Maintenance instructions

Sinotruk Group Jinan Special Vehicle Co Ltd

 HOWO MAINTENANCE INSTRUCTIONS

Petroleum
Assembly Brand Volume
Product

Diesel
which
Diesel apply to 400 or 300
Fuel tank capacity（L） the local
temperatu
re

Heavy
duty long-
lasting
Long-lasting antifreeze
antifreeze anti- anti-
Engine Cooling system（L） 40
corrosion corrosion
coolant coolant
used in
four
seasons

CH-4
Engine Lubrication system（L） Engine Oil 23
Grade

Gear oil of heavy 85W/90

Transmission（L） 13
duty vehicles GL-5

SAE
Clutch（L） Brake fluid About 1L
116/DOT3

HVN32
Low
temperatu
Steering（L） hydraulic liquid 3.5
re
hydraulic
liquid
 GL-5EP
Gear oil of heavy 80W/90 or 23
Rear-axle final drive and bush bearing（L） duty vehicles GL-5EP
85W/140

HVN32
Low
Tilt-cab assembly hydraulic liquid temperatu 0.4
re
hydraulic
liquid

Check Period

Item Content Every Every

week month

Check
Air- Coolant volume coolant +
level

Check
leakage
conditioning Unit Coolant leakage with
halogen
checker

Check
cracks and
damage

Check
leakage of
connector
Hose and pipe
s and
tightening
of clamps

Replace
Compressor desiccant
and filter

Refill with
Coolant specified +
coolant
 Check
leakage
Oil seal trace with +
white
paper

Check
tightness
of belt
Belt
pulley and
check
wear

Check
tightness
，check
Bolt and check +
change all
of them, if
necessary

Check dirt,
Evaporator
Evaporator condenser clean, if +
Cartridge
necessary

Check
Wind motor running +
condition

Check
running
condition,r
Expansion valve emove
filter
gauze and
clean

Check dirt,
Condenser
Electrical clean, if +
Cartridge
necessary
 Check
Apparatus Wind motor running +
condition

Check
Connector and looseness
Element + +
Plug of wire
clamp plug

Heat Sensitive
Check
Resistance action
Switch

Check if
specified
Magnetic Clutch requireme
nts has
been met

If it cannot
Magnetic Clutch turn
steadily,pl
bearing
ease
replace it

WG I WG II WG III

Mileage per year Mileage

Mileage per year less than 2x 10 ⁴ km of working duration less than 2x 10 per year
not more than 600h. ⁴ km and less mire than
than 6x 10 ⁴km 6x 10 ⁴km

Normal condition Bad Condition

A B C D E
 Hot or
cold
region(te Sulfer
Off-road, mperature
Short distance content
mountain always
Good condition and long distance transport, sulfer content transport, of fuel
and
of fuel is less than 0.05% engineering more
rugged
truck, bus, etc. than
road above 0.05%
30℃ or
below
-10°C）

Service Condition
WG I WGII WGIII

Item

After
running1000~15
00km After After
running15 running15
First-time Check
00~2000k 00~2000k
m m
After running
30~50h

Every 5000km Every 1x Every 1.5x

Routine Check（P） Every 150h 10 ⁴km 10 ⁴km

1st-Grade Service
Every 1x 10 ⁴km Every 2x Every 3x
Every 300h 10 ⁴km 10 ⁴km
（WD1）

2st-Grade Service
Every 2x 10 ⁴km Every 4x Every 6x
Every 300h 10 ⁴km 10 ⁴km
（WD2）

1st-Grade Service
Every 4x 10 ⁴km Every 8x Every 12x
Every 300h 10 ⁴km 10 ⁴km
（WD3）

4st-Grade Service
Every 8x 10 ⁴km Every 16x Every 24x
Every 300h 10 ⁴km 10 ⁴km
（WD4）
 First-time Routine 1st-Grade 2st-Grade
Cab Check Check Service Service

Check the wiper · • • •

Re-tighten locking handle on drive`s cover • •

Re-tighten engine radiator`s cover •

Check oil level of cab tipping hand pump •

Check lifting cylinder • •

First-time Routine 1st-Grade 2st-Grade

Chassis
Check Check Service Service

Check fixation and action of towing hook • • •

Re-tighten the bolts on cross member of the frame •

Tighten front and rear leaf spring bolts and brackets • •

Check spare tire fixing device •

Check and adjust slide rail clearance of leaf spring •

Check the fixation of wheel nuts • • •

Check the fixation of battery •

Check the fixation of fuel tank •

First-time Routine 1st-Grade 2st-Grade

Electrical system
Check Check Service Service
Check the working condition of electrical
• • • •
system（Instrument, lamp, wiper and air conditioner）

Check electrolyte level and cell voltage • • •

Check the fixation of battery terminal,

• • •

Coat electrode with grease

Check electric tachometer and speed accuracy • • • •

First-time Routine 1st-Grade 2st-Grade

Brake system
Check Check Service Service

Drain water from air reservoir • • • •

Check leafproofness of air pressure system（With
• • •
barometer）

Check brake lining thickness and adjust brake clearance •

Check wheel brake

Check vulnerability of brake pipeline and hoses • •

Check brake chamber • •

Check footbrake, handbrake and exhaust brake

• • •
action（when do the trial running）

Check ABS • • •
 First-time Routine 1st-Grade 2st-Grade
Vehicle
Check Check Service Service

Short distance trial running

• • •

（Including braking test）

Visual check for leakage • • • •

Check and tighten cargo body • • • •

First-time Routine 1st-Grade 2st-Grade

Lubrication
Check Check Service Service

Water pump • • • •

Clutch release shaft • • • •

Clutch pedal shaft • • • •

Check release bearing • • • •

Universal joint and intermediate

• • • •
 • • • •

Support of transmission shaft

Steering knuckle and front axle • • •

Leaf spring pin • At least once every four weeks

Check leaf spring slide rail clearance of suspension • • • •

Shock absorber mounting • • • •

Gearshift lever bracket • • •

Brake camshaft and brake arm • • • •

Towing hook • • • •

Fifth wheel • • • •

Cab door hinge • •

Perform rust-proofing treatment of driver`s cab again
Once every 12 months
according to schedule

        Service Conditions
WG I WG II WG III

Changing interval

A ------------------- 15000km 20000km

10000km/
5000km/4 6
--------------
B months/service months/se
--------
time 200h rvice time
500h

5000km/4
C months/service 10000km 15000km
time 200h

5000km/4
D months/service 10000km 15000km
time 200h

5000km/4
E months/service 10000km 15000km
time 200h
1. For vehicles services in various bad condition or always over-loads, interval of oil changing shall be
shorten

2. Ensure two times of oil changing in whatever conditions

Diesel Engine Maintenance Item First-time Check P WD1 WD2

Replace diesel oil • CH-4 Oil changing cycle as per different conditi

Replace fuel filter or filter element • When changing diesel oil

Check and adjust valve clearance • • •

Replace fuel filter element • •

Clean fuel pre-filter or replace filter element • •

Check coolant volume and add it to full • • • •

Replace coolant According to 4.4

Fasten cooling pipe clamp •

Fasten inlet air pipe, soft tube, and flange connection parts • • •

Check air filter maintenance indicating light or indicator • •

Clean dust cup of air filter（Excluding automatic exhausting

• • •
type）

Clean main filter element of air filter When indicator light or indicates red

Replace safety filter core of air filter After cleaning main filter core for give times
Check bearing clearance of turbocharger

Check，adjust clutch stroke and wire rope conditions • • • •

Electric components and electronically controlled system

Check it every 250hours
wiring harness

Note：The mark means that the maintenance is needed.

Check Period

Every two Every Every

month
Quarter Year

-
-

+
+

+
3st-Grade 4st-Grade
Service Service

• •

• •

• •

• •

3st-Grade 4st-Grade

Service Service

• •
• •

• •

• •

• •

• •

• •

3st-Grade 4st-Grade

Service Service
• •

• •

• •

• •

3st-Grade 4st-Grade

Service Service

• •
• •

• •

• •

• •

• •

• •

• •
3st-Grade 4st-Grade

Service Service

• •

• •

• •

3st-Grade 4st-Grade

Service Service

• •

• •

• •

• •

• •
 • •

• •

ce every four weeks

• •

• •

• •

• •

• •

• •

• •
y 12 months
 WD3 WD4

e as per different conditions

oil

• •

• •

• •

• •
 • •

• •

• •

mes
 •

• •