PT.

BUKITMAKMUR MANDIRI UTAMA

PLANT PEOPLE DEVELOPMENT DEPARTEMENT

B' COMPETENCY ASSESSMENT SHEET-Ver.0.0

SPECIALIST:
MULTIFLO WATER PUMP
DEWATERING PUMP MFVC420

COMPETENCY:
2. REMOVE & INSTALL
SUB-COMPETENCY:
2.1 Engine / Motor 2.6
2.2 Alternator 2.7
2.3 Starting Motor 2.8
2.4 Turbocharger 2.9
2.5 Transmission & Clutch 2.10
 R MANDIRI UTAMA
OPMENT DEPARTEMENT

ESSMENT SHEET-Ver.0.0
IALIST:
WATER PUMP
PUMP MFVC420

ETENCY:
E & INSTALL
MPETENCY:
Radiator & Cooling system
Electrical Harness
Electrical Component
Vacuum pump
Bare shaft
 B' COMPETENCY ASSESSMENT SHEET
MULTIFLOW MVFC420
REMOVE & INSTALL B'CA - MF420 - R&I - 2.1
ENGINE
TINGKAT
SUBJECT NOTES
KOMPETENSI

STRUCTURE & FUNCTION

I
Menjelaskan structure, fungsi, cara kerja dan analisis trouble dari komponen :
1 Engine 0 1 2 3
2 Engine mounting & rubber 0 1 2 3
3 Engine main harness 0 1 2 3
4 Engine hood 0 1 2 3

TECHNICAL TERM
II
Menjelaskan pengertian istilah-istilah pada komponen berikut :
1 End Ply of Crank Shaft 0 1 2 3
2 RunOut of Flywheel 0 1 2 3
3 Faceout of Flywheel 0 1 2 3
4 Engine - Power train alignment 0 1 2 3
5 Engine mechanical control system 0 1 2 3
6 Engine hunting 0 1 2 3
7 4-cycle, water-cooled, inline 6 cylinder,direct injection, 0 1 2 3
8 Piston displacement 0 1 2 3
9 Rated output 0 1 2 3
10 Max. torque 0 1 2 3
11 Fuel consumption (Min.) 0 1 2 3

TOOLS
III
Menjelaskan fungsi, aplikasi dan satuan alat ukur :
1 Common tool 0 1 2 3
2 Torq. Wrench 0 1 2 3
3 Lifting tools 0 1 2 3
4 Magnetic base 0 1 2 3
5 Dial indicator 0 1 2 3
6 Aligment tools 0 1 2 3
K
N IV
REMOVE
O Menjelaskan prosedure remove
1 Engine 0 1 2 3
W 2 Engine mounting & rubber 0 1 2 3
3 Engine main harness 0 1 2 3
L 4 Engine hood 0 1 2 3

E INSPECTION (Visual check) - MEASUREMENT ( Dimension )

D V
Menjelaskan prosedure inspection - measurement dan reusable parts:
G 1 Engine 0 1 2 3
2 Engine mounting & rubber 0 1 2 3
E 3 Engine main harness 0 1 2 3
4 Engine hood 0 1 2 3

PARTS RECOMMENDATION
VI
Menjelaskan dokumen-dokumen sebagai berikut ini :
1 Engine APL R&I 0 1 2 3
2 Publication number P/Book 0 1 2 3
3 Kode-kode pada P/Book 0 1 2 3
4 PSN 0 1 2 3

INSTALL
VII
Menjelaskan prosedure install :
1 Engine 0 1 2 3
2 Engine mounting & rubber 0 1 2 3
3 Engine main harness 0 1 2 3
4 Engine hood 0 1 2 3

TESTING, ADJUSTING
VIII
Menjelaskan pengetesan, penyetelan dan trouble shooting :
1 End Ply of Crank Shaft ( if equiped with Damper ) 0 1 2 3
2 Runout of crankshaft 0 1 2 3
3 Faceout of crankshaft 0 1 2 3
4 Engine - Power train alignment (depend of machine) 0 1 2 3
 B' COMPETENCY ASSESSMENT SHEET
MULTIFLOW MVFC420
REMOVE & INSTALL B'CA - MF420 - R&I - 2.1
ENGINE
TINGKAT
SUBJECT NOTES
KOMPETENSI
0 1 2 3
TROUBLE SHOOTING
IX
Menjelaskan / mengerjakan pengetesan, penyetelan dan trouble shooting :
1 Excessive blowby pressure 0 1 2 3
2 Engine unusual noise 0 1 2 3

TOOLS
I
Menggunakan alat ukur :
1 Common tool 0 1 2 3
2 Torq. Wrench 0 1 2 3
3 Lifting tools 0 1 2 3
4 Magnetic base 0 1 2 3
5 Dial indicator 0 1 2 3
6 Aligment tools 0 1 2 3

REMOVE
II
Melakukan prosedure remove
1 Engine 0 1 2 3
2 Engine mounting & rubber 0 1 2 3
3 Engine main harness 0 1 2 3
4 Engine hood 0 1 2 3

INSPECTION (Visual check) - MEASUREMENT ( Dimension )

III
Melakukan prosedure inspection - measurement dan reusable parts:
1 Engine 0 1 2 3
2 Engine mounting & rubber 0 1 2 3
3 Engine main harness 0 1 2 3
S 4 Engine hood 0 1 2 3
K
I PARTS RECOMMENDATION
IV
Mengisi dan menjelaskan dokumen-dokumen sebagai berikut ini :
L 1 Engine APL R&I 0 1 2 3
L 2 Publication number P/Book 0 1 2 3
3 Kode-kode pada P/Book 0 1 2 3
4 PSN 0 1 2 3

INSTALL
V
Melakukan prosedure install :
1 Engine 0 1 2 3
2 Engine mounting & rubber 0 1 2 3
3 Engine main harness 0 1 2 3
4 Engine hood 0 1 2 3

TESTING, ADJUSTING
VI
Melakukan / mengerjakan pengetesan, penyetelan dan trouble shooting :
1 End Ply of Crank Shaft 0 1 2 3
2 RunOut of flywheel 0 1 2 3
3 Faceout of flywheel 0 1 2 3
0 1 2 3
TROUBLE SHOOTING
VII
Melakukan / mengerjakan pengetesan, penyetelan dan trouble shooting :
1 Excessive blowby pressure 0 1 2 3
2 Engine unusual noise 0 1 2 3

Keterangan :
Gunakan Q/A atau Shop Manual sebagai penuntun Proses Remove, Install, Testing
Gunakan Reusable Part Guide, Maintenance Standart & PK2 sbg penuntun Proses Inspeksi & Measurement
R REPORTING
E Membuat laporan berikut ini
1 Form QA 0 1 2 3
P 2 Form Job Schedule Sheet 0 1 2 3
O 3 Part Ordering (PO) 0 1 2 3
R 4 Technical Service Report (TSR) 0 1 2 3

T
 B' COMPETENCY ASSESSMENT SHEET
R MULTIFLOW MVFC420
E
REMOVE & INSTALL B'CA - MF420 - R&I - 2.1
ENGINE
P
O SUBJECT
TINGKAT
NOTES
KOMPETENSI
R
T
Hasil Akhir
Komentar : Start : Finish : Finish :
MEKANIK PENERA PENERA

Nama : Nama : Nama :

 B' COMPETENCY ASSESSMENT SHEET
MULTIFLOW MVFC420
REMOVE & INSTALL B'CA - MF420 - R&I - 2.2
ALTERNATOR
TINGKAT
SUBJECT NOTES
KOMPETENSI

STRUCTURE & FUNCTION

I
Menjelaskan structure, fungsi, cara kerja dan analisis trouble dari komponen :
1 Alternator Assy 0 1 2 3
2 V-Belt 0 1 2 3
3 Alternator Drive ( PTO ) 0 1 2 3
4 Bracket and adjuster 0 1 2 3

TECHNICAL TERM
II
Menjelaskan pengertian istilah-istilah pada komponen berikut :
1 Grounding 0 1 2 3
2 Short circuit 0 1 2 3
3 Resistance 0 1 2 3
4 Belt Tension 0 1 2 3
5 Alternator Capacity 0 1 2 3

TOOLS
III
Menjelaskan fungsi, aplikasi dan satuan alat ukur :
1 Common Tools 0 1 2 3
2 Multimeter 0 1 2 3
3 Electric Tools Kit 0 1 2 3

REMOVE
K IV
Menjelaskan prosedure remove
N 1 Alternator Assy 0 1 2 3
O 2 V-Belt 0 1 2 3

W
INSPECTION (Visual check) - MEASUREMENT ( Dimension )
V
Menjelaskan prosedure inspection - measurement dan reusable parts:
L 1 Alternator Assy 0 1 2 3
E 2 V-Belt 0 1 2 3
3 Alternator Drive ( PTO ) 0 1 2 3
D 4 Bracket and adjuster 0 1 2 3
G
E PARTS RECOMMENDATION
VI
Menjelaskan dokumen-dokumen sebagai berikut ini :
1 Engine APL R&I 0 1 2 3
2 Publication number P/Book 0 1 2 3
3 Kode-kode pada P/Book 0 1 2 3
4 PSN 0 1 2 3

INSTALL
VII
Menjelaskan prosedure install :
1 Alternator Assy 0 1 2 3
2 V-Belt 0 1 2 3
3 Alternator Drive ( PTO ) 0 1 2 3

TESTING, ADJUSTING
VIII
Menjelaskan pengetesan, penyetelan dan trouble shooting :
1 V-Belt Tension 0 1 2 3
2 Cabel & Connection 0 1 2 3
0 1 2 3
TROUBLE SHOOTING
IX
Menjelaskan / mengerjakan pengetesan, penyetelan dan trouble shooting :
1 Alternator No Charge 0 1 2 3
2 0 1 2 3

TOOLS
I
Menggunakan alat ukur :
1 Common Tools 0 1 2 3
2 Multimeter 0 1 2 3
3 Electric Tools Kit 0 1 2 3

REMOVE
II
 B' COMPETENCY ASSESSMENT SHEET
MULTIFLOW MVFC420
REMOVE & INSTALL B'CA - MF420 - R&I - 2.2
ALTERNATOR
TINGKAT
SUBJECT NOTES
KOMPETENSI
II
Melakukan prosedure remove
1 Alternator Assy 0 1 2 3
2 V-Belt 0 1 2 3

INSPECTION (Visual check) - MEASUREMENT ( Dimension )

III
Melakukan prosedure inspection - measurement dan reusable parts:
1 Alternator Assy 0 1 2 3
2 V-Belt 0 1 2 3
3 Alternator Drive ( PTO ) 0 1 2 3
4 Bracket and adjuster 0 1 2 3
S
K IV
PARTS RECOMMENDATION
Mengisi dan menjelaskan dokumen-dokumen sebagai berikut ini :
I 1 Engine APL R&I 0 1 2 3
L 2 Publication number P/Book 0 1 2 3
L 3 Kode-kode pada P/Book 0 1 2 3
4 PSN 0 1 2 3

INSTALL
V
Melakukan prosedure install :
1 Alternator Assy 0 1 2 3
2 V-Belt 0 1 2 3

TESTING, ADJUSTING
VI
Melakukan / mengerjakan pengetesan, penyetelan dan trouble shooting :
1 V-Belt Tension 0 1 2 3
2 Cabel & Connection 0 1 2 3
0 1 2 3
TROUBLE SHOOTING
VII
Melakukan / mengerjakan pengetesan, penyetelan dan trouble shooting :
1 Alternator No Charge 0 1 2 3
2 0 1 2 3

Keterangan :
Gunakan Q/A atau Shop Manual sebagai penuntun Proses Remove, Install, Testing
Gunakan Reusable Part Guide, Maintenance Standart & PK2 sbg penuntun Proses Inspeksi & Measurement
R REPORTING
E Membuat laporan berikut ini
1 Form QA 0 1 2 3
P 2 Form Job Schedule Sheet 0 1 2 3
O 3 Part Ordering (PO) 0 1 2 3
R 4 Technical Service Report (TSR) 0 1 2 3

T
Hasil Akhir
Komentar : Start : Finish : Finish :
MEKANIK PENERA PENERA

Nama : Nama : Nama :

 B' COMPETENCY ASSESSMENT SHEET
MULTIFLOW MVFC420
REMOVE & INSTALL B'CA - MF420 - R&I - 2.3
STARTING MOTOR
TINGKAT
SUBJECT NOTES
KOMPETENSI

STRUCTURE & FUNCTION

I
Menjelaskan structure, fungsi, cara kerja dan analisis trouble dari komponen :
1 Starting motor Assy 0 1 2 3
2 Safety relay 0 1 2 3
3 Teeth gear of flywheel 0 1 2 3
4 Gasket 0 1 2 3
5 Flywheel housing 0 1 2 3

TECHNICAL TERM
II
Menjelaskan pengertian istilah-istilah pada komponen berikut :
1 Grounding 0 1 2 3
2 Short circuit 0 1 2 3
3 Series Circuit 0 1 2 3
4 Parallel Circuit 0 1 2 3
5 Starting motor capacity 0 1 2 3

TOOLS
III
Menjelaskan fungsi, aplikasi dan satuan alat ukur :
1 Common Tools 0 1 2 3
2 Multimeter 0 1 2 3
3 Electric Tools Kit 0 1 2 3

K REMOVE
IV
N Menjelaskan prosedure remove
O 1 Starting motor Assy 0 1 2 3
2 Safety relay 0 1 2 3
W
INSPECTION (Visual check) - MEASUREMENT ( Dimension )
V
L Menjelaskan prosedure inspection - measurement dan reusable parts:
E 1 Starting motor Assy 0 1 2 3
2 Safety relay 0 1 2 3
D 3 Teeth gear of flywheel 0 1 2 3
G 4 Flywheel housing 0 1 2 3
E
PARTS RECOMMENDATION
VI
Menjelaskan dokumen-dokumen sebagai berikut ini :
1 Starting motor APL R&I 0 1 2 3
2 Publication number P/Book 0 1 2 3
3 Kode-kode pada P/Book 0 1 2 3
4 PSN 0 1 2 3

INSTALL
VII
Menjelaskan prosedure install :
1 Starting motor Assy 0 1 2 3
2 Safety relay 0 1 2 3

TESTING, ADJUSTING
VIII
Menjelaskan pengetesan, penyetelan dan trouble shooting :
1 Cranking speed 0 1 2 3
2 0 1 2 3
0 1 2 3
TROUBLE SHOOTING
IX
Menjelaskan / mengerjakan pengetesan, penyetelan dan trouble shooting :
1 Starting motor does'nt function 0 1 2 3
2 0 1 2 3

TOOLS
I
Menggunakan alat ukur :
1 Common Tools 0 1 2 3
2 Multimeter 0 1 2 3
3 Electric Tools Kit 0 1 2 3

REMOVE
II
 B' COMPETENCY ASSESSMENT SHEET
MULTIFLOW MVFC420
REMOVE & INSTALL B'CA - MF420 - R&I - 2.3
STARTING MOTOR
TINGKAT
SUBJECT NOTES
KOMPETENSI
II
Melakukan prosedure remove
1 Starting motor Assy 0 1 2 3
2 Safety relay 0 1 2 3

INSPECTION (Visual check) - MEASUREMENT ( Dimension )

III
Melakukan prosedure inspection - measurement dan reusable parts:
1 Starting motor Assy 0 1 2 3
2 Safety relay 0 1 2 3
3 Teeth gear of flywheel 0 1 2 3
4 Flywheel housing 0 1 2 3
S
K PARTS RECOMMENDATION
IV
I Mengisi dan menjelaskan dokumen-dokumen sebagai berikut ini :
L 1 Starting motor APL R&I 0 1 2 3
2 Publication number P/Book 0 1 2 3
L 3 Kode-kode pada P/Book 0 1 2 3
4 PSN 0 1 2 3

INSTALL
V
Melakukan prosedure install :
1 Starting motor Assy 0 1 2 3
2 Safety relay 0 1 2 3

TESTING, ADJUSTING
VI
Melakukan / mengerjakan pengetesan, penyetelan dan trouble shooting :
1 Cranking speed 0 1 2 3
0 1 2 3
TROUBLE SHOOTING
VII
Melakukan / mengerjakan pengetesan, penyetelan dan trouble shooting :
1 Starting motor does'nt function 0 1 2 3
2 0 1 2 3

Keterangan :
Gunakan Q/A atau Shop Manual sebagai penuntun Proses Remove, Install, Testing
Gunakan Reusable Part Guide, Maintenance Standart & PK2 sbg penuntun Proses Inspeksi & Measurement
R REPORTING
E Membuat laporan berikut ini
1 Form QA 0 1 2 3
P 2 Form Job Schedule Sheet 0 1 2 3
O 3 Part Ordering (PO) 0 1 2 3
R 4 Technical Service Report (TSR) 0 1 2 3

T
Hasil Akhir
Komentar : Start : Finish : Finish :
MEKANIK PENERA PENERA

Nama : Nama : Nama :

 B' COMPETENCY ASSESSMENT SHEET
MULTIFLOW MVFC420
REMOVE & INSTALL B'CA - MF420 - R&I - 2.4
TURBOCHARGER
TINGKAT
SUBJECT NOTES
KOMPETENSI

STRUCTURE & FUNCTION

I
Menjelaskan structure, fungsi, cara kerja dan analisis trouble dari komponen :
1 Joint 0 1 2 3
2 Flange 0 1 2 3
3 Turbo Charger 0 1 2 3
4 Intake Pipe 0 1 2 3
5 Muffler 0 1 2 3
6 Air Cleaner 0 1 2 3
7 Lubricating piping 0 1 2 3

TECHNICAL TERM
II
Menjelaskan pengertian istilah-istilah pada komponen berikut :
1 Boost pressure 0 1 2 3
2 Permissible Value 0 1 2 3
3 Excessive Exhaust Temperature 0 1 2 3
4 Air intake resistance 0 1 2 3
5 Turbocharger compression ratio 0 1 2 3
6 Direction of rotation 0 1 2 3
7 Turbocharger model 0 1 2 3
8 Continuous speed 0 1 2 3

TOOLS
III
Menjelaskan fungsi, aplikasi dan satuan alat ukur :
1 Common Tools 0 1 2 3
2 Torque wrench 0 1 2 3
3 Boost pressure Gauge 0 1 2 3

REMOVE
IV
Menjelaskan prosedure remove
1 Joint 0 1 2 3
2 Flange 0 1 2 3
K 3 Turbo Charger 0 1 2 3
N 4 Intake Pipe 0 1 2 3
O 5 Muffler 0 1 2 3
6 Air Cleaner 0 1 2 3
W 7 Lubricating piping 0 1 2 3

L V
INSPECTION (Visual check) - MEASUREMENT ( Dimension )
E Menjelaskan prosedure inspection - measurement dan reusable parts:
1 Joint 0 1 2 3
D 2 Flange 0 1 2 3
G 3 Turbo Charger 0 1 2 3
E 4
5
Intake Pipe
Muffler
0
0
1
1
2
2
3
3
6 Air Cleaner 0 1 2 3
7 Lubricating piping 0 1 2 3

PARTS RECOMMENDATION
VI
Menjelaskan dokumen-dokumen sebagai berikut ini :
1 Turbo Charger APL R&I 0 1 2 3
2 Part and Service News 0 1 2 3
3 Publication Number pada part book 0 1 2 3
4 Code-code pada part book 0 1 2 3

INSTALL
VII
Menjelaskan prosedure install :
1 Joint 0 1 2 3
2 Flange 0 1 2 3
3 Turbo Charger 0 1 2 3
4 Intake Pipe 0 1 2 3
5 Muffler 0 1 2 3
6 Air Cleaner 0 1 2 3
7 Lubricating piping 0 1 2 3
 B' COMPETENCY ASSESSMENT SHEET
MULTIFLOW MVFC420
REMOVE & INSTALL B'CA - MF420 - R&I - 2.4
TURBOCHARGER
TINGKAT
SUBJECT NOTES
KOMPETENSI
TESTING, ADJUSTING
VIII
Melakukan / mengerjakan pengetesan, penyetelan dan trouble shooting :
1 Boost pressure 0 1 2 3
2 0 1 2 3
0 1 2 3
TROUBLE SHOOTING
IX
Melakukan / mengerjakan pengetesan, penyetelan dan trouble shooting :
1 Turbocharger overheat 0 1 2 3
2 Oil Consumption too high 0 1 2 3

TOOLS
I
Menjelaskan fungsi, aplikasi dan satuan alat ukur :
1 Common Tools 0 1 2 3
2 Torque wrench 0 1 2 3
3 Boost pressure Gauge 0 1 2 3

REMOVE
II
Menjelaskan prosedure remove
1 Joint 0 1 2 3
2 Flange 0 1 2 3
3 Turbo Charger 0 1 2 3
4 Intake Pipe 0 1 2 3
5 Muffler 0 1 2 3
6 Air Cleaner 0 1 2 3
7 Lubricating piping 0 1 2 3

INSPECTION (Visual check) - MEASUREMENT ( Dimension )

III
Menjelaskan prosedure inspection - measurement dan reusable parts:
1 Joint 0 1 2 3
2 Flange 0 1 2 3
3 Turbo Charger 0 1 2 3
4 Intake Pipe 0 1 2 3
5 Muffler 0 1 2 3
S 6 Air Cleaner 0 1 2 3
K 7 Lubricating piping 0 1 2 3

I PARTS RECOMMENDATION
L IV
Menjelaskan dokumen-dokumen sebagai berikut ini :
L 1 Turbo Charger APL R&I 0 1 2 3
2 Part and Service News 0 1 2 3
3 Publication Number pada part book 0 1 2 3
4 Code-code pada part book 0 1 2 3

INSTALL
V
Menjelaskan prosedure install :
1 Joint 0 1 2 3
2 Flange 0 1 2 3
3 Turbo Charger 0 1 2 3
4 Intake Pipe 0 1 2 3
5 Muffler 0 1 2 3
6 Air Cleaner 0 1 2 3
7 Lubricating piping 0 1 2 3

TESTING, ADJUSTING
VI
Melakukan / mengerjakan pengetesan, penyetelan dan trouble shooting :
1 Boost pressure 0 1 2 3
0 1 2 3
TROUBLE SHOOTING
VII
Melakukan / mengerjakan pengetesan, penyetelan dan trouble shooting :
1 Turbocharger overheat 0 1 2 3
2 Oil Consumption too high 0 1 2 3

Keterangan :
 B' COMPETENCY ASSESSMENT SHEET
MULTIFLOW MVFC420
REMOVE & INSTALL B'CA - MF420 - R&I - 2.4
TURBOCHARGER
TINGKAT
SUBJECT NOTES
KOMPETENSI
Gunakan Q/A atau Shop Manual sebagai penuntun Proses Remove, Install, Testing
Gunakan Reusable Part Guide, Maintenance Standart sbg penuntun Proses Inspeksi & Measurement
R REPORTING
Membuat laporan berikut ini
E 1 Form QA 0 1 2 3
P 2 Form Job Schedule Sheet 0 1 2 3
O 3 Part Ordering (PO)
4 Technical Service Report (TSR)
0
0
1
1
2
2
3
3
R 5 0 1 2 3
T
Hasil Akhir
Komentar : Start : Finish :
MEKANIK PENERA

Nama : Nama :
ET
A - MF420 - R&I - 2.4

NOTES
ET
A - MF420 - R&I - 2.4

NOTES
ET
A - MF420 - R&I - 2.4

NOTES

Finish :
PENERA

Nama :
 B' COMPETENCY ASSESSMENT SHEET
MULTIFLOW MVFC420
REMOVE & INSTALL B'CA - M
TRANSMISSION AND CLUTCH
TINGKAT
SUBJECT
KOMPETENSI

STRUCTURE & FUNCTION

I
Menjelaskan structure, fungsi, cara kerja dan analisis trouble dari komponen :
1 Rubber coupling 0 1 2 3
2 Remove stub shaft 0 1 2 3
3 Remove pipe line lubricating 0 1 2 3
4 Transmisi 0 1 2 3
5 Oil cooler line 0 1 2 3

TECHNICAL TERM
II
Menjelaskan pengertian istilah-istilah pada komponen berikut :
1 Tightening Torque 0 1 2 3
2 Clutch Center Flange 0 1 2 3
3 Face Run Out 0 1 2 3
4 Radial Run Out 0 1 2 3
5 Motive force 0 1 2 3
6 Mechanical clutch 0 1 2 3

TOOLS
III
Menjelaskan fungsi, aplikasi dan satuan alat ukur :
1 Common Tools 0 1 2 3
2 Lifting Tools 0 1 2 3
3 Torque wrench 0 1 2 3
4 Dial indicator kits 0 1 2 3

REMOVE
IV
Menjelaskan prosedure remove
1 Rubber coupling 0 1 2 3
K 2 Remove stub shaft 0 1 2 3
N 3 Remove pipe line lubricating 0 1 2 3
O 4 Transmisi 0 1 2 3
5 Oil cooler line 0 1 2 3
W
INSPECTION (Visual check) - MEASUREMENT ( Dimension )
V
L Menjelaskan prosedure inspection - measurement dan reusable parts:
E 1 Rubber coupling 0 1 2 3
2 Remove stub shaft 0 1 2 3
D 3 Remove pipe line lubricating 0 1 2 3
G 4 Transmisi 0 1 2 3
E
L
E
D
G
5 Oil cooler line 0 1 2 3
E
PARTS RECOMMENDATION
VI
Menjelaskan dokumen-dokumen sebagai berikut ini :
1 Transmission and clutch APL R&I 0 1 2 3
2 Publication number P/Book 0 1 2 3
3 Kode-kode pada P/Book 0 1 2 3
4 PSN 0 1 2 3

INSTALL
VII
Menjelaskan prosedure install :
1 Rubber coupling 0 1 2 3
2 Remove stub shaft 0 1 2 3
3 Remove pipe line lubricating 0 1 2 3
4 Transmisi 0 1 2 3
5 Oil cooler line 0 1 2 3

TESTING, ADJUSTING
VIII
Menjelaskan pengetesan, penyetelan dan trouble shooting :
1 Transmission main relief pressure 0 1 2 3
2 Temperatur oil transmission 0 1 2 3
0 1 2 3
TROUBLE SHOOTING
IX
Menjelaskan pengetesan, penyetelan dan trouble shooting :
1 Excessive Vibration 0 1 2 3
2 Transmission unusual noise 0 1 2 3
3 Transmissin over heat 0 1 2 3

TOOLS
I
Menggunakan alat ukur :
1 Common Tools 0 1 2 3
2 Lifting Tools 0 1 2 3
3 Torque wrench 0 1 2 3
4 Dial indicator kits 0 1 2 3

REMOVE
II
Melakukan prosedure remove
1 Rubber coupling 0 1 2 3
2 Remove stub shaft 0 1 2 3
3 Remove pipe line lubricating 0 1 2 3
4 Transmisi 0 1 2 3
5 Oil cooler line 0 1 2 3

INSPECTION (Visual check) - MEASUREMENT ( Dimension )

III
Melakukan prosedure inspection - measurement dan reusable parts:
1 Rubber coupling 0 1 2 3
2 Remove stub shaft 0 1 2 3

S
K
I
 3 Remove pipe line lubricating 0 1 2 3
4 Transmisi 0 1 2 3
S 5 Oil cooler line 0 1 2 3

K PARTS RECOMMENDATION
I IV
Mengisi dan menjelaskan dokumen-dokumen sebagai berikut ini :
L 1 Transmission and clutch APL R&I 0 1 2 3
2 Publication number P/Book 0 1 2 3
L 3 Kode-kode pada P/Book 0 1 2 3
4 PSN 0 1 2 3

INSTALL
V
Melakukan prosedure install :
1 Rubber coupling 0 1 2 3
2 Remove stub shaft 0 1 2 3
3 Remove pipe line lubricating 0 1 2 3
4 Transmisi 0 1 2 3
5 Oil cooler line 0 1 2 3

TESTING, ADJUSTING
VI
Melakukan / mengerjakan pengetesan, penyetelan dan trouble shooting :
1 Transmission main relief pressure 0 1 2 3
2 Temperatur oil transmission 0 1 2 3

TROUBLE SHOOTING
VII
Melakukan / mengerjakan pengetesan, penyetelan dan trouble shooting :
1 Excessive Vibration 0 1 2 3
2 Transmission unusual noise 0 1 2 3
3 Transmissin over heat 0 1 2 3

Keterangan :
Gunakan Q/A atau Shop Manual sebagai penuntun Proses Remove, Install, Testing
Gunakan Reusable Part Guide, Maintenance Standart dan PK2 sbg penuntun Proses Inspeksi & Measurement
R REPORTING
E Membuat laporan berikut ini
1 Form QA 0 1 2 3
P 2 Form Job Schedule Sheet 0 1 2 3
O 3 Part Ordering (PO) 0 1 2 3
R 4 Technical Service Report (TSR) 0 1 2 3

T
Hasil Akhir
Komentar : Start :
MEKANIK
Nama :
ENT SHEET
B'CA - MF420 - R&I - 2.5

NOTES
Finish : Finish :
PENERA PENERA
Nama : Nama :
 B' COMPETENCY ASSESSMENT SHEET
MULTIFLOW MVFC420
REMOVE & INSTALL B'CA - MF420 - R&I - 2.6
RADIATOR
TINGKAT
SUBJECT NOTES
KOMPETENSI

STRUCTURE & FUNCTION

I
Menjelaskan structure, fungsi, cara kerja dan analisis trouble dari komponen :
1 Radiator 0 1 2 3
2 Fan 0 1 2 3
3 Fan guard 0 1 2 3
4 Water reservoir (Sub tank) 0 1 2 3
5 Water temperature sensor 0 1 2 3
6 Thermostat 0 1 2 3
7 Corrosion resistor 0 1 2 3

TECHNICAL TERM
II
Menjelaskan pengertian istilah-istilah pada komponen berikut :
1 Total dissipating area 0 1 2 3
2 Cross sectional of water tubes 0 1 2 3
3 Core type 0 1 2 3
4 Water treatment 0 1 2 3
5 Fan blade number 0 1 2 3

TOOLS
III
Menjelaskan fungsi, aplikasi dan satuan alat ukur :
1 Common tool 0 1 2 3
2 Lifting tools 0 1 2 3

REMOVE
IV
Menjelaskan prosedure remove
K 1 Radiator 0 1 2 3
N 2 Fan 0 1 2 3
O 3 Fan guard 0 1 2 3
4 Water reservoir (Sub tank) 0 1 2 3
W
INSPECTION (Visual check) - MEASUREMENT ( Dimension )
V
L Menjelaskan prosedure inspection - measurement dan reusable parts:
E 1 Radiator 0 1 2 3
2 Fan 0 1 2 3
D 3 Fan guard 0 1 2 3
G 4 Water reservoir (Sub tank) 0 1 2 3
E
PARTS RECOMMENDATION
VI
Menjelaskan dokumen-dokumen sebagai berikut ini :
1 Radiator & cooling APL R&I 0 1 2 3
2 Publication number P/Book 0 1 2 3
3 Kode-kode pada P/Book 0 1 2 3
4 PSN 0 1 2 3

INSTALL
VII
Menjelaskan prosedure install :
1 Radiator 0 1 2 3
2 Fan 0 1 2 3
3 Fan guard 0 1 2 3
4 Water reservoir (Sub tank) 0 1 2 3

TESTING, ADJUSTING
VIII
Menjelaskan pengetesan, penyetelan dan trouble shooting :
1 Radiator core clogged 0 1 2 3
2 Water coolant leaks 0 1 2 3
3 Water coolant level 0 1 2 3
0 1 2 3
TROUBLE SHOOTING
IX
Menjelaskan pengetesan, penyetelan dan trouble shooting :
1 Radiator core clogged 0 1 2 3
2 Radiator core cracks 0 1 2 3

TOOLS
I
 B' COMPETENCY ASSESSMENT SHEET
MULTIFLOW MVFC420
REMOVE & INSTALL B'CA - MF420 - R&I - 2.6
RADIATOR
TINGKAT
SUBJECT NOTES
KOMPETENSI
I
Menggunakan alat ukur :
1 Common tool 0 1 2 3
2 Lifting tools 0 1 2 3

REMOVE
II
Melakukan prosedure remove
1 Radiator 0 1 2 3
2 Fan 0 1 2 3
3 Fan guard 0 1 2 3
4 Water reservoir (Sub tank) 0 1 2 3

INSPECTION (Visual check) - MEASUREMENT ( Dimension )

III
Melakukan prosedure inspection - measurement dan reusable parts:
1 Radiator 0 1 2 3
2 Fan 0 1 2 3
3 Fan guard 0 1 2 3
4 Water reservoir (Sub tank) 0 1 2 3

S PARTS RECOMMENDATION
IV
K Mengisi dan menjelaskan dokumen-dokumen sebagai berikut ini :
I 1
2
Radiator & cooling APL R&I
Publication number P/Book
0
0
1
1
2
2
3
3
L 3 Kode-kode pada P/Book 0 1 2 3
L 4 PSN 0 1 2 3

INSTALL
V
Melakukan prosedure install :
1 Radiator 0 1 2 3
2 Fan 0 1 2 3
3 Fan guard 0 1 2 3
4 Water reservoir (Sub tank) 0 1 2 3

TESTING, ADJUSTING
VI
Melakukan / mengerjakan pengetesan, penyetelan dan trouble shooting :
1 Radiator core clogged 0 1 2 3
2 Water coolant leaks 0 1 2 3
3 Water coolant level 0 1 2 3

TROUBLE SHOOTING
VII
Melakukan / mengerjakan pengetesan, penyetelan dan trouble shooting :
1 Radiator core clogged 0 1 2 3
2 Radiator core cracks 0 1 2 3

Keterangan :
Gunakan Q/A atau Shop Manual sebagai penuntun Proses Remove, Install, Testing
Gunakan Reusable Part Guide, Maintenance Standart sbg penuntun Proses Inspeksi & Measurement
R REPORTING
E Membuat laporan berikut ini
1 Form QA 0 1 2 3
P 2 Form Job Schedule Sheet 0 1 2 3
O 3 Part Ordering (PO) 0 1 2 3
R 4 Technical Service Report (TSR) 0 1 2 3

T
Hasil Akhir
Komentar : Start : Finish :
MEKANIK PENERA

Nama : Nama :
ET
A - MF420 - R&I - 2.6

NOTES
ET
A - MF420 - R&I - 2.6

NOTES

Finish :
PENERA

Nama :
 B' COMPETENCY ASSESSMENT SHEET
MULTIFLOW MVFC420
REMOVE & INSTALL B'CA - MF420 - R&I - 2.7
ELECTRIC HARNESS
TINGKAT
SUBJECT NOTES
KOMPETENSI

STRUCTURE & FUNCTION

I
Menjelaskan structure, fungsi, cara kerja dan analisis trouble dari komponen :
1 Main power source harness 0 1 2 3
2 Power source wiring harness 0 1 2 3
3 Main monitor wiring harness 0 1 2 3
4 Controller wiring harness 0 1 2 3
5 Lighting wiring harness 0 1 2 3
6 Charging wiring harness 0 1 2 3
7 Starting wiring harness 0 1 2 3
8 Sensor & switch wiring harness 0 1 2 3
9 Solenoid and other actuator wiring harness 0 1 2 3

TECHNICAL TERM
II
Menjelaskan pengertian istilah-istilah pada komponen berikut :
1 Male & female 0 1 2 3
2 Drying wiring harness 0 1 2 3
3 Connect & disconnect 0 1 2 3
4 Clamping 0 1 2 3
5 Short circuit 0 1 2 3
6 Open circuit 0 1 2 3

TOOLS
III
Menjelaskan fungsi, aplikasi dan satuan alat ukur :
1 Common tools 0 1 2 3
2 Multimeter 0 1 2 3
3 T adapter box 0 1 2 3

REMOVE
IV
Menjelaskan prosedure remove
1 Main power source harness 0 1 2 3
2 Power source wiring harness 0 1 2 3
3 Main monitor wiring harness 0 1 2 3
4 Controller wiring harness 0 1 2 3
K 5 Lighting wiring harness 0 1 2 3
6 Charging wiring harness 0 1 2 3
N 7 Starting wiring harness 0 1 2 3
O 8 Sensor & switch wiring harness 0 1 2 3
W 9 Solenoid and other actuator wiring harness 0 1 2 3

INSPECTION (Visual check) - MEASUREMENT ( Dimension )

L V
Menjelaskan prosedure inspection - measurement dan reusable parts:
E 1 Main power source harness 0 1 2 3
2 Power source wiring harness 0 1 2 3
D 3 Main monitor wiring harness 0 1 2 3
G 4 Controller wiring harness 0 1 2 3
E 5 Lighting wiring harness 0 1 2 3
6 Charging wiring harness 0 1 2 3
7 Starting wiring harness 0 1 2 3
8 Sensor & switch wiring harness 0 1 2 3
9 Solenoid and other actuator wiring harness 0 1 2 3

PARTS RECOMMENDATION
VI
Menjelaskan dokumen-dokumen sebagai berikut ini :
1 Wiring harness APL R&I 0 1 2 3
2 Publication number of P/Book 0 1 2 3
3 Kode-kode pada P/Book 0 1 2 3
4 PSN 0 1 2 3

INSTALL
VII
Menjelaskan prosedure install :
1 Main power source harness 0 1 2 3
2 Power source wiring harness 0 1 2 3
3 Main monitor wiring harness 0 1 2 3
4 Controller wiring harness 0 1 2 3
 B' COMPETENCY ASSESSMENT SHEET
MULTIFLOW MVFC420
REMOVE & INSTALL B'CA - MF420 - R&I - 2.7
ELECTRIC HARNESS
TINGKAT
SUBJECT NOTES
KOMPETENSI
5 Lighting wiring harness 0 1 2 3
6 Charging wiring harness 0 1 2 3
7 Starting wiring harness 0 1 2 3
8 Sensor & switch wiring harness 0 1 2 3
9 Solenoid and other actuator wiring harness 0 1 2 3

TESTING, ADJUSTING
VIII
Menjelaskan pengetesan, penyetelan dan trouble shooting :
1 Function of all system 0 1 2 3
2 0 1 2 3

TROUBLE SHOOTING
IX
Menjelaskan pengetesan, penyetelan dan trouble shooting :
1 Fusible link broken when starting switch turned ON 0 1 2 3
2 Main monitor does'nt work 0 1 2 3

TOOLS
I
Menggunakan alat ukur :
1 Common tools 0 1 2 3
2 Multimeter 0 1 2 3
3 T adapter box 0 1 2 3

REMOVE
II
Melakukan prosedure remove
1 Main power source harness 0 1 2 3
2 Power source wiring harness 0 1 2 3
3 Main monitor wiring harness 0 1 2 3
4 Controller wiring harness 0 1 2 3
5 Lighting wiring harness 0 1 2 3
6 Charging wiring harness 0 1 2 3
7 Starting wiring harness 0 1 2 3
8 Sensor & switch wiring harness 0 1 2 3
9 Solenoid and other actuator wiring harness 0 1 2 3

INSPECTION (Visual check) - MEASUREMENT ( Dimension )

III
Melakukan prosedure inspection - measurement dan reusable parts:
1 Main power source harness 0 1 2 3
2 Power source wiring harness 0 1 2 3
3 Main monitor wiring harness 0 1 2 3
4 Controller wiring harness 0 1 2 3
5 Lighting wiring harness 0 1 2 3
6 Charging wiring harness 0 1 2 3
7 Starting wiring harness 0 1 2 3
S 8 Sensor & switch wiring harness 0 1 2 3
K 9 Solenoid and other actuator wiring harness 0 1 2 3
I
L IV
PARTS RECOMMENDATION
Mengisi dan menjelaskan dokumen-dokumen sebagai berikut ini :
L 1 Wiring harness APL R&I 0 1 2 3
2 Publication number of P/Book 0 1 2 3
3 Kode-kode pada P/Book 0 1 2 3
4 PSN 0 1 2 3

INSTALL
V
Melakukan prosedure install :
1 Main power source harness 0 1 2 3
2 Power source wiring harness 0 1 2 3
3 Main monitor wiring harness 0 1 2 3
4 Controller wiring harness 0 1 2 3
5 Lighting wiring harness 0 1 2 3
6 Charging wiring harness 0 1 2 3
7 Starting wiring harness 0 1 2 3
8 Sensor & switch wiring harness 0 1 2 3
9 Solenoid and other actuator wiring harness 0 1 2 3
 B' COMPETENCY ASSESSMENT SHEET
MULTIFLOW MVFC420
REMOVE & INSTALL B'CA - MF420 - R&I - 2.7
ELECTRIC HARNESS
TINGKAT
SUBJECT NOTES
KOMPETENSI

TESTING, ADJUSTING
VI
Melakukan / mengerjakan pengetesan, penyetelan dan trouble shooting :
1 Function of all system 0 1 2 3
2 0 1 2 3

TROUBLE SHOOTING
VII
Melakukan / mengerjakan pengetesan, penyetelan dan trouble shooting :
1 Fusible link broken when starting switch turned ON 0 1 2 3
2 Main monitor does'nt work 0 1 2 3

Keterangan :
Gunakan Q/A atau Shop Manual sebagai penuntun Proses Remove, Install, Testing
Gunakan Reusable Part Guide, Maintenance Standart dan PK2 sbg penuntun Proses Inspeksi & Measurement
R REPORTING
E Membuat laporan berikut ini
1 Form QA 0 1 2 3
P 2 Form Job Schedule Sheet 0 1 2 3
O 3 Part Ordering (PO) 0 1 2 3
R 4 Technical Service Report (TSR) 0 1 2 3

T
Hasil Akhir
Komentar : Start : Finish :
MEKANIK PENERA

Nama : Nama :
ET
A - MF420 - R&I - 2.7

NOTES
ET
A - MF420 - R&I - 2.7

NOTES
ET
A - MF420 - R&I - 2.7

NOTES

Finish :
PENERA

Nama :
 B' COMPETENCY ASSESSMENT SHEET
MULTIFLOW MVFC420
REMOVE & INSTALL B'CA - MF420 - R&I - 2.8
ELECTRICAL COMPONENT
TINGKAT
SUBJECT NOTES
KOMPETENSI

STRUCTURE & FUNCTION

I
Menjelaskan structure, fungsi, cara kerja dan analisis trouble dari komponen :
1 Starting motor 0 1 2 3
2 Alternator 0 1 2 3
3 Monitor panel 0 1 2 3
4 Controller 0 1 2 3
5 Battery 0 1 2 3
6 Motor wipper 0 1 2 3

TECHNICAL TERM
II
Menjelaskan pengertian istilah-istilah pada komponen berikut :
1 Connector Code 0 1 2 3
2 Pin Number 0 1 2 3
3 Connector Model 0 1 2 3
4 Battery Capacity 0 1 2 3
5 Controller Input Signal 0 1 2 3
6 Controller Output Signal 0 1 2 3
7 LCD 0 1 2 3
8 LED 0 1 2 3
9 Analog Signal 0 1 2 3
10 Digital Signal 0 1 2 3
11 PWM 0 1 2 3

TOOLS
III
Menjelaskan fungsi, aplikasi dan satuan alat ukur :
1 Common Tools 0 1 2 3
2 Multi tester 0 1 2 3
3 Harnes checker 0 1 2 3
4 Electrical tools kit 0 1 2 3
5 Battery booster ( cable jamper ) 0 1 2 3
6 Hydro tester 0 1 2 3
7 System checker 0 1 2 3
8 Contact cleaner 0 1 2 3
9 Torque wrench 0 1 2 3

K IV
REMOVE
Menjelaskan prosedure remove
N 1 Starting motor 0 1 2 3
O 2 Alternator 0 1 2 3
W 3 Monitor panel 0 1 2 3
4 Controller 0 1 2 3
5 Battery 0 1 2 3
L 6 Motor wipper 0 1 2 3
E
D INSPECTION (Visual check) - MEASUREMENT ( Dimension )
V
Menjelaskan prosedure inspection - measurement dan reusable parts:
G 1 Starting motor 0 1 2 3
E 2 Alternator 0 1 2 3
3 Monitor panel 0 1 2 3
4 Controller 0 1 2 3
5 Battery 0 1 2 3
6 Motor wipper 0 1 2 3

PARTS RECOMMENDATION
VI
Menjelaskan dokumen-dokumen sebagai berikut ini :
1 Differential APL R&I 0 1 2 3
2 Publication number of P/Book 0 1 2 3
3 Kode-kode pada P/Book 0 1 2 3
4 PSN 0 1 2 3

INSTALL
VII
Menjelaskan prosedure install :
1 Starting motor 0 1 2 3
2 Alternator 0 1 2 3
3 Monitor panel 0 1 2 3
 B' COMPETENCY ASSESSMENT SHEET
MULTIFLOW MVFC420
REMOVE & INSTALL B'CA - MF420 - R&I - 2.8
ELECTRICAL COMPONENT
TINGKAT
SUBJECT NOTES
KOMPETENSI
4 Controller 0 1 2 3
5 Battery 0 1 2 3
6 Motor wipper 0 1 2 3

TESTING, ADJUSTING
VIII
Menjelaskan pengetesan, penyetelan dan trouble shooting :
1 Starting system function 0 1 2 3
2 Charging system function 0 1 2 3
3 Lighting system function 0 1 2 3
4 Monitoring function 0 1 2 3

TROUBLE SHOOTING
IX
Menjelaskan pengetesan, penyetelan dan trouble shooting :
1 Can’t start 0 1 2 3
2 No charging 0 1 2 3
3 Working lamp off 0 1 2 3
4 Caution lamp stays ON 0 1 2 3

TOOLS
I
Menggunakan alat ukur :
1 Common Tools 0 1 2 3
2 Multi tester 0 1 2 3
3 Harnes checker 0 1 2 3
4 Electrical tools kit 0 1 2 3
5 Battery booster ( cable jamper ) 0 1 2 3
6 Hydro tester 0 1 2 3
7 System checker 0 1 2 3
8 Contact cleaner 0 1 2 3
9 Torque wrench 0 1 2 3

REMOVE
II
Melakukan prosedure remove
1 Starting motor 0 1 2 3
2 Alternator 0 1 2 3
3 Monitor panel 0 1 2 3
4 Controller 0 1 2 3
5 Battery 0 1 2 3
6 Motor wipper 0 1 2 3

INSPECTION (Visual check) - MEASUREMENT ( Dimension )

III
Melakukan prosedure inspection - measurement dan reusable parts:
1 Starting motor 0 1 2 3
2 Alternator 0 1 2 3
3 Monitor panel 0 1 2 3
4 Controller 0 1 2 3
S 5 Battery 0 1 2 3
K 6 Motor wipper 0 1 2 3
I
PARTS RECOMMENDATION
L IV
Mengisi dan menjelaskan dokumen-dokumen sebagai berikut ini :
L 1 Differential APL R&I 0 1 2 3
2 Publication number of P/Book 0 1 2 3
3 Kode-kode pada P/Book 0 1 2 3
4 PSN 0 1 2 3

INSTALL
V
Melakukan prosedure install :
1 Starting motor 0 1 2 3
2 Alternator 0 1 2 3
3 Monitor panel 0 1 2 3
4 Controller 0 1 2 3
5 Battery 0 1 2 3
6 Motor wipper 0 1 2 3
 L

B' COMPETENCY ASSESSMENT SHEET

MULTIFLOW MVFC420
REMOVE & INSTALL B'CA - MF420 - R&I - 2.8
ELECTRICAL COMPONENT
TINGKAT
SUBJECT NOTES
KOMPETENSI
TESTING, ADJUSTING
VI
Melakukan / mengerjakan pengetesan, penyetelan dan trouble shooting :
1 Starting system function 0 1 2 3
2 Charging system function 0 1 2 3
3 Lighting system function 0 1 2 3
4 Monitoring function 0 1 2 3

TROUBLE SHOOTING
VII
Melakukan / mengerjakan pengetesan, penyetelan dan trouble shooting :
1 Can’t start 0 1 2 3
2 No charging 0 1 2 3
3 Working lamp off 0 1 2 3
4 Caution lamp stays ON 0 1 2 3

Keterangan :
Gunakan Q/A atau Shop Manual sebagai penuntun Proses Remove, Install, Testing
Gunakan Reusable Part Guide, Maintenance Standart dan PK2 sbg penuntun Proses Inspeksi & Measurement
R REPORTING
E Membuat laporan berikut ini
1 Form QA 0 1 2 3
P 2 Form Job Schedule Sheet 0 1 2 3
O 3 Part Ordering (PO) 0 1 2 3
R 4 Technical Service Report (TSR) 0 1 2 3

T
Hasil Akhir
Komentar : Start : Finish :
MEKANIK PENERA

Nama : Nama :
ET
A - MF420 - R&I - 2.8

NOTES
ET
A - MF420 - R&I - 2.8

NOTES
ET
A - MF420 - R&I - 2.8

NOTES

Finish :
PENERA

Nama :
 B' COMPETENCY ASSESSMENT SHEET
MULTIFLOW MVFC420
REMOVE & INSTALL B'CA - M
VACCUM PUMP
TINGKAT
SUBJECT
KOMPETENSI

STRUCTURE & FUNCTION

I
Menjelaskan structure, fungsi, cara kerja dan analisis trouble dari komponen :
1 Vacuum Pump Ass'y 0 1 2 3
2 Vacuum Pump Inlet 0 1 2 3
3 Vacuum Priming tank 0 1 2 3
4 Vacum Probe 0 1 2 3
5 Vactronic Control Module 0 1 2 3
6 Water Trap 0 1 2 3
7 Krundmendt Valve 0 1 2 3

TECHNICAL TERM
II
Menjelaskan pengertian istilah-istilah pada komponen berikut :
1 Vacuum Pump Piston Type 0 1 2 3
2 Vacuum Pump Rotary Type 0 1 2 3
3 Cavitation 0 1 2 3
4 Priming Procces 0 1 2 3
5 Operating speed 0 1 2 3
6 0 1 2 3

TOOLS
III
Menjelaskan fungsi, aplikasi dan satuan alat ukur :
1 Common Tools 0 1 2 3
2 Lifting Tools 0 1 2 3
3 Torque wrench 0 1 2 3

REMOVE
IV
Menjelaskan prosedure remove
1 Vacuum Pump Ass'y 0 1 2 3
2 Vacuum Pump Inlet 0 1 2 3
3 Vacuum Priming tank 0 1 2 3
K 4 Vacum Probe 0 1 2 3
N 5 Vactronic Control Module 0 1 2 3
O 6 Water Trap 0 1 2 3
7 Krundmendt Valve 0 1 2 3
W
INSPECTION (Visual check) - MEASUREMENT ( Dimension )
L V
Menjelaskan prosedure inspection - measurement dan reusable parts:
E 1 Vacuum Pump Ass'y 0 1 2 3

D
G
E
O
W

L
E
2 Vacuum Pump Inlet 0 1 2 3
D 3 Vacuum Priming tank 0 1 2 3
G 4 Vacum Probe 0 1 2 3
E 5
6
Vactronic Control Module
Water Trap
0
0
1
1
2
2
3
3
7 Krundmendt Valve 0 1 2 3

PARTS RECOMMENDATION
VI
Menjelaskan dokumen-dokumen sebagai berikut ini :
1 Vaccum pump APL R&I 0 1 2 3
2 Publication number P/Book 0 1 2 3
3 Kode-kode pada P/Book 0 1 2 3
4 PSN 0 1 2 3

INSTALL
VII
Menjelaskan prosedure install :
1 Vacuum Pump Ass'y 0 1 2 3
2 Vacuum Pump Inlet 0 1 2 3
3 Vacuum Priming tank 0 1 2 3
4 Vacum Probe 0 1 2 3
5 Vactronic Control Module 0 1 2 3
6 Water Trap 0 1 2 3
7 Krundmendt Valve 0 1 2 3

TESTING, ADJUSTING
VIII
Menjelaskan pengetesan, penyetelan dan trouble shooting :
1 Belt Tension 0 1 2 3
2 0 1 2 3
0 1 2 3
TROUBLE SHOOTING
IX
Menjelaskan pengetesan, penyetelan dan trouble shooting :
1 Priming procces fail, at over 80 0 1 2 3
2 Priming procces fail, at below -20 0 1 2 3

TOOLS
I
Menggunakan alat ukur :
1 Common Tools 0 1 2 3
2 Lifting Tools 0 1 2 3
3 Torque wrench 0 1 2 3

REMOVE
II
Melakukan prosedure remove
1 Vacuum Pump Ass'y 0 1 2 3
2 Vacuum Pump Inlet 0 1 2 3
3 Vacuum Priming tank 0 1 2 3
4 Vacum Probe 0 1 2 3
5 Vactronic Control Module 0 1 2 3
 6 Water Trap 0 1 2 3
7 Krundmendt Valve 0 1 2 3

INSPECTION (Visual check) - MEASUREMENT ( Dimension )

III
Melakukan prosedure inspection - measurement dan reusable parts:
1 Vacuum Pump Ass'y 0 1 2 3
2 Vacuum Pump Inlet 0 1 2 3
3 Vacuum Priming tank 0 1 2 3
4 Vacum Probe 0 1 2 3
5 Vactronic Control Module 0 1 2 3
S 6 Water Trap 0 1 2 3
7 Krundmendt Valve 0 1 2 3
K
I PARTS RECOMMENDATION
IV
L Mengisi dan menjelaskan dokumen-dokumen sebagai berikut ini :
1 Vaccum pump APL R&I 0 1 2 3
L 2 Publication number P/Book 0 1 2 3
3 Kode-kode pada P/Book 0 1 2 3
4 PSN 0 1 2 3

INSTALL
V
Melakukan prosedure install :
1 Vacuum Pump Ass'y 0 1 2 3
2 Vacuum Pump Inlet 0 1 2 3
3 Vacuum Priming tank 0 1 2 3
4 Vacum Probe 0 1 2 3
5 Vactronic Control Module 0 1 2 3
6 Water Trap 0 1 2 3
7 Krundmendt Valve 0 1 2 3

TESTING, ADJUSTING
VI
Melakukan / mengerjakan pengetesan, penyetelan dan trouble shooting :
1 Belt Tension 0 1 2 3
2 0 1 2 3

TROUBLE SHOOTING
VII
Melakukan / mengerjakan pengetesan, penyetelan dan trouble shooting :
1 Priming procces fail, at over 80 0 1 2 3
2 Priming procces fail, at below -20 0 1 2 3

Keterangan :
Gunakan Q/A atau Shop Manual sebagai penuntun Proses Remove, Install, Testing
Gunakan Reusable Part Guide, Maintenance Standart dan PK2 sbg penuntun Proses Inspeksi & Measurement
R REPORTING
E Membuat laporan berikut ini
1 Form QA 0 1 2 3
P 2 Form Job Schedule Sheet 0 1 2 3
O
R
T
 R
E
P
O 3 Part Ordering (PO) 0 1 2 3
R 4 Technical Service Report (TSR) 0 1 2 3

T
Hasil Akhir
Komentar : Start :
MEKANIK

Nama :
ENT SHEET
B'CA - MF420 - R&I - 2.9

NOTES
Finish : Finish :
PENERA PENERA

Nama : Nama :
 B' COMPETENCY ASSESSMENT SHEET
MULTIFLOW MVFC420
REMOVE & INSTALL B'CA - MF
BARE SHAFT
TINGKAT
SUBJECT
KOMPETENSI

STRUCTURE & FUNCTION

I
Menjelaskan structure, fungsi, cara kerja dan analisis trouble dari komponen :
1 Pedestal/Bare Shaft/Bearing Assembly 0 1 2 3
2 Drive Coupling / Shaft 0 1 2 3
3 Flange / Coupling 0 1 2 3
4 Element 0 1 2 3
5 Tapper Lock 0 1 2 3
6 Body Assy 0 1 2 3

TECHNICAL TERM
II
Menjelaskan pengertian istilah-istilah pada komponen berikut :
1 Name plate 0 1 2 3
2 Tightening Torque 0 1 2 3
3 Reguler End Play 0 1 2 3
4 Cylindricity 0 1 2 3
5 Roudness 0 1 2 3
6 Total Indicator Reading 0 1 2 3

TOOLS
III
Menjelaskan fungsi, aplikasi dan satuan alat ukur :
1 Common Tools 0 1 2 3
2 Lifting Tools 0 1 2 3
3 Torque wrench 0 1 2 3

REMOVE
IV
Menjelaskan prosedure remove
1 Pedestal/Bare Shaft/Bearing Assembly 0 1 2 3
2 Drive Coupling / Shaft 0 1 2 3
K 3 Flange / Coupling 0 1 2 3
N 4 Element 0 1 2 3
O 5 Tapper Lock 0 1 2 3
6 Body Assy 0 1 2 3
W
INSPECTION (Visual check) - MEASUREMENT ( Dimension )
V
L Menjelaskan prosedure inspection - measurement dan reusable parts:
E 1 Pedestal/Bare Shaft/Bearing Assembly 0 1 2 3
2 Drive Coupling / Shaft 0 1 2 3
D 3 Flange / Coupling 0 1 2 3
G
E
L
E
D
G 4 Element 0 1 2 3
5 Tapper Lock 0 1 2 3
E 6 Body Assy 0 1 2 3

PARTS RECOMMENDATION
VI
Menjelaskan dokumen-dokumen sebagai berikut ini :
1 Bare shaft APL R&I 0 1 2 3
2 Publication number P/Book 0 1 2 3
3 Kode-kode pada P/Book 0 1 2 3
4 PSN 0 1 2 3

INSTALL
VII
Menjelaskan prosedure install :
1 Pedestal/Bare Shaft/Bearing Assembly 0 1 2 3
2 Drive Coupling / Shaft 0 1 2 3
3 Flange / Coupling 0 1 2 3
4 Element 0 1 2 3
5 Tapper Lock 0 1 2 3
6 Body Assy 0 1 2 3

TESTING, ADJUSTING
VIII
Menjelaskan pengetesan, penyetelan dan trouble shooting :
1 Bare Shaft run-out 0 1 2 3
2 0 1 2 3
0 1 2 3
TROUBLE SHOOTING
IX
Menjelaskan pengetesan, penyetelan dan trouble shooting :
1 There are any unusual noise when pump running 0 1 2 3
2 0 1 2 3

TOOLS
I
Menggunakan alat ukur :
1 Common Tools 0 1 2 3
2 Lifting Tools 0 1 2 3
3 Torque wrench 0 1 2 3

REMOVE
II
Melakukan prosedure remove
1 Pedestal/Bare Shaft/Bearing Assembly 0 1 2 3
2 Drive Coupling / Shaft 0 1 2 3
3 Flange / Coupling 0 1 2 3
4 Element 0 1 2 3
5 Tapper Lock 0 1 2 3
6 Body Assy 0 1 2 3

INSPECTION (Visual check) - MEASUREMENT ( Dimension )

III
Melakukan prosedure inspection - measurement dan reusable parts:

S
 1 Pedestal/Bare Shaft/Bearing Assembly 0 1 2 3
2 Drive Coupling / Shaft 0 1 2 3
3 Flange / Coupling 0 1 2 3
4 Element 0 1 2 3
5 Tapper Lock 0 1 2 3
S 6 Body Assy 0 1 2 3
K
I PARTS RECOMMENDATION
IV
Mengisi dan menjelaskan dokumen-dokumen sebagai berikut ini :
L 1 Rear suspension APL R&I 0 1 2 3
L 2 Publication number P/Book 0 1 2 3
3 Kode-kode pada P/Book 0 1 2 3
4 PSN 0 1 2 3

INSTALL
V
Melakukan prosedure install :
1 Pedestal/Bare Shaft/Bearing Assembly 0 1 2 3
2 Drive Coupling / Shaft 0 1 2 3
3 Flange / Coupling 0 1 2 3
4 Element 0 1 2 3
5 Tapper Lock 0 1 2 3
6 Body Assy 0 1 2 3

TESTING, ADJUSTING
VI
Melakukan / mengerjakan pengetesan, penyetelan dan trouble shooting :
1 Bare Shaft run-out 0 1 2 3
2 0 1 2 3

TROUBLE SHOOTING
VII
Melakukan / mengerjakan pengetesan, penyetelan dan trouble shooting :
1 There are any unusual noise when pump running 0 1 2 3
2 0 1 2 3

Keterangan :
Gunakan Q/A atau Shop Manual sebagai penuntun Proses Remove, Install, Testing
Gunakan Reusable Part Guide, Maintenance Standart dan PK2 sbg penuntun Proses Inspeksi & Measurement
R REPORTING
E Membuat laporan berikut ini
1 Form QA 0 1 2 3
P 2 Form Job Schedule Sheet 0 1 2 3
O 3 Part Ordering (PO) 0 1 2 3
R 4 Technical Service Report (TSR) 0 1 2 3

T
Hasil Akhir
Komentar : Start :
MEKANIK
Nama :
ENT SHEET
B'CA - MF420 - R&I - 2.10

NOTES
Finish : Finish :
PENERA PENERA
Nama : Nama :