@AIRBUS

AIRBUS S.A.S.
Customer Services
Technical Data Support and Services
31707 Blagnac Cedex
FRANCE

FAPE3

COMPONENT MAINTENANCE MANUAL

WITH
ILLUSTRATED PART LIST

RAM AIR OUTLET

PN : D2157100000800 D2157100001000
D2157100001200 D2157100001400
D2157100001600 D2157100001800
D2157100002000 D2157100103000
D2157108001000 D2157108001200
D2157108001400 D2157108001600
D2157108001800 D2157108002000
D2157108002200 D2157108002400
D2157108103000 D2157138800000
D2157138900000

Issue: May 01/05 21-52-12 Rev: Jul 01/15

 @AIRBUS
COMPONENT MAINTENANCE MANUAL
D2157100000800

HIGHLIGHTS

Revision No. 9 - Jul 01/15

LOCATIONS CHG DESCRIPTIONS OF CHANGE

CODE

HIGHLIGHTS
Page 1
21-52-12 Jul 01/15
 @AIRBUS
COMPONENT MAINTENANCE MANUAL
D2157100000800

LIST OF EFFECTIVE CONTENT

Revision No. 9 - Jul 01/15

CONTENT CHG LAST REVISION

CODE DATE
INTRODUCTION
TASK 21-52-12-871-801-A01 Jan 01/15

DESCRIPTION AND OPERATION

TASK 21-52-12-870-802-A01 Jan 01/15
TASK 21-52-12-870-803-A01 Jan 01/15
FIGURE 21-52-12-991-001-A01 Jul 01/13
FIGURE 21-52-12-991-001-B01 Jan 01/15
TASK 21-52-12-870-804-A01 Jan 01/15

TESTING AND FAULT ISOLATION

TASK 21-52-12-700-801-A01 Jan 01/15
Subtask 21-52-12-750-001-A01 Jul 01/13
Subtask 21-52-12-750-001-B01 Jan 01/15
FIGURE 21-52-12-991-002-A01 Jan 01/15

DISASSEMBLY
TASK 21-52-12-000-801-A01 Jan 01/15
Subtask 21-52-12-010-001-A01 Jan 01/15
Subtask 21-52-12-010-001-B01 Jan 01/15
Subtask 21-52-12-010-002-A01 Jul 01/13
Subtask 21-52-12-010-002-B01 Jan 01/15
Subtask 21-52-12-010-003-A01 Jan 01/15
Subtask 21-52-12-010-003-B01 Jan 01/15
Subtask 21-52-12-010-004-A01 Jul 01/13
Subtask 21-52-12-010-004-B01 Jan 01/15
Subtask 21-52-12-010-005-A01 Jan 01/15
Subtask 21-52-12-010-005-B01 Jan 01/15

L.E.C.
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COMPONENT MAINTENANCE MANUAL
D2157100000800

CONTENT CHG LAST REVISION

CODE DATE
Subtask 21-52-12-010-006-A01 Jul 01/13
Subtask 21-52-12-010-006-B01 Jan 01/15
Subtask 21-52-12-010-007-A01 Jan 01/15
Subtask 21-52-12-010-007-B01 Jan 01/15
Subtask 21-52-12-010-014-A01 Jan 01/15
Subtask 21-52-12-010-014-B01 Jan 01/15
Subtask 21-52-12-010-013-A01 Jan 01/15
Subtask 21-52-12-010-013-B01 Jan 01/15
Subtask 21-52-12-010-008-A01 Jan 01/15
Subtask 21-52-12-010-008-B01 Jan 01/15

CLEANING
TASK 21-52-12-100-801-A01 Jan 01/15
Subtask 21-52-12-160-001-A01 Jan 01/15
TASK 21-52-12-100-802-A01 Jan 01/15
Subtask 21-52-12-160-002-A01 Jan 01/15
TASK 21-52-12-100-803-A01 Jan 01/15
Subtask 21-52-12-160-003-A01 Jul 01/13
Subtask 21-52-12-160-003-B01 Jan 01/15

INSPECTION/CHECK
TASK 21-52-12-210-801-A01 Jan 01/15
Subtask 21-52-12-220-001-A01 Jul 01/13
Subtask 21-52-12-220-001-B01 Jan 01/15
Subtask 21-52-12-220-002-A01 Jul 01/13
Subtask 21-52-12-220-002-B01 Jan 01/15
TASK 21-52-12-210-802-A01 Jan 01/15
Subtask 21-52-12-220-003-A01 Jan 01/15
Subtask 21-52-12-220-004-A01 Jan 01/15
Subtask 21-52-12-220-005-A01 Jan 01/15

L.E.C.
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 @AIRBUS
COMPONENT MAINTENANCE MANUAL
D2157100000800

CONTENT CHG LAST REVISION

CODE DATE
Subtask 21-52-12-220-006-A01 Jan 01/15
Subtask 21-52-12-210-001-A01 Jan 01/15
Subtask 21-52-12-220-007-A01 Jan 01/15
TASK 21-52-12-210-803-A01 Jan 01/15
Subtask 21-52-12-210-002-A01 Jan 01/15
TASK 21-52-12-210-804-A01 Jan 01/15
Subtask 21-52-12-210-003-A01 Jul 01/13
Subtask 21-52-12-210-003-B01 Jan 01/15
Subtask 21-52-12-210-004-A01 Jul 01/13
Subtask 21-52-12-210-004-B01 Jan 01/15
Subtask 21-52-12-210-005-A01 Jul 01/13
Subtask 21-52-12-210-005-B01 Jan 01/15
TASK 21-52-12-210-805-A01 Jan 01/15
Subtask 21-52-12-210-006-A01 Jan 01/15
TASK 21-52-12-220-801-A01 Jan 01/15
Subtask 21-52-12-220-008-A01 Jan 01/15
TASK 21-52-12-210-806-A01 Jan 01/15
Subtask 21-52-12-210-007-A01 Jan 01/15
TASK 21-52-12-210-807-A01 Jan 01/15
Subtask 21-52-12-210-008-A01 Jan 01/15
TASK 21-52-12-210-808-A01 Jan 01/15
Subtask 21-52-12-210-009-A01 Jul 01/13
Subtask 21-52-12-210-009-B01 Jan 01/15
TASK 21-52-12-210-809-A01 Jan 01/15
Subtask 21-52-12-210-010-A01 Jan 01/15

REPAIR
TASK 21-52-12-300-801-A01 Jan 01/15
Subtask 21-52-12-320-001-A01 Jan 01/15

L.E.C.
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 @AIRBUS
COMPONENT MAINTENANCE MANUAL
D2157100000800

CONTENT CHG LAST REVISION

CODE DATE
Subtask 21-52-12-320-002-A01 Jan 01/15
Subtask 21-52-12-350-003-A01 Jan 01/15
TASK 21-52-12-300-802-A01 Jan 01/15
Subtask 21-52-12-350-021-A01 Jan 01/15
Subtask 21-52-12-350-004-A01 Sep 01/14
Subtask 21-52-12-350-004-B01 Jan 01/15
Subtask 21-52-12-350-005-A01 Sep 01/14
Subtask 21-52-12-350-005-B01 Jan 01/15
Subtask 21-52-12-350-006-A01 Sep 01/14
Subtask 21-52-12-350-006-B01 Jan 01/15
Subtask 21-52-12-350-007-A01 Sep 01/14
Subtask 21-52-12-350-007-B01 Jan 01/15
Subtask 21-52-12-350-008-A01 Sep 01/14
Subtask 21-52-12-350-008-B01 Jan 01/15
Subtask 21-52-12-350-008-C01 Jan 01/15
Subtask 21-52-12-350-009-A01 Sep 01/14
Subtask 21-52-12-350-009-B01 Jan 01/15
Subtask 21-52-12-350-010-A01 Sep 01/14
Subtask 21-52-12-350-010-B01 Jan 01/15
Subtask 21-52-12-350-011-A01 Sep 01/14
Subtask 21-52-12-350-011-B01 Jan 01/15
Subtask 21-52-12-350-012-A01 Sep 01/14
Subtask 21-52-12-350-012-B01 Jan 01/15
Subtask 21-52-12-350-013-A01 Jul 01/15
Subtask 21-52-12-350-013-B01 Jan 01/15
Subtask 21-52-12-350-013-C01 Jan 01/15
FIGURE 21-52-12-991-003-A01 Jan 01/15
FIGURE 21-52-12-991-004-A01 Jan 01/15
FIGURE 21-52-12-991-005-A01 Jan 01/15

L.E.C.
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 @AIRBUS
COMPONENT MAINTENANCE MANUAL
D2157100000800

CONTENT CHG LAST REVISION

CODE DATE
FIGURE 21-52-12-991-006-A01 Jan 01/15
FIGURE 21-52-12-991-007-A01 Jan 01/15
FIGURE 21-52-12-991-008-A01 Jan 01/15
FIGURE 21-52-12-991-009-A01 Jan 01/15
FIGURE 21-52-12-991-010-A01 Jan 01/15
FIGURE 21-52-12-991-012-A01 Jul 01/15
TASK 21-52-12-300-803-A01 Jan 01/15
Subtask 21-52-12-350-014-A01 Jul 01/13
Subtask 21-52-12-350-014-B01 Jan 01/15
Subtask 21-52-12-350-015-A01 Jul 01/13
Subtask 21-52-12-350-015-B01 Jan 01/15
Subtask 21-52-12-350-016-A01 Jan 01/15
Subtask 21-52-12-350-017-A01 Jan 01/15
Subtask 21-52-12-350-018-A01 Jan 01/15
Subtask 21-52-12-350-019-A01 Jul 01/13
Subtask 21-52-12-350-019-B01 Jan 01/15
Subtask 21-52-12-350-020-A01 Jul 01/13
Subtask 21-52-12-350-020-B01 Jan 01/15
TASK 21-52-12-300-804-A01 Jan 01/15
Subtask 21-52-12-380-020-A01 Jan 01/15

ASSEMBLY
TASK 21-52-12-400-801-A01 Jan 01/15
Subtask 21-52-12-410-001-A01 Jan 01/15
Subtask 21-52-12-410-001-B01 Jan 01/15
Subtask 21-52-12-410-001-C01 Jan 01/15
Subtask 21-52-12-410-002-A01 Jan 01/15
Subtask 21-52-12-410-002-B01 Jan 01/15
Subtask 21-52-12-410-003-A01 Jan 01/15

L.E.C.
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 @AIRBUS
COMPONENT MAINTENANCE MANUAL
D2157100000800

CONTENT CHG LAST REVISION

CODE DATE
Subtask 21-52-12-410-003-B01 Jan 01/15
Subtask 21-52-12-410-004-A01 Jul 01/13
Subtask 21-52-12-410-004-B01 Jul 01/13
Subtask 21-52-12-410-004-C01 Jan 01/15
Subtask 21-52-12-410-005-A01 Jan 01/15
Subtask 21-52-12-410-005-B01 Jan 01/15
Subtask 21-52-12-410-007-A01 Jan 01/15
Subtask 21-52-12-410-007-B01 Jul 01/13
Subtask 21-52-12-410-006-A01 Jan 01/15
Subtask 21-52-12-410-006-B01 Jan 01/15
Subtask 21-52-12-410-008-A01 Jan 01/15
Subtask 21-52-12-410-008-B01 Jan 01/15
Subtask 21-52-12-410-009-A01 Jan 01/15
Subtask 21-52-12-410-009-B01 Jan 01/15
Subtask 21-52-12-410-010-A01 Jan 01/15
Subtask 21-52-12-410-010-B01 Jan 01/15

FITS AND CLEARANCES

TASK 21-52-12-820-805-A01 Jan 01/15
TASK 21-52-12-820-806-A01 Jan 01/15
FIGURE 21-52-12-991-011-A01 Jan 01/15
TASK 21-52-12-820-807-A01 Jan 01/15

STORAGE INCLUDING TRANSPORTATION

TASK 21-52-12-500-801-A01 Jan 01/15
Subtask 21-52-12-620-001-A01 Jan 01/15

ILLUSTRATED PARTS LIST

IPL Introduction
TASK 21-52-12-872-801-A01 Jan 01/15
VENDOR LIST Jan 01/15

L.E.C.
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 @AIRBUS
COMPONENT MAINTENANCE MANUAL
D2157100000800

CONTENT CHG LAST REVISION

CODE DATE
Figure 01
FIGURE 21-52-12-991-801-001 Jan 01/09
Parts List Jan 01/09
Figure 02
FIGURE 21-52-12-991-802-001 Jan 01/15
Parts List Jan 01/15
Figure 03
FIGURE 21-52-12-991-803-001 Jan 01/15
Parts List Jan 01/15
Figure 05
FIGURE 21-52-12-991-805-001 Jan 01/09
Parts List Jan 01/09
Figure 06
FIGURE 21-52-12-991-806-001 Jan 01/15
Parts List Jan 01/15
Figure 07
FIGURE 21-52-12-991-807-001 Jan 01/15
Parts List Jan 01/15
Figure 10
FIGURE 21-52-12-991-810-001 Jan 01/09
Parts List Jan 01/09

L.E.C.
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 @AIRBUS
COMPONENT MAINTENANCE MANUAL
D2157100000800

TABLE OF CONTENTS

INTRODUCTION
21-52-12-871-801-A01 INTRODUCTION

DESCRIPTION AND OPERATION

21-52-12-870-802-A01 GENERAL
21-52-12-870-803-A01 DESCRIPTION
21-52-12-870-804-A01 OPERATION

TESTING AND FAULT ISOLATION

21-52-12-700-801-A01 TEST OF THE ELECTRICAL RESISTANCE

DISASSEMBLY
21-52-12-000-801-A01 DISASSEMBLY OF THE RAM AIR-OUTLET

CLEANING
21-52-12-100-801-A01 CLEANING OF THE PAINTED COMPONENT PARTS
21-52-12-100-802-A01 CLEANING OF THE COMPONENT PARTS WHICH ARE NOT
PAINTED
21-52-12-100-803-A01 CLEANING OF THE ELECTRICAL COMPONENTS

INSPECTION/CHECK
21-52-12-210-801-A01 CHECK OF THE RAM AIR OUTLET FLAP
21-52-12-210-802-A01 CHECK OF THE COMPONENT PARTS
21-52-12-210-803-A01 CHECK OF THE RAM AIR OUTLET MECHANISM
21-52-12-210-804-A01 CHECK OF THE ELECTRICAL EQUIPMENT
21-52-12-210-805-A01 CHECK OF THE PROTECTIVE TREATMENT
21-52-12-220-801-A01 VISUAL EXAMINATION
21-52-12-210-806-A01 CHECK OF SECTIONS
21-52-12-210-807-A01 CHECK OF IDENTIFICATION PLATES
21-52-12-210-808-A01 CHECK OF THE ACTUATING UNIT
21-52-12-210-809-A01 CHECK OF THE RUBBER SEAL

REPAIR
21-52-12-300-801-A01 REWORKING OR MACHINING
21-52-12-300-802-A01 SPECIAL REPAIRS
21-52-12-300-803-A01 REPLACEMENT OF PARTS
21-52-12-300-804-A01 PROTECTIVE TREATMENT

ASSEMBLY

T.O.C.
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 @AIRBUS
COMPONENT MAINTENANCE MANUAL
D2157100000800

21-52-12-400-801-A01 ASSEMBLY OF THE RAM AIR OUTLET ASSEMBLY

FITS AND CLEARANCES

21-52-12-820-805-A01 GENERAL
21-52-12-820-806-A01 FITS AND CLEARANCES TABLE
21-52-12-820-807-A01 NONSTANDARD TORQUE VALUE TABLE

STORAGE INCLUDING TRANSPORTATION

21-52-12-500-801-A01 STORAGE AFTER ASSEMBLY

ILLUSTRATED PARTS LIST

21-52-12-872-801-A01 Introduction Illustrated Parts List (IPL)
VENDOR LIST
DETAILED PARTS LIST

T.O.C.
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 @AIRBUS
COMPONENT MAINTENANCE MANUAL
D2157100000800

LIST OF SERVICE BULLETINS

SB No. REV MOD No. INCORP. DATE TITLE
No.
21-1150 01 34651 JUN/09 AIR CONDITIONING - AIR COOLING -
INSTALL IMPROVED RAM AIR OUTLET
(RAO)
Service Bulletin List
TABLE 1

SBL
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 @AIRBUS
COMPONENT MAINTENANCE MANUAL
D2157100000800

INTRODUCTION

**For PN’s ALL

TASK 21-52-12-871-801-A01
INTRODUCTION
1. General
A. This manual is written to the iSpec 2200 and in ASD Simplified Technical English (STE). The
international SI units of measurement are used in this manual, with imperial units shown in
parentheses.
B. The manual contains data about maintenance on the component in a workshop. It does not
contain data about maintenance on the component when it is installed in the aircraft.
C. Only approved persons with the necessary skills are permitted to do the maintenance procedures
in this manual.
D. Maintenance Task Oriented Support System (MTOSS) task and subtask identification is used in
this manual. The maintenance tasks and other data have special MTOSS numbers for Electronic
Data Processing (EDP). The user of the manual can ignore the MTOSS numbers.
E. This manual contains:
- Technical data for the component
- Maintenance and repair procedures about the component
- An Illustrated Parts List (IPL) with data for the component parts. Parts are identified in all
sections of the manual by the IPL-Figure and item number.
F. We verified the DISASSEMBLY and ASSEMBLY procedures by simulation.
2. How to use the Manual
A. Make sure that the manual contains the information applicable to your component.
B. If you need to identify a part or find a part number, use the search function.
C. You must use the instructions in this manual for all the component maintenance. Read all the
applicable WARNINGS and CAUTIONS before you do the work on the component.
3. List of Abbreviations
ADL Allowable Damage Limits
AEB Airline Engineering Bulletin
ATA Air Transport Association
ATLAS Abbreviated Test Language for All Systems
CMM Component Maintenance Manual
FIN Functional Item Number
IPC Illustrated Parts Catalog
IPL Illustrated Parts List

INTRO
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 @AIRBUS
COMPONENT MAINTENANCE MANUAL
D2157100000800

ID Inside Diameter
MFG Manufacturing
MFR Manufacturer
MOD Modification
NTM Nondestructive Testing Manual
OD Outside Diameter
PARA Paragraph
PMS Process Material Specification
PN Part Number
SB Service Bulletin
SRM Structural Repair Manual
SERNO Serial Number
TAN Transall Norm
TBD To Be Determined
TIG Tungsten arc Inert Gas
List of Abbreviations
TABLE 2

INTRO
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 @AIRBUS
COMPONENT MAINTENANCE MANUAL
D2157100000800

DESCRIPTION AND OPERATION

**For PN’s ALL

TASK 21-52-12-870-802-A01
GENERAL
1. The Ram Air Outlet is a part of the air conditioning system and is installed in the fuselage belly
fairing.
2. Technical Data (approx.):
A. Ram Air Outlet LH
Width: 520 mm (20.4724 in.)
Height: 520 mm (20.4724 in.)
Length: 740 mm (29.1338 in.)
Weight: 12.00 kg (26.456 lb.)
Ram Air Outlet LH
TABLE 1

B. Ram Air Outlet RH

Width: 470 mm (18.5039 in.)
Height: 450 mm (17.7165 in.)
Length: 730 mm (28.7401 in.)
Weight: 11.00 kg (24.252 lb.)
Ram Air Outlet RH
TABLE 2

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 @AIRBUS
COMPONENT MAINTENANCE MANUAL
D2157100000800

**For PN’s ALL

TASK 21-52-12-870-803-A01
DESCRIPTION

**For PN’s D2157100000800 D2157100001000 D2157100001200 D2157100001400 D2157100001600

D2157100001800 D2157100002000 D2157108001000 D2157108001200 D2157108001400 D2157108001600
D2157108001800 D2157108002000 D2157108002200 D2157108002400
1. The ram air outlet with movable parts

NOTE : See FIGURE 21-52-12-991-001-A.

- The ram air outlet has a flap and a flap actuator.
- The component parts of the ram air outlet are made from light alloy.

**For PN’s D2157100103000 D2157108103000 D2157138800000 D2157138900000

2. The ram air outlet without movable parts

NOTE : See FIGURE 21-52-12-991-001-B.

- The ram air outlet has no movable parts.
- The component parts of the ram air outlet are made from light alloy.

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COMPONENT MAINTENANCE MANUAL
D2157100000800

**For PN’s D2157100000800 D2157100001000 D2157100001200 D2157100001400 D2157100001600

D2157100001800 D2157100002000 D2157108001000 D2157108001200 D2157108001400 D2157108001600
D2157108001800 D2157108002000 D2157108002200 D2157108002400

ACTUATOR

RAM AIR OUTLET FLAP

F_CM_215212_1_0010101_01_00

Ram Air Outlet with movable parts

FIGURE-21-52-12-991-001-A01

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 @AIRBUS
COMPONENT MAINTENANCE MANUAL
D2157100000800

**For PN’s D2157100103000 D2157108103000 D2157138800000 D2157138900000

F_CM_215212_1_0010201_01_00

Ram Air Outlet without movable parts

FIGURE-21-52-12-991-001-B01

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COMPONENT MAINTENANCE MANUAL
D2157100000800

**For PN’s ALL

TASK 21-52-12-870-804-A01
OPERATION

**For PN’s D2157100000800 D2157100001000 D2157100001200 D2157100001400 D2157100001600

D2157100001800 D2157100002000 D2157108001000 D2157108001200 D2157108001400 D2157108001600
D2157108001800 D2157108002000 D2157108002200 D2157108002400
1. The ram air outlet with movable parts
- The ram air outlet discharges the air, after it has gone through the primary heat exchanger and
main heat exchanger.
- The flap opens and closes the ram air outlet.
- The actuator operates the flap depending on to the temperature control pack.

**For PN’s D2157100103000 D2157108103000 D2157138800000 D2157138900000

2. The ram air outlet without movable parts
- The ram air outlet discharges the air, after it has gone through the primary heat exchanger and
main heat exchanger.

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COMPONENT MAINTENANCE MANUAL
D2157100000800

TESTING AND FAULT ISOLATION

**For PN’s ALL

TASK 21-52-12-700-801-A01
TEST OF THE ELECTRICAL RESISTANCE
1. General
This TESTING is a functional test of the electrical resistance.
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
REFERENCE DESIGNATION
ohmmeter
Fixtures, Tools, Test and Support Equipment
TABLE 1

B.
Referenced Information
REFERENCE DESIGNATION
FIGURE 21-52-12-991-002-A FIGURE 21-52-12-991-002-A-Test of the Electrical Resistance
Referenced Information
TABLE 2

3. Procedure

**For PN’s D2157100000800 D2157100001000 D2157100001200 D2157100001400 D2157100001600

D2157100001800 D2157100002000 D2157108001000 D2157108001200 D2157108001400
D2157108001600 D2157108001800 D2157108002000 D2157108002200 D2157108002400

Subtask 21-52-12-750-001-A01
A. Test of the Electrical Resistance

NOTE : See FIGURE 21-52-12-991-002-A.

(1) Test of the electrical resistance
ACTION RESULT
(1) Connect the ohmmeter to the bonding strap The resistance must not be more than 50.0 mΩ.
and the structure near the attachment part.

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COMPONENT MAINTENANCE MANUAL
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ACTION RESULT
(2) Connect the ohmmeter near the bonding The resistance must not be more than 10.0 mΩ.
strap on the structure.
Test of the Electrical Resistance
TABLE 3

**For PN’s D2157100103000 D2157108103000 D2157138800000 D2157138900000

Subtask 21-52-12-750-001-B01
B. Test of the Electrical Resistance
(1) Not applicable.

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COMPONENT MAINTENANCE MANUAL
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**For PN’s ALL

3 3

1 10.0m

2 50.0m
REMOVE THE SURFACE PROTECTION TO GET SUFFICIENT CONTACT.
3
REFER TO REPAIR FOR THE REPAIR OF THE PROTECTIVE TREATMENT.
F_CM_215212_1_0020101_01_00

Test of the Electrical Resistance

FIGURE-21-52-12-991-002-A01

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COMPONENT MAINTENANCE MANUAL
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DISASSEMBLY

**For PN’s ALL

TASK 21-52-12-000-801-A01
DISASSEMBLY OF THE RAM AIR-OUTLET
1. General
See TASK 21-52-12-300-802-A01 and TASK 21-52-12-300-803-A01 for the disassembly of the
component parts which have a permanent connection.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 21-52-12-300-802-A01 SPECIAL REPAIRS
TASK 21-52-12-300-803-A01 REPLACEMENT OF PARTS
Referenced Information
TABLE 1

3. Procedure

CAUTION : DO ALL THE WORK ON A CLEAN, SOFT SURFACE TO PREVENT DAMAGE TO

THE COMPONENTS.

CAUTION : MAKE SURE THAT THE COMPONENT IS CLEAN BEFORE YOU DISASSEMBLE
IT. THIS IS TO PREVENT CONTAMINATION OF INTERNAL PARTS.

**For PN’s D2157100000800 D2157100001000 D2157100001200 D2157100001400 D2157100001600

D2157100001800 D2157100002000 D2157108001000 D2157108001200 D2157108001400
D2157108001600 D2157108001800 D2157108002000 D2157108002200 D2157108002400

Subtask 21-52-12-010-001-A01
A. Removal of the Flap Assembly

NOTE : See IPL_FIGURE_01, IPL_FIGURE_05, IPL_FIGURE_10.

(1) Remove the screws 01-170, 05-140, the lining plate 01-050, 01-060, 05-050 and the fairing
05-060 from the flap assembly 01-010, 05-010.
(2) Remove the bolt 01-410, 05-410, the nut 01-430, 05-430 and the lock washers 01-420,
05-420 from the lever 01-400, 05-400.
(3) Remove the bolt 01-270, 05-350, the washer 01-180, 05-150 and the bonding strap 01-440,
05-340 from the flap assembly 01-010, 05-010.
(4) Cut, remove and discard the lock wire 01-350, 05-330 from the bolts 01-340, 05-320.

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(5) Remove the nuts 01-140, 01-160, 05-110, 05-130, the washers 01-180, 01-200, 05-150,
05-170, the bolts 01-340, 05-320 and the shaft 01-030, 01-040, 05-030, 05-040 from the
lever 01-400, 05-400 and from the flap assembly 01-010, 05-010.
(6) Remove the flap assembly 01-010, 05-010 from the ram air-outlet 01-020, 05-020.

NOTE : Do not remove the bonded sections 10-010 and the inserts 10-090 from the flap
assembly 01-010, 05-010 unless a replacement is necessary, see TASK
21-52-12-300-803-A01.

NOTE : Do not remove the riveted parts from the joint assembly 10-080 unless a
replacement is necessary, see TASK 21-52-12-300-803-A01.

**For PN’s D2157100103000 D2157108103000 D2157138800000 D2157138900000

Subtask 21-52-12-010-001-B01
B. Removal of the Flap Assembly
(1) Not applicable.

**For PN’s D2157100000800 D2157100001000 D2157100001200 D2157100001400 D2157100001600

D2157100001800 D2157100002000 D2157108001000 D2157108001200 D2157108001400
D2157108001600 D2157108001800 D2157108002000 D2157108002200 D2157108002400

Subtask 21-52-12-010-002-A01
C. Removal of the Outlet-Actuator

NOTE : See IPL_FIGURE_01, IPL_FIGURE_05.

(1) Remove the nut 01-140, 05-110, the washer 01-180, 05-150, the bolt 01-120, 05-090 and
the bonding-lead 01-260, 05-230 from the outlet-actuator 01-210, 05-180.
(2) Remove the nut 01-150, 05-120, the washer 01-190, 05-160 and the bolt 01-220, 05-190 to
disconnect the outlet-actuator 01-210, 05-180 from the lever 01-400, 05-400.
(3) Remove the cotter-pin 01-230, 05-200, the nut 01-240, 05-210, the washer 01-180, 05-150
and the bolt 01-250, 05-220 to disconnect the outlet-actuator 01-210, 05-180 from the
bracket assembly 01-080 and from the bracket 05-080.

NOTE : Discard the cotter-pin 01-230, 05-200 after the removal.

(4) Remove the outlet-actuator 01-210, 05-180.

NOTE : Do not twist the rod end of the outlet-actuator 01-210, 05-180.

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**For PN’s D2157100103000 D2157108103000 D2157138800000 D2157138900000

Subtask 21-52-12-010-002-B01
D. Removal of the Outlet-Actuator
(1) Not applicable.

**For PN’s D2157100000800 D2157100001000 D2157100001200 D2157100001400 D2157100001600

D2157100001800 D2157100002000 D2157108001000 D2157108001200 D2157108001400
D2157108001600 D2157108001800 D2157108002000 D2157108002200 D2157108002400

Subtask 21-52-12-010-003-A01
E. Removal of the Bracket

NOTE : See IPL_FIGURE_01, IPL_FIGURE_05.

NOTE : Before you remove the bracket assembly 01-080 and the bracket 05-080 you must
disconnect the outlet-actuator 01-210, 05-180, see SUBTASK 21-52-12-010-002-A01.

NOTE : Do not remove the angle 01-290, 05-250, 05-260 unless a replacement is necessary,
see TASK 21-52-12-300-803-A01.
(1) Remove the nuts 01-140, 05-110, the washers 01-180, 05-150 and the bolts 01-110, 01-270,
01-330, 05-300, 05-310.
(2) Disconnect the bonding-lead 01-260, 05-230 from the bracket assembly 01-080 and from
the bracket 05-080.
(3) Remove the bracket 01-090, 05-080 from the ram air-outlet 01-020, 05-020.

NOTE : Do not remove the bushing 01-100, 05-082 unless a replacement is necessary, see
TASK 21-52-12-300-803-A01.

**For PN’s D2157100103000 D2157108103000 D2157138800000 D2157138900000

Subtask 21-52-12-010-003-B01
F. Removal of the Bracket
(1) Not applicable.

**For PN’s D2157100000800 D2157100001000 D2157100001200 D2157100001400 D2157100001600

D2157100001800 D2157100002000 D2157108001000 D2157108001200 D2157108001400

Page 3003
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D2157108001600 D2157108001800 D2157108002000 D2157108002200 D2157108002400

Subtask 21-52-12-010-004-A01
G. Removal of the Lever Assembly

NOTE : See IPL_FIGURE_01, IPL_FIGURE_05.

(1) Remove the bolt 01-410, 05-410, the nut 01-430, 05-430 and the lock washers 01-420,
05-420 from the lever assembly 01-360, 05-360.
(2) Remove the nuts 01-150, 01-160, 05-120, 05-130, the washers 01-190, 01-200, 05-160,
05-170 and the bolt 01-220, 05-190 from the lever assembly 01-360, 05-360.

NOTE : Do not remove the bushings 01-370, 01-380, 01-390, 05-370, 05-380, 05-390
unless a replacement is necessary, see TASK 21-52-12-300-803-A01.
(3) Remove the lever assembly 01-360, 05-360 from the shaft 01-030, 05-030 and from the
outlet-actuator 01-210, 05-180.

**For PN’s D2157100103000 D2157108103000 D2157138800000 D2157138900000

Subtask 21-52-12-010-004-B01
H. Removal of the Lever Assembly
(1) Not applicable.

**For PN’s D2157100000800 D2157100001000 D2157100001200 D2157100001400 D2157100001600

D2157100001800 D2157100002000 D2157100103000 D2157108001000 D2157108001200
D2157108001400 D2157108001600 D2157108001800 D2157108002000 D2157108002200
D2157108002400 D2157108103000

Subtask 21-52-12-010-005-A01
J. Removal of the Channel-Sections

NOTE : See IPL_FIGURE_01, IPL_FIGURE_02, IPL_FIGURE_05, IPL_FIGURE_06.

(1) Remove the nuts 01-150, 02-050, 05-120, 06-050, the washers 01-190, 02-060, 05-160,
06-060 and the bolts 01-130, 02-040, 02-070, 05-100, 06-040, 06-070 from the channel-
sections 01-070, 02-030, 05-070, 06-030.
(2) Remove the channel-sections 01-070, 02-030, 05-070, 06-030 from the ram air outlet
assembly 01-020, 02-020, 05-020, 06-020.

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**For PN’s D2157138800000 D2157138900000

Subtask 21-52-12-010-005-B01
K. Removal of the Channel-Sections
(1) Not applicable.

**For PN’s D2157100000800 D2157100001000 D2157100001200 D2157100001400 D2157100001600

D2157100001800 D2157100002000 D2157108001000 D2157108001200 D2157108001400
D2157108001600 D2157108001800 D2157108002000 D2157108002200 D2157108002400

Subtask 21-52-12-010-006-A01
L. Removal of the Rubber-Seal

NOTE : See IPL_FIGURE_01, IPL_FIGURE_05.

(1) Do not remove the rubber-seal 01-280, 05-240 unless a replacement is necessary, see TASK
21-52-12-300-803-A01.

**For PN’s D2157100103000 D2157108103000 D2157138800000 D2157138900000

Subtask 21-52-12-010-006-B01
M. Removal of the Rubber-Seal

NOTE : See IPL_FIGURE_02, IPL_FIGURE_03, IPL_FIGURE_06, IPL_FIGURE_07.

(1) Remove the bolts 02-120, 02-130, 02-140, 03-020, 03-030, 06-120, 06-130, 07-020, 07-030
and the washers 02-150, 03-040, 06-140, 07-040 from the rubber-seal 02-080, 03-270,
06-080, 07-320.
(2) Do not remove the rubber-seal 02-080, 03-270, 06-080, 07-320 unless a replacement is
necessary, see TASK 21-52-12-300-803-A01.

**For PN’s D2157100000800 D2157100001000 D2157100001200 D2157100001400 D2157100001600

D2157100001800 D2157100002000 D2157108001000 D2157108001200 D2157108001400
D2157108001600 D2157108001800 D2157108002000 D2157108002200 D2157108002400

Subtask 21-52-12-010-007-A01
N. Removal of the Bonding-Lead/Strap

NOTE : See IPL_FIGURE_01, IPL_FIGURE_05.

(1) Remove the nuts 01-140, 05-110, the washers 01-180, 05-150 and the bolts 01-120, 01-270,
05-090, 05-300, 05-350.
(2) Remove the bonding-lead 01-260, 05-230 and the bonding strap 01-440, 05-340.

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**For PN’s D2157100103000 D2157108103000 D2157138800000 D2157138900000

Subtask 21-52-12-010-007-B01
P. Removal of the Bonding-Lead/Strap
(1) Not applicable.

**For PN’s D2157138800000 D2157138900000

Subtask 21-52-12-010-014-A01
Q. Removal of the Guide Plate Assembly

NOTE : See IPL_FIGURE_03, IPL_FIGURE_07.

(1) Remove the bolts 03-050, 07-050 and the washers 03-310, 07-380 from the ram air outlet
assembly 03-010, 07-010.
(2) Remove the bolts 03-280, 03-300, 07-330, 07-340, 07-350, 07-370, the washers 03-290,
03-310, 07-360, 07-380 and the guide plate assembly 03-060, 03-170, 07-060, 07-200 from
the ram air outlet assembly 03-010, 07-010.

NOTE : Do not remove the riveted guide plate 03-120, 03-230, 07-120, 07-260 unless a
replacement is necessary, see TASK 21-52-12-300-803-A01.
(3) Remove the screws 03-100, 03-210, 07-100, 07-240 and the perforated plate 03-110,
03-220, 07-110, 07-250 from the guide plate assembly 03-060, 03-170, 07-060, 07-200.
(4) Remove the screws 03-070, 03-080, 03-180, 03-190, 07-070, 07-080, 07-210, 07-220 and
the perforated sheet 03-090, 03-200, 07-090, 07-230 from the guide plate assembly 03-060,
03-170, 07-060, 07-200.
(5) If necessary, remove the insulations 03-130, 03-140, 03-150, 03-160, 03-240, 03-250,
03-260, 07-130, 07-140, 07-150, 07-160, 07-170, 07-180, 07-190, 07-270, 07-280, 07-290,
07-300, 07-310 from the guide plate assembly 03-060, 03-170, 07-060, 07-200.

**For PN’s D2157100000800 D2157100001000 D2157100001200 D2157100001400 D2157100001600

D2157100001800 D2157100002000 D2157100103000 D2157108001000 D2157108001200
D2157108001400 D2157108001600 D2157108001800 D2157108002000 D2157108002200
D2157108002400 D2157108103000

Subtask 21-52-12-010-014-B01
R. Removal of the Guide Plate Assembly
(1) Not applicable.

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**For PN’s D2157138800000 D2157138900000

Subtask 21-52-12-010-013-A01
S. Removal of the Skid/Shear Plate

NOTE : See IPL_FIGURE_03, IPL_FIGURE_07.

(1) Remove the screws 03-380, 07-440, the shear plate 03-390, 03-400, 07-460, 07-470 and the
skid plate 03-410, 03-420, 07-480, 07-490 from the ram air outlet assembly 03-010, 07-010.
(2) If necessary, remove the insulations 03-430, 03-440, 03-450, 03-460, 03-470, 03-480,
03-490, 03-500, 03-510, 03-520, 03-530, 03-540, 07-500, 07-510, 07-520, 07-530, 07-540,
07-550, 07-560, 07-570, 07-580, 07-590, 07-600, 07-610 from the ram air outlet assembly
03-010, 07-010.

**For PN’s D2157100000800 D2157100001000 D2157100001200 D2157100001400 D2157100001600

D2157100001800 D2157100002000 D2157100103000 D2157108001000 D2157108001200
D2157108001400 D2157108001600 D2157108001800 D2157108002000 D2157108002200
D2157108002400 D2157108103000

Subtask 21-52-12-010-013-B01
T. Removal of the Skid/Shear Plate
(1) Not applicable.

**For PN’s D2157138800000 D2157138900000

Subtask 21-52-12-010-008-A01
U. Removal of the Support Section

NOTE : See IPL_FIGURE_03, IPL_FIGURE_07.

NOTE : Before you remove the support section 03-320, 03-330, 03-340, 07-390, 07-400,
07-410, you must remove the skid plate 03-410, 03-420, 07-480, 07-490 and the shear
plate 03-390, 03-400, 07-460, 07-470, see SUBTASK 21-52-12-010-013-A01.
(1) Remove the screws 03-350, 07-420, the bolts 03-370, 07-450, the washers 03-310, 03-360,
07-380, 07-430 and the support section 03-320, 03-330, 03-340, 07-390, 07-400, 07-410
from the ram air outlet assembly 03-010, 07-010.

**For PN’s D2157100000800 D2157100001000 D2157100001200 D2157100001400 D2157100001600

D2157100001800 D2157100002000 D2157100103000 D2157108001000 D2157108001200
D2157108001400 D2157108001600 D2157108001800 D2157108002000 D2157108002200

Page 3007
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D2157108002400 D2157108103000

Subtask 21-52-12-010-008-B01
V. Removal of the Support Section
(1) Not applicable.

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CLEANING

**For PN’s ALL

TASK 21-52-12-100-801-A01
CLEANING OF THE PAINTED COMPONENT PARTS
1. General
- Not applicable
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
11-001 Detergent
19-003 Lint-Free Cotton Cloth
Consumable Materials
TABLE 1

B. Fixtures, Tools, Test and Support Equipment

REFERENCE DESIGNATION
vacuum cleaner
Fixtures, Tools, Test and Support Equipment
TABLE 2

3. Procedure

Subtask 21-52-12-160-001-A01
A. CLEANING OF THE PAINTED COMPONENT PARTS
(1) Remove the loose dirt with a vacuum cleaner or a soft brush.

CAUTION : USE ONLY THE SPECIFIED CLEANING AGENT (MATERIAL NO. 11-001).
OTHER MATERIALS CAN CAUSE DAMAGE.
(2) Remove the remaining dirt with a nonmetallic scraper.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-001 DETERGENT. OBEY
THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(3) Clean the painted component parts with 11-001 Detergent.
(a) Use a soft brush or a clean, lint-free cloth.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-001 DETERGENT. OBEY
THE MATERIAL MANUFACTURER’S INSTRUCTIONS.

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(4) Remove the 11-001 Detergent with clean water.

(5) Dry the component parts with clean, dry, 19-003 Lint-Free Cotton Cloth or a hot-air
blower.

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**For PN’s ALL

TASK 21-52-12-100-802-A01
CLEANING OF THE COMPONENT PARTS WHICH ARE NOT PAINTED
1. General
- Not applicable
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
11-003 Methyl-Ethyl-Ketone
19-003 Lint-Free Cotton Cloth
Consumable Materials
TABLE 1

B. Fixtures, Tools, Test and Support Equipment

REFERENCE DESIGNATION
vacuum cleaner
Fixtures, Tools, Test and Support Equipment
TABLE 2

3. Procedure

Subtask 21-52-12-160-002-A01
A. CLEANING OF THE COMPONENT PARTS WHICH ARE NOT PAINTED
(1) Remove the loose dirt with a vacuum cleaner or a soft brush.
(2) Remove the remaining dirt with a nonmetallic scraper.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-

KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(3) Clean the component parts which are not painted with 11-003 Methyl-Ethyl-Ketone.
(a) Use a soft brush or a clean, 19-003 Lint-Free Cotton Cloth.

Page 4003
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**For PN’s ALL

TASK 21-52-12-100-803-A01
CLEANING OF THE ELECTRICAL COMPONENTS
1. General
- Not applicable
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
08BBD1 Non Aqueous Cleaner-- Isopropyl Alcohol
14SBA1 Textile-Lint free Cotton
Consumable Materials
TABLE 1

B. Fixtures, Tools, Test and Support Equipment

REFERENCE DESIGNATION
vacuum cleaner
Fixtures, Tools, Test and Support Equipment
TABLE 2

3. Procedure

WARNING : BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE

MATERIAL MANUFACTURER’S INSTRUCTIONS AND YOUR LOCAL
REGULATIONS.

CAUTION : USE ONLY THE SPECIFIED CLEANING AGENTS. CLEANING AGENTS WHICH
ARE NOT SPECIFIED CAN CAUSE DAMAGE.

**For PN’s D2157100000800 D2157100001000 D2157100001200 D2157100001400 D2157100001600

D2157100001800 D2157100002000 D2157108001000 D2157108001200 D2157108001400
D2157108001600 D2157108001800 D2157108002000 D2157108002200 D2157108002400

Subtask 21-52-12-160-003-A01
A. Cleaning of the Electrical Components
(1) Remove the loose dirt with a vacuum cleaner or a soft brush.
(2) Clean the electrical wiring with Material No. 08BBD1 Non Aqueous Cleaner-- Isopropyl
Alcohol.

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(3) Clean the electrical connectors with Material No. 08BBD1 Non Aqueous Cleaner-- Isopropyl
Alcohol.
(4) Dry all parts with clean, dry, Material No. 14SBA1 Textile-Lint free Cotton or a hot-air
blower.

**For PN’s D2157100103000 D2157108103000 D2157138800000 D2157138900000

Subtask 21-52-12-160-003-B01
B. Cleaning of the Electrical Components
(1) Not applicable.

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INSPECTION/CHECK

**For PN’s ALL

TASK 21-52-12-210-801-A01
CHECK OF THE RAM AIR OUTLET FLAP
1. General
Do a nondestructive test if you think there is a crack which is not clearly visible.

NOTE : See the TASK 21-52-12-000-801-A01 and TASK 21-52-12-400-801-A01 or TASK

21-52-12-300-802-A01 and TASK 21-52-12-300-803-A01 for the replacement of the
component parts.
2. Job Set-up Information
A. Referenced Information
REFERENCE DESIGNATION
TASK 21-52-12-000-801-A01 DISASSEMBLY OF THE RAM AIR-OUTLET
TASK 21-52-12-400-801-A01 ASSEMBLY OF THE RAM AIR OUTLET ASSY
TASK 21-52-12-300-802-A01 SPECIAL REPAIRS
TASK 21-52-12-300-803-A01 REPLACEMENT OF PARTS
TASK 21-52-12-300-801-A01 REWORKING OR MACHINING
Referenced Information
TABLE 1

3. Procedure

CAUTION : MAKE SURE THAT YOU ALWAYS USE THE NOMINAL MATERIAL THICKNESS
OF THE COMPONENT PARTS WHEN YOU CALCULATE THE LIMITS OF THE
ALLOWABLE DAMAGE.

**For PN’s D2157100000800 D2157100001000 D2157100001200 D2157100001400 D2157100001600

D2157100001800 D2157100002000 D2157108001000 D2157108001200 D2157108001400
D2157108001600 D2157108001800 D2157108002000 D2157108002200 D2157108002400

Subtask 21-52-12-220-001-A01
A. Check of the Guide Plates for sheared and loose Rivets
(1) No sheared or loose rivets are permitted.
(2) Replace the sheared and loose rivets, see TASK 21-52-12-300-802-A01.

Page 5001
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**For PN’s D2157100103000 D2157108103000 D2157138800000 D2157138900000

Subtask 21-52-12-220-001-B01
B. Check of the Guide Plates for sheared and loose Rivets
(1) Not applicable.

**For PN’s D2157100000800 D2157100001000 D2157100001200 D2157100001400 D2157100001600

D2157100001800 D2157100002000 D2157108001000 D2157108001200 D2157108001400
D2157108001600 D2157108001800 D2157108002000 D2157108002200 D2157108002400

Subtask 21-52-12-220-002-A01
C. Check of the Guide Plates for cracks and deformation
(1) Do an approved nondestructive test if you think there is a crack that you cannot see
clearly.
(2) No cracks or deformations are permitted.
(3) Repair or replace the guide plates which have a crack and/or a deformation, see TASK
21-52-12-300-801-A01 and TASK 21-52-12-300-802-A01.

**For PN’s D2157100103000 D2157108103000 D2157138800000 D2157138900000

Subtask 21-52-12-220-002-B01
D. Check of the Guide Plates for cracks and deformation
(1) Not applicable.

Page 5002
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**For PN’s ALL

TASK 21-52-12-210-802-A01
CHECK OF THE COMPONENT PARTS
1. General

CAUTION : MAKE SURE THAT YOU ALWAYS USE THE NOMINAL MATERIAL THICKNESS
OF THE COMPONENT PARTS WHEN YOU CALCULATE THE LIMITS OF THE
ALLOWABLE DAMAGE.
Do a nondestructive test if you think there is a crack which is not clearly visible.

NOTE : See the TASK 21-52-12-000-801-A01 and TASK 21-52-12-400-801-A01 or TASK

21-52-12-300-802-A01 and TASK 21-52-12-300-803-A01 for the replacement of the
component parts.
2. Job Set-up Information
A. Referenced Information
REFERENCE DESIGNATION
TASK 21-52-12-000-801-A01 DISASSEMBLY OF THE RAM AIR-OUTLET
TASK 21-52-12-400-801-A01 ASSEMBLY OF THE RAM AIR OUTLET ASSY
TASK 21-52-12-300-802-A01 SPECIAL REPAIRS
TASK 21-52-12-300-803-A01 REPLACEMENT OF PARTS
TASK 21-52-12-300-801-A01 REWORKING OR MACHINING
TASK 21-52-12-300-804-A01 PROTECTIVE TREATMENT
TASK 21-52-12-820-806-A01 FITS AND CLEARANCES TABLE
Referenced Information
TABLE 1

3. Procedure

Subtask 21-52-12-220-003-A01
A. CHECK FOR CRACKS
(1) Cracks are not permitted.
(2) Replace the component parts which have cracks (Refer to TASK 21-52-12-300-802-A01).

Subtask 21-52-12-220-004-A01
B. CHECK FOR SCRATCHES
(1) Remove scratches up to:
- a depth of 0.2 mm (0.0078 in.) and
- a length of max. 50 mm (1.96 in.).

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(2) Refer to TASK 21-52-12-300-801-A01 for removal of scratches which are in the limits.
(3) Replace the component parts with scratches which are not in the limits.

Subtask 21-52-12-220-005-A01
C. CHECK FOR MARKS AND CORROSION
(1) Remove marks and corrosion up to:
- 5 % of the nominal material thickness and
- 10 % of the surface of the component part.
(a) Refer to TASK 21-52-12-300-801-A01 for the removal of marks and corrosion which
are in the limits.
(b) Replace the component parts with marks and corrosion which are not in the limits.

Subtask 21-52-12-220-006-A01
D. CHECK FOR WEAR
(1) Refer to TASK 21-52-12-820-806-A01 for the wear limits.
(2) Replace the component parts, if the wear is not in the limits.

Subtask 21-52-12-210-001-A01
E. CHECK FOR DAMAGED PROTECTIVE TREATMENT
(1) Refer to TASK 21-52-12-300-804-A01 for the repair of the protective treatment.

Subtask 21-52-12-220-007-A01
F. CHECK FOR OTHER DAMAGE
(1) Other damage is not permitted.
(2) Repair or replace the component parts which have other damage.

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**For PN’s ALL

TASK 21-52-12-210-803-A01
CHECK OF THE RAM AIR OUTLET MECHANISM
1. General

CAUTION : MAKE SURE THAT YOU ALWAYS USE THE NOMINAL MATERIAL THICKNESS
OF THE COMPONENT PARTS WHEN YOU CALCULATE THE LIMITS OF THE
ALLOWABLE DAMAGE.
Do a nondestructive test if you think there is a crack which is not clearly visible.

NOTE : See the TASK 21-52-12-000-801-A01 and TASK 21-52-12-400-801-A01 or TASK

21-52-12-300-802-A01 and TASK 21-52-12-300-803-A01 for the replacement of the
component parts.
2. Job Set-up Information
A. Referenced Information
REFERENCE DESIGNATION
TASK 21-52-12-000-801-A01 DISASSEMBLY OF THE RAM AIR-OUTLET
TASK 21-52-12-400-801-A01 ASSEMBLY OF THE RAM AIR OUTLET ASSY
TASK 21-52-12-300-802-A01 SPECIAL REPAIRS
TASK 21-52-12-300-803-A01 REPLACEMENT OF PARTS
TASK 21-52-12-820-806-A01 FITS AND CLEARANCES TABLE
Referenced Information
TABLE 1

3. Procedure

Subtask 21-52-12-210-002-A01
A. CHECK OF THE COMPONENTS PARTS OF THE RAM AIR OUTLET MECHANISM FOR
WEAR
(1) Refer to TASK 21-52-12-820-806-A01 for the wear limits.
(2) Refer to TASK 21-52-12-000-801-A01 and TASK 21-52-12-400-801-A01 for the
replacement of component parts with wear not in the limits.

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**For PN’s ALL

TASK 21-52-12-210-804-A01
CHECK OF THE ELECTRICAL EQUIPMENT
1. General
Do a nondestructive test if you think there is a crack which is not clearly visible.

NOTE : See the TASK 21-52-12-000-801-A01 and TASK 21-52-12-400-801-A01 or TASK

21-52-12-300-802-A01 and TASK 21-52-12-300-803-A01 for the replacement of the
component parts.
2. Job Set-up Information
A. Referenced Information
REFERENCE DESIGNATION
TASK 21-52-12-000-801-A01 DISASSEMBLY OF THE RAM AIR-OUTLET
TASK 21-52-12-400-801-A01 ASSEMBLY OF THE RAM AIR OUTLET ASSY
TASK 21-52-12-300-802-A01 SPECIAL REPAIRS
TASK 21-52-12-300-803-A01 REPLACEMENT OF PARTS
TASK 21-52-12-100-803-A01 CLEANING OF THE ELECTRICAL COMPONENTS
TASK 21-52-12-300-801-A01 REWORKING OR MACHINING
Referenced Information
TABLE 1

3. Procedure

CAUTION : MAKE SURE THAT YOU ALWAYS USE THE NOMINAL MATERIAL THICKNESS
OF THE COMPONENT PARTS WHEN YOU CALCULATE THE LIMITS OF THE
ALLOWABLE DAMAGE.

**For PN’s D2157100000800 D2157100001000 D2157100001200 D2157100001400 D2157100001600

D2157100001800 D2157100002000 D2157108001000 D2157108001200 D2157108001400
D2157108001600 D2157108001800 D2157108002000 D2157108002200 D2157108002400

Subtask 21-52-12-210-003-A01
A. Check of the Electrical Harness for damaged attachment parts, chafe marks and other damaged
(1) Chafe marks, damaged attachment parts or other damage are not permitted.
(2) See TASK 21-52-12-100-803-A01 for the removal of the contamination.
(3) Tighten the loose attachments and connections.
(4) Replace the parts of the electrical harness, which have chafe marks or other damage.

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(5) See TASK 21-52-12-000-801-A01 and TASK 21-52-12-400-801-A01 for the replacement of
the damaged electrical harness and attachment parts.

**For PN’s D2157100103000 D2157108103000 D2157138800000 D2157138900000

Subtask 21-52-12-210-003-B01
B. Check of the Electrical Harness for damaged attachment parts, chafe marks and other damaged
(1) Not applicable.

**For PN’s D2157100000800 D2157100001000 D2157100001200 D2157100001400 D2157100001600

D2157100001800 D2157100002000 D2157108001000 D2157108001200 D2157108001400
D2157108001600 D2157108001800 D2157108002000 D2157108002200 D2157108002400

Subtask 21-52-12-210-004-A01
C. Check of the Electrical Components for loose attachment, contamination and other damage
(1) Damage is not permitted.
(2) Tighten the loose attachments.
(3) See TASK 21-52-12-100-803-A01 for the removal of the contamination.
(4) See TASK 21-52-12-000-801-A01 and TASK 21-52-12-400-801-A01 for the replacement of
the electrical components.

**For PN’s D2157100103000 D2157108103000 D2157138800000 D2157138900000

Subtask 21-52-12-210-004-B01
D. Check of the Electrical Components for loose attachment, contamination and other damage
(1) Not applicable.

**For PN’s D2157100000800 D2157100001000 D2157100001200 D2157100001400 D2157100001600

D2157100001800 D2157100002000 D2157108001000 D2157108001200 D2157108001400
D2157108001600 D2157108001800 D2157108002000 D2157108002200 D2157108002400

Subtask 21-52-12-210-005-A01
E. Check of the bonding strap for damage, corrosion, attachment and torsion
(1) Damage and corrosion are not permitted.
(2) See TASK 21-52-12-000-801-A01 and TASK 21-52-12-400-801-A01 for the replacement of
the damaged or corroded bonding strap.
(3) See TASK 21-52-12-300-801-A01 for the removal of corrosion on attachment points.
(4) Damaged lacquer coating, incorrect attachment or torsion is not permitted.
(5) See TASK 21-52-12-400-801-A01 for the correct installation of the bonding strap.

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**For PN’s D2157100103000 D2157108103000 D2157138800000 D2157138900000

Subtask 21-52-12-210-005-B01
F. Check of the bonding strap for damage, corrosion, attachment and torsion
(1) Not applicable.

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**For PN’s ALL

TASK 21-52-12-210-805-A01
CHECK OF THE PROTECTIVE TREATMENT
1. General

CAUTION : MAKE SURE THAT YOU ALWAYS USE THE NOMINAL MATERIAL THICKNESS
OF THE COMPONENT PARTS WHEN YOU CALCULATE THE LIMITS OF THE
ALLOWABLE DAMAGE.
Do a nondestructive test if you think there is a crack which is not clearly visible.

NOTE : See the TASK 21-52-12-000-801-A01 and TASK 21-52-12-400-801-A01 or TASK

21-52-12-300-802-A01 and TASK 21-52-12-300-803-A01 for the replacement of the
component parts.
2. Job Set-up Information
A. Referenced Information
REFERENCE DESIGNATION
TASK 21-52-12-000-801-A01 DISASSEMBLY OF THE RAM AIR-OUTLET
TASK 21-52-12-400-801-A01 ASSEMBLY OF THE RAM AIR OUTLET ASSY
TASK 21-52-12-300-802-A01 SPECIAL REPAIRS
TASK 21-52-12-300-803-A01 REPLACEMENT OF PARTS
TASK 21-52-12-300-804-A01 PROTECTIVE TREATMENT
Referenced Information
TABLE 1

3. Procedure

Subtask 21-52-12-210-006-A01
A. PROTECTIVE TREATMENT
(1) Examine the components and the mechanism for damaged protective treatment.
(a) See the TASK 21-52-12-300-804-A01 for the repair of the protective treatment.

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**For PN’s ALL

TASK 21-52-12-220-801-A01
VISUAL EXAMINATION
1. General

CAUTION : MAKE SURE THAT YOU ALWAYS USE THE NOMINAL MATERIAL THICKNESS
OF THE COMPONENT PARTS WHEN YOU CALCULATE THE LIMITS OF THE
ALLOWABLE DAMAGE.
Do a nondestructive test if you think there is a crack which is not clearly visible.

NOTE : See the TASK 21-52-12-000-801-A01 and TASK 21-52-12-400-801-A01 or TASK

21-52-12-300-802-A01 and TASK 21-52-12-300-803-A01 for the replacement of the
component parts.
2. Job Set-up Information
A. Referenced Information
REFERENCE DESIGNATION
TASK 21-52-12-000-801-A01 DISASSEMBLY OF THE RAM AIR-OUTLET
TASK 21-52-12-400-801-A01 ASSEMBLY OF THE RAM AIR OUTLET ASSY
TASK 21-52-12-300-802-A01 SPECIAL REPAIRS
TASK 21-52-12-300-803-A01 REPLACEMENT OF PARTS
Referenced Information
TABLE 1

3. Procedure

Subtask 21-52-12-220-008-A01
A. VISUAL EXAMINATION
(1) Examine all screws, bolts and nuts for general condition, wear and other damage.
(2) Examine all bearings for correct movement without play.
(3) Examine all bushes for wear, scratches, corrosion and correct installation.

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**For PN’s ALL

TASK 21-52-12-210-806-A01
CHECK OF SECTIONS
1. General

CAUTION : MAKE SURE THAT YOU ALWAYS USE THE NOMINAL MATERIAL THICKNESS
OF THE COMPONENT PARTS WHEN YOU CALCULATE THE LIMITS OF THE
ALLOWABLE DAMAGE.
Do a nondestructive test if you think there is a crack which is not clearly visible.

NOTE : See the TASK 21-52-12-000-801-A01 and TASK 21-52-12-400-801-A01 or TASK

21-52-12-300-802-A01 and TASK 21-52-12-300-803-A01 for the replacement of the
component parts.
2. Job Set-up Information
A. Referenced Information
REFERENCE DESIGNATION
TASK 21-52-12-000-801-A01 DISASSEMBLY OF THE RAM AIR-OUTLET
TASK 21-52-12-400-801-A01 ASSEMBLY OF THE RAM AIR OUTLET ASSY
TASK 21-52-12-300-802-A01 SPECIAL REPAIRS
TASK 21-52-12-300-803-A01 REPLACEMENT OF PARTS
Referenced Information
TABLE 1

3. Procedure

Subtask 21-52-12-210-007-A01
A. SECTIONS
(1) Make sure that the section is in a good condition.
(2) If necessary replace the section (See the TASK 21-52-12-300-802-A01 and TASK
21-52-12-300-803-A01).

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**For PN’s ALL

TASK 21-52-12-210-807-A01
CHECK OF IDENTIFICATION PLATES
1. General

CAUTION : MAKE SURE THAT YOU ALWAYS USE THE NOMINAL MATERIAL THICKNESS
OF THE COMPONENT PARTS WHEN YOU CALCULATE THE LIMITS OF THE
ALLOWABLE DAMAGE.
Do a nondestructive test if you think there is a crack which is not clearly visible.

NOTE : See the TASK 21-52-12-000-801-A01 and TASK 21-52-12-400-801-A01 or TASK

21-52-12-300-802-A01 and TASK 21-52-12-300-803-A01 for the replacement of the
component parts.
2. Job Set-up Information
A. Referenced Information
REFERENCE DESIGNATION
TASK 21-52-12-000-801-A01 DISASSEMBLY OF THE RAM AIR-OUTLET
TASK 21-52-12-400-801-A01 ASSEMBLY OF THE RAM AIR OUTLET ASSY
TASK 21-52-12-300-802-A01 SPECIAL REPAIRS
TASK 21-52-12-300-803-A01 REPLACEMENT OF PARTS
Referenced Information
TABLE 1

3. Procedure

Subtask 21-52-12-210-008-A01
A. CHECK OF THE IDENTIFICATION PLATES FOR READABILITY AND ATTACHMENT
(1) Loose or damaged identification plates are not permitted.
(2) Refer to TASK 21-52-12-300-802-A01 and TASK 21-52-12-300-803-A01 for the
replacement of the damaged identification plate.

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**For PN’s ALL

TASK 21-52-12-210-808-A01
CHECK OF THE ACTUATING UNIT
1. General
Do a nondestructive test if you think there is a crack which is not clearly visible.

NOTE : See the TASK 21-52-12-000-801-A01 and TASK 21-52-12-400-801-A01 or TASK

21-52-12-300-802-A01 and TASK 21-52-12-300-803-A01 for the replacement of the
component parts.
2. Job Set-up Information
A. Referenced Information
REFERENCE DESIGNATION
TASK 21-52-12-000-801-A01 DISASSEMBLY OF THE RAM AIR-OUTLET
TASK 21-52-12-400-801-A01 ASSEMBLY OF THE RAM AIR OUTLET ASSY
TASK 21-52-12-300-802-A01 SPECIAL REPAIRS
TASK 21-52-12-300-803-A01 REPLACEMENT OF PARTS
Referenced Information
TABLE 1

3. Procedure

CAUTION : MAKE SURE THAT YOU ALWAYS USE THE NOMINAL MATERIAL THICKNESS
OF THE COMPONENT PARTS WHEN YOU CALCULATE THE LIMITS OF THE
ALLOWABLE DAMAGE.

**For PN’s D2157100000800 D2157100001000 D2157100001200 D2157100001400 D2157100001600

D2157100001800 D2157100002000 D2157108001000 D2157108001200 D2157108001400
D2157108001600 D2157108001800 D2157108002000 D2157108002200 D2157108002400

Subtask 21-52-12-210-009-A01
A. Check for damage
(1) Damage is not permitted.
(2) See TASK 21-52-12-000-801-A01 and TASK 21-52-12-400-801-A01 section for the
replacement of the actuating unit if it has damage.

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**For PN’s D2157100103000 D2157108103000 D2157138800000 D2157138900000

Subtask 21-52-12-210-009-B01
B. Check for damage
(1) Not applicable.

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**For PN’s ALL

TASK 21-52-12-210-809-A01
CHECK OF THE RUBBER SEAL
1. General

CAUTION : MAKE SURE THAT YOU ALWAYS USE THE NOMINAL MATERIAL THICKNESS
OF THE COMPONENT PARTS WHEN YOU CALCULATE THE LIMITS OF THE
ALLOWABLE DAMAGE.
Do a nondestructive test if you think there is a crack which is not clearly visible.

NOTE : See the TASK 21-52-12-000-801-A01 and TASK 21-52-12-400-801-A01 or TASK

21-52-12-300-802-A01 and TASK 21-52-12-300-803-A01 for the replacement of the
component parts.
2. Job Set-up Information
A. Referenced Information
REFERENCE DESIGNATION
TASK 21-52-12-000-801-A01 DISASSEMBLY OF THE RAM AIR-OUTLET
TASK 21-52-12-400-801-A01 ASSEMBLY OF THE RAM AIR OUTLET ASSY
TASK 21-52-12-300-802-A01 SPECIAL REPAIRS
TASK 21-52-12-300-803-A01 REPLACEMENT OF PARTS
Referenced Information
TABLE 1

3. Procedure

Subtask 21-52-12-210-010-A01
A. CHECK OF THE RUBBER SEAL FOR HARDENING, CRACKS, OIL CONTAMINATION AND
POROSITY
(1) Hardenings, cracks, oil contamination or porosity are not permitted.
(2) See TASK 21-52-12-300-803-A01 for the removal of the rubber seal if there is such
damage.

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REPAIR

**For PN’s ALL

TASK 21-52-12-300-801-A01
REWORKING OR MACHINING
1. General

WARNING : BE CAREFUL WHEN YOU USE SOLVENTS/CLEANING AGENTS, SEALANTS AND

OTHER MATERIALS. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS
AND THE LOCAL REGULATIONS. MAKE SURE THAT THERE IS A GOOD FLOW
OF AIR THROUGH THE WORK AREA. DO NOT BREATHE THE FUMES. DO NOT
SMOKE. DO NOT USE THESE MATERIALS NEAR A FLAME, SPARKS OR
SOURCES OF HEAT. USE PROTECTIVE CLOTHING, GOGGLES AND GLOVES. IF
YOU GET ONE OF THESE MATERIALS ON YOUR SKIN OR IN YOUR EYES,
FLUSH IT AWAY WITH A FLOW OF CLEAN WATER. IF YOU GET ONE OF
THESE MATERIALS IN YOUR MOUTH, GET IMMEDIATE MEDICAL AID. IN
GENERAL, THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN
IRRITANTS.

CAUTION : AFTER YOU REMOVE THE DAMAGE, MAKE SURE THAT THE COMPONENT
PARTS ARE IN THE DAMAGE LIMITS. REFER TO ”CHECK” FOR THE LIMITS.

CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.
-

NOTE : Refer to CHECK and TASK 21-52-12-820-806-A01 for the limits of the component parts.
See the SRM, Chapter 51-43-00 when a fastener hole is damaged and does not agree with the
tolerances for the original fastener nominal diameter.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
11-001 Detergent
19-003 Lint-Free Cotton Cloth
11-003 Methyl-Ethyl-Ketone
09-016 Corrosion Inhibiting Fillet Consistency
13-002 Chemical Conversion Coating Yellow Aluminum
Consumable Materials
TABLE 1

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B. Fixtures, Tools, Test and Support Equipment

REFERENCE DESIGNATION
abrasive cloth
Fixtures, Tools, Test and Support Equipment
TABLE 2

C.Referenced Information
REFERENCE DESIGNATION
TASK 21-52-12-300-804-A01 PROTECTIVE TREATMENT
TASK 21-52-12-820-806-A01 FITS AND CLEARANCES TABLE
Referenced Information
TABLE 3

3. Procedure

Subtask 21-52-12-320-001-A01
A. REPAIR OF SCRATCHES AND MARKS

CAUTION : THE WIDTH OF THE GROOVE AFTER THE REPAIR MUST NOT BE MORE
THAN 6 MM (0.24 IN.).
(1) Remove the scratch or the mark to make a shallow groove.

NOTE : Do not remove more material than necessary and keep the width to 6 mm (0.236
in.).
(2) Make the groove smooth with an abrasive cloth.
(3) Burnish the surface with your hands or with a buffing wheel.
(4) Repair the damaged paintwork , see TASK 21-52-12-300-804-A01.

Subtask 21-52-12-320-002-A01
B. REPAIR OF CORROSION DAMAGE

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-001 DETERGENT. OBEY
THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(1) Clean the corroded and the adjacent areas and remove the grease with 11-001 Detergent.
(2) Dry the wet areas with a clean, dry, 19-003 Lint-Free Cotton Cloth.

NOTE : Before you start to repair the corrosion damage, approved persons must make an
analysis of the level of the corrosion damage.
(3) Remove the surface protection from the corroded area with an abrasive cloth.

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(4) Remove the corroded material.

(a) Apply masking material around the corroded area.
(b) Remove the corrosion with a synthetic sponge and/or an abrasive cloth.
(c) Remove the material from the adjacent area. Make sure that the transition to the
work area is smooth and without stress concentrations.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-

KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(d) Clean the work area with the 19-003 Lint-Free Cotton Cloth made moist with 11-003
Methyl-Ethyl-Ketone.
(e) Let the work area dry.
(5) Use a magnifying glass to make sure that you have removed the corroded material and that
there are no cracks.

NOTE : It is important that you remove all the corroded material before you continue the
work. The smallest corroded area can cause new extended corrosion damage.

NOTE : If you find a defect, you must do an approved nondestructive test.

(6) Repair the damaged paintwork, see TASK 21-52-12-300-804-A01.
(7) Remove the masking material.

Subtask 21-52-12-350-003-A01
C. REPAIR OF DENTS

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-016 CORROSION

INHIBITING FILLET CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.

NOTE : You can repair dents by removal, see , or with 09-016 Corrosion Inhibiting Fillet
Consistency, see .
(1) Remove the dent.
(a) If the damaged surface has a paint protection, remove the paint from the damaged
area with abrasive cloth.
(b) Remove the paint dust.
(c) Remove the dent with a suitable tool.
(d) Repair the damaged paintwork, see TASK 21-52-12-300-804-A01.
(2) Repair the dent with 09-016 Corrosion Inhibiting Fillet Consistency.
(a) If the damaged surface has a paint protection, remove the paint from the damaged
area with abrasive cloth.

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CAUTION : MAKE SURE THAT THE COATING MATERIAL NO. 13-002 - CHEMICAL
CONVERSION COATING YELLOW ALUMINUM DOES NOT GO INTO
GAPS OR BELOW FASTENERS WHERE YOU CANNOT MAKE IT
NEUTRAL. COATING WHICH YOU DO NOT MAKE NEUTRAL CAUSES
NEW CORROSION.
(b) Remove the paint dust.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 13-002 CHEMICAL

CONVERSION COATING YELLOW ALUMINUM. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(c) Apply the pretreatment for the 13-002 Chemical Conversion Coating Yellow
Aluminum to the repair area and let it stay for 3 minutes.
(d) Clean the area with clean water.
(e) Dry the repair area with an hot air blower with a max. temperature of 60 degrees C
(140 degrees F).
(f) Prepare the 09-016 Corrosion Inhibiting Fillet Consistency as specified in the
manufacturer’s instructions.
(g) Apply the 09-016 Corrosion Inhibiting Fillet Consistency to the dent with a spatula.
(h) Make the 09-016 Corrosion Inhibiting Fillet Consistency smooth to the necessary
contour.
(i) Let the 09-016 Corrosion Inhibiting Fillet Consistency cure for a minimum of 30 hours
at a temperature of 25 degrees C (77 degrees F) and at approx. 50% relative
humidity.
(j) Make the surface of the 09-016 Corrosion Inhibiting Fillet Consistency rough with
abrasive cloth.
(k) Repair the damaged paintwork, see TASK 21-52-12-300-804-A01.

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**For PN’s ALL

TASK 21-52-12-300-802-A01
SPECIAL REPAIRS
1. General
-

NOTE : See CHECK and TASK 21-52-12-820-806-A01 for the limits of the component parts.
See SRM 51-43-00 when a fastener hole is damaged and does not agree with the tolerances for the
original fastener nominal diameter.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
08BBD1 Non Aqueous Cleaner-- Isopropyl Alcohol -
06BHG1 Silicone Sealant-Firewall High Temp. -
06AAA1 Polysulfide Sealant-General Purpose Brushable -
14SBA1 Textile-Lint free Cotton -
05EML8 Epoxy Adhesive-- - Legacy 2
10ABC1 Surface Pretreatment-Light Alloys Chemical Conversion Yellow -
06GAG1 Fluorocarbon Sealant-High Temp. Area - -
Consumable Materials
TABLE 1

B. Fixtures, Tools, Test and Support Equipment

REFERENCE DESIGNATION
abrasive cloth
Fixtures, Tools, Test and Support Equipment
TABLE 2

C. Referenced Information
REFERENCE DESIGNATION
TASK 21-52-12-000-801-A01 DISASSEMBLY OF THE RAM AIR-OUTLET
TASK 21-52-12-300-804-A01 PROTECTIVE TREATMENT
TASK 21-52-12-400-801-A01 ASSEMBLY OF THE RAM AIR OUTLET ASSY
TASK 21-52-12-820-806-A01 FITS AND CLEARANCES TABLE
SRM 51-43-00
PMS 01-04-20
PMS 01-04-24

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REFERENCE DESIGNATION
PMS 01-02-40
PMS 01-04-40
PMS 01-05-47
PMS 01-02-02
SRM 51-72-12
PMS 01-05-27
SRM 51-43-11
FIGURE 21-52-12-991-003-A FIGURE 21-52-12-991-003-A-Ram Air Outlet Damage Location
FIGURE 21-52-12-991-004-A FIGURE 21-52-12-991-004-A-Remodelling of the Half Shell
FIGURE 21-52-12-991-005-A FIGURE 21-52-12-991-005-A-New Holes
FIGURE 21-52-12-991-007-A FIGURE 21-52-12-991-007-A-Flap Assembly
FIGURE 21-52-12-991-005-A FIGURE 21-52-12-991-005-A-New Holes
FIGURE 21-52-12-991-007-A FIGURE 21-52-12-991-007-A-Flap Assembly
FIGURE 21-52-12-991-006-A FIGURE 21-52-12-991-006-A-Flap Assembly
FIGURE 21-52-12-991-008-A FIGURE 21-52-12-991-008-A-Repair of the Hinge Bearing
FIGURE 21-52-12-991-009-A FIGURE 21-52-12-991-009-A-Flange Repair
FIGURE 21-52-12-991-012-A FIGURE 21-52-12-991-012-A-Welding Repair of the Ram Air Outlet
FIGURE 21-52-12-991-010-A FIGURE 21-52-12-991-010-A-Welding Repair of the Ram Air Outlet
Referenced Information
TABLE 3

3. Procedure

WARNING : BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE

MATERIAL MANUFACTURER’S INSTRUCTIONS AND YOUR LOCAL
REGULATIONS.

CAUTION : AFTER YOU REMOVE THE DAMAGE, MAKE SURE THAT THE COMPONENT
PARTS ARE IN THE DAMAGE LIMITS. REFER TO ”CHECK” FOR THE LIMITS.

CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.

Subtask 21-52-12-350-021-A01
A. Repair Materials
(1) Repair Material reference Table
Item Nomenclature Qty Material/Remarks
006-10 U-PROFILE 1 D2157103300000:D1081
006-20 COVERING PLATE 1 D2157103520400:D1081

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Item Nomenclature Qty Material/Remarks

006-30 COVERING PLATE 1 D2157103520200:D1081
006-40 UNIVERSAL RIVET 2 LN9198-4000CF:D8442,
LN9198-4000CF:C6488
006-50 UNIVERSAL RIVET 2 LN9198-3200CF:D8442
006-60 COUNTERSUNK RIVET 34 DIN65399-3200CF:D8286
006-70 BLIND RIVET 3 NSA54216-4-06:F5442, OPT PN
MLS100B04-06:29666, BUY PN
NAS1921B04-06FC:80205
006-80 BLIND RIVET 16 NSA54216-4-03:F5442, OPT PN
MLS100B04-06:29666, BUY PN
NAS1921B04-06FC:80205
006-90 COUNTERSUNK RIVET 2 EN2550-024000:I9005
006-100 HI-LOK PIN 2 DAN7-6-4:D1081
006-110 HI-LOK COLLAR 2 DAN12-6:D1081
006-120 BLIND RIVET 3 NAS1921C04-03:80205,
NAS1921C04-03:S4740
006-130 BLIND RIVET 3 NAS1921C04-02:80205,
NAS1921C04-02:C5543,
NAS1921C04-02:C5729,
NAS1921C04-02:S4740,
NAS1921C04-02:04795,
NAS1921C04-02:29666
007-10A GUIDE PLATE 2 D2157103520600:D1081
007-10B GUIDE PLATE 2 D2157103520800:D1081
007-10C GUIDE PLATE 2 D2157103521200:D1081
007-20A SECTION 2 D2157103020000:D1081
007-20B SECTION 2 D2157103020200:D1081
007-40 RIVET 24 DIN65399-4000DF:D8286
007-41 BLIND RIVET AR NSA1921C05S02:80205
007-51 RIVET AR NAS1097KE5-00:80205
007-61 BLIND RIVET AR NSA1921C05S03:80205
012-10 RIVET 22 NAS1919C0S02U
012-20 RIVET 4 NAS1919C0S03U
Repair Materials
TABLE 4

**For PN’s D2157100000800 D2157100001000 D2157100001200 D2157100001400 D2157100001600

D2157100001800 D2157100002000 D2157108001000 D2157108001200 D2157108001400

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D2157108001600 D2157108001800 D2157108002000 D2157108002200 D2157108002400

Subtask 21-52-12-350-004-A01
B. Repair of a typical Shell Assembly with cracks or damages

NOTE : For the permitted repair damage limits for the shell assembly see TABLE 5 and
FIGURE 21-52-12-991-003-A.
(1) Table of Permitted Damage Limits
DAMAGE LOCATION DAMAGE TYPE DAMAGE SIZE ADDITIONAL LIMITS
1 Vertical crack in guide- 50.0 mm (1.969 in.) Min. distance of upper
plate crack-tip to top and rear
edge of the guide-plate:
50.0 mm (1.969 in.).
2 Crack in guide-plate 75.0 mm (2.953 in.) Min. distance of crack-
because of scratch tips to top and rear edge
and/or abrasion of the guide-plate: 50.0
mm (1.969 in.).
3 Horizontal crack in 100.0 mm (3.937 in.) Min. distance of crack-
guide-plate tips to forward or rear
edge of guide-plate:
100.0 mm (3.937 in.).
4 Vertical crack in guide- 13.0 mm (0.512 in.) No failure of adjacent
plate near the forward fasteners at top and
end bottom skin and guide-
plate.
Permitted Damage Limits
TABLE 5

NOTE : You can repair a damaged shell assembly with a doubler repair, see .

NOTE : You can repair a shell assembly which has cracks with a weld repair, see .
(2) Doubler Repair

NOTE : If required, remove the parts around the Ram Air Outlet to avoid heat damage to
the frame and the adjacent rivets and sealant, see TASK 21-52-12-000-801-A01.
(a) Remove the surface protection from the damaged area with an abrasive cloth.
(b) Clean the area with Material No. 08BBD1 Non Aqueous Cleaner-- Isopropyl Alcohol -.
(c) Examine the damaged area for cracks.

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(d) If there are cracks, cut out the damaged area for a distance of min. 5 mm (0.1969
in.) more than the crack end.
(e) Make a doubler sheet (LN 9073-3.3214T4), with the same thickness as the original
0.8 mm (0.0315 in.) or + 0.2 mm (0.0079 in.).
(f) The sheet must overlap the repair area by 40 mm (1.5748 in.).
(g) TIG-weld the doubler sheet with a butt weld in accordance with the PMS 01-04-20.
(h) Remove the welding beads in areas where they could touch other parts.
(i) Do a check for free movement of the flap assembly.
(j) Straighten the parts, if necessary.
(k) Do an approved nondestructive test to examine the weld for good integrity.
(l) Repair the surface-protection, see REPAIR TASK 21-52-12-300-804-A01.

NOTE : If required, install the parts around the Ram Air Outlet, see TASK
21-52-12-400-801-A01.
(3) Weld Repair

NOTE : If required, remove the parts around the Ram Air Outlet to avoid heat damage to
the frame and the adjacent rivets and sealant, see TASK 21-52-12-000-801-A01.
(a) Remove the surface protection from the affected area with an abrasive cloth.
(b) Clean the area with Material No. 08BBD1 Non Aqueous Cleaner-- Isopropyl Alcohol -.
(c) Stop drill the crack at both ends with dia. approx. 6.0 mm (0.2362 in.).
(d) TIG-weld the crack in accordance with the PMS 01-04-20.
(e) Remove welding beads in areas where they could touch other parts.
(f) Do a check for free movement of the flap assembly.
(g) Straighten the parts, if necessary.
(h) Do an approved nondestructive test to examine the weld for good integrity.
(i) Repair the surface-protection, see REPAIR TASK 21-52-12-300-804-A01.

NOTE : If required, install the parts around the Ram Air Outlet, see TASK
21-52-12-400-801-A01.

**For PN’s D2157100103000 D2157108103000 D2157138800000 D2157138900000

Subtask 21-52-12-350-004-B01
C. Repair of a typical Shell Assembly with cracks or damages
(1) Not applicable.

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**For PN’s D2157100000800 D2157100001000 D2157100001200 D2157100001400 D2157100001600

D2157100001800 D2157100002000 D2157108001000 D2157108001200 D2157108001400
D2157108001600 D2157108001800 D2157108002000 D2157108002200 D2157108002400

Subtask 21-52-12-350-005-A01
D. Remodelling of the Half Shell

NOTE : See IPL_FIGURE_01, IPL_FIGURE_05, FIGURE 21-52-12-991-004-A.

NOTE : If required, remove the parts around the Ram Air Outlet to avoid heat damage to the
frame and the adjacent rivets and sealant, see TASK 21-52-12-000-801-A01.
(1) Remove the rivets and disassemble the ram air-outlet frame.

NOTE : You must remove the spot welds with a drill. This is to make sure that you keep
the damage of the ram air-outlet assembly to a minimum.
(2) Cut out the damaged half shell. Make sure that the metal around the spherical bearing
stays in place.

NOTE : Make sure that the length of the cutout part agrees with the length of the new
half shell.
(3) Make a half shell (LN 9073-3.3214T4) with the same thickness as the original 0.8 mm
(0.0315 in.).
(4) Make the stiffener in the half shell with an applicable press tool, see the TAN 11588.

NOTE : Make sure that the minimum sheet thickness of the stiffener is 0.6 mm (0.0236
in.).
(5) TIG-weld the half shell with a butt weld, see PMS 01-04-20.
(6) Repair the spot welds which attach the half shell to the housing. To do this, make them in
the shape of rosettes around the drilled spot welds.
(7) Remove the welding beads in areas where they could touch other parts.
(8) Do a check for free movement of the flap assembly.
(9) Straighten the parts, if necessary.
(10) Do an approved nondestructive test to examine the weld for good integrity.
(11) Repair the surface-protection, see REPAIR TASK 21-52-12-300-804-A01.

NOTE : If necessary, assemble the parts around the Ram Air Outlet, see TASK
21-52-12-400-801-A01.
(12) Drill and rivet the ram air-outlet frame to the ram air-outlet assembly, see PMS 01-04-24.

NOTE : See SUBTASK 21-52-12-350-021-A01 for the countersunk rivets (60) and the
universal rivets (50).

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(13) Clean the edges between the ram air-outlet frame and the ram air-outlet assembly with
Material No. 08BBD1 Non Aqueous Cleaner-- Isopropyl Alcohol -.
(14) Apply Material No. 06BHG1 Silicone Sealant-Firewall High Temp. - to the edges of the
ram air-outlet frame and the ram air-outlet assembly, see PMS 01-02-40.

**For PN’s D2157100103000 D2157108103000 D2157138800000 D2157138900000

Subtask 21-52-12-350-005-B01
E. Remodelling of the Half Shell
(1) Not applicable.

**For PN’s D2157100000800 D2157100001000 D2157100001200 D2157100001400 D2157100001600

D2157100001800 D2157100002000 D2157108001000 D2157108001200 D2157108001400
D2157108001600 D2157108001800 D2157108002000 D2157108002200 D2157108002400

Subtask 21-52-12-350-006-A01
F. Replacement of sheared and loose Rivets on the Guide Plates

NOTE : See FIGURE 21-52-12-991-005-A, FIGURE 21-52-12-991-007-A, IPL_FIGURE_10.

NOTE : See SUBTASK 21-52-12-350-021-A01 Repair Material for Item reference.

(1) Remove the loose and sheared rivets.
(2) If necessary increase the diameter of the rivet holes to 4.1 mm (0.16 in.) dia.
(3) Drill the additional holes 4.1 mm (0.16 in.) dia. in the guide plate 10-020 and the flap
assembly 10-001, see FIGURE 21-52-12-991-005-A.
(4) Install the blind rivets (007-41, 61).
(5) Remove the damaged sealant, if necessary.
(a) Clean the edges between the flap assembly 10-001 and the guide plates 10-020 with
Material No. 08BBD1 Non Aqueous Cleaner-- Isopropyl Alcohol -.
(b) Apply Material No. 06AAA1 Polysulfide Sealant-General Purpose Brushable - to the
edges.

**For PN’s D2157100103000 D2157108103000 D2157138800000 D2157138900000

Subtask 21-52-12-350-006-B01
G. Replacement of sheared and loose Rivets on the Guide Plates
(1) Not applicable.

**For PN’s D2157100000800 D2157100001000 D2157100001200 D2157100001400 D2157100001600

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D2157108001000 D2157108001400 D2157108001600 D2157108001800 D2157108002000

Subtask 21-52-12-350-007-A01
H. Replacement of sheared and loose Rivets on the Upper and Lower Covering Plates

NOTE : See FIGURE 21-52-12-991-005-A, FIGURE 21-52-12-991-007-A, IPL_FIGURE_10.

NOTE : See SUBTASK 21-52-12-350-021-A01 Repair Material for Item reference.

(1) Remove the loose or sheared rivets.
(2) Increase the diameter of the rivet holes to 4.1 mm (0.16 in.) dia.
(3) Drill the additional holes 4.1 mm (0.16 in.) dia. in the upper covering plate, see FIGURE
21-52-12-991-005-A.
(4) Install the rivets (007-51), see PMS 01-04-24.
(5) Install the blind rivets (007-61).
(6) Remove the damaged sealant, if necessary.
(a) Clean the edges between the flap assembly 10-001 and the upper and lower covering
plates with Material No. 08BBD1 Non Aqueous Cleaner-- Isopropyl Alcohol -.
(b) Apply Material No. 06AAA1 Polysulfide Sealant-General Purpose Brushable - to the
edges.

**For PN’s D2157100001800 D2157100002000 D2157100103000 D2157108001200 D2157108002200

D2157108002400 D2157108103000 D2157138800000 D2157138900000

Subtask 21-52-12-350-007-B01
J. Replacement of sheared and loose Rivets on the Upper and Lower Covering Plates
(1) Not applicable.

**For PN’s D2157100000800 D2157100001000 D2157100001200 D2157100001400 D2157100001600

D2157100001800 D2157100002000 D2157108001000 D2157108001200 D2157108001400
D2157108001600 D2157108001800 D2157108002000 D2157108002200 D2157108002400

Subtask 21-52-12-350-008-A01
K. Replacement of the Guide Plate

NOTE : See FIGURE 21-52-12-991-007-A, IPL_FIGURE_10.

NOTE : See SUBTASK 21-52-12-350-021-A01 Repair Material for Item reference.

(1) Remove the rivets.
(2) Remove the guide plate 10-020.
(3) Remove the remaining sealant from the flap assembly 10-001 with a nonmetallic scraper.

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(4) Transfer the drill holes from the removed guide plate 10-020 to the new guide plate.
(5) If necessary increase the diameter of the rivet holes in the guide plate 10-020 and the flap
assembly 10-001 to 4.1 mm (0.16 in.) dia., see FIGURE 21-52-12-991-005-A.
(6) Drill additional holes 4.1 mm (0.16 in.) dia. in the new guide plate 10-020 and the flap
assembly 10-001, see FIGURE 21-52-12-991-005-A.
(7) Install the new guide plate 10-020 with the rivets (007-40), see PMS 01-04-24 and with the
blind rivets (007-41, 61).
(8) Clean the edges between the flap assembly 10-001 and the guide plate 10-020 with
Material No. 08BBD1 Non Aqueous Cleaner-- Isopropyl Alcohol -.
(9) Apply Material No. 06AAA1 Polysulfide Sealant-General Purpose Brushable - to the edges.
(10) Install the new section 10-010 to the new guide plate 10-020, see SUBTASK
21-52-12-350-010-A01.

**For PN’s D2157138800000 D2157138900000

Subtask 21-52-12-350-008-B01
L. Replacement of the Guide Plate

NOTE : See IPL_FIGURE_03, IPL_FIGURE_07.

(1) Drill out and remove the rivets from the guide plate 03-120, 03-230, 07-120, 07-260.

NOTE : For supplementary information, see PMS 01-04-24.

(2) Remove the guide plate 03-120, 03-230, 07-120, 07-260.
(3) Remove the drill swarf with a vacuum cleaner.
(4) Clean the repair area with Material No. 14SBA1 Textile-Lint free Cotton - made moist with
Material No. 08BBD1 Non Aqueous Cleaner-- Isopropyl Alcohol -
(5) Transfer the drill holes from the removed guide plate 03-120, 03-230, 07-120, 07-260 to the
new guide plate 03-120, 03-230, 07-120, 07-260.
(6) Install the new guide plate 03-120, 03-230, 07-120, 07-260 with new rivets, see PMS
01-04-24.

**For PN’s D2157100103000 D2157108103000

Subtask 21-52-12-350-008-C01
M. Replacement of the Guide Plate
(1) Not applicable.

**For PN’s D2157100000800 D2157100001000 D2157100001200 D2157100001400 D2157100001600

D2157100001800 D2157100002000 D2157108001000 D2157108001200 D2157108001400

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D2157108001600 D2157108001800 D2157108002000 D2157108002200 D2157108002400

Subtask 21-52-12-350-009-A01
N. Repair of the Sections

NOTE : See IPL_FIGURE_10.

(1) Remove the section 10-010 with a nonmetallic scraper.

NOTE : Record the position of the section 10-010.

(2) Clean the bonding area on the guide plate 10-020 with Material No. 08BBD1 Non Aqueous
Cleaner-- Isopropyl Alcohol -.
(3) Install the section 10-010 from the end of the guide plate 10-020 with Material No.
05EML8 Epoxy Adhesive-- - Legacy 2.
(4) Remove the unwanted Material No. 05EML8 Epoxy Adhesive-- - Legacy 2 from the edges
of the section.

**For PN’s D2157100103000 D2157108103000 D2157138800000 D2157138900000

Subtask 21-52-12-350-009-B01
P. Repair of the Sections
(1) Not applicable.

**For PN’s D2157100000800 D2157100001000 D2157100001200 D2157100001400 D2157100001600

D2157100001800 D2157100002000 D2157108001000 D2157108001200 D2157108001400
D2157108001600 D2157108001800 D2157108002000 D2157108002200 D2157108002400

Subtask 21-52-12-350-010-A01
Q. Replacement of the damaged U-Profile

NOTE : See FIGURE 21-52-12-991-006-A, SUBTASK 21-52-12-350-021-A01.

(1) Remove the rivets (60) from the upper covering plate (30).
(2) Remove the rivets (60, 70, 80, 90, 120, 130) from the lower covering plate (20).
(3) Remove the lower covering plate (20).
(4) Remove the rivets (40, 50) from the U-profile (10).
(5) Remove the Hi-Lok collars (110) and the Hi-Lok pins (100).
(6) Remove the damaged U-profile (10).
(7) Transfer the drill holes from the removed U-profile or the component parts to which it was
attached, to the new U-profile (10).
(8) Remove the damaged sealant from the lower and upper covering plate (20, 30).

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(9) Clean the edges of the lower and upper covering plate (20, 30) and the new U-profile (10)
with Material No. 08BBD1 Non Aqueous Cleaner-- Isopropyl Alcohol -.
(10) Install the new U-profile (10) with the rivets (40, 50), the Hi-Lok pins (100) and the Hi-
Lok collars (110) on the component part, see PMS 01-04-24, PMS 01-04-40 and PMS
01-05-47.

NOTE : If necessary use the related first oversize fastener as an alternative to the rivet
(40) and the rivet (50), see SRM 51-43-11.
(11) Install the rivets (60) on the upper covering plate, see PMS 01-04-24 and PMS 01-05-47.

NOTE : If necessary use the related first oversize fastener as an alternative to the rivet
(60), see SRM 51-43-11.
(12) Install the lower covering plate (20) with the rivets (60, 70, 80, 90, 120, 130) on the
component part, see PMS 01-04-24 and PMS 01-05-47.

NOTE : If necessary use the related first oversize fastener as alternative to the rivet (60),
the rivet (120) and the rivet (130), see SRM 51-43-11.
(13) Apply Material No. 06BHG1 Silicone Sealant-Firewall High Temp. - to the edges of the
upper and lower covering plate (20, 30) and the U-profile (10).
(14) Repair the protective treatment, see REPAIR TASK 21-52-12-300-804-A01.

**For PN’s D2157100103000 D2157108103000 D2157138800000 D2157138900000

Subtask 21-52-12-350-010-B01
R. Replacement of the damaged U-Profile
(1) Not applicable.

**For PN’s D2157100000800 D2157100001000 D2157100001200 D2157100001400 D2157100001600

D2157100001800 D2157100002000 D2157108001000 D2157108001200 D2157108001400
D2157108001600 D2157108001800 D2157108002000 D2157108002200 D2157108002400

Subtask 21-52-12-350-011-A01
S. Repair of the Hinge Bearing of the Flap-Elongated Hole

NOTE : See FIGURE 21-52-12-991-008-A.

(1) Drill the elongated hole to the necessary size.
(2) Make a repair bush (1), see FIGURE 21-52-12-991-008-A.
(3) Cadmium plate the repair bush (1), see PMS 01-02-02.
(4) Install the repair bush (1), see SRM 51-72-12.
(5) Install the new ball-bearing (2), see PMS 01-05-27.

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**For PN’s D2157100103000 D2157108103000 D2157138800000 D2157138900000

Subtask 21-52-12-350-011-B01
T. Repair of the Hinge Bearing of the Flap-Elongated Hole
(1) Not applicable.

**For PN’s D2157100000800 D2157100001000 D2157100001200 D2157100001400 D2157100001600

D2157100001800 D2157100002000 D2157108001000 D2157108001200 D2157108001400
D2157108001600 D2157108001800 D2157108002000 D2157108002200 D2157108002400

Subtask 21-52-12-350-012-A01
U. Flange repair

NOTE : See FIGURE 21-52-12-991-009-A.

The damage must not have an unwanted effect on the function (opening and closing)
of the flap.
This repair is applicable for a crack in the corner/radius of the flange of the Ram Air
Outlet Flap.
The permitted damage size of the crack is max. 25.0 mm (0.984 in.).
(1) Clean the repair area with Material No. 08BBD1 Non Aqueous Cleaner-- Isopropyl Alcohol
-.
(2) Remove the fasteners from the flange and the adjacent area, if necessary.
(3) Cut the flange from the frame and remove it from the guide plate.

NOTE : You must not damage the guide plate when you cut and remove the flange.
(4) Remove the sharp edges from the cut edge.
(5) Cut and prepare the repair angle to the correct dimensions and shape.
(6) Chamfer and remove the sharp edges.

NOTE : You must make sure that the angle lengths are sufficient to install existing
fasteners. The vertical leg of the angle must extend only to the end of initial
flange.
(7) Put and attach the repair angle in position. Transfer drill the initial fastener holes and the
new fastener holes, if required.
(8) Loosen the repair angle, remove the sharp edges, and countersink the fastener holes.
(9) Clean the repair area with Material No. 08BBD1 Non Aqueous Cleaner-- Isopropyl Alcohol
-.
(10) Apply the paintwork to the repair angle and the cutting edge, see REPAIR TASK
21-52-12-300-804-A01.

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(11) Apply Material No. 06AAA1 Polysulfide Sealant-General Purpose Brushable - to the mating
surfaces of the repair parts and to the initial countersinks.
(12) Rivet the repair angle in position.
(13) Remove the unwanted sealant from the repair area.
(14) Repair the surface-protection, see REPAIR TASK 21-52-12-300-804-A01.

**For PN’s D2157100103000 D2157108103000 D2157138800000 D2157138900000

Subtask 21-52-12-350-012-B01
V. Flange repair
(1) Not applicable.

**For PN’s D2157100000800 D2157100001000 D2157100001200 D2157100001400 D2157100001600

D2157100001800 D2157100002000 D2157108001000 D2157108001200 D2157108001400
D2157108001600 D2157108001800 D2157108002000 D2157108002200 D2157108002400

Subtask 21-52-12-350-013-A01
W. Welding repair of the Ram Air Outlet

NOTE : See IPL_FIGURE_01, IPL_FIGURE_05.

NOTE : If required, you must remove the parts around the Ram Air Outlet to prevent heat
damage to the frame and the adjacent rivets and sealant, see TASK
21-52-12-000-801-A01.
(1) Remove the rivets and disassemble the ram air-outlet frame, see TASK 21-52-12-000-801-
A01.
(2) Cut out the damaged area, see FIGURE 21-52-12-991-010-A.
(3) Make a repair sheet (LN 9073-3.3214T4) with the same thickness as the original 1.2 mm
(0.047 in.).
(4) TIG-weld the half shell with a butt weld, see PMS 01-04-20.
(5) Remove the welding beads in areas where they can touch other parts.
(6) Straighten the parts, if necessary.
(7) Do an approved nondestructive test to examine the weld for good integrity.
(a) Apply a layer Material No. 10ABC1 Surface Pretreatment-Light Alloys Chemical
Conversion Yellow - to the component and let it stay for 3 minutes.
(b) Make the component neutral with clean water.
(c) Dry the layer with warm air with a maximum temperature of 60 degrees C (140
degrees F).

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(d) Clean the component with Material No. 08BBD1 Non Aqueous Cleaner-- Isopropyl
Alcohol - and let it dry.
(8) Examine the holes in the frame of the Ram Air Outlet for correct dia. max 3.35 mm
(0.1318 in.).
(9) If the diameter is more than 3.35 mm (0.1319 in.), use a larger rivet, see SRM 51-43-11.

NOTE : Installed rivets are DIN65399-3200CF.

(10) Transfer drill the rivet holes from the air-outlet to the new item.
(11) Open the holes to the final dimension, countersink and deburr the rivet holes.
(12) Clean the work area with Material No. 14SBA1 Textile-Lint free Cotton - made moist with
Material No. 08BBD1 Non Aqueous Cleaner-- Isopropyl Alcohol -.
(13) Apply Material No. 06AAA1 Polysulfide Sealant-General Purpose Brushable - to the mating
surfaces of the ram air-outlet frame and the repaired item.
(14) Install the 9 rivets, see PMS 01-04-24.
(15) Clean the repaired area with Material No. 14SBA1 Textile-Lint free Cotton - made moist
with Material No. 08BBD1 Non Aqueous Cleaner-- Isopropyl Alcohol -.
(16) Let the work area dry.
(17) Repair the surface-protection, see REPAIR TASK 21-52-12-300-804-A01.

NOTE : If necessary, assemble the parts around the Ram Air Outlet, see TASK
21-52-12-400-801-A01.

**For PN’s D2157100103000 D2157108103000

Subtask 21-52-12-350-013-B01
X. Welding repair of the Ram Air Outlet

NOTE : See IPL_FIGURE_02, IPL_FIGURE_06 and FIGURE 21-52-12-991-012-A.

NOTE : If required, you must remove the parts around the Ram Air Outlet to prevent heat
damage to the frame and the adjacent rivets and sealant, see TASK
21-52-12-000-801-A01.
(1) Remove the surface protection from the affected area with an abrasive cloth.
(2) Clean the area with Material No. 08BBD1 Non Aqueous Cleaner-- Isopropyl Alcohol -.
(3) Stop drill the crack at both ends with dia. approx. 5.0 mm (0.1969 in.).
(4) TIG-weld the crack in accordance with the PMS 01-04-20.
(5) Straighten the parts, if necessary.
(6) Do an approved nondestructive test to examine the weld for good integrity.

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(7) Cut and prepare two aluminium strips to the required dimensions, see FIGURE
21-52-12-991-012-A.
(8) Drill the holes in the two aluminium strips.

NOTE : Make sure the position and the number of the holes agree with the rules from
FIGURE 21-52-12-991-012-A.
(9) Clean the work area and the two aluminium strips with Material No. 14SBA1 Textile-Lint
free Cotton - made moist with Material No. 08BBD1 Non Aqueous Cleaner-- Isopropyl
Alcohol -.
(10) Apply Material No. 06GAG1 Fluorocarbon Sealant-High Temp. Area - - to the mating
surfaces of the ram air-outlet frame and the two aluminium strips.
(11) Install the two aluminium strips, see PMS 01-04-24.

NOTE : If the length of the rivets is not satisfactory in the area adjacent to the crack, use
longer rivets, see FIGURE 21-52-12-991-012-A.

NOTE : Make sure that the clearance between the rivets and the ends of the aluminium
strips is the one specified on FIGURE 21-52-12-991-012-A.
(12) Clean the repaired area with Material No. 14SBA1 Textile-Lint free Cotton - made moist
with Material No. 08BBD1 Non Aqueous Cleaner-- Isopropyl Alcohol -.
(13) Let the work area dry.
(14) Repair the surface-protection, see REPAIR TASK 21-52-12-300-804-A01.

NOTE : If necessary, assemble the parts around the Ram Air Outlet, see TASK
21-52-12-400-801-A01.

**For PN’s D2157138800000 D2157138900000

Subtask 21-52-12-350-013-C01
Y. Welding repair of the Ram Air Outlet

NOTE : See IPL_FIGURE_03, IPL_FIGURE_07.

NOTE : If required, remove the parts around the Ram Air Outlet to avoid heat damage to the
frame and the adjacent rivets and sealant, see TASK 21-52-12-000-801-A01.
(1) Remove the surface protection from the affected area with an abrasive cloth.
(2) Clean the area with Material No. 08BBD1 Non Aqueous Cleaner-- Isopropyl Alcohol -.
(3) Stop drill the crack at both ends with dia. approx. 6.0 mm (0.2362 in.).
(4) TIG-weld the crack in accordance with the PMS 01-04-20.
(5) Remove welding beads in areas where they could touch other parts.

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(6) Straighten the parts, if necessary.

(7) Do an approved nondestructive test to examine the weld for good integrity.
(8) Repair the surface-protection, see REPAIR TASK 21-52-12-300-804-A01.

NOTE : If required, install the parts around the Ram Air Outlet, see TASK
21-52-12-400-801-A01.

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**For PN’s ALL

A 2
EXAMPLE

F_CM_215212_1_0030101_01_00

Ram Air Outlet Damage Location

FIGURE-21-52-12-991-003-A01

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**For PN’s ALL

A
EXAMPLE
HALF SHELL

STIFFENER

C
DIMENSIONS

mm (in.)

A 10.0 0.393
NOTE: B 37.1 1.460
1 BULGE OUTWARDS C 82.0 3.228

F_CM_215212_1_0040101_01_00

Remodelling of the Half Shell

FIGURE-21-52-12-991-004-A01

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**For PN’s ALL

(0.394in.)

(0.850in.)

(0.688in.)

(0.394in.)

(0.520in.)

(0.394in.)

(0.276in.)
10.0mm

21.6mm

17.5mm

10.0mm

13.2mm

10.0mm

7.0mm
53.5mm
(2.106in.)
83.3mm
A (3.279in.)
101.7mm
(4.004in.)
137.6mm
(5.417in.)
155.9mm
(6.138in.)
193.5mm
(7.618in.)
211.3mm
(8.319in)
246.3mm
(9.697in.)

A PRE MOD24438 ONLY

TURNED

= = = = = =

NOTES :

EXISTING HOLES
ADDITIONAL HOLES

F_CM_215212_1_0050101_01_00

New Holes
FIGURE-21-52-12-991-005-A01

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COMPONENT MAINTENANCE MANUAL
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**For PN’s ALL

30

60

100
110
50
A
20
A
10
40

120
60 130
80

80

70
80
90

60
90 60

F_CM_215212_1_0060101_01_00

Flap Assembly
FIGURE-21-52-12-991-006-A01

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COMPONENT MAINTENANCE MANUAL
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**For PN’s ALL

20

20
10

10

61

50
51
50
40 61

41 40
40 41
61

40
40 61
41

A
41
61
51 40

51

61

F_CM_215212_1_0070101_01_00

Flap Assembly
FIGURE-21-52-12-991-007-A01

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COMPONENT MAINTENANCE MANUAL
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**For PN’s ALL

A
A
D3 FRAME

SECTION
A−A
1
2
7.4mm − 7.6mm
(0.291in. − 0.299in.)

0.5mm 30
(0.0197in.)
D1
D2

REPAIR MATERIALS
ITEM NOMENCLATURE MATERIAL REMARKS
CADMIUM PLATED,REFER TO PMS 01−02−02
WL1.4544.9, AMS5645, (7 TO 10 MICROMETER LAYER THICKNESS)
1 REPAIR BUSH AISI321 OR EQUIVALENT FOR INSTALLATION REFER TO SRM
51−72−12 PARAGRAPH 3.D.
FOR INSTALLATION REFER TO PMS
01−05−27 (BONDING PROCESS INCLUSIVE
2 BALL BEARING NSA813405X POST−TREATMENT FOR ALL JOINTS OF
REPAIR−BUSHING AND BALL BEARING)

DIA DIMENSIONS REMARKS

D1 19.1mm − 19.15mm AFTER CADMIUM PLATING

(0.752in. − 0.754in.) AND INSTALLATION
MINIMUM MAXIMUM
21.035mm − 21.048mm 23.035mm − 23.048mm FIT + 0.044mm (0.0017in.)
D2
(0.8281in. − 0.8287in.) (0.9069in. − 0.9074in.)
21.0mm − 21.021mm 23.0mm − 23.021mm FIT + 0.021mm (0.0008in.)
D3
(0.8268in. − 0.8276in.) (0.9055in. − 0.9063in.)

F_CM_215212_1_0080101_01_00

Repair of the Hinge Bearing

FIGURE-21-52-12-991-008-A01

Page 6026
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 **For PN’s ALL

GUIDE PLATE

GUIDE PLATE
1

SECTION
A
C−C 1
C
1
2
A
FLANGE C

Flange Repair
REMOVED 9mm
D2157100000800

(0.354in.) NOTE: INSTALL ALL PARTS AND FASTENERS WET WITH

@AIRBUS

SEALANT (MATERIAL NO. 09−013).

3
1 CRACK IN CORNER/RADIUS

FIGURE-21-52-12-991-009-A01
2 VERTICAL LENGTH OF REPAIR ANGEL TO PICK UP
2 INITIAL FASTENERS
COMPONENT MAINTENANCE MANUAL

SECTION A
B 3 HORIZONTAL LENGTH OF REPAIR ANGLE TO PICK UP
B−B EXISTING FASTENERS
1 VALID FOR PN D21571030000/002
1
2
2 VALID FOR PN D21571030004/006

21-52-12
B REPAIR MATERIAL
67mm ITEM NOMENCLATURE MATERIAL
FLANGE (2.638in.)
REMOVED 1 REPAIR ANGLE LN9496 3.4364T73511 −160
9mm = = 9mm
(0.354in.) (0.354in.) FASTENER SYMBOLS
EXISTING RIVETS
REPLACED NAS1097D6 HEAT TREATED
OR NAS1097DD6
ADDITIONAL RIVETS

F_CM_215212_1_0090101_01_00

Jul 01/15
Page 6027
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COMPONENT MAINTENANCE MANUAL
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**For PN’s ALL

EXISTING CUT LINE

(0.197 in.)
WELDING

5.0mm
SEAM R 8.0mm
SECTION (0.315 in.)
B−B
(19.626 in.)
R 498.8mm

(12.5984 in.)
320.0mm

B B
R 8.0mm
(0.315 in.)
(0.197 in.)
5.0mm

EXISTING CUT LINE

WELDING 100.0mm
DAMAGED AREA SEAM (3.937 in.)

F_CM_215212_1_0100101_01_00

Welding Repair of the Ram Air Outlet

FIGURE-21-52-12-991-010-A01

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**For PN’s ALL

A

LENGTH IS GIVEN BY THE POSITION OF

THE CRACK AND BY THE REPAIR RULES

25 mm
(0.984 in)
13 mm
15 mm (0.512 in)
(0.591 in) 12 mm
(0.472 in)

50 mm
(1.969 in) B
25 mm
(0.984 in)

CRACK

A 01 15 mm
(0.591 in)
15 mm
REPAIR MATERIALS LENGTH IS GIVEN
BY THE REPAIR RULES (0.591 in)
ITEM NOMENCLATURE MATERIAL
10 RIVET NAS1919C0S02U 15 mm
20 ALUMINUM STRIP ABS5044A012 (0.591 in)

REPAIR RULES: 20
DISTANCE OF RIVETING TO BOTH SIDES 15 mm (0.591 in.)
DISTANCE OF RIVETING TO THE END OF THE METAL STRIP 15 mm (0.591 in.) 02 02
MIN. 3 RIVETS BETWEEN END OF STRIP AND CRACK.
NOTE:
20
01 TYPICAL
02 RIVETS ADJACENT TO THE CRACK MUST BE SET ON 10 02 02
THE STRAIGHT PLANE OF THE RAM AIR OUTLET. B
ALTERNATIVE, USE RIVET NAS1919C0S03U.
F_CM_215212_1_0120101_01_03

Welding Repair of the Ram Air Outlet

FIGURE-21-52-12-991-012-A01

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COMPONENT MAINTENANCE MANUAL
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**For PN’s ALL

TASK 21-52-12-300-803-A01
REPLACEMENT OF PARTS
1. General
-

NOTE : See CHECK and TASK 21-52-12-820-806-A01 for the limits of the component parts.
See SRM 51-43-00 when a fastener hole is damaged and does not agree with the tolerances for the
original fastener nominal diameter.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
08BBD1 Non Aqueous Cleaner-- Isopropyl Alcohol
10ABC1 Surface Pretreatment-Light Alloys Chemical Conversion Yellow
06AAB1 Polysulfide Sealant-General Purpose Fillet
06CMD9 Silicone Adhesive Sealant-General Purpose One part legacy
05EJL9 Epoxy Adhesive-Metal to metal Legacy
04BAM6 Pore Filler Polyurethane-- Furnishing
04QAB2 Coating-- Flexible Structure
Consumable Materials
TABLE 1

B. Fixtures, Tools, Test and Support Equipment

REFERENCE DESIGNATION
HELI-COIL tool set
Fixtures, Tools, Test and Support Equipment
TABLE 2

C. Referenced Information
REFERENCE DESIGNATION
TASK 21-52-12-820-806-A01 FITS AND CLEARANCES TABLE
SRM 51-43-00
PMS 01-05-45
PMS 01-04-24
PMS 01-05-46
PMS 01-05-58

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COMPONENT MAINTENANCE MANUAL
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REFERENCE DESIGNATION
PMS 01-05-27
Referenced Information
TABLE 3

3. Procedure

WARNING : BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE

MATERIAL MANUFACTURER’S INSTRUCTIONS AND YOUR LOCAL
REGULATIONS.

CAUTION : AFTER YOU REMOVE THE DAMAGE, MAKE SURE THAT THE COMPONENT
PARTS ARE IN THE DAMAGE LIMITS. REFER TO ”CHECK” FOR THE LIMITS.

CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.

**For PN’s D2157100000800 D2157100001000 D2157100001200 D2157100001400 D2157100001600

D2157100001800 D2157100002000 D2157108001000 D2157108001200 D2157108001400
D2157108001600 D2157108001800 D2157108002000 D2157108002200 D2157108002400

Subtask 21-52-12-350-014-A01
A. Replacement of the Pressed-in Bushes

NOTE : See IPL_FIGURE_01, IPL_FIGURE_05.

(1) The component parts given in TABLE 4 have pressed-in bushes.
ITEM NAME PART NO. OF BUSH
01-080 Bracket Assembly 01-100
05-080 Bracket 05-082
01-360 Lever Assembly 01-370, 01-380, 01-390
05-360 Lever Assembly 05-370, 05-380, 05-390
Pressed-in Bushes
TABLE 4

(2) Replace the bush as follows:

NOTE : For more data for the replacement of the bush, see PMS 01-05-58.

CAUTION : BE CAREFUL NOT TO CAUSE DAMAGE TO THE EDGES OF THE

COMPONENT BORE.
(a) Remove the bush with an applicable tool.

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(b) Clean the component bore with Material No. 08BBD1 Non Aqueous Cleaner--
Isopropyl Alcohol.
(c) Visually examine the component bore for damage.

CAUTION : MAKE SURE THAT THE COATING MATERIAL NO. 13-002 - CHEMICAL
CONVERSION COATING YELLOW ALUMINUM DOES NOT GO INTO
GAPS OR BELOW FASTENERS WHERE YOU CANNOT MAKE IT
NEUTRAL. COATING WHICH YOU DO NOT MAKE NEUTRAL CAUSES
NEW CORROSION.
(d) Apply a layer of Material No. 10ABC1 Surface Pretreatment-Light Alloys Chemical
Conversion Yellow to the component bore and let it work for 3 minutes.
(e) Make the component bore neutral with clean water.
(f) Dry the layer with warm air with a maximum temperature of 60 degrees C (140
degrees F).
(g) Clean the new bush with Material No. 08BBD1 Non Aqueous Cleaner-- Isopropyl
Alcohol.
(h) Apply Material No. 06AAB1 Polysulfide Sealant-General Purpose Fillet to the bush.
(i) Install the bush, see PMS 01-05-58.
(j) Examine the bush for tight and correct installation.
(k) Clean the area with Material No. 08BBD1 Non Aqueous Cleaner-- Isopropyl Alcohol.
(l) Apply Material No. 06AAB1 Polysulfide Sealant-General Purpose Fillet to the joint
between the bush and the component.

**For PN’s D2157100103000 D2157108103000 D2157138800000 D2157138900000

Subtask 21-52-12-350-014-B01
B. Replacement of the Pressed-in Bushes
(1) Not applicable.

**For PN’s D2157100000800 D2157100001000 D2157100001200 D2157100001400 D2157100001600

D2157100001800 D2157100002000 D2157108001000 D2157108001200 D2157108001400
D2157108001600 D2157108001800 D2157108002000 D2157108002200 D2157108002400

Subtask 21-52-12-350-015-A01
C. Replacement of the Heli-Coil Threaded Inserts

NOTE : See IPL_FIGURE_10.

(1) See PMS 01-05-45 for the replacement of the damaged HELI-COIL threaded inserts
10-090.

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(2) Do the replacement with a HELI-COIL tool set.

(3) Remove the fractured parts of threaded inserts one after the other.

**For PN’s D2157100103000 D2157108103000 D2157138800000 D2157138900000

Subtask 21-52-12-350-015-B01
D. Replacement of the Heli-Coil Threaded Inserts
(1) Not applicable.

**For PN’s ALL

Subtask 21-52-12-350-016-A01
E. Replacement of the Fin-Label
(1) Replace the self-adhesive fin-label as follows:
(a) Remove the damaged or loose fin-label with a nonmetallic scraper.

CAUTION : DO NOT TOUCH THE BONDING SURFACES. CONTAMINATION CAN

CAUSE AN UNSATISFACTORY BOND.
(b) Clean the bonding area with Material No. 08BBD1 Non Aqueous Cleaner-- Isopropyl
Alcohol.
(c) Remove the protection foil from the fin-label.
(d) Align and attach the fin-label on the cleaned bonding area.

Subtask 21-52-12-350-017-A01
F. Replacement of the Teflon Tape
(1) Replace the self-adhesive teflon-tape as follows:
(a) Remove the damaged or loose teflon-tape with a nonmetallic scraper.

CAUTION : DO NOT TOUCH THE BONDING SURFACES. CONTAMINATION CAN

CAUSE AN UNSATISFACTORY BOND.
(b) Clean the bonding area with Material No. 08BBD1 Non Aqueous Cleaner-- Isopropyl
Alcohol.
(c) Remove the protection foil from the teflon-tape.
(d) Align and attach the teflon-tape on the cleaned bonding area.

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COMPONENT MAINTENANCE MANUAL
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Subtask 21-52-12-350-018-A01
G. Replacement of the Rubber Seal
(1) Replace the rubber seal as follows:
(a) Remove the damaged or loose rubber seal with a nonmetallic scraper.

CAUTION : DO NOT TOUCH THE BONDING SURFACES. CONTAMINATION CAN

CAUSE AN UNSATISFACTORY BOND.
(b) Clean the bonding area with Material No. 08BBD1 Non Aqueous Cleaner-- Isopropyl
Alcohol.
(c) Apply Material No. 06CMD9 Silicone Adhesive Sealant-General Purpose One part
legacy to the bonding surface, see the manufacturer instruction.
(d) Align and attach the rubber seal on the cleaned bonding area.
(e) Remove the unwanted Material No. 06CMD9 Silicone Adhesive Sealant-General
Purpose One part legacy from the edges of the rubber seal.

**For PN’s D2157100000800 D2157100001000 D2157100001200 D2157100001400 D2157100001600

D2157100001800 D2157100002000 D2157108001000 D2157108001200 D2157108001400
D2157108001600 D2157108001800 D2157108002000 D2157108002200 D2157108002400

Subtask 21-52-12-350-019-A01
H. Replacement of the Bonded Bearing and the Spherical Bearing

NOTE : See IPL_FIGURE_01, IPL_FIGURE_05.

(1) The component parts given in TABLE 5 have bearings.
ITEM NAME PART NO. OF BEARING
01-020 Ram Air Outlet 01-022
05-020 Ram Air Outlet 05-022
01-020 Ram Air Outlet 01-025
05-020 Ram Air Outlet 05-025
Spherical Bearings
TABLE 5

(2) Replace the bonded bearing and the spherical bearing as follows:

NOTE : For more data for the replacement of the spherical bearing, see PMS 01-05-27.

CAUTION : BE CAREFUL NOT TO CAUSE DAMAGE TO THE EDGES OF THE

COMPONENT BORE.
(a) Press out the bearing with an applicable tool.

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(b) Clean the component bore with Material No. 08BBD1 Non Aqueous Cleaner--
Isopropyl Alcohol.
(c) Visually examine the component bore for damage.

CAUTION : MAKE SURE THAT THE COATING MATERIAL NO. 13-002 - CHEMICAL
CONVERSION COATING YELLOW ALUMINUM DOES NOT GO INTO
GAPS OR BELOW FASTENERS WHERE YOU CANNOT MAKE IT
NEUTRAL. COATING WHICH YOU DO NOT MAKE NEUTRAL CAUSES
NEW CORROSION.
(d) Apply a layer of Material No. 10ABC1 Surface Pretreatment-Light Alloys Chemical
Conversion Yellow to the component bore and let it stay for 3 minutes.
(e) Make the component bore neutral with clean water.
(f) Dry the layer with warm air with a maximum temperature of 60 degrees C (140
degrees F).

CAUTION : DO NOT TOUCH THE BONDING SURFACES. CONTAMINATION CAN

CAUSE AN UNSATISFACTORY BOND.
(g) Clean the new bearing with Material No. 08BBD1 Non Aqueous Cleaner-- Isopropyl
Alcohol.
(h) Apply Material No. 05EJL9 Epoxy Adhesive-Metal to metal Legacy and put the
bearing in position, see PMS 01-05-27.
(i) Remove the extruded Material No. 05EJL9 Epoxy Adhesive-Metal to metal Legacy
with Material No. 08BBD1 Non Aqueous Cleaner-- Isopropyl Alcohol and examine the
bearing for tight and correct installation.
(j) Let the Material No. 05EJL9 Epoxy Adhesive-Metal to metal Legacy cure.
(k) Clean the area with Material No. 08BBD1 Non Aqueous Cleaner-- Isopropyl Alcohol.
(l) Apply Material No. 06AAB1 Polysulfide Sealant-General Purpose Fillet to the joint
between the bearing and the component.

**For PN’s D2157100103000 D2157108103000 D2157138800000 D2157138900000

Subtask 21-52-12-350-019-B01
J. Replacement of the Bonded Bearing and the Spherical Bearing
(1) Not applicable.

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**For PN’s D2157100103000

Subtask 21-52-12-350-020-A01
K. Replacement of Riveted Parts.

NOTE : See IPL_FIGURE_02.

(1) See TABLE 6 for the components and their replacement parts.
COMPONENT PART REPLACEMENT PART
IPL FIG. - ITEM
NAME NAME
02-001 Ram Air Outlet Plate Nut
02-090
02-001 Ram Air Outlet Receptacle
02-100
02-001 Ram Air Outlet Receptacle
02-110
Replacement Parts
TABLE 6

(2) Drill and remove the rivets of the defective replacement part, see PMS 01-04-24.
(3) Remove the defective replacement part.
(4) Remove the dirt from the repair area with a vacuum cleaner.
(5) Clean the head of the new rivets and the install area of the component with Material No.
08BBD1 Non Aqueous Cleaner-- Isopropyl Alcohol and let it dry.
(6) Put the new replacement part in position and install the new rivets, see PMS 01-05-46.
(7) Apply Material No. 04BAM6 Pore Filler Polyurethane-- Furnishing to the head of the new
rivets.
(8) Apply Material No. 04QAB2 Coating-- Flexible Structure to cover the sealant.

**For PN’s D2157100000800 D2157100001000 D2157100001200 D2157100001400 D2157100001600

D2157100001800 D2157100002000 D2157108001000 D2157108001200 D2157108001400
D2157108001600 D2157108001800 D2157108002000 D2157108002200 D2157108002400
D2157108103000 D2157138800000 D2157138900000

Subtask 21-52-12-350-020-B01
L. Replacement of Riveted Parts.
(1) Not applicable.

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COMPONENT MAINTENANCE MANUAL
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**For PN’s ALL

TASK 21-52-12-300-804-A01
PROTECTIVE TREATMENT
1. General

WARNING : BE CAREFUL WHEN YOU USE SOLVENTS/CLEANING AGENTS, SEALANTS AND

OTHER MATERIALS. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS
AND THE LOCAL REGULATIONS. MAKE SURE THAT THERE IS A GOOD FLOW
OF AIR THROUGH THE WORK AREA. DO NOT BREATHE THE FUMES. DO NOT
SMOKE. DO NOT USE THESE MATERIALS NEAR A FLAME, SPARKS OR
SOURCES OF HEAT. USE PROTECTIVE CLOTHING, GOGGLES AND GLOVES. IF
YOU GET ONE OF THESE MATERIALS ON YOUR SKIN OR IN YOUR EYES,
FLUSH IT AWAY WITH A FLOW OF CLEAN WATER. IF YOU GET ONE OF
THESE MATERIALS IN YOUR MOUTH, GET IMMEDIATE MEDICAL AID. IN
GENERAL, THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN
IRRITANTS.

CAUTION : AFTER YOU REMOVE THE DAMAGE, MAKE SURE THAT THE COMPONENT
PARTS ARE IN THE DAMAGE LIMITS. REFER TO ”CHECK” FOR THE LIMITS.

CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.
-

NOTE : Refer to CHECK and TASK 21-52-12-820-806-A01 for the limits of the component parts.
See the SRM, Chapter 51-43-00 when a fastener hole is damaged and does not agree with the
tolerances for the original fastener nominal diameter.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
11-003 Methyl-Ethyl-Ketone
16-020 Wash Primer
16-001 Anti Corrosion Primer (Polyurethane)
16-002 Polyurethane Topcoat Grey (for Internal Applic.)
Consumable Materials
TABLE 1

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B. Fixtures, Tools, Test and Support Equipment

REFERENCE DESIGNATION
abrasive cloth
Fixtures, Tools, Test and Support Equipment
TABLE 2

C.Referenced Information
REFERENCE DESIGNATION
TASK 21-52-12-820-806-A01 FITS AND CLEARANCES TABLE
Referenced Information
TABLE 3

3. Procedure

Subtask 21-52-12-380-020-A01
A. REPAIR OF THE DAMAGED PAINTWORK
(1) Remove the damaged paintwork with an abrasive cloth.
(2) Remove the paint dust.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-

KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(3) Clean the work area with 11-003 Methyl-Ethyl-Ketone.

NOTE : You must not touch the cleaned area.

(4) Let the work area dry.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 16-020 WASH PRIMER. OBEY
THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(5) Apply 16-020 Wash Primer to the metal surface.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 16-020 WASH PRIMER. OBEY
THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(6) Let the 16-020 Wash Primer dry.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 16-001 ANTI CORROSION
PRIMER (POLYURETHANE). OBEY THE MATERIAL MANUFACTURER’S
INSTRUCTIONS.
(7) Apply 16-001 Anti Corrosion Primer (Polyurethane).

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WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 16-001 ANTI CORROSION
PRIMER (POLYURETHANE). OBEY THE MATERIAL MANUFACTURER’S
INSTRUCTIONS.
(8) Let the 16-001 Anti Corrosion Primer (Polyurethane) dry.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 16-002 POLYURETHANE

TOPCOAT GREY (FOR INTERNAL APPLIC.). OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(9) Apply 16-002 Polyurethane Topcoat Grey (for Internal Applic.).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 16-002 POLYURETHANE

TOPCOAT GREY (FOR INTERNAL APPLIC.). OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(10) Let the 16-002 Polyurethane Topcoat Grey (for Internal Applic.) dry.

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ASSEMBLY

**For PN’s ALL

TASK 21-52-12-400-801-A01
ASSEMBLY OF THE RAM AIR OUTLET ASSEMBLY
1. General
A. The figure and the item numbers used in the IPL are given in this assembly topic. Before the
assembly and the installation of each component of the Ram Air Outlet, you must do the
CHECK and REPAIR procedures.
B. If you must do a full assembly, you must do the subsequent procedures.
C. If it is necessary to install only a subassembly, find the procedure in the applicable lists and
illustrations. If it is necessary to install or connect subassemblies or components before you start
to assemble or install a subassembly, you find cross-references in the text.
D. When there is no torque value specified, use a standard torque value.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
14SBA1 Textile-Lint free Cotton -
08BBD1 Non Aqueous Cleaner-- Isopropyl Alcohol -
06AAA1 Polysulfide Sealant-General Purpose Brushable -
04TMB2 Varnish-- Electrical Bonding Structure
06LCG9 Non Hardening Jointing Putty-Medium Temp. Area - -
Consumable Materials
TABLE 1

B. Referenced Information
REFERENCE DESIGNATION
TASK 21-52-12-700-801-A01 TEST OF THE ELECTRICAL RESISTANCE
TASK 21-52-12-000-801-A01 DISASSEMBLY OF THE RAM AIR-OUTLET
PMS 01-07-17
Referenced Information
TABLE 2

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3. Procedure

WARNING : BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE

MATERIAL MANUFACTURER’S INSTRUCTIONS AND YOUR LOCAL
REGULATIONS.

CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.

**For PN’s D2157100000800 D2157100001000 D2157100001200 D2157100001400 D2157108001000

D2157108001200 D2157108001400 D2157108001600 D2157108001800

Subtask 21-52-12-410-001-A01
A. Installation of the Flap Assembly

NOTE : See IPL_FIGURE_01, IPL_FIGURE_05.

(1) Install the flap assembly 01-010, 05-010 with the shaft 01-030, 01-040, 05-030, 05-040, the
bolts 01-340, 05-320, the washers 01-180, 01-200, 05-150, 05-170 and the nuts 01-140,
01-160, 05-110, 05-130 to the ram air-outlet 01-020, 05-020 and to the lever 01-400,
05-400.
(2) TORQUE the bolts 01-340, 05-320 to 0.60 daNm (4.426 lbf.ft.).
(3) Safety the bolts 01-340, 05-320 with the lock wire 01-350, 05-330.
(4) TORQUE the nut 01-140, 05-110 to 0.10 daNm (0.738 lbf.ft.).
(5) TORQUE the nut 01-160, 05-130 to 0.50 daNm (3.688 lbf.ft.).
(6) Install the bolt 01-410, 05-410, the lock washers 01-420, 05-420 and the nut 01-430,
05-430 to the lever 01-400, 05-400.
(7) TORQUE the nut 01-430, 05-430 to 0.30 daNm (2.213 lbf.ft.).
(8) Install the bonding strap 01-440, 05-340 with the bolt 01-270, 05-350 and the washer
01-180, 05-150 to the flap assembly 01-010, 05-010.

NOTE : For the installation of the bonding strap 01-440, 05-340, see PMS 01-07-17.
(9) Do the test for electrical resistance, see TASK 21-52-12-700-801-A01.
(a) If the test procedure does not end correctly do the removal procedure, see TASK
21-52-12-000-801-A01 and the installation procedure.
(10) Clean the attachment parts of the bonding strap 01-440, 05-340 with Material No. 14SBA1
Textile-Lint free Cotton - and Material No. 08BBD1 Non Aqueous Cleaner-- Isopropyl
Alcohol -.

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(11) Apply Material No. 06AAA1 Polysulfide Sealant-General Purpose Brushable - and Material
No. 04TMB2 Varnish-- Electrical Bonding Structure to the attachment parts of the
bonding strap 01-440, 05-340.

NOTE : Make sure that Material No. 06AAA1 Polysulfide Sealant-General Purpose
Brushable - is dry before you apply Material No. 04TMB2 Varnish-- Electrical
Bonding Structure.
(12) Install the lining plate 01-050, 01-060, 05-050 and the fairing 05-060 with the screws
01-170, 05-140 to the flap assembly 01-010, 05-010.

**For PN’s D2157100001600 D2157100001800 D2157100002000 D2157108002000 D2157108002200

D2157108002400

Subtask 21-52-12-410-001-B01
B. Installation of the Flap Assembly

NOTE : See IPL_FIGURE_01, IPL_FIGURE_05.

(1) Install the flap assembly 01-010, 05-010 with the shaft 01-030, 01-040, 05-030, 05-040, the
bolts 01-340, 05-320, the washers 01-180, 01-200, 05-150, 05-170 and the nuts 01-140,
01-160, 05-110, 05-130 to the ram air-outlet 01-020, 05-020 and to the lever 01-400,
05-400.
(2) TORQUE the bolts 01-340, 05-320 to 0.60 daNm (4.426 lbf.ft.).
(3) Safety the bolts 01-340, 05-320 with the lock wire 01-350, 05-330.
(4) TORQUE the nut 01-140, 05-110 to 0.10 daNm (0.738 lbf.ft.).
(5) TORQUE the nut 01-160, 05-130 to 0.50 daNm (3.688 lbf.ft.).
(6) Install the bolt 01-410, 05-410, the lock washers 01-420, 05-420 and the nut 01-430,
05-430 to the lever 01-400, 05-400.
(7) TORQUE the nut 01-430, 05-430 to 0.80 daNm (5.900 lbf.ft.).
(8) Install the bonding strap 01-440, 05-340 with the bolt 01-270, 05-350 and the washer
01-180, 05-150 to the flap assembly 01-010, 05-010.

NOTE : For the installation of the bonding strap 01-440, 05-340, see PMS 01-07-17.
(9) Do the test for electrical resistance, see TASK 21-52-12-700-801-A01.
(a) If the test procedure does not end correctly do the removal procedure, see TASK
21-52-12-000-801-A01 and the installation procedure.
(10) Clean the attachment parts of the bonding strap 01-440, 05-340 with Material No. 14SBA1
Textile-Lint free Cotton - and Material No. 08BBD1 Non Aqueous Cleaner-- Isopropyl
Alcohol -.

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(11) Apply Material No. 06AAA1 Polysulfide Sealant-General Purpose Brushable - and Material
No. 04TMB2 Varnish-- Electrical Bonding Structure to the attachment parts of the
bonding strap 01-440, 05-340.

NOTE : Make sure that Material No. 06AAA1 Polysulfide Sealant-General Purpose
Brushable - is dry before you apply Material No. 04TMB2 Varnish-- Electrical
Bonding Structure.
(12) Install the lining plate 01-050, 01-060, 05-050 and the fairing 05-060 with the screws
01-170, 05-140 to the flap assembly 01-010, 05-010.

**For PN’s D2157100103000 D2157108103000 D2157138800000 D2157138900000

Subtask 21-52-12-410-001-C01
C. Installation of the Flap Assembly
(1) Not applicable.

**For PN’s D2157100000800 D2157100001000 D2157100001200 D2157100001400 D2157100001600

D2157100001800 D2157100002000 D2157108001000 D2157108001200 D2157108001400
D2157108001600 D2157108001800 D2157108002000 D2157108002200 D2157108002400

Subtask 21-52-12-410-002-A01
D. Installation of the Outlet-Actuator

NOTE : See IPL_FIGURE_01, IPL_FIGURE_05.

(1) Install the outlet-actuator 01-210, 05-180 with the bonding-lead 01-260, 05-230, the bolts
01-120, 01-220, 01-250, 05-090, 05-190, 05-220, the washers 01-180, 01-190, 05-150,
05-160 and the nuts 01-140, 01-150, 01-240, 05-110, 05-120, 05-210 to the bracket
assembly 01-080, to the bracket 05-080 and to the lever 01-400, 05-400.
(2) Tighten the nuts 01-140, 01-150, 01-240, 05-110, 05-120, 05-210.
(3) Safety the nut 01-240, 05-210 with the new cotter-pin 01-230, 05-200.
(4) Do the test for electrical resistance, see TASK 21-52-12-700-801-A01.
(a) If the test procedure does not end correctly do the removal procedure, see TASK
21-52-12-000-801-A01 and the installation procedure.
(5) Clean the attachment parts of the bonding-lead 01-260, 05-230 with Material No. 14SBA1
Textile-Lint free Cotton - and Material No. 08BBD1 Non Aqueous Cleaner-- Isopropyl
Alcohol -.

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(6) Apply Material No. 06AAA1 Polysulfide Sealant-General Purpose Brushable - and Material
No. 04TMB2 Varnish-- Electrical Bonding Structure to the attachment parts of the
bonding-lead 01-260, 05-230.

NOTE : Make sure that Material No. 06AAA1 Polysulfide Sealant-General Purpose
Brushable - is dry before you apply Material No. 04TMB2 Varnish-- Electrical
Bonding Structure.
(7) Adjust the outlet-actuator 01-210, 05-180.

**For PN’s D2157100103000 D2157108103000 D2157138800000 D2157138900000

Subtask 21-52-12-410-002-B01
E. Installation of the Outlet-Actuator
(1) Not applicable.

**For PN’s D2157100000800 D2157100001000 D2157100001200 D2157100001400 D2157100001600

D2157100001800 D2157100002000 D2157108001000 D2157108001200 D2157108001400
D2157108001600 D2157108001800 D2157108002000 D2157108002200 D2157108002400

Subtask 21-52-12-410-003-A01
F. Installation of the Bracket

NOTE : See IPL_FIGURE_01, IPL_FIGURE_05.

(1) Install the bracket assembly 01-080 and the bracket 05-080 with the bonding-lead 01-260,
05-230, the bolts 01-110, 01-270, 01-330, 05-300, 05-310, the washers 01-180, 05-150 and
the nuts 01-140, 05-110 to the ram air-outlet 01-020, 05-020.
(2) Tighten the nuts 01-140, 05-110.
(3) Do the test for electrical resistance, see TASK 21-52-12-700-801-A01.
(a) If the test procedure does not end correctly do the removal procedure, see TASK
21-52-12-000-801-A01 and the installation procedure.
(4) Clean the attachment parts of the bonding-lead 01-260, 05-230 with Material No. 14SBA1
Textile-Lint free Cotton - and Material No. 08BBD1 Non Aqueous Cleaner-- Isopropyl
Alcohol -.
(5) Apply Material No. 06AAA1 Polysulfide Sealant-General Purpose Brushable - and Material
No. 04TMB2 Varnish-- Electrical Bonding Structure to the attachment parts of the
bonding-lead 01-260, 05-230.

NOTE : Make sure that Material No. 06AAA1 Polysulfide Sealant-General Purpose
Brushable - is dry before you apply Material No. 04TMB2 Varnish-- Electrical
Bonding Structure.

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**For PN’s D2157100103000 D2157108103000 D2157138800000 D2157138900000

Subtask 21-52-12-410-003-B01
G. Installation of the Bracket
(1) Not applicable.

**For PN’s D2157100000800 D2157100001000 D2157100001200 D2157100001400 D2157108001000

D2157108001200 D2157108001400 D2157108001600 D2157108001800

Subtask 21-52-12-410-004-A01
H. Installation of the Lever Assembly

NOTE : See IPL_FIGURE_01, IPL_FIGURE_05.

(1) Connect the lever 01-400, 05-400 to the shaft 01-030, 05-030 with the washer 01-200,
05-170 and the nut 01-160, 05-130.
(2) TORQUE the nut 01-160, 05-130 to 0.50 daNm (3.688 lbf.ft.).
(3) Install the bolt 01-410, 05-410, the lock washers 01-420, 05-420 and the nut 01-430,
05-430 to the lever 01-400, 05-400.
(4) TORQUE the nut 01-430, 05-430 to 0.30 daNm (2.213 lbf.ft.).
(5) Connect the lever 01-400, 05-400 to the outlet-actuator 01-210, 05-180 with the bolt
01-220, 05-190, the washer 01-190, 05-160 and the nut 01-150, 05-120.
(6) Tighten the nut 01-150, 05-120.

**For PN’s D2157100001600 D2157100001800 D2157100002000 D2157108002000 D2157108002200

D2157108002400

Subtask 21-52-12-410-004-B01
J. Installation of the Lever Assembly

NOTE : See IPL_FIGURE_01, IPL_FIGURE_05.

(1) Connect the lever 01-400, 05-400 to the shaft 01-030, 05-030 with the washer 01-200,
05-170 and the nut 01-160, 05-130.
(2) TORQUE the nut 01-160, 05-130 to 0.50 daNm (3.688 lbf.ft.).
(3) Install the bolt 01-410, 05-410, the lock washers 01-420, 05-420 and the nut 01-430,
05-430 to the lever 01-400, 05-400.
(4) TORQUE the nut 01-430, 05-430 to 0.80 daNm (5.900 lbf.ft.).
(5) Connect the lever 01-400, 05-400 to the outlet-actuator 01-210, 05-180 with the bolt
01-220, 05-190, the washer 01-190, 05-160 and the nut 01-150, 05-120.
(6) Tighten the nut 01-150, 05-120.

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**For PN’s D2157100103000 D2157108103000 D2157138800000 D2157138900000

Subtask 21-52-12-410-004-C01
K. Installation of the Lever Assembly
(1) Not applicable.

**For PN’s D2157100000800 D2157100001000 D2157100001200 D2157100001400 D2157100001600

D2157100001800 D2157100002000 D2157100103000 D2157108001000 D2157108001200
D2157108001400 D2157108001600 D2157108001800 D2157108002000 D2157108002200
D2157108002400 D2157108103000

Subtask 21-52-12-410-005-A01
L. Installation of the Channel-Sections

NOTE : See IPL_FIGURE_01, IPL_FIGURE_02, IPL_FIGURE_05, IPL_FIGURE_06.

(1) Install the channel-sections 01-070, 02-030, 05-070, 06-030 with the bolts 01-130, 02-040,
02-070, 05-100, 06-040, 06-070, the washers 01-190, 02-060, 05-160, 06-060 and the nuts
01-150, 02-050, 05-120, 06-050 to the ram air outlet assembly 01-020, 02-020, 05-020,
06-020.
(2) Tighten the nuts 01-150, 02-050, 05-120, 06-050.

**For PN’s D2157138800000 D2157138900000

Subtask 21-52-12-410-005-B01
M. Installation of the Channel-Sections
(1) Not applicable.

**For PN’s D2157100103000 D2157108103000 D2157138800000 D2157138900000

Subtask 21-52-12-410-007-A01
N. Installation of the Rubber-Seal

NOTE : See IPL_FIGURE_02, IPL_FIGURE_03, IPL_FIGURE_06, IPL_FIGURE_07.

(1) Clean the bolts 02-120, 02-130, 02-140, 03-020, 03-030, 06-120, 06-130, 07-020, 07-030
with Material No. 14SBA1 Textile-Lint free Cotton - and Material No. 08BBD1 Non
Aqueous Cleaner-- Isopropyl Alcohol -.
(2) Apply Material No. 06LCG9 Non Hardening Jointing Putty-Medium Temp. Area - - to the
bolts 02-120, 02-130, 02-140, 03-020, 03-030, 06-120, 06-130, 07-020, 07-030.
(3) Install the rubber-seal 02-080, 03-270, 06-080, 07-320 with the bolts 02-120, 02-130,
02-140 , 03-020, 03-030, 06-120, 06-130, 07-020, 07-030 and the washers 02-150, 03-040,
06-140, 07-040 to the ram air outlet assembly 02-020.

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(4) TORQUE the bolts 02-120, 02-130, 02-140, 03-020, 03-030, 06-120, 06-130, 07-020,
07-030 to 0.36 daNm (2.655 lbf.ft.).

**For PN’s D2157100000800 D2157100001000 D2157100001200 D2157100001400 D2157100001600

D2157100001800 D2157100002000 D2157108001000 D2157108001200 D2157108001400
D2157108001600 D2157108001800 D2157108002000 D2157108002200 D2157108002400

Subtask 21-52-12-410-007-B01
P. Installation of the Rubber-Seal
(1) Not applicable.

Subtask 21-52-12-410-006-A01
Q. Installation of the Bonding-Leads/Strap

NOTE : See IPL_FIGURE_01, IPL_FIGURE_05.

NOTE : For the installation of the bonding-lead 01-260, 05-230 and bonding strap 01-440,
05-340, see PMS 01-07-17.
(1) Install the bonding-lead 01-260, 05-230 and bonding strap 01-440, 05-340 with the bolts
01-120, 01-270, 05-090, 05-300, 05-350, the washers 01-180, 05-150 and the nuts 01-140,
05-110.
(2) Tighten the nuts 01-140, 05-110.
(3) Do the test for electrical resistance, see TASK 21-52-12-700-801-A01.
(a) If the test procedure does not end correctly do the removal procedure, see TASK
21-52-12-000-801-A01 and the installation procedure.
(4) Clean the attachment parts of the bonding lead 01-260, 05-230 and bonding strap 01-440,
05-340 with Material No. 14SBA1 Textile-Lint free Cotton - and Material No. 08BBD1
Non Aqueous Cleaner-- Isopropyl Alcohol -.
(5) Apply Material No. 06AAA1 Polysulfide Sealant-General Purpose Brushable - and Material
No. 04TMB2 Varnish-- Electrical Bonding Structure to the attachment parts of the
bonding lead 01-260, 05-230 and bonding strap 01-440, 05-340.

NOTE : Make sure that Material No. 06AAA1 Polysulfide Sealant-General Purpose
Brushable - is dry before you apply Material No. 04TMB2 Varnish-- Electrical
Bonding Structure.

**For PN’s D2157100103000 D2157108103000 D2157138800000 D2157138900000

Subtask 21-52-12-410-006-B01
R. Installation of the Bonding-Leads/Strap
(1) Not applicable.

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**For PN’s D2157138800000 D2157138900000

Subtask 21-52-12-410-008-A01
S. Installation of the Guide Plate Assembly

NOTE : See IPL_FIGURE_03, IPL_FIGURE_07.

(1) If removed, install the insulations 03-130, 03-140, 03-150, 03-160, 03-240, 03-250, 03-260,
07-130, 07-140, 07-150, 07-160, 07-170, 07-180, 07-190, 07-270, 07-280, 07-290, 07-300,
07-310 to the guide plate assembly 03-060, 03-170, 07-060, 07-200.
(2) Install the perforated sheet 03-090, 03-200, 07-090, 07-230 with the screws 03-070, 03-080,
03-180, 03-190, 07-070, 07-080, 07-210, 07-220 to the guide plate assembly 03-060,
03-170, 07-060, 07-200.
(3) Install the perforated plate 03-110, 03-220, 07-110, 07-250 with the screws 03-100, 03-210,
07-100, 07-240 to the guide plate assembly 03-060, 03-170, 07-060, 07-200.
(4) Install the guide plate assembly 03-060, 03-170, 07-060, 07-200 with the bolts 03-280,
03-300, 07-330, 07-340, 07-350, 07-370 and the washers 03-290, 03-310, 07-360, 07-380 to
the ram air outlet assembly 03-010, 07-010.
(5) Install the bolts 03-050, 07-050 and the washers 03-310, 07-380 to the ram air outlet
assembly 03-010, 07-010.

**For PN’s D2157100000800 D2157100001000 D2157100001200 D2157100001400 D2157100001600

D2157100001800 D2157100002000 D2157100103000 D2157108001000 D2157108001200
D2157108001400 D2157108001600 D2157108001800 D2157108002000 D2157108002200
D2157108002400 D2157108103000

Subtask 21-52-12-410-008-B01
T. Installation of the Guide Plate Assembly
(1) Not applicable.

**For PN’s D2157138800000 D2157138900000

Subtask 21-52-12-410-009-A01
U. Installation of the Skid/Shear Plate

NOTE : See IPL_FIGURE_03, IPL_FIGURE_07.

(1) If removed, install the insulations 03-430, 03-440, 03-450, 03-460, 03-470, 03-480, 03-490,
03-500, 03-510, 03-520, 03-530, 03-540, 07-500, 07-510, 07-520, 07-530, 07-540, 07-550,
07-560, 07-570, 07-580, 07-590, 07-600, 07-610 to the ram air outlet assembly 03-010,
07-010.

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(2) Install the shear plate 03-390, 03-400, 07-460, 07-470 and the skid plate 03-410, 03-420,
07-480, 07-490 with the screws 03-380, 07-440 to the ram air outlet assembly 03-010,
07-010.

**For PN’s D2157100000800 D2157100001000 D2157100001200 D2157100001400 D2157100001600

D2157100001800 D2157100002000 D2157100103000 D2157108001000 D2157108001200
D2157108001400 D2157108001600 D2157108001800 D2157108002000 D2157108002200
D2157108002400 D2157108103000

Subtask 21-52-12-410-009-B01
V. Installation of the Skid/Shear Plate
(1) Not applicable.

**For PN’s D2157138800000 D2157138900000

Subtask 21-52-12-410-010-A01
W. Installation of the Support Section

NOTE : See IPL_FIGURE_03, IPL_FIGURE_07.

(1) Install the support section 03-320, 03-330, 03-340, 07-390, 07-400, 07-410 with the screws
03-350, 07-420, the bolts 03-370, 07-450 and the washers 03-310, 03-360, 07-380, 07-430
to the ram air outlet assembly 03-010, 07-010.

**For PN’s D2157100000800 D2157100001000 D2157100001200 D2157100001400 D2157100001600

D2157100001800 D2157100002000 D2157100103000 D2157108001000 D2157108001200
D2157108001400 D2157108001600 D2157108001800 D2157108002000 D2157108002200
D2157108002400 D2157108103000

Subtask 21-52-12-410-010-B01
X. Installation of the Support Section
(1) Not applicable.

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COMPONENT MAINTENANCE MANUAL
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FITS AND CLEARANCES

**For PN’s ALL

TASK 21-52-12-820-805-A01
GENERAL
1. General
A. How to use the Fits and Clearances Table (See TABLE 1)
(1) A NOTE above the table gives the reference to the related CMM figure.
(2) Column 1 gives the location number (LOC NO.) of the part.
(3) Column 2 gives links to the IPL figure item numbers of the mating parts.
(4) Column 3 gives the dimensions and the assembly clearances of the original manufacturer
(MFR) limits.
(5) Column 4 gives the dimension limits and the maximum allowable clearance of the in-
service wear limits.

NOTE : It is necessary to replace the parts which are not in the limits (See TASK
21-52-12-000-801-A01, TASK 21-52-12-300-803-A01 and TASK
21-52-12-400-801-A01).
B. Sample of Fits and Clearances

NOTE : See FIGURE XXX

1 2 3 4
MFR LIMITS IN-SERVICE WEAR LIMITS
MATING MAX
IPL ASSEMBLY DIMENSION ALLOWABLE
LOC FIGURE DIMENSION CLEARANCE LIMITS CLEARANCES
NO. AND millimeters millimeters millimeters millimeters
ITEM NO. (inches) (inches) (inches) (inches)
MIN MAX MIN MAX MIN MAX
Sample
TABLE 1

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**For PN’s ALL

TASK 21-52-12-820-806-A01
FITS AND CLEARANCES TABLE

**For PN’s D2157100000800 D2157100001000 D2157100001200 D2157100001400 D2157100001600

D2157100001800 D2157100002000 D2157108001000 D2157108001200 D2157108001400 D2157108001600
D2157108001800 D2157108002000 D2157108002200 D2157108002400
1. Table of Fits and Clearances

NOTE : See IPL_FIGURE_01, IPL_FIGURE_05, FIGURE 21-52-12-991-011-A.

MFR LIMITS IN-SERVICE WEAR LIMITS
MATING MAX
IPL ASSEMBLY DIMENSION ALLOWABLE
LOC FIGURE DIMENSION CLEARANCE LIMITS CLEARANCES
NO. AND millimeters millimeters millimeters millimeters
ITEM NO. (inches) (inches) (inches) (inches)
MIN MAX MIN MAX MIN MAX
A1 OD 01-100 7.986 7.995 7.979
05-082 (0.3144) (0.3147) (0.3141)
0.005 0.036
0.05 (0.0019)
(0.0003) (0.0014)
A2 ID01-080 8.000 8.022 8.029
05-080 (0.3150) (0.3158) (0.3161)
B1 OD 01-030 19.009 19.030 19.002
05-030 (0.7483) (0.7492) (0.7481)
0.020 0.062 0.076
(0.0008) (0.0025) (0.0029)
B2 ID 01-010 19.050 19.071 19.078
05-010 (0.7500) (0.7508) (0.7511)
Table of Fits and Clearances
TABLE 1

**For PN’s D2157100103000 D2157108103000 D2157138800000 D2157138900000

2. Table of Fits and Clearances
- Not applicable.

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**For PN’s ALL

A
A

SECTION
A−A
SECTION A2
B−B
A1

B2 B1

F_CM_215212_1_0110101_01_01

Ram Air Outlet

FIGURE-21-52-12-991-011-A01

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**For PN’s ALL

TASK 21-52-12-820-807-A01
NONSTANDARD TORQUE VALUE TABLE

**For PN’s D2157100000800 D2157100001000 D2157100001200 D2157100001400 D2157108001000

D2157108001200 D2157108001400 D2157108001600 D2157108001800
1. Nonstandard Torque Value Table

NOTE : See TABLE 1.

IPL FIG - NAME TORQUE VALUE
Item No. daNm lbf.ft
01-340 Bolt 0.60 4.426
05-320 Bolt 0.60 4.426
01-160 Nut 0.50 3.680
05-130 Nut 0.50 3.680
01-430, Nut 0.30 2.213
05-430
01-140 Nut 0.10 0.738
05-110 Nut 0.10 0.738
Nonstandard Torque Value Table
TABLE 1

**For PN’s D2157100001600 D2157100001800 D2157100002000 D2157108002000 D2157108002200

D2157108002400
2. Nonstandard Torque Value Table

NOTE : See TABLE 2.

IPL FIG - NAME TORQUE VALUE
Item No. daNm lbf.ft
01-340 Bolt 0.60 4.426
05-320 Bolt 0.60 4.426
01-160 Nut 0.50 3.680
05-130 Nut 0.50 3.680
01-430, Nut 0.80 5.900
05-430
01-140 Nut 0.10 0.738

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IPL FIG - NAME TORQUE VALUE

Item No. daNm lbf.ft
05-110 Nut 0.10 0.738
Nonstandard Torque Value Table
TABLE 2

**For PN’s D2157100103000 D2157108103000 D2157138800000 D2157138900000

3. Nonstandard Torque Value Table

NOTE : See TABLE 3.

IPL FIG - NAME TORQUE VALUE
Item No. daNm lbf.ft
02-120 Bolt 0.36 2.655
02-130 Bolt 0.36 2.655
02-140 Bolt 0.36 2.655
Nonstandard Torque Value Table
TABLE 3

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STORAGE INCLUDING TRANSPORTATION

**For PN’s ALL

TASK 21-52-12-500-801-A01
STORAGE AFTER ASSEMBLY
1. General
A. See Material Storage Data (MSD).
The MSD document is a chargeable service to support customers with inventory planning, with
a specific focus on shelf life data, hazard information and other related general storage data. A
copy is provided, free of charge for the customer during the material readiness process. It is
available on CD-ROM from Airbus, or as a download from the Airbus Spares Portal via direct
access of SSO (Single Sign On) in AirbusWorld.
2. Procedure

Subtask 21-52-12-620-001-A01
A. Material Storage Data
(1) Not applicable.

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ILLUSTRATED PARTS LIST

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INTRODUCTION

**For PN’s ALL

TASK 21-52-12-872-801-A01
Introduction Illustrated Parts List (IPL)
1. General
A. The procedure recommended for finding a part number, or details of a part are in paragraph 2
of this introduction.
B. The IPL contains:
- illustrations that show an exploded view of the parts,
- the related detailed Parts Lists.
C. The IPL is used to identify, to get, keep and issue replacement aircraft parts and units.
D. AIRBUS S.A.S. has no responsibility for parts and/or units deleted or revised as a result if
airline initiated modifications are included.
E. Part numbers shown in this document are written to Air Transport Association of America
(ATA) Specification ISPEC 2200.
F. Illustrations are applicable to more than one customer.
G. In the Detailed Parts List, each figure has its own page numbering system that starts at zero.
2. How to use the IPL
A. To find a Part Number (P/N) in a Figure or Illustration you can either:
- Enter the PN in the SEARCH tool within the AirN@v / Workshop. This will show you the
Figure or Figures where this appears. Click on your chosen Fig/Item number to go open the
Figure.
- Or refer to the Alph/Numeric Parts List and find the PN. In the Fig/Item column it will
show you all the figures where this PN exists, and the Item number. Click one of these to
open the Figure.
3. Plan of the IPL
A. Indenture System of the Detailed Parts List
(1) The indenture system shows how parts and assemblies relate to their next higher
assemblies (NHA) as follows:
1234567
Assembly
Attaching parts for assembly
.Detail parts for assembly
.Sub-assembly
..Detailed parts for sub-assembly
..Sub-sub-assembly

IPL INTRO
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...Detailed parts for sub-sub-assembly.

B. AIRBUS Part -- Numbering System
(1) The example that follows shows the identification of a part/assembly:
Basic Part Number L 57 4 6 0200 000 00
DRAWING NUMBER PARTS LIST DATA
AIRBUS Part -- Numbering System
TABLE 1

(1) L Aircraft A = AIRBUS A310/A300/A300-600 Aircraft

D = AIRBUS A320 Aircraft
F = AIRBUS A340 Aircraft
L = AIRBUS A380 Aircraft
NOTE: Initial aircraft type the part assembly was first used
on.
(2) 57 ATA Chapter Design and Manufacturing requirements of the above
breakdown will not always be the same as those in the
ATA Specification and the IPL.
(3) 4 ATA Section Changes with the ATA Chapter.
(4) 6 Drawing Responsibility The Engineering Department that is responsible for the
Design.
(5) 0200 Drawing Number The Drawing number.
(6) 000 Part or Assembly Part/assembly number.
(7) 00 Technical Specification Manufacturing or spares requirements suffix.
AIRBUS Part -- Numbering System
TABLE 2

C. Suffixes
SUFFIXES DEFINITION REMARKS
00 and 40 to 49 Production Part to drawing
The same as the Production Part.
01 to 39 Production Part not to drawing
50 Spare Part to drawing Spare part is not the same as the
51 to 59 Spare Part not to drawing Production Part
60 to 89 Spare Part not to drawing and not Number for Product Support
storable Breakout, but not for Production
99 Spare Part to drawing and not
storable
90 to 94 Specific Part for Repair Kits

IPL INTRO
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SUFFIXES DEFINITION REMARKS

95 to 98 Specific Part for Service Bulletin Kits
Suffixes
TABLE 3

D. D. Detailed composition for an IPL

Column 1 Column 2 Column 3 Column 4 Column 5
FIG-ITEM PART NUMBER 1234567 NOMENTLATURE USAGE UNIT
FROM TO PER
ASSY
1 -- 1A L5217605100000 ARM ASSY-SUPPORT EFF//NHA RF
1 -- 2A L5217605100100 ARM ASSY-SUPPORT EFF//NHA RF
10A L5217605100100 .SUPPORT ASSY (LH) ) (V2D671) 1
SEE 52-10-50-02 FOR DET
20A L5217605500300 .SUPPORT ASSY (RH) (V2D671) 1
SEE 52-10-50-02 FOR DET
*** L5217605501100 .SUPPORT ASSY (V2D671) SPARE
30A L5217609020000 .SHEET-BONDING (V2D671) 2
40A ABS0114T3-1 .BOLT V2D671) 18
50A NAS1149C0363R .WASHER (V80205) 21
60A L9247100502400 .STRAP-BONDING (V2D671) 3
70A L9247100500400 .STRAP-BONDING (V2D671) 1
80A L9247100501400 .STRAP-BONDING (V2D671) 1
90A L5217608620000 .BRACKET-DOOR (V2D671) 1
100A ABS0114T5-25 .BOLT (V2D671) 1
110A L5217608720000 .WASHER-TOOTHED (V2D671) 2
120A NAS1149C0532R .WASHER (V80205) 1
130A NAS1291C5M .NUT (V80205) 1
OPT TO H42-5 (V15653)
OPT TO PLH55M (VF0224)
OPT TO VN300D054
(V92215)
140A L5217605600000 .BRACKET ASSY (V2D671) 2
*** L5217605600200 .BRACKET ASSY (V2D671) SPARE
145A L5217605620000 ..BRACKET (V2D671) EFF/NHA 1

IPL INTRO
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Column 1 Column 2 Column 3 Column 4 Column 5

USED WITH L5217605600000
*** L5217605620200 ..BRACKET (V2D671) SPARE
150A MS21209F4-15 ..INSERT (V96906) EFF/NHA 1
USED WITH L5217605600000
160A L5217607600000 .BUMPER ASSY (LH) (V2D671) 1
170A L5217607600100 .BUMPER ASSY (RH) (V2D671) 1
180A L5217607800000 ..BRACKET ASSY (LH) (V2D671) 1
190A L5217607800100 ..BRACKET ASSY (RH) (V2D671) 1
200A L5217607820000 ...BRACKET (LH) (V2D671) 1
210A L5217607820100 ...BRACKET (RH) (V2D671) 1
220A D5237111620400 ...BUSHING-SHOULDERED (V2D671) 1
230A L5217608000000 ..STOP ASSY (V2D671) 1
240A L5217608120000 ...STOP (V2D671) 1
250A L5217608220000 ...SUPPORT (V2D671) 1
260A ABS0114T5-15 ..BOLT (V2D671) 1
270A NAS1291C5M ..NUT (V80205) 1
OPT TO H42-5 (V15653)
OPT TO PLH55M (VF0224)
OPT TO VN300D054
(V92215)
Detailed composition for an IPL
TABLE 4

(1) Help for the IPL-Page example

Column 1 Figure Number The figure number refers to its
related illustration. Modifications and
system variants can cause a different
figure. It will be added with a
sequential alpha-suffix, e.g. modified
versions of Figure 1 would be Figure
1A then Figure 1B and so on.
Non-Illustrated Parts The dash before an item number
shows it is not illustrated.
Item Number Initially, only every tenth number is
used for item numbers so that other
items can be added later.

IPL INTRO
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Column 2 AIRBUS Part AIRBUS manufactured parts e. g.

L5217605600000
Standard Part A standard part such as AN, MS,
NAS ...., is not given a supplier code.
Column 3 See XX-XX-XX-XX for DET or NHA Identifies correctly:
- the location of the full breakdown
of a sub-assembly in the IPL
- the location of the NHA of the item
in the IPL.
Usage From To In the Usage From To field the
statement ”EFF//NHA” related to
an NHA. At the same time in the
Nomenclature Field under the
description of the Part A Statement
”Used With ***” will state the NHA
PNR.
Symmetrical Parts LH or RH identifies the left hand or
right hand position of the part. If a
part is only on one assembly, (LH
side) or (RH side) follows its name.
VENDOR CODE A supplier code is given to the parts
manufactured by firms other then
AIRBUS.
Non-Procurable Item (NP) Identifies an item that is not
supplied.
Column 4 Usage From To In the Usage From To field the
statement ”EFF//NHA” related to
an NHA. At the same time in the
Nomenclature Field under the
description of the Part A Statement
”Used With ***” will state the NHA
PNR.
Column 5 Quantity The number in the Units Per Assy
column shows the quantity of parts
used for each NHA or installation.
AR = as required
RF = reference (quantity shown in
the NHA figure).
Help for the IPL-Page example
TABLE 5

IPL INTRO
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E. Other Notes
(1) ORDER OVRLGTH MPN XXXXXXXXXX
- Identifies a part number with more than fifteen characters that cannot fit in the part
number column.
(2) SB XX-XXX
- Identifies the Service Bulletin (SB) which adds to or changes the Detailed Parts List.
When the SB number shown in the name column is related to an AIRWORTHINESS
DIRECTIVE (AD), the letters AD and its number are shown in parenthesis. Also they
will follow the SB number, for example: PRE SB XX XXX (AD XXXX), POST SB XX
XXX (AD XXXX), ADDED by SB XX XXX (AD XXXX), DELETED BY SB XX XXX
(AD XXX), etc.
(3) SEL FROM
- Identifies a group of alternative parts from which you can take the necessary ones.
(4) OVERSIZE/UNDERSIZE
- Identifies a part as oversize or undersize.
(5) OPT TO
- Identifies an optional part that is fully interchangeable with the initial part.
(6) ALT FROM PN XXXXXXXXXX
- Identifies an alternate part number (this is a part that is fully interchangeable with the
initial part after it has had a change(s)).
(7) BUY PN XXXXXXXXXX
- Identifies the replacement part for the part in the part number column.
(8) LM = LOCAL MANUFACTURE
- Identifies the part number of the basic material (e.g. for seals, hinge strips, extrusion
etc...) from which the part in the part number column is manufactured.
- Identifies the unit of measurement followed by the dimensions or quantity.
(9) SEE CMM OR ACMM
- Refer to the Component Maintenance Manual or Abbreviated Component Maintenance
Manual for the part listed in the Detailed Parts List.
(10) MADE FROM JXXXX, MADE BY VXXXXX, MM XXX
- Identifies a part that is made from bulk material e.g. seals extrusions etc. and, if
necessary, the unit of measurement and quantity.
(11) USED ON MPN
- Identifies the NHA for a part in the part number column. This is used when the NHA
is not clear from the Usage Code (almost the same assemblies with details that are not
the same but have a single breakdown).

IPL INTRO
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(12) VENDOR CODE

(a) These codes agree with the current issue of the Manufacturers Cataloging Handbook
H4/HB:
- Federal Supply Code for Manufacturing (FSCM) or Commercial and Government
Entity (CAGE) code (United States and Canada only).
- NATO Supply Code for Manufacturers (NSCM) codes (does not include United
States and Canada)
(b) The letter ’V’ comes before the vendors code. For suppliers with no official code,
AIRBUS has given a provisional code. These codes are identified in the supplier table
by the information ”DUMMY CODE”.

NOTE : Suppliers who manufacture parts for which AIRBUS S.A.S. has an exclusive
sale right are not given a vendor code.
- AIRBUS standard parts (Prefix DAN, NSA etc...) are given the supplier code of
the seller of the parts. If there is more than one seller, a dummy supplier code
VT0000 is assigned to the related P/N. In this case, the additional cross-
reference table gives, for each P/N the various supplier codes and their own P/N
if applicable.

NOTE : All relevant Supplier Codes are shown in the ’Vendors Name and Code
List’, which is a part of the IPL INTRO.

IPL INTRO
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VENDOR LIST

CODE NAME AND ADDRESS

V04348 TBIL
V04795 TBIL
V06329 TBIL
V0HDW7 HUCK INTERNACIONAL INC DBA/3724 EAST COLUMBIA
STREET/85714/TUCSON/USA
V0RFT4 MAC FASTENERS INC/1110 ENTERPRISE STREET/66067-3803/OTTAWA, KS/US
V11815 TBIL
V15653 TBIL
V27238 BRISTOL INDUSTRIES/630 EAST LAMBERT ROAD/CA 92821-4119/USA
V29666 HUCK MFG CO/SUB OF FEDERAL-MOGUL CORP/6 THOMAS ROAD/CA
92714/IRVINE/USA
V2D965 BREMER EDELSTAHL CONTOR GMBH/AN DER GETE 1/28211/BREMEN/D
V2N935 TBIL
V50945 MERCURY AEROSPACE FASTENERS INC/20320 PRAIRIE ST/3819/CA
91311-3819/CHATSWORTH/USA
V52828 TBIL
V56878 TBIL
V60119 TBIL
V60996 TBIL
V70347 TBIL
V71286 TBIL
V72962 TBIL
V73197 HI-SHEAR CORP/PO BOX 2600 SKYPARK DR/CA 90505/USA
V80205 TBIL
V80539 SPS TECHNOLOGIES INC AEROSPACE INDUSTRIAL PROD/2701 S HARBOR BLVD/
1259/CA 92702-1259/SANTA ANA/USA
V84114 AMERICAN STEEL CO/103 PARK AVENUE/PA-16117/ELLWOOD CITY/USA
V88044 AERONAUTICAL STANDARDS GROUP,DEPT OF NAVY AND
AIR/FORCE(STANDARDISATION OFFICE.REFER TO OPT
VENDORS)/MA-89536/SILVER SPRINGS/USA
V8K160 TBIL
V910D9 TBIL
V92215 TBIL
V92595 AUTOMATIC SCREW MACHINE/709 2ND AVENUE S.E/AL-35602/DECATURE/USA
V96906 TBIL

IPL INTRO
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CODE NAME AND ADDRESS

VB0014 TBIL
VC4086 MAN-TECHNOLOGIE AG/BAUSCHINGER STRASSE 20/80997/MUENCHEN/GER
VC4293 ALCOA FASTENING SYSTEMS/FAIRCHILD FASTENERS EUR.-VSD GMBH/STEVEN
3/101320/31135/HILDESHEIM/GER
VC4344 TBIL
VC4863 TBIL
VC5543 TBIL
VC5729 TBIL
VC7239 NMB MINEBA GMBH/SIEMENSTRASSE 30/63225/LANGEN/GER
VD0680 TBIL
VD1283 HUCK INTERNATIONAL GMBH/AN DER UNTEREN SOESE
26/37520/OSTERODE/GER
VD3279 FRANKENJURA INDUSTRIE GMBH.FLUGWERKLAGER/GARTENHAEUSER WEG
19/91462/DACHSBACH/GER
VD7103 AIRTEC-BRAIDS INH.HEINZ HEYER/HEHN 356/41069/MOENCHENGLADBACH/D
VD8286 DIN DEUTSCHES INSTITUT FUER NORMUNG E V/(STANDARDISATION OFFICE
REFER TO OPT VENDORS)/KAMEKE STRASSE 2-8/50672/KOELN/GER
VD8442 TBIL
VD8518 TBIL
VD9893 LIEBHERR AEROTECHNIK GMBH/PFAENDER STRASSE 50-52/POSTFACH
1363/88153/LINDENBERG/GER
VF0095 ATELIERS DE LA HAUTE-GARONNE ETS AURIOL/ZI DE
FLOURENS/31130/BALMA/FR
VF0188 TBIL
VF0222 SKF AEROSPACE FRANCE/1 AVENUE MARC SEGUIN/BP 29/26241/ST VALLIER
CEDEX/FR
VF0224 TBIL
VF0234 ADR LES APPLICATIONS DU ROULEMENT/CHEMIN DES PRES/BP
3/77810/THOMERY/FR
VF0422 INTERTECHNIQUE/CIRCULATION DU CARBURANT/ZI DES GATINES 61 R PIERRE
CURIE/F-42230/PLAISIR/FR
VF1511 FRESSYNET SA/ZI DU CLOS MARQUET/BP 194/42400/ST CHAMOND/FR
VF2094 TBIL
VF4291 TRESSE METALLIQUE J FORISSIER/R ARDAILLON................................../BP
4/42400/ST CHAMOND......................................./FR
VF5442 TBIL

IPL INTRO
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CODE NAME AND ADDRESS

VF6167 HUCK FRANCE SA/US PAR VIGNY/95450/CLOS D’ASSEVILLE/FR
VF7395 DECOUPAGE INDUSTRIEL DE PRECISION SARL/ZI DE
FERRIERES/45210/FERRIERES EN GATINAIS/FR
VF7411 TBIL
VF7756 TBIL
VF8982 SA G.ESTEVE/8 RUE CLAUDE GONIN ZI DE MONTAUDRAN/31400/ TOULOUSE/FR
VFAPE3 TBIL
VFB576 TECHNICO S.A/Z.I.LA PRAZ/74130/VOUGY (HAUTE-SAVOIE)/F
VH1822 STORK FOKKER AESP BV/INDUSTRIEWEG 4/1/3351 LB/PAPENDRECHT/NL
VK4975 LENTERN /AIRCRAFT/ LTD/MAIN ROAD/SS5 4JJ/HAWKWELL HOCKLEY
ESSEX/UK
VK4F56 INSOLEQ LTD/NORTH ROAD/92543/NEWTOWNWARDS,BELFAST/GBR
VK5673 S P S TECHNOLOGIES LTD/T J BROOKS DIVISION/191 BARKBY ROAD TROON
INDUST0IAL ESTATE/LE4 9HX/LEICESTER/GB
VK6405 MICRODOT AEROSPACE LTD/BLACKTHORN ROAD/SL3 0AG/COLNEBROOK
SLOUGH BERKS/UK
VK8753 TBIL
VR1120 SATAIR/AMAGER LANDEVEJ 147A/KASTRUP,2770/DK
VS0352 NIPPON MINIATURE BEARING COMPANY LTD/00389/TOKYO/JAP
VS4740 HUCK LTD/LETTEN STR 5/CH-6343/ROTKREUZ/SWI
VU5082 FARSOUND ENGINEERING LTD/HIGHAMS PARK INDUSTRIAL ESTATE JUBILEE
AVENUE/E4 9JD/LONDON/GBR

IPL INTRO
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DETAILED PARTS LIST

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300
A 320
A
290

280 310 140

180

B
140
180
22
330 B
260

C
E 90
D 80
E 140
100
25 180
20
150 130 140 110
190 180

70 E 180
230
270

D 240

130
250 210 C
150
190
180 120
340 140
340
180
30

370 380

140 390
180
150 360
40 10 190

220
350 180 410
440 270
400

50
170 420
170 160 430
60 200
F_PL_215212_01_0_01_00

OUTLET-RAM AIR
Figure 01 / FIGURE-21-52-12-950-801-01

Page 10001-0
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 @AIRBUS
COMPONENT MAINTENANCE MANUAL
D2157100000800

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT

1234567 FROM PER
TO ASSY
01 - 001A D2157100000800 OUTLET-RAM AIR VFAPE3 RF
01 - 001B D2157100001000 OUTLET-RAM AIR VFAPE3 RF
01 - 001C D2157100001200 OUTLET-RAM AIR VFAPE3 RF
01 - 001D D2157100001400 OUTLET-RAM AIR VFAPE3 RF
01 - 001E D2157100001600 OUTLET-RAM AIR VFAPE3 RF
01 - 001F D2157100001800 OUTLET-RAM AIR VFAPE3 RF
01 - 001G D2157100002000 OUTLET-RAM AIR VFAPE3 RF
01 010A D2157103000000 . FLAP ASSY VFAPE3 001
used on 001A, 001B, 001C, 001D
SEE 21-52-12-100 FOR DET
01 010B D2157103000200 . FLAP ASSY VFAPE3 001
used on 001E
SEE 21-52-12-100 FOR DET
01 010C D2157103000400 . FLAP ASSY VFAPE3 001
used on 001E, 001F, 001G
SEE 21-52-12-100 FOR DET
01 010D D2157103000600 . FLAP ASSY VFAPE3 001
used on 001F, 001G
SEE 21-52-12-100 FOR DET
01 020A D2157100100000 . OUTLET-RAM AIR VFAPE3 001
used on 001A
01 020B D2157100100200 . OUTLET-RAM AIR VFAPE3 001
used on 001B
01 020C D2157100100400 . OUTLET-RAM AIR VFAPE3 001
used on 001C
01 020D D2157100100600 . OUTLET-RAM AIR VFAPE3 001
used on 001C, 001D
01 020E D2157100100800 . OUTLET-RAM AIR VFAPE3 001
used on 001D, 001E, 001F, 001G
01 022A NSA8134-05X .. BEARING-SPHERICAL VF5442 001
AUS BU D2157100100000
OPT TO RE7-94X F0234
Optional Vendor Code 04795, C5543, C5729, S0352
used on 020A, 020B, 020C, 020D, 020E
01 025A MS14104-12 .. BEARING V96906 001
AUS BU D2157100100000
OPT TO XRE19-05 F0222
Optional Vendor Code 04795, C5543, C5729, C7239,
D3279
used on 020A, 020B, 020C, 020D, 020E
- ITEM NOT ILLUSTRATED

Page 10001-1
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 @AIRBUS
COMPONENT MAINTENANCE MANUAL
D2157100000800

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT

1234567 FROM PER
TO ASSY
01 030A D2157104521000 . SHAFT VFAPE3 001
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G
01 040A D2157104520200 . SHAFT VFAPE3 001
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G
01 050A D2157105020000 . PLATE-LINING VFAPE3 001
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G
01 060A D2157105020200 . PLATE-LINING VFAPE3 001
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G
01 070A D2157105220000 . SECTION-CHANNEL VFAPE3 002
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G
01 080A D2157199500000 . BRACKET ASSY VFAPE3 001
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G
01 090A D2157199520000 .. BRACKET VFAPE3 001
used on 080A
01 100A NSA5121-04-105 .. BUSHING VF5442 001
Optional Vendor Code 04795, C5543, C5729, D3279,
F0222, F8982, FB576
used on 080A
01 110A NAS6703U3 . BOLT V80205 001
Optional Vendor Code 04795, C5543, C5729, F0188,
F7411, K8753
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G
01 120A NAS6703U1 . BOLT V80205 001
Optional Vendor Code 04795, C5543, C5729, F0188,
F7411, K8753
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G
01 130A NAS6704U3 . BOLT V80205 004
Optional Vendor Code 04795, C5543, C5729, F0188,
F7411, K8753
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G
01 140A MS21043-3 . NUT V96906 008
OPT TO BH21043-3 27238
OPT TO H41-3 K6405
OPT TO LH3858-02 72962
OPT TO PLH53 F0224
OPT TO RH30C3 52828
OPT TO T99C1032 11815
OPT TO VN300B02 92215
Optional Vendor Code 04795, 06329, 15653, 27238,
52828, 60119, C5543, C5729
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G
- ITEM NOT ILLUSTRATED

Page 10001-2
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 @AIRBUS
COMPONENT MAINTENANCE MANUAL
D2157100000800

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT

1234567 FROM PER
TO ASSY
01 150A MS21043-4 . NUT V96906 005
NAS1291C4M 80205
OPT TO AE27-08 F0422
OPT TO H41-4 K6405
OPT TO PLH54 F0224
OPT TO RH30C4 52828
OPT TO T99C428 11815
OPT TO VN300B048 92215
Optional Vendor Code 04795, 06329, 60119, C5543,
C5729
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G
01 160A MS21043-5 . NUT V96906 001
NAS1291C5M 80205
OPT TO H41-5 K6405
OPT TO LH3858-054 72962
OPT TO PLH55 F0224
OPT TO RH30C5 52828
OPT TO T99C524 11815
OPT TO VN300B054 92215
Optional Vendor Code 04795, 06329, 60119, C5543,
C5729, R1120
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G
01 170A NAS1153-4 . SCREW V80205 009
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G
01 180A NAS1149C0332R . WASHER V80205 011
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G
01 190A NAS1149C0432R . WASHER V80205 005
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G
01 200A NSA5304-81 . WASHER VF5442 001
Optional Vendor Code 04795, C5543, C5729, F2094,
F7395, F7756, FB576
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G
01 210A 762A0000-04 . ACTUATOR-OUTLET VD9893 001
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G
01 220A NAS6704U11 . BOLT V80205 001
Optional Vendor Code 04795, C5543, C5729, F0188,
F7411, K8753
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G
- ITEM NOT ILLUSTRATED

Page 10001-3
21-52-12 Jul 01/15
 @AIRBUS
COMPONENT MAINTENANCE MANUAL
D2157100000800

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT

1234567 FROM PER
TO ASSY
01 230A MS24665-151 . PIN-COTTER V96906 001
Optional Vendor Code 04795, 06329, 60996, 84114,
8K160, C5543, C5729
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G
01 240A NSA5060C3 . NUT VF5442 001
OPT TO E9925-3 72962
OPT TO PHCR53 F0224
Optional Vendor Code 04795, C5543, C5729
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G
01 250A NSA5042-04-230 . BOLT VF5442 001
Optional Vendor Code 04795, C5543, C5729, F0095,
F0188, F7411, K4975, K5673, K8753
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G
01 260A E0092-10-250 . LEAD-BONDING VF5442 001
E0092-10-250NN F5442
Optional Vendor Code 04795, C5543, C5729, D7103,
F4291, K4F56, U5082
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G
01 270A NAS6703U4 . BOLT V80205 002
Optional Vendor Code 04795, C5543, C5729, F0188,
F7411, K8753
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G
01 280A D2157101520000 . SEAL-RUBBER VFAPE3 001
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G
01 290A D2157105420000 . ANGLE VFAPE3 001
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G
01 300A DAN7-6-4 . PIN-RIVET VD8518 002
OPT TO HL12VDF6-4 92215
Optional Vendor Code 04795, 56878, 73197, C5543,
C5729, D1283, F0188, K5673
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G
01 310A DAN12-6 . COLLAR VD8518 002
OPT TO F0N2-1207-6 H1822
OPT TO HL86GB6 92215
Optional Vendor Code 04795, 73197, 80539, C5543,
C5729, D1283, F0188, K5673
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G
01 320A NSA5039-3-3 . SCREW VF5442 002
Optional Vendor Code 04795, C5543, C5729, D1283,
F0188, F6167, F7411, K5673, K8753
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G
- ITEM NOT ILLUSTRATED

Page 10001-4
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 @AIRBUS
COMPONENT MAINTENANCE MANUAL
D2157100000800

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT

1234567 FROM PER
TO ASSY
01 330A NAS6703U6 . BOLT V80205 002
Optional Vendor Code 04795, C5543, C5729, F0188,
F7411, K8753
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G
01 340A NAS6703HU1 . BOLT V80205 004
Optional Vendor Code 04795, 50945, C5543, C5729,
F0188, F7411, K8753
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G
01 350A LN9424A80 . WIRE-LOCK VD8442 AR
USE AS REQUIRED, USAGE LENGTH UP TO 700
MM
Optional Vendor Code 2D965, C5543
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G
01 360A D2157104600200 . LEVER ASSY VFAPE3 001
used on 001A, 001B, 001C, 001D
01 360B D2157104600400 . LEVER ASSY VFAPE3 001
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G
01 370A D2157104520400 .. BUSHING VFAPE3 001
used on 360A, 360B
01 380A D2157104520600 .. BUSHING VFAPE3 001
used on 360A, 360B
01 390A D2157104520800 .. BUSHING VFAPE3 001
used on 360A, 360B
01 400A D2157104820400 .. LEVER VFAPE3 001
used on 360A
01 400B D2157104820600 .. LEVER VFAPE3 001
used on 360A, 360B
01 410A NAS1303-12 . BOLT V80205 001
NAS6603-12 80205
Optional Vendor Code 04795, C5543, C5729, F0188,
F7411, K8753
used on 001A, 001B, 001C, 001D
01 410B NAS1304-8 . BOLT V80205 001
NAS6604-8 80205
Optional Vendor Code 04348, 04795, 06329, 0RFT4,
C5543, C5729, F0188, K8753
used on 001E, 001F, 001G
01 420A NSA5355-3CA . WASHER-LOCK VF5442 002
Optional Vendor Code 04795, C5543, C5729, F2094,
F7395, F7756
used on 001A, 001B, 001C, 001D
- ITEM NOT ILLUSTRATED

Page 10001-5
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 @AIRBUS
COMPONENT MAINTENANCE MANUAL
D2157100000800

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT

1234567 FROM PER
TO ASSY
01 420B NSA5355-4CA . WASHER-LOCK VF5442 002
Optional Vendor Code 04795, C5543, C5729, F2094,
F7395, F7756
used on 001E, 001F, 001G
01 430A NAS509-3 . NUT V80205 001
Optional Vendor Code 92595
used on 001A, 001B, 001C, 001D
01 430B NAS509-4 . NUT V80205 001
Optional Vendor Code 92595
used on 001E, 001F, 001G
01 440A ABS0394C125 . STRAP-BONDING VFAPE3 001
OPT TO 7A17595 F4291
Optional Vendor Code 04795, C5543, C5729, D7103
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G
- ITEM NOT ILLUSTRATED

Page 10001-6
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 @AIRBUS
COMPONENT MAINTENANCE MANUAL
D2157100000800

FR37

FR41

20 A

B 1
B
50
60

70
B

120
150

30

130
140 130
150
150 150
120
150
50
60 80
40
130
140 150
150
NOTE:

1 TYPICAL INSTALLATION
F_PL_215212_02_0_01_02

OUTLET-RAM AIR
Figure 02 / FIGURE-21-52-12-950-802-01

Page 10002-0
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 @AIRBUS
COMPONENT MAINTENANCE MANUAL
D2157100000800

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT

1234567 FROM PER
TO ASSY
02 - 001A D2157100103000 OUTLET-RAM AIR VFAPE3 RF
POST SB 21-1150
02 020A D2157100203000 . OUTLET ASSY-RAM AIR VFAPE3 001
used on 001A
02 030A D2157105220000 . SECTION-CHANNEL VFAPE3 002
used on 001A
02 040A NAS6704U3 . BOLT V80205 002
Optional Vendor Code 04795, 2N935, C5543, F0188,
F7411, K8753
used on 001A
02 050A NAS1291C4M . NUT V80205 004
OPT TO 180003-5 60119
OPT TO PLH504M F0224
Optional Vendor Code 04795, 2N935, C5543
used on 001A
02 060A NAS1149C0432R . WASHER V80205 004
Optional Vendor Code 04795, 2N935, 60996, 8K160,
C5543
used on 001A
02 070A NAS6704U2 . BOLT V80205 002
Optional Vendor Code 04795, 2N935, C5543, F0188,
F7411, K8753
used on 001A
02 080A D2157101520000 . SEAL-RUBBER VFAPE3 001
POST SB 21-1150
used on 001A
02 - 090A MS21059L3 . NUT-PLATE V96906 011
OPT TO 13605-02 56878
OPT TO F5000-3 15653
OPT TO LA93M F0224
OPT TO NAS686A3 80205
OPT TO RF200A3 52828
OPT TO RM52LHTA521-02 72962
OPT TO T65S1032S 11815
Optional Vendor Code 04795, 06329, 2N935, C5543
used on 001A
02 - 100A ABS0369-01 . RECEPTACLE VFAPE3 004
OPT TO 1604R01-1 71286
OPT TO HN369-01 C4863
Optional Vendor Code 04795, 2N935, C5543, D8518
used on 001A
- ITEM NOT ILLUSTRATED

Page 10002-1
21-52-12 Jul 01/15
 @AIRBUS
COMPONENT MAINTENANCE MANUAL
D2157100000800

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT

1234567 FROM PER
TO ASSY
02 - 110A ABS0368-01 . RECEPTACLE VFAPE3 011
OPT TO 1604R02-1 71286
OPT TO HN368-01 C4863
Optional Vendor Code 04795, 2N935, C5543, D0680
used on 001A
02 120A NAS6703U5 . BOLT V80205 005
Optional Vendor Code 04795, 06329, 2N935, 60996,
8K160, C5543, F0188, F7411, K8753
used on 001A
02 130A NAS6703U4 . BOLT V80205 004
Optional Vendor Code 04795, 2N935, C5543, F0188,
F7411, K8753
used on 001A
02 140A NAS6703U6 . BOLT V80205 002
Optional Vendor Code 04795, 2N935, C5543, F0188,
F7411, K8753
used on 001A
02 150A NAS1149C0332R . WASHER V80205 011
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 001A
- ITEM NOT ILLUSTRATED

Page 10002-2
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 @AIRBUS
COMPONENT MAINTENANCE MANUAL
D2157100000800

A
J B
350
360 320

FR41
310
380 370 310
G H 1 370 380
390 G J
FR39 400 H 350 C
360
330
380
340 410
F
460 10 310
430 20 370
470 270
310 440 40 310
480 380
370 450 370
310
370 380
350
360
H A
380 A
E
280
380 C
290 B 520
G A
530
E 540
A
300
310
380 D 50
380 310 D
110 30
70 90 420 F 50
310
40

100 490 220

130 500 180 200 210
140 510
150 80

280 380 190

240
290 250
300
310
160 260

120
60 230 280
170 290
NOTE: 300 300
310 280 310
1 TYPICAL INSTALLATION 290
F_PL_215212_03_0_01_00

OUTLET-RAM AIR
Figure 03 / FIGURE-21-52-12-950-803-01

Page 10003-0
21-52-12 Jul 01/15
 @AIRBUS
COMPONENT MAINTENANCE MANUAL
D2157100000800

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT

1234567 FROM PER
TO ASSY
03 - 001A D2157138800000 OUTLET-RAM AIR VFAPE3 RF
03 010A D2157122400000 . OUTLET ASSY-RAM AIR VFAPE3 001
used on 001A
03 020A NAS6703U7 . BOLT V80205 011
Optional Vendor Code 04795, 2N935, C5543, F0188,
F7411, K8753
used on 001A
03 030A NAS6703U9 . BOLT V80205 002
Optional Vendor Code 04795, 2N935, C5543, F0188,
F7411, K8753
used on 001A
03 040A NAS1149C0332R . WASHER V80205 013
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 001A
03 050A NAS1303-2 . BOLT V80205 004
NAS6603-2 80205
Optional Vendor Code 04795, 06329, 2N935, 70347,
C5543, F0188, F7411, K8753
used on 001A
03 060A D2157129000200 . PLATE ASSY-GUIDE,UPR VFAPE3 001
used on 001A
03 070A NAS1153-5 .. SCREW V80205 045
Optional Vendor Code 04795, 06329, 2N935, 70347,
C5543, F0188, K8753
used on 060A
03 080A NAS1153-6 .. SCREW V80205 003
used on 060A
03 090A D2157123620400 .. SHEET-PERFORATED VFAPE3 001
used on 060A
03 100A NAS1102-08-5 .. SCREW V80205 010
Optional Vendor Code F0188, K8753
used on 060A
03 110A D2157107720000 .. PLATE-PERFORATED VFAPE3 001
used on 060A
03 120A D2157122000200 .. PLATE-GUIDE,UPR VFAPE3 001
used on 060A
03 130A D2157125401000 .. INSULATION VFAPE3 002
used on 060A
03 140A D2157125401200 .. INSULATION VFAPE3 002
used on 060A
- ITEM NOT ILLUSTRATED

Page 10003-1
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 @AIRBUS
COMPONENT MAINTENANCE MANUAL
D2157100000800

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT

1234567 FROM PER
TO ASSY
03 150A D2157125401400 .. INSULATION VFAPE3 002
used on 060A
03 160A D2157125304400 .. INSULATION VFAPE3 004
used on 060A
03 170A D2157129200200 . PLATE ASSY-GUIDE,LWR VFAPE3 001
used on 001A
03 180A NAS1153-5 .. SCREW V80205 039
Optional Vendor Code 04795, 06329, 2N935, 70347,
C5543, F0188, K8753
used on 170A
03 190A NAS1153-6 .. SCREW V80205 003
used on 170A
03 200A D2157123820400 .. SHEET-PERFORATED VFAPE3 001
used on 170A
03 210A NAS1102-08-5 .. SCREW V80205 010
Optional Vendor Code F0188, K8753
used on 170A
03 220A D2157107720000 .. PLATE-PERFORATED VFAPE3 001
used on 170A
03 230A D2157122200200 .. PLATE-GUIDE,LWR VFAPE3 001
used on 170A
03 240A D2157125401600 .. INSULATION VFAPE3 002
used on 170A
03 250A D2157125401800 .. INSULATION VFAPE3 002
used on 170A
03 260A D2157125304400 .. INSULATION VFAPE3 004
used on 170A
03 270A D2157125620000 . SEAL-RUBBER VFAPE3 001
used on 001A
03 280A NAS1304-40 . BOLT V80205 014
NAS6604-40 80205
Optional Vendor Code 04348, 04795, 06329, 2N935,
C5543, F0188, F7411, K8753
used on 001A
03 290A NSA5307-4C . WASHER VF5442 014
Optional Vendor Code 04795, 2N935, C5543, F2094,
F7756
used on 001A
03 300A NAS1303-40 . BOLT-HEXAGON HEAD V80205 004
NAS6603-40 80205
Optional Vendor Code 06329, 70347, F0188, K8753
used on 001A
- ITEM NOT ILLUSTRATED

Page 10003-2
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 @AIRBUS
COMPONENT MAINTENANCE MANUAL
D2157100000800

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT

1234567 FROM PER
TO ASSY
03 310A NAS1149C0363R . WASHER V80205 014
Optional Vendor Code 04795, 06329, 2N935, 60996,
70347, 8K160, C5543
used on 001A
03 320A D2157124400000 . SECTION-SUPPORT VFAPE3 001
used on 001A
03 330A D2157124400200 . SECTION-SUPPORT VFAPE3 001
used on 001A
03 340A D2157124600000 . SECTION-SUPPORT VFAPE3 001
used on 001A
03 350A NAS1100-08-8 . SCREW V80205 017
Optional Vendor Code F0188, F7411, K8753
used on 001A
03 360A NAS1149CN832R . WASHER V80205 017
OPT TO 7283A04-230 B0014
Optional Vendor Code 04795, 2N935, 60996, 8K160,
C5543
used on 001A
03 370A NAS1303-5 . BOLT V80205 006
NAS6603-5 80205
Optional Vendor Code F0188, F7411, K8753
used on 001A
03 380A NAS1153-5 . SCREW V80205 096
Optional Vendor Code 04795, 06329, 2N935, 70347,
C5543, F0188, K8753
used on 001A
03 390A D2157127800000 . PLATE-SHEAR VFAPE3 001
used on 001A
03 400A D2157127800100 . PLATE-SHEAR VFAPE3 001
used on 001A
03 410A D2157124820000 . PLATE-SKID VFAPE3 001
used on 001A
03 420A D2157127620000 . PLATE-SKID VFAPE3 001
used on 001A
03 430A D2157125400000 . INSULATION VFAPE3 001
used on 001A
03 440A D2157125400200 . INSULATION VFAPE3 001
used on 001A
03 450A D2157125400400 . INSULATION VFAPE3 001
used on 001A
03 460A D2157125402600 . INSULATION VFAPE3 001
used on 001A
- ITEM NOT ILLUSTRATED

Page 10003-3
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 @AIRBUS
COMPONENT MAINTENANCE MANUAL
D2157100000800

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT

1234567 FROM PER
TO ASSY
03 470A D2157125400600 . INSULATION VFAPE3 001
used on 001A
03 480A D2157125400800 . INSULATION VFAPE3 001
used on 001A
03 490A D2157125402000 . INSULATION VFAPE3 001
used on 001A
03 500A D2157125402200 . INSULATION VFAPE3 001
used on 001A
03 510A D2157125402400 . INSULATION VFAPE3 001
used on 001A
03 520A D2157125402800 . INSULATION VFAPE3 002
used on 001A
03 530A D2157125403000 . INSULATION VFAPE3 002
used on 001A
03 540A D2157125403200 . INSULATION VFAPE3 002
used on 001A
- ITEM NOT ILLUSTRATED

Page 10003-4
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COMPONENT MAINTENANCE MANUAL
D2157100000800

270
290
A
A 250

280 110 B
240 150
C 280
110
110 150
150
22 260

230 D 290 290

270
B 110
150
E 300
D 310
E C
25

20

F 110 80
150
120 100
160 82
E 120 150
300
160 200
70 210

220
150 180
320
100
90
D
320
30 110
150

110 370 380

150
390
10
40 120 360
160

330 150 190

340 350
400
410
130
50 170
140 420
140 430
60
F_PL_215212_05_0_01_00

OUTLET-RAM AIR
Figure 05 / FIGURE-21-52-12-950-805-01

Page 10005-0
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 @AIRBUS
COMPONENT MAINTENANCE MANUAL
D2157100000800

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT

1234567 FROM PER
TO ASSY
05 - 001A D2157108001000 OUTLET-RAM AIR VFAPE3 RF
05 - 001B D2157108001200 OUTLET-RAM AIR VFAPE3 RF
05 - 001C D2157108001400 OUTLET-RAM AIR VFAPE3 RF
05 - 001D D2157108001600 OUTLET-RAM AIR VFAPE3 RF
05 - 001E D2157108001800 OUTLET-RAM AIR VFAPE3 RF
05 - 001F D2157108002000 OUTLET-RAM AIR VFAPE3 RF
05 - 001G D2157108002200 OUTLET-RAM AIR VFAPE3 RF
05 - 001H D2157108002400 OUTLET-RAM AIR VFAPE3 RF
05 010A D2157103000000 . FLAP ASSY VFAPE3 001
used on 001A, 001C, 001D, 001E
SEE 21-52-12-100 FOR DET
05 010B D2157103000200 . FLAP ASSY VFAPE3 001
used on 001F
SEE 21-52-12-100 FOR DET
05 010C D2157103000400 . FLAP ASSY VFAPE3 001
used on 001F, 001G, 001H
SEE 21-52-12-100 FOR DET
05 010D D2157103000600 . FLAP ASSY VFAPE3 001
used on 001G, 001H
SEE 21-52-12-100 FOR DET
05 020A D2157108100000 . OUTLET-RAM AIR VFAPE3 001
used on 001A
05 020B D2157108100200 . OUTLET-RAM AIR VFAPE3 001
used on 001C
05 020C D2157108100400 . OUTLET-RAM AIR VFAPE3 001
used on 001D
05 020D D2157108100600 . OUTLET-RAM AIR VFAPE3 001
used on 001E
05 020E D2157108100800 . OUTLET-RAM AIR VFAPE3 001
used on 001D, 001E, 001F, 001G, 001H
05 022A NSA8134-05X .. BEARING-SPHERICAL VF5442 001
AUS BU D2157108100000
OPT TO RE7-94X F0234
Optional Vendor Code 04795, C5543, C5729, S0352
used on 020A, 020B, 020C, 020D, 020E
05 025A MS14104-12 .. BEARING V96906 001
AUS BU D2157108100000
OPT TO XRE19-05 F0222
Optional Vendor Code 04795, C5543, C5729, C7239,
D3279
used on 020A, 020B, 020C, 020D, 020E
- ITEM NOT ILLUSTRATED

Page 10005-1
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 @AIRBUS
COMPONENT MAINTENANCE MANUAL
D2157100000800

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT

1234567 FROM PER
TO ASSY
05 030A D2157104521000 . SHAFT VFAPE3 001
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G,
001H
05 040A D2157104520200 . SHAFT VFAPE3 001
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G,
001H
05 050A D2157105020000 . PLATE-LINING VFAPE3 001
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G,
001H
05 060A D2157109500000 . FAIRING VFAPE3 001
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G,
001H
05 070A D2157109820000 . SECTION-CHANNEL VFAPE3 002
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G,
001H
05 080A D2157196000200 . BRACKET VFAPE3 001
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G,
001H
05 082A NSA5121-04-105 .. BUSHING VF5442 001
Optional Vendor Code 04795, C5543, C5729, D3279,
F0222, F8982, FB576
used on 080A
05 090A NAS6703U1 . BOLT V80205 001
Optional Vendor Code 04795, C5543, C5729, F0188,
F7411, K8753
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G,
001H
05 100A NAS6704U3 . BOLT V80205 004
Optional Vendor Code 04795, C5543, C5729, F0188,
F7411, K8753
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G,
001H
05 110A MS21043-3 . NUT V96906 010
OPT TO BH21043-3 27238
OPT TO H41-3 K6405
OPT TO LH3858-02 72962
OPT TO PLH53 F0224
OPT TO RH30C3 52828
OPT TO T99C1032 11815
OPT TO VN300B02 92215
Optional Vendor Code 04795, 06329, 15653, 27238,
52828, 60119, C5543, C5729
- ITEM NOT ILLUSTRATED

Page 10005-2
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 @AIRBUS
COMPONENT MAINTENANCE MANUAL
D2157100000800

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT

1234567 FROM PER
TO ASSY
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G,
001H
05 120A MS21043-4 . NUT V96906 005
NAS1291C4M 80205
OPT TO AE27-08 F0422
OPT TO H41-4 K6405
OPT TO PLH54 F0224
OPT TO RH30C4 52828
OPT TO T99C428 11815
OPT TO VN300B048 92215
Optional Vendor Code 04795, 06329, 60119, C5543,
C5729
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G,
001H
05 130A MS21043-5 . NUT V96906 001
NAS1291C5M 80205
OPT TO H41-5 K6405
OPT TO LH3858-054 72962
OPT TO PLH55 F0224
OPT TO RH30C5 52828
OPT TO T99C524 11815
OPT TO VN300B054 92215
Optional Vendor Code 04795, 06329, 60119, C5543,
C5729, R1120
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G,
001H
05 140A NAS1153-4 . SCREW V80205 009
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G,
001H
05 150A NAS1149C0332R . WASHER V80205 013
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G,
001H
05 160A NAS1149C0432R . WASHER V80205 005
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G,
001H
05 170A NSA5304-81 . WASHER VF5442 001
Optional Vendor Code 04795, C5543, C5729, F2094,
F7395, F7756, FB576
- ITEM NOT ILLUSTRATED

Page 10005-3
21-52-12 Jul 01/15
 @AIRBUS
COMPONENT MAINTENANCE MANUAL
D2157100000800

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT

1234567 FROM PER
TO ASSY
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G,
001H
05 180A 762A0000-04 . ACTUATOR-OUTLET VD9893 001
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G,
001H
05 190A NAS6704U11 . BOLT V80205 001
Optional Vendor Code 04795, C5543, C5729, F0188,
F7411, K8753
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G,
001H
05 200A MS24665-151 . PIN-COTTER V96906 001
Optional Vendor Code 04795, 06329, 60996, 84114,
8K160, C5543, C5729
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G,
001H
05 210A NSA5060C3 . NUT VF5442 001
OPT TO E9925-3 72962
OPT TO PHCR53 F0224
Optional Vendor Code 04795, C5543, C5729
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G,
001H
05 220A NSA5042-04-230 . BOLT VF5442 001
Optional Vendor Code 04795, C5543, C5729, F0095,
F0188, F7411, K4975, K5673, K8753
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G,
001H
05 230A E0092-10-250 . LEAD-BONDING VF5442 001
E0092-10-250NN F5442
Optional Vendor Code 04795, C5543, C5729, D7103,
F4291, K4F56, U5082
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G,
001H
05 240A D2157101520000 . SEAL-RUBBER VFAPE3 001
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G,
001H
05 250A D2157109420000 . ANGLE VFAPE3 001
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G,
001H
05 260A D2157109420200 . ANGLE VFAPE3 001
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G,
001H
- ITEM NOT ILLUSTRATED

Page 10005-4
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 @AIRBUS
COMPONENT MAINTENANCE MANUAL
D2157100000800

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT

1234567 FROM PER
TO ASSY
05 270A DAN7-6-4 . PIN-RIVET VD8518 003
OPT TO HL12VDF6-4 92215
Optional Vendor Code 04795, 56878, 73197, C5543,
C5729, D1283, F0188, K5673
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G,
001H
05 280A DAN12-6 . COLLAR VD8518 003
OPT TO F0N2-1207-6 H1822
OPT TO HL86GB6 92215
Optional Vendor Code 04795, 73197, 80539, C5543,
C5729, D1283, F0188, K5673
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G,
001H
05 290A NSA5039-3-3 . SCREW VF5442 004
Optional Vendor Code 04795, C5543, C5729, D1283,
F0188, F6167, F7411, K5673, K8753
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G,
001H
05 300A NAS6703U6 . BOLT V80205 003
Optional Vendor Code 04795, C5543, C5729, F0188,
F7411, K8753
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G,
001H
05 310A NAS6703U5 . BOLT V80205 001
Optional Vendor Code 04795, 06329, 60996, 8K160,
C5543, C5729, F0188, F7411, K8753
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G,
001H
05 320A NAS6703HU1 . BOLT V80205 004
Optional Vendor Code 04795, 50945, C5543, C5729,
F0188, F7411, K8753
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G,
001H
05 330A LN9424A80 . WIRE-LOCK VD8442 AR
USE AS REQUIRED, USAGE LENGTH UP TO 700
MM
Optional Vendor Code 2D965, C5543
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G,
001H
05 340A ABS0394C125 . STRAP-BONDING VFAPE3 001
OPT TO 7A17595 F4291
Optional Vendor Code 04795, C5543, C5729, D7103
- ITEM NOT ILLUSTRATED

Page 10005-5
21-52-12 Jul 01/15
 @AIRBUS
COMPONENT MAINTENANCE MANUAL
D2157100000800

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT

1234567 FROM PER
TO ASSY
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G,
001H
05 350A NAS6703U4 . BOLT V80205 001
Optional Vendor Code 04795, C5543, C5729, F0188,
F7411, K8753
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G,
001H
05 360A D2157104600200 . LEVER ASSY VFAPE3 001
used on 001A, 001B, 001C, 001D, 001E
05 360B D2157104600400 . LEVER ASSY VFAPE3 001
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G,
001H
05 370A D2157104520400 .. BUSHING VFAPE3 001
used on 360A, 360B
05 380A D2157104520600 .. BUSHING VFAPE3 001
used on 360A, 360B
05 390A D2157104520800 .. BUSHING VFAPE3 001
used on 360A, 360B
05 400A D2157104820400 .. LEVER VFAPE3 001
used on 360A
05 400B D2157104820600 .. LEVER VFAPE3 001
used on 360A, 360B
05 410A NAS1303-12 . BOLT V80205 001
NAS6603-12 80205
Optional Vendor Code 04795, C5543, C5729, F0188,
F7411, K8753
used on 001A, 001B, 001C, 001D, 001E
05 410B NAS1304-8 . BOLT V80205 001
NAS6604-8 80205
Optional Vendor Code 04348, 04795, 06329, 0RFT4,
C5543, C5729, F0188, K8753
used on 001F, 001G, 001H
05 420A NSA5355-3CA . WASHER-LOCK VF5442 002
Optional Vendor Code 04795, C5543, C5729, F2094,
F7395, F7756
used on 001A, 001B, 001C, 001D, 001E
05 420B NSA5355-4CA . WASHER-LOCK VF5442 002
Optional Vendor Code 04795, C5543, C5729, F2094,
F7395, F7756
used on 001F, 001G, 001H
- ITEM NOT ILLUSTRATED

Page 10005-6
21-52-12 Jul 01/15
 @AIRBUS
COMPONENT MAINTENANCE MANUAL
D2157100000800

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT

1234567 FROM PER
TO ASSY
05 430A NAS509-3 . NUT V80205 001
Optional Vendor Code 92595
used on 001A, 001B, 001C, 001D, 001E
05 430B NAS509-4 . NUT V80205 001
Optional Vendor Code 92595
used on 001F, 001G, 001H
- ITEM NOT ILLUSTRATED

Page 10005-7
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 @AIRBUS
COMPONENT MAINTENANCE MANUAL
D2157100000800

FR37

FR41

20 A

B 1
B
50
60

70
B

30

130 120
140 140

50
60 80
40
120
130 140
140
NOTE:

1 TYPICAL
F_PL_215212_06_0_01_01

OUTLET-RAM AIR
Figure 06 / FIGURE-21-52-12-950-806-01

Page 10006-0
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 @AIRBUS
COMPONENT MAINTENANCE MANUAL
D2157100000800

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT

1234567 FROM PER
TO ASSY
06 - 001A D2157108103000 OUTLET-RAM AIR VFAPE3 RF
POST SB 21-1150
06 020A D2157108203000 . OUTLET ASSY-RAM AIR VFAPE3 001
used on 001A
06 030A D2157109820000 . SECTION-CHANNEL VFAPE3 002
used on 001A
06 040A NAS6704U3 . BOLT V80205 002
Optional Vendor Code 04795, 2N935, C5543, F0188,
F7411, K8753
used on 001A
06 050A NAS1291C4M . NUT V80205 004
OPT TO 180003-5 60119
OPT TO PLH504M F0224
Optional Vendor Code 04795, 2N935, C5543
used on 001A
06 060A NAS1149C0432R . WASHER V80205 004
Optional Vendor Code 04795, 2N935, 60996, 8K160,
C5543
used on 001A
06 070A NAS6704U2 . BOLT V80205 002
Optional Vendor Code 04795, 2N935, C5543, F0188,
F7411, K8753
used on 001A
06 080A D2157101520000 . SEAL-RUBBER VFAPE3 001
used on 001A
06 - 090A MS21059L3 . NUT-PLATE V96906 011
OPT TO 13605-02 56878
OPT TO F5000-3 15653
OPT TO LA93M F0224
OPT TO NAS686A3 80205
OPT TO RF200A3 52828
OPT TO RM52LHTA521-02 72962
OPT TO T65S1032S 11815
Optional Vendor Code 04795, 06329, 2N935, C5543
used on 001A
06 - 100A ABS0369-01 . RECEPTACLE VFAPE3 003
OPT TO 1604R01-1 71286
OPT TO HN369-01 C4863
Optional Vendor Code 04795, 2N935, C5543, D8518
used on 001A
- ITEM NOT ILLUSTRATED

Page 10006-1
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 @AIRBUS
COMPONENT MAINTENANCE MANUAL
D2157100000800

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT

1234567 FROM PER
TO ASSY
06 - 110A ABS0368-01 . RECEPTACLE VFAPE3 014
OPT TO 1604R02-1 71286
OPT TO HN368-01 C4863
Optional Vendor Code 04795, 2N935, C5543, D0680
used on 001A
06 120A NAS6703U4 . BOLT V80205 009
Optional Vendor Code 04795, 2N935, C5543, F0188,
F7411, K8753
used on 001A
06 130A NAS6703U6 . BOLT V80205 002
Optional Vendor Code 04795, 2N935, C5543, F0188,
F7411, K8753
used on 001A
06 140A NAS1149C0332R . WASHER V80205 011
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 001A
- ITEM NOT ILLUSTRATED

Page 10006-2
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 @AIRBUS
COMPONENT MAINTENANCE MANUAL
D2157100000800

J A
B
420
430 390

FR41

380
450 380
F FR39
440 450 440

440 410
G H 1
C
J 420
430
G 460 400
H 470 480
380
450
380
420 530 380
450 500 10 20
430 540 320 450
510 40
550 380
520 450 440

330
E 440
360
H 440
A
440
B C
370
380
440
E G A A
590
A 600

70 D 610
50
90 110
30 380
440
100 40
D
F 560 50
240
570 380 210 230 250
130 580
140 80
170
150 490
180
190 330 440 270
360 280 300 220
370 310
380
160
290

120
330
60 260 360
200 340
NOTE: 370
370 330 380 360
1 TYPICAL INSTALLATION 380 360 350
360 F_PL_215212_07_0_01_00

OUTLET-RAM AIR
Figure 07 / FIGURE-21-52-12-950-807-01

Page 10007-0
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 @AIRBUS
COMPONENT MAINTENANCE MANUAL
D2157100000800

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT

1234567 FROM PER
TO ASSY
07 - 001A D2157138900000 OUTLET-RAM AIR VFAPE3 RF
07 010A D2157122300000 . OUTLET ASSY-RAM AIR VFAPE3 001
used on 001A
07 020A NAS6703U6 . BOLT V80205 012
Optional Vendor Code 04795, 2N935, C5543, F0188,
F7411, K8753
used on 001A
07 030A NAS6703U8 . BOLT V80205 002
Optional Vendor Code 04795, 2N935, C5543, F0188,
F7411, K8753
used on 001A
07 040A NAS1149C0332R . WASHER V80205 014
Optional Vendor Code 04795, 60996, 8K160, C5543,
C5729
used on 001A
07 050A NAS1303-2 . BOLT V80205 004
NAS6603-2 80205
Optional Vendor Code 04795, 06329, 2N935, 70347,
C5543, F0188, F7411, K8753
used on 001A
07 060A D2157129100200 . PLATE ASSY-GUIDE,UPR VFAPE3 001
used on 001A
07 070A NAS1153-5 .. SCREW V80205 039
Optional Vendor Code 04795, 06329, 2N935, 70347,
C5543, F0188, K8753
used on 060A
07 080A NAS1153-6 .. SCREW V80205 003
used on 060A
07 090A D2157123520400 .. SHEET-PERFORATED VFAPE3 001
used on 060A
07 100A NAS1102-08-5 .. SCREW V80205 010
Optional Vendor Code F0188, K8753
used on 060A
07 110A D2157107720000 .. PLATE-PERFORATED VFAPE3 001
used on 060A
07 120A D2157121900200 .. PLATE-GUIDE,UPR VFAPE3 001
used on 060A
07 130A D2157125301400 .. INSULATION VFAPE3 001
used on 060A
07 140A D2157125301600 .. INSULATION VFAPE3 001
used on 060A
- ITEM NOT ILLUSTRATED

Page 10007-1
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 @AIRBUS
COMPONENT MAINTENANCE MANUAL
D2157100000800

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT

1234567 FROM PER
TO ASSY
07 150A D2157125302000 .. INSULATION VFAPE3 001
used on 060A
07 160A D2157125304400 .. INSULATION VFAPE3 004
used on 060A
07 170A D2157125301200 .. INSULATION VFAPE3 001
used on 060A
07 180A D2157125301800 .. INSULATION VFAPE3 001
used on 060A
07 190A D2157125302200 .. INSULATION VFAPE3 001
used on 060A
07 200A D2157129300200 . PLATE ASSY-GUIDE,LWR VFAPE3 001
used on 001A
07 210A NAS1153-5 .. SCREW V80205 029
Optional Vendor Code 04795, 06329, 2N935, 70347,
C5543, F0188, K8753
used on 200A
07 220A NAS1153-6 .. SCREW V80205 003
used on 200A
07 230A D2157123720400 .. SHEET-PERFORATED VFAPE3 001
used on 200A
07 240A NAS1102-08-5 .. SCREW V80205 010
Optional Vendor Code F0188, K8753
used on 200A
07 250A D2157107720000 .. PLATE-PERFORATED VFAPE3 001
used on 200A
07 260A D2157122100200 .. PLATE-GUIDE,LWR VFAPE3 001
used on 200A
07 270A D2157125302400 .. INSULATION VFAPE3 001
used on 200A
07 280A D2157125302800 .. INSULATION VFAPE3 001
used on 200A
07 290A D2157125304400 .. INSULATION VFAPE3 004
used on 200A
07 300A D2157125302600 .. INSULATION VFAPE3 001
used on 200A
07 310A D2157125303000 .. INSULATION VFAPE3 001
used on 200A
07 320A D2157125720000 . SEAL-RUBBER VFAPE3 001
used on 001A
07 330A NAS1304-40 . BOLT V80205 012
NAS6604-40 80205
- ITEM NOT ILLUSTRATED

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COMPONENT MAINTENANCE MANUAL
D2157100000800

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT

1234567 FROM PER
TO ASSY
Optional Vendor Code 04348, 04795, 06329, 2N935,
C5543, F0188, F7411, K8753
used on 001A
07 340A NAS1304-38 . BOLT V80205 001
NAS6604-38 80205
Optional Vendor Code 04795, 2N935, C5543, F0188,
F7411, K8753
used on 001A
07 350A NAS1304-36 . BOLT V80205 001
NAS6604-36 80205
Optional Vendor Code 04795, 2N935, C5543, F0188,
F7411, K8753
used on 001A
07 360A NSA5307-4C . WASHER VF5442 014
Optional Vendor Code 04795, 2N935, C5543, F2094,
F7756
used on 001A
07 370A NAS1303-40 . BOLT-HEXAGON HEAD V80205 004
NAS6603-40 80205
Optional Vendor Code 06329, 70347, F0188, K8753
used on 001A
07 380A NAS1149C0363R . WASHER V80205 014
Optional Vendor Code 04795, 06329, 2N935, 60996,
70347, 8K160, C5543
used on 001A
07 390A D2157124300000 . SECTION-SUPPORT VFAPE3 001
used on 001A
07 400A D2157124300200 . SECTION-SUPPORT VFAPE3 001
used on 001A
07 410A D2157124500000 . SECTION-SUPPORT VFAPE3 001
used on 001A
07 420A NAS1100-08-8 . SCREW V80205 017
Optional Vendor Code F0188, F7411, K8753
used on 001A
07 430A NAS1149CN832R . WASHER V80205 017
OPT TO 7283A04-230 B0014
Optional Vendor Code 04795, 2N935, 60996, 8K160,
C5543
used on 001A
07 440A NAS1153-5 . SCREW V80205 096
Optional Vendor Code 04795, 06329, 2N935, 70347,
C5543, F0188, K8753
used on 001A
- ITEM NOT ILLUSTRATED

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COMPONENT MAINTENANCE MANUAL
D2157100000800

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT

1234567 FROM PER
TO ASSY
07 450A NAS1303-5 . BOLT V80205 006
NAS6603-5 80205
Optional Vendor Code F0188, F7411, K8753
used on 001A
07 460A D2157127900000 . PLATE-SHEAR VFAPE3 001
used on 001A
07 470A D2157127900200 . PLATE-SHEAR VFAPE3 001
used on 001A
07 480A D2157124720000 . PLATE-SKID VFAPE3 001
used on 001A
07 490A D2157127720000 . PLATE-SKID VFAPE3 001
used on 001A
07 500A D2157125300000 . INSULATION VFAPE3 001
used on 001A
07 510A D2157125300200 . INSULATION VFAPE3 001
used on 001A
07 520A D2157125300400 . INSULATION VFAPE3 001
used on 001A
07 530A D2157125300600 . INSULATION VFAPE3 001
used on 001A
07 540A D2157125300800 . INSULATION VFAPE3 001
used on 001A
07 550A D2157125301000 . INSULATION VFAPE3 001
used on 001A
07 560A D2157125303200 . INSULATION VFAPE3 001
used on 001A
07 570A D2157125303400 . INSULATION VFAPE3 001
used on 001A
07 580A D2157125303600 . INSULATION VFAPE3 001
used on 001A
07 590A D2157125303800 . INSULATION VFAPE3 002
used on 001A
07 600A D2157125304000 . INSULATION VFAPE3 002
used on 001A
07 610A D2157125304200 . INSULATION VFAPE3 002
used on 001A
- ITEM NOT ILLUSTRATED

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COMPONENT MAINTENANCE MANUAL
D2157100000800

10

10
20

20

40

70

A 50

100
80

90
60

F_PL_215212_10_0_01_00

FLAP ASSY
Figure 10 / FIGURE-21-52-12-950-810-01

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COMPONENT MAINTENANCE MANUAL
D2157100000800

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT

1234567 FROM PER
TO ASSY
10 - 001A D2157103000000 FLAP ASSY VFAPE3 RF
used on 010A (215212010), 010A (215212050)
SEE 21-52-12-010 FOR NHA, SEE 21-52-12-050 FOR
NHA
10 - 001B D2157103000200 FLAP ASSY VFAPE3 RF
used on 010B (215212010), 010B (215212050)
SEE 21-52-12-010 FOR NHA, SEE 21-52-12-050 FOR
NHA
10 - 001C D2157103000400 FLAP ASSY VFAPE3 RF
used on 010C (215212010), 010C (215212050)
SEE 21-52-12-010 FOR NHA, SEE 21-52-12-050 FOR
NHA
10 - 001D D2157103000600 FLAP ASSY VFAPE3 RF
used on 010D (215212010), 010D (215212050)
SEE 21-52-12-010 FOR NHA, SEE 21-52-12-050 FOR
NHA
10 010A D2157103020000 . SECTION VFAPE3 002
used on 001A
10 010B D2157103020200 . SECTION VFAPE3 002
used on 001B, 001C, 001D
10 020A D2157103520600 . PLATE-GUIDE VFAPE3 002
used on 001A
10 020B D2157103520800 . PLATE-GUIDE VFAPE3 002
used on 001B, 001C
10 020C D2157103521200 . PLATE-GUIDE VFAPE3 002
used on 001D
10 - 030A DIN65399-4000DF . RIVET VD8286 008
used on 001A, 001B, 001C, 001D
10 - 031A DIN65399-4000DF . RIVET VD8286 016
used on 001A, 001B, 001C
10 - 031B NAS1921C05S02 . RIVET-BLIND V80205 016
NAS1921C05S02U 80205
Optional Vendor Code 04795, 29666, C5543, C5729,
S4740
used on 001D
10 - 032A NAS1921C05S02 . RIVET-BLIND V80205 016
NAS1921C05S02U 80205
Optional Vendor Code 04795, 29666, C5543, C5729,
S4740
used on 001D
- ITEM NOT ILLUSTRATED

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COMPONENT MAINTENANCE MANUAL
D2157100000800

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT

1234567 FROM PER
TO ASSY
10 040A DIN65399-3200CF . RIVET VD8286 003
used on 001A, 001B
10 050A DAN7-6-4 . PIN-RIVET VD8518 002
OPT TO HL12VDF6-4 92215
Optional Vendor Code 04795, 56878, 73197, C5543,
C5729, D1283, F0188, K5673
used on 001A, 001B
10 060A DAN12-6 . COLLAR VD8518 002
OPT TO F0N2-1207-6 H1822
OPT TO HL86GB6 92215
Optional Vendor Code 04795, 73197, 80539, C5543,
C5729, D1283, F0188, K5673
used on 001A, 001B
10 070A NAS1921C04-03 . RIVET V80205 003
Optional Vendor Code 04795, C5543, C5729, S4740
used on 001A
10 070B NAS1921C04S03U . RIVET-BLIND V80205 003
OPT TO SMLS100EU04-03U 29666
Optional Vendor Code 04795, 0HDW7, C5543, C5729,
D1283, F6167, S4740
used on 001B
10 080A D2157103220800 . JOINT VFAPE3 001
used on 001A
10 080B D2157103200000 . JOINT ASSY VFAPE3 001
used on 001B
10 090A MS21209F1-20 .. INSERT V96906 004
Optional Vendor Code 04795, 06329, 60996, 8K160,
C4293, C5543, C5729, K6405
used on 080B
10 100A D2157103221000 .. JOINT VFAPE3 001
used on 080B
- ITEM NOT ILLUSTRATED

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