Maintenance Instructions Sinotruk Group Jinan Special Vehicle Co LTD
Maintenance Instructions Sinotruk Group Jinan Special Vehicle Co LTD
Maintenance Instructions Sinotruk Group Jinan Special Vehicle Co LTD
Petroleum
Assembly Brand Volume
Product
Diesel
which
Diesel apply to 400 or 300
Fuel tank capacity(L) the local
temperatu
re
Heavy
duty long-
lasting
Long-lasting antifreeze
antifreeze anti- anti-
Engine Cooling system(L) 40
corrosion corrosion
coolant coolant
used in
four
seasons
CH-4
Engine Lubrication system(L) Engine Oil 23
Grade
SAE
Clutch(L) Brake fluid About 1L
116/DOT3
HVN32
Low
temperatu
Steering(L) hydraulic liquid 3.5
re
hydraulic
liquid
GL-5EP
Gear oil of heavy 80W/90 or 23
Rear-axle final drive and bush bearing(L) duty vehicles GL-5EP
85W/140
HVN32
Low
Tilt-cab assembly hydraulic liquid temperatu 0.4
re
hydraulic
liquid
Check Period
Check
Air- Coolant volume coolant +
level
Check
leakage
conditioning Unit Coolant leakage with
halogen
checker
Check
cracks and
damage
Check
leakage of
connector
Hose and pipe
s and
tightening
of clamps
Replace
Compressor desiccant
and filter
Refill with
Coolant specified +
coolant
Check
leakage
Oil seal trace with +
white
paper
Check
tightness
of belt
Belt
pulley and
check
wear
Check
tightness
,check
Bolt and check +
change all
of them, if
necessary
Check dirt,
Evaporator
Evaporator condenser clean, if +
Cartridge
necessary
Check
Wind motor running +
condition
Check
running
condition,r
Expansion valve emove
filter
gauze and
clean
Check dirt,
Condenser
Electrical clean, if +
Cartridge
necessary
Check
Apparatus Wind motor running +
condition
Check
Connector and looseness
Element + +
Plug of wire
clamp plug
Heat Sensitive
Check
Resistance action
Switch
Check if
specified
Magnetic Clutch requireme
nts has
been met
If it cannot
Magnetic Clutch turn
steadily,pl
bearing
ease
replace it
WG I WG II WG III
Service Condition
WG I WGII WGIII
Item
After
running1000~15
00km After After
running15 running15
First-time Check
00~2000k 00~2000k
m m
After running
30~50h
1st-Grade Service
Every 1x 10 ⁴km Every 2x Every 3x
Every 300h 10 ⁴km 10 ⁴km
(WD1)
2st-Grade Service
Every 2x 10 ⁴km Every 4x Every 6x
Every 300h 10 ⁴km 10 ⁴km
(WD2)
1st-Grade Service
Every 4x 10 ⁴km Every 8x Every 12x
Every 300h 10 ⁴km 10 ⁴km
(WD3)
4st-Grade Service
Every 8x 10 ⁴km Every 16x Every 24x
Every 300h 10 ⁴km 10 ⁴km
(WD4)
First-time Routine 1st-Grade 2st-Grade
Cab Check Check Service Service
• • •
Check wheel brake
Check ABS • • •
First-time Routine 1st-Grade 2st-Grade
Vehicle
Check Check Service Service
• • •
Water pump • • • •
Check release bearing • • • •
• • • •
• • • •
Towing hook • • • •
Fifth wheel • • • •
Service Conditions
WG I WG II WG III
Changing interval
10000km/
5000km/4 6
--------------
B months/service months/se
--------
time 200h rvice time
500h
5000km/4
C months/service 10000km 15000km
time 200h
5000km/4
D months/service 10000km 15000km
time 200h
5000km/4
E months/service 10000km 15000km
time 200h
1. For vehicles services in various bad condition or always over-loads, interval of oil changing shall be
shorten
Replace diesel oil • CH-4 Oil changing cycle as per different conditi
Fasten inlet air pipe, soft tube, and flange connection parts • • •
Clean main filter element of air filter When indicator light or indicates red
Replace safety filter core of air filter After cleaning main filter core for give times
Check bearing clearance of turbocharger
-
-
+
+
+
3st-Grade 4st-Grade
Service Service
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3st-Grade 4st-Grade
Service Service
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3st-Grade 4st-Grade
Service Service
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3st-Grade 4st-Grade
Service Service
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3st-Grade 4st-Grade
Service Service
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3st-Grade 4st-Grade
Service Service
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y 12 months
WD3 WD4
oil
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mes
•
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