Lancom: Portable Flue Gas Monitoring

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LANCOM4

PORTABLE FLUE GAS MONITORING


W W W. L A N C O M 4 . C O M

i CO low • CO high • O2 • NO • NO2 • NOx • CO2 • H2S • SO2 • CxHy

QUALITY CUSTOMER SOLUTIONS


LANCOM4
AMETEK LAND HAS BEEN BUILDING PRECISION
MEASURING EQUIPMENT SINCE 1947.
WE ARE SPECIALISTS IN NON-CONTACT TEMPERATURE MEASUREMENT
AND COMBUSTION MONITORING WITH OUR PRODUCTS FINDING
APPLICATIONS ACROSS DIVERSE INDUSTRIES SUCH AS STEEL AND GLASS
MAKING, POWER GENERATION AND CEMENT MANUFACTURE.
As part of AMETEK Process & Analytical Instruments Division since 2006,
our customers benefit from the worldwide AMETEK sales and service team.

THE LANCOM 4 IS THE MOST ACCURATE,


ROBUST AND FLEXIBLE PORTABLE FLUE GAS
ANALYSER CURRENTLY AVAILABLE.
In excess of two thousand Lancom analysers are in use
today, in a wide range of applications - all subjected to
very different measurement conditions.

THE WORLD’S MOST


VERSATILE PORTABLE
FLUE GAS ANALYSER
F E AT U R E S BENEFITS

Monitoring of up 17 measurement parameters One instrument to meet all requirements


Up to 9 gas measurements in a single instrument User selectable
High quality color display Visualise your data with new widescreen display
Multiple Language support Navigate the menu in 6 major languages (others available upon request)
USB Communications Support Simple interface to PC and data transfer - supports USB memory sticks
Weighs only 6 kg (13 lbs) Easily carried around plant with shoulder strap
Robust, industrial design For daily use in the harshest plant environments
Wake and Sleep, semi-continuous operation mode For periodic unattended operation
Range of user selectable options Ideally matched to application requirements
Data acquisition & analysis software Capture, calculate, and report data on your PC
Simple field upgrade Add features and options as and when required
Meets ASTM D-6522 with Dry Sampler probe Report generation to recognised standards
Convenient Catchpot - Visible and Accessible Side mounted, highly visible for fast and easy removal and emptying
Clip-In Filters - Quick to change Recessed into the side; replacement is straightforward

LANCOM4 W W W. L A N C O M 4 . C O M
SIMPLICITY IS BUILT IN
SET-UP AND MEASURE IN MINUTES;
THE LONG LIFE BATTERY LASTS
8 HOURS ON A SINGLE CHARGE;
INTEGRAL SAMPLE CONDITIONING
- ALL IN ONE BOX.

LANCOM4 IN ACTION

W W W. L A N D I N S T . C O M | W W W. A M E T E K - L A N D . C O M
LANCOM4
SPECIFICATION & DESIGN
HIGH COLOR DISPLAY STRAIGHTFORWARD
New high resolution color SERVICING
display supports a multilingual, Service is simple via the menu
simple user interface. driven software. Self diagnostic
checks are run continuously on
FLUE GAS & AMBIENT calibration status and battery
TEMPERATURE life.
The analyser takes a direct
thermocouple temperature SETUP AND MEASURE
measurement of the flue WITHIN MINUTES
gas, and has an ambient Simply switch on, an automatic
temperature sensor fitted. zero calibration is performed by
These are required for making the analyser. Plug in the sample
accurate combustion efficiency probe and take real-time gas
calculations. readings in a matter of minutes.

EASY ACCESS SENSORS STANDARD FEATURES


Each sensor is installed in its • Standard Sample Probe
own unique position. Replacing
a sensor is a simple process and • USB Interface
takes only a few minutes. Unclip • Data Logging
the side panel for access, swap
the sensor and re-calibrate. • RS 232 or RS 485 Serial
Communications Interface

CAPABLE OF
MONITORING UP TO
9 DIFFERENT GASES
S E L E C T I N G T H E A N A LY Z E R

THE USER SELECTS WHICH GASES (BETWEEN 3 AND 9), THEN THE
OPTIONS THAT ARE REQUIRED FOR THEIR APPLICATION
OPTIONS DESCRIPTION OPTIONS DESCRIPTION
Draft Measurement Internal stack pressure in hPa or inches Range of Sample Probes Smoke, Flow, DrySampler* and High
water gauge Temperature
Flow Measurement Flue gas velocity, flow rate and mass Insight Data Acquisition Simple-to-use Windows™
emissions rate Software system reporting software
Smoke Measurement Readings of Smoke spot number Analog outputs Eight 4-20 mA signals, independently
user configurable
Wake and Sleep facility Takes gas measurement at user defined
(Semi-continuous monitoring) intervals (see Measurement Specs)
Language display options English, French, German, Italian, Spanish
& Chinese

*US Patent No. 6782767. European patent no. EP 1236 988B1

LANCOM4 W W W. L A N C O M 4 . C O M
HOW THE
ANALYSER WORKS
INTEGRAL SAMPLE CONDITIONING
1 7 The gas sample is drawn into the analyser via a sample
3 probe and hose connected to the input connection on
4 6 the side panel of the analyser. The sample enters the water
catchpot where residual water is removed. The sample gas
2
5 is then passed through a 0.1 micron particulate filter.

8
FILTERING OUT DAMAGING CHEMICALS
- PROLONGING SENSOR LIFE
9
The sample gas is routed to the sensor manifolds, after
removing flow and pressure variations. To ensure that the
CO and CxHy sensors are not contaminated by other gases
the sample gas is fed through a chemical filter prior to
being routed to these sensors. This action prolongs sensor
life and improves measurement accuracy.

11
AUTOMATIC SENSOR PROTECTION
To protect the CO Low sensor from excessive levels of CO
(normally levels >2000 ppm), the system automatically
switches to the high range CO sensor (up to 40,000 ppm if
fitted). The CO low sensor is then automatically purged using
a dedicated pump which blows ambient air to protect the
10
sensor, ensuring rapid recovery time and maximum sensor
life.

KEY 6. Air Input SENSOR ACCURACY & LONGEVITY


1. Sample Gas Inlet 7. Sample Pump The Lancom 4 performs a zero calibration every time it
is switched on, and purges the sensors with ambient air
2. 
Catchpot for condensate 8. Expansion Chamber
before switching off. This ensures maximum accuracy
3. Overflow Protector 9. Chemical Filter and sensor longevity.
4. Particulate Filter 10. Purge Pump
5. Pressure Sensor 11. Exhaust

I N S I G H T D A TA A C Q U I S I T I O N & A N A L Y S I S S O F T WA R E

A SIMPLE TOOL FOR ON-SITE RECORD


KEEPING, ANALYSIS AND REPORTING
• Real-time data display, capture and storage
• Range of display formats
• Integrated statistical analysis functions
• Range of calculations
• User definable alarms with event monitoring
• User-programmable averaging algorithms
• Export data to Microsoft Excel or text file
• Simple to use Windows-based software
• Range of user-configurable sample triggers
• Local or remote operation
• Ideal for USEPA CTM-034 reporting

W W W. L A N D I N S T . C O M | W W W. A M E T E K - L A N D . C O M
LANCOM4
SAMPLE PROBES
A WIDE RANGE OF SAMPLE PROBES SUITABLE
FOR SPECIFIC APPLICATION AND MEASUREMENT
REQUIREMENTS ARE AVAILABLE.

1: DrySampler Probe 5: High Temperature Probe


• The first truly portable sample dryer probe, incorporating a • Specifically designed for use in high temperature gas streams
revolutionary design. (US Patent No. 6782767)
• Suitable for flue gas temperatures up to 1400 o C / 2552 o F (higher
• No electrical power required temperatures available upon request)
• No heated sample line required • Unique handle designed to dissipate heat from sample
• Removes moisture from sample gas at the probe, giving the • Ceramic probe tube easily replaced
most accurate, reliable analysis of soluble gases
• Special heat-deflecting shield to protect user from hot gases
• Low cost escaping from the flue
2: Standard Probe • Does not measure flue temperature
Suitable for most applications. High quality, stainless steel probe
with a sintered, replaceable filter tip and an adjustable collar to
5
control insertion length
3: Smoke Probe 1

Provides smoke measurements using the smoke spot number,


2
4: Flow Probe
3
Designed for making gas flow measurements using proven pitot
design for high accuracy. 4

• Flow Rate
• Flue Gas Velocity
• Mass Emissions Rate

P R O B E S P E C I F I C AT I O N S

PROBE LENGTH MAX TEMPERATURE OPTIONS/ACCESSORIES

1. DrySampler and 0.3, 1.0, 1.5, 2.0, 3.0 m / 600 o C 3 m or 10 m / 10 ft. or 33 ft.
2. Standard 0.9, 3.3, 5.0, 6.6, 9.8 ft. 1112 o F hose available
3. Smoke 0.3, 0.75, 1.0 m 600 o C 3 m / 10 ft. hose available
0.9, 2.4, 3.3 ft. 1112 o F
4. Flow 0.7, 1.0, 2.2, 3.0 m 600 o C 3 m /10 ft. hose, filter papers,
2.3, 3.9, 7.2, 9.8 ft. 1112 o F smoke spot chart, In-line flowmeter
5. High Temp 0.5, 1.0, 1.5, 2.0 m 1400 o C 3 m or 10 m / 10 ft. or 33 ft.
1.6, 3.5, 5.0, 6.6 ft. 2552 o F hose available

LANCOM4 W W W. L A N C O M 4 . C O M
MEASUREMENT
SPECIFICATIONS
Sensor Detection Limit Full Scale Range Upscale Repeatability Resolution
O2 0.2 % 0 to 30 % v/v ±1 % 0.1 % v/v
CO (low) 2 ppm 0 to 6000 ppm ±2 %* 0.1 ppm
CO (H2 compensated) 2 ppm 0 to 4000 ppm ±2 %* 0.1 ppm
CO (high) 20 ppm 0 to 10 % ±2 %* 0.1 ppm
SO2 2 ppm 0 to 4000 ppm ±2 %* 0.1 ppm
NO 2 ppm 0 to 5000 ppm ±2 %* 0.1 ppm
NO2 2 ppm 0 to 1000 ppm ±2 %* 0.1 ppm
H2S 4 ppm 0 to 1000 ppm ±2 %* 0.1 ppm
CO2 ** 0.2 % 0 to 20 % v/v ±2 %* 0.1 % v/v
Hydrocarbons (CxHy) (Application dependent) 0 to 5 % v/v ±4 %* 0.1 % v/v
Flue Gas/Ambient Measured
Temperature
Draft ± 50 hPa / 20 “ Water Gauge ***
Flow (velocity) 1 to 50 m/s

*Calibration per ASTM D-6522 or LAND factory procedure


**True measurement if sensor fitted (calculated if not)
***Reduced to ± 25 hPa / 10’’ Water Gauge SENSOR TYPES
when used with flow probe.
#Operating at maximum possible range may Electrochemical  O Low, CO High, CO
C
affect sensor life and accuracy Low H2 compensated, O2,
NO, NO2, SO2 and H2S
Infrared CO2
Pellistor/Catalytic CxHy

SEMI-CONTINUOUS COMBUSTION &


MONITORING ENVIRONMENTAL
CALCULATIONS
Wake and Sleep monitoring takes gas measurements
at user defined intervals. This is achieved by cyclically
sampling and logging gas concentrations over a period • Combustion efficiency
of time (alternate ‘wake’ and ‘sleep’ phases). User settings • Loss
include wakeup interval, number of samples between
wakeup, sample interval and first wakeup. • Excess Air
• CO2 (where no sensor fitted)
• Oxygen normalisation
LEADING THE WAY IN • Total NOx

PORTABLE FLUE GAS • Wet or dry basis

MONITORING •  Automatic conversions


- ppm, mg / m3, lb / mmBtu, ng / J

W W W. L A N D I N S T . C O M | W W W. A M E T E K - L A N D . C O M
LANCOM4
PORTABLE FLUE GAS MONITORING

SPECIFICATIONS
Display: Full function color LCD with backlight, wide QVGA display
Keypad: Tactile membrane (integral with display) function keys and cursors
Indicators: LED for ON (Power), Stand-by, Charge, Low Battery, Fault
Power Supply: 
95-265 V AC, 50-60 Hz, 30 Watts. Battery, rechargeable lead-acid (internal).
Typical 8 hour operation, dependent on options fitted
Ambient Temperature: -5 °C to 45 °C (+23 °F to 113 °F)
Case: Medium density blended polyethylene
Dimensions: 453 x 120 x 245 mm (17.8’’ x 4.7’’ x 9.6 inches)
Weight: 6 kg (13 lb)
Standard Accessories: I ntegral water catchpot and filters, battery charger supply, probe handle, hose and probe
pipe (Lengths listed below under options), data logging
Options: Min of 3 to max 9 gases in total, from a selection of 9 gases
Probe length options - 0.3, 1.0, 1.5, 2.0, 3.0 m/1, 3.3, 5, 6.5, 10 ft
Hose length options - 3 m/10 ft or 10 m/33 ft
Draft Measurement
Flow Measurement
Smoke Measurement
Insight Data Acquisition Software
Analogue outputs (eight 4-20 m A outputs)
Wake and Sleep facility (Semi-continuous monitoring)
Languages - English, French, German, Italian, Spanish & Chinese; others available
Carry Case
External Printer

DISCOVER HOW OUR BROAD RANGE


OF NON-CONTACT TEMPERATURE
MEASUREMENT AND COMBUSTION &
EMISSIONS PRODUCTS OFFER A
SOLUTION FOR YOUR PROCESS
WWW.LANDINST.COM | WWW.AMETEK.COM

Land Instruments International AMETEK Land - Americas AMETEK Land - Asia Pacific
Dronfield, S18 1DJ, England 150 Freeport Road, Pittsburgh, PA 15238, U.S.A. No. 43, Changi South Ave 2, #04-01,
Tel: +44 (0) 1246 417691 Tel: +1 (412) 826 4444 Singapore 486164, Singapore
Fax: +44 (0) 1246 410585 Fax: +1 (412) 826 4460 Tel: +65 6505 9031
Email: [email protected] Email: [email protected] Fax: +65 6481 6588
www.landinst.com www.ametek-land.com www.landinst.com

For a full list of international offices, please visit our website www.landinst.com
Copyright © 2008-15 LAND Instruments International. Continuous product
development may make it necessary to change these details without notice. Certificate No. C1200

MARCOM0357 Lancom 4 Rev. 13 Applies in the UK Applies in the US Applies in India

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