International Journal of Biological Macromolecules: Yan Niu, Xiaofang Zhang, Xu He, Jiangqi Zhao, Wei Zhang, Canhui Lu
International Journal of Biological Macromolecules: Yan Niu, Xiaofang Zhang, Xu He, Jiangqi Zhao, Wei Zhang, Canhui Lu
International Journal of Biological Macromolecules: Yan Niu, Xiaofang Zhang, Xu He, Jiangqi Zhao, Wei Zhang, Canhui Lu
Research Article
a r t i c l e i n f o a b s t r a c t
Article history: A mechanochemical approach to improve the dispersion and the degree of crosslinking between cel-
Received 17 June 2014 lulose fiber and polymer matrix is presented herein to create high performance poly(vinyl alcohol)
Received in revised form 30 August 2014 (PVA)/cellulose biocomposites in a solvent-free and catalyst-free system. During a pan-milling process,
Accepted 22 September 2014
the hydrogen bonds in both cellulose and PVA were effectively broken up, and the released hydroxyl
Available online 7 October 2014
groups could react with succinic anhydride (SA) to form covalent bonds between the two components.
This stress-induced chemical reaction was verified by fourier transform infrared spectroscopy. The reac-
Keywords:
tion kinetics was discussed according to the conversion rate of SA during the pan-milling process. Soxhlet
Biocomposites
Fiber-reinforced composites
extraction with hot water showed that the crosslinked PVA/cellulose retained more PVA in the composites
Mechanical properties due to the homogeneous and heterogeneous crosslinking. Scanning electron microscope images indicated
Thermal properties the dispersion and interfacial interactions between PVA and cellulose were largely improved. The result-
Interface/interphase ing composites exhibited remarkably enhanced mechanical properties. The tensile strength increased
from 8.8 MPa (without mechanochemical treatment) to 18.2 MPa, and elongation at break increased from
76.8 to 361.7% after the treatment. Their thermal stability was also significantly improved.
© 2014 Elsevier B.V. All rights reserved.
1. Introduction (69 GPa) [4]. Besides, they also offer a number of other advan-
tages over conventional reinforcing materials, such as low cost,
Over the past decade, fiber-reinforced polymer composites worldwide availability, biodegradability, and thermal recyclabil-
are experiencing increased demand in various applications such ity by combustion. Particular attraction is its low density which
as aerospace, vehicles, sport equipment, etc. due to their sig- leads to high specific mechanical properties [4,5]. These unique
nificantly improved strength and toughness over neat polymers. properties have made cellulose an ideal candidate for high per-
Several important factors should be addressed to fully realize the formance biocomposites. Various biodegradable polymers, such
reinforcing potential of the final materials. First, homogeneous fiber as chitosan [6], starch [7], polycaprolactone (PCL) [8,9], poly(3-
dispersion in a polymer matrix is desirable to reduce unreinforced hydroxybutyrate-co-3-hydroxyvalerate) (PHBV) [10,11], polylactic
region and therefore distribute the load evenly in the composite. acid (PLA) [12], poly(furfuryl alcohol) (PFA) [13], and polyvinyl alco-
Second, to achieve efficient stress transfer, the interfacial adhesion hol (PVA) [14–16] have been explored as potential matrices for
between polymer matrix and fiber must be strong enough to pre- this kind of composites. PVA is the most widely produced water-
vent the fiber from being pulled out. The covalent bond formation soluble synthetic polymer in the world. It is also a versatile polymer
between polymer matrix and fiber has been a common method to with broad applications due to its biodegradability, biocompatibil-
improve the composite strength [1–3]. ity, high tensile strength, excellent adhesive properties, chemical
In recent years, the use of natural fibers as reinforcements in resistance and gas barrier properties.
polymers has attracted much attention due to the environmen- Although both cellulose and PVA have plenty of hydroxyl groups
tal concern. Cellulose fibers exhibit high mechanical properties along their molecular chains, direct incorporation of pristine cel-
with the maximum macroscopic Young’s modulus (up to 138 GPa) lulose fibers into PVA matrix cannot produce composites with
even higher than those of aluminum (69 GPa) and glass fiber good mechanical properties [17]. This is due to the fact that most
hydroxyl groups in cellulose and PVA molecules have already
formed either intra- or inter-molecular hydrogen bonds. There-
∗ Corresponding authors. Tel.: +86 28 85460607; fax: +86 28 85402465. fore, it is difficult to form new hydrogen bonds between the
E-mail addresses: [email protected] (W. Zhang), [email protected] (C. Lu). two components by simple mixing, leading to poor interfacial
http://dx.doi.org/10.1016/j.ijbiomac.2014.09.042
0141-8130/© 2014 Elsevier B.V. All rights reserved.
856 Y. Niu et al. / International Journal of Biological Macromolecules 72 (2015) 855–861
adhesion, and deteriorated mechanical performance of the com- 2. Material and Methods
posites. Moreover, the long pristine cellulose fibers can hardly
disperse well within a polymer matrix during conventional com- 2.1. Materials
posite fabrication processes. This situation is even worse for
the melt processing as the high viscosity of polymers will sup- Polyvinyl alcohol 1799, with a degree of polymerization
press free movement of fibers. As a result, the entangled and 1750 ± 50 and a degree of alcoholysis of 99%, was provided by
agglomerated cellulose fibers may generate stress-concentrated SINOPEC Sichuan Vinylon Works, China. Analytical grade suc-
points in the composites and further deteriorate their perfor- cinic anhydride (SA) was purchased from Tianjin Dibo Chemical
mance. Chemical crosslinking in composites is an efficient way Plant, China. Formamide and ethanol were obtained from Chengdu
to achieve desired compatibility [18]. Chabba et al. crosslinked Kelong Chemical Plant, China. Cellulose fibers were hardwood
soy flour/flax yarns composites using glutaraldehyde (GA) as the pulp fibers with 90% cellulose content. Deionized water was used
crosslinking agent to improve the tensile and thermal properties throughout this experiment.
[19]. Li et al. also used GA to prepare crosslinked chitosan/PVA
blend beads with high mechanical strength [20]. Teramoto et al. 2.2. Mechanochemical crosslinking between PVA and cellulose
reported that the miscibility and mechanical properties of pul- fibers
lulan/PVA composites were significantly improved after being
crosslinked with glyoxal [21]. More recently, the crosslinking The crosslinking between PVA and cellulose was achieved using
among cellulose, poly(methyl vinyl ether-co-maleic acid), and SA as a crosslinker through co-milling in the pan-mill. The strong
poly(ethylene glycol) was reported [22]. However, all these reac- compressive and shear forces generated by the pan-mill can induce
tions are solvent based. When organic solvents are used, the mechanochemical esterification reaction among the three ingredi-
emission of toxic solvents may cause serious pollutions to the envi- ents. PVA, cellulose, and SA with a composition of 100:30:13 by
ronment. weight were blended using in a high speed laboratory mixer (FW-
Stress-induced reaction, which is also well-known as 100, Beijing, China) at 26,000 rpm for 5 min. The blend was then fed
mechanochemistry, is an interdisciplinary science based on into a hopper set at the middle of the moving pan. Milled powder
mechanics and chemistry. The pulverization of polymers is a was discharged from the brim of the pans. The discharged powder
typical process of mechanochemistry [23]. Compared to the con- was then collected for the next milling cycle. At predetermined
ventional solvent-based chemical reactions, this approach appears milling cycles (0, 5, 10, 15, 20 cycles, respectively), part of the
to be an energy intensive and environmentally benign technique. milled power was collected for analysis. The milling process was
As a heterogeneous solid-phase reaction, several processes may maintained at ambient temperature with a water cooling system.
occur during the mechanochemical synthesis: dispersion of the The rotating speed of pan-mill was set at 30 rpm under a specific
components, generation of the contacts between them, the mass pressure.
transfer at the contact zones, and chemical reaction. All these pro-
cesses are induced only by the mechanical impact on the mixture of 2.3. Melt processing of crosslinked PVA/cellulose fibers composites
solid reagents. In fact, mechanochemistry has been widely applied
in metal alloying and for production of inorganic salts. However, The obtained pan-milled powder was ethanol extracted to
very few organic reactions have been performed via this process, remove residual SA prior to being blended with plasticizers.
especially in chemical modification of polymers. Furthermore, The plasticizers were prepared by mixing formamide and water
the existing research on polymer pulverization was concentrated in equal weight. All ingredients (composite powders: plasticiz-
either on improving the dispersion of particles in polymer matrix ers = 1:1, by weight) were blended in a laboratory mixer (FW-100,
[24–27], or solely on the synthetic aspects [28–30]. As far as we Beijing, China) at 26,000 rpm for 3 min and sealed for one week
know, taking advantages of the multi-functional mechanochem- before thermal compounding. The blend was then melt mixed
istry to simultaneously realize effective dispersion and sufficient using a Brabender Plasticorder PL2000 mixing machine (Duisburg,
chemical crosslinking for fabricating high performance composites Germany) at 150 ◦ C and 30 rpm for 10 min. The obtained paste was
has rarely been reported before. kept at ambient condition for 24 h. After that, the paste was filled in
The objective of this investigation is to achieve good disper- a metal mold (150 mm in diameter and 1 mm in thickness) under
sion of cellulose fibers in PVA matrix while having their interface a pressure of 10 MPa at 175 ◦ C for 15 min. For comparison, samples
covalently crosslinked via solid-state mechanochemistry. A self- without mechanochemical treatment were prepared in parallel fol-
designed pan-mill was used in the present study. The details of lowing the same processing procedures.
the pan-mill equipment can be found in our previous publica-
tion [31]. Early studies showed that this equipment was much 2.4. Fourier transform infrared spectroscopy (FTIR) analysis
more efficient for mechano-activation of cellulose compared to
conventional ball-mill, and acetylated cellulose was successfully FTIR spectra were studied with a Nicolet 560 spectrometer
synthesized by co-milling of cellulose and acetic anhydride in (Nicolet Co., USA), taking 32 scans for each sample with a resolu-
solvent- and catalyst-free conditions [31–33]. Succinic anhydride tion of 2 cm−1 , ranging from 400 to 4000 cm−1 . Approximately 2 mg
(SA), a non-toxic solid reactant which is quite stable at room tem- of pristine cellulose powder (obtained by milling cellulose fibers
perature, was utilized as a crosslinking agent to form covalent with a mortar), neat PVA and crosslinked PVA/cellulose composite
bonds between PVA and cellulose through ring-opening esterifi- powder (Soxhlet extracted with ethanol for 48 h) were mixed with
cation. After that, the obtained powders were ethanol extracted to 200–300 mg KBr, respectively. Pellets of 1 cm in diameter were then
eliminate the residue SA, followed by melt mixing and compression obtained in a standard mold under a pressure of 4 MPa. Both test-
molding with plasticizers. The crosslinking was verified by fourier ing samples and KBr were dried before pellet preparation and were
transform infrared spectra (FTIR) and weight loss against water subjected to FTIR analysis immediately.
extraction. The dispersion of cellulose fibers in polymer matrix was
detected using scanning electron microscope (SEM). The mechan- 2.5. Evaluation of reaction degree of SA during pan-milling
ical properties and thermal stability of these biocomposites were
investigated and compared with those without mechanochemical The degree of mechanochemical reaction was evaluated by SA
treatment. conversion after pan-milling. Unreacted SA can be removed easily
Y. Niu et al. / International Journal of Biological Macromolecules 72 (2015) 855–861 857
Fig. 2. Scheme of the mechanism of the mechanochemical esterification between PVA, cellulose and SA.
while retaining the PVA, cellulose and reacted SA in the composi- 3.4. Mechanical properties of melt processed composites.
tion. Therefore, it is possible to evaluate the conversion rate of SA
from a comparison of the weight loss after Soxhlet extraction with A multi-component plasticizer comprised of formamide and
initial SA weight. Fig. 4 illustrates the conversion rate of SA dur- water was adopted for the melt processing of PVA composites [38].
ing the pan-milling process. The conversion rate increased quickly It is well-known that highly crosslinked polymer cannot be melt
at the early milling stage, followed by a relatively slow increase. processed. However, as indicated above, the crosslinking density
The conversion rate of SA reached 61.6% after 20 cycles of co- of PVA was not too high since 43.1% PVA could be removed from
milling. the composites after 300 min of water extraction. Therefore, this
The solid-state esterification among PVA, cellulose, and SA composite was still thermoplastically processable in the presence
is based on the mechanism of mechanochemical activation of of plasticizers.
hydroxyl groups of cellulose and PVA. When cellulose and PVA are All samples, including PVA, PVA/cellulose, and crosslinked
subjected to mechanical forces, their massive hydrogen bond net- PVA/cellulose composites were fabricated by melt mixing followed
work can be destroyed, releasing highly reactive hydroxyl groups by compression molding. Their tensile strength (TS), elongation at
on the fresh particle surface which are capable to react with SA break (EL), and modulus were recorded from tensile testing and
even in solvent- and catalyst-free conditions. Moreover, because all summarized in Table 1. It is evident that the direct incorporation
the reactants are in solid form, the esterification thus mainly hap- of cellulose fibers into PVA cannot yield high strength composites.
pens at the particle surface. In this study, PVA and cellulose after Their TS and EL were significantly lower as compared to those of
pan-milling are several to several tens of microns in size [31]. There- PVA, indicating a weak load transfer from the matrix to fibers. How-
fore, the crosslinking is considered to take place at a macroscopic ever, their moduli were the highest due to the hardening effect
phase. when the high modulus cellulose fibers were added into soft chain
Table 1
Mechanical properties of PVA and PVA/cellulose composites.
Acknowledgements
References
[36] E. Zini, M. Scandola, Biomacromolecules 4 (2003) 821–827. [41] J. Lu, T. Wang, L.T. Drzal, Compos. Part A: Appl. Sci. Manufacturing 39 (2008)
[37] T. Yoshimura, K. Matsuo, R. Fujioka, J. Appl. Polym. Sci. 99 (2006) 3251–3256. 738–746.
[38] N. Chen, L. Li, Q. Wang, Plast. Rubber Compos. 36 (2007) 283–290. [42] C.C. Yang, J.Membrane Sci. 288 (2007) 51–60.
[39] R. Chen, C. Yi, H. Wu, S. Guo, Carbohydr. Polym. 81 (2010) 188–195. [43] K. Das, D. Ray, N.R. Bandyopadhyay, A. Gupta, S. Sengupta, S. Sahoo, A. Mohanty,
[40] P.J. Flory, J. Am. Chem. Soc. 67 (1945) 2048–2050. M. Misra, Ind. Eng. Chem. Res. 49 (2010) 2176–2185.