Is 6533 - 2
Is 6533 - 2
(Reaffirmed
( Reaffirmed 1998)
2003 )
Edition 2.1
(1998-06)
Indian Standard
CODE OF PRACTICE FOR DESIGN AND
( First Revision )
(Incorporating Amendment No. 1)
© BIS 2002
Price Group 8
Structural Engineering Sectional Committee, CED 7
FOREWORD
This Indian Standard (Part 2) (First Revision) was adopted by the Bureau of Indian Standards on
20 April 1989, after the draft finalized by the Structural Engineering Sectional Committee had
been approved by the Civil Engineering Division Council.
This standard was first published in 1971. On suggestions by practising engineers and
representatives of various organizations in the country, the Sectional Committee decided to
bifurcate the standard in two parts, separating structural aspects from the mechanical aspects as
follows:
Part 1 Mechanical aspects, and
Part 2 Structural aspects.
In this part (Part 2), the dynamic effects of wind have been included as a check for resonance
Indian Standard
CODE OF PRACTICE FOR DESIGN AND
CONSTRUCTION OF STEEL CHIMNEY
PART 2 STRUCTURAL ASPECT
( First Revision )
1 SCOPE 4.4 Aerodynamic Stabilizer
1.1 This standard (Part 2) covers terminology, A device fitted to the structural shell to reduce
loading, materials, structural design, wind excited oscillations by modifying vertex
construction, inspection, maintenance and sheddings.
painting of both self-supporting and guyed steel
4.5 Anchor for Guy
chimneys (with or without lining) and their
supporting structures. The foundation for the fixing of guy.
1.4 The purpose for which the chimney is A construction comprising two vertical plates
required will determine whether lining, (base gussets) welded to the chimney shell and
insulation or cladding is necessary. to the base plate, supporting a horizontal plate
through which the holding down bolts pass and
2 REFERENCES against which the bolts can be tightened.
2.1 The Indian Standards listed in Annex B are 4.9 Bracket
necessary adjuncts to this standard.
A construction providing resistance to lateral
3 STATUTORY PROVISIONS
displacement of the chimney, and/or supporting
3.1 Compliance with this code does not relieve part or all of the weight of the chimney.
any one from the responsibility of observing
provisions as may have been promulgated by 4.10 Bracketed Chimney
any statutory body and/or observing provincial A chimney in which not all external applied
building byelaws and the civil aviation loads (namely, wind) are carried exclusively by
requirements pertaining to such structures. the structural shell and for which brackets are
4 TERMINOLOGY provided to ensure stability.
4.0 For the purpose of this standard, definitions 4.11 Clean Out Door
given in 4.1 to 4.40 shall apply. A door, normally at the base of the chimney, to
4.1 Access Door permit the removal of flue dust and/or provide
access.
A door for the entry of personnel.
4.2 Access Hooks 4.12 Cope Band
Fittings welded to a chimney to permit the A steel flat or angle attached to the top of the
attachment of steeplejack’s equipment. chimney around its perimeter to give added
strength and corrosion resistance at this level.
4.3 Access Ladder
A steel ladder provided along the height of the 4.13 Cope-Hood
chimney fixed with chimney shell for providing A hood fitted externally to the top of a liner,
access for personnel to reach different heights for covering the upstand of the cap plate to prevent
inspection/maintenance, etc. the ingress of rain water.
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IS 6533 (Part 2) : 1989
The platform around the shaft for observation 4.34 Self-Supporting Chimney
and maintenance. A chimney in which externally applied loads
4.22 Guy (namely, wind) are carried exclusively by the
structural shell and which together with the
A wire rope attached at one end of the chimney foundation, will remain stable under all design
and anchored at the other end so as to provide conditions without additional support.
resistance to the lateral displacement of the top
4.35 Stack
of the chimney.
Normally the straight portion of the chimney.
4.23 Guy Band
4.36 Stay
A steel band/section fitted around the outside of
a chimney with provision for the attachment of A rigid member providing both tensile and
guys. compressive resistance to the lateral
displacement of the chimney.
4.24 Guyed Chimney
4.37 Stayed Chimney
A chimney in which not all externally applied
loads (namely, wind) are carried exclusively by A chimney in which not all externally applied
the structural shell and for which guys are loads (namely, wind) are carried exclusively by
provided to ensure stability. the structural shell and for which stays are
provided to ensure stability.
4.25 Height of Steel Shaft
4.38 Strake Vane
Length between underside of base plate and the An aerodynamic stabilizer fitted to reduce wind
top of the chimney. excited oscillations.
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IS 6533 (Part 2) : 1989
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IS 6533 (Part 2) : 1989
7 DESIGN 7.3 Minimum Thickness of Steel
7.1 General 7.3.1 Chimney Shell
For the design of chimney shell and other The minimum thickness of the structural
components of chimney in steel, the relevant chimney shell in single or multiple shell
provisions contained in IS 800 : 1984 shall be constructions, shall be the calculated thickness
applicable in conjunction with the provision of obtained from stress and deflection
this standard. considerations plus the corrosion allowance
7.1.1 The provisions covered in IS 800 : 1984 ( see 7.5 ), but shall not be less than 6.0 mm nor
regarding the following shall, however, be less than 1/500 of the outside diameter of the
superseded by the requirements of this chimney at the considered height.
standard: 7.3.2 Chimney Liner
a) Minimum thickness,
The minimum thickness of the steel liner in a
b) Allowable deflection, double skin or multiple construction shall be
c) Allowance for corrosion, the calculated thickness obtained from stress
d) Allowance for temperature, considerations plus the corrosion allowance,
but shall be not less than 6.0 mm.
e) Allowable compressive stress in circular
shells due to direct force and bending 7.3.3 Supporting Steelwork
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IS 6533 (Part 2) : 1989
Copper Bearing Steel Non-copper Bearing Steel
Design Life Design Life
10 yrs 20 yrs 10 yrs 20 yrs
a) External, Tce
1) None (that is, paint, insulation, cladding or Nil Nil Nil Nil
similar protection available always)
2) Above average (that is, unprotected) 1 2 1.5 3
b) Internal, Tci
1) None (such as, non-corrosive flue gases or the Nil Nil Nil Nil
structural shells of multiflue chimney)
2) Average (such as, lined, insulated or natural 1 2 1.5 3
gas fired)
3) Above average (such as, unprotected coal fired) 2 3 3 5
NOTES
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IS 6533 (Part 2) : 1989
7.7 Maximum Permissible Stress in the In case of steels other than IS 226 : 1975 and
Shell IS 2062 : 1984, maximum permissible stresses
To control buckling, the compressive stress as obtained from 7.7.1, shall be reduced based
on temperature coefficient factor Kt obtained by
caused by the combination of extreme fibre
dividing yield stress at the operating
stresses due to bending and direct load for the
load combination given in 6.5, shall not exceed temperature by the yield stress at 20°C.
values specified in Table 3 for steels conforming 7.9 Other Stresses in Steel
to IS 226 : 1975 and IS 2062 : 1984. The values
shall be reduced further if necessary for Allowable stresses in axial tension, shear and
temperature and calculated with the corrosion bearing shall be as specified in IS 800 : 1984.
allowance deduced from the thickness t.
7.10 Increase in Stresses
7.7.1 For steels other than IS 226 : 1975 and
IS 2062 : 1984, maximum permissible stresses For load combination involving earthquake, the
1
shall be obtained by multiplying the values in permissible stresses may be exceeded by 33 --3-
Table 3 by the factor Fy / fy, where Fy is the percent provided the steel thickness shall
guaranteed yield stress of steel used and fy is neither be less than the minimum thickness
the guaranteed yield stress of steel conforming specified nor when the earthquake loads are
to IS 226/IS 2062, that is, 250 MPa. neglected.
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IS 6533 (Part 2) : 1989
Table 4 Temperature Coefficient, Kt 8.2.3 Static wind force acting at the midpoint of
( Clause 7.8.1 ) Kth zone ( K varying from 1 to r ) shall be
calculated from the formula,
Temperature, °C
Pst, k = C qk hk dk
0-200 250 300 350 400 where Pst, k = static wind load acting at the
Kt 1.0 0.75 0.67 0.6 0.5 midpoint of Kth zone, in N;
NOTE — Intermediate values shall be linearly qk = static wind pressure at the
interpolated. midpoint of Kth zone, in Pa;
7.12 Deflection Stresses hk = height of Kth zone strip, in
metres;
If the chimney carries a vertical load other than dk = external diameter of chimney of
its own weight, due for example, to the reaction Kth zone, in metres taking into
of guys, lining or an imposed vertical load so account strakes, if fitted. For
that an appreciable compressive stress results, chimney with strakes, this shall
deflection due to wind may cause the axial load be 1.2 times the external
to become eccentric, the bending moment so diameter of the chimney shell;
produced shall be determined, added to that and
from the windload and any other live or dead
load and used to calculate the combind stress C = shape factor for chimney which
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IS 6533 (Part 2) : 1989
Inertia force Pdyn, in N acting at the centre of Table 5 Coefficient of Dynamic Influence
the jth zone of the chimney in the ith mode of ξi for Steel Chimneys
natural oscillation is determined as follows ( see ( Clause 8.3.3 )
Fig. 1 ):
ξi Values of ξi for
Pdyn, ij = Mj ξi ηij
Lined Unlined
where Chimney Chimney
Mj = mass of the jth zone in kg 0 1.20 1.30
concentrated at its centre, 0.025 1.70 2.50
0.050 1.90 3.10
ξi = dynamic coefficient in accordance 0.075 2.10 3.50
with 8.3.3, 0.100 2.30 3.75
0.125 2.45 4.10
ηij = deduced acceleration in m/s2 of the 0.150 2.60 4.30
centre of the jth zone taken in 0.175 2.70 4.50
accordance with 8.3.4, and 0.200 2.75 4.70
NOTE — Intermediate values may be linearly
= coefficient which takes care of the interpolated
space correlation of wind pulsation
8.3.4 Deduced acceleration ηij, in m/s2 is
where
Mk = mass of the kth zone, in kg;
ij, ik = relative ordinates of mode shape
corresponding to the centres of jth
and kth zones in the ith mode of
oscillation. In special cases
involving the interaction of soil
structure affecting the mode
shape considerably, the relative
ordinates shall be accordingly
calculated.;
Pst,k = wind load on the kth zone
determined according to 8.2.3;
r = number of zones into which the
chimney is divided; and;
mk = coefficient of pulsation of speed
thrust for the centre of the kth
zone, taken as in Table 6.
FIG. 1 DESIGN SCHEME OF CHIMNEY IN THE ith 8.3.5 The value of coefficient shall be taken
MODE OF OSCILLATION from Table 7 depending upon the parameter ξi
as given in 8.3.4. For structures of cantilever
8.3.3 Dynamic coefficient ξi (for lined and type, v shall be taken only for the first mode of
unlined chimney) is determined from Table 5 natural oscillation. For higher modes, shall
depending on the parameter ξi : be taken as 1.
8.3.6 While determining the wind load on the
Ti Vb chimney, consideration of the first mode of
ξi = --------------
-
1 200 natural oscillation is sufficient. It is
recommended to consider higher modes of
Ti = period of ith mode of natural oscillation oscillation only when the chimney is very tall, say,
in seconds, and 80 and above and when consideration of mass,
stiffness and disposition of various loads acting
Vb = basic wind speed in m/s. on the chimney require a more thorough analysis.
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IS 6533 (Part 2) : 1989
Table 6 Coefficient of Pulsation of Speed stk and dyn,k = deflections due to static
Thruts, mk and dynamic wind
( Clause 8.3.4 ) pressure respectively at
the kth zone with
Type of Height Above Ground Level, in m respect to the original
Location
Up to 20 40 60 100 200 350 and position; and
10 above s = number of modes of
A 0.60 0.55 0.48 0.46 0.42 0.38 0.35 oscillation.
B 0.83 0.75 0.65 0.60 0.54 0.46 0.40 8.4 Check for Resonance
NOTES 8.4.1 In case of self-supporting chimney,
1 Type A relates to open locations (Steppe, desert, sea checking for resonance shall be carried out if
coast, lake, reservoir, etc). the critical velocity Vcr as determined from
2 Type B relates to outskirts of town, widespread forest Annex A is within the range:
and its like, regular obstacles of height more than 10 m.
a) 0.5 to 0.8 times the design wind velocity
for lined chimneys, and
Table 7 Coefficient
b) 0.33 to 0.8 times the design wind velocity
( Clause 8.3.5 ) for the unlined chimneys.
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IS 6533 (Part 2) : 1989
8.6 Design of Base Plate Mm = overturning moment produced by dead
The maximum stresses in the base plate and or other loads which may act to
stiffeners and bearing pressure on foundation increase combined moment,
shall be calculated for the worst combination of Me = overturning moment produced by dead
loading and shall not exceed the permissible or other loads which act at all times to
values in accordance with the relevant reduce combined moment, and
provisions of IS 800 : 1984 and IS 456 : 1978. Ma = resisting moment produced by the
foundation without exceeding the
9 STABILITY allowable material stress and the
9.1 Structure ground stress without exceeding the
foundation bearing pressure.
9.1.1 The stability of the structure as a whole or
any part of it shall be investigated and 9.2.2 In the case of self-supporting chimney,
calculations shall be made to show that the the stability of the structure as a whole shall be
stresses imposed by 1.6 times the total of wind investigated and weight or anchorages shall be
load plus any stress increasing imposed loads, so proportioned that the least resisting moment
less 0 9 times the minimum dead load excluding shall be not less than the sum of 1.5 times the
any stress reducing imposed loads, will not maximum overturning moment due to dead
exceed 1.8 times the allowable stress specified. load and wind load/earthquake load.
1.6 ( σw + σm ) — 0 9 σe < 1.8 σa 10 MISCELLANEOUS COMPONENTS
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IS 6533 (Part 2) : 1989
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IS 6533 (Part 2) : 1989
10.10.2 Ladders
Typical connection details of ladders are shown
in Fig. 6.
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IS 6533 (Part 2) : 1989
to limit the transfer of heat. Normally, an air gap 12.5 Where loose fill is used for insulation, this
of 50 mm is desirable. Flexible heat resistant should be inspected at three monthly intervals
packing may be used to fill the gap, if necessary. in the first 12 months and then annually. The
11.4 Sealing loose fill should be checked to ensure that it has
not compacted and, if necessary, it should be
Riveted chimneys shall be caulked, specially if topped up.
condensation is likely to occur.
11.5 Gas Tightness 12.6 Detailed record should be submitted after
each inspection describing any recommended
No gaskets shall be used in jointing flanges on maintenance.
structural steels.
NOTE — Liquid sealants are recommended to ensure
12.7 Guy wire and fittings, where present,
gas tightness and prevent corrosion in the meeting faces. should be examined for security tension and, if
10.6 Erection Tension necessary, be cleaned and greased.
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LICENSED TO LANCO INFRATECH LIMITED, UDUOG VIHAR, GURGAON,
FOR INTERNAL USE AT THIS LOCATION ONLY
IS 6533 (Part 2) : 1989
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IS 6533 (Part 2) : 1989
The exterior of a steel chimney may be The sprayed aluminium coating shall be sealed.
For temperatures not exceeding 150°C, certain
protected from atmospheric corrosion by the
organic base sealers or paints are suitable.
application of a sprayed metal coating.
Aluminium is the preferred metal for this Special high temperature resistant paints shall
be selected for use at temperatures exceeding
application (certain other metals have
150°C, that is, resin-modified silicone base
disadvantages when used for hot surfaces).
paints. Silicone base paints shall be used
The initial metal spray treatment shall be according to the manufacturer’s instructions.
applied under controlled conditions before
13.4.4.5 Application of sealing coats
erection and care shall be taken to avoid
damage during transportation and erection. Sealing coats shall be applied to clean dry
surfaces. Any oil, grease or other contaminants
Regions of damage where the coating has been
removed over an area, the maximum width of shall be removed by thoroughly washing with
thinners until no visible traces of
which exceeds 6 mm, shall be reblasted and
contamination exist and the surface shall be
resprayed, care being taken to avoid damaging
or loosening the bond in contiguous areas. allowed to dry for at least 15 minutes before
applying the coating. Sealing coats shall be
Minor areas of damage may be rectified by the
applied heavily enough to produce a wet
application of a suitable aluminium paint after
cleaning. appearance and shall be applied in accordance
with the manufacturer’s instructions. The
The finished appearance of sprayed chimneys treatment shall be applied at the contractor’s
may not be uniform shading or texture. works as soon as practicable after spraying.
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IS 6533 (Part 2) : 1989
ANNEX A
( Foreword and Clauses 8.4.1 and 8.4.3 )
WIND EXCITED OSCILLATIONS
A-1 GENERAL time after construction if experience shows
Chimneys are subject to oscillation due to wind them to be required, and provided that the
action. This annex explains the procedures to chimney is made strong enough in the first
include the effects of wind excited oscillations place to withstand the additional load from
as enumerated and suggests alternative guys or strakes applied later.
procedures for making an appropriate increase For instance, helical strakes of three rails
in the design wind loading and indicates when having a projection of 0.1 to 0.12 times the
strengthening or the incorporation of devices diameter of the chimney, wound, equally
for suppressing von Karman type of oscillations spaced, round the perimeter of the shell at a
is advisable. pitch of about five times the diameter of the
A-1.1 It has been found that chimneys of chimney for not less than the upper
circular cross section oscillate strongly across one-third of it.
wind than along wind. It is, therefore, A-3 STROUHAL CRITICAL VELOCITY
reasonable to continue with the current Severe Von Karman type oscillation is not
practice which implies that along wind, the
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IS 6533 (Part 2) : 1989
A-4.1 For self-supporting chimney (cantilever calculated from the height of the chimney and
type structures), only the first mode of is calculated from the formula:
oscillation shall be considered. qcr (stat) = C qcr
A-5 Inertia forces, amplitude of resonance where
oscillations and dynamic bending moment at a
section under consideration of a chimney fixed C = shape factor in accordance with 8.2.3.
at foundation are determined by the following A-7 The corresponding dynamic wind load qcr
formulae: (dyn) shall be determined in accordance with
π
8.3.2 to 8.3.7 corresponding to qcr.
Fres,z = --- Fst,z . . . (3)
δ A-8 Checking for resonance is not required for
other short duration forces. The provisions for
π checking resonance will not necessarily apply
res,z = --- st,z . . . (4)
δ to pairs, files and groups of chimneys or other
π tall structure which may oscillate excessively
Μres,z = --- Μst,z . . . (5) particularly if they are closer than
δ
approximately 12 diameters. The fitting of
where stabilizers is usually beneficial but may not
Fres,z = intensity of inertia forces at always be effective. No simple rules can be
ANNEX B
( Clause 2.1 )
LIST OF REFERRED INDIAN STANDARDS
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IS 6533 (Part 2) : 1989
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IS 6533 (Part 2) : 1989
ANNEX C
( Clause 7.7.2 )
ALLOWABLE COMPRESSIVE STRESSES
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