Project Profile On Fly Ash Bricks
Project Profile On Fly Ash Bricks
Project Profile On Fly Ash Bricks
Director (S.H.G)
wadgaon Sheri
Pune
1. INTRODUCTION :
by-product from thermal power stations using pulverized coal as fuel and
quality.
are then molded into bricks and subjected to curing cycles at different
crushed bottom fuel ash or sand is also used in the composition of the
raw material. Crushed bottom fuel ash or sand is also used in the
These bricks are suitable for use in masonry construction just like
Has already started in the country and it is expected that this standard
Would encourage production and use on mass scale. This stand lays
And she have acquired EM Part I from the high-tech brick co.,
Amravati (maharastra), And also obtained all the statuary requirements to run the
2. MARKET DEMAND:
Layer of soil dug out for bricks manufacture, soil erosion, and emission from
Coal burning or fire woods which causes deforestation are the serious
Year 2015 for lower middle and low income groups, involving an
Shortage of 20million dwelling units for its lower middle and low income
The end of Tenth plan period. There is ample scope for fly ash brick and
Block units.
clay bricks are very difficult. Therefore, in order to fulfill the required
Demand there will be a great chance to start more units in the field of fly
Ash bricks.
Per month are manufactured in our state. And there will be scope to
Start near about 100 units, which will be produced more than 2 cores no
Of bricks per month in future. Thus marketing of these product are well
Shinning.
Trial production
Implementing project.
vii. The capacity of the unit 2000 bricks per day on the
4.RAW MATERIALS
Collected from the hoppers of ESP’s and pond ash is collected from the
Ash ponds. Bottom ash is that portion of ash which can be collected fro
The bottom portion of the boilers. The characteristics of fly ash depend
Increase. The generation of fly ash is also likely to increase. The fly ash
Tones in 2010 from the present level of 100 million tones. The disposal of
The proposed unite will be using both type of fly ash depends upon the
Availability
Below
4. a. i. Physical Properties
Silica 35-59 %
Alumina 23-33%
Material. Its abundant availability at practically nil cost gives a very good
About 50 to 80% fly ash may be used for the production. Fly ash
4. c. GYPSUM:
Gypsum should have minimum 35% purity and 5 to 15% may be used.
4. d Lime :
4. e. Sand
River sand should be clean & coarse. About 10 to 20% may used.
All the raw materials are indigenous and readily available from the
Manufacture or traders
5. MANUFACTURING PROCESS:
Fly ash (70%) Lime (10%) Gypsum (5%) and sand (15%) are manually
Feed into a pan mixer where water is added to the required proportion for
Depending upon quality of raw materials. After mixing, the mixture are
machine were the bricks are pressed automatically. Than the bricks are
placed on wooden pallets and kept as it is for two days there after
transported to open area where they are water cured for 10 -15 days. The
↓ ↓ ↓ ↓
---------------------------------------------------------------------------------
Weighing
↓
Pan Mixer
↓
Conveyor
↓
Fly Ash Brick Making Machine
(Hydralic (or) Power Press)
↓
Transported To Wooden Racks
↓
Kept as it is
for two days for setting
↓
Water Curing
(7 to 10 days)
↓
Drying
(one or two days)
↓
Sorting and Testing
↓
Dispatch
smooth surface, due to the crystal growth between brick and the cement
mortar the joint will become stronger and in due course of time it will
9. POLLUTION CONTROL
water only. Since firing process is avoided. There are no emissions and
be provided to the employees to avoid dust pollution more over all the
raw materials are kept under covered by polythene sheet to avoid air
pollution.
Total 5,40,000
b. Building 3, 50,000/-
Total 29,27,000/-
81,60,000 - 70,25,900/-
= 11,34,100/-
Turnover
= 11,34,100 X 100
81,60,000
= 11,34,10,000
81,60,000
= 13.90%
= 11,34,100 X 100
24,92,300
= 11,34,100
24,92,300
= 45.50%
c. Insurance = 4,800
11,07,898
= 1107898 X 100
2241998
= 49%
Tel.+020-65292476 Mo.+9370189743
Email [email protected]
www.samarthhydraulicgroup.in