3 Full-Flow – Type 1................................................ 4-6
Don't Compromise on Oil Filtration............... 3-3 Specifications................................................ 4-6
From Combination Full-Flow and By-Pass Parts List....................................................... 4-7
Filtration to Centriguard............................. 3-3 Ordering Information..................................... 4-8

6
Specifying the Right Centriguard Replacement Filter Elements........................ 4-8
for the Job................................................. 3-3 Mounting/Dimensions.................................... 4-8
Centriguard™ Centrifugal Separators................. 3-5 Filter Specification......................................... 4-8
CH41100 • CH41101 • CH41102.......................... 3-6 By-Pass – Type 1................................................. 4-9
Specifications................................................ 3-6 Specifications................................................ 4-9
Parts List....................................................... 3-7 Parts List..................................................... 4-10
Ordering Information................................... 4-11

7
CH41100............................................................... 3-8
Ordering Information..................................... 3-8 Replacement Filter Elements...................... 4-11
Mounting/Dimensions.................................... 3-8 Mounting/Dimensions.................................. 4-11
Performance.................................................. 3-8 Filter Specification....................................... 4-11
CH41101 • CH41102............................................ 3-9 Full-Flow – Type 2.............................................. 4-12
Ordering Information..................................... 3-9 Specifications.............................................. 4-12
Mounting/Dimensions.................................... 3-9 Parts List..................................................... 4-13

8
Performance.................................................. 3-9 Ordering Information................................... 4-14
CH41111 • CH41112 • CH41113 • CH41114..... 3-10 Replacement Filter Elements...................... 4-14
Specifications.............................................. 3-10 Mounting/Dimensions.................................. 4-14
Parts List..................................................... 3-11 Filter Specification....................................... 4-14
CH41111 • CH41112.......................................... 3-12 By-Pass – Type 3............................................... 4-15
Ordering Information................................... 3-12 Specifications.............................................. 4-15
Mounting/Dimensions.................................. 3-12 Parts List..................................................... 4-16

9 Performance................................................ 3-12 Ordering Information................................... 4-17

CH41113 • CH41114.......................................... 3-13 Replacement Filter Element ....................... 4-17
Ordering Information................................... 3-13 Mounting/Dimensions.................................. 4-17
Mounting/Dimensions.................................. 3-13 Filter Specification....................................... 4-17
Performance................................................ 3-13 Winslow® Liquid Fuel Filters............................... 4-19
Replacement Service Rotors.............................. 3-14 Introduction......................................................... 4-20

10
Ordering Information................................... 3-14 Winslow® Fuel Filtration Systems................ 4-20
Venturi™ Lube Oil Filters.................................... 3-15 Longer Service Life and the
Introduction......................................................... 3-16 Best Protection........................................ 4-20
Something in the Oil.................................... 3-16 Market......................................................... 4-20
Don’t Compromise On Oil Filtration............ 3-16
From Full-Flow Only Oil Filtration to a

11
Combination of
Full-Flow and By-Pass Filtration.............. 3-16
 Table of Contents

Standard Design – Type 1.................................. 4-21 DF1200 Series................................................... 5-26

1
Specifications.............................................. 4-21 AH55562............................................................. 5-26
Parts List..................................................... 4-22 Specifications.............................................. 5-26

2
Ordering Information................................... 4-23 Ordering Information................................... 5-27
Replacement Filter Elements...................... 4-23 Dimensions................................................. 5-27
Mounting/Dimensions.................................. 4-23 Performance................................................ 5-27
Filter Specification....................................... 4-23 AH55563............................................................. 5-28
Standard Design – Type 2.................................. 4-24 Specifications.............................................. 5-28
Specifications.............................................. 4-24 Ordering Information................................... 5-29
Parts List..................................................... 4-25 Dimensions................................................. 5-29

3
Ordering Information................................... 4-26 Performance................................................ 5-29
Replacement Filter Element........................ 4-26 AH55564............................................................. 5-30
Mounting/Dimensions.................................. 4-26 Specifications.............................................. 5-30
Filter Specification....................................... 4-26 Ordering Information................................... 5-31
Dimensions................................................. 5-31
Performance................................................ 5-31
5 • Air Filtration

4
How to Service a Direct Flow™ System............. 5-32
Why an Air Filtration System is So Important....... 5-3 Frequently Asked Questions............................... 5-33
There Is Something In the Air....................... 5-3 OptiAir™ Air Cleaners......................................... 5-35
Don’t Compromise On Air Filtration.............. 5-3 OptiAir™ 400 Series......................................... 5-36
From Pre-Cleaning to Direct Flow™............. 5-3 Straight Outlet..................................................... 5-36
Air Cleaner Housings............................................ 5-4 Specifications.............................................. 5-36
How to Select an Air Cleaner................................ 5-5 Dust Holding Capacity per Cummins®

5
Air Cleaner Selection Charts................................ 5-6 Specification............................................ 5-36
Air Filtration Application Guidelines...................... 5-8 Ordering Information................................... 5-37
Direct Flow™ Air Cleaners.................................. 5-11 Dimensions................................................. 5-37
DF600 Series..................................................... 5-12 Performance................................................ 5-37
AH55555............................................................. 5-12 90° Outlet............................................................ 5-38
Specifications.............................................. 5-12 Specifications.............................................. 5-38

6
Ordering Information................................... 5-13 Dust Holding Capacity per Cummins®
Dimensions................................................. 5-13 Specification............................................ 5-38
Performance................................................ 5-13 Ordering Information................................... 5-39
DF900 Series..................................................... 5-14 Dimensions................................................. 5-39
AH55556............................................................. 5-14 Performance................................................ 5-39
Specifications.............................................. 5-14 OptiAir™ 500 Series......................................... 5-40
Ordering Information................................... 5-15 Straight Outlet..................................................... 5-40

7
Dimensions................................................. 5-15 Specifications.............................................. 5-40
Performance................................................ 5-15 Dust Holding Capacity per Cummins®
AH55557............................................................. 5-16 Specification............................................ 5-40
Specifications.............................................. 5-16 Ordering Information................................... 5-41
Ordering Information................................... 5-17 Dimensions................................................. 5-41
Dimensions................................................. 5-17 Performance................................................ 5-41

8
Performance................................................ 5-17 90° Outlet............................................................ 5-42
AH55558............................................................. 5-18 Specifications.............................................. 5-42
Specifications.............................................. 5-18 Dust Holding Capacity per Cummins®
Ordering Information................................... 5-19 Specification............................................ 5-42
Dimensions................................................. 5-19 Ordering Information................................... 5-43
Performance................................................ 5-19 Dimensions................................................. 5-43
AH55559............................................................. 5-20 Performance................................................ 5-43

9
Specifications.............................................. 5-20 OptiAir™ 600 Series......................................... 5-44
Ordering Information................................... 5-21 Straight Outlet..................................................... 5-44
Dimensions................................................. 5-21 Specifications.............................................. 5-44
Performance................................................ 5-21 Dust Holding Capacity per Cummins®
AH55560............................................................. 5-22 Specification............................................ 5-44
Specifications.............................................. 5-22 Ordering Information................................... 5-45
Ordering Information................................... 5-23 Dimensions................................................. 5-45
Dimensions................................................. 5-23
Performance................................................ 5-23
AH55561............................................................. 5-24
Specifications.............................................. 5-24
Performance................................................ 5-45
90° Outlet............................................................ 5-46
Specifications.............................................. 5-46
Dust Holding Capacity per Cummins®
10
Ordering Information................................... 5-25 Specification............................................ 5-46
Dimensions................................................. 5-25 Ordering Information................................... 5-47

11
Performance................................................ 5-25 Dimensions................................................. 5-47
Performance................................................ 5-47
 Table of Contents
1 OptiAir™ 800 Series......................................... 5-48 AH19108............................................................. 5-68
Straight Outlet..................................................... 5-48 Specifications.............................................. 5-68
Specifications.............................................. 5-48 Dust Holding Capacity per Cummins®

2
Dust Holding Capacity per Cummins® Specification............................................ 5-68
Specification............................................ 5-48 Ordering Information................................... 5-69
Ordering Information................................... 5-49 Dimensions................................................. 5-69
Dimensions................................................. 5-49 Performance................................................ 5-69
Performance................................................ 5-49 AH19109............................................................. 5-70
90° Outlet............................................................ 5-50 Specifications.............................................. 5-70
Specifications.............................................. 5-50 Dust Holding Capacity per Cummins®

3
Dust Holding Capacity per Cummins® Specification............................................ 5-70
Specification............................................ 5-50 Ordering Information................................... 5-71
Ordering Information................................... 5-51 Dimensions................................................. 5-71
Dimensions................................................. 5-51 Performance................................................ 5-71
Performance................................................ 5-51 AH19110............................................................. 5-72
OptiAir™ 1000 Series....................................... 5-52 Specifications.............................................. 5-72

4
Straight Outlet..................................................... 5-52 Dust Holding Capacity per Cummins®
Specifications.............................................. 5-52 Specification............................................ 5-72
Dust Holding Capacity per Cummins® Ordering Information................................... 5-73
Specification............................................ 5-52 Dimensions................................................. 5-73
Ordering Information................................... 5-53 Performance................................................ 5-73
Dimensions................................................. 5-53 AH19061 • AH19062........................................... 5-74
Performance................................................ 5-53 Specifications.............................................. 5-74

5
OptiAir™ 1100 Series....................................... 5-54 Dust Holding Capacity per Cummins®
Straight Outlet..................................................... 5-54 Specification............................................ 5-74
Specifications.............................................. 5-54 Ordering Information................................... 5-75
Dust Holding Capacity per Cummins® Dimensions................................................. 5-75
Specification............................................ 5-54 Performance................................................ 5-75
Ordering Information................................... 5-55 AH19063 • AH19064........................................... 5-76
Dimensions................................................. 5-55 Specifications.............................................. 5-76

6 Performance................................................ 5-55
OptiAir™ 1300 Series....................................... 5-56
Straight Outlet..................................................... 5-56
Specifications.............................................. 5-56
Dust Holding Capacity per Cummins®
Specification............................................ 5-76
Ordering Information................................... 5-77
Dimensions................................................. 5-77
Dust Holding Capacity per Cummins® Performance................................................ 5-77
Specification............................................ 5-56 AH19065 • AH19066........................................... 5-78

7
Ordering Information................................... 5-57 Specifications.............................................. 5-78
Dimensions................................................. 5-57 Dust Holding Capacity per Cummins®
Performance................................................ 5-57 Specification............................................ 5-78
Straight Inlet........................................................ 5-58 Ordering Information................................... 5-79
Specifications.............................................. 5-58 Dimensions................................................. 5-79
Dust Holding Capacity per Cummins® Performance................................................ 5-79
Specification............................................ 5-58 AH19268 ............................................................ 5-80

8
Ordering Information................................... 5-59 Specifications.............................................. 5-80
Dimensions................................................. 5-59 Dust Holding Capacity per Cummins®
Performance................................................ 5-59 Specification............................................ 5-80
How to Service an OptiAir™ System.................. 5-60 Ordering Information................................... 5-81
Metal Air Cleaners................................................ 5-63 Dimensions................................................. 5-81
Selection............................................................. 5-63 Performance................................................ 5-81

9
Service Parts...................................................... 5-64 AH19270 • AH19269........................................... 5-82
Style 1................................................................. 5-64 Specifications.............................................. 5-82
Style 2................................................................. 5-64 Dust Holding Capacity per Cummins®
Style 3................................................................. 5-64 Specification............................................ 5-82
AH19107............................................................. 5-66 Ordering Information................................... 5-83
Specifications.............................................. 5-66 Dimensions................................................. 5-83
Dust Holding Capacity per Cummins® Performance................................................ 5-83

10 Specification............................................ 5-66 AH19069 • AH19070........................................... 5-84

Ordering Information................................... 5-67 Specifications.............................................. 5-84
Dimensions................................................. 5-67 Dust Holding Capacity per Cummins®
Performance................................................ 5-67 Specification............................................ 5-84
Ordering Information................................... 5-85
Dimensions................................................. 5-85

11
Performance................................................ 5-85
 Table of Contents

AH19271 • AH19272........................................... 5-86 Air Intake Components...................................... 5-109

1
Specifications.............................................. 5-86 Hump Hoses/Hump Hose Reducers................. 5-109
Dust Holding Capacity per Cummins® Weather Hoods................................................. 5-110

2
Specification............................................ 5-86 Weather Hoods (Styles 1 – 6)................... 5-110
Ordering Information................................... 5-87 Weather Hoods (Style 5)........................... 5-110
Dimensions................................................. 5-87 Weather Hoods (Style 7, Composite)........ 5-110
Performance................................................ 5-87 Weather Hoods (Style 8, Composite)........ 5-110
AH19259............................................................. 5-88 Mounting Brackets............................................ 5-111
Specifications.............................................. 5-88 Mounting Brackets for Plastic
Dust Holding Capacity per Cummins® Air Cleaners........................................... 5-111

3
Specification............................................ 5-88 Metal Mounting Brackets........................... 5-111
Ordering Information................................... 5-89 Wire Form Brackets for Plastic
Dimensions................................................. 5-89 Air Cleaners........................................... 5-111
Performance................................................ 5-89 Hose Clamps • Dust Ejection Valves................ 5-112
AH19073 • AH19074........................................... 5-90 Hose Clamps............................................. 5-112
Specifications.............................................. 5-90 Dust Ejection Valves................................. 5-112

4
Dust Holding Capacity per Cummins® Elbows.............................................................. 5-113
Specification............................................ 5-90 45° Elbows................................................ 5-113
Ordering Information................................... 5-91 90° Elbows................................................ 5-113
Dimensions................................................. 5-91 Reducing Elbows.............................................. 5-114
Performance................................................ 5-91 Reducing 45° Elbows................................ 5-114
AH19075 • AH19076........................................... 5-92 Reducing 90° Elbows................................ 5-114
Specifications.............................................. 5-92 Reducer Inlet Sleeves....................................... 5-115

5
Dust Holding Capacity per Cummins® Reducer Inlet Sleeves............................... 5-115
Specification............................................ 5-92 Restriction Indicators........................................ 5-117
Ordering Information................................... 5-93
Dimensions................................................. 5-93 Pre-Cleaners....................................................... 5-119
Performance................................................ 5-93 Why Use a Pre-Cleaner?.................................. 5-119
AH19077............................................................. 5-94 Visibowl™......................................................... 5-120
Specifications.............................................. 5-94 Ordering Information................................. 5-120

6
Dust Holding Capacity per Cummins® Expansion Adapter.................................... 5-120
Specification............................................ 5-94 Replacement Lids..................................... 5-120
Ordering Information................................... 5-95 Dimensions............................................... 5-120
Dimensions................................................. 5-95 Replacement Bowls.................................. 5-120
Performance................................................ 5-95 Fleetguard® ...................................................... 5-121
AH19078............................................................. 5-96 Ordering Information................................. 5-122

7
Specifications.............................................. 5-96 Accessories...................................................... 5-123
Dust Holding Capacity per Cummins® Rubber Reducing Adapters....................... 5-123
Specification............................................ 5-96 Metal Expansion Adapters........................ 5-123
Ordering Information................................... 5-97 Check Valve.............................................. 5-123
Dimensions................................................. 5-97 Rubber Expansion Adapters..................... 5-123
Performance................................................ 5-97 Metal Extension Pipes............................... 5-124
AH19079............................................................. 5-98 Basket/Mesh Screens............................... 5-124

8
Specifications.............................................. 5-98 Dust Ejection Valve Plugs......................... 5-124
Dust Holding Capacity per Cummins® Service and Maintenance Tips.......................... 5-125
Specification............................................ 5-98 Cleaning Air Filters............................................ 5-127
Ordering Information................................... 5-99
Dimensions................................................. 5-99 Glossary of Terms............................................. 5-128
Performance................................................ 5-99

9
AH19080........................................................... 5-100
Specifications............................................ 5-100 6 • Crankcase Ventilation
Dust Holding Capacity per Cummins® Introduction........................................................... 6-3
Specification.......................................... 5-100 Clearing the Air with Crankcase
Ordering Information................................. 5-101 Ventilation.................................................. 6-3
Dimensions............................................... 5-101 Blow-by: An Increasingly Significant
Performance.............................................. 5-101 Environmental Impact................................ 6-3

10
Leading the Way with the Right
Disposable Air Cleaners.................................... 5-103 Technologies............................................. 6-3
Throw-Away Style • ECB Style......................... 5-104
ECC Style • ECD Style..................................... 5-105 Crankcase Ventilation Manager (CVM)................ 6-5
ECO II............................................................... 5-106 Introduction........................................................... 6-6
ECO-SE............................................................ 5-107 Superior Crankcase Ventilation
Management............................................. 6-6

11
 Table of Contents
1 CVM280B............................................................. 6-7
Specifications................................................ 6-7 7 • Water Filters
Parts List....................................................... 6-8 Introduction........................................................... 7-3

2
Ordering Information..................................... 6-9 Water (Coolant) Filtration Technology.......... 7-3
Mounting/Dimensions.................................... 6-9 Coolant System Debris................................. 7-3
Performance.................................................. 6-9 Fully Formulated Coolants............................ 7-3
CVM280T............................................................ 6-10 Specifying the Right Water Filter for
Specifications.............................................. 6-10 the Job....................................................... 7-3
Parts List..................................................... 6-11 Details of the Application for Adding
Ordering Information................................... 6-12 on a Water Filter........................................ 7-5

3
Mounting/Dimensions.................................. 6-12 Summary....................................................... 7-5
Performance................................................ 6-12 Filter Heads.......................................................... 7-6
CVM424B........................................................... 6-13 Parts List....................................................... 7-6
Specifications.............................................. 6-13 Ordering Information..................................... 7-7
Parts List..................................................... 6-14 Replacement Filters...................................... 7-7
Ordering Information................................... 6-15 Mounting/Dimensions.................................... 7-7

4
Mounting/Dimensions.................................. 6-15 Extended Service Interval Filters.......................... 7-8
Performance................................................ 6-15 Spin-On Filters with Slow Release
CVM424T............................................................ 6-16 DCA4+ Additive......................................... 7-8
Specifications.............................................. 6-16 Spin-On Filters with Slow Release
Parts List..................................................... 6-17 DCA2+ Additive......................................... 7-8
Ordering Information................................... 6-18 Spin-On Filters with No Additive................... 7-9
Mounting/Dimensions.................................. 6-18 Standard Service Interval Filters......................... 7-10

5
Performance................................................ 6-18 Spin-On Filters with Immediate Release
Crankcase Ventilation Filter................................ 6-19 DCA4+ Additive....................................... 7-10
CV51118............................................................. 6-19
Specifications.............................................. 6-19
Parts List..................................................... 6-20 8 • Fuel Additives
Ordering Information................................... 6-21 Introduction........................................................... 8-3

6
Mounting/Dimensions.................................. 6-21 Fuel Additives and Lubricity-
Performance................................................ 6-21 Enhancing Filters....................................... 8-3
Recirculators........................................................ 6-23 Fuel Additives........................................................ 8-5
93194A • 93192A................................................ 6-23 Treatment Rates................................................... 8-6
Specifications.............................................. 6-23 Winter Conditioner................................................ 8-7
Parts List..................................................... 6-24 Specifications................................................ 8-7
Ordering Information..................................... 8-7

7
93194A............................................................... 6-25
Ordering Information................................... 6-25 Performance.................................................. 8-7
Mounting/Dimensions.................................. 6-25 Asphaltene Conditioner........................................ 8-8
Performance................................................ 6-25 Specifications................................................ 8-8
93192A............................................................... 6-26 Ordering Information..................................... 8-8
Ordering Information................................... 6-26 Performance.................................................. 8-8
Mounting/Dimensions.................................. 6-26 Turbo Diesel......................................................... 8-9

8
Performance................................................ 6-26 Specifications................................................ 8-9
Performance.................................................. 8-9
Crankcase Ventilation Breathers........................ 6-27 Ordering Information..................................... 8-9
CV50111............................................................. 6-27 Microbicide.......................................................... 8-10
Specifications.............................................. 6-27 Specifications.............................................. 8-10
Parts List..................................................... 6-28 Ordering Information................................... 8-10
Ordering Information................................... 6-29 Diesel Fuel Injector Cleaner............................... 8-11

9
Mounting/Dimensions.................................. 6-29 Specifications.............................................. 8-11
CV50202............................................................. 6-30 Ordering Information................................... 8-11
Specifications.............................................. 6-30 Product Usage Recommendations............. 8-11
Parts List..................................................... 6-31 Field Maintenance Tools..................................... 8-12
Ordering Information................................... 6-32 Fuel Tank Sampling Kit............................... 8-12
Mounting/Dimensions.................................. 6-32 Ordering Information................................... 8-12

10
Microbicide Test Kit..................................... 8-12
Ordering Information................................... 8-12
Lubricity-Enhancing Filters................................ 8-13
Specifications.............................................. 8-14
Ordering Information................................... 8-14

11
 Table of Contents
1
9 • Coolant Products 10 • Hydraulic Filters
Introduction........................................................... 9-3 Introduction......................................................... 10-3

2
Getting Started.............................................. 9-3 Selecting the Correct Fleetguard® Filter...... 10-4
Protecting Your Cooling System................... 9-3 Selecting a Filter and Head Assembly........ 10-5
Coolants.................................................................. 9-5 How to Select the Correct Media
ES Compleat™ EG............................................... 9-6 and Micron Size for Your Application...... 10-6
Specifications................................................ 9-7 Fluid Compatibility....................................... 10-7
Ordering Information..................................... 9-7 Specifications.............................................. 10-9

3
ES Compleat™ PG............................................... 9-8 HF6500 Series...................................................... 10-9
Specifications................................................ 9-9 Parts List – Style A.................................... 10-10
Ordering Information..................................... 9-9 Ordering Information – Style A.................. 10-10
ES Compleat™ OAT........................................... 9-10 Parts List – Style B.................................... 10-10
Specifications.............................................. 9-11 Ordering Information – Style B.................. 10-10
Ordering Information................................... 9-11 Optional Clogging Indicators –
Fleetcool™.......................................................... 9-12 Style B Only........................................... 10-10

4
Specifications.............................................. 9-13 Replacement Filters.................................. 10-11
Ordering Information................................... 9-13 Mounting/Dimensions................................ 10-11
Fleetcool™ Recycled.......................................... 9-14 Performance.............................................. 10-12
Specifications.............................................. 9-15 Specifications............................................ 10-15
Ordering Information................................... 9-15 HF6600 Series.................................................... 10-15
Heavy Duty Coolant EG...................................... 9-16 Parts List................................................... 10-16

5
Specifications.............................................. 9-17 Ordering Information................................. 10-16
Ordering Information................................... 9-17 Replacement Filters.................................. 10-17
Heavy Duty Coolant PG...................................... 9-18 Mounting/Dimensions................................ 10-17
Specifications.............................................. 9-19 Performance.............................................. 10-18
Ordering Information................................... 9-19 Specifications............................................ 10-21
Heavy Duty Coolant Recycled............................ 9-20
Specifications.............................................. 9-21 HF6700 Series.................................................... 10-21

6
Ordering Information................................... 9-21 Parts List – Style A.................................... 10-22
Compleat™ HTF – EG........................................ 9-22 Ordering Information – Style A.................. 10-22
Specifications.............................................. 9-23 Parts List – Style B.................................... 10-22
Ordering Information................................... 9-23 Ordering Information – Style B.................. 10-22
Compleat™ HTF – PG........................................ 9-24 Parts List – Style C.................................... 10-23
Specifications.............................................. 9-25 Ordering Information – Style C.................. 10-23
Ordering Information................................... 9-25 Clogging Indicators – Style C Only........... 10-23

7
Replacement Filters.................................. 10-24
Coolant Additives and Maintenance.................. 9-27 Mounting/Dimensions................................ 10-25
DCA2 SCA.......................................................... 9-28 Performance.............................................. 10-26
Specifications.............................................. 9-28 Specifications............................................ 10-31
Ordering Information................................... 9-28
DCA4 SCA.......................................................... 9-29 HF6800 Series.................................................... 10-31
Specifications.............................................. 9-29 Parts List................................................... 10-32

8
Ordering Information................................... 9-29 Ordering Information................................. 10-32
Restore™............................................................ 9-30 Replacement Filters.................................. 10-33
Specifications.............................................. 9-30 Mounting/Dimensions................................ 10-33
Ordering Information................................... 9-30 Performance.............................................. 10-34
Restore Plus™.................................................... 9-31 Specifications............................................ 10-35
Specifications.............................................. 9-31 Dual Spin-On Assembly.................................... 10-35

9
Ordering Information................................... 9-31 Parts List................................................... 10-36
Coolant Maintenance.......................................... 9-32 Ordering Information................................. 10-36
3-Way Heavy Duty Coolant Test Strips....... 9-32 Clogging Indicators................................... 10-36
Quik-Chek™ 3-Way Coolant Quality Replacement Filters.................................. 10-37
Test Kit.................................................... 9-32 Mounting/Dimensions................................ 10-37
Water-Chek™ H2O 3-Way Test Strips........ 9-33 Performance.............................................. 10-38
Refractometer............................................. 9-33

10
Monitor-C™ Testing – Coolant Analysis..... 9-34

11
 Table of Contents
1
11 • Transmission Filters
Introduction......................................................... 11-3
Fleetguard® Transmission Filters................ 11-3
Section Notes.............................................. 11-3
TF15000 – TF15002........................................... 11-4
TF15003, TF15005 – TF15006........................... 11-5
TF15007 – TF15009........................................... 11-6

2 TF15010 – TF15012........................................... 11-7

TF15013 – TF15015........................................... 11-8
TF15016 – TF15018........................................... 11-9
TF15019 – TF15021......................................... 11-10
TF15022 – TF15024......................................... 11-11
TF15025 – TF15027......................................... 11-12

3
TF15028 – TF15030......................................... 11-13
TF15031 – TF15033......................................... 11-14
TF15034 – TF15036......................................... 11-15
TF15037 – TF15039......................................... 11-16
TF15040 – TF15042......................................... 11-17
TF15043 – TF15045......................................... 11-18
TF15046 – TF15048......................................... 11-19

4 TF15049 – TF15051......................................... 11-20

TF15052 – TF15054......................................... 11-21
TF15055 – TF15057......................................... 11-22
TF15058 – TF15060......................................... 11-23
TF15061 – TF15063......................................... 11-24
TF15064 – TF15066......................................... 11-25

5
TF15067 – TF15069......................................... 11-26
TF15070 – TF15072......................................... 11-27
TF15073 – TF15075......................................... 11-28

6
7
8
9
10
11
 Introduction

As the global leader in filtration, exhaust, chemical and coolant technology, Cummins Filtration®
is your dependable partner in protecting your valuable diesel and gas powered equipment. Every
product in our comprehensive line is designed specifically to ensure higher performance, better
protection and easier maintenance to support your needs for lower costs, reduced downtime and
extended system service intervals.
Long before a product rolls off our assembly line, we ensure that our goals are your goals.
As a result, our product capabilities serve the broadest range of applications worldwide,
and our technology advancements have changed the face of the industry. Products like the
Centriguard™ centrifugal filtration system with reusable parts, organic and low toxicity coolants
and chemicals, OptiAir™ plastic air cleaners, and Industrial Pro® and Sea Pro® fuel processors
with the highest fuel/water separation efficiency on the market, are making a big difference in our
customers’ daily operations. After every sale, we continue to work around the clock to meet your
technical and service needs.
As global corporate citizens, we take our responsibility to protect the environment very seriously.
All of our products ensure the best engine protection with minimum environmental impact. We
continuously seek ways to make our products greener by minimizing disposal issues, lowering
toxicity, minimizing harmful oil drip and exhaust emissions, and extending maintenance intervals.
Our 2008 Technical Information Catalog makes it easy for you to do business with us. We
have included the most complete and up-to-date information on our broad filtration product
line, including part numbers and applications, specifications, dimensional data, performance
test results, installation and ordering information. We will be adding additional products to this
catalog, so check out the product literature page on our web site for the latest revision -
http://www.fleetguard.com/fleet/en/product_literature/index.jsp.
To further protect your business, Cummins Filtration offers the best warranty in the industry.
Specific warranty information on all our products is available on our website at
www.fleetguard.com/fleet/en/customer_assistance/en_warranty.jsp or by calling the Customer
Assistance Center in your region. A list of the worldwide Customer Assistance Centers may be
found on the back of this document.
We value your business, and you can depend on Cummins Filtration to take care of all your
technical equipment needs. We are ready to serve you!

cumminsfiltration.com xiii
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xiv cumminsfiltration.com
1 • Fuel Filters and
Fuel/Water Separators
 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 Spin-On Fuel/Water Separators . . . . . . . . . . . . . . . . . . . . 1-57
Suggested Fuel Filtration Systems by Engine Size . . . . . . 1-7 FS1240B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-59
Filter Elements by Engine Application . . . . . . . . . . . . . . . . 1-8 FS1241B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-60
Fuel Filter Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9 FS1242B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-61
Diverter Caps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10 Stationary Fuel Coalescers . . . . . . . . . . . . . . . . . . . . . . . 1-63
Diesel Pro® 235 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11 Single Element Design Coalescer . . . . . . . . . . . . . . . . . . 1-65
Diesel Pro® 236 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15 Multiple Element Design Coalescer . . . . . . . . . . . . . . . . . 1-68
Water-In-Fuel (WIF) Sensor . . . . . . . . . . . . . . . . . . . . . . .1-18 Discontinued Products . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-71
DC Combo Thermo/Heater Unit . . . . . . . . . . . . . . . . . . . .1-19 DC Heaters for Fuel Pro® . . . . . . . . . . . . . . . . . . . . . . . 1-72
AC Heater Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20 Diesel Pro® 232 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-73
Fuel Pro® . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-21 Diesel Pro® 233 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-77
Water-In-Fuel (WIF) Sensor . . . . . . . . . . . . . . . . . . . . . . .1-24 Water-In-Fuel (WIF) Sensor . . . . . . . . . . . . . . . . . . . . . . .1-80
DC Combo Thermo/Heater Unit . . . . . . . . . . . . . . . . . . . .1-25 DC Combo Thermo/Heater Unit . . . . . . . . . . . . . . . . . . . .1-81
AC Heater Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-26 AC Heater Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-82
Sea Pro® 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-83
Industrial Pro® . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-27 Single . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-85
Single . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-31 Dual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-86
Single with Primer Pump . . . . . . . . . . . . . . . . . . . . . . . . . 1-32 Duplex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-87
Dual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-33 Triple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-88
Dual with Primer Pump . . . . . . . . . . . . . . . . . . . . . . . . . . 1-34 Triplex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-89
Duplex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-35 Water-In-Fuel (WIF) Sensor . . . . . . . . . . . . . . . . . . . . . . .1-90
Duplex with Primer Pump . . . . . . . . . . . . . . . . . . . . . . . . 1-36 Sea Pro® 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-91
Triple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-37 Single . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-93
Triple with Primer Pump . . . . . . . . . . . . . . . . . . . . . . . . . .1-38 Dual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-94
Triplex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-39 Duplex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-95
Triplex with Primer Pump . . . . . . . . . . . . . . . . . . . . . . . . . 1-40 Triple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-96
DC Combo Thermo/Heater Unit . . . . . . . . . . . . . . . . . . . .1-41 Triplex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-97
AC Heater Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-42 Water-In-Fuel (WIF) Sensor . . . . . . . . . . . . . . . . . . . . . . .1-98
Water-In-Fuel (WIF) Sensor . . . . . . . . . . . . . . . . . . . . . . .1-43
Sea Pro® 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-45
Water-In-Fuel (WIF) Sensor . . . . . . . . . . . . . . . . . . . . . . .1-49
Single with Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-50
Dual with Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-51
Duplex with Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-52
Duplex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-53
Triple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-54
Triplex with Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-55
 Introduction

Fuel Filtration Technology

It is quite common to find diesel engines equipped with at least a basic fuel filtration device. Yet, significant changes in global
diesel emissions standards have driven even greater changes in fuel system pressures, component tolerances, and the need
for even better filtration. At the same time, the general worldwide decline in the quality of diesel fuel itself and the significant
increase in the use of biodiesel and bio-oils means that basic forms of filtration and standard on-engine filtration may not
adequately protect precision components.

No matter how carefully fuel is handled, contaminants will find their way into fuel during transfer, storage, or on vehicle tanks.
One of the biggest enemies of fuel system components, water, condenses directly from the air during normal operation of
equipment and during storage. This water forms a layer which allows for the growth of microbes which form solid and semi-solid
contaminants. Finally, particles are introduced during the storage and transfer of fuel.

In addition to contaminant challenges, paraffin wax, a natural component of diesel fuel, forms crystals when temperatures fall
below the freezing point of diesel fuel. These crystals plug filters, preventing fuel from flowing to the engines.

Each of these threats to smooth engine and component performance can be addressed with a properly designed, high quality
and effective diesel fuel filter/water separator. The addition of such a high quality filtration system can increase up time, reduce
overall maintenance expenses and assure that your equipment performs when expected.

Water Contamination
Water is commonly found in diesel fuel, due mainly to condensation, handling and environmental conditions. While water is
always present in diesel fuel, it is more pronounced in humid areas and marine applications. However, today’s High Pressure
Common Rail (HPCR) fuel systems cannot have even small amounts of water in the injectors.

The presence of water in diesel fuel systems may cause the following problems:

• Water causes rust and corrosion of iron components, forming loose particles of iron oxide which contribute to injector wear
and component failure.
• At the interface of water and diesel fuel, microbiological growth rapidly occurs under the proper conditions. The microbes
form a sludge that can plug filters and hinder injector performance. Additionally, the acid excreted by these microbes causes
the corrosion of storage tanks and vehicle tanks, which leads to an increase in particles found in fuel.
• Water can overwhelm standard on-engine fuel filtration. Water that makes it past the fuel filtration system to the injector
system, since it doesn’t have the same lubrication as diesel fuel oil, can cause premature wear and injector failure.
• Water in the fuel can also lead to premature wear of fuel pumps and other system components that rely upon the lubricating
properties of diesel fuel oil.
• Biodiesel and bio-oil fuels have become increasingly popular. However, these fuels have a greater affinity to water, and
therefore are more difficult from which to remove water. Additionally, these fuels contribute to the more aggressive growth of
microbes. Both of these items require the addition of secondary filtration systems to adequately protect modern
HPCR systems.

Solid Contamination
Small particles such as sand, rust, rubber, and dirt routinely find their way into diesel fuel. Sometimes larger identifiable objects
such as pebbles, leaves, and paint chips are also present. These small particles create substantial wear in today’s tight
tolerance, HPCR fuel systems.

The most common cause of plugged filters is organic sludge referred to as asphaltenes. Additional fuel filtration decreases the
likelihood of short filter life affecting equipment performance. Utilizing proprietary media, such as StrataPore™ multilayer melt-
blown media and technologies such as EleMax™, fuel filtration can be designed to handle these organic materials.

cumminsfiltration.com 1-3
Introduction

Cold Weather Operation

Diesel fuel has several components which can be significantly affected by cold weather. Two of the most impacted components
are water and paraffin. Water contributes to fuel line freezing. Additionally, there are two specific points that are very important to
filter life and cold weather performance. These points are Cloud Point and Cold Filter Plug Point (CFPP). Cloud Point is the point
at which paraffin crystals precipitate. CFPP is the highest temperature at which a certain fuel will cause filter plugging.

Depending upon the quality of the fuel, the point at which most diesel fuels form paraffin (wax) crystals may be from 0 °F to
45 °F (-17 °C to 7.2 °C). The CFPP for fuels can vary from -10 °F to 15 °F (-23 °C to -9 °C), depending upon fuel quality. These
paraffin crystals quickly coat filters and prevent fuel flow, as well as plug fuel lines. In addition, water contamination in the form of
icy slush compounds the problem, slowing fuel flow even more quickly. It is therefore desirable to heat diesel fuel as close to the
filter element as possible, to re-liquefy wax and ice crystals.

Specifying the Right Fuel Processor for the Job

There are several possible strategies that can be used in applying fuel/water separators and heaters. Each depends on:

• The demands on the fuel environment

• The type of OEM filtration already on the engine
• The perceived needs of the equipment operator
• The type of fuel system (mechanical, electronic, high pressure common rail, etc.)
• The engine manufacturer’s requirements
Some of the more common situations encountered are listed as follows:

1. Add Water Separation Capability to an Existing Standard Filter System.

Modern fuel systems cannot handle even small amounts of water without long term damage occurring to the fuel injectors. HPCR
fuel systems have pressures in excess of 30,000 lb/in2 (2,068 bar), with extremely small tolerances. Therefore, even if the engine
comes with a fuel/water separator as original equipment, additional water separating filtration provides additional protection for
the highly sensitive fuel components.

In the absence of a water separator, standard primary elements become water-logged and ineffective. When water-logged, they
are especially susceptible to waxing in cold temperatures.

Finally, an upstream water separator and filter will significantly enhance the performance and life of primary filter elements. The
Fleetguard® Fuel Pro® series illustrates this type of device.

2. Add Water Separation and Filtration Capacity to an Existing System.

Frequent replacement of primary filters is required when the volume of contaminants is significant. This is especially true in
emerging markets and off-highway markets. In such cases, engine damage may result because filters are not immediately
available for replacement, or operators are not aware of the need to replace them. Additionally, on-engine filtration can be
overwhelmed by large amounts of water or other contaminants. Therefore, adding upstream filtration capacity and water
separation capability can, when properly applied, as much as triple the filtration system service life. Evidence indicates that
the addition of StrataPore™ media while chaining together different micron rating filters can have this effect. For example, if
the original equipment filter is 10 microns, then placing a 25 micron StrataPore media filter upstream can as much as triple the
service life.

3. Add Water Separation, Higher Filtration Efficiency and Capacity to the Existing Standard Filtration Device.
Similar to the preceeding example but with fine filtration to as small as 98.7% efficient, two micron media, almost all contaminant
can be removed. The Fuel Pro series fuel/water separators can be fitted with such filters to remove practically all water and most
solid contamination.

1-4 cumminsfiltration.com
 Introduction

4. Replace On-Engine Filtration with a Remote Mount Fuel/Water Separator.

Depending upon the application, there may be opportunities to use a diverter cap to plug off the on-engine filter and replace it
with a remote mount fuel/water separator. This change allows easier access to the filter and additional benefits such as heaters,
finer filtration, increased capacity and/or longer life. In order to do this, one must understand:

a. The current on-engine filtration requirements for filter efficiency

b. The current on-engine filtration water separation requirements (both free water and emulsified)
c. Maximum and minimum flow rates of the fuel system
d. Maximum fuel system restriction guidelines

5. Add a Diesel Heater to the Fuel System.

There are several methods used to heat diesel fuel to maintain operation in cold weather. The following are the most common:

a. Electric DC Pre-Heaters: Built into the diesel fuel/water separator

b. Electric AC Pre-Heaters: Built into the diesel fuel/water separator
c. Coolant or Return Fuel Heaters: Built into the diesel fuel/water separator
For most cold weather conditions, electric pre-heaters will provide sufficient localized heating to assure cold weather starting. For
much colder environments or higher fuel flow systems, the addition of coolant or return fuel heaters may be necessary.

For biodiesel and bio-oil fuel applications, higher wattage DC heaters are necessary, as well as combining with coolant or return
fuel heat. This heating is necessary to assure proper fuel viscosity.

These options will prevent paraffin crystals from coating the filter media and assist in providing diesel fuel flow to the injection
system in the most cold weather conditions.

Details of the Application

After initial decisions are made about the type of fuel/water separator and/or heater requirements, it is important to study the
details of the application more specifically to find the system most closely suited.

1. Physical package size and location determine specifically where the fuel/water separator can be mounted and how
large it can be. This space must also include enough space for service/filter removal.
2. Determine what environmental parameters will be required to properly install the unit. These parameters would
include items like:
a. Maximum and minimum temperatures
b. Vibration
c. Hose diameter and length
d. Housing pressure
e. Restriction
f. Types of fittings
g. Free and emulsified water separation efficiency requried by engine
h. Viscosity Requirements
3. Determine what fuel type will be used. Global fuel sources can differ greatly, so it's vital to know what type of fuel
will be used. Each of the following types of fuel can have very different filtration requirements:
a. Greater than 500 ppm sulfur diesel
b. Greater than 15 ppm sulfur diesel
c. Less than 15 ppm sulfur diesel
d. Biodiesel type and blend percentage (defined as a Methyl Esther Biofuel blended with regular diesel). For
example, a Rapeseed Methyl Esther (RME) blended with diesel at 20% would be known as B20 RME. There are
both US ASTM and European EIN standards for these fuels.
e. Bio-oil (defined as pure vegetable oil, such as Rapeseed Oil or Soybean Oil). Note: Bio-oil requires fuel
temperatures of 158 °F (70 °C) to gain the appropriate viscosity necessary to flow properly in diesel engines.
Therefore special heaters on the fuel processor and fuel system are required.

cumminsfiltration.com 1-5
Introduction

4. Fuel system rated flow: Given that one has determined the overall type of fuel/water separator, determine what
the maximum flow rate will be. For example, each Fleetguard® fuel/water separator is rated for flow rates where
maximum flow and minimum restriction can be achieved while maintaining maximum contaminant removal
efficiency and capacity.
5. Determine what micron rating would be appropriate for the application. For primary filters where increased capacity
and life is desired, the filter media should be to maximize contaminant holding capacity. Usually a 98.7% efficient 25
or 50 micron filter element would be applied.

Summary
Today’s modern diesel engines and fuel systems face many challenges. Ongoing governmental emissions regulations continue
to drive the performance of engines and fuel systems. Due to these changes, fuel/water separators face many challenging
conditions. Each filter separator system should be carefully tailored to specific equipment/contamination problems, and close
attention must be devoted to system maintenance.

Factors such as filtration efficiency, emulsified water separation, free water separation, size, mounting location, and
environmental parameters greatly narrow the possible filtration alternatives when choosing a system for a particular application.
Specific information such as system flow rate, desired service life, anticipated housing pressure, acceptable restriction, and
customer needs help further define the choice of filter separators.

As time progresses, more original equipment manufacturers are specifying fuel filter/water separators on their diesel engines.
Many have added items such as Water-In-Fuel (WIF) sensors or heaters and utilize technology such as Seeing Is Believing®
and EleMax™. These requests reflect the growing recognition of the need for additional fuel/water separation and additional
efficiency to protect these complicated fuel systems.

1-6 cumminsfiltration.com
 Suggested Fuel Filtration Systems by Engine Size

Industrial Fuel Diesel Sea

Pro®1 Pro®2 Pro®3,4 Pro®5
Engine Size
FH234 FH230 FH235 FH236 FH234
Series Series Series Series Series

2 Liter X
3 Liter X
4 Liter X
5 Liter X
6 Liter X X
7 Liter X X
8 Liter X
9 Liter X
10 Liter X X X
11 Liter X X
12 Liter X X
13 Liter X X
14 Liter X X
15 Liter X X
16 Liter X X
17 Liter X X
19 Liter Single Unit or Duplex Unit X Single Unit or Duplex Unit
23 Liter Single Unit or Duplex Unit Single Unit or Duplex Unit
30 - 45 Liter Dual Unit or Triplex Unit Dual Unit or Triplex Unit
46 - 50 Liter Triple Unit or (2) Duplex Units Triple Unit or (2) Duplex Units
(2) Dual Units or (2) Dual Units or
61 - 80 Liter
(2) Triplex Units (2) Triplex Units
This table contains suggestions only. Exact requirements should be determined by consulting engine OEM or Owner's Manual information. Engine OEMs reserve
the right to make changes at any time. Some fuel system lay-outs in all engine sizes re-circulate fuel directly to the lift pump. Thus, a significantly lower flow rate
(effective fuel consumption rate) circulates through the fuel processor unit.
1
Industrial Pro® Fuel Flow: Single Unit – 200 gal/h (757 L/h), Dual/Duplex Unit – 400 gal/h (1515 L/h), Triple/Triplex Unit – 600 gal/h (2272 L/h)
2
Fuel Pro® Fuel Flow: 180 gal/h (681 L/h)
3
Diesel Pro® Fuel Flow: 90 gal/h (341 L/h)
4
If the engine uses a cam-driven mechanical lift pump, no suction side filtration can be used. In this case, an additional electric or mechanical lift pump, not
supplied by Cummins Filtration®, needs to be available or installed to use a fuel processor in the fuel suction line.
5
Sea Pro® Fuel Flow: Single Unit – 200 gal/h (757 L/h), Dual/Duplex Unit – 400 gal/h (1515 L/h), Triple/Triplex Unit – 600 gal/h (2272 L/h)

cumminsfiltration.com 1-7
Filter Elements by Engine Application
TM

Part Optimal Part Optimal

Application Description Application Description
Number Performance Number Performance

Cummins Filtration® Mercedes

EleMax™ Cellulose EleMax™ StrataPore™
ISX Oct 2002+ FS19729 X MBE 4000 FS19624 X
50 micron 7 micron
All Engines
EleMax StrataPore™ FS19558 StrataPore 7 micron
FS19728 X
ISX 1998 - 2002 25 micron EleMax StrataPore
FS19624 X
FF5369W Cellulose 25 micron MBE 900 7 micron
EleMax StrataPore FS19558 StrataPore 7 micron
FS19727 X
ISX Pre 1998 10 micron Mack®
FS1029W StrataPore 10 micron EleMax StrataPore
ASET Econodyne FS19624 X
EleMax StrataPore 7 micron
FS19727 X All Engines
ISM Oct 2002+ 10 micron FS19558 StrataPore 7 micron
FS1029W StrataPore 10 micron EleMax StrataPore
ASET Maxidyne FS19624 X
EleMax StrataPore 7 micron
FS19727 X All Engines
ISM 1998 - 2002 10 micron FS19558 StrataPore 7 micron
FS1029W StrataPore 10 micron EleMax StrataPore
FS19624 X
EleMax StrataPore ASET Maxicruise 7 micron
FS19727 X
ISM Pre 1998 10 micron FS19558 StrataPore 7 micron
FS1029W StrataPore 10 micron EleMax StrataPore
FS19728 X
EleMax StrataPore E7 25 micron
FS19727 X
M11 All Engines 10 micron FF5369W StrataPore 25 micron
FS1029W StrataPore 10 micron Caterpillar®
EleMax StrataPore EleMax StrataPore
FS19727 X FS19761 X
N14 All Engines 10 micron ACERT 5 micron
FS1029W StrataPore 10 micron FS19536 Cellulose 2 micron
Detroit Diesel ®
EleMax StrataPore
FS19761 X
EleMax StrataPore Non ACERT 5 micron
FS19624 X
S60 Oct 2002+ 7 micron FS19536 Cellulose 2 micron
FS19558 StrataPore 7 micron International®
EleMax StrataPore EleMax StrataPore
FS19624 X FS19624 X
S60 1998 - 2002 7 micron DT444 and DT466 7 micron
FS19558 StrataPore 7 micron FS19558 StrataPore 7 micron
EleMax StrataPore EleMax StrataPore
FS19728 X FS19624 X
S60 Pre 1998 25 micron VT365 7 micron
FF5369W Cellulose 25 micron FS19558 StrataPore 7 micron
EleMax StrataPore Volvo®
FS19624 X
S50 All Engines 7 micron
EleMax StrataPore
FS19558 StrataPore 7 micron FS19728 X
VDE 25 micron
FF5369W Cellulose 25 micron

Strata
s
Pore
In ide
™

1-8 cumminsfiltration.com
 Fuel Filter Elements

Small Standard Plus Marine Spin-On

Specifications
Filter Emulsified Free Fuel
Micron Media Filter Capacity2 Flow Rate3 Overall Height OD
Style Part Fuel Water Water
Rating1 Type Type g gal/h (L/h) in (mm) in (mm)
Number Efficiency4 Efficiency5
FS19730 7 StrataPore™ Cartridge 33 60 (227.13) 95% at 95% at 4.69 (119.13) 3.50 (88.90)
Small FS19731 10 StrataPore Cartridge 46 60 (227.13) 60 gal/h 60 gal/h 4.69 (119.13) 3.50 (88.90)
FS19785 25 StrataPore Cartridge 33 60 (227.13) (227 L/h) (227 L/h) 4.69 (119.13) 3.50 (88.90)
EleMax™
FS19624 7 StrataPore 72 100 (378) 7.039 (178.79) 3.82 (97.03)
Cartridge
EleMax
FS19727 10 StrataPore 78 100 (378) 95% 95% 7.039 (178.79) 3.82 (97.03)
Cartridge
EleMax
Standard FS19728 25 StrataPore 62 100 (378) 7.039 (178.79) 3.82 (97.03)
Cartridge
EleMax
FS19729 50 Cellulose 54 100 (378) 90% 90% 7.039 (178.79) 3.82 (97.03)
Cartridge
EleMax
FS19761 5 StrataPore 80 100 (378) 7.039 (178.79) 3.82 (97.03)
Cartridge
EleMax
FS19763 7 StrataPore 82 180 (681.37) 7.039 (178.79) 4.21 (106.93)
Cartridge
EleMax
FS19764 10 StrataPore 89 180 (681.37) 95% at 95% at 7.039 (178.79) 4.21 (106.93)
Cartridge
180 gal/h 180 gal/h
EleMax (681 L/h) (681 L/h)
FS19765 25 StrataPore 71 180 (681.37) 7.039 (178.79) 4.21 (106.93)
Plus Cartridge
EleMax
FS19766 5 StrataPore 91 180 (681.37) 7.039 (178.79) 4.21 (106.93)
Cartridge
90% at 90% at
EleMax
FS19905 50 Cellulose 87 180 (681.37) 180 gal/h 180 gal/h 7.039 (178.79) 4.21 (106.93)
Cartridge
(681 L/h) (681 L/h)
FS1013 10 StrataPore Spin-On 100 180 (681.37) 12.323 (313.00) 4.735 (120.27)
95% at 95% at
Marine FS19804 25 StrataPore Spin-On 132 180 (681.37) 180 gal/h 180 gal/h 12.323 (313.00) 4.736 (120.29)
Spin-On
(681 L/h) (681 L/h)
FS19841 7 StrataPore Spin-On 135 180 (681.37) 12.323 (313.00) 4.736 (120.29)

1
Micron rating is 98.7% efficient at rated flow per SAE J1985.
2
Capacity is at rated flow per SAE J905.
3
Flow rate is established based upon emulsified water separation of 95%. Higher flow rates will reduce emulsified water separation efficiency, which may be
acceptable based on application requirements.
4
Emulsified fuel/water separator efficiency per SAE J1488.
5
Free fuel/water separator efficiency per SAE J1839.

cumminsfiltration.com 1-9
Diverter Caps

Parts List
The fuel processor can be used as the only fuel filter in the fuel
system by removing the existing filter and heads, or by removing the
filters only and replacing with special diverter caps (sold separately,
see below). The diverter caps replace the existing filter and cause
the fuel to flow directly through the filter head.
Note: If the fuel processor is used as the primary filter and
a secondary filter is required, secondary filter life may
be extended.

Required Filter Required Filter

Diverter Cap Required Filter
Head Seal ID Head Seal OD
Part Number Head Stud Size
in (mm) in (mm)
3945182 S 1"-14 2.475 (62.865) 2.895 (73.533)
3945183 S 1"-14 3.225 (81.915) 3.435 (84.158)
3945184 S M16 x 1.5 2.475 (62.865) 2.895 (73.533)
3945185 S 3/4" x 16 2.475 (62.865) 2.895 (73.533)
3945186 S 7/8" x 14 2.475 (62.865) 2.895 (73.533)
3945187 S M18 x 1.5 2.475 (62.865) 2.895 (73.533)
3945188 S 13/16" x 12 3.225 (81.915) 3.235 (79.576)
Note: Diverter Caps for FS1216 and FS1006s not included.

1-10 cumminsfiltration.com
 Diesel Pro® 235
Filter/Separator/Warmer

Specifications
Specification Diesel Pro® 235
Height Overall 10.75" (273.1 mm)
Depth Overall 5.8" (147.3 mm)
Width, max 6.22" (158.0 mm)
Mount Bracket Centers 5.25" (133.4 mm)
or Rear Mount Centers 3.0" (76.2 mm)
Weight (Dry) 5 lbs (2.27 kg)
Fuel Connections (Inlet) 7/8"-14 (M16 x 1.5)
Fuel Connection (Outlet) 7/8"-14 (M16 x 1.5)
Fuel Capacity (w/o filter) 70.2 fl oz (1995 mL)
Operation Fuel Flow Rate 60 gal/h (230 L/h)
Recommended Applications Light and Medium Duty Engines
Water Trap Capacity 15.2 fl oz (450 mL)
Filter Service Clearance Min. 1.5" (38.1 mm)
Mounting Bracket Cast in Head
12 VDC, 150 W, 12.5 A ± 1.3 A
24 VDC, 150 W, 6.3 A ± 0.6 A
Electrical Heater
24 VDC, 250 W, 10.4 A ± 1.0 A
120 VAC, 75 W, 0.64 A ± 0.06 A
Compatible for use with Diesel #1, Diesel
Fuel Types
#2, Kerosene, Biodiesel, and JP8
Specifications subject to change without notice.

cumminsfiltration.com 1-11
Diesel Pro® FH235 Series

Parts List
Part Description Part Number

FH235 Cover Assembly includes Vent

A Cap, Vent Cap O-Ring, Collar, Cover, 3973506 S
A
FH235 Cover
B Cover O-Ring, and Spring)

Assembly Biodiesel O-Ring Pack Biodiesel O-Ring Pack – only

Includes Includes Vent Cap O-Ring B required for >B5 fuel (includes Vent 3950444 S
Vent Cap, and Cover O-Ring Cap O-Ring and Cover O-Ring)
Vent Cap O-Ring,
Collar, Cover, See Ordering
C Filter Element
Cover O-Ring, Information
and Spring
D Check Valve Assembly 3972249 S
See Ordering
E Diesel Pro® FH235, Unheated
Information
Adapter - 7/8"-14 to M16 x 1.5 3973689 S
F
Adapter - 7/8"-14 to 3/8" NPT 3980209 S
12 VDC, 150 W Combo/Thermo Heater 3972254 S
24 VDC, 150 W Combo/Thermo Heater 3976892 S
K G
24 VDC, 250 W Combo/Thermo Heater 3976891 S
C 120 VAC, 75 W Heater 3980208 S
Bottom Bowl Assembly (includes
Bottom Bowl Seal, Bottom Bowl,
H 3972255 S
Screws, Drain Valve O-Ring, and
D Drain Valve)
J I Water-In-Fuel (WIF) Sensor 3957158 S
E J
Collar for Reduced Clearance
3945059 S
Applications (optional)
F
K Collar Wrench, Metal 3944458 S
G Not WIF Wiring Harness 3950729 S
Shown WIF LED 3946670 S
Manual Primer Pump Plunger
L 3975110 S
F Assembly
M Manual Primer Pump Check Valve 3975109 S
H Manual Primer Pump (M16) 3979203 S
N
Bottom Bowl Assembly Manual Primer Pump (M18) 3979202 S
Includes Bottom
Bowl Seal, O Primer Pump Service Kit 3975111 S
Bottom Bowl, Screws,
Check Valve (M16) 3981659 S
Drain Valve O-Ring, P
and Drain Valve Check Valve (M18) 3981660 S

I
Manual Primer Pumps

M L
L
O N
P
3979203 S (M16)
3979202 S (M18) 3981659 S (M16)
3981660 S (M18)

1-12 cumminsfiltration.com
FH235 Series Diesel Pro®

Ordering Information
Housing Part Fuel In & Fuel Out
Filter Element Heater WIF Cover Fuel Flow Priming Pump
Number Port Size
FH23500 FS19730 N/A N/A Short In Right/Out Left 7/8"-14 No
FH23501 FS19730 24 VDC, 150 W N/A Short In Right/Out Left 7/8"-14 No
FH23502 FS19730 12 VDC, 150 W N/A Short In Right/Out Left 7/8"-14 No
FH23503 M* FS19785 N/A Yes Short In Right/Out Left M16 No
FH23504 M* FS19785 24 VDC, 150 W Yes Short In Right/Out Left M16 No
FH23506 FS19731 24 VDC, 150 W Yes Short In Right/Out Left 7/8"-14 No
FH23508 FS19731 N/A Yes Short In Right/Out Left 7/8"-14 No
FH23509 M* FS19731 N/A Yes Short In Right/Out Left M16 No
FH23510 FS19731 12 VDC, 150 W Yes Short In Right/Out Left 7/8"-14 No
In Right/Out Left
FH23515 M* FS19731 N/A (open) Yes Short M16 Yes
(all open)
FH23517 FS19730 N/A N/A Short In Right/Out Left 3/8" NPTF No
FH23518 M* FS19731 24 VDC, 150 W Yes Short In Right/Out Left M16 No
* Metric units - not available in Europe
Note: The Diesel Pro 235 can be upgraded to a Diesel Pro 236 by replacing the cover with Fleetguard part number 3973506 S and the filter
with Fleetguard part number FS19624. For more information, contact Fleetguard Customer Assistance.

Replacement Filters Filter Specifications

• Emulsified Water Separation: 95% efficiency at
Part Number Description
60 gal/h (227 L/h) flow per SAE J1488
FS19730 StrataPore™ 7 micron • Free Water Separation: 95% efficiency at
FS19731 StrataPore 10 micron 60 gal/h (227 L/h) flow per SAE J1839
FS19785 StrataPore 25 micron

Mounting/Dimensions 2.92
Service Height (74.1)
1.5 (38.1)

6.22
(158.0)
5.25
11.10 (133.4)
(281.9)

2.28
∅.41 (58.0)
(10.3)
5.71 (2X )
(145.0)
All dimensions
are in inches
(millimeters) 1.54
(39.2)

Performance
Filter Restriction vs Flow Filter Capacity vs Restriction
Differential Pressure (lb/in2)

Flow (L/hr)
Differential Pressure (kPa)

30
0 50 100 150 200 250 300 4
25
Differential Pressure (kPa)

Differential Pressure (psi)

1.4 0.21
FS19624 20 3
1.2 0.18
1.0 0.15 15 2
0.8 0.12 10
FS19624 1
0.6 0.09 5
0.4 0.06 0 0
0.2 12 18 24 30 36 42 48 54 60 66 72 78 84
0.03
Capacity (g)
0.0 0.00
0 10 20 30 40 50 60 70 80 90
Flow (gal/hr)

cumminsfiltration.com 1-13
Notes

1-14 cumminsfiltration.com
 Diesel Pro® 236
Filter/Separator/Warmer

Specifications
Specification Diesel Pro® 236
Height Overall 13.0" (330.2 mm)
Depth Overall 5.8" (147.3 mm)
Width, max 6.22" (158.0 mm)
Mount Bracket Centers 5.25" (133.4 mm)
or Rear Mount Centers 3.0" (76.2 mm)
Weight (Dry) 5 lbs (2.27 kg)
Fuel Connections (Inlet) 7/8"-14 (M16 x 1.5)
Fuel Connection (Outlet) 7/8"-14 (M16 x 1.5)
Fuel Capacity (w/o filter) 70.2 fl oz (1995 mL)
Operation Fuel Flow Rate 90 gal/h (341 L/h)
Recommended Applications Light and Medium Duty Engines
Water Trap Capacity 15.2 fl oz (450 mL)
Filter Service Clearance Min. 1.5" (38.1 mm)
Mounting Bracket Cast in Head
12 VDC, 150 W, 12.5 A ± 1.3 A
24 VDC, 150 W, 6.3 A ± 0.6 A
Electrical Heater
24 VDC, 250 W, 10.4 A ± 1.0 A
120 VAC, 75 W, 0.64 A ± 0.06 A
Compatible for use with Diesel #1, Diesel
Fuel Types
#2, Kerosene, Biodiesel, and JP8
Specifications subject to change without notice.

cumminsfiltration.com 1-15
Diesel Pro® FH236 Series

Parts List
Part Description Part Number

FH236 Cover Assembly includes Vent

A Cap, Vent Cap O-Ring, Collar, Cover, 3974145 S
Cover O-Ring, and Spring)
Biodiesel O-Ring Pack – only
A B required for >B5 fuel (includes Vent 3950444 S
FH236 Cover Cap O-Ring and Cover O-Ring)
Assembly
Includes
B C Filter Element
See Ordering
Vent Cap, Information
Biodiesel O-Ring Pack
Vent Cap O-Ring, Includes Vent Cap O-Ring D Check Valve Assembly 3972249 S
Collar, Cover, and Cover O-Ring
Cover O-Ring, See Ordering
E Diesel Pro® FH236, Unheated
and Spring Information
Adapter - 7/8"-14 to M16 x 1.5 3973689 S
F
Adapter - 7/8"-14 to 3/8" NPT 3980209 S
12 VDC, 150 W Combo/Thermo Heater 3972254 S
24 VDC, 150 W Combo/Thermo Heater 3976892 S
G
24 VDC, 250 W Combo/Thermo Heater 3976891 S
120 VAC, 75 W Heater 3980208 S
Bottom Bowl Assembly (includes
Bottom Bowl Seal, Bottom Bowl,
H 3972255 S
Screws, Drain Valve O-Ring, and Drain
Valve)
C K I Water-In-Fuel (WIF) Sensor 3957158 S
Collar for Reduced Clearance
J 3945059 S
Applications (optional)
K Collar Wrench, Metal 3944458 S
Not WIF Wiring Harness 3950729 S
D Shown WIF LED 3946670 S
J
Manual Primer Pump Plunger
E L 3975110 S
Assembly
F M Manual Primer Pump Check Valve 3975109 S
Manual Primer Pump (M16) 3979203 S
G N
Manual Primer Pump (M18) 3979202 S
O Primer Pump Service Kit 3975111 S
Check Valve (M16) 3981659 S
F P
Check Valve (M18) 3981660 S
H
Bottom Bowl Assembly
Includes Bottom
Bowl Seal,
Manual Primer Pumps
Bottom Bowl, Screws,

M L
Drain Valve O-Ring,

L
and Drain Valve

O N
I P
3979203 S (M16)
3979202 S (M18) 3981659 S (M16)
3981660 S (M18)

1-16 cumminsfiltration.com
FH236 Series Diesel Pro®

Ordering Information
Housing Part Fuel In & Fuel Out
Filter Element Heater WIF Cover Fuel Flow Priming Pump
Number Port Size
FH23600 FS19624 N/A N/A Tall In Right/Out Left 7/8"-14 SAE No
FH23601 FS19624 12 VDC, 150 W N/A Tall In Right/Out Left 7/8"-14 SAE No
FH23602 FS19624 24 VDC, 150 W N/A Tall In Right/Out Left 7/8"-14 SAE No
FH23603 FS19728 N/A Yes Tall In Right/Out Left 7/8"-14 SAE No
FH23604 M* FS19728 N/A Yes Tall In Right/Out Left M16 No
FH23605 M* FS19728 24 VDC, 150 W Yes Tall In Right/Out Left M16 No
FH23606 M* FS19728 24 VDC, 250 W Yes Tall In Right/Out Left M16 No
FH23607 FS19727 N/A Yes Tall In Right/Out Left 7/8"-14 SAE No
FH23608 M* FS19727 N/A Yes Tall In Right/Out Left M16 No
FH23610 FS19728 N/A N/A Tall In Right/Out Left 7/8"-14 SAE No
FH23616 M** FS19624 N/A Yes Tall In Right/Out Left M16 No
FH23617 M* FS19728 N/A (open) Yes Tall In Right/Out Left (all open) M16 Yes
FH23618 FS19727 N/A Yes Tall In Right/Out Left 7/8"-14 SAE Yes
FH23621 M** FS19624 12 VDC, 250 W Yes Tall In Right/Out Left M16 No
FH23622 M** FS19624 24 VDC, 250 W Yes Tall In Right/Out Left M16 No
FH23623 M* FS19624 N/A Yes Tall In Right/Out Left M16 Yes
FH23624 M* FS19728 12 VDC, 250 W Yes Tall In Right/Out Left M16 No
FH23625 M* FS19728 24 VDC, 250 W Yes Tall In Right/Out Left M16 Yes
FH23627 FS19728 N/A Yes Tall In Right/Out Left 3/8" NPTF No
* Metric units - available outside North America except Europe Note: The Diesel Pro 235 can be upgraded to a Diesel Pro 236 by replacing the cover with
** Metric units available in Europe Fleetguard part number 3973506 S and the filter with Fleetguard part number FS19624.
For more information, contact Fleetguard Customer Assistance.

Replacement Filters
Part Number Description Mounting/Dimensions 2.92
Service Height (74.1)
FS19761 EleMax™ StrataPore™ 5 micron 1.5 (38.1)

FS19624 EleMax StrataPore 7 micron

FS19729 EleMax Cellulose 50 micron
6.22
FS19728 EleMax StrataPore 25 micron (158.0)
5.25
13.1
FS19727 EleMax StrataPore 10 micron (332.7)
(133.4)

2.28
Filter Specifications 5.71
(145.0)
∅.41
(10.3)
(2X )
(58.0)

• Emulsified Water Separation: 95% efficiency at All dimensions

are in inches
100 gal/h (379 L/h) flow per SAE J1488 (millimeters) 1.54
(39.2)
• Free Water Separation: 95% efficiency at
100 gal/h (379 L/h) flow per SAE J1839

Performance
Filter Restriction vs Flow Filter Capacity vs Restriction
Differential Pressure (lb/in2)

Flow (L/hr)
Differential Pressure (kPa)

30
0 50 100 150 200 250 300 4
25
Differential Pressure (kPa)

Differential Pressure (psi)

1.4 0.21
FS19624 20 3
1.2 0.18
1.0 0.15 15 2
0.8 0.12 10
FS19624 1
0.6 0.09 5
0.4 0.06 0 0
0.2 12 18 24 30 36 42 48 54 60 66 72 78 84
0.03
Capacity (g)
0.0 0.00
0 10 20 30 40 50 60 70 80 90 Note: Restriction vs Flow and Capacity vs Restriction tests run per
Flow (gal/hr) SAE J905 standard. Performance data based on #2 Diesel.

cumminsfiltration.com 1-17
Water-In-Fuel (WIF) Sensor FH235 and FH236 Series

Ordering Information
Part Number Description
3957158 S Water-In-Fuel (WIF) Sensor
3950729 S WIF Wiring Harness
3946670 S WIF LED
Note: The WIF sensor is not included, but can be purchased separately.

Installation

WIF Probe

Specifications
Specification WIF
Resistance Across Pins 82 kΩ ±2% (at 25° C)
Voltage Rating 5 – 50 VDC or VAC
Signal Type Analog
Thread 1/2" 20 UNF-2B
Output Deutsch Connector EDLRDT13-2PR-002
WIF Harness Deutsch Connector DT06-2S
Height to Water Sensing (Switch is in ON Position) 0.58" (14.73 mm)
Overall Length 2.328" (59.12 mm)
Length – Top of Probe to Bottom of Knuckle 1.201" (30.50 mm)
Length – Bottom of Knuckle to Top of Pin 0.79" (20.0 mm)
Distance Between Pins (Center to Center) 0.215" (5.46 mm)
Specifications subject to change without notice.

1-18 cumminsfiltration.com
FH235 and FH236 Series DC Combo Thermo/Heater Unit

Ordering Information
Part Number Description
3972254 S 12 VDC, 150 W Combo Thermo/Heater
3976893 S 24 VDC, 150 W Combo Thermo/Heater
3976891 S 24 VDC, 250 W Combo Thermo/Heater
3980208 S 120 VAC, 75 W Heater

Specifications
Specification 3972254 S 3976892 S 3976891 S 3980208 S
Volts 12 VDC 24 VDC 24 VDC 120 VAC
Watts 150 W 150 W 250 W 75 W
Amps 12.5 ± 1.3 A 6.3 ± 0.6 A 10.4 ± 1.0 A 0.64 A ± 0.06 A
Cold Resistance 0.86 - 1.02 Ω 3.5 - 4.1 Ω 2.45 - 2.55 Ω 175-199 Ω
Switch Open Temp. ≥ 62 °F (17 °C) ≥ 62 °F (17 °C) ≥ 62 °F (17 °C) –
Switch Closed Temp. ≤ 40 °F (4 °C) ≤ 40 °F (4 °C) ≤ 40 °F (4 °C) –
Specifications subject to change without notice.

Installation

Combo Thermo/Heater

Performance
Temperature vs Time - #2 Diesel Fuel Temperature vs Time - SME Biodiesel Fuel
70 20
60 60
50 10 50 10
Temperature (°C)

Temperature (°C)
Temperature (°F)

Temperature (°F)

40 40
30 0 30 0

20 20
-10 -10
10 10
0 0
-20 -20
-10 Ambient Temperature
-10 Ambient Temperature
-20 -30 -20 -30
-30 -30
0 2 4 6 8 10 12 0 5 10 15 20 25
Time (Min) Time (Min)
Note: Tests for #2 Diesel Fuel run per ASTM D-975. Tests for SME (Soybean Methyl Esther) Biodiesel Fuel run per ASTM D-975 and ASTM D6751.

cumminsfiltration.com 1-19
AC Heater Unit FH235 and FH236 Series

Ordering Information Specifications

Part Number Description Specification 3951841 S

3951841 S 120 VAC, 37 W Heater Volts 120 VAC

Watts 37 W
Amps 0.3 A
Cold Resistance 396 - 411 Ω
Plug Molded 120 V Male Wall Plug
Temp. Rating 221 °F (105 °C)
Cordset Length 11.5" (29.2 cm)
Specifications subject to change without notice.

Installation
120 VAC/37 W Heater
3.00
3/8"-18 NPTF (76.20) 4.87
(123.70)

#16 or #18 Gauge

11.5" (292.1) with
3 Prong Connector

All dimensions are in inches (millimeters)

Performance
Temperature vs Time - #2 Diesel Fuel Temperature vs Time - SME Biodiesel Fuel
70 20 70 20
60 60
50 10 50 10
Temperature (°C)

Temperature (°C)
Temperature (°F)

Temperature (°F)

40 40
30 0 30 0
20 20
-10 -10
10 10
0 0
-20 -20
-10 -10
Ambient Temperature Ambient Temperature
-20 -30 -20 -30
-30 -30
0 100 200 300 400 500 0 100 200 300 400 500
Time (Min) Time (Min)
Note: Tests for #2 Diesel Fuel run per ASTM D-975. Tests for SME (Soybean Methyl Esther) Biodiesel Fuel run per ASTM D-975 and ASTM D6751.

1-20 cumminsfiltration.com
 Filter/Separator/Warmer

Fuel Pro®
Fuel Pro®
FH230 Series

Specifications
Specification Fuel Pro®
Height Overall 16.13" (409.7 mm)
Depth Overall 7.25" (184.15 mm)
Width, max 6.89" (175 mm)
Mount Bracket Centers 5.91" (150.11 mm)
Weight (Dry) 7.25 - 9.75 lbs (3.9 - 4.42 kg)
Fuel Connection (Inlet) 1/2"-14 NPTF (M22 x 1.5)
Fuel Connection (Outlet) 1/2"-14 NPTF (M22 x 1.5)
Fluid Heat Connection (Inlet) 3/8" -18 NPTF (M14 x 1.5)
Fluid Heat Connection (Outlet) 3/8" -18 NPTF (M14 x 1.5)
Fuel Capacity (w/ filter) 64.2 fl oz (1.9 L)
Operation Fuel Flow Rate 180 gal/hr (681 L/hr)
Recommended Applications Heavy Duty Engines
Water Trap Capacity 33.8 fl oz (1.0 L)
Filter Service Clearance Min. 1.5" (38.1 mm)
Electrical Heater 12 VDC, 250 W, 20.4 A ± 2.1 A
24 VDC, 250 W, 10.4 A ± 2 A
120 VAC, 75 W, 0.63 A ± 0.1 A
Compatible for use with #1 Diesel, #2
Fuel Types
Diesel, Kerosene, Biodiesel, and JP8
Specifications subject to change without notice.

cumminsfiltration.com 1-21
Fuel Pro® FH230 Series

Parts List
A
Part Description Part Number
Vent Cap and Assembly
B (part no. 3944440 S)
Includes Vent Cap and
A Collar 3946706 S
C Vent Cap Seal B Vent Cap Vent Cap and Assembly
C O-Ring 3944440 S
D Cover Assembly 3946705 S
E Holddown Spring 3944441 S
D F
Filter Element (Includes Grommet
See Ordering Information
and O-Rings)
O-Ring Pack - included with each
O-Ring Set 3944449 S
replacement element
(part no. 3944449 S) G
E Includes Vent Cap Seal Biodiesel Gasket Pack - only
3950445 S
and Cover Seal required for >B5 fuel
H Check Valve Service Kit 3944447 S
I Fuel Pro®, Unheated See Ordering Information
F J Drain Valve 3944453 S
K Fuel Pro, Heated See Ordering Information
12 VDC Combo Thermo/Heater 3959753 S
L
24 VDC Combo Thermo/Heater 3952119 S
G M 120 VAC Electric Heater See AC Heater Unit page
O Water-In-Fuel (WIF) Sensor 3911940 S
N Water-In-Fuel (WIF) Sensor
3977418 S
for Units with Fluid Heat
I Collar Wrench, Plastic 3944451 S
O
H Collar Wrench, Metal 3944448 S
Unheated Not WIF Wiring Harness 3950729 S
Shown WIF LED 3946670 S
J
OR Note: The WIF sensor is not included, but can be purchased separately.
L

K
H
Heated

1-22 cumminsfiltration.com
FH230 Series Fuel Pro®

Ordering Information
Housing Filter Pre- Pre- Fluid Housing Filter Pre- Pre- Fluid
WIF Fuel Flow WIF Fuel Flow
Part No. Element** Heater 1 Heater 2 Heat Part No. Element** Heater 1 Heater 2 Heat
FH23027 FS19763 12 VDC 120 VAC Yes N/A In Rt./Out Lt. FH23061 FS19763 N/A N/A N/A Yes In Rt./Out Lt.
FH23028 FS19763 24 VDC 120 VAC Yes N/A In Rt./Out Lt. FH23067M* FS19765 24 VDC N/A N/A Yes In Rt./Out Lt.
FH23029 FS19763 N/A N/A N/A N/A In Rt./Out Lt. FH23068M* FS19765 Ports Avail. N/A N/A Yes In Rt./Out Lt.
FH23030 FS19905 N/A N/A N/A N/A In Rt./Out Lt. FH23069M* FS19765 24 VDC N/A Yes Yes In Rt./Out Lt.
FH23031 FS19763 12 VDC N/A N/A N/A In Rt./Out Lt. Ports
FH23070 FS19763 N/A N/A No In Rt./Out Lt.
FH23032 FS19763 24 VDC N/A N/A N/A In Rt./Out Lt. Avail.
FH23038 FS19763 N/A N/A Yes N/A In Rt./Out Lt. FH23076 FS19765 N/A N/A N/A N/A In Rt./Out Lt.
FH23039 FS19763 N/A N/A Yes Yes In Rt./Out Lt. FH23072
FS19763 Ports Avail. N/A Yes N/A In Rt./Out Lt.
FH23040 FS19763 12 VDC N/A Yes N/A In Rt./Out Lt. GM***
FH23041 FS19763 12 VDC N/A Yes Yes In Rt./Out Lt. FH23082 FS19765 N/A N/A N/A N/A In Rt./Out Lt.
FH23042 FS19763 24 VDC N/A Yes N/A In Rt./Out Lt. FH23127 FS19764 12 VDC N/A N/A Yes In Rt./Out Lt.
FH23045 FS19763 120 VAC N/A Yes N/A In Rt./Out Lt. FH23128 FS19765 12 VDC N/A N/A Yes In Rt./Out Lt.
FH23049 FS19763 12 VDC N/A N/A Yes In Rt./Out Lt. FH23129 FS19905 N/A N/A N/A Yes In Rt./Out Lt.
FH23050 FS19763 24 VDC N/A N/A Yes In Rt./Out Lt. FH23130 FS19764 N/A N/A N/A Yes In Rt./Out Lt.
FH23054 FS19763 12 VDC 120 VAC N/A N/A In Rt./Out Lt. FH23131M FS19764 Ports Avail. N/A N/A Yes In Rt./Out Lt.
FH23060 FS19765 N/A N/A N/A Yes In Rt./Out Lt. FH23132M FS19763 24 VDC N/A N/A Yes In Rt./Out Lt.
* M designates metric connections of M22 x 1.5.
** For Biofuels above B5, the following gasket pack must be used to replace the
standard gaskets that are provided with the filter element, 3950445 S.
*** Bio Oil Fuel Pro. Accepts only Plus Size replacement filters.

Replacement Filters
Part Number Description Part Number Description
FS19761 EleMax™ StrataPore™ 5 micron FS19763 EleMax™ StrataPore™ 7 micron (plus size)
FS19624 EleMax StrataPore 7 micron FS19764 EleMax StrataPore 10 micron (plus size)
FS19727 EleMax StrataPore 10 micron FS19765 EleMax StrataPore 25 micron (plus size)
FS19728 EleMax StrataPore 25 micron FS19766 EleMax StrataPore 5 micron (plus size)
FS19729 EleMax Cellulose 50 micron FS19905 EleMax StrataPore 50 micron (plus size)

Mounting/Dimensions
3.28 3.90 Service Height
(83.3) (99.1) 1.5 (38.1)

1/2-14
Filter Specifications
NPTF
Fuel
7.30
(185.2)
Standard Size Filter
Inlet
1/2-14 ∅0.43 • Emulsified Water Separation: 95% efficiency at
(11.0) 0.97
NPTF
Fuel (2X ) (24.6) 100 gal/h (379 L/h) flow per SAE J1488
Outlet • Free Water Separation: 95% efficiency at
16.00
Fuel Pro®
FH230 Series
FUEL
IN 100 gal/h (379 L/h) flow per SAE J1839
(406.4)
5.10 5.91 Plus Size Filter
(129.5) (150.0)
• Emulsified Water Separation: 95% efficiency at
All dimensions are in
inches (millimeters) 0.50 180 gal/h (681 L/h) flow per SAE J1488
5.91 3.46 (12.7)
(150.0) (88.00) • Free Water Separation: 95% efficiency at
6.58
(167.1) 180 gal/h (681 L/h) flow per SAE J1839

Note: Performance information included on the following page.

cumminsfiltration.com 1-23
Fuel Pro® FH230 Series

Performance
Filter Restriction vs Flow

Differential Pressure (lb/in2)

10

Differential Pressure (kPa)

30
1.4 Filter25Capacity vs Restriction 4
Differential Pressure (lb/in2)

Differential Pressure (kPa)

8 1.2 3
20
1.0 15
6 FS19763 2
FS19763 0.8 10
1
4 0.6 5
0 0
0.4 8 16 24 32 40 48 56 64 72 80
2
0.2 Capacity (g)
0 0.0 Note: Restriction vs Flow and Capacity vs Restriction tests run per
0 2 4 6 8 10 12 SAE J905 standard. Performance data based on #2 Diesel.
Flow (L/min)

Water-In-Fuel (WIF) Sensor

Ordering Information Installation
Part Number Description
3911940 S Water-In-Fuel (WIF) Sensor
Water-In-Fuel (WIF) Sensor
3977418 S
for Units with Fluid Heat
3945151 S WIF Wiring Harness
3946670 S WIF LED
Note: The WIF sensor is not included, but can be purchased separately.
WIF Probe

Specifications
Specification WIF
Resistance Across Pins 82 kΩ ±2% (at 25° C)
Voltage Rating 5 – 50 VDC or VAC
Signal Type Analog
Thread 1/2" 20UNF-2B
Output Deutsch Connector EDLRDT13-2PR-002
WIF Harness Deutsch Connector DT06-2S
Height to Water Sensing (Switch is in ON Position) 0.58" (14.73 mm)
Overall Length 2.328" (59.12 mm)
Length – Top of Probe to Bottom of Knuckle 1.201" (30.50 mm)
Length – Bottom of Knuckle to Top of Pin 0.79" (20.0 mm)
Distance Between Pins (Center to Center) 0.215" (5.46 mm)
Specifications subject to change without notice.

1-24 cumminsfiltration.com
FH230 Series DC Combo Thermo/Heater Unit

Ordering Information Specifications

Part Number Description Specification 3959753 S 3952119 S

3959753 S 12 VDC Combo Thermo/Heater Volts 12 VDC 24 VDC

3952119 S 24 VDC Combo Thermo/Heater Watts 250 W 250 W
Amps ≤ 20.6 A 10.4 ± 1 A
Cold Resistance 0.614 - 0.770 Ω 2.0 - 2.43 Ω
Switch Open Temp. ≥ 65 °F (18 °C) ≥ 65 °F (18 °C)
Switch Closed Temp. ≤ 55 °F (13 °C) ≤ 55 °F (13 °C)
Specifications subject to change without notice.

Installation

Combo Thermo/Heater

Performance
Temperature vs Time - #2 Diesel Fuel Temperature vs Time - SME Biodiesel Fuel
70 20
60 60
50 10 50 10
Temperature (°C)

Temperature (°C)
Temperature (°F)

Temperature (°F)

40 40
30 0 30 0

20 20
-10 -10
10 10
0 0
-20 -20
-10 Ambient Temperature
-10 Ambient Temperature
-20 -30 -20 -30
-30 -30
0 2 4 6 8 10 12 0 5 10 15 20 25
Time (Min) Time (Min)
Note: Tests for #2 Diesel Fuel run per ASTM D-975. Tests for SME (Soybean Methyl Esther) Biodiesel Fuel run per ASTM D-975 and ASTM D6751.

cumminsfiltration.com 1-25
AC Heater Unit FH230 Series

Ordering Information Specifications

Part Number Description Heater

3945121 S 120 VAC/75 W Heater Specification 3945121 S

3945126 S Single Cordset Volts 120 VAC
Y Cordset (Y cord to processor and Watts 75 W
3946716 S
block heater w/ locking ring) Amps 0.63 ± 0.1 A
Cold Resistance 187 ± 12 Ω

Cordsets
Specification 3945126 S 3946716 S
120 V Male 120 V Male
Plug
Wall Plug Wall Plug
221 °F 221 °F
Temp. Rating
(105 °C) (105 °C)
Straight Leg –
72" 84" (213.3 cm)
Cordset Length
(182.9 cm) Long Leg –
120" (304.8 cm)
Specifications subject to change without notice.
Installation
Single Cordset Y Cordset
72" (182.9 cm) 84" (213.3 cm)

120 V, 15 A
Part number Plug 120 V, 15 A
3945126 S Plug

Part number
3946716 S

120" (304.8 cm)

Performance
Temperature vs Time - #2 Diesel Fuel
70 20
60
50 10
Temperature (°C)
Temperature (°F)

40
30 0
20
-10
10
0
-20
-10
Ambient Temperature
-20 -30
-30
0 100 200 300 400 500
Time (Min)
Note: Tests for #2 Diesel Fuel run per ASTM D-975.

1-26 cumminsfiltration.com
 Industrial Pro®
Single Dual Duplex

Industrial Pro Industrial Pro

FH234 Series
FH234 Series

Industrial Pro ®

FH234 Series

With Individual Filter

On-Off Valve

Triple Triplex

Industrial Pro Industrial Pro

FH234 Series FH234 Series

Note: All Units Shown with Primer Pump With Individual Filter
On-Off Valve
Note: Effective March 2006, Cummins Filtration® switched to a lower restriction design
for the Fleetguard® Industrial Pro® series. These low restriction units have some
dimension changes and a significant reduction in overall restriction of between
FH234XXX Rev. 2 Indicates Unit Is
a Low Restriction
3.4 - 6.8 kPa (0.49 - 0.98 lb/in2), depending on the model. The low restriction units
can be identified by the label located on the right side of the unit. The part number
Model
will contain "Rev. 2" if it is a low restriction unit. This revision number does not
appear on the originally designed units.
Specifications
Specification Single Dual/Duplex Triple/Triplex
Height Overall 19.02" (483.1 mm) 19.02" (483.1 mm) 19.02" (483.1 mm)
Depth Overall 7.27" (187.2 mm) 10.47" (265.8 mm)/11.04 (280.4) 10.46" (265.8 mm)/11.04 (280.4)
Width, max 6.30" (160.0 mm) 18.75" (476.3 mm) 22.24" (564.9 mm)
Mt. Brkt. Centers (Vert.) 4.25" (108.0 mm) 6.60" (167.6 mm) 6.60" (167.6 mm)
Mt. Brkt. Centers (Horiz.) 5.20" (132.0 mm) 6.75" (171.5 mm) 6.75" (171.5 mm)
Weight (Dry) 17 lbs (7.7 kg) 51 lbs (23.1 kg) 70 lbs (31.75 kg)
Fuel Capacity (w/o filter) 0.37 gal (1.4 L) 0.74 gal (2.8 L) 1.11 gal (4.2 L)
Fuel Connections 3/4" NPT (M26 x 1.5) 1-1/4" NPT (M42 x 2) 1-1/4" NPT (M42 x 2)
Fuel Flow Rate 200 gal/hr (757 L/hr) 400 gal/hr (1515 L/hr) 600 gal/hr (2272 L/hr)
Recommended Applications Heavy Duty Engines Heavy Duty Engines Heavy Duty Engines
Water Trap Capacity 20.3 fl oz (600 ml) 40.6 fl oz (1200 ml) 60.9 fl oz (1800 ml)
Filter Service Clearance Min. 1.5" (38.1 mm) Min. 1.5" (38.1 mm) Min. 1.5" (38.1 mm)
One Heater Required: Two Heaters Required: Three Heaters Required:
Electrical Heater 12 VDC, 250 W, 21 A ± 3 A 12 VDC, 250 W, 21 A ± 3 A 12 VDC, 250 W, 21 A ± 3 A
24 VDC, 250 W, 10 A ± 2 A 24 VDC, 250 W, 10 A ± 2 A 24 VDC, 250 W, 10 A ± 2 A
Primer Pump (Single, Dual and Supply Voltage: 24 VDC
Triple Units Only) Temperature Range: -20 °F (-29 °C) - 250 °F (120 °C)
Fuel Types Compatible for use with Diesel #1, Diesel #2, Kerosene, Biodiesel, and JP8
Specifications subject to change without notice.

cumminsfiltration.com 1-27
Industrial Pro® FH234 Series

Industrial Pro® Single Parts List

Part Description Part Number
A A Collar 3946706 S
B Vent Cap Vent Cap and Assembly
B C O-Ring 3944440 S
C D Cover 3946705 S
E Filter Spring 3944441 S
Filter Element (includes
F See Ordering Information
Grommet and O-Rings)
D O-Ring Pack - included with 3944449 S
W each replacement element
G Biodiesel Gasket Pack - only 3950445 S
Note:
The Collar/Vent
required for >B5 Biodiesel fuel
Cap Wrench is (use each filter change)
E only supplied
with the Single, H Industrial Pro® See Ordering Information
Dual and Triple I 3945125 S
Bottom Seal
Industrial Pro
units with J Bottom Plate 3956011 S
primer pumps.
K Drain Valve 3944453 S
O
L Bottom Bolts (6) 3946704 S
F M 3947502 S
Bottom Plate
P Bowl Assembly and Bowl
N 3960670 S
Assembly Seal
Single Primer Pump Kit (Pump,
G Hoses, Bracket, and Vibration 3961286 S
O Isolators)
U Inlet Hose SP01067
R Outlet Hose SP01068
Q
P Single Primer Pump Fitting Set: 3961283 S
R
Industrial Pro ®
S 12 VDC Combo Thermo/Heater 3959754 S
Q
FH234 Series

24 VDC Combo Thermo/Heater 3959755 S

SAE 3/4” Plug with M14
H R SP01046
Covered under
one or more of
U.S. Patents: 4368716, the following
US RE37165E, 4428351, 5507942,
5832902 and
foreign patents
or others pending.

Diagnostic Port and O-Ring Seal

cumminsfiltration.c
om

T
L4749

V Check Valve Service Kit

X S 3954219 S
M I (Single unit only)
Check Valve Body:
T Single unit only 3957159 S
OR J Dual/Duplex/Triple/Triplex only 3954139 S
SAE 1-1/4” Plug (3/4” Plug for
U 3957160 S
K Single unit only) with O-Ring Seal
N Note: V Water-In-Fuel (WIF) Sensor 3957158 S
L Adapter required for
Triple Industrial Pro
W Collar/Vent Cap Wrench 3944448 S
units with heaters only. X Heater/Thermoswitch Adapter 3956562 S
WIF Wiring Harness 3950729 S
Not
WIF LED 3946670 S
Shown
120 VAC Electric Heater See AC Heater Unit page
Note: The WIF sensor is not included, but can be purchased separately.

1-28 cumminsfiltration.com
FH234 Series Industrial Pro®

Industrial Pro® Dual/Duplex Parts List

Part Description Part Number
A A Collar 3946706 S
B Vent Cap Vent Cap and Assembly
B 3944440 S
C O-Ring
C
D Cover 3946705 S
E Filter Spring 3944441 S
D F
Filter Element (includes
See Ordering Information
Grommet and O-Rings)
O-Ring Pack - included with 3944449 S
each replacement element
E G Biodiesel Gasket Pack - only 3950445 S
required for >B5 Biodiesel fuel
(use each filter change)
H Industrial Pro® See Ordering Information
I Bottom Seal 3945125 S
F
J Bottom Plate 3956011 S
M G Bowl Assembly and Bowl
K 3960670 S
Assembly Seal
N L Bottom Bolts (6) 3946704 S
Dual/Duplex/Triple/Triplex Primer
Pump Kit (Pump, Hoses, Bracket, 3961287 S
M and Vibration Isolators)
Inlet Hose SP01066
Outlet Hose SP01066
H Dual/Duplex Primer
N 3961284 S
Pump Fitting Set
12 VDC Combo Thermo/Heater 3959754 S
O Q
24 VDC Combo Thermo/Heater 3959755 S
I
Dual Inlet/Outlet Manifold
P 3968219 S
J with Plug
Duplex Inlet/Outlet Manifold
Q 3968220 S
with Plug

K R Diagnostic Fitting and Plug SP01046

S Check Valve Assembly SP01045
Manifold Spacer and Seals for
T 3968209 S
L Units without Valves
Shut-Off Valve Kit for Units with
U 3970753 S
U Valves only (Two Valve Kit)
V Manifold Capscrew (12) 3968205 S

R Check Valve
For Duel/Duplex systems, if a check valve is required, part no.
P 3954139 S must be purchased and installed at or near the inlet
of the Industrial Pro assembly.
Q
3.09
(78.49)
S
2.35
(59.7)
Note: When the engine is shut
R off, fuel levels may drop until
V the engine
1 1/4"-11 1/2
NPTF (2x)
is restarted.
All dimensions are in inches (millimeters)

cumminsfiltration.com 1-29
Industrial Pro® FH234 Series

Industrial Pro® Triple/Triplex Parts List

Part Description Part Number

A A Collar 3946706 S
B Vent Cap Vent Cap and
B C O-Ring
Assembly
C 3944440 S
D Cover 3946705 S
E Filter Spring 3944441 S
D Filter Element (includes See Ordering
F
Grommet and O-Rings) Information
O-Ring Pack - included with 3944449 S
each replacement element
E G Biodiesel Gasket Pack - only 3950445 S
required for >B5 Biodiesel fuel
(use each filter change)
See Ordering
M F
H Industrial Pro®
Information
I Bottom Seal 3945125 S
G
N J Bottom Plate 3947502 S
Bowl Assembly and Bowl
K 3960670 S
Assembly Seal
L Bottom Bolts (6) 3946704 S
Dual/Duplex/Triple/Triplex Primer
Pump Kit (Pump, Hoses, Bracket, 3961287 S
M and Vibration Isolators)

H Inlet Hose SP01066

Outlet Hose SP01066
Triple/Triplex Primer
O N 3961285 S
Pump Fitting Set
I 12 VDC Combo Thermo/Heater 3959754 S
Q
24 VDC Combo Thermo/Heater 3959755 S
J Triple Inlet/Outlet Manifold
P 3968221 S
with Plug
Triplex Inlet/Outlet Manifold
K Q
with Plug
3968222 S

R Diagnostic Fitting and Plug SP01046

S Check Valve Assembly SP01045
L
Manifold Spacer and Seals for
T 3968209 S
U Units without Valves
Shut-Off Valve Kit for Units with
U 3968207 S
Valves only (Three Valve Kit)
T V Manifold Capscrew (12) 3968205 S
R
P Check Valve
For Triple/Triplex systems, if a check valve is required,
Q part no. 3954139 S must be purchased and installed

R S at or near the inlet of the

3.09
Industrial Pro assembly. (78.49) 2.35
(59.7)
V Note: When the engine is
shut off, fuel levels may 1 1/4"-11 1/2
NPTF (2x)
drop until the engine
is restarted. All dimensions are in inches (millimeters)

1-30 cumminsfiltration.com
FH234 Series Industrial Pro® Single

Ordering Information
Fuel In &
Housing Fuel In & Fuel Out
Part Filter Fuel Flow Primer DP* Check Fuel In & Fuel Out Port Size***
Number Element gal/h (L/h) Pump Gauge WIF** Drain Valve Heat Fuel Out Port Size (metric)
FH23400 FS19763 200 (757) No No Optional Yes Yes N/A Left or Right 3/4" NPT M26 x 1.5
FH23402 FS19763 200 (757) No No Optional Yes Yes 12 VDC Left or Right 3/4" NPT M26 x 1.5
FH23401 FS19763 200 (757) No No Optional Yes Yes 24 VDC Left or Right 3/4" NPT M26 x 1.5
FH23453 FS19765 200 (757) No No Optional Yes Yes 24 VDC Left or Right 3/4" NPT M26 x 1.5
* DP = Differential Pressure *** Metric connections require metric adapter fittings. For M26 x 1.5 fittings, use
** Water-In-Fuel (WIF) sensor, part number 3957158 S, available separately. part no. 3954136 S (which includes an outlet M26 x 1.5 outlet fitting, M26 x
1.5 inlet fitting with check valve body, check valve ball, check valve retainer,
and check valve spring) and install to inlet and outlet ports of housing.
Replacement Filters
Part Number Description Filter Specifications
FS19766 EleMax™ StrataPore™ 5 micron (plus size) Plus Size Filter
• Emulsified Water Separation: 95% efficiency at
FS19763 EleMax StrataPore 7 micron (plus size) 180 gal/h (681 L/h) flow per SAE J1488
FS19764 EleMax StrataPore 10 micron (plus size) • Free Water Separation: 95% efficiency at
FS19765 EleMax StrataPore 25 micron (plus size) 180 gal/h (681 L/h) flow per SAE J1839

FS19729 EleMax Cellulose 50 Micron

FS19905 EleMax Cellulose 50 micron (plus size)

Mounting/Dimensions
7.27
(187.2)
4.23 Note: Only one Fuel Inlet and Service Height
(107.4) one Fuel Outlet port can be 1.5 (38.1)
utilized. The unused ports must
Optional be plugged before use.
Heater Ports
on Each Side 3/4" NPTF
of Flow Output (M26 x 1.5) 19.02
Fuel Outlet (483.1)
3/4" NPTF 7.75 0.55
(14.0) Max.
(M26 x 1.5) (196.9)
Fuel Inlet
3.34 Industrial Pro 6.60
®

(84.8) FH234 Series

(167.6)
3/4" NPTF Covered under one or more of the following
U.S. Patents: 4368716, 4428351, 5507942,

(M26 x 1.5)
US RE37165E, 5832902 and foreign patents
or others pending.

0.70 6.00 0.35

cumminsfiltration.com L4749

Fuel Inlet (17.9) (152.4) (8.9)

WIF
Port 3/4" NPTF
(M26 x 1.5)
Fuel Inlet All dimensions are in inches (millimeters)

Performance
Filter Restriction vs Flow Filter Capacity vs Restriction
Flow (L/hr)

Differential Pressure (lb/in2)

Differential Pressure (kPa)

30
0 200 400 600 800 1000 4
25 FS19764
13 20 3
1.8 FS19766
12 FS19763 — 15 2
Differential Pressure (kPa)

11 with Check 1.6 FS19763

Differential Pressure (psi)

Valve 10
10 1.4 FS19765 1
5
9
8 1.2 0 0
8 16 24 32 40 48 56 64 72 80
7 FS19763 1.0
FS19764 Capacity (g)
6 FS19766 0.8
5 Note: Restriction vs Flow and Capacity vs Restriction tests run per
4 0.6 SAE J905 standard. Performance data based on #2 Diesel.
3 0.4
FS19765
2
1 0.2
0 50 100 150 200 250 300
Flow (gal/hr)

cumminsfiltration.com 1-31
Industrial Pro® Single with Primer Pump FH234 Series

Ordering Information
Fuel In &
Housing Fuel In & Fuel Out
Part Filter Fuel Flow Primer DP* Check Fuel In & Fuel Out Port Size***
Number Element gal/h (L/h) Pump Gauge WIF** Drain Valve Heat Fuel Out Port Size (metric)
FH23457 FS19763 200 (757) Yes No Yes Yes Yes Ports Available In Right/Out Left 3/4" NPT M26 x 1.5
FH23466 FS19763 200 (757) Yes No Yes Yes Yes Ports Available In Left/Out Right 3/4" NPT M26 x 1.5
* DP = Differential Pressure *** Metric connections require metric adapter fittings. For M26 x 1.5 fittings, use
** Water-In-Fuel (WIF) sensor, part number 3957158 S, available separately. part no. 3954136 S (which includes an outlet M26 x 1.5 outlet fitting, M26 x
1.5 inlet fitting with check valve body, check valve ball, check valve retainer,
and check valve spring) and install to inlet and outlet ports of housing.
Replacement Filters
Part Number Description Filter Specifications
FS19766 EleMax™ StrataPore™ 5 micron (plus size) Plus Size Filter
• Emulsified Water Separation: 95% efficiency at
FS19763 EleMax StrataPore 7 micron (plus size) 180 gal/h (681 L/h) flow per SAE J1488
FS19764 EleMax StrataPore 10 micron (plus size) • Free Water Separation: 95% efficiency at
FS19765 EleMax StrataPore 25 micron (plus size) 180 gal/h (681 L/h) flow per SAE J1839
FS19729 EleMax Cellulose 50 Micron
FS19905 EleMax Cellulose 50 micron (plus size)

Mounting/Dimensions Note: The FH23466 has

reversed Pump and Inlet/Outlet
12.15
Service Height (308.6) as shown below.
1.5 (38.1)
Optional
Heater
3/4" NPTF Ports on
(M26 x 1.5) Each Side
18.81 Fuel Outlet 0.55 of Flow
(477.8) 7.75 (14.0) Output
Max. (196.9)

7.70 Industrial Pro ®

6.60 Industrial Pro
FH234 Series
®

(195.6)
FH234 Series
(167.6)
Covered under one or more of the following
U.S. Patents: 4368716, 4428351, 5507942,
Covered under one or more of the following
US RE37165E, 5832902 and foreign patents
U.S. Patents: 4368716, 4428351, 5507942,
or others pending.
US RE37165E, 5832902 and foreign patents
or others pending.
cumminsfiltration.com L4749

cumminsfiltration.com L4749

Primer 3/4" NPTF 0.70 6.00 0.35

Pump (M26 x 1.5) (17.9) (152.4) (8.9) WIF Port
Fuel Outlet
3/4" NPTF All dimensions are in
(M26 x 12.5) inches (millimeters)
Fuel Inlet

Performance
Filter Restriction vs Flow Filter Capacity vs Restriction
Flow (L/hr) Differential Pressure (lb/in2)
Differential Pressure (kPa)

30
0 200 400 600 800 1000 4
25 FS19764
13 20 3
1.8 FS19766
12 FS19763 — 15 2
Differential Pressure (kPa)

11 with Check 1.6 FS19763

Differential Pressure (psi)

Valve 10
10 1.4 FS19765 1
5
9
8 1.2 0 0
8 16 24 32 40 48 56 64 72 80
7 FS19763 1.0
FS19764 Capacity (g)
6 FS19766 0.8
5 Note: Restriction vs Flow and Capacity vs Restriction tests run per
4 0.6 SAE J905 standard. Performance data based on #2 Diesel.
3 0.4
FS19765
2
1 0.2
0 50 100 150 200 250 300
Flow (gal/hr)

1-32 cumminsfiltration.com
FH234 Series Industrial Pro® Dual

Ordering Information
Fuel In &
Housing Fuel In & Fuel Out
Part Filter Fuel Flow Primer DP* Check Fuel In & Fuel Out Port Size***
Number Element gal/h (L/h) Pump Gauge WIF** Drain Valve Heat Fuel Out Port Size (metric)
FH23435 FS19765 400 (1514) No No Optional Yes No Ports Available Left or Right 1-1/4" NPT M42 x 2
FH23439 FS19763 400 (1514) No No Optional Yes No Ports Available Left or Right 1-1/4" NPT M42 x 2
* DP = Differential Pressure *** Metric connections require metric adapter fittings. For M42 x 2 fittings, use
** Water-In-Fuel (WIF) sensor, part number 3957158 S, available separately. part no. 3956561 S (which contains two M42 x 2 fittings) and install to inlet
and outlet ports of assembly.

Replacement Filters
Part Number Description Filter Specifications
FS19766 EleMax™ StrataPore™ 5 micron (plus size) Plus Size Filter
• Emulsified Water Separation: 95% efficiency at
FS19763 EleMax StrataPore 7 micron (plus size) 180 gal/h (681 L/h) flow per SAE J1488
FS19764 EleMax StrataPore 10 micron (plus size) • Free Water Separation: 95% efficiency at
FS19765 EleMax StrataPore 25 micron (plus size) 180 gal/h (681 L/h) flow per SAE J1839
FS19729 EleMax Cellulose 50 Micron
FS19905 EleMax Cellulose 50 micron (plus size)

Mounting/Dimensions
5.75 (146.1) Note: Only one Fuel Inlet and
7.25 one Fuel Outlet port can be Service Height
(184.2) utilized. The unused ports must 1.5 (38.1)
1 1/4" NPTF be plugged before use.
(M42 x 2) Heater/
Fuel Outlet Thermostat
22.75 (577.9) Ports
1 1/4" NPTF R.203 (R5.2)
(M42 x 2) Thru Slot
Fuel Outlet 0.50 (12.7) 0.55
(12X) (14.0)
18.81
Industrial Pro
(477.9)
®

FH234 Series

Max.
Covered under one or more of the following
U.S. Patents: 4368716, 4428351, 5507942,
US RE37165E, 5832902 and foreign patents

7.70 6.60 4.15

or others pending.
L4749

(195.6) (167.6) (105.4)

0.35 (8.9)
1 1/4" NPTF 2.20 6.76 6.75 2.20 (55.9)
(M42 x 2) (55.9) (171.7) (171.5)
WIF
Fuel Inlet 1 1/4" NPTF 3.49 (88.8) Port 4.23
(M42 x 2) All dimensions are in inches (millimeters) (107.3)
Fuel Inlet 10.47
(265.8)
Performance
Filter Restriction vs Flow Filter Capacity vs Restriction

Differential Pressure (lb/in2)

Flow (L/hr)
Differential Pressure (kPa)

30
400 600 800 1000 1200 1400 1600 1800 2000 4
25 FS19764
2.0 20 3
13 FS19766
12 1.8 15 2
Differential Pressure (kPa)

FS19763
Differential Pressure (psi)

FS19763 —
11 with Check 1.6 10
Valve FS19765 1
10 5
1.4
9 0 0
FS19766
8 1.2 8 16 24 32 40 48 56 64 72 80
FS19763 Capacity (g)
7 1.0
FS19764
6 FS19765 0.8 Note: Restriction vs Flow and Capacity vs Restriction tests run per
5 SAE J905 standard. Performance data based on #2 Diesel.
4 0.6
3 0.4
2
100 150 200 250 300 350 400 450 500 550
Flow (gal/hr)

cumminsfiltration.com 1-33
Industrial Pro® Dual with Primer Pump FH234 Series

Ordering Information
Fuel In &
Housing Fuel In & Fuel Out
Part Filter Fuel Flow Primer DP* Check Fuel In & Fuel Fuel Out Port Size***
Number Element gal/h (L/h) Pump Gauge WIF** Drain Valve Heat Out Port Size (metric)
FH23458 FS19763 400 (1514) Yes No Yes Yes Yes Ports Available In Right/Out Left 1-1/4" NPT M42 x 2
* DP = Differential Pressure *** Metric connections require metric adapter fittings. For M42 x 2 fittings, use
** Water-In-Fuel (WIF) sensor, part number 3957158 S, available separately. part no. 3956561 S (which contains two M42 x 2 fittings) and install to inlet
and outlet ports of assembly.

Replacement Filters
Part Number Description Filter Specifications
FS19766 EleMax™ StrataPore™ 5 micron (plus size) Plus Size Filter
• Emulsified Water Separation: 95% efficiency at
FS19763 EleMax StrataPore 7 micron (plus size) 180 gal/h (681 L/h) flow per SAE J1488
FS19764 EleMax StrataPore 10 micron (plus size) • Free Water Separation: 95% efficiency at
FS19765 EleMax StrataPore 25 micron (plus size) 180 gal/h (681 L/h) flow per SAE J1839

FS19729 EleMax Cellulose 50 Micron

FS19905 EleMax Cellulose 50 micron (plus size)

Mounting/Dimensions
Note: Only one Fuel Inlet and Service Height
25.25 (641.4) 1.5 (38.1)
one Fuel Outlet port can be
utilized. The unused ports must
M14 be plugged before use. Heater/
1 1/4" NPTF Diag- Thermostat Ports
(M42 x 2) nostic 22.75 (577.9) Both Sides of Body
Fuel Outlet Port R.203 (R5.2)
Bypass Thru Slot
Valve 0.50 (12.7) 0.55
(12X) (14.0)
18.81
Industrial Pro
(477.9)
®

FH234 Series

7.70 Max.
Covered under one or more of the following
U.S. Patents: 4368716, 4428351, 5507942,
US RE37165E, 5832902 and foreign patents

6.60
or others pending.
L4749

(167.6) (195.6)

0.35 (8.9)
2.20 6.76 6.75 2.20 (55.9)
Primer M14 (55.9) (171.7) (171.5)
Pump Diagnostic 3.49 (88.8)
Port 1 1/4" NPTF 10.64
(M42 x 2) (270.3)
Fuel Inlet All dimensions are in inches (millimeters)

Performance
Filter Restriction vs Flow Filter Capacity vs Restriction
Differential Pressure (lb/in2)
Flow (L/hr)
Differential Pressure (kPa)

30
400 600 800 1000 1200 1400 1600 1800 2000 4
25 FS19764
2.0 20 3
13 FS19766
12 1.8 15 2
Differential Pressure (kPa)

FS19763
Differential Pressure (psi)

FS19763 —
11 with Check 1.6 10
Valve FS19765 1
10 5
1.4
9 0 0
FS19766
8 1.2 8 16 24 32 40 48 56 64 72 80
FS19763 Capacity (g)
7 1.0
FS19764
6 Note: Restriction vs Flow and Capacity vs Restriction tests run per
FS19765 0.8
5 SAE J905 standard. Performance data based on #2 Diesel.
4 0.6
3 0.4
2
100 150 200 250 300 350 400 450 500 550
Flow (gal/hr)

1-34 cumminsfiltration.com
FH234 Series Industrial Pro® Duplex

Ordering Information
Fuel In &
Housing Fuel In & Fuel Out
Part Filter Fuel Flow Primer DP* Check Fuel In & Fuel Out Port Size***
Number Element gal/h (L/h) Pump Gauge WIF** Drain Valve Heat Fuel Out Port Size (metric)
FH23440 FS19763 400 (1514) No No Optional Yes No Ports Available Left or Right 1-1/4" NPT M42 x 2
* DP = Differential Pressure *** Metric connections require metric adapter fittings. For M42 x 2 fittings, use
** Water-In-Fuel (WIF) sensor, part number 3957158 S, available separately. part no. 3956561 S (which contains two M42 x 2 fittings) and install to inlet
and outlet ports of assembly.

Replacement Filters
Part Number Description Filter Specifications
FS19766 EleMax™ StrataPore™ 5 micron (plus size) Plus Size Filter
• Emulsified Water Separation: 95% efficiency at
FS19763 EleMax StrataPore 7 micron (plus size) 180 gal/h (681 L/h) flow per SAE J1488
FS19764 EleMax StrataPore 10 micron (plus size) • Free Water Separation: 95% efficiency at
FS19765 EleMax StrataPore 25 micron (plus size) 180 gal/h (681 L/h) flow per SAE J1839

FS19729 EleMax Cellulose 50 Micron

FS19905 EleMax Cellulose 50 micron (plus size)

Mounting/Dimensions Service Height

1.5 (38.1)

1 1/4" NPTF 1 1/4" NPTF

(M42 x 2) (M42 x 2)
Fuel Outlet R.203 (R5.2) 0.35
Fuel Outlet Thru Slot (8.9)
(8X )
18.81
Industrial Pro
(477.9)
®

FH234 Series

Max.
Covered under one or more of the following

7.70
U.S. Patents: 4368716, 4428351, 5507942,
US RE37165E, 5832902 and foreign patents

6.60
or others pending.
L4749

4.15
(195.6) (167.6) (105.4)

0.55 6.75 6.75

1 1/4" NPTF (14.0) (171.5) (171.5)
0.70
(M42 x 2) 3.50 (88.9) (17.8)
1 1/4" NPTF 6.75
Fuel Inlet 18.75 (476.3) (171.5)
(M42 x 2) 9.40 (238.8)
Fuel Inlet All dimensions are in inches (millimeters)
11.04 (280.4)

Performance
Filter Restriction vs Flow Filter Capacity vs Restriction

Differential Pressure (lb/in2)

Flow (L/hr)
Differential Pressure (kPa)

30
400 600 800 1000 1200 1400 1600 1800 2000 4
25 FS19764
2.0 20 3
13 FS19766
12 1.8 15 2
Differential Pressure (kPa)

FS19763
Differential Pressure (psi)

FS19763 —
11 with Check 1.6 10
Valve FS19765 1
10 5
1.4
9 0 0
FS19766
8 1.2 8 16 24 32 40 48 56 64 72 80
FS19763 Capacity (g)
7 1.0
FS19764
6 Note: Restriction vs Flow and Capacity vs Restriction tests run per
FS19765 0.8
5 SAE J905 standard. Performance data based on #2 Diesel.
4 0.6
3 0.4
2
100 150 200 250 300 350 400 450 500 550
Flow (gal/hr)

cumminsfiltration.com 1-35
FH234 Series Industrial Pro® Duplex with Primer Pump

Ordering Information
Fuel In &
Housing Fuel Out
Part Filter Fuel Flow Primer DP* Check Fuel In & Fuel In & Fuel Port Size***
Number Element gal/h (L/h) Pump Gauge WIF** Drain Valve Heat Fuel Out Out Port Size (metric)
FH23467 FS19763 400 (1514) No No Optional Yes No Ports Available Left or Right 1-1/4"-11.5 NPT M42 x 2
* DP = Differential Pressure
** Water-In-Fuel (WIF) sensor, part number 3957158 S, available separately.
*** Metric connections require metric adapter fittings. For M42 x 2 fittings, use part no. 3956561 S (which contains two M42 x 2 fittings) and install to inlet and outlet
ports of assembly.

Replacement Filters Filter Specifications

Part Number Description
Plus Size Filter
• Emulsified Water Separation: 95% efficiency at
FS19766 EleMax™ StrataPore™ 5 micron (plus size) 180 gal/h (681 L/h) flow per SAE J1488
FS19763 EleMax StrataPore 7 micron (plus size) • Free Water Separation: 95% efficiency at
180 gal/h (681 L/h) flow per SAE J1839
FS19764 EleMax StrataPore 10 micron (plus size)
FS19765 EleMax StrataPore 25 micron (plus size)
FS19729 EleMax Cellulose 50 Micron
FS19905 EleMax Cellulose 50 micron (plus size)

Mounting/Dimensions
Note: Only one Fuel Inlet and Service Height
25.25 (641.4) 1.5 (38.1)
M14 one Fuel Outlet port can be
1 1/4"-11.5 Diag- utilized. The unused ports must
nostic be plugged before use. Heater/
NPTF Thermostat Ports
(M42 x 2) Port 22.75 (577.9)
(Optional Both Sides of Body
Fuel Outlet R.20 (R5.2)
Bypass Fuel
Outlet) Thru Slot 0.55
Valve (12X) 0.50 (12.7)
(14.0)
18.81
Industrial Pro
(477.9)
®

FH234 Series

7.70 Max.
Covered under one or more of the following
U.S. Patents: 4368716, 4428351, 5507942,
US RE37165E, 5832902 and foreign patents

6.60
or others pending.
L4749

(167.6) (195.6)

0.35 (8.9)
2.20 6.76 6.76 2.20 (55.9)
Primer M14 (55.9) (171.7) (171.7)
Pump Diagnostic 3.49 (88.8)
Port (Optional 1 1/4"-11.5 NPTF 11.48
Fuel Inlet) (M42 x 2) (291.6)
Fuel Inlet All dimensions are in inches (millimeters)

Performance
Filter Restriction vs Flow Filter Capacity vs Restriction
Differential Pressure (lb/in2)
Flow (L/hr)
Differential Pressure (kPa)

30
400 600 800 1000 1200 1400 1600 1800 2000 4
25 FS19764
2.0 20 3
13 FS19766
12 1.8 15 2
Differential Pressure (kPa)

FS19763
Differential Pressure (psi)

FS19763 —
11 with Check 1.6 10
Valve FS19765 1
10 5
1.4
9 0 0
FS19766
8 1.2 8 16 24 32 40 48 56 64 72 80
FS19763 Capacity (g)
7 1.0
FS19764
6 FS19765 Note: Restriction vs Flow and Capacity vs Restriction tests run per
0.8
5 SAE J905 standard. Performance data based on #2 Diesel.
4 0.6
3 0.4
2
100 150 200 250 300 350 400 450 500 550
Flow (gal/hr)

1-36 cumminsfiltration.com
FH234 Series Industrial Pro® Triple

Ordering Information
Fuel In &
Housing Fuel In & Fuel Out
Part Filter Fuel Flow Primer DP* Check Fuel In & Fuel Out Port Size***
Number Element gal/h (L/h) Pump Gauge WIF** Drain Valve Heat Fuel Out Port Size (metric)
FH23441 FS19763 600 (2271) No No Optional Yes No Ports Available Left or Right 1-1/4" NPT M42 x 2
FH23491 FS19765 600 (2271) No No Yes Yes Yes 24 VDC Left or Right 1-1/4" NPT M42 x 2
FH23494 FS19765 600 (2271) No No Yes Yes No 24 VDC Left or Right 1-1/4" NPT M42 x 2
FH23495 FS19905 600 (2271) No No Yes Yes No 24 VDC Left or Right 1-1/4" NPT M42 x 2
* DP = Differential Pressure *** Metric connections require metric adapter fittings. For M42 x 2 fittings, use
** Water-In-Fuel (WIF) sensor, part number 3957158 S, available separately. part no. 3956561 S (which contains two M42 x 2 fittings) and install to inlet
and outlet ports of assembly.
Replacement Filters
Part Number Description Filter Specifications
FS19766 EleMax™ StrataPore™ 5 micron (plus size) Plus Size Filter
• Emulsified Water Separation: 95% efficiency at
FS19763 EleMax StrataPore 7 micron (plus size) 180 gal/h (681 L/h) flow per SAE J1488
FS19764 EleMax StrataPore 10 micron (plus size) • Free Water Separation: 95% efficiency at
FS19765 EleMax StrataPore 25 micron (plus size) 180 gal/h (681 L/h) flow per SAE J1839

FS19729 EleMax Cellulose 50 Micron

FS19905 EleMax Cellulose 50 micron (plus size)

Mounting/Dimensions Note: Only one Fuel Inlet and Service Height

22.24 (564.9) one Fuel Outlet port can be 1.5 (38.1)
utilized. The unused ports must
be plugged before use. Heater/
1 1/4" NPTF 1 1/4" NPTF 22.75 (577.9) Thermostat
(M42 x 2) (M42 x 2) 0.50 0.35 Ports
Fuel Outlet (12.7) R.203 (R5.2)
Fuel Outlet Thru Slot (8X) (8.9)

18.79
Industrial Pro
(477.2)
®

FH234 Series

Max.
Covered under one or more of the following
U.S. Patents: 4368716, 4428351, 5507942,

6.60
US RE37165E, 5832902 and foreign patents
or others pending.

7.70
L4749

4.15
(167.6) (105.4) (195.6)

3.49
0.55 (88.7)
1 1/4" NPTF (14.0)
(M42 x 2) 6.76 6.76
1 1/4" NPTF (171.7) (171.7) WIF
Fuel Inlet 2.20 Port 4.22
(M42 x 2) 2.20
(55.9) (55.9) (107.3)
Fuel Inlet 10.46
Performance All dimensions are in inches (millimeters) (265.8)

Filter Restriction vs Flow Filter Capacity vs Restriction

Flow (L/hr)

Differential Pressure (lb/in2)

Differential Pressure (kPa)

30
800 1000 1200 1400 1600 1800 2000 2200 2400 2600 4
25 FS19764
13 20 3
2.0 FS19766
12 15 2
1.8 FS19763
11 FS19763 — 10
Differential Pressure (kPa)

10 with Check 1.6 FS19765 1

5
Differential Pressure (psi)

Valve
9 1.4 0 0
8 8 16 24 32 40 48 56 64 72 80
1.2 Capacity (g)
7 FS19766
6 FS19763 1.0
Note: Restriction vs Flow and Capacity vs Restriction tests run per
5 FS19764 0.8 SAE J905 standard. Performance data based on #2 Diesel.
FS19765
4 0.6
3
0.4
2
1 0.2
0 0.0
200 250 300 350 400 450 500 550 600 650 700 750
Flow (gal/hr)

cumminsfiltration.com 1-37
Industrial Pro® Triple with Primer Pump FH234 Series

Ordering Information
Fuel In &
Housing Fuel In & Fuel Out
Part Filter Fuel Flow Primer DP* Check Fuel In & Fuel Out Port Size***
Number Element gal/h (L/h) Pump Gauge WIF** Drain Valve Heat Fuel Out Port Size (metric)
FH23459 FS19763 600 (2271) Yes No Yes Yes Yes Ports Available In Right/Out Left 1-1/4" NPT M42 x 2
FH23488 FS19765 600 (2271) Yes No Yes Yes Yes 24 VDC Left In/Left Out 1-1/4" NPT M42 x 2
* DP = Differential Pressure *** Metric connections require metric adapter fittings. For M42 x 2 fittings, use
** Water-In-Fuel (WIF) sensor, part number 3957158 S, available separately. part no. 3956561 S (which contains two M42 x 2 fittings) and install to inlet
and outlet ports of assembly.
Replacement Filters
Part Number Description Filter Specifications
FS19766 EleMax™ StrataPore™ 5 micron (plus size) Plus Size Filter
• Emulsified Water Separation: 95% efficiency at
FS19763 EleMax StrataPore 7 micron (plus size) 180 gal/h (681 L/h) flow per SAE J1488
FS19764 EleMax StrataPore 10 micron (plus size) • Free Water Separation: 95% efficiency at
FS19765 EleMax StrataPore 25 micron (plus size) 180 gal/h (681 L/h) flow per SAE J1839
FS19729 EleMax Cellulose 50 Micron
FS19905 EleMax Cellulose 50 micron (plus size)

Mounting/Dimensions Note: Only one Fuel Inlet and one Fuel Outlet port can be
Service Height
1.5 (38.1)
utilized. The unused ports must be plugged before use. Heater/
Thermostat
1 1/4" NPTF 1 1/4" NPTF Ports
(M42 x 2) 22.75 (577.9) 18.58
(M42 x 2) 0.50 (471.9)
Fuel Outlet Fuel Outlet R.203 (R5.2) 0.35
(12.7) (8.9) Max.
Thru Slot (8X)

Industrial Pro ®

FH234 Series
Covered under one or more of the following
U.S. Patents: 4368716, 4428351, 5507942,

7.70
US RE37165E, 5832902 and foreign patents

6.60
or others pending.
L4749

(167.6) (195.6)

3.49
0.55 (88.7)
1 1/4" NPTF (14.0) 6.76 6.76
Primer (M42 x 2) 1 1/4" NPTF (171.7) (171.7) WIF
Pump (M42 x 2) 2.20 2.20
Fuel Inlet (55.9) Port
Fuel Inlet (55.9) 10.64
30.69 (779.5) All dimensions are in inches (millimeters) (270.3)

Performance
Filter Restriction vs Flow Filter Capacity vs Restriction
Flow (L/hr)

Differential Pressure (lb/in2)

Differential Pressure (kPa)

30
800 1000 1200 1400 1600 1800 2000 2200 2400 2600 4
25 FS19764
13 2.0 20 3
FS19766
12 15
1.8 FS19763 2
11 FS19763 — 10
Differential Pressure (kPa)

10 with Check 1.6 FS19765 1

5
Differential Pressure (psi)

Valve
9 1.4 0 0
8 8 16 24 32 40 48 56 64 72 80
1.2
7 FS19766 Capacity (g)
6 FS19763 1.0
Note: Restriction vs Flow and Capacity vs Restriction tests run per
5 FS19764 0.8 SAE J905 standard. Performance data based on #2 Diesel.
FS19765
4 0.6
3
0.4
2
1 0.2
0 0.0
200 250 300 350 400 450 500 550 600 650 700 750
Flow (gal/hr)

1-38 cumminsfiltration.com
FH234 Series Industrial Pro® Triplex

Ordering Information
Fuel In &
Housing Fuel Out
Part Filter Fuel Flow Primer DP* Check Fuel In & Fuel In & Fuel Port Size***
Number Element gal/h (L/h) Pump Gauge WIF** Drain Valve Heat Fuel Out Out Port Size (metric)
FH23438 FS19763 600 (2271) No No Optional Yes No Ports Available Left or Right 1-1/4" NPT M42 x 2
FH23477 FS19765 600 (2271) No No Optional Yes No Ports Available Left or Right 1-1/4" NPT M42 x 2
* DP = Differential Pressure *** Metric connections require metric adapter fittings. For M42 x 2 fittings, use
** Water-In-Fuel (WIF) sensor, part number 3957158 S, available separately. part no. 3956561 S (which contains two M42 x 2 fittings) and install to inlet
and outlet ports of assembly.
Replacement Filters
Part Number Description Filter Specifications
FS19766 EleMax™ StrataPore™ 5 micron (plus size) Plus Size Filter
• Emulsified Water Separation: 95% efficiency at
FS19763 EleMax StrataPore 7 micron (plus size) 180 gal/h (681 L/h) flow per SAE J1488
FS19764 EleMax StrataPore 10 micron (plus size) • Free Water Separation: 95% efficiency at
FS19765 EleMax StrataPore 25 micron (plus size) 180 gal/h (681 L/h) flow per SAE J1839
FS19729 EleMax Cellulose 50 Micron
FS19905 EleMax Cellulose 50 micron (plus size)

Mounting/Dimensions Service Height

1.5 (38.1)

1 1/4" NPTF 1 1/4" NPTF 22.75 (577.9)

(M42 x 2) 0.50 0.35 18.79
(M42 x 2) R.203 (R5.2) (477.2)
Fuel Outlet Fuel Outlet (12.7) (8.9)
Thru Slot (8X) Max.

Industrial Pro ®

FH234 Series
Covered under one or more of the following
U.S. Patents: 4368716, 4428351, 5507942,

7.70
US RE37165E, 5832902 and foreign patents

6.60
or others pending.

4.15
L4749

(167.6) (105.4) (195.6)

1 1/4" NPTF 3.49

(M42 x 2) (88.7)
Fuel Inlet 0.55
(14.0) 6.76 6.76
22.24 (564.9) (171.7) (171.7) 4.23
1 1/4" NPTF (107.3)
(M42 x 2) 2.20 2.20
(55.9) 10.40
Fuel Inlet (55.9) (264.2)
All dimensions are in inches (millimeters) 11.04
Performance (280.4)

Filter Restriction vs Flow Filter Capacity vs Restriction

Flow (L/hr)

Differential Pressure (lb/in2)

Differential Pressure (kPa)

30
800 1000 1200 1400 1600 1800 2000 2200 2400 2600 4
25 FS19764
13 20 3
2.0 FS19766
12 15 2
1.8 FS19763
11 FS19763 — 10
Differential Pressure (kPa)

10 with Check 1.6 FS19765 1

5
Differential Pressure (psi)

Valve
9 1.4 0 0
8 8 16 24 32 40 48 56 64 72 80
1.2 Capacity (g)
7 FS19766
6 FS19763 1.0
Note: Restriction vs Flow and Capacity vs Restriction tests run per
5 FS19764 0.8 SAE J905 standard. Performance data based on #2 Diesel.
FS19765
4 0.6
3
0.4
2
1 0.2
0 0.0
200 250 300 350 400 450 500 550 600 650 700 750
Flow (gal/hr)

cumminsfiltration.com 1-39
Industrial Pro® Triplex with Primer Pump FH234 Series

Ordering Information
Fuel In &
Housing Fuel Out
Part Filter Fuel Flow Primer DP* Check Fuel In & Fuel In & Fuel Port Size***
Number Element gal/h (L/h) Pump Gauge WIF** Drain Valve Heat Fuel Out Out Port Size (metric)
FH23468 FS19763 600 (2271) Yes No Optional Yes No Ports Available Left or Right 1-1/4"-11.5 NPT M42 x 2
* DP = Differential Pressure *** Metric connections require metric adapter fittings. For M42 x 2 fittings, use
** Water-In-Fuel (WIF) sensor, part number 3957158 S, available separately. part no. 3956561 S (which contains two M42 x 2 fittings) and install to inlet
and outlet ports of assembly.

Replacement Filters
Part Number Description Filter Specifications
FS19766 EleMax™ StrataPore™ 5 micron (plus size) Plus Size Filter
• Emulsified Water Separation: 95% efficiency at
FS19763 EleMax StrataPore 7 micron (plus size) 180 gal/h (681 L/h) flow per SAE J1488
FS19764 EleMax StrataPore 10 micron (plus size) • Free Water Separation: 95% efficiency at
FS19765 EleMax StrataPore 25 micron (plus size) 180 gal/h (681 L/h) flow per SAE J1839
FS19729 EleMax Cellulose 50 Micron
FS19905 EleMax Cellulose 50 micron (plus size)

Mounting/Dimensions Note: Only one Fuel Inlet and one Fuel Outlet port can be Heater/
Service Height
1.5 (38.1)
utilized. The unused ports must be plugged before use. Thermostat
Ports
1 1/4" NPTF 1 1/4" NPTF Both Sides
(M42 x 2) (M42 x 2) 22.75 (577.9) of Body
Fuel Outlet 0.50 0.35
Fuel Outlet (12.7) R.203 (R5.2)
Thru Slot (8X) (8.9)

18.81
Industrial Pro
(477.9)
®

FH234 Series

7.70 Max.
Covered under one or more of the following
U.S. Patents: 4368716, 4428351, 5507942,
US RE37165E, 5832902 and foreign patents

6.60
or others pending.
L4749

(167.6) (195.6)

3.49
Primer 0.55 (88.7)
Pump 1 1/4" NPTF (14.0) 6.76 6.76
(M42 x 2) 1 1/4" NPTF (171.7) (171.7) 11.48
(M42 x 2) 2.20 2.20 (291.6)
Fuel Inlet (55.9)
Fuel Inlet (55.9)
30.69 (779.5) All dimensions are in inches (millimeters)

Performance
Filter Restriction vs Flow Filter Capacity vs Restriction
Flow (L/hr)

Differential Pressure (lb/in2)

Differential Pressure (kPa)

30
800 1000 1200 1400 1600 1800 2000 2200 2400 2600 4
25 FS19764
13 2.0 20 3
FS19766
12 15
1.8 FS19763 2
11 FS19763 — 10
Differential Pressure (kPa)

10 with Check 1.6 FS19765 1

5
Differential Pressure (psi)

Valve
9 1.4 0 0
8 8 16 24 32 40 48 56 64 72 80
1.2
7 FS19766 Capacity (g)
6 FS19763 1.0
Note: Restriction vs Flow and Capacity vs Restriction tests run per
5 FS19764 0.8 SAE J905 standard. Performance data based on #2 Diesel.
FS19765
4 0.6
3
0.4
2
1 0.2
0 0.0
200 250 300 350 400 450 500 550 600 650 700 750
Flow (gal/hr)

1-40 cumminsfiltration.com
FH234 Series DC Combo Thermo/Heater Unit

Ordering Information Specifications

Part Number Description Specification 3959754 S 3959755 S

3959754 S 12 VDC Combo Thermo/Heater Volts 12 VDC 24 VDC

3959755 S 24 VDC Combo Thermo/Heater Watts 250 W 250 W
Amps ≤ 20.6 A 10.4 ± 1 A
Cold Resistance 0.614 - 0.770 Ω 2.0 - 2.43 Ω
Switch Open Temp. ≥ 62 °F (17 °C) ≥ 62 °F (17 °C)
Switch Closed Temp. ≤ 40 °F (4 °C) ≤ 40 °F (4 °C)
Specifications subject to change without notice.

Installation

Combo Thermo/Heater

Performance
Temperature vs Time - #2 Diesel Fuel Temperature vs Time - SME Biodiesel Fuel
70 20
60 60
50 10 50 10
Temperature (°C)

Temperature (°C)
Temperature (°F)

Temperature (°F)

40 40
30 0 30 0

20 20
-10 -10
10 10
0 0
-20 -20
-10 Ambient Temperature
-10 Ambient Temperature
-20 -30 -20 -30
-30 -30
0 2 4 6 8 10 12 0 5 10 15 20 25
Time (Min) Time (Min)
Note: Tests for #2 Diesel Fuel run per ASTM D-975. Tests for SME (Soybean Methyl Esther) Biodiesel Fuel run per ASTM D-975 and ASTM D6751.

cumminsfiltration.com 1-41
AC Heater Unit FH234 Series

Ordering Information Specifications

Part Number Description Heater

3945121 S 120 VAC/75 W Heater Specification 3945121 S

3945126 S Single Cordset Volts 120 VAC
Y Cordset (Y cord to processor and Watts 75 W
3946716 S
block heater w/ locking ring) Amps 0.63 ± 0.1 A
Cold Resistance 187 ± 12 Ω

Cordsets
Specification 3945126 S 3946716 S
120 V Male 120 V Male
Plug
Wall Plug Wall Plug
221 °F 221 °F
Temp. Rating
(105 °C) (105 °C)
Straight Leg –
72" 84" (213.3 cm)
Cordset Length
(182.9 cm) Long Leg –
120" (304.8 cm)
Specifications subject to change without notice.

Installation
Single Cordset Y Cordset
72" (182.9 cm) 84" (213.3 cm)

120 V, 15 A
Part number Plug 120 V, 15 A
3945126 S Plug

Part number
3946716 S

120" (304.8 cm)

Performance
Temperature vs Time - #2 Diesel Fuel
70 20
60
50 10
Temperature (°C)
Temperature (°F)

40
30 0
20
-10
10
0
-20
-10
Ambient Temperature
-20 -30
-30
0 100 200 300 400 500
Time (Min)
Note: Tests for #2 Diesel Fuel run per ASTM D-975.

1-42 cumminsfiltration.com
FH234 Series Water-In-Fuel (WIF) Sensor

Ordering Information
Part Number Description
3957158 S Water-In-Fuel (WIF) Sensor
3950729 S WIF Wiring Harness
3946670 S WIF LED
Note: The WIF sensor is not included, but can be purchased separately.

Installation

Note:
Depending on the model (Single,
Dual, Duplex, Triple or Triplex),
the WIF port can be located on
the bottom left or the bottom WIF Probe
right side of the unit.

Specifications
Specification WIF
Resistance Across Pins 82 kΩ ±2% (at 25° C)
Voltage Rating 5 – 50 VDC or VAC
Signal Type Analog
Thread 1/2" 20 UNF-2B
Output Deutsch Connector EDLRDT13-2PR-002
WIF Harness Deutsch Connector DT06-2S
Height to Water Sensing (Switch is in ON Position) 0.58" (14.73 mm)
Overall Length 2.328" (59.12 mm)
Length – Top of Probe to Bottom of Knuckle 1.201" (30.50 mm)
Length – Bottom of Knuckle to Top of Pin 0.79" (20.0 mm)
Distance Between Pins (Center to Center) 0.215" (5.46 mm)
Specifications subject to change without notice.

cumminsfiltration.com 1-43
Notes

1-44 cumminsfiltration.com
 Single Dual Duplex

Sea Pro® 5
Sea Pro 5 Sea Pro 5
FH234 Series FH234 Series

Sea Pro 5 ®

FH234 Series
Marine Fuel Processor

With Individual Filter

On-Off Valve
Duplex w/o
Pump Triple Triplex

Sea Pro 5 Sea Pro 5 Sea Pro 5

FH234 Series FH234 Series FH234 Series

With Individual Filter

On-Off Valve
Specifications
Specification Single Dual Duplex Triple Triplex
Height Overall 22.27" (566 mm) 22.27" (566 mm) 22.27" (566 mm) 22.27" (566 mm) 22.27" (566 mm)
Depth Overall 7.24" (184 mm) 10.64" (270 mm) 10.64" (270 mm) 10.64" (270 mm) 10.64" (270 mm)
Width, max 11.98" (304 mm) 25.36" (644 mm) 25.36" (644 mm) 31.37" (797 mm) 31.37" (797 mm)
Mt. Brkt. Centers (Horiz.) 5.20" (132 mm) 6.60" (168 mm) 6.60" (168 mm) 6.60" (168 mm) 6.60" (168 mm)
Mt. Brkt. Centers (Vert.) 4.25" (108 mm) 6.76" (172 mm) 6.76" (172 mm) 6.76" (172 mm) 6.76" (172 mm)
Weight (Dry) 15.2 lbs (6.9 kg) 50.33 lbs (22.83 kg) 53.57 lbs (24.30 kg) 68.28 lbs (73.14 kg) 73.14 lbs (33.18 kg)
Fuel Capacity (w/o filter) 0.71 gal (2.7 L) 1.42 gal (5.4 L) 1.42 gal (5.4 L) 2.13 gal (8.1 L) 2.13 gal (8.1 L)
SAE #12 (37° Flare, SAE #12 (37° Flare, SAE #12 (37° Flare, SAE #12 (37° Flare, SAE #12 (37° Flare,
Fuel Connections
1-1/16"-12) 1-1/16"-12) 1-1/16"-12) 1-1/16"-12) 1-1/16"-12)
Water Trap Capacity 11.0 fl oz (325 ml) 22.0 fl oz (650 ml) 22.0 fl oz (650 ml) 33.0 fl oz (976 ml) 33.0 fl oz (976 ml)
Filter Service Clearance Min. 1.5" (38.1 mm) Min. 1.5" (38.1 mm) Min. 1.5" (38.1 mm) Min. 1.5" (38.1 mm) Min. 1.5" (38.1 mm)
Fuel Types Compatible for use with Diesel #1, Diesel #2, Kerosene, Biodiesel, and JP8
Specifications subject to change without notice.

RINE
MA ND
ENT LA
B
PE O
R
E

UL
D

A
IN

TO
AN

RY

®
TE

Y
ET
ST

IN
F

G SA
FO
R PUBLIC

6F64 Also meets the following standards: USCG, ANSI 1105, ASTM F1201
For additional agency approvals, see TB07/05-2 Certification Matrix Bulletin

cumminsfiltration.com 1-45
Sea Pro® 5 FH234 Series

Sea Pro® 5 Single Parts List

Fleetguard® Cummins
K Part Part
L Part Description Number Number
A* Spin-On Filter FS19841 –
M SAE 3/4" Plug with
B M14 Diagnostic Port Not Service Replaceable
and O-Ring Seal
SAE #12 Flare
Adapter (Standard
O N C
SAE J514 or MIL-F-
3968203 S 4919995
18866 Fitting)
A Water-In-Fuel (WIF)
D 3960826 S 4919917
Sensor
E Bottom Seal 3970958 S 4919920
M
Q F Bottom Plate 3970959 S 4919921
G Drain Valve 3954131 S 4919916
H Bottom Bolts (6) 3946704 S 4919915
J L See Individual Unit
I* Sea Pro® 5
Ordering Information
J Lift Pump Inlet Hose SP01069 4919983
K Lift Pump Outlet Hose SP01070 4919984
90° Fittings and
L Not Service Replaceable
O-Ring Seals
B M Vibration Isolators 3946691 S 4919914
Lift Pump Bracket
N Not Service Replaceable
B and Bolts
Sea Pro 5 ®
O Primer Pump 3946995 S 4919922
FH234 Series

Marine Fuel Processor C P

Primer Pump Fitting
3961296 S 4919918
Set for Single Units
I Delta Pressure (DP)
FUEL FILTER
AND SEPARATOR
• Member ABYC
UL tested with 6F64
diesel fuel only. • Meets ASTM
F1201
• ISO 10088 Compliant
Maximum Flow
Maximum Allowable Rate = 200 gph (757 lph)
Working Pressure
15 psig (1.03 (MAWP) =
bars) at 1200

Q Gauge Kit for Single 3966456 S 4919919

Intended for use °F (649 °C)
with Diesel, Kerosene,
For Use in Suction Biodiesel, & JP8
Side Only.
www. cumminsfiltra
tion.com
L4741B

D Body Units
P E * Order this part directly from Fleetguard.
Note: Remove plug from water drain valve prior
to operation.

Check Valve
H For Dual/Duplex and Triple/Triplex 3.09
systems, if a check valve is required, (78.49) 2.35
(59.7)
part no. 3954139 S must be purchased
and installed at or near the inlet of the 1 1/4"-11 1/2
Sea Pro assembly. NPTF (2x)

All dimensions are in inches (millimeters)

Note: When the engine is shut off,
fuel levels may drop until the engine is
restarted.

1-46 cumminsfiltration.com
 Sea Pro® 5 Dual/Duplex Parts List
Fleetguard® Cummins
K Part Part
Part Description Number Number
L A* Spin-On Filter FS19841 –
See Individual Unit
B* Sea Pro® 5
Ordering Information
M A
J N C Bottom Seal 3970958 S 4919920
D Bottom Plate 3970959 S 4919921
L E Drain Valve 3954131 S 4919916
F Bottom Bolts (6) 3946704 S 4919915
K
Water-In-Fuel (WIF)
I Sensor -
G
Dual 3960826 S 4919917
Duplex 3966459 S 4919928
Dual Water-In-Fuel (WIF)
B H Harness 3966458 S 4919927
G (Duplex only)
I Lift Pump Inlet Hose SP01069 4919983
J Lift Pump Outlet Hose SP01070 4919984
C H 90° Fittings and O-Ring
O K
Seals
Not Service Replaceable
D L Vibration Isolators 3946691 S 4919914
Lift Pump Bracket and
E M
Bolts
Not Service Replaceable
W N Primer Pump 3946995 S 4919922
Q
F Primer Pump
P Fitting Set for
O 3961295 S 4919925
Dual/Duplex/Triple/Triplex
Units
Shut-Off Valve Kit (for
Assemblies with
P
Valves only):
V
R Two Valve Kit 3970753 S 4919937
U Manifold Spacer Seal for
Q 3968209 S 4919932
Assemblies without Valves
S Dual/Duplex Outlet
R 3968211 S 4919934
Manifold w/ Plug
T Dual/Duplex Inlet Manifold
S 3968210 S 4919933
w/ Plug
T Manifold Capscrew (12) 3968205 S 4919930
SAE 3/4" Plug with M14
U Diagnostic Port and Not Service Replaceable
O-Ring Seal
SAE #12 Flare Adapter
V (Standard SAE J514 or 3968203 S 4919929
MIL-F-18866 Fitting)
Delta Pressure (DP) Gauge
W 3966457 S 4919926
Kit for Multiple Body Units
* Order this part directly from Fleetguard.
Note: Remove plug from water drain valve prior
to operation.

cumminsfiltration.com 1-47
 Sea Pro® 5 Triple/Triplex Parts List
Fleetguard® Cummins
K Part Part
Part Description Number Number
L A* Spin-On Filter FS19841 –
See Individual Unit
B* Sea Pro® 5
Ordering Information
M
J C Bottom Seal 3970958 S 4919920
N
D Bottom Plate 3970959 S 4919921
L A E Drain Valve 3954131 S 4919916
F Bottom Bolts (6) 3946704 S 4919915
K Water-In-Fuel (WIF)
Sensor -
I G
Triple 3960826 S 4919917
Triplex 3966459 S 4919928
Dual Water-In-Fuel
H (WIF) Harness 3966458 S 4919927
(Triplex only)
B Lift Pump
I SP01069 4919983
Inlet Hose
G
Lift Pump
J SP01070 4919984
Outlet Hose
O
C 90° Fittings and
K Not Service Replaceable
O-Ring Seals
D H L Vibration Isolators 3946691 S 4919914
W Lift Pump Bracket
M Not Service Replaceable
E and Bolts
N Primer Pump 3946995 S 4919922
Q
F Primer Pump
Fitting Set for
P O 3961295 S 4919925
Dual/Duplex/Triple/
Triplex Units
Shut-Off Valve Kit
(for Assemblies with
P
Valves only):
V Three Valve Kit 3968207 S 4919931
R Manifold Spacer
U Q Seal for Assemblies 3968209 S 4919932
without Valves
S
Triple/Triplex Outlet
R 3968213 S 4919936
Manifold w/ Plug
T S
Triple/Triplex Inlet
3968212 S 4919935
Manifold w/ Plug
Manifold Capscrew
T 3968205 S 4919930
(12)
SAE 3/4" Plug with
U M14 Diagnostic Port Not Service Replaceable
and O-Ring Seal
SAE #12 Flare
Adapter (Standard
V SAE J514 or 3968203 S 4919929
MIL-F-18866
Fitting)
Delta Pressure
* Order this part directly from Fleetguard.
V (DP) Gauge Kit for 3966457 S 4919926
Note: Remove plug from water drain valve
prior to operation.
Multiple Body Units

1-48 cumminsfiltration.com
FH234 Series Water-In-Fuel (WIF) Sensor

Ordering Information
Part Number Description
3960826 S Water-In-Fuel (WIF) Sensor
3950729 S WIF Wiring Harness
3946670 S WIF LED
Note: The WIF sensor is not included, but can be purchased separately.

Installation

Note:
Depending on the model (Single,
Dual, Duplex, Triple or Triplex),
the WIF port can be located on
the bottom left or the bottom WIF Probe
right side of the unit.

Specifications
WIF Dual WIF
Specification 3960826 S 3966459 S (4919928)
(4919917) (qty 2)

Resistance Across Pins 82 kΩ ±2% (at 25° C) 165 kΩ ±2% (at 25° C)
Voltage Rating 5 – 50 VDC or VAC 5 – 50 VDC or VAC
Signal Type Analog Analog
Thread 1/2" 20 UNF-2A 1/2" 20 UNF-2A
Output Deutsch Connector EDLRDT13-2PR-002 EDLRDT13-2PR-002
WIF Harness Deutsch Connector DT04-2P DT06-2S
Height to Water Sensing
1.21" (30.73 mm) 1.21" (30.73 mm)
(Switch is in ON Position)
Overall Length (WIF Body) 1.94" (49.28 mm) 1.94" (49.28 mm)
Distance Between Blades (Center to Center) 0.168" (4.27mm) 0.168" (4.27mm)

Specifications subject to change without notice.

cumminsfiltration.com 1-49
Sea Pro® 5 Single with Pump FH234 Series

Ordering Information
Housing Part Filter Fuel Flow Primer DP* Fuel In &
Number Element gal/h (L/h) Pump Gauge WIF Drain Fuel Out Fuel In & Fuel Out Port Size
FH23460 FS19841 200 (757) Yes No Yes Yes In Right/Out Left SAE #12 (37° Flare, 1-1/16"-12)
FH23473 FS19841 200 (757) Yes Yes Yes Yes In Right/Out Left SAE #12 (37° Flare, 1-1/16"-12)

* DP = Differential Pressure

Replacement Filters Filter Specifications

Spin-On Filter
Part Number Description
• Emulsified Water Separation: 95% efficiency at
FS19841 StrataPore™ 7 micron Spin-On Filter 180 gal/h (681 L/h) flow per SAE J1488
FS1013 StrataPore 10 micron Spin-On Filter • Free Water Separation: 95% efficiency at
180 gal/h (681 L/h) flow per SAE J1839
FS19804 StrataPore 25 micron Spin-On Filter

Mounting/Dimensions
Service Height
Front 1.5 (38.1)

SAE #12
(37° Flare,
1-1/16"-12) 22.10
Fuel Outlet R.203 (R5.2) (561.3)
Thru Slot
(4X )

Sea Pro 5
7.70 6.60
®

FH234 Series
Marine Fuel Processor
(195.6) (167.6)
FUEL FILTER
AND SEPARATOR
• Member ABYC
6F64 • Meets ASTM F1201
UL tested with diesel fuel only. • ISO 10088 Compliant
Maximum Flow Rate = 200 gph (757 lph)
Maximum Allowable Working Pressure (MAWP) =
15 psig (1.03 bars) at 1200 °F (649 °C)

Primer
Intended for use with Diesel, Kerosene, Biodiesel, & JP8
For Use in Suction Side Only.
www. cumminsfiltration.com L4741B

Pump
SAE #12 0.55
(37° Flare, 1-1/16"-12) (14.0)
Fuel Inlet
0.35 6.00 0.70 7.24
All dimensions are in inches (millimeters) (8.9) (152.4) (17.9) (183.9)

Performance
Filter Restriction vs Flow Filter Capacity vs Restriction
Flow (L/hr)
Differential Pressure (lb/in2)
Differential Pressure (kPa)

30
500 1000 1500 2000
25 25 4
3.6 FS19804
20
Differential Pressure (kPa)

Differential Pressure (psi)

3
20 3.0 15
FS1013 FS19841 2
2.4 10
15 1
5
FS19841 1.8
10 0 0
1.2 0 16 32 48 62 80 96 112 128 144 160
Capacity (g)
5 0.6
Note: Restriction vs Flow and Capacity vs Restriction tests run per
0 0 SAE J905 standard. Performance data based on #2 Diesel.
0 100 200 300 400 500 600
Flow (gal/hr)

1-50 cumminsfiltration.com
FH234 Series Sea Pro® 5 Dual with Pump

Ordering Information
Housing Part Filter Fuel Flow Primer DP* Fuel In &
Number Element gal/h (L/h) Pump Gauge WIF Drain Fuel Out Fuel In & Fuel Out Port Size
FH23461 FS19841 400 (1514) Yes No Yes Yes In Left/Out Left SAE #12 (37° Flare, 1-1/16"-12)
FH23469 FS19841 400 (1514) Yes Yes Yes Yes In Left/Out Left SAE #12 (37° Flare, 1-1/16"-12)

* DP = Differential Pressure

Replacement Filters Filter Specifications

Spin-On Filter
Part Number Description
• Emulsified Water Separation: 95% efficiency at
FS19841 StrataPore™ 7 micron Spin-On Filter 180 gal/h (681 L/h) flow per SAE J1488
FS1013 StrataPore 10 micron Spin-On Filter • Free Water Separation: 95% efficiency at
180 gal/h (681 L/h) flow per SAE J1839
FS19804 StrataPore 25 micron Spin-On Filter

Mounting/Dimensions
Service Height
22.25 (641.4) 1.5 (38.1)

M14
Diag-
SAE #12 nostic
(37° Flare, Port
1-1/16"-12) Optional R.20 (R5.2)
Fuel Outlet Fuel Thru Slot
Outlet (12X) 22.27
22.75 (577.9) (565.7)

Sea Pro 5 ®

Marine Fuel Processor

FH234 Series
• Member ABYC
• Meets ASTM F1201

7.70
• ISO 10088 Compliant FUEL FILTER
AND SEPARATOR
6F64

6.60
UL tested with diesel fuel only.

L4776A

(167.6) (195.6)

0.55
(14.0)
M14 0.35
SAE #12 (8.9) 0.50 (12.7)
(37° Flare, 1-1/16"-12) Diagnostic Port 6.75 6.76 10.64
Fuel Inlet 2.20 2.20 (55.9)
Optional Fuel Inlet (55.9) (171.5) (171.7) (270.3)
All dimensions are in inches (millimeters) 3.49 (88.8)

Performance
Filter Restriction vs Flow Filter Capacity vs Restriction
Flow (L/hr)

Differential Pressure (lb/in2)

Differential Pressure (kPa)

30
0 500 1000 1500 2000
25 25 4
3.6 FS19804
Differential Pressure (kPa)

Differential Pressure (psi)

20 3
20 3.0 15
FS1013 FS19841 2
2.4 10
15 1
5
1.8
10 0 0
1.2 0 16 32 48 62 80 96 112 128 144 160
FS19841
Capacity (g)
5 0.6
Note: Restriction vs Flow and Capacity vs Restriction tests run per
0 0 SAE J905 standard. Performance data based on #2 Diesel.
0 100 200 300 400 500 600
Flow (gal/hr)

cumminsfiltration.com 1-51
Sea Pro® 5 Duplex with Pump FH234 Series

Ordering Information
Housing Part Filter Fuel Flow Primer DP* Fuel In &
Number Element gal/h (L/h) Pump Gauge WIF Drain Fuel Out Fuel In & Fuel Out Port Size
FH23465 FS19841 400 (1514) Yes No Yes Yes In Left/Out Right SAE #12 (37° Flare, 1-1/16"-12)
FH23472 FS19841 400 (1514) Yes Yes Yes Yes In Left/Out Left SAE #12 (37° Flare, 1-1/16"-12)

* DP = Differential Pressure

Replacement Filters Filter Specifications

Spin-On Filter
Part Number Description
• Emulsified Water Separation: 95% efficiency at
FS19841 StrataPore™ 7 micron Spin-On Filter 180 gal/h (681 L/h) flow per SAE J1488
FS1013 StrataPore 10 micron Spin-On Filter • Free Water Separation: 95% efficiency at
180 gal/h (681 L/h) flow per SAE J1839
FS19804 StrataPore 25 micron Spin-On Filter

Mounting/Dimensions
Service Height
25.36 (644.1)
1.5 (38.1)

SAE #12 M14

(37° Flare, Diag-
1-1/16"-12) nostic
Port R.20 (R5.2)
Fuel Outlet Thru Slot
Optional
Fuel (12X)
Outlet 22.75 (577.9) 22.27
(565.7)
Sea Pro 5 ®

Marine Fuel Processor

FH234 Series
• Member ABYC
• Meets ASTM F1201
• ISO 10088 Compliant FUEL FILTER

7.70
AND SEPARATOR
6F64

6.60
UL tested with diesel fuel only.

L4776A

(167.6) (195.6)

0.55
(14.0)
SAE #12 M14 0.35
(8.9) 0.50 (12.7)
(37° Flare, 1-1/16"-12) Diagnostic Port 6.75 6.76 11.48
Fuel Inlet 2.20 2.20 (55.9)
Optional Fuel Inlet (55.9) (171.5) (171.7) (270.3)
All dimensions are in inches (millimeters) 3.49 (88.8)

Performance
Filter Restriction vs Flow Filter Capacity vs Restriction
Flow (L/hr)
Differential Pressure (lb/in2)
Differential Pressure (kPa)

30
0 500 1000 1500 2000
25 25 4
3.6 FS19804
Differential Pressure (kPa)

20
Differential Pressure (psi)

3
20 3.0 15
FS1013 FS19841 2
2.4 10
15 1
5
1.8
10 0 0
1.2 0 16 32 48 62 80 96 112 128 144 160
FS19841 Capacity (g)
5 0.6
Note: Restriction vs Flow and Capacity vs Restriction tests run per
SAE J905 standard. Performance data based on #2 Diesel.
0 0
0 100 200 300 400 500 600
Flow (gal/hr)

1-52 cumminsfiltration.com
FH234 Series Sea Pro® 5 Duplex

Ordering Information
Housing Part Filter Fuel Flow Primer DP* Fuel In &
Number Element gal/h (L/h) Pump Gauge WIF Drain Fuel Out Fuel In & Fuel Out Port Size
FH23463 FH19841 400 (1514) No No Yes Yes In Left/Out Left SAE #12 (37° Flare, 1-1/16"-12)

* DP = Differential Pressure

Replacement Filters Filter Specifications

Spin-On Filter
Part Number Description
• Emulsified Water Separation: 95% efficiency at
FS19841 StrataPore™ 7 micron Spin-On Filter 180 gal/h (681 L/h) flow per SAE J1488
FS1013 StrataPore 10 micron Spin-On Filter • Free Water Separation: 95% efficiency at
180 gal/h (681 L/h) flow per SAE J1839
FS19804 StrataPore 25 micron Spin-On Filter

Mounting/Dimensions
Service Height
22.75 (577.9)
1.5 (38.1)

M14
Diag-
SAE #12 nostic
(37° Flare, Port R.20 (R5.2)
1-1/16"-12) Optional Thru Slot
Fuel Outlet Fuel (12X)
Outlet 22.10
22.75 (577.9)
(561.2)
Sea Pro 5 ®

Marine Fuel Processor

FH234 Series
• Member ABYC

7.70
• Meets ASTM F1201
• ISO 10088 Compliant FUEL FILTER

6.60
AND SEPARATOR
6F64
UL tested with diesel fuel only.

L4776A

(195.6) (167.6)

0.55
(14.0)
M14 0.35
SAE #12 (8.9) 0.50 (12.7)
(37° Flare, 1-1/16"-12) Diagnostic Port 2.20 6.75 6.76 11.48
2.20 (55.9)
Fuel Inlet Optional Fuel Inlet (55.9) (171.5) (171.7) (270.3)
All dimensions are in inches (millimeters) 3.49 (88.8)

Performance
Filter Restriction vs Flow Filter Capacity vs Restriction
Flow (L/hr)

Differential Pressure (lb/in2)

Differential Pressure (kPa)

30
0 500 1000 1500 2000
25 25 4
3.6 FS19804
Differential Pressure (kPa)

20
Differential Pressure (psi)

3
20 3.0 15
FS1013 FS19841 2
2.4 10
15 1
5
1.8
10 0 0
1.2 0 16 32 48 62 80 96 112 128 144 160
FS19841 Capacity (g)
5 0.6
Note: Restriction vs Flow and Capacity vs Restriction tests run per
SAE J905 standard. Performance data based on #2 Diesel.
0 0
0 100 200 300 400 500 600
Flow (gal/hr)

cumminsfiltration.com 1-53
Sea Pro® 5 Triple FH234 Series

Ordering Information
Housing Part Filter Fuel Flow Primer DP* Fuel In &
Number Element gal/h (L/h) Pump Gauge WIF Drain Fuel Out Fuel In & Fuel Out Port Size
FH23462 FS19841 600 (2271) Yes No Yes Yes In Left/Out Left SAE #12 (37° Flare, 1-1/16"-12)
FH23470 FS19841 600 (2271) Yes Yes Yes Yes In Left/Out Left SAE #12 (37° Flare, 1-1/16"-12)
No (not
FH23497 FS19841 600 (2271) Yes Yes Yes In Right/Out Right SAE #12 (37° Flare, 1-1/16"-12)
shown)

* DP = Differential Pressure

Replacement Filters Filter Specifications

Spin-On Filter
Part Number Description
• Emulsified Water Separation: 95% efficiency at
FS19841 StrataPore™ 7 micron Spin-On Filter 180 gal/h (681 L/h) flow per SAE J1488
FS1013 StrataPore 10 micron Spin-On Filter • Free Water Separation: 95% efficiency at
180 gal/h (681 L/h) flow per SAE J1839
FS19804 StrataPore 25 micron Spin-On Filter

Mounting/Dimensions
Service Height
31.45 (798.8) 1.5 (38.1)

M14
SAE #12
(37° Flare, Diagnostic
1-1/16"-12) Port R.20 (R5.2)
Fuel Outlet Optional Thru Slot
Fuel Outlet (12X)
22.75 (577.9) 22.27
(565.7)
Sea Pro 5 ®

Marine Fuel Processor

FH234 Series
• Member ABYC

7.70
• Meets ASTM F1201

6.60
• ISO 10088 Compliant FUEL FILTER
AND SEPARATOR
6F64
UL tested with diesel fuel only.

L4776A

(167.6) (195.6)

0.55
M14 (14.0)
0.35
SAE #12 Diagnostic (8.9) 0.50 (12.7)
(37° Flare, 1-1/16"-12) Port 2.20 6.76 6.76 2.20 (55.9) 10.64
Fuel Inlet (55.9) (171.7) (171.7) (270.3)
Optional
All dimensions are in inches (millimeters) Fuel Inlet 3.49 (88.8)

Performance
Filter Restriction vs Flow Filter Capacity vs Restriction
Flow (L/hr)
Differential Pressure (lb/in2)
Differential Pressure (kPa)

30
500 1000 1500 2000 2500
25 25 4
3.6 FS19804
20
Differential Pressure (kPa)

Differential Pressure (psi)

3
20 3.0 15
FS1013 FS19841 2
2.4 10
15 1
5
FS19841 1.8
10 0 0
1.2 0 16 32 48 62 80 96 112 128 144 160
Capacity (g)
5 0.6
Note: Restriction vs Flow and Capacity vs Restriction tests run per
SAE J905 standard. Performance data based on #2 Diesel.
0 0
100 200 300 400 500 600 700
Flow (gal/hr)

1-54 cumminsfiltration.com
FH234 Series Sea Pro® 5 Triplex with Pump

Ordering Information
Housing Part Filter Fuel Flow Primer DP* Fuel In &
Number Element gal/h (L/h) Pump Gauge WIF Drain Fuel Out Fuel In & Fuel Out Port Size
FH23464 FS19841 600 (2271) Yes No Yes Yes In Left/Out Left SAE #12 (37° Flare, 1-1/16"-12)
FH23471 FS19841 600 (2271) Yes Yes Yes Yes In Left/Out Left SAE #12 (37° Flare, 1-1/16"-12)

* DP = Differential Pressure

Replacement Filters Filter Specifications

Spin-On Filter
Part Number Description
• Emulsified Water Separation: 95% efficiency at
FS19841 StrataPore™ 7 micron Spin-On Filter 180 gal/h (681 L/h) flow per SAE J1488
FS1013 StrataPore 10 micron Spin-On Filter • Free Water Separation: 95% efficiency at
180 gal/h (681 L/h) flow per SAE J1839
FS19804 StrataPore 25 micron Spin-On Filter

Mounting/Dimensions
Service Height
31.45 (798.8)
1.5 (38.1)

M14
SAE #12
(37° Flare, Diagnostic
1-1/16"-12) Port R.20 (R5.2)
Fuel Outlet Optional Thru Slot
Fuel Out (12X)
22.75 (577.9) 22.27
(565.7)
Sea Pro 5 ®

Marine Fuel Processor

FH234 Series
• Member ABYC
• Meets ASTM F1201

6.60 7.70
• ISO 10088 Compliant FUEL FILTER
AND SEPARATOR
6F64
UL tested with diesel fuel only.

L4776A

(167.6) (195.6)

0.55
M14 (14.0)
0.35
SAE #12 Diagnostic (8.9) 0.50 (12.7)
(37° Flare, 1-1/16"-12) Port 2.20 6.76 6.76 2.20 (55.9) 10.64
Fuel Inlet (55.9) (171.7) (171.7) (270.3)
Optional
All dimensions are in inches (millimeters) Fuel In 3.49 (88.8)

Performance
Filter Restriction vs Flow Filter Capacity vs Restriction
Flow (L/hr)

Differential Pressure (lb/in2)

Differential Pressure (kPa)

30
500 1000 1500 2000 2500
25 25 4
3.6 FS19804
Differential Pressure (kPa)

20
Differential Pressure (psi)

3
20 3.0 15
FS1013 FS19841 2
2.4 10
15 1
5
FS19841 1.8
10 0 0
1.2 0 16 32 48 62 80 96 112 128 144 160
Capacity (g)
5 0.6
Note: Restriction vs Flow and Capacity vs Restriction tests run per
0 0 SAE J905 standard. Performance data based on #2 Diesel.
100 200 300 400 500 600 700
Flow (gal/hr)

cumminsfiltration.com 1-55
Notes

1-56 cumminsfiltration.com
 Separators
Spin-On Fuel/Water
FS1240B FS1241B FS1242B

Specifications
Specification FS1240B FS1241B FS1242B
Assembly Height Overall 5.87 in (149.0 mm) 6.87 in (175.0 mm) 8.87 in (225.0 mm)
Element Height Overall 3.80" (96.52 mm) 4.81" (122.17 mm) 6.83" (173.51 mm)
Diameter, max 3.75 in (95.0 mm) 3.75 in (95.0 mm) 3.75 in (95.0 mm)
Thread Size 1-14 UNS-2B 1-14 UNS-2B 1-14 UNS-2B
Weight (Dry) 1.0 lbs (0.45 kg) 1.15 lbs (0.52) 1.40 lbs (0.64 kg)
Flow Rate 30 gal/h (113.56 L/h) 45 gal/h (170.34 L/h) 90 gal/h (340.69 L/h)
Flow Direction Outside/In Outside/In Outside/In

Specifications subject to change without notice.

cumminsfiltration.com 1-57
 Spin-On Fuel/Water Separators

Parts List
Part Description Part Number
A Head Assembly 3833198 S
A B Heater and Gasket 3907766 S
See Individual
Filter Element with Spud Seal and Assembly
C
O-Ring Drain Ordering
Information
B
D Clear Collection Bowl 3831871 S
E Drain Plug 3836525 S
F Bowl Sensor 3834335 S
Bowl Sensor for 12 VDC Systems
3834217 S
(not shown)

E
or

1-58 cumminsfiltration.com
Spin-On Fuel/Water Separators FS1240B

Ordering Information
Assembly*
Filter Element
Part Number
FS1240B FS1240
* Assembly includes self-venting drain valve, clear collection bowl, and filter element.

Replacement Filter Filter Specifications

• Emulsified Water Separation: 90% per SAE J1488
Part
Description • Free Water Separation: 90% per SAE J1839
Number
• Efficiency: 98.7% @ 25µ @ rated flow per SAE J1985
FS1240 30 gal/h (113.56 L/h) Spin-On Fuel/Water Separator

Mounting/Dimensions
2.19
(55.63) R0.25 (R6.3) 4.88
1.88 Thru Slot Service Height (123.95)
7/8-14 UNF-2B (47.75) (2X) 3.0 (76.2) 7/8-14 UNF-2B

2.43
(61.72)

5.87
(149.0)

3.00
(76.2)

All dimensions are in inches (millimeters) 3.93

(99.82)

Performance
Filter Restriction vs Flow Filter Capacity vs Restriction
Flow (L/hr)
0 100 200 300 400 30
2.5 4
Differential Pressure (lb/in2)
0.36
Differential Pressure (kPa)

25
Differential Pressure (lb/in2)
Differential Pressure (kPa)

2.0 0.30 3
20
FS1240 FS1241
0.24 FS1242
1.5 15
FS1240 2
FS1241 FS1242 0.18
1.0 10
0.12 1
5
0.5 0.06
0 0
0.0 0.00
0 0 5 10 15 20 25 30 35
0 20 40 60 80 100 120 Capacity (g)
Flow (gal/hr)
Note: Capacity vs Restriction tests run with a Flow Rate of 95 gal/h.
Performance data based on #2 Diesel.

cumminsfiltration.com 1-59
FS1241B Spin-On Fuel/Water Separators

Ordering Information
Assembly*
Filter Element
Part Number
FS1241B FS1241
* Assembly includes self-venting drain valve, clear collection bowl, and filter element.

Replacement Filter Filter Specifications

• Emulsified Water Separation: 90% per SAE J1488
Part
Description • Free Water Separation: 90% per SAE J1839
Number
• Efficiency: 98.7% @ 25µ @ rated flow per SAE J1985
FS1241 45 gal/h (170.34 L/h) Spin-On Fuel/Water Separator

Mounting/Dimensions
2.19
(55.63) R0.25 (R6.3) 4.88
1.88 Thru Slot Service Height (123.95)
7/8-14 UNF-2B (47.75) (2X) 3.0 (76.2) 7/8-14 UNF-2B

2.43
(61.72)

6.87
(149.0)

3.00
(76.2)

All dimensions are in inches (millimeters) 3.93

(99.82)

Performance
Filter Restriction vs Flow Filter Capacity vs Restriction
Flow (L/hr)
0 100 200 300 400 30
2.5 4
Differential Pressure (lb/in2)

0.36
Differential Pressure (kPa)

25
Differential Pressure (lb/in2)
Differential Pressure (kPa)

2.0 0.30 3
20
FS1240 FS1241
0.24 FS1242
1.5 15
FS1240 2
FS1241 FS1242 0.18
1.0 10
0.12 1
5
0.5 0.06
0 0
0.0 0.00
0 0 5 10 15 20 25 30 35
0 20 40 60 80 100 120 Capacity (g)
Flow (gal/hr)
Note: Capacity vs Restriction tests run with a Flow Rate of 95 gal/h.
Performance data based on #2 Diesel.

1-60 cumminsfiltration.com
Spin-On Fuel/Water Separators FS1242B

Ordering Information
Assembly*
Filter Element
Part Number
FS1242B FS1242
* Assembly includes self-venting drain valve, clear collection bowl, and filter element.

Replacement Filter Filter Specifications

• Emulsified Water Separation: 90% per SAE J1488
Part
Description • Free Water Separation: 90% per SAE J1839
Number
• Efficiency: 98.7% @ 25µ @ rated flow per SAE J1985
FS1242 90 gal/h (340.69 L/h) Spin-On Fuel/Water Separator • FS1015 StrataPore Upgrade Efficiency: 98.7% @ 10µ @
rated flow per SAE J1985

Mounting/Dimensions
2.19
(55.63) R0.25 (R6.3) 4.88
1.88 Thru Slot Service Height (123.95)
7/8-14 UNF-2B (47.75) (2X) 3.0 (76.2) 7/8-14 UNF-2B

2.43
(61.72)

8.87
(225.0)

3.00
(76.2)

All dimensions are in inches (millimeters) 3.93

(99.82)

Performance
Filter Restriction vs Flow Filter Capacity vs Restriction
Flow (L/hr)
0 100 200 300 400 30
2.5 4
Differential Pressure (lb/in2)
0.36
Differential Pressure (kPa)

25
Differential Pressure (lb/in2)
Differential Pressure (kPa)

2.0 0.30 3
20
FS1240 FS1241
0.24 FS1242
1.5 15
FS1240 2
FS1241 FS1242 0.18
1.0 10
0.12 1
5
0.5 0.06
0 0
0.0 0.00
0 0 5 10 15 20 25 30 35
0 20 40 60 80 100 120 Capacity (g)
Flow (gal/hr)
Note: Capacity vs Restriction tests run with a Flow Rate of 95 gal/h.
Performance data based on #2 Diesel.

cumminsfiltration.com 1-61
Notes

1-62 cumminsfiltration.com
Stationary Fuel Coalescers

1-63
cumminsfiltration.com
Introduction

Fleetguard® Stationary Fuel Coalescer

To appreciate the 99% water and dirt removal efficiency of the Fleetguard Stationary Fuel Coalescer, it is important to
understand why a coalescer is valuable in the first place.

Water in Fuel
Inconsistencies in diesel fuel handling, storage and delivery all contribute to water in fuel. Water can also enter underground
storage tanks through deteriorated tank walls, vents or through filler tubes. Changes in temperature and additions of warmer fuel
can cause condensation to form and collect at the bottom of the tank. Whatever the cause, water is generally present in fuel, and
it exists in two forms: free water and emulsified water.

A static holding tank accumulates free water, which is visible as large droplets or as a layer found at the bottom of the tank.
However, once vibration or movement occurs in the fuel system, free water breaks down into very small droplets and emulsifies
with the fuel. The fuel pump also breaks down free water. The result is emulsified water, water droplets small enough to escape
detection by the unaided eye. An emulsion of fuel and water will have a milky appearance.

Water Contamination of Either Type Spells Danger to Your Engine

Diesel injection systems consist of precision components with extremely close tolerances relying completely on the fuel for
lubrication. Water causes a multitude of difficulties both for the fuel system as well as for the engine itself. Water can lead to
scored pump surfaces, destruction of the injector nozzle, premature valve wear, and cracked cylinder liners – just to name a few
of the possible problems.

Sulfur, in concentrations as high as 0.5% in today’s fuels, combines with water to form corrosive acids. These acids can not only
damage the fuel injection system, they can also find their way into the lubricating oil, resulting in premature bearing wear.

Water accumulated during diesel fuel storage encourages bacterial growth. These bacteria and other microbes are a significant
cause of untimely engine fuel filter plugging.

Optimum engine life and economic performance depend upon having pure fuel delivered to the combustion chambers.

The Benefits
When properly installed, the Fleetguard Stationary Fuel Coalescer offers:

• Lower maintenance costs

• Longer engine operating life
• Better fuel economy
• Reduced exhaust emissions
With flexible installation options, you can achieve clean fuel with no system-damaging water.

Common Water Removal Methods

Many devices claim 100% water removal. The majority of these devices fall into two categories: mechanical or pleated
separators. Mechanical separators usually employ either centrifugal action or static deflection to remove larger drops of free
water from diesel fuel. Pleated paper separators use a single stage, water-repellent paper to separate the large drops of free
water from the fuel passing through the media. These two methods of fuel/water separation remove free water but have little or
no effect on emulsified water. However, many fuel systems contain more emulsified water than free water.

How a Coalescer Works

The practical removal of both free and emulsified water mandates the use of coalescence. The Fleetguard Stationary Fuel
Coalescer uses a two-stage process for water removal. In the first stage, inside-out flow dynamics direct fuel through a fibrous
media that allows fuel to pass through but attracts and holds the emulsified water. These tiny droplets of water unite, or coalesce,
to form larger droplets of free water. This free water is then released to the second stage, water repellent media, which easily
separates the free water from the fuel. Separated water simply drops into a collection sump.

Beyond Water Separation

Stationary Fuel Coalescers have excellent contaminant efficiency in addition to their water removal capabilities and will remove
water indefinitely until they become plugged with contaminants. Water removal efficiency is unaffected by the filtration process.

The Fleetguard Stationary Fuel Coalescer is a floor standing, multiple element unit. A wide range of accessories are available
to fit your specific application. Unlike conventional separators, these units can be installed on either the pressure side or suction
side of the transfer or fuel pump.

1-64 cumminsfiltration.com
Stationary Fuel Coalescers Single Element Design Coalescer

Coalescers Feature Inside-Out Flow

Outlet

Outlet

Inlet Inlet

Specifications
Housing Design Flow Rate* Pressure
Part Pressure gal/min Drop**
Number lb/in2 (kPa) (L/min) in Hg (kPa)
91284N 75 (517.1) 6 (22.7) 2.5 (8.5)
91293N 75 (517.1) 15 (56.8) 2.5 (8.5)
* Clean filter at rated flow, based on #2 Diesel fuel.
** Change filter at 5 PSID (34.5 kPa) above initial pressure drop.

cumminsfiltration.com 1-65
Single Element Design Coalescer Stationary Fuel Coalescers

Parts List
Part Number
A Part Description
91284N 91293N

B A Cover Assembly Q80039A Q80749A

B O-Ring Q58403 Q58878
C C Band Clamp Q53087A Q52874A
D Seal Nut Assembly Q53776 Q53473
D E Gasket Q58031 Q58403
F Filter Element 88471N 88473N
E
G Housing 91284N 91393N

1-66 cumminsfiltration.com
Stationary Fuel Coalescers Single Element Design Coalescer

Ordering Information
Housing Part
Filter Element
Number
91284N 88471N
91293N 88473N

Replacement Elements Filter Efficiency

Part • Emulsified Water Removal: 99% per SAE J1488
Description • Free Water Removal: 99% efficiency per SAE J1839
Number
• Contaminant Efficiency: B5 = 100
88471N Two-stage coalesing element
88473N Two-stage coalesing element

Mounting/Dimensions
Vent
3/8" NPT
A B
Part
Height Inlet Height
Number
Outlet
1" NPT
in (mm) in (mm)
Plug 91284N 21.5 (546.1) 16.62 (442.2)
1/8" NPT
91293N 32.46 (822.5) 27.5 (698.5)

B A
3.00
5.56 (76.2) 2.00
(141.2) (50.1)

5.75 ∅.41 (10.4)

8.65 (4X)
(219.7) (146.1)
Inlet
1-14" NPT

Plug Drain
.25 (6.35) 1/4" NPT All dimensions are in inches (millimeters) 1.75
8.65 (44.5)
(219.7)

cumminsfiltration.com 1-67
Multiple Element Design Coalescer Stationary Fuel Coalescers

Coalescers Feature Inside-Out Flow

Outlet

Intlet

Specifications
Design Flow Rate* Pressure
Part
Pressure gal/min Drop**
Number
lb/in2 (kPa) (L/min) in Hg (kPa)
91292N 75 (517.1) 100 (378.5) 3.5 (11.9)
* Clean filter at rated flow, based on #2 Diesel fuel.
** Change filter at 5 PSID (34.5 kPa) above initial pressure drop.

1-68 cumminsfiltration.com
Stationary Fuel Coalescers Multiple Element Design Coalescer

A Parts List
Part Description Part Number
B A Cover Assembly Q80660A
C B O-Ring Q79058
D C Seal Nut Assembly Q53779
D Gasket Q58878
E Filter Element 88472N
F Housing 91292N

cumminsfiltration.com 1-69
Multiple Element Design Coalescer Stationary Fuel Coalescers

Ordering Information
Housing Part
Filter Element
Number
91292N 88472N

Replacement Filter Filter Efficiency

Part • Emulsified Water Removal: 99% per SAE J1488
Description • Free Water Removal: 99% efficiency per SAE J1839
Number
• Contaminant Efficiency: B5 = 100
88472N Two-stage coalesing element

Mounting/Dimensions
24 (609.6)
Required for
Element
Replacement

1/4" NPT
Pressure
Gauge Port

46.8
(1188.7)

39.00 1" NPT

(990.6) Oil Drain 39.50
(1003.3)

1" NPT
13.00 Water
(330.2) Drain 2" NPT
Plug
6.75 6.00 1/4" NPT
(171.5) (152.4) Pressure
Gauge Port

3.00 2.50
(76.2) 15.75 (400.1) (63.5)

19.3 (490.2)

1-70 cumminsfiltration.com
 Discontinued Products

cumminsfiltration.com 1-71
DC Heaters for Fuel Pro® Discontinued Products

Thermostat
12 V and 24 V Heater for Fuel Pro
Heater
Switch Heater 3944450 S 3945136 S
1
2 1 Description 12 VDC 24 VDC
Product Fuel Pro
®
Fuel Pro
Thermostat
2 3946703 S 3946673 S
Switch
5 A B A B
6
Fuel Processor 3945120 S – Included with all
7 A B A B
7 3
Harness Fuel Pro units
3945123 S
Fuel Processor
Harness Chassis-Ground Power Lead – 180" (457.2 cm)
4
Harness Ground Lead – 24" (60.96 cm)
3
B A 8 Power Sold separately
Ground Lead (–) Lead (+)
w/ Loop B A 9

Connectors for 12 V and 24 V Heater Kits

4
Chassis-Ground for Fuel Pro
Harness
1 Heater 3944450 S 3945136 S
5 Connector Packard 12015792
6 Connector Packard 12015792 Packard 12103584
Chassis Ground Harness
7 Connector Packard 12015793 – 2 pieces
24.00 (609.6)
8 Connector Packard 12103584 – 1 piece
9 Connector Packard 12010973
Ground Lead (White)

Power Lead (Black)

180.00 (4572.0)
All dimensions are in inches (millimeters)

Note: Wiring Harness requied for all Fuel Pro

applications. Sold separately.

Replacement Kits
Replaces
Part Number Previous Description
Number
3959748 S – 12 V Heater Upgrade Kit
3959749 S – 24 V Heater Upgrade Kit
3959750 S – 24 V Preheater Upgrade Kit
3959751 S 3944456 S 12 V Preheater Upgrade Kit
3959752 S 3944455 S 12 V Replacement Heater/Thermo Kit
3959753 S 3946703 S 12 V Replacement Heater/Thermo Kit
3959754 S 3946707 S 12 V Combo Heater Kit
3959755 S 3946708 S 24 V Combo Heater Kit
Note: Contact Cummins Filtration® Customer Assistance for proper part number information.

1-72 cumminsfiltration.com
 Diesel Pro® 232
Filter/Separator/Warmer

Specifications
Specification Diesel Pro®
Height Overall 14.0" (356.6 mm)
Depth Overall 5.90" (150 mm)
Width, max 6.25" (159 mm)
Mount Bracket Centers 5.25" (133.4 mm)
or Rear Mount Centers 3.0" (76.2 mm)
Weight (Dry) 4.94 lbs (2.24 kg)
Fuel Connections (Inlet) 3/8" NPTF (M16 x 1.5)
Fuel Connection (Outlet) 3/8" NPTF (M16 x 1.5)
Fuel Capacity (w/o filter) 15.2 fl oz (0.45 L)
Operation Fuel Flow Rate 60 gal/h (230 L/h)
Recommended Applications Light and Medium Duty Engines
Water Trap Capacity 11.0 fl oz (0.32 L)
Filter Service Clearance Min. 1.5" (38.1 mm)
Mounting Bracket Cast in Head
12 VDC, 150 W, 13 A ± 3 A
Electrical Heater
24 VDC, 150 W, 6.5 A ± 2 A
24 VDC, 250 W, 9.7 A ± 3 A
120 VAC, 37 W, 3 A ± 0.05 A
Fluid Heater Optional
Compatible for use with #1 Diesel, #2
Fuel Types
Diesel, Kerosene, Biodiesel, and JP8
Specifications subject to change without notice.

cumminsfiltration.com 1-73
Diesel Pro® 232 Discontinued Products

A Vent Cap Assembly Parts List

(part no. 3944440 S)
B Includes Vent Cap and
Vent Cap Seal
Part Description Part Number
A Vent Cap Vent Cap and Assembly
C
B O-Ring 3944440 S
C Collar 3945059 S
O-Ring Set D Cover 3945148 S
(part no. 3945061 S)
D Includes Vent Cap Seal O-Ring Pack - included with each
and Cover Seal 3944459 S
replacement element
E
Biodiesel Gasket Pack – only
3950444 S
required for >B5 fuel
E F Filter Spring 3944441 S
G Filter Element See Ordering Information
F
H Check Valve Service Kit 3945062 S
COLLAR

I Diesel Pro FH232, Unheated

®
See Ordering Information
J Drain Valve 3945063 S
CAP

G
VENT
DIESEL PRO

K Water-In-Fuel (WIF) Sensor 3911940 S

N 12 VDC, 150 W Combo/Thermo Heater 3945064 S
L 24 VDC, 150 W Combo/Thermo Heater 3945065 S
Unheated 24 VDC, 250 W Combo/Thermo Heater 3960976 S
M 120 VAC, 37 W Electric Heater 3951841 S
Collar Wrench, Plastic 3944460 S
N
I Collar Wrench, Metal 3944458 S
H O Diesel Pro FH232, Heated See Ordering Information
Not WIF Wiring Harness 3950729 S
J Shown WIF LED 3946670 S
Note: The WIF sensor is not included, but can be purchased separately.
L
K M

OR

Heated

1-74 cumminsfiltration.com
Discontinued Products Diesel Pro® 232

Ordering Information
Housing Part Fuel In & Fuel Out
Filter Element Pre-Heater 1 Pre-Heater 2 Fluid Heat WIF Fuel Flow
Number Port Size
FH23200 FS19730 N/A N/A N/A N/A In Right/Out Left 3/8" NPTF
FH23201 FS19730 24 VDC N/A N/A N/A In Right/Out Left 3/8" NPTF
FH23202 FS19730 12 VDC N/A N/A N/A In Right/Out Left 3/8" NPTF
FH23209 M FS19785 Ports Available N/A N/A Yes In Right/Out Left M16 x 1.5
FH23210 M FS19785 24 VDC N/A N/A Yes In Right/Out Left M16 x 1.5
FH23211 M FS19785 24 VDC N/A Yes Yes In Right/Out Left M16 x 1.5
FH23215 FS19731 12 VDC N/A N/A Yes In Right/Out Left 3/8" NPTF
FH23216 M FS19785 12 VDC N/A Yes Yes In Right/Out Left M16 x 1.5

Note: The Diesel Pro® 232 can be upgraded to a Diesel Pro 233 by replacing the cover with Fleetguard® part number 3945060 S and the filter with Fleetguard
part number FS19624. For more information, contact Cummins Filtration® Customer Assistance.

Replacement Filters Filter Specifications

• Emulsified Water Separation: 95% efficiency at
Part Number Description
100 gal/h (379 L/h) flow per SAE J1488
FS19730 StrataPore™ 7 micron • Free Water Separation: 95% efficiency at
FS19731 StrataPore 10 micron 100 gal/h (379 L/h) flow per SAE J1839
FS19785 StrataPore 25 micron

Mounting/Dimensions
Service Height
1.5 (38.1)

6.97 ∅.334
(177.0) (8.48)
(2X )
3.00
(76.2) ∅.406
(10.31)
(2X )
.29 (7.4)
5.25
4.41 (133.4) 4.29
(112.0) (109.0)
All dimensions
are in inches
2.80 (millimeters)
(71.0) 2.91
(74.0)
6.25 5.43
(158.8) (138.0)

Performance
Filter Restriction vs Flow Filter Capacity vs Restriction
Flow (L/hr)
Differential Pressure (lb/in2)
Differential Pressure (kPa)

30
Differential Pressure (kPa)
Differential Pressure ("Hg)

0 100 200 300 400 4

25
2.5 8.0 20 3
2.0
6.0 15 2
1.5 10
FS19730 4.0 FS19730 1
1.0 5
.5 2.0 0 0
6 12 18 24 30 36 42 46.6
0 0
0 20 40 60 80 100 120 Capacity (g)
Flow (gal/hr) Note: Restriction vs Flow and Capacity vs Restriction tests run per
SAE J905 standard. Performance data based on #2 Diesel.

cumminsfiltration.com 1-75
Notes

1-76 cumminsfiltration.com
 Diesel Pro® 233
Filter/Separator/Warmer

Specifications
Specification Diesel Pro®
Height Overall 16.5" (419 mm)
Depth Overall 5.90" (150 mm)
Width, max 6.25" (159 mm)
Mount Bracket Centers 5.25" (133.4 mm)
or Rear Mount Centers 3.0" (76.2 mm)
Weight (Dry) 4.94 lbs (2.24 kg)
Fuel Connections (Inlet) 3/8" NPTF (M16 x 1.5)
Fuel Connection (Outlet) 3/8" NPTF (M16 x 1.5)
Fuel Capacity (w/o filter) 15.2 fl oz (0.45 L)
Operation Fuel Flow Rate 90 gal/h (341 L/h)
Recommended Applications Light and Medium Duty Engines
Water Trap Capacity 11.0 fl oz (0.32 L)
Filter Service Clearance Min. 1.5" (38.1 mm)
Mounting Bracket Cast in Head
12 VDC, 150 W, 13 A ± 3 A
Electrical Heater
24 VDC, 150 W, 6.5 A ± 2 A
24 VDC, 250 W, 9.7 A ± 3 A
120 VAC, 37 W, 3 A ± 0.05 A
Fluid Heater Optional
Compatible for use with #1 Diesel, #2
Fuel Types
Diesel, Kerosene, Biodiesel, and JP8
Specifications subject to change without notice.

cumminsfiltration.com 1-77
Diesel Pro® 233 Discontinued Products

A Vent Cap Assembly

(part no. 3944440 S)
Parts List
Includes Vent Cap and
B Vent Cap Seal Part Description Part Number
A Vent Cap
C Vent Cap and Assembly
B O-Ring 3944440 S
C Collar 3945059 S
O-Ring Set D Cover 3945060 S
(part no. 3945061 S)
Includes Vent Cap Seal O-Ring Pack - included with each
and Cover Seal 3944459 S
replacement element
D E
Biodiesel Gasket Pack - only
3950444 S
required for >B5 fuel
F Filter Spring 3944441 S
G Filter Element See Ordering Information
E H Check Valve Service Kit 3945062 S
F I Diesel Pro FH233, Unheated
®
See Ordering Information
J Drain Valve 3945063 S
COLLAR

K Water-In-Fuel (WIF) Sensor 3911940 S

CAP

12 VDC, 150 W Combo/Thermo Heater 3945064 S

VENT

G
DIESEL PRO

L 24 VDC, 150 W Combo/Thermo Heater 3945065 S

24 VDC, 250 W Combo/Thermo Heater 3960976 S
N
M 120 VAC, 37 W Electric Heater 3951841 S
Collar Wrench, Plastic 3944460 S
N
Collar Wrench, Metal 3944458 S
Unheated
O Diesel Pro FH232, Heated See Ordering Information
Not WIF Wiring Harness 3950729 S
Shown WIF LED 3946670 S
I
Note: The WIF sensor is not included, but can be purchased separately.
H

K M

OR

Heated

1-78 cumminsfiltration.com
Discontinued Products Diesel Pro® 233

Ordering Information
Housing Part Fuel In & Fuel Out
Filter Element Pre-Heater 1 Pre-Heater 2 Fluid Heat WIF Fuel Flow
Number Port Size
FH23302 FS19624 N/A N/A N/A N/A In Right/Out Left 3/8" NPTF
FH23303 FS19624 12 VDC N/A N/A N/A In Right/Out Left 3/8" NPTF
FH23304 FS19624 24 VDC N/A N/A N/A In Right/Out Left 3/8" NPTF
FH23308 FS19728 N/A N/A N/A Yes In Right/Out Left 3/8" NPTF
FH23315 M FS19728 Ports Available N/A N/A Yes In Right/Out Left M16 x 1.5
FH23316 M FS19728 24 VDC N/A N/A Yes In Right/Out Left M16 x 1.5
FH23317 M FS19728 24 VDC N/A Yes Yes In Right/Out Left M16 x 1.5

Replacement Filters Filter Specifications

• Emulsified Water Separation: 95% efficiency at
Part Number Description
60 gal/h (227 L/h) flow per SAE J1488
FS19761 EleMax™ StrataPore™ 5 micron • Free Water Separation: 95% efficiency at
FS19624 EleMax StrataPore 7 micron 60 gal/h (227 L/h) flow per SAE J1839
FS19729 EleMax Cellulose 50 micron
FS19728 EleMax StrataPore 25 micron
FS19727 EleMax StrataPore 10 micron

Mounting/Dimensions
Service Height
1.5 (38.1)

9.29
(236.0) ∅.334
(8.48)
(2X )
3.00
(76.2) ∅.406
(10.31)
(2X )
.29 (7.4)
5.25
4.41 (133.4) 4.29
(112.0) (109.0)
All dimensions
are in inches
2.80 (millimeters)
(71.0) 2.91
(74.0)
6.25 5.43
(158.8) (138.0)

Performance
Filter Restriction vs Flow Filter Capacity vs Restriction
Differential Pressure (lb/in2)

Flow (L/hr)
Differential Pressure (kPa)

30
4
Differential Pressure (kPa)
Differential Pressure ("Hg)

0 100 200 300 400 25

2.5 8.0 3
20
2.0 15
6.0 2
1.5 10
FS19624 4.0 FS19624 1
1.0 5
.5 2.0 0 0
12 18 24 30 36 42 48 54 60 66 72 78 84
0 0 Capacity (g)
0 20 40 60 80 100 120
Flow (gal/hr) Note: Restriction vs Flow and Capacity vs Restriction tests run per
SAE J905 standard. Performance data based on #2 Diesel.

cumminsfiltration.com 1-79
Water-In-Fuel (WIF) Sensor Discontinued Products

Ordering Information
Part Number Description
3911940 S Water-In-Fuel (WIF) Sensor
3950729 S WIF Wiring Harness
3946670 S WIF LED
Note: The WIF sensor is not included, but can be purchased separately.

Installation

WIF Probe

Specifications
Specification WIF
Resistance Across Pins 82 kΩ ±2% (at 25° C)
Voltage Rating 5 – 50 VDC or VAC
Signal Type Analog
Thread M14 x 2 – 6 g
Output Deutsch Connector EDLRDT13-2PR-002
WIF Harness Deutsch Connector DT06-2S
Height to Water Sensing (Switch is in ON Position) 0.58" (14.73 mm)
Overall Length 2.328" (59.12 mm)
Length – Top of Probe to Bottom of Knuckle 1.201" (30.50 mm)
Length – Bottom of Knuckle to Top of Pin 0.79" (20.0 mm)
Distance Between Pins (Center to Center) 0.215" (5.46 mm)
Specifications subject to change without notice.

1-80 cumminsfiltration.com
Discontinued Products DC Combo Thermo/Heater Unit

Ordering Information Specifications

Part Number Description Specification 3945064 S 3945065 S 3960976 S

3945064 S 12 VDC, 150 W Combo Thermo/Heater Volts 12 VDC 24 VDC 24 VDC

3945065 S 24 VDC, 150 W Combo Thermo/Heater Watts 150 W 150 W 250 W
3960976 S 24 VDC, 250 W Combo Thermo/Heater Amps 13 ± 3 A 6.5 ± 2 A 9.7 ± 3 A
Cold Resistance 0.86 - 1.02 Ω 3.5 - 4.1 Ω 2.45 - 2.55 Ω
Switch Open Temp. ≥ 62 °F (17 °C) ≥ 62 °F (17 °C) ≥ 62 °F (17 °C)
Switch Closed
≤ 40 °F (4 °C) ≤ 40 °F (4 °C) ≤ 40 °F (4 °C)
Temp.
Specifications subject to change without notice.

Installation

Combo
Thermo/Heater

Performance
Temperature vs Time - #2 Diesel Fuel Temperature vs Time - SME Biodiesel Fuel
70 20
60 60
50 10 50 10
Temperature (°C)

Temperature (°C)
Temperature (°F)

Temperature (°F)

40 40
30 0 30 0

20 20
-10 -10
10 10
0 0
-20 -20
-10 Ambient Temperature
-10 Ambient Temperature
-20 -30 -20 -30
-30 -30
0 2 4 6 8 10 12 0 5 10 15 20 25
Time (Min) Time (Min)
Note: Tests for #2 Diesel Fuel run per ASTM D-975. Tests for SME (Soybean Methyl Esther) Biodiesel Fuel run per ASTM D-975 and ASTM D6751.

cumminsfiltration.com 1-81
AC Heater Unit Discontinued Products

Ordering Information Specifications

Part Number Description Specification 3951841 S

3951841 S 120 VAC, 37 W Heater Volts 120 VAC

Watts 37 W
Amps 0.3 A
Cold Resistance 396 - 411 Ω
Plug Molded 120 V Male Wall Plug
Temp. Rating 221 °F (105 °C)
Cordset Length 11.5" (29.2 cm)
Specifications subject to change without notice.

Installation
120 VAC/37 W Heater
3.00
3/8"-18 NPTF (76.20) 4.87
(123.70)

#16 or #18 Gauge

11.5" (292.1) with
3 Prong Connector

All dimensions are in inches (millimeters)

Performance
Temperature vs Time - #2 Diesel Fuel Temperature vs Time - SME Biodiesel Fuel
70 20 70 20
60 60
50 10 50 10
Temperature (°C)

Temperature (°C)
Temperature (°F)

Temperature (°F)

40 40
30 0 30 0
20 20
-10 -10
10 10
0 0
-20 -20
-10 -10
Ambient Temperature Ambient Temperature
-20 -30 -20 -30
-30 -30
0 100 200 300 400 500 0 100 200 300 400 500
Time (Min) Time (Min)
Note: Tests for #2 Diesel Fuel run per ASTM D-975. Tests for SME (Soybean Methyl Esther) Biodiesel Fuel run per ASTM D-975 and ASTM D6751.

1-82 cumminsfiltration.com
 Single Dual Duplex

Sea Pro® 6
With Individual
Filter
On-Off Valve

Sea Pro 6 Sea Pro 6

FH234 Series FH234 Series

Sea Pro 6 ®

FH234 Series
Marine Fuel Processor

Triple Triplex
With Individual
Filter
On-Off Valve

Sea Pro 6 Sea Pro 6

FH234 Series FH234 Series

Note: Effective April 2007, Cummins Filtration® switched to a lower restriction design for
the Fleetguard® Sea Pro® 6 series. These low restriction units have some dimension
changes and a significant reduction in overall restriction of between
FH234XXX Rev. 2 Indicates Unit Is
a Low Restriction 3.4 - 6.8 kPa (0.49 - 0.98 lb/in2), depending on the model. The low restriction units
Model can be identified by the label located on the right side of the unit. The part number
will contain "Rev. 2" if it is a low restriction unit. This revision number does not
Specifications appear on the originally designed units.

Specification Single Dual Duplex Triple Triplex

Height Overall 27.13" (689.0 mm) 27.30" (693.4 mm) 27.30" (693.4 mm) 27.30" (693.4 mm) 27.30" (693.4 mm)
Depth Overall 7.08" (179.8 mm) 10.40" (264.2 mm) 11.48" (291.6 mm) 10.46" (265.8 mm) 11.48" (291.6 mm)
Width, max 6.30" (160.0 mm) 18.75" (476.3 mm) 18.75" (476.3 mm) 21.18" (538.0 mm) 21.18" (538.0 mm)
Mt. Brkt. Centers (Horiz.) 5.20" (132.1 mm) 6.75" (171.5 mm) 6.75" (171.5 mm) 6.75" (171.5 mm) 6.75" (171.5 mm)
Mt. Brkt. Centers (Horiz) 3.50" (88.9 mm) 3.50" (88.9 mm) 3.50" (88.9 mm) 3.50" (88.9 mm)
Mt. Brkt. Centers (Vert.) 4.25" (108.0 mm) 6.75" (171.5 mm) 6.75" (171.5 mm) 6.75" (171.5 mm) 6.75" (171.5 mm)
Weight (Dry) 19.01 lbs (8.62 kg) 40.53 lbs (18.38 kg) 41.34 lbs (18.75 kg) 71.43 lbs (32.40 kg) 72.99 lbs (33.11 kg)
Fuel Capacity (w/o filter) 0.37 gal (1.40 L) 0.74 gal (2.80 L) 0.74 gal (2.80 L) 1.11 gal (4.20 L) 1.11 gal (4.20 L)
Fuel Connections 3/4" NPT (M26 x 1.5) 1-1/4" NPT (M42 x 2) 1-1/4" NPT (M42 x 2) 1-1/4" NPT (M42 x 2) 1-1/4" NPT (M42 x 2)
Water Trap Capacity 40.5 fl oz (1196 ml) 91.0 fl oz (2392 ml) 91.0 fl oz (2392 ml) 131.5 fl oz (3588 ml) 131.5 fl oz (3588 ml)
Filter Service Clearance Min. 1.5" (38.1 mm) Min. 1.5" (38.1 mm) Min. 1.5" (38.1 mm) Min. 1.5" (38.1 mm) Min. 1.5" (38.1 mm)
Fuel Types Compatible for use with #1 Diesel, #2 Diesel, Kerosene, Biodiesel, and JP8
Specifications subject to change without notice.

M ARINE
ENT LA
ND B
PE O
R
E

UL
D

A
IN

TO
AN

RY

®
TE

Y
ET
ST

IN
F

G SA
FO
R PUBLIC

6F64 Also meets the following standards: USCG, ANSI 1105, ASTM F1201
For additional agency approvals, see TB07/05-2 Certification Matrix Bulletin

cumminsfiltration.com 1-83
Sea Pro® 6 Discontinued Products

Parts List
Part Description Part Number
A Spin-On Filter FS1013
B Outlet Fitting Airway # 6405-14-12
C 3/4" NPTF Plugs Airway # 6408-14-0
See Individual Unit
D Sea Pro® 6
Ordering Information
E 3/4" NPTF Inlet Fitting 3946712 S
A F Bottom Plate Seal 3945125 S
G Bottom Plate 3954132 S
H Bowl Kit 3954130 S
I Drain Valve 3954131 S
B C J Water-In-Fuel (WIF) Sensor 3960826 S
Not WIF Wiring Harness 3950729 S
Shown WIF LED 3946670 S
C Sea Pr
F
FH234 o 6
®

Serie s
Marine Fuel

Note: The WIF sensor is not included, but can be purchased separately.
Processor

D
FUEL FILTER
AND SEPARATO
UL tested 6F64 R
with diesel • Member
fuel only. • Meets ABYC
Maximum ASTM F1201
• ISO 10088
Maximum Flow Rate Complian
Allowable = 200 t
15 psig Working gph (757 lph)
Intended (1.03 bars) Pressure
for use (MAWP)
with Diesel,at 1200 °F (649 =
°C)

J
Kerosene
www. cumminsf For Use in Suction , Biodiesel
iltration.co Side Only. , & JP8
m

L4742B

F
Check Valve
G For Dual/Duplex and Triple/Triplex 3.09
systems, if a check valve is required, (78.49) 2.35
(59.7)
part no. 3954139 S must be purchased
and installed at or near the inlet of the 1 1/4"-11 1/2
Sea Pro assembly. NPTF (2x)

All dimensions are in inches (millimeters)

Note: When the engine is shut off,
H fuel levels may drop until the engine is
restarted.

D
Bowl Ring
included
with housing

1-84 cumminsfiltration.com
Discontinued Products Sea Pro® 6 Single

Ordering Information
Housing Part Filter Fuel Flow Primer DP* Fuel In & Fuel In & Fuel Fuel In & Fuel Out
Number Element gal/h (L/h) Pump Gauge WIF Drain Fuel Out Out Port Size Port Size** (metric)
FH23411 FS1013 200 (757) No No No Yes Left or Right 3/4"-14 NPTF M26 x 1.5
FH23414 FS1013 200 (757) No No Yes Yes Left or Right 3/4"-14 NPTF M26 x 1.5
FH23446 FS19804 200 (757) No No Yes No Left or Right 3/4"-14 NPTF M26 x 1.5
* DP = Differential Pressure
** Metric connections require metric adapter fittings. For M26 x 1.5 fittings, use part no. 3954136 S (which includes an outlet M26 x 1.5 outlet fitting, M26 x 1.5 inlet
fitting with check valve body, check valve ball, check valve retainer, and check valve spring) and install to inlet and outlet ports of housing.

Replacement Filters Filter Specifications

Spin-On Filter
Part Number Description
• Emulsified Water Separation: 95% efficiency at
FS19841 StrataPore™ 7 micron Spin-On Filter 180 gal/h (681 L/h) flow per SAE J1488
FS1013 StrataPore 10 micron Spin-On Filter • Free Water Separation: 95% efficiency at
180 gal/h (681 L/h) flow per SAE J1839
FS19804 StrataPore 25 micron Spin-On Filter

Mounting/Dimensions
Service Height
1.5 (38.1)

3/4"-14 NPTF
3/4"-14 NPTF Optional (M26 x 1.5)
Fuel Fuel Outlet R.203 (R5.2)
(M26 x 1.5) Thru Slot
Fuel Outlet Oulet
(4X )
27.13
(689.0)
3.35 Sea Pro 6 ®

(85.1)
FH234 Series
Marine Fuel Processor 4.25 6.00
(108.0) (152.4)
FUEL FILTER
AND SEPARATOR • Member ABYC
6F64 • Meets ASTM F1201
UL tested with diesel fuel only. • ISO 10088 Compliant
Maximum Flow Rate = 200 gph (757 lph)
Maximum Allowable Working Pressure (MAWP) =
15 psig (1.03 bars) at 1200 °F (649 °C)
Intended for use with Diesel, Kerosene, Biodiesel, & JP8
For Use in Suction Side Only.
www. cumminsfiltration.com L4742B

Optional 0.55 5.20

Fuel Inlet (14.0) (132.1) 0.70
6.30 (17.8)
(160.0)

All dimensions are in inches (millimeters) 7.08

(179.8)
Performance
Filter Restriction vs Flow Filter Capacity vs Restriction
Flow (L/hr)
Differential Pressure (lb/in2)
Differential Pressure (kPa)

30
500 1000 1500 2000
25 25 4
3.6 FS19804
Differential Pressure (kPa)

20
Differential Pressure (psi)

3
20 3.0 15
FS1013 FS19841 2
2.4 10
15 1
5
FS19841 1.8
10 0 0
1.2 0 16 32 48 62 80 96 112 128 144 160
Capacity (g)
5 0.6
Note: Restriction vs Flow and Capacity vs Restriction tests run per
0 0 SAE J905 standard. Performance data based on #2 Diesel.
0 100 200 300 400 500 600
Flow (gal/hr)

cumminsfiltration.com 1-85
Sea Pro® 6 Dual Discontinued Products

Ordering Information
Housing Part Filter Fuel Flow Primer DP* Fuel In & Fuel In & Fuel Out Fuel In & Fuel Out
Number Element gal/h (L/h) Pump Gauge WIF Drain Fuel Out Port Size Port Size** (metric)
FH23412 FS1013 400 (1515) No No No Yes Left or Right 1-1/4"-11.5 NPTF M42 x 2
* DP = Differential Pressure
** Metric connections require metric adapter fittings. For M42 x 2 fittings, use part no. 3956561 S (which contains two M42 x 2 fittings) and install to inlet and outlet
ports of assembly.

Replacement Filters Filter Specifications

Spin-On Filter
Part Number Description • Emulsified Water Separation: 95% efficiency at
FS19841 StrataPore™ 7 micron Spin-On Filter 180 gal/h (681 L/h) flow per SAE J1488
• Free Water Separation: 95% efficiency at
FS1013 StrataPore 10 micron Spin-On Filter
180 gal/h (681 L/h) flow per SAE J1839
FS19804 StrataPore 25 micron Spin-On Filter

Mounting/Dimensions
Service Height
1.5 (38.1)

Optional 1-1/4"-11.5 NPTF

Fuel (M42 x 2)
Fuel Outlet R.20 (R5.2)
Outlet Thru Slot
(8X)
Sea Pro 6 ®

Marine Fuel Processor

FH234 Series

27.30
• Member ABYC

7.70
• Meets ASTM F1201
• ISO 10088 Compliant FUEL FILTER

6.60
AND SEPARATOR
6F64
UL tested with diesel fuel only.

L4776A

4.15 (693.4)
(195.6) (167.6) (105.4)

0.55
(14.0)
Optional 0.70 6.75 6.75 0.35
Fuel (17.8) (171.5) (171.5) (8.9)
Inlet
3.50
1-1/4"-11.5 NPTF (88.9)
(M42 x 2)
Fuel Inlet All dimensions are in inches (millimeters)
10.40 (264.2)

Performance
Filter Restriction vs Flow Filter Capacity vs Restriction
Flow (L/hr)
Differential Pressure (lb/in2)
Differential Pressure (kPa)

600 800 1000 1200 1400 1600 30

25.00 25 4
3.5 FS19804
20 3
Differential Pressure (kPa)

Differential Pressure (psi)

20.00 3.0 15
FS1013 FS19841 2
10
2.5 1
15.00 5
2.0 0 0
10.00 0 16 32 48 62 80 96 112 128 144 160
FS1013 1.5 Capacity (g)
Note: Restriction vs Flow and Capacity vs Restriction tests run per
5.00 SAE J905 standard. Performance data based on #2 Diesel.
1.0

0.00 0
150 200 250 300 350 400
Flow (gal/hr)

1-86 cumminsfiltration.com
Discontinued Products Sea Pro® 6 Duplex

Ordering Information
Housing Part Filter Fuel Flow Primer DP* Fuel In & Fuel In & Fuel Out Fuel In & Fuel Out
Number Element gal/h (L/h) Pump Gauge WIF Drain Fuel Out Port Size Port Size** (metric)
FH23417 FS1013 400 (1515) No No No Yes Left or Right 1-1/4"-11.5 NPTF M42 x 2
* DP = Differential Pressure
** Metric connections require metric adapter fittings. For M42 x 2 fittings, use part no. 3956561 S (which contains two M42 x 2 fittings) and install to inlet and outlet
ports of assembly.

Replacement Filters Filter Specifications

Spin-On Filter
Part Number Description
• Emulsified Water Separation: 95% efficiency at
FS19841 StrataPore™ 7 micron Spin-On Filter 180 gal/h (681 L/h) flow per SAE J1488
FS1013 StrataPore 10 micron Spin-On Filter • Free Water Separation: 95% efficiency at
180 gal/h (681 L/h) flow per SAE J1839
FS19804 StrataPore 25 micron Spin-On Filter

Mounting/Dimensions
Service Height
1.5 (38.1)

Optional 1-1/4"-11.5 NPTF

Fuel (M42 x 2) R.20 (R5.2)
Outlet Fuel Outlet Thru Slot
(8X)
Sea Pro 6 ®

Marine Fuel Processor

FH234 Series

27.30
• Member ABYC

7.70
• Meets ASTM F1201
• ISO 10088 Compliant FUEL FILTER

6.60
AND SEPARATOR
6F64
UL tested with diesel fuel only.

L4776A

4.15 (693.4)
(195.6) (167.6) (105.4)

0.55
(14.0)
Optional
Fuel 0.70 6.75 6.75 0.35
Inlet (17.8) (171.5) (171.5) (8.9)
3.50
1-1/4"-11.5 NPTF (88.9)
(M42 x 2)
Fuel Inlet All dimensions are in inches (millimeters)
11.48 (291.6)

Performance
Filter Restriction vs Flow Filter Capacity vs Restriction
Flow (L/hr)

Differential Pressure (lb/in2)

Differential Pressure (kPa)

600 800 1000 1200 1400 1600 30

25.00 25 4
3.5 FS19804
20 3
Differential Pressure (kPa)

Differential Pressure (psi)

20.00 3.0 15
FS1013 FS19841 2
10
2.5 1
15.00 5
FS1013 0 0
2.0
10.00 0 16 32 48 62 80 96 112 128 144 160
1.5 Capacity (g)
Note: Restriction vs Flow and Capacity vs Restriction tests run per
5.00 SAE J905 standard. Performance data based on #2 Diesel.
1.0

0.00 0
150 200 250 300 350 400
Flow (gal/hr)

cumminsfiltration.com 1-87
Sea Pro® 6 Triple Discontinued Products

Ordering Information
Housing Part Filter Fuel Flow Primer DP* Fuel In & Fuel In & Fuel Out Fuel In & Fuel Out
Number Element gal/h (L/h) Pump Gauge WIF Drain Fuel Out Port Size Port Size** (metric)
FH23413 FS1013 600 (2272) No No No Yes Left or Right 1-1/4"-11.5 NPTF M42 x 2
* DP = Differential Pressure
** Metric connections require metric adapter fittings. For M42 x 2 fittings, use part no. 3956561 S (which contains two M42 x 2 fittings) and install to inlet and outlet
ports of assembly.

Replacement Filters Filter Specifications

Spin-On Filter
Part Number Description • Emulsified Water Separation: 95% efficiency at
FS19841 StrataPore™ 7 micron Spin-On Filter 180 gal/h (681 L/h) flow per SAE J1488
• Free Water Separation: 95% efficiency at
FS1013 StrataPore 10 micron Spin-On Filter
180 gal/h (681 L/h) flow per SAE J1839
FS19804 StrataPore 25 micron Spin-On Filter

Mounting/Dimensions
Service Height
1.5 (38.1)

27.30
Optional 1-1/4"-11.5 NPTF (693.4)
Fuel (M42 x 2) R.20 (R5.2)
Outlet Fuel Outlet Thru Slot
(8X)
Sea Pro 6 ®

Marine Fuel Processor

FH234 Series
• Member ABYC
• Meets ASTM F1201

7.70
• ISO 10088 Compliant FUEL FILTER
AND SEPARATOR

6.60
6F64
UL tested with diesel fuel only.

L4776A

4.15
(167.6) (105.4) (195.6)

0.55
(14.0)
Optional
Fuel 0.70 6.75 6.75 0.35
Inlet (17.8) (171.5) (171.5) (8.9)
3.50
1-1/4"-11.5 NPTF (88.9)
(M42 x 2)
Fuel Inlet All dimensions are in inches (millimeters)
10.46 (265.8)

Performance
Filter Restriction vs Flow Filter Capacity vs Restriction
Flow (L/hr)
Differential Pressure (lb/in2)
Differential Pressure (kPa)

0 500 1000 1500 2000 30

25.00 25 4
3.5 FS19804
20 3
Differential Pressure (kPa)

Differential Pressure (psi)

20.00 3.0 15
FS1013 FS19841 2
10
2.5 1
15.00 5
2.0 0 0
10.00 0 16 32 48 62 80 96 112 128 144 160
1.5 Capacity (g)
FS1013
Note: Restriction vs Flow and Capacity vs Restriction tests run per
5.00 SAE J905 standard. Performance data based on #2 Diesel.
1.0

0.00 0
0 100 200 300 400 500 600
Flow (gal/hr)

1-88 cumminsfiltration.com
Discontinued Products Sea Pro® 6 Triplex

Ordering Information
Housing Part Filter Fuel Flow Primer DP* Fuel In & Fuel In & Fuel Fuel In & Fuel Out
Number Element gal/h (L/h) Pump Gauge WIF Drain Fuel Out Out Port Size Port Size** (metric)
FH23418 FS1013 600 (2272) No No No Yes Left or Right 1-1/4"-11.5 NPTF M42 x 2
* DP = Differential Pressure
** Metric connections require metric adapter fittings. For M42 x 2 fittings, use part no. 3956561 S (which contains two M42 x 2 fittings) and install to inlet and outlet
ports of assembly.

Replacement Filters Filter Specifications

Spin-On Filter
Part Number Description
• Emulsified Water Separation: 95% efficiency at
FS19841 StrataPore™ 7 micron Spin-On Filter 180 gal/h (681 L/h) flow per SAE J1488
FS1013 StrataPore 10 micron Spin-On Filter • Free Water Separation: 95% efficiency at
180 gal/h (681 L/h) flow per SAE J1839
FS19804 StrataPore 25 micron Spin-On Filter

Mounting/Dimensions
Service Height
1.5 (38.1)

27.30
(693.4)
Optional 1-1/4"-11.5 NPTF
Fuel (M42 x 2)
Fuel Outlet R.20 (R5.2)
Outlet Thru Slot
(8X)
Sea Pro 6 ®

Marine Fuel Processor

FH234 Series
• Member ABYC
• Meets ASTM F1201

7.70
• ISO 10088 Compliant FUEL FILTER

6.60
AND SEPARATOR
6F64
UL tested with diesel fuel only.

L4776A

4.15
(167.6) (105.4) (195.6)

0.55
(14.0)
Optional 0.70 6.75 6.75 0.35
Fuel (17.8) (171.5) (171.5) (8.9)
Inlet
3.50
1-1/4"-11.5 NPTF (88.9)
(M42 x 2)
Fuel Inlet All dimensions are in inches (millimeters)
11.48 (291.6)

Performance
Filter Restriction vs Flow Filter Capacity vs Restriction
Flow (L/hr)

Differential Pressure (lb/in2)

Differential Pressure (kPa)

30
0 500 1000 1500 2000
25.00 25 4
3.5 FS19804
20 3
Differential Pressure (kPa)

Differential Pressure (psi)

20.00 3.0 15
FS1013 FS19841 2
10
2.5 1
15.00 5
FS1013 0 0
2.0
10.00 0 16 32 48 62 80 96 112 128 144 160
Capacity (g)
1.5
Note: Restriction vs Flow and Capacity vs Restriction tests run per
5.00 SAE J905 standard. Performance data based on #2 Diesel.
1.0

0.00 0
0 100 200 300 400 500 600
Flow (gal/hr)

cumminsfiltration.com 1-89
Water-In-Fuel (WIF) Sensor Discontinued Products

Ordering Information
Part Number Description
3957158 S Water-In-Fuel (WIF) Sensor
3950729 S WIF Wiring Harness
3946670 S WIF LED
Note: The WIF sensor is not included, but can be purchased separately.

Installation

Note:
Depending on the model (Single,
Dual, Duplex, Triple or Triplex),
the WIF port can be located on
the bottom left or the bottom WIF Probe
right side of the unit.

Specifications
Specification WIF
Resistance Across Pins 82 kΩ ±2% (at 25° C)
Voltage Rating 5 – 50 VDC or VAC
Signal Type Analog
Thread 1/2" 20 UNF-2B
Output Deutsch Connector EDLRDT13-2PR-002
WIF Harness Deutsch Connector DT06-2S
Height to Water Sensing (Switch is in ON Position) 0.58" (14.73 mm)
Overall Length 2.328" (59.12 mm)
Length – Top of Probe to Bottom of Knuckle 1.201" (30.50 mm)
Length – Bottom of Knuckle to Top of Pin 0.79" (20.0 mm)
Distance Between Pins (Center to Center) 0.215" (5.46 mm)
Specifications subject to change without notice.

1-90 cumminsfiltration.com
 Single Dual Duplex

Sea Pro® 7
With Individual
Filter
On-Off Valve

Sea Pro 7 Sea Pro 7

FH234 Series FH234 Series

Sea Pro 7
FH234 Series
Marine Fuel Processor

Triple Triplex
With Individual
Filter
On-Off Valve
Sea Pro 7 Sea Pro 7
FH234 Series FH234 Series

Note: Effective April 2007, Cummins Filtration® switched to a lower restriction design for
the Fleetguard® Sea Pro® 7 series. These low restriction units have some dimension
changes and a significant reduction in overall restriction of between
FH234XXX Rev. 2 Indicates Unit Is
a Low Restriction 3.4 - 6.8 kPa (0.49 - 0.98 lb/in2), depending on the model. The low restriction units
Model can be identified by the label located on the right side of the unit. The part number
will contain, "Rev. 2," if it is a low restriction unit. This revision number does not

Specifications appear on the originally designed units.

Specification Single Dual Duplex Triple Triplex

Height Overall 23.71" (602.3 mm) 23.41" (594.6 mm) 23.41" (594.6 mm) 23.68" (613.7 mm) 23.68" (613.7 mm)
Depth Overall 7.36" (186.9 mm) 10.40" (264.2 mm) 11.48" (291.6 mm) 10.46" (265.8 mm) 11.48" (291.6 mm)
Width, max 6.30" (160.0 mm) 18.75" (476.3 mm) 18.75" (476.3 mm) 21.18" (538.0 mm) 21.18" (538.0 mm)
Mt. Brkt. Centers (Horiz.) 5.20" (132.1 mm) 6.75" (171.5 mm) 6.75" (171.5 mm) 6.75" (171.5 mm) 6.75" (171.5 mm)
Mt. Brkt. Centers (Horiz.) 3.50" (88.9 mm) 3.50" (88.9 mm) 3.50" (88.9 mm) 3.50" (88.9 mm)
Mt. Brkt. Centers (Vert.) 4.25" (108.0 mm) 6.75" (171.5 mm) 6.75" (171.5 mm) 6.75" (171.5 mm) 6.75" (171.5 mm)
Weight (Dry) 18.92 lbs (8.58 kg) 40.35 lbs (18.30 kg) 41.16 lbs (18.67 kg) 71.16 lbs (32.28 kg) 72.72 lbs (32.99 kg)
Fuel Capacity (w/o filter) 0.37 gal (1.40 L) 0.74 gal (2.80 L) 0.74 gal (2.80 L) 1.11 gal (4.20 L) 1.11 gal (4.20 L)
Fuel Connections 3/4" NPT (M26 x 1.5) 1-1/4" NPT (M42 x 2) 1-1/4" NPT (M42 x 2) 1-1/4" NPT (M42 x 2) 1-1/4" NPT (M42 x 2)
Water Trap Capacity 40.5 fl oz (1196 ml) 91.0 fl oz (2392 ml) 91.0 fl oz (2392 ml) 131.5 fl oz (3588 ml) 131.5 fl oz (3588 ml)
Filter Service Clearance Min. 1.5" (38.1 mm) Min. 1.5" (38.1 mm) Min. 1.5" (38.1 mm) Min. 1.5" (38.1 mm) Min. 1.5" (38.1 mm)
Fuel Types Compatible for use with #1 Diesel, #2 Diesel, Kerosene, Biodiesel, and JP8
Specifications subject to change without notice.

RINE
MA ND
ENT LA
B
PE O
R
E

UL
D

A
IN

TO
AN

RY

®
TE

Y
ET
ST

IN
F

G SA
FO
R PUBLIC

6F64 Also meets the following standards: USCG, ANSI 1105, ASTM F1201
For additional agency approvals, see TB07/05-2 Certification Matrix Bulletin

cumminsfiltration.com 1-91
Sea Pro® 7 Discontinued Products

A Parts List
B Part Description Part Number
A Vent Cap Vent Cap and Assembly
B Vent Seal 3944440 S
Cover Assembly (includes
C 3954128 S
Cover, Shield and Collar)

COLLAR
C CAP
D Filter Spring 3944441 S
Filter Element (includes
VENT

E FS19763
FUEL PRO
Grommet and O-Rings)

J F Outlet Fitting Airway # 6405-14-12

D G 3/4" NPTF Plugs Airway # 6408-14-0
See Individual Unit
H Sea Pro® 7
Ordering Information
I 3/4" NPTF Inlet Fitting 3946712 S
J Collar/Vent Cap Wrench 3944451 S
E K Bottom Plate Seal 3945125 S
L Bottom Plate 3954132 S
M Bowl Kit 3954130 S
N Drain Valve 3954131 S
O Water-In-Fuel (WIF) Sensor 3960826 S
F G Not WIF Wiring Harness 3950729 S
Shown WIF LED 3946670 S
Sea Pro 7 ®

Note: The WIF sensor is not included, but can be purchased separately.
G
FH234
Serie s

I
Marine Fue
l Processor

H
FUEL
FILTER
AND SEPARAT
UL tested 6F64 OR
with diesel • Membe
fuel only.
• Meets r ABYC
Maximu ASTM
• ISO 10088
m Flow F1201
Maximu Complia
m Allowab Rate = 200 nt
15 psig le Working gph (757
Intended (1.03 bars) Pressure lph)
for use (MAWP)
with Diesel,at 1200 °F

O
=
www. cummins For Use Kerosen (649 °C)
in Suction e, Biodiese
filtration. Side Only. l, & JP8
com

L4743B

K
L
Check Valve
For Dual/Duplex and Triple/Triplex 3.09
systems, if a check valve is required, (78.49) 2.35
(59.7)
part no. 3954139 S must be purchased
and installed at or near the inlet of the 1 1/4"-11 1/2
M Sea Pro assembly. NPTF (2x)

All dimensions are in inches (millimeters)

Note: When the engine is shut off,
fuel levels may drop until the engine is
N restarted.

H
Bowl Ring
included
with housing

1-92 cumminsfiltration.com
Discontinued Products Sea Pro® 7 Single

Ordering Information
Housing Part Filter Fuel Flow Primer DP* Fuel In & Fuel In & Fuel Fuel In & Fuel Out
Number Element gal/h (L/h) Pump Gauge WIF Drain Fuel Out Out Port Size Port Size** (metric)
FH23419 FS19763 200 (757) No No No Yes Left or Right 3/4"-14 NPTF M26 x 1.5
FH23422 FS19763 200 (757) No No Yes Yes Left or Right 3/4"-14 NPTF M26 x 1.5
FH23447 FS19765 200 (757) No No No No Left or Right 3/4" NPT M26 x 1.5
FH23448 FS19765 200 (757) No No Yes No Left or Right 3/4" NPT M26 x 1.5
* DP = Differential Pressure
** Metric connections require metric adapter fittings. For M26 x 1.5 fittings, use part no. 3954136 S (which includes an outlet M26 x 1.5 outlet fitting, M26 x 1.5 inlet
fitting with check valve body, check valve ball, check valve retainer, and check valve spring) and install to inlet and outlet ports of housing.

Replacement Filters Filter Specifications

Plus Size Filter
Part Number Description
• Emulsified Water Separation: 95% efficiency at
FS19766 EleMax™ StrataPore™ 5 micron (plus size) 180 gal/h (681 L/h) flow per SAE J1488
FS19763 EleMax StrataPore 7 micron (plus size) • Free Water Separation: 95% efficiency at
180 gal/h (681 L/h) flow per SAE J1839
FS19764 EleMax StrataPore 10 micron (plus size)
FS19765 EleMax StrataPore 25 micron (plus size)
FS19905 EleMax Cellulose 50 micron (plus size)

Mounting/Dimensions
Service Height
1.5 (38.1)

3/4"-14 NPTF Optional 3/4"-14 NPTF

(M26 x 1.5) Fuel (M26 x 1.5)
Fuel Outlet Outlet Fuel Outlet
R.20 (R5.2)
Thru Slot
(4X)

3.34 23.71
Sea Pro 7 ®

4.25 6.00 (602.3)

(84.9) FH234 Series

(152.4)
Marine Fuel Processor
(108.0)
FUEL FILTER
AND SEPARATOR • Member ABYC
6F64 • Meets ASTM F1201
UL tested with diesel fuel only. • ISO 10088 Compliant
Maximum Flow Rate = 200 gph (757 lph)
Maximum Allowable Working Pressure (MAWP) =
15 psig (1.03 bars) at 1200 °F (649 °C)
Intended for use with Diesel, Kerosene, Biodiesel, & JP8
For Use in Suction Side Only.
www. cumminsfiltration.com L4742B

5.20 0.70
Optional (132.1) (17.8)
Fuel 0.55
Inlet (14.0)

All dimensions are in inches (millimeters)

Performance 7.36
(186.9)

Filter Restriction vs Flow Filter Capacity vs Restriction

Flow (L/min)

Differential Pressure (lb/in2)

Differential Pressure (kPa)

30
2.52 5.05 7.57 10.09 12.62 15.14 17.66 4
25 FS19764
7
1.0 20 3
FS19766
15
Differential Pressure (kPa)

6
Differential Pressure (psi)

FS19763 FS19763 2
FS19764 0.8 10
5 FS19766 FS19765 1
5
4 0.6 0 0
8 16 24 32 40 48 56 64 72 80
3 Capacity (g)
FS19765 0.4
Note: Restriction vs Flow and Capacity vs Restriction tests run per
2
SAE J905 standard. Performance data based on #2 Diesel.
0.2
1

0 0.0
.67 1.33 2.00 2.67 3.33 4.00 4.67
Flow (gal/min)

cumminsfiltration.com 1-93
Sea Pro® 7 Dual Discontinued Products

Ordering Information
Housing Part Filter Fuel Flow Primer DP* Fuel In & Fuel In & Fuel Out Fuel In & Fuel Out
Number Element gal/h (L/h) Pump Gauge WIF Drain Fuel Out Port Size Port Size** (metric)
FH23420 FS19763 400 (1515) No No No Yes Left or Right 1-1/4"-11.5 NPTF M42 x 2
* DP = Differential Pressure
** Metric connections require metric adapter fittings. For M42 x 2 fittings, use part no. 3956561 S (which contains two M42 x 2 fittings) and install to inlet and outlet
ports of assembly.

Replacement Filters Filter Specifications

Plus Size Filter
Part Number Description
• Emulsified Water Separation: 95% efficiency at
FS19766 EleMax™ StrataPore™ 5 micron (plus size) 180 gal/h (681 L/h) flow per SAE J1488
FS19763 EleMax StrataPore 7 micron (plus size) • Free Water Separation: 95% efficiency at
180 gal/h (681 L/h) flow per SAE J1839
FS19764 EleMax StrataPore 10 micron (plus size)
FS19765 EleMax StrataPore 25 micron (plus size)
FS19905 EleMax Cellulose 50 micron (plus size)

Mounting/Dimensions
Service Height
1.5 (38.1)

Optional 1-1/4"-11.5 NPTF

Fuel (M42 x 2)
Outlet Fuel Outlet R.20 (R5.2)
Thru Slot
(8X)
Sea Pro 7 ®

Marine Fuel Processor

FH234 Series 23.41
(594.6)
• Member ABYC

7.70
• Meets ASTM F1201

6.60
• ISO 10088 Compliant FUEL FILTER
AND SEPARATOR
6F64
UL tested with diesel fuel only.

L4776A

4.15
(195.6) (167.6) (105.4)

0.55
(14.0)
Optional
Fuel 0.70 6.75 6.75 0.35
Inlet (17.8) (171.5) (171.5) (8.9)
1-1/4"-11.5 NPTF 3.50
(M42 x 2) (88.9)
Fuel Inlet
All dimensions are in inches (millimeters)
10.40 (264.2)

Performance
Filter Restriction vs Flow Filter Capacity vs Restriction
Differential Pressure (lb/in2)
Flow (L/min)
Differential Pressure (kPa)

30
3.15 6.30 9.45 12.60 15.75 18.90 25.20 4
25 FS19764
30
4.2 20 3
FS19766
25 15 2
Differential Pressure (kPa)

FS19763
Differential Pressure (psi)

3.6
10
FS19765 1
20 3.0 5
FS19766 0 0
2.4 8 16 24 32 40 48 56 64 72 80
15
FS19763 Capacity (g)
FS19764 1.8
10 Note: Restriction vs Flow and Capacity vs Restriction tests run per
1.2 SAE J905 standard. Performance data based on #2 Diesel.
FS19765
5
0.6

0 0.0
.83 1.66 2.50 3.33 4.16 4.99 6.66
Flow (gal/min)

1-94 cumminsfiltration.com
Discontinued Products Sea Pro® 7 Duplex

Ordering Information
Housing Part Filter Fuel Flow Primer DP* Fuel In & Fuel In & Fuel Out Fuel In & Fuel Out
Number Element gal/h (L/h) Pump Gauge WIF Drain Fuel Out Port Size Port Size** (metric)
FH23425 FS19763 400 (1515) No No No Yes Left or Right 1-1/4"-11.5 NPTF M42 x 2
* DP = Differential Pressure
** Metric connections require metric adapter fittings. For M42 x 2 fittings, use part no. 3956561 S (which contains two M42 x 2 fittings) and install to inlet and outlet
ports of assembly.

Replacement Filters Filter Specifications

Plus Size Filter
Part Number Description
• Emulsified Water Separation: 95% efficiency at
FS19766 EleMax™ StrataPore™ 5 micron (plus size) 180 gal/h (681 L/h) flow per SAE J1488
FS19763 EleMax StrataPore 7 micron (plus size) • Free Water Separation: 95% efficiency at
180 gal/h (681 L/h) flow per SAE J1839
FS19764 EleMax StrataPore 10 micron (plus size)
FS19765 EleMax StrataPore 25 micron (plus size)
FS19905 EleMax Cellulose 50 micron (plus size)

Mounting/Dimensions
Service Height
1.5 (38.1)

Optional 1-1/4"-11.5 NPTF

Fuel (M42 x 2)
Fuel Outlet R.20 (R5.2)
Outlet Thru Slot
(8X)
Sea Pro 7 ®

Marine Fuel Processor

FH234 Series 23.41
(594.6)
• Member ABYC

7.70
• Meets ASTM F1201

6.60
• ISO 10088 Compliant FUEL FILTER
AND SEPARATOR
6F64
UL tested with diesel fuel only.

L4776A

4.15
(195.6) (167.6) (105.4)

0.55
Optional
Fuel 0.70 6.75 6.75 0.35
Inlet (17.8) (171.5) (171.5) (8.9)
3.50
1-1/4"-11.5 NPTF (88.9)
(M42 x 2)
Fuel Inlet All dimensions are in inches (millimeters)
11.48 (291.6)

Performance
Filter Restriction vs Flow Filter Capacity vs Restriction
Flow (L/min)

Differential Pressure (lb/in2)

Differential Pressure (kPa)

30
3.15 6.30 9.45 12.60 15.75 18.90 25.20 4
25
30 FS19764
4.2 20 3
FS19766
25 15 2
Differential Pressure (kPa)

Differential Pressure (psi)

3.6 FS19763
10
FS19765 1
20 3.0 5
FS19766 0 0
2.4 8 16 24 32 40 48 56 64 72 80
15
FS19763 Capacity (g)
FS19764 1.8
10
1.2 Note: Restriction vs Flow and Capacity vs Restriction tests run per
FS19765
5 SAE J905 standard. Performance data based on #2 Diesel.
0.6

0 0.0
.83 1.66 2.50 3.33 4.16 4.99 6.66
Flow (gal/min)

cumminsfiltration.com 1-95
Sea Pro® 7 Triple Discontinued Products

Ordering Information
Housing Part Filter Fuel Flow Primer DP* Fuel In & Fuel In & Fuel Out Fuel In & Fuel Out
Number Element gal/h (L/h) Pump Gauge WIF Drain Fuel Out Port Size Port Size** (metric)
FH23421 FS19763 600 (2272) No No No Yes Left or Right 1-1/4"-11.5 NPTF M42 x 2
* DP = Differential Pressure
** Metric connections require metric adapter fittings. For M42 x 2 fittings, use part no. 3956561 S (which contains two M42 x 2 fittings) and install to inlet and outlet
ports of assembly.

Replacement Filters Filter Specifications

Plus Size Filter
Part Number Description
• Emulsified Water Separation: 95% efficiency at
FS19766 EleMax™ StrataPore™ 5 micron (plus size) 180 gal/h (681 L/h) flow per SAE J1488
FS19763 EleMax StrataPore 7 micron (plus size) • Free Water Separation: 95% efficiency at
180 gal/h (681 L/h) flow per SAE J1839
FS19764 EleMax StrataPore 10 micron (plus size)
FS19765 EleMax StrataPore 25 micron (plus size)
FS19905 EleMax Cellulose 50 micron (plus size)

Mounting/Dimensions
Service Height
1.5 (38.1)

Optional 1-1/4"-11.5 NPTF

(M42 x 2) 23.68
Fuel R.20 (R5.2)
Outlet Fuel Outlet (601.4)
Thru Slot
(8X)
Sea Pro 7 ®

Marine Fuel Processor

FH234 Series
• Member ABYC
• Meets ASTM F1201

7.70
• ISO 10088 Compliant FUEL FILTER
AND SEPARATOR

6.60
6F64
UL tested with diesel fuel only.

L4776A

4.15
(167.6) (105.4) (195.6)

0.55
(14.0)
Optional
Fuel 0.70 6.75 6.75 0.35
Inlet (17.8) (171.5) (171.5) (8.9)
3.50
1-1/4"-11.5 NPTF (88.9)
(M42 x 2)
Fuel Inlet All dimensions are in inches (millimeters)
10.46 (265.8)

Performance
Filter Restriction vs Flow Filter Capacity vs Restriction
Flow (L/min)
Differential Pressure (lb/in2)
Differential Pressure (kPa)

30
12.62 18.93 25.24 31.55 37.85 44.16 4
25 25 FS19764
3.6 3
20
Differential Pressure (kPa)

Differential Pressure (psi)

FS19766
20 3.0 15 2
FS19766 FS19763
10
2.4 FS19765 1
15 5
FS19763
FS19764 1.8 0 0
10 8 16 24 32 40 48 56 64 72 80
FS19765 1.2 Capacity (g)
5
0.6 Note: Restriction vs Flow and Capacity vs Restriction tests run per
SAE J905 standard. Performance data based on #2 Diesel.
0 0.0
3.33 5.00 6.67 8.34 10.00 11.67
Flow (gal/min)

1-96 cumminsfiltration.com
Discontinued Products Sea Pro® 7 Triplex

Ordering Information
Housing Part Filter Fuel Flow Primer DP* Fuel In & Fuel In & Fuel Out Fuel In & Fuel Out
Number Element gal/h (L/h) Pump Gauge WIF Drain Fuel Out Port Size Port Size** (metric)
FH23426 FS19763 600 (2272) No No No Yes Left or Right 1-1/4"-11.5 NPTF M42 x 2
* DP = Differential Pressure
** Metric connections require metric adapter fittings. For M42 x 2 fittings, use part no. 3956561 S (which contains two M42 x 2 fittings) and install to inlet and outlet
ports of assembly.

Replacement Filters Filter Specifications

Plus Size Filter
Part Number Description
• Emulsified Water Separation: 95% efficiency at
FS19766 EleMax™ StrataPore™ 5 micron (plus size) 180 gal/h (681 L/h) flow per SAE J1488
FS19763 EleMax StrataPore 7 micron (plus size) • Free Water Separation: 95% efficiency at
180 gal/h (681 L/h) flow per SAE J1839
FS19764 EleMax StrataPore 10 micron (plus size)
FS19765 EleMax StrataPore 25 micron (plus size)
FS19905 EleMax Cellulose 50 micron (plus size)

Mounting/Dimensions
Service Height
1.5 (38.1)

1-1/4"-11.5 NPTF 23.71

Optional (M42 x 2)
Fuel Outlet R.20 (R5.2) (602.3)
Fuel Thru Slot
Outlet (8X)
Sea Pro 7 ®

Marine Fuel Processor

FH234 Series
• Member ABYC

7.70
• Meets ASTM F1201
• ISO 10088 Compliant FUEL FILTER

6.60
AND SEPARATOR
6F64
UL tested with diesel fuel only.

L4776A

4.15
(167.6) (105.4) (195.6)

0.55
Optional
Fuel 0.70 6.75 6.75 0.35
Inlet (17.8) (171.5) (171.5) (8.9)
3.50
1-1/4"-11.5 NPTF (88.9)
(M42 x 2)
Fuel Inlet
All dimensions are in inches (millimeters) 11.48 (291.6)

Performance
Filter Restriction vs Flow Filter Capacity vs Restriction
Flow (L/min) Differential Pressure (lb/in2)
Differential Pressure (kPa)

30
12.62 18.93 25.24 31.55 37.85 44.16 4
25
25 3.6 FS19764
20 3
Differential Pressure (kPa)

Differential Pressure (psi)

FS19766
20 3.0 15 2
FS19766 FS19763
10
2.4 FS19765 1
15 5
FS19763
FS19764 1.8 0 0
10 8 16 24 32 40 48 56 64 72 80
FS19765 1.2 Capacity (g)
5
0.6 Note: Restriction vs Flow and Capacity vs Restriction tests run per
SAE J905 standard. Performance data based on #2 Diesel.
0 0.0
3.33 5.00 6.67 8.34 10.00 11.67
Flow (gal/min)

cumminsfiltration.com 1-97
Water-In-Fuel (WIF) Sensor Discontinued Products

Ordering Information
Part Number Description
3957158 S Water-In-Fuel (WIF) Sensor
3950729 S WIF Wiring Harness
3946670 S WIF LED
Note: The WIF sensor is not included, but can be purchased separately.

Installation

Note:
Depending on the model (Single,
Dual, Duplex, Triple or Triplex),
the WIF port can be located on
the bottom left or the bottom WIF Probe
right side of the unit.

Specifications
Specification WIF
Resistance Across Pins 82 kΩ ±2% (at 25° C)
Voltage Rating 5 – 50 VDC or VAC
Signal Type Analog
Thread 1/2" 20 UNF-2B
Output Deutsch Connector EDLRDT13-2PR-002
WIF Harness Deutsch Connector DT06-2S
Height to Water Sensing (Switch is in ON Position) 0.58" (14.73 mm)
Overall Length 2.328" (59.12 mm)
Length – Top of Probe to Bottom of Knuckle 1.201" (30.50 mm)
Length – Bottom of Knuckle to Top of Pin 0.79" (20.0 mm)
Distance Between Pins (Center to Center) 0.215" (5.46 mm)
Specifications subject to change without notice.

1-98 cumminsfiltration.com
2 • Fluid Level Management
 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
REN™ Oil Level Regulator . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
REN™ Slow Flow Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Slow Flow Meter Remote Readout . . . . . . . . . . . . . . . . . 2-12
REN™ Continuous Oil Change Module . . . . . . . . . . . . . 2-13
REN™ Liquid Level Switch . . . . . . . . . . . . . . . . . . . . . . . 2-15
REN™ Oil Supply Reservoirs . . . . . . . . . . . . . . . . . . . . . 2-17
Discontinued Products . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19
REN™ Slow Flow Meter . . . . . . . . . . . . . . . . . . . . . . . . . 2-20
 Introduction

REN™ Fluid Level Management Products

Certain stationary applications, such as Oil & Gas Pumping/Compressing stations, as well as power generation and agricultural
irrigation systems, require fluid level management systems to ensure that the engine is always lubricated. These stations are
typically found in remote areas with several applications spread out over many acres being maintained by only one person. For
this reason, the REN Fluid Level Management System was developed. This system allows you to pick and choose components
to build your own system to meet your specific needs.

Oil Level Regulator

The Oil Level Regulator is the foundation of the fluid level management system. It provides a visual line-of-site into the oil pan to
easily see the oil level in the oil sump. The regulator can also utilize an integrated switch tied to an external clean oil tank which
can add oil when the sump reaches a certain level. Since uptime is critical to these applications, the Oil Level Regulator ensures
that engine is always producing as intended.

Slow Flow Meter

The second key component of a good preventive maintenance program is a Slow Flow Meter. This meter allows the
maintenance manager to measure exactly how much clean oil is added to the system each month, especially when the meter is
used in combination with an Oil Level Regulator and a clean oil tank. Maintaining accurate records of the add oil rate will assist
a maintenance manager in determining when to schedule an engine rebuild, possibly avoiding an engine failure. The meter is
available with both analog and digital readouts; the digital readout can be wired into a wireless system to allow for remote data
retrieval.

Continuous Oil Change Module

The Continuous Oil Change Module can be combined with the other mentioned components to allow used oil to be burned
as fuel. This also provides the benefit of adding clean oil to the system as well as all of the benefits of an updated additive
package. Adding clean oil to the system can be especially important in some oil and gas fields where acidic sour gas is burned
in the engine, thereby quickly reducing the TBN of the oil. Additionally, added oil can minimize the impact on the oil drain and
preventive maintenance interval.

Combining all of these components together into one system, or picking and choosing which of these building blocks are the
optimal components of your maintenance system, is one the benefits of this modular system.

Liquid Level Switch

One last REN component not related to the above system is a Liquid Level Switch. This product uses a simple switch to signal a
shut-off valve, or to signal the opening of a valve to fill a necessary fluid.

The REN product line is a durable product group that has proven itself since the 1940s. This product was designed specifically
for the demands of the Industrial Markets worldwide. There is no better product for your stationary preventive maintenance
program.

cumminsfiltration.com 2-3
Introduction

This page left blank intentionally.

2-4 cumminsfiltration.com
 REN™ Oil Level Regulator
Specifications
Specification REN™ Oil Level Regulator
Height Overall (Without Bracket) 5.00" (136.53 mm)
Depth Overall 7.13" (180.98 mm)
Width, Max. (Without Bracket) 4.38" (111.13 mm)
Mount Bracket Centers 5.26" (133.60 mm)
Weight (Dry) 9 lbs (4.08 kg)
Fuel Oil Connections (Inlet) 1.2" NPT
Fuel Oil Connection (Outlet) 1.2" NPT
Min Vent Hose (I.D.) 3/8" (9.53 mm)
Max Inlet Pressure 4 in2 (27.58 kPa)
For multicylinder engines only.
Specifications subject to change without notice.

cumminsfiltration.com 2-5
Oil Level Regulator REN™ Oil Products

Parts List
Part Description Part Number Part Description Part Number
Front Window Kit – One Piece Isoplast L Slotted Mounting Plate 3946908 S
A 3945565 S
with Gasket and Screw Set Aluminum “Y” Mounting Bracket 3946909 S
B Valve Assembly With Float 3946910 S M Slotted Aluminum “Y”
3968805 S
C Valve Gasket 3945567 S Mounting Bracket (not shown)
Sediment Bowl Screen and N Hose Clamps (4 Required) N/A
D 3967685 S
Gasket Combo
1/2" NPT Barbed Nipples
Sediment Bowl Inlet (supplied as part of O 3945560 S
3946906 S (4 Required)
E Sediment Bowl Service Kit)
P Neoprene Hose N/A
Metal Sediment Bowl Service Kit 3965311 S
Q Front Ring Screw Set 3945569 S
F Assembly Screw Set 3946911 S
R Front Ring 3948644 S
G 1/2" NPT Plug 3946905 S
S Front Window – Glass 3945207 S
H Switch Assembly 3945562 S
Window Gasket (2 required – each
I Body Casting N/A T 3945568 S
side of window)
J Unvented 1/4" NPT Plug 3946907 S
Complete Gasket Set (Not shown -
K Mounting Plate Gasket 3945563 S U 3945217 S
Includes parts A1, C, D, K, and L)

Optional
M
N

L O
B J
T K
S F
I
R
Q P

Furnished with part numbers:

RN24006, RN24046, and RN24048
A
The following parts:
H
D E F G

C D are furnished with

Sediment Bowl Service Kit
A1 E (part number 3946906 S)
Metal Sediment Bowl Service Kit
G (part number 3965311 S)
F

Note: Part numbers are furnished

for Fleetguard® service parts only

2-6 cumminsfiltration.com
REN™ Oil Products Oil Level Regulator

Ordering Information
Part Number Description
RN24006 Oil Level Regulator with mounting bracket, hose and fittings
RN24007 Oil Level Regulator without mounting bracket, hose and fittings
RN24046 Oil Level Regulator with metal bowl, mounting bracket, hose, and fittings
RN24048 Oil Level Regulator with 1/2" slotted mounting bracket, hose, and fittings

Mounting/Dimensions
0.38 (9.53) 0.60 1.38 1.38 0.60 1.38 1.38
Mounting Slots* (15.24) (35.05) (35.05) (15.24) (35.05) (35.05)
0.38 Ref.
(9.53) 0.38 (9.53)
Mounting Slots
1.75
(44.45)

0.38
(9.53) 4.25
0.38 (9.53) 0.38
0.38 (9.53) Mounting Slots (107.95) (9.53)
5.65
Mounting Slots (143.51) 1/4" (6.35 mm) NPT 2.88
Vent Plug (73.03)
1.00 1.69
(25.40) (42.86)

1.25
(31.75)
1.06
3.25 (26.99) 1/2" (12.7 mm)
2.12 NPT Outlet
(82.55) 1.06 (53.98)
Regulator to 1.25
(26.99) Crankcase (31.75)

5.26 1/2" (12.7 mm) 1.56

(133.36) NPT Inlet (39.62)
To Regulator from
All dimensions are in inches (millimeters) Supply System
Opposite Side
2.63 2.63 Allen Head Plug
(66.68) (66.68) 0.44 2.44 0.38
6.65 (11.11) (61.91) (9.53)
(168.91) 5.38
* 1/2" Slotted Bracket Available, part no. 3968805 S (136.35)
7.13
(180.98)

Typical Installation
Fresh Fuel Return Line
Oil Tank Check
Remote Valve
Readout
Engine

To Fuel Tank or
Collection Tank
Pressure
Oil Level Gallery
Regulator

Continuous
Oil Change Fuel
Module Used Oil Tank Tank
LF777
5 Micron Filter
(Optional)
Slow Flow Meter

cumminsfiltration.com 2-7
Notes

2-8 cumminsfiltration.com
 REN™ Slow Flow Meter
Specifications
Specification REN™ Slow Flow Meter
Height Overall 7.875" (200.03 mm)
Length Overall 5.375" (136.53 mm)
Width, Max. 8.00" (203.20 mm)
Weight 6.75 lbs (3.00 kg)
Max Flow 10 gal/h (37.85 L/h)
Min Inlet Pressure 3.5 lb/in2 (24.13 kPa)
Max Inlet Pressure 100 lb/in2 (689.47 kPa)
Accuracy 0.5%
Specifications subject to change without notice.

Note: An intrinsically safe device is designed in such way so that energy it holds cannot ignite the gases, vapors or combustible dusts
existing in the atmosphere of the designated area. Our Intrinsically Safe readout was approved for use in areas where flammable
gases may be present in sufficient quantities to produce explosive or flammable mixtures. In those areas, flammable gases, vapors,
liquids, combustible dusts or ignitable fibers are likely to exist under normal operating conditions. Atmosphere may contain ethyl-
ether vapors, ethylene, or cyclo-propane, gasoline, hexane, naphtha, benzene, butane, propane, alcohol, acetone, benzol, lacquer
solvent vapors, or natural gas.

cumminsfiltration.com 2-9
Slow Flow Meter REN™ Oil Products

Parts List
Part Description Part Number
A Inlet Sediment Bowl Kit 3946906 S
B Pressure Regulator Kit 3945581 S
C Piston Assembly Kit 3952332 S
D Cycling Valve Kit 3952436 S
Intrinsically Safe Counter See Ordering
E
Assembly with Digital Readout Information
F Counter Cover Gasket 3945852 S
G Regulator Gasket Set Kit (not shown) 3945217 S
H Meter Gasket Set Kit (not shown) 3945220 S
I Screw Set Kit (not shown) 3950385 S

Top

2-10 cumminsfiltration.com
REN™ Oil Products Slow Flow Meter

Ordering Information
Part Number Description
RN24044 Slow Flow Meter – Intrinsically safe with digital readout (gallon)
RN24045 Slow Flow Meter – Intrinsically safe with digital readout (liter)
RN24026 Slow Flow Meter without display for connection to PLC or remote readout

Mounting/Dimensions
Mounting Bracket
3.50
1/2" NPT CL Outlet 1.25 (88.90) 1.25
Outlet AT Top (31.75) (31.75)
3.125
(79.38) 1.25
(31.75) ∅.438
(11.13)
(4 places)
7.875
(200.03) 6.00
(152.40)
4.75 4.25
(120.65) (107.95)
1.25
(31.75)

4.00
(101.60)

4.00 4.00 0.125 3.125

(101.60) (101.60) (3.18) (79.38)

2.125
(53.98)

5.375 4.75
(136.53) (120.65)
3.25
(82.55)

CL Outlet
AT Bottom
8.00 0.625
(203.2) (15.88)
All dimensions are in inches (millimeters)

Typical Installation
Fresh Fuel Return Line
Oil Tank Check
Remote Valve
Readout
Engine

To Fuel Tank or
Collection Tank
Pressure
Oil Level Gallery
Regulator

Continuous
Oil Change Fuel
Module Used Oil Tank Tank
LF777
5 Micron Filter
(Optional)
Slow Flow Meter

cumminsfiltration.com 2-11
Slow Flow Meter Remote Readout REN™ Oil Products

Ordering Information
Part Number Description
3945222 S LCD Remote Readout Kit*
3946512 S LCD Single Readout Only (liter)*
3950397 S Complete Remote Readout Kit (gallon)
3953480 S Five Year Life Lithium Battery
* Together, these two parts comprise a complete remote readout kit in liters.

Installation
Remote Readout Mounting

1/4"-20 2.5
Mounting Bolts (63.5)

2.5
(63.5)

4.25
(108.0) .25 Dia.
(6.4)
All dimensions are in inches (millimeters)

Digital Readout Mounting

Rubber Barrier Sealing
Gasket Casting Gasket
O-Ring

Slow Flow
Meter
Body

Digital Readout Stand-Off Stud

Specifications
Specification Slow Flow Meter Remote Readout
Height 3.375" (85.7 mm)
Depth Overall 1.75" (44.5 mm)
Width, Max. 5" (127.0 mm)
Weight 1 lb (0.45 kg)
9999.9 gal or 9999.9 L
Count, Max.
in 0.05 gal (0.25 L) Increments
Readout Volume or Volume vs Time
Accuracy 0.5%
Specifications subject to change without notice.

2-12 cumminsfiltration.com
 Change Module
REN™ Continuous Oil
GE
CHAN
OIL E
DUL 0
MO N2400
R

Specifications
Specification REN™ Continuous Oil Change Module
Height Overall 5.20" (132.1 mm)
Depth Overall 4.80" (121.9 mm)
Width, Max. 3.00" (76.2 mm)
Weight (Dry) 5.2 lb (2.4 kg)
Fuel Oil Connections (Inlet) 1/4"-18 NPTF
Fuel Oil Connection (Outlet) 1/4"-18 NPTF
12 VDC (+4/-0 V)
Power (1 W Avg, 12 W Peak)
24 VDC (+4/-0 V)
Disposal (Adjustable) 0.01 - 0.99 units/h
Operating Temperature 0 - 212 °F (-20 - 100 °C)
Min Temperature -40 °F (-40 °C)
Max Temperature 248 °F (120 °C)
Min Oil Pressure 30 lb/in2 (206.8 kPa)
Max Oil Pressure 100 lb/in2 (689.47 kPa)
Protected against reversed supply polarity and negative spikes to 500.
Specifications subject to change without notice.

cumminsfiltration.com 2-13
Continuous Oil Change Module REN™ Oil Products

Ordering Information
Part Number DC Voltage Unit of Measure
RN24000 12 Gallon
RN24001 24 Gallon
RN24002 12 Liter
RN24003 24 Liter
RN24004 12 Quart
RN24005 24 Quart

Mounting/Dimensions
.41 (10.4) 2.18 Ø.281 (7.1) 1/4"-18
(55.4) (4 Places) 3.00 NPTF
(76.2) Oil Outlet

.30
(7.6) 1/4"-18
NPTF
4.20 Oil Inlet 4.80
(106.7) (121.9)

5.92
(150.3)

5.20
(132.1) 4.27
Max (108.4)
1.06
(27.0)
1.39
(35.4)

1.40 (35.6) 1.40

Both Sides (35.6)
Add dimensions are in inches (millimeters)

Typical Installation
Fresh Fuel Return Line
Oil Tank Check
Remote Valve
Readout
Engine

To Fuel Tank or
Collection Tank
Pressure
Oil Level Gallery
Regulator
Continuous
Oil Change Fuel
Module Used Oil Tank Tank
LF777
5 Micron Filter
(Optional)
Slow Flow Meter

2-14 cumminsfiltration.com
 REN™ Liquid Level Switch
Specifications
Specification REN™ Liquid Level Switch
Height Overall 4.60" (116.84 mm)
Depth Overall 3.60" (91.44 mm)
Width, Max. 3.04" (77.22 mm)
Weight 1 lb 12 oz (0.79 kg)
Switching Level
±0.12" (3.05 mm)
(Petroleum Based Liquids)
0.06" (1.52 mm) Min.
Switching Hysteresis
0.12" (3.05 mm) Max.
Temperature Range -40 °F to 248 °F (-40 °C to 120 °C)
Fluid Seal Temperature, Max. 275 °F (135 °C) Max.
Switching Current, Max 3 A Max.
Switching Voltage, Max. 240 VAC/DC Max.
Switching Power, Max. 100 W, DC/VA Max.
UL Listed 4N51, Class I, Groups C & D Hazardous Locations.
Specifications subject to change without notice.

cumminsfiltration.com 2-15
Liquid Level Switch REN™ Oil Products

Ordering Information
Part Number Description
RN24011 Liquid Level Switch

Mounting/Dimensions
1/2"-14 NPS
Electrical 1/2"-14 NPTF
Conduit Fluid Port
(Both Sides)

2.68
(68.07)
1.37 Switching Level
(34.80) 4.60
(116.84)

∅.20
0.345 2.00 (5.11)
(8.76) (50.80) (2X)

All dimensions are in inches (millimeters)

3.04 3.60
(77.22) (91.44)
1/2"-14 NPTF
Fluid Port

2-16 cumminsfiltration.com
 REN™ Oil Supply Reservoirs
5 Gallon 15 Gallon 30 Gallon
(18.9 Liter) (56.8 Liter) (113.6 Liter)

Specifications
Specification RN24012 RN24015 RN24017
Height Overall 45.52 in (115.62 cm) 51.13 in (129.87 cm) 54.73 in (139.01 cm)
Tank Height 16.27 in (41.32 cm) 28.00 in (71.12 cm) 30.00 in (76.20 cm)
Tank OD 12.00 in (30.48 cm) 14.31 in (36.35 cm) 18.87 in (47.93 cm)
Holding Capacity 5 gal (18.9 L) 15 gal (56.8 L) 30 gal (113.6 L)
Mounting Stand Yes Yes Yes
Specifications subject to change without notice.

cumminsfiltration.com 2-17
Oil Supply Reservoirs REN™ Oil Products

Ordering Information
Part Number Description Part Number Description
RN24012 5 gallon (18.9 liter) Oil Supply Reservoir and pedestal stand Universal Mounting Bracket for 15 gallon (56.8 liter)
3946389 S*
RN24015 15 gallon (56.8 liter) Oil Supply Reservoir and stand Oil Supply Reservoir and pedestal stand

RN24017 30 gallon (113.6 liter) Oil Supply Reservoir and stand Universal Mounting Bracket for 30 gallon
3946390 S*
(113.6 liter) Oil Supply Reservoir and stand
* Available at additional cost.

Mounting/Dimensions
15 Gallon (56.8 Liter) Oil Supply Reservoir
12.00 Sight Gauge Filler Cap - 2 (50.80) 28.00 (711.20)
(304.80) with Calibrated Reike Closure Filler Cap - 2 (50.80)
Scale 4.38 (111.25) Holding Reike Closure
Strap
Sight
Gauge 14.31
Vent 16.27 (363.47)
Tube with Universal Mounting
(413.26) Calibrated Bracket
(Dust 6.50
Proof) Scale (165.10)
2.75
Shut Off (69.85) 2.00
Valve (50.80)
Thread 51.13 1/2" NPT, 8.00
Shut Off Tank On Brass (203.20)
(1298.70)
45.52 Valve Stand and
(1156.21) 1/2" NPT, Tighten 2.00
Brass 14.25 (50.80)
4.68 Mounting Plate (361.95)
(118.87) 8.00
(203.2)
7.48 6.75 2.75 17.13
(189.99) (171.45) (69.85) (434.98)

4.00
(101.6) 19.00 (482.60) 19.00 (482.60)
22.00 (558.80) 22.00 (558.80)
30 Gallon (113.6 Liter) Oil Supply Reservoir
30.00 (762.00) Filler Cap - 2 (50.80)
4.38 (111.25) Reike Closure Universal Mounting
Bracket
Holding
Straps Sight
Gauge 18.87
(479.30) 7.75
With (196.85)
Calibrated
Scale 7.75
(196.85)
Shut Off
Valve 6.25 6.25
54.73
(1390.14) 1/2" NPT, (158.75) (158.75)
Brass 14.25
(361.95)

19.00
(482.60)

28.00 (711.20) 24.00 (609.60) 20.50 (520.70)

Typical Installation 31.00 (787.40) 27.00 (685.80) All dimensions are in inches (millimeters)

Fresh Fuel Return Line

Oil Tank Check
Remote Valve
Readout
Engine

To Fuel Tank or
Collection Tank
Pressure
Oil Level Gallery
Regulator
Continuous
Oil Change Fuel
Module Used Oil Tank Tank
LF777
5 Micron Filter
(Optional)
Slow Flow Meter

2-18 cumminsfiltration.com
 Discontinued Products

cumminsfiltration.com 2-19
REN™ Slow Flow Meter Discontinued Products

REN™ Slow Flow Meter

Part Number Description
RN24008 Analog Slow Flow Meter with counter (gallon)
RN24010 Analog Slow Flow Meter with counter (liter)
RN24018 Digital Slow Flow Meter with LCD readout (gallon)
RN24021 Digital Slow Flow Meter with LCD readout (liter)

2-20 cumminsfiltration.com
3 • Lube Filtration
 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Centriguard™ Centrifugal Separators . . . . . . . . . . . . . . . 3-5
CH41100 • CH41101 • CH41102 . . . . . . . . . . . . . . . . . . . . 3-6
CH41100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
CH41101 • CH41102 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
CH41111 • CH41112 • CH41113 • CH41114 . . . . . . . . . 3-10
CH41111 • CH41112 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
CH41113 • CH41114 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
Replacement Service Rotors . . . . . . . . . . . . . . . . . . . . . . 3-14
Venturi™ Lube Oil Filters . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
Venturi™ Lube Oil Filters . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
Technical Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19
Spectrometric Metals . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20
Fuel Contamination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22
Soot Contamination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23
Water Contamination . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24
Viscosity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-25
Additives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-27
Neutralization Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . 3-30
Drain Interval Evaluation . . . . . . . . . . . . . . . . . . . . . . . . . 3-31
Particle Counting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-33
Infrared Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-35
How Do I Interpret the Data? . . . . . . . . . . . . . . . . . . . . . . 3-37
 Introduction

Something in the Oil

Engine oil contacts more critical components of the engine
than any other fluid. Modern diesel engines, designed to
meet stringent emissions regulations and achieve long
service life, utilize precise fits and clearances to accomplish
Centriguard™
CENTRIFUGAL FILTERS
these goals. Therefore, it is of paramount importance to
keep the engine oil as clean as possible. This is particularly
important if there is any interest in extending engine oil change intervals. Since the oil can
carry harmful abrasive particles and since the oil creates harmful sludge as it degrades, it
is necessary to remove these contaminants. In many engine applications, and especially severe
service vocations, a standard full-flow oil filter cannot remove all of the harmful contaminants and still provide adequate filter life.
Fleetguard® Centriguard™ Centrifugal Filters can be the difference between healthy engine life and premature death.

Don't Compromise on Oil Filtration

The Centriguard with patented SpiraTec™ technology collects soot up to two and a half times (2.5x) faster
than conventional empty rotor designs. That translates to a significant reduction in wear rates of key engine
components and a significant reduction in the amount of soot the oil must keep in suspension. That means
that while competitive designs will allow your filters to plug, engine components to wear, and oil viscosity
to increase, the Fleetguard Centriguard with patented SpiraTec technology will be protecting your engine,
saving you money.

From Combination Full-Flow and By-Pass Filtration to Centriguard

Fleetguard oil filtration products are the most advanced in the industry, covering all brands of engines. Particularly effective
is the combination full-flow & by-pass oil filter, referred to as the Combo Filter. These filters are standard equipment on many
modern diesel engines and are very effective at removing harmful particles and sludge from the oil. The Combo Filters provide
a perfect balance between efficiency, real-world life and low restriction to oil flow. However, some combinations of engines, oils,
duty cycles and oil change intervals will require more protection. These applications are where the Centriguard can provide the
additional oil conditioning required to prolong oil life and help your engine deliver the performance and longevity that you require.
Refer to the application charts and physical dimensions on the following pages to determine which remote-mount Centriguard
Centrifuge is appropriate for your application. Also note that the Fleetguard Centrifuge product line includes service rotors that
will enhance the performance of other centrifuge products. Pick the one that is right for you or contact Cummins Filtration®
Technical Assistance at 800-22-FILTER for more information.

Specifying the Right Centriguard for the Job

Every technician knows that the right tool makes the job much easier and makes him/her more efficient. The same holds true
for a centrifugal oil filter. The proper selection of a Fleetguard centrifuge assembly or service rotor will ensure that the product
provides the most cost effective engine protection in the smallest package size. Use the following criteria for selecting the right
tool for your engine:

1. Available engine oil flow for a by-pass oil filter – The Fleetguard centrifuge rotors are designed to operate with a
maximum oil flow rate, which is controlled by the oil jet orifice size. Some engines can only provide up to 1 gal/min (3.8 L/
min) oil flow, whereas other engines can accommodate 2 gal/min (7.6 L/min) oil flow or more for a by-pass oil filter. It is
imperative that you confirm the oil flow rate that can be furnished by your engine at all operating conditions. For example,
idling with oil at normal operating temperature must not create any concern about oil starvation (oil pressure/flow drops too
low) for other engine components. If potential oil starvation could occur under particular engine operating conditions, a check
valve with a pressure setting to shut off oil supply to the centrifuge may be necessary.
2. Centrifuge rotor capacity to match the oil change interval and typical soot/contaminant generation rate – The
application chart on the page following this introduction provides an initial indication of the engine size that can be supported
by one centrifuge assembly. The “Specifications” tables provide a recommended engine oil sump size as another means
for selecting the appropriate centrifuge. If details such as oil analysis trends are known and can document the rate of soot
generation during a typical oil change interval, this information can be used to better match the centrifuge to the application.
Please contact a Technical Assistance Specialist if you have oil analysis trend data to help select a centrifuge.

cumminsfiltration.com 3-3
Introduction

3. Physical space constraints – Unless the centrifuge assembly is already installed in your engine or vehicle, you must find
space for an on-engine or on-vehicle/equipment installation of a Centriguard™ centrifuge assembly. Consider not only the
physical size of the centrifuge assembly but also the service space requirements.
4. Physical space constraints for rotor service access – New installations of Centriguard centrifuge assemblies will require
a clear space envelope above the unit for servicing the rotor. While the most desirable installation will provide a continuously
clear service area, some installations may require the removal of other engine/vehicle components to achieve the necessary
clearance. Please note that the CH41100, CH41101, and CH41102 family of centrifuge units have a different service
envelope requirement than do the CH41111 – CH41114 family of centrifuge assemblies.
5. Plumbing requirements – The by-pass centrifuge requires hot oil at sufficient pressure for efficient operation and oil
filtration. The “Specifications” tables reflect the temperature, pressure and inlet plumbing connections recommended for
proper plumbing of the centrifuge. Similarly important is the oil drain plumbing. The oil must exit the centrifuge housing and
return to the engine oil sump in an unobstructed manner. Depending upon the centrifuge installation and the relationship of
the centrifuge to the engine oil sump, a centrifuge with an air-assisted drain feature may be required. Only the CH41101,
CH41112, and CH41114 units include the air-assisted drain feature. Centriguard units with the air-assisted drain require air
plumbing. The air line connection sizes are listed in the Specifications tables, as well.

IMPORTANT NOTE: The Fleetguard® centrifuge assemblies are installed as by-pass oil filtration systems. The centrifuge
is intended as a supplemental filtration system to the on-engine oil filter(s). The on-engine filtration must not be removed
or deactivated at the time of the centrifuge installation unless approval has been received from a Technical Assistance
Specialist by calling 800-22-FILTER.

3-4 cumminsfiltration.com
 Separators
Centriguard™ Centrifugal
Centriguard™
CENTRIFUGAL FILTERS

CH41100 • CH41101 CH41111 • CH41112

CH41102 CH41113 • CH41114

Remote Mount Centrifuge Assembly Package Application Coverage

Centrifuge Assembly CH41111 CH41112 CH41113 CH41114 CH41100 CH41101 CH41102
Service Rotor and Gasket CS41011 CS41011 CS41016 CS41016 CS41005 CS41007 CS41007

5L
Engine Displacement

8L
11 L
14 L
17 L
20 L
23 L
26 L
Note: Targeted engine size is for one centrifuge unit. For larger engines, it may be necessary to use multiple units to
increase collection capacity during single service interval – provided the necessary oil flow is available.

cumminsfiltration.com 3-5
CH41100 • CH41101 • CH41102 Centriguard™ Separators

Centriguard™
CENTRIFUGAL FILTERS

Specifications
Specification CH41100 CH41101 CH41102
Required Flowrate* @60 in (4 bar)
2
2 gal/min (7.6 L/min) 1 gal/min (3.8 L/min) 1 gal/min (3.8 L/min)
Recommended Temperature 230 °F (110 °C) 230 °F (110 °C) 230 °F (110 °C)
Recommended Pressure 44 - 87 lb/in2 (3 - 6 bar) 44 - 87 lb/in2 (3 - 6 bar) 44 - 87 lb/in2 (3 - 6 bar)
Drain Hose and Attachment Fitting
1-1/4" (32 mm) 3/8" (10 mm) 3/4" (19 mm)
Minimum ID *
Recommended Sump Size * 5 - 30 gal (18 - 113 L) 5 - 30 gal (18 - 113 L) 5 - 30 gal (18 - 113 L)
Air Supply Connection Needed** N/A 1/4" NPT N/A
Volumetric Capacity (weight depends
0.15 gal (0.57 L) 0.15 gal (0.57 L) 0.15 gal (0.57 L)
on density of contaminant)
Overall Height of Assembly 11.2" (285 mm) 11.2" (285 mm) 11.2" (285 mm)
Depth of Assembly 6.55" (167 mm) 6.55" (167 mm) 6.55" (167 mm)
Width of Assembly 6.53" (166 mm) 6.53" (166 mm) 6.53" (166 mm)
Assembly Weight (dry) 5.5 lb (2.5 kg) 5.5 lb (2.5 kg) 5.5 lb (2.5 kg)
Rotor Weight (dry) 0.73 lb (330 g) 0.73 lb (330 g) 0.73 lb (330 g)
Clearance Above Assembly Needed for
5.7" (145 mm)*** 5.7" (145 mm)*** 5.7" (145 mm)***
Service of Rotor
* Indicates engine supply parameters needed for EACH centrifuge used. In the event of multiple units used on the same engine/
application, contact your Fleetguard® representative.
** Air system requirements (for CH41101 only)
When possible, the air connection should be sourced from system operating pressure - 100 lb/in2 (6.8 bar) to 125 lb/in2 (8.6 bar).
Air pressure should be equal to or greater than the oil operating pressure.
*** In order to achieve minimal removal height, the rotor and shell should be removed together.
Specifications subject to change without notice.

3-6 cumminsfiltration.com
Centriguard™ Separators CH41100 • CH41101 • CH41102

Parts List
Service
Part Description CH41100 CH41101 CH41102
Frequency
F
Every Oil and
A Service Rotor and Gasket CS41005 CS41007 CS41007
Filter Change
Gravity Drain Base Casting and Shaft
Only If
B (Includes vibration isolators, nuts, bolts, 3935262 S N/A 3935262 S
Damaged
and washers)
Air Assist Base Casting and Shaft
A C
(Includes vibration isolators, plunger
N/A 3940750 S N/A
Only If
assembly, air control fitting, nuts, bolts, Damaged
and washers)

Only If
D Air Control Fitting (1⁄4" NPT) N/A 3941519 S N/A
Damaged

Oil Shutoff/Air Flow Plunger Assembly Only If

E N/A 3943071 S N/A
(Includes plunger, spring and O-Rings) Damaged
B Cover Housing with Label Only If
F 3935261 S 3940756 S 3944520 S
(Includes nut, O-Ring and retaining ring) Damaged
C
Vibration Isolator Kit
Every Three
G (Includes 4 vibration isolators, 4 bolts, 3935263 S 3935263 S 3935263 S
Years
8 washers, and 4 nuts)

cumminsfiltration.com 3-7
CH41100 Centriguard™ Separators

Ordering Information
Part Number Description
CH41100 Centrifugal Separator with Gravity Drain Base
CS41005 2 gal/min (7.6 L/min) Service Rotor and Gasket

Mounting/Dimensions

11.2
(285)

3.0
(76.2)

6.53 4.25
3/8" (10 mm) Grade 8 to
(166) (108)
Grade 5 Bolts and Nuts
Tighten to 15 ft-lb (20 N·m)
All dimensions are in inches (millimeters)
Attached Mounting Hole
13/32" (0.406") (10.3 mm)

Performance
Speed vs Pressure Flow vs Pressure
Pressure (kPa) Pressure (kPa)
276 345 414 483 552 621 690 276 345 414 483 552 621 690
12000 6 24
Flow (gal/min)

10000 5 20
Flow (L/min)
Speed (rpm)

8000 4 16
6000 3 12
4000 2 8
2000 1 4
0 0 0
40 50 60 70 80 90 100 40 50 60 70 80 90 100
Pressure (psi) Pressure (psi)

3-8 cumminsfiltration.com
Centriguard™ Separators CH41101 • CH41102

Ordering Information
Part Number Description
CH41101 Centrifugal Separator with Air Assist Base
CH41102 Centrifugal Separator with Gravity Drain Base
CS41007 1 gal/min (3.8 L/min) Service Rotor and Gasket

Mounting/Dimensions

11.2
(285)

3.0
(76.2)

6.53 4.25
3/8" (10 mm) Grade 8 to
(166) (108)
Grade 5 Bolts and Nuts
Tighten to 15 ft-lb (20 N·m)
All dimensions are in inches (millimeters)
Attached Mounting Hole
13/32" (0.406") (10.3 mm)

Performance
Speed vs Pressure Flow vs Pressure
Pressure (kPa) Pressure (kPa)
276 345 414 483 552 621 690 276 345 414 483 552 621 690
12000 6 24
Flow (gal/min)

10000 5 20
Flow (L/min)
Speed (rpm)

8000 4 16
6000 3 12
4000 2 8
2000 1 4
0 0 0
40 50 60 70 80 90 100 40 50 60 70 80 90 100
Pressure (psi) Pressure (psi)

cumminsfiltration.com 3-9
CH41111 • CH41112 • CH41113 • CH41114 Centriguard™ Separators

Centriguard™
CENTRIFUGAL FILTERS

Specifications
Specification CH41111 CH41112 CH41113 CH41114
Required Oil Flowrate* @60 lb/in 2
2 gal/min (7.6 L/min) 2 gal/min (7.6 L/min) 1 gal/min (3.8 L/min) 1 gal/min (3.8 L/min)
(4.1 bar) and 230 °F (110 °C)
Drain Hose and Attachment
1-1/4" (32 mm) 1/2" (13 mm) 3/4" (19 mm) 3/8" (10 mm)
Fitting Minimum ID into Sump*
Recommended Sump Size* 5-30 gal (18-113 L) 5-30 gal (18-113 L) 5-30 gal (18-113 L) 5-30 gal (18-113 L)
Air Supply Connection Needed** N/A 1/4" NPT N/A 1/4" NPT
Volumetric Capacity (weight
0.26 gal (1.0 L) 0.26 gal (1.0 L) 0.26 gal (1.0 L) 0.26 gal (1.0 L)
depends on density of contaminant)
Overall Height of Assembly 14.3" (363 mm) 14.3" (363 mm) 14.3" (363 mm) 14.3" (363 mm)
Depth of Assembly 6.5" (167 mm) 6.5" (167 mm) 6.5" (167 mm) 6.5" (167 mm)
Width of Assembly 6.5" (166 mm) 6.5" (166 mm) 6.5" (166 mm) 6.5" (166 mm)
Assembly Weight (dry) 8.1 lb (3.7 kg) 8.3 lb (3.8 kg) 8.1 lb (3.7 kg) 8.3 lb (3.8 kg)
Rotor Weight (dry) 1.1 lb (510 g) 1.1 lb (510 g) 1.1 lb (510 g) 1.1 lb (510 g)
Clearance Above Assembly
4.5" (115 mm) 4.5" (115 mm) 4.5" (115 mm) 4.5" (115 mm)
Needed for Service of Rotor***
* Indicates engine supply parameters needed for EACH centrifuge used. In the event of multiple units used on the same engine/application,
contact your Fleetguard® representative.
** Air system requirements (for CH41112 and CH41114).
When possible, air connection should be sourced from system operating pressure - 100 lb/in2 (6.8 bar) to 125 lb/in2 (8.6 bar).
Air pressure should be equal to or greater than the oil operating pressure.
*** In order to achieve minimal removal height, the rotor and shell should be removed together.
Specifications subject to change without notice.

3-10 cumminsfiltration.com
Centriguard™ Separators CH41111 • CH41112 • CH41113 • CH41114

Parts List
B Service
Part CH41111 CH44412 CH41113 CH41114
Frequency
I
Every Oil and
A Service Rotor and Gasket CS41011 CS41011 CS41016 CS41016
Filter Change
Only If
B Top Shaft O-Ring 3923049 S 3923049 S 3923049 S 3923049 S
Damaged
Gravity Drain Base Casting
and Shaft (Includes Only If
C 3950689 S N/A 3950689 S N/A
vibration isolators, nuts, Damaged
bolts, and washers)
G
Air Assist Base Casting
and Shaft (Includes
vibration isolators, plunger Only If
D N/A 3950690 S N/A 3950690 S
assembly, air control Damaged
fitting, nuts, bolts and
washers)
Air Control Fitting Only If
E N/A 3941519 S N/A 3941519 S
(1/4" NPT) Damaged
Oil Shutoff/Air Flow
Plunger Assembly Only If
F N/A 3943071 S N/A 3943071 S
(Includes plunger, spring Damaged
A and O-Rings)
Only If
G Cover Housing with Label 3951366 S 3951367 S 3955640 S 3955641 S
Damaged
Vibration Isolator Kit
(Includes 4 vibration Every Three
H 3935263 S 3935263 S 3935263 S 3935263 S
isolators, 4 bolts, 8 Years
C washers, and 4 nuts)
Top Shaft Assembly
Only If
H D I (includes nut, top shaft
and O-Ring)
3943871 S 3943871 S 3943871 S 3943871 S
Damaged

cumminsfiltration.com 3-11
CH41111 • CH41112 Centriguard™ Separators

Ordering Information
Part Number Description
CH41111 Centrifugal Separator with Gravity Drain Base
CH41112 Centrifugal Separator with Air Assist Base
CS41011 2 gal/min (7.6 L/min) Service Rotor and Gasket

Mounting/Dimensions
13 mm Hex Nut
Tighten to 15 ft-lb (20 N·m)

14.3
(363.3)

3.0
(76.2)

3/8" (10 mm) Grade 8 to 6.528 4.25

Grade 5 Bolts and Nuts (165.8) (108)
Tighten to 15 ft-lb (20 N·m)
Attached Mounting Hole All dimensions are in inches (millimeters)
13/32" (0.406") (10.3 mm)

Performance
Speed vs Pressure Flow vs Pressure
Pressure (kPa) Pressure (kPa)
276 345 414 483 552 621 690 276 345 414 483 552 621 690
12000 6 24
Flow (gal/min)

10000 5 20
Flow (L/min)
Speed (rpm)

8000 4 16
6000 3 12
4000 2 8
2000 1 4
0 0 0
40 50 60 70 80 90 100 40 50 60 70 80 90 100
Pressure (psi) Pressure (psi)

3-12 cumminsfiltration.com
Centriguard™ Separators CH41113 • CH41114

Ordering Information
Part Number Description
CH41113 Centrifugal Separator with Gravity Drain Base
CH41114 Centrifugal Separator with Air Assist Base
CS41016 1 gal/min (3.8 L/min) Service Rotor and Gasket

Mounting/Dimensions
13 mm Hex Nut
Tighten to 15 ft-lb (20 N·m)

14.3
(363.3)

3.0
(76.2)

3/8" (10 mm) Grade 8 to 6.528 4.25

Grade 5 Bolts and Nuts (165.8) (108)
Tighten to 15 ft-lb (20 N·m)
Attached Mounting Hole All dimensions are in inches (millimeters)
13/32" (0.406") (10.3 mm)

Performance
Speed vs Pressure Flow vs Pressure
Pressure (kPa) Pressure (kPa)
276 345 414 483 552 621 690 276 345 414 483 552 621 690
12000 6 24
Flow (gal/min)

10000 5 20
Flow (L/min)
Speed (rpm)

8000 4 16
6000 3 12
4000 2 8
2000 1 4
0 0 0
40 50 60 70 80 90 100 40 50 60 70 80 90 100
Pressure (psi) Pressure (psi)

cumminsfiltration.com 3-13
Replacement Service Rotors Centriguard™ Separators

Centriguard™
CENTRIFUGAL FILTERS

CS41000 • CS41001 CS41008 CS41010 • CS41011

CS41002 • CS41003 CS41013 • CS41016
CS41004 • CS41005
CS41007

Ordering Information
Rotor Required Flow Recommended Rotor Weight
Capacity
Part Cross Reference Rate @ 60 in2 Temperature (dry)
gal (L)
Number gal/min (L/min) °F (°C) lb (g)

Note: Supersedes LF3416

CS41000 2 (7.6) 230 (110) 0.15 (0.57) 0.73 (330)
Mack Centrimax 236GB244A (Kit 57GC2134)
CS41001 DAF 1310891 2 (7.6) 230 (110) 0.15 (0.57) 0.73 (330)
CS41002 Perkins OE45353 2 (7.6) 230 (110) 0.15 (0.57) 0.73 (330)
CS41003 Renault 5010412645 (Kit 5010437143) 2 (7.6) 230 (110) 0.15 (0.57) 0.73 (330)
CS41004 Renault 5001846545 (Kit 5001853256) 2 (7.6) 230 (110) 0.15 (0.57) 0.73 (330)
Mack Centrimax Plus 236GB245M (Kit 57GC2187),
CS41005 2 (7.6) 230 (110) 0.15 (0.57) 0.73 (330)
Renault 5010412645 (Kit 5010437356)
Rotor Used in Fleetguard® CH41101 and CH41102
CS41007 1 (3.8) 230 (110) 0.15 (0.57) 0.73 (330)
Remote Mount Assemblies
DAF 1643072,
CS41008 Mercedes Benz A 906 181 00 86 for 2 (7.6) 230 (110) 0.15 (0.57) 0.67 (306)
Freightliner Applications
Mack Centrimax Ultra Rotor 236GB41M
CS41010 2 (7.6) 230 (110) 0.26 (1.0) 1.1 (495)
(Kit 57GC2206)
Mack Centrimax Plus Ultra Plus 236GB42M
CS41011 2 (7.6) 230 (110) 0.26 (1.0) 1.1 (510)
(Kit 57GC2231)

CS41013 International Truck and Engine Corporation 1842825C91 2 (7.6) 230 (110) 0.26 (1.0) 1.1 (510)

Rotor Used in Fleetguard CH41113 and CH41114 Remote-

CS41016 1 (3.8) 230 (110) 0.26 (1.0) 1.1 (510)
Mount Assemblies

3-14 cumminsfiltration.com
 Venturi™ Lube Oil Filters

cumminsfiltration.com 3-15
Introduction

Something in the Oil

Engine oil contacts more critical components of the engine than any other fluid. Modern diesel StrataPore ™

engines, designed to meet stringent emissions regulations and achieve long service life, utilize Inside
precise fits and clearances to accomplish these goals. Therefore, it is of paramount importance to
keep the engine oil as clean as possible and it is particularly critical if there is any interest in extending engine oil drain intervals.
Since the oil can carry harmful abrasive particles and since the combustion process blows sludge-forming materials into the oil,
it is necessary to remove these contaminants. In many engine applications, and especially severe service vocations, a standard
full-flow oil filter cannot remove all of the harmful contaminants and still provide adequate filter life. Fleetguard® Venturi™ Lube
Oil Filters can be the difference between a healthy engine and premature overhaul.

Don’t Compromise On Oil Filtration

Fleetguard filters are some of the most advanced full-flow oil filters in the industry, with both cellulose and synthetic filter
media and covering all brands of engines. However, when demands for maximum equipment utilization and extended oil drain
intervals prevail, the situation may require a step up to the Venturi oil filter. The Venturi, a combination full-flow and by-pass oil
filter referred to as the Combo filter, is a unique arrangement of filtration functions in one single filter. These filters are standard
equipment on several modern diesel engines and are very effective at removing harmful particles and sludge from the oil. Using
StrataPore™ synthetic filter media, the Venturi Combo filters provide a perfect balance between efficiency, real-world life and low
restriction to oil flow.

From Full-Flow Only Oil Filtration to a Combination of

Full-Flow and By-Pass Filtration
Full-flow oil filtration for internal combustion engines began over 50 years ago. The
full-flow oil filter technology has evolved from a cotton bag fastened around a steel
support structure to pleated cellulose media cartridges and on to a variety of filter
media packaged in spin-on filters. The basic premise of full-flow filtration has remained
consistent through the years – to filter abrasive contaminants from the engine oil at an
efficiency level that would not starve the engine of oil due to high filter restriction. This
approach has always been a compromise among efficiency, life and oil flow.

Engine manufacturers have long known the benefits of improved oil filtration efficiency
on improved engine component life. So by-pass filtration was born. By diverting a small
portion of the oil flow away from the lubricated engine components, a steady stream
of oil could be super-cleaned and returned directly to the engine sump. Over time and
through turn-over of the engine sump, the super-clean oil would contribute to improved
oil cleanliness. The result was reduced engine wear rates and longer operation at peak
performance levels.

Engine oil by-pass filtration is required by some engine manufacturers and is

frequently an option by the OEMs. Many aftermarket by-pass oil filtration systems are
commercially available. Most of these systems are hindered by the need to mount a
separate filtration device on the engine/equipment plus the need to route plumbing
from the engine to the by-pass filter and back to the engine. The Fleetguard Venturi
Combo filter eliminates this aggravation. The Venturi filter combines full-flow and by-
pass filtration in one filter unit. All of the plumbing is contained within the filter with no
extra plumbing required. There are no opportunities for hose issues and fitting leaks.
Additionally, the Venturi filter does not rob oil flow from the engine and divert it to the
engine sump. The super-clean oil is combined with the oil from the full-flow portion of
the filter. So all of the oil is sent directly to the lubricated engine components.

The Fleetguard Venturi Combo filter utilizes the proprietary StrataPore synthetic filter
media plus the patented stacked-disk by-pass filter media. Both materials have proven
to be robust for extended oil drain intervals. Most importantly, the stacked-disk by-
pass filter has demonstrated the ability to remove a large quantity of sludge that would
normally plug the full-flow filter. This combination system enables the Venturi filter to
provide outstanding performance and life.

3-16 cumminsfiltration.com
Venturi™ Lube Oil Filters

Diameter

Length

Ordering Information
Diameter Length
Part Number Typical Application Thread Size
in (mm) in (mm)

LF9000 Cummins® 4.7 (119) 13.9 (353) M95 x 2.5-7H

LF9001 Cummins 4.7 (119) 11.6 (295) M95 x 2.5-7H
LF9008 Hitachi ®
4.8 (122) 9.9 (252) 1-1/2-12 UNS-2B
LF9009 Cummins 4.7 (119) 11.9 (302) 2-1/4-12 UNS-2B
LF9010 John Deere® 4.7 (119) 11.6 (295) M52 x 1.5-6H
LF9018 Komatsu ®
4.7 (119) 13.0 (330) M95 x 2.5-7H
LF9024 Cummins and Komatsu 4.7 (119) 11.9 (301) M90 x 2.0-7H
LF9025 International Truck and Engine Corporation
®
4.7 (119) 13.9 (353) M95 x 2.5-7H
LF9026 International Truck and Engine Corporation (pre 2004) 5.4 (137) 12.2 (310) M36 x 1.5-5H
LF9027 Ford Powerstroke 7.3 L
®
4.2 (108) 8.1 (206) 1-1/2-16 UNS-2B
LF9028 Kubota® 3.7 (94) 6.9 (176) 1-16 UN-2B
LF9031 Cummins 4.7 (119) 11.8 (300) M95 x 2.5-7H
LF9032 John Deere® 4.7 (119) 13.9 (353) M52 x 1.5-6H
LF9034 Cummins 4.7 (119) 11.9 (301) M90 x 2.0-7H
LF9035 International Truck and Engine Corporation 4.7 (119) 10.5 (267) M92 x 2.0-7H
LF9039 Cummins 4.7 (119) 11.8 (300) 2-1/4-12 UNS-2B
LF9325 Cummins 4.7 (119) 11.3 (287) 1-1/2-12 UNS-2B
LF9333 Detroit Diesel® 4.7 (119) 10.3 (262) 2-1/2-12 UNS-2B
LF9548 Case ®
4.7 (119) 9.4 (238) 2-1/4-12 UNS-2B
LF9620 Detroit Diesel 4.7 (119) 10.3 (262) 1-5/8-12 UNS-2B
LF9667 Caterpillar and Mack® 4.2 (108) 10.4 (264) 1-1/18-16 UN-2B
LF9691 Caterpillar 4.7 (119) 11.3 (287) 1-1/2-16 UNS-2B
LF9691A Caterpillar 5.4 (137) 12.2 (310) 1-1/2-16 UNS-2B
LF9747 Komatsu 4.7 (119) 11.3 (287) 1-1/2-12 UNS-2B
LF9931 GMC ®
5.4 (137) 12.2 (310) M45 x 1.5-6H

cumminsfiltration.com 3-17
 Venturi™ Lube Oil Filters

Performance
Cummins Filtration® utilizes a comprehensive battery of laboratory and real world product development tests for its Fleetguard®
filters. The Venturi™ product line was established using this approach. The following graphs represent typical performance for
the Venturi products. While the various filter part numbers may be of different size, the ratio of full-flow to by-pass filtration has
been optimized for the particular engine applications.

The basic performance premise behind the Venturi Lube Oil Filters is centered around the fact that engine oil contaminants are
comprised of both organic (carbon-containing compounds) and inorganic (dust, wear metals, etc.) materials. Engines generate
combustion by-products and contaminate the engine oil at different rates throughout the typical oil drain interval. The normal
used oil filter will end up with approximately 80% organic and 20% inorganic make-up of the contaminants trapped in the filter.
Managing these two contaminant types is what makes the Fleetguard Venturi Oil Filters unique and able to support the maximum
achievable engine oil drain intervals. Laboratory test results, with test dust, do not tell the whole story about the performance of
an optimized oil filter.

Captured Contaminant M-11 High-Soot Filter Plugging Engine Test

60
Medium
Bypass Sludge
5
Duty
50 Bypass Dust
Venturi™
Full-Flow Sludge 4 Filter
40 Full-Flow Dust

Relative Life
Grams

3
30 Light
Duty
20 2

10 1 Synthetic
Full-Flow
No By-Pass
0
Venturi™ Venturi™ 0

Notes: Notes:
• Obtained from actual field-returned filters. • The M-11 High Soot Test is an actual operating engine.
• Sludge is primarily organic contaminant. • The synthetic full-flow, no by-pass filter is an ASTM reference filter.
• Dust is primarily inorganic contaminant. • Greater relative life translates to longer real world filter life.
• Optimum engine protection is obtained by removing both orgainic and • On-engine relative life is more relevant to actual engine utilization
inorganic contaminant. than laboratory test dust capacity.

Cold Flow Restriction Engine Wear

80 Full-Flow Only
(with Full-Flow as baseline)

Full-Flow with Bypass

Percent Engine Wear

100
60 4
80
PSID

Venturi™ 60
Bar

40 Filter

2 40
20
20
0
0 0 Upper Conn. Rod Lower Conn. Rod Upper Main Lower Main
Bearing Shell Bearing Shell Bearing Shell Bearing Shell

Notes: Notes:
• Oil flow test conducted at 14 °f (-10 °C) and 6 gal/min (23 L/min) oil flow. • Data taken from Society of Automotive Engineers (SAE) technical
• Test oil was 15W40. papers no. 710813 and 790089.
• Higher oil flow restriction results in delayed oil flow to critical engine • Wear rates using a full-flow-only filter were established as the
components. "baseline" 100% wear rate.
• Delayed engine oil results in opportunities for increased engine wear. • Wear rates for the full-flow and by-pass oil filter combination are a
percentage of the baseline.
• Reduced engine component wear yields longer engine life and
improved engine up time.

3-18 cumminsfiltration.com
 Technical Notes

cumminsfiltration.com 3-19
 Technical Notes

SPECTROMETRIC
METALS There are any number of metallic elements to be found in used lubes, but they can be generally grouped
into four basic categories.

Wear Metals: The product of friction, corrosion, and/or deterioration of components within a given unit:

Metal Engines Transmissions Gears Hydraulics

Cylinder liners, rings,

gears, crankshaft, Gears, disks, housing,
Gears, bearings,
Iron camshaft, valve train, bearings, brake Rods, cylinders, gears
shaft, housing
oil pump gear, wrist bands, shaft
pins
Rings, liners, exhaust
Chrome valves, shaft plating, Roller bearings Roller bearings Shaft
stainless steel alloy
Pistons, thrust
Pumps, Thrust Pumps Thrust Bushings, thrust
Aluminum bearings, turbo
washers washers plates
bearings (Cat)
Valve plating,
steel allory from
crankshaft, camshaft, Steel alloy from roller Steel alloy from roller
Nickel
gears from heavy bearings and shafts bearings and shafts
bunker type diesel
fuels
Lube coolers, main
and rod bearings, Bushings, clutch plate
Bushings, thrust Bushings, thrust
Copper bushings, turbo (auto/powershift) lube
plates plates, lube cooler
bearings, lube coolers
additive
Main and rod Bushings (bronze Busings (bronze
Lead bearings, busings, alloy), lube additive alloy), grease Busings (bronze alloy)
lead solder supplement contamination
Piston flashing,
bearing overlay,
Bearing cage metal,
Tin bronze alloy, babbit Bearing cage metal
lube additive
metal along with
copper and lead
Cadmium N/A N/A N/A N/A
Wrist pin busing Torrington needle
Silver solder from
Silver (EMDs), silver solder bearings (Allison N/A
lube coolers
(from lube coolers) transmissions)
Gas turbine bearings/
Titanium hubs/blades, paint N/A N/A N/A
(white lead)
From heavy bunker
Vanadium N/A N/A N/A
type diesel fuel

3-20 cumminsfiltration.com
Technical Notes

Contaminant Metals: Abrasives, dirt; contaminated lube storage; casting sand or metal from manufacture;
coolant additive metals, etc.:

Metal Engines Transmissions Gears Hydraulics

Dirt, seals and Dirt, seals and Dirt, seals and Dirt, seals and
sealants, coolant sealants, coolant sealants, coolant sealants, coolant
Silicon
inhibitor, lube additive inhibitor, lube additive inhibitor, lube additive inhibitor, lube additive
(15 ppm or less) (15 ppm or less) (15 ppm or less) (15 ppm or less)
Lube additive, coolant Lube additive, coolant Lube additive, coolant Lube additive, coolant
inhibitor, salt water inhibitor, salt water inhibitor, salt water inhibitor, salt water
Sodium
contamination, wash contamination, wash contamination, contamination,
detergents detergents airborne contaminant airborne contaminant
Coolant inhibitor, Coolant inhibitor, Coolant inhibitor, Coolant inhibitor,
Lithium
airborne contaminant airborne contaminant airborne contaminant airborne contaminant

Multi-Source Metals:

Metal Engines Transmissions Gears Hydraulics

Ring plating, lube Lube additive, coolant

Lube additive, coolant Lube additive, coolant
Boron additive, coolant inhibitor, grease
inhibitor inhibitor
inhibitor additive
Antimony Lube additive Lube additive Lube additive Lube additive
Maganese Steel alloy Steel alloy Steel alloy Steel alloy
Lithium complex Lithium complex Lithium complex
Lithium N/A
grease grease grease

Additive Metals: Metals placed in the lubricant by the blender to achieve beneficial effects:

Metal Engines Transmissions Gears Hydraulics

Detergent dispersant Detergent dispersant Detergent dispersant Detergent dispersant

Magnesium additive, airborne additive, airborne additive, airborne additive, airborne
contaminant contaminant contaminant contaminant
Detergent dispersant Detergent dispersant Detergent dispersant Detergent dispersant
additive, airborne additive, airborne additive, airborne additive, airborne
Calcium contaminant, contaminant, contaminant, contaminant,
contaminant from contaminant from contaminant from contaminant from
water water water water
Barium Lube additive Lube additive (rare) Lube additive (rare) Lube additive (rare)
Anti-wear additive Anti-wear additive
Anti-wear additive Anti-wear additive
Phosphorus (ZDP), EP additive (ZDP), EP additive
(ZDP) (ZDP)
(extreme pressure) (extreme pressure)
Anti-wear additive Anti-wear additive Anti-wear additive Anti-wear additive
Zinc
(ZDP) (ZDP) (ZDP) (ZDP)
It is necessary to monitor all of these metal types to fully evaluate a system.

The situation is far from this simple, however, because every metal can at least fit into two or three
categories, some into all four. Furthermore, there are not only engines to consider, but gears, compressors,
and hydraulics; the same metals have different meanings in each of these subcategories. Even further
complexities exist because different manufacturers utilize different metallurgies, oil companies different
additives, and coolant additive manufacturers different materials.

cumminsfiltration.com 3-21
 Technical Notes

The case of SILICON is perhaps the most complex and interesting. It first may be found up to 15 ppm as
silicone polymer defoamant. It may also be found as a major constituent of certain synthetic lubes. It is, of
course, found as “dirt” or abrasives. It can be found as a constituent in certain preparatory agents used to
lubricate or seal at manufacture. It can be found as a constituent in silicon rubber gaskets or seals. Finally,
it can also be found in certain coolant additives - its presence in the lubricant might, therefore, be indicative
of a coolant leak. In most situations, an experienced consultant can pin down the source of silicon to a
single possibility by evaluating the remaining test data.

Nearly everyone would like to know “limits” for metals, particularly the WEAR variety. It is the WEAR metals,
in particular, however, which cannot be assigned GENERIC limits because every piece of equipment
develops its own unique wear rate. For this reason chronological, cumulative histories are kept on each
individual piece of equipment. In this way we can monitor WEAR RATE or, more precisely, the CHANGE IN
WEAR RATE from sample to sample. We do use formulae for monitoring change in wear rates, but these
are proprietary. They vary according to manufacturer, model and application among several other items.
Make-up lube addition also plays a role in the wear metals concentrations derived.

CONTAMINANT metals can be assigned loosely defined “rule-of-thumb” limits, but, once again,
manufacturer and application influence our tolerances.

ADDITIVE metals let us know a great deal about the nature of the additive package placed in the lube. We
can usually identify the type of product in use and continue to monitor the quality control of that product as
new batches are received.

Note: It is recommended that each batch of new lube be tested for spectrometric metals for a baseline. We
then monitor the additive metals for relative consistency from sample to sample, assuring customers that
the correct lube is being utilized. Such baseline testing is recommended a minimum of every six months.

Other References SAE Paper #740535

Heavy Duty Equipment Maintenance/Management
(June, July, August 1978)

FUEL
CONTAMINATION FUEL CONTAMINATION is a measurement of unburned fuel found in the crankcase/sump of liquid-fueled
reciprocating engines (LFREs), although there are some specialized applications for “fuel” detection. One
example might be the desire to measure solvent thinning of hydraulic fluids. Another example would be to
spot saturated (“wet”) gas engine fuel.

Every LFRE will have a certain amount of raw fuel in its blow-by. Usually the heat of the engine evaporates
volatile portions of this fuel at a rate producing an equilibrium (a stable level of fuel contamination). If an
equilibrium is not reached, or too high an equilibrium percentage is maintained, there is a problem: leaking
injectors, faulty carburetor floats, leaking injector seals, pumps or jumper lines, worn rings, etc.

In over-the-road (OTR) diesel applications, 1.5 to 2.0% or lower is typical. A pick-up and delivery (P&D)
application features a much higher percentage of idle time, consequently the engine lube tends to remain
too cool to evaporate fuel properly. Further, and particularly true of carbureted fuel systems, there is a
distinct over-fueling condition at low idle speeds, which could also contribute to a higher fuel contamination
level. In diesels, however, such contribution is usually negligible since fuel is more proportionately metered
with injected versus carbureted systems.

Occasionally there will be units which consistently show fuel contamination levels above 4.0% owing to
extremely concentrated P&D work. Under these circumstances no corrective action, short of altering the
application in which the engine is used, will prevent such results.

Excessive fuel contamination must be controlled because lube film strength decreases, adding to the risk
of abnormal wear, particularly in the ring/cylinder region. There is also the distinct danger of a crankcase
explosion at levels beyond 7%. The independent laboratory utilizes an FTIR (Fourier-Transform Infrared)
Spectrometer to measure fuel contamination.

3-22 cumminsfiltration.com
Technical Notes

Technical Point Lubes and fuels both emanate from the same source: crude oil. Fuels are the more volatile portion of the
crude product. It is important to understand that fuel does not possess a distinct boiling temperature as
does, for example, water, ethyl alcohol, acetone, for it is not a “pure” product or compound. It is a mixture of
petroleum products within a boiling RANGE.

A typical ASTM #2D diesel fuel might have an initial boiling temperature of 302 °F (150° C) at standard sea
level atmospheric conditions, but as the product is carried over to the distilling receiver, the temperature
required to boil the fuel continually increases. A typical ending temperature might be well over 572 °F
(300° C).

ALL fuel contamination detection methods must necessarily be estimates of the TRUE fuel level.

Other References SAE paper #740535

Heavy Duty Equipment Maintenance/Management
(June, July, August 1978)

SOOT
CONTAMINATION SOOT represents a measurement of carbon combustion by-products in the lube system.

Diesel Engine Soot develops from incomplete combustion and is blown past rings and valve guides as a normal
operational process. It is finely divided carbon, oftentimes less than a micrometer in size and is the cause
of routine lube blackening. Lube additive dispersants also play a role in lube blackening as they maintain
much of the generated fuel soot in suspension rather than allow it to be filtered.

Proper filtration helps control fuel soot, especially when particles combine with themselves (agglomerate) to
form larger particles.

Sources of excessive soot in diesel systems include:

• Over-fueling or restricted air intake

• Poor injector spray pattern (plugged nozzle, etc.)
• Worn rings, valve guides, turbocharger or supercharger seals
• Oxidized fuel and lube products (poor timing, poor fuel or lube)
• Plugged or inoperative lube filters

Usually recommendations are for corrective action or drains at or near 3.0% soot in most diesel systems,
but the decision to render advice is also based on the unit’s pattern on an individual basis as well.

cumminsfiltration.com 3-23
 Technical Notes

WATER
CONTAMINATION It is recommended that samples be taken when a unit is at operating temperature, or has been shut
down for only a short while. As well as providing the most representative sample, it minimizes chances of
obtaining samples with condensate water (unless there is a problem with systems using water traps).

Water should not normally be found in most systems at levels above 0.1% (1000 ppm), provided samples
are taken correctly. Oftentimes, the laboratory detects metallic coolant additives rather than water because
the water is continually evaporated by a unit’s heat. When water is detected, these same metals aid in
qualifying the source (coolant/condensate/etc.; salt or fresh water in marine situation).

Exemplary Metals
Combinations
Chromium Silicon Sodium Boron Magnesium Phosphorus Possible Evaluation

Washing compound
X X OR X
(e.g. truck washrack)
X Salt water or coolant
X X Sea water
Chromate coolant
X X
treatment
X X Coolant/glycol
X X X Coolant/glycol
X X Coolant/glycol

Other References: SAE Paper #740535

Heavy Duty Equipment Maintenance/Management
(June, July, August 1978)

3-24 cumminsfiltration.com
Technical Notes

VISCOSITY VISCOSITY OF A LUBRICANT IS A MEASURE OF ITS RESISTANCE TO FLOW WITH RESPECT TO

TEMPERATURE. Two things are therefore necessary in reporting viscosity: a) temperature at which the
viscosity is measured; b) the amount of time units for a given amount of the flow through a given passage.

The two most common temperatures for motor oil viscosity are 100 °F (40 °C) and 210 °F (100 °C). The
units reported are mm2/s. The change in viscosity temperatures is the result of an effort to standardize to a
common world system; essentially it is metrication of the viscosity reporting system.

VISCOSITY INDEX IS THE CHANGE IN RESISTANCE TO FLOW OF A LUBRICANT WITH RESPECT TO

TEMPERATURE. As a lube is heated it will get “thinner” (its viscosity will decrease). The amount of thinning
which takes place over a given temperature span can be expressed as VISCOSITY INDEX (VI), a term
expressed as a number without units. The less tendency a lube has to thin with temperature increase, the
greater is VI. Determination of VI requires two viscosities at different temperatures (usually 100 °F (40 °C)
and 210 °F (100 °C)).

SIGNIFICANCE OF VISCOSITY: There are numerous references which cite that the viscosity of a lube
is its most important single property, and perhaps this is true, at least when the lube is new. By itself,
however, a viscosity does not nearly qualify a lube. It basically defines the film thickness the lube will have
for a given application. New lubes placed in engines or other machinery should be inspected for correct
initial viscosity. Assuming no errors are made with the initial fill, the following factors can influence viscosity:

Downward:
Liquid fuel contamination
Non-emulsified water contamination
Shearing of VI-improving polymers
Wrong make-up lube addition

Upward:
Soot contamination
Certain emulsions with water
Lube oxidation/degradation
Wrong make-up addition

Most modern lubes, particularly engine lubes, are “oxidation-stable” under standard drain intervals
so that, unless extended drains are contemplated, it is better to observe the contamination which
influences viscosity rather than the viscosity itself. It is possible to have combined contamination such
that viscosity remains stable, but an abnormal situation exists (e.g. high fuel and solids). For this reason,
the laboratory DOES NOT ROUTINELY DETERMINE VISCOSITY UNLESS EXTENDED DRAINS ARE
CONTEMPLATED, for it has limited value in detecting fuel contamination and is oftentimes misleading.

On the other hand, INCREASED VISCOSITY, IN THE ABSENCE OF FUEL OR OTHER

CONTAMINATION, WILL USUALLY INDICATE LUBE OXIDATION/DEGRADATION, and the viscosity
is the most convenient means to measure this with reasonable effectiveness. VISCOSITY, along with
neutralization number, SHOULD ALWAYS BE REQUIRED BY CUSTOMERS WISHING TO SAFELY
EVALUATE EXTENDED LUBE DRAINS.

cumminsfiltration.com 3-25
 Technical Notes

Standard SAE Grading

For Motor Oils
SAE Motor Oil Number Viscosity
Grade @ 210 °F (100 °C)
20 ~ 5.6 to 7.2 mm2/s
20 ~ 9.3 to 12.4 mm2/s
40 ~ 12.5 to 16.2 mm2/s
50 ~ 0.3 to 21.8 mm2/s

It should be noted that 210 °F (100 °C) is the ONLY temperature to be used in classifying motor lube by
SAE grade. Also note that there are no MOTOR lube grades below 20 or above 60.

There is also no such legitimate term as “weight” (e.g. “30 weight”). The “W” designations found on certain
cans or drums refers to a -0.4 °F (-18° C) viscosity requirement for the particular product, and should
always be followed by a number (20, 30, 40, or 50) indicating the grading for 210 °F (100 °C). This grading
pertains only to motor lubes. Gear lubes and specialty lubes have other systems for viscosity grading which
do not necessarily relate to motor lubes.

It is reasonable to expect a lube to increase at least one grade (e.g. 30 SAE to 40 SAE) during typical
drain intervals. This increase occurs because of routine lube oxidation and the evaporation of more volatile
constituents in the lube. Solids, of course, also contribute. VI-improving polymers are synthesized materials
which artificially thicken lubes as temperature increases. They exhibit this ability due to their physical
form at various temperatures. At lower temperatures their molecules are very compressed, offering little
resistance to lube flow. At elevated temperatures these molecules spread out to their full physical length,
impeding flow, or “thickening” the lube. Shearing of these polymers is the actual cutting of the molecular
chain into shorter chains, an action which can occur between two rubbing surfaces in the system. Heat also
contributes to this phenomenon. In the shorter state these chains no longer impart a thickening effect to the
lube, and the polymer is said to have been “sheared.” The lube, consequently, is more nearly as it was prior
to polymer treatment and may then fail to have sufficient viscosity at operating temperature.

Minimum mm2/s @ Maximum mm2/s @

Expected Ranges of Other Lubes
210 °F (100 °C) 210 °F (100 °C)
ATF (Automatic Transmission Fluid) 5.5 8.5
Hydraulic Fluid (typical tractors) 5.5 to 9.8 7.0 to 13.0
90 SAE Axle/Manual Transmission 13.5 23.9
140 SAE Axle/Manual Transmission 24.0 40.9
250 SAE Axle/Manual Transmission 43.0 77.0

Other References SAE paper #740535

Heavy Duty Equipment Maintenance/Management
(June, July, August 1978)

3-26 cumminsfiltration.com
Technical Notes

ADDITIVES A motor lube consists of two major parts: BASE STOCK (or BASE “OIL”) and ADDITIVE. The BASE
STOCK is the primary lubricant and can be petroleum or synthetic. The ADDITIVE is usually a laboratory or
synthesized product, or combination of products, which enhances the BASE STOCK’S performance.

Together the BASE STOCK and ADDITIVE make up the “finished lubricant.” Usually the ADDITIVE
comprises less than 20% of the total lubricant volume, but there are not absolute limitations. A lube is
qualified primarily by its performance not its additive quantities. Furthermore, the BASE STOCK is equally
important to a lube’s performance.

Its chemical structure, resistance to oxidation, wax content, etc. are all critical factors, as well as its
compatibility with the proposed additive package.

Detergents As the name implies, these compounds help maintain engine cleanliness by preventing deposits on critical
areas such as ring lands, or by removing such deposits. They also help maintain deposits such as fuel
soot in suspension to be filtered out or drained with the lube. Metallic carriers are generally used (except
where “ashless” lubes are required) to bring the non-metallic portion, which is the “detergent” part of the
compound, to the lube. The metal, however, is also beneficial in itself for its alkaline properties, acting as a
neutralizer for corrosive acids, thus helping to give the lube its Total Base Number (TBN).

Dispersants Dispersants have overlapping properties with detergents in that they, too, maintain particles in suspension.
Many technical people distinguish the two terms by calling metallic particle suspenders “detergents” and
totally non-metallic (ashless) particle suspenders “dispersants.” They reduce the tendency of small particles
to combine into larger particles, taking some of the burden off the filters, and prevent deposition of these
particles on valve covers and moving parts particularly at low temperatures. Monitor™ soot test aids in
monitoring the effectiveness of the lube’s dispersants.

Defoamant This material, usually a silicon polymer, acts in a very complex chemical and physical manner to minimize
foaming tendencies of lubes. It has limited solubility in lubricants of a non-silicon nature, and this limited
solubility helps its effectiveness in accelerating the formation of large bubbles from small ones which
dissipate from the lube much more readily. The larger bubbles rise to the surface quickly and then break.

Antioxidants There are antioxidants for fuels and lubricants, and most of them are non-metallic. Oxidation is a general
term used to describe the combing process with oxygen which a lubricant tends to do. This oxidation, in
turn, forms undesirable compounds which are far less suitable as lubricants. A number of metals, most
notably copper, tend to aid (catalyze) oxidation. Some types of antioxidants, therefore, react chemically
with the offending metal to nullify its catalytic effect. Another way to inhibit oxidation is to break the chemical
chain by “sacrificing” the antioxidant. This type of compound has a great affinity for oxygen when it appears
in oxidation products and can combine with it to form harmless compounds, while simultaneously stopping
the oxidation chain.

Anticorrosives These materials prevent chemical corrosion from occurring. They can accomplish this by forming a
chemical, protective coating on metal surfaces, or they can directly attack and neutralize materials (usually
acids) which cause corrosion.

Extreme Pressure
(EP) Agents EP agents increase the load carrying ability or film strength of lubes. This increase in turn prevents or at
least minimizes direct metal-to-metal contact. Many gear systems need lubes fortified with EP agents to
function properly. Some EP agents include sulfurized sperm oils and molybdenum sulfide.

Anti-Wear Additives These materials are similar in scope to EP agents; some plate or coat while some combine chemically with
metal surfaces, particularly ferrous (iron or steel), to form a protective coating, necessary in the event that
the lube film is interrupted.

cumminsfiltration.com 3-27
 Technical Notes

Viscosity Index
(VI) Improvers VI improvers consist of polymers whose properties change significantly with temperature, such that a
lubricant resists “thinning out” as its temperature increases. Polyisobutylenes were among the early
compounds used. The latest technology uses copolymer chemistry, which seems to be far more stable,
particularly for use in diesel engines. A VI improver’s function is to improve cold starting capabilities while
retaining necessary film thickness at operating temperature.

Pour Point Depressants The pour point of a lube is simply the lowest temperature at which it will still pour. The amount of wax in a
lube influences its pour point. Pour point depressants minimize the size of wax crystals formed in the lube.
By so doing, they allow the lubricant to achieve its lowest possible pour point, based on its true viscosity
characteristics and not on its wax content. Polymethacrylates are the general class of organic compounds
used as pour point depressants, also providing some VI improvement.

The fluids listed above are only a portion of the various additives developed for petroleum products, but
they represent most of the important ones for automotive use. It should also be noted that several of the
above properties can, at times, be fulfilled adequately by a single additive compound.

Note: ADDITIVES, with the exception of solid lubricants, are SOLUBLE in BASE STOCKS and would
normally not be susceptible to filtration depletion from typical automotive filters. It is possible, however, that
in the course of being consumed, an additive could form an insoluble product capable of being filtered.

Note: The laboratory uses industry-standard terminology for synthetic lubricants: products which consist of
base stocks manufactured by chemical synthesis and containing necessary performance additives.

Additive Metals ICP spectrometers routinely measure five potential additive metals: Magnesium (Mg), Calcium (Ca), Barium
(Ba), Phosphorus (P), and Zinc (Zn). Note: Boron (B) and Sodium (Na) may also be additives, as well as
Molybdenum (Mo), though less frequently.

These metals are detected to aid in verifying the correct product is being used, but detection of metals
alone cannot verify their continued effectiveness as an additive. The reason is very simple: when a
spectrometer measures Ca, for example, it is measuring Ca in ANY form (additive or contaminant). When
the Ca-containing additive is placed in the lubricant, it has a particular chemical structure and one cannot
monitor that structure or its effectiveness with metals detection alone. In analyzing a NEW LUBE, however,
any Ca measured is fresh, active additive, and this information helps predict the lube’s performance
capabilities.

Detergent Carriers Ca, Mg and Ba, in order of current use frequency, are the most common metals in use as carriers. Typically
only one of these three metals is found in a specific brand and type of motor lube, dependent on how
the suppliers choose to meet the desired specification. It is possible, however, to find new lubes using a
combination of metals to achieve the same purpose. There is no rule.

These metals impart alkaline properties to the lubricant, enabling it to neutralize corrosive acids. Mg has the
highest alkalinity per given weight amount, Ba the least. For this reason, Mg and Ca are nearly exclusively
found in high performance motor lubes with sulfated ash limitations.

Anti-Wear/Antioxidants Zinc dithiophosphate, containing P and Zn in roughly equal proportions, is the most common anti-wear/
antioxidant compound found in motor lubes and many hydraulic oils, thus is routinely investigated for its
presence. There are several types of zinc dithiophosphates, each having its own favorable properties for
particular applications.

Zinc dithiophosphate is an additive which provides multi-function capability. In the antioxidant role it can
break the oxidation chain of a lubricant; in the anti-wear role it chemically “plates” out on such components
as cams and lifters, or gears and serves as a lubricant in the event that metal-to-metal contact takes place.

Some Zn and P plate-out, and a decrease in these elements might be expected, but make-up lube, as with
all additives, tends to restore the level and maintain equilibrium.

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Technical Notes

It is possible to find lubes having P without Zn used as an anti-wear agent.

There are a number of other metals which are used as additives. Molybdenum (Mo) as molybdenum sulfide
is a solid lubricant currently enjoying some popularity as an extreme pressure agent. Unlike most additives,
however, it is not dissolved in the base lube but suspended as minute particles less than one micron in size.

It should be pointed out that when Mo is used as an additive, detection of Mo to evaluate Mo-coated rings
is not possible, again due to the lack of distinction between one form of a metal and another by emission
spectrometric analysis. Similarly if Zn is an additive, Zn from brass or bronze is masked. If leaded gasoline
is an engine’s fuel, lead cannot be used to evaluate potential bearing wear.

New lubes should be tested for base data to avoid misinterpretation as to the source of a metal.

“Typical” Levels Most motor oils will have Mg, Ca and/or Ba from 500-3500 ppm, dependent on the specification.* Lubes
with high alkaline properties may have anywhere from 5000-8000 ppm Mg+Ca+Ba. Many industrial fluids
have no metallic additives.

P and Zn are generally found from 600-1500 ppm. Automotive gasoline and several diesel engines usually
require a minimum of 1000 ppm zinc dithiophosphate for valve train protection, as this is the area of highest
“unit” loading in such systems.

*Automatic transmission fluids may have similar levels, however, not necessarily normal.

Defoamants The most common defoamant in use is a silicon polymer. It is usually added at the ppm level, thus it is not
unusual to see up to 12 ppm silicon in new lubes, although 7-8 ppm is a typical range. Testing the new lube
is important, for additional silicon from the starting level will usually indicate abrasives (“dirt”).

Other Metals Molybdenum (Mo), usually as a sulfide, is used as a friction reducer or EP agent in certain specialty lubes.
Levels of nearly 1% (10,000 ppm) are not unusual. Boron tends to be found coexisting with Mg additives
at up to 4% of the Mg value. Similarly, sodium may be found in the presence of Ca or Ba. There are
exceptions to these guidelines.

Other References: SAE Paper #740535

Heavy Duty Equipment Maintenance/Management
(June, July, August 1978)

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 Technical Notes

NEUTRALIZATION
NUMBERS There are a variety of neutralization numbers utilized in the petroleum industry. This discussion is confined
to the two most commonly used versions.

Total Acid
Number (TAN) Simply stated, TAN IS THE TOTAL AMOUNT OF ACID AND ACID-ACTING CONSTITUENTS FOUND
IN THE LUBE. The term “acid” does not necessarily connote metal-corroding materials themselves. Many
chemicals, including necessary lube additives, can have an acid number.

SIGNIFICANCE: Increases in TAN of used lubes from the starting point of the new lube (which may NOT
necessarily be zero) usually indicate LUBE OXIDATION or CORROSIVE ACID CONTAMINATION.

“OXIDATION” is a general term used to describe the degradation of the basic lube product as a result of
operating temperatures and/or churning with air. Generally, oil thickening is associated with oxidation.
Organic acids are formed prior to and during thickening which can be detected by TAN increase. Oxidation
of lube is not only significant from the standpoint of thickening, but the lubricating quality (lubricity) of the
lube itself can also be reduced.

CORROSIVE ACID is formed primarily from sulfur blow-by products in the combustion process. Any
amount of water contributes toward activating this acid to the point of parts corrosion. The formation
of corrosive acids in engines is unavoidable, but alkaline (basic) materials are added to motor lubes to
counteract the acid upon entry into the crankcase. Corrosive acid in non-engine systems is usually an
environmental problem. One exception is the formation of corrosive hydrochloric acid in refrigeration
systems, where freon deterioration may occur in the presence of moisture.

There are no “typical” TANs, but it is fairly unusual to observe one above 10.0 – an increase of 2-3 above
starting point may be unacceptable. The change in TAN is the concept to monitor.

Total Base
Number (TBN) TBN IS THE AMOUNT OF ALKALINE MATERIAL (generally as corrosive acid neutralizers) IN THE LUBE,
commonly referred to as ALKALINE RESERVE.

SIGNIFICANCE: TBN IS OF PRIMARY CONCERN IN MOTOR LUBES, as additives are placed in the
lube when it is blended to neutralize corrosive sulfur acids formed in the crankcase in the normal process
of combustion. Measurement of TBN allows one to know if the starting additive package is still capable
of counteracting combustion acids. Therefore, TBN IS AN ESSENTIAL ELEMENT TO THE SAFE
EVALUATION OF LUBE DRAIN INTERVALS.

Generally a new lube starts with the highest TBN it will exhibit. From that point TBN will tend to decrease
as acids consume its alkaline properties. The addition of fresh make-up lube, however, helps forestall
the decline in TBN, oftentimes allowing (all other factors being equal) extension of lube drains in properly
maintained engines. This decline will naturally vary from unit to unit depending upon individual conditions.

Typical motor lubes have TBNs of 5-7. “Highly-compounded” oils may have TBNs of 12-15. Marine oils
using high-sulfur fuel may have TBNs of 35-40, while upper cylinder lubricants in those same engines may
exceed 70 TBN.

Note: TBN alone is not a relative indicator of lube quality, only its ability to neutralize corrosive acids. A
higher TBN clearly demonstrates better capability to counteract acids but does not mean the higher TBN
lube is better than, or even equal to, a lower TBN lube with respect to other important properties.

It should also be noted that most motor lubes can have both a TAN and TBN in the new and used state.
If one regards these terms as two distinctly different properties, there is no difficulty in explaining their
simultaneous presence. Ideally one would perform analyses for both terms in the inspection of motor lubes,
but TBN is by far the more important property of the two for motor lubes. TAN is usually acceptable when
TBN is sufficient.

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Technical Notes

TAN is almost exclusively used for non-engine systems because there is no combustion process taking
place and because many non-alkaline lubes are in use in such systems, making the analysis for TBN
pointless.

TAN also applies for large stationary 2-cycle gas engines using “mineral oil” type lube.

A WORD ABOUT pH – pH and TAN are oftentimes confused. The concepts are quite involved but,
succinctly, pH is relative acid strength while TAN is total amount with no regard for strength. Weak acids,
such as lube oxidation products, do not significantly affect pH.

Other References: SAE paper #740535

Heavy Duty Equipment Maintenance/Management
(June, July, August 1978)

DRAIN INTERVAL
EVALUATION Today nearly every lubricant's user is concerned about costs and availability of product and disposal of
used product.

The lube analysis consulting industry is ideally situated to evaluate drain intervals, enabling one to minimize
lubes consumption but with reasonable safety, as opposed to arbitrary drain interval, which can lead to
problems whose costs far exceed the lube’s “savings.”

Monitor™ lab introduced the “HYBRID” concept in evaluating drain intervals. The principle of the “HYBRID”
concept is to place the units to be evaluated on a drain interval analytical program, monitoring lube
DEGRADATION, as opposed to only WEAR and CONTAMINATION.

Once the safe lube drain limit is determined, one can then abandon the drain interval analytical program,
returning to the more economical wear/contamination. The purpose of this approach is twofold: 1) Arrive at
a maximum SAFE drain interval ECONOMICALLY for a given lube, system type and application; 2) Monitor
the unit to be certain no excessive contamination (and subsequent wear) develops within the system prior
to lube change.

The “HYBRID” system presupposes that a uniform lube change interval will be adopted for a given class of
units. It is important to understand that varying “SAFE” drain intervals are attainable dependent upon the
equipment manufacturer. (For discussion purpose, use of a specific lube product will be assumed.)

If one has a “mixed” equipment set, be it engines, gears, hydraulics or other, one should consider each
manufacturer separately. Generally at least half a dozen units of each manufacturer and application should
be evaluated thoroughly prior to adopting a drain interval “across-the-board.” Naturally, the larger the test
group used, the greater will be the confidence level of the drain interval projections.

The Ultimate
Approach to
Conservation The concept of extending drain intervals to achieve optimum oil drain intervals is only viable using a fluid
and unit condition monitoring program such as the Monitor™ Oil Analysis Kit (part number CC2543). By
monitoring both the fluid condition and the unit’s condition, it is possible to determine at what hour/mileage
interval you can extend the oil life to without sacrificing life expectancy.

This determination can be made by monitoring the oil's TBN (Total Base Number or Reserve Alkalinity).
Typical engine oil’s TBN will start around 8.0 to 10.0. As the oil ages, the TBN decreases to a point where
the oil no longer has the alkalinity to neutralize acids that form from the combustion process. Through
testing you can determine how far to let the TBN drop before the wear metals start to increase.

The scattergram graph on the following page depicts the typical decline of the TBN as the hours/miles
increase. Using the graph and monitoring and comparing the wear metals patterns of the engine will give
the analyst the information needed to determine the “Optimum Oil Drain Interval.”

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 Technical Notes

This determination could only be proved if every unit in the system were sampled (once again manufacturer
and application may dictate a sub-system approach). Because scheduling of routine maintenance becomes
far more complex when there is a variety of manufacturers and applications, some firms change lubes
purely “on condition,” i.e., only when lab analysis suggests it. This situation would further require that every
unit be regularly tested using a drain interval evaluation analytical package.

The minimum drain interval evaluation test recommended is:

SPECTRO METALS
FUEL CONTAMINATION (liquid-fueled recips only)
FUEL SOOT (LFRE)
WATER
VISCOSITY
NEUTRALIZATION NUMBER

If pure SYNTHETICS are in use, infrared analysis is also useful to detect standard petroleum product
contamination of the synthetic.

Monitor™ Oil Analysis Kit (part number CC2543) includes these tests.
Scattergram Graph
8

6
Total Base Number

1
14000 16000 18000 20000 22000 24000 26000
Lube Hours or Miles

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Technical Notes

Factors Influencing
Drain Intervals* 1. LUBE CONSUMPTION: All other things being equal, the greater the lube consumption, the better the
chances for extended drain. In effect, the lube is being renewed or “sweetened,” including beneficial
additives.

2. LUBE QUALITY: Some lubes are simply more effective than others for particular applications, whether
due to better base stock or to superior additives.

3. FUEL ECONOMY: Fuel economy is a direct indicator of how much acid, unburnt fuel, fuel dilution, soot
and other contaminants are developed and placed into the oil. Most engine manufacturers have information
that uses fuel economy to indicate what sort of duty cycle the engine is operating and therefore what
potential there is for Oil Drain Interval extension.

4. DUTY CYCLE: Duty Cycle is a combination of a number of factors which basically indicates how hard
the engine is working. The harder an engine works, or the more severe the duty cycle, the less opportunity
there is for Oil Drain Extensions.

5. HEAT: Excessive temperature is an enemy of all lubes, promoting oxidation and other forms of lube
degradation.

6. CONTAMINATION: Excessive contaminants will ultimately render a product ineffective as a lubricant.

Type and degree of filtration can influence this area, depending on the nature and cause of the
contamination.

7. EQUIPMENT USAGE: How a particular piece of equipment is used plays an important role in lube drain
interval and affects all of the above parameters.

*This list excludes the situations where a unit has a serious mechanical problem.

Other References SAE paper #740535

Heavy Duty Equipment Maintenance/Management
(June, July, August 1978)

PARTICLE
COUNTING “Particle Counting” is a term denoting the detection of a particulate matter in a fluid with respect to size
range and quantity. There are a number of methods for particle counting. The earliest counts were centered
around microscopy, wherein filter patch samples were prepared and then viewed under a microscope with
a calibrated grid for sizing. A manual count within grids was then conducted. The process, while certainly
useful, is nevertheless tedious and relatively slow by today’s standards.

Particle counting instrumentation includes techniques like light scattering, which is currently the most
popular method for inspecting petroleum products. One instrument type causes a thin diameter flow through
a sensor-monitored light path. Another utilizes a laser that is rotated to describe a one milliliter cylinder in a
static sample in the path of the last beam and its sensor.

Particle counting is becoming a popular analytical method for particulate monitoring in non-opaque fluids.
Some of the specific applications include:
Automatic Transmissions
Coolants
Compressors
Diesel Fuels
Filter Evaluation
Gas Reciprocating Engines
Gas Turbines
Hydraulics
New Lube QC
Refrigeration Systems

cumminsfiltration.com 3-33
 Technical Notes

Note: IF A PRODUCT SAMPLE OF TWO INCH THICKNESS WILL NOT PASS LIGHT TO THE NAKED
EYE TO ANY REASONABLE DETECTABLE SIGNIFICANCE, IT IS PROBABLY TOO OPAQUE TO YIELD
A RELIABLE PARTICLE COUNT BY LIGHT SCATTERING METHODS.

The micrometer (also called “micron”) is the particle measurement standard unit. It is one-millionth of a
meter. Results are usually expressed in particles per milliliter, or particles per 100 milliliters.

Commonly requested ranges:

A B
Greater than 25 microns 5 to 10 microns
Greater than 15 microns 10 to 25 microns
Greater than 30 microns 25 to 50 microns
Greater than 50 microns 50 to 100 microns
100+ microns

Note: 40 MICRONS IS THE THRESHOLD OF PARTICLE DETECTION IN THE AVERAGE NAKED EYE.
IT IS DOUBTFUL WHETHER MEASUREMENT OF METALLIC PARTICLES ABOVE 100 MICRONS IS
USEFUL, FOR THEY TEND TO SETTLE QUITE RAPIDLY DUE TO THEIR DENSITY, AND RELIABLE
COUNTS ARE DIFFICULT TO ACHIEVE.

Sampling There are some sophisticated techniques for taking lube samples for particle counting, but these techniques
are almost impossible to achieve in a field environment. For field monitoring, therefore, we recommend
VERY CONSISTENT observation of the standard sampling methods one would use for lube. The
laboratory’s regular sampling jars are “reasonably clean” and are factory-capped to minimize contamination
from the container.

Some Limitations of
Particle Counting 1. As mentioned earlier, samples too opaque will simply not pass enough light to allow the sensor to react.

2. Water oftentimes is not differentiated from true particulates, particularly when the water is finely
dispersed. Samples with known water, therefore, are normally not amenable to particle counting.

3. Samples which are too “dirty” tend to interfere with the ability of the sensor to properly discriminate. The
result is unreliable data. Certainly it is always possible to dilute “dirty” samples with filtered solvent until a
count is technically feasible, but extremely high dilution can lead to significant errors once the dilution factor
is applied.

4. Particle counters do not care about the compositional nature of particles – only their size and quantity.
Unless one is simply making counts for relative purposes, therefore, one will need other tests to help
suggest the composition/source of the particulates.

Evaluation Particle
Counts While samples are not always representative, the following discussion is conducted on the premise one is
evaluating reasonably good data.

Particle counts are best viewed on a relative basis just like the rest of the tests run on lubes for
maintenance diagnostics. They should also be viewed in conjunction with other test data, again on a
relative basis.

As an example, if wear metals rise with particle count, there is an obvious connection. The question might
be, however, is the apparent wear FROM the particles, or do the particles simply REFLECT the increased
wear metals? One way to answer this question is to watch the particles above 20 microns, which is beyond
the threshold of most spectrometers to “see.” (The particles are too large to be completely ionized by the
spectrometer’s excitation source, consequently only surface atoms are “seen.”)

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Technical Notes

If particles above 40 microns begin to increase significantly, but wear metals do not, component fatigue may
be taking place, and a qualitative microscopic examination may help pinpoint the nature of the particulates
generation. General increases in all ranges are the most typical patterns noted, but unnecessarily high
levels (even though tolerable) may be avoidable by judicious filter changes. Certainly, as particulates
increase regardless of initial cause, they will eventually contribute to wear, even if they are themselves wear
particles.

Note: CARELESSNESS IN CHANGING LUBE AND FILTERS IS ONE OF THE VERY COMMON WAYS
IN WHICH EXCESSIVE PARTICULATES ARE INTRODUCED INTO A SYSTEM. LUBE AND FILTER
STORAGE FACILITIES ARE ALSO PRONE TO PARTICULATE PROBLEMS IF NOT PROPERLY
MAINTAINED.

New Product We have seen numerous instances where new lubes are, in fact, “dirtier” than used product. This
phenomenon is apparently due to the effects of filtration equipment placed in the unit’s lube flow stream,
removing particles from the new lube. In most cases this “dirtiness” in new lubes is more apparent in
particle size about 20 microns, but it need not necessarily be confined to larger particles. The phenomenon
simply emphasizes further the need to be diligent with respect to lube handling and storage cleanliness.

INFRARED
ANALYSIS Infrared (IR) analysis is one of numerous spectrometric techniques for analyzing the chemistry of materials
(more familiar spectro techniques to the used lube analysis world are ATOMIC ABSORPTION or ATOMIC
EMMISSION spectrometric analysis). In all cases “spectrometric” analysis implies a measurement of very
specific wavelengths* of light energy, either in terms of amount absorbed by the sample in question, or the
amount given off (emitted) from the sample when suitably energized.

IR is an absorption form of spectrometric analysis. Unlike atomic emission or atomic absorption, IR is

not concerned with specific elements (such as iron, copper, etc.) but, rather, with groupings of atoms in
specific combinations to form what are often called “functional groups.” These various functional groups
help determine a material’s properties or expected behavior, i.e., its chemistry, and most of these functional
groups respond to infrared waves.
By knowing (through established research) which wavelengths are absorbed by each functional group
of interest, one can cause the appropriate wavelength to be directed at the sample being analyzed, then
measure the amount of energy (or “light”) absorbed by the sample. The more energy absorbed, the more
of that particular functional group is existent in the sample. Results can therefore be numerically quantified.
Not surprisingly, the units of measurement are usually expressed as “ABSORBANCE UNITS.”

*Wavelength, as used here, may be thought of in the same way as radio waves, wherein one “tunes in”
a particular radio station by selecting a certain frequency, while simultaneously “tuning out” all the other
competing frequencies (other stations).

How Does IR Apply to

Lube Analysis
Consulting? While this notion is a definite distortion, it is probably useful for the layperson to treat infrared analysis as
(primarily) the chemistry of:
CARBON HYDROGEN OXYGEN NITROGEN SULFUR
and the various combinations in which theses elements configure or attach themselves, at least for most
purposes that used lube analysis attempts to address.

By identifying and (hopefully) quantifying certain functional groups, one can derive highly dependable
information about the lube (whether new or used) including, but not limited to:

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 Technical Notes

1. Basic Physical
Composition (Stock) a) Is it a mineral oil? If so, what kind?*
b) Is it a synthetic lube? If so, what kind?
c) Is it a mixture of mineral and synthetic? Most lubes consist of two major components: “BASE STOCK*”
and “ADDITIVE.

*As the term implies, base stock is the foundation from which the lubricant is built (by inserting additives),
and it is possible many times to distinguish between differing base stocks with infrared for the purpose
of quality control. This feature is particularly useful for assurance that a synthetic lube is not being
inadvertently contaminated with mineral oil, thereby impairing the synthetic’s beneficial properties.

2. Additive Chemistry a) Does it contain “additives”? If so, what type?*

b) Are the additives yet effective?

*Although not a part of “routine” infrared inspection, an inspection for chemistry (additives) is not difficult,
provided one is familiar with the product being analyzed. In a number of instances, the question of specific
additive depletion can be answered.
3. Is the Lube
Contaminated? a) with water?
b) with glycol?
c) with mineral oil (if a synthetic is in use)?
d) with oxidation products?

IR is particularly useful for detecting oxidation products, from liquid to semi-solid state. Such products,
of course, are detrimental to good lubrication, if present in significant quantity. It is also sensitive to
coolants (water or glycol), although metallic coolant additives in the lube (through the well-known metallic
“SPECTRO-ANALYSIS”) are usually sufficient for this function, and generally preferable, as there is a
higher degree of sensitivity when monitoring internal coolant leakage.

As mentioned earlier, IR is excellent for monitoring synthetic lube contamination. It would also be very
applicable if, an as example, a manufacturing plant produced certain types of chemicals which were
potential contaminant problems to the lube or machinery being lubricated, such that IR could detect
chemicals’ presence as they accumulated in the lube.

4. Is the Lube Degraded? a) from “oxidation” (undesirable inclusion of oxygen in the lube’s molecular structure)?
b) from “nitration” (undesirable inclusion of nitrogen in the lube’s molecular structure, or formation of nitro
compounds which degrade the lube)?

* These questions are difficult to answer at times, even with a new lube reference, unless one is familiar
with the product in varying degrees of degradation.

Oxidation is developed from varying combinations of heat, air (which contains oxygen) and lube agitation
(which promotes entrainment) and is characterized by lube thickening.

Whenever a lube thickens, oxidation is usually suspected, but while this is more often than not the case, it
is not the only cause of lube thickening.

Nitration is a chemistry phenomenon similar to oxidation, but with nitrogen (found in even greater
abundance than oxygen in air) as the offender along with oxygen. It, too, promotes lube thickening.
Nitration is a particular problem where gas reciprocating engines are used, influenced by air/fuel ratio, as
well as heat and agitation.

Once nitrates exist, there is also the potential for corrosive nitric acid to form, to go along with the problem
of lube thickening. Therefore, IR is a highly useful tool for monitoring this potentiality and for making the
distinction between oxidation and nitration when viscosity increases (comparison of acid # and viscosity is
also useful).

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Technical Notes

Brief Synopsis of IR
For Routine Used
Lube Analysis Oxidation – Measurement of keto, carbonyl and carboxylic functional groups from base line (mineral
lube only).

Nitration – Measurement of nitro type functional groups from base line.

IR Application Summary
For Routine Used
Lube Analysis Extended Drains – IR is certainly useful in terms of investigating extended drains in any lube -wetted
system, and its use should be strongly considered in that circumstance.

Gas Recip - In the analysis of lubes from reciprocating gas engines, from small fork lift size to pipeline
transmission size, IR may well be a “necessary” test, in conjunction with other analyses.

HOW DO I
INTERPRET
THE DATA? This question is frequently asked by customers. Normally one should not have to interpret test data as
the laboratory provides this important function. The data are presented primarily to let the customer know
which, if any, of the values triggered maintenance recommendations. These values are usually flagged.
Following are some of the laboratory’s considerations.

Wear Metals One of the least understood concepts to the layperson is “wear metals.” They are the first 11 metals listed
on the report (and occasionally Zinc or Magnesium), and they simply represent the amount of each metal
detected in the lube at sampling time, though NOT its chemical form. As an example, when iron is reported
from the ICP spectrometer (the instrument used to detect and quantify metallic elements), it is not known if
it is in an oxide form (rust, e.g.) or if it represents relatively recent erosion of an iron-containing part in the
system.

Additive Metals
(Magnesium, Calcium,
Barium, Phosphorous,
Zinc) Within reason, the amount of each metal detected is irrelevant as long as the amount deposited in the
lube remains at a constant, stable rate with respect to time or mileage on the lube from sample to sample,
i.e. it is possible that metal quantities will climb the longer a lube remains in the crankcase/sump. Under
extended drains, the values may become further magnified, but may still be indicating a “normal” wear
rate pattern for that particular unit. It is WHEN THE WEAR RATE ESTABLISHED FOR A GIVEN UNIT
INCREASES SIGNIFICANTLY THAT CORRECTIVE ACTION OR INSPECTION MAY BE ADVISABLE.

Each engine (or other machine) make exhibits particular tendencies. Some tend to show metal increases at
a constant rate, others tend to stabilize after various time or mileage plateaus. There are numerous reasons
why this is so, even between models of the same manufacturer, among them: LUBE CONSUMPTION
RATE (probably the most significant), SUMP CAPACITY RELATIVE TO SURFACES LUBRICATED,
STANDARD ORIGINAL EQUIPMENT FILTRATION, UNIT SUPERCHARGED OR NOT, BMEP RATING.
Even identical units may show quite a variance from: AGE DIFFERENCE (lube consumption), SPECIAL
AFTER-MARKET FILTRATION, APPLICATION, TYPE OF LUBE. DON’T ASSUME THAT A GIVEN UNIT
MUST HAVE A PRE-DETERMINED THRESHOLD VALUE FOR WEAR METALS, EVEN FOR A SPECIFIC
INTERVAL - LET ITS TREND SERVE AS AN INDICATOR.

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 Technical Notes

Contaminant Metals
(Silicon, Sodium) These metals tend to remain fairly stable but can easily fluctuate +20% -20% as a normal circumstance.
Drastic changes, or the elimination or emergence of an element that was or was not present prior, indicates
the addition of make-up lube whose additives differ from the prime supplier’s. It could also indicate (if the
change remains) that one’s supplier has changed formulation. Remember, it is possible for a wide variety
and quantity of additives to be used to meet the SAME spec, and remember, too, the level of additives
detected is not necessarily an indication of the useful life of such additives.

These metals CAN have pre-determined limits, once one has tested the NEW LUBE for initial base line
data. Increases in silicon alone usually mean the entrance of abrasives (“dirt”). The effect, if any, is easily
noted by observing the change in wear metals. An increase in all three contaminant metals, or Sodium
and/or Potassium, may indicate coolant leakage (as these are elements from chemicals typically placed in
coolants). Once again we must note the starting concentration of each metal in the NEW LUBE. If glycol
antifreeze is in use, we can confirm its presence with a test.

Other Physical
Contamination
(Fuel, Soot, Water) These products, when found in excess of their norms, usually indicate a need for corrective action as
well as a lube drain. The exception is when solids build up over an extended drain interval, in which case
they just show a need to drain lube and/or change filters. Here again, age of the unit, make-up lube rate,
application, lube type and BMEP (Brake Mean Effective Pressure; applicable to recip engines) play a major
role.

Lube Condition
Indicators Like wear metals, these values have tolerances. It is very important to have NEW LUBE base data on these
parameters before attempting to diagnose changes and trends. The laboratory has a wealth of such data
in its files. Such data have a habit of becoming obsolete over extended time periods, as oil companies find
improved ways to meet particular specs and, thus, change their formulation for a product whose trade name
remains the same. For this reason, one should periodically have the laboratory test incoming NEW LUBE
batches, certainly not every time, but for example, every six months. If one is already on the program, it will
probably tell you if and when this occurrence takes place. Change for the better is GOOD - not knowing
about it could be confusing. “So now, why can’t I start evaluating my own reports?” You can, and you will
eventually become competent at it for your own operation, depending on individual background, BUT
analyzing trends is a complicated process (and this approach is proprietary) and involves the interplay of
ALL the test data, not just wear metals or contamination separately. That’s why it is usually best to leave
the primary interpretation to the laboratory. YOUR help is needed in providing a “current” evaluation of a
troubled unit, for you may have information which can aid in pinpointing problems. This exchange, which
occurs when data analysts contact you with a problem result, might be called a “follow-up” or secondary
interpretation.

Advising the laboratory of action taken and FINDINGS is equally important to program success. In the first
place, NO consulting firm of this type can be 100% right, but with RARE exception, an abnormal finding
means a problem, even if not what initially suspected. Your feedback enables the approach to be altered in
a positive manner, to improve precision, all of which ultimately benefits YOU.

Other References SAE #740535

Heavy Duty Equipment Maintenance/Management
(June, July, August 1978)

3-38 cumminsfiltration.com
4 • Winslow® Depth Filters
Winslow® Lube Oil Filters . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Selecting a Lube Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Full-Flow – Type 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
By-Pass – Type 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-9
Full-Flow – Type 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
By-Pass – Type 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-15
Winslow® Liquid Fuel Filters . . . . . . . . . . . . . . . . . . . . . . 4-19
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20
Standard Design – Type 1 . . . . . . . . . . . . . . . . . . . . . . . . 4-21
Standard Design – Type 2 . . . . . . . . . . . . . . . . . . . . . . . . 4-24
Winslow® Lube Oil Filters

4-3
cumminsfiltration.com
Introduction

Winslow® Lube Oil Filtration Systems

Power generating stations, pipelines, and marine engines worldwide work hard, for long hours. Run times of 98+% are a
standard in many industries. Winslow lube oil filters provide your engine with contaminant protection and an extended service
life unmatched by other systems. No other filter media controls solids, water, lacquers, nitration, and oxidation like the Winslow
depth filter.

Lube Oil Filter Types

• Full-flow – 100% of the engine lube oil is filtered.
• By-Pass – used in conjunction with the full-flow filter, a percentage of the oil is filtered through the by-pass filter.
Winslow Full-Flow Filters
The Winslow depth type full-flow lube oil filter has been installed and retrofitted on engines around the world to improve existing
engine oil filtration. In most cases, engine oil change intervals doubled or tripled.

Winslow By-Pass Filters

Numerous tests have proven the benefits of adding a by-pass filter to an engine. Choosing the right by-pass filter can remove
particulate contaminants that cannot effectively be controlled by standard engine oil filters.

Diesel Engines Natural Gas Engines Non-Standard Gas Engines

• Reduces soot levels in oil • Reduces oxidation and nitration (Landfill, Digester, Biomass, etc.)
• Extends oil change intervals • Optional treated elements are • Increases oil sump capacity
• Provides better oil cleanliness levels available to combat acid formation • ABsorbs and ADsorbs semi-solid
in oil contamination
• Extends full-flow filter life
• Helps maintain viscosity levels • Extends full-flow filter life
• Extends full-flow filter life

4-4 cumminsfiltration.com
 Selecting a Lube Oil Filter

Selecting a Full-Flow Oil Filter

If you want to replace your existing engine full-flow filtration system, you must first determine the oil pump flow rate for your
engine. Consult the engine dealer or manufacturer if you are uncertain. Select the proper housing part number by matching the
flow rate with the specifications on the following page. If you are still uncertain, contact Cummins Filtration® Technical Assistance
for help in choosing the proper filter. Depending on the type of existing full-flow filter(s) already in your engine, an adapter or
alternate engine oil connection port(s) may be required to install the replacement Winslow® Full-Flow Oil Filter.

Selecting a By-Pass Oil Filter

If you want to add a Winslow By-Pass Oil Filter to your engine, use the chart below:

Filter Oil Flow Rate**

Engine Oil Capacity Filter Part
Volume gal/min
qt (L) Number
qt (L) (L/min)
20 to 48 (18.9 to 45.4) 12 (11.4) 0.4 (1.5) 95240J
49 to 68 (46.3 to 64.4) 15 (14.2) 0.8 (3.0) 95252A
69 to 117 (65.3 to 110.7) 27 (25.6) 1.2 (4.5) 95303A
118 to 147 (111.7 to 139.1) 35 (33.1) 1.9 (7.2) 95353A
148 to 319 (140.1 to 301.9) 86 (81.4) 3.0 (11.4) 95633A
320 to 467 (302.8 to 442.0) 128 (121.1) 5.6 (21.2) 95733A
468 to 814 (442.9 - 770.3) 170 (160.9) 8.2 (31.0) 95833A

For application information, consult Cummins Filtration® Technical Assistance for details.

cumminsfiltration.com 4-5
Full-Flow – Type 1 Winslow® Lube Oil Filters

Full-Flow Filters
For Natural Gas Engines, Diesel Engines, Compressors,
and General Industrial Applications

Type 1

Specifications
Filter Oil Flow Rate* Efficiency
Housing Part Element Number of
Volume gal/min (Particulate Capacity
Number Number Elements
qt (L) (L/min) Control)

95101A 4 (3.8) 4 (15.1) 82320A 1 b15 = 2

95201A 6 (5.7) 6 (22.7) 82370D 1 b15 = 2 Capacity Exceeds
SAE Time
95251A 15 (14.2) 10 (37.9) 82480U 1 b15 = 2 Constraints
95351A 35 (33.1) 20 (75.7) 82640A 1 b15 = 2
* Flow rate based on 30 SAE oil at 180 °F (82.2 °C) at 55 lb/in2 (3.8 bar).
Notes:
1. Designed for 75 lb/in2 (5.2 bar) continuous operating conditions.
2. Initial assembly differential pressure should not exceed 3 PSID (20.7 kPa).
3. Change element after initial differential pressure increases 5-7 PSID (34.5 - 48.3 kPa), depending on engine age and
operating oil pressures. A maintenance professional should make the appropriate application decision.
4. Terminal assembly differential pressure should not exceed 10 PSID (69.0 kPa).
Specifications subject to change without notice.

4-6 cumminsfiltration.com
Winslow® Lube Oil Filters Full-Flow – Type 1

Vent Parts List

Plug (NPT)
Part Description Part Number
A Cover Assembly
A B O-Ring
C Band Clamp
B D Housing See Ordering Information
E Drain Plug
C F Filter Element
G Internal Component Kit

Internal
Component Kit
G (varies according
to housing)

F
D

E
Drain
Plug (NPT)

cumminsfiltration.com 4-7
Full-Flow – Type 1 Winslow® Lube Oil Filters

Ordering Information
D A B C E F G
Cover Band Drain Filter Internal
Housing* Assembly O-Ring Clamp Plug Element Component Kit
95101A Q80296A Q58811 Q52629A Q69171 82320A 990432K
95201A Q57508A Q58510 Q53086A Q69172 82370D 990433K
95251A Q57511A Q58500 Q53085A Q69171 82480U 990434K
95351A Q57597A 99955A Q52860A Q69172 82640A 990435K
* Designed for 75 lb/in2 (5.2 bar) continuous operating conditions.
Table corresponds to Parts List on previous page.

Replacement Filter Elements Filter Specification

Part Composed of a high flow media and a dense cotton/wood blend media
Description
Number section. The high flow media (Controlled Pressure or CP section) permits
82320A b15 = 2 Full-Flow Lube Depth Element highly viscous cold oil to flow through the element and filter during cold
engine starts. Provides b15 = 2 solid contamination control.
82370D b15 = 2 Full-Flow Lube Depth Element
82480U b15 = 2 Full-Flow Lube Depth Element
82640A b15 = 2 Full-Flow Lube Depth Element

Mounting/Dimensions
Mounting Brackets (2) Mounting Brackets (2)
Type A Type B

C
Inlet
G G

E E
0.41 (10.4) x 1.12 (28.5) 0.41 (10.4)
D Thru Slot (2X) Thru Slot (4X)
Outlet
A All dimensions are in inches (millimeters)

A B C D E F G
Housing*
Mounting Bracket Mounting Bracket Mounting Bracket Bracket
Part
Diameter Height Hole Horiz. Spacing Hole Vert. Spacing Max. Width Type
Number
in (mm) in (mm) Inlet Outlet in (mm) in (mm) in (mm)
95101A 5.0 (127.0) 14.0 (355.6) 3/4" NPT 3/4" NPT 5.75 (146.1) – 5.97 (151.6) A
95201A 6.0 (152.4) 20.5 (520.7) 1" NPT 1" NPT 4.38 (111.3) – 7.04 (178.8) A
95251A 8.0 (203.2) 23.0 (584.2) 1" NPT 1" NPT 4.25 (107.8) 1.75 (44.5) 9.42 (239.3) B
95351A 8.6 (218.4) 40.0 (1016.0) 2" NPT 2" NPT 4.25 (107.8) 1.75 (44.5) 10.03 (254.8) B
* Designed for 75 lb/in2 (517.1 kPa) continuous operating conditions.

4-8 cumminsfiltration.com
Winslow® Lube Oil Filters By-Pass – Type 1

By-Pass Filters
For Natural Gas Engines, Non-Standard Gas Engines, Diesel Engines,
Compressors, and General Industrial Applications

Type 1

Specifications
Filter Oil Flow Rate* Efficiency
Housing Part Element Number of
Volume gal/min (Particulate Capacity
Number Number Elements
qt (L) (L/min) Control)

95240J 12 (11.4) 0.4 (1.5) 82421A 1 b5 = 75

Capacity
95252A 15 (14.2) 0.8 (3.0) 82484A 1 b5 = 75 Exceeds
95303A 27 (25.6) 1.2 (4.5) 82537A 1 b5 = 75 SAE Time
Constraints
95353A 35 (33.1) 1.9 (7.2) 82648A 1 b5 = 75
* Flow rate based on 30 SAE oil at 180 °F (82.2 °C) at 55 lb/in2 (379.2 kPa).
Notes:
1. Designed for 75 lb/in2 (517.1 kPa) continuous operating conditions.
2. By-pass filter elements can be changed each time full-flow elements are changed or with every other full-flow element
change.
Specifications subject to change without notice.

cumminsfiltration.com 4-9
By-Pass – Type 1 Winslow® Lube Oil Filters

Vent Parts List

Plug (NPT)
Part Description Part Number
A Cover Assembly
A B O-Ring
C Band Clamp
B D Housing See Ordering Information
E Drain Plug
C F Filter Element
G Internal Component Kit

Internal
Component Kit
G (varies according
to housing)

F
D

E
Drain
Plug (NPT)

4-10 cumminsfiltration.com
Winslow® Lube Oil Filters By-Pass – Type 1

Ordering Information
D A B C E E F
Cover Band Drain Filter Internal
Housing* Assembly O-Ring Clamp Plug Element Component Kit
95240J Q80384A 99955A Q52860A Q69171 82421A 990436K
95252A Q57511A Q58500 Q53085A Q69173 82484A 990437K
95303A Q57597A 99955A Q52860A Q69217 82537A 990438K
95353A Q57597A 99955A Q52860A Q69172 82648A 990435K
* Designed for 75 lb/in2 (517.1 kPa) continuous operating conditions.
** Filter does not include an internal by-pass valve. An external by-pass valve can be ordered separately, if required.
Table corresponds to Parts List on previous page.

Replacement Filter Elements Filter Specification

Part Densely ram-packed cotton provides b5 = 75 solid contamination control.
Description
Number
82421A b5 = 75 Full-Flow Lube Depth Element
82484A b5 = 75 Full-Flow Lube Depth Element
82537A b5 = 75 Full-Flow Lube Depth Element
82648A b5 = 75 Full-Flow Lube Depth Element

Mounting/Dimensions

Mounting Brackets (2)

C
Inlet
G

0.41 (10.4)
Thru Slot (4X)

E
D
Outlet
A All dimensions are in inches (millimeters)

A B C D E F G
Housing*
Mounting Bracket Mounting Bracket Mounting Bracket
Part
Diameter Height Hole Horiz. Spacing Hole Vert. Spacing Max. Width
Number
in (mm) in (mm) Inlet Outlet in (mm) in (mm) in (mm)
95240J 8.6 (218.4) 18 (457.2) 1/4" NPT 1/4" NPT 4.25 (108.0) 1.75 (44.5) 8.97 (227.8)
95252A 8.0 (203.2) 23.0 (584.2) 1" NPT 1/2" NPT 4.25 (108.0) 1.75 (44.5) 9.41 (239.0)
95303A 8.6 (218.4) 30.9 (784.9) 1" NPT 1/2" NPT 4.25 (108.0) 1.75 (44.5) 10.03 (254.8)
95353A 8.6 (218.4) 40.0 (1016.0) 2" NPT 1-1/2" NPT 4.25 (108.0) 1.75 (44.5) 10.03 (254.8)
* Designed for 75 lb/in (517.1 kPa) continuous operating conditions.
2

cumminsfiltration.com 4-11
Full-Flow – Type 2 Winslow® Lube Oil Filters

Full-Flow Filters
For Natural Gas Engines, Non-Standard Gas Engines,
and Diesel Engine Applications

Type 2

Specifications
Filter Oil Efficiency
Housing Part Flow Rate* Element Number of
Volume (Particulate Capacity
Number gal/min (L/min) Number Elements
qt (L) Control)

95631A 86 (81.4) 45 (170.3) 82370D 7 b15 = 2

Capacity Exceeds
95731A 128 (121.1) 85 (321.8) 82620D 7 b15 = 2 SAE Time
Constraints
95831A 170 (160.9) 100 (378.5) 82370A/82620D (7 each) 14 b15 = 2
Notes:
1. Designed for 75 lb/in2 (517.1 kPa) continuous operating conditions.
2. Initial assembly differential pressure should not exceed 5 PSID (34.5 kPa).
3. Change element after initial differential pressure increases 5-7 PSID (34.5 - 48.3 kPa), depending on engine age and operating oil pressures.
A maintenance professional should make the appropriate application decision.
4. Terminal assembly differential pressure should not exceed 12 PSID (82.7 kPa).
Specifications subject to change without notice.

4-12 cumminsfiltration.com
Winslow® Lube Oil Filters Full-Flow – Type 2

Parts List
Part Description Part Number
A Cover
B O-Ring
C Housing
D Plugs (NPT) See Ordering Information
E Filter Elements
F Internal Component Kit
G T-Bolt Kit

A
Internal
B Internal Components Internal Components Internal Components Component Kit
for 95831A for 95731A for 95631A for 95831A

F
T-Bolt Kit
(includes E
Washer,
Nut and
Internal
T-Bolt) E E Component Kit
for 95631A
C and 95731A

F
D E

cumminsfiltration.com 4-13
Full-Flow – Type 2 Winslow® Lube Oil Filters

Ordering Information
C A B D E F G
Filter Number of Internal T-Bolt
Housing* Cover O-Ring Plugs Element Elements Component Kit Kit
95631A** Q80660A Q79058 Q69009 82370D 7 990440K 990449K
95731A** Q80660A Q79058 Q69217 82620D 7 990440K 990449K
95831A** Q80660A Q79058 Q69217 82370D/82620D (7 each) 14 990441K 990449K
* Designed for 75 lb/in (517.1 kPa) continuous operating conditions.
2

** Filter does not include an internal by-pass valve. An external by-pass valve can be ordered separately, if required.
Table corresponds to Parts List on previous page.

Replacement Filter Elements Filter Specification

Part Composed of a high flow media and a dense cotton/wood blend media
Description
Number section. The high flow media (Controlled Pressure or CP section) permits
82370D b15 = 2 Full-Flow Lube Depth Element highly viscous cold oil to flow through the element and filter during cold
engine starts. Provides b15 = 2 solid contamination control.
82370D b15 = 2 Full-Flow Lube Depth Element
82620D b15 = 2 Full-Flow Lube Depth Element

Mounting/Dimensions
A B
16 (406.4) of Clearance Required Housing*
Overall Inlet
for Element Replacement for 95631A Part
Height Height
32 (812.8) of Clearance Required Number
Vent for Element Replacement for 95731A and 95831A in (mm) in (mm)
3/4" NPT
95631A** 31.0 (787.4) 18.0 (457.2)
95731A** 47.0 (1193.8) 34.0 (863.6)
95831A** 63.0 (1600.2) 50.0 (1270.0)
* Designed for 75 lb/in2 (517.1 kPa) continuous
2" NPT operating conditions.
Intlet
** Filter does not include an internal by-pass
valve. An external by-pass valve can be ordered
separately, if required.

A
Mounting Holes in Base ∅.562 (1.43)
(4X) on
18.00 (457.2)
Bolt Center
B

Dirty Oil 2" NPT

Drain Thermometer Outlet 5.0
1" NPT Port (127.0)
1/2" NPT
Clean Oil
Drain
1" NPT 19.3 (490.2)
15.75 (400.1) All dimensions are in inches (millimeters)

4-14 cumminsfiltration.com
Winslow® Lube Oil Filters By-Pass – Type 3

By-Pass Filters
For Natural Gas Engines, Non-Standard Gas Engines,
and Diesel Engine Applications

Type 3

Specifications
Filter Oil Flow Rate* Efficiency
Housing Part Element Number of
Volume gal/min (Particulate Capacity
Number Number Elements
qt (L) (L/min) Control)

95633A 86 (81.4) 3.0 (11.4) 82377A 7 b5 = 75

Capacity Exceeds
95733A 128 (121.1) 5.6 (21.2) 82377A 14 b5 = 75 SAE Time
Constraints
95833A 170 (160.9) 8.2 (31.0) 82377A 21 b5 = 75
* Flow rate based on 30 SAE oil at 180 °F (82.2 °C) at 55 lb/in2 (379.2 kPa).
Notes:
1. Designed for 75 lb/in2 (517.1 kPa) continuous operating conditions.
2. By-pass filter elements can be changed each time full-flow elements are changed or with every other full-flow element change.
Specifications subject to change without notice.

cumminsfiltration.com 4-15
By-Pass – Type 3 Winslow® Lube Oil Filters

Parts List
Part Description Part Number
A Cover
B O-Ring
C Housing
D Plugs See Ordering Information
E Filter Elements
F Internal Component Kit
G T-Bolt Kit

A
Internal
B Internal Components Internal Components Internal Components Component Kit
for 95833A for 95733A for 95633A for 95833A

G E E E

T-Bolt Kit Internal

(includes Component Kit
Washer, for 95733A
Nut and
T-Bolt)

E E
F
C

Internal
Component Kit
for 95633A
D E

4-16 cumminsfiltration.com
Winslow® Lube Oil Filters By-Pass – Type 3

Ordering Information
C A B D E F G
Filter Number of Internal T-Bolt
Housing* Cover O-Ring Plugs Element Elements Component Kit Kit
95633A Q80660A Q79058 Q69217 82377A 7 990440K 990449K
95733A Q80660A Q79058 Q69217 82377A 14 990441K 990449K
95833A Q80660A Q79058 Q69217 82377A 21 990442K 990449K
* Designed for 75 lb/in2 (517.1 kPa) continuous operating conditions.
Table corresponds to Parts List on previous page.

Replacement Filter Element Filter Specification

Densely ram-packed cotton provides b5 = 75 solid contamination control.
Part
Description
Number
82377A b5 = 75 Full-Flow Lube Depth Element

Mounting/Dimensions
16 (406.4) Required for
A B
Vent Element Replacement Housing*
3/4" NPT Overall Inlet
Part
Height Height
Number
in (mm) in (mm)
95633A 31.0 (787.4) 18.0 (457.2)
95733A 47.0 (1193.8) 34.0 (863.6)
2" NPT 95833A 63.5 (1612.9) 50.0 (1270.0)
Inlet
* Designed for 75 lb/in2 (517.1 kPa) continuous
operating conditions.

A
Mounting Holes in Base ∅.562 (1.43)
(4X) on
18.00 (457.2)
Bolt Center
B

Dirty Oil
3/4" NPT
Drain Thermometer 5.0
Outlet
1" NPT Port (127.0)
1/2" NPT
Clean Oil
Drain
1" NPT 19.3 (490.2)
16.0 (406.4) All dimensions are in inches (millimeters)

cumminsfiltration.com 4-17
Notes

4-18 cumminsfiltration.com
Winslow® Liquid Fuel Filters

4-19
cumminsfiltration.com
Introduction

Winslow® Fuel Filtration Systems

Winslow depth filtration gives the best protection against all types of fuel contaminants. The densely packed organic materials
filter not only the solid particulates – including catalyst fines – but semi-solids, petroleum gums, asphaltenes and other organic
compounds through absorption and adsorption by the depth media.

Simple pleated paper filters cannot provide this protection because they filter on a barrier or screen principle. Winslow acts more
as a sponge to absorb and adsorb the contaminants while allowing cleaned fuel to pass through.

To assure clean fuel, the Winslow filter is installed alone, after a centrifuge or in a primary or secondary manner, depending on
the situation. When high water and particulate concentrations are common, a Winslow primary fuel filter followed by a secondary
fuel/water coalescer is the ideal solution for aviation to M-1 marine diesel fuels.

Other contaminants that can be prevalent in fuels are sodium compounds, water (which may contain dissolved sodium salts),
asphaltenes, petroleum gums and numerous solids at high levels. Water and the consequential bacteria which develop, are
commonly found in fuels through leakage, condensation, poor fuel handling or a combination of these.

Longer Service Life and the Best Protection

In normal engine operation, the service life of a filter element is determined by its capacity to hold contaminants without reaching
the pre-determined differential pressure across the filter. The capacity of an element is determined by the amount of media in
the element and the absorbency of the media. Depth elements outlast pleated media because the cellular fibers absorb more
contaminants and do not coat over, causing premature high differential pressures.

Winslow Liquid Fuel Filters depth elements hold up to two times their weight in contaminants because wood fiber keeps the
cotton from compacting, so the element can retain its porosity longer and absorb large quantities of contaminants. This ram
packed construction eliminates channeling to provide constant efficiencies over life of the element.

Market
Winslow fuel filters are recommended wherever fuel quality cannot be controlled or predicted. Power generating stations,
pipelines and marine engines worldwide are using all types and grades of liquid fuel. The degree of contamination varies as well
as the degradation which takes place when fuel is stored. Winslow fuel filters can be used in applications from #2 distillate to
residual fuels for marine, mining equipment, drilling rigs, over-the-road trucks and stationary engines.

Fuel Handling
• Better fuel handling maintenance by providing clean and water-free fuel to your storage tank and engine
• Longer filter life as it resists (unlike standard pleated paper media) choking from asphaltenes, a soft hydrocarbon inherent in
most fossil fuels
• Longer life for on-engine OEM supplied fuel filters
• Longer fuel storage life
Turbines
• More complete combustion with less exhaust smoke
• Fewer deposits on turbine blades
• Less metallic corrosion of turbine blades and vanes with lower grade fuels
• Longer hot section life between overhauls

4-20 cumminsfiltration.com
Winslow® Liquid Fuel Filters Standard Design – Type 1

Standard Design
For Reciprocating and Gas Turbine Engine Applications
#2 Diesel to Heavy Fuel

Type 1

Specifications
Chemically Efficiency
Housing Part Flow Rate* Element Number of
Treated Part (Particulate Capacity
Number gal/min (L/min) Number Elements
Number Control)
95200A 10 (37.8) 82375A 82371A 1 b5 = 2
Capacity
95250A 15 (56.8) 82482A N/A 1 b5 = 2 Exceeds
95300A 20 (75.7) 82534A N/A 1 b5 = 2 SAE Time
Constraints
95350A 35 (132.5) 82645A 82646A 1 b5 = 2
* Flow rate based on #2 Diesel fuel with a maximum viscosity of 4.63 mm /s. For residual and heavy fuel blends, Contact
2

Cummins Filtration® Technical Assistance.

Notes:
1. Designed for 75 lb/in2 (517.1 kPa) continuous operating conditions.
2. Initial assembly differential pressure should not exceed 3 PSID (20.7 kPa) on the pressure side (downstream) of the pump.
3. Change element after initial differential pressure increases 3-4 PSID (20.7-27.6 kPa), depending on engine age and operating
oil pressures. A maintenance professional should make the appropriate application decision.
4. Terminal assembly differential pressure should not exceed 7 PSID (48.3 kPa).
Specifications subject to change without notice.

cumminsfiltration.com 4-21
Standard Design – Type 1 Winslow® Liquid Fuel Filters

Vent Parts List

Plug (NPT)
Part Description Part Number
A Cover Assembly
A B O-Ring
C Band Clamp See Ordering Information
B D Housing on Following Page
E Filter Element
C F Internal Component Kit

Internal
Component Kit
G (varies according
to housing)

F
D

E
Drain
Plug (NPT)

4-22 cumminsfiltration.com
Winslow® Liquid Fuel Filters Standard Design – Type 1

Ordering Information
D A B C E F G
Cover Band Drain Filter Internal
Housing* Assembly O-Ring Clamp Plug Element Component Kit
95200A Q57508A Q58510 Q53086A Q69172 82375A 990446K
95250A Q57511A Q58500 Q53085A Q69173 82482A 990437K
95300A Q57597A 99955A Q52860A Q69217 82534A 990448K
95350A Q57597A 99955A Q52860A Q69217 82645A 990435K
* Designed for 75 lb/in2 (517.1 kPa) continuous operating conditions.
Table corresponds to Parts List on previous page.

Replacement Filter Elements Filter Specification

Part Composed of a high flow cotton/wood media blend to provide b5 = 2 solid
Description
Number contamination control.
82375A b5 = 2 Full-Flow Lube Depth Element
82482A b5 = 2 Full-Flow Lube Depth Element
82534A b5 = 2 Full-Flow Lube Depth Element
82645A b5 = 2 Full-Flow Lube Depth Element

Mounting/Dimensions

Mounting Brackets (2) Mounting Brackets (2)

Type A Type B

C
Inlet
G G

E E
0.41 (10.4) x 1.12 (28.5) 0.41 (10.4)
D Thru Slot (2X) Thru Slot (4X)
Outlet
A All dimensions are in inches (millimeters)

A B C E F G
Housing* Mounting Bracket Mounting Bracket Mounting Bracket
Part Diameter Height Hole Horiz. Spacing Hole Vert. Spacing Max. Width Bracket
Number in (mm) in (mm) Inlet/Outlet in (mm) in (mm) in (mm) Type
95200A 6.0 (152.4) 20.5 (520.7) 1" NPT 4.38 (111.25) – 7.04 (178.8) A
95250A 8.0 (203.2) 23.0 (584.2) 1" NPSF 4.25 (108.0) 1.75 (44.5) 9.42 (239.3) B
95300A 8.6 (218.4) 31.7 (805.2) 2" NPT 4.25 (108.0) 1.75 (44.5) 10.03 (254.8) B
95350A 8.6 (218.4) 40.0 (1016.0) 2" NPT 4.25 (108.0) 1.75 (44.5) 10.03 (254.8) B
* Designed for 75 lb/in (517.1 kPa) continuous operating conditions.
2

cumminsfiltration.com 4-23
Standard Design – Type 2 Winslow® Liquid Fuel Filters

Standard Design
For Reciprocating and Gas Turbine Engine Applications
#2 Diesel to Heavy Fuel

Type 2

Specifications
Chemically Efficiency
Housing Part Flow Rate* Element Number of
Treated Part (Particulate Capacity
Number gal/min (L/min) Number Elements
Number Control)
95730A 70 (265.0) 82375A 82371A 14 b5 = 2 Capacity Exceeds
SAE Time
95830A 100 (378.5) 82375A 82371A 21 b5 = 2 Constraints
* Flow rate based on #2 Diesel fuel with a maximum viscosity of 4.63 mm /s. For residual and heavy fuel blends, Contact
2

Cummins Filtration®.
Notes:
1. Designed for 75 lb/in2 (517.1 kPa) continuous operating conditions.
2. Initial assembly differential pressure should not exceed 3 PSID (20.7 kPa) on the pressure side (downstream) of the pump.
3. Change element after initial differential pressure increases 3-4 PSID (20.7-27.6 kPa), depending on engine age and operating
oil pressures. A maintenance professional should make the appropriate application decision.
4. Terminal assembly differential pressure should not exceed 7 PSID (48.3 kPa).
Specifications subject to change without notice.

4-24 cumminsfiltration.com
Winslow® Liquid Fuel Filters Standard Design – Type 2

Parts List
Part Description Part Number
A Cover
B O-Ring
C Housing
D Plugs See Ordering Information
E Filter Elements
F Internal Component Kit
G T-Bolt Kit

A
Internal
B Internal Components Internal Components Component Kit
for 95830A for 95730A for 95830A

F
G E E

T-Bolt Kit
(includes
Washer,
Nut and Internal
T-Bolt) E E Component Kit
for 95730A
C

D F
E

cumminsfiltration.com 4-25
Standard Design – Type 2 Winslow® Liquid Fuel Filters

Ordering Information
C A B D E F G
Filter Number of Internal T-Bolt
Housing* Cover O-Ring Plugs Element Elements Component Kit Kit
95730A Q80660A Q79058 Q69009 82375A 14 990441K 990449K
95830A Q80660A Q79058 Q69009 82375A 21 990442K 990449K
* Designed for 75 lb/in2 (517.1 kPa) continuous operating conditions.
Table corresponds to Parts List on previous page.

Replacement Filter Element Filter Specification

Part Composed of a high flow cotton/wood media blend to provide b5 = 2 solid
Description contamination control.
Number
82375A b5 = 2 Full-Flow Lube Depth Element

Mounting/Dimensions A B
Housing* Overall Inlet
16 (406.4) Required for
Vent Element Replacement
Part Height Height
3/4" NPT Number in (mm) in (mm)
95730A 47.0 (1193.8) 34.0 (863.6)
95830A 63.0 (1600.2) 50.0 (1270.0)
* Designed for 75 lb/in2 (517.1 kPa) continuous operating conditions.
2" NPT
Intlet

A
Mounting Holes in Base ∅.562 (1.43)
(4X) on
18.00 (457.2)
Bolt Center
B

Dirty Oil 2" NPT

Drain Thermometer Outlet 5.0
1" NPT Port (127.0)
1/2" NPT
Clean Oil
Drain
1" NPT 19.3 (490.2)
15.75 (400.1) All dimensions are in inches (millimeters)

4-26 cumminsfiltration.com
5 • Air Filtration
 Why an Air Filtration System is So Important . . . . . . . . . . 5-3 AH19110 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-72
Air Cleaner Housings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4 AH19061 • AH19062 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-74
How to Select an Air Cleaner . . . . . . . . . . . . . . . . . . . . . . . 5-5 AH19063 • AH19064 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-76
Air Cleaner Selection Charts . . . . . . . . . . . . . . . . . . . . . . . 5-6 AH19065 • AH19066 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-78
Air Filtration Application Guidelines . . . . . . . . . . . . . . . . . . 5-8 AH19268 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-80
Direct Flow™ Air Cleaners . . . . . . . . . . . . . . . . . . . . . . . . 5-11 AH19270 • AH19269 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-82
DF600 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12 AH19069 • AH19070 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-84
AH55555 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12 AH19271 • AH19272 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-86
DF900 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14 AH19259 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-88
AH55556 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14 AH19073 • AH19074 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-90
AH55557 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16 AH19075 • AH19076 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-92
AH55558 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18 AH19077 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-94
AH55559 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20 AH19078 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-96
AH55560 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22 AH19079 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-98
AH55561 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24 AH19080 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-100
DF1200 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26 Disposable Air Cleaners . . . . . . . . . . . . . . . . . . . . . . . . . 5-103
AH55562 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26 Throw-Away Style • ECB Style . . . . . . . . . . . . . . . . . . . 5-104
AH55563 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28 ECC Style • ECD Style . . . . . . . . . . . . . . . . . . . . . . . . . 5-105
AH55564 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-30 ECO II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-106
How to Service a Direct Flow™ System . . . . . . . . . . . . . 5-32 ECO-SE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-107
Frequently Asked Questions . . . . . . . . . . . . . . . . . . . . . . 5-33 Air Intake Components . . . . . . . . . . . . . . . . . . . . . . . . . . 5-109
OptiAir™ Air Cleaners . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-35 Hump Hoses/Hump Hose Reducers . . . . . . . . . . . . . . . 5-109
OptiAir™ 400 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-36 Weather Hoods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-110
Straight Outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-36 Mounting Brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-111
90° Outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-38 Hose Clamps • Dust Ejection Valves . . . . . . . . . . . . . . . 5-112
OptiAir™ 500 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-40 Elbows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-113
Straight Outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-40 Reducing Elbows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-114
90° Outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-42 Reducer Inlet Sleeves . . . . . . . . . . . . . . . . . . . . . . . . . . 5-115
OptiAir™ 600 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-44 Restriction Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-117
Straight Outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-44
90° Outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-46 Pre-Cleaners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-119
OptiAir™ 800 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-48 Why Use a Pre-Cleaner? . . . . . . . . . . . . . . . . . . . . . . . . 5-119
Straight Outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-48 Visibowl™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-120
90° Outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-50 Fleetguard® . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-121
OptiAir™ 1000 Series . . . . . . . . . . . . . . . . . . . . . . . . . . 5-52 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-123
Straight Outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-52 Service and Maintenance Tips . . . . . . . . . . . . . . . . . . . . 5-125
OptiAir™ 1100 Series . . . . . . . . . . . . . . . . . . . . . . . . . . 5-54 Cleaning Air Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-127
Straight Outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-54
OptiAir™ 1300 Series . . . . . . . . . . . . . . . . . . . . . . . . . . 5-56 Glossary of Terms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-128
Straight Outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-56
Straight Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-58
How to Service an OptiAir™ System . . . . . . . . . . . . . . . . 5-60
Metal Air Cleaners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-63
Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-63
Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-64
Style 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-64
Style 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-64
Style 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-64
AH19107 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-66
AH19108 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-68
AH19109 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-70
 Why an Air Filtration System is So Important

There Is Something In the Air

Air is not only vital for any life form on earth but also important for today’s state of the art diesel engines.
An average Heavy Duty Diesel truck engine requires between 3,650 to 5,600 gallons (13,000 to 20,000
liters) of air to burn just one liter of fuel. However, this air is polluted with all kinds of contaminants, such
as fumes, dust, smog and other particles. Like temperature and humidity, these particles are not always
visible to the eye, but they are harmful to the engine. They diminish the purity of the air and can lead to
severe damage of all engine components. Under normal highway conditions, the air consumed by a 16
liter engine contains almost 20 kilograms of dirt/contaminants per 62,500 miles (100,000 kilometers).

Don’t Compromise On Air Filtration

There is no room for compromise. The air intake is an open loop system, and the air filter
only has one opportunity to filter the contaminant out of the intake air. Air filters are essential
for heavy duty diesel engines, and the air that these engines ‘breathe’ needs to be as clean
as possible. Poor air quality will significantly impact the performance of a diesel engine.
Plugged air filters reduce engine performance, create higher fuel consumption, increase
exhaust fumes and are harmful to the environment. Fleetguard® air filters are engineered
to deliver optimized air quality and provide the best overall performance and service life.
To properly perform its function of reducing wear and extending engine life, the air filter
must filter 100% of the pre-combustion air and remove as much contaminant of any and
every particle size as it can to a very high final efficiency. Sooner or later, the choice of the
right filter for the right application can make a substantial difference in wear rate, cost and
performance of your diesel engine.

From Pre-Cleaning to Direct Flow™

With a range of over 1,500 different air filtration products from clamps to air housings to “state-of-the-art” air filters, Fleetguard
Heavy Duty Air Filtration, covers all the needs for your sophisticated air intake systems. Fleetguard Visibowl™ Pre-Cleaners and
highly efficient Fleetguard pre-cleaner ™ self cleaning Pre-cleaners are strongly recommended for
construction, mining, farming, forestry and other segments where operating conditions are severe. For
best preventive maintenance practice and to automatically monitor the performance of your air filter, use
Fleetguard Restriction indicators. Fleetguard products are
engineered to provide the best overall performance and
service life. They are the ideal solution in terms of better
engine protection, extended service intervals and lower
maintenance cost. Our media technology is designed to
meet technical specifications including fiber size, shape,
pore size, paper thickness and mechanical strength.
Fleetguard LIPS (Lenticular Integral Pleat Spacing) ensures
that pleats are evenly spaced and that the air spreads
equally throughout the surface to maximize filter capacity
and life. Special resins impregnated in the media provide
maximum performance. Hot melt bonding ensures proper
alignment and protection of pleats throughout filter life.

Engine
Life

cumminsfiltration.com 5-3
Air Cleaner Housings

Fleetguard® air housings, air cleaners and intake components meet the needs of over 200 Original Equipment Manufacturers (OEM).
Fleetguard leads the way in air filtration technology through state-of-the-art design and manufacturing capabilities worldwide. We
have the experience and technical expertise to design air filtration systems that exceed application requirements and maximize
system potential.

Fleetguard manufacturing facilities around the world produce air filtration systems and are QS 9000, ISO 9001 and/or TS16949 certified.
All performance data displayed in this section is based on ISO 5011/SAE J726 standards.

Fleetguard products are used in a wide variety of markets, including:

n On-Highway - Heavy and Medium Duty Trucks
n Construction and Mining
n Agriculture
n Marine
n Industrial

5-4 cumminsfiltration.com
 How to Select an Air Cleaner

Determine the Requirements

n Establish the air flow required
- Refer to engine data sheet or contact engine manufacturer
- Calculate from the available engine data using the formula below
n Establish the maximum allowable initial restriction
- Refer to engine data sheet or contact engine manufacturer
- If no information is available, use the 152 mm H20, 1.5 kPa, or 6 in H20 rule of thumb as a guide for On-Highway applications
and 254 mm H2O, 2.5 kPa, or 10 in H2O for Off-Highway/Industrial applications

Determine the Class of Air Cleaner: If in doubt always over-specify

n In what type of application/ environment will it operate?
- Light dust concentration environment (single stage air cleaner)
On highway, Marine, Light dust environments
- Medium dust concentration environment (2 stage air cleaner)
On/off highway, industrial with moderate dust
- Heavy dust concentration environment (2 stage air cleaner with safety element)
Off road, industrial equipment with heavy dust in the air

Select an Appropriate Air Cleaner

n Examine the flow versus restriction curves to determine the restriction at your given flow rate
n Check the dimensional data to ensure it will fit the customer's application
n Verify that the capacity meets the performance requirements
n Inlet and outlet size and positioning

Determine the Accessories Needed

n Mounting Bracket(s)
n Weather Hood
n Restriction Indicator
n Fleetguard Pre-Cleaner
n Rubber Elbows, Hump Hoses, Hose Clamps, etc.

Air Flow Calculation Formula

Metric: Air flow in m3/min = swept volume (liters) x speed x VE x PF
1 2 3 4

1000 x CF
1
engine displacement in liters; 2 maximum engine RPM; 3 Volumetric Efficiency; 4 Pulsation factor

swept volume5 (CID) x speed2 x VE3 x PF4

Imperial: Air flow in CFM =
1728 x CF

5
engine displacement in cubic inches; 2 maximum engine RPM; 3 Volumetric Efficiency; 4 Pulsation factor

Volumetric Efficiency (VE)

- VE = can be greater than >2 for very new engine designs
- VE = 1.3 to 1.8 for 4 stroke engine with turbocharger
- VE = 0.85 for 4 stroke engine that is naturally aspirated
- VE = 1.4 for 2 stroke (cycle) engine with Roots-Compressor (blower)
- VE = 1.9 for 2 stroke (cycle) engine with Turbocharger
Cycle Factor (CF)
- CF = 2 for a four stroke (cycle) engine
- CF = 1 for a 2 stroke (cycle) engine
Pulsation Factor (PF) - only applies to engines that are both naturally aspirated and having 3 cylinders or less
- PF = 2-2.1 if only 1 cylinder
- PF = 1.4-1 for two cylinders
- PF = 1.33 for three cylinders

cumminsfiltration.com 5-5
Air Cleaner Selection Charts

OptiAir™ Air Cleaner Selection Chart

Flow Rate (m3/min)
0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38

AH19480 1300
AH19481 Series
AH19333 1100
AH19334 Series

AH19478 1000
AH19479 Series
AH19261
AH19491
AH19260
800
Series
AH19490

AH19476
AH19489 Step 1 - Determine intake flow rate for application.
600
AH19477
Series (Directly from engine manufacturer or Cummins® catalog.)
AH19488 Step 2 - Find flow rate on the horizontal axis and draw
a vertical line to see which air cleaners fit the flow rate.
AH19483
Step 3 - Consider alternatives based on where the flow
AH19487 500
AH19482 intersect a given air cleaner.
Series NO SAFETY ELEMENT
AH19486 WITHNO SAFETY
SAFETY ELEMENT
ELEMENT
WITH SAFETY ELEMENT
AH19474
AH19485 400
Minimum Flow Rate Maximum Flow Rate
AH19496 Series 2 in H2O Restriction 12 in H2O Restriction
AH19484

0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400
Flow Rate (CFM)

Metal Air Cleaner Selection Chart

Flow Rate (m3/min)
0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 52 54 56

AH19080
AH19079
AH19078
AH19077

AH19075
AH19076
AH19073
AH19074
AH19259
AH19271
AH19272
AH19069
AH19270
AH19070
AH19269 Step 1 - Determine intake flow rate for application.
AH19065 (Directly from engine manufacturer or Cummins® catalog.)
AH19268 Step 2 - Find flow rate on the horizontal axis and draw
AH19066 a vertical line to see which air cleaners fit the flow rate.
AH19063
Step 3 - Consider alternatives based on where the flow
AH19064
AH19061 intersect a given air cleaner.
NO SAFETY ELEMENT
AH19062 WITHNO SAFETY
SAFETY ELEMENT
ELEMENT
WITH SAFETY ELEMENT
AH19110
AH19109 Minimum Flow Rate Maximum Flow Rate
AH19108
AH19107
2 in H2O Restriction 12 in H2O Restriction

0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000
Flow Rate (CFM)

5-6 cumminsfiltration.com
 Air Cleaner Selection Charts

Direct Flow™ Flow Air Cleaner Selection Chart

Flow Rate (m 3 /min)
0 2 4 6 8 10 12 14 16 18 20 22 24 26 28

Inlet Transition Only

Pre-Cleaner Only

Inlet Transition
and Pre-Cleaner

Step 1 - Determine intake flow rate for application. (Directly from engine manufacturer or Cummins Catalog).
Step 2 - Find flow rate on the horizontal axis and draw a vertical line to see which air cleaners fit the flow rate.
Step 3 - Consider alternatives based on where the flow intersects a given air cleaner.

DF600
DF1200
DF900

Minimum Flow Rate Maximum Flow Rate

2” H2O Restriction 12” H2O Restriction

0 100 200 300 400 500 600 700 800 900 1000
Flow Rate (CFM)

cumminsfiltration.com 5-7
 Air Filtration Application Guidelines

This section describes Air Filtration Application Guidelines as they relate to Engine Manufacturer Requirements, Environmental
Considerations, and Durability.

Engine Manufacturer Requirements

System Restriction
Every engine manufacturer has their own recommendation for the maximum allowable
initial (clean) restriction for the air intake system, which includes upstream and
downstream ducting and grills. If the system's initial restriction requirements are
unknown, use 3.74 kPa (15 in H2O) for off- highway applications and 2.49 kPa (10 in
H2O) for on-highway applications.

This application is where ducting specifications are important. Pressure loss through
the combination of upstream and downstream ducting is generally 0.75-1.25 kPa (3-5 in H2O). However, poor ducting designs
can more than double that effect. Proper duct design and care taken to minimize initial restriction will improve the air cleaner's
capacity and increase service life.

The following are key items for minimizing pressure drop:

• Ensure that air intake openings are as large as possible. Utilize ideal openings or grills (where possible) to straighten the flow
path at air intake openings.
• Minimize the number of turns and transitions and avoid sharp angles and rough surfaces.
• Keep the duct diameter as large as possible throughout the system and reduce down as close to the engine/turbo intake
as possible.
• When combining two flows, use gradual “Y” angles. A gradual “Y” angle is preferred, as “T” style connections cause pressure
loss due to turbulence.

Ducting Designs
Ideal Design Marginal Negative
Design Design
30° 90°

One way to describe dust holding capacity is by taking a ratio of the grams of dust processed by the air cleaner per engine
airflow (g/CFM). The following dust holding capacities are recommended for the given dust environments:

Dust Holding Capacity

Dust Holding Capacity Recommendations Dust Environments and Typical Applications
30
Heavy = Construction, mining, convoys on dirt
25 roads, agricultural equipment

20
Medium = Asphalt equipment, forklifts

Light = On-highway vehicles in developed

g/CFM

15 countries, lawn & turf equipment

10
Extra Light = Marine use, residential
stationary equipment
5 For light environments the dust holding
capacity can range from 1.5-3 g/CFM.
0
Heavy Medium Light Extra
Dust Conditions Light

Heavy and medium dust environments require a two-stage air cleaner such as an integral pre-cleaner with a tangential inlet, or a spinner
fin. Dump trucks and on-road trucks spending more than 20% of their time off-road or in developing countries should anticipate medium
or heavy dust conditions. Heavy-duty applications should always utilize an air cleaner with a secondary element. The use of a secondary
element is also recommended for medium-duty applications.

5-8 cumminsfiltration.com
Air Filtration Application Guidelines

Environmental Considerations
The purpose of the air intake system is to provide clean, cool, quiet, and dry air for the engine. Keep the following
environmental conditions in mind when positioning the air cleaner and intake ducting:

• Protect the intake air from water ingestion by utilizing weather hoods or other protection.
• Position the air intake to minimize dust ingression. Do not draw air from the wheel well or under carriage areas. The
air intake should be positioned as high as possible and toward the front of the vehicle for on-highway vehicles. (Small
variations in the air intake position can greatly improve service life.)
• Air intake ducting should draw air from near-ambient locations. Increased air intake temperatures have a significant
effect on engine power.
• Continuous Operating Temperature Range (COTR) for the plastic air cleaners shown in this catalog is -40 °F
(-40 °C) to 180 °F (82 °C). Heat shielding and air baffles are acceptable options for reducing skin temperatures. If
higher temperature materials are required, contact your Fleetguard sales representative to inquire about custom designs
(minimum quantities may apply).
Durability
Air cleaners should be chassis mounted to minimize vibration. Engine mounting is only recommended with proper validation by
a vehicle/equipment designer. Avoid the mounting of air cleaners or other components to 3-cylinder engines, as the vibration
level is excessive due to the natural unbalanced condition of the engine. If vibration is a concern, consider iso-mounting or
bracket designs to reduce acceleration levels and move the air cleaner resonance points away from the engine or vehicle
resonance frequencies. Consider both the engine and vehicle resonance points. Engine resonance frequencies can be easily
calculated. Vehicle resonance points are not easy to calculate. However, many on-highway vehicles have their first resonance
point at or around 20 Hz. For further assistance in dealing with vibration issues, contact your Fleetguard representative to
inquire about custom designs or materials (minimum quantities may apply).

When air cleaners are chassis mounted, pay close attention to the clean side ducting design. Because of the relative
movement between the air cleaner and the engine, the ducting will be exposed to additional forces and the hose design may
need to compensate for significant length changes between connections during operation. Flexible hose connections are
essential.
Protect the inlet Ensure that the design accounts Miscellaneous Guidelines
Minimize from harmful for full relative motion between the
vibration with a elements with a air cleaner and the engine. Flexible • Torque Range: The torque range
chassis mount. weather hood. connections are mandatory. for plastic inlet/outlet tubes =
25-40 in-lbs (2.8-4.5 N∙m).
Do not over-torque connections.
• Hose Connections: Use appropriate
hose connections. SAE HD Worm Gear
F-style or T-bolt are recommended.
• Connection Points: Minimize the
connection points. Leakage is a greater
risk with multiple connections.
• Hose Materials: Utilize the appropriate
high temperature material at the turbo.
• Intake Routing: Use caution when
routing intake system ducting by
avoiding damage from abrasion and
heat sources.
• Excessive Weight: Avoid excessive
unsupported weight on clamped joints
(< 3 lb (1.4 kg) recommended).
• Restriction Indicators: Utilize restriction
indicators in the system to monitor
restriction and maximize performance
Avoid mounting in areas where ducting is and service life.
exposed to components that could cause
abrasive wear.

cumminsfiltration.com 5-9
Notes

5-10 cumminsfiltration.com
 Direct Flow™ Air Cleaners
Reduced Volume - Improved Performance -
Flexible Packaging
The patented Direct Flow technology provides the flexibility to optimize the air
system performance to size ratio, meeting the demands of today’s engines and
specialized applications.

Direct Flow™ design

utilizes more media
volume in less
space than some
cylindrical systems

The Direct Flow Advantage

Front Inlet/Front Service
Air Out Integrated Handle
Improved serviceability

Element Label
Can display service
part information and
service instructions

Air In Phenolic Media

Water resistant with
Side Inlet/Front Service high stiffness to improve
Air In service intervals

Service
Element
Air Out Metal-Free
Service
Element

cumminsfiltration.com 5-11
DF600 Series – AH55555 Direct Flow™ Air Cleaners

Outlet
(Rear)
Filter
Service
(Front)

Inlet
(Front)

Specifications
Specification AH55555
Length, Overall 10.01" (254.3 mm)
Width, Overall 25.30" (642.6 mm)
Height, Overall 22.29" (566.2 mm)
Flow, Min. (2" restriction) 195 CFM (5.52 m3/min)
Flow, Max. (12" restriction) 544 CFM (15.41 m3/min)
Secondary Element Yes
Housing Material Glass-Filled Polyamide
Pre-cleaner Integral Yes
Inlet Transition No
Specifications subject to change without notice.

5-12 cumminsfiltration.com
Direct Flow™ Air Cleaners DF600 Series – AH55555

Ordering Information
Air Cleaners Accessories Service Parts
Part Number Description Part Number Description Part Number Description

Direct Flow DF600P 3316658 S 4" Band Clamp AF55005 Primary Element
AH55555 -with Integral Pre-Cleaner 3316660 S 5" Band Clamp AF55308 Secondary Element
-Front Inlet 3316608 S 4" Hump Hose Service Kit: DEV Tube, DEV
SP01004
3316610 S 5" Hump Hose Cap, J-Clips (4)
3316568 S 4" 90° Elbow
3316570 S 5" 90° Elbow
3316618 S 5" to 4" Hump Hose Reducer
3946329 S Restriction Indicator

Dimensions
10.01 9.25 (235.0)
(254.3) Allowance for
Cover Width 5.50 11.41
Element Removal (139.7) (289.8)

9.00 9.00
(228.6) (228.6)
17.91
19.38 (454.9) 12.48 18.00
(492.3) (317.0) (457.2)
22.29 5.00
(566.2) 12.60 (127.0)
(330.0)

1.50
(3.81)
Tube 1/8" NPT Filtered
OD M10 x 1.5 Pressure Tap
4.35 4 Places 21.52
(110.5) (546.6)
All dimensions are 25.30
in inches (millimeters) (642.6)

5.73 5.00
(145.5) (127.0) OD

Performance
System Restriction vs Flow Rate
Flow Rate (m3/min) Restriction Flow Rate
5.38 6.38 7.38 8.38 9.38 10.38 11.38 12.38 13.38 14.38 15.38 in H2O kPa CFM m3/min
14 3.5
Restriction (inch H2O)

Restriction (kPa)

12 3.0 6 1.5 371 10.51

10 2.5
AH55555 8 2.0 436 12.33
8 2.0
6 1.5 10 2.5 492 13.94
4 1.0 12 3.0 544 15.39
2 0.5
0 0
190 230 270 310 350 390 430 470 510 550
Flow Rate (SCFM)

cumminsfiltration.com 5-13
DF900 Series – AH55556 Direct Flow™ Air Cleaners

Outlet
(Rear)

Inlet
(Long Side)
Filter
Service
(Front)

Specifications
Specification AH55556
Length, Overall 12.69" (322.3 mm)
Width, Overall 24.54" (623.3 mm)
Height, Overall 17.67" (448.8 mm)
Flow, Min. (2" restriction) 234 CFM (6.63 m3/min)
Flow, Max. (12” restriction) 652 CFM (18.46 m3/min)
Secondary Element Yes
Housing Material Glass-Filled Polyamide
Pre-cleaner Integral No
Inlet Transition Yes
Specifications subject to change without notice.

5-14 cumminsfiltration.com
Direct Flow™ Air Cleaners DF900 Series – AH55556

Ordering Information
Air Cleaners Accessories Accessories

Part Number Description Part Number Description Part Number Description

Direct Flow DF900T 3316658 S 4" Band Clamp Fleetguard® External Pre-
*AP8409
AH55556 -with Inlet Transition 3316660 S 5" Band Clamp Cleaner (Flow=275-350 CFM)
-Long Side Inlet 3316608 S 4" Hump Hose Fleetguard External Pre-
*AP8421
3316610 S 5" Hump Hose Cleaner (Flow=350-500 CFM)
Service Parts
3316568 S 4" 90° Elbow Fleetguard External Pre-
Part Number Description
*AP8404
3316570 S 5" 90° Elbow Cleaner (Flow=500-650 CFM)
AF55014 Primary Element 3316618 S 5" to 4" Hump Hose Reducer Fleetguard External Pre-
*AP8410
AF55308 Secondary Element 3946466 S Weather Hood Cleaner (Flow=650-800 CFM)
SP01002 Service Door 3946329 S Restriction Indicator * Based on Flow Rate
Service Kit: DEV Tube, DEV
SP01004
Cap, J-Clips (4)

Dimensions
14.06 (357.0)
12.69 Allowance for
(322.3) Element Removal

M6 x 1.0
17.67 8 Places * Based on Flow Rate 1.62
(448.8) (41.1)

5.00 15.50 5.00

(127.0) OD (393.7) (127.0) OD
INLET 7.75 OUTLET
(196.9) 5.00
(127.0)
1/8" NPT Filtered
Pressure Tap
All dimensions are 24.54
in inches (millimeters) (623.3)
16.54
(420.1)

9.00
(228.6)

4.50 10.00 11.54

(114.3) (254.0) (293.1)

Performance
System Restriction vs Flow Rate
Flow Rate (m3/min) Restriction Flow Rate
6.23 8.23 10.23 12.23 14.23 16.23 18.23 in H2O kPa CFM m3/min
14 3.5
Restriction (inch H2O)

Restriction (kPa)

12 3.0 6 1.5 447 12.66

10 2.5
AH55556 8 2.0 524 14.84
8 2.0
6 1.5 10 2.5 591 16.74
4 1.0 12 3.0 652 18.46
2 0.5
0 0
220 260 300 340 380 420 460 500 540 580 620 660
Flow Rate (SCFM)

cumminsfiltration.com 5-15
DF900 Series – AH55557 Direct Flow™ Air Cleaners

Outlet
(Rear)

Filter Inlet
Service (Long Side)
(Front)

Specifications
Specification AH55557
Length, Overall 13.02" (330.7 mm)
Width, Overall 24.54" (623.3 mm)
Height, Overall 21.59" (548.4 mm)
Flow, Min. (2" restriction) 200 cfm (5.66 m3/min)
Flow, Max. (12” restriction) 541 cfm (15.32 m3/min)
Secondary Element Yes
Housing Material Glass-Filled Polyamide
Pre-cleaner Integral Yes
Inlet Transition No
Specifications subject to change without notice.

5-16 cumminsfiltration.com
Direct Flow™ Air Cleaners DF900 Series – AH55557

Ordering Information
Air Cleaners Accessories Service Parts
Part Number Description Part Number Description Part Number Description

Direct Flow DF900P 3316658 S 4" Band Clamp AF55014 Primary Element
AH55557 -with Integral Pre-Cleaner 3316660 S 5" Band Clamp AF55308 Secondary Element
-Long Side Inlet 3316608 S 4" Hump Hose SP01002 Service Door
3316610 S 5" Hump Hose Service Kit: DEV Tube, DEV
SP01004
3316568 S 4" 90° Elbow Cap, J-Clips (4)
3316570 S 5" 90° Elbow
3316618 S 5" to 4" Hump Hose Reducer
3946329 S Restriction Indicator

Dimensions
14.06 (357.0) 24.54
Allowance for (623.3)
13.02 Element Removal 10.00 11.54
(330.7) (254.0) (293.1)

21.59 M6 x 1.0 1.62

(548.4) 8 Places (41.1)

12.48 15.50
(317.0) (393.7)
5.00
8.88 7.75 (127.0) OD
(225.6) (196.9)
12.60 5.00
(320.0) (127.0)
1.50 (38.1)
Tube OD 1/8" NPT Filtered
Pressure Tap
16.54
9.24 (420.1)
(234.7)
5.73
All dimensions are (145.5)
in inches (millimeters) INLET

OUTLET
9.00
(228.6)

4.50
(114.3)

Performance
System Restriction vs Flow Rate
Flow Rate (m3/min) Restriction Flow Rate
5.38 7.38 9.38 11.38 13.38 15.38 in H2O kPa CFM m3/min
14 3.5
Restriction (inch H2O)

Restriction (kPa)

12 3.0 6 1.5 373 10.56

10 2.5
AH55557 8 2.0 436 12.35
8 2.0
6 1.5 10 2.5 491 13.90
4 1.0 12 3.0 541 15.32
2 0.5
0 0
190 230 270 310 350 390 430 470 510 550
Flow Rate (SCFM)

cumminsfiltration.com 5-17
DF900 Series – AH55558 Direct Flow™ Air Cleaners

Outlet
(Rear)

Inlet
Filter (Long Side)
Service
(Front)

Specifications
Specification AH55558
Length, Overall 17.67" (448.8 mm)
Width, Overall 24.54" (623.3 mm)
Height, Overall 21.59" (548.4 mm)
Flow, Min. (2" restriction) 193 CFM (5.47 m3/min)
Flow, Max. (12” restriction) 526 CFM (14.89 m3/min)
Secondary Element Yes
Housing Material Glass-Filled Polyamide
Pre-cleaner Integral Yes
Inlet Transition Yes
Specifications subject to change without notice.

5-18 cumminsfiltration.com
Direct Flow™ Air Cleaners DF900 Series – AH55558

Ordering Information
Air Cleaners Accessories Service Parts
Part Number Description Part Number Description Part Number Description

Direct Flow DF900C 3316658 S 4" Band Clamp AF55014 Primary Element
-with Inlet Transition 3316660 S 5" Band Clamp AF55308 Secondary Element
AH55558
-with Integral Pre-Cleaner 3316608 S 4" Hump Hose SP01002 Service Door
-Long side inlet
3316610 S 5" Hump Hose Service Kit: DEV Tube, DEV
SP01004
3316568 S 4" 90° Elbow Cap, J-Clips (4)
3316570 S 5" 90° Elbow
3316618 S 5" to 4" Hump Hose Reducer
3946329 S Restriction Indicator

Dimensions
14.06 (357.0)
24.54
17.67 Allowance for
(623.3)
(448.8) Element Removal 10.00 11.54
M6 x 1.0 (254.0) (293.1)
8 Places
1.62
(41.1)

15.50
21.59 (393.7)
(548.4) 5.00 5.00
8.88 INLET (127.0) OD 7.75 OUTLET (127.0) OD
(225.6) (196.9)
12.60
(320.0) 1.50 5.00
(38.1) (127.0)
1/8" NPT Filtered
Tube OD Pressure Tap
9.24 16.54
(234.7) (420.1)
All dimensions are
in inches (millimeters)

9.00
(228.6)

4.50
(114.3)

Performance
System Restriction vs Flow Rate
Flow Rate (m3/min) Restriction Flow Rate
5.10 7.10 9.10 11.10 13.10 15.10 in H2O kPa CFM m3/min
14 3.5
Restriction (inch H2O)

Restriction (kPa)

12 3.0 6 1.5 363 10.28

10 2.5
AH55558 8 2.0 424 12.00
8 2.0
6 1.5 10 2.5 478 13.54
4 1.0 12 3.0 526 14.89
2 0.5
0 0
180 220 260 300 340 380 420 460 500 540
Flow Rate (SCFM)

cumminsfiltration.com 5-19
DF900 Series – AH55559 Direct Flow™ Air Cleaners

Outlet
(Rear)

Filter
Service Inlet
(Front) (Short Side)

Specifications
Specification AH55559
Length, Overall 22.08" (560.8 mm)
Width, Overall 24.54" (623.3 mm)
Height, Overall 9.00" (228.6 mm)
Flow, Min. (2" restriction) 225 CFM (6.37 m3/min)
Flow, Max. (12” restriction) 620 CFM (17.56 m3/min)
Secondary Element Yes
Housing Material Glass-Filled Polyamide
Pre-cleaner Integral No
Inlet Transition Yes
Specifications subject to change without notice.

5-20 cumminsfiltration.com
Direct Flow™ Air Cleaners DF900 Series – AH55559

Ordering Information
Air Cleaners Accessories Accessories

Part Number Description Part Number Description Part Number Description

Direct Flow DF900T 3316658 S 4" Band Clamp Fleetguard External Pre-
*AP8409
AH55559 -with Inlet Transition 3316660 S 5" Band Clamp Cleaner (Flow=275-350 CFM)
-Short Side Inlet 3316608 S 4" Hump Hose Fleetguard External Pre-
*AP8421
3316610 S 5" Hump Hose Cleaner (Flow=350-500 CFM)
Service Parts 3316568 S 4" 90° Elbow Fleetguard External Pre-
*AP8404
Part Number Description 3316570 S 5" 90° Elbow Cleaner (Flow=500-650 CFM)
AF55014 Primary Element 3316618 S 5" to 4" Hump Hose Reducer * Based on Flow Rate
AF55308 Secondary Element 3946466 S Weather Hood
SP01002 Service Door 3946329 S Restriction Indicator
Service Kit: DEV tube, DEV
SP01004
Cap, J-Clips (4)

Dimensions
22.08
(560.8) 24.54
17.48
(444.0) (623.3)
INLET
9.00
(228.6)
5.00
(127.0)
OD
All dimensions are 4.50
in inches (millimeters) (114.3)
14.06 (357.0)
5.00
Allowance for
(127.0) OD
Element Removal
1/8" NPT Filtered
Pressure Tap 13.24
M6 x 1.0 (336.3)
8 Places 5.00
(127.0)

15.50
(393.7)

5.00
7.75 OUTLET (127.0) OD
(196.9)
1.62
(41.1)
10.00 11.54
(254.0) (293.1)

Performance
System Restriction vs Flow Rate
Flow Rate (m3/min) Restriction Flow Rate
6.23 8.23 10.23 12.23 14.23 16.23 in H2O kPa CFM m3/min
14 3.5
Restriction (inch H2O)

Restriction (kPa)

12 3.0 6 1.5 426 12.06

10 2.5
AH55559 8 2.0 499 14.13
8 2.0
6 1.5 10 2.5 562 15.91
4 1.0 12 3.0 620 17.56
2 0.5
0 0
220 260 300 340 380 420 460 500 540 580 620
Flow Rate (SCFM)

cumminsfiltration.com 5-21
DF900 Series – AH55560 Direct Flow™ Air Cleaners

Outlet
(Rear)

Filter
Service
Inlet
(Front)
(Short Side)

Specifications
Specification AH55560
Length, Overall 22.41" (569.2 mm)
Width, Overall 24.54" (623.3 mm)
Height, Overall 14.84" (376.9 mm)
Flow, Min. (2" restriction) 191 CFM (5.41 m3/min)
Flow, Max. (12” restriction) 524 CFM (14.84 m3/min)
Secondary Element Yes
Housing Material Glass-Filled Polyamide
Pre-cleaner Integral Yes
Inlet Transition No
Specifications subject to change without notice.

5-22 cumminsfiltration.com
Direct Flow™ Air Cleaners DF900 Series – AH55560

Ordering Information
Air Cleaners Accessories Service Parts
Part Number Description Part Number Description Part Number Description

Direct Flow DF900P 3316658 S 4" Band Clamp AF55014 Primary Element
AH55560 -with Integral Pre-Cleaner 3316660 S 5" Band Clamp AF55308 Secondary Element
-Short Side Inlet 3316608 S 4" Hump Hose SP01002 Service Door
3316610 S 5" Hump Hose Service Kit: DEV Tube, DEV
SP01004
3316568 S 4" 90° Elbow Cap, J-Clips (4)
3316570 S 5" 90° Elbow
3316618 S 5" to 4" Hump Hose Reducer
3946329 S Restriction Indicator

Dimensions
22.41 24.54
(569.2) (623.3)

14.84 11.12
(376.9) 9.00
5.73 (282.4) (228.6)
(145.5) Cover
5.50 Height
9.23 (139.7)
(234.4) 1.50 (38.1)
Tube OD 4.50
(114.3)
3.79 16.54
All dimensions are (96.3) (420.1)
in inches (millimeters)

14.06 (357.0) 12.48

Allowance for (317.0) INLET
Element Removal 1/8" NPT Filtered
M6 x 1.0 Pressure Tap
8 Places 13.57
5.00 (344.7)
(127.0)
15.50 OUTLET
(393.7)

5.00
7.75 1.62 (127.0) OD
(196.9) (41.1)

10.00 11.54
(254.0) (293.1)

Performance
System Restriction vs Flow Rate
Flow Rate (m3/min) Restriction Flow Rate
5.10 7.10 9.10 11.10 13.10 15.10 in H2O kPa CFM m3/min
14 3.5
Restriction (inch H2O)

Restriction (kPa)

12 3.0 6 1.5 360 10.19

10 2.5
AH55560 8 2.0 421 11.92
8 2.0
6 1.5 10 2.5 475 13.45
4 1.0 12 3.0 524 14.84
2 0.5
0 0
180 220 260 300 340 380 420 460 500 540
Flow Rate (SCFM)

cumminsfiltration.com 5-23
DF900 Series – AH55561 Direct Flow™ Air Cleaners

Outlet
(Rear)

Filter
Service
(Front) Inlet
(Short Side)

Specifications
Specification AH55561
Length, Overall 27.06" (687.3 mm)
Width, Overall 24.54 " (623.3 mm)
Height, Overall 14.84" (376.9 mm)
Flow, Min. (2" restriction) 183 CFM (5.18 m3/min)
Flow, Max. (12” restriction) 494 CFM (13.99 m3/min)
Secondary Element Yes
Housing Material Glass-Filled Polyamide
Pre-cleaner Integral Yes
Inlet Transition Yes
Specifications subject to change without notice.

5-24 cumminsfiltration.com
Direct Flow™ Air Cleaners DF900 Series – AH55561

Ordering Information
Air Cleaners Accessories Service Parts
Part Number Description Part Number Description Part Number Description

Direct Flow DF900C 3316658 S 4" Band Clamp AF55014 Primary Element
-with Inlet Transition 3316660 S 5" Band Clamp AF55308 Secondary Element
AH55561
-with Integral Pre-Cleaner 3316608 S 4" Hump Hose SP01002 Service Door
-Short Side Inlet
3316610 S 5" Hump Hose Service Kit: DEV Tube, DEV
SP01004
3316568 S 4" 90° Elbow Cap, J-Clips (4)
3316570 S 5" 90° Elbow
3316618 S 5" to 4" Hump Hose Reducer
3946466 S Weather Hood
3946329 S Restriction Indicator

Dimensions
27.06 24.54
(687.3) (623.3)

14.84 9.00
(376.9) (228.6)
5.50 5.00
9.23 (139.7) (127.0) OD
(234.4) 1.50
(38.1) 4.50
Tube OD (114.3)
8.40 16.54
All dimensions are
(213.4) (420.1)
in inches (millimeters)
14.06 (357.0)
Allowance for INLET
Element Removal
1/8" NPT Filtered
Pressure Tap
M6 x 1.0 18.22
8 Places (462.8)

5.00
(127.0)

15.50
(393.7)
5.00
7.75 OUTLET (127.0) OD
(196.9)
1.62
(41.1)

10.00 11.54
(254.0) (293.1)

Performance
System Restriction vs Flow Rate
Flow Rate (m3/min) Restriction Flow Rate
5.10 6.10 7.10 8.10 9.10 10.10 11.10 12.10 13.10 14.10 in H2O kPa CFM m3/min
14 3.5
Restriction (inch H2O)

6 1.5 340 9.63

Restriction (kPa)

12 3.0
10 2.5
AH55561 8 2.0 398 11.27
8 2.0
6 1.5 10 2.5 448 12.69
4 1.0 12 3.0 494 13.99
2 0.5
0 0
180 220 260 300 340 380 420 460 500
Flow Rate (SCFM)

cumminsfiltration.com 5-25
DF1200 Series – AH55562 Direct Flow™ Air Cleaners

Outlet
(Rear)

Filter Inlet
Service
(Front) Mounting Feet On
All Four Faces
Of Air Cleaner

Specifications
Specification AH55562
Length, Overall 18.46" (468.9 mm)
Width, Overall 25.00" (635.0 mm)
Height, Overall 14.55" (369.6 mm)
Flow, Min. (2" restriction) 294 CFM (8.33 m3/min)
Flow, Max. (12” restriction) 797 CFM (22.57 m3/min)
Secondary Element Yes
Housing Material Metal/Glass-FIlled Polyamide
Pre-cleaner Integral No
Inlet Transition Yes
Specifications subject to change without notice.

5-26 cumminsfiltration.com
Direct Flow™ Air Cleaners DF1200 Series – AH55562

Ordering Information
Air Cleaners Accessories Accessories
Part Number Description Part Number Description Part Number Description
3316658 S 4" Band Clamp Fleetguard External Pre-
Direct Flow DF1200T *AP8404
AH55562 3316660 S 5" Band Clamp Cleaner (Flow=275-350 CFM)
-with Inlet Transition
3316662 S 6" Band Clamp Fleetguard External Pre-
*AP8421
3316608 S 4" Hump Hose Cleaner (Flow=350-500 CFM)
Service Parts 3316610 S 5" Hump Hose Fleetguard External Pre-
*AP8404
Part Number Description 3316612 S 6" Hump Hose Cleaner (Flow=500-650 CFM)
AF55015 Primary Element 3316568 S 4" 90° Elbow Fleetguard External Pre-
*AP8410
AF55309 Secondary Element 3316570 S 5" 90° Elbow Cleaner (Flow=650-800 CFM)
SP01003 Service Door 3316573 S 6" 90° Elbow * Based on Flow Rate
3316589 S 6" to 5" Reducing Elbow
3316618 S 5" to 4" Hump Hose Reducer
3316621 S 6" to 5" Hump Hose Reducer
3946466 S Weather Hood
3946329 S Restriction Indicator
Dimensions
14.06 (357.0)
Allowance for 25.00
Element Removal (635.0)
18.46
(468.9) 8.66 13.57
(220.0) (344.7)
1.85
(47.0)
14.55
(369.6) 8.00 6.00
(203.2) (152.4) OD
5.00
INLET (127.0)
OD 4.00 5.00
(101.6) (127.0)
All dimensions are 1/8" NPT Filtered
Pressure Tap
in inches (millimeters)
17.92
(455.2)

OUTLET

13.17 7.25
(334.5) (184.2)
6.59
(167.4)

Performance
System Restriction vs Flow Rate
Flow Rate (m3/min) Restriction Flow Rate
7.93 9.93 11.93 13.93 15.93 17.93 19.93 21.93 in H2O kPa CFM m3/min
14 3.5
Restriction (inch H2O)

Restriction (kPa)

12 3.0 6 1.5 551 15.60

10 2.5
AH55562 8 2.0 643 18.21
8 2.0
6 1.5 10 2.5 724 20.50
4 1.0 12 3.0 797 22.57
2 0.5
0 0
280 320 360 400 440 480 520 560 600 640 680 720 760 800
Flow Rate (SCFM)

cumminsfiltration.com 5-27
DF1200 Series – AH55563 Direct Flow™ Air Cleaners

Mounting Feet On
All Four Faces
Of Air Cleaner
Outlet
(Rear)

Filter
Service
(Front) Inlet

Specifications
Specification AH55563
Length, Overall 18.78" (477.0 mm)
Width, Overall 25.00" (635.0 mm)
Height, Overall 21.78" (553.2 mm)
Flow, Min. (2" restriction) 266 CFM (7.53 m3/min)
Flow, Max. (12” restriction) 737 CFM (20.87 m3/min)
Secondary Element Yes
Housing Material Metal/Glass-Filled Polyamide
Pre-cleaner Integral Yes
Inlet Transition No
Specifications subject to change without notice.

5-28 cumminsfiltration.com
Direct Flow™ Air Cleaners DF1200 Series – AH55563

Ordering Information
Air Cleaners Accessories Service Parts
Part Number Description Part Number Description Part Number Description
3316658 S 4" Band Clamp AF55015 Primary Element
Direct Flow DF1200P
AH55563 3316660 S 5" Band Clamp AF55309 Secondary Element
-with Integral Pre-Cleaner
3316662 S 6" Band Clamp SP01003 Service Door
3316608 S 4" Hump Hose Service Kit: DEV Tube, DEV
SP01004
3316610 S 5" Hump Hose Cap, J-Clips (4)
3316612 S 6" Hump Hose
3316568 S 4" 90° Elbow
3316570 S 5" 90° Elbow
3316573 S 6" 90° Elbow
3316589 S 6" to 5" Reducing Elbow
3316618 S 5" to 4" Hump Hose Reducer
3316621 S 6" to 5" Hump Hose Reducer
3946329 S Restriction Indicator
Dimensions
18.78
(477.0) 14.06 (357.0)
Allowance for 25.00
15.00 Element Removal (635.0)
(381.0) 8.66 13.57
(220.0) (344.7)

1.85
(47.0)
21.78
(533.2)
12.48 8.00 6.00
(317.0) (203.2) (152.4) OD

4.00
12.79 5.00
(101.6)
(324.9) 1.50 (127.0)
1/8" NPT Filtered
(38.1) Pressure Tap
Tube OD
17.92
All dimensions are (455.2)
in inches (millimeters) 5.73
(145.5)
INLET
M10 x 1.5
16 Places

OUTLET

13.17 7.25
(334.5) (184.2)
6.59
(167.4)

Performance
System Restriction vs Flow Rate
Flow Rate (m3/min) Restriction Flow Rate
7.36 9.36 11.36 13.36 15.36 17.36 19.36 in H2O kPa CFM m3/min
14 3.5
Restriction (inch H2O)

6 1.5 503 14.24

Restriction (kPa)

12 3.0
10 2.5
AH55563 8 2.0 590 16.71
8 2.0
6 1.5 10 2.5 667 18.89
4 1.0 12 3.0 737 20.87
2 0.5
0 0
260 300 340 380 420 460 500 540 580 620 660 700 740
Flow Rate (SCFM)

cumminsfiltration.com 5-29
DF1200 Series – AH55564 Direct Flow™ Air Cleaners

Outlet
(Rear)

Filter
Service Inlet
(Front)
Mounting Feet On
All Four Faces
Of Air Cleaner

Specifications
Specification AH55564
Length, Overall 23.43" (595.1 mm)
Width, Overall 25.00" (635.0 mm)
Height, Overall 21.78" (553.2 mm)
Flow, Min. (2" restriction) 251 CFM (7.11 m3/min)
Flow, Max. (12” restriction) 699 CFM (19.79 m3/min)
Secondary Element Yes
Housing Material Metal/Glass-Filled Polyamide
Pre-cleaner Integral Yes
Inlet Transition Yes
Specifications subject to change without notice.

5-30 cumminsfiltration.com
Direct Flow™ Air Cleaners DF1200 Series – AH55564

Ordering Information
Air Cleaners Accessories Accessories

Part Number Description Part Number Description Part Number Description

Direct Flow DF1200C 3316658 S 4" Band Clamp 3316570 S 5" 90° Elbow
AH55564 -with Inlet Transition 3316660 S 5" Band Clamp 3316573 S 6" 90° Elbow
-with Integral Pre-Cleaner 3316662 S 6" Band Clamp 3316589 S 6" to 5" Reducing Elbow
3316608 S 4" Hump Hose 3316618 S 5" to 4" Hump Hose Reducer
Service Parts 3316610 S 5" Hump Hose 3316621 S 6" to 5" Hump Hose Reducer
Part Number Description 3316612 S 6" Hump Hose 3946466 S Weather Hood
AF55015 Primary Element 3316568 S 4" 90° Elbow 3946329 S Restriction Indicator
AF55309 Secondary Element
SP01003 Service Door
Service Kit: DEV Tube, DEV
SP01004
Cap, J-Clips (4)

Dimensions
14.06 (357.0)
Allowance for 25.00
23.43 Element Removal (635.0)
(595.1) 8.66 13.57
(220.0) (344.7)

1.85
(47.0)

8.00 6.00
21.78 (203.2) (152.4) OD
(533.2) 5.00
(127.0)
12.79 OD 4.00
(324.9) (101.6)
1.50 5.00
(38.1) 1/8" NPT Filtered (127.0)
Tube OD Pressure Tap
17.92
15.00 (455.2)
(381.0) INLET
All dimensions are
in inches (millimeters)

M10 x 1.5
16 Places

OUTLET

13.17 7.25
(334.5) (184.2)
6.59
(167.4)

Performance
System Restriction vs Flow Rate
Flow Rate (m3/min) Restriction Flow Rate
7.08 9.08 11.08 13.08 15.08 17.08 19.08 in H2O kPa CFM m3/min
14 3.5
Restriction (inch H2O)

Restriction (kPa)

12 3.0 6 1.5 478 13.54

10 2.5
AH55564 8 2.0 560 15.86
8 2.0
6 1.5 10 2.5 633 17.93
4 1.0 12 3.0 699 19.79
2 0.5
0 0
250 300 350 400 450 500 550 600 650 700
Flow Rate (SCFM)

cumminsfiltration.com 5-31
How to Service a Direct Flow™ System Direct Flow™ Air Cleaners

Servicing the Direct Flow™ Air Cleaners

1. Open the metal latches to remove the service cover.

DF600 Element Size DF900 Element Size DF1200 Element Size

1
A B
A

2. Remove the primary element. .

DF600 Element Size DF900 Element Size DF1200 Element Size

2
A
A
A

3. Remove the secondary element. .

DF600 Element Size DF900 Element Size DF1200 Element Size

B
3 B
B

4. Replace the primary and secondary elements in the same order and close the metal latches. .

DF600 Element Size DF900 Element Size DF1200 Element Size

5-32 cumminsfiltration.com
Direct Flow™ Air Cleaners Frequently Asked Questions

Direct Flow™ Frequently Asked Questions

Why are two types of Direct Flow™ models available?
The Cummins applied models are manufactured with a What does the sensor do?
TBAP (Temperature Barometric Air Pressure) sensor that is The sensor is located in the outlet of the air cleaner housing,
tailored for specifics of a Cummins applied engine system. which provides a consistent location for the sensor while
The standard models are manufactured for a broader range of communicating air flow data to the ECM, optimizing engine and
systems. system performance.

How is Direct Flow™ different from a traditional cylindrical Why is Direct Flow required for Tier 4?
air cleaner? The Direct Flow air cleaner has been designed and integrated
The Direct Flow filter element utilizes a rectangular “V-Block” with the Cummins Engine Business in order to understand and
configuration which allows the filter media to be packaged match the engine performance requirements and industrial
in a smaller volume, improving performance while reducing specifications for the air intake system. The sensor must be
size. The rectangular design allows the Direct Flow air cleaner mounted at a specific location in the airstream for accurate
to take advantage of the wasted space in the inner diameter calculations, therefore, the Direct Flow housing has been
of the conventional air cleaner. The benefits of Direct Flow specifically designed to minimize variation and achieve
system are an increase in total dust holding capacity and a optimized system performance.
decrease in size. These features allow for a longer service
interval, less maintenance and vehicle down time, a lower What does a pre-cleaner do?
cost of ownership, and the ability to mount the air cleaner A pre-cleaner is used to remove about 75% of all incoming dust
in location previously unobtainable with a conventional from reaching the filter element. A pre-cleaner uses centrifugal
air cleaner. The Direct Flow air cleaner also includes an force to move dust particles out of the air stream and then
integrated pre-cleaner and integrated mounting feet. expels these particles back into the environment.
How long will it last? What is aspiration?
The Direct Flow™ air cleaner has been designed to Aspirating the air cleaner increases the efficiency of the pre-
package the optimal amount of filter media in the smallest cleaner by pulling a small vacuum and extracting the large dust
volume, increasing life and service interval. Compared to particles from the pre-cleaner. Typically, the efficiency of most
an equivalent traditional cylindrical air cleaner, the Direct pre-cleaners is 75%, an aspirated pre-cleaner is normally 90%
Flow air cleaner will outperform and outlast conventional efficient. This increase in efficiency increases the life of the
cylindrical air cleaners. filter element about 250%. Aspirating the air cleaner is done
by installing an aspirator within the exhaust flow; the aspirator
Where can I get replacement Elements? uses a venturi to create a pressure differential which provides
Direct Flow aftermarket replacement filter elements and the vacuum pressure to the air cleaner. For more information,
service parts will be available at hundreds of Cummins contact Technical Assistance at 1-800-22FILTER.
Filtration® and Fleetguard® worldwide retail locations. Visit
cumminsfiltration.com for the nearest location. Can Direct Flow™ be used for Tier 3 applications?
Absolutely. The Direct Flow™ air cleaner has been designed to
How do I mount this air cleaner? operate in any air filtration environment.
The Direct Flow air cleaners have integrated mounting feet on
both the top and bottom sides of the housing which allow for
easier and more convenient installations. Additional mounting
band clamps are no longer required as compared to the
conventional cylindrical air cleaners. The Direct Flow air
cleaner can be mounted either vertically or horizontally.

cumminsfiltration.com 5-33
Notes

5-34 cumminsfiltration.com
 OptiAir™
Innovative Design Meets All OEM Requirements
Cummins Filtration® has revolutionized air filtration design
with the introduction of its patented Fleetguard® OptiAir™ technology.
OptiAir systems address key design requirements
of all equipment manufacturers:

■■ Reduction in system size to fit shrinking engine compartments

■■ Higher dust holding capacity to extend service intervals
■■ Two-stage air housing design to extend filter life
■■ Lower system restriction to deliver maximum engine
performance
■■ Reduced service time to lower maintenance costs

Air Cleaners
■■ Secondary element optional

The OptiAir Advantage

Pressure Tap
Easy-to-install filter
Outlet Options restriction gauge option Highly Durable Resin Construction
Systems available in both Plastic or metal mounting options
straight and 90° rotatable
designs
Optional Secondary
Element Design
Added engine protection

Two-Stage Quick reference

Air Housing Design Service Label
Removes large Replacement filter
particulates, extending information
filter life
2 3

1100 SERIES

PRIMARY FILTER SECONDARY FILTER

AF25962 AF25963

www.cumminsfiltration.com

DOWN

Mono Latch Twist Lock™ Cover

with Multi-Locking Positions Dust Ejection Valve
Installation flexibility, easy to service, Removal of large
reduced maintenance time particulates and moisture

Increased Filter Media Area

Greater capacity - longer filter life
Increased Outlet Area
Increased area resulting
in reduced restriction Highly Resistant Urethane Seal
Excellent sealing capacity

cumminsfiltration.com 5-35
400 Series – Straight Outlet OptiAir™ Air Cleaners

Inlet

Outlet
Twist
Lock™
Restriction
Cover
Indicator
Port

Dust Ejection Valve

Specifications
Specification AH19474 AH19496
Length Overall 9.3" (237.1 mm) 9.3” (237.1 mm)
Cover OD 5.6” (141.6 mm) 5.6” (141.6 mm)
Flow, Min. (2” restriction) 38 CFM (1.1 m /min)
3
30 CFM (0.8 m3/min)
Flow, Max. (12” restriction) 102 CFM (2.9 m3/min) 83 CFM (2.4 m3/min)
Secondary Element No Yes
Housing Material Glass-Filled Polypropylene Glass-Filled Polypropylene
Pre-Cleaner Integral Yes Yes
Outlet Straight Straight

Dust Holding Capacity per Cummins® Specification

Specification AH19474 AH19496
Allowable Flow for 10 g/CFM < 63 CFM (1.8 m /min)
3
< 57 CFM (1.6 m3/min)
Allowable Flow for 25 g/CFM < 35 CFM (1.0 m3/min) < 34 CFM (1.0 m3/min)
Specifications subject to change without notice.

5-36 cumminsfiltration.com
OptiAir™ Air Cleaners 400 Series – Straight Outlet

Ordering Information
Air Cleaners Accessories Service Parts
Part Part Number Description Part Number Description
Description
Number
3918199 S Mounting Bracket AF26116 Primary Element
OptiAir™ 400 Series Air Cleaner
1 No. of Brackets Required N/A Magnum Primary Element
AH19474 – without Secondary Element
– with Straight Outlet 3316653 S Outlet Band Clamps AF26350 Secondary Element

OptiAir 400 Series Air Cleaner 3918194 S Weather Hood 3946457 S Dust Ejection Valve
AH19496 – with Secondary Element N/A Hump-Hose 3946459 S Cover Assembly
– with Straight Outlet 3316564 S 90° Elbow
N/A 90° Reducing Elbow
3946326 S Restriction Indicator
Dimensions
2.0 AH19496
(50.8) AH19474 (not shown)
OD
1.30 0.5 7.5 1.42
(33.3) INLET (11.8) (189.3) (36)

3.25
(82.6)

2.0
(50.8)
OD

OUTLET
3.95
(100.3)
5.85
(148.7)
1.5
5.6 7.1 (180.0) (38.1) All dimensions are
(141.6) Allowance for Tube OD in inches (millimeters)
Cover OD Element Removal

Performance
System Restriction vs Flow Rate Typical System Capacity vs Flow Rate
Flow Rate (m3/min) Flow Rate (m3/min)
0.71 1.21 1.71 2.21 2.71 0.71 1.21 1.71 2.21 2.71
14 3.5 1000
Restriction (inch H2O)

Restriction (kPa)

12 3.0
800
Capacity (g)

10 AH19496
2.5 AH19496 AH19474
8 2.0 600
AH19474
6 1.5 400
4 1.0
2 0.5 200
0 0 0
25 35 45 55 65 75 85 95 105 25 35 45 55 65 75 85 95 105
Flow Rate (SCFM) Flow Rate (SCFM)

Flow Rate Typical Capacity ISO Coarse Dust

Restriction 2.0 g/m3 Feed Rate
( ) = with Secondary ( ) = with Secondary
6.25 kPa (25" H2O) Terminal Restriction
in H2O kPa CFM m3/min grams
6 1.5 70 (55) 1.98 (1.56) 571 (610)
8 2.0 82 (65) 2.32 (1.84) 420 (465)
10 2.5 93 (74) 2.63 (2.10) 257 (329)
12 3.0 102 (83) 2.89 (2.35) 115 (170)

cumminsfiltration.com 5-37
400 Series – 90° Outlet OptiAir™ Air Cleaners

Inlet
Restriction
Indicator
Port

Twist Outlet
Lock™
Cover

Dust Ejection Valve

Specifications
Specification AH19485 AH19484
Length Overall 10.4" (263.3 mm) 10.4" (263.3 mm)
Cover OD 5.6" (141.6 mm) 5.6" (141.6 mm)
Flow, Min. (2" restriction) 35 CFM (1.0 m3/min) 25 CFM (0.7 m3/min)
Flow, Max. (12” restriction) 92 CFM (2.6 m3/min) 80 CFM (2.3 m3/min)
Secondary Element No Yes
Housing Material Glass-Filled Polypropylene Glass-Filled Polypropylene
Pre-cleaner Integral Yes Yes
Outlet 90° Elbow 90° Elbow

Dust Holding Capacity per Cummins® Specification

Specification AH19485 AH19484
Allowable Flow for 10 g/CFM < 57 CFM (1.6 m /min)
3
< 55 CFM (1.6 m3/min)
Allowable Flow for 25 g/CFM < 32 CFM (0.9 m3/min) < 31 CFM (0.9 m3/min)
Specifications subject to change without notice.

5-38 cumminsfiltration.com
OptiAir™ Air Cleaners 400 Series – 90° Outlet

Ordering Information
Air Cleaners Accessories Service Parts
Part Part Number Description Part Number Description
Description
Number
3918199 S Mounting Bracket AF26116 Primary Element
OptiAir™ 400 Series Air Cleaner
AH19485 – without Secondary Element 1 No. of Brackets Required N/A Magnum Primary Element
– with 90° Outlet 3316653 S Outlet Band Clamps AF26350 Secondary Element
OptiAir 400 Series Air Cleaner 3918194 S Weather Hood 3946457 S Dust Ejection Valve
AH19484 – with Secondary Element N/A Hump-Hose 3946459 S Cover Assembly
– with 90° Outlet 3316564 S 90° Elbow
N/A 90° Reducing Elbow
3946326 S Restriction Indicator
Dimensions
2.0 AH19484
(50.8) AH19485 (not shown)
OD
1.30 0.5 7.5
(33.3) INLET (11.8) (189.3)

3.25
(82.6)

2.6
(66.0)
3.95
(100.3)
5.85 OUTLET
2.0
(148.7)
(50.8)
1.5 OD
5.6 7.1 (180.0) (38.1)
(141.6) All dimensions are
Allowance for Tube OD
Cover OD in inches (millimeters)
Element Removal

Performance
System Restriction vs Flow Rate Typical System Capacity vs Flow Rate
Flow Rate (m3/min) Flow Rate (m3/min)
0.57 1.07 1.57 2.07 2.57 0.57 1.07 1.57 2.07 2.57
14 3.5 900
Restriction (inch H2O)

Restriction (kPa)

12 3.0
Capacity (g)

10 2.5 700
AH19484
8 2.0 AH19484 AH19485
AH19485 500
6 1.5
4 1.0 300
2 0.5
0 0 100
20 30 44 50 60 70 80 90 100 20 30 44 50 60 70 80 90 100
Flow Rate (SCFM) Flow Rate (SCFM)

Flow Rate Typical Capacity ISO Coarse Dust

Restriction 2.0 g/m3 Feed Rate
( ) = with Secondary ( ) = with Secondary
6.25 kPa (25" H2O) Terminal Restriction
in H2O kPa CFM m3/min grams
6 1.5 64 (52) 1.81 (1.47) 502 (580)
8 2.0 75 (63) 2.12 (1.78) 364 (450))
10 2.5 84 (72) 2.38 (2.04) 250 (320))
12 3.0 92 (80) 2.61 (2.27) 135 (190)

cumminsfiltration.com 5-39
500 Series – Straight Outlet OptiAir™ Air Cleaners

Inlet

Outlet

Twist
Lock™ Restriction
Cover Indicator
Port

Dust Ejection Valve

Specifications
Specification AH19483 AH19482
Length Overall 13.1" (332.3 mm) 13.1" (332.3 mm)
Cover OD 6.5" (166.0 mm) 6.5" (166.0 mm)
Flow, Min. (2” restriction) 60 CFM (1.7 m3/min) 45 CFM (1.3 m3/min)
Flow, Max. (12” restriction) 163 CFM (4.6 m3/min) 120 CFM (3.4 m3/min)
Secondary Element No Yes
Housing Material Glass-Filled Polypropylene Glass-Filled Polypropylene
Pre-cleaner Integral Yes Yes
Outlet Straight Straight

Dust Holding Capacity per Cummins® Specification

Specification AH19483 AH19482
Allowable Flow for 10 g/CFM < 141 CFM (4.0 m /min)
3
< 116 CFM (3.3 m3/min)
Allowable Flow for 25 g/CFM < 85 CFM (2.4 m3/min) < 74 CFM (2.1 m3/min)
Specifications subject to change without notice.

5-40 cumminsfiltration.com
OptiAir™ Air Cleaners 500 Series – Straight Outlet

Ordering Information
Air Cleaners Accessories Service Parts
Part Part Number Description Part Number Description
Description
Number
3918198 S Mounting Bracket AF26168 Primary Element
OptiAir™ 500 Series Air Cleaner
– without Secondary Element 1 No. of Brackets Required N/A Magnum Primary Element
AH19483
– with Straight Outlet 3316654 S Outlet Band Clamps AF26351 Secondary Element

OptiAir 500 Series Air Cleaner 3918193 S Weather Hood 3946457 S Dust Ejection Valve
AH19482 – with Secondary Element N/A Hump-Hose 3946460 S Cover Assembly
– with Straight Outlet 3316565 S 90° Elbow
N/A 90° Reducing Elbow
3946326 S Restriction Indicator
Dimensions
2.5
(63.5) AH19482
OD AH19483 (not shown)
1.5 0.4 11.2 1.5
(38.1) INLET (9.8) (284.3) (38.1)

3.82
(97.0)

2.5
(63.5)
OD

4.24 OUTLET
(107.6)

8.22
(208.9)
1.5
6.52 (38.1)
(165.7) 10.71 (272.0) Tube OD All dimensions are
Cover OD Allowance for in inches (millimeters)
Element Removal

Performance
System Restriction vs Flow Rate Typical System Capacity vs Flow Rate

Flow Rate (m3/min) Flow Rate (m3/min)

1.13 1.63 2.13 2.63 3.13 3.63 4.13 4.63 1.13 1.63 2.13 12.63 3.13 3.63 4.13 4.63
14 3.5 2300
Restriction (inch H2O)

Restriction (kPa)

12 3.0 2100 AH19483

Capacity (g)

10 AH19482
2.5 1900
8 2.0 1700
AH19483 AH19482
6 1.5 1500
4 1.0 1300
2 0.5 1100
0 0 900
40 60 80 100 120 140 160 40 60 80 100 120 140 160
Flow Rate (SCFM) Flow Rate (SCFM)

Flow Rate Typical Capacity ISO Coarse Dust

Restriction 2.0 g/m3 Feed Rate
( ) = with Secondary ( ) = with Secondary
6.25 kPa (25" H2O) Terminal Restriction
in H2O kPa CFM m3/min grams
6 1.5 112 (87) 3.17 (2.46) 1845 (1700)
8 2.0 132 (100) 3.74 (2.83) 1585 (1465)
10 2.5 147 (111) 4.16 (3.14) 1300 (1285)
12 3.0 163 (120) 4.62 (3.40) 930 (1050)

cumminsfiltration.com 5-41
500 Series – 90° Outlet OptiAir™ Air Cleaners

Inlet
Restriction
Indicator
Port

Twist Outlet
Lock™
Cover

Dust Ejection Valve

Specifications
Specification AH19487 AH19486
Length Overall 14.5" (368.3 mm) 14.5" (368.3 mm)
Cover OD 6.5" (166.0 mm) 6.5" (166.0 mm)
Flow, Min. (2" restriction) 70 CFM (2.0 m3/min) 40 CFM (1.1 m3/min)
Flow, Max. (12” restriction) 145 CFM (4.1 m3/min) 110 CFM (3.1 m3/min)
Secondary Element No Yes
Housing Material Glass-Filled Polypropylene Glass-Filled Polypropylene
Pre-cleaner Integral Yes Yes
Outlet 90° Elbow 90° Elbow

Dust Holding Capacity per Cummins® Specification

Specification AH19487 AH19486
Allowable Flow for 10 g/CFM < 127 CFM (3.6 m /min)
3
< 105 CFM (3.0 m3/min)
Allowable Flow for 25 g/CFM < 85 CFM (2.4 m3/min) < 79 CFM (2.2 m3/min)
Specifications subject to change without notice.

5-42 cumminsfiltration.com
OptiAir™ Air Cleaners 500 Series – 90° Outlet

Ordering Information
Air Cleaners Accessories Service Parts
Part Part Number Description Part Number Description
Description
Number
3918198 S Mounting Bracket AF26168 Primary Element
OptiAir™ 500 Series Air Cleaner
AH19487 – without Secondary Element 1 No. of Brackets Required N/A Magnum Primary Element
– with 90° Outlet 3316654 S Outlet Band Clamps AF26351 Secondary Element
OptiAir 500 Series Air Cleaner 3918193 S Weather Hood 3946457 S Dust Ejection Valve
AH19486 – with Secondary Element N/A Hump-Hose 3946460 S Cover Assembly
– with 90° Outlet 3316565 S 90° Elbow
N/A 90° Reducing Elbow
3946326 S Restriction Indicator

Dimensions
2.5
(63.5) AH19486
OD AH19487 (not shown)
1.5 0.4 14.1
(38.1) INLET (9.8) (358.5)

3.82
(97.0)

3.1
(77.7)
4.24 OD
(107.6)

8.22 2.5 OUTLET

(208.9) (63.5)
1.5
6.52 (38.1) OD
(165.7) 10.71 (272.0) Tube OD All dimensions are
Cover OD Allowance for in inches (millimeters)
Element Removal

Performance
System Restriction vs Flow Rate Typical System Capacity vs Flow Rate
Flow Rate (m3/min) Flow Rate (m3/min)
0.85 1.35 1.85 2.35 2.85 3.35 3.85 0.85 1.35 1.85 2.35 2.85 3.35 3.85
14 3.5 3000
Restriction (inch H2O)

Restriction (kPa)

12 3.0
2500
Capacity (g)

10 2.5 AH19487
AH19486
8 2.0 2000
AH19487 AH19486
6 1.5 1500
4 1.0
2 0.5 1000
0 0 500
30 50 70 90 110 130 150 30 50 70 90 110 130 150
Flow Rate (SCFM) Flow Rate (SCFM)

Flow Rate Typical Capacity ISO Coarse Dust

Restriction 2.0 g/m3 Feed Rate
( ) = with Secondary ( ) = with Secondary
6.25 kPa (25" H2O) Terminal Restriction
in H2O kPa CFM m3/min grams
6 1.5 105 (81) 2.97 (2.29) 1747 (1880)
8 2.0 119 (96) 3.37 (2.72) 1470 (1420)
10 2.5 134 (105) 3.79 (2.97) 1130 (1040)
12 3.0 145 (110) 4.11 (3.11) 750 (800)

cumminsfiltration.com 5-43
600 Series – Straight Outlet OptiAir™ Air Cleaners

Inlet

Outlet
Twist
Lock™
Cover Restriction
Indicator
Port

Dust Ejection Valve

Specifications
Specification AH19476 AH19477
Length Overall 14.8" (375.1 mm) 14.8" (375.1 mm)
Cover OD 7.6" (193.7 mm) 7.6" (193.7 mm)
Flow, Min. (2” restriction) 98 CFM (2.8 m3/min) 80 CFM (2.3 m3/min)
Flow, Max. (12" Restriction) 240 CFM (6.8 m3/min) 206 CFM (5.8 m3/min)
Secondary Element No Yes
Housing Material Glass-Filled Polypropylene Glass-Filled Polypropylene
Pre-cleaner Integral Yes Yes
Outlet Straight Straight

Dust Holding Capacity per Cummins® Specification

Specification AH19476 AH19477
Allowable Flow for 10 g/CFM < 212 CFM (6.0 m /min)
3
< 191 CFM (5.4 m3/min)
Allowable Flow for 25 g/CFM < 135 CFM (3.8 m3/min) < 126 CFM (3.6 m3/min)
Specifications subject to change without notice.

5-44 cumminsfiltration.com
OptiAir™ Air Cleaners 600 Series – Straight Outlet

Ordering Information
Air Cleaners Accessories Service Parts
Part Part Number Description Part Number Description
Description
Number
3918196 S Mounting Bracket AF26117 Primary Element
OptiAir™ 600 Series Air Cleaner
– without Secondary Element 1 No. of Brackets Required N/A Magnum Primary Element
AH19476
– with Straight Outlet 3316656 S Outlet Band Clamps AF26118 Secondary Element

OptiAir 600 Series Air Cleaner 3946322 S Weather Hood 3946457 S Dust Ejection Valve
AH19477 – with Secondary Element 3316606 S Hump-Hose 3946461 S Cover Assembly
– with Straight Outlet 3316566 S 90° Elbow
N/A 90° Reducing Elbow
3946326 S Restriction Indicator
Dimensions
3.0 AH19477
(76.2) AH19476 (not shown)
OD 0.4 12.9 1.5
(9.5) (327.2) (38.1)
1.8
INLET
(45.8)

4.41
(112.0)

3.0
(76.2)
OD

4.84 OUTLET
(123.0)

9.38
(238.2)
7.63 1.5
(193.7) (38.1)
12.39 (314.8) All dimensions are
Cover OD Tube OD
Allowance for in inches (millimeters)
Element Removal

Performance
System Restriction vs Flow Rate Typical System Capacity vs Flow Rate
Flow Rate (m3/min) Flow Rate (m3/min)
1.98 2.98 3.98 4.98 5.98 6.98 1.98 2.98 3.98 4.98 5.98 6.98
14 3.5 3800
Restriction (inch H2O)

Restriction (kPa)

12 3.0 3400
Capacity (g)

10 2.5 AH19476
AH19477 3000
8 2.0
AH19476 2600 AH19477
6 1.5
4 1.0 2200
2 0.5 1800
0 0 1400
70 90 110 130 150 170 190 210 230 250 70 90 110 130 150 170 190 210 230 250
Flow Rate (SCFM) Flow Rate (SCFM)

Flow Rate Typical Capacity ISO Coarse Dust

Restriction 2.0 g/m3 Feed Rate
( ) = with Secondary ( ) = with Secondary
6.25 kPa (25" H2O) Terminal Restriction
in H2O kPa CFM m3/min grams
6 1.5 171 (135) 4.84 (3.82) 2930 (3024)
8 2.0 198 (160) 5.61 (4.53) 2425 (2578)
10 2.5 219 (180) 6.20 (5.10) 1986 (2184)
12 3.0 240 (202) 6.80 (5.72) 1400 (1600)

cumminsfiltration.com 5-45
600 Series – 90° Outlet OptiAir™ Air Cleaners

Inlet
Restriction
Indicator
Port

Twist
Lock™ Outlet
Cover

Dust Ejection Valve

Specifications
Specification AH19489 AH19488
Length Overall 16.7" (423.3 mm) 16.7" (423.3 mm)
Cover OD 7.6" (193.7 mm) 7.6" (193.7 mm)
Flow, Min. (2" restriction) 85 CFM (2.4 m3/min) 70 CFM (2.0 m3/min)
Flow, Max. (12” restriction) 213 CFM (6.0 m3/min) 175 CFM (5.0 m3/min)
Secondary Element No Yes
Housing Material Glass-Filled Polypropylene Glass-Filled Polypropylene
Pre-cleaner Integral Yes Yes
Outlet 90 ° Elbow 90 ° Elbow

Dust Holding Capacity per Cummins® Specification

Specification AH19489 AH19488
Allowable Flow for 10 g/CFM < 196 CFM (5.6 m /min)
3
< 175 CFM (5.0 m3/min)*
Allowable Flow for 25 g/CFM < 132 CFM (3.7 m3/min) < 128 CFM (3.6 m3/min)
* Flow rate limited by restriction Specifications subject to change without notice.

5-46 cumminsfiltration.com
OptiAir™ Air Cleaners 600 Series – 90° Outlet

Ordering Information
Air Cleaners Accessories Service Parts
Part Part Number Description Part Number Description
Description
Number
3918196 S Mounting Bracket AF26117 Primary Element
OptiAir™ 600 Series Air Cleaner
AH19489 – without Secondary Element 1 No. of Brackets Required N/A Magnum Primary Element
– with 90° Outlet 3316656 S Outlet Band Clamps AF26118 Secondary Element
OptiAir 600 Series Air Cleaner 3946322 S Weather Hood 3946457 S Dust Ejection Valve
AH19488 – with Secondary Element 3316606 S Hump-Hose 3946461 S Cover Assembly
– with 90° Outlet 3316566 S 90° Elbow
N/A 90° Reducing Elbow
3946326 S Restriction Indicator
Dimensions
3.0 AH19488
(76.2) AH19489 (not shown)
OD 0.4 16.3
(9.5) (413.8)
1.8
INLET
(45.8)

4.41
(112.0)

3.44
4.84 (87.3)
(123.0)

OUTLET
9.38 3.0
(238.2) (76.2)
7.63 1.5 OD
(193.7) (38.1)
12.39 (314.8) All dimensions are
Cover OD Tube OD
Allowance for in inches (millimeters)
Element Removal

Performance
System Restriction vs Flow Rate Typical System Capacity vs Flow Rate
Flow Rate (m3/min) Flow Rate (m3/min)
1.70 2.20 2.70 3.20 3.70 4.20 4.70 5.20 5.70 6.20 1.70 2.20 2.70 3.20 3.70 4.20 4.70 5.20 5.70 6.20
14 3.5 4000
Restriction (inch H2O)

Restriction (kPa)

12 3.0 3500
Capacity (g)

10 2.5 AH19489
AH19488 3000
8 2.0 AH19488
AH19489 2500
6 1.5
4 1.0 2000
2 0.5 1500
0 0 1000
60 80 100 120 140 160 180 200 220 60 80 100 120 140 160 180 200 220
Flow Rate (SCFM) Flow Rate (SCFM)

Flow Rate Typical Capacity ISO Coarse Dust

Restriction 2.0 g/m3 Feed Rate
( ) = with Secondary ( ) = with Secondary
6.25 kPa (25" H2O) Terminal Restriction
in H2O kPa CFM m3/min grams
6 1.5 148 (115) 4.19 (3.26) 3000 (3400)
8 2.0 175 (138) 4.96 (3.91) 2459 (3000)
10 2.5 195(157) 5.52 (4.45) 1986 (2510)
12 3.0 213 (175) 6.03 (4.96) 1450 (1925)

cumminsfiltration.com 5-47
800 Series – Straight Outlet OptiAir™ Air Cleaners

Inlet

Outlet
Twist
Lock™
Cover Restriction
Indicator
Port

Dust Ejection Valve

Specifications
Specification AH19261 AH19260
Length Overall 16.2" (411.0 mm) 16.2" (411.0 mm)
Cover OD 9.3" (237.0 mm) 9.3" (237.0 mm)
Flow, Min. (2” restriction) 175 CFM (5.0 m3/min) 103 CFM (2.9 m3/min)
Flow, Max. (12” restriction) 388 CFM (11.0 m3/min) 290 CFM (8.2 m3/min)
Secondary Element No Yes
Housing Material Glass-Filled Polypropylene Glass-Filled Polypropylene
Pre-cleaner Integral Yes Yes
Outlet Straight Straight

Dust Holding Capacity per Cummins® Specification

Specification AH19261 AH19260
Allowable Flow for 10 g/CFM < 336 CFM (9.5 m /min)
3
< 285 CFM (8.1 m3/min)
Allowable Flow for 25 g/CFM < 216 CFM (6.1 m3/min) < 206 CFM (5.8 m3/min)
Specifications subject to change without notice.

5-48 cumminsfiltration.com
OptiAir™ Air Cleaners 800 Series – Straight Outlet

Ordering Information
Air Cleaners Accessories Service Parts
Part Part Number Description Part Number Description
Description
Number
3918197 S Mounting Bracket AF25960 Primary Element
OptiAir™ 800 Series Air Cleaner
1 No. of Brackets Required N/A Magnum Primary Element
AH19261 – without Secondary Element
– with Straight Outlet 3316658 S Outlet Band Clamps AF25961 Secondary Element
3946458 S Weather Hood 3946457 S Dust Ejection Valve
OptiAir 800 Series Air Cleaner
AH19260 – with Secondary Element 3316608 S Hump-Hose 3946462 S Cover Assembly
– with Straight Outlet 3316568 S 90° Elbow
N/A 90° Reducing Elbow
3946326 S Restriction Indicator

Dimensions
AH19260
3.75
(95.25) AH19261 (not shown)
OD 0.2 14.5 1.5
(4.8) (368.4) (38.1)
2.22
(56.5) INLET

5.4
(137.5)

4.0
(101.6)
OD

5.4
(138.4) OUTLET

9.66
(245.4)
9.33 14.0 (355.25)
(237.1) Allowance for 1.5 All dimensions are
Cover OD Element Removal (38.1)
in inches (millimeters)
Tube OD

Performance
System Restriction vs Flow Rate Typical System Capacity vs Flow Rate
Flow Rate (m3/min) Flow Rate (m3/min)
2.83 3.83 4.83 5.83 6.83 7.83 8.83 9.83 10.83 2.83 3.83 4.83 5.83 6.83 7.83 8.83 9.83 10.83
14 3.5 6000
Restriction (inch H2O)

5500
Restriction (kPa)

12 3.0
Capacity (g)

10 2.5 5000 AH19261

AH19260
8 2.0 4500
AH19260
AH19261 4000
6 1.5 3500
4 1.0 3000
2 0.5 2500
0 0 2000
100 130 160 190 220 250 280 310 340 370 400 100 130 160 190 220 250 280 310 340 370 400
Flow Rate (SCFM) Flow Rate (SCFM)

Flow Rate Typical Capacity ISO Coarse Dust

Restriction 2.0 g/m3 Feed Rate
( ) = with Secondary ( ) = with Secondary
6.25 kPa (25" H2O) Terminal Restriction
in H2O kPa CFM m3/min grams
6 1.5 275 (207) 7.79 (5.86) 4583 (5155)
8 2.0 317 (242) 8.98 (6.85) 3857 (4369)
10 2.5 355 (270) 10.05 (7.65) 2844 (3392)
12 3.0 388 (290) 10.99 (8.21) 2012 (2600)

cumminsfiltration.com 5-49
800 Series – 90° Outlet OptiAir™ Air Cleaners

Inlet
Restriction
Indicator
Port

Twist
Lock™ Outlet
Cover

Dust Ejection Valve

Specifications
Specification AH19491 AH19490
Length Overall 18.6" (472.1 mm) 18.6" (472.1 mm)
Cover OD 9.3" (237.0 mm) 9.3" (237.0 mm)
Flow, Min. (2" restriction) 130 CFM (3.7 m3/min) 100 CFM (2.8 m3/min)
Flow, Max. (12” restriction) 330 CFM (9.3 m3/min) 266 CFM (7.5 m3/min)
Secondary Element No Yes
Housing Material Glass-Filled Polypropylene Glass-Filled Polypropylene
Pre-cleaner Integral Yes Yes
Outlet 90° Outlet 90° Outlet

Dust Holding Capacity per Cummins® Specification

Specification AH19491 AH19490
Allowable Flow for 10 g/CFM < 321 CFM (9.1 m /min)
3
< 266 CFM (7.5 m3/min)*
Allowable Flow for 25 g/CFM < 212 CFM (6.0 m3/min) < 191 CFM (5.4 m3/min)
* Flow rate limited by restriction. Specifications subject to change without notice.

5-50 cumminsfiltration.com
OptiAir™ Air Cleaners 800 Series – 90° Outlet

Ordering Information
Air Cleaners Accessories Service Parts
Part Part Number Description Part Number Description
Description
Number
3918197 S Mounting Bracket AF25960 Primary Element
OptiAir™ 800 Series Air Cleaner
AH19491 – without Secondary Element 1 No. of Brackets Required N/A Magnum Primary Element
– with 90° Outlet 3316657 S Outlet Band Clamps AF25961 Secondary Element
OptiAir 800 Series Air Cleaner 3946458 S Weather Hood 3946457 S Dust Ejection Valve
AH19490 – with Secondary Element 3316608 S Hump-Hose 3946462 S Cover Assembly
– with 90° Outlet
3316568 S 90° Elbow
N/A 90° Reducing Elbow
3946326 S Restriction Indicator
Dimensions
AH19490
3.75
(95.25) AH19491 (not shown)
OD 0.2 18.4
(4.8) (467.4)
2.22
(56.5) INLET

5.4
(137.5)

3.5
5.4 (88.9)
(138.4)
OUTLET
3.5
9.66
(88.9)
(245.4)
9.33 14.0 (355.25) OD
(237.1) Allowance for 1.5 All dimensions are
Cover OD Element Removal (38.1)
in inches (millimeters)
Tube OD

Performance
System Restriction vs Flow Rate Typical System Capacity vs Flow Rate
Flow Rate (m3/min) Flow Rate (m3/min)
2.55 3.55 4.55 5.55 6.55 7.55 8.55 2.55 3.55 4.55 5.55 6.55 7.55 8.55
14 3.5 6000
Restriction (inch H2O)

Restriction (kPa)

12 3.0 5500
Capacity (g)

10 2.5 5000 AH19491

AH19490
8 2.0 4500
AH19491 AH19490
6 1.5 4000
4 1.0 3500
2 0.5 3000
0 0 2500
90 130 170 210 250 290 330 90 130 170 210 250 290 330
Flow Rate (SCFM) Flow Rate (SCFM)

Flow Rate Typical Capacity ISO Coarse Dust

Restriction 2.0 g/m3 Feed Rate
( ) = with Secondary ( ) = with Secondary
6.25 kPa (25" H2O) Terminal Restriction
in H2O kPa CFM m3/min grams
6 1.5 233 (190) 6.60 (5.38) 5095 (4756)
8 2.0 270 (220) 7.65 (6.23) 4525 (4300)
10 2.5 300(247) 8.50 (7.00) 3730(3640)
12 3.0 330 (266) 9.35 (7.53) 2950 (3105)

cumminsfiltration.com 5-51
1000 Series – Straight Outlet OptiAir™ Air Cleaners

Inlet

Twist Outlet
Lock™
Cover
Restriction
Indicator
Port

Dust Ejection Valve

Specifications
Specification AH19478 AH19479
Length Overall 17.4" (442.6 mm) 17.4" (442.6 mm)
Cover OD 10.7" (272.0 mm) 10.7" (272.0 mm)
Flow, Min. (2" restriction) 200 CFM (5.7 m3/min) 175 CFM (5.0 m3/min)
Flow, Max. (12” restriction) 507 CFM (14.4 m3/min) 411 CFM (11.6 m3/min)
Secondary Element No Yes
Housing Material Glass-Filled Polypropylene Glass-Filled Polypropylene
Pre-cleaner Integral Yes Yes
Outlet Straight Straight

Dust Holding Capacity per Cummins® Specification

Specification AH19478 AH19479
Allowable Flow for 10 g/CFM < 489 CFM (13.9 m /min)
3
< 411 CFM (11.6 m3/min)*
Allowable Flow for 25 g/CFM < 323 CFM (9.1 m3/min) < 315 CFM (8.9 m3/min)
* Flow rate limited by restriction. Specifications subject to change without notice.

5-52 cumminsfiltration.com
OptiAir™ Air Cleaners 1000 Series – Straight Outlet

Ordering Information
Air Cleaners Accessories Service Parts
Part Part Number Description Part Number Description
Description
Number
3946456 S Mounting Bracket AF26120 Primary Element
OptiAir™ 1000 Series Air Cleaner
2 No. of Brackets Required N/A Magnum Primary Element
AH19478 – without Secondary Element
– with Straight Outlet 3316659 S Outlet Band Clamps AF26121 Secondary Element

OptiAir 1000 Series Air Cleaner 3946464 S Weather Hood 3946457 S Dust Ejection Valve
AH19479 – with Secondary Element 3316609 S Hump-Hose 3946463 S Cover Assembly
– with Straight Outlet 3316569 S 90° Elbow
N/A 90° Reducing Elbow
3946326 S Restriction Indicator

Dimensions
AH19479
4.5
(114.3) AH19478 (not shown)
OD 0.4 13.78 1.5
2.5 (9.7) (394.9) (37.9)
(63.5) INLET

6.48
(158.8)

4.5
(114.3)
OD

5.76
(146.4) OUTLET

10.70 12.30
(271.8) 1.5 (312.3)
12.39 (314.8)
Cover OD Allowance for (38.1) All dimensions are
Element Removal Tube OD in inches (millimeters)

Performance
System Restriction vs Flow Rate Typical System Capacity vs Flow Rate
Flow Rate (m3/min) Flow Rate (m3/min)
4.81 6.81 8.81 10.81 12.81 14.81 4.81 6.81 8.81 10.81 12.81 14.81
14 3.5 9000
Restriction (inch H2O)

Restriction (kPa)

12 3.0
8000
Capacity (g)

10 2.5 AH19479 AH19478

AH19479
8 2.0 7000
AH19478
6 1.5 6000
4 1.0
2 0.5 5000
0 0 4000
170 210 250 290 330 370 410 450 490 530 170 210 250 290 330 370 410 450 490 530
Flow Rate (SCFM) Flow Rate (SCFM)

Flow Rate Typical Capacity ISO Coarse Dust

Restriction 2.0 g/m3 Feed Rate
( ) = with Secondary ( ) = with Secondary
6.25 kPa (25" H2O) Terminal Restriction
in H2O kPa CFM m3/min grams
6 1.5 358 (289) 10.14 (8.18) 7670 (8248)
8 2.0 416 (336) 11.78 (9.52) 6590 (7546)
10 2.5 464 (375) 13.14 (10.62) 5535 (6805)
12 3.0 507 (411) 14.36 (11.64) 4400 (5990)

cumminsfiltration.com 5-53
1100 Series – Straight Outlet OptiAir™ Air Cleaners

Inlet

Outlet
Twist
Lock™
Cover

Restriction
Indicator
Port

Dust Ejection Valve

Specifications
Specification AH19333 AH19334
Length Overall 19.2" (489.0 mm) 19.2" (489.0 mm)
Cover OD 12.2" (309.2 mm) 12.2" (309.2 mm)
Flow, Min. (2” restriction) 250 CFM (7.1 m3/min) 230 CFM (6.5 m3/min)
Flow, Max. (12” restriction) 663 CFM (18.8 m3/min) 544 CFM (15.4 m3/min)
Secondary Element No Yes
Housing Material Glass-Filled Polypropylene Glass-Filled Polypropylene
Pre-cleaner Integral Yes Yes
Outlet Straight Straight

Dust Holding Capacity per Cummins® Specification

Specification AH19333 AH19334
Allowable Flow for 10 g/CFM < 663 CFM (18.8 m /min)*
3
< 544 CFM (15.4 m3/min)*
Allowable Flow for 25 g/CFM < 474 CFM (13.4 m3/min) < 454 CFM (12.9 m3/min)
* Flow rate limited by restriction. Specifications subject to change without notice.

5-54 cumminsfiltration.com
OptiAir™ Air Cleaners 1100 Series – Straight Outlet

Ordering Information
Air Cleaners Accessories Service Parts
Part Part Number Description Part Number Description
Description
Number
3932495 S Mounting Bracket AF25962 Primary Element
OptiAir™ 1100 Series Air Cleaner
AH19333 – without Secondary Element 2 No. of Brackets Required N/A Magnum Primary Element
– with Straight Outlet 3316660 S Outlet Band Clamps AF25963 Secondary Element
OptiAir 1100 Series Air Cleaner 3946466 S Weather Hood 3946457 S Dust Ejection Valve
AH19334 – with Secondary Element 3316610 S Hump-Hose 3946465 S Cover Assembly
– with Straight Outlet 3316570 S 90° Elbow
N/A 90° Reducing Elbow
3946326 S Restriction Indicator

Dimensions
AH19334
5.0
(127.0) AH19333 (not shown)
OD 0.22 17.28 1.7
3.0 (5.7) (438.9) (44.4)
(76.2) INLET

7.0
(177.8)

5.0
(127.0)
OD

6.77
OUTLET
(171.9)

12.18 13.79
(309.2) 16.10 (409.1) 1.5 (350.2)
Allowance for All dimensions are
Cover OD (38.1)
Element Removal Tube OD
in inches (millimeters)

Performance
System Restriction vs Flow Rate Typical System Capacity vs Flow Rate
Flow Rate (m3/min) Flow Rate (m3/min)
6.23 8.23 10.23 12.23 14.23 16.23 18.23 6.23 8.23 10.23 12.23 14.23 16.23 18.23
14 3.5 14000
Restriction (inch H2O)

13000
Restriction (kPa)

12 3.0
Capacity (g)

10 2.5 12000 AH19333

AH19334
8 2.0 11000
AH19334
AH19333 10000
6 1.5
9000
4 1.0 8000
2 0.5 7000
0 0 6000
220 270 320 370 420 470 520 570 620 670 220 270 320 370 420 470 520 570 620 670
Flow Rate (SCFM) Flow Rate (SCFM)

Flow Rate Typical Capacity ISO Coarse Dust

Restriction 2.0 g/m3 Feed Rate
( ) = with Secondary ( ) = with Secondary
6.25 kPa (25" H2O) Terminal Restriction
in H2O kPa CFM m3/min grams
6 1.5 454 (390) 12.86 (11.04) 12230 (12300)
8 2.0 532 (451) 15.07 (12.77) 10700 (11580)
10 2.5 600 (510) 16.99 (14.44) 8951 (10162)
12 3.0 663 (544) 18.78 (15.41) 7000 (9200)

cumminsfiltration.com 5-55
1300 Series – Straight Outlet OptiAir™ Air Cleaners

Inlet

Twist Lock™
Cover

Outlet

Restriction
Indicator
Port

Dust Ejection Valve

Specifications
Specification AH19480 AH19481
Length Overall 23.0" (583.5 mm) 23.0" (583.5 mm)
Cover OD 14.0" (356.2 mm) 14.0" (356.2 mm)
Flow, Min. (2" restriction) 450 CFM (12.7 m3/min) 400 CFM (11.3 m3/min)
Flow, Max. (12” restriction) 1171 CFM (33.2 m3/min) 954 CFM (27.0 m3/min)
Secondary Element No Yes
Housing Material Glass-Filled Polypropylene Glass-Filled Polypropylene
Pre-cleaner Integral Yes Yes
Outlet Straight Straight

Dust Holding Capacity per Cummins® Specification

Specification AH19480 AH19481
Allowable Flow for 10 g/CFM < 1134 CFM (32.1 m /min)
3
< 954 CFM (27.0 m3/min)*
Allowable Flow for 25 g/CFM < 705 CFM (20.0 m /min)
3
< 673 CFM (19.1 m3/min)
* Flow rate limited by restriction. Specifications subject to change without notice.

5-56 cumminsfiltration.com
OptiAir™ Air Cleaners 1300 Series – Straight Outlet

Ordering Information
Air Cleaners Accessories Service Parts
Part Part Number Description Part Number Description
Description
Number
3936445 S Mounting Bracket AF26124 Primary Element
OptiAir™ 1300 Series Air Cleaner
2 No. of Brackets Required N/A Magnum Primary Element
AH19480 – without Secondary Element
– with Straight Outlet 3316663 S Outlet Band Clamps AF26125 Secondary Element

OptiAir 1300 Series Air Cleaner 3946468 S Weather Hood 3946457 S Dust Ejection Valve
AH19481 – with Secondary Element 3316613 S Hump-Hose 3946467 S Cover Assembly
– with Straight Outlet 3316576 S 90° Elbow
3316593 S 90° Reducing Elbow
3946326 S Restriction Indicator
Dimensions
7.0
AH19481
(177.8) AH19480 (not shown)
OD 0.17 1.7
21.0
(4.3) (535.0) (44.4)
2.9 INLET
(73.0)

8.0
(202.3)

7.0
(177.8)
OD

7.85
(199.3) OUTLET

14.0 16.5
(356.2) 16.0 (406.0) (418.3)
Cover OD 1.5
Allowance for (38.1)
All dimensions are
Element Removal Tube OD in inches (millimeters)

Performance
System Restriction vs Flow Rate Typical System Capacity vs Flow Rate
Flow Rate (m3/min) Flow Rate (m3/min)
11.33 16.33 21.33 26.33 31.33 11.33 16.33 21.33 26.33 31.33
14 3.5 19000
Restriction (inch H2O)

Restriction (kPa)

12 3.0 17500
Capacity (g)

10 2.5 AH19480
AH19481 16000
8 2.0 AH19481
AH19480 14500
6 1.5
4 1.0 13000
2 0.5 11500
0 0 10000
400 500 600 700 800 900 1000 1100 1200 400 500 600 700 800 900 1000 1100 1200
Flow Rate (SCFM) Flow Rate (SCFM)

Flow Rate Typical Capacity ISO Coarse Dust

Restriction 2.0 g/m3 Feed Rate
( ) = with Secondary ( ) = with Secondary
6.25 kPa (25" H2O) Terminal Restriction
in H2O kPa CFM m3/min grams
6 1.5 798 (676) 22.60 (19.14) 16862 (16789)
8 2.0 935 (779) 26.48 (22.06) 15129 (15110)
10 2.5 1058 (870) 29.96 (24.64) 12965 (12950)
12 3.0 1171 (953) 33.16 (26.99) 10482 (10442)

cumminsfiltration.com 5-57
1300 Series – Straight Inlet OptiAir™ Air Cleaners

Inlet

Restriction
Twist Lock™ Indicator
Cover Port

Outlet

Dust Ejection Valve

Specifications
Specification AH19274
Length Overall 23.8" (603.7 mm)
Cover OD 14.1" (358.1 mm)
Flow, Min. (2" restriction) 612 CFM (17.3 m3/min)
Flow, Max. (12” restriction) 1503 CFM (42.6 m3/min)
Secondary Element No
Housing Material Plastic
Pre-cleaner Integral No
Outlet Straight

Dust Holding Capacity per Cummins® Specification

Specification AH19274
Allowable Flow for 3 g/CFM < 1263 CFM (35.8 m3/min)
Allowable Flow for 10 g/CFM < 682 CFM (19.4 m3/min)
Allowable Flow for 25 g/CFM < 338 CFM (9.6 m3/min)
Specifications subject to change without notice.

5-58 cumminsfiltration.com
OptiAir™ Air Cleaners 1300 Series – Straight Inlet

Ordering Information
Air Cleaners Accessories Service Parts
Part Part Number Description Part Number Description
Description
Number
3936445 S Mounting Bracket AF25708 Primary Element
OptiAir™ 1300 Series Air Cleaner
2 No. of Brackets Required AF25708M Magnum Primary Element
AH19274 – without Secondary Element
– with Straight Outlet 3316663 S Outlet Band Clamps 3946457 S Dust Ejection Valve
3918213 S Weather Hood Q760517 Cover Assembly
3316613 S Hump-Hose
3316576 S 90° Elbow
3316591 S 90° Reducing Elbow
3946326 S Restriction Indicator
Dimensions
AH19274
8.0
(203.2) 0.17 21.1 3.13
OD (4.4) (535.9) (79.4)
7.5
(190.5)
INLET

8.3
(209.6)

7.0
(177.8)
OD

7.85
(199.4) OUTLET

14.0
(356.2) 16.0 (406.0) 1.5
Cover OD Allowance for (38.1)
Element Removal Tube OD

Performance
System Restriction vs Flow Rate Typical System Capacity vs Flow Rate
Flow Rate (m3/min) Flow Rate (m3/min)
15.58 18.58 21.58 24.58 27.58 30.58 33.58 36.58 39.58 42.58 15.58 18.58 21.58 24.58 27.58 30.58 33.58 36.58 39.58 42.58
14 3.5 8000
Restriction (inch H2O)

Restriction (kPa)

12 3.0 7000
Capacity (g)

10 2.5
6000
8 AH19274
2.0 AH19274
5000
6 1.5
4 1.0 4000
2 0.5 3000
0 0 2000
550 650 750 850 950 1050 1150 1250 1350 1450 1550 550 650 750 850 950 1050 1150 1250 1350 1450 1550
Flow Rate (SCFM) Flow Rate (SCFM)

Flow Rate Typical Capacity ISO Coarse Dust

Restriction 2.0 g/m3 Feed Rate
( ) = with Secondary ( ) = with Secondary
6.25 kPa (25" H2O) Terminal Restriction
in H2O kPa CFM m3/min grams
6 1.5 1047 29.65 4956
8 2.0 1215 34.41 4055
10 2.5 1366 38.66 3227
12 3.0 1503 42.56 2452

cumminsfiltration.com 5-59
How to Service an OptiAir™ System OptiAir™ Air Cleaners

1 Time for an element change...

The restriction indicator mounted on
your OptiAir™ system indicates when
your OptiAir element needs changing.

2 Lift the lever as indicated on the

OptiAir cover label.

3 Twist the OptiAir cover to the left

into the “open” position.

4 Remove the OptiAir cover.

5 Twist the end of the filter to disengage seal. Gently

remove the filter element1 from the housing. Inspect the
filter for foreign
material on the
sealing surface
and potential
marks of dust on
the clean air side.

1
If servicing a system that contains a secondary element
that needs to be replaced, apply the same procedure as
shown in step 5.

5-60 cumminsfiltration.com
OptiAir™ Air Cleaners How to Service an OptiAir™ System

6 Thoroughly clean the sealing surface

and the inside of the OptiAir™ housing.

7 Inspect the new filter element2 for damage

and insert into the housing.

8 Place the OptiAir cover back on the housing.

Make sure dust ejection valve is orientated downward.

9 Twist the OptiAir cover to the right into the

“locked” position

10
Reset the restriction indicator.

2
If servicing a system that contains a secondary element
that needs to be replaced, apply the same procedure as
shown in step 7.

cumminsfiltration.com 5-61
Notes

5-62 cumminsfiltration.com
Selection Metal Air Cleaners

Metal Air Cleaners

Medium Dust Applications Light Dust Applications
Integral Pre-Cleaner Primary Element Only
Primary Element Only
Part CFM
Part CFM m3/min @ 1.5 kPa
m3/min @ 2.5 kPa Number @ 6" H2O
Number @ 10" H2O
AH19077 331 9.37
AH19107 70 1.98
AH19078 555 15.72
AH19108 103 2.92
AH19079 805 22.80
AH19109 167 4.73
AH19080 825 23.36
AH19110 244 6.91
AH19061 134 3.79
AH19063 170 4.81 Heavy or Medium Dust Applications
AH19065 301 8.52
AH19268 287 8.13
Integral Pre-Cleaner
AH19270 410 11.61 Primary and Secondary Element
AH19069 574 16.26
AH19271 692 19.60
AH19073 1131 32.03
Part CFM
m3/min @ 2.5 kPa
AH19075 1650 46.73 Number @ 10" H2O
AH19062 114 3.23
AH19064 153 4.33
AH19066 251 7.11
AH19269 345 9.77
AH19070 406 11.50
AH19272 625 17.70
AH19259 821 23.25
AH19074 1098 31.10
AH19076 1600 45.31

cumminsfiltration.com 5-63
Service Parts Metal Air Cleaners

Style 1
Part
AH19107 AH19061
A O-Ring
AH19108 AH19063 B Wing Nut
A
C Element
AH19109 AH19065
D Wing Nut
AH19110 AH19069 E Dust Ejector
F Cover Assembly

B C
D
F E

Style 2
AH19062 Part
A O-Ring
AH19064 B Wing Nut A
AH19066 C Element
D Wing Nut
AH19268 E Dust Ejector
G
AH19070 F Cover Assembly H
G Secondary Element
B C
H Wing Nut
D
F E

Style 3
AH19073 AH19259 Part
A Wing Nut
AH19074 AH19269 B Element
AH19075 AH19270 C Wing Nut
D Dust Ejector
AH19076 AH19271 E
E Secondary Element D
AH19077 AH19272 C
AH19078 B
AH19079 A
AH19080

5-64 cumminsfiltration.com
 Notes

cumminsfiltration.com 5-65
AH19107 Metal Air Cleaners

Inlet

Cover
Outlet

Dust Ejection Valve

Specifications
Specification AH19107
Length Overall 8.5" (216.0 mm)
Body OD 4.38" (111.3 mm)
Flow, Min. (2" Restriction) 31 CFM (0.9 m3/min)
Flow, Max. (12" Restriction) 76 CFM (2.2 m3/min)
Secondary Element No
Housing Material Metal
Pre-cleaner Integral Yes

Dust Holding Capacity per Cummins® Specification

Specification AH19107
Allowable Flow for 3 g/CFM < 75 CFM (2.1 m3/min)
Allowable Flow for 10 g/CFM < 58 CFM (1.6 m3/min)
Allowable Flow for 25 g/CFM < 40 CFM (1.1 m3/min)
Specifications subject to change without notice.

5-66 cumminsfiltration.com
Metal Air Cleaners AH19107

Ordering Information
Air Cleaner Accessories Service Parts
Part Part Number Description Part Number Description
Description
Number
3918218 S Mounting Bracket AF1658K Primary Element
AH19107 Metal Air Cleaner
1 No. of Brackets Required N/A Magnum Primary Element
N/A Outlet Band Clamps N/A Secondary Element
3918195 S Weather Hood 3946457 S Dust Ejection Valve
N/A Hump-Hose 3955486 S
Wing Nut/Clips
N/A 90° Elbow 3955491 S
N/A 90° Reducing Elbow 3955467 S Cover Assembly
N/A Restriction Indicator
Dimensions
8.0 (203)
Allowance for 8.5
Element Removal (216)
1.750 4.60
(44.45) 1.00 (25.4)
1.30 (116.8)
OD (33.0) 1.50 (38.1)
0.12
(3.0) 2.80
(71.1)

0.25 (6.4)

4.38 4.57 1.750

(111.3) (116.1) (44.45)
Body OD Cover OD OD

5.3
(136)
All dimensions are in inches (millimeters)

1.50
(38.1)
1.04 (26.4) Tube OD

Performance
System Restriction vs Flow Rate Typical System Capacity vs Flow Rate
Flow Rate (m3/min) Flow Rate (m3/min)
0.85 1.05 1.25 1.45 1.65 1.85 2.05 2.25 0.85 1.05 1.25 1.45 1.65 1.85 2.05 2.25
14 3.5 1400
Restriction (inch H2O)

Restriction (kPa)

12 3.0 1200
Capacity (g)

10 2.5 1000
AH19107
8 2.0 800
6 1.5 600
AH19107
4 1.0 400
2 0.5 200
0 0 0
30 35 40 45 50 55 60 65 70 75 80 30 35 40 45 50 55 60 65 70 75 80
Flow Rate (SCFM) Flow Rate (SCFM)

Typical Capacity ISO Coarse Dust

Restriction Flow Rate
2.0 g/m3 Feed Rate
in H2O kPa CFM m3/min grams 6.25 kPa (25" H2O) Terminal Restriction
6 1.5 54 1.53 680
8 2.0 62 1.76 495
10 2.5 70 1.98 332
12 3.0 76 2.15 184

cumminsfiltration.com 5-67
AH19108 Metal Air Cleaners

Inlet

Cover

Outlet

Dust Ejection Valve

Specifications
Specification AH19108
Length Overall 12.9" (326.4 mm)
Body OD 5.3" (133.4 mm)
Flow, Min. (2" Restriction) 44 CFM (1.3 m3/min)
Flow, Max. (12" Restriction) 113 CFM (3.2 m3/min)
Secondary Element No
Housing Material Metal
Pre-cleaner Integral Yes

Dust Holding Capacity per Cummins® Specification

Specification AH19108
Allowable Flow for 10 g/CFM < 96 CFM (2.7 m3/min)
Allowable Flow for 25 g/CFM < 68 CFM (1.9 m3/min)
Specifications subject to change without notice.

5-68 cumminsfiltration.com
Metal Air Cleaners AH19108

Ordering Information
Air Cleaner Accessories Service Parts
Part Part Number Description Part Number Description
Description
Number
39183219 S Mounting Bracket AF25543K Primary Element
AH19108 Metal Air Cleaner
2 No. of Brackets Required N/A Magnum Primary Element
3316653 S Outlet Band Clamps N/A Secondary Element
3918200 S Weather Hood 3946457 S Dust Ejection Valve
N/A Hump-Hose 3955488 S
Wing Nut/Clips
3316564 S 90° Elbow 3955489 S
N/A 90° Reducing Elbow 3955472 S Cover Assembly
N/A Restriction Indicator
Dimensions
2.000 (50.80) OD 11.0 (279)
Allowance for 12.85
1.0 (25) (326.4)
Element Removal 3.00 2.000
1.50 (38.1) (76.2) 1.50 (38.1) (50.80)
INLET

0.25
(6.4)

5.25 2.000
(133.4) (50.80)
Body OD OD

OUTLET

1.500 All dimensions are in inches (millimeters)

3.11 (38.10)
(79.0) OD

1.25 (31.8)

Performance
System Restriction vs Flow Rate Typical System Capacity vs Flow Rate
Flow Rate (m3/min) Flow Rate (m3/min)
1.13 1.43 1.73 2.03 2.33 2.63 2.93 3.23 1.13 1.43 1.73 2.03 2.33 2.63 2.93 3.23
14 3.5 2500
Restriction (inch H2O)

Restriction (kPa)

12 3.0
2000
Capacity (g)

10 AH19108
2.5
8 2.0 1500
6 AH19108
1.5 1000
4 1.0
2 0.5 500
0 0 0
40 50 60 70 80 90 100 110 120 40 50 60 70 80 90 100 110 120
Flow Rate (SCFM) Flow Rate (SCFM)

Typical Capacity ISO Coarse Dust

Restriction Flow Rate
2.0 g/m3 Feed Rate
in H2O kPa CFM m3/min grams 6.25 kPa (25" H2O) Terminal Restriction
6 1.5 78 2.21 1434
8 2.0 91 2.58 1088
10 2.5 103 2.92 770
12 3.0 113 3.20 484

cumminsfiltration.com 5-69
AH19109 Metal Air Cleaners

Inlet

Cover

Outlet

Dust Ejection Valve

Specifications
Specification AH19109
Length Overall 13.7" (346.7 mm)
Body OD 6.6" (166.4 mm)
Flow, Min. (2" Restriction) 71 CFM (2.0 m3/min)
Flow, Max. (12" Restriction) 184 CFM (5.2 m3/min)
Secondary Element No
Housing Material Metal
Pre-cleaner Integral Yes

Dust Holding Capacity per Cummins® Specification

Specification AH19109
Allowable Flow for 3 g/CFM < 180 CFM (5.1 m3/min)
Allowable Flow for 10 g/CFM < 145 CFM (4.1 m3/min)
Allowable Flow for 25 g/CFM < 103 CFM (2.9 m3/min)
Specifications subject to change without notice.

5-70 cumminsfiltration.com
Metal Air Cleaners AH19109

Ordering Information
Air Cleaner Accessories Service Parts
Part Part Number Description Part Number Description
Description
Number
3918220 S Mounting Bracket AF437K Primary Element
AH19109 Metal Air Cleaner
2 No. of Brackets Required AF437KM Magnum Primary Element
3316653 S Outlet Band Clamps N/A Secondary Element
3918201 S Weather Hood 3946457 S Dust Ejection Valve
N/A Hump-Hose 3955488 S
Wing Nut/Clips
N/A 90° Elbow 3955489 S
N/A 90° Reducing Elbow 3955470 S Cover Assembly
N/A Restriction Indicator

Dimensions
2.500 12.0 (305)
Allowance for 13.65
(63.50) (346.7)
OD Element Removal
4.00 1.81 2.000
1.34 0.84 (101.6) (46.0) (50.80)
(34.0) (21.3)

INLET

0.25
(6.4)

6.55
(166.4)
Body OD
OUTLET 2.250
(57.15) OD

1.500
3.09 (38.10) OD All dimensions are in inches (millimeters)
(78.5)

1.25
(31.8)

Performance
System Restriction vs Flow Rate Typical System Capacity vs Flow Rate
Flow Rate (m3/min) Flow Rate (m3/min)
1.98 2.48 2.98 3.48 3.98 4.48 4.98 1.98 2.48 2.98 3.48 3.98 4.48 4.98
14 3.5 4000
Restriction (inch H2O)

Restriction (kPa)

12 3.0 3500
Capacity (g)

10 AH19109
2.5 3000
8 2.0 2500
6 1.5 2000 AH19109
4 1.0 1500
2 0.5 1000
0 0 0
70 90 110 130 150 170 190 70 90 110 130 150 170 190
Flow Rate (SCFM) Flow Rate (SCFM)

Typical Capacity ISO Coarse Dust

Restriction Flow Rate
2.0 g/m3 Feed Rate
in H2O kPa CFM m3/min grams 6.25 kPa (25" H2O) Terminal Restriction
6 1.5 127 3.60 1918
8 2.0 148 4.19 1369
10 2.5 167 4.73 881
12 3.0 184 5.21 438

cumminsfiltration.com 5-71
AH19110 Metal Air Cleaners

Inlet

Cover

Outlet

Dust Ejection Valve

Specifications
Specification AH19110
Length Overall 14.5" (369.6 mm)
Body OD 7.9" (200.4 mm)
Flow, Min. (2" Restriction) 108 CFM (3.1 m3/min)
Flow, Max. (12" Restriction) 267 CFM (7.6 m3/min)
Secondary Element No
Housing Material Metal
Pre-cleaner Integral Yes

Dust Holding Capacity per Cummins® Specification

Specification AH19110
Allowable Flow for 10 g/CFM < 246 CFM (7.0 m3/min)
Allowable Flow for 25 g/CFM < 165 CFM (4.7 m3/min)
Specifications subject to change without notice.

5-72 cumminsfiltration.com
Metal Air Cleaners AH19110

Ordering Information
Air Cleaner Accessories Service Parts
Part Part Number Description Part Number Description
Description
Number
3918222 S Mounting Bracket AF409K Primary Element
AH19110 Metal Air Cleaner
2 No. of Brackets Required AF409KM Magnum Primary Element
3316656 S Outlet Band Clamps N/A Secondary Element
3918202 S Weather Hood 3947069 S Dust Ejection Valve
3316606 S Hump-Hose 3955488 S
Wing Nut/Clips
3316566 S 90° Elbow 3955489 S
N/A 90° Reducing Elbow 3955469 S Cover Assembly
N/A Restriction Indicator

Dimensions
13.0 (330)
Allowance for 14.5
Element Removal (369.6)
1.5 4.00
3.000 (101.6) 2.06 2.000
(38.1) (52.3)
1.0 (25) (76.20) (50.80)

INLET

0.25 (6.4)

7.89
(200.4)
Body OD

OUTLET 3.000
(76.20)
OD
3.000 OD
3.25 (76.20) All dimensions are in inches (millimeters)
(82.6)

2.00 (50.8)

Performance
System Restriction vs Flow Rate Typical System Capacity vs Flow Rate
Flow Rate (m3/min) Flow Rate (m3/min)
2.83 3.43 4.03 4.63 5.23 5.83 6.43 7.03 7.63 2.83 3.43 4.03 4.63 5.23 5.83 6.43 7.03 7.63
14 3.5 5500
Restriction (inch H2O)

Restriction (kPa)

12 3.0 5000
Capacity (g)

10 2.5 4500
8 2.0 4000
AH19110
6 1.5 3500 AH19110
4 1.0 3000
2 0.5 2500
0 0 2000
100 125 150 175 200 225 250 275 100 125 150 175 200 225 250 275
Flow Rate (SCFM) Flow Rate (SCFM)

Typical Capacity ISO Coarse Dust

Restriction Flow Rate
2.0 g/m3 Feed Rate
in H2O kPa CFM m3/min grams 6.25 kPa (25" H2O) Terminal Restriction
6 1.5 188 5.32 3664
8 2.0 218 6.17 3055
10 2.5 244 6.91 2518
12 3.0 267 7.56 2031

cumminsfiltration.com 5-73
AH19061 • AH19062 Metal Air Cleaners

Inlet

Cover

Outlet

Dust Ejection Valve

Specifications
Specification AH19061 AH19062
Length Overall 16.9" (429.0 mm) 16.9" (429.0 mm)
Body OD, Max. 5.3" (200.4 mm) 5.3" (200.4 mm)
Flow, Min . (2" Restriction) 58 CFM (1.6 m3/min) 48 CFM (1.4 m3/min)
Flow, Max. (12" Restriction) 147 CFM (4.2 m3/min) 125 CFM (35 m3/min)
Secondary Element No Yes
Housing Material Metal Metal
Pre-cleaner Integral Yes Yes

Dust Holding Capacity per Cummins® Specification

Specification AH19061 AH19062
Allowable Flow for 10 g/CFM < 123 CFM (3.5 m /min)
3
< 102 CFM (2.9 m3/min)
Allowable Flow for 25 g/CFM < 85 CFM (2.4 m3/min) < 72 CFM (2.0 m3/min)
Specifications subject to change without notice.

5-74 cumminsfiltration.com
Metal Air Cleaners AH19061 • AH19062

Ordering Information
Air Cleaners Accessories Service Parts
Part Part Number Description Part Number Description
Description
Number
3918219 S Mounting Bracket AF1823K Primary Element
Metal Air Cleaner
AH19061 2 No. of Brackets Required N/A Magnum Primary Element
– without Secondary Element
3316654 S Outlet Band Clamps AF26118 Secondary Element
Metal Air Cleaner
AH19062 3918201 S Weather Hood 3946457 S Dust Ejection Valve
– with Secondary Element
N/A Hump-Hose 3955488 S
Wing Nut/Clips
3316565 S 90° Elbow 3955489 S
N/A 90° Reducing Elbow 3955468 S Cover Assembly
3946326 S Restriction Indicator
Dimensions
15.0 (381.0) 16.9
Allowance for (429)
Element Removal 3.00 Ref. 1.75 2.00
2.500 (76.2) (44.5) (50.8)
(63.50)
OD
1.44
1.0 INLET (36.6)
1.5 (38.1) (25.4) 1/8" NPT
Pressure
Tap
0.25 (6.4)

5.25 2.500
(133.4) (63.50)
Body OD OD

OUTLET

1.500 All dimensions are in inches (millimeters)

3.12 (38.10)
(79.2) OD

1.25
(31.8)

Performance
System Restriction vs Flow Rate Typical System Capacity vs Flow Rate
Flow Rate (m3/min) Flow Rate (m3/min)
1.13 1.63 2.13 2.63 3.13 3.63 4.13 1.13 1.63 2.13 2.63 3.13 3.63 4.13
14 3.5 3000
Restriction (inch H2O)

Restriction (kPa)

12 3.0 2500
Capacity (g)

10 2.5
AH19062 2000
8 2.0 AH19061
AH19061 1500
6 1.5 AH19062
4 1.0 1000
2 0.5 500
0 0 0
40 60 80 100 120 140 160 40 60 80 100 120 140 160
Flow Rate (SCFM) Flow Rate (SCFM)

Flow Rate Typical Capacity ISO Coarse Dust

Restriction 2.0 g/m3 Feed Rate
( ) = with Secondary ( ) = with Secondary
6.25 kPa (25" H2O) Terminal Restriction
in H2O kPa CFM m3/min grams
6 1.5 103 (88) 2.92 (2.49) 1691 (1390)
8 2.0 119 (102) 3.37 (2.89) 1307 (1029)
10 2.5 134 (114) 3.79 (3.23) 969 (699)
12 3.0 147 (125) 4.16 (3.54) 662 (391)

cumminsfiltration.com 5-75
AH19063 • AH19064 Metal Air Cleaners

Inlet

Cover

Outlet

Dust Ejection Valve

Specifications
Specification AH19063 AH19064
Length Overall 17.7" (448.0 mm) 17.7" (448.0 mm)
Body OD, Max. 6.6" (166.4 mm) 6.6" (166.4 mm)
Flow, Min. (2" Restriction) 72 CFM (2.0 m /min)
3
65 CFM (1.8 m3/min)
Flow, Max. (12" restriction) 188 CFM (5.3 m /min)
3
168 CFM (4.8 m3/min)
Secondary Element No Yes
Housing Material Metal Metal
Pre-cleaner Integral Yes Yes

Dust Holding Capacity per Cummins® Specification

Specification AH19063 AH19064
Allowable Flow for 10 g/CFM <184 CFM (5.2 m /min)3
< 159 CFM (4.5 m3/min)
Allowable Flow for 25 g/CFM < 143 CFM (4.0 m3/min) <123 CFM (3.5 m3/min)
Specifications subject to change without notice.

5-76 cumminsfiltration.com
Metal Air Cleaners AH19063 • AH19064

Ordering Information
Air Cleaners Accessories Service Parts
Part Part Number Description Part Number Description
Description
Number
3918220 S Mounting Bracket AF1606K Primary Element
Metal Air Cleaner
AH19063 2 No. of Brackets Required AF1606KM Magnum Primary Element
– without Secondary Element
3316656 S Outlet Band Clamps AF1982 Secondary Element
Metal Air Cleaner
AH19064 3918202 S Weather Hood 3946457 S Dust Ejection Valve
– with Secondary Element
3316606 S Hump-Hose 3955488 S
Wing Nut/Clips
3316566 S 90° Elbow 3955489 S
N/A 90° Reducing Elbow 3955470 S Cover Assembly
3946326 S Restriction Indicator
Dimensions
3.000
(76.20) 17.65
1.0
1.5 OD (448)
(25.4)
(38) INLET
4.00 1.32 (33.5)
(101.6)
0.25 (6.4)
1/8" NPT
Pressure
Tap

3.000
6.55
(76.20)
(166.4)
OD
Body OD

OUTLET

1.500 2.00
(38.10) OD (50.8)
3.11 1.81
(79.0) (46.0)

16.0 (406) All dimensions are in inches (millimeters)

Allowance for 1.25
Element Removal (31.8)

Performance
System Restriction vs Flow Rate Typical System Capacity vs Flow Rate
Flow Rate (m3/min) Flow Rate (m3/min)
1.70 2.20 2.70 3.20 3.70 4.20 4.70 5.20 1.70 2.20 2.70 3.20 3.70 4.20 4.70 5.20
14 3.5 7000
Restriction (inch H2O)

Restriction (kPa)

12 3.0 6000
Capacity (g)

10 2.5 5000
AH19064 AH19063
8 2.0 4000
AH19063
6 1.5 3000
AH19064
4 1.0 2000
2 0.5 1000
0 0 0
60 80 100 120 140 160 180 60 80 100 120 140 160 180
Flow Rate (SCFM) Flow Rate (SCFM)

Flow Rate Typical Capacity ISO Coarse Dust

Restriction 2.0 g/m3 Feed Rate
( ) = with Secondary ( ) = with Secondary
6.25 kPa (25" H2O) Terminal Restriction
in H2O kPa CFM m3/min grams
6 1.5 128 (116) 3.62 (3.29) 4159 (3316)
8 2.0 150 (135) 4.25 (3.82) 3258 (2552)
10 2.5 170 (153) 4.81 (4.33) 2450 (1850)
12 3.0 188 (168) 5.32 (4.76) 1710 (1192)

cumminsfiltration.com 5-77
AH19065 • AH19066 Metal Air Cleaners

Inlet

Cover

Outlet

Dust Ejection Valve

Specifications
Specification AH19065 AH19066
Length Overall 16.1" (458.5 mm) 16.1" (458.5 mm)
Body OD, Max. 7.9" (200.4 mm) 7.9" (200.4 mm)
Flow, Min. (2" Restriction) 130 CFM (3.7 m3/min) 105 CFM (3.0 m3/min)
Flow, Max. (12" Restriction) 331 CFM (9.4 m3/min) 280 CFM (7.9 m3/min)
Secondary Element No Yes
Housing Material Metal Metal
Pre-cleaner Integral Yes Yes

Dust Holding Capacity per Cummins® Specification

Specification AH19065 AH19066
Allowable Flow for 10 g/CFM < 331 CFM (9.4 m /min)*
3
< 280 CFM (7.9 m3/min)*
Allowable Flow for 25 g/CFM < 256 CFM (7.3 m3/min) < 240 CFM (6.8 m3/min)
* Flow rate limited by restriction. Specifications subject to change without notice.

5-78 cumminsfiltration.com
Metal Air Cleaners AH19065 • AH19066

Ordering Information
Air Cleaners Accessories Service Parts
Part Part Number Description Part Number Description
Description
Number
3918222 S Mounting Bracket AF4059K Primary Element
Metal Air Cleaner
AH19065 2 No. of Brackets Required N/A Magnum Primary Element
– without Secondary Element
3316657 S Outlet Band Clamps AF4103 Secondary Element
Metal Air Cleaner
AH19066 3918203 S Weather Hood 3947069 S Dust Ejection Valve
– with Secondary Element
3316607 S Hump-Hose 3955488 S
Wing Nut/Clips
3316567 S 90° Elbow 3955489 S
N/A 90° Reducing Elbow 3955469 S Cover Assembly
3946326 S Restriction Indicator
Dimensions
15.0 (381)
Allowance for 18.05
3.750
Element Removal (458.5)
(95.25)
1.5 1.0 OD 4.00 2.44 (62.0) 2.500 (63.50)
(38) (2.5) (101.6)
1.44 (36.6)
INLET
0.25 (6.4)
1/8" NPT Filtered
Pressure Tap

7.89 8.06 3.500

(200.4) (204.7) (88.90)
Body OD Cup OD OD

OUTLET

3.000 (76.20) OD
3.25
(82.6) All dimensions are in inches (millimeters)

2.00 (50.8)

Performance
System Restriction vs Flow Rate Typical System Capacity vs Flow Rate
Flow Rate (m3/min) Flow Rate (m3/min)
2.83 3.83 4.83 5.83 6.83 7.83 8.83 2.83 3.83 4.83 5.83 6.83 7.83 8.83
14 3.5 8500
Restriction (inch H2O)

Restriction (kPa)

12 3.0
7500
Capacity (g)

10 2.5 AH19065
AH19066
8 2.0 6500
AH19065 AH19066
6 1.5 5500
4 1.0
2 0.5 4500
0 0 3500
100 130 160 190 220 250 280 310 340 100 130 160 190 220 250 280 310 340
Flow Rate (SCFM) Flow Rate (SCFM)

Flow Rate Typical Capacity ISO Coarse Dust

Restriction 2.0 g/m3 Feed Rate
( ) = with Secondary ( ) = with Secondary
6.25 kPa (25" H2O) Terminal Restriction
in H2O kPa CFM m3/min grams
6 1.5 230 (185) 6.51 (5.24) 6927 (6897)
8 2.0 268 (219) 7.59 (6.20) 6146 (6415)
10 2.5 301 (251) 8.52 (7.11) 5302 (5787)
12 3.0 331 (280) 9.37 (7.93) 4412 (5042)

cumminsfiltration.com 5-79
AH19268 Metal Air Cleaners

Inlet

Outlet

Dust Ejection Valve

Specifications
Specification AH19268
Length Overall 16.0" (406.7 mm)
Body OD, Max. 7.9" (200.4 mm)
Flow, Min. (2" Restriction) 140 CFM (4.0 m3/min)
Flow, Max. (12" Restriction) 317 CFM (9.0 m3/min)
Secondary Element No
Housing Material Metal
Pre-cleaner Integral Yes

Dust Holding Capacity per Cummins® Specification

Specification AH19268
Allowable Flow for 10 g/CFM < 317 CFM (9.0 m3/min)*
Allowable Flow for 25 g/CFM < 223 CFM (6.3 m3/min)
* Flow rate limited by restriction. Specifications subject to change without notice.

5-80 cumminsfiltration.com
Metal Air Cleaners AH19268

Ordering Information
Air Cleaners Accessories Service Parts
Part Part Number Description Part Number Description
Description
Number
3918222 S Mounting Bracket AF4059K Primary Element
Metal Air Cleaner
AH19268 2 No. of Brackets Required N/A Magnum Primary Element
– without Secondary Element
3316657 S Outlet Band Clamps AF4103 Secondary Element
3918203 S Weather Hood 3946457 S Dust Ejection Valve
3316607 S Hump-Hose 3955485 S Wing Nut/Clips
3316567 S 90° Elbow 3955463 S Cover Assembly
N/A 90° Reducing Elbow
3946326 S Restriction Indicator
Dimensions
15.0 (381.0)
Allowance for 16.01
Element Removal (406.65)
3.750
1.50 1.0 (92.25)
(38.1) (25.4) OD 2.44 (62.0) 2.50 (63.5)
1/8" NPT Filtered
Pressure Tap INLET

1.44 (36.6)
0.25 (6.4)

7.89
(200.4) 3.500
Body OD (88.90)
OD

OUTLET
7.0
(177.8)
All dimensions are in inches (millimeters)

1.30 (33.02)

Performance
System Restriction vs Flow Rate Typical System Capacity vs Flow Rate
Flow Rate (m3/min) Flow Rate (m3/min)
3.96 4.96 5.96 6.96 7.96 8.96 3.96 4.96 5.96 6.96 7.96 8.96
14 3.5 6500
Restriction (inch H2O)

Restriction (kPa)

12 3.0
6000
Capacity (g)

10 2.5
8 2.0 5500
AH19268 AH19268
6 1.5 5000
4 1.0
2 0.5 4500
0 0 4000
140 160 180 200 220 240 260 280 300 320 140 160 180 200 220 240 260 280 300 320
Flow Rate (SCFM) Flow Rate (SCFM)

ISO Coarse Dust

Restriction Flow Rate Typical Capacity
2.0 g/m3 Feed Rate
in H2O kPa CFM m3/min grams 6.25 kPa (25" H2O) Terminal Restriction
6 1.5 221 6.26 5598
8 2.0 255 7.22 5187
10 2.5 287 8.13 4675
12 3.0 317 8.98 4083

cumminsfiltration.com 5-81
AH19270 • AH19269 Metal Air Cleaners

Inlet

Outlet

Dust Ejection Valve

Specifications
Specification AH19270 AH19269
Length Overall 20.1" (519.4 mm) 20.1" (519.4 mm)
Body OD, Max. 9.0" (227.33 mm) 9.0" (227.3 mm)
Flow, Min. (2" Restriction) 180 CFM (5.1 m3/min) 150 CFM (4.2 m3/min)
Flow, Max. (12" Restriction) 460 CFM (13.0 m3/min) 383 CFM (10.9 m3/min)
Secondary Element No No
Housing Material Metal Metal
Pre-cleaner Integral Yes Yes

Dust Holding Capacity per Cummins® Specification

Specification AH19270 AH19269
Allowable Flow for 10 g/CFM < 403 CFM (11.4 m /min)3
< 368 CFM (10.4 m3/min)
Allowable Flow for 25 g/CFM < 279 CFM (7.9 m /min)
3
< 269 CFM (7.6 m3/min)
Specifications subject to change without notice.

5-82 cumminsfiltration.com
Metal Air Cleaners AH19270 • AH19269

Ordering Information
Air Cleaners Accessories Service Parts
Part Part Number Description Part Number Description
Description
Number
3918225 S Mounting Bracket AF1735K Primary Element
Metal Air Cleaner
AH19270 2 No. of Brackets Required N/A Magnum Primary Element
– without Secondary Element
3316658 S Outlet Band Clamps AF4150 Secondary Element
Metal Air Cleaner
AH19269 3918204 S Weather Hood 3946457 S Dust Ejection Valve
– with Secondary Element
3316608 S Hump-Hose 3955484 S
Wing Nut/Clips
3316568 S 90° Elbow 3955481 S
N/A 90° Reducing Elbow 3955461 S Cover Assembly
3946326 S Restriction Indicator
Dimensions
9.47 (240.54)
Cover OD 20.45
4.00 (519.43)
17.0 (431.8)
(101.6) Allowance for 17.40
OD 2.40 (60.96)
Element Removal (441.96)
2.54 (64.52) 2.70 (68.58)
INLET 1.25 (31.75)
0.25 (6.4)
6.5 1/8" NPT
(165.1) Pressure Tap

8.95 4.00
(227.33) (101.6)
Body OD OD

OUTLET
7.5
(190.5)

1.50 (38.1) OD
All dimensions are in inches (millimeters)

1.25 (31.75)

Performance
System Restriction vs Flow Rate Typical System Capacity vs Flow Rate
Flow Rate (m3/min) Flow Rate (m3/min)
4.25 5.25 6.25 7.25 8.25 9.25 10.25 11.25 12.25 13.25 4.25 5.25 6.25 7.25 8.25 9.25 10.25 11.25 12.25 13.25
14 3.5 9000
Restriction (inch H2O)

Restriction (kPa)

12 3.0 8000
Capacity (g)

10 2.5 7000 AH19270

AH19269
8 2.0 6000
AH19270 AH19269
6 1.5 5000
4 1.0 4000
2 0.5 3000
0 0 2000
150 200 250 300 350 400 450 500 150 200 250 300 350 400 450 500
Flow Rate (SCFM) Flow Rate (SCFM)

Flow Rate Typical Capacity ISO Coarse Dust

Restriction 2.0 g/m3 Feed Rate
( ) = with Secondary ( ) = with Secondary
6.25 kPa (25" H2O) Terminal Restriction
in H2O kPa CFM m3/min grams
6 1.5 302 (259) 8.55 (7.33) 6924 (6510)
8 2.0 358 (304) 10.14 (8.61) 5864 (5245)
10 2.5 410 (345) 11.61 (9.77) 4550 (3812)
12 3.0 460(383) 13.03 (10.85) 2236 (3042)

cumminsfiltration.com 5-83
AH19069 • AH19070 Metal Air Cleaners

Inlet

Cover

Outlet

Dust Ejection Valve

Specifications
Specification AH19069 AH19070
Length Overall 18.5" (469.4 mm) 18.5" (469.4 mm)
Body OD, Max. 12.1" (306.6 mm) 12.1" (306.6 mm)
Flow, Min. (2" Restriction) 240 CFM (6.8 m /min)
3
175 CFM (5.0 m3/min)
Flow, Max. (12" Restriction) 631 CFM (17.9 m3/min) 447 CFM (12.7 m3/min)
Secondary Element No Yes
Housing Material Metal Metal
Pre-cleaner Integral Yes Yes

Dust Holding Capacity per Cummins® Specification

Specification AH19069 AH19070
Allowable Flow for 3 g/CFM < 615 CFM (17.4 m /min)
3
< 441 CFM (12.5 m3/min)
Allowable Flow for 10 g/CFM < 495 CFM (14.0 m /min)
3
< 441 CFM (12.5 m3/min)
Allowable Flow for 25 g/CFM < 329 CFM (9.3 m3/min) < 320 CFM (9.1 m3/min)
Specifications subject to change without notice.

5-84 cumminsfiltration.com
Metal Air Cleaners AH19069 • AH19070

Ordering Information
Air Cleaners Accessories Service Parts
Part Part Number Description Part Number Description
Description
Number
3918231 S Mounting Bracket AF418 Primary Element
Metal Air Cleaner
AH19069 2 No. of Brackets Required AF418M Magnum Primary Element
– without Secondary Element
3316660 S Outlet Band Clamps AF490M Secondary Element
Metal Air Cleaner
AH19070 3918205 S Weather Hood 3947069 S Dust Ejection Valve
– with Secondary Element
3316610 S Hump-Hose 3955482 S
Wing Nut/Clips
3316570 S 90° Elbow 3955487 S
N/A 90° Reducing Elbow 3955466 S Cover Assembly

Dimensions 3946326 S Restriction Indicator

18.48
5.00 (469.4)
(127.0) 3.09 5.00 5.25
OD (78.5) 3.50 (88.9)
(127.0) (133.4)
INLET

1.75 (44.4)
1/8" - 27 NPT Pressure
Tap and Pipe Cap
0.25 (6.3)

12.07 5.000
(306.6) (127.0)
Body OD OD

OUTLET

3.00 (76.2) All dimensions are in inches (millimeters)

OD
13.0 (330)
Allowance for 2.20 (55.9)
3.50 (88.9) Element Removal

Performance
System Restriction vs Flow Rate Typical System Capacity vs Flow Rate
Flow Rate (m3/min) Flow Rate (m3/min)
4.53 6.53 8.53 10.53 12.53 14.53 16.53 4.53 6.53 8.53 10.53 12.53 14.53 16.53
14 3.5 10000
Restriction (inch H2O)

Restriction (kPa)

12 3.0 8500
Capacity (g)

10 2.5
AH19070 7000 AH19069
8 2.0 AH19070
AH19069 5500
6 1.5
4 1.0 4000
2 0.5 2500
0 0 1000
160 220 280 340 400 460 520 580 640 160 220 280 340 400 460 520 580 640
Flow Rate (SCFM) Flow Rate (SCFM)

Flow Rate Typical Capacity ISO Coarse Dust

Restriction 2.0 g/m3 Feed Rate
( ) = with Secondary ( ) = with Secondary
6.25 kPa (25" H2O) Terminal Restriction
in H2O kPa CFM m3/min grams
6 1.5 439 (310) 12.43 (8.78) 6187 (8161)
8 2.0 511 (361) 14.47 (10.22) 4580 (7101)
10 2.5 574 (406) 16.26 (11.50) 2984 (5743)
12 3.0 631 (447) 17.87 (12.66) 1397 (4171)

cumminsfiltration.com 5-85
AH19271 • AH19272 Metal Air Cleaners

Inlet

Outlet

Dust Ejection Valve

Specifications
Specification AH19271 AH19272
Length Overall 21.9" (556.3 mm) 21.9" (556.3 mm)
Body OD, Max. 11.0" (279.7 mm) 11.0" (279.7 mm)
Flow, Min. (2" Restriction) 400 CFM (11.3 m3/min) 270 CFM (7.7 m3/min)
Flow, Max. (12" Restriction) 767 CFM (21.7 m3/min) 686 CFM (19.4 m3/min)
Secondary Element No Yes
Housing Material Metal Metal
Pre-cleaner Integral Yes Yes

Dust Holding Capacity per Cummins® Specification

Specification AH19271 AH19272
Allowable Flow for 10 g/CFM < 674 CFM (19.1 m /min)
3
< 653 CFM (18.5 m3/min)
Allowable Flow for 25 g/CFM < 445 CFM (12.6 m /min)
3
< 401 CFM (11.4 m3/min)
Specifications subject to change without notice.

5-86 cumminsfiltration.com
Metal Air Cleaners AH19271 • AH19272

Ordering Information
Air Cleaners Accessories Service Parts
Part Part Number Description Part Number Description
Description
Number
3918230 S Mounting Bracket AF4754 Primary Element
Metal Air Cleaner
AH19271 2 No. of Brackets Required N/A Magnum Primary Element
– without Secondary Element
3316660 S Outlet Band Clamps AF4755 Secondary Element
Metal Air Cleaner
AH19272 3918206 S Weather Hood 3947069 S Dust Ejection Valve
– with Secondary Element
3316610 S Hump-Hose 3955487 S
Wing Nut/Clips
3316570 S 90° Elbow 3955482 S
N/A 90° Reducing Elbow 3955462 S Cover Assembly

Dimensions 3946326 S Restriction Indicator

17.5 (444.5)
Allowance for 21.9
Element Removal (556.26)
12.55 18.44
(318.77) (468.37) 6.000
OD (152.4)
2.94 OD
(74.67) 3.50
(88.9)
INLET 1.59 (40.38)

0.25 (6.3)
8.77
(222.75) 1/8" - 27 NPT
Pressure Tap
11.01
(279.65) 5.000
Body OD (127.0)
OD

OUTLET
9.7
(246.38) 2.2 (55.88)

3.0 (76.2) All dimensions are in inches (millimeters)

2.20 (55.9)

Performance
System Restriction vs Flow Rate Typical System Capacity vs Flow Rate
Flow Rate (m3/min) Flow Rate (m3/min)
7.08 9.08 11.08 13.08 15.08 17.08 19.08 21.08 7.08 9.08 11.08 13.08 15.08 17.08 19.08 21.08
14 3.5 12000
Restriction (inch H2O)

Restriction (kPa)

12 3.0
10000
Capacity (g)

10 AH19272
2.5 AH19272 AH19271
8 2.0 8000
AH19271
6 1.5 6000
4 1.0
2 0.5 4000
0 0 2000
250 300 350 400 450 500 550 600 650 700 750 800 250 300 350 400 450 500 550 600 650 700 750 800
Flow Rate (SCFM) Flow Rate (SCFM)

Flow Rate Typical Capacity ISO Coarse Dust

Restriction 2.0 g/m3 Feed Rate
( ) = with Secondary ( ) = with Secondary
6.25 kPa (25" H2O) Terminal Restriction
in H2O kPa CFM m3/min grams
6 1.5 532 (480) 15.07 (13.59) 10442 (9294)
8 2.0 612 (557) 17.33 (15.77) 8749 (8263)
10 2.5 692 (625) 19.60 (17.70) 6036 (7100)
12 3.0 772 (686) 21.86 (19.43) 2303 (5844)

cumminsfiltration.com 5-87
AH19259 Metal Air Cleaners

Inlet

Outlet

Dust Ejection Valve

Specifications
Specification AH19259
Length Overall 25.1" (636.3 mm)
Body OD 14.1" (358.1 mm)
Flow, Min. (2" Restriction) 355 CFM (10.1 m3/min)
Flow, Max. (12" Restriction) 897 CFM (25.4 m3/min)
Secondary Element Yes
Housing Material Metal
Pre-cleaner Integral Yes

Dust Holding Capacity per Cummins® Specification

Specification AH19259
Allowable Flow for 10 g/CFM < 897 CFM (25.4 m3/min)*
Allowable Flow for 25 g/CFM < 841 CFM (23.8 m3/min)
* Flow rate limited by restriction. Specifications subject to change without notice.

5-88 cumminsfiltration.com
Metal Air Cleaners AH19259

Ordering Information
Air Cleaner Accessories Service Parts
Part Part Number Description Part Number Description
Description
Number
3918234 S Mounting Bracket AF1828 Primary Element
AH19259 Metal Air Cleaner
2 No. of Brackets Required N/A Magnum Primary Element
3316662 S Outlet Band Clamps AF1894M Secondary Element
3918206 S 3947069 S Dust Ejection Valve
Weather Hood
3918207 S 3955490 S Wing Nut/Clips
3316612 S Hump-Hose N/A Cover Assembly
3316573 S 90° Elbow
3316589 S
90° Reducing Elbow
3316590 S
Dimensions 3946326 S Restriction Indicator
20.0 (508)
Allowance for 25.05
6.00 (636.3)
(152.4) Element Removal
OD 22.05 3.00 (76.2)
(560.1)
4.05 (102.9) 3.75 (95.3)
INLET

2.00 (50.8)
10.00
(254.0) 0.250 (6.35)

14.10 6.000
(358.1) (152.40)
Body OD OD

OUTLET
10.5
(267)

3.00 (76.2) OD
All dimensions are in inches (millimeters)

Performance
System Restriction vs Flow Rate Typical System Capacity vs Flow Rate
Flow Rate (m3/min) Flow Rate (m3/min)
9.91 11.91 13.91 15.91 17.91 19.91 21.91 23.91 9.91 11.91 13.91 15.91 17.91 19.91 21.91 23.91
14 3.5 26000
Restriction (inch H2O)

Restriction (kPa)

12 3.0 25000
Capacity (g)

10 2.5 24000
AH19259
8 2.0 23000
AH19259
6 1.5 22000
4 1.0 21000
2 0.5 20000
0 0 19000
350 400 450 500 550 600 650 700 750 800 850 900 350 400 450 500 550 600 650 700 750 800 850 900
Flow Rate (SCFM) Flow Rate (SCFM)

Typical Capacity ISO Coarse Dust

Restriction Flow Rate
2.0 g/m3 Feed Rate
in H2O kPa CFM m3/min grams 6.25 kPa (25" H2O) Terminal Restriction
6 1.5 640 18.12 23918
8 2.0 737 20.87 22728
10 2.5 821 23.25 21390
12 3.0 897 25.40 19950

cumminsfiltration.com 5-89
AH19073 • AH19074 Metal Air Cleaners

Inlet

Outlet

Dust Ejection Valve

Specifications
Specification AH19073 AH19074
Length Overall 24.6" (625.9 mm) 24.6" (625.9 mm)
Body OD, Max. 16.1" (408.9 mm) 16.1" (408.9 mm)
Flow, Min. (2" Restriction) 570 CFM (16.4 m3/min) 555 CFM (15.7 m3/min)
Flow, Max. (12" Restriction) 1275 CFM (36.1 m3/min) 1224 CFM (34.7 m3/min)
Secondary Element No Yes
Housing Material Metal Metal
Pre-cleaner Integral Yes Yes

Dust Holding Capacity per Cummins® Specification

Specification AH19273 AH19074
Allowable Flow for 10 g/CFM < 1275 CFM (36.1 m3/min)* 1224 CFM (34.7 m3/min)*
Allowable Flow for 25 g/CFM < 938 CFM (26.6 m3/min) 917 CFM (26.0 m3/min)
* Flow rate limited by restriction. Specifications subject to change without notice.

5-90 cumminsfiltration.com
Metal Air Cleaners AH19073 • AH19074

Ordering Information
Air Cleaners Accessories Service Parts
Part Part Number Description Part Number Description
Description
Number
3918236 S Mounting Bracket AF4553M Primary Element
Metal Air Cleaner
AH19073 2 No. of Brackets Required AF4553M Magnum Primary Element
– without Secondary Element
3316663 S Outlet Band Clamps AF4554M Secondary Element
Metal Air Cleaner
AH19074 3918208 S 3947069 S Dust Ejection Valve
– with Secondary Element Weather Hood
3918209 S 3955490 S Wing Nut/Clips
3316613 S Hump-Hose N/A Cover Assembly
3316576 S 90° Elbow
3316591 S
3316592 S 90° Reducing Elbow
3316593 S
Dimensions 3946326 S Restriction Indicator
7.00 22.0 (559)
(177.8) Allowance for 24.84
OD Element Removal (625.9)
22.64
4.60 (116.8) (575.1) 2.00 (50.8)
4.62 (117.3)
INLET 1.62 (41.1)
0.250 (6.35)
10.00 1/8" - 27 NPT Filtered
(254.0) Male Pressure Tap

16.10 7.000
(408.9) (177.80)
Body OD OD

OUTLET

3.00 (76.2)
All dimensions are in inches (millimeters)

3.4 (86) 2.02 (51.3)

Performance
System Restriction vs Flow Rate Typical System Capacity vs Flow Rate
Flow Rate (m3/min) Flow Rate (m3/min)
14.16 17.16 20.16 23.16 26.16 29.16 32.16 35.16 14.16 17.16 20.16 23.16 26.16 29.16 32.16 35.16
14 3.5 26000
Restriction (inch H2O)

Restriction (kPa)

12 3.0
AH19074 24000
Capacity (g)

10 2.5 AH19073
AH19073 AH19074
8 2.0 22000
6 1.5 20000
4 1.0
2 0.5 18000
0 0 16000
500 600 700 800 900 1000 1100 1200 1300 500 600 700 800 900 1000 1100 1200 1300
Flow Rate (SCFM) Flow Rate (SCFM)

Flow Rate Flow Rate ISO Coarse Dust

Restriction 2.0 g/m3 Feed Rate
( ) = with Secondary ( ) = with Secondary
6.25 kPa (25" H2O) Terminal Restriction
in H2O kPa CFM m3/min grams
6 1.5 844 (832) 23.90 (23.56) 24507 (23938)
8 2.0 987 (967) 27.95 (27.39) 22726 (22166)
10 2.5 1131 (1098) 32.03 (31.10) 20130 (19751)
12 3.0 1275 (1224) 36.11 (34.66) 16719 (16757)

cumminsfiltration.com 5-91
AH19075 • AH19076 Metal Air Cleaners

Inlet

Outlet

Dust Ejection Valve

Specifications
Specification AH19075 AH19076
Length Overall 27.3" (693.0 mm) 27.3" (693.0 mm)
Body OD, Max. 18.1" (460.2 mm) 18.1" (460.2 mm)
Flow, Min. (2" Restriction) 700 CFM (19.8 m3/min) 650 CFM (18.4 m3/min)
Flow, Max. (12" Restriction) 1815 CFM (51.4 m3/min) 1765 CFM (50.0 m3/min)
Secondary Element No Yes
Housing Material Metal Metal
Pre-cleaner Integral Yes Yes

Dust Holding Capacity per Cummins® Specification

Specification AH19273 AH19074
Allowable Flow for 10 g/CFM < 1815 CFM (51.4 m /min)*
3
1765 CFM (50.0 m3/min)*
Allowable Flow for 25 g/CFM < 1320 CFM (37.4 m3/min) 1260 CFM (35.9 m3/min)
* Flow rate limited by restriction. Specifications subject to change without notice.

5-92 cumminsfiltration.com
Metal Air Cleaners AH19075 • AH19076

Ordering Information
Air Cleaners Accessories Service Parts
Part Part Number Description Part Number Description
Description
Number
3918237 S Mounting Bracket AF25544 Primary Element
Metal Air Cleaner
AH19075 2 No. of Brackets Required N/A Magnum Primary Element
– without Secondary Element
3316664 S Outlet Band Clamps AF25545 Secondary Element
Metal Air Cleaner
AH19076 3940356 S Weather Hood 3947069 S Dust Ejection Valve
– with Secondary Element
3316614 S Hump-Hose 3955479 S Wing Nut/Clips
3316577 S 90° Elbow N/A Cover Assembly
N/A 90° Reducing Elbow
3946326 S Restriction Indicator
Dimensions
27.0 (686)
Allowance for 27.3 1.71 (43.4)
.250 Dia. Element Removal (693)
20.4
Hanger Hole 3.75 (95.3) (518)

1.50 (38.1) 0.50 (12.7) 10.00 (254.0) OD

1/8" NPT Filtered
Pressure Tap INLET

0.25 (6.4)
11.5
(292) 1.75 (44.5)

18.12 8.000
(460.2) (203.20)
Body OD OD

OUTLET
14.8
(376)
3.00
(76.2) All dimensions are in inches (millimeters)
OD

2.45 (62.2)

Performance
System Restriction vs Flow Rate Typical System Capacity vs Flow Rate
Flow Rate (m3/min) Flow Rate (m3/min)
18.41 22.41 26.41 30.41 34.41 38.41 42.41 46.41 50.41 18.41 22.41 26.41 30.41 34.41 38.41 42.41 46.41 50.41
14 3.5 38000
Restriction (inch H2O)

Restriction (kPa)

12 3.0 35000
AH19076
Capacity (g)

10 2.5 AH19075
32000
8 2.0 AH19076
AH19075 29000
6 1.5
4 1.0 26000
2 0.5 23000
0 0 20000
650 800 950 1100 1250 1400 1550 1700 1850 650 800 950 1100 1250 1400 1550 1700 1850
Flow Rate (SCFM) Flow Rate (SCFM)

Flow Rate Typical Capacity ISO Coarse Dust

Restriction 2.0 g/m3 Feed Rate
( ) = with Secondary ( ) = with Secondary
6.25 kPa (25" H2O) Terminal Restriction
in H2O kPa CFM m3/min grams
6 1.5 1250 (1211) 35.40 (34.30) 33992 (32113)
8 2.0 1461 (1418) 41.38 (40.16) 30490 (29169)
10 2.5 1650 (1600) 46.73 (45.31) 26181(25850)
12 3.0 1821 (1765) 51.57 (49.98) 21281 (22266)

cumminsfiltration.com 5-93
AH19077 Metal Air Cleaners

Inlet

Outlet

Specifications
Specification AH19077
Length Overall 17.9" (454.9 mm)
Body OD 7.2" (182.4 mm)
Flow, Min. (2" Restriction) 188 CFM (5.3 m3/min)
Flow, Max. (12" restriction) 468 CFM (13.3 m3/min)
Secondary Element No
Housing Material Metal
Pre-cleaner Integral No

Dust Holding Capacity per Cummins® Specification

Specification AH19077
Allowable Flow for 3 g/CFM < 329 CFM (9.3 m3/min)
Allowable Flow for 10 g/CFM < 181 CFM (5.1 m3/min)
Specifications subject to change without notice.

5-94 cumminsfiltration.com
Metal Air Cleaners AH19077

Ordering Information
Air Cleaner Accessories Service Parts
Part Part Number Description Part Number Description
Description
Number
3918221 S Mounting Bracket AF25546 Primary Element
AH19077 Metal Air Cleaner
2 No. of Brackets Required N/A Magnum Primary Element
3316658 S Outlet Band Clamps N/A Secondary Element
3918204 S Weather Hood N/A Dust Ejection Valve
3316608 S Hump-Hose 3955488 S
Wing Nut/Clips
3316568 S 90° Elbow 3955489 S
N/A 90° Reducing Elbow 3955471 S Cover Assembly
3946326 S Restriction Indicator

Dimensions
16.0 (406) Ref.
Allowance for 17.91
Element Removal (454.9)
15.35 2.56
(389.9) (65.0)
4.000
(101.60) 11.97
1.50 (304.0)
(38.1) OD

INLET
6.69 1.50
(169.9) (38.1)
1/8" NPT Filtered Male
Pressure Tap

7.18 4.000
(182.4) (101.60)
Body OD OD

OUTLET

All dimensions are in inches (millimeters)

Performance
System Restriction vs Flow Rate Typical System Capacity vs Flow Rate
Flow Rate (m3/min) Flow Rate (m3/min)
5.09 6.09 7.09 8.09 9.09 10.09 11.09 12.09 13.09 14.09 5.09 6.09 7.09 8.09 9.09 10.09 11.09 12.09 13.09 14.09
14 3.5 1800
Restriction (inch H2O)

1600
Restriction (kPa)

12 3.0
Capacity (g)

10 2.5 1400
8 2.0 1200
AH19077 1000
6 1.5 AH19077
800
4 1.0 600
2 0.5 400
0 0 200
180 220 260 300 340 380 420 460 500 180 220 260 300 340 380 420 460 500
Flow Rate (SCFM) Flow Rate (SCFM)

Restriction Flow Rate Typical Capacity ISO Fine Dust

1.0 g/m3 Feed Rate
in H2O kPa CFM m3/min grams 6.25 kPa (25" H2O) Terminal Restriction
6 1.5 331 9.37 980
8 2.0 382 10.82 696
10 2.5 428 12.12 447
12 3.0 468 13.25 223

cumminsfiltration.com 5-95
AH19078 Metal Air Cleaners

Inlet

Outlet

Specifications
Specification AH19078
Length Overall 21.5" (547.1 mm)
Body OD 8.5" (216.4 mm)
Flow, Min. (2" Restriction) 310 CFM (8.8 m3/min)
Flow, Max. (12" Restriction) 791 CFM (22.4 m3/min)
Secondary Element No
Housing Material Metal
Pre-cleaner Integral No

Dust Holding Capacity per Cummins® Specification

Specification AH19078
Allowable Flow for 3 g/CFM < 520 CFM (14.7 m3/min)
Allowable Flow for 10 g/CFM < 250 CFM (7.1 m3/min)
Specifications subject to change without notice.

5-96 cumminsfiltration.com
Metal Air Cleaners AH19078

Ordering Information
Air Cleaner Accessories Service Parts
Part Part Number Description Part Number Description
Description
Number
3918224 S Mounting Bracket AF25547 Primary Element
AH19078 Metal Air Cleaner
2 No. of Brackets Required N/A Magnum Primary Element
3316660 S Outlet Band Clamps N/A Secondary Element
3918205 S Weather Hood N/A Dust Ejection Valve
3316610 S Hump-Hose 3955488 S
Wing Nut/Clips
3316570 S 90° Elbow 3955489 S
N/A 90° Reducing Elbow 3955473 S Cover Assembly
3946326 S Restriction Indicator

Dimensions
8.52
(216.4) 19.0 (483)
Allowance for 21.54
Body OD (547.1)
Element Removal
5.000 11.81
(127.00) (300.0) 2.56 (65.0)
OD
INLET
2.51 1.50 (38.1)
(63.8)

6.77 0.25 (6.4)

(172.0)

5.000
(127.00)
OD

OUTLET

All dimensions are in inches (millimeters)

Performance
System Restriction vs Flow Rate Typical System Capacity vs Flow Rate
Flow Rate (m3/min) Flow Rate (m3/min)
8.5 10.5 12.5 14.5 16.5 18.5 20.5 22.5 8.5 10.5 12.5 14.5 16.5 18.5 20.5 22.5
14 3.5 2500
Restriction (inch H2O)

Restriction (kPa)

12 3.0
2000
Capacity (g)

10 2.5
8 2.0 1500
AH19078 AH19078
6 1.5 1000
4 1.0
2 0.5 500
0 0 0
300 350 400 450 500 550 600 650 700 750 800 300 350 400 450 500 550 600 650 700 750 800
Flow Rate (SCFM) Flow Rate (SCFM)

Restriction Flow Rate Typical Capacity ISO Fine Dust

1.0 g/m3 Feed Rate
in H2O kPa CFM m3/min grams 6.25 kPa (25" H2O) Terminal Restriction
6 1.5 555 15.72 1434
8 2.0 643 18.21 1125
10 2.5 721 20.42 853
12 3.0 791 22.40 608

cumminsfiltration.com 5-97
AH19079 Metal Air Cleaners

Inlet

Outlet

Specifications
Specification AH19079
Length Overall 23.16" (585.7 mm)
Body OD 10.1" (256.5 mm)
Flow, Min. (2" Restriction) 465 CFM (13.2 m3/min)
Flow, Max. (12" Restriction) 1156 CFM (32.7 m3/min)
Secondary Element No
Housing Material Metal
Pre-cleaner Integral No

Dust Holding Capacity per Cummins® Specification

Specification AH19079
Allowable Flow for 3 g/CFM < 692 CFM (19.6 m3/min)
Allowable Flow for 10 g/CFM < 329 CFM (9.3 m3/min)
Specifications subject to change without notice.

5-98 cumminsfiltration.com
Metal Air Cleaners AH19079

Ordering Information
Air Cleaner Accessories Service Parts
Part Part Number Description Part Number Description
Description
Number
3918226 S Mounting Bracket AF25548 Primary Element
AH19079 Metal Air Cleaner
2 No. of Brackets Required N/A Magnum Primary Element
3316662 S Outlet Band Clamps N/A Secondary Element
3918206 S N/A Dust Ejection Valve
Weather Hood
3918207 S 3955488 S
3316612 S Wing Nut/Clips
Hump-Hose 3955489 S
3316573 S 90° Elbow 3955474 S Cover Assembly
3316589 S
90° Reducing Elbow
3316590 S
3946326 S Restriction Indicator
Dimensions
20.0 (508.0)
Allowance for 23.06
Element Removal (585.7)
10.10 19.90
(256.5) 3.16 (80.3)
(505.5)
2.59 6.000
(65.8) 14.45 1.60 (40.6)
(152.40) OD (367.0)
INLET 0.25 (6.4)

1/8" NPT Filtered (Male)

7.64 Pressure Tap With Cap
(194.1)

6.000
(152.40)
OD

OUTLET

All dimensions are in inches (millimeters)

Performance
System Restriction vs Flow Rate Typical System Capacity vs Flow Rate
Flow Rate (m3/min) Flow Rate (m3/min)
11.33 14.33 17.33 20.33 23.33 26.33 29.33 32.33 11.33 14.33 17.33 20.33 23.33 26.33 29.33 32.33
14 3.5 3000
Restriction (inch H2O)

Restriction (kPa)

12 3.0 2500
Capacity (g)

10 2.5
2000
8 2.0 AH19079
AH19079 1500
6 1.5
4 1.0 1000
2 0.5 500
0 0 0
400 500 600 700 800 900 1000 1100 1200 400 500 600 700 800 900 1000 1100 1200
Flow Rate (SCFM) Flow Rate (SCFM)

Restriction Flow Rate Typical Capacity ISO Fine Dust

1.0 g/m3 Feed Rate
in H2O kPa CFM m3/min grams 6.25 kPa (25" H2O) Terminal Restriction
6 1.5 805 22.80 1697
8 2.0 935 26.48 1262
10 2.5 1051 29.76 874
12 3.0 1156 32.74 521

cumminsfiltration.com 5-99
AH19080 Metal Air Cleaners

Inlet

Outlet

Specifications
Specification AH19080
Length Overall 23.0" (583.2 mm)
Body OD 10.0" (255.0 mm)
Flow, Min. (2" Restriction) 470 CFM (13.3 m3/min)
Flow, Max. (12" Restriction) 1217 CFM (34.5 m3/min)
Secondary Element No
Housing Material Metal
Pre-cleaner Integral No

Dust Holding Capacity per Cummins® Specification

Specification AH19080
Allowable Flow for 3 g/CFM < 956 CFM (27.1 m3/min)
Allowable Flow for 10 g/CFM < 473 CFM (13.4 m3/min)
Specifications subject to change without notice.

5-100 cumminsfiltration.com
Metal Air Cleaners AH19080

Ordering Information
Air Cleaner Accessories Service Parts
Part Part Number Description Part Number Description
Description
Number
3918230 S Mounting Bracket AF25549 Primary Element
AH19080 Metal Air Cleaner
2 No. of Brackets Required N/A Magnum Primary Element
3316662 S Outlet Band Clamps N/A Secondary Element
3918208 S N/A Dust Ejection Valve
Weather Hood
3918209 S 3955488 S
3316612 S Wing Nut/Clips
Hump-Hose 3955489 S
3316573 S 90° Elbow 3955475 S Cover Assembly
3316589 S
90° Reducing Elbow
3316590 S
3946326 S Restriction Indicator
Dimensions
11.81
(300.0) OD 20.0 (508.0)
Allowance for 22.96
Element Removal (583.2)
7.000
(177.80) OD 15.00 2.7
(381.0) (69)
INLET
4.14 1.50 (38.1)
(105.2)
0.25 (6.4)
10.04
(255.0) 1/8" NPT Filtered
Pressure Tap

6.000
(152.40)
OD

OUTLET

All dimensions are in inches (millimeters)

Performance
System Restriction vs Flow Rate Typical System Capacity vs Flow Rate
Flow Rate (m3/min) Flow Rate (m3/min)
12.74 16.74 20.74 24.74 28.74 32.74 12.74 16.74 20.74 24.74 28.74 32.74
14 3.5 5000
Restriction (inch H2O)

Restriction (kPa)

12 3.0 4500
Capacity (g)

10 2.5 4000
8 2.0 3500
AH19080 AH19080
6 1.5 3000
4 1.0 2500
2 0.5 2000
0 0 1500
450 550 650 750 850 950 1050 1150 1250 450 550 650 750 850 950 1050 1150 1250
Flow Rate (SCFM) Flow Rate (SCFM)

Restriction Flow Rate Typical Capacity ISO Fine Dust

1.0 g/m3 Feed Rate
in H2O kPa CFM m3/min grams 6.25 kPa (25" H2O) Terminal Restriction
6 1.5 825 23.36 3374
8 2.0 968 27.41 2822
10 2.5 1098 31.10 2323
12 3.0 1217 34.47 1864

cumminsfiltration.com 5-101
Notes

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 Disposable Air Cleaners

cumminsfiltration.com 5-103
Throw-Away Style • ECB Style Disposable Air Cleaners

Throw-Away Style
Features
• Disposable “Throw-Away”
Plastic Housing A D
• Over 99% Efficiency
• Wide Range of Low to
Air to
Medium Dust Concentration Engine

Applications Air Inlet C

• Low Initial Cost Mounting Base
• Filter Elements Included

Body Dia. OD Length Airflow Airflow

Part CFM m3/min
in (mm) in (mm) in (mm)
Number
A C D 6" H2O 8" H2O 10" H2O 1.5 kPa 2.0 kPa 2.5 kPa
AH1100 17.4 (442) 5.5 (140) 14.6 (370) 700 820 920 19.8 23.2 26.0
AH1101 19.8 (503) 5.5 (140) 17.8 (453) 798 920 1040 22.6 26.0 29.4

ECB Style
Replaces Donaldson® ECB Duralite™ Style Disposable Housings and Filters

Outlet Length = 1.38 in (35 mm)

Applications
Outlet
• Light and Medium Expanded
Duty Engines A Metal
• Gas and Diesel Liner Inlet
Powered Vehicles B
and Equipment C

Body Dia. Outlet ID Length Airflow Airflow

Part CFM m3/min
in (mm) in (mm) in (mm)
Number Media
A B C 4" H2O 6" H2O 8" H2O 1 kPa 1.5 kPa 2 kPa Type*
AH1136 8.5 (215.9) 3 (76.2) 11 ( 279.4) 275 335 390 7.79 9.49 11.04 A
AH1141 8.5 (215.9) 4 (101.6) 11 ( 279.4) 280 400 470 7.93 11.33 13.30 A
AH1185 8.5 (215.9) 3 (76.2) 3 (76.2) 83 124 150 2.36 3.52 4.24 A
AH1188 8.5 (215.9) 3 (76.2) 8.5 (215.9) 176 256 300 4.90 7.25 8.50 A
AH19002 8.5 (215.9) 4 (101.6) 11 ( 279.4) 280 400 470 7.93 11.33 13.30 B
AH19003 8.5 (215.9) 3 (76.2) 11 ( 279.4) 275 335 390 7.20 9.16 11.89 B
AH19004 10.5 (266.7) 4 (101.6) 10.5 (266.7) 380 440 480 10.76 12.46 13.59 B
AH19037 10.5 (266.7) 4 (101.6) 10.5 (266.7) 450 590 680 12.74 16.70 19.25 A
AH19042 12.5 (317.5) 6 (152.4) 15 (381.0) 500 650 800 14.15 18.40 22.65 C
* A = Standard
B = Treated for higher humidity (marine applications, for example)
C = Reinforced to withstand higher pulsation applications

5-104 cumminsfiltration.com
Disposable Air Cleaners ECC Style • ECD Style

ECC Style
Replaces Donaldson® ECC Duralite™ Style Disposable Housings and Filters
Outlet Length = 1.38 in (35 mm)

Applications Outlet
• Light and Medium
A
Duty Engines
• Gas and Diesel B
Powered Vehicles Slotted
C
and Equipment Inlet

Airflow Airflow Media

Body Dia. OD Length
Part CFM m3/min Type
in (mm) in (mm) in (mm)
Number
A B C 4" H2O 6" H2O 8" H2O 1 kPa 1.5 kPa 2 kPa
AH1107 8.5 (215.9) 3 (76.2) 9.5 (241.35) 170 205 245 4.81 5.80 6.94 C
AH1138 8.5 (215.9) 3 (76.2) 5 (127.0) 150 180 215 4.25 5.10 6.09 C
AH1140 10.5 (266.7) 4 (101.6) 6 (152.4) 325 400 480 9.20 11.32 13.59 A
AH1190 8.5 (215.9) 2.5 (63.5) 6.5 (165.1) 130 165 188 3.68 4.67 5.32 C
AH1196 10.5 (266.7) 4 (101.6) 10.5 (266.7) 400 500 620 11.33 14.16 17.56 A
AH1198 8.5 (215.9) 2.5 (63.5) 4 (101.6) 112 145 170 3.17 4.11 4.81 C
AH1199 8.5 (215.9) 2.5 (63.5) 9.5 (241.3) 135 170 195 3.82 4.81 5.52 C
AH19000 5.5 (139.7) 1.75 (44.45) 4 (101.6) 64 82 94 1.81 2.32 2.66 C
AH19001 4.5 (114.3) 1.5 (38.1) 4.5 (114.3) 42 55 64 1.19 1.56 1.81 C
AH19220 12.5 (317.5) 5 (127.0) 11 (279.4) 485 620 760 13.73 17.55 21.52 A
AH19232 6.5 (165.1) 2 (50.8) 7.5 (190.5) 108 137 162 3.05 3.87 4.58 C
* A = Standard
B = Treated for higher humidity (marine applications, for example)
C = Reinforced to withstand higher pulsation applications

ECD Style
Replaces Donaldson ECD Duralite Style Disposable Housings and Filters
Outlet Length = 1.38 in (35 mm)

Applications Outlet

• Light and Medium A

Duty Engines
B
• Gas and Diesel
C Slotted
Powered Vehicles Inlet
and Equipment

Body Dia. OD Length Airflow Airflow

Part CFM m3/min
in (mm) in (mm) in (mm)
Number
A B C 4" H2O 6" H2O 8" H2O 1.0 kPa 1.5 kPa 2.0 kPa
AH19228 4.5 (114.3) 1.5 (38.1) 4.5 (114.3) 44 56 65 1.24 1.58 1.84

cumminsfiltration.com 5-105
ECO II Disposable Air Cleaners

ECO II Single-Stage Air Cleaner for Medium-Duty Service

Its unique, tapered, offset, and oversized element in a highly efficient, compact design makes the ECO II today's leading choice
for many stationary engine applications. The revolutionary design results in greatly reduced intake air restriction, and provides
maximum airflow to the engine.

Features
• 99.9% Efficiency

Normal Normal
Rated Rated
Diameter Length Intake Dia Outlet Dia
Component Airflow Airflow Part Number
in (mm) in (mm) in (mm) in (mm)
CFM m3/min
8 in H2O 8 in H2O
9.75 (248) 24 (610) 1100 – Grid 6 (152) AH1194
AH1103F/
11.0 (279) 24 (610) 1380 – Grid 7 (178)
AH1103
ECO II Air Cleaner
13.5 (343) 15 (381) 1600 – Grid 7 (178) AH1195
13.5 (343) 18 (457) 1600 – Grid 7 (178) AH1183
13.5 (343) 24 (610) 1600 – Grid 7 (178) AH1135
9.75 (248) – – – 6 (152) – 3836943 S
11.0 (279) – – – 6 (152) – 3836944 S
Optional Inlet Adapter
11.0 (279) – – – 7 (178) – 3836945 S
13.5 (343) – – – 7 (178) – 3836946 S
9.75 (248) – – – 6 (152) – 3836947 S
Combination Water Separator and 11.0 (279) – – – 6 (152) – 3836948 S
Inlet Adapter 11.0 (279) – – – 7 (178) – 3836949 S
13.5 (343) – – – 7 (178) – 3836950 S
9.75 (248) – – – – – 3836951 S
Hose Clamps (2 Required) 11.0 (279) – – – – – 3836952 S
13.5 (343) – – – – – 3836953 S
Pressure Tap Sleeve
(with Service Indicator) – – – – 6 (152) 6 (152) 3836954 S
1/8" NPT Tap
Pressure Tap Sleeve
(with Service Indicator) – – – – 6 (152) 6 (152) 3836955 S
1/8" NPT and 3/4" NPT Taps
Pressure Tap Sleeve
(with Service Indicator) – – – – 7 (178) 7 (178) 3836956 S
1/8" NPT Tap
Pressure Tap Sleeve
(with Service Indicator) – – – – 7 (178) 7 (178) 3836957 S
1/8" NPT and 3/4" NPT Taps

5-106 cumminsfiltration.com
Disposable Air Cleaners ECO-SE
A
ECO-SE For Light and Medium Duty Applications
The ECO-SE is perfect for today's smaller fleet and stationary engines up to 250 hp. Its B
compact size, light weight, ease of service, and high efficiency combine to provide the
critical engine protection and simplified maintenance cost-conscious equipment operators
now require.

Features
• Integral neoprene outlet for easy installation and service C
• 99.9% efficiency

Body Dia. Outlet ID Length Airflow Airflow

CFM m3/min Part
Component in (mm) in (mm) in (mm)
Number
A B C 4" H2O 6" H2O 8" H2O 1.0 kPa 1.5 kPa 2.0 kPa
6.8 (171.5) 3 (76.2) 14.16 (360) 240 300 330 6.80 8.50 9.63 AH1191
ECO-SE Air 7.8 (169.9) 4 (101.6) 17.16 (435) 355 440 510 10.05 12.50 14.44 AH1192
Cleaner 9.7 (247.7) 5 (127.0) 20.16 (512) 610 760 890 17.27 21.52 25.20 AH1193
9.7 (152.4) 5 (127.0) 19.40 (493) 600 840 900 16.99 23.78 25.50 AH1197

Diameter Part
Component
in (mm) Number

Mounting 6.75 (171.5) 3836931 S

Clamps 7.75 (169.9) 3836932 S
(2 Required) 9.75 (247.7) 3836933 S

cumminsfiltration.com 5-107
Notes

5-108 cumminsfiltration.com
 Hump Hoses/Hump Hose Reducers

Air Intake Components

A

C
Hump Hoses
ID A B C Part
in (mm) in (mm) in (mm) in (mm) Number

3.00 (76.20) 5.25 (133.35) 4.50 (114.30) 2.00 (50.80) 3316606 S

3.50 (88.90) 5.25 (133.35) 5.00 (127.00) 2.00 (50.80) 3316607 S
4.00 (101.60) 5.25 (133.35) 5.37 (136.40) 2.00 (50.80) 3316608 S
4.50 (114.30) 5.25 (133.35) 5.87 (149.10) 1.75 (44.45) 3316609 S
5.00 (127.00) 6.00 (152.40) 6.12 (155.45) 2.25 (57.15) 3316610 S
5.50 (139.70) 6.00 (152.40) 7.00 (177.80) 2.25 (57.15) 3316611 S
6.00 (152.40) 6.00 (152.40) 7.50 (190.50) 2.75 (69.85) 3316612 S
7.00 (177.80) 7.00 (177.80) 8.50 (215.90) 2.50 (63.50) 3316613 S
8.00 (203.20) 5.00 (127.00) 9.50 (241.30) 1.50 (38.10) 3316614 S
A 10.00 (254.00) 6.00 (152.40) 11.50 (292.10) 2.00 (50.80) 3316615 S

D C

Hump Hose Reducers

ID A B C D Part
in (mm) in (mm) in (mm) in (mm) in (mm) Number

3.00 x 2.50 (76.20 x 63.50) 4.50 (114.30) 4.25 (107.95) 2.12 (53.85) 3.00 (76.20) 900012K
3.50 x 3.00 (88.90 x 76.20) 5.00 (127.00) 5.00 (127.00) 2.12 (53.85) 2.12 (53.85) 3316616 S
4.00 x 3.00 (101.60 x 76.20) 5.25 (133.35) 5.50 (139.70) 1.50 (38.10) 1.75 (44.45) 3316617 S
5.00 x 4.00 (127.00 x 101.60) 6.00 (152.40) 6.50 (165.10) 1.50 (38.10) 1.75 (44.45) 3316618 S
5.50 x 4.00 (139.70 x 101.60) 6.00 (152.40) 7.00 (177.80) 1.87 (47.50) 2.00 (50.80) 3316619 S
5.50 x 5.00 (139.70 x 127.00) 6.00 (152.40) 7.00 (177.80) 1.87 (47.50) 2.00 (50.80) 3316620 S
6.00 x 5.00 (152.40 x 127.00) 6.00 (152.40) 7.50 (190.50) 1.87 (47.50) 2.00 (50.80) 3316621 S
6.00 x 5.50 (152.40 x 139.70) 6.00 (152.40) 7.50 (190.50) 2.00 (50.80) 2.00 (50.80) 3316622 S
7.00 x 5.50 (177.80 x 139.70) 7.00 (177.80) 8.50 (215.90) 2.25 (57.15) 2.75 (69.85) 3316623 S
7.00 x 6.00 (177.80 x 152.40) 6.00 (152.40) 8.50 (215.90) 1.44 (36.58) 1.50 (38.10) 3316624 S
8.00 x 5.50 (203.20 x 139.70) 7.00 (177.80) 9.50 (241.30) 1.75 (44.45) 1.75 (44.45) 3316625 S
8.00 x 6.00 (203.20 x 152.40) 6.00 (152.40) 9.50 (241.30) 1.38 (35.05) 1.50 (38.10) 3316626 S
8.00 x 7.00 (203.20 x 177.80) 6.00 (152.40) 9.50 (241.30) 1.44 (36.58) 1.50 (38.10) 3316627 S
10.00 x 8.00 (254.00 x 203.20) 6.00 (152.40) 11.50 (292.10) 1.75 (44.45) 2.00 (50.80) 3316628 S

cumminsfiltration.com 5-109
Weather Hoods Air Intake Components
B
B
Weather Hoods (Styles 1 – 6)
C
C A (ID) B C Part
Style Material Finish
in (mm) in (mm) in (mm) Number
A A 2 2.0 (50.8) 4.6 (116.8) 3.3 (83.8) Metal Black 3918200 S
Style 1 Style 2
2 2.5 (63.5) 5.8 (147.3) 3.9 (99.1) Metal Primer 3918201 S
B
2 3.0 (76.2) 6.6 (167.6) 5.0 (127.0) Metal Primer 3918202 S
1 3.7 (94.0) 9.5 (241.3) 8.0 (203.2) Metal Black 3918203 S
C
1 4.0 (101.6) 9.5 (241.3) 8.0 (203.2) Metal Black 3918204 S
3 5.0 (127.0) 9.5 (241.3) 5.0 (127.0) Metal Black 3918205 S
A
3 6.0 (152.4) 9.5 (241.3) 5.0 (127.0) Metal Black 3918206 S
Style 3
6 6.0 (152.4) 13.0 (330.2) 4.1 (104.1) Plastic Stainless* 3918207 S
B
6 7.0 (177.8) 13.0 (330.2) 3.8 (96.5) Plastic Stainless* 3918208 S
4 7.0 (177.8) 17.0 (431.8) 6.8 (172.7) Metal Black 3918209 S
C
3 7.0 (177.8) 16.2 (411.5) 7.9 (200.7) Metal Black 3940357 S
3 10.0 (254.0) 19.2 (487.7) 7.9 (200.7) Metal Black 3940356 S
A * Stainless cap is polished to match chrome appearance.
Style 4
18.0
(457.2)
Weather Hoods (Style 5)
Part Number
A (ID) B
Style Black Chrome
B in (mm) in (mm)
11.9 Finish Finish
(302.3) 5 5.5 (139.7) 9.6 (244.6) 3918210 S 3918214 S
A 5 6.0 (152.4) 9.5 (241.3) 3918211 S 3918215 S
Style 5 5 7.0 (177.8) 9.3 (236.5) 3918212 S 3918216 S
B 5 8.0 (203.2) 8.1 (206.4) 3918213 S 3918217 S

C
Weather Hoods (Style 7, Composite)
B (ID) C A Part
A Style
in (mm) in (mm) in (mm) Number
Style 6
7 1.75 (44.45) 5.51 (139.95) 2.81 (71.37) 3918195 S
7 2.00 (50.80) 5.54 (140.72) 2.86 (72.64) 3918194 S
A 7 2.50 (63.50) 5.54 (140.72) 2.86 (72.64) 3918193 S

B Weather Hoods (Style 8, Composite)

C
Style 7 C (ID) A B (ID) Part
Style
in (mm) in (mm) in (mm) Number

8 3.00 (76.20) 8.00 (203.20) 3.75 (95.25) 3946322 S

8 3.75 (95.25) 8.00 (203.20) 3.75 (95.25) 3946458 S
B 8 4.50 (114.30) 13.50 (342.90) 4.98 (126.49) 3946464 S
8 5.00 (127.00) 13.50 (342.90) 4.87 (123.70) 3946466 S
8 6.00 (152.40) 11.57 (293.88) 5.15 (130.81) 3949015 S
8 7.00 (177.80) 13.50 (342.90) 4.45 (113.03) 3946468 S
C
A
Style 8

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Air Intake Components Mounting Brackets

Metal Mounting Brackets

A B C D E F
Part Number
in (mm) in (mm) in (mm) in (mm) in (mm) in (mm)
A 4.40 (111.76) 0.88 (22.35) 4.00 (101.6) 2.50 (63.50) 0.344 (8.74) 0.50 (12.70) 3918218 S
5.25 (133.35) 0.88 (22.35) 3.25 (82.55) 3.12 (79.25) 0.344 (8.74) 0.50 (12.70) 3918219 S
D 6.50 (165.10) 0.88 (22.35) 3.75 (95.25) 3.75 (95.25) 0.344 (8.74) 0.50 (12.70) 3918220 S
7.30 (185.42) 0.88 (22.35) 4.25 (107.95) 4.15 (105.41) 0.344 (8.74) 0.50 (12.70) 3918221 S
G 7.89 (200.41) 0.88 (22.35) 4.25 (107.95) 4.44 (112.78) 0.344 (8.74) 0.50 (12.70) 3918222 S
F B
8.00 (203.20) 1.25 (31.75) 4.25 (107.95) 4.88 (123.95) 0.406 (10.31) 0.88 (22.35) 3918223 S
C E
8.50 (215.90) 0.88 (22.35) 4.25 (107.95) 4.75 (120.65) 0.344 (8.74) 0.50 (12.70) 3918224 S
9.00 (228.60) 1.25 (31.75) 4.50 (114.30) 5.38 (136.65) 0.406 (10.31) 0.88 (22.35) 3918225 S
10.20 (259.08) 1.25 (31.75) 5.00 (127.00) 5.98 (151.89) 0.406 (10.31) 0.88 (22.35) 3918226 S
10.30 (261.62) 1.25 (31.75) 5.00 (127.00) 6.03 (153.16) 0.406 (10.31) 0.88 (22.35) 3918227 S
11.00 (279.40) 1.25 (31.75) 5.00 (127.00) 6.38 (162.05) 0.406 (10.31) 0.88 (22.35) 3918228 S
11.00 (279.40) 1.25 (31.75) 5.00 (127.00) 6.38 (162.05) 0.406 (10.31) 0.88 (22.35) 3918229 S*
11.80 (299.72) 1.25 (31.75) 6.00 (152.40) 6.78 (172.21) 0.406 (10.31) 0.88 (22.35) 3918230 S
12.10 (307.34) 1.50 (38.10) 8.00 (203.20) 7.12 (180.85) 0.469 (11.91) 1.06 (26.92) 3918231 S
13.00 (330.20) 1.50 (38.10) 6.00 (152.40) 7.56 (192.02) 0.469 (11.91) 1.06 (26.92) 3918232 S*
13.00 (330.20) 1.50 (38.10) 6.00 (152.40) 7.56 (192.02) 0.469 (11.91) 1.06 (26.92) 3918233 S
14.00 (355.60) 1.50 (38.10) 8.00 (203.20) 8.06 (204.72) 0.469 (11.91) 1.06 (26.92) 3918234 S
15.00 (381.00) 1.25 (31.75) 8.00 (203.20) 8.38 (212.85) 0.406 (10.31) 0.88 (22.35) 3918235 S
16.00 (406.40) 1.25 (31.75) 10.00 (254.00) 8.88 (225.55) 0.406 (10.31) 0.88 (22.35) 3918236 S
18.10 (459.74) 1.50 (38.10) 8.00 (203.20) 10.12 (257.05) 0.469 (11.91) 1.06 (26.92) 3918237 S
* = Stainless Steel

Wire Form Brackets for Plastic Air Cleaners A

Bolt Hole
A Part
Style For Use On Diameter
in (mm) Number
A in (mm) Style 1
B
2 OptiAir™ 400 Series 4.63 (117.6) 0.35 (9.0) 3956074 S
G
1 OptiAir 400 Series 4.63 (117.6) 0.35 (9.0) 3956073 S
F A
2 OptiAir 500 Series 5.62 (142.8) 0.35 (9.0) 3956075 S
C 1 OptiAir 500 Series 5.62 (142.8) 0.35 (9.0) 3956076 S
E D Style 2

Mounting Brackets for Plastic Air Cleaners

A B C D E F G Part
For Use On
in (mm) in (mm) in (mm) in (mm) in (mm) in (mm) in (mm) Number
4" & OptiAir™ 400 Series 4.77 (121.16) 6.45 (163.83) 1.57 (39.88) .35 (8.89) 2.76 (70.10) 4.00 (101.60) 3.07 (77.98) 3918199 S
5" & OptiAir 500 Series 5.72 (145.20) 7.39 (187.71) 1.98 (50.29) .35 (8.89 3.15 (80.01) 4.38 (111.25) 3.54 (89.92) 3918198 S
6" & OptiAir 600 Series 6.50 (165.10) 8.32 (211.33) 1.98 (50.29) .35 (8.89 3.54 (89.92) 4.75 (120.65) 3.95 (100.33) 3918196 S
7" Mounting Bracket 7.17 (182.12) 8.74 (222.00) 1.98 (50.29) .35 (8.89 3.94 (100.08) 5.25 (133.35) 4.15 (105.41) 3955477 S
8" & OptiAir 800 Series 8.32 (211.33) 9.88 (250.95) 1.98 (50.29) .35 (8.89 4.34 (110.24) 5.56 (141.22) 4.72 (119.98) 3918197 S
10" & OptiAir 1000 Series 9.83 (249.68) 11.68 (296.67) 1.25 (31.75) .406 (10.31) 6.00 (152.40) 8.50 (215.90) 5.78 (146.81) 3946456 S
11" & OptiAir 1100 Series 11.35 (288.29) 13.16 (334.26) 1.25 (31.75) .406 (10.31) 6.50 (165.10) 8.50 (215.90) 6.50 (165.10) 3932495 S
13" & OptiAir 1300 Series 13.23 (336.04) 15.07 (382.78) 1.25 (31.75) .406 (10.31) 8.00 (203.20) 11.00 (279.40) 8.00 (203.20) 3936445 S

cumminsfiltration.com 5-111
Hose Clamps • Dust Ejection Valves Air Intake Components

Hose Clamps
Nominal
Actual Clamp ID
Connection* Part Number
in (mm)
in (mm)

2.0 (50.8) 2.25 - 2.50 (57.15 - 63.50) 3316653 S

2.5 (63.5) 2.75 - 3.06 (69.85 - 77.72) 3316654 S
3.0 (76.2) 3.25 - 3.56 (82.55 - 90.42) 3316656 S
3.5 (88.9) 3.75 - 4.06 (95.25 - 103.12) 3316657 S
4.0 (101.6) 4.25 - 4.56 (107.95 - 115.82) 3316658 S
4.5 (114.3) 4.75 - 5.06 (120.65 - 128.52) 3316659 S
5.0 (127.0) 5.25 - 5.56 (133.35 - 141.22) 3316660 S
5.5 (139.7) 5.75 - 6.06 (146.05 - 153.92) 3316661 S
6.0 (152.4) 6.38 - 6.69 (162.05 - 169.93) 3316662 S
7.0 (177.8) 7.25 - 7.76 (184.15 - 197.10) 3316663 S
8.0 (203.2) 8.50 - 8.81 (215.90 - 223.77) 3316664 S
10.0 (254.0)** 10.50 - 11.00 (266.70 - 279.40) 3316665 S
10.0 (254.0)*** 10.25-10.75 (260.35-273.05) 3316666 S
* Nominal ID dimension shown corresponds to ID dimension of rubber part
being clamped.
** For use with 45° and 90° Elbows.
*** For use with Hump Hoses and Reducers.

Dust Ejection Valves

Size
For Use On Part Number
in (mm)
1.5 (38.1) Plastic and Metal 3946457 S
3.0 (76.2) Metal Only 3947069 S

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Air Intake Components Elbows

A A

C C

B B

Style 1 Style 2
45° Elbows
ID OD A B C Part
Style
in (mm) in (mm) in (mm) in (mm) in (mm) Number
1 3.00 (76.2) 3.50 (88.90) 1.60 (40.64) 1.60 (40.64) 5.50 (139.70) 3316579 S
1 3.50 (88.9) 4.00 (101.60) 1.68 (42.67) 1.68 (42.67) 5.00 (127.00) 3316580 S
1 4.00 (101.6) 4.50 (114.30) 1.46 (37.08) 1.46 (37.08) 5.50 (139.70) 3316581 S
1 5.00 (127.0) 5.50 (139.70) 1.36 (34.54) 1.36 (34.54) 5.50 (139.70) 3316583 S
1 5.50 (139.7) 6.00 (152.40) 1.70 (43.18) 1.70 (43.18) 6.25 (158.75) 3316584 S
2 6.00 (152.4) 6.50 (165.10) 1.74 (44.20) 1.74 (44.20) 6.50 (165.10) 3316585 S
2 7.00 (177.8) 7.62 (193.55) 2.38 (60.45) 2.38 (60.45) 8.00 (203.20) 3316586 S
2 8.00 (203.2) 8.75 (222.25) 2.00 (50.80) 2.00 (50.80) 8.06 (204.72) 3316587 S
2 10.00 (254.0) 10.75 (273.05) 2.25 (57.15) 2.25 (57.15) 10.50 (266.70) 3316588 S

B B

A A
C C
A A
Style 1 Style 2
90° Elbows
ID OD A B C Part
Style
in (mm) in (mm) in (mm) in (mm) in (mm) Number
1 2.00 (50.80) 2.40 (60.96) 3.50 (88.90) 1.50 (38.10) 1.50 (38.10) 3316564 S
1 2.50 (63.50) 3.00 (76.20) 4.00 (101.60) 1.50 (38.10) 1.50 (38.10) 3316565 S
1 3.00 (76.20) 3.50 (88.90) 5.25 (133.35) 1.50 (38.10) 1.50 (38.10) 3316566 S
1 3.50 (88.90) 4.00 (101.60) 5.50 (139.70) 1.50 (38.10) 1.50 (38.10) 3316567 S
1 4.00 (101.60) 4.50 (114.30) 5.75 (146.05) 1.25 (31.75) 1.25 (31.75) 3316568 S
1 4.50 (114.30) 5.00 (127.00) 5.50 (139.70) 2.00 (50.80) 1.62 (41.15) 3316569 S
1 5.00 (127.00) 5.50 (139.70) 6.12 (155.45) 1.62 (41.15) 1.62 (41.15) 3316570 S
2 5.50 (139.70) 6.00 (152.40) 6.50 (165.10) 1.75 (44.45) 1.75 (44.45) 3316571 S
2 6.00 (152.40) 6.50 (165.10) 6.75 (171.45) 2.25 (57.15) 2.00 (50.80) 3316573 S
2 7.00 (177.80) 7.62 (193.55) 7.56 (192.02) 2.25 (57.15) 2.00 (50.80) 3316576 S
2 8.00 (203.20) 8.75 (222.25) 8.50 (215.90) 2.00 (50.80) 2.25 (57.15) 3316577 S
2 10.00 (254.00) 10.75 (273.05) 10.50 (266.70) 2.25 (57.15) 2.25 (57.15) 3316578 S

cumminsfiltration.com 5-113
Reducing Elbows Air Intake Components

E B
E B

C C

F F
D D
A A
Style 1 Style 2

Reducing 45° Elbows

A B C D E F Part
Style Thickness
ID (mm) ID (mm) in (mm) (in mm) in (mm) in (mm) Number
1 6.00 (152.4) 5.00 (127.0) 6.44 (163.58) TBD 1.75 (44.45) 1.75 (44.45) 0.25 (6.35) 3316594 S
2 7.00 (177.8) 6.00 (152.4) 7.38 (187.45) TBD 2.00 (50.80) 2.00 (50.80) 0.31 (7.87) 3316595 S

B R
D

Reducing 90° Elbows

A (ID) B (ID) C D E F Part
Thickness
in (mm) in (mm) in (mm) in (mm) in (mm) in (mm) Number
5.00 (127.0) 6.00 (152.4) 0.25 (6.35) 7.00 (177.80) 6.00 (152.40) 1.50 (38.10) 1.70 (43.18) 3316589 S
5.50 (139.7) 6.00 (152.4) 0.25 (6.35) 6.75 (171.45) 6.75 (171.45) 1.75 (44.45) 1.75 (44.45) 3316590 S
5.00 (127.0) 7.00 (177.8) 0.25 (6.35) 7.00 (177.80) 6.25 (158.75) 1.75 (44.45) 2.75 (69.85) 3316591 S
5.50 (139.7) 7.00 (177.8) 0.31 (7.87) 5.75 (146.05) 6.25 (158.75) 1.50 (38.10) 1.50 (38.10) 3316592 S
6.00 (152.4) 7.00 (177.8) 0.38 (9.65) 9.00 (228.60) 7.56 (192.02) 3.00 (76.20) 3.00 (76.20) 3316593 S

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Air Intake Components Reducer Inlet Sleeves

C A B

E
D

Reducer Inlet Sleeves

A B C D E Part
in (mm) in (mm) in (mm) in (mm) in (mm) Number
1.75 (44.45) 2.50 (63.50) 2.00 (50.80) 1.00 (25.40) 0.25 (6.35) 3920175 S
1.38 (35.05) 2.50 (63.50) 2.00 (50.80) 1.00 (25.40) 0.25 (6.35) 3920138 S
2.50 (63.50) 3.50 (88.90) 3.00 (76.20) 1.00 (25.40) 0.25 (6.35) 3930250 S
2.25 (57.15) 3.50 (88.90) 3.00 (76.20) 1.00 (25.40) 0.25 (6.35) 3930225 S
2.00 (50.80) 3.50 (88.90) 3.00 (76.20) 1.00 (25.40) 0.25 (6.35) 3930200 S
3.75 (95.25) 4.50 (114.30) 4.00 (101.60) 1.50 (38.10) 0.25 (6.35) 3940375 S
4.00 (101.60) 5.00 (127.00) 4.50 (114.30) 1.50 (38.10) 0.25 (6.35) 3945400 S
3.75 (95.25) 5.00 (127.00) 4.50 (114.30) 1.50 (38.10) 0.25 (6.35) 3945375 S
3.00 (76.20) 5.00 (127.00) 4.50 (114.30) 1.50 (38.10) 0.25 (6.35) 3945300 S
4.50 (114.30) 5.50 (139.70) 5.00 (127.00) 1.50 (38.10) 0.25 (6.35) 3950450 S
4.00 (101.60) 5.50 (139.70) 5.00 (127.00) 1.50 (38.10) 0.25 (6.35) 3950400 S
5.00 (127.00) 6.00 (152.40) 5.50 (139.70) 1.50 (38.10) 0.25 (6.35) 3316631 S
5.00 (127.00) 6.50 (165.10) 6.00 (152.40) 1.50 (38.10) 0.50 (12.70) 3316632 S
5.50 (139.70) 6.50 (165.10) 6.00 (152.40) 1.50 (38.10) 0.25 (6.35) 3316633 S

cumminsfiltration.com 5-115
Notes

5-116 cumminsfiltration.com
 Take the uncertainty and extra costs out of air filter maintenance.

Restriction Indicators
A Restriction Indicator automatically and continually monitors the
condition of your air filters.
The best preventative engine maintenance practice Features
would be to ensure that air filters are only replaced
• Constant restriction readings allow accurate
when necessary. Changing a filter more often than
checks on filter restriction, even after shutdown
necessary increases the risk of dirt reaching the
• Eliminates air cleaner over-servicing
engine. The disturbed dust can enter the intake near
• Saves fuel – Saves costs
the filter sealing gasket area within the housing as
• Reduces the chance of engine failure due to dirt
the old filter is removed. Most of the dust that passes
entering the system
through a new air filter occurs in the first third of its
• Easy and safe to use
useful life. Changing a filter too early doesn't utilize
• Quick to install
the best dirt removal efficiency, which occurs in the
• Manual reset
last two thirds of its service life.

Single Position Graduated

Single Position Indicator with Graduated Indicator with
Indicator Electrical Switch Indicator Electrical Switch

Height Port Size Part

Type Inches of H2O kPa
in (mm) in (mm) Number
20 5.00 1.8 (46) 0.125 (3.18) 3946324 S
Single Position
25 6.35 1.8 (46) 0.125 (3.18) 3946326 S
Single Position with Electrical Switch 25 6.35 2.3 (59) 0.125 (3.18) 3946327 S
20 5.00 2.7 (70) 0.125 (3.18) 3946273 S
Graduated
25 6.35 2.7 (70) 0.125 (3.18) 3946328 S
Graduated with Electrical Switch 25 6.35 3.1 (79) 0.125 (3.18) 3946329 S

Non-Locking Electrical Air Switch Remote Mount Kit

(Not Shown) Includes a 30" (762 mm)
This Restriction Indicator with an electrical hose, male and female barb fittings,
switch can turn a light on within the vehicle and a plastic mount bracket. This
when the restriction reaches a level where the kit can be used with any of the
filter should be changed. No reset switch is Restriction Indicators shown here.
required since the light turns off automatically
when the air flow and restriction decrease. Part Number
3951084 S
Part Number
3951083 S

cumminsfiltration.com 5-117
Notes

5-118 cumminsfiltration.com
Pre-Cleaners Why Use a Pre-Cleaner?

Why Use a Pre-Cleaner?

Pre-Cleaners
Pre-Cleaners extend air filter life by reducing
the amount of dust and/or debris that reaches the air filter

There are two types of pre-cleaners available –

ingestive and ejective

Visibowl™ Pre-Cleaners Fleetguard® Pre-Cleaners

(Ingestive) (Ejective)
Ingestive systems collect debris and require Ejective systems eject debris and
maintenance, either emptying or cleaning. are maintenance free.

Removes 70 – 85% of dust and debris Removes up to 88% of dust and debris

Collects all separated debris in bowl and

Ejects all separated debris – pre-cleans continuously
stops when bowl is full

Variable efficiency curve dependent on air flow High, flat efficiency curve

Simply empty the bowl when it is full Maintenance free

Best suited for heavier than air debris, including

Best suited for dust and smaller debris
dust, rain, sawdust, chaff, etc.
Bowl is made from a heavy duty polymer with
Housing is made from high-quality, non-reflective,
increased UV protection to prevent cracking
non-corroding Nylon 6-6 polymer
and discoloration.

Must be mounted vertically Can be mounted either vertically or horizontally

One (1) year warranty Two (2) year warranty

cumminsfiltration.com 5-119
Visibowl™ Pre-Cleaners

Ordering Information
Visibowl™ Reducing Adapter Flow Rate
Intake
Part Part From To
OD CFM m3/min
Number Number in (mm) in (mm)
in (mm)
AP2000 – – 30 - 90 0.85 - 2.55
2.00
AP2000 3920175 S 2.00 (50.80) 1.75 (44.45) 30 - 60 0.85 - 1.70
(50.8)
3920138 S 2.00 (50.80) 1.38 (35.05) 30 - 80 0.85 - 2.27
AP3000 - - 80 - 170 2.27 - 4.81
3.00 3930250 S 3.00 (76.20) 2.50 (63.50) 80 - 110 2.27 - 3.12
AP3000
(76.20) 3930225 S 3.00 (76.20) 2.25 (57.15) 80 - 130 2.27 - 3.68
3930200 S 3.00 (76.20) 2.00 (50.80) 80 - 150 2.27 - 4.25
AP4500 – – 150 - 340 4.25 - 9.63
4.50 3945400 S 4.50 (114.30) 4.00 (101.60) 150 - 320 4.25 - 9.06
AP4500
(114.30) 3945375 S 4.50 (114.30) 3.75 (95.25) 150 - 330 4.25 - 9.35
3945300 S 4.50 (114.30) 3.00 (76.20) 150 - 340 4.25 - 9.63
AP5000 – – 330 - 740 9.35 - 20.96
5.00
AP5000 3950450 S 5.00 (127.00) 4.50 (114.30) 330 - 660 9.35 - 18.69
(127.00)
3950400 S 5.00 (127.00) 4.00 (101.60) 330 - 700 9.35 - 19.82

Expansion Adapter
Visibowl™ Expansion
From To
Part Adapter
in (mm) in (mm)
Number Part Number
AP5000 3950600 S 5.00 (127.00) 6.00 (152.40)

Replacement Lids Replacement Bowls

Replacement Replacement
Visibowl™ Visibowl™
Lid Part Bowl Part
Part Number Part Number
Number Number
AP2000 3960200 S AP2000 3910200 S
AP3000 3960300 S AP3000 3910300 S
AP4500 3960450 S AP4500 3910450 S
AP5000 3960500 S AP5000 3910500 S

B Dimensions
Outlet OD Cover Width Height Cover Height Body Width
Part
D in (mm) in (mm) in (mm) in (mm) in (mm)
Number
A B C D E
C AP2000 2.0 (50.8) 5.6 (142.2) 4.8 (121.9) 1.8 (45.7) 5.5 (139.7)
AP3000 3.0 (76.2 ) 7.5 (190.5) 6.2 (157.5) 1.8 (45.7) 7.3 (185.4)
AP4500 4.5 (114.3) 10.7 (271.8) 7.7 (195.6) 1.9 (48.2) 10.5 (266.7)
AP5000 5.0 (127.0) 12.1 (307.3) 7.7 (195.6) 2.0 (50.8) 12.0 (304.8)
A
E

5-120 cumminsfiltration.com
Pre-Cleaners Fleetguard®

■■ Extended air filter life

■■ Increased engine protection

■■ Reduced downtime

■■ Reduced maintenance costs

■■ Self-cleaning

■■ Lightweight

■■ Easy to install

■■ Durable polymer design

The Benefits of Fleetguard Pre-Cleaners

Fleetguard Pre-Cleaners are state‑of‑the‑art products that reduce maintenance costs and downtime for all diesel applications.
They are recommended for the construction, farming, mining, forestry or any other segment where operating conditions are
severe. Fleetguard Pre-Cleaners keep air filters clean, extend the life of the filter and maintain engine performance. Positioned at
the beginning of the air intake, Fleetguard air Pre-Cleaners eject the majority of dust/dirt particles that are heavier than air.

How the Fleetguard Pre-Cleaner Works

1 Dirty air passes through prescreen and enters through recessed vanes at the bottom of the Fleetguard Pre-Cleaner.

2 The curved particle accelerator rotates much faster than the incoming air,
capturing debris, which is passed down the length of the particle
accelerator’s straked vanes.
4
3 The debris is then deposited on the inner wall
of the separator chamber.
2
3
4 As the particle accelerator spins, it sweeps debris
that has deposited under the strakes onto the
inner wall of the pre-cleaner, where it is ejected.
1

5 Clean air continues to spin upward, being compressed, 5

and forced into the air inlet opening.

cumminsfiltration.com 5-121
Fleetguard® Pre-Cleaners

B To properly size a Fleetguard Pre-Cleaner, you will need to know the correct airflow
of the engine in CFM (m3/min) and the Outside Diameter (OD) of the air intake. For
optimum efficiency, select the pre-cleaner where the CFM (m3/min) falls in the upper
end of the ranges shown. Do not size a Fleetguard Pre-Cleaner solely based on the
air intake dimension.
C

Pre-cleaners should not be mounted against any part of the machine as space is
needed to allow air to enter into the pre-cleaner.
Cummins Filtration® does not recommend putting pre-cleaners high in the air on
an extended pipe as the further away the air intake is from the engine, the more
A
added restriction.
Ordering Information
A B C Flow Rate
Part
Outlet OD Width Height
Number
in (mm) in (mm) in (mm) CFM m3/min

AP8407 2 (50.8) 4.5 (114.3) 3 (76.2) 10 - 50 0.3 - 1.4

AP8408 3 (76.2) 6.7 (170.18) 4.2 (106.68) 50 - 120 1.4 - 3.4
AP8403 4 (101.6) 8.5 (215.9) 6.28 (159.51) 100 - 275 2.8 - 7.8
AP8409 4 (101.6) 8.5 (215.9) 6.28 (159.51) 275 - 350 7.8 - 9.9
AP8421 5 (127.0) 10.6 (270)_ 7.9 (201) 350-500 9.91 - 14.16
AP8404 6 (152.4) 13.1 (332.74) 11.1 (281.94) 500 - 650 14.2 - 18.4
AP8410 6 (152.4) 13.1 (332.74) 11.1 (281.94) 650 - 800 18.4 - 22.7
AP8405 8 (203.2) 18 (457.2) 14.44 (366.776) 800 - 1150 22.7 - 32.6
AP8406 8 (203.2) 18 (457.2) 14.44 (366.776) 1150 - 1400 32.6 - 39.6

Installation Kits*
Part Size Adapts to Intake Size
Number in (mm) in mm
3918239 S 2 (50.8) 1/1.5/1.75 25.4/38.1/44.45
3918240 S 3 (76.2) 2/2.5/2.75 50.8/63.5/69.85
3904837 S 4 (101.6) 3/3.5/3.75 76.2/88.9/95.25
3904838 S 4 (101.6) 4/4.5/4.75/5 101.6/114.3/120.65/127.0
3904839 S 4 (101.6) 5.25/5.5/6 133.35/139.7/152.4
3946049 S 4 (101.6) 6.5 165.1
3946050 S 6 (152.4) 4 101.6
3946051 S 6 (152.4) 4/5 101.6/127.0
3904840 S 6 (152.4) 5/5.25/5.5 127.0/133.35/139.7
3904841 S 6 (152.4) 6.25/6.5/7 158.75/165.1/177.8
3905073 S 6 (152.4) 9 228.6
3946055 S 6 (152.4) 7/10/11 177.8/254.0/279.4
3946053 S 6 (152.4) 5 127.0
3946056 S 8 (203.2) 6/7 152.4/177.8
3904842 S 8 (203.2) 7/9 177.8/228.6
3905074 S 8 (203.2) 10/11 254.0/279.4
3946075 S 8 (203.2) 12/13 304.8/330.2
* Installation Kits do not contain pre-cleaners,
3946057 S 8 (203.2) 6/7 152.4/177.8 only the necessary adapters for installing a
3946058 S 8 (203.2) Special Kit pre-cleaner to the matched intake sizes.

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Pre-Cleaners Accessories

Rubber Reducing Adapters

Use when your pre-cleaner is larger than your air intake pipe.

From To From To
Part Number Part Number
in (mm) in (mm) in (mm) in (mm)
3939407 S 2 (50.8) 1.5 (38.1) 3939399 S 5 (127.0) 4.5 (114.3)
3939406 S 2 (50.8) 1.75 (44.45) 3939400 S 5 (127.0) 4.75 (120.65)
3939405 S 3 (76.2) 2 (50.8) 3918245 S 6 (152.4) 5 (127.0)
3939404 S 3 (76.2) 2.5 (63.5) 3939401 S 6 (152.4) 5.25 (133.35)
3939403 S 3 (76.2) 2.75 (69.85) 3939402 S 6 (152.4) 5.5 (139.7)
3946102 S 4 (101.6) 2.5 (63.5) 3946095 S 7 (177.8) 6 (152.4)
3946101 S 4 (101.6) 2.75 (69.85) 3946094 S 7 (177.8) 6.25 (158.75)
3946100 S 4 (101.6) 3 (76.2) 3946093 S 7 (177.8) 6.5 (165.1)
3946099 S 4 (101.6) 3.75 (95.25) 3918243 S 8 (203.2) 7 (177.8)
3939396 S 4 (101.6) 3.23 (82.04) 3946088 S 9 (282.6) 8 (203.2)
3939398 S 5 (127.0) 4.33 (109.98) 3946104 S 11 (279.4) 10 (254.0)
3946097 S 5 (127.0) 4 (101.6) 3946103 S 13 (330.2) 12 (304.8)

Metal Expansion Adapters Rubber Expansion Adapters

Use when your pre-cleaner is smaller than your Use when your pre-cleaner is smaller than your
intake. Metal Expansion Adapters are spun metal, intake. Rubber Expansion Adapters are rubber
designed to withstand the elements. pieces, designed to withstand the elements.

From To From To
Part Number Part Number
in (mm) in (mm) in (mm) in (mm)
3920523 S 4 (101.6) 5 (127.0) 3946098 S 4.25 (107.95) 4.5 (114.3)
3946110 S 4 (101.6) 6 (152.4) 3946092 S 6.25 (158.75) 7 (177.8)
3918242 S 6 (152.4) 7 (177.8)
3905073 S 6 (152.4) 9 (228.6)
3946109 S 7 (177.8) 9 (228.6)
3946108 S 8 (203.2) 13 (330.2)
3946106 S 8 (203.2) 16 (406.4)

Check Valve
Use when your application requires the use of a
Check Valve with the Fleetguard™ Pre-cleaner.

Inlet (OD) Outlet (OD)

Part Number
in (mm) in (mm)
3956072 S 1.50 (38.10) 1.50 (38.10)
Material: Polypropylene (-40 to 180 °F (4.4 - 82.2 °C) temperature range)
Caution: Not intended for high temperature applications.

cumminsfiltration.com 5-123
Accessories Pre-Cleaners

Metal Extension Pipes

Use when your pre-cleaner is below the hood line
or you need more hood clearance underneath the
pre-cleaner.
A
A B
Part Number Diameter Length
in (mm) in (mm)
B
3939409 S 4 (101.6) 12 (304.8)
3939410 S 5 (127.0) 12 (304.8)
3939411 S 6 (152.4) 12 (304.8)
3946107 S 7 (177.8) 14 (355.6)
3946105 S 8 (203.2) 12 (304.8)

Basket/Mesh Screens
Use when operating in an environment with large debris
(forestry, agriculture, landfill) to keep your pre-cleaner
working at peak efficiency.

Pre-Cleaner
Part Number Description Size
in (mm)
3946112 S Perforated Screen Kit 4 (101.6)
3946091 S Perforated Screen Replacement 4 (101.6)
3939420 S Perforated Screen Kit 6 (152.4)
3946090 S Perforated Screen Replacement 6 (152.4)
3939418 S Perforated Screen Kit 8 (203.2)
3946089 S Perforated Screen Replacement 8 (203.2)
3939421 S Wire Mesh Screen Kit 4 (101.6)
3939419 S Wire Mesh Screen Kit 6 (152.4)
3939417 S Wire Mesh Screen Kit 8 (203.2)

Dust Ejection Valve Plugs

Use to seal the dump valve portion of an internal
or dust ejector pre-cleaner when the dump valve
is removed.

Size
Part Number
in (mm)

3939409 S 4 (101.6)
3939410 S 5 (127.0)
3939411 S 6 (152.4)
3946107 S 7 (177.8)
3946105 S 8 (203.2)

5-124 cumminsfiltration.com
 Service and Maintenance Tips

Should I change my air filter element on a distance, time, What is the Radial Sealing Type air filter element?
appearance, or weight basis? Conventional air filter elements are generally held in place inside
Air filters should be changed according to the engine the air cleaner housing by a wing nut on a threaded center post.
manufacturer's recommendation on air flow restriction as This also seals the element to the housing by compressing a
measured by an air filter restriction indicator gauge. rubber seal (gasket), which is glued to the metal endplate of the
filter against the base plate of the housing. In the case of Radial
Does the efficiency of an air filter element change while it is Sealing air filter elements, the sealing is complete by pushing the
being used? molded rubber (polyurethane) open end over a short tube built
into the base of the air cleaner body. The filter is retained by the
Yes, air filter element efficiency changes over time. Air filter housing cover sitting against the closed upper endplate.
elements are least efficient when they are new. The build up of
contaminant (dirt) on the medium will make it more efficient What is the advantage of a Radial Sealing style air cleaner
over time.
housing/filter elements compared to a more conventional air
What is the difference between the Fleetguard® Magnum cleaner?
RS™ and the Standard line of air filters? The major advantages of the Radial Sealing filters are the ease
Magnum air filters have a larger surface area of filter medium and and speed of service. Generally, Radial Sealing air filter elements
will therefore hold more contaminant, resulting in a longer can be changed without needing to use tools. The air cleaner
service life. cover usually twists off or is removed by undoing “flip over” clips
or catches, and the element is simply pulled off. Conventional
What is the meaning of the “M” suffix used on some air filter housings often require wing nuts to be undone and, in some
cases, a whole series of nuts has to be undone before the element
part numbers?
can be removed.
The 'M' stands for Magnum, designating it as a long life element.
Can I use a Radial Sealing air filter element in a standard
How often should I change my secondary air filter element? (conventional) air cleaner housing?
Secondary or inner elements should be changed every third time No, the conventional air cleaner housings are not designed to
the primary (main/outer) element is changed. The secondary create a complete seal with the Radial Sealing air filters.
(safety/inner) element should not be disturbed until this interval
has been reached. Can I use a conventional secondary/inner air filter
What is your recommended air filter element change element with a Radial Sealing primary filter and vice versa?
interval? No. Conventional primary/outer air filters have to be used with
conventional secondary/inner elements and housings. Radial
We recommend changing Fleetguard air filter elements when they Sealing primary/outer air filters have to be used with Radial
have reached about 80% of the engine manufacturer's maximum Sealing secondary/inner elements and housings.
allowable restriction. As a general guide, this ranges from 375
to 500 mm (15 to 20") of water gauge restriction for naturally What does Two-Stage/Dual-Stage Air Cleaner mean?
aspirated engines and 500 to 700 mm (20 to 30") for
turbocharged engines. A two-stage air cleaner has a pre-cleaner integral to the
system. Most heavy duty applications, the air cleaner will have
What is the micron rating of Fleetguard air filter elements? a dust ejection valve. The majority of the heavy dust particles
are removed from the air cleaner by this valve (stage 1). The
The performance of air filter elements is measured by testing their remaining dust is then removed from the air by the primary filter
ability to remove particles across a broad spectrum of particle element (stage 2).
sizes using standard test dust and reporting the results as the
percent efficiency for the given test dust. For a two-stage air cleaner, does the orientation of the dust
How much should I tighten the clamps on the outlet ejection valve make a difference?
tube connections? Yes. The dust ejection valve must be pointed within 15° of straight
down to have proper pre-cleaning abilities.
The maximum clamp torque is 40 in-lb (4.5 N⋅m) on the outlet.
What is the meaning of the “K” suffix used on some air filter
part numbers?
The “K” denotes that the filter is equipped with fins. The fins
provide pre-cleaning by centrifuging out much of the contaminant
before it reaches the air filter element. These elements are
generally used in off-highway equipment (agriculture, construction,
mining, etc.).

cumminsfiltration.com 5-125
Service and Maintenance Tips

Does it matter if the Dust Ejection Valve is cracked, torn, or as well as horizontally?
remains open? Yes, these units can be mounted at any angle up to 90° from
Yes. The dust ejection valve does not work as efficiently if it is the horizontal.
not in good condition, which can reduce the efficiency of the pre-
cleaner as it shortens its service life. Replace cracked, torn or Should I pay attention to the orientation of the Fleetguard
otherwise damaged dust ejection valves for optimal performance. pre-cleaner dust ejector slot during installation on the
equipment?
Are OptiAir™ filter elements interchangeable with Radial
Yes. For mobile equipment, make sure the ejector slot is oriented
Sealing filter elements? opposed to the most common driving direction. In cases where
No. Although the sealing on both styles of products is done the Fleetguard pre-cleaner is not installed vertically, be sure that
radially, the sealing surface on the OptiAir products is located at a the ejector slot is oriented downward, as water may enter the air
larger outer diameter for similar sizes of air housings. intake system. Where more than one unit is installed, make sure
none of the units are expelling at each other. Also, face slots in the
What information is required to select a Fleetguard pre- direction of the prevailing wind to avoid expelled air blowing back
cleaner ™ ? at the unit.
You will need to know the air flow rate (m3/min or CFM). If you are
not sure of the engine air flow rate, please contact your Fleetguard
distributor for further information. Do not size by the diameter of
the intake piping.
If the Fleetguard pre-cleaner outlet size does not match the
air cleaner intake diameter, what do I do?
There is a range of adapter kits available to convert the pre-
cleaner to the size required.

How fast does the rotor of a Fleetguard pre-cleaner spin, and

are the bearings shielded or sealed?
The rotor spins at about 3000 RPM on average and the bearings
are sealed with an O-Ring to prevent contamination.

Does the top cap of a Fleetguard pre-cleaner come off for

repairs? What maintenance is required?
No, there are no serviceable components inside the
Fleetguard pre-cleaner . These units are self-cleaning ejective
pre-cleaners that eject the contaminant they remove. They are
maintenance free. Fleetguard pre-cleaners are covered by a two
year unlimited hours warranty.

At what height should a Fleetguard pre-cleaner be mounted?

It should not be mounted flush against any part of the machine
because space is needed beneath the unit to allow the air to enter.

What is a Fleetguard pre-cleaner made of?

They are manufactured from an engineering polymer that is more
durable, lighter, and less expensive than any metal product.

Should I play it safe and go to the next size (higher flow rate)
up when selecting a Fleetguard pre-cleaner unit?
No. These units work most efficiently within their stated flow range.
Selecting an “oversized” unit can result in a lower pre-cleaning
efficiency due to lower turbine speed. Select a pre-cleaner where
the added initial restriction stays within acceptable limits to obtain
maximum service life.

Can the Fleetguard pre-cleaner units be mounted vertically

5-126 cumminsfiltration.com
 Cleaning Air Filters

The main reason for washing heavy duty air filter cartridges is to reduce the overall cost of filtration. However,
this is often not the end result. Several studies have been conducted over the past few years, all with the similar
conclusions, as follows:

■■ Cleaning air filters reduces the dust holding capacity compared to a new filter. Dust holding capacity can drop
by up to 25% after the first cleaning, with additional capacity loss after each subsequent cleaning. Loss of dust
capacity shortens the usable service life of the filter, which leads to more frequent service – which in turn adds
additional risk of mis-service and/or accidental dust ingression.
■■ The air filter media can be weakened as a result of cleaning, which could cause ruptures. Even the smallest
rupture will cause the filter to be less efficient and may allow enough dust into your engine/equipment to cause
serious damage, downtime, and rebuilds.
■■ On-highway air filters should not be cleaned since the contamination encountered over the road (fine particles
and soot material) is very difficult to remove from the air filter media.
■■ Secondary air filters should never be cleaned since the secondary element is the last barrier to contaminants
before they reach your engine.
■■ Standard leak testing (light bulb) is not always conclusive in detecting faults in pleated filter elements.
■■ “Inside-out” washers are often used to wash opposite flow filters, actually bringing impurities to the clean air side
of the filter during the washing process.
■■ The filter assembly and/or gaskets can be damaged in the washing process.
■■ A new, quality filter is about 99.9% efficient over its lifetime. A cleaned filter with an efficiency of 95% would
actually allow 50 times more dirt to pass through to the engine than a typical good filter.

However, if you decide to clean your air filters, remember that there are a few risks. Do-it-yourself cleaning
techniques and improvised cleaning tools offer considerable risk to the air filter integrity and should be
avoided. Commercially available air filter cleaning services are most likely to be better equipped and have more
reliable techniques for cleaning air filters than most maintenance shops.
Select a reputable commercial cleaning service that uses cleaning and handling practices proven to be effective
for your filters and applications. It is recommended that this business offer a warranty for the cleaned filter, since
Cummins Filtration® and most other air filter manufacturers, will not warrant a cleaned air filter.

cumminsfiltration.com 5-127
Glossary of Terms

AA – Prefix denoting a Dual Heavy Duty – A two stage air 25 in H2O/6.23 kPa. Ref. ducting when servicing the
Pack Air Kit which is usually cleaner/filter with a pre-cleaner ISO 5011. primary. A secondary element
a package of two air filter and a secondary element. M - Suffix denoting a Magnum is generally less efficient than
elements in the Fleetguard® Typical applications would Air Filter within the Fleetguard the corresponding primary and
product line. be construction, mining and product line. should typically be changed
AF – Prefix denoting an Air agricultural equipment in a once for every 3-5 primary
Magnum – An Air Filter element
Filter within the Fleetguard heavy dust environment. change-outs.
within the Fleetguard product
product line. ISO – International Standards line with pleated media to Single Stage Air Cleaner – An
AH – Prefix denoting an Air Organization, the body that increase the filtration area air cleaner (with no pre-cleaner)
Housing within the Fleetguard publishes many standards and and therefore increase the where the primary filter element
product line. oversees many of the national dirt holding capacity and filter removes all the contaminant
standards setting organizations service life. from the intake air.
AK – Prefix denoting an Air Kit
around the World such as Spark Arrestor – Unit that is
within the Fleetguard product Medium Duty – A two-stage air
AFNOR, BSI, ANSI, etc. connected to the intake pipe
line. cleaner/filter with an inertial or
ISO Ultra Fine – Very fine centrifugal first stage. Typical in place of an intake filter.
AS – Prefix denoting an Air
grade test dust used for special applications would be light It's purpose is to prevent any
Oil Separator Filter within the
cases where an engine is industrial, on/off-highway sparks from exiting the intake in
Fleetguard product line.
consistently exposed to very vehicles, etc. which are used the case of a backfire situation.
AP – Prefix denoting an Air small particles. This product is used mostly
occasionally in a heavy
Pre-cleaner unit within the on marine applications where
ISO Fine – Fine grade test dust dust environment.
Fleetguard product range. intake contaminants are of little
generally used for single stage Minder Gauge – See
Air Cleaner (Housing) – The air cleaner evaluation. concern, but fire is an
“Restriction indicator.”
assembly consisting of a ongoing risk.
ISO Medium – Medium grade m3/min – Volume of air flow
housing usually made from Terminal Restriction – The
test dust which is rarely used. expressed in cubic meters
metal or polymer/plastic maximum restriction across the
containing one or more air filter ISO Coarse – Coarse grade per minute.
air cleaner/filter element(s)
elements to clean the air going test dust generally used for dual 1 m3/min = 35.31467 CFM
recommended by the engine
into an engine. stage air cleaner evaluation. Outer Filter/Element – See manufacturer, usually
CFM (ft /min) – Volume of air
3 Initial Restriction – The “Primary Element/Filter.” 5.0 - 6.2 kPa (20 to 25")
flow expressed in cubic feet resistance created by the air Primary Element/Filter – The water gauge.
per minute. cleaner/filter element(s) to the replaceable filter element which Test Dust – Contaminant used
1 ft3/min = 0.02831685 m3/min air flow required by the engine the contaminant reaches first under laboratory conditions to
measured under steady state and accumulates.
Dual Stage Air Cleaner/ evaluate the performance of an
flow conditions with a clean
2-Stage – An air cleaner where Rain Cap – See “Weather air cleaner and filter assembly
element (Ref. ISO 5011).
a pre-cleaner removes most Hood.” in terms of particle removal
of the contaminant before it Inner Filter/Element – See efficiency and filter life. These
Restriction Indicator – Gauge
reaches the primary filter. The “Secondary Element/Filter.” are “calibrated” test dusts where
used to monitor the service
primary filter is then the second K – Suffix denoting an Air Filter the chemical composition and
life of an air filter element.
means of contaminant removal. within the Fleetguard product particle size distribution is very
Gauge notifies user of terminal
range which has pre-cleaning carefully controlled and are
Dust Ejection/Unloader restriction when filter element
fins attached. available in different grades
Valve – A rubber valve that should be changed.
(see “ISO”).
allows contaminant removed Light Duty – A single stage Safety Filter/Element – See
by the pre-cleaner stage to be air cleaner/filter. Typical Clean-Air Duct (Trunking) –
“Secondary Element/Filter.”
removed from the air applications would be on- the tube which connects the air
Secondary Element/Filter – A intake to the air cleaner body
cleaner body. highway and stationary engine
replaceable filter element that and the air cleaner body to
Efficiency – The ability of an applications exposed to light
usually fits inside the primary the engine.
air cleaner/element to remove dust conditions.
filter element. Purpose is to
contaminant from the incoming Life (Capacity) – Quantity of Weather Hood – Cover or cowl
prevent contaminant that may
air flow. test dust removed by the air to prevent rain and large debris
fall off the primary element from
cleaner under test conditions from entering the air
getting into the clean air
with a terminal restriction of intake system.

5-128 cumminsfiltration.com
6 • Crankcase Ventilation
 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Crankcase Ventilation Manager (CVM) . . . . . . . . . . . . . . . 6-5
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
CVM280B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-7
CVM280T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
CVM424B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-13
CVM424T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16
Crankcase Ventilation Filter . . . . . . . . . . . . . . . . . . . . . . . 6-19
CV51118 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-19
Recirculators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-23
93194A • 93192A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-23
93194A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-25
93192A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-26
Crankcase Ventilation Breathers . . . . . . . . . . . . . . . . . . . 6-27
CV50111 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-27
CV50202 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-30
 Introduction

Clearing the Air with Crankcase Ventilation

Due to the growing importance of safeguarding our global environment, efficient crankcase ventilation filtration systems are
increasingly critical to diesel engine Original Equipment Manufacturers (OEMs). Future worldwide diesel engine emission
regulations will require OEMs to continue to reduce total particulate emissions. Current emission regulations in some regions
and market segments cover total engine emissions, which include both tailpipe and crankcase. Since crankcase emissions can
contribute up to 25% of total emissions, control of this air pollution source is critical to the protection of the earth’s environment.

Blow-by: An Increasingly Significant Environmental Impact

A significant contributor to environmental degradation is engine crankcase blow-by. During diesel engine operation, blow-by is
generated by the leakage of combustion gases past piston rings. The blow-by is typically laden with oil droplets which can be
divided into two classes based on particle size:

1. Drip (visible drips or puddles of oil)

2. Aerosol (sub-micron oil drops that create the oily “smoke” seen at the crankcase vent)
During engine operation, the concentrations of oil droplets between 3 and 20 μm tends to be low. As a percentage of total mass,
most of the oil is present either as large drips or as aerosol particles smaller than 3 μm. The major challenge for crankcase
ventilation filtration is the removal of aerosol particles. A considerable portion of aerosol particles are in the 0.2 to 0.3 μm size
range, the size of maximum penetration or are in the size range of 0.2 to 3.0 um. This size range creates a significant challenge
for all but the most advanced crankcase ventilation filtration products such as the coalescing technology provided by Cummins
Filtration®.

Without adequate and effective filtration, significant amounts of aerosol may be present in blow-by. Crankcase gases must be
particularly well cleaned in order to minimize turbocharger and intercooler deposits and fouling, as well as to reduce particulate
loading on the exhaust aftertreatment system.

There are two basic ways of venting crankcase emissions, either into the atmosphere – Open Crankcase Ventilation (OCV) – or
routing the crankcase gases back into the engine air intake system – Closed Crankcase Ventilation (CCV). Cummins Filtration
offers both OCV and CCV approaches to manage crankcase blow-by on diesel engines.

Leading the Way with the Right Technologies

Cummins Filtration has emerged with twelve US patents on or related to CV filtration, plus some related ancillary patents. Our
CV patents cover coalescers, impactors and Electrostatic Droplet Collector (EDC) devices. The company also holds a patent
on a rotating coalescer design and eight patents based on coalescer technology, alone or in combination with an impactor. A
number of patent applications covering other CV technologies are awaiting approval.

Depending on customer requirements, our CV products may be used alone, with performance enhancing features, or in
combination with other technologies to achieve desired levels of performance. Today, they are used on nearly every major make
of on-highway and industrial diesel and natural gas engine in North America and Europe.

Cummins Filtration Crankcase Ventilation systems are innovative products which are specifically designed to provide the type of
performance the marketplace and the environment requires.

Product features include:

• Superior aerosol filtration, 98+% efficiency

• No service required for the impactor
• Easy service access
• Easy installation
• Durability
• Integrated electronic sensor
• Easy and versatile engine and/or equipment integration
• Easy access to service the coalescing filter elements

cumminsfiltration.com 6-3
Introduction

Product benefits include:

• Reduced engine oil consumption

• Reduced engine maintenance due to residual oil drip build-up
• Increased uptime
• Quick and easy service
• Reduced environmental impact and waste
• Flexibility as most of our products can be applied in either OCV or CCV mode

Optional features include:

• Crankcase ventilation heat for cold ambient conditions

• Heater options for cold ambient conditions (on select products)
• Oil drain check valves
• Crankcase Depression Regulation (CDR) valves
• Filter Minder® visual restriction gauge
• Crankcase pressure sensor
Fleetguard® crankcase ventilation systems are capable of vastly reducing the amount of contaminates either vented to the
atmosphere or circulated back into the air intake for a wide variety of today’s diesel engines, keeping the turbocharger and heat
exchangers clean and performing well. To maintain a vehicle’s optimal performance, and in order to operate under warranty, it
is important that installation recommendations be met. If there are any questions, a Technical Assistance Specialist should be
called. A list of the worldwide Customer Assistance Centers may be found on the back of this document. For further information,
please visit cumminsfiltration.com.

6-4 cumminsfiltration.com
Crankcase Ventilation

6-5
Manager (CVM)

cumminsfiltration.com
Introduction Crankcase Ventilation Manager (CVM)

Superior Crankcase Ventilation Management

• Highest oil and particle removal efficiency available
• High efficiency to meet emissions regulation compliance
• Long service intervals and reliability of the engine air handling components
• Maintains superior saturated oil removal efficiency for the droplet (aerosol)
sizes that comprise blow-by gases

Advanced Oil Separation :

Stratapore™ CV
Varied filter sizes are
arranged in an effective
gradient structure Glass Reinforced
Nylon Shell
Provides light-weight
Threaded Collar heat resistance and
Allows easy removal of containment of the oil
the reusable shell coalescing element
(bottom access also
available)
Integral Aluminum
Mounting Bracket
With 6" x 2.5" Crankcase Depression
(154 mm x 65 mm) Regulation (CDR)
bolt pattern Valve
Protects the crankcase
Clean Blow-by from excess vacuum in
Gas Outlet a closed configuration
Returns clean blow-by
to the atmosphere,
or engine air intake
(variable orientation)

Crankcase Pressure
Sensor (FCI/Apex® Oil Drain Port
3-Pin Connector)
Routes separated oil
Optimizes service back to the oil sump
intervals (0.4 " (10 mm) hose
Optional Heating port)
System
Blow-by Gas Inlet
Available for use in
cold environments

6-6 cumminsfiltration.com
Crankcase Ventilation Manager (CVM) CVM280B

Inlet Pressure Sensor

Outlet

Drain

Specifications
Specification CVM280B
Height Overall 11.46" (290.9 mm)
Depth Overall 7.92" (201 mm)
Width Overall 6.97" (177 mm)
Nominal Flow 3.53 ft3/min (100 L/min)
Efficiency at Nominal Flow (Dry) 99.5 %
Restriction at Nominal Flow (Dry) 1.97" H2O (0.49 kPa)
Restriction at Nominal Flow (Saturated) 5.51" H2O (1.37 kPa))
Maximum Flow 9.89 ft3/min (280 L/min)
Restriction at Max Flow (Dry) 8.11" H2O (2.02 kPa)
Restriction at Max Flow (Saturated) 15.87" H2O (3.95 kPa)

cumminsfiltration.com 6-7
CVM280B Crankcase Ventilation Manager (CVM)

Parts List
No.
Part Description
Included
A 1 Head
B 1 *O-Ring
C 1 *Element
D 1 Collar
E 1 Shell
* Parts included in Service Kit #CV52053.

6-8 cumminsfiltration.com
Crankcase Ventilation Manager (CVM) CVM280B

Ordering Information
Part Number Description Outlet Orientations

CV52008 CVM with Outlet at 3 O'Clock

CV52034 CVM with Outlet at 12 O'Clock

CV52015 CVM with Outlet at 9 O'Clock (as shown below)

CV52053
3:00 12:00 9:00
Service Kit (includes O-Ring and Element)

3.20
Mounting/Dimensions (81.25)
Outlet: 1.00 OD Inlet: 1.00 OD
(25.4 mm) Outlet:
(25.4 mm)
hose port 1.00 OD
hose port
(25.4 mm)
Drain:
hose port
∅ 0.47 0.39
6.06 (154) (10 mm)
(11.8)
(4X) hose port

2.56
1.73 (44) (65)

1.97 (50)

11.45 6.97 (177)

(290.9)
6.68
169.65) 2.01 (51)
3.31 (84)

6.49
(164.85)
Outlet:
∅ 4.90 (124.56) Drain: 0.39 1.00 OD
(10 mm) 7.91
(201) (25.4 mm) Inlet:
5.27 (133.95) hose port hose port 1.00 OD
Service Envelope
(25.4 mm)
hose port
All dimensions are in inches (millimeters)

Performance
Fractional Efficiency Flow vs Restriction (Clean Element)
Flow Rate (L/min)
100 0 50 100 150 200 250 300
10 2.5
Efficiency (%)

99
Restriction (inch H20)

8 2.0
Restriction (kPa)

98
6 1.5
97
4 1.0
96 2 0.5
95 0 0.0
0.1 0.3 0.5 0.7 0.9 1.1 1.3 0 2 4 6 8 10
Particle Size (µm) Flow Rate (ft3/min)

cumminsfiltration.com 6-9
CVM280T Crankcase Ventilation Manager (CVM)

Pressure
Sensor
Drain

Outlet
Inlet

Specifications
Specification CVM280T
Height Overall 11.71" (297.37 mm)
Depth Overall 7.91" (201 mm)
Width Overall 8" (203.2 mm)
Nominal Flow 3.53 ft3/min (100 L/min)
Efficiency at Nominal Flow (Dry) 99.5 %
Restriction at Nominal Flow (Dry) 1.97" H2O (0.49 kPa)
Restriction at Nominal Flow (Saturated) 5.51" H2O (1.37 kPa))
Maximum Flow 9.89 ft3/min (280 L/min)
Restriction at Max Flow (Dry) 8.11" H2O (2.02 kPa)
Restriction at Max Flow (Saturated) 15.87" H2O (3.95 kPa)

6-10 cumminsfiltration.com
Crankcase Ventilation Manager (CVM) CVM280T

Parts List
No.
Part Description
Included
A 1 Shell
B 1 Collar
C 1 *O-Ring
D 1 *Element
E 1 Head
* Parts included in Service Kit #CV52053.

cumminsfiltration.com 6-11
CVM280T Crankcase Ventilation Manager (CVM)

Ordering Information
Part Number Description Outlet Orientations

CV52019 CVM with Outlet at 3 O'Clock

CV52021 CVM with Outlet at 6 O'Clock (as shown below)

CV52023 CVM with Outlet at 9 O'Clock

CV52053 Service Kit (includes O-Ring and Element) 3:00 6:00 9:00

Mounting/Dimensions
Outlet:
5.20 1.00 OD
(131.94) (25.4 mm) 6.49
Service hose port (164.85)
Envelope ∅ 4.90 (124.56)

3.31
7.15 (84)
1.97
(181.62) (50)

∅ 0.47 6.06 (154) 6.97 (177)

(11.8)
11.71 8.0 (203.2)
(4X)
(297.37)
1.73 (44) 2.56
(65)
3.31
(84)
5.04
Drain: 0.39 (128)
(10 mm)
hose port
∅ 6.29
Inlet: 1.00 OD (159.69) 7.91
(25.4 mm) (201)
6.06 (154) hose port

All dimensions are in inches (millimeters)

Performance
Fractional Efficiency Flow vs Restriction (Clean Element)
Flow Rate (L/min)
100 0 50 100 150 200 250 300
10 2.5
Efficiency (%)

99
Restriction (inch H20)

8 2.0
Restriction (kPa)

98
6 1.5
97
4 1.0
96 2 0.5
95 0 0.0
0.1 0.3 0.5 0.7 0.9 1.1 1.3 0 2 4 6 8 10
Particle Size (µm) Flow Rate (ft3/min)

6-12 cumminsfiltration.com
Crankcase Ventilation Manager (CVM) CVM424B

Inlet Pressure Sensor

Outlet

Drain

Specifications
Specification CVM424B
Height Overall 15.39" (391 mm)
Depth Overall 7.91" (201 mm)
Width Overall 6.97" (177 mm)
Nominal Flow 5.30 ft3/min (150 L/min)
Efficiency at Nominal Flow (Dry) 99.9 %
Restriction at Nominal Flow (Dry) 2.28" H2O (0.57 kPa)
Restriction at Nominal Flow (Saturated) 4.92" H2O (1.23 kPa)
Maximum Flow 14.97 ft3/min (424 L/min)
Restriction at Max Flow (Dry) 12.17" H2O (3.03 kPa)
Restriction at Max Flow (Saturated) 17.56" H2O (4.37 kPa)

cumminsfiltration.com 6-13
CVM424B Crankcase Ventilation Manager (CVM)

Parts List
No.
Part Description
Included
A 1 Shell
B 1 Collar
C 1 *O-Ring
D 1 *Element
E 1 Head
* Parts included in Service Kit #CV52052.

6-14 cumminsfiltration.com
Crankcase Ventilation Manager (CVM) CVM424B

Ordering Information
Part Number Description Outlet Orientations

CV52016 CVM with Outlet at 3 O'Clock

CV52006 CVM with Outlet at 12 O'Clock (as shown below)

CV52009 CVM with Outlet at 9 O'Clock

CV52052 Service Kit (includes O-Ring and Element)

3:00 12:00 9:00

Mounting/Dimensions
6.06 (154)

∅ 0.47 Drain: 0.39

(11.8) 6.06 (154)
(10 mm)
(4X) hose port

2.56 (65)
1.73 (44)

1.97 (50)
15.39
(391)
6.97 (177)

2.01 (51)
10.46 3.31 7.91
(265.8) (84) (201)

6.49
Inlet: 1.00 OD (164.85)
(25.4 mm)
Drain: 0.39 hose port
(10 mm)
∅ 4.90 (124.56) hose port
Outlet: 1.00 OD
5.27 (133.95) (25.4 mm)
Service Envelope hose port
All dimensions are in inches (millimeters)

Performance
Fractional Efficiency Flow vs Restriction (Clean Element)
Flow Rate (L/min)
100 0 100 200 300 400
14 3.5
Efficiency (%)

99 12 3.0
Restriction (inch H20)

Restriction (kPa)

98 10 2.5
8 2.0
97 6 1.5
4 1.0
96
2 0.5
95 0 0.0
0.1 0.3 0.5 0.7 0.9 1.1 1.3 0 3 6 9 12 15
Particle Size (µm) Flow Rate (ft3/min)

cumminsfiltration.com 6-15
CVM424T Crankcase Ventilation Manager (CVM)

Outlet

Pressure
Sensor

Drain

Inlet

Specifications
Specification CVM424T
Height Overall 15.50" (393.47 mm)
Depth Overall 7.92" (201 mm)
Width Overall 8" (203.2 mm)
Nominal Flow 5.30 ft3/min (150 L/min)
Efficiency at Nominal Flow (Dry) 99.9 %
Restriction at Nominal Flow (Dry) 2.28" H2O (0.57 kPa)
Restriction at Nominal Flow (Saturated) 4.92" H2O (1.23 kPa)
Maximum Flow 14.97 ft3/min (424 L/min)
Restriction at Max Flow (Dry) 12.17" H2O (3.03 kPa)
Restriction at Max Flow (Saturated) 17.56" H2O (4.37 kPa)

6-16 cumminsfiltration.com
Crankcase Ventilation Manager (CVM) CVM424T

Parts List
No.
Part Description
Included
A 1 Shell
B 1 Collar
C 1 *O-Ring
D 1 *Element
E 1 Head
* Parts included in Service Kit #CV52052.

cumminsfiltration.com 6-17
CVM424T Crankcase Ventilation Manager (CVM)

Ordering Information
Part Number Description Outlet Orientations

CV52007 CVM with Outlet at 3 O'Clock

CV52017 CVM with Outlet at 12 O'Clock

CV52028 CVM with Outlet at 9 O'Clock (as shown below)

CV52052 Service Kit (includes O-Ring and Element) 3:00 6:00 9:00

Mounting/Dimensions
3.20
(81.25)
8.98 (228.04)
Service Envelope
∅ 4.90 (124.56)

Inlet:
1.00 OD
(25.4 mm)
hose port
10.93
(277.7) 9.20
0.48 (233.7) 1.97
(12.3) (50)
15.39
(393.47) 6.97 (177)
8.00 (203.2)
6.06 (154)

Outlet: 3.31 (84)

1.00 OD 1.73 (44) 2.56
(25.4 mm)
(65)
hose port
7.91
6.49 (201)
∅ 0.47 (164.85)
Drain: 0.39 (11.8) ∅ 6.29
(10 mm) (4X) (159.69)
hose port
Outlet:
Inlet: 1.00 OD
1.00 OD (25.4 mm) hose port
(25.4 mm)
6.06 (154) hose port All dimensions are in inches (millimeters)

Performance
Fractional Efficiency Flow vs Restriction (Clean Element)
Flow Rate (L/min)
100 0 100 200 300 400
14 3.5
Efficiency (%)

99 12 3.0
Restriction (inch H20)

Restriction (kPa)

98 10 2.5
8 2.0
97 6 1.5
4 1.0
96
2 0.5
95 0 0.0
0.1 0.3 0.5 0.7 0.9 1.1 1.3 0 3 6 9 12 15
Particle Size (µm) Flow Rate (ft3/min)

6-18 cumminsfiltration.com
 CV51118

Filter
Crankcase Ventilation
Out

In

Drain

Specifications
Specification CV51118
Height Overall 13.7" (347.1 mm)
Depth Overall 3.4" (87.3 mm)
Width, Max 11.5" (291.0 mm)
Weight (Dry) 4.63 lbs (2.1 kg)
Nominal Flow Rate 6 ft3/min (170 L/min)
Restriction at Nominal Flow 0.3 kPa (1.2 in H2O)
Rated Flow Rate 12 ft3/min (340 L/min)
Note: US EPA verification pending.

cumminsfiltration.com 6-19
CV51118 Crankcase Ventilation Filter

Parts List
No.
Part Description
Included
Coalescer Assembly (includes Bolts, Cover,
A 1
Service Element and Base)
B 1 CDR Valve
C 1 CDR Valve Mounting Bracket
D 1 1/2" to 3/8" Drain Line with Check Valve

A
B

A C
Bolts

Cover C
D

Service
Element

Base

6-20 cumminsfiltration.com
Crankcase Ventilation Filter CV51118

Ordering Information
Part Number Description
CV51118 Crankcase Ventilation Kit (includes CCV Breather, CDR Valve, CDR Mounting Bracket, and Drain Line)
CV50601 Service Element

Mounting/Dimensions

Performance
Filter Restriction vs Flow Filter Efficiency vs Flow
Flow (L/min) Flow (L/min)
150 200 250 300 150 200 250 300
.9 3.5 100
Restriction (in H2O)

.8
Restriction (kPa)

99
Efficiency (%)

3.0
.7
.6 2.5 98
.5 2.0 97
.4 1.5 96
.3
1.0
.2 95
5 6 7 8 9 10 11 12 5 6 7 8 9 10 11 12
Flow (ft3/min) Flow (ft3/min)

cumminsfiltration.com 6-21
Notes

6-22 cumminsfiltration.com
 93194A • 93192A

Recirculators
Manometer
Connection

Inlet
Outlet

Drain

Specifications
Specification 93194A 93192A
Diameter 8.6" (218.4 mm) 8.6" (218.4 mm)
Length 30.2" (767.1 mm) 38.1 (967.7 mm)
Inlet/Outlet Tube OD 1.75" (44.5 mm) 2.25" (57.2 mm)
Max. Crankcase
Emission Flow Rate with 15 SCFM (0.43 m3/min) 25 SCFM (0.71 m3/min)
Clean Element

cumminsfiltration.com 6-23
93194A • 93192A Recirculators

Parts List
No.
Part Description
Included
A 1 Recirculator
B 1 Filter Element
C 1 Cover Gasket
D 1 Grommet
E 1 Hex Nut

C B
A

E D

6-24 cumminsfiltration.com
Recirculators 93194A

Ordering Information
Part Number Description
93194A Recirculator Unit
88365A Service Element
Q58403 Cover Gasket
Q58521 Grommet
Q53714 Hex Nut

Mounting/Dimensions
30.2 (767.1)

Inlet
8.6 1.75
(218.4) (44.5)
OD
Outlet

1.75
(44.5)
OD

All dimensions are in inches (millimeters)

Performance
Filter Restriction vs Flow
Flow Rate (m3/min)
0.13 0.63 1.13 1.63 2.13 2.63
3 3.0
Restriction (inch H2O)

Restriction (kPa)

2.5
2 2.0
93194A
1.5
1 1.0
Initial Max. Pressure
0.5
0 0
0 20 40 60 80 100
Flow Rate (SCFM)

cumminsfiltration.com 6-25
93192A Recirculators

Ordering Information
Part Number Description
93192A Recirculator
88465A Service Element
Q58403 Cover Gasket
Q58521 Grommet
Q53714 Hex Nut

Mounting/Dimensions
38.1 (967.7)

Inlet
8.6 2.25
(218.4) (57.2)
OD
Outlet

2.25
(57.2)
OD

All dimensions are in inches (millimeters)

Performance
Filter Restriction vs Flow
Flow Rate (m3/min)
0.13 0.63 1.13 1.63 2.13 2.63
3 3.0
Restriction (inch H2O)

Restriction (kPa)

2.5
2 2.0
93192A
1.5
1 1.0
Initial Max. Pressure
0.5
0 0
0 20 40 60 80 100
Flow Rate (SCFM)

6-26 cumminsfiltration.com
 CV50111

Breathers
Crankcase Ventilation
Vent Outlet

Inlet
From
Engine

Oil Drain
Back to
Engine

Specifications
Specification CV50111
Height Overall (Breather) 13.7" (150 mm)
Depth Overall (Breather) 3.4" (113.3 mm)
Weight (Dry) (Kit) 9.9 lbs (4.5 kg)
Max. Flow 6 ft3/min (169.9 L/min)
Min. Flow 3 ft3/min (85.0 L/min)
Max. Restriction 11-12 in H2O (280-305 mm H2O)

cumminsfiltration.com 6-27
CV50111 Crankcase Ventilation Breathers

Parts List
No.
Part Description
Included
A 1 Mounting Bracket
B 1 Breather Assembly and Mounting Hardware
C 1 Vent Hose
D 1 Vent Hose Connector and Clamps
E 1 Vent Hose Extender
F 1 Cylinder Block Insert Fittings and Coupler
G 1 Drain Hose Assembly
H 1 Breather Hose Connections and Clamps
I 1 Inlet Hose Assembly
J 4 Inlet Hose Connections and Clamps

B
A

D
G

I
E

J1 J2 F

J3 J4

6-28 cumminsfiltration.com
Crankcase Ventilation Breathers CV50111

Ordering Information
Part Number Description

Single Crankcase Ventilation Breather Kit (includes parts

CV50111
listed on previous page)

Mounting/Dimensions
0.40 0.79
(10.1) (20.1)

Flow Direction 0.37

(9.52)
4.46 Bushing
(113.3)

3.12
(79.3)
1.83
0.79 (46.5)
(20.0)

1.02
(26.0) 4.19
Dia. (106.3)
Flow Direction Dia.
All dimensions are in inches (millimeters)

5.90
(150.0)
2.76 3.15
(70.0) (80.0)

0.34
(8.79)
Dia.

0.5
(12.70)
Dia.
3.62 1.00
(92.0) (25.40)
2 Places Dia.

3.62
(92.0)
2 Places

cumminsfiltration.com 6-29
CV50202 Crankcase Ventilation Breathers

Vent Outlet
Vent Outlet

Oil Drain
Back to Inlet Oil Drain
Engine From Back to
Engine Engine

Specifications
Specification CV50202
Height Overall (Breather) 13.7" (150 mm)
Depth Overall (Breather) 7.1" (181.2 mm)
Weight (Dry) (Kit) 12.1 lbs (5.5 kg)
Max. Flow 14 ft3/min (396.4 L/min)
Min. Flow 7 ft3/min (198.2 L/min)
Max. Restriction 11-12 in H2O (280-305 mm H2O)

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Crankcase Ventilation Breathers CV50202

Parts List
No.
Part Description
Included
A 1 Breather and Bracket Assembly
B 1 Drain Fitting
C 1 Drain Hose Assembly
D 1 Vent Hose Assembly
E 1 Breather Inlet Hose Assembly
F 1 Reducer Fitting and Clamps

F
B

cumminsfiltration.com 6-31
CV50202 Crankcase Ventilation Breathers

Ordering Information
Part Number Description

Dual Crankcase Ventilation Breather Kit (includes parts

CV50202
listed on previous page)

Mounting/Dimensions
7.13 4.31
(181.2) (109.4)
4.46 Dia.
(113.3) 3.62
2.23 2.23 (92.0)
(56.6) (56.6)

3.15
(80.0)

3.62 5.90
(92.0) (150.0)

2.76
(70.0)

0.5 0.34 (8.79)

(12.70) Dia. 4 Places
Dia.
5.31
3.57 3.57
(135.0)
(90.6) (90.6)
1.31 1.31
(33.3) (33.3)
All dimensions are in inches (millimeters)

1.00 (25.40)
Dia. 3 Places
2.62
(66.55)

6-32 cumminsfiltration.com
7 • Water Filters
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
Filter Heads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
Extended Service Interval Filters . . . . . . . . . . . . . . . . . . . . 7-8
Standard Service Interval Filters . . . . . . . . . . . . . . . . . . . 7-10
 Introduction

Water (Coolant) Filtration Technology

The function of the coolant system in a diesel engine is to:

• Absorb heat from engine components

• Circulate coolant in the engine
• Dissipate heat through the radiator
• Control coolant temperature
• Cool exhaust gas used for NOx control (EGR)
Coolant systems utilize a combination of coolant, supplemental coolant additives and filtration. Diesel engines have commonly
been equipped with at least a basic water filtration device, which filters the water/coolant solution in the coolant system.
However, several engine manufacturers have recently begun to remove water filters from the engine, despite the fact that it is
estimated that up to 40% of diesel engine repairs arise from problems beginning in the coolant system, and a large portion of
these problems could be prevented by the use of water filtration.

In addition, significant changes in global diesel emissions standards have driven even greater changes in coolant system
temperatures, operating conditions, chemistry, and flow rates, driving the need for even better filtration. General confusion exists
regarding water based coolants, glycol based coolants, and differing additive chemistries (such as Organic Acid Technology
(OAT), Hybrid, and Conventional). At the same time, extended service intervals versus more standard service intervals have
complicated coolant system maintenance and confused maintenance professionals around the world.

The need has never been greater for water filters as part of a complete preventive maintenance regimen. A complete regimen
consists of a quality fully formulated coolant, which meets all of the engine manufacturers requirements and the use of superior
coolant filtration to remove debris and contaminants that build up in coolants over time.

Coolant System Debris

Debris in the coolant system is common, which is a result of the manufacturing process and generated under normal operation,
as well. The manufacturing process of engine hardware leaves core sand in the coolant system which causes wear in the high
flow areas.

Over time, other debris, such as silt and dirt from the environment or poor maintenance practices, such as refilling with dirty
water or the use of dirty containers, enters the coolant system. This dirt and silt causes significant abrasive wear throughout the
coolant system.

Poor quality coolants, spent/degraded additives or over-treatment of supplemental additives will result in additive precipitation.
These insoluble additives add to the level of debris in the coolant, aggravate wear, and heat transfer problems.

Lastly, if maintenance practices involve the use of hard water, scale can form on hot surfaces such as liners, cylinder heads, and
water pump seal faces, causing unnecessary downtime. Filtering these harmful contaminants from the engine coolant reduces
engine wear, radiator failure, water pump failure, overheating, thermostat failure, and other coolant system component problems.

Fully Formulated Coolants

Engine manufacturers always recommend using a fully formulated coolant. Fully formulated coolants contain the appropriate
amounts of glycol, de-ionized water and heavy duty additive package mixed together as a complete coolant package. Fully
formulated coolants still need to have the SCA replaced at specific service intervals, depending on the type of fully formulated
coolant/additive package used. There are standard service interval coolants and extended service interval coolants. Water filters
containing SCA can provide a convenient and reliable method for delivering supplemental additives and coolant extenders which
replenish the additive chemistries used during the respective service interval.

Specifying the Right Water Filter for the Job

Several possible strategies can be pursued in applying water filters to your coolant system. Each is dependent on:

• The type of additive to be used

• The service interval intended
• The perceived needs of the equipment operator
• The size of the coolant system
• The engine manufacturer’s requirements

cumminsfiltration.com 7-3
Introduction

Common reasons for choosing a water filter are:

1. Adding Water Filter Capability to an Existing Coolant System.

The addition of a Fleetguard® water filter head and filter can provide significant benefits to the engine, including:

• Extended water pump life

• Maximized cavitation corrosion protection
• Extended coolant life
• Improved heat transfer
• Improved thermostat durability
• Lower cooling system maintenance costs
The following coolant related problems are possible signs of debris/contaminant in the coolant coupled with poor to no filtration:

• Worn rings and scuffed pistons due to poor heat transfer

• Premature water pump failures
• Premature thermostat failures
• Premature radiator failures
Field tests returns have noted that 40% of used water filters evaluated contained moderate amounts of contaminant and greater
than 10% contained heavy amounts. In addition, a survey of over 11,600 engines operating with and without water filters noted a
3 to 1 reduction in water pump seal leakage between fleets using filters and those which do not (SAE Technical Paper
Series 881270).

The addition of a Fleetguard water filter head and filter is highly recommended. Please refer to the following pages for the
appropriate head and water filter combination.

2. UTILIZATION WITH A STANDARD MAINTENANCE INTERVAL COOLANT SYSTEM

Once an engine has a water filter, either as part of the initial engine or added as described above, it is important to determine the
service interval for the equipment. A standard service interval is less than 500 hours, 25,000 mi or 40,000 km.

Standard service interval water filters containing SCA can provide the appropriate amount of supplemental coolant additive
required to replenish those additives utilized during the service interval. The following chart lists the proper amount of SCA for
every 250 hours, 12,500 mi or 20,000 km, according to the coolant system capacity.

Typical Number of SCA

Units Needed to be
System Size gal (L)
Replenished After 250
Hours of Service
1 - 5 (4 - 19) 2
6 - 10 (20 - 38) 2
11 - 15 (42 - 57) 4
16 - 20 (60 - 76) 6
21 - 38 (79 - 144) 10
31 - 50 (117 - 189) 15
51 - 75 (193 - 284) 20
76 - 100 (288 - 378) 25
101 - 150 (382 - 568) 40
151 - 200 (572 0 757) 50
201 - 250 (761 - 946) 65
251 - 300 (950 - 1135) 75
301 - 350 (1139 - 1325) 90
351 - 416 (1329 - 1574) 100

7-4 cumminsfiltration.com
 Introduction

3. UTILIZATION WITH AN EXTENDED MAINTENANCE INTERVAL COOLANT SYSTEM

Extended Service Interval (ESI) filters are recommended for use up to one year, 150,000 mi, 250,000 km or 4,000 hours,
whichever comes first, on engines with coolant systems up to 20 gal (76 L).

For coolant systems above 20 gal (76 L), or if a liquid extender or SCA is used instead of a filter to replenish the SCA, blank
water filters are recommended. For Organic Acid Technology (OAT) coolants, blank water filters should be combined with a
liquid extender.

Fleetguard® ESI water filters are specifically designed to release the proper amount
of coolant additive in order to provide the appropriate coolant system protection over
time through a patented coated tablet technology. These tablets are held in a special
chamber which prevents the tablets from dissolving too quickly and introducing
Filter excess additive into the coolant system.

Additionally, Fleetguard ESI filters utilize proprietary StrataPore™ media made

of polypropylene material which naturally captures oil and meets the durability
requirements of extended service intervals not met by cellulose media.
DCA Finally, the shells have been designed with heavier steel than standard service
Additive Interval water filters. Springs with plastic protector cups ensure proper performance
Tablets over the life of the service interval. These filters have been specially designed to meet
all of the requirements of a demanding extended service interval.

Details of the Application for Adding on a Water Filter

After initially deciding the type of coolant, water filter and filter head required, it is important to examine application specifications
to choose the precise parts for your system's needs.

1. Physical package size and location determine specifically where the water filter can be mounted and how large it can be.
This space must also include enough clearance for service and filter removal.
2. Environmental parameters must be considered for proper installation. These parameters can include:
a. Maximum and minimum temperatures
b. Vibration
c. Hose diameter and length
d. Housing pressure
e. Restriction
f. Types of fittings and shut-off valves
3. Coolant system capacity dictates the amount of coolant additive required for proper protection. See the chart on the previous
page for SCA requirements.
4. How far you want to go between service intervals determines whether standard or extended service intervals are required.
5. The three basic additive chemistries – DCA2, DCA4 and OAT – dictate which filter should be used. Contact Cummins
Filtration® Technical Assistance for additional information on which filters work best with each type of chemistry.

Summary
Today’s modern diesel engines and coolant systems face many challenges. Ongoing governmental emissions regulations
continue to drive the performance of engines and coolant systems. Due to these changes, coolant systems face many
demanding conditions. Each water filter should be carefully tailored to provide the proper protection and chemical additives.
Close attention must be devoted to system maintenance.

Water filtration is more important than ever. Coolant systems require more protection and proper additive protection than in years
past. Choose Fleetguard water filters and coolant system products to keep your engine running better for longer.

cumminsfiltration.com 7-5
Filter Heads Water Filters

Parts List
Part Description Part Number
A
A Water Filter Mounting Bracket 256535 S
B Filter Head See Ordering Information
B C Replacement Filter See Ordering Information

7-6 cumminsfiltration.com
Water Filters Filter Heads

Ordering Information
Filter Head
Description Style Port Size Thread Size
Part Number*
204163 S Water Filter Spin-On Head Aluminum 3/8" NPT 11/16-16 UN-2B
215617 S Dual Water Filter Spin-On Heads Aluminum 1/2" NPT 11/16-16 UN-2B
256535 S Filter Head Mounting Bracket – – –
257715 S Water Filter Head (204163 S) and Mounting Bracket Assembly Aluminum Head 3/8" NPT 11/16-16 UN-2B
3904378 S Severe Duty Water Filter Head Steel 3/8" NPT 11/16-16 UN-2B
* Severe Duty Filter Head is recommended for most applications.

Replacement Filters
Part Number Description
WF2071 Spin-On Filter with DCA4+ Additive
WF2121 Spin-On Filter with Slow Release DCA4+ Additive
WF2122 Spin-On Filter with No Additive
WF2123 Spin-On Filter with No Additive
WF2131 Spin-On Filter with Slow Release DCA2+ Additive
Note: The filters shown in this table are representative of the types of
filters available for these Water Filter Heads. For a complete listing
of all available filters, see the tables on the following pages.

Mounting/Dimensions
5.21 (132.33)

1.42
(36.07)

5.65
(143.51) R.34 (R8.64)
Thru Hole (2X)
4.36 R.56 (R14.22)
(110.74) Thru Hole (2X)

0.75
(19.05)

5.50 (139.70)
0.58 7.34 (186.44)
(14.73) 8.50 (215.90)
All dimensions are in inches (millimeters)

cumminsfiltration.com 7-7
Extended Service Interval Filters Water Filters

Extended Service Interval Filters are recommended for use up to one year, 150,000 miles,
250,000 kilometers, or 4000 hours (whichever comes first).

Spin-On Filters with Slow Release DCA4+ Additive

Dome
Overall
Part Media Micron Coolant Outside
Height Thread Size
Number Type Rating Additive Diameter
in (mm)
in (mm)
5.43
(137.92) 3.69 5.43
WF2121 StrataPore™ 40 15 Units 11/16-16 UN- 2B
(93.73) (137.92)
3.69 5.43
WF2124 StrataPore 40 15 Units 3/4-20 UNEF- 2B
3.69 (93.73)
(93.73) (137.92)
All dimensions are in 3.69 5.43
inches (millimeters) WF2128 StrataPore 40 15 Units M16 X 1.5-6H INT
(93.73) (137.92)

Dome
Overall
Part Media Micron Coolant Outside
Height Thread Size
5.69 Number Type Rating Additive Diameter
(144.53) in (mm)
in (mm)
3.69 5.69
WF2126 StrataPore™ 40 15 Units M36 X 2-6G INT
(93.73) (144.53)
3.69 (93.73)
All dimensions are in
inches (millimeters)

Spin-On Filters with Slow Release DCA2+ Additive

Dome
Overall
Part Media Micron Coolant Outside
Height Thread Size
Number Type Rating Additive Diameter
in (mm)
in (mm)
5.43
(137.92) 3.69 5.43
WF2131 StrataPore™ 40 15 Units 11/16-16 UN-2B
(93.73) (137.92)
3.69 5. 43
WF2133 StrataPore 40 15 Units 3/4-20 UNEF-2B
(93.73) (137.92)
3.69 (93.73)
All dimensions are in 3.69 5.43
inches (millimeters) WF2138 StrataPore 40 15 Units M16 X 1.5-6H INT
(93.73) (137.92)

Dome
Overall
Part Media Micron Coolant Outside
Height Thread Size
5.69 Number Type Rating Additive Diameter
(144.53) in (mm)
in (mm)
4.24 5.69
WF2136 StrataPore™ 40 15 Units 1-16 UN-2B
(107.67) (144.53)
4.24 (107.67)
All dimensions are in
inches (millimeters)
Note: All filters, except where noted, have a restrictive orifice that ensures a maximum flow of 2 gal/min
(7.6 L/min). Media micron rating is 98.7% efficient at rated flow as determined by a modified ISO
4548-12. Specifications subject to change without notice.

7-8 cumminsfiltration.com
Water Filters Extended Service Interval Filters

Extended Service Interval Filters are recommended for use up to one year, 150,000 miles,
250,000 kilometers, or 4000 hours (whichever comes first).

Spin-On Filters with No Additive

Dome
Overall
Part Media Micron Coolant Outside
Height Thread Size
Number Type Rating Additive Diameter
in (mm)
in (mm)
4.16
(105.66) 3.69 4.16
WF2122 StrataPore™ 40 None 11/16-16 UN- 2B
(93.73) (105.66)
3.69 4.16
3.69 (93.73) WF2129 StrataPore 40 None M16 X 1.5-6H INT
(93.73) (105.66)
All dimensions are in
inches (millimeters) 3.69 4.16
WF2134 StrataPore 40 None 3/4-20 UNEF- 2B
(93.73) (105.66)

Dome
Overall
Part Media Micron Coolant Outside
Height Thread Size
Number Type Rating Additive Diameter
in (mm)
in (mm)
5.43
(137.92) 3.69 5.43
WF2123* StrataPore™ 40 None 11/16-16 UN- 2B
(93.73) (137.92)
3.69 5.43
WF2130 StrataPore 40 None M16 X 1.5-6H INT
3.69 (93.73) (93.73) (137.92)
All dimensions are in 3.69 5.43
inches (millimeters) WF2139 StrataPore 40 None 11/16-16 UN- 2B
(93.73) (137.92)
* Full-flow filter (no restrictive orifice) which allows greater than 2 gal/min (7.6 L/min) maximum flow.

Dome
Overall
Part Media Micron Coolant Outside
5.69 Height Thread Size
(144.53) Number Type Rating Additive Diameter
in (mm)
in (mm)
3.69 5.69
WF2127 StrataPore™ 40 None M36 X 2-6G INT
(93.73) (144.53)
3.69 (93.73)
All dimensions are in
inches (millimeters)

Dome
Overall
Part Media Micron Coolant Outside
Height Thread Size
Number Type Rating Additive Diameter
in (mm)
5.69 in (mm)
(144.53)
4.24 5.69
WF2137 StrataPore™ 40 None 1-16 UN-2B
(107.67) (144.53)

4.24 (107.67)
All dimensions are in
inches (millimeters)

Note: All filters, except where noted, have a restrictive orifice that ensures a maximum flow of 2 gal/min
(7.6 L/min). Media micron rating is 98.7% efficient at rated flow as determined by a modified ISO
4548-12. Specifications subject to change without notice.

cumminsfiltration.com 7-9
Standard Service Interval Filters Water Filters

Standard Service Interval Filters are recommended for use up to 500 hours, 25,000 miles, 40,000 kilometers, or each oil
change interval (whichever comes first).

Spin-On Filters with Immediate Release DCA4+ Additive

Dome
Overall
Part Media Micron Coolant Outside
3.24 Height Thread Size
(82.3) Number Type Rating Additive Diameter
in (mm)
in (mm)
3.69 (93.73) 3.69 3.24
WF2093 Cellulose 60 5 Units 11/16-16 UN- 2B
All dimensions are in (93.73) (82.3)
inches (millimeters)

Dome
Overall
Part Media Micron Coolant Outside
Height Thread Size
Number Type Rating Additive Diameter
in (mm)
in (mm)
3.69 4.16
WF2070 Cellulose 60 2 Units 11/16-16 UN- 2B
(93.73) (105.66)
3.69 4.16
4.16 WF2071 Cellulose 60 4 Units 11/16-16 UN- 2B
(105.66) (93.73) (105.66)
3.69 4.16
WF2072 Cellulose 60 6 Units 11/16-16 UN- 2B
(93.73) (105.66)
3.69 (93.73)
3.69 4.16
All dimensions are in WF2073 Cellulose 60 8 Units 11/16-16 UN- 2B
inches (millimeters) (93.73) (105.66)
3.69 4.16
WF2087 Cellulose 60 9 Units 11/16-16 UN- 2B
(93.73) (105.66)
3.69 4.16
WF2151 Cellulose 60 4 Units 11/16-16 UN- 2B
(93.73) (105.66)

Note: All filters, except where noted, have a restrictive orifice that ensures a maximum flow of 2 gal/min
(7.6 L/min). Media micron rating is 98.7% efficient at rated flow as determined by a modified ISO
4548-12. Specifications subject to change without notice.

7-10 cumminsfiltration.com
Water Filters Standard Service Interval Filters

Standard Service Interval Filters are recommended for use up to 500 hours, 25,000 miles, 40,000 kilometers, or each oil
change interval (whichever comes first).

Spin-On Filters with Immediate Release DCA4+ Additive

Dome
Overall
Part Media Micron Coolant Outside
Height Thread Size
Number Type Rating Additive Diameter
in (mm)
in (mm)
3.69 5.43
WF2015 Cellulose 60 8 Units 3/4-20 UNEF- 2B
(93.73) (137.92)
3.69 5.43
WF2074 Cellulose 60 12 Units 5.43 (137.92)
(93.73) (137.92)
5.43 3.69 5.43
(137.92) WF2075 Cellulose 60 15 Units 11/16-16 UN- 2B
(93.73) (137.92)
3.69 5.43
WF2076 Cellulose 60 23 Units 11/16-16 UN- 2B
(93.73) (137.92)
3.69 (93.73) 3.69 5.43
All dimensions are in WF2083 Cellulose 60 4 Units 3/4-20 UNF-2B
inches (millimeters)
(93.73) (137.92)
3.69 5.43
WF2104 Cellulose 60 15 Units 11/16-16 UN- 2B
(93.73) (137.92)
3.69 5.43
WF2106 Cellulose 60 4 Units 11/16-16 UN- 2B
(93.73) (137.92)
3.69 5.43
WF2108 Cellulose 60 8 Units M16 X 1.5-6H INT
(93.73) (137.92)

Dome
Overall
Part Media Micron Coolant Outside
Height Thread Size
Number Type Rating Additive Diameter
in (mm)
5.69
(144.53) in (mm)
4.24 5.69
WF2022 Cellulose 60 8 Units 1-16 UN-2B
(107.67) (144.53)
4.24 (107.67) 4.24 5.69
WF2082 Cellulose 60 6 Units 1-16 UN-2B
All dimensions are in (107.67) (144.53)
inches (millimeters)

Note: All filters, except where noted, have a restrictive orifice that ensures a maximum flow of 2 gal/min
(7.6 L/min). Media micron rating is 98.7% efficient at rated flow as determined by a modified ISO
4548-12. Specifications subject to change without notice.

cumminsfiltration.com 7-11
Standard Service Interval Filters Water Filters

Standard Service Interval Filters are recommended for use up to 500 hours, 25,000 miles, 40,000 kilometers, or each oil
change interval (whichever comes first).

Spin-On Filters with Immediate Release DCA2 Additive

Dome
Overall
Part Media Micron Coolant Outside
Height Thread Size
Number Type Rating Additive Diameter
in (mm)
in (mm)
4.16
(105.66) 3.69 4.16
WF2051 Cellulose 60 4 Units 11/16-16 UN- 2B
(93.73) (105.66)
3.69 4.16
3.69 (93.73) WF2088 Cellulose 60 8 Units 11/16-16 UN- 2B
All dimensions are in (93.73) (105.66)
inches (millimeters)

Dome
Overall
Part Media Micron Coolant Outside
Height Thread Size
Number Type Rating Additive Diameter
in (mm)
in (mm)
5.43
(137.92)
3.69 5.43
WF2054 Cellulose 60 15 Units 11/16-16 UN- 2B
(93.73) (137.92)
3.69 5.43
WF2144 Cellulose 60 12 Units 11/16-16 UN-2B
3.69 (93.73) (93.73) (137.92)
All dimensions are in
inches (millimeters)

Dome
Overall
Part Media Micron Coolant Outside
Height Thread Size
Number Type Rating Additive Diameter
in (mm)
5.69
(144.53)
in (mm)
3.69 5.69
WF2069 Cellulose 60 8 Units 11/16-16 UN- 2B
(93.73) (144.53)
3.69 5.69
3.69 (93.73) WF2096 Cellulose 60 8 Units M16 X 1.5-6H INT
All dimensions are in (93.73) (144.53)
inches (millimeters)

Dome
Overall
Part Media Micron Coolant Outside
Height Thread Size
Number Type Rating Additive Diameter
in (mm)
7.48 in (mm)
(189.99)
3.69 7.48
WF2145 Cellulose 60 18 Units 11/16-16 UN-2B
(93.73) (189.99)

3.69 (93.73)
All dimensions are in
inches (millimeters)

Note: All filters, except where noted, have a restrictive orifice that ensures a maximum flow of 2 gal/min
(7.6 L/min). Media micron rating is 98.7% efficient at rated flow as determined by a modified ISO
4548-12. Specifications subject to change without notice.

7-12 cumminsfiltration.com
Water Filters Standard Service Interval Filters

Standard Service Interval Filters are recommended for use up to 500 hours, 25,000 miles, 40,000 kilometers, or each oil
change interval (whichever comes first).

Spin-On Filters with Immediate Release DCA2 Additive

Dome
Overall
Part Media Micron Coolant Outside
Height Thread Size
Number Type Rating Additive Diameter
in (mm)
in (mm)
7.53
3.69 7.53
(191.26) WF2053 Cellulose 60 8 Units 11/16-16 UN- 2B
(93.73) (191.26)
3.69 7.53
WF2055 Cellulose 60 23 Units 11/16-16 UN- 2B
(93.73) (191.26)
3.69 (93.73)
All dimensions are in
inches (millimeters)

Dome
Overall
Part Media Micron Coolant Outside
Height Thread Size
Number Type Rating Additive Diameter
in (mm)
in (mm)
8.14
(206.68)
4.24 8.14
WF2091 Cellulose 60 14 Units 11/16-16 UN-2B
(107.67) (206.68)

3.69 (93.73)
All dimensions are in
inches (millimeters)

Dome
Overall
Part Media Micron Coolant Outside
Height Thread Size
Number Type Rating Additive Diameter
10.46
in (mm)
(265.73) in (mm)
4.24 10.46
WF2056 Cellulose 60 34 Units 11/16-16 UN- 2B
(107.67) (265.73)

3.69 (93.73)
All dimensions are in
inches (millimeters)

Note: All filters, except where noted, have a restrictive orifice that ensures a maximum flow of 2 gal/min
(7.6 L/min). Media micron rating is 98.7% efficient at rated flow as determined by a modified ISO
4548-12. Specifications subject to change without notice.

cumminsfiltration.com 7-13
Standard Service Interval Filters Water Filters

Standard Service Interval Filters are recommended for use up to 25,000 miles, 40,000 kilometers, or each oil change interval
(whichever comes first).

Spin-On Filters with No Additive

Dome
Overall
Part Media Micron Coolant Outside
Height Thread Size
Number Type Rating Additive Diameter
in (mm)
in (mm)
3.69 5.43
5.43 WF2077 Cellulose 60 None 11/16-16 UN- 2B
(137.92) (93.73) (137.92)
3.69 5.43
WF2078 Cellulose 60 None 3/4-20 UNF-2B
(93.73) (137.92)
3.69 (93.73) 3.69 5.43
WF2101 Cellulose 60 None 11/16-16 UN- 2B
All dimensions are in (93.73) (137.92)
inches (millimeters)
None – No 3.69 5.43
WF2109 60 None M16 X 1.5-6H INT
Media (93.73) (137.92)

Dome
Overall
Part Media Micron Coolant Outside
Height Thread Size
Number Type Rating Additive Diameter
4.16
in (mm)
(105.66) in (mm)
3.69 4.16
WF2084 Cellulose 60 None 11/16-16 UN- 2B
3.69 (93.73) (93.73) (105.66)
All dimensions are in 3.69 4.16
inches (millimeters) WF2107 Cellulose 60 None 11/16-16 UN- 2B
(93.73) (105.66)

Note: All filters, except where noted, have a restrictive orifice that ensures a maximum flow of 2 gal/min
(7.6 L/min). Media micron rating is 98.7% efficient at rated flow as determined by a modified ISO
4548-12. Specifications subject to change without notice.

7-14 cumminsfiltration.com
8 • Fuel Additives
 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
Fuel Additives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
Treatment Rates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
Winter Conditioner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7
Asphaltene Conditioner . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8
Turbo Diesel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-9
Microbicide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10
Diesel Fuel Injector Cleaner . . . . . . . . . . . . . . . . . . . . . . .8-11
Field Maintenance Tools . . . . . . . . . . . . . . . . . . . . . . . . . 8-12
Lubricity-Enhancing Filters . . . . . . . . . . . . . . . . . . . . . . . 8-13
 Introduction

Fuel Additives and Lubricity-Enhancing Filters

Most global emission regulations require a major reduction in the sulfur content of diesel fuels and emission levels from diesel
engines. Fuel producers have created new formulations of diesel fuels with significantly lower levels of sulfur (typically less than
15 ppm). Often, these new formulations are also being combined with alternative fuels created from renewable resources such
as biodiesel. These fuels reduce emission levels and consumption of petroleum.

The New Diesel

Low sulfur diesel fuel is cleaner burning and typically contains less than 15 ppm of sulfur. Under typical operating conditions,
there should be no noticeable impact on overall power using low sulfur diesel fuel. Fuel economy may be reduced slightly
because the process that removes sulfur also can reduce the energy content of the fuel. In some instances, the introduction of
low sulfur diesel fuel to older engines may affect fuel system components or loosen deposits in fuel tanks. As part of a thorough
maintenance program, customers should monitor diesel-powered vehicles closely for potential fuel system leaks or premature
fuel filter plugging during the changeover to low sulfur diesel fuel.

Low sulfur diesel fuel has an increased wax content. The result of this increase could include higher cloud point (where first wax
crystals form) and greater winter wax gelation, which is also likely to increase fuel filter plugging.

Additionally, low sulfur diesel fuel has lower lubricity due to the refining de-sulfurization process. Lubricity additives are added
at the fuel pipeline rack, however, lubricity additives sold in the aftermarket can be considered insurance to provide fuel system
wear protection.

Biodiesel fuel is a blend of petroleum diesel fuel and any fuel processed from a grain or vegetable, such as soy, canola
(rapeseed), palm, cotton, olive, coconut, peanut, corn, etc. B2 blends (98% low sulfur diesel fuel, 2% biodiesel) actually add
lubricity to low sulfur diesel fuel and help protect fuel systems. However, B5 – B20 low sulfur diesel fuel blends (formulations
containing between 5% and 20% biodiesel) exhibit poor thermal and oxidative stability, resulting in premature filter plugging;
have a higher wax content, which increases wax gelling; have a lower density and lower BTU value, which relates to 1 to 2%
poorer fuel economy; and act as a solvent when initially used in fuel systems, resulting in premature filter plugging.

To provide optimal protection for the fuel system, Cummins Filtration® developed an innovative line of fuel additives and lubricity-
enhancing filters.

Fuel Additives
As the engine’s key energy source, diesel fuel requires extra care to keep fuel systems operating at peak performance. Diesel
fuel can contain organic elements, microorganisms, inorganic elements, and water, all of which can adversely affect fuel
performance. In the past, natural sulfur content was a deterrent to this microorganism growth. The severely reduced sulfur
content of low sulfur diesel fuel, however, allows more microorganisms to reproduce at a faster rate.

To condition the fuel system in extended service regimens, Cummins Filtration developed specific fuel additive packages and
field test tools that best meet customers’ specific operating requirements:

• Asphaltene Conditioner, for all-weather operations, improves filter performance by keeping organic contaminant in solution,
preventing filter plugging and increasing fuel filter life. It also provides fuel stability and maintains fuel viscosity for better
lubrication, improved fuel economy and injector clean-up.
• Winter Conditioner, for cold weather, prevents ice crystal formation/fuel line freeze-up and reduces cold filter plugging point
and pour point.
• Turbo Diesel addresses all fuel concerns in one treatment, including pour point/cold filter plugging point, fuel line freeze-up,
corrosion inhibition, and lubricity enhancement (currently only in the Continental U.S.).
• Microbicide, a dual phase fuel system preservative, quick-kills diesel fuel microorganisms, bacteria and fungi that can
shorten fuel filter life.
• Fuel Tank Sampling Kit CC2523 uses a Bacon Bomb tool to sample the bottom of storage tanks where water is present to
identify need for treatment.
• Microbicide Test Kit CC2524 bug alert test strips find aerobic bacteria, yeast and mold in #1 and #2 diesel fuels.
• Diesel Fuel Injector Cleaner is an ultra concentrated detergent additive that uses a technologically-advanced formula to
remove traditional and soap-based deposits, which helps restore fuel injector performance.

cumminsfiltration.com 8-3
Introduction

Fleetguard® fuel additives are approved for use with all US EPA low sulfur diesel fuel and US EPA low sulfur diesel fuel/Biodiesel
blends to support extended service regimens. With the rising cost of diesel fuel, Fleetguard fuel conditioners and sampling test
kits are a vital part of every maintenance program.

Cummins® Filtration develops products required to meet strict emission guidelines. These products optimize emission system
performance and life.

Lubricity-Enhancing Filters
For customers who choose to run light fuels in Tier 2 Cummins B Series engines with electronic and mechanical fuel pumps,
or Jet A fuel in airport ground equipment, Cummins Filtration designed a spin-on filter with slow-release chemical technology.
These filters are also recommended for applications using Kerosene, Winter Fuel Blends (50% #2 and 50% #1 Diesel) and
Low Sulfur Diesel (below 50 ppm sulfur). The patented chemical technology improves fuel lubricity and works with proprietary
StrataPore™ media for extra protection from abrasives:

Fleetguard FS20000 and FS20022 Slow Release Lubricity-Enhancing Fuel Filtration Systems protect components from
excessive wear, enhance fuel lubricity for life of the filter and remove free and emulsified water.

These fuel additives, emission related chemicals and lubricity-enhancing products, along with Fleetguard fuel processors,
Ultra Low Sulfur Diesel and Biodiesel compatible fuel filtration, and proprietary StrataPore multi-layer media, ensure maximum
protection and performance for your fuel system while meeting global emissions guidelines.

8-4 cumminsfiltration.com
 Fuel Additives
Fluid
Ounces
8
7
6
5
4
3
2
1

Fluid
Ounces
8
7
6
5
4
3
2
1

cumminsfiltration.com 8-5
Treatment Rates Fuel Additives

Fluid
Ounces
8
7
6
5
4
3
2
1

Fluid
Ounces
8
7
6
5
4
3
2
1

1 Gallon 1 Quart
(3.79 Liter) (0.95 Liter)
Microbicide Microbicide

55 Gallon 5 Gallon 2.5 Gallon 1 Gallon 1 Quart 1 Pint

(208.20 Liter) (18.93 Liter) (9.46 Liter) (3.79 Liter) (0.95 Liter) (0.47 Liter)
Winter Conditioner Winter Conditioner Asphaltene Diesel Fuel Winter Conditioner Winter Conditioner
Base Base Concentrate Injector Cleaner Base Base
Winter Conditioner Winter Conditioner Asphaltene Base Asphaltene Base
Concentrate Concentrate Diesel Fuel Turbo Diesel
Asphaltene Base Asphaltene Base Injector Cleaner
Diesel Fuel Diesel Fuel
Injector Cleaner Injector Cleaner

Treatment Rates
Treatment Rate per Package
Treatment gal (L)
Product
Ratio 1 pt 1 qt 1 gal 2.5 gal 5 gal 55 gal
(0.47 L) (0.95 L) (3.78 L) (9.46 L) (18.93 L) (208.20 L)
Winter Conditioner 1 pt/125 gal 125 250 5,000 55,000
N/A N/A
Base (0.47/473.18 L) (473.18) (946.35) (18,927.06) (208,197.65)
Winter Conditioner 1/1,500 gal 7,500 82,500
N/A N/A N/A N/A
Concentrate (3.78/18,927.06 L) (28,390.59) (312,296.47)
1 pt/125 gal 125 250 5,000 55,000
Asphaltene Base N/A N/A
(0.47/473.18 L) (473.18) (946.35) (18,927.06) (208,197.65)
Asphaltene 1/3,000 gal 7,500
N/A N/A N/A N/A N/A
Concentrate (3.78/11,356.24 L) (28,390.59)
1 pt/30-40 gal
30-40
Turbo Diesel (0.47/113.56- N/A N/A N/A N/A N/A
(113.56-151.42)
151.42 L)
1/10,000 gal 2,500 10,000
Microbicide N/A N/A N/A N/A
(3.78/37,854.12 L) (9,463.53) (37,854.12)
Diesel Fuel
1/1,000 gal 250 1,000 5,000 55,000
Injector Cleaner N/A N/A
(3.78/3785.41 L) (946.35) (3,785.41) (18,927.06) (208,197.65)
(Cleanup)
Diesel Fuel
1/5,000 gal 1,250 5,000 25,000 275,000
Injector Cleaner N/A N/A
(3.78/18,900 L) (4731.77) (18,927.06) (94,635.30) (1,040,988.20)
(Maintenance)

Note: Not all container sizes are available in all countries.

8-6 cumminsfiltration.com
Fuel Additives Winter Conditioner

Type Winter Conditioners are multi-functional diesel fuel additives designed to ensure reliable fuel system
performance in severe winter conditions.

Composition Winter Conditioners are proprietary mixtures of aliphatic hydrocarbons formulated to reduce Cold Filter
Plugging Point (CFPP), reduce fuel Pour Point, and prevent fuel line freeze-up. They do not contain sulfur,
and they burn ash free. They are completely compatible with all low sulfur diesel fuel, #2 and #1 diesel
fuels and mixtures thereof.

Products Winter Conditioner Concentrate is a concentrated formula with a very low pour point designed to treat
bulk diesel fuel storage tanks. Simply add the proper amount of Concentrate to the tank and load bulk
diesel fuel. Winter Conditioner Base is formulated to treat both bulk diesel fuel tanks as well as vehicle
diesel tanks.

Benefits • Reduces Cold Filter Plugging Point (CFPP) by up to 30 °F (16.6°C)

• Reduces pour point by up to 38 °F (21.1 °C)
• Prevents fuel filter gelling
• Prevents fuel line freeze up
• Prevents fuel system freeze damage
Specifications
Winter Winter
Specification
Conditioner Base Conditioner Concentrate

Appearance Clear golden liquid Clear amber liquid

Specific Gravity 0.900 0.925
Flash Point Greater than 142 °F (61 °C) Greater than 142 °F (61 °C)
Pour Point -74 °F (-58 °C) -74 °F (-58 °C)
Density 7.51 lb/gal (0.90 kg/L) 7.64 lb/gal (0.92 kg/L)
Sulfur (ppm) at Recommended Treatment Less than 1 ppm Less than 1 ppm
Specifications subject to change without notice.

Ordering Information
Part Case Part Case
Product Package Size Product Package Size
Number Quantity Number Quantity

CC2591 Winter Conditioner Base 1 pt (0.47 L) 12 CC2552 Winter Conditioner Concentrate 5 gal (18.93 L) 1
CC2592 Winter Conditioner Base 1 qt (0.95 L) 12 CC2553 Winter Conditioner Concentrate 55 gal (208.20 L) 1
CC2590 Winter Conditioner Base Bulk N/A
CC2593 Winter Conditioner Base 5 gal (18.93 L) 1
CC2594 Winter Conditioner Base 55 gal (208.20 L) 1

Performance
PP (Pour Point) Improvement Cold Filter Plugging Point (CFPP)

Base Fuel Winter Conditioner Base Fuel Winter Conditioner

0 10
-20 -15
-10 0
Degrees (°C)

Degrees (°C)
Degrees (°F)

Degrees (°F)

-25 -20
-20 -30 -10 -25
-30 -35 -20 -30
-40 -40 -30 -35
-50 -50 -40 -40
Fuel A Fuel B Fuel C Fuel D Fuel A Fuel B Fuel C Fuel D

cumminsfiltration.com 8-7
Asphaltene Conditioner Fuel Additives

Type Asphaltene Conditioners are multi-functional diesel fuel additives designed for year-round use.

Composition Asphaltene Conditioners are proprietary mixtures of aliphatic hydrocarbons formulated to clean fuel
injectors and stabilize diesel fuel. They provide for optimum fuel system performance year-round. They do
not contain sulfur and they burn ash free. They are completely compatible with all low sulfur diesel fuel, #2
and #1 diesel fuels and mixtures thereof.

Products Asphaltene Conditioner Concentrate is a concentrated formula designed to treat bulk diesel fuel storage
tanks. Simply add the proper amount of Concentrate to the tank and load bulk diesel fuel. Asphaltene
Conditioner Base is formulated to treat both bulk diesel fuel tanks as well as vehicle diesel tanks.

Benefits • Cleans fouled injectors • Increases fuel filter life

• Prevents injector fouling • Prevents fuel system corrosion
• Optimizes fuel economy • Improves lubricity for prolonged pump and injector life
• Optimizes power • Meets Cummins L10 injector cleanliness spec at recommended treatment
• Reduces exhaust emissions • Meets Peugeot XUD 9 deposit test spec at recommended treatment
• Improves fuel stability • Meets EMA lubricity spec at recommended treatment
Specifications
Asphaltene Asphaltene
Specification
Conditioner Base Conditioner Concentrate

Appearance Clear amber liquid Clear dark brown liquid

Specific Gravity 0.900 0.915
Flash Point Greater than 142 °F (61 °C) Greater than 142 °F (61 °C)
Pour Point -17 °F (-27 °C) -27 °F (-33 °C)
Density 7.51 lb/gal (0.90 kg/L) 7.64 lb/gal (0.92 kg/L)
Sulfur (ppm) at Recommended Treatment Less than 1 ppm Less than 1 ppm
Specifications subject to change without notice.

Ordering Information
Part Package Case Part Package Case
Product Product
Number Size Quantity Number Size Quantity

CC2598 Asphaltene Conditioner Base 1 pt (0.47 L) 12 CC2559 Asphaltene Conditioner Concentrate Bulk N/A
CC2597 Asphaltene Conditioner Base 1 qt (0.95 L) 12 CC2596 Asphaltene Conditioner Concentrate 2.5 gal (9.46 L) 2
CC2589 Asphaltene Conditioner Base Bulk N/A
CC2549 Asphaltene Conditioner Base 5 gal (18.93 L) 1
CC2550 Asphaltene Conditioner Base 55 gal (208.20 L) 1

Performance
Effectiveness Injector Clean-Up Improvement Emissions Improvement
Better
70 60 25
60 50 20
% Improvement

% Reduction
Effectiveness

50 40
40 15
30
30 10
20 20
10 5
10
0 0 0 HC Nox CO Particulate
Unstable Asphaltene Base Asphaltene
Worse Base Conditioned Conditioned
Fuel Fuel Fuel

8-8 cumminsfiltration.com
Fuel Additives Turbo Diesel

Type Turbo Diesel Fuel Additive is a multi-functional diesel fuel additive designed for year round use.

Composition Turbo Diesel Additive is a proprietary mixtures of aliphatic hydrocarbons formulated for year round use.
The formulation is designed to stabilize diesel fuel and clean injectors. In addition, during cold weather the
conditioner prevents filter plugging from wax gelation and also prevents ice crystal formation. It provides
for optimum fuel system performance year-round. It does not contain sulfur and burns ash free. It is
completely compatible with all low sulfur diesel fuel, #2 and #1 diesel fuels and mixtures thereof.

Products Turbo Diesel Additive is specifically formulated for use in Turbo Diesel engines in pick-up trucks, RVs, and
light duty vehicles. It is sold in pint bottles, with one pint (0.47 liters) treating 30 to 40 gallons (113.56-
151.42 liters) of diesel fuel. The conditioner should be added to the fuel tank before the fuel is added to
ensure proper mixing. Fuel temperatures should be above 0 °F (-17.78 °C).

Benefits Year Round Conditions Winter Conditions

• Stabilizes diesel fuel • Winter conditions diesel fuel
• Cleans injectors – Optimizes fuel economy • Reduces pour point
and optimizes/improves lost engine power • Prevents wax gelation
• Cetane boost of 3-6 (easier starting) • Improves cold weather starting
• Increases fuel lubricity • Fuel deicer – Prevents fuel line freeze-up
• Optimizes fuel filter life • Prevents fuel system freeze damage
• Prevents fuel system corrosion

Specifications Ordering Information

Specification Turbo Diesel Part Case
Product Package Size
Number Quantity
Appearance Clear dark brown liquid
Specific Gravity @ 60 °F (15.5 °C) 0.8850 - 0.9250 CC2588 Turbo Diesel Additive 1 pt (0.47 L) 12
Flash Point Greater than 142 °F (61.1 °C)
Pour Point -11.2 °F (-24 °C)
Sulfur (ppm) at
Less than 1 ppm
Recommended Treatment
Specifications subject to change without notice.

Performance
CFPP Reduction Lubricity Enhancement
Cold Filter Plugging Point (CFPP) is the temperature at The High Frequency Reciprocating Rig (HFRR) test
which filter wax gelation can occur. This chart shows evaluates the wear potential of fuel. This chart shows
that Turbo Diesel Fuel Additive provides superior that Turbo Diesel Fuel Additive provides fuel system
protection against filter gelation when added to wear protection even when added to one of the most
untreated fuel. severe wear fuels (Japanese kerosene).

Poor
16 700
HFRR Wear Protection

-10
600
Degrees (°C)
Degrees (°F)

11
Untreated
Fuel 500
6 -15 400
1 300
with Turbo Diesel
-4 -20 200 Untreated Turbo Diesel in
Excellent Japanese Japanese
Kerosene Kerosene

cumminsfiltration.com 8-9
Microbicide Fuel Additives

Type Microbicide is a dual phase fuel system treatment. Fuel is vulnerable to water contamination during
transport and storage. Once there is water in the fuel system, microbes can make their way into fuel tanks
leading to premature fuel filter plugging, hazy fuel, clogged injectors, as well as fuel storage tank corrosion
and leakage requiring costly government clean-up. If left unchecked, microbial contamination can even
lead to the replacement of the fuel storage tank.

Composition Microbicide is a dual phase fuel preservative that concentrates in the water phase and partitions in the fuel
phase. It effectively quick kills micro-organisms, bacteria, and fungi in the following liquid hydrocarbon
fuels and oils: diesel fuel, gasoline, aviation fluids, kerosene, heating oils, residual fuel oils, and liquefied
petroleum gases. When used as directed in a properly maintained fuel tank system, two treatments per
year can prevent microbial growth, improve the fuel quality, eliminate microbe influenced corrosion
problems, and extend fuel island filter and vehicle filter life. Microbicide is packaged in plastic fluorinated
bottles with a “tip and pour” measuring feature.

Benefits • Concentrates in the water phase where microbes grow

• Partitions into the fuel phase
• Kills microorganisms, including bacteria and fungi
• Protects tanks from microbe influenced corrosion
• Effective as a quick-kill biocide and for long-term fuel maintenance
• 100% biodegradable
• Approved for use in diesel fuel, gasoline, and aviation fuel
• Approved for use by US military and airlines

Specifications
Specification Microbicide
Appearance Clear to pale yellow liquid
Specific Gravity 1.044 @ 77 °F (25 °C)
Flash Point (PMCC) 280 °F (138 °C)
Viscosity 97.8 cps @ 77 °F (25 °C)
pH 4.4
Density 8.7 lb/gal (1.04 kg/L)
Specifications subject to change without notice.

Ordering Information
Case
Part Number Product Package Size
Quantity

CC2661 Microbicide 1 qt (0.95 L) 4

CC2663 Microbicide 1 gal (3.78 L) 1

8-10 cumminsfiltration.com
Fuel Additives Diesel Fuel Injector Cleaner

Type Fleetguard Diesel Fuel Injector Cleaner is an ultra concentrated detergent additive that uses a
technologically-advanced formula to remove traditional and soap-based deposits, which helps restore
fuel injector performance. Designed for year round use, Diesel Fuel Injector Cleaner’s proprietary mixture
of advanced additives is specifically formulated to clean fuel injectors. When used continuously, it also
prevents new deposit formations thereby enhancing engine performance and maximizing injector life.

Composition Diesel Fuel Injector Cleaner is a powerful cleaning agent which removes existing fuel system deposits,
asphaltenes and other residue and prevents deposit formation when used on a continuous basis. Diesel
Fuel Injector Cleaner is fully compatible with all ULSD fuel, #1 and #2 diesel fuels, combination fuels and
with after treatment devices including EGR, DPF and SCR Systems.

Benefits • Restores injector performance

• Restores power
• Prevents new deposits from forming
• Effective on both traditional and ULSD-based soapy deposits
• Optimizes Fuel Economy
• Reduces white and black smoke

Specifications
Specification Microbicide
Appearance Dark Amber
Specific Gravity 0.872 min, 0.892 target, 0.912 max @ 60 °F (15.6 °C)
Flash Point (PMCC) 153 °F (67 °C)
Viscosity 225 cSt @ 104 °F (40 °C)
Pour Point -65 °F (-54 °C)
Density 7.44 lb/gal,US (0.89 kg/L) 8.94 lb/gal, Imperial (0.89 kg/L)
Specifications subject to change without notice.

Ordering Information
Case
Part Number Product Package Size
Quantity

CC36095 Diesel Fuel Injector Cleaner 1 qt (0.95 L) 12

CC36096 Diesel Fuel Injector Cleaner 1 gal (3.78 L) 4
CC36097 Diesel Fuel Injector Cleaner 5 gal (18.93 L) 1
CC36098 Diesel Fuel Injector Cleaner 55 gal (208.20 L) 1

Product Usage Recommendations

Cummins Filtration strongly recommends that an initial treat rate of 1:1000 gal (3.78:3,785.41 L) be used for the first 48 hours or
2400 miles (whichever occurs first) under normal operating conditions to ensure injector performance is fully restored. To achieve
superior cleaning, the initial 48 hours should not include idle or down time. Diesel Fuel Injector Cleaner is a powerful cleaning
agent which removes existing fuel system deposits, asphaltenes and other residue during initial use. It is therefore recommended
that an initial 48 hour clean up be performed prior to a scheduled fuel filter service interval to avoid degradation of engine
performance due to the possibility of filter plugging. Following clean-up, a treat rate of 1:5000 (3.78:18,927.06) should be used on
a continuous basis to prevent deposit formation.

cumminsfiltration.com 8-11
Field Maintenance Tools Fuel Additives

Fuel Tank Sampling Kit

This Fuel Sampling Kit is equipped with all the necessary supplies needed to properly collect a fuel sample for testing. The kit
comes complete with an eight ounce Bacon Bomb, chain for lowering the bomb into the tank, sample bottles and labels, and a
sturdy carrying case.

Ordering Information
Part Number Product
CC2523 Fuel Tank Sampling Kit

Microbicide Test Kit

The Bug Alert Test Kits make routine determination of fungal and bacteria populations quick and easy. Microbicide Test Kits are
kits that contain flexible plastic strips to which nutrient containing filter paper is attached. The kits are complete and ready to use.
Each kit contains 10 test strips and can be used to test #1 and #2 diesel, gasoline and aviation fuels for bacteria, mold and yeast.
No special equipment or training is necessary.

Ordering Information
Part Number Product
CC2524 Microbicide Test Kits

8-12 cumminsfiltration.com
 Lubricity-Enhancing Filters
FS20000 FS20022

cumminsfiltration.com 8-13
FS20000/FS20022 Lubricity Enhancing Filters

Type FS20000 filters are premium quality filters with a Lubricity-Enhancing Additive with patented slow release
technology and utilizing StrataPore™ media.
FS20022 filters use capillary pressure release technology and utilize StrataPore™ media.

Composition Slow Release Filters disperse premium Lubricity-Enhancing Additive over the life of the filter. The additive
is released into the fuel using pressure gradient capillary technology in the FS20022 and a polymeric slow
release diffusion mechanism in the FS200000. The media consists of the revolutionary StrataPore media
for extra protection from abrasive particles.

Application Required for light fuel applications of Tier 2 compliant Cummins B Series engines with electronic and
mechanical fuel pumps. Other light fuel applications where additional protection is required include airport
ground equipment (Jet A fuel), applications that use Kerosene, Winter Fuel Blends (50% #2 and 50%
#1 Diesel) and Low Sulfur Diesel (below 50 ppm sulfur).

Benefits • Enhances Fuel Lubricity for the life of the filter

• Provides Lubricity-Enhancing Additive with patented slow release technology
• Removes both free and emulsified water
• Protects fuel system from abrasive wear particles
• Unique thread size prevents non-chemical filters from mistakenly being used

Specifications
Specification FS20000 FS20022
Rated Flow 90 gal/h (227 L/h) 40 gal/h (151 L/h)
Height 9.806" (249.07 mm) 9.79" (248.67 mm)
Outside Diameter 3.67" (93.37 mm) 3.69" (93.73 mm)
98.7% efficient at 5 microns per 98.7% efficient at 25 microns per
Rated Efficiency
single pass SAE J1985 SAE 1985 single pass
Rated Capacity 25 g per SAE J905 13 g per SAE J905
250 hours or 6 months from date of 500 hours engine operation per 5000
Service Interval
installation (whichever comes first) gallons fuel treated
Thread Size 1-1/8-16 UN-2B 1-1/8-16 UN-2B
Head Dimensions 3.7" (93.98 mm) x 3.5 (98.9 mm) 3.7" (93.98 mm) x 3.5 (98.9 mm)
Specifications subject to change without notice.

Ordering Information
Part
Product
Number

FS20000 Slow Release Lubricity-Enhancing Fuel Filter

FS20022 Slow Release Lubricity-Enhancing Fuel Filter
3938173J FS20000 Fuel Filter/Filter Head Assembly
FF9830 Fuel Filter Plumbing

8-14 cumminsfiltration.com
9 • Coolant Products
 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3
Coolants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-5
ES Compleat™ EG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-6
ES Compleat™ PG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-8
ES Compleat™ OAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10
Fleetcool™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-12
Fleetcool™ Recycled . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-14
Heavy Duty Coolant EG . . . . . . . . . . . . . . . . . . . . . . . . . . 9-16
Heavy Duty Coolant PG . . . . . . . . . . . . . . . . . . . . . . . . . . 9-18
Heavy Duty Coolant Recycled . . . . . . . . . . . . . . . . . . . . . 9-20
Compleat™ HTF – EG . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-22
Compleat™ HTF – PG . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-24
Coolant Additives and Maintenance . . . . . . . . . . . . . . . . 9-27
DCA2 SCA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-28
DCA4 SCA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-29
Restore™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-30
Restore Plus™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-31
Coolant Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-32
 Introduction

Getting Started
Engine manufacturers always recommend using a fully formulated coolant. Fully formulated coolants contain the appropriate
amounts of glycol, de-ionized water and coolant additives (also known as supplemental coolant additives or SCAs) mixed together
as a complete coolant package. There are standard service interval coolants and extended service interval coolants. Water filters
containing SCA can provide a convenient and reliable method for delivering supplemental additives and coolant extenders which
replenish the additive chemistries used during the respective service interval.

Protecting Your Cooling System

Estimates project that more than 40% of heavy duty engine repair costs are related to the cooling system. It is critical that you
receive maximum protection for your cooling system – with minimum maintenance hassle – to prevent downtime and lower your
total operating costs. Our comprehensive line of cooling system products includes everything you need to ensure a trouble-free
cooling maintenance program.

The benefits of using Fleetguard® coolant products as a regular part of your cooling system maintenance program include:

• Extended water pump life

• Maximized cavitation corrosion protection
• Extended coolant life
• Improved heat transfer
• Improved thermostat durability
• Lower cooling system maintenance costs

The Fleetguard line of coolant products includes a variety of technologies to meet our customers' diverse needs. All coolants are
designed to work in conjunction with Fleetguard water filters, supplemental coolant additives, radiator cleaners and test strips.

• Customers seeking extended service interval coolants should consider our ES Compleat™ OAT (300,000 mile (500,000 km)
service interval), ES Compleat (150,000 mile (260,000 km) service interval).
• Customers seeking a phosphate-free maintenance program should consider ES Compleat OAT or Fleetcool™.
• Customers seeking more environmentally friendly coolants should consider either Propylene Glycol (PG) based coolants or
recycled coolant.
Although we recommend the use of fully formulated heavy duty coolants, Supplemental Coolant Additives (SCA) can be used
to upgrade light duty antifreeze for heavy duty use and can be used in water-only cooling systems like marine and railroad
applications. The chemistry contained in our SCA is necessary to prevent liner pitting, corrosion and scale build-up on your
cooling system components.

DCA4 chemistry is composed of a unique blend of phosphate, nitrite and molybdate, resulting in superior competitive
advantages:

• More liner pitting protection

• Better aluminum and solder protection
• Less silicate gel
• Less solder bloom
• Fewer water pump leaks
DCA2 chemistry provides good engine protection in heavy duty diesel applications where glycol-based coolants are used.

Cummins Filtration® offers two types of cleaners to keep your cooling system in top condition. Both Restore™ and Restore
Plus™ remove contaminants without harming metal surfaces, gaskets, hoses or plastic parts. Restore, an alkaline-based
cleaner, is most effective in cleaning silicate gel, oil contamination and solder bloom. Restore Plus, an acid-based cleaner, is
best at removing scale and oil and fuel fouling.

For coolant testing, we have a line of field test equipment such as test strips, a refractometer or expert laboratory analysis with
on-line reporting, updated hourly.

Coolant products vary by region. For product formula and availablilty, contact your local Customer Assurance Center.

cumminsfiltration.com 9-3
Introduction

This page left blank intentionally.

Coolant products vary by region. For product formula and availablilty, contact your local Customer Assurance Center.

9-4 cumminsfiltration.com
 Coolants
275 Gallon
(1040.99 Liter)
Tote 55 Gallon
(208.20 Liter)
Drum
5 Gallon
(18.93 Liter)
Pail

1 Gallon
(3.78 Liter)
Bottle

Bulk
Note: Not all container sizes are available in all countries.

Coolant products vary by region. For product formula and availablilty, contact your local Customer Assurance Center.

cumminsfiltration.com 9-5
ES Compleat™ EG Coolants

Type ES Compleat™ EG Antifreeze/Coolants are Extended Life formulations that contain Ethylene Glycol (EG)
base fluids and are designed specifically for Extended Service use in heavy duty diesel engines. ES
Compleat is specifically designed for use with ES Slow Release coolant filters or liquid ES Extender to
provide simplified coolant maintenance while extending coolant service intervals to 150,000 miles (260,000
km) or 4000 hours of operation. ES Compleat can also be used in standard service maintenance intervals
with the use of Supplemental Coolant Additives (SCA) and standard coolant filters.

Composition ES Compleat EG Concentrate mixes readily with clean tap water or demineralized water, while ES Compleat
EG Premix is formulated with demineralized water and is ready to use. Both EG antifreeze products are
low silicate, contain a full charge of heavy duty chemical inhibitors and are compatible with SCA chemical
filters. ES Compleat EG Antifreezes are formulated with Borate/Nitrite chemistry recommended for use in
heavy duty diesel engines.

Application ES Compleat EG antifreezes are universal products highly recommended for use in all Cummins and similar
types of heavy duty diesel engines, and also for use in automobile and light duty applications.

Benefits • Compatible with all other coolants

• Lifetime coolant with service interval at 150,000 miles, 260,000 kilometers or 4000 hours
• Provides freeze protection up to -34 °F (-37 °C) at 50/50 premix and -65 °F (-54 °C) at 60/40 premix
• Fully formulated coolant – does not require SCA precharge
• Maximum corrosion protection with conventional heavy duty chemical inhibitors and organic acids
• Maximum liner pitting protection
• Eliminate hard water scale deposits
• Low TDS and silicate levels

ES Compleat EG Antifreeze Coolants are considered Lifetime Coolants, meet or exceed the performance requirements of the
following specifications, and meet the low silicate limits of GM6038M antifreeze formulation requirements:
TMC RP 338 Extended Life Cummins® CES 14603 Navistar®
TMC RP 329 Cummins SB 3666132 Freightliner® 48-22880
ASTM D-6210 Caterpillar® Volvo®
ASTM D-4985 Detroit Diesel® 7SE298 PACCAR®
ASTM D-3306 John Deere® 8650-5 Mack® 014G817004
CID-A-A-52624 Thermo-King® EMD® M.I. 1748E
GM® 1899 Case New Holland® Waukesha® 4-1974D

Coolant products vary by region. For product formula and availablilty, contact your local Customer Assurance Center.

9-6 cumminsfiltration.com
Coolants ES Compleat™ EG

Specifications
Performance
Specification EG Concentrate EG Premix 50/50 EG Premix 60/40 Liquid Extender
Standard
Color Visual Blue Blue Blue Blue
Specific Gravity
@ 60 °F (15.56 °C) D1122 1.072 1.084 –
@ 68 °F (20 °C) D1122 1.13 1.070 1.082 1.110
9.43 lb/gal 8.944 lb/gal 9.044 lb/gal 9.261 lb/gal
Density –
(1.13 kg/L) (1.072 kg/L) (1.084 kg/L) (1.110 kg/L)
pH (undiluted) D1127 10.5 10.0 10.5 10.5 @ 3% bv
Reserve Alkalinity (undiluted) D1121 5.0 3.0 3.8 –
-35.8 °F -54 °F
Freeze Point (undiluted) D1177 8 °F (-13.33 °C) min. –
(-37.68 °C) min. (-47.78 °C) min.
Boiling Point (undiluted) D1120 330 °F (165.56 °C) 226 °F (107.78 °C) 231 °F (110.56 °C) –
Water by Weight (approx.) D1123 4.0% 48.99% max. 40.18% –
Total Glycol by Weight – 95.0% min. 50.19% min. 58.87% –
Glassware Corrosion Test D1384 Pass Pass Pass –
Water Pump Cavitation Test D2809 Pass Pass Pass –
Aluminum Corrosion Test D4340 Pass Pass Pass –
Simulated Service Test D2570 Pass Pass Pass –
Ash Content by Mass D1119 0.80% 0.40% 0.40% –
Chloride by Weight D2570 < 25 ppm < 25 ppm < 25 ppm –

Ordering Information
Part Case Part Case
Product Package Size Product Package Size
Number Qty. Number Qty.
CC2822 ES Compleat™ EG Concentrate Bulk N/A CC2822M ES Compleat™ EG Concentrate Bulk N/A
CC2823 ES Compleat EG Concentrate 275 gal (1040.99 L) 1 CC2851M ES Compleat EG Concentrate 1000 L (264.17 gal) 1
CC2821 ES Compleat EG Concentrate 55 gal (208.20 L) 1 CC2821M ES Compleat EG Concentrate 208 L (54.95 gal) 1
CC2847 ES Compleat EG Concentrate 5 gal (18.93 L) 1 CC2749M ES Compleat EG Concentrate 20 L (5.28 gal) 1
CC2820 ES Compleat EG Concentrate 1 gal (3.78 L) 6 CC2747M ES Compleat EG Concentrate 5 L (1.32 gal) 4
CC2827 ES Compleat EG Premix 50/50 Bulk N/A CC2827M ES Compleat EG Premix 50/50 Bulk N/A
CC2834 ES Compleat EG Premix 50/50 275 gal (1040.99 L) 1 CC2852M ES Compleat EG Premix 50/50 1000 L (264.17 gal) 1
CC2826 ES Compleat EG Premix 50/50 55 gal (208.20 L) 1 CC2826M ES Compleat EG Premix 50/50 208 L (54.95 gal) 1
CC2848 ES Compleat EG Premix 50/50 5 gal (18.93 L) 1 CC2750M ES Compleat EG Premix 50/50 20 L (5.28 gal) 1
CC2825 ES Compleat EG Premix 50/50 1 gal (3.78 L) 6 CC2748M ES Compleat EG Premix 50/50 5 L (1.32 gal) 4
CC2862 ES Compleat EG Premix 60/40 Bulk N/A
CC2863 ES Compleat EG Premix 60/40 55 gal (208.20 L) 1
CC2841 ES Compleat Liquid Extender 55 gal (208.20 L) 1
CC2842 ES Compleat Liquid Extender 5 gal (18.93 L) 1
CC2840 ES Compleat Liquid Extender 1 qt (0.95 L) 6
CC2843 ES Compleat Liquid Extender 1 pt (0.47 L) 12

Coolant products vary by region. For product formula and availablilty, contact your local Customer Assurance Center.

cumminsfiltration.com 9-7
ES Compleat™ PG Coolants

Type ES Compleat™ PG Antifreeze/Coolants are Extended Life formulations that contain Propylene Glycol (PG)
base fluids that are environmentally safer, and are designed specifically for Extended Service use in heavy
duty diesel engines. ES Compleat is specifically designed for use with ES Slow Release coolant filters or
liquid ES Extender to provide simplified coolant maintenance while extending coolant service intervals to
150,000 miles (260,000 km) or 4000 hours of operation. ES Compleat can also be used in standard service
maintenance intervals with the use of Supplemental Coolant Additives (SCA) and standard coolant filters.

Composition ES Compleat PG Concentrate mixes readily with clean tap water or demineralized water, while ES Compleat
PG Premix is formulated with demineralized water and is ready to use. Both PG coolant products are
low silicate, contain a full charge of heavy duty chemical inhibitors, and are compatible with ES Coolant
chemical filters and conventional SCAs.

Application ES Compleat PG antifreezes are universal products highly recommended for use in all Cummins and similar
types of heavy duty diesel engines, and also for use in automobile and light duty applications.

Benefits
• Compatible with all other coolants
• Lifetime coolant with service interval at 150,000 miles, 260,000 kilometers or 4000 hours
• Provides freeze protection up to -26 °F (-32 °C) at 50/50 premix and -60 °F (-51 °C) at 60/40 premix
• Fully formulated coolant – does not require SCA precharge
• Maximum corrosion protection with conventional heavy duty chemical inhibitors and organic acids
• Maximum liner pitting protection
• Eliminate hard water scale deposits
• Low TDS and silicate levels
ES Compleat PG Antifreeze Coolants meet or exceed the performance requirements of the following specifications, and meet the
low silicate limits of GM6038M antifreeze formulation requirements:

TMC RP 338 Extended Life Cummins® CES 14603 Navistar®

TMC RP 330 Cummins SB 3666132 Freightliner® 48-22880
ASTM D-6211 Caterpillar® Volvo®
ASTM D-5216 Detroit Diesel® 7SE298 PACCAR®
CID-A-A-52624 John Deere® 8650-5 Mack®
Waukesha® 4-1974D Case New Holland® EMD® M.I. 1748E

Coolant products vary by region. For product formula and availablilty, contact your local Customer Assurance Center.

9-8 cumminsfiltration.com
Coolants ES Compleat™ PG

Specifications
Specification PG Concentrate PG Premix 50/50 PG Premix 60/40 Liquid Extender

Color Blue Blue Blue Blue

Specific Gravity @ 60 °F (15.56 °C) 1.048 1.046 1.052 –
Specific Gravity @ 68 °F (20 °C) 1.046 1.044 1.050 1.110
Density 8.744 lb/gal (1.048 kg/L) 8.727 lb/gal (1.046 kg/L) 8.777 lb/gal (1.052 kg/L) 9.261 lb/gal (1.110 kg/L)
pH (undiluted) 10.6 10.5 10.5 10.5 @ 3% bv
Reserve Alkalinity (undiluted) 6.2 3.2 3.8 –
Freeze Point (undiluted) -48 °F (-44.44 °C) min. -27 °F (-32.78 °C) min. -56 °F (-48.89 °C) min. –
Boiling Point (undiluted) 305 °F (151.67 °C) min. 219 °F (103.89 °C) min. 224 °F (106.67 °C) min. –
Water by Weight (approx.) 4.0% 47.0% max. 37.0% max. –
Total Glycol by Weight 95.0% min. 51.0% min. 61.0% min. –
Glassware Corrosion Test Pass Pass Pass –
Water Pump Cavitation Test Pass Pass Pass –
Aluminum Corrosion Test Pass Pass Pass –
Simulated Service Test Pass Pass Pass –
Ash Content by Mass 0.80% 0.40% 0.40% –
Chloride by Weight < 25 ppm < 25 ppm < 25 ppm –

Ordering Information
Part Case Part Case
Product Package Size Product Package Size
Number Qty. Number Qty.
CC2832 ES Compleat™ PG Concentrate Bulk N/A CC2832M ES Compleat™ PG Concentrate Bulk N/A
CC2833 ES Compleat PG Concentrate 275 gal (1040.99 L) 1 CC2853M ES Compleat PG Concentrate 1000 L (264.17 gal) 1
CC2831 ES Compleat PG Concentrate 55 gal (208.20 L) 1 CC2831M ES Compleat PG Concentrate 208 L (54.95 gal) 1
CC2849 ES Compleat PG Concentrate 5 gal (18.93 L) 1 CC2753M ES Compleat PG Concentrate 20 L (5.28 gal) 1
CC2830 ES Compleat PG Concentrate 1 gal (3.78 L) 6 CC2751M ES Compleat PG Concentrate 5 L (1.32 gal) 4
CC2837 ES Compleat PG Premix 50/50 Bulk N/A CC2837M ES Compleat PG Premix 50/50 Bulk N/A
CC2838 ES Compleat PG Premix 50/50 275 gal (1040.99 L) 1 CC2854M ES Compleat PG Premix 50/50 1000 L (264.17 gal) 1
CC2836 ES Compleat PG Premix 50/50 55 gal (208.20 L) 1 CC2836M ES Compleat PG Premix 50/50 208 L (54.95 gal) 1
CC2850 ES Compleat PG Premix 50/50 5 gal (18.93 L) 1 CC2754M ES Compleat PG Premix 50/50 20 L (5.28 gal) 1
CC2835 ES Compleat PG Premix 50/50 1 gal (3.78 L) 6 CC2752M ES Compleat PG Premix 50/50 5 L (1.32 gal) 4
CC2864 ES Compleat PG Premix 60/40 Bulk N/A
CC2865 ES Compleat PG Premix 60/40 275 gal (1040.99 L) 1
CC2872 ES Compleat PG Premix 60/40 55 gal (208.20 L) 1
CC2841 ES Compleat Liquid Extender 55 gal (208.20 L) 1
CC2842 ES Compleat Liquid Extender 5 gal (18.93 L) 1
CC2840 ES Compleat Liquid Extender 1 qt (0.95 L) 6
CC2843 ES Compleat Liquid Extender 1 pt (0.47 L) 12

Coolant products vary by region. For product formula and availablilty, contact your local Customer Assurance Center.

cumminsfiltration.com 9-9
ES Compleat™ OAT Coolants

Type ES Compleat™ OAT (Organic Acid Technology) is an organic acid fully formulated extended life Ethylene
Glycol (EG) antifreeze/coolant. It is our answer to the maintenance demands of heavy duty diesel cooling
systems. ES Compleat OAT EG may be used with Extended Service Interval (ESI) water filters and ES
Compleat OAT Extender and only requires reinhibition after three years, 300,000 miles (500,000 km), or
6,000 hours of operation. ES Compleat OAT Converter to start an ES system without needing to drain
and flush.

Composition ES Compleat OAT Extended Life Antifreeze/Coolant utilizes patented organic acid technology. It provides
superior diesel engine protection against freezing, boil-over, cavitation, liner pitting, erosion, corrosion,
elastomer gasket degradation, and scaling, with one replenishment of ES Compleat OAT Extender liquid.

Benefits • Compatible with all other coolants

• Lifetime coolant with service interval at 300,000 miles, 500,000 kilometers or 6000 hours
• Provides freeze protection up to -34 °F (-37 °C) at 50/50 premix and -65 °F (-54 °C) at 60/40 premix
• Fully formulated coolant – does not require SCA precharge
• Maximum corrosion protection with organic acids
• Maximum liner pitting protection
• Improved water pump life through a Borate/Phosphate/Silicate free formula
• Best aluminum and solder protection through the use of proprietary organic inhibitors
• Compatible with other coolants and SCAs – less concern with contamination
• Lasts a lifetime – does not need to be replaced except in unusual circumstances

ES Compleat OAT EG Antifreeze Coolants meet or exceed the performance requirements of the following specifications:

ASTM D-3306 Cummins® SB 14603 John Deere® H24A1, H24C1 TMC RP 329
ASTM D-4656 Detroit Diesel® 7SE298 Komatsu® TMC RP338
ASTM D-4985 Freightliner® 48-22880 Mack® Volvo®
ASTM D-6210 GM® 1825M MTU 2000 and 4000 Waukesha® 4-1974D
Case New Holland® GM 1899 PACCAR®
Caterpillar® EC-1 International® B-1, Type III SAEJ1034

Coolant products vary by region. For product formula and availablilty, contact your local Customer Assurance Center.

9-10 cumminsfiltration.com
Coolants ES Compleat™ OAT

Specifications
Performance OAT OAT Premix OAT Premix OAT OAT
Specification
Standard Concentrate 50/50 60/40 Extender Converter
Color Visual Red Red Red Red Red
Specific Gravity @ 60 °F (15.56 °C) D1122 1.130 1.070 1.090 1.170 1.165
9.43 lb/gal 8.93 lb/gal 9.07 lb/gal 9.761 lb/gal 9.723 lb/gal
Density –
(1.13 kg/L) (1.07 kg/L) (1.09 kg/L) (1.17 kg/L) (1.17 kg/L)
pH (undiluted) D1278 7.9 7.9 7.9 11.0 9.9
Reserve Alkalinity (undiluted) D1121 7.0 3.5 3.5 – –
8 °F -34 °F -65 °F
Freeze Point (undiluted) D1177 – –
(-13.33 °C) min. (-36.67 °C) min. (-53.89 °C) min.
338 °F 226 °F 230 °F
Boiling Point (undiluted) D1120 – –
(170.00 °C) min. (107.78 °C) min. (110.00 °C) min.
Water by Weight (approx.) D1123 4.0% 47.0% max. 37.0% max. – –
Total Glycol by Weight – 95.0% min. 51.0% min. 61.0% min. – –
SCA Units per Gallon – 4.0 2.0 2.0 – –
Glassware Corrosion Test D1384 Pass Pass Pass – –
Aluminum Corrosion Test D4340 Pass Pass Pass – –
Simulated Service Test D2570 Pass Pass Pass – –
Aluminum Water Pump Test D2809 Pass Pass Pass – –
Silicates – None None None – –
Degradation Point D1287 7.2 7.2 7.2 – –

Ordering Information
Part Case
Product Package Size
Number Quantity
CC2784 ES Compleat™ OAT Concentrate Bulk N/A
CC2783 ES Compleat OAT Concentrate 275 gal (1040.99 L) 1
CC2782 ES Compleat OAT Concentrate 55 gal (208.20 L) 1
CC2781 ES Compleat OAT Concentrate 5 gal (18.93 L) 1
CC2780 ES Compleat OAT Concentrate 1 gal (3.78 L) 6
CC2789 ES Compleat OAT Premix 50/50 Bulk N/A
CC2788 ES Compleat OAT Premix 50/50 275 gal (1040.99 L) 1
CC2787 ES Compleat OAT Premix 50/50 55 gal (208.20 L) 1
CC2786 ES Compleat OAT Premix 50/50 5 gal (18.93 L) 1
CC2785 ES Compleat OAT Premix 50/50 1 gal (3.78 L) 6
CC2770 ES Compleat OAT Premix 60/40 55 gal (208.20 L) 1
CC2790 ES Compleat OAT Premix 60/40 275 gal (1040.99 L) 1
CC2777 ES Compleat OAT Extender 1 pt (0.47 L) 12
CC2779 ES Compleat OAT Extender 1 qt (0.95 L) 6
CC2778 ES Compleat OAT Converter 1 gal (3.78 L) 6

Coolant products vary by region. For product formula and availablilty, contact your local Customer Assurance Center.

cumminsfiltration.com 9-11
Fleetcool™ Coolants

Type Fleetcool™ products contain Ethylene Glycol (EG) base fluids and are designed for use in heavy duty diesel
engines.

Composition Fleetcool Concentrate mixes readily with clean tap water or demineralized water, while Fleetcool Premix is
formulated with demineralized water and is ready to use. Fleetcool contains a Borate/Nitrite, low silicate,
fully formulated heavy duty inhibitor package that is compatible with all SCA liquids and filters. chemistry
recommended for use in heavy duty diesel engines.

Benefits • Compatible with all other coolants

• Lifetime coolant with service interval at 30,000 miles, 50,000 kilometers or 700 hours
• Provides freeze protection up to -34 °F (-37 °C) at 50/50 premix and -65 °F (-54 °C) at 60/40 premix
• Fully formulated coolant – does not require SCA precharge
• Phosphate and silicate free formula

Fleetcool antifreeze/coolants meet or exceed the performance requirements of the following specifications, and meet the low
silicate limits of GM6038M antifreeze formulation requirements:
ASTM D-3306 Detroit Diesel® 7SE298 GM 1899 TMC RP 329
ASTM D-4985 EMD® M.I. 1748E John Deere® 8650-5 Thermo-King®
ASTM D-6210 Ford New Holland® 9-86 Mack® Volvo GM®
Caterpillar® Freightliner® 48-22880 PACCAR® Waukesha® 4-1974D
Cummins® SB 3666132 GM® 1825 SAE 1941

Coolant products vary by region. For product formula and availablilty, contact your local Customer Assurance Center.

9-12 cumminsfiltration.com
Coolants Fleetcool™

Specifications
Performance
Specification EG Concentrate EG Premix 50/50
Standard
Color Visual Green Green
Specific Gravity @ 60 °F (15.56 °C) D1122 1.120 1.071
Density – 9.344 lb/gal (1.12 kg/L) 8.935 lb/gal (1.07 kg/L)
pH (undiluted) D1127 10.5 10.5
Reserve Alkalinity (undiluted) D1121 6.0 2.8 min.
Freeze Point (undiluted) D1177 8 °F (-13.33 °C) min. -34 °F (-36.67 °C) min.
Boiling Point (undiluted) D1120 325 °F (162.78 °C) 226 °F (107.78 °C) min.
Water by Weight (approx.) D1123 3.0% 48.5% max.
Total Glycol by Weight – 95.0% min. 51.0% min.
Glassware Corrosion Test D1384 Pass Pass
Water Pump Cavitation Test D2809 Pass Pass
Aluminum Corrosion Test D4340 Pass Pass
Simulated Service Test D2570 Pass Pass

Ordering Information
Part Case
Product Package Size
Number Quantity
CC8965 Fleetcool™ EG Concentrate Bulk N/A
CC8966 Fleetcool EG Concentrate 275 gal (1040.99 L) 1
CC8967 Fleetcool EG Concentrate 55 gal (208.20 L) 1
CC8968 Fleetcool EG Concentrate 5 gal (18.93 L) 1
CC8969 Fleetcool EG Concentrate 1 gal (3.78 L) 6
CC8970 Fleetcool EG Premix 50/50 Bulk N/A
CC8971 Fleetcool EG Premix 50/50 275 gal (1040.99 L) 1
CC8972 Fleetcool EG Premix 50/50 55 gal (208.20 L) 1
CC8973 Fleetcool EG Premix 50/50 5 gal (18.93 L) 1
CC8974 Fleetcool EG Premix 50/50 1 gal (3.78 L) 6

Coolant products vary by region. For product formula and availablilty, contact your local Customer Assurance Center.

cumminsfiltration.com 9-13
Fleetcool™ Recycled Coolants

Type Fleetcool™ Recycled is a premium quality Ethylene Glycol (EG) base, recycled, low silicate formulation
designed for use in U.S. military and heavy duty diesel engine applications. Fleetcool Recycled is
compatible with Supplemental Coolant Additives (SCA) chemical filters and protect engines from liner
pitting and corrosion.

Composition Fleetcool Recycled Premix is formulated with 50% recycled demineralized water and is ready to use. It is a
low silicate, phosphate-free product that contains DCA2, a proprietary chemical inhibitor system. Fleetcool
Recycled Premix is manufactured using a High Efficiency Electrodialysis (HEED®) process.

Benefits • Compatible with all other coolants

• Lifetime coolant with service interval at 30,000 miles, 50,000 kilometers or 700 hours
• Provides freeze protection up to -34 °F (-37 °C) at 50/50 premix
• Fully formulated coolant – does not require SCA precharge
• Phosphate and silicate free formula
• Protects against liner pitting and corrosion
• Environmentally friendly
• Meets most government requirements for recycled product

Fleetcool EX antifreeze coolants meet or exceed the performance requirements of the following specifications, and meet the low
silicate limits of GM6038 antifreeze formulation requirements:
ASTM D-3306 Detroit Diesel® 7SE298 John Deere® 8650-5 SAE 1941
ASTM D-4985 EMD® M.I. 1748E Mack® TMC RP 329
ASTM D-6210 Ford® U.S. Military: CID A-A 52624A Volvo®
Case® Freightliner® 48-22880 International Truck & Engine® Waukesha® 4-1974D
Caterpillar® GM® 1825 New Holland® 9-86
Cummins® 14603 GM 1899 PACCAR®

Coolant products vary by region. For product formula and availablilty, contact your local Customer Assurance Center.

9-14 cumminsfiltration.com
Coolants Fleetcool™ Recycled

Specifications
Performance
Specification Recycled Premix 50/50
Standard
Color Visual Pink
Specific Gravity @ 60 °F (15.56 °C) D1122 1.07
Density – 8.93 lb/gal (1.07 kg/L)
pH (undiluted) D1127 10.5
Reserve Alkalinity (undiluted) D1121 2.5 min.
Freeze Point (undiluted) D1177 -34 °F (-36.67 °C) min.
Boiling Point (undiluted) D1120 226 °F (107.78 °C) min.
Water by Weight (approx.) D1123 47.0% max.
Total Glycol by Weight – 50.0% min.
Glassware Corrosion Test D1384 Pass
Water Pump Cavitation Test D2809 Pass
Aluminum Corrosion Test D4340 Pass
Simulated Service Test D2570 Pass
Ash Content by Mass D1119 2.5% max.
Chloride by Weight (ppm) – 25% max.

Ordering Information
Part Case
Product Package Size
Number Quantity
CC2674 Fleetcool™ Recycled Premix 50/50 Bulk N/A
CC2675 Fleetcool Recycled Premix 50/50 55 gal (208.20 L) 1

Coolant products vary by region. For product formula and availablilty, contact your local Customer Assurance Center.

cumminsfiltration.com 9-15
Heavy Duty Coolant EG Coolants

Type Heavy Duty Coolant EG Concentrate is an Ethylene Glycol (EG) base low silicate product for use in
heavy duty diesel engines (that only require coolant to meet ASTM 4985 specifications) and light duty
applications. It contains highly effective inhibitors designed to provide corrosion protection for metals such
as cast iron, copper, solder, steel and aluminum.

Heavy Duty Coolant EG Premix is an Ethylene Glycol (EG) base low silicate product for use in heavy duty
diesel engines (that only require coolant to meet ASTM 4985 specifications) and light duty applications. It
contains highly effective inhibitors designed to provide corrosion protection for metals such as cast iron,
copper, solder, steel and aluminum. It is premixed 50/50 with demineralized water, eliminating the need for
dilution at the point of use.

Composition Heavy Duty Coolant EG Concentrate mixes readily with clean tap water or demineralized water, while Heavy
Duty Coolant EG Premix is formulated with demineralized water and is ready to use. Heavy Duty Coolant
EG Concentrate and Heavy Duty Coolant EG Premix require the addition of Supplemental Coolant Additives
(SCA), such as Fleetguard® DCA4, when used in diesel engine applications. The DCA4 inhibitor system
protects diesel engines from liner pitting and from hard water scale deposits.

Benefits • Environmentally Friendly

• Premium Quality
• Low Silicate
• Contains Proprietary Chemical Inhibitor System
• Protects Against Liner Pitting and Corrosion
• Compatible with Supplemental Coolant Additive (SCA) Chemical Filters

Heavy Duty Coolant EG antifreeze coolants meet or exceed the performance requirements of the following specifications, and meet
the low silicate limits of GM6038M antifreeze formulation requirements:

ASTM D-3306 TMC RP 302B Ford New Holland® 9-86 Thermo-King®

ASTM D-4985 Case Corp.® MS1710 Freightliner® 48-22880 Volvo GM®
ASTM D-4340 Caterpillar® John Deere® 8650-5 Waukesha® 4-1974D
SAE 1941 Cummins® 90T8-4 Mack®
GM 1825 Detroit Diesel® 7SE298 Navistar®
GM 1899 EMD® M.I. 1748E PACCAR®

Coolant products vary by region. For product formula and availablilty, contact your local Customer Assurance Center.

9-16 cumminsfiltration.com
Coolants Heavy Duty Coolant EG

Specifications
Performance
Specification EG Concentrate EG Premix 50/50
Standard
Color Visual Green Green
Specific Gravity @ 60 °F (15.56 °C) – 1.13 1.07
Density – 9.43 lb/gal (1.13 kg/L) 9.0 lb/gal (1.07 kg/L)
pH (undiluted) D1278 10.5 10.5
Reserve Alkalinity (undiluted) D1121 10.0 min. 5.0 min.
Freeze Point (undiluted) D1177 8 °F (-13.33 °C) min. -34 °F (-36.67 °C) min.
Boiling Point (undiluted) D1120 345 °F (173.89 °C) 226 °F (107.78 °C)
Water by Weight (approx.) D1123 2.0% 47.0% max.
Total Glycol by Weight – 95.0% min. 51.0% min.
Glassware Corrosion Test D1384 Pass Pass
Water Pump Cavitation Test D2809 Pass Pass
Aluminum Corrosion Test D4340 Pass Pass
Ash Content by Mass D1119 5.0 max. 2.5 max.
Chloride by Weight (ppm) – 25 max. 25 max.
Silicates (Anhyd Alali Metasil) by Weight D1287 0.100% max. 0.05% max.

Ordering Information
Part Case
Product Package Size
Number Quantity
CC2557 Heavy Duty Coolant EG Concentrate Bulk N/A
CC2556 Heavy Duty Coolant EG Concentrate 55 gal (208.20 L) 1
CC2551 Heavy Duty Coolant EG Concentrate 1 gal (3.78 L) 6
CC2558 Heavy Duty Coolant EG Premix 50/50 Bulk N/A
CC2877 Heavy Duty Coolant EG Premix 50/50 55 gal (208.20 L) 1
CC2938 Heavy Duty Coolant EG Premix 50/50 1 gal (3.78 L) 6

Coolant products vary by region. For product formula and availablilty, contact your local Customer Assurance Center.

cumminsfiltration.com 9-17
Heavy Duty Coolant PG Coolants

Type Heavy Duty Coolant PG Concentrate is a Propylene Glycol (PG) base low silicate product for use in
heavy duty diesel engines (that only require coolant to meet ASTM 4985 specifications) and light duty
applications. It contains highly effective inhibitors designed to provide corrosion protection for metals such
as cast iron, copper, solder, steel and aluminum.

Heavy Duty Coolant PG Premix is a Propylene Glycol (PG) base low silicate product for use in heavy duty
diesel engines (that only require coolant to meet ASTM 4985 specifications) and light duty applications. It
contains highly effective inhibitors designed to provide corrosion protection for metals such as cast iron,
copper, solder, steel and aluminum. It is premixed 50/50 with demineralized water, eliminating the need for
dilution at the point of use.

Composition Heavy Duty Coolant PG Concentrate mixes readily with clean tap water or demineralized water and is
compatible with standard Ethylene Glycol (EG) antifreeze products. Heavy Duty Coolant PG Premix is
formulated with demineralized water and is ready to use. Heavy Duty Coolant PG Concentrate and Heavy
Duty Coolant PG Premix require the addition of Supplemental Coolant Additives (SCA), such as Fleetguard®
DCA4, when used in diesel engine applications. The DCA4 inhibitor system protects diesel engines from
liner pitting and from hard water scale deposits.

Benefits • Environmentally Friendly

• Premium Quality
• Low Silicate
• Contains Proprietary Chemical Inhibitor System
• Protects Against Liner Pitting and Corrosion
• Compatible with Supplemental Coolant Additive (SCA) Chemical Filters

Heavy Duty Coolant PG antifreeze coolants meet or exceed the performance requirements of the following specifications, and meet
the low silicate limits of GM6038 antifreeze formulation requirements:
ASTM D-5216 Caterpillar® Navistar®
ASTM D-4985 Cummins® 90T8-4 PACCAR®
Case Corp.® MS1710 John Deere® 8650-5 Waukesha® 4-1974D

Note: This product was previously named Universal.

Coolant products vary by region. For product formula and availablilty, contact your local Customer Assurance Center.

9-18 cumminsfiltration.com
Coolants Heavy Duty Coolant PG

Specifications
Performance
Specification PG Concentrate PG Premix 50/50
Standard
Color Visual Purple Purple
Specific Gravity @ 60 °F (15.56 °C) D1122 1.05 1.045
Density – 8.76 lb/gal (1.05 kg/L) 8.72 lb/gal (1.05 kg/L)
pH (undiluted) D1127 10.5 10.5
Reserve Alkalinity (undiluted) D1121 10.0 5.0 min.
Freeze Point (undiluted) D1177 -70 °F (-56.67 °C) min. -27 °F (-32.78 °C) min.
Boiling Point (undiluted) D1120 320 °F (160.00 °C) 222 °F (105.56 °C)
Water by Weight (approx.) D1123 3.5% 51.8% max.
Total Glycol by Weight – 93.0% min. 46.5% min.
Glassware Corrosion Test D1384 Pass Pass
Water Pump Cavitation Test D2809 Pass Pass
Aluminum Corrosion Test D4340 Pass Pass
Simulated Service Test D2570 Pass Pass

Ordering Information
Part Case
Product Package Size
Number Quantity
CC2712 Heavy Duty Coolant PG Concentrate Bulk N/A
CC2758 Heavy Duty Coolant PG Concentrate 55 gal (208.20 L) 1
CC2757 Heavy Duty Coolant PG Concentrate 1 gal (3.78 L) 6
CC2606 Heavy Duty Coolant PG Premix 50/50 1 gal (3.78 L) 6

Coolant products vary by region. For product formula and availablilty, contact your local Customer Assurance Center.

cumminsfiltration.com 9-19
Heavy Duty Coolant Recycled Coolants

Type Heavy Duty Coolant Recycled is an Ethylene Glycol (EG) base low silicate product for use in heavy duty
diesel engines (that only require coolant to meet ASTM 4985 specifications) and light duty applications. It
contains highly effective inhibitors designed to provide corrosion protection for metals such as cast iron,
copper, solder, steel and aluminum.

Composition Heavy Duty Coolant Recycled Premix is formulated with 50% recycled demineralized water and is ready
to use. It is a low silicate, phosphate-free product. Heavy Duty Coolant Recycled Premix requires the
addition of Supplemental Coolant Additives (SCA), such as Fleetguard® DCA4, when used in diesel engine
applications. Heavy Duty Coolant Recycled Premix is manufactured using a High Efficiency Electrodialysis
(HEED®) process.

Benefits • Environmentally Friendly

• Premium Quality
• Low Silicate
• Contains Proprietary Chemical Inhibitor System
• Protects Against Liner Pitting and Corrosion
• Compatible with Supplemental Coolant Additive (SCA) Chemical Filters

Heavy Duty Coolant Recycled antifreeze coolant meets or exceeds the performance requirements of the following specifications,
and meets the low silicate limits of GM6038 antifreeze formulation requirements:
ASTM D-3306 Detroit Diesel® 7SE298 John Deere® 8650-5 Thermo-King®
ASTM D-4340 EMD® M.I. 1748E Mack® TMC RP 302B
ASTM D-4985 Ford® International Truck & Engine® Volvo®
Case® MS1710 Freightliner® 48-22880 New Holland® 9-86 Waukesha® 4-1974D
Caterpillar® GM® 1825 PACCAR®
Cummins® 90T8-4 GM 1899 SAE 1941

Coolant products vary by region. For product formula and availablilty, contact your local Customer Assurance Center.

9-20 cumminsfiltration.com
Coolants Heavy Duty Coolant Recycled

Specifications
Performance
Specification Recycled Premix 50/50
Standard
Color Visual Green
Specific Gravity @ 60 °F (15.56 °C) – 1.07
Density – 9.0 lb/gal (1.07 kg/L)
pH (undiluted) D1287 10.5
Reserve Alkalinity (undiluted) D1121 5.0 min.
Freeze Point (undiluted) D1177 -34 °F (-36.67 °C) min.
Boiling Point (undiluted) D1120 226 °F (107.78 °C) min.
Water by Weight (approx.) D1123 47.0% max.
Total Glycol by Weight – 51.0% min.
Glassware Corrosion Test D1384 Pass
Water Pump Cavitation Test D2809 Pass
Aluminum Corrosion Test D4340 Pass
Ash Content by Mass D1119 2.5% max.
Chloride by Weight (ppm) – 25% max.
Silicates (Anhyd Alali Metasil) by Weight – 0.05% max.

Ordering Information
Part Case
Product Package Size
Number Quantity
CC2677 Heavy Duty Coolant Recycled Premix 50/50 Bulk N/A
CC2678 Heavy Duty Coolant Recycled Premix 50/50 55 gal (208.20 L) 1

Coolant products vary by region. For product formula and availablilty, contact your local Customer Assurance Center.

cumminsfiltration.com 9-21
Compleat™ HTF – EG Coolants

Type Compleat™ HTF – EG Concentrate is a premium quality, silicate-free, inhibited Ethylene Glycol (EG) based
heat transfer fluid and industrial coolant. It contains DCA4, an effective heavy duty chemical inhibitor
system which protects diesel engines from liner pitting, corrosion, and hard water scale deposits.

Compleat HTF – EG Premix is a premium quality, silicate-free, inhibited Ethylene Glycol based heat transfer
fluid that also contains DCA4 heavy duty chemical inhibitor. It is premixed 50/50 with demineralized water
to provide protection down to –34 °F (-37 °C), eliminating the need for dilution at the point of use.

Composition Compleat HTF – EG Concentrate mixes readily with clean tap water with low mineral content or
demineralized water, while Compleat HTF – EG Premix is intended for use in areas where demineralized or
deionized water is not available. It is formulated with demineralized water and is ready to use.

Application Broad operating range from -34 °F (-37 °C) to 226 °F (108 °C) at atmospheric pressure at 50/50 premix
Compleat HTF antifreezes are formulated to meet the special needs of:

• Natural Gas Line Heaters

• LNG Vaporizers
• Natural Gas Well-Head Heaters
• Crude Oil Heaters
• Standby Engines/Gen-Sets
• Stored Equipment
• Heavy Duty Diesel Engines
• Automobile & Light Duty Engines
• Natural Gas Compressor Engines
• Air Compressor Engines
• Drilling Equipment
• Irrigation Equipment
• Heat Tracing Systems
• Building Heating/Cooling Systems
• Refrigeration Systems (non-food)

Benefits • Products are premium Heat Transfer Fluids (HTF) and Universal Heavy Duty antifreeze
• Provide superior, non-corrosive medium for line heaters, choke heaters, and stationary engines
• Contain DCA4, a Phosphate/Nitrite/Molybdate chemical inhibitor system
• Provide superior protection against ferrous metals corrosion, scaling, liner pitting, and cavitation
• Less toxic, environmentally friendly

Coolant products vary by region. For product formula and availablilty, contact your local Customer Assurance Center.

9-22 cumminsfiltration.com
Coolants Compleat™ HTF – EG

Specifications
Specification EG Concentrate EG Premix 50/50 EG Premix 60/40 EG Premix 40/60

Composition by Volume 95.0% 50.0% 60.0% 40.0%

Color Blue Blue Blue Blue
Specific Gravity @ 60 °F (15.56 °C) 1.13 1.08 1.09 1.06
9.41 lb/gal 9.01 lb/gal 9.07 lb/gal 8.83 lb/gal
Density @ 60 °F (15.56 °C)
(1.13 kg/L) (1.08 kg/L) (1.09 kg/L) (1.06 kg/L)
pH N/A 10.5 10.5 10.5
Reserve Alkalinity (% aqueous
10.0 5.0 5.0 5.0
solution by volume)
Freeze Point 8 °F (-13.33 °C) -34 °F (-36.67 °C) -65 °F (-53.89 °C) -10 °F (-23.33 °C)
Boiling Point (undiluted) 345 °F (173.89 °C) 226 °F (107.78 °C) 230 °F (110.00 °C) 222 °F (105.56 °C)
Flash Point (PMCC) 265 °F (129.44 °C) None None None
Fire Point (COC) 250 °F (121.11 °C) None None None
Ash Content by Mass (max.) 5.0% 2.5% 2.5% 2.5%

Ordering Information
Part Case
Product Package Size
Number Quantity
CC2561 Compleat™ HTF – EG Concentrate Bulk N/A
CC2567 Compleat HTF – EG Concentrate 55 gal (208.20 L) 1
CC2562 Compleat HTF – EG Premix 50/50 Bulk N/A
CC2568 Compleat HTF – EG Premix 50/50 55 gal (208.20 L) 1
CC2565 Compleat HTF – EG Premix 60/40 Bulk N/A
CC2571 Compleat HTF – EG Premix 60/40 55 gal (208.20 L) 1
CC2573 Compleat HTF – EG Premix 40/60 Bulk N/A

Coolant products vary by region. For product formula and availablilty, contact your local Customer Assurance Center.

cumminsfiltration.com 9-23
Compleat™ HTF – PG Coolants

Type Compleat™ HTF – PG Concentrate is a premium quality, silicate-free, fully inhibited Propylene Glycol (PG)
based heat transfer fluid and industrial coolant. It contains DCA4, an effective heavy duty chemical inhibitor
system which protects diesel engines from liner pitting, corrosion, and hard water scale deposits.

Compleat HTF – PG Premix is a premium quality, silicate-free, inhibited Ethylene Glycol based heat transfer
fluid that also contains DCA4 heavy duty chemical inhibitor. It is premixed 50/50 with demineralized
water to provide protection down to –26 °F (-32 °C), eliminating the need for dilution at the point of use.
Improved freeze protection can be achieved by increasing the glycol content to a 60/40 dilution (–56 °F
(-49 °C)), or a 55/45 dilution (–40 °F (-40 °C)).

Composition Compleat HTF – PG Concentrate mixes readily with clean tap water with low mineral content or
demineralized water, while Compleat HTF – EG Premix is intended for use in areas where demineralized or
deionized water is not available. It is formulated with demineralized water and is ready to use.

Application Broad operating range from -26 °F (-32 °C) to 221 °F (105 °C) at atmospheric pressure at 50/50 premix
Compleat HTF antifreezes are formulated to meet the special needs of:
• Natural Gas Line Heaters
• LNG Vaporizers
• Natural Gas Well-Head Heaters
• Crude Oil Heaters
• Standby Engines/Gen-Sets
• Stored Equipment
• Heavy Duty Diesel Engines
• Automobile & Light Duty Engines
• Natural Gas Compressor Engines
• Air Compressor Engines
• Drilling Equipment
• Irrigation Equipment
• Heat Tracing Systems
• Building Heating/Cooling Systems
• Refrigeration Systems (non-food)

Benefits • Products are premium Heat Transfer Fluids (HTF) and Universal Heavy Duty antifreeze
• Provide superior, non-corrosive medium for line heaters, choke heaters, and stationary engines
• Contain DCA4, a Phosphate/Nitrite/Molybdate chemical inhibitor system
• Provide superior protection against ferrous metals corrosion, scaling, liner pitting, and cavitation
• Less toxic, environmentally friendly

Coolant products vary by region. For product formula and availablilty, contact your local Customer Assurance Center.

9-24 cumminsfiltration.com
Coolants Compleat™ HTF – PG

Specifications
Specification PG Concentrate PG Premix 50/50 PG Premix 60/40 PG Premix 40/60

Composition by Volume 95.0% 50.0% 60.0% 40.0%

Color Blue Blue Blue Blue
Specific Gravity @ 60 °F (15.56 °C) 1.06 1.055 1.05 1.04
Density @ 60 °F (15.56 °C) 8.82 lb/gal (1.06 kg/L) 8.78 lb/gal (1.06 kg/L) 8.74 lb/gal (1.05 kg/L) 8.66 lb/gal (1.04 kg/L)
pH N/A 10.5 10.5 10.5
Reserve Alkalinity (% aqueous
10.0 5.0 5.0 5.0
solution by volume)
Freeze Point -70 °F (-56.67 °C) -56 °F (-48.89 °C) -27 °F (-32.78 °C) -6 °F (-21.11 °C)
Boiling Point (undiluted) 320 °F (160.00 °C) 225 °F (107.22 °C) 222 °F (105.56 °C) 219 °F (103.89 °C)
Flash Point (PMCC) 225 °F (107.22 °C) None None None
Fire Point (COC) 220 °F (104.44 °C) None None None
Ash Content by Mass (max.) 5.0% 2.5% 2.5% 2.5%

Ordering Information
Part Case
Product Package Size
Number Quantity
CC2563 Compleat™ HTF – PG Concentrate Bulk N/A
CC2569 Compleat HTF – PG Concentrate 55 gal (208.20 L) 1
CC2564 Compleat HTF – PG Premix 50/50 Bulk N/A
CC2570 Compleat HTF – PG Premix 50/50 55 gal (208.20 L) 1
CC2566 Compleat HTF – PG Premix 60/40 Bulk N/A
CC2572 Compleat HTF – PG Premix 60/40 55 gal (208.20 L) 1
CC2577 Compleat HTF – PG Premix 40/60 Bulk N/A

Coolant products vary by region. For product formula and availablilty, contact your local Customer Assurance Center.

cumminsfiltration.com 9-25
Notes

Coolant products vary by region. For product formula and availablilty, contact your local Customer Assurance Center.

9-26 cumminsfiltration.com
 Maintenance
Coolant Additives and
55 Gallon
(208.20 Liter)
Drum

5 Gallon
(18.93 Liter)
Jug
1 Gallon
(3.78 Liter)
Bottle

0.5 Gallon 1 Pint

(1.89 Liter) (0.47 Liter)
Bottle Bottle
Note: Not all container sizes are available in all countries.

Coolant products vary by region. For product formula and availablilty, contact your local Customer Assurance Center.

cumminsfiltration.com 9-27
DCA2 SCA Coolant Additives and Maintenance

Type DCA2 Supplemental Coolant Additive (SCA) provides superior engine protection in heavy duty diesel
applications where glycol based coolants are used, as well as marine and railroad diesel applications where
water is used as the coolant.

Composition DCA2 SCA contains Nitrite for liner pitting protection and Borate for acid protection.

Benefits • Provides Diesel Line Pitting Protection

• Provides Engine Metal Corrosion Protection
• Mixes Easily with Standard Low Silicate Antifreeze

Specifications
Specification DCA2 SCA
Color Blue
Specific Gravity 1.142
pH (undiluted) 11.5
pH (@ 3.1% by volume in deionized water) 10.7
Reserve Alkalinity (@ 3.1% by volume in deionized water) 3.7

Ordering Information
Part
Product Package Size
Number
DCA 30L DCA2 Borate/Nitrite 1 pt (0.47 L)
DCA 35L DCA2 Borate/Nitrite .5 gal (1.89 L)
DCA 40L DCA2 Borate/Nitrite 1 gal (3.78 L)
DCA 45L DCA2 Borate/Nitrite 5 gal (18.93 L)
DCA 50L DCA2 Borate/Nitrite 55 gal (208.20 L)

Coolant products vary by region. For product formula and availablilty, contact your local Customer Assurance Center.

9-28 cumminsfiltration.com
Coolant Additives and Maintenance DCA4 SCA

Type DCA4 Supplemental Coolant Additive (SCA) provides superior engine protection in heavy duty diesel
applications where glycol based coolants are used, as well as marine and railroad diesel applications where
water is used as the coolant. DCA4 is less toxic and, as a result, is preferred by those concerned about skin
sensitivity and coolant spills or disposal.

Composition DCA4 contains Nitrite and Molybdate for liner pitting protection and phosphate for acid protection.

Benefits • Provides Improved Cylinder Liner Pitting Protection

• Provides Improved Aluminum and Solder Protection
• Less Tendency to Form Gel in Cooling System
• Improved Tolerance to SCA Under- or Over-charging
• Phosphate Buffers Are Less Likely to Cause Water Pump Leakage
• Less Toxic Than Borate/Nitrite Inhibitors

Specifications
Specification DCA4 SCA
Color Blue
Specific Gravity 1.148
pH (undiluted) 10.5
pH (@ 3.1% by volume in deionized water) 10.6
Reserve Alkalinity (@ 3.1% by volume in deionized water) 2.3

Ordering Information
Part
Product Package Size
Number
DCA 60L DCA4 Phosphate/Nitrite/Molybdate 1 pt (0.47 L)
DCA 65L DCA4 Phosphate/Nitrite/Molybdate .5 gal (1.89 L)
DCA 70L DCA4 Phosphate/Nitrite/Molybdate 1 gal (3.78 L)
DCA 75L DCA4 Phosphate/Nitrite/Molybdate 5 gal (18.93 L)
DCA 80L DCA4 Phosphate/Nitrite/Molybdate 55 gal (208.20 L)

Coolant products vary by region. For product formula and availablilty, contact your local Customer Assurance Center.

cumminsfiltration.com 9-29
Restore™ Coolant Additives and Maintenance

Type Restore cleaner is formulated to be the most effective cooling system oil/fuel contamination-cleaning agent
on the market. It is ten times more effective than automotive distributor detergent powders.

Composition Restore is an alkaline chelating cleaner and the only silicate gelation cleaner. Its powerful and effective
chelating agents break up gel and hold it in suspension without attacking metal surfaces like strong alkaline
cleaners can. Restore is safe for use in aluminum radiators and heaters

Benefits • Does not harm cooling system components

• Safe for service personnel
• Easy disposal

Specifications
Specification Restore™
Color Light Yellow
Specific Gravity 1.100
pH (undiluted) 12.4
pH (@ 10% by volume in deionized water) 11.1

Ordering Information
Part
Product Package Size
Number
CC2610 Restore™ 1 gal (3.78 L)
CC2611 Restore 5 gal (18.93 L)
CC2612 Restore 55 gal (208.20 L)

Coolant products vary by region. For product formula and availablilty, contact your local Customer Assurance Center.

9-30 cumminsfiltration.com
Coolant Additives and Maintenance Restore Plus™

Type Restore Plus cleaner is a mild acid-based chelating cleaner formulated to remove scale, corrosion and
solder bloom – without disassembling your cooling system.

Composition Restore Plus is an alkaline chelating cleaner with an acid base. Its powerful and effective acid and chelating
agents break up scale, corrosion and solder bloom. Failure to adequately remove these problems from
cooling systems results in accelerated base wear and loss of oil control, overheating, inadequate coolant
flow and short engine life from overheated components.

Benefits • Does not harm cooling system components

• Removes scale, corrosion and solder bloom
• Safe for service personnel
• Easy disposal

Specifications
Specification Restore Plus™
Color Light Yellow
Specific Gravity 1.110
pH (undiluted) 2.5
pH (@ 10% by volume in deionized water) 2.7

Ordering Information
Part
Product Package Size
Number
CC2638 Restore Plus™ 1 gal (3.78 L)
CC2637 Restore Plus 55 gal (208.20 L)

Coolant products vary by region. For product formula and availablilty, contact your local Customer Assurance Center.

cumminsfiltration.com 9-31
Coolant Maintenance Coolant Additives and Maintenance

3-Way Heavy Duty Coolant Test Strips

Measuring the Freeze Point and Chemical protection in your engine’s cooling system is essential for protection against liner
pitting, corrosion and coolant dilution. state-of-the-art Fleetguard® 3-Way Heavy Duty Coolant Test Strips provide a simple and
effective means of checking the coolant system. It is easy to use the 3-Way DIP and READ test strips. Simply take a sample of
the coolant and dip the 3-Way Test Strip. Within 45-75 seconds, read the Freeze Point and Molybdate/Nitrite levels to obtain SCA
units. Record the readings and continue coolant maintenance practices according to OEM recommendations. One strip does it all.
No fuss, no coolant dilution, and no chemical mixing.

Ordering Information
Part
Product Package Size
Number
CC2602 3-Way Heavy Duty Coolant Test Strips 50 Strips/Bottle
CC2602A 3-Way Heavy Duty Coolant Test Strips 25 4-Pack Strips/Box
CC2602B 3-Way Heavy Duty Coolant Test Strips 100 Single Strips/Box
CC2602M 3-Way Heavy Duty Coolant Test Strips 50 Strips/Bottle (Metric)
CC2602AM 3-Way Heavy Duty Coolant Test Strips 25 4-Pack Strips/Box (Metric)

Quik-Chek™ 3-Way Coolant Quality Test Kit

With proper maintenance, Fleetguard ES Compleat™ coolant can last for the major overhaul life of the engine. However, when
poor quality make-up water is added to the system or when minimum coolant maintenance is not observed, pH levels can rise or
fall to dangerous levels and contaminants (Sulfate and Chloride) can rise to unacceptable levels. When this occurs, coolants must
be drained and replaced immediately. To help customers determine the quality of their coolants, We have developed revolutionary
Quik-Chek Coolant Quality Test Strips. In a matter of minutes the pH, Sulfate and Chloride levels in a coolant can be determined. If
results fall within acceptable limits, the coolant can be used until the next service interval with confidence.

Ordering Information
Part
Product Package Size
Number
CC2718 Quik-Chek™ 3-Way Coolant Quality Test Kit 10 Strips/Bottle

Coolant products vary by region. For product formula and availablilty, contact your local Customer Assurance Center.

9-32 cumminsfiltration.com
Coolant Additives and Maintenance Coolant Maintenance

Water-Chek™ H2O 3-Way Test Strips

The use of poor quality make-up water can drastically reduce coolant life and cooling system performance by causing additive
dropout, scale build-up and metal surface corrosion. Fleetguard® Water-Chek H2O 3-Way Test Strips are the easy, effective way to
determine if your coolant make-up water meets OEM, TMC and ASTM specifications. Simply dip the strip in a sample of the make-
up water. In a matter of minutes, you will know the pH, Chloride and Hardness levels and be able to determine if your water meets
OEM, TMC and ASTM specifications for use in heavy duty cooling systems.

Ordering Information
Part
Product Package Size
Number
CC2609 Water-Chek™ H2O 3-Way Test Strips 100 Single Strips/Box

Refractometer
The Fleetguard Refractometer is the fast, easy way to determine the freeze point protection in both Ethylene Glycol and Propylene
Glycol coolants. It is more accurate than test strips or float-type hydrometers and is as easy as 1,2,3.

1. Place a drop of coolant on the refractometer window and shut the lid.
2. Look through the eyepiece and focus.
3. Record the freeze point protection for either Ethylene Glycol or Propylene Glycol coolants.

Ordering Information
Part
Product
Number
CC2806 Refractometer

Coolant products vary by region. For product formula and availablilty, contact your local Customer Assurance Center.

cumminsfiltration.com 9-33
Coolant Maintenance Coolant Additives and Maintenance

Monitor-C™ Testing – Coolant Analysis

Proper coolant maintenance is vital to heavy duty engine operation. 40% of engine problems can be traced back to an improperly
functioning cooling system. Fleetguard® Monitor-C Testing – Coolant Analysis program allows operators of heavy duty diesel
engines to effectively monitor their cooling system maintenance practices and conditions through reliable and expedient coolant
analysis. The program provides expert laboratory analysis with on-line reporting, updated hourly.

The kit contains a sample bottle, an outer mailing bottle and the appropriate sample ID and mailing labels.

A Monitor-C test report contains the following information:

• pH Level
• % Glycol
• Hardness, Chlorides and Sulfates
• Freeze Point
• % TDS (Total Dissolved Solids)
• Liner Pitting (Molybdate/Nitrate Levels)
• Corrosion Products
• Silicate Level
• Buffers

Ordering Information
Part
Product
Number
CC2700 Monitor-C™ Testing – Coolant Analysis
CC2706 Monitor-C Testing – Coolant Analysis (Postage Prepaid)

Coolant products vary by region. For product formula and availablilty, contact your local Customer Assurance Center.

9-34 cumminsfiltration.com
10 • Hydraulic Filters
 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-3
HF6500 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-9
HF6600 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-15
HF6700 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-21
HF6800 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-31
Dual Spin-On Assembly . . . . . . . . . . . . . . . . . . . . . . . . . 10-35
 Introduction

Hydraulic Filtration Systems

Cummins Filtration® offers an extensive line of Fleetguard® mobile and industrial hydraulic filter replacements for competitors
such as Donaldson®, Fairey Arlon, Hycon, Pall, Parker Hannifin, Schroeder, and Vickers®. Every hydraulic element is designed
and manufactured to the highest standard of quality and meets or exceeds global OEM specifications. You can expect high
system performance, design flexibility and product quality to meet your needs.

Proper oil cleanliness levels are critical clearances on components in the hydraulic fluid stream. In our state-of-the-art testing
facilities, Cummins Filtration performs multi-pass, pressure-drop, flow-fatigue, and hydrostatic burst testing on all hydraulic
elements to ensure product reliability and top performance.

We offer many choices of filtration media and micron rating efficiencies. Our high performance synthetic products can replace
cellulose elements and provide up to 100 times the filtration of fine particles without sacrificing any dirt-holding capacity. The
numerous benefits of these products include longer component life that reduces operating expenses and maintenance hassles.
Hydraulic filter elements are also available for petroleum-base and water-base fluid compatibility, and filter heads come in
multiple inlet and outlet port sizes and with various by-pass valve settings to meet specific requirements.

Depending on the model, Fleetguard hydraulic filter systems include the following capabilities from the HF6500 through to the
HF6800 Series :

• Rated flows range: 37 gal/min (140 L/min) to 55 gal/min (208 L/min)

• Maximum static pressures range: 350 lb/in2 (2413 kPa) to 700 lb/in2 (4826 kPa)
• Recommended working pressures: 250 lb/in2 (1724 kPa) to 400 lb/in2 (2758 kPa)
Our extensive line of replacement hydraulic filters for spin-on applications meets the following specifications:

• Rated Fatigue Strength (NFPA Standard T2.6.1 - 1974 Category 1/90) 1,000,000 cycles @ 0-350 PSID (0-2413.2 kPa);
300,000 cycles @ 0-400 PSID (0-2757.9 kPa); 100,000 cycles @ 0-500 PSID (0-3447.4).
• Rated Static Pressure (NFPA Standard T2.6.1 - 1974 Category 1/90); 1,000 PSID (6894.8 kPa)
• Element Collapse Pressure Rating (ANSI B93.25/ISO 2941)
Depend on Cummins Filtration to meet all your hydraulic and transmission system needs with the best products that deliver the
highest performance and greatest reliability.

cumminsfiltration.com 10-3
Introduction

Selecting the Correct Fleetguard® Filter

The following description of Cummins Filtration® specifications for Fleetguard filters allows you to be certain that you select the
correct filter to meet your hydraulic system needs.

Filtration Efficiency
ISO (International Organization for Standardization), NFPA (National Fluid Power Association) and ANSI (American National
Standards Institute) use beta ratio to qualify the filtration efficiency of filters. The standard for evaluating filter contaminant
holding capacity and filtration efficiency is ISO 16889-1999, “Hydraulic Fluid Power Filters – Multi-pass Method for Evaluating
Filtration Performance of a Filter Element.” It is based on the ISO 11171-1999 particle count calibration method which uses
µm(c) as the standard unit. The previous standard, ISO 4572-1981, was based on the ISO 4402-1991 particle count calibration
method which used µm as the standard unit. For example, 2 µm, 5 µm, 10 µm, and 15 µm become (approximately) 4 µm(c),
6 µm(c), 10 µm(c), and 15 µm(c), respectively under the new standard. For more information on the change from
ISO 4572-1981 to ISO 16889-1999 and the change from µm to µm(c) units, see ISO TR16186-1999.

The Beta ratio (β) is determined by counting the number of particles over a given size upstream of the filter and dividing that
number by the number of particles over the given size down stream of the filter.

Example: If a filter has 1000 particles 10 microns and larger upstream and 50 particles down stream, the β is 20.

1000 Particles Upstream

β10 = 20
50 Particles Downstream

Efficiency is calculated using the formula below, the table shows the efficiencies.

( )
100
Efficiency = 100 - β

β 5(c) 2 5 10 20 30 50 75 100 200 1000

Efficiency % 50 80 90 95 96.67 98 98.67 99 99.5 99.9

The β for a given media varies somewhat as the filter is used and becomes plugged with contaminant. Due to this variation in the
β, Cummins Filtration uses a time-weighted average β.

Flow Versus Differential Pressure

All flow versus differential pressure data contained in this catalog is based on using 32 mm2/s hydraulic fluid in a clean filter
assembly.

For element ∆P at viscosity other than shown:

(New Viscosity in mm /s
) x ( New Specific Gravity
)
2

∆P = (∆P from graph) x

150 0.9

Rated Static Pressure (per ANSI/(NFPA) T2.6.1)

Rated static pressure indicates the minimum pressure at which leakage of the filter will occur using Fleetguard heads.

Recommended Maximum Operating Pressure (Non-Shock)

Cummins Filtration determines safe operating pressure for non-shock systems. All operating pressures indicated in this catalog
were obtained using Fleetguard heads. We recommend that you contact Cummins Filtration Technical Assistance with any
questions regarding safe operating conditions.

Fabrication Integrity (per ISO 2942)

Fleetguard hydraulic filters are tested in accordance with ISO 2942.

10-4 cumminsfiltration.com
 Introduction

Selecting a Filter and Head Assembly

1. Select the particle size and media from the chart on the following page.
2. Select the working pressure of the filter element.
3. Select the maximum flow rating of the system in gallons per minute.
4. When selecting a filter to match the flow rate, try to choose a filter that has your desired flow at 2-8 PSID (13.8-55.2 kPa)
clean pressure drop. This will give you a more satisfactory life than a filter with higher flows and higher clean pressure drops.
Avoid selecting a filter that will have a clean pressure drop in excess of 9 PSID (62.1 kPa). Short filter life may be the result.
See the flow charts with each filter series.
Choice of Filter Heads is Dependent Upon the Filter Selected
1. Select the filter head from the tables that accompany the filter series that you select.
Use only heads that accompany those filters.
2. Select the head by-pass valve option, see “By-Pass Valve Options” below.
3. Select the port-size thread options.
By-Pass Valve Options
The head by-pass valve options available are: NONE, 4 PSID (27.6 kPa), 25 PSID (172.4 kPa), and 44 PSID (303.4 kPa).

It is recommended that you use a 4 PSID (27.6 kPa) head in applications where the head/filter combination will be used as a
suction (pump inlet) filter.

In applications where the by-pass valve option is NONE, the head should be used with a differential pressure gauge to determine
when to service the filter.
CAUTION: Failure to use a differential pressure gauge where the by-pass valve option is NONE will result in an element
collapse or burst when the element becomes fully plugged.

Locations are available to drill and tap the heads for these gauges (not all heads have this option). Gauges are not supplied by
Cummins Filtration®.

For most applications, heads with 25 PSID (172.4 kPa) by-pass valves will be satisfactory. Gauge ports can be drilled and
tapped. Electric indicators preset for 15 PSID (103.4 kPa) are offered. Indicators will trigger when the filter element is 90-95%
plugged. Filters should be serviced at this time.

For our HF6800 series heads and filters, 44 PSID (303.4 kPa) by-pass valves are standard. Electric indicators preset at 28 PSID
(193.1 kPa) are optional and can be ordered separately (part number HH6978). Indicators will trigger when the filter element in
90-95% plugged. Filters should be serviced at this time.

Port sizes are given in the size of the threads, not the internal line size.

cumminsfiltration.com 10-5
Introduction

How to Select the Correct Media and Micron Size for Your Application
How to Use the Media/ISO Chart
The numbers with slashes (“/”) at the top of each bar in the chart represent the ISO Solid Contamination Code. The first number
is an indication of the number of contaminant particles that are 4 micron(c) and larger that can be contained in a volume of
hydraulic fluid. The second number indicates the number of contaminant particles that are 6 micron(c) and larger that can be
contained in the same volume. The third number indicates the number of contaminant particles that are 14 micron(c) and larger
that can be contained in the same volume. The code looks like this: “20/18/14.” The smaller these three numbers, the cleaner
the hydraulic system and/or the more demanding the system is for cleanliness. Component manufacturers specify the desired
ISO code for the component parts and systems they build. To select the most suitable media, determine the ISO code for the
MOST SENSITIVE component part(s) as specified by the component manufacturer. If the ISO code is in the range of 15/13/9 to
21/19/15, select an FG2000™ Synthetic Media (a high pressure synthetic media which, given identical efficiency performance,
possesses lower restriction and higher capacity characteristics) by reading the “x=?” underneath the bar that represents the ISO
code. A suitable ISO code (and media) can be determined by knowing the Maximum System Pressure and the Sensitivity Range
of the system. Consult the Hydraulic Component Categories to determine the system’s sensitivity based on application. For
example, if the target pressure is 3000 lb/in2 and the application is “Construction Equipment,” the ISO code is 17/15/11 and the
media is x=7. Then select a filter that has FG2000 Synthetic Media rated at b7(c)=75.

Media/ISO Chart
5
Component Sensitivity
15/13/9
4
16/14/10 Low Average
17/15/11 20/18/14
lb/in2 x 1000

3
18/16/12
19/17/13
2
21/19/15

22/20/16
1
23/21/17

0
x=5 x=5 x=7 x=7 x=11 x=11 x=21 x=29 x=32
Maximum System Pressure

FG2000™ Synthetic Media Cellulose Media

βx(c) = 75 βx(c) = 20

Hydraulic Component Categories

Low Average High
Low Pressure Industrial Automotive Manufacturing Aerospace
Machines Mining Equipment Robotics
Large Clearances Construction Equipment Laboratory
Older Hydraulic Machinery Paper Mills Aircraft
Small Tractor Hystat Machine Tools Machine Tools
Least Silt Sensitive Less Silt Sensitive Servo Controls
Very Silt Sensitive

10-6 cumminsfiltration.com
 Introduction

Fluid Compatibility
The two primary hydraulic fluid types are mineral based and fire retardant. Mineral based (or petroleum based) fluids represent
the most commonly used hydraulic fluid type. Fire retardant fluid types include water glycols, water in oil emulsions, high water
based fluids (HWBF) and phosphate esters. Filter compatibility with specific fluid types is determined by component material
type. The chart below summarizes fluid compatibility and component material relationships. For most fluids, more than one
compatible component material option exists. For seal options, the most economically optimum material for most fluids is
Buna N.

Fluid Seal Material Media

Buna N FG2000™*
Petroleum
Fluorocarbon Cellulose**
Buna N
FG2000*
Water Glycol Fluorocarbon
Cellulose**
Ethylene Propylene Rubber
Water in Oil Buna N FG2000*
Emulsion Fluorocarbon Cellulose**
Buna N FG2000*
HWBF
Fluorocarbon Cellulose**
Industrial Phosphate Fluorocarbon
FG2000*
Ester (ARYL) Ethylene Propylene Rubber

* FG2000™ is a high pressure synthetic media. Given identical efficiency performance, this media possesses lower restriction and higher capacity characteristics.
** It is recommended to use FG2000 media with water-based fluids. Unsuitable cellulose grades will tend to disintegrate in application.

cumminsfiltration.com 10-7
Notes

10-8 cumminsfiltration.com
 HF6500 Series
Style A Style B
(NPT Port Connections) (BSP Port Connections)

Specifications
Specification HF6500 Series – Style A HF6500 Series – Style B
Rated Flow Up to 37 gal/min (140 L/min) See Ordering Information
Maximum Static Pressure 350 lb/in (2413 kPa)
2
260 lb/in2 (1800 kPa)
Recommended Working Pressure
250 lb/in2 (1724 kPa) 175 lb/in2 (1200 kPa)
(Non-shock operating conditions)
Seals Buna N Buna N
Filter Service Clearance Min. 0.64" (1.63 mm) Min. 0.64" (1.63 mm)
Note: lb/in2 is the standard SI notation for psi.
Specifications subject to change without notice.

Housing
Housing with
Check Valve

cumminsfiltration.com 10-9
HF6500 Series Hydraulic Filters

Parts List – Style A

A Part Description Part Number
A Filter Head See Ordering Information
B Filter Element See Ordering Information

Ordering Information – Style A

B Filter Head Fluid By-Pass
Indicator
Part In & Out Setting
Type*
Number Port Size PSID (kPa)
HH6943 None None
HH6944 3/4" NPTF 4 (27.6) None
HH6945 25 (172.4) None
HH6946 None None
HH6947 1" NPTF 4 (27.6) None
HH6948 25 (172.4) None
* Can be drilled and tapped for pressure and/or vacuum gauges.

Parts List – Style B

A Part Description Part Number
A Filter Head See Ordering Information
B Filter Element See Ordering Information
Clogging Indicator (not shown) See Ordering Information

B Ordering Information – Style B

Filter Head Fluid By-Pass Rated Flow
Part In & Out Setting gal/min Application*
Number Port Size PSID (kPa) (L/min)

ST1024HH 3.6 (25) 6.6 (25) Suction Line

3/4" BSP
ST1025HH 25.4 (175) 23.7 (90) Return Line

* Units are pre-drilled with 1/8" BSP tappings for the installation of pressure and/or
vacuum gauges. See ordering information below.

Optional Clogging Indicators – Style B Only

Part Number Description
ST1429MA Vacuum gauge for suction line application
ST1398MR Pressure gauge for return line application

10-10 cumminsfiltration.com
Hydraulic Filters HF6500 Series

Replacement Filters
Element Length
Part Number b x(c) > 200 b x(c) > 75 b x(c) > 2 Media Fluid Compatibility
in (mm)
Style A
HF6500 N/A 11 4 Cellulose/Synthetic 5.68 (144.27) Petroleum Base
HF6510 38 47 14 Cellulose 5.68 (144.27) Petroleum Base
HF6511 38 47 14 Cellulose 8.00 (203.20) Petroleum Base
HF6520 N/A 29 13 Cellulose/Synthetic 5.68 (144.27) Petroleum Base
HF6521 N/A 29 13 Cellulose/Synthetic 8.00 (203.20) Petroleum Base
HF6522 – 140 – Wire Mesh 5.68 (144.27) Petroleum and Water Base
HF6523 – 140 – Wire Mesh 8.00 (203.20) Petroleum and Water Base
Style B
HF6535 – 14 5 Cellulose 5.78 (147) Petroleum Base
HF6536 – 14 5 Cellulose 8.07 (205) Petroleum Base
HF6537 – 23 11 Cellulose 5.78 (147) Petroleum Base
HF6538 – 23 11 Cellulose 8.07 (205) Petroleum Base
HF6539 6 5 – FG2000™* 5.78 (147) Petroleum and Water Base
HF6541 12 10 6 FG2000™* 5.78 (147) Petroleum and Water Base
HF6542 12 10 5 FG2000™* 8.07 (205) Petroleum and Water Base
HF6544 27 23 10 FG2000™* 8.07 (205) Petroleum and Water Base
HF6591 27 23 10 FG2000™* 5.78 (147) Petroleum and Water Base
ST1813 – 90 – Wire Mesh 5.78 (147) Petroleum and Water Base
* FG2000™ is a high pressure synthetic media. Given identical efficiency performance, this media possesses lower restriction and higher capacity characteristics.

Mounting/Dimensions
Style A Style B
1/4-20 UNC-2B 3.62 (91.95) Mounting Holes (2X) 3.74 (95.0)
Threads (2X) M10 X 1.5

1.63 1.90 3.02 1.50

OUT

IN

(41.40) (48.26) (76.71) (38.0)

See Ordering See Ordering

Information Information
for Available for Available
Port Sizes Port Sizes
Gauge Ports (4X)
1/8" BSP

1.30
(33.02) 2.24
(56.8)

See See
Replacement Replacement
Filters Chart Filters Chart
1-12 UNF-2A Thread for Element 1-12 UNF-2A Thread for Element
Length Length

Service Service
3.67 (93.22) Clearance Clearance
0.64 (16.26) 3.67 (93.22)
0.64 (16.26)
3.73 (94.74) 3.72 (94.49)
All dimensions are in inches (millimeters) All dimensions are in inches (millimeters)

cumminsfiltration.com 10-11
HF6500 Series Hydraulic Filters

Performance
HF6500 HF6510
Rated Flow: 8 gal/min (38 L/min) Rated Flow: 24 gal/min (110 L/min)
Flow Rate (L/min) Flow Rate (L/min)
0 38 76 114 151 0 38 76 114 151

Pressure Drop (PSID)

Pressure Drop (PSID)

207 207

Pressure Drop (kPa)

Pressure Drop (kPa)
30 30

20 138 20 138

10 69 10 69

0 0 0 0
0 10 20 30 40 0 10 20 30 40
Flow Rate (gal/min) Flow Rate (gal/min)

HF6511
Rated Flow: 25 gal/min (117 L/min)
Flow Rate (L/min)
0 38 76 114 151
Pressure Drop (PSID)

207

Pressure Drop (kPa)

30

20 138

10 69

0 0
0 10 20 30 40
Flow Rate (gal/min)

HF6520 HF6521
Rated Flow: 20 gal/min (129 L/min) Rated Flow: 23 gal/min (140 L/min)
Flow Rate (L/min) Flow Rate (L/min)
0 38 76 114 151 0 38 76 114 151
Pressure Drop (PSID)

Pressure Drop (PSID)

207 207
Pressure Drop (kPa)

Pressure Drop (kPa)

30 30

20 138 20 138

10 69 10 69

0 0 0 0
0 10 20 30 40 0 10 20 30 40
Flow Rate (gal/min) Flow Rate (gal/min)

Legend
Assembly with 3/4" (19.05 mm) Ports
Assembly with 1" (25.4 mm) Ports
Element
Flow/Pressure: 32 mm2/s
Rated Flow: @ 5 PSID (34 kPa) Across Filter

10-12 cumminsfiltration.com
Hydraulic Filters HF6500 Series

Performance
HF6535 HF6536
Rated Flow: 11.78 gal/min (44.6 L/min) Rated Flow: 20.61 gal/min (78.0 L/min)
Flow Rate (L/min) Flow Rate (L/min)
0 10 20 30 40 50 60 70 80 90 100 0 10 20 30 40 50 60 70 80 90 100
12 80 12 80
Pressure Drop (PSID)

Pressure Drop (PSID)

Pressure Drop (kPa)

Pressure Drop (kPa)

9 60 9 60

6 40 6 40

3 20 3 20

0 0 0 0
0 5 10 15 20 25 0 5 10 15 20 25
Flow Rate (gal/min) Flow Rate (gal/min)
HF6537 HF6538
Rated Flow: 9.93 gal/min (37.59 L/min) Rated Flow: 14.98 gal/min (56.7 L/min)
Flow Rate (L/min) Flow Rate (L/min)
0 10 20 30 40 50 60 70 80 90 100 0 10 20 30 40 50 60 70 80 90 100
12 80 12 80
Pressure Drop (PSID)

Pressure Drop (PSID)

Pressure Drop (kPa)

Pressure Drop (kPa)

9 60 9 60

6 40 6 40

3 20 3 20

0 0 0 0
0 5 10 15 20 25 0 5 10 15 20 25
Flow Rate (gal/min) Flow Rate (gal/min)
HF6539 HF6541
Rated Flow: 14.53 gal/min (55.00 L/min) Rated Flow: 10.00 gal/min (37.85 L/min)
Flow Rate (L/min) Flow Rate (L/min)
0 10 20 30 40 50 60 70 80 90 100 0 10 20 30 40 50 60 70 80 90 100
12 80 12 80
Pressure Drop (PSID)
Pressure Drop (PSID)

Pressure Drop (kPa)

Pressure Drop (kPa)

9 60 9 60

6 40 6 40

3 20 3 20

0 0 0 0
0 5 10 15 20 25 0 5 10 15 20 25
Flow Rate (gal/min) Flow Rate (gal/min)

Legend
Assembly with 3/4" (19.1 mm) BSP Ports
Element
Flow/Pressure: 32 mm2/s
Rated Flow: @ 5 PSID (34 kPa) Across Filter

cumminsfiltration.com 10-13
HF6500 Series Hydraulic Filters

Performance
HF6542 HF6544 and HF6591
Rated Flow: 14.53 gal/min (55.00 L/min) Rated Flow: 14.53 gal/min (55.00 L/min)
Flow Rate (L/min) Flow Rate (L/min)
0 10 20 30 40 50 60 70 80 90 100 0 10 20 30 40 50 60 70 80 90 100
12 80 12 80
Pressure Drop (PSID)

Pressure Drop (PSID)

Pressure Drop (kPa)

Pressure Drop (kPa)

9 60 9 60

6 40 6 40

3 20 3 20

0 0 0 0
0 5 10 15 20 25 0 5 10 15 20 25
Flow Rate (gal/min) Flow Rate (gal/min)

Legend
Assembly with 3/4" (19.1 mm) BSP Ports
Element
Flow/Pressure: 32 mm2/s
Rated Flow: @ 5 PSID (34 kPa) Across Filter

10-14 cumminsfiltration.com
 HF6600 Series
Specifications
Specification HF6600 Series
Rated Flow Up to 35 gal/min (132 L/min)
Maximum Static Pressure 500 lb/in2 (3448 kPa)
Recommended Working Pressure
300 lb/in2 (2068 kPa)
(Non-shock operating conditions)

Seals Buna N

Filter Service Clearance Min. 1.30" (33.02 mm)

Note: lb/in2 is the standard SI notation for psi.
Specifications subject to change without notice.

Housing
Housing with
Check Valve

cumminsfiltration.com 10-15
HF6600 Series Hydraulic Filters

Parts List
A Part Description Part Number
A Filter Head See Ordering Information
B Filter Element See Ordering Information

Ordering Information
Filter Head Fluid By-Pass
Indicator
Part In & Out Setting
Type
Number Port Size PSID (kPa)
B
HH6926 None None
1-5/16" 12 SAE
HH6930 25 (172.4) None
HH6931 None Electric*
HH6932 None None
1-1/16" 12 SAE
HH6935 25 (172.4) Electric*
HH6936 25 (172.4) None
HH6938 None None
3/4" 14 NPTF
HH6942 25 (172.4) None
* Electric indicator is set at 15 PSID (103.4 kPa).

10-16 cumminsfiltration.com
Hydraulic Filters HF6600 Series

Replacement Filters
Element Length
Part Number b x(c) > 200 b x(c) > 75 b x(c) > 2 Media Fluid Compatibility
in (mm)
HF6603** 6 5 N/A FG2000™* 5.88 (149.35) Petroleum and Water Base
HF6604** 6 5 N/A FG2000* 8.00 (203.20) Petroleum and Water Base
HF6606** 8 7 N/A FG2000* 5.88 (149.35) Petroleum and Water Base
HF6607** 8 7 N/A FG2000* 8.00 (203.20) Petroleum and Water Base
HF6612** 13 11 6 FG2000* 5.88 (149.35) Petroleum and Water Base
HF6613** 13 11 6 FG2000* 8.00 (203.20) Petroleum and Water Base
HF6625** 25 21 9 FG2000* 5.88 (149.35) Petroleum and Water Base
HF6626** 25 21 9 FG2000* 8.00 (203.20) Petroleum and Water Base
HF6630 16 13 4 FG2000* 5.88 (149.35) Petroleum and Water Base
HF6631 13 11 6 FG2000* 8.00 (203.20) Petroleum and Water Base
HF6632 27 21 10 FG2000* 5.88 (149.35) Petroleum and Water Base
HF6633 24 21 9 FG2000* 8.00 (203.20) Petroleum and Water Base
HF6000 N/A 11 4 Cellulose/Synthetic 5.88 (149.35) Petroleum Base
HF6001 N/A 11 4 Cellulose/Synthetic 8.00 (203.20) Petroleum Base
HF6610 N/A 47 14 Cellulose 5.88 (149.35) Petroleum Base
HF6611 N/A 47 14 Cellulose 8.00 (203.20) Petroleum Base
HF6620 N/A 29 13 Cellulose/Synthetic 5.88 (149.35) Petroleum Base
HF6621 N/A 29 13 Cellulose/Synthetic 8.00 (203.20) Petroleum Base
* FG2000™ is a high pressure synthetic media. Given identical efficiency performance, this media possesses lower restriction and higher capacity characteristics.
** Has epoxy potting material.

Mounting/Dimensions
4.20 (106.68)

2.12
See Ordering (53.85)
Information
for Available
Port Sizes

2.00 (50.80) 5/16-18 UNC-2B

Thread (3X)

2.13
(54.10)

See
1 1/2-16 UN-2A Thread Replacement
Filters Chart
for Element
Length

All dimensions are

in inches (millimeters)
Service
3.67 (93.22) Clearance
1.30 (33.02)
3.73 (94.74)

cumminsfiltration.com 10-17
HF6600 Series Hydraulic Filters

Performance
HF6600 HF6601
Rated Flow: 11 gal/min (42 L/min) Rated Flow: 14 gal/min (53 L/min)
Flow Rate (L/min) Flow Rate (L/min)
0 38 76 114 151 0 38 76 114 151
30 207 30 207
Pressure Drop (PSID)

Pressure Drop (PSID)

Pressure Drop (kPa)

Pressure Drop (kPa)

20 138 20 138

10 69 10 69

0 0 0 0
0 10 20 30 40 0 10 20 30 40
Flow Rate (gal/min) Flow Rate (gal/min)

HF6603 HF6604
Rated Flow: 11 gal/min (42 L/min) Rated Flow: 39.63 gal/min (150 L/min)
Flow Rate (L/min) Flow Rate (L/min)
0 38 76 114 151 0 38 76 114 151 190
30 207 30 207
Pressure Drop (PSID)

Pressure Drop (PSID)

Pressure Drop (kPa)

Pressure Drop (kPa)

20 138 20 138

10 69 10 69

0 0 0 0
0 10 20 30 40 0 10 20 30 40 50
Flow Rate (gal/min) Flow Rate (gal/min)

HF6606 HF6607
Rated Flow: 16 gal/min (61 L/min) Rated Flow: 39.63 gal/min (150 L/min)
Flow Rate (L/min) Flow Rate (L/min)
0 38 76 114 151 0 38 76 114 151 190
30 207 30 207
Pressure Drop (PSID)
Pressure Drop (PSID)

Pressure Drop (kPa)

Pressure Drop (kPa)

20 138 20 138

10 69 10 69

0 0 0 0
0 10 20 30 40 0 10 20 30 40 50
Flow Rate (gal/min) Flow Rate (gal/min)

Legend
Assembly with 1-1/16" (26.99 mm)
and 3/4" (19.05 mm) Ports
Assembly with 1-5/16" (33.34 mm) Ports
Element
Flow/Pressure: 32 mm2/s
Rated Flow: @ 5 PSID (34 kPa) Across Filter

10-18 cumminsfiltration.com
Hydraulic Filters HF6600 Series

Performance
HF6610 HF6611
Rated Flow: 20 gal/min (76 L/min) Rated Flow: 23 gal/min (87 L/min)
Flow Rate (L/min) Flow Rate (L/min)
0 38 76 114 151 0 38 76 114 151
30 207 30 207
Pressure Drop (PSID)

Pressure Drop (PSID)

Pressure Drop (kPa)

Pressure Drop (kPa)

20 138 20 138

10 69 10 69

0 0 0 0
0 10 20 30 40 0 10 20 30 40
Flow Rate (gal/min) Flow Rate (gal/min)

HF6612 HF6613
Rated Flow: 26 gal/min (96 L/min) Rated Flow: 39.63 gal/min (149.8 L/min)
Flow Rate (L/min) Flow Rate (L/min)
0 38 76 114 151 0 38 76 114 151 190
30 207 30 207
Pressure Drop (PSID)

Pressure Drop (PSID)

Pressure Drop (kPa)

Pressure Drop (kPa)

20 138 20 138

10 69 10 69

0 0 0 0
0 10 20 30 40 0 10 20 30 40 50
Flow Rate (gal/min) Flow Rate (gal/min)

HF6620, HF6625, HF6630 and HF6632 HF6621 and HF6633

Rated Flow: 25 gal/min (95 L/min) Rated Flow: 29 gal/min (110 L/min)
Flow Rate (L/min) Flow Rate (L/min)
0 38 76 114 151 0 38 76 114 151
30 207 30 207
Pressure Drop (PSID)
Pressure Drop (PSID)

Pressure Drop (kPa)

Pressure Drop (kPa)

20 138 20 138

10 69 10 69

0 0 0 0
0 10 20 30 40 0 10 20 30 40
Flow Rate (gal/min) Flow Rate (gal/min)

Legend
Assembly with 1-1/16" (26.99 mm)
and 3/4" (19.05 mm) Ports
Assembly with 1-5/16" (33.34 mm) Ports
Element
Flow/Pressure: 32 mm2/s
Rated Flow: @ 5 PSID (34 kPa) Across Filter

cumminsfiltration.com 10-19
HF6600 Series Hydraulic Filters

Performance
HF6626 HF6631
Rated Flow: 39.63 gal/min (149.8 L/min) Rated Flow: 18 gal/min (68 L/min)
Flow Rate (L/min) Flow Rate (L/min)
0 38 76 114 151 190 0 38 76 114 151
30 207 30 207
Pressure Drop (PSID)

Pressure Drop (PSID)

Pressure Drop (kPa)

Pressure Drop (kPa)

20 138 20 138

10 69 10 69

0 0 0 0
0 10 20 30 40 50 0 10 20 30 40
Flow Rate (gal/min) Flow Rate (gal/min)

Legend
Assembly with 1-1/16" (26.99 mm)
and 3/4" (19.05 mm) Ports
Assembly with 1-5/16" (33.34 mm) Ports
Element
Flow/Pressure: 32 mm2/s
Rated Flow: @ 5 PSID (34 kPa) Across Filter

10-20 cumminsfiltration.com
 HF6700 Series
Style A Style B Style C
(NPT Port Connections) (NPT Port Connections) (BSP Port Connections)

Specifications
Specification HF6700 Series – Styles A and B HF6700 Series – Style C
Rated Flow Up to 55 gal/min (208 L/min) See Ordering Information
Maximum Static Pressure 300 lb/in (2068 kPa)
2
260 lb/in2 (1800 kPa)
Recommended Working Pressure
200 lb/in2 (1379 kPa) 175 lb/in2 (1200 kPa)
(Non-shock operating conditions)

Seals Buna N Buna N

Filter Service Clearance Min. 1.50" (38.10 mm) Min. 1.50" (38.10 mm)
Note: lb/in2 is the standard SI notation for psi.
Specifications subject to change without notice.

Housing
Housing with
Check Valve

cumminsfiltration.com 10-21
HF6700 Series Hydraulic Filters

Parts List – Style A

A Part A Description Part Number
A Filter Head See Ordering Information
B Filter Element See Ordering Information

Ordering Information – Style A

Filter Head Fluid By-Pass
Indicator
Part In & Out Setting
Type*
Number Port Size PSID (kPa)
HH6962 None None
B
HH6963 1-1/4" NPTF 4 (27.6) None
B
HH6965 25 (172.4) None
HH6967 None None
HH6968 1-1/2" NPTF 4 (27.6) None
HH6970 25 (172.4) None
HH6972 25 (172.4) None
1-5/8" NPTF
HH6973 None None
* Can be drilled and tapped for pressure and/or vacuum gauges.

Parts List – Style B

A Part Description Part Number
A Filter Head See Ordering Information
B Filter Element See Ordering Information

Ordering Information – Style B

Fluid By-Pass
Filter Head Part Indicator
In & Out Setting
Number Type
Port Size PSID (kPa) 
HH6951 None None
B HH6954 1-5/16" 12 SAE 25 (172.4) Electric*
HH6955 25 (172.4) None
HH6956 None Electric*
HH6957 None None
HH6959 1" NPTF 4 (27.6) None
HH6960 25 (172.4) Electric*
HH6961 25 (172.4) None
* Electric indicator is set at 15 PSID (103.4 kPa).

10-22 cumminsfiltration.com
Hydraulic Filters HF6700 Series

Parts List – Style C

A Part Description Part Number
A Filter Head See Ordering Information
B Filter Element See Ordering Information
Clogging Indicator (not shown) See Ordering Information

Ordering Information – Style C

Filter Head Fluid By-Pass Rated Flow
Indicator
Part In & Out Setting gal/min
Type*
Number Port Size PSID (kPa) (L/min)

B Vacuum
ST1028HH 4 (25) 13 (50)
Gauge
Pressure
ST1029HH 1-1/4" BSP 25 (175) 58 (220)
Gauge
Pressure
ST1297HH 51 (350) 58 (220)
Gauge
* Units are pre-drilled with 1/8" BSP tappings for the installation of pressure and/or
vacuum gauges. See ordering information below.

Clogging Indicators – Style C Only

Part Number Description
ST1429MA Vacuum gauge for suction line application
ST1398MR Pressure gauge for return line application

cumminsfiltration.com 10-23
HF6700 Series Hydraulic Filters

Replacement Filters
Element Length
Part Number1 b x(c) > 200 b x(c) > 75 b x(c) > 2 Media Fluid Compatibility
in (mm)
Styles A and B
HF6703 2
6 5 N/A FG2000™ 4 6.63 (168.40) Petroleum and Water Base
HF67042 6 5 N/A FG20004 10.63 (270.00) Petroleum and Water Base
HF6706 2
8 7 N/A FG2000 4
6.63 (168.40) Petroleum and Water Base
HF67072 8 7 4 FG2000 4
10.63 (270.00) Petroleum and Water Base
HF67122 13 11 6 FG20004 6.63 (168.40) Petroleum and Water Base
HF6713 2
13 11 6 FG2000 4
10.63 (270.00) Petroleum and Water Base
HF67252 25 21 9 FG20004 6.63 (168.40) Petroleum and Water Base
HF6726 2
25 21 9 FG2000 4
10.63 (270.00) Petroleum and Water Base
HF6730 N/A 11 6 FG20004 6.63 (168.40) Petroleum and Water Base
HF6731 N/A 11 6 FG2000 4
10.63 (270.00) Petroleum and Water Base
HF6732 N/A 25 10 FG20004 6.63 (168.40) Petroleum and Water Base
HF6733 N/A 29 10 FG2000 4
10.63 (270.00) Petroleum and Water Base
HF6700 N/A 11 4 Cellulose/Synthetic 6.63 (168.40) Petroleum Base
HF6701 N/A 11 4 Cellulose/Synthetic 10.63 (270.00) Petroleum Base
HF6710 N/A 47 14 Cellulose 6.63 (168.40) Petroleum Base
HF6711 N/A 47 14 Cellulose 10.63 (270.00) Petroleum Base
HF6720 N/A 29 13 Cellulose/Synthetic 6.63 (168.40) Petroleum Base
HF6721 N/A 29 13 Cellulose/Synthetic 10.63 (270.00) Petroleum Base
HF6722 – 3
140 – 3
Wire Mesh 6.63 (168.40) Petroleum and Water Base
HF6723 –3 140 –3 Wire Mesh 10.63 (270.00) Petroleum and Water Base
Style C
HF6177 – 26 10 Cellulose 7.09 (180.00) Petroleum Base
HF35082 – 26 10 Cellulose 8.94 (227.00) Petroleum Base
HF7835 – 47 14 Cellulose 7.09 (180.00) Petroleum Base
HF6359 – 47 14 Cellulose 8.94 (227.00) Petroleum Base
HF7980 14 10 5 Glass Fiber 7.09 (180.00) Petroleum and Water Base
ST1917 14 10 5 Glass Fiber 8.94 (227.00) Petroleum and Water Base
ST1814 – 90 – Wire Mesh 7.09 (180.00) Petroleum and Water Base
1
Other seals can be ordered separately:
Part number 3312097 S – RECTANGULAR Cross Section Seal
Part number 3830114 S – SQUARE CUT Viton Seal
2
Has epoxy potting material.
3
These elements are made with 100 mesh screen (140 micron, absolute) and are not multi-pass tested.
4
FG2000™ is a high pressure synthetic media. Given identical efficiency performance, this media possesses lower restriction and higher capacity characteristics.

10-24 cumminsfiltration.com
Hydraulic Filters HF6700 Series

Mounting/Dimensions
5.33 (135.38) 5.60 (142.24)
Style A Style B
1.50 3.20
(38.1) (81.28)
0.75
(19.1)

3.85
(97.79) 5.34
5.33 2.50 (135.64)
1.82 (46.23) See Ordering

OUT
(135.38) (63.50)
IN
See Ordering Information
Information for Available
for Available Port Sizes
Port Sizes 3/8-16 UNC-2B Thread (3X)
5/16-18 UNC-2B Thread (6X)
1.98 (50.29)
2.66
(67.56)

1 1/2-16 UN-2A Thread

See See
1 1/2-16 UN-2A Thread Replacement Replacement
Filters Chart Filters Chart
for Element for Element
Length Length

Service Service
Clearance All dimensions are Clearance
5.06 (128.52) 1.50 (38.10) in inches (millimeters) 5.06 (128.52) 1.50 (38.10)

Style C 5.24 (133.0)

Mounting Holes (2X)
M8 X 1

1.97
(50.0)
See Ordering
Information
for Available
Port Sizes
1.38
Gauge Ports (4X)
(35.0)
1/8” BSP

0.28
(7.0)
1.18
(30.0)

1-1/4” BSP Thread

1-1/2-16 UN-2A Thread
See
Replacement
Filters Chart
for Element
Length

Service
Clearance
5.08 (129.03) 1.50 (38.10)

cumminsfiltration.com 10-25
HF6700 Series Hydraulic Filters

Performance
HF6700 HF6701
Rated Flow: 12 gal/min (45 L/min) Rated Flow: 20 gal/min (76 L/min)
Flow Rate (L/min) Flow Rate (L/min)
0 38 76 114 151 189 227 265 303 0 38 76 114 151 189 227 265 303
30 207 30 207

Pressure Drop (PSID)

Pressure Drop (PSID)

Pressure Drop (kPa)

Pressure Drop (kPa)
20 138 20 138

10 69 10 69

0 0 0 0
0 10 20 30 40 50 60 70 80 0 10 20 30 40 50 60 70 80
Flow Rate (gal/min) Flow Rate (gal/min)

HF6703 HF6704
Rated Flow: 19 gal/min (72 L/min) Rated Flow: 40 gal/min (151 L/min)
Flow Rate (L/min) Flow Rate (L/min)
0 38 76 114 151 189 227 265 303 0 38 76 114 151 189 227 265 303
30 207 30 207

Pressure Drop (PSID)

Pressure Drop (PSID)

Pressure Drop (kPa)

Pressure Drop (kPa)

20 138 20 138

10 69 10 69

0 0 0 0
0 10 20 30 40 50 60 70 80 0 10 20 30 40 50 60 70 80
Flow Rate (gal/min) Flow Rate (gal/min)

HF6706 HF6707
Rated Flow: 26 gal/min (96 L/min) Rated Flow: 50 gal/min (189 L/min)
Flow Rate (L/min) Flow Rate (L/min)
0 38 76 114 151 189 227 265 303 0 38 76 114 151 189 227 265 303
30 207 30 207
Pressure Drop (PSID)
Pressure Drop (PSID)

Pressure Drop (kPa)

Pressure Drop (kPa)

20 138 20 138

10 69 10 69

0 0 0 0
0 10 20 30 40 50 60 70 80 0 10 20 30 40 50 60 70 80
Flow Rate (gal/min) Flow Rate (gal/min)

Legend
Assembly with 1-1/4" (31.75 mm) Ports
Assembly with 1-5/16" (33.34 mm) Ports
Assembly with 1-5/8" (47.28 mm) Ports
Assembly with 1-1/2" (38.1 mm) Ports
Element
Flow/Pressure: 32 mm2/s
Rated Flow: @ 5 PSID (34 kPa) Across Filter

10-26 cumminsfiltration.com
Hydraulic Filters HF6700 Series

Performance
HF6710 HF6711
Rated Flow: 36 gal/min (136 L/min) Rated Flow: 45 gal/min (170 L/min)
Flow Rate (L/min) Flow Rate (L/min)
0 38 76 114 151 189 227 265 303 0 38 76 114 151 189 227 265 303
30 207 30 207

Pressure Drop (PSID)

Pressure Drop (PSID)

Pressure Drop (kPa)

Pressure Drop (kPa)
20 138 20 138

10 69 10 69

0 0 0 0
0 10 20 30 40 50 60 70 80 0 10 20 30 40 50 60 70 80
Flow Rate (gal/min) Flow Rate (gal/min)

HF6712 HF6713
Rated Flow: 38 gal/min (144 L/min) Rated Flow: 50 gal/min (189 L/min)
Flow Rate (L/min) Flow Rate (L/min)
0 38 76 114 151 189 227 265 303 0 38 76 114 151 189 227 265 303
30 207 30 207

Pressure Drop (PSID)

Pressure Drop (PSID)

Pressure Drop (kPa)

Pressure Drop (kPa)

20 138 20 138

10 69 10 69

0 0 0 0
0 10 20 30 40 50 60 70 80 0 10 20 30 40 50 60 70 80
Flow Rate (gal/min) Flow Rate (gal/min)

HF6720 HF6721
Rated Flow: 29 gal/min (110 L/min) Rated Flow: 50 gal/min (189 L/min)
Flow Rate (L/min) Flow Rate (L/min)
0 38 76 114 151 189 227 265 303 0 38 76 114 151 189 227 265 303
30 207 30 207
Pressure Drop (PSID)

Pressure Drop (PSID)

Pressure Drop (kPa)

Pressure Drop (kPa)

20 138 20 138

10 69 10 69

0 0 0 0
0 10 20 30 40 50 60 70 80 0 10 20 30 40 50 60 70 80
Flow Rate (gal/min) Flow Rate (gal/min)

Legend
Assembly with 1-1/4" (31.75 mm) Ports
Assembly with 1-5/16" (33.34 mm) Ports
Assembly with 1-5/8" (47.28 mm) Ports
Assembly with 1-1/2" (38.1 mm) Ports
Element
Flow/Pressure: 32 mm2/s
Rated Flow: @ 5 PSID (34 kPa) Across Filter

cumminsfiltration.com 10-27
HF6700 Series Hydraulic Filters

Performance
HF6725 and HF6730 HF6726 and HF6731
Rated Flow: 33 gal/min (125 L/min) Rated Flow: 44 gal/min (167 L/min)
Flow Rate (L/min) Flow Rate (L/min)
0 38 76 114 151 189 227 265 303 0 38 76 114 151 189 227 265 303
30 207 30 207
Pressure Drop (PSID)

Pressure Drop (PSID)

Pressure Drop (kPa)

Pressure Drop (kPa)

20 138 20 138

10 69 10 69

0 0 0 0
0 10 20 30 40 50 60 70 80 0 10 20 30 40 50 60 70 80
Flow Rate (gal/min) Flow Rate (gal/min)

HF6732 HF6733
Rated Flow: 18 gal/min (68 L/min) Rated Flow: 50 gal/min (189 L/min)
Flow Rate (L/min) Flow Rate (L/min)
0 38 76 114 151 189 227 265 303 0 38 76 114 151 189 227 265 303
30 207 30 207

Pressure Drop (PSID)

Pressure Drop (PSID)

Pressure Drop (kPa)

Pressure Drop (kPa)

20 138 20 138

10 69 10 69

0 0 0 0
0 10 20 30 40 50 60 70 80 0 10 20 30 40 50 60 70 80
Flow Rate (gal/min) Flow Rate (gal/min)

Legend
Assembly with 1-1/4" (31.75 mm) Ports
Assembly with 1-5/16" (33.34 mm) Ports
Assembly with 1-5/8" (47.28 mm) Ports
Assembly with 1-1/2" (38.1 mm) Ports
Element
Flow/Pressure: 32 mm2/s
Rated Flow: @ 5 PSID (34 kPa) Across Filter

10-28 cumminsfiltration.com
Hydraulic Filters HF6700 Series

Performance
HF6177 HF6359
Rated Flow: 47.56 gal/min (180 L/min) Rated Flow: 52.84 gal/min (200 L/min)
Flow Rate (L/min) Flow Rate (L/min)
0 20 40 60 80 100 120 140 160 180 200 0 20 40 60 80 100 120 140 160 180 200
12 80 12 80
Pressure Drop (PSID)

Pressure Drop (PSID)

Pressure Drop (kPa)

Pressure Drop (kPa)

9 60 9 60

6 40 6 40

3 20 3 20

0 0 0 0
0 10 20 30 40 50 0 10 20 30 40 50
Flow Rate (gal/min) Flow Rate (gal/min)
HF7835 HF7980
Rated Flow: 50.19 gal/min (190 L/min) Rated Flow: 47.56 gal/min (180 L/min)
Flow Rate (L/min) Flow Rate (L/min)
0 20 40 60 80 100 120 140 160 180 200 0 20 40 60 80 100 120 140 160 180 200
12 80 12 80
Pressure Drop (PSID)

Pressure Drop (PSID)

Pressure Drop (kPa)

Pressure Drop (kPa)

9 60 9 60

6 40 6 40

3 20 3 20

0 0 0 0
0 10 20 30 40 50 0 10 20 30 40 50
Flow Rate (gal/min) Flow Rate (gal/min)
HF35082 ST1917
Rated Flow: 47.56 gal/min (180 L/min) Rated Flow: 17.70 gal/min (67 L/min)
Flow Rate (L/min) Flow Rate (L/min)
0 20 40 60 80 100 120 140 160 180 200 0 20 40 60 80 100 120 140 160 180 200
12 80 12 80
Pressure Drop (PSID)

Pressure Drop (PSID)

Pressure Drop (kPa)

Pressure Drop (kPa)

9 60 9 60

6 40 6 40

3 20 3 20

0 0 0 0
0 10 20 30 40 50 0 10 20 30 40 50
Flow Rate (gal/min) Flow Rate (gal/min)

Legend
Assembly with 1-1/4" (32 mm) BSP Ports
Element
Flow/Pressure: 32 mm2/s
Rated Flow: @ 5 PSID (34 kPa) Across Filter

cumminsfiltration.com 10-29
Notes

10-30 cumminsfiltration.com
 HF6800 Series
Specifications
Specification HF6800 Series
Rated Flow Up to 40 gal/min (151 L/min)
Maximum Static Pressure 700 lb/in2 (4826 kPa)
Recommended Working Pressure
400 lb/in2 (2758 kPa)
(Non-shock operating conditions)

Seals Buna N

Filter Service Clearance Min. 1.50" (38.10 mm)

Note: lb/in2 is the standard SI notation for psi.
Specifications subject to change without notice.

Housing with
Check Valve

cumminsfiltration.com 10-31
HF6800 Series Hydraulic Filters

Parts List
Part Description Part Number
A
A Filter Head See Ordering Information
B Filter Element See Ordering Information

Ordering Information
Fluid By-Pass
Filter Head Part Indicator
In & Out Setting
Number Type
Port Size PSID (kPa)
HH6977 1-5/16" 12 SAE 44 (303.4) None
HH6978 1-5/16" 12 SAE 44 (303.4) Electric*
B
* Electric indicator is set at 28 PSID (193.1 kPa).

10-32 cumminsfiltration.com
Hydraulic Filters HF6800 Series

Replacement Filters
Element Length
Part Number b x(c) > 200 b x(c) > 75 b x(c) > 2 Media Fluid Compatibility
in (mm)
HF6802 21 18 7 FG2000™ 8.22 (208.79) Petroleum and Water Base
HF6807 10 7 4 FG2000 11.71 (297.43) Petroleum and Water Base
HF6813 12 11 5 FG2000 11.71 (297.43) Petroleum and Water Base
HF6824 21 18 7 FG2000 11.72 (297.69) Petroleum and Water Base
* Has epoxy potting material.

Mounting/Dimensions
5.54 (140.72)

1.88
OUT

IN

(47.75) See Ordering

Information
for Available
Port Sizes
1.50
(38.10) 7/16-14 UNC-2B Thread (4X)

3.20
(81.28)

1-1/2-16 UN-2A Thread

See
Replacement
Filters Chart
for Element
Length

All dimensions are

in inches (millimeters)

Service
Clearance
4.89 (124.21) 1.50 (38.10)

cumminsfiltration.com 10-33
HF6800 Series Hydraulic Filters

Performance
HF6802 HF6807
Rated Flow: 34 gal/min (129 L/min) Rated Flow: 33 gal/min (125 L/min)
Flow Rate (L/min) Flow Rate (L/min)
0 38 76 114 151 189 227 265 303 0 38 76 114 151 189 227 265 303
30 207 30 207

Pressure Drop (PSID)

Pressure Drop (PSID)

Pressure Drop (kPa)

Pressure Drop (kPa)
20 138 20 138

10 69 10 69

0 0 0 0
0 10 20 30 40 50 60 70 80 0 10 20 30 40 50 60 70 80
Flow Rate (gal/min) Flow Rate (gal/min)

HF6813 HF6824
Rated Flow: 36 gal/min (136 L/min) Rated Flow: 37 gal/min (140 L/min)
Flow Rate (L/min) Flow Rate (L/min)
0 38 76 114 151 189 227 265 303 0 38 76 114 151 189 227 265 303
30 207 30 207
Pressure Drop (PSID)

Pressure Drop (PSID)

Pressure Drop (kPa)

Pressure Drop (kPa)

20 138 20 138

10 69 10 69

0 0 0 0
0 10 20 30 40 50 60 70 80 0 10 20 30 40 50 60 70 80
Flow Rate (gal/min) Flow Rate (gal/min)

Legend
Assembly with 1-5/8" (41.28 mm) Ports
Assembly with 1-5/16" (33.34 mm) Ports
Element
Flow/Pressure: 32 mm2/s
Rated Flow: @ 5 PSID (34 kPa) Across Filter

10-34 cumminsfiltration.com
 Dual Spin-On Assembly
Specifications
Specification Dual Spin-On Assembly
Rated Flow See Ordering Information
Maximum Static Pressure 260 lb/in2 (1800 kPa)
Recommended Working Pressure
175 lb/in2 (1200 kPa)
(Non-shock operating conditions)

Seals Buna N

Filter Service Clearance Min. 1.30" (33.02 mm)

Note: lb/in is the standard SI notation for psi.
2

Specifications subject to change without notice.

Housing
Housing with
Check Valve

cumminsfiltration.com 10-35
Dual Spin-On Assembly Hydraulic Filters

Parts List
Part Description Part Number
A
A Filter Head See Ordering Information
B Filter Elements See Ordering Information
Clogging Indicator (not shown) See Ordering Information

Ordering Information
Filter Head Fluid By-Pass Rated Flow
Indicator
Part In & Out Setting gal/min
Type*
Number Port Size PSID (kPa) (L/min)

B Closed Vacuum
ST1927HH 34.3 (130)
By-Pass Gauge
1-1/2" BSP
Pressure
ST1416HH 1200 (175) 118.9 (450)
Gauge
* Units are pre-drilled with 1/8" BSP tappings for the installation of pressure and/or
vacuum gauges. See ordering information below.

Clogging Indicators
Part Number Description
ST1429MA Vacuum gauge for suction line application
ST1398MR Pressure gauge for return line application
ST1750IC Differential Pressure pop-up Indicator

10-36 cumminsfiltration.com
Hydraulic Filters Dual Spin-On Assembly

Replacement Filters
Part Number1 b x(c) > 200 b x(c) > 75 b x(c) > 2 Media Element Length Fluid Compatibility

HF6177 – 26 10 Cellulose 7.09 (180.00) Petroleum Base

HF35082 – 26 10 Cellulose 8.94 (227.00) Petroleum Base
HF7835 – 47 14 Cellulose 7.09 (180.00) Petroleum Base
HF6359 – 47 14 Cellulose 8.94 (227.00) Petroleum Base
HF7980 14 10 5 Glass Fiber 7.09 (180.00) Petroleum and Water Base
ST1917 14 10 5 Glass Fiber 8.94 (227.00) Petroleum and Water Base
ST1814 – 90 – Wire Mesh 7.09 (180.00) Petroleum and Water Base
1 Other seals can be ordered separately:
Part number 3312097 S – RECTANGULAR Cross Section Seal
Part number 3830114 S – SQUARE CUT Viton Seal
2 Has epoxy potting material.
3
These elements are made with 100 mesh screen (140 micron, absolute) and are not multi-pass tested.
4
* FG2000™ is a high pressure synthetic media. Given identical efficiency performance, this media possesses lower restriction and higher capacity characteristics.

Mounting/Dimensions
11.18 (284.0)

5.28 2.36
(134.0) (60.0)

M10
5.91 (150.0)

1-1/2" BSP (2X)

1.65
(42.00)

1-1/4" BSP Thread (2X) See

Replacement
Filters Chart
for Element
Length

Service
Clearance
5.0 (127.0) All dimensions are 1.30 (33.02)
in inches (millimeters)

cumminsfiltration.com 10-37
Dual Spin-On Assembly Hydraulic Filters

Performance
HF6177 and HF35082 HF6359
Flow Rate (L/min) Flow Rate (L/min)
0 40 80 120 160 200 240 280 320 360 400 0 40 80 120 160 200 240 280 320 360 400
12 80 12 80
Pressure Drop (PSID)

Pressure Drop (PSID)

Pressure Drop (kPa)

Pressure Drop (kPa)

9 60 9 60

6 40 6 40

3 20 3 20

0 0 0 0
0 20 40 60 80 100 0 20 40 60 80 100
Flow Rate (gal/min) Flow Rate (gal/min)

HF7835 and ST1917 HF7980

Flow Rate (L/min) Flow Rate (L/min)
0 40 80 120 160 200 240 280 320 360 400 0 40 80 120 160 200 240 280 320 360 400
12 80 12 80
Pressure Drop (PSID)

Pressure Drop (PSID)

Pressure Drop (kPa)

Pressure Drop (kPa)

9 60 9 60

6 40 6 40

3 20 3 20

0 0 0 0
0 20 40 60 80 100 0 20 40 60 80 100
Flow Rate (gal/min) Flow Rate (gal/min)

Legend
Assembly with 1-1/2" (38 mm) BSP Ports
Element
Flow/Pressure: 32 mm2/s
Rated Flow: @ 5 PSID (34 kPa) Across Filter

10-38 cumminsfiltration.com
11 • Transmission Filters
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-3
TF15000 – TF15002 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-4
TF15003, TF15005 – TF15006 . . . . . . . . . . . . . . . . . . . . 11-5
TF15007 – TF15009 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-6
TF15010 – TF15012 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-7
TF15013 – TF15015 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-8
TF15016 – TF15018 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-9
TF15019 – TF15021 . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-10
TF15022 – TF15024 . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-11
TF15025 – TF15027 . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-12
TF15028 – TF15030 . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-13
TF15031 – TF15033 . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-14
TF15034 – TF15036 . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-15
TF15037 – TF15039 . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-16
TF15040 – TF15042 . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-17
TF15043 – TF15045 . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-18
TF15046 – TF15048 . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-19
TF15049 – TF15051 . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-20
TF15052 – TF15054 . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-21
TF15055 – TF15057 . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-22
TF15058 – TF15060 . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-23
TF15061 – TF15063 . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-24
TF15064 – TF15066 . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-25
TF15067 – TF15069 . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-26
TF15070 – TF15072 . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-27
TF15073 – TF15075 . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-28
 Introduction

Fleetguard® Transmission Filters

Optimal performance of automatic transmission systems depends on excellent quality filtration. As the technological leader,
Cummins Filtration® offers a complete line of Fleetguard transmission filtration products and fluid analysis programs as part of
your regular transmission maintenance program.

Fleetguard transmission filters are designed and tested in real world operating environments to perform with maximum reliability
and provide these comparative benefits:

• Higher filtration efficiency

• Exceptional flow without filter plugging
• Superior structural integrity under fluid system pressure
• Longer filter life
• Guaranteed performance which meets or exceeds OEM specifications
Because transmission fluid cools, lubricates and transmits hydraulic power, it is critical to maintain adequate fluid levels in your
system at all times. When the fluid level is too low, the converter, bushings, bearings and clutches do not receive an adequate
supply of fluid. If fluid levels are too high, they can aerate and cause your transmission to shift erratically or overheat.

For maximum performance and protection, transmission fluid and filters should be changed according to engine manufacturer
recommendations. Harsh environments, severe operation or extreme duty cycles may require more frequent change intervals.
Transmission system protection is optimized with the Fleetguard Monitor™ oil, transmission and hydraulic fluid analysis testing
kits, which provide results within 24 hours and allow transmission system troubleshooting before problems arise. Periodic
inspections of drive shaft components, electrical charging system, transmission oil coolers and engine cooling systems should
also be performed to identify potential problems and protect against transmission malfunction.

With the broadest range of OE replacement parts for Allison®, GM®, Ford®, Chrysler®, Magnefine®, Mitsubishi®, Nissan®, and
Toyota® transmissions, Fleetguard transmission filtration technology leads the market with expert engineering, real world
performance, and the most dependable service in the industry.

Section Notes
Notes:
Restriction is the pressure in the filter at a total flow rate of 7.0 gal/min (26.5 L/min).
All filters meet or exceed the OEM specifications for their respective application.
All dimensions are in inches (millimeters).

Media Type Key:

PAPER Paper based media with phenolic resin
BRASS Brass screen
STAINLESS Stainless steel screen
GALVANIZED Galvanized screen
POLYESTER Polyester screen cloth
FELT Phenolic Saturated felt

Note: All dimensions are in inches (millimeters).

FILTER EFFICIENCY
• Paper Media: 140 Microns @ 50% efficiency @ 0.12 gal/min (0.45 L/min) per ISO 16889.
• Wire Screen: Micron Rating is @ 98.7% efficiency.
• Polyester Media: 140 Microns @ 98.7% efficiency.
• Felt Media: Micron Rating is @ 50% efficiency @ 0.12 gal/min (0.45 L/min) per ISO 16889.

cumminsfiltration.com 11-3
TF15000 – TF15002 Transmission Filters

Part Number TF15000

OE Part Number E9TZ-7A098A
Transmission FORD E40D 2WD
Specification RWD/4SPD
Model Year 1989+
Gasket Configuration 20 Bolt Pan
11.61 Included
(294.9) Media Type FELT
Flow Restriction 2.4 in Hg (8.1 kPa)
Micron Rating 60
7.03 4.80
(178.6) (121.9)

Part Number TF15001

OE Part Number E9TZ-7A098B
Transmission FORD E4OD 4WD
Specification RWD/4SPD
Model Year 1989+
Gasket Configuration 20 Bolt Pan
11.61 Included
(294.9) Media Type FELT
Flow Restriction 2.4 in Hg (8.1 kPa)
Micron Rating 60
7.03 6.01
(178.6) (152.7)

Part Number TF15002

OE Part Number 6886044, W/O TUBE
Transmission ALLISON MT-640, 650
Specification RWD HD
Gasket Model Year 1972+
12.75 Included
(323.9) Configuration 21 Bolt Pan
Media Type FELT
Flow Restriction 3.0 in Hg (10.2 kPa)
Micron Rating 60
8.81 1.60
(223.8) (40.6)

Note: All dimensions are in inches (millimeters).

FILTER EFFICIENCY
• Paper Media: 140 Microns @ 50% efficiency @ 0.12 gal/min (0.45 L/min) per ISO 16889.
• Wire Screen: Micron Rating is @ 98.7% efficiency.
• Polyester Media: 140 Microns @ 98.7% efficiency.
• Felt Media: Micron Rating is @ 50% efficiency @ 0.12 gal/min (0.45 L/min) per ISO 16889.

11-4 cumminsfiltration.com
Transmission Filters TF15003, TF15005 – TF15006

Part Number TF15003

OE Part Number D4FZ-7A098A
Transmission FORD C-4 PINTO MUSTANG
Specification RWD/3SPD
7.09 Gasket Model Year 1974-1981
(180.1) Included
Configuration 11 Bolt Pan
4.49 1.44 Media Type BRASS
(114.1) (36.6)
Flow Restriction N/A (Screen Filter)
Micron Rating 118/205

Part Number TF15005

OE Part Number D3TZ-7A098A
Transmission FORD JATCO 3N71B
Specification RWD/3SPD
8.52
(216.4) Gasket Model Year 1971-1987
Included
Configuration 14 Bolt Pan
Media Type STAINLESS
6.47 0.44
(164.3) (11.2) Flow Restriction N/A (Screen Filter)
Micron Rating 190

Part Number TF15006

OE Part Number E0AZ-7A098A
Transmission FORD AOD
Specification RWD/4SPD
8.97 Gasket Model Year 1980+
(227.8) Included
Configuration 14 Bolt Pan
Media Type FELT
6.89 0.79 Flow Restriction 7.2 in Hg (24.4 kPa)
(175.0) (20.1)
Micron Rating 60

Note: All dimensions are in inches (millimeters).

FILTER EFFICIENCY
• Paper Media: 140 Microns @ 50% efficiency @ 0.12 gal/min (0.45 L/min) per ISO 16889.
• Wire Screen: Micron Rating is @ 98.7% efficiency.
• Polyester Media: 140 Microns @ 98.7% efficiency.
• Felt Media: Micron Rating is @ 50% efficiency @ 0.12 gal/min (0.45 L/min) per ISO 16889.

cumminsfiltration.com 11-5
TF15007 – TF15009 Transmission Filters

Part Number TF15007

OE Part Number 8630789
Transmission GM TH-200C, DEEP PAN
Specification RWD/3SPD

7.26 Gasket
Model Year 1976-1979
(184.4) Included
Configuration 11 Bolt Pan
Media Type FELT
6.45 0.82
(163.8) (20.8) Flow Restriction 3.9 in Hg (13.2 kPa)
Micron Rating 130

Part Number TF15008

OE Part Number 4269649
Transmission CHRYSLER A404
Specification FWD/3SPD

Gasket Model Year 1983+

7.20 Included
(182.9) Configuration 14 Bolt Pan
Media Type FELT
6.10 0.72 Flow Restriction 6.0 in Hg (20.3 kPa)
(155.0) (18.3)
Micron Rating 60

Part Number TF15009

OE Part Number D0DZ-7A098B
Transmission FORD C-4
Specification RWD/3SPD
7.14
(181.4) Gasket Model Year 1970-1981
Included
Configuration 11 Bolt Pan
4.54 0.72 Media Type BRASS
(115.3) (10.3)
Flow Restriction N/A (Screen Filter)
Micron Rating 118/205

Note: All dimensions are in inches (millimeters).

FILTER EFFICIENCY
• Paper Media: 140 Microns @ 50% efficiency @ 0.12 gal/min (0.45 L/min) per ISO 16889.
• Wire Screen: Micron Rating is @ 98.7% efficiency.
• Polyester Media: 140 Microns @ 98.7% efficiency.
• Felt Media: Micron Rating is @ 50% efficiency @ 0.12 gal/min (0.45 L/min) per ISO 16889.

11-6 cumminsfiltration.com
Transmission Filters TF15010 – TF15012

Part Number TF15010

OE Part Number 8675545
GM 4L80E (TH 400-R2)
Transmission
WITH GASKET
Specification RWD/4SPD
Gasket Model Year 1991-1996
Included
8.53 Configuration 17 Bolt Pan
(216.7)
Media Type FELT
Flow Restriction 3.6 in Hg (12.2 kPa)
7.00 3.39 Micron Rating 60
(177.8) (86.1)

Part Number TF15011

OE Part Number C6AZ-7A098A
Transmission FORD C-6
Specification RWD/3SPD
9.23 Gasket Model Year 1966-1975
(234.4) Included
Configuration 17 Bolt Pan
Media Type STAINLESS
6.72 0.46 Flow Restriction N/A (Screen Filter)
(170.7) (11.7)
Micron Rating 190

Part Number TF15012

OE Part Number D0AZ-7A098A
Transmission FORD FMX (BRASS)
Specification RWD/3SPD
Gasket Model Year 1968-1981
6.22 Included
(158.0) Configuration 14 Bolt Pan
Media Type BRASS
4.17 0.72 Flow Restriction
(106.0) (18.3) N/A (Screen Filter)
Micron Rating 180/205

Note: All dimensions are in inches (millimeters).

FILTER EFFICIENCY
• Paper Media: 140 Microns @ 50% efficiency @ 0.12 gal/min (0.45 L/min) per ISO 16889.
• Wire Screen: Micron Rating is @ 98.7% efficiency.
• Polyester Media: 140 Microns @ 98.7% efficiency.
• Felt Media: Micron Rating is @ 50% efficiency @ 0.12 gal/min (0.45 L/min) per ISO 16889.

cumminsfiltration.com 11-7
TF15013 – TF15015 Transmission Filters

Part Number TF15013

OE Part Number 6437741
Transmission GM TH-400
Specification RWD/3SPD
Gasket Model Year 1967+
Included
Configuration 13 Bolt Pan
11.75 Media Type FELT
(298.5)
Flow Restriction 5.9 in Hg (20.0 kPa)
Micron Rating 140

6.49 0.83
(164.9) (21.1)

Part Number TF15014

OE Part Number 3849968
Transmission GM P. GLIDE
Specification RWD/2SPD
Gasket Model Year 1962-1973
5.23 Included
Configuration 14 Bolt Pan
(132.8)
Media Type BRASS
4.41 0.29 Flow Restriction N/A (Screen Filter)
(112.0) (7.4)
Micron Rating 117/140

Part Number TF15015

OE Part Number C5AZ-7A098C
Transmission FORD C-4
Specification RWD/3SPD
7.10
(180.3) Gasket Model Year 1965-1970
Included
Configuration 11 Bolt Pan
4.52 0.70 Media Type BRASS
(114.8) (17.8)
Flow Restriction N/A (Screen Filter)
Micron Rating 118/205

Note: All dimensions are in inches (millimeters).

FILTER EFFICIENCY
• Paper Media: 140 Microns @ 50% efficiency @ 0.12 gal/min (0.45 L/min) per ISO 16889.
• Wire Screen: Micron Rating is @ 98.7% efficiency.
• Polyester Media: 140 Microns @ 98.7% efficiency.
• Felt Media: Micron Rating is @ 50% efficiency @ 0.12 gal/min (0.45 L/min) per ISO 16889.

11-8 cumminsfiltration.com
Transmission Filters TF15016 – TF15018

Part Number TF15016

OE Part Number D3BZ-7A098A
Transmission FORD C-4 BRONCO
Specification RWD/3SPD
7.09
(180.1) Gasket Model Year 1973-1977
Included
Configuration 11 Bolt Pan
4.54 0.55 Media Type BRASS
(115.3) (14.0)
Flow Restriction N/A (Screen Filter)
Micron Rating 118/205

Part Number TF15017

OE Part Number 8628299
Transmission GM TH 200
Specification RWD/3SPD

Gasket Model Year 1976-1979

7.25
(184.2) Included
Configuration 11 Bolt Pan
Media Type BRASS
6.46 0.49 Flow Restriction N/A (Screen Filter)
(164.1) (12.5)
Micron Rating 117/140

Part Number TF15018

OE Part Number 4504048
Transmission CHRYSLER A-604 4 SPEED FWD
Specification FWD/4SPD
7.20 Gasket Model Year 1987+
(182.9) Included
Configuration 14 Bolt Pan
Media Type FELT
6.89 1.45
(175.0) (36.8) Flow Restriction 5.0 in Hg (16.9 kPa)
Micron Rating 60

Note: All dimensions are in inches (millimeters).

FILTER EFFICIENCY
• Paper Media: 140 Microns @ 50% efficiency @ 0.12 gal/min (0.45 L/min) per ISO 16889.
• Wire Screen: Micron Rating is @ 98.7% efficiency.
• Polyester Media: 140 Microns @ 98.7% efficiency.
• Felt Media: Micron Rating is @ 50% efficiency @ 0.12 gal/min (0.45 L/min) per ISO 16889.

cumminsfiltration.com 11-9
TF15019 – TF15021 Transmission Filters

Part Number TF15019

OE Part Number 3515996
Transmission CHRYSLER T/F, LARGE (FELT)
Specification RWD/3SPD
Gasket Model Year 1967+
7.12 Included
(180.9) Configuration 14 Bolt Pan
Media Type FELT

6.67 0.41
Flow Restriction 9.4 in Hg (31.8 kPa)
(169.4) (10.4)
Micron Rating 60

Part Number TF15020

OE Part Number 8123042
Transmission CHRYSLER T/F LARGE (FELT)
Specification RWD/3SPD
Gaskets Model Year 1967+
7.12 Included
(180.9) Configuration 14 Bolt Pan
Media Type FELT
6.67 0.41 Flow Restriction N/A (Screen Filter)
(169.4) (10.4)
Micron Rating 60

Part Number TF15021

OE Part Number 8640848
Transmission GM TH-350 (NYLON/METAL)
Specification RWD/3SPD

Gasket Model Year 1969-1986

5.63 Included
Configuration 13 Bolt Pan
(143.0)
Media Type POLYESTER
5.76 0.55 Flow Restriction N/A (Screen Filter)
(146.3) (14.0)
Micron Rating 130

Note: All dimensions are in inches (millimeters).

FILTER EFFICIENCY
• Paper Media: 140 Microns @ 50% efficiency @ 0.12 gal/min (0.45 L/min) per ISO 16889.
• Wire Screen: Micron Rating is @ 98.7% efficiency.
• Polyester Media: 140 Microns @ 98.7% efficiency.
• Felt Media: Micron Rating is @ 50% efficiency @ 0.12 gal/min (0.45 L/min) per ISO 16889.

11-10 cumminsfiltration.com
Transmission Filters TF15022 – TF15024

Part Number TF15022

OE Part Number 8641443
GM TH-350
Transmission
(FELT)
Specification RWD/3SPD
7.46 Gasket Model Year 1969-1980
(189.5) Included
Configuration 13 Bolt Pan
Media Type FELT
6.99 0.55
(177.6) (14.0) Flow Restriction N/A (Screen Filter)
Micron Rating 60

Part Number TF15023

OE Part Number D5AZ-7A098A
Transmission FORD C-6
Specification RWD/3SPD
9.23
Gasket Model Year 1975+
(234.4)
Included
Configuration 17 Bolt Pan
Media Type STAINLESS
6.71 0.80 Flow Restriction N/A (Screen Filter)
(170.4) (20.3)
Micron Rating 190

Part Number TF15024

OE Part Number 8657926
Transmission GM TH-700-R4
Specification RWD/4SPD
Gasket Model Year 1994
8.16 Included
(207.3) Configuration 16 Bolt Pan
Media Type FELT
Flow Restriction 4.6 in Hg (15.6 kPa)
7.84 4.32
(199.1) (109.7) Micron Rating 60

Note: All dimensions are in inches (millimeters).

FILTER EFFICIENCY
• Paper Media: 140 Microns @ 50% efficiency @ 0.12 gal/min (0.45 L/min) per ISO 16889.
• Wire Screen: Micron Rating is @ 98.7% efficiency.
• Polyester Media: 140 Microns @ 98.7% efficiency.
• Felt Media: Micron Rating is @ 50% efficiency @ 0.12 gal/min (0.45 L/min) per ISO 16889.

cumminsfiltration.com 11-11
TF15025 – TF15027 Transmission Filters

Part Number TF15025

OE Part Number 6437741 H/D
Transmission ALLISON 540, FLAT (BRASS)
Specification RWD/3SPD
Gasket Model Year 1967+
Included
11.75 Configuration 21 Bolt Pan
(298.5)
Media Type FELT
Flow Restriction 5.8 in Hg (19.6 kPa)

6.47 0.79
Micron Rating 117/140
(164.3) (20.1)

Part Number TF15026

OE Part Number 6437741 H/D
ALLISON 540, FLAT (BRASS)
Transmission
W/FAR PACK GASKET
Specification RWD/3SPD
Gasket Model Year 1967+
Included
11.75
(298.5) Configuration 21 Bolt Pan
Media Type FELT
Flow Restriction 5.8 in Hg (19.6 kPa)
6.47 0.79 Micron Rating 117/140
(164.3) (20.1)

Part Number TF15027

OE Part Number F4TZ-7A098A
Transmission FORD AODE
Specification RWD/4SPD
9.55
(242.6) Gasket Model Year 1992+
Included
Configuration 14 Bolt Pan
Media Type FELT
7.14 2.64 Flow Restriction 3.7 in Hg (12.5 kPa)
(181.4) (67.1)
Micron Rating 60

Note: All dimensions are in inches (millimeters).

FILTER EFFICIENCY
• Paper Media: 140 Microns @ 50% efficiency @ 0.12 gal/min (0.45 L/min) per ISO 16889.
• Wire Screen: Micron Rating is @ 98.7% efficiency.
• Polyester Media: 140 Microns @ 98.7% efficiency.
• Felt Media: Micron Rating is @ 50% efficiency @ 0.12 gal/min (0.45 L/min) per ISO 16889.

11-12 cumminsfiltration.com
Transmission Filters TF15028 – TF15030

Part Number TF15028

OE Part Number 8660100
Transmission GM TH 125
Specification FWD/3SPD
11.49 Gasket
Included
(291.9) Model Year 1980+
Configuration 16 Bolt Pan
Media Type FELT
6.15 2.15 Flow Restriction 5.4 in Hg (18.3 kPa)
(156.2) (54.6)
Micron Rating 60

Part Number TF15029

OE Part Number 8851909
Transmission GM 4T60E, TH440-T4E
Specification FWD/4SPD
Model Year 1991+
10.60 Gasket
(269.2) Included Configuration 20 Bolt Pan
Media Type FELT
Flow Restriction 5.6 in Hg (19.0 kPa)
6.86 2.15 Micron Rating
(174.2) (54.6) 60

Part Number TF15030

OE Part Number 8682471
Transmission GM 4T60
Specification FWD/4SPD
Model Year 1993+
10.60
Gasket Configuration
(269.2)
Included 19 Bolt Pan
Media Type FELT
Flow Restriction 5.6 in Hg (19.0 kPa)
6.86 2.15 Micron Rating 60
(174.2) (54.6)

Note: All dimensions are in inches (millimeters).

FILTER EFFICIENCY
• Paper Media: 140 Microns @ 50% efficiency @ 0.12 gal/min (0.45 L/min) per ISO 16889.
• Wire Screen: Micron Rating is @ 98.7% efficiency.
• Polyester Media: 140 Microns @ 98.7% efficiency.
• Felt Media: Micron Rating is @ 50% efficiency @ 0.12 gal/min (0.45 L/min) per ISO 16889.

cumminsfiltration.com 11-13
TF15031 – TF15033 Transmission Filters

Part Number TF15031

OE Part Number 8681082
GM 4L60E
Transmission
TH-700 R4 ELECT.
Specification RWD/4SPD
9.64 Gasket Model Year 1993-1997
(244.9) Included
Configuration 16 Bolt Pan
FELT
7.52 3.94 Flow Restriction 4.1 in Hg (13.9 kPa)
(191.0) (100.1)
Micron Rating 60

Part Number TF15032

OE Part Number F4DZ-7A098A
Transmission FORD AXODE
Specification FWD/4SPD
Model Year 1991+
Gasket Configuration 17 Bolt Pan
Included
7.08 Media Type FELT
(179.8)
Flow Restriction 3.0 in Hg (10.2 kPa)
Micron Rating 60
7.70 2.33
(195.6) (59.2)

Part Number TF15033

OE Part Number F2VY-7A098A
Transmission FORD AODE 2WD
Specification RWD/4SPD
9.55 Gasket Model Year 1992+
(242.6) Included
Configuration 14 Bolt Pan
Media Type FELT
7.14 1.60 Flow Restriction 3.7 in Hg (12.5 kPa)
(181.4) (40.6)
Micron Rating 60

Note: All dimensions are in inches (millimeters).

FILTER EFFICIENCY
• Paper Media: 140 Microns @ 50% efficiency @ 0.12 gal/min (0.45 L/min) per ISO 16889.
• Wire Screen: Micron Rating is @ 98.7% efficiency.
• Polyester Media: 140 Microns @ 98.7% efficiency.
• Felt Media: Micron Rating is @ 50% efficiency @ 0.12 gal/min (0.45 L/min) per ISO 16889.

11-14 cumminsfiltration.com
Transmission Filters TF15034 – TF15036

Part Number TF15034

OE Part Number 4567070
Transmission CHRYSLER A-606
Specification FWD/4SPD

Gasket Model Year 1992+

7.20 Included
(182.9) Configuration 13 Bolt Pan
Media Type FELT
Flow Restriction 3.4 in Hg (11.5 kPa)
6.89 1.36
(175.0) (34.5)
Micron Rating 60

Part Number TF15035

OE Part Number F5TZ-7A098A
Transmission FORD A4LD-E 2WD
Specification RWD/4SPD
11.50 Gasket Model Year 1995+
(292.1) Included
Configuration 18 Bolt Pan
Media Type FELT
Flow Restriction 4.6 in Hg (15.6 kPa)
5.47 1.06
(138.9) (26.9) Micron Rating 60

Part Number TF15036

OE Part Number F5TZ-7A098B
Transmission FORD A4LD-E 4WD
Specification FWD/4SPD
11.50 Gasket Model Year 1995+
(292.1) Included
Configuration 18 Bolt Pan
Media Type FELT
Flow Restriction 4.6 in Hg (15.6 kPa)
5.47 2.27
(138.9) (57.7) Micron Rating 60

Note: All dimensions are in inches (millimeters).

FILTER EFFICIENCY
• Paper Media: 140 Microns @ 50% efficiency @ 0.12 gal/min (0.45 L/min) per ISO 16889.
• Wire Screen: Micron Rating is @ 98.7% efficiency.
• Polyester Media: 140 Microns @ 98.7% efficiency.
• Felt Media: Micron Rating is @ 50% efficiency @ 0.12 gal/min (0.45 L/min) per ISO 16889.

cumminsfiltration.com 11-15
TF15037 – TF15039 Transmission Filters

Part Number TF15037

OE Part Number E1FZ-7A098A
Transmission FORD ATX
Specification FWD/3SPD

Gasket Model Year 1981+

Included
6.82 Configuration 13 Bolt Pan
(173.2)
Media Type FELT
Flow Restriction 3.4 in Hg (11.5 kPa)
6.13 1.25
(155.7) (31.8) Micron Rating 130

Part Number TF15038

OE Part Number E6TZ-7A098B
Transmission FORD A4LD 2WD
Specification RWD/4SPD
10.98 Gasket Model Year 1985-1988
(278.9) Included
Configuration 18 Bolt Pan
Media Type BRASS
Flow Restriction N/A (Screen Filter)
4.29 0.81
(109.0) (20.6) Micron Rating 180/205

Part Number TF15039

OE Part Number 52118789
CHRYSLER 42, 44, 46,
Transmission
47RE (606)
Specification RWD/4SPD
Gaskets Model Year 1997+
7.19 Included
(182.6) Configuration 14 Bolt Pan
Media Type FELT
7.13 0.94 Flow Restriction 3.4 in Hg (11.5 kPa)
(181.1) (23.9)
Micron Rating 60

Note: All dimensions are in inches (millimeters).

FILTER EFFICIENCY
• Paper Media: 140 Microns @ 50% efficiency @ 0.12 gal/min (0.45 L/min) per ISO 16889.
• Wire Screen: Micron Rating is @ 98.7% efficiency.
• Polyester Media: 140 Microns @ 98.7% efficiency.
• Felt Media: Micron Rating is @ 50% efficiency @ 0.12 gal/min (0.45 L/min) per ISO 16889.

11-16 cumminsfiltration.com
Transmission Filters TF15040 – TF15042

Part Number TF15040

OE Part Number 24208813
GM 4L60E DEEP PAN SERIAL
Transmission
FILTRATION
Specification RWD/4SPD
9.65
(245.1)
Gasket Model Year 1997+
Included
Configuration 16 Bolt Pan
Media Type FELT
7.52 4.40 Flow Restriction 4.2 in Hg (14.2 kPa)
(191.0) (111.7)
Micron Rating 60

Part Number TF15041

OE Part Number OE#: F1CZ-7A098A
FORD ESCORT TRACER 4EATF
Transmission
90-ON MAZDA F4AEL 90-ON
Specification FWD/4SPD
Gasket Model Year 1990+
5.21 Included
(132.3) Configuration 19 Bolt Pan
Media Type STAINLESS
5.10 1.92
(129.5) (48.8) Flow Restriction N/A (Screen Filter)
Micron Rating 190

Part Number TF15042

OE Part Number MD-6731100
Transmission MITSUBISHI F4A2,F3A2
Specification RWD/3/4SPD
7.23 Model Year 1988+
Gaskets
(183.6) Included Configuration 12,13 Bolt Pan
Media Type FELT
5.10 0.92
(129.5) (23.4) Flow Restriction 4.1 in Hg (13.9 kPa)
Micron Rating 60

Note: All dimensions are in inches (millimeters).

FILTER EFFICIENCY
• Paper Media: 140 Microns @ 50% efficiency @ 0.12 gal/min (0.45 L/min) per ISO 16889.
• Wire Screen: Micron Rating is @ 98.7% efficiency.
• Polyester Media: 140 Microns @ 98.7% efficiency.
• Felt Media: Micron Rating is @ 50% efficiency @ 0.12 gal/min (0.45 L/min) per ISO 16889.

cumminsfiltration.com 11-17
TF15043 – TF15045 Transmission Filters

Part Number TF15043

OE Part Number F5DZ-7A098A
FORD AXODE, AX4N,AX4S,
Transmission
SHO CARS
Specification FWD/4SPD
Gasket
Included Model Year 1994+
Configuration 19 Bolt Pan
7.08
(179.8)
Media Type FELT
Flow Restriction 3.0 in Hg (10.2 kPa)
7.70 2.38
(195.6) (60.5) Micron Rating 60

Part Number TF15044

OE Part Number F6DZ-7A098A
FORD AX4N, ZX4S, AXODE,
Transmission
GREEN SEAL
Specification FWD/4SPD
Gasket
Included Model Year 1996+
Configuration 19 Bolt Pan
7.08
(179.8) Media Type FELT
Flow Restriction 3.0 in Hg (10.2 kPa)
7.70 2.38
(195.6) (60.5) Micron Rating 60

Part Number TF15045

OE Part Number 35330-32022
Transmission TOYOTA CAMRY LATE W/NUTCH
Specification FWD/4SPD
7.89 Gasket Model Year 1989+
(200.4) Included
Configuration 15 Bolt Pan
Media Type STAINLESS
4.46 0.79
(113.3) (20.1) Flow Restriction N/A (Screen Filter)
Micron Rating 75

Note: All dimensions are in inches (millimeters).

FILTER EFFICIENCY
• Paper Media: 140 Microns @ 50% efficiency @ 0.12 gal/min (0.45 L/min) per ISO 16889.
• Wire Screen: Micron Rating is @ 98.7% efficiency.
• Polyester Media: 140 Microns @ 98.7% efficiency.
• Felt Media: Micron Rating is @ 50% efficiency @ 0.12 gal/min (0.45 L/min) per ISO 16889.

11-18 cumminsfiltration.com
Transmission Filters TF15046 – TF15048

Part Number TF15046

OE Part Number 31728-80X03
NISSAN RE4F04A/ V
Transmission (QUEST, ULTIMA) MAXIMA,
MERCURY VILLAGER 93-ON
Gasket Specification FWD/4SPD
Included
Model Year 1993+
5.69
(144.5) Configuration 21 Bolt Pan
Media Type STAINLESS
6.18 1.16
(157.0) (29.5) Flow Restriction N/A (Screen Filter)
Micron Rating 190

Part Number TF15047

OE Part Number OE#: E6TZ-7A098A
Transmission FORD A4LD
Specification FWD/4SPD
10.98 Gasket Model Year 1993+
(278.9) Included
Configuration 18 Bolt Pan
Media Type BRASS
Flow Restriction N/A (Screen Filter)
4.29 2.26
(109.0) (57.4) Micron Rating 180/205

Part Number TF15048

OE Part Number 87GT-7A098AA
Transmission FORD A4LD 2WD
Specification RWD/4SPD
10.98 Gasket Model Year 1989+
(278.9) Included
Configuration 18 Bolt Pan
Media Type BRASS
Flow Restriction N/A (Screen Filter)
4.29 1.18
(109.0) (30.0) Micron Rating 180/205

Note: All dimensions are in inches (millimeters).

FILTER EFFICIENCY
• Paper Media: 140 Microns @ 50% efficiency @ 0.12 gal/min (0.45 L/min) per ISO 16889.
• Wire Screen: Micron Rating is @ 98.7% efficiency.
• Polyester Media: 140 Microns @ 98.7% efficiency.
• Felt Media: Micron Rating is @ 50% efficiency @ 0.12 gal/min (0.45 L/min) per ISO 16889.

cumminsfiltration.com 11-19
TF15049 – TF15051 Transmission Filters

Part Number TF15049

OE Part Number 94844024
Transmission TOYOTA A130/A140 CAMRY
Specification FWD/3/4SPD
7.89
(200.4) Model Year 1983-1988
Gasket
0.83
(21.1)
Included Configuration 15 Bolt Pan
Media Type STAINLESS
4.53 Flow Restriction N/A (Screen Filter)
(115.1)
Micron Rating 75

Part Number TF15050

OE Part Number 35330-32030
TOYOTA A540 CAMRY, LEXUS
Transmission
250
Specification FWD/4SPD
8.05
(204.5) Gasket Model Year 1988+
Included
Configuration 17 Bolt Pan

5.13 0.77 Media Type STAINLESS

(130.3) (19.6)
Flow Restriction N/A (Screen Filter)
Micron Rating 75

Part Number TF15051

OE Part Number 31728-41X01
NISSAN RE4R01A 4WD 1987-
Transmission
ON MAZDA MPV WAGON 89-ON
Specification RWD/4SPD
8.87 Gasket Model Year 1987+
(225.3) Included
Configuration 18 Bolt Pan
Media Type BRASS
6.51 2.56
(165.4) (65.0) Flow Restriction N/A (Screen Filter)
Micron Rating 180/205

Note: All dimensions are in inches (millimeters).

FILTER EFFICIENCY
• Paper Media: 140 Microns @ 50% efficiency @ 0.12 gal/min (0.45 L/min) per ISO 16889.
• Wire Screen: Micron Rating is @ 98.7% efficiency.
• Polyester Media: 140 Microns @ 98.7% efficiency.
• Felt Media: Micron Rating is @ 50% efficiency @ 0.12 gal/min (0.45 L/min) per ISO 16889.

11-20 cumminsfiltration.com
Transmission Filters TF15052 – TF15054

Part Number TF15052

OE Part Number D3TZ-7A098A
Transmission FORD C-6 BRONCO
Specification RWD/3SPD
Gasket
9.23 Included Model Year 1973+
(234.4)
Configuration 17 Bolt Pan
Media Type STAINLESS
7.06 0.89 Flow Restriction N/A (Screen Filter)
(179.3) (22.6)
Micron Rating 190

Part Number TF15053

OE Part Number 24208847
Transmission GM 4L80E TH MR2 TRUCKS
Specification RWD/4SPD
Gasket Model Year 1977+
Included
Configuration 17 Bolt Pan
8.53
(216.7) Media Type FELT
Flow Restriction 3.6 in Hg (12.2 kPa)
Micron Rating 60
7.00 3.65
(177.8) (92.7)

Part Number TF15054

OE Part Number 8634223
GM TH-200-4R WITH ORANGE
Transmission
LIP SEAL
Specification RWD/4SPD
Gasket Model Year 1981-1990
Included
9.58 Configuration 16 Bolt Pan
(243.3)
Media Type FELT
Flow Restriction 5.2 in Hg (17.6 kPa)
5.95 4.80 Micron Rating 60
(151.1) (121.9)

Note: All dimensions are in inches (millimeters).

FILTER EFFICIENCY
• Paper Media: 140 Microns @ 50% efficiency @ 0.12 gal/min (0.45 L/min) per ISO 16889.
• Wire Screen: Micron Rating is @ 98.7% efficiency.
• Polyester Media: 140 Microns @ 98.7% efficiency.
• Felt Media: Micron Rating is @ 50% efficiency @ 0.12 gal/min (0.45 L/min) per ISO 16889.

cumminsfiltration.com 11-21
TF15055 – TF15057 Transmission Filters

Part Number TF15055

OE Part Number F5DZ-7A098A
Transmission FORD AX4S (SHO CARS)
Specification FWD/4SPD
Model Year 1993-1995
Gasket Configuration 17 Bolt Pan
Included
7.08 Media Type FELT
(179.8)
Flow Restriction 3.0 in Hg (10.2 kPa)
Micron Rating 60
7.70 2.38
(195.6) (60.5)

Part Number TF15056

OE Part Number 35303-14010
TOYOTA A42DL, A45DL RWD
Transmission
4SPD 82-ON
Specification RWD/4SPD
Gasket Model Year 1982+
4.90 Included
(124.5) Configuration 14 Bolt Pan
Media Type STAINLESS
3.79 0.56
(124.5) (14.2)
Flow Restriction N/A (Screen Filter)
Micron Rating 75

Part Number TF15057

OE Part Number 35303-30050
TOYOTA A42D, A43D AW 70/71
Transmission
4SPD
Specification RWD/4SPD
Gasket Model Year 1970-1971
5.16 Included
(14.2) Configuration 14 Bolt Pan
Media Type STAINLESS
3.84 0.37
(97.5) (9.4)
Flow Restriction N/A (Screen Filter)
Micron Rating 75

Note: All dimensions are in inches (millimeters).

FILTER EFFICIENCY
• Paper Media: 140 Microns @ 50% efficiency @ 0.12 gal/min (0.45 L/min) per ISO 16889.
• Wire Screen: Micron Rating is @ 98.7% efficiency.
• Polyester Media: 140 Microns @ 98.7% efficiency.
• Felt Media: Micron Rating is @ 50% efficiency @ 0.12 gal/min (0.45 L/min) per ISO 16889.

11-22 cumminsfiltration.com
Transmission Filters TF15058 – TF15060

Part Number TF15058

OE Part Number 89835-04032
Transmission JEEP EAGLE 87-ON (A 340E)
Specification RWD/4SPD
Gasket Model Year 1987+
9.69 Included
(246.1) Configuration 19 Bolt Pan
Media Type STAINLESS
Flow Restriction N/A (Screen Filter)
5.17 0.77
(131.3) (19.6) Micron Rating 75

Part Number TF15059

OE Part Number 31728-X8600
MAZDA/NISSAN 4N71B 4SPD
Transmission
83-ON

8.85
Specification RWD/4SPD
(224.8) Gasket Model Year 1983+
Included
Configuration 14 Bolt Pan
6.10 0.59 Media Type STAINLESS
(154.9) (15.0)
Flow Restriction N/A (Screen Filter)
Micron Rating 75

Part Number TF15060

OE Part Number –
MAGNEFINE 3/8" MAGNETIC
Transmission
IN LINE
Specification RWD/ FWD/2SPD/4SPD
5.03 Model Year
(127.8) All
∅2.41 Configuration NO GASKET
(61.2)
Media Type FELT
Flow Restriction 13.5 in Hg (45.7 kPa)**
Micron Rating 25
** Magnefine In-Line Filters tested at Flow Rate of 2.2 gal/
min (8.3 L/min).

Note: All dimensions are in inches (millimeters).

FILTER EFFICIENCY
• Paper Media: 140 Microns @ 50% efficiency @ 0.12 gal/min (0.45 L/min) per ISO 16889.
• Wire Screen: Micron Rating is @ 98.7% efficiency.
• Polyester Media: 140 Microns @ 98.7% efficiency.
• Felt Media: Micron Rating is @ 50% efficiency @ 0.12 gal/min (0.45 L/min) per ISO 16889.

cumminsfiltration.com 11-23
TF15061 – TF15063 Transmission Filters

Part Number TF15061

OE Part Number –
MAGNEFINE 5/16" MAGNETIC
Transmission
IN LINE
Specification RWD/ FWD/2SPD/4SPD
5.03 Model Year
(127.8) All
∅2.41 Configuration NO GASKET
(61.2)
Media Type FELT
Flow Restriction 17.6 in Hg (59.6 kPa)**
Micron Rating 25
** Magnefine In-Line Filters tested at Flow Rate of 2.2 gal/
min (8.3 L/min).

Part Number TF15062

OE Part Number 747451
GM TH-180
Transmission
(3L30) RWD 3SPD 69-ON
Specification RWD/3SPD
6.88 Gasket Model Year 1969+
(174.8) Included
Configuration 12 Bolt Pan
Media Type FELT
4.66 0.45
(118.4) (11.4)
Flow Restriction 4.9 in Hg (16.6 kPa)
Micron Rating 117/140

Part Number TF15063

OE Part Number 24208835
GM 4L60E SERIAL FILTRATION
Transmission
(GRAY)
Specification RWD/4SPD
9.65 Gasket Model Year
(245.1) Included
1997+
Configuration 16 Bolt Pan
Media Type FELT
7.52 3.94 Flow Restriction 4.2 in Hg (14.2 kPa)
(191.0) (100.1)
Micron Rating 60

Note: All dimensions are in inches (millimeters).

FILTER EFFICIENCY
• Paper Media: 140 Microns @ 50% efficiency @ 0.12 gal/min (0.45 L/min) per ISO 16889.
• Wire Screen: Micron Rating is @ 98.7% efficiency.
• Polyester Media: 140 Microns @ 98.7% efficiency.
• Felt Media: Micron Rating is @ 50% efficiency @ 0.12 gal/min (0.45 L/min) per ISO 16889.

11-24 cumminsfiltration.com
Transmission Filters TF15064 – TF15066

Part Number TF15064

OE Part Number 21002303
Transmission SATURN SPIN ON
Specification FWD/4SPD
Model Year 1991+
3.61 ∅3.02 Configuration N/A
(91.7) (76.7)
Media Type FELT
Flow Restriction 7.4 in Hg (25.1 kPa)*
Micron Rating 30
* Spin-On filter.

Part Number TF15065

OE Part Number 86985185
Transmission GM 4T40E
Specification RWD/4SPD
13.27
(337.0) Model Year 1995+
Gasket
Included Configuration 12 Bolt Pan
Media Type FELT
Flow Restriction 3.3 in Hg (11.2 kPa)
8.18 1.50
(207.8) (38.1) Micron Rating 60

Part Number TF15066

OE Part Number E5TZ-7A098C
Transmission FORD AOD4*4
Specification RWD/4SPD

8.96 Gasket Model Year 1989+

(227.6) Included
Configuration 14 Bolt Pan
Media Type FELT
6.89 1.96 Flow Restriction 5.9 in Hg (20.0 kPa)
(175.0) (49.8)
Micron Rating 60

Note: All dimensions are in inches (millimeters).

FILTER EFFICIENCY
• Paper Media: 140 Microns @ 50% efficiency @ 0.12 gal/min (0.45 L/min) per ISO 16889.
• Wire Screen: Micron Rating is @ 98.7% efficiency.
• Polyester Media: 140 Microns @ 98.7% efficiency.
• Felt Media: Micron Rating is @ 50% efficiency @ 0.12 gal/min (0.45 L/min) per ISO 16889.

cumminsfiltration.com 11-25
TF15067 – TF15069 Transmission Filters

Part Number TF15067

OE Part Number 35330-50010
Transmission:TOYOTA A341E
Transmission
LEXUS LS/SC400 V8 90-ON
Specification RWD/4SPD
Gasket Model Year 1990+
8.12 Included
(206.3) Configuration 19 Bolt Pan
Media Type STAINLESS
6.30 1.20 Flow Restriction N/A (Screen Filter)
(160.0) (30.5)
Micron Rating 75

Part Number TF15068

OE Part Number 35330-30010
TOYOTA A340E (4*2) LEX LS400
Transmission
88-ON
Specification RWD/4SPD
Gasket Model Year 1988+
8.35 Included
(212.1) Configuration 19 Bolt Pan
Media Type STAINLESS
5.12 0.89 Flow Restriction N/A (Screen Filter)
(130.1) (22.6)
Micron Rating 75

Part Number TF15069

OE Part Number 35330-12010
TOYOTA A240 E&L FWD 4SPD
Transmission
84-ON
Specification FWD/4SPD
7.92 Gasket
(201.2) Model Year 1984+
Included
Configuration 18 Bolt Pan
Media Type STAINLESS
5.03 1.10
(127.8) (27.9) Flow Restriction N/A (Screen Filter)
Micron Rating 75

Note: All dimensions are in inches (millimeters).

FILTER EFFICIENCY
• Paper Media: 140 Microns @ 50% efficiency @ 0.12 gal/min (0.45 L/min) per ISO 16889.
• Wire Screen: Micron Rating is @ 98.7% efficiency.
• Polyester Media: 140 Microns @ 98.7% efficiency.
• Felt Media: Micron Rating is @ 50% efficiency @ 0.12 gal/min (0.45 L/min) per ISO 16889.

11-26 cumminsfiltration.com
Transmission Filters TF15070 – TF15072

Part Number TF15070

OE Part Number 35303-35010
TOYOTA A340H (4*4) 85-ON
Transmission
EXC. JEEP
Specification RWD/4SPD
12.22
(310.4) Gasket Model Year 1985+
Included
Configuration 19 Bolt Pan
Media Type STAINLESS
3.94 0.65 Flow Restriction N/A (Screen Filter)
(100.1) (16.5)
Micron Rating 75

Part Number TF15071

OE Part Number 4799662
Transmission CHRYSLER 45RFE SPIN ON
M20 x 1.5 Specification RWD/2SPD/4SPD
0.50 Model Year 1999+
(12.7)
Configuration NO GASKET
3.36 ∅2.69
(85.3) (68.3) Media Type FELT
3.86
(98.0) Flow Restriction 9.2 in Hg (31.2 kPa)*
Micron Rating 40
* Spin-On filter.

Part Number TF15072

OE Part Number 5013470AB
Transmission CHRYSLER 45RFE
Specification 4WD/4SPD/5SPD
12.07 Gasket Model Year 1999+
(306.6) Included
Configuration 15 Bolt Pan
Media Type FELT
Flow Restriction 1.9 in Hg (6.4 kPa)
5.58 4.79
(141.7) (121.7) Micron Rating 60

Note: All dimensions are in inches (millimeters).

FILTER EFFICIENCY
• Paper Media: 140 Microns @ 50% efficiency @ 0.12 gal/min (0.45 L/min) per ISO 16889.
• Wire Screen: Micron Rating is @ 98.7% efficiency.
• Polyester Media: 140 Microns @ 98.7% efficiency.
• Felt Media: Micron Rating is @ 50% efficiency @ 0.12 gal/min (0.45 L/min) per ISO 16889.

cumminsfiltration.com 11-27
TF15073 – TF15075 Transmission Filters

Part Number TF15073

OE Part Number 4800029AA
Transmission CHRYSLER 45RFE
Specification 2WD/4/5/SPD
12.07 Gasket Model Year 1999+
(306.6) Included
Configuration 15 Bolt Pan
Media Type FELT
Flow Restriction 2.2 in Hg (7.5 kPa)
6.13 4.38
(155.7) (111.3) Micron Rating 60

Part Number TF15074

OE Part Number 140-277-0095
Transmission W5A560
Specification 5 SPEED
Gasket Model Year 1996+
7.36 Included
(187.0) Configuration 6 Bolt Pan
Media Type Felt
5.02 1.98 Flow Restriction 4.5 in Hg (15.2 kPa)
(127.5) (50.3)
Micron Rating 60

Part Number TF15075

OE Part Number 0501-315-183
Transmission ZF4HP20
Specification 4 SPEED
7.74 Gasket Model Year 1998+
(196.6) Included
Configuration No Pan
Media Type Felt
5.54 5.09
(140.7) (129.3) Flow Restriction 4.4 in Hg (14.9 kPa)
Micron Rating 60

Note: All dimensions are in inches (millimeters).

FILTER EFFICIENCY
• Paper Media: 140 Microns @ 50% efficiency @ 0.12 gal/min (0.45 L/min) per ISO 16889.
• Wire Screen: Micron Rating is @ 98.7% efficiency.
• Polyester Media: 140 Microns @ 98.7% efficiency.
• Felt Media: Micron Rating is @ 50% efficiency @ 0.12 gal/min (0.45 L/min) per ISO 16889.

11-28 cumminsfiltration.com
 Index
To find a part in the catalog, click on the corresponding page number

Part Number Page Number Part Number Page Number Part Number Page Number Part Number Page Number
82320A......................................... 4-6, 4-8 3316569 S.............................. 5-53, 5-113 3316662...... 5-27, 5-29, 5-31, 5-89, 5-99, 3918221 S.............................. 5-95, 5-111
82370D...................... 4-6, 4-8, 4-12, 4-14 3316570 S... 5-13, 5-15, 5-17, 5-19, 5-21, 5-101, 5-112 3918222 S........... 5-73, 5-79, 5-81, 5-111
82371A..................................... 4-21, 4-24 5-23, 5-25, 5-27, 5-29, 5-31, 5-55, 3316662 S......... 5-89, 5-99, 5-101, 5-112 3918223 S....................................... 5-111
82375A.................. 4-21, 4-23, 4-24, 4-26 5-85, 5-87, 5-97, 5-113 3316663 S........... 5-57, 5-59, 5-91, 5-112 3918224 S.............................. 5-97, 5-111
82377A..................................... 4-15, 4-17 3316571 S....................................... 5-113 3316664 S.............................. 5-93, 5-112 3918225 S.............................. 5-83, 5-111
82421A....................................... 4-9, 4-11 3316573...... 5-27, 5-29, 5-31, 5-89, 5-99, 3316665 S....................................... 5-112 3918226 S.............................. 5-99, 5-111
82480U......................................... 4-6, 4-8 5-101, 5-113 3316666 S....................................... 5-112 3918227 S....................................... 5-111
82482A..................................... 4-21, 4-23 3316573 S......... 5-89, 5-99, 5-101, 5-113 3831871 S......................................... 1-58 3918228 S....................................... 5-111
82484A....................................... 4-9, 4-11 3316576 S........... 5-57, 5-59, 5-91, 5-113 3833198 S......................................... 1-58 3918229 S....................................... 5-111
82534A..................................... 4-21, 4-23 3316577 S.............................. 5-93, 5-113 3834217 S......................................... 1-58 3918230 S................... 5-87, 5-101, 5-111
82537A....................................... 4-9, 4-11 3316578 S....................................... 5-113 3834335 S......................................... 1-58 3918231 S.............................. 5-85, 5-111
82620D..................................... 4-12, 4-14 3316579 S....................................... 5-113 3836525 S......................................... 1-58 3918232 S....................................... 5-111
82640A......................................... 4-6, 4-8 3316580 S....................................... 5-113 3836931 S....................................... 5-107 3918233 S....................................... 5-111
82645A..................................... 4-21, 4-23 3316581 S....................................... 5-113 3836932 S....................................... 5-107 3918234 S.............................. 5-89, 5-111
82646A.............................................. 4-21 3316583 S....................................... 5-113 3836933 S....................................... 5-107 3918235 S....................................... 5-111
82648A....................................... 4-9, 4-11 3316584 S....................................... 5-113 3836943 S....................................... 5-106 3918236 S.............................. 5-91, 5-111
88365A.............................................. 6-25 3316585 S....................................... 5-113 3836944 S....................................... 5-106 3918237 S.............................. 5-93, 5-111
88465A.............................................. 6-26 3316586 S....................................... 5-113 3836945 S....................................... 5-106 3918239 S....................................... 5-122
88471N..................................... 1-66, 1-67 3316587 S....................................... 5-113 3836946 S....................................... 5-106 3918240 S....................................... 5-122
88472N..................................... 1-69, 1-70 3316588 S....................................... 5-113 3836947 S....................................... 5-106 3918242 S....................................... 5-123
88473N..................................... 1-66, 1-67 3316589 S... 5-27, 5-29, 5-31, 5-89, 5-99, 3836948 S....................................... 5-106 3918243 S....................................... 5-123
91284N............................ 1-65, 1-66, 1-67 5-101, 5-114 3836949 S....................................... 5-106 3918245 S....................................... 5-123
91292N............................ 1-68, 1-69, 1-70 3316590 S......... 5-89, 5-99, 5-101, 5-114 3836950 S....................................... 5-106 3920138 S............................ 5-115, 5-120
91293N............................ 1-65, 1-66, 1-67 3316591 S..................... 5-59, 5-91, 5-114 3836951 S....................................... 5-106 3920175 S............................ 5-115, 5-120
91393N.............................................. 1-66 3316592 S.............................. 5-91, 5-114 3836952 S....................................... 5-106 3920523 S....................................... 5-123
93192A............................ 6-23, 6-24, 6-26 3316593 S..................... 5-57, 5-91, 5-114 3836953 S....................................... 5-106 3923049 S......................................... 3-11
93194A............................ 6-23, 6-24, 6-25 3316594 S....................................... 5-114 3836954 S....................................... 5-106 3930200 S............................ 5-115, 5-120
95101A......................................... 4-6, 4-8 3316595 S....................................... 5-114 3836955 S....................................... 5-106 3930225 S............................ 5-115, 5-120
95200A..................................... 4-21, 4-23 3316606 S.. 5-45, 5-47, 5-73, 5-77, 5-109 3836956 S....................................... 5-106 3930250 S............................ 5-115, 5-120
95201A......................................... 4-6, 4-8 3316607 S..................... 5-79, 5-81, 5-109 3836957 S....................................... 5-106 3932495 S.............................. 5-55, 5-111
95240J................................. 4-5, 4-9, 4-11 3316608 S... 5-13, 5-15, 5-17, 5-19, 5-21, 3904378 S........................................... 7-7 3935261 S........................................... 3-7
95250A..................................... 4-21, 4-23 5-23, 5-25, 5-27, 5-29, 5-31, 5-49, 3904837 S....................................... 5-122 3935262 S........................................... 3-7
95251A......................................... 4-6, 4-8 5-51, 5-83, 5-95, 5-109 3904838 S....................................... 5-122 3935263 S.................................. 3-7, 3-11
95252A................................ 4-5, 4-9, 4-11 3316609 S.............................. 5-53, 5-109 3904839 S....................................... 5-122 3936445 S..................... 5-57, 5-59, 5-111
95300A..................................... 4-21, 4-23 3316610 S... 5-13, 5-15, 5-17, 5-19, 5-21, 3904840 S....................................... 5-122 3938173J........................................... 8-14
95303A................................ 4-5, 4-9, 4-11 5-23, 5-25, 5-27, 5-29, 5-31, 5-55, 3904841 S....................................... 5-122 3939396 S....................................... 5-123
95350A..................................... 4-21, 4-23 5-85, 5-87, 5-97, 5-109 3904842 S....................................... 5-122 3939398 S....................................... 5-123
95351A......................................... 4-6, 4-8 3316611 S....................................... 5-109 3905073 S............................ 5-122, 5-123 3939399 S....................................... 5-123
95353A................................ 4-5, 4-9, 4-11 3316612...... 5-27, 5-29, 5-31, 5-89, 5-99, 3905074 S....................................... 5-122 3939400 S....................................... 5-123
95631A..................................... 4-12, 4-14 5-101, 5-109 3907766 S......................................... 1-58 3939401 S....................................... 5-123
95633A.............................. 4-5, 4-15, 4-17 3316612 S......... 5-89, 5-99, 5-101, 5-109 3910200 S....................................... 5-120 3939402 S....................................... 5-123
95730A..................................... 4-24, 4-26 3316613 S........... 5-57, 5-59, 5-91, 5-109 3910300 S....................................... 5-120 3939403 S....................................... 5-123
95731A..................................... 4-12, 4-14 3316614 S.............................. 5-93, 5-109 3910450 S....................................... 5-120 3939404 S....................................... 5-123
95733A.............................. 4-5, 4-15, 4-17 3316615 S....................................... 5-109 3910500 S....................................... 5-120 3939405 S....................................... 5-123
95830A..................................... 4-24, 4-26 3316616 S....................................... 5-109 3911940 S.... 1-24, 1-72, 1-74, 1-78, 1-80 3939406 S....................................... 5-123
95831A..................................... 4-12, 4-14 3316617 S....................................... 5-109 3918193 S..................... 5-41, 5-43, 5-110 3939407 S....................................... 5-123
95833A.............................. 4-5, 4-15, 4-17 3316618 S... 5-13, 5-15, 5-17, 5-19, 5-21, 3918194 S..................... 5-37, 5-39, 5-110 3939409 S....................................... 5-124
99955A.............................. 4-8, 4-11, 4-23 5-23, 5-25, 5-27, 5-29, 5-31, 5-109 3918195 S.............................. 5-67, 5-110 3939410 S....................................... 5-124
204163 S............................................. 7-7 3316619 S....................................... 5-109 3918196 S..................... 5-45, 5-47, 5-111 3939411 S....................................... 5-124
215617 S............................................. 7-7 3316620 S....................................... 5-109 3918197 S..................... 5-49, 5-51, 5-111 3939417 S....................................... 5-124
256535 S...................................... 7-6, 7-7 3316621 S........... 5-27, 5-29, 5-31, 5-109 3918198 S..................... 5-41, 5-43, 5-111 3939418 S....................................... 5-124
257715 S............................................. 7-7 3316622 S....................................... 5-109 3918199 S..................... 5-37, 5-39, 5-111 3939419 S....................................... 5-124
900012K.......................................... 5-109 3316623 S....................................... 5-109 3918200 S.............................. 5-69, 5-110 3939420 S....................................... 5-124
990432K.............................................. 4-8 3316624 S....................................... 5-109 3918201 S..................... 5-71, 5-75, 5-110 3939421 S....................................... 5-124
990433K.............................................. 4-8 3316625 S....................................... 5-109 3918202 S..................... 5-73, 5-77, 5-110 3940356 S.............................. 5-93, 5-110
990434K.............................................. 4-8 3316626 S....................................... 5-109 3918203 S..................... 5-79, 5-81, 5-110 3940357 S....................................... 5-110
990435K............................ 4-8, 4-11, 4-23 3316627 S....................................... 5-109 3918204 S..................... 5-83, 5-95, 5-110 3940375 S....................................... 5-115
990436K............................................ 4-11 3316628 S....................................... 5-109 3918205 S..................... 5-85, 5-97, 5-110 3940750 S........................................... 3-7
990437K................................... 4-11, 4-23 3316631 S....................................... 5-115 3918206 S........... 5-87, 5-89, 5-99, 5-110 3940756 S........................................... 3-7
990438K............................................ 4-11 3316632 S....................................... 5-115 3918207 S..................... 5-89, 5-99, 5-110 3941519 S.................................. 3-7, 3-11
990440K................................... 4-14, 4-17 3316633 S....................................... 5-115 3918208 S................... 5-91, 5-101, 5-110 3943071 S.................................. 3-7, 3-11
990441K.......................... 4-14, 4-17, 4-26 3316653 S.. 5-37, 5-39, 5-69, 5-71, 5-112 3918209 S................... 5-91, 5-101, 5-110 3943871 S......................................... 3-11
990442K................................... 4-17, 4-26 3316654 S........... 5-41, 5-43, 5-75, 5-112 3918210 S....................................... 5-110 3944440 S... 1-22, 1-28, 1-29, 1-30, 1-74,
990446K............................................ 4-23 3316656 S.. 5-45, 5-47, 5-73, 5-77, 5-112 3918211 S....................................... 5-110 1-78, 1-92
990448K............................................ 4-23 3316657 S........... 5-51, 5-79, 5-81, 5-112 3918212 S....................................... 5-110 3944441 S... 1-22, 1-28, 1-29, 1-30, 1-74,
990449K.......................... 4-14, 4-17, 4-26 3316658 S... 5-13, 5-15, 5-17, 5-19, 5-21, 3918213 S.............................. 5-59, 5-110 1-78, 1-92
3316564 S........... 5-37, 5-39, 5-69, 5-113 5-23, 5-25, 5-27, 5-29, 5-31, 5-49, 3918214 S....................................... 5-110 3944447 S......................................... 1-22
3316565 S........... 5-41, 5-43, 5-75, 5-113 5-83, 5-95, 5-112 3918215 S....................................... 5-110 3944448 S................................ 1-22, 1-28
3316566 S.. 5-45, 5-47, 5-73, 5-77, 5-113 3316659 S.............................. 5-53, 5-112 3918216 S....................................... 5-110 3944449 S....................... 1-22, 1-28, 1-30
3316567 S..................... 5-79, 5-81, 5-113 3316660 S... 5-13, 5-15, 5-17, 5-19, 5-21, 3918217 S....................................... 5-110 3944450 S......................................... 1-72
3316568 S... 5-13, 5-15, 5-17, 5-19, 5-21, 5-23, 5-25, 5-27, 5-29, 5-31, 5-55, 3918218 S.............................. 5-67, 5-111 3944451 S................................ 1-22, 1-92
5-23, 5-25, 5-27, 5-29, 5-31, 5-49, 5-85, 5-87, 5-97, 5-112 3918219 S.............................. 5-75, 5-111 3944453 S................................ 1-22, 1-28
5-51, 5-83, 5-95, 5-113 3316661 S....................................... 5-112 3918220 S..................... 5-71, 5-77, 5-111 3944455 S......................................... 1-72

cumminsfiltration.com Index-1
Index
Part Number Page Number Part Number Page Number Part Number Page Number Part Number Page Number
3944456 S......................................... 1-72 3946110 S....................................... 5-123 3951083 S....................................... 5-117 3960670 S....................... 1-28, 1-29, 1-30
3944458 S............. 1-12, 1-16, 1-74, 1-78 3946112 S....................................... 5-124 3951084 S....................................... 5-117 3960826 S... 1-46, 1-47, 1-48, 1-49, 1-84,
3944459 S................................ 1-74, 1-78 3946273 S....................................... 5-117 3951366 S......................................... 3-11 1-92
3944460 S................................ 1-74, 1-78 3946322 S..................... 5-45, 5-47, 5-110 3951367 S......................................... 3-11 3960976 S....................... 1-74, 1-78, 1-81
3944520 S........................................... 3-7 3946324 S....................................... 5-117 3951841 S............. 1-20, 1-74, 1-78, 1-82 3961283 S......................................... 1-28
3945059 S............. 1-12, 1-72, 1-74, 1-78 3946326 S...................... 5-37, 5-39, 5-41, 3952119 S................................ 1-22, 1-25 3961284 S......................................... 1-29
3945060 S................................ 1-75, 1-78 5-43, 5-45, 5-47, 5-49, 5-51, 5-53, 3952332 S......................................... 2-10 3961285 S......................................... 1-30
3945061 S................................ 1-74, 1-78 5-55, 5-57, 5-59, 5-75, 5-77, 5-79, 3952436 S......................................... 2-10 3961286 S....................... 1-28, 1-29, 1-30
3945062 S................................ 1-74, 1-78 5-81, 5-83, 5-85, 5-87, 5-89, 5-91, 3953480 S......................................... 2-12 3961287 S................................ 1-29, 1-30
3945063 S................................ 1-74, 1-78 5-93, 5-95, 5-97, 5-99, 5-101, 5-117 3954128 S......................................... 1-92 3961295 S................................ 1-47, 1-48
3945064 S....................... 1-74, 1-78, 1-81 3946327 S....................................... 5-117 3954130 S................................ 1-84, 1-92 3961296 S......................................... 1-46
3945065 S....................... 1-74, 1-78, 1-81 3946328 S....................................... 5-117 3954131 S.... 1-46, 1-47, 1-48, 1-84, 1-92 3965311 S........................................... 2-6
3945120 S......................................... 1-72 3946329 S... 5-13, 5-15, 5-17, 5-19, 5-21, 3954132 S................................ 1-84, 1-92 3966456 S......................................... 1-46
3945121 S................................ 1-26, 1-42 5-23, 5-25, 5-27, 5-29, 5-31, 5-117 3954136 S............. 1-31, 1-32, 1-85, 1-93 3966457 S................................ 1-47, 1-48
3945123 S......................................... 1-72 3946389 S......................................... 2-18 3954139 S... 1-28, 1-29, 1-30, 1-46, 1-84, 3966458 S......................................... 1-48
3945125 S.... 1-28, 1-29, 1-30, 1-84, 1-92 3946390 S......................................... 2-18 1-92 3966459 S......................................... 1-47
3945126 S................................ 1-26, 1-42 3946456 S.............................. 5-53, 5-111 3954219 S......................................... 1-28 3967685 S........................................... 2-6
3945136 S......................................... 1-72 3946457 S... 5-37, 5-39, 5-41, 5-43, 5-45, 3955461 S......................................... 5-83 3968203 S....................... 1-46, 1-47, 1-48
3945148 S......................................... 1-74 5-47, 5-49, 5-51, 5-53, 5-55, 5-57, 3955462 S......................................... 5-87 3968205 S............. 1-29, 1-30, 1-47, 1-48
3945151 S......................................... 1-24 5-59, 5-67, 5-69, 5-71, 5-75, 5-77, 3955463 S......................................... 5-81 3968207 S................................ 1-30, 1-48
3945182 S......................................... 1-10 5-81, 5-83, 5-112 3955466 S......................................... 5-85 3968209 S............. 1-29, 1-30, 1-47, 1-48
3945183 S......................................... 1-10 3946458 S..................... 5-49, 5-51, 5-110 3955467 S......................................... 5-67 3968210 S......................................... 1-47
3945184 S......................................... 1-10 3946459 S................................ 5-37, 5-39 3955468 S......................................... 5-75 3968211 S......................................... 1-47
3945185 S......................................... 1-10 3946460 S................................ 5-41, 5-43 3955469 S................................ 5-73, 5-79 3968212 S......................................... 1-48
3945186 S......................................... 1-10 3946461 S................................ 5-45, 5-47 3955470 S................................ 5-71, 5-77 3968213 S......................................... 1-48
3945187 S......................................... 1-10 3946462 S................................ 5-49, 5-51 3955471 S......................................... 5-95 3968219 S......................................... 1-29
3945188 S......................................... 1-10 3946463 S......................................... 5-53 3955472 S......................................... 5-69 3968220 S......................................... 1-29
3945207 S........................................... 2-6 3946464 S.............................. 5-53, 5-110 3955473 S......................................... 5-97 3968221 S......................................... 1-30
3945217 S.................................. 2-6, 2-10 3946465 S......................................... 5-55 3955474 S......................................... 5-99 3968222 S......................................... 1-30
3945220 S......................................... 2-10 3946466 S... 5-15, 5-21, 5-25, 5-27, 5-31, 3955475 S....................................... 5-101 3968805 S........................................... 2-6
3945222 S......................................... 2-12 5-55, 5-110 3955477 S....................................... 5-111 3970753 S................................ 1-45, 1-47
3945300 S............................ 5-115, 5-120 3946467 S......................................... 5-57 3955479 S......................................... 5-93 3970958 S....................... 1-46, 1-47, 1-48
3945375 S............................ 5-115, 5-120 3946468 S.............................. 5-57, 5-110 3955481 S......................................... 5-83 3970959 S....................... 1-46, 1-47, 1-48
3945400 S............................ 5-115, 5-120 3946512 S......................................... 2-12 3955482 S................................ 5-85, 5-87 3972249 S................................ 1-12, 1-16
3945560 S........................................... 2-6 3946670 S... 1-12, 1-16, 1-18, 1-22, 1-24, 3955484 S......................................... 5-83 3972254 S....................... 1-12, 1-16, 1-19
3945562 S........................................... 2-6 1-28, 1-43, 1-49, 1-74, 1-78, 1-80, 3955485 S......................................... 5-81 3972255 S................................ 1-12, 1-16
3945563 S........................................... 2-6 1-84, 1-90, 1-92, 1-98 3955486 S......................................... 5-67 3973504 S......................................... 1-16
3945565 S........................................... 2-6 3946673 S......................................... 1-72 3955487 S................................ 5-85, 5-87 3973506 S................................ 1-12, 1-17
3945567 S........................................... 2-6 3946691 S....................... 1-46, 1-47, 1-48 3955488 S... 5-69, 5-71, 5-73, 5-75, 5-77, 3973689 S................................ 1-12, 1-16
3945568 S........................................... 2-6 3946703 S......................................... 1-72 5-79, 5-95, 5-97, 5-99, 5-101 3974145 S......................................... 1-16
3945569 S........................................... 2-6 3946704 S... 1-28, 1-29, 1-30, 1-46, 1-47, 3955489 S... 5-69, 5-71, 5-73, 5-75, 5-77, 3975109 S................................ 1-12, 1-16
3945581 S......................................... 2-10 1-48 5-79, 5-95, 5-97, 5-99, 5-101 3975110 S................................ 1-12, 1-16
3945852 S......................................... 2-10 3946705 S............. 1-22, 1-28, 1-29, 1-30 3955490 S................................ 5-89, 5-91 3975111 S................................ 1-12, 1-16
3946049 S....................................... 5-122 3946706 S............. 1-22, 1-28, 1-29, 1-30 3955491 S......................................... 5-67 3976891 S....................... 1-12, 1-16, 1-19
3946050 S....................................... 5-122 3946707 S......................................... 1-72 3955640 S......................................... 3-11 3976892 S....................... 1-12, 1-16, 1-19
3946051 S....................................... 5-122 3946708 S......................................... 1-72 3955641 S......................................... 3-11 3976893 S......................................... 1-19
3946053 S....................................... 5-122 3946712 S................................ 1-84, 1-92 3956011 S................................ 1-28, 1-29 3977418 S................................ 1-22, 1-24
3946055 S....................................... 5-122 3946716 S................................ 1-26, 1-42 3956072 S....................................... 5-123 3979202 S................................ 1-12, 1-16
3946056 S....................................... 5-122 3946905 S........................................... 2-6 3956073 S....................................... 5-111 3979203 S................................ 1-12, 1-16
3946057 S....................................... 5-122 3946906 S.................................. 2-6, 2-10 3956074 S....................................... 5-111 3980208 S....................... 1-12, 1-16, 1-19
3946058 S....................................... 5-122 3946907 S........................................... 2-6 3956075 S....................................... 5-111 3980209 S................................ 1-12, 1-16
3946075 S....................................... 5-122 3946908 S........................................... 2-6 3956076 S....................................... 5-111 3981659 S................................ 1-12, 1-16
3946088 S....................................... 5-123 3946909 S........................................... 2-6 3956561 S... 1-33, 1-34, 1-35, 1-36, 1-37, 3981660 S................................ 1-12, 1-16
3946089 S....................................... 5-124 3946910 S........................................... 2-6 1-38, 1-39, 1-40, 1-86, 1-87, 1-88, 4919914.......................... 1-46, 1-47, 1-48
3946090 S....................................... 5-124 3946911 S........................................... 2-6 1-89, 1-94, 1-95, 1-96, 1-97 4919915.......................... 1-46, 1-47, 1-48
3946091 S....................................... 5-124 3946995 S....................... 1-46, 1-47, 1-48 3956562 S......................................... 1-28 4919916.......................... 1-46, 1-47, 1-48
3946092 S....................................... 5-123 3947069 S... 5-73, 5-79, 5-85, 5-87, 5-89, 3957158 S... 1-12, 1-16, 1-18, 1-28, 1-31, 4919917.......................... 1-46, 1-47, 1-48
3946093 S....................................... 5-123 5-91, 5-93, 5-112 1-32, 1-33, 1-34, 1-35, 1-36, 1-37, 4919918............................................ 1-46
3946094 S....................................... 5-123 3947502 S................................ 1-28, 1-30 1-38, 1-39, 1-40, 1-43, 1-90, 1-98 4919919............................................ 1-46
3946095 S....................................... 5-123 3948644 S........................................... 2-6 3957159 S......................................... 1-28 4919920.......................... 1-46, 1-47, 1-48
3946097 S....................................... 5-123 3949015 S....................................... 5-110 3957160 S......................................... 1-28 4919921.......................... 1-46, 1-47, 1-48
3946098 S....................................... 5-123 3950385 S......................................... 2-10 3959748 S......................................... 1-72 4919922.......................... 1-46, 1-47, 1-48
3946099 S....................................... 5-123 3950397 S......................................... 2-12 3959749 S......................................... 1-72 4919925................................... 1-47, 1-48
3946100 S....................................... 5-123 3950400 S............................ 5-115, 5-120 3959750 S......................................... 1-72 4919926................................... 1-47, 1-48
3946101 S....................................... 5-123 3950444 S............. 1-12, 1-16, 1-74, 1-78 3959751 S......................................... 1-72 4919927................................... 1-47, 1-48
3946102 S....................................... 5-123 3950445 S.... 1-22, 1-23, 1-28, 1-29, 1-30 3959752 S......................................... 1-72 4919928................................... 1-47, 1-48
3946103 S....................................... 5-123 3950450 S............................ 5-115, 5-120 3959753 S....................... 1-22, 1-25, 1-72 4919929................................... 1-47, 1-48
3946104 S....................................... 5-123 3950600 S....................................... 5-120 3959754 S.... 1-28, 1-29, 1-30, 1-41, 1-72 4919930................................... 1-47, 1-48
3946105 S....................................... 5-124 3950689 S......................................... 3-11 3959755 S.... 1-28, 1-29, 1-30, 1-41, 1-72 4919931............................................ 1-48
3946106 S....................................... 5-123 3950690 S......................................... 3-11 3960200 S....................................... 5-120 4919932................................... 1-47, 1-48
3946107 S....................................... 5-124 3950729 S... 1-12, 1-16, 1-18, 1-22, 1-28, 3960300 S....................................... 5-120 4919933............................................ 1-47
3946108 S....................................... 5-123 1-43, 1-49, 1-74, 1-78, 1-80, 1-84, 3960450 S....................................... 5-120 4919934............................................ 1-47
3946109 S....................................... 5-123 1-90, 1-92, 1-98 3960500 S....................................... 5-120 4919935............................................ 1-48

Index-2 cumminsfiltration.com
.
Index
Index
Part Number Page Number Part Number Page Number Part Number Page Number Part Number Page Number
4919936............................................ 1-48 AH1192............................................ 5-107 AH55560................................... 5-22, 5-23 CC2706.............................................. 9-34
4919937............................................ 1-47 AH1193............................................ 5-107 AH55561................................... 5-24, 5-25 CC2712.............................................. 9-19
4919983.......................... 1-46, 1-47, 1-48 AH1194............................................ 5-106 AH55562................................... 5-26, 5-27 CC2718.............................................. 9-32
4919984.......................... 1-46, 1-47, 1-48 AH1195............................................ 5-106 AH55563................................... 5-28, 5-29 CC2747M............................................. 9-7
4919995............................................ 1-46 AH1196............................................ 5-105 AH55564................................... 5-30, 5-31 CC2748M............................................. 9-7
39183219 S....................................... 5-69 AH1197............................................ 5-107 AP2000............................................ 5-120 CC2749M............................................. 9-7
AF409K.............................................. 5-73 AH1198............................................ 5-105 AP3000............................................ 5-120 CC2750M............................................. 9-7
AF409KM........................................... 5-73 AH1199............................................ 5-105 AP4500............................................ 5-120 CC2751M............................................. 9-9
AF418................................................. 5-85 AH19000.......................................... 5-105 AP5000............................................ 5-120 CC2752M............................................. 9-9
AF418M............................................. 5-85 AH19001.......................................... 5-105 AP8403............................................ 5-122 CC2753M............................................. 9-9
AF437K.............................................. 5-71 AH19002.......................................... 5-104 AP8404................ 5-15, 5-21, 5-27, 5-122 CC2754M............................................. 9-9
AF437KM........................................... 5-71 AH19003.......................................... 5-104 AP8405............................................ 5-122 CC2757.............................................. 9-19
AF490M............................................. 5-85 AH19004.......................................... 5-104 AP8406............................................ 5-122 CC2758.............................................. 9-19
AF1606K............................................ 5-77 AH19037.......................................... 5-104 AP8407............................................ 5-122 CC2770.............................................. 9-11
AF1606KM......................................... 5-77 AH19042.......................................... 5-104 AP8408............................................ 5-122 CC2777.............................................. 9-11
AF1658K............................................ 5-67 AH19061................ 5-63, 5-64, 5-74, 5-75 AP8409.......................... 5-15, 5-21, 5-122 CC2778.............................................. 9-11
AF1735K............................................ 5-83 AH19062................ 5-63, 5-64, 5-74, 5-75 AP8410.......................... 5-15, 5-27, 5-122 CC2779.............................................. 9-11
AF1823K............................................ 5-75 AH19063................ 5-63, 5-64, 5-76, 5-77 AP8421................ 5-15, 5-21, 5-27, 5-122 CC2780.............................................. 9-11
AF1828............................................... 5-89 AH19064................ 5-63, 5-64, 5-76, 5-77 CC2523....................................... 8-3, 8-12 CC2781.............................................. 9-11
AF1894M........................................... 5-89 AH19065................ 5-63, 5-64, 5-78, 5-79 CC2524....................................... 8-3, 8-12 CC2782.............................................. 9-11
AF1982............................................... 5-77 AH19066................ 5-63, 5-64, 5-78, 5-79 CC2543..................................... 3-31, 3-32 CC2783.............................................. 9-11
AF4059K................................... 5-79, 5-81 AH19069................ 5-63, 5-64, 5-84, 5-85 CC2549................................................ 8-8 CC2784.............................................. 9-11
AF4103...................................... 5-79, 5-81 AH19070................ 5-63, 5-64, 5-84, 5-85 CC2550................................................ 8-8 CC2785.............................................. 9-11
AF4150............................................... 5-83 AH19073................ 5-63, 5-64, 5-90, 5-91 CC2551.............................................. 9-17 CC2786.............................................. 9-11
AF4553M........................................... 5-91 AH19074................ 5-63, 5-64, 5-90, 5-91 CC2552................................................ 8-7 CC2787.............................................. 9-11
AF4554M........................................... 5-91 AH19075................ 5-63, 5-64, 5-92, 5-93 CC2553................................................ 8-7 CC2788.............................................. 9-11
AF4754............................................... 5-87 AH19076................ 5-63, 5-64, 5-92, 5-93 CC2556.............................................. 9-17 CC2789.............................................. 9-11
AF4755............................................... 5-87 AH19077................ 5-63, 5-64, 5-94, 5-95 CC2557.............................................. 9-17 CC2790.............................................. 9-11
AF25543K.......................................... 5-69 AH19078................ 5-63, 5-64, 5-96, 5-97 CC2558.............................................. 9-17 CC2806.............................................. 9-33
AF25544............................................. 5-93 AH19079................ 5-63, 5-64, 5-98, 5-99 CC2559................................................ 8-8 CC2820................................................ 9-7
AF25545............................................. 5-93 AH19080............ 5-63, 5-64, 5-100, 5-101 CC2561.............................................. 9-23 CC2821................................................ 9-7
AF25546............................................. 5-95 AH19107................ 5-63, 5-64, 5-66, 5-67 CC2562.............................................. 9-23 CC2821M............................................. 9-7
AF25547............................................. 5-97 AH19108................ 5-63, 5-64, 5-68, 5-69 CC2563.............................................. 9-25 CC2822................................................ 9-7
AF25548............................................. 5-99 AH19109................ 5-63, 5-64, 5-70, 5-71 CC2564.............................................. 9-25 CC2822M............................................. 9-7
AF25549........................................... 5-101 AH19110................ 5-63, 5-64, 5-72, 5-73 CC2565.............................................. 9-23 CC2823................................................ 9-7
AF25708............................................. 5-59 AH19220.......................................... 5-105 CC2566.............................................. 9-25 CC2825................................................ 9-7
AF25708M......................................... 5-59 AH19228.......................................... 5-105 CC2567.............................................. 9-23 CC2826................................................ 9-7
AF25960.................................... 5-49, 5-51 AH19232.......................................... 5-105 CC2568.............................................. 9-23 CC2826M............................................. 9-7
AF25961.................................... 5-49, 5-51 AH19259................ 5-63, 5-64, 5-88, 5-89 CC2569.............................................. 9-25 CC2827................................................ 9-7
AF25962............................................. 5-55 AH19260................................... 5-48, 5-49 CC2570.............................................. 9-25 CC2827M............................................. 9-7
AF25963............................................. 5-55 AH19261................................... 5-48, 5-49 CC2571.............................................. 9-23 CC2830................................................ 9-9
AF26116.................................... 5-37, 5-39 AH19267............................................ 5-81 CC2572.............................................. 9-25 CC2831................................................ 9-9
AF26117.................................... 5-45, 5-47 AH19268................ 5-63, 5-64, 5-80, 5-81 CC2573.............................................. 9-23 CC2831M............................................. 9-9
AF26118........................... 5-45, 5-47, 5-75 AH19269................ 5-63, 5-64, 5-82, 5-83 CC2577.............................................. 9-25 CC2832................................................ 9-9
AF26120............................................. 5-53 AH19270................ 5-63, 5-64, 5-82, 5-83 CC2588................................................ 8-9 CC2832M............................................. 9-9
AF26121............................................. 5-53 AH19271................ 5-63, 5-64, 5-86, 5-87 CC2589................................................ 8-8 CC2833................................................ 9-9
AF26124............................................. 5-57 AH19272................ 5-63, 5-64, 5-86, 5-87 CC2590................................................ 8-7 CC2834................................................ 9-7
AF26125............................................. 5-57 AH19274............................................ 5-58 CC2591................................................ 8-7 CC2835................................................ 9-9
AF26168.................................... 5-41, 5-43 AH19333................................... 5-54, 5-55 CC2592................................................ 8-7 CC2836................................................ 9-9
AF26350.................................... 5-37, 5-39 AH19334................................... 5-54, 5-55 CC2593................................................ 8-7 CC2836M............................................. 9-9
AF26351.................................... 5-41, 5-43 AH19474................................... 5-36, 5-37 CC2594................................................ 8-7 CC2837................................................ 9-9
AF55005............................................. 5-13 AH19476................................... 5-44, 5-45 CC2596................................................ 8-8 CC2837M............................................. 9-9
AF55014....... 5-15, 5-17, 5-19, 5-21, 5-23, AH19477................................... 5-44, 5-45 CC2597................................................ 8-8 CC2838................................................ 9-9
5-25 AH19478................................... 5-52, 5-53 CC2598................................................ 8-8 CC2840......................................... 9-7, 9-9
AF55015........................... 5-27, 5-29, 5-31 AH19479................................... 5-52, 5-53 CC2602.............................................. 9-32 CC2841......................................... 9-7, 9-9
AF55308....... 5-13, 5-15, 5-17, 5-19, 5-21, AH19480................................... 5-56, 5-57 CC2602A............................................ 9-32 CC2842......................................... 9-7, 9-9
5-23, 5-25 AH19481................................... 5-56, 5-57 CC2602AM......................................... 9-32 CC2843......................................... 9-7, 9-9
AF55309........................... 5-27, 5-29, 5-31 AH19482................................... 5-40, 5-41 CC2602B............................................ 9-32 CC2847................................................ 9-7
AH1100............................................ 5-104 AH19483................................... 5-40, 5-41 CC2602M........................................... 9-32 CC2848................................................ 9-7
AH1101............................................ 5-104 AH19484................................... 5-38, 5-39 CC2606.............................................. 9-19 CC2849................................................ 9-9
AH1103............................................ 5-106 AH19485................................... 5-38, 5-39 CC2609.............................................. 9-33 CC2850................................................ 9-9
AH1103F.......................................... 5-106 AH19486................................... 5-42, 5-43 CC2610.............................................. 9-30 CC2851M............................................. 9-7
AH1107............................................ 5-105 AH19487................................... 5-42, 5-43 CC2611.............................................. 9-30 CC2852M............................................. 9-7
AH1135............................................ 5-106 AH19488................................... 5-46, 5-47 CC2612.............................................. 9-30 CC2853M............................................. 9-9
AH1136............................................ 5-104 AH19489................................... 5-46, 5-47 CC2637.............................................. 9-31 CC2854M............................................. 9-9
AH1138............................................ 5-105 AH19490................................... 5-50, 5-51 CC2638.............................................. 9-31 CC2862................................................ 9-7
AH1140............................................ 5-105 AH19491................................... 5-50, 5-51 CC2661.............................................. 8-10 CC2863................................................ 9-7
AH1141............................................ 5-104 AH19496................................... 5-36, 5-37 CC2663.............................................. 8-10 CC2864................................................ 9-9
AH1183............................................ 5-106 AH55555................................... 5-12, 5-13 CC2674.............................................. 9-15 CC2865................................................ 9-9
AH1185............................................ 5-104 AH55556................................... 5-14, 5-15 CC2675.............................................. 9-15 CC2872................................................ 9-9
AH1188............................................ 5-104 AH55557................................... 5-16, 5-17 CC2677.............................................. 9-21 CC2877.............................................. 9-17
AH1190............................................ 5-105 AH55558................................... 5-18, 5-19 CC2678.............................................. 9-21 CC2938.............................................. 9-17
AH1191............................................ 5-107 AH55559................................... 5-20, 5-21 CC2700.............................................. 9-34 CC8965.............................................. 9-13

cumminsfiltration.com Index-3
Index
Part Number Page Number Part Number Page Number Part Number Page Number Part Number Page Number
CC8966.............................................. 9-13 FH23032............................................ 1-23 FH23468............................................ 1-40 1-40, 1-93, 1-94, 1-95, 1-96, 1-97
CC8967.............................................. 9-13 FH23038............................................ 1-23 FH23469............................................ 1-51 FS19785................... 1-9, 1-13, 1-73, 1-75
CC8968.............................................. 9-13 FH23039............................................ 1-23 FH23470............................................ 1-54 FS19804......... 1-9, 1-50, 1-51, 1-52, 1-53,
CC8969.............................................. 9-13 FH23040............................................ 1-23 FH23471............................................ 1-55 1-54, 1-55, 1-85, 1-86, 1-87, 1-88, 1-89
CC8970.............................................. 9-13 FH23041............................................ 1-23 FH23472............................................ 1-52 FS19841......... 1-9, 1-46, 1-47, 1-48, 1-50,
CC8971.............................................. 9-13 FH23042............................................ 1-23 FH23473............................................ 1-50 1-51, 1-52, 1-53, 1-54, 1-55, 1-85,
CC8972.............................................. 9-13 FH23045............................................ 1-23 FH23477............................................ 1-39 1-86, 1-87, 1-88, 1-89
CC8973.............................................. 9-13 FH23049............................................ 1-23 FH23488............................................ 1-38 FS19905......... 1-9, 1-23, 1-31, 1-32, 1-33,
CC8974.............................................. 9-13 FH23050............................................ 1-23 FH23491............................................ 1-37 1-34, 1-35, 1-36, 1-37, 1-38, 1-39,
CC36095............................................ 8-11 FH23054............................................ 1-23 FH23494............................................ 1-37 1-40, 1-93, 1-94, 1-95, 1-96, 1-97
CC36096............................................ 8-11 FH23060............................................ 1-23 FH23495............................................ 1-37 FS20000...................................... 8-4, 8-14
CC36097............................................ 8-11 FH23061............................................ 1-23 FH23500............................................ 1-13 FS20022...................................... 8-4, 8-14
CC36098............................................ 8-11 FH23067M......................................... 1-23 FH23501............................................ 1-13 HF6000............................................ 10-17
CH41100................. 3-4, 3-5, 3-6, 3-7, 3-8 FH23068M......................................... 1-23 FH23502............................................ 1-13 HF6001............................................ 10-17
CH41101........ 3-4, 3-5, 3-6, 3-7, 3-9, 3-14 FH23069M......................................... 1-23 FH23503 M........................................ 1-13 HF6177.......... 10-24, 10-29, 10-37, 10-38
CH41102........ 3-4, 3-5, 3-6, 3-7, 3-9, 3-14 FH23072 GM...................................... 1-23 FH23504 M........................................ 1-13 HF6359.......... 10-24, 10-29, 10-37, 10-38
CH41111.................. 3-5, 3-10, 3-11, 3-12 FH23076............................................ 1-23 FH23506............................................ 1-13 HF6500................................. 10-11, 10-12
CH41112.................... 3-4, 3-5, 3-10, 3-12 FH23082............................................ 1-23 FH23508............................................ 1-13 HF6510................................. 10-11, 10-12
CH41113......... 3-5, 3-10, 3-11, 3-13, 3-14 FH23127............................................ 1-23 FH23509 M........................................ 1-13 HF6511................................. 10-11, 10-12
CH41114.. 3-4, 3-5, 3-10, 3-11, 3-13, 3-14 FH23128............................................ 1-23 FH23510............................................ 1-13 HF6520................................. 10-11, 10-12
CS41000............................................ 3-14 FH23129............................................ 1-23 FH23515 M........................................ 1-13 HF6521................................. 10-11, 10-12
CS41001............................................ 3-14 FH23130............................................ 1-23 FH23517............................................ 1-13 HF6522............................................ 10-11
CS41002............................................ 3-14 FH23131M......................................... 1-23 FH23600............................................ 1-17 HF6523............................................ 10-11
CS41003............................................ 3-14 FH23132M......................................... 1-23 FH23601............................................ 1-17 HF6535................................. 10-11, 10-13
CS41004............................................ 3-14 FH23200............................................ 1-75 FH23602............................................ 1-17 HF6536................................. 10-11, 10-13
CS41005...................... 3-5, 3-7, 3-8, 3-14 FH23201............................................ 1-75 FH23603............................................ 1-17 HF6537................................. 10-11, 10-13
CS41007...................... 3-5, 3-7, 3-9, 3-14 FH23202............................................ 1-75 FH23604 M........................................ 1-17 HF6538................................. 10-11, 10-13
CS41008............................................ 3-14 FH23209 M........................................ 1-75 FH23605 M........................................ 1-17 HF6539................................. 10-11, 10-13
CS41010............................................ 3-14 FH23210 M........................................ 1-75 FH23606 M........................................ 1-17 HF6541................................. 10-11, 10-13
CS41011.................. 3-5, 3-11, 3-12, 3-14 FH23211 M........................................ 1-75 FH23607............................................ 1-17 HF6542................................. 10-11, 10-14
CS41013............................................ 3-14 FH23215............................................ 1-75 FH23608 M........................................ 1-17 HF6544................................. 10-11, 10-14
CS41016.................. 3-5, 3-11, 3-13, 3-14 FH23302............................................ 1-79 FH23610............................................ 1-17 HF6591................................. 10-11, 10-14
CV50111.......................... 6-27, 6-28, 6-29 FH23303............................................ 1-79 FH23616 M........................................ 1-17 HF6600............................................ 10-18
CV50200............................................ 6-27 FH23304............................................ 1-79 FH23617 M........................................ 1-17 HF6601............................................ 10-18
CV50202.......................... 6-30, 6-31, 6-32 FH23308............................................ 1-79 FH23618............................................ 1-17 HF6603................................. 10-17, 10-18
CV50601............................................ 6-21 FH23315 M........................................ 1-79 FH23621 M........................................ 1-17 HF6604................................. 10-17, 10-18
CV51118.......................... 6-19, 6-20, 6-21 FH23316 M........................................ 1-79 FH23622............................................ 1-17 HF6606............................................ 10-18
CV52006............................................ 6-15 FH23317 M........................................ 1-79 FH23623............................................ 1-17 HF6607................................. 10-17, 10-18
CV52007............................................ 6-18 FH23400............................................ 1-31 FH23624............................................ 1-17 HF6610................................. 10-17, 10-19
CV52008.............................................. 6-9 FH23401............................................ 1-31 FH23625............................................ 1-17 HF6611................................. 10-17, 10-19
CV52009............................................ 6-15 FH23402............................................ 1-31 FH23627............................................ 1-17 HF6612................................. 10-17, 10-19
CV52015.............................................. 6-9 FH23411............................................ 1-85 FS1013.. 1-9, 1-50, 1-51, 1-52, 1-53, 1-54, HF6613................................. 10-17, 10-19
CV52016............................................ 6-15 FH23412............................................ 1-86 1-55, 1-84, 1-85, 1-86, 1-87, 1-88, 1-89 HF6620................................. 10-17, 10-19
CV52017............................................ 6-18 FH23413............................................ 1-88 FS1029W............................................. 1-8 HF6621................................. 10-17, 10-19
CV52019............................................ 6-12 FH23414............................................ 1-85 FS1240............................................... 1-59 HF6625................................. 10-17, 10-19
CV52021............................................ 6-12 FH23417............................................ 1-87 FS1240B................................... 1-57, 1-59 HF6626................................. 10-17, 10-20
CV52023............................................ 6-12 FH23418............................................ 1-89 FS1241............................................... 1-60 HF6630................................. 10-17, 10-19
CV52028............................................ 6-18 FH23419............................................ 1-93 FS1241B................................... 1-57, 1-60 HF6631................................. 10-17, 10-20
CV52034.............................................. 6-9 FH23420............................................ 1-94 FS1242............................................... 1-61 HF6632................................. 10-17, 10-19
CV52052................ 6-14, 6-15, 6-17, 6-18 FH23421............................................ 1-96 FS1242B................................... 1-57, 1-61 HF6633................................. 10-17, 10-19
CV52053............................ 6-9, 6-11, 6-12 FH23422............................................ 1-93 FS19536............................................... 1-8 HF6700................................. 10-24, 10-26
CVM280B............................... 6-7, 6-8, 6-9 FH23425............................................ 1-95 FS19558............................................... 1-8 HF6701................................. 10-24, 10-26
CVM280T......................... 6-10, 6-11, 6-12 FH23426............................................ 1-97 FS19624.. 1-8, 1-9, 1-13, 1-17, 1-23, 1-75, HF6702............................................ 10-33
CVM424B......................... 6-13, 6-14, 6-15 FH23435............................................ 1-33 1-79 HF6703................................. 10-24, 10-26
CVM424T......................... 6-16, 6-17, 6-18 FH23438............................................ 1-39 FS19727... 1-8, 1-9, 1-17, 1-23, 1-77, 1-79 HF6704................................. 10-24, 10-26
DCA 30L............................................. 9-28 FH23439............................................ 1-33 FS19728... 1-8, 1-9, 1-17, 1-23, 1-77, 1-79 HF6706................................. 10-24, 10-26
DCA 35L............................................. 9-28 FH23440............................................ 1-35 FS19729.............................................. 1-8, HF6707...................... 10-24, 10-26, 10-33
DCA 40L............................................. 9-28 FH23441............................................ 1-37 1-9, 1-17, 1-23, 1-31, 1-32, 1-33, 1-34, HF6710................................. 10-24, 10-27
DCA 45L............................................. 9-28 FH23446............................................ 1-85 1-35, 1-36, 1-37, 1-38, 1-39, 1-40, 1-79 HF6711................................. 10-24, 10-27
DCA 50L............................................. 9-28 FH23447............................................ 1-93 FS19730................... 1-9, 1-13, 1-73, 1-75 HF6712................................. 10-24, 10-27
DCA 60L............................................. 9-29 FH23448............................................ 1-93 FS19731................... 1-9, 1-13, 1-73, 1-75 HF6713...................... 10-24, 10-27, 10-33
DCA 65L............................................. 9-29 FH23453............................................ 1-31 FS19761............ 1-8, 1-9, 1-23, 1-77, 1-79 HF6720................................. 10-24, 10-27
DCA 70L............................................. 9-29 FH23457............................................ 1-32 FS19763......... 1-9, 1-23, 1-31, 1-32, 1-33, HF6721................................. 10-24, 10-27
DCA 75L............................................. 9-29 FH23458............................................ 1-34 1-34, 1-35, 1-36, 1-37, 1-38, 1-39, HF6722............................................ 10-24
DCA 80L............................................. 9-29 FH23459............................................ 1-38 1-40, 1-92, 1-93, 1-94, 1-95, 1-96, 1-97 HF6723............................................ 10-24
FF5369W.............................................. 1-8 FH23460............................................ 1-50 FS19764......... 1-9, 1-23, 1-31, 1-32, 1-33, HF6724............................................ 10-33
FF9830............................................... 8-14 FH23461............................................ 1-51 1-34, 1-35, 1-36, 1-37, 1-38, 1-39, HF6725................................. 10-24, 10-28
FH19841............................................ 1-53 FH23462............................................ 1-54 1-40, 1-93, 1-94, 1-95, 1-96, 1-97 HF6726................................. 10-24, 10-28
FH23027............................................ 1-23 FH23463............................................ 1-53 FS19765......... 1-9, 1-23, 1-31, 1-32, 1-33, HF6730................................. 10-24, 10-28
FH23028............................................ 1-23 FH23464............................................ 1-55 1-34, 1-35, 1-36, 1-37, 1-38, 1-39, HF6731................................. 10-24, 10-28
FH23029............................................ 1-23 FH23465............................................ 1-52 1-40, 1-93, 1-94, 1-95, 1-96, 1-97 HF6732................................. 10-24, 10-28
FH23030............................................ 1-23 FH23466............................................ 1-32 FS19766......... 1-9, 1-23, 1-31, 1-32, 1-33, HF6733................................. 10-24, 10-28
FH23031............................................ 1-23 FH23467............................................ 1-36 1-34, 1-35, 1-36, 1-37, 1-38, 1-39, HF6802............................................ 10-34

Index-4 cumminsfiltration.com
 Index
Part Number Page Number Part Number Page Number Part Number Page Number Part Number Page Number
HF6807............................................ 10-34 Q57508.............................................. 4-23 ST1814................................. 10-24, 10-37 TF15071........................................... 11-27
HF6813............................................ 10-34 Q57508A..................................... 4-8, 4-23 ST1917.......... 10-24, 10-29, 10-37, 10-38 TF15072........................................... 11-27
HF6824............................................ 10-34 Q57511A............................ 4-8, 4-11, 4-23 ST1927HH....................................... 10-36 TF15073........................................... 11-28
HF7835.......... 10-24, 10-29, 10-37, 10-38 Q57597A............................ 4-8, 4-11, 4-23 TF15000............................................. 11-4 TF15074........................................... 11-28
HF7980.......... 10-24, 10-29, 10-37, 10-38 Q58031.............................................. 1-66 TF15001............................................. 11-4 TF15075........................................... 11-28
HF35082........ 10-24, 10-29, 10-37, 10-38 Q58403............................ 1-66, 6-25, 6-26 TF15002............................................. 11-4 WF2015............................................. 7-11
HH6926............................................ 10-16 Q58500.............................. 4-8, 4-11, 4-23 TF15003............................................. 11-5 WF2022............................................. 7-11
HH6930............................................ 10-16 Q58510....................................... 4-8, 4-23 TF15005............................................. 11-5 WF2051............................................. 7-12
HH6931............................................ 10-16 Q58521..................................... 6-25, 6-26 TF15006............................................. 11-5 WF2053............................................. 7-13
HH6932............................................ 10-16 Q58811................................................ 4-8 TF15007............................................. 11-6 WF2054............................................. 7-12
HH6935............................................ 10-16 Q58878..................................... 1-66, 1-69 TF15008............................................. 11-6 WF2055............................................. 7-13
HH6936............................................ 10-16 Q62022.............................................. 1-70 TF15009............................................. 11-6 WF2056............................................. 7-13
HH6938............................................ 10-16 Q62023.............................................. 1-70 TF15010............................................. 11-7 WF2069............................................. 7-12
HH6942............................................ 10-16 Q62050.............................................. 1-70 TF15011............................................. 11-7 WF2070............................................. 7-10
HH6943............................................ 10-10 Q62189.............................................. 1-70 TF15012............................................. 11-7 WF2071...................................... 7-7, 7-10
HH6944............................................ 10-10 Q62197.............................................. 1-67 TF15013............................................. 11-8 WF2072............................................. 7-10
HH6945............................................ 10-10 Q69009..................................... 4-14, 4-26 TF15014............................................. 11-8 WF2073............................................. 7-10
HH6946............................................ 10-10 Q69171....................................... 4-8, 4-11 TF15015............................................. 11-8 WF2074............................................. 7-11
HH6947............................................ 10-10 Q69172.............................. 4-8, 4-11, 4-23 TF15016............................................. 11-9 WF2075............................................. 7-11
HH6948............................................ 10-10 Q69173..................................... 4-11, 4-23 TF15017............................................. 11-9 WF2076............................................. 7-11
HH6951............................................ 10-22 Q69217.................. 4-11, 4-14, 4-17, 4-23 TF15018............................................. 11-9 WF2077............................................. 7-14
HH6954............................................ 10-22 Q71131.............................................. 1-67 TF15019........................................... 11-10 WF2078............................................. 7-14
HH6955............................................ 10-22 Q71132.............................................. 1-67 TF15020........................................... 11-10 WF2082............................................. 7-11
HH6956............................................ 10-22 Q79058.................. 1-69, 4-14, 4-17, 4-26 TF15021........................................... 11-10 WF2083............................................. 7-11
HH6957............................................ 10-22 Q80039A............................................ 1-66 TF15022........................................... 11-11 WF2084............................................. 7-14
HH6959............................................ 10-22 Q80296A.............................................. 4-8 TF15023........................................... 11-11 WF2087............................................. 7-10
HH6960............................................ 10-22 Q80384A............................................ 4-11 TF15024........................................... 11-11 WF2088............................................. 7-12
HH6961............................................ 10-22 Q80660A................ 1-69, 4-14, 4-17, 4-26 TF15025........................................... 11-12 WF2091............................................. 7-13
HH6962............................................ 10-22 Q80749A............................................ 1-66 TF15026........................................... 11-12 WF2093............................................. 7-10
HH6963............................................ 10-22 Q760517............................................ 5-59 TF15027........................................... 11-12 WF2096............................................. 7-12
HH6965............................................ 10-22 RN24000............................................ 2-14 TF15028........................................... 11-13 WF2101............................................. 7-14
HH6967............................................ 10-22 RN24001............................................ 2-14 TF15029........................................... 11-13 WF2104............................................. 7-11
HH6968............................................ 10-22 RN24002............................................ 2-14 TF15030........................................... 11-13 WF2106............................................. 7-11
HH6970............................................ 10-22 RN24003............................................ 2-14 TF15031........................................... 11-14 WF2107............................................. 7-14
HH6972............................................ 10-22 RN24004............................................ 2-14 TF15032........................................... 11-14 WF2108............................................. 7-11
HH6973............................................ 10-22 RN24005............................................ 2-14 TF15033........................................... 11-14 WF2109............................................. 7-14
HH6977............................................ 10-32 RN24006.............................................. 2-7 TF15034........................................... 11-15 WF2121........................................ 7-7, 7-8
HH6978............................................ 10-32 RN24007.............................................. 2-7 TF15035........................................... 11-15 WF2122........................................ 7-7, 7-9
LF9000............................................... 3-17 RN24008............................................ 2-20 TF15036........................................... 11-15 WF2123........................................ 7-7, 7-9
LF9001............................................... 3-17 RN24010............................................ 2-20 TF15037........................................... 11-16 WF2124............................................... 7-8
LF9008............................................... 3-17 RN24011............................................ 2-16 TF15038........................................... 11-16 WF2126............................................... 7-8
LF9009............................................... 3-17 RN24012................................... 2-17, 2-18 TF15039........................................... 11-16 WF2127............................................... 7-9
LF9010............................................... 3-17 RN24015................................... 2-17, 2-18 TF15040........................................... 11-17 WF2128............................................... 7-8
LF9018............................................... 3-17 RN24017................................... 2-17, 2-18 TF15041........................................... 11-17 WF2129............................................... 7-9
LF9024............................................... 3-17 RN24018............................................ 2-20 TF15042........................................... 11-17 WF2130............................................... 7-9
LF9025............................................... 3-17 RN24021............................................ 2-20 TF15043........................................... 11-18 WF2131........................................ 7-7, 7-8
LF9026............................................... 3-17 RN24026............................................ 2-11 TF15044........................................... 11-18 WF2133............................................... 7-8
LF9027............................................... 3-17 RN24044............................................ 2-11 TF15045........................................... 11-18 WF2134............................................... 7-9
LF9028............................................... 3-17 RN24045............................................ 2-11 TF15046........................................... 11-19 WF2136............................................... 7-8
LF9031............................................... 3-17 RN24046.............................................. 2-7 TF15047........................................... 11-19 WF2137............................................... 7-9
LF9032............................................... 3-17 RN24048.............................................. 2-7 TF15048........................................... 11-19 WF2138............................................... 7-8
LF9034............................................... 3-17 SP01002...... 5-15, 5-17, 5-19, 5-21, 5-23, TF15049........................................... 11-20 WF2139............................................... 7-9
LF9035............................................... 3-17 5-25 TF15050........................................... 11-20 WF2144............................................. 7-12
LF9039............................................... 3-17 SP01003.......................... 5-27, 5-29, 5-31 TF15051........................................... 11-20 WF2145............................................. 7-12
LF9325............................................... 3-17 SP01004...... 5-13, 5-15, 5-17, 5-19, 5-21, TF15052........................................... 11-21 WF2151............................................. 7-10
LF9333............................................... 3-17 5-23, 5-25, 5-29, 5-31 TF15053........................................... 11-21
LF9548............................................... 3-17 SP01045................................... 1-29, 1-30 TF15054........................................... 11-21
LF9620............................................... 3-17 SP01046.......................... 1-28, 1-29, 1-30 TF15055........................................... 11-22
LF9667............................................... 3-17 SP01066................................... 1-29, 1-30 TF15056........................................... 11-22
LF9691............................................... 3-17 SP01067............................................ 1-28 TF15057........................................... 11-22
LF9691A............................................. 3-17 SP01068............................................ 1-28 TF15058........................................... 11-23
LF9747............................................... 3-17 SP01069.......................... 1-46, 1-47, 1-48 TF15059........................................... 11-23
LF9931............................................... 3-17 SP01070.......................... 1-46, 1-47, 1-48 TF15060........................................... 11-23
Q52629A.............................................. 4-8 ST1024HH....................................... 10-10 TF15061........................................... 11-24
Q52860A............................ 4-8, 4-11, 4-23 ST1025HH....................................... 10-10 TF15062........................................... 11-24
Q52874A............................................ 1-66 ST1028HH....................................... 10-23 TF15063........................................... 11-24
Q53085A............................ 4-8, 4-11, 4-23 ST1029HH....................................... 10-23 TF15064........................................... 11-25
Q53086A..................................... 4-8, 4-23 ST1297HH....................................... 10-23 TF15065........................................... 11-25
Q53087A............................................ 1-66 ST1398MR................. 10-10, 10-23, 10-36 TF15066........................................... 11-25
Q53473.............................................. 1-66 ST1416HH....................................... 10-36 TF15067........................................... 11-26
Q53714..................................... 6-25, 6-26 ST1429MA................. 10-10, 10-23, 10-36 TF15068........................................... 11-26
Q53776.............................................. 1-66 ST1750IC......................................... 10-36 TF15069........................................... 11-26
Q53779.............................................. 1-69 ST1813............................................ 10-11 TF15070........................................... 11-27

cumminsfiltration.com Index-5
Notes

Index-6 cumminsfiltration.com
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