USOR - CG - Water Supply - 2015
USOR - CG - Water Supply - 2015
USOR - CG - Water Supply - 2015
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PREFACE
Twenty new chapters on survey, UPVC, HOPE, PVC-U, GRP. M.S., BWSC,
PCCP, PSCP, PE-AL-PE, smooth flow pipes. intake well , water treatment plants,
sewerage treatment plants, outdoor transformers, ground service reservoir, elevated
reservoirs, water meters and submersible pumps etc are included in this USOR. This
step will open the doors to welcome and encourage the use of new pipes and new
technology in the field of Public Health Engineering Department.
All possible efforts have been exercised and cautions have been taken to
make the USOR foolproof and useful in all respect. Even though if any discrepancy,
deviations are observed may kindly be intimated to the undersigned for the
consideration.
SARIA
Engineer-in-Chief
Public Health Engineering Department
Chhattisgarh State
22 Smoothflow Pipes 243 - 246
24 266 - 272
Intake well
25 273 - 287
Water Treatment Plant & Sewage Treatment Plant (STP)
26 288 - 291
Outdoor Transformers
27 292 - 294
Ground Service Reservoir & Sump Tanks
28 295 - 299
RCC Elevator Service Reservior
29 300 - 305
Ancillary Item
30 306 - 310
Water meter - ( Mechanical / Electromagnetic )
31 Submersible Pump 311 - 319
1.2 All lead & lift of materials required for execution of work inclusive of charges like
duties, cess, tax, royalty etc.
1.3 Provision for erection, removal of centring form works, scaffolding, benching,
ladders and all other applications etc, required for execution of the work, unless
otherwise specified.
1.4 Provision for necessary covering to protect the work/structure from inclement
weather etc. and damage arising from falling of materials or rains, fire etc shall be
the responsibility of the contractor.
1.5 Curing wherever required including arrangement of water and also including its
lead or lift whatsoever.
5 Hard Rock available from excavation, shall be used for conversion into coarse
aggregates or for other construction material and shall be issued to the contractor
on the rate as decided by competent authority.
1
6 Cement :-
6.1 Where contract provides for cement to be arranged by the Contractor himself, only
I.S.I. Marked cement for OPC (Ordinary Portland Cement) as per IS 269 for 33
grade cement, IS 8112 for 43 grade cement, IS 12269 for 53 grade cement & IS
455-1989 for PSC (Portland Slag Cement) specifications shall be allowed to be
used in the work subject to the prescribed tests.
6.2 Make of cement shall be got approved by the Engineer-in-charge. The engineer in
charge shall get cement tested as per relevant IS codes, at the cost of the
contractor, before use in work.
6.3 For pre-stressed concrete works where the strength of concrete required is more
than M-30, then O.P.C. 53 grade cement Conforming to relevant IS code shall be
used.
6.4 In specific cases requiring higher grade of strength, use of Ordinary Portland
Cement (OPC) should be invariably ensured.
6.5 The arrangement for necessary equipment and testing shall have to be made by
the contractor himself at site, as decided by the Engineer-in-Charge. All expenses
shall be borne by the contractor.
6.6 Any lot of cement brought to site by the contractor, would be permitted to be used
in the work only after the satisfactory results of the tests, under the supervision of
the Engineer-in- Charge or his authorised representative. The record of the test
results shall be maintained in register mentioned in subsequent Para.
7 If any item of work is found not up to the prescribed standard but the Engineer-in-
charge is of the opinion that the same is structurally adequate and can be
accepted at a reduced rate, then in such case, the Engineer-in-charge shall submit
proposal for the same, supported by an analysis in justification thereof, through
proper channel to the Superintending Engineer of the Public Health Engineering
Department to obtain his approval expeditiously (ordinarily within 15 days). The
approved analysis along with orders of the Superintending Engineer should be
appended to the final bill of the contractor.
2
8 In case of any dispute in the provisions of the specifications and the schedule of
rates given in USOR, the decision of Engineer-in-Chief, PHED, Chhattisgarh will
be final and binding on all.
9 (a) Rates of items would apply for work order/piece work system also.
(b) Rates payable for any work to be done departmentally then rates should be
reduced by 10.33% (contractor profit 10% + T&P charge 2%) & 1% labour welfare
cess (on total cost of the item including contractor profit, T&P & overhead
expenses).
11 Safety :- The contractor shall be fully and solely responsible for making all the
safety arrangements pertaining to the work. The contractor shall be fully
responsible and liable in all respects for any accidents and subsequent legal action
initiated by any party including the department.
12 For every work latest IS codes with up to date amendments shall be applicable.
15 The materials such as pipes, specials, valves etc either supplied by Department or
by the contractor shall Conform to the specification mentioned in the schedule of
rates and should invariably Conform to the relevant I.S. or B.S. standards/ material
of best quality available in the market shall only to be used.
16 The work shall be executed in accordance with the PHED, C.G. specifications. In
all cases, the latest revision of the Indian standards/codes for pipes, specials,
valves and other construction material etc. shall also be referred to. Latest
CPHEEO manual, published by the Ministry of Urban Development, Govt. of India
shall also be applicable. In case of any discrepancy, the decision of Engineer-in-
Chief, PHED, C.G. shall be final.
3
17 Complete: The provision of all such materials and labour and the performance of
all such workmanship which may be necessary for the proper execution of the
work in best workmanship and manner but not particularly described in the items of
schedule of rates.
18 Best: shall mean that in the opinion of the Engineer-in-Charge, there is no superior
material or article or class of workmanship available in the market.
20.2 The rates of all material are also inclusive of central sales tax, VAT, entry tax,
loading - unloading & transportation FOR destination.
21 The labour only provided in the Schedule of Rates includes the cost of all labour
including necessary handling of the materials at site of work and all workmanship.
The labour rates adopted for preparation of USOR are inclusive of provision for
weekly holiday.
22 The rates for completed items in the schedule of rates include the following.
1 1% water charges
2 2% for T & P
5 1% labour welfare cess (on total cost of the item including contractor
profit, T&P & overhead expenses)
4
23 (a) Rates for transportation in Chapter No. 32 (Miscellaneous) "Carriage of
Material" includes :-
(i) Loading and unloading
(ii) Stacking at suitable places as directed by the Engineer-in-charge, the weights
of the container of any material shall be ignored.
26 Security money for testing should be kept at 10% of the value of the pipe line work.
After testing of the complete pipe line system to the satisfaction of the Engineer-in-
charge the same shall be released.
5
CHAPTER 1
SURVEY
1 Applicable codes :
IS No. Title
5497 - 1983 Guide for topographical surveys for river valley projects (reaffirmed
2005)
5510 - 1969 Guide for soil survey for river valley projects (reaffirmed 2005)
2 Length of the survey will be measured along the lines on which particular type of survey
is to be done. For example, for chain and compass survey, it would be the length along
which the chaining and compassing is to be done. For levelling, it would be the total
length of the lines along which levels are to be taken.
3.1 The rate are based on the following average daily progress that can be normally
achieved under average conditions by one survey party :-
Item Head works
Chain and compass survey 2 km
Levelling (above 15m interval) 2 km
6
3.2 The labour strength of one survey party for chain and compass survey considered in (a)
above is 12 mazdoors (3 for ranging, 1 for preparing pegs, 1 peg man, 2 chainmen, 1
compass man, 2 axe men for removing, obstacles, 1 waterman and 1 watchman for
watch and ward of camp).
For levelling (above 15m interval) the labour strength considered is 8 mazdoors (2
chain and tape man, 1 staff man, 1 instrument man, 1 umbrella man, 1 waterman and 2
axe men for removing obstacles).
3.3 In very difficult terrain and special circumstances where the progress may be less
special sanction for the rate should be obtained from the Superintending Engineer and
the provisions for the same be made in the estimate.
4 To carry out survey for item No. 1.1 to 1.6 by Total Station Electronic Instrument the
rates will be increased by 15% for Computer Engineer, other computer staff, computer
stationary & plotting by computer as directed by Engineer-in-Charge & additional 10%
for profit of the contractor.
5 Measurement:
The survey work shall be measured in Km/Hectare. No payment shall be made for
surveying equipments.
6 Rates
6.1 The rates include charges for all tools & plants, survey equipments, other appliances
etc. required for the work.
6.2 The rates include provision and use of all coverings etc. to protect the works from
inclement weather etc.
7
CHAPTER 1 - SURVEY
S.No. Particulars of Items Unit Rates (in Rs.)
1.1 Chain and compass survey Km 1038.00
1.5.1 Below 5m interval (for basin survey and dam seat Km 1730.00
survey)
1.5.2 5 to 10m interval Km 1384.00
8
1.7.5.1 Grid size 10mtr. X 10mtr. Hect. 200.00
1.7.5.2 Grid size 20mtr. X 20mtr. Hect. 100.00
1.8 Boring holes with auger for preparing trial pit for the
investigation of the type of soil up to a depth of 3.5 m in
any soil.
1.8.1 For 20 cm dia holes Each 137.00
1.8.2 For 25 cm dia holes Each 168.00
1.8.3 Add to or deduct from the rate for the trial holes of 3.5
m depth if the trial holes are deeper or shallower.
1.8.3.1 For 20 cm dia holes m 39.00
1.8.3.2 For 25 cm dia holes m 48.00
9
CHAPTER- 2
ALLIED CIVIL WORKS
4.2 When the strength of concrete required is more than M-20 but up to M-30, then
O.P.C. Conforming to IS : 8112 - 1989 or P.S.C. conforming to IS 455 shall be used.
4.3 Pozzolona cement is now being widely produced all over country. This may be used
in structures contact with water as per I.S. code. In specific cases requiring higher grade
of strength, use of or P.S.C. conforming to IS 455 should invariably be ensured.
4.4 For pre-stressed concrete works if the strength of concrete required is more than M-
30, then O.P.C. Conforming to IS : 12269-1987 shall be used.
6 Sand
Sand shall not contain dust, lumps, soft or flaky materials. Fine aggregate having
positive alkali silica reaction shall not be used. All fine aggregate shall confirm to IS :
383. The fineness modular of fine aggregate shall neither be less than 2.0 nor greater
than 3.5. Sand to be used in work shall conform to IS 1542-1960 for plaster and IS 166-
1965 for masonry work.
7 Coarse aggregate
7.1 Coarse aggregate consist of clear, hard, strong, dense, nonporous and durable pieces of
crushed stone. They shall not consist pieces of elongated particles salt, alkali, vegetable
matter or other deleterious material.
10
7.2 All coarse aggregate shall conform to IS : 383 & tests for conformity shall be carried out
as per IS: 2386 Part I to VIII. The maximum value of flakiness index for coarse
aggregate shall not exceed 35%. The coarse aggregate shall satisfy the following
requirement of grading.
8 Bricks
8.1 Common burnt clay bricks should be as per IS:1077 classes of common burnt bricks
used in water supply are as under :-
8.2 Class: Classes of Common Burnt Clay Bricks as under :
9 Mortar
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9.1 The mortar mixing shall preferably be done in mechanical mixer operated manually
or by power. Hand mixing can be restored to as long as uniform density of the mix and
its strength are assured subject to prior approval of Engineer-in-charge.
9.2 Hand mixing operation, if permitted, carried out on clean water tight platform when
cement and sand shall be first mixed dry in required proportion several times till the
mixture is of uniform. Minimum quantity of water shall be added to bring the mortar to the
consistency of stiff paste.
9.3 Mortar shall be mixed only in such quantity as required for immediate use. The
mortar normally be considered to use within 30 minutes. Mortar remains unused after 30
minutes shall be rejected and removed from site.
10 Plaster
Plastering shall be started from top towards bottom. Wooden screeds 75mm wide and of
the thickness of the plaster shall be fixed vertically 2.5 to 4 meter. apart to act as gauge
and guide in applying plaster. The mortar shall be laid on the wall between the screeds
using the plasters float and pressing the mortar so that packed joints are properly filled.
The plaster shall there be finished off with a wooden straight edge reaching across the
screeds. The straight edge shall be worked on the screeds with small upward and side
ways motion 50mm to 75mm at a time. Finally, the surface shall be finished off with a
plasters wooden float. Metal floats shall not be used.
Curing shall be commenced as soon as mortar used for finishing has hardened
sufficiently and not to be damaged during curing. It shall be kept wet for a period of at
least 7 days.
11 Form work :-
11.1 Form work shall include all temporary form for forming concrete of shape with all
props, staging, centring required for support.
11.2 All material shall Conform to relevant I.S. specifications
11.3 Form work shall be constructed with metal or timber, for metal all bolts should be
counter sunk.
11.4 The form work should be robust and strong and joint shall be leak proof. Staging
must have cross bracing and diagonal bracing in both direction.
11.5 The rates include provision of gradient in form work for terrace roof and gradient
shall be provided necessarily for water drained out quickly and effectively. Concrete shall
not be freely dropped into place from height exceeding 1.50 meter. And it shall be
compacted in its final position within 30 minutes of its discharge from mixer. It shall be
compacted thoroughly by vibration or other means during placing so as to produce a
dense homogenous void free mass having required surface finish.
11.6 No plaster is permitted on the concrete surface. Bottom and side surfaces shall give
a uniform in textured smooth surface and good appearance. Concrete having rough non-
uniform texture and honey combing in more than 5% area shall be rejected and
payment for the form work shall not be made.
12
12 Ministry of Shipping, road transport & highways has published specifications for road and
bridge works prepared by Indian road congress. Relevant section used in item 2.8 are
given as under:
12.1 Section 300 covers specifications for earth work, erosion control & drainage.
12.2 Section 2100 covers specifications for open foundations.
13.1 The rates for various items of civil works given in this chapter shall be applicable for the
civil works connected with laying and jointing of water supply and sewerage pipeline
works only. These rates shall not be applicable for the items of civil works for which the
rates has already given in the relevant chapters.
13.2 The trenches shall run in perfectly straight line between points or manholes, as shown on
the approved drawings.
13.3 The excavation of the trench shall be commenced at the downstream end of the sewer
and be continued up the gradient.
13.4 The trench shall be excavated only so far in advance of pipe laying as specified by the
Engineer-in-charge. It shall usually be so regulated as to enable the excavation to be
completed about one day in advance of pipe laying.
13.5 The trench shall be so shored and drained that the workmen may work there in safely
and efficiently.
13.6 The trench shall be kept free from water. Excavation below water table shall be done
after dewatering trenches. The discharge of the trench dewatering pumps shall be
conveyed either to discharge channels or to natural drains.
13.7 The excavation shall be carried out with manual labour or with suitable mechanical
equipment as approved by the Engineer-in-charge.
13.8 When the pipeline is under a roadway, a minimum cover of 100 cm is recommended for
adoption but it may be modified to suit local conditions and in case of A.C. pipe a cover
of at least 1.25 m is provided. Where the pipe line or drains crosses the road, the road
crossing shall be excavated half at a time, the 2nd half being, commenced after the
pipes have been laid in the Ist half and the trench refilled. Necessary safety measures
for traffic as directed shall be adopted. All water mains; cables etc. met within the course
of excavation shall be carefully protected and supported. Care shall be taken not to
disturb the electrical and communicator cable met with during course of excavation,
removal of which is necessary shall be arranged by the engineer in charge.
13
13.9 Trench shall be of sufficient width to provide a free working space on either side of pipe.
At the bottom between the faces, it shall be such as to provide not less than 200 mm
clearance on either side of pipe. Additional width shall have to be provided at position of
sockets, flanges, D.Joints for jointing. Depth of pit at such places shall also be sufficient
to permit finishing of joints.
13.10 In obtaining the formation of the bottom of the trenches in case of sewer line, the usual
method of using sight rails and boning rods shall be adopted during the whole of the
process. The sight rails shall be fixed at all changes of direction of gradient and at
suitable intervals, which may not be more than 15 meters apart, before excavation is
started. The centre line shall be marked on each horizontal rail, which is fixed at true
level.
13.11 The excavation shall be boned in at least once in every 2 meters, the foot of the boning
rod being set on a block of wood of the exact thickness of the material of the pipes.
13.12 Except where special foundations are to be provided, the trench shall be excavated in
accordance with one of the following alternatives as may be considered appropriate by
the Engineer in charge.
13.12.1 The trench shall be excavated to the exact gradient specified so that no making of the
sub grade by back filling is required and the concrete bed, where required, may be
prepared with greatest ease giving a uniform and continuous bearing and support for the
pipe.
13.12.2 When the bottom of the trench at the specified gradient is found to be unstable or to
include ashes and cinders, all types of refuse, vegetable or other organic material, or
large pieces or fragments of inorganic material, they shall be removed to the satisfaction
of the Engineer in charge. Before laying the concrete bed, where necessary, the specific
gradient shall be attained by back filling with an approved material in compacted layers
of 8 cm. The layers shall then be tamped as directed by the Engineer in Charge.
13.12.3 The bed of the trench, if in soft or made up earth, shall be well watered and rammed
before laying the pipes and the depression. If any shall be properly filled with approved
earth and consolidated in 20 cm layer.
13.12.4 The bed of the trench, if in B.C. soil, shall be excavated 20cm more than the normal
depth and then filled up by moorum.
13.13 If the sides of the trench are not vertical the toes of the said slopes shall end at the top of
the pipe and practically, vertical sided trench shall be dug from these down to the sub
grade.
13.14 The bottom of the trench shall be properly trimmed off to present a plain surface and all
irregularities shall be levelled.
14
13.15 Where rock and large stone or boulders are encountered the trench shall be trimmed to
a depth of at least 8 cm below the level at which the bottom of the barrel of the pipe is to
be laid and the trench brought back to the required grade by filling with selected fine
sand or broken stone (passing sieve of 12.5 mm aperture size) and compacted so as to
provide a smooth bedding for the pipes.
13.16 After the Excavation of the trench is completed hollows shall be cut at required position
to receive the socket of the pipe and these hollows shall be of sufficient depth to ensure
that the bearer of the pipe shall rest throughout their entire length on the solid ground
and that sufficient space left for joining the under side of the pipe joint. These socket
holds shall be refilled with sand after joining the pipe.
13.17 Where the bottom of the trench at sub grade is found to consist of material which is
unstable to such a degree that, in the opinion of the Engineer in charge, it cannot be
removed and replaced with an approved material thoroughly compacted in place to
support the pipe properly, a suitable foundation for the consist of piling, timbers or other
materials, in accordance with plan prepared by the Engineer in charge shall be
constructed.
13.18 Trench excavation in rock in inhabited areas should be done by hammering and
chiselling or other appropriate mechanical means but not by blasting.
13.19 Excavation for trenches in rock by blasting shall be permitted only in open areas, with the
permission of local authority, after the Engineer in charge has satisfied himself that there
is no danger to persons or property if blasting is done in that area.
13.20 Proper precautions shall be taken for the protection of persons or property during
blasting.
13.22 The procedure of blasting shall conform to the requirements of local administration
controlling authority.
13.23 Open cut deep trenches in bad ground shall be sheeted and braced as required by local
municipal regulations and as may be necessary to protect life, property or the work for
which no extra payment shall be made.
13.24 When close sheeting is required, it shall be so driven as to prevent adjacent soil from
entering the trench either below or through such sheeting for which no extra payment
shall be made.
13.25 Engineering in charge shall have the right to order the sheeting to be driven to the full
depth of the trench or to such additional depths as may be required for the protection of
the work, as per manual on water supply and sewage and sewage treatment for which
no extra payment shall be made.
15
13.26 Where the soil in the lower limits of a trench has the necessary stability, the Engineer in
charge at his discretion, may permit stopping of the driving of sheeting at some
designated elevation above the trench bottom for which no extra payment shall be made.
13.27 Sheeting done in trenches near heavy or important buildings shall be left in ground, if
any settlement of the building is anticipated as per direction of Engineer in Charge and
for which no extra payment shall be made.
13.28 Sheeting and bracing which have been ordered left in place should be removed for a
distance of 90 cm. below the established street level or the existing surface of the street
whichever is lower for which no extra payment shall be made.
13.29 Trench bracing, except that which has been left in place may be removed after the back
filling has been completed or has been brought up to such an elevation as to permit its
safe removal for which no extra payment shall be made.
13.30 Sheeting and bracing may be removed before filling the trench, but only in such manner
as will ensure the adequate protection of the completed work and adjacent structures.
13.31 All surface materials which in the opinion of the Engineer in charge, are suitable for
reuse in restoring the surface, shall be kept separate from the general excavation
material as directed by the Engineer in charge.
13.32 The excavated material shall be not placed within one meter or half of the depth of the
trench, whichever is grater, from the edge of the trench. The excavated material shall be
separated and stacked so that in refilling it may be re laid and compacted in the order to
the satisfaction of the Engineer in charge.
13.33.1 If the hard rock is found throughout the depth, then the trench after pipe laying should be
filled up with good excavated earth except B.C. soil, if available within 50 m lead, on
either side of pipe and up to 30 cm above the pipe and remaining depth shall be filled up
with excavated hard rock. The balance hard rock shall be compulsorily issued to the
contractor at such issue rate, which are specified in the contract agreement, after
maintaining proper M.A.S. account. If good soil and hard rock in excavation is obtained,
then suitable action as explained above shall be taken accordingly.
If hard rock in excavation is obtained throughout the length and no good soil is obtained
on either side within 50m of excavation then it shall be filled up by moorum and payment
shall be made as per Item No.- 2.11. In this case overall rock shall be compulsorily
issued on the rates, to be specified in the contract agreement, after maintaining proper
M.A.S. account. Payment shall be regulated as per terms of agreement at appropriate
rate.
13.33.2 In case of B.C. soil the side of pipe and filling above 30 cm of pipe shall be done by
moorum and balance depth shall be filled up by excavated B.C. soil.
16
13.34 Unless otherwise specified by the Engineer in charge, the width at bottom of trenches for
different diameter of pipes laid at different depths shall be as given below :-
(a) For all diameters up to an average depth of 120 cm, width of trench in cm = diameter
of pipe+30cm.
(b) For all diameters for depths above 120cm, width of trench in cm = diameter of
pipe+40 cm.
(c) Not with standing (a) & (b) the total width of trench should not be less than 75 cm for
depth exceeding 90 cm.
13.35 Hydrants under pressure, surface boxes, fire or other utility controls shall be left
unobstructed and accessible until the work is completed.
13.36 Gutters shall be kept clear or other satisfactory provisions made for street drainage and
natural watercourses shall not be obstructed.
13.37 To protect person from injury and to avoid danger to property, adequate barricades,
construction signs, torches, red lanterns and guards as required shall be placed and
maintained during the progress of the construction work and until it is safe for traffic to
use the road way.
13.38 All materials, piles, equipment and pipe which may serve as obstructions to traffic shall
be enclosed by fences or barricade and shall be protected by proper lights when the
visibility is poor.
13.39 The rules and regulations or the local authority regarding safety provisions shall be
observed.
13.40 The work shall be carried in such a manner, which will cause the least interruption to
traffic, and the road or street may be closed in such a manner that it causes the least
interruption to the traffic.
13.41 Where it is necessary for traffic to cross open trenches, suitable cross over planks shall
be provided.
13.42 Suitable signs indicating that a street is closed shall be placed and necessary detour
signs for the proper maintenance of traffic shall be provided.
13.43 Temporary support, adequate protection and maintenance of all underground and
surface structure, drains, sewers and other obstructions encountered in the progress of
the work shall be provided under the direction of the Engineer in charge.
13.44 The structure, which may have to be disturbed, shall be restored upon completion of the
work.
13.45 Trees, shrubbery, fences, poles and all other property and surface structures shall be
protected unless their removal is shown on the drawing or authorised by the Engineer in
charge.
17
13.46 Root of trees within a distance of about 0.5m from the site of the pipeline shall be
removed or killed for which no extra payment shall be made.
13.47 No valve or other control of the existing serving shall operated without the permission of
the Engineer in charge.
13.48 The rates include the element of hire and running charges of all types of plants,
machinery & equipment, required to complete the work, unless specified otherwise.
13.49 The rates also include the element of testing of samples of various materials brought by
contractor for use on the work, as well as other necessary test for item of work as
stipulated in the specifications.
13.50 The work should not be accepted in any case if the contractor fails to observe the
instruction of department regarding testing of material.
13.51 Before making any payment, it will be responsibility of the officer making payment to
assure that all tests are as per prescribed frequency have been carried out and found as
per requirement.
13.52 The contractor shall have to provide bound ruled register named as site order book it
shall be kept in the charge of Deptt. Supervisory staff inspecting officer will enter their
remarks in this book which will be noted by contractor or his authorized representative
for compliance.
14 Measurements :-
Measurements shall be taken for complete finished item as per details given in
specification.
15 Rates :-
Rates include labour, material, equipment and machineries required for completion of
items.
18
CHAPTER 2 - ALLIED CIVIL WORKS
2.2 Earth work in Excavation for pipe trench in Hard Soil areas Per Cum 191.00
including dressing, watering and ramming and disposal of
Excavated earth lead up to 50 meters and lift up to 1.5m,
disposal earth to be levelled, neatly dressed.
2.3 Earth work in Excavation for pipe trench in laterite soil areas Per Cum 276.00
including dressing, watering and ramming and disposal of
Excavated earth lead up to 50 meters and lift up to 1.5m,
disposal earth to be levelled, neatly dressed.
2.4 For muddy area extra rate for Item No. 2.1 (The extra percentage Per cum 20%
rate is applicable in respect of each item but limited to quantities
of works executed in these difficult conditions).
2.5 Earth work in excavation for pipe trench in all kinds of rocks in
areas including dressing, stacking of useful material and disposal
of unserviceable one up to 50 m lead and lift up to 1.5 m.
(a) Soft rock with or without blasting or bituminous pavement / Per cum 334.00
cement concrete road.
(b) Hard rock requiring blasting. Per cum 410.00
(c) Hard rock requiring chiselling / where blasting is prohibited. Per cum 476.00
2.7 Extra for every additional lead up to 50 m or part thereof over Per cum 50.00
item 2.1 to 2.5.
19
S.No. Particulars of Items Unit Rates (in Rs.)
2.9 Pumping out water caused by springs, tides or river seepage, Per KL 51.00
broken water mains or drains or well or the like.
2.10.1 Filling available excavated earth in trenches, plinth sides of Per cum 59.00
foundation in layers not exceeding 20cm. in depth including
consolidation of each layer by ramming watering, lead up to 50m
and lift up to 1.5m in all kinds of soils
2.10.2 Filling available excavated earth in trenches, lead up to 50m and Per Cum 45.00
lift up to 1.5m in all kind of soil excluding watering and ramming.
2.11 Filling with murum / river sand for pipe bedding or over the pipe Per cum 620.00
including supply .
2.12 Demolishing stone rubble masonry in cement mortar in any mix Cum 378.00
including stacking of serviceable material and disposal of
unserviceable material with in 50 meter lead.
2.13 Demolishing stone rubble masonry in lime mortar including Cum 226.00
stacking of serviceable material and disposal of unserviceable
material with in 50 meter lead
2.14 Dismantling stone slab paving of any thickness in cement or lime Sqm 44.00
mortar of any ratio including all leads and lifts.
2.15 Dismantling kharanja of any thickness in cement mortar of any Sqm 38.00
mix.
2.16 (a) Fixing in cement mortar 1:6 (1 cement : 6 sand) stone slab 30 Sqm 119.00
mm thick.
(b) Labour only for fixing of stone set paving of any thickness. Sqm 53.00
(c) Fixing in C.M. 1:6 Kharanja of any thickness Sqm. 113.00
(d) Labour only for fixing of stone in Kharanja. Sqm 52.00
2.17 Cutting of Water bound macadam road including disposal of Cum 236.00
material within 50m lead.
2.18 Cutting of bituminous road including disposal of material within Cum 317.00
50m lead.
20
S.No. Particulars of Items Unit Rates (in Rs.)
3 M-10 cum 3267.00
4 M-15 cum 3823.00
2.20.3 Providing plain cement concrete M-10 nominal mix with 40mm
maximum size stone aggregate in foundation (excluding form
work) as per relevant I.S. Standard.
1 Base concrete for columns cum 3790.00
21
S.No. Particulars of Items Unit Rates (in Rs.)
2 Height beyond 5m and up to 10m cum 4839.00
22
S.No. Particulars of Items Unit Rates (in Rs.)
1 Height up to 5m cum 6424.00
2 Height beyond 5m and up to 10m cum 6681.00
3 Height above 10m cum 6938.00
2.25 STEEL
2.25.1 Providing and placing in position cold twisted or un-coated HYSD
steel bar and hot rolled deformed steel reinforcement for R.C.C.
work i/c cutting, bending, binding etc. complete i/c cost of binding
wire and wastage.
2.25.1.1 Sub structure Kg 55.00
2.25.1.2 Super structure Kg 62.00
2.25.2 Steel work in single section i/c cutting, hoisting, fixing in position Kg 57.00
and applying a primary coat of lead paint. In R.S. Joint in flat
iron/angle/ tee/channel/ square/round bar.
2.25.3 Steel work in riveted /bolted in built-up section truss and frame i/c Kg 61.00
cutting/hoisting/fixing in position and applying a priming coat of
paint. In R.S. Joint in flat iron /angle /tee/ channel / square /
round bar.
2.25.4 Steel work is welded in built-up section tee & frame i/c cutting Kg 71.00
hoisting/fixing and painting with red lead paint. (i) In R.S. Joint in
flat iron /angle / channel / bar.
23
S.No. Particulars of Items Unit Rates (in Rs.)
2 In Cement Mortar 1:4 Cum 3155.00
3 In Cement Mortar 1:5 Cum 3046.00
4 In Cement Mortar 1:6 Cum 2953.00
2.27.2 Brick work with well burnt chimney bricks having crushing
strength not less than 25 kg/cm2 and water absorption not more
than 20% above plinth level up to four meter height including cost
of form work.
1 In Cement Mortar 1:3 Cum 3400.00
2 In Cement Mortar 1:4 Cum 3200.00
3 In Cement Mortar 1:5 Cum 3091.00
4 In Cement Mortar 1:6 Cum 2998.00
2.27.3 Extra rate for Brick work with well burnt chimney bricks having Cum 81.00
crushing strength not less than 25 kg/cm² and water absorption
not more than 20% above four meter height.
2.27.4 Half brick work with well burnt chimney bricks crushing strength
not less than 40kg/cm² and water absorption not more than 20%
in superstructure including cost of form work up to floor 2 level.
2.27.5 Brick work with open bhatta bricks having crushing strength not Cum 2823.00
less than 20 Kg/ cm2 and water absorption not more than 25 % in
foundation of plinth. In cement mortar 1:8
2.28 PLASTER
2.28.1 12mm thick cement plaster in single coat including finishing even,
smooth and curing including cost of form work complete.
1 1:3(Cement 1: Sand 3) Sqm 109.00
2 1:4(Cement 1: Sand 4) Sqm 104.00
3 1:5(Cement 1: Sand 5) Sqm 103.00
4 1:6(Cement 1: Sand 6) Sqm 99.00
2.28.2 15mm thick cement plaster in single coat finished even, smooth
and curing including cost of form work complete.
1 in CM 1:3 Sqm 128.00
2 in CM 1:4 Sqm 122.00
3 in CM 1:5 Sqm 120.00
4 in CM 1:6 Sqm 118.00
2.29 18mm thick cement plaster in 2 coats under layer 12mm CM 1:5 Sqm 145.00
(1 cement:5 coarse sand) and top layer 6mm thick cement
plaster 1:3 (1 cement:3 fine sand) finished even, smooth and
curing including cost of form work complete.
24
S.No. Particulars of Items Unit Rates (in Rs.)
2.30 20 mm thick cement plaster in single coat including finishing
even, smooth and curing complete
1 Cement Mortar 1:3 (1 Cement : 3 Sand) Sqm 158.00
2 Cement Mortar 1:4 (1 Cement : 4 Sand) Sqm 113.00
3 Cement Mortar 1:5 (1 Cement : 5 Sand) Sqm 106.00
4 Cement Mortar 1:6 (1 Cement : 6 Sand) Sqm 100.00
FORM WORK
2.31 Providing and fixing form work i/c centring shuttering, strutting,
staging, propping, bracing etc. complete and i/c/removal of
formwork.
2.31.1 Foundation / footing / column base / plinth beam of any shape Sqm 139.00
and size up to plinth level
2.31.2 Wall of any thickness including attached plastered etc. Sqm 218.00
2.32 Providing and fixing form work i/c centring shuttering, strutting,
staging, propping, bracing etc. complete and i/c/removal of
formwork and up to 4 mtr height
2.32.2 Column (Rectangular / Square / Circular) Pillars, abutments posts Sqm 285.00
and stairs
HEAD WORKS
2.33 Excavation in general in In soft soil, soft murum, sand, hard
murum, sand, hard murum with boulders in wet or dry condition
for Head Works i.e. Intake well, Connecting Pipe, Jack Well,
Pump House, Supply Well, etc. for lift 0 to 1.5M and lead of 150M
including barricading, guarding, disposing off surface excavated
stuff within a radius of 0.5km as directed by Engineer - in-charge,
etc. complete excluding refilling.
2.33.1 For Head work on River or Dam Cum 185.00
2.33.2 For Head Works on Nallah or any other site Lift Cum 155.00
25
S.No. Particulars of Items Unit Rates (in Rs.)
2.34.3 Add for each additional lift of 1.5 M Cum 38.00
2.36 Desilting the Supply Well, Intake Well / Head Works, sump of Cum 162.00
water supply/ sewerage works etc For every additional lift beyond
initial lift of 9.0 M and lead up to 150M as required beyond the
work site, stacking, spreading, including necessary guarding, etc.
complete, as directed by Engineer-in-charge.
2.38 Providing and filling in sand boxing in pipeline or for foundation Cum 674.00
with sand of approved quality including watering compaction,
initial lead up to 5.0km etc. complete.
2.39.2 Excavation in hard soil/murum - murum mixed with boulder etc. Cum 191.00
including 50 m lead and 1.5 m lift with dressing. (As per Item No.-
2.2)
26
S.No. Particulars of Items Unit Rates (in Rs.)
2.39.4 Excavation in hard rock including 50 m lead and 1.5 m lift-
(a) Blasting permitted cum 407.00
(b) Blasting prohibited (i.e. wedged and chiselled) cum 483.00
2.41 Cutting Kharanja road and making good the same including Sqm 59.00
supply of extra quantities of Kharanja, murum.
2.42 Brick work with burnt clay fly-ash brick as per IS 13757-1993 of Cum 2841.00
class designation 75 in superstructure above plinth level up to
floor two level in :
Cement mortar 1:4(1 cement : 4 coarse sand)
2.43 Brick work with Hollow concrete block having size Cum 4905.00
(400x150x200mm) or other size as per IS 2185 (Part-I) in
Boundary wall in Cement mortar 1:4 (1 cement : 4 coarse sand)
27
CHAPTER 3
CAST IRON SOCKET AND SPIGOT PIPES AND SPECIALS WITH LEAD JOINTS
1 C.I. Pipes shall Conform to IS: 1536 -1989 duly inspected and tested and having BIS certification
mark.
2 Specials shall Conform to IS: 1538 - 1993 duly inspected and tested and having BIS certification
mark.
3 jointing material lead shall Conform to IS:782 - 1978 duly inspected and tested and having BIS
certification mark.
4 Code of practice for laying of cast iron pipes shall be as per IS:3114 - 1994
4.1 Methods for sampling of Cast Iron Pipes & fittings shall be as per IS : 11606
5 Each pipe shall have the following mark either cast, stamped or indelibly painted on it. Following
Marking may be done on the socket faces of pipe centrifugally cast in metal mould or on the
outside of the socket or on the barrel of pipe centrifugally cast in sand mould:-
a) Manufacturer‟s name, initials or identification mark;
b) The nominal diameter;
c) Class reference;
d) Mass of Pipe
e) The last two digits of the year of manufacture.
6 The pipes and fittings shall be inspected for defects and be rung with a light hammer, preferably
while suspended, to detect cracks. Smearing the outside with chalk dust helps the location of
cracks. If doubt persists further Conformation may be obtained by pouring a little kerosene which
seeps through and shows on the outer surface.
7 Tolerance for thickness and length of pipe shall be acceptable as given below :
Tolerance on Thickness
Dimensions Tolerance in mm
a) Wall thickness - (1+0.05 e)
Where e = is the thickness of the wall in millimetres
Tolerance on Length
Type of Casting Tolerance in mm
a) Socket and spigot, and ± 100
plain ended pipes
28
Tolerances on Lengths
The tolerances on lengths of fittings, normally manufactured, shall be as follows :
Type of fittings Nominal Dia Tolerance (mm)
Socket fittings and spigot Up to and including ± 20
pieces 450 mm
All diameters ± 10
9 Laying :
Laying of pipes and fittings/specials includes all precautions to guard against possible damaged to
the existing structure/pipes lines, cables etc., taking precautions to prevent dirt from entering the
pipe ends, lowering and laying pipes and specials in the trenches with specials arrangement such
as cranes, tripods with chain pulley block, use of slings of canvas etc. to fit the ends of pipes and
fittings/ specials to lift and lower the same. Inspection of pipes and fittings for defects by striking
with a light hammer while suspended. Laying of pipes perfectly true in alignment and to gradient
etc.
10 Measurement:
The net length of pipes as laid or fixed should be measured in running meters correct to a cm.
Specials should be excluded and enumerated and paid for separately. The portion of the pipe
within the collar at the joints shall not be included in the length of pipe work.
11 Rates
11.1 The rates include charges for all tools & plants, chain pulley blocks, other appliances etc. required
for lifting and laying the pipes and specials in positions as per approved drawing.
11.2 The rates include provision and use of all coverings etc. to protect the works from inclement
weather etc. and from damages from fall of materials, and other causes.
29
CHAPTER 3- CAST IRON SOCKET AND SPIGOT PIPES AND SPECIALS WITH
LEAD JOINTS
S.No. Particulars of Items Unit Rates (in Rs.)
3.1 Providing, laying and jointing of
following socket and spigot cast iron
(Spun) Pipes including testing of
joints, cost of pipes and jointing
materials etc. complete. [socket &
spigot cast iron (spun) pipes shall
Conform to IS 1536 : 2001 and laying
work shall Conform to IS 3114 : 1994,
Pig lead shall Conform to IS 782:1978]
LA Class A Class B Class
80mm diameter RM 1296.00 1403.00 1504.00
100mm diameter RM 1576.00 1726.00 1842.00
125mm diameter RM 1986.00 2159.00 2369.00
150mm diameter RM 2409.00 2629.00 2830.00
200mm diameter RM 3513.00 3798.00 4103.00
250mm diameter RM 4708.00 5129.00 5487.00
300mm diameter RM 6060.00 6601.00 7128.00
350mm diameter RM 7601.00 8222.00 8897.00
400mm diameter RM 9256.00 10086.00 10872.00
450mm diameter RM 11392.00 11590.00 13430.00
500mm diameter RM 13291.00 14436.00 15595.00
600mm diameter RM 17713.00 19280.00 20856.00
700mm diameter RM 22771.00 24808.00 26783.00
750mm diameter RM 25498.00 27803.00 30148.00
800mm diameter RM 28606.00 31082.00 33611.00
900mm diameter RM 34771.00 37840.00 40972.00
1000mm diameter RM 41726.00 45467.00 49101.00
1050mm diameter RM 45499.00 53756.00 57800.00
3.2 Labour for laying in position socket &
spigot cast iron (Spun) pipes. [ Laying
work shall Conform to IS 3114 : 1994 ]
LA Class A' Class B' Class
80mm diameter RM 57.00 62.00 68.00
100mm diameter RM 72.00 78.00 86.00
125mm diameter RM 93.00 101.00 112.00
150 mm diameter RM 116.00 127.00 140.00
200mm diameter RM 170.00 184.00 202.00
250mm diameter RM 230.00 250.00 274.00
300mm diameter RM 296.00 323.00 347.00
350mm diameter RM 374.00 405.00 442.00
400mm diameter RM 455.00 496.00 540.00
450mm diameter RM 549.00 602.00 655.00
500mm diameter RM 642.00 698.00 761.00
600mm diameter RM 858.00 935.00 1022.00
700mm diameter RM 1106.00 1203.00 1316.00
750mm diameter RM 1233.00 1345.00 1483.00
800mm diameter RM 1377.00 1498.00 1651.00
900mm diameter RM 1683.00 1833.00 2014.00
1000mm diameter RM 2026.00 2209.00 2415.00
1050mm diameter RM 2318.00 2523.00 2799.00
30
S.No. Particulars of Items Unit Rates (in Rs.)
3.3 Jointing of following socket & spigot
cast iron (spun) pipes and specials
class 'LA' 'A' and 'B' including labour
& cost of jointing materials (i.e. pig
lead and spun yarn) etc. and testing
of the joints complete. [Caulking lead
shall Conform to IS 782 : 1978 ]
80mm diameter Each 313.00
100mm diameter Each 389.00
125mm diameter Each 465.00
150mm diameter Each 562.00
200mm diameter Each 802.00
250mm diameter Each 985.00
300mm diameter Each 1169.00
350mm diameter Each 1324.00
400mm diameter Each 1555.00
450mm diameter Each 2126.00
500mm diameter Each 2272.00
600mm diameter Each 2916.00
700mm diameter Each 3327.00
750mm diameter Each 3738.00
800mm diameter Each 4519.00
900mm diameter Each 5100.00
1000mm diameter Each 5885.00
1050mm diameter Each 6288.00
3.4 Labour for jointing of socket & spigot
cast iron (spun) pipes and specials
class 'LA' 'A' and 'B' including testing
of joints but excluding cost of jointing
materials (i.e. pig lead and spun
yarn). [Conforming to IS 3114 : 1994,]
31
S.No. Particulars of Items Unit Rates (in Rs.)
3.5 Providing and laying in position
double socket cast iron 90° bend.
[Conforming to IS 1538 - 1993 , IS
3114 : 1994 Medium Class Heavy Class
80mm diameter Each NA 1500.00
100mm diameter Each 1917.00 2000.00
125mm diameter Each 2584.00 2751.00
150mm diameter Each 3417.00 3584.00
200mm diameter Each 5251.00 5585.00
250mm diameter Each 7585.00 8169.00
300mm diameter Each 10419.00 11253.00
350mm diameter Each 13333.00 14451.00
400mm diameter Each 17165.00 18682.00
450mm diameter Each 21157.00 23153.00
500mm diameter Each 26985.00 29540.00
600mm diameter Each 39600.00 43591.00
700mm diameter Each 55647.00 61475.00
750mm diameter Each 64828.00 71774.00
800mm diameter Each 79791.00 88497.00
900mm diameter Each 105402.00 117404.00
1000mm diameter Each 134985.00 150453.00
1100mm diameter Each 170824.00 189841.00
1200mm diameter Each 212325.00 235992.00
3.6 Providing and laying in position 45°
bend double socket cast iron.
[Conforming to IS 1538 -1993 , IS
3114 : 1994] Medium Class Heavy Class
80mm diameter Each NA 1500.00
100mm diameter Each 1917.00 2000.00
125mm diameter Each 2501.00 2667.00
150mm diameter Each 3251.00 3417.00
200mm diameter Each 4834.00 5168.00
250mm diameter Each 6918.00 7418.00
300mm diameter Each 9419.00 10086.00
350mm diameter Each 11816.00 12694.00
400mm diameter Each 15010.00 16127.00
450mm diameter Each 18283.00 19800.00
500mm diameter Each 22913.00 24750.00
600mm diameter Each 32893.00 35767.00
700mm diameter Each 45348.00 49420.00
750mm diameter Each 52294.00 57164.00
800mm diameter Each 63900.00 69902.00
900mm diameter Each 82834.00 91033.00
1000mm diameter Each 105064.00 115629.00
1100mm diameter Each 130928.00 144198.00
1200mm diameter Each 161441.00 177416.00
3.7 Providing and laying in position
double socket cast iron 22½° bend.
[Conforming to IS 1538 - 1993 , IS
3114 : 1994]
Medium Class Heavy Class
80mm diameter Each NA 1334.00
100mm diameter Each 1667.00 1750.00
125mm diameter Each 2167.00 2251.00
32
S.No. Particulars of Items Unit Rates (in Rs.)
150mm diameter Each 2834.00 2917.00
200mm diameter Each 4251.00 4418.00
250mm diameter Each 6001.00 6251.00
300mm diameter Each 7919.00 8335.00
350mm diameter Each 9820.00 10379.00
400mm diameter Each 12375.00 13093.00
450mm diameter Each 14850.00 15728.00
500mm diameter Each 18522.00 19640.00
600mm diameter Each 26267.00 28023.00
700mm diameter Each 35608.00 38162.00
750mm diameter Each 41276.00 43991.00
800mm diameter Each 49700.00 53419.00
900mm diameter Each 63731.00 68718.00
1000mm diameter Each 80129.00 86553.00
1100mm diameter Each 102105.00 107092.00
1200mm diameter Each 124335.00 130759.00
3.8 Providing and laying in position
double socket cast iron 11¼° bend.
[Conforming to IS 1538 - 1993 , IS
3114 : 1994] Medium Class Heavy Class
80mm diameter Each 1167.00 1250.00
100mm diameter Each 1500.00 1584.00
125mm diameter Each 2000.00 2084.00
150mm diameter Each 2584.00 2667.00
200mm diameter Each 3834.00 4001.00
250mm diameter Each 5418.00 5585.00
300mm diameter Each 7168.00 7418.00
350mm diameter Each 8782.00 9181.00
400mm diameter Each 11018.00 11497.00
450mm diameter Each 13093.00 13732.00
500mm diameter Each 16367.00 17165.00
600mm diameter Each 22913.00 24111.00
700mm diameter Each 30817.00 32574.00
750mm diameter Each 35368.00 37444.00
800mm diameter Each 42347.00 45136.00
900mm diameter Each 54180.00 57646.00
1000mm diameter Each 67619.00 72015.00
1100mm diameter Each 83425.00 88497.00
1200mm diameter Each 101260.00 107346.00
3.9 Providing and laying in position all
socket cast iron Tees (all sizes in
Millimetres) Body x Branch Dia.
[Conforming to IS 1538 -1993 , IS
3114 : 1994]
Medium Class Heavy Class
80x80 Each 1602.00 1675.00
34
S.No. Particulars of Items Unit Rates (in Rs.)
600x600 Each 44230.00 48062.00
35
S.No. Particulars of Items Unit Rates (in Rs.)
1200x1100 Each 222045.00 235146.00
1200x1200 Each 228131.00 241232.00
36
S.No. Particulars of Items Unit Rates (in Rs.)
500x450 Each 17741.00 19442.00
37
S.No. Particulars of Items Unit Rates (in Rs.)
300x250 Each 6407.00 6917.00
38
S.No. Particulars of Items Unit Rates (in Rs.)
300mm diameter Each 4951.00 5169.00
350mm diameter Each 6765.00 7080.00
400mm diameter Each 8103.00 8653.00
450mm diameter Each 9991.00 10463.00
500mm diameter Each 11879.00 12508.00
600mm diameter Each 16127.00 16992.00
700mm diameter Each 21161.00 22263.00
750mm diameter Each 23915.00 25173.00
800mm diameter Each 28423.00 30007.00
900mm diameter Each 35342.00 37342.00
1000mm diameter Each 43177.00 45594.00
1100mm diameter Each 52095.00 54596.00
1200mm diameter Each 62431.00 64932.00
41
S.No. Particulars of Items Unit Rates (in Rs.)
3.21 Labour for laying in position all socket
cast iron, tees (all Sizes in mm).
[Conforming to IS 3114 : 1994] Medium Class Heavy Class
80x80 Each 29.00 30.00
42
S.No. Particulars of Items Unit Rates (in Rs.)
500x450 Each 486.00 525.00
500x500 Each 504.00 545.00
43
S.No. Particulars of Items Unit Rates (in Rs.)
1200x900 Each 3351.00 3556.00
1200x1000 Each 3409.00 3614.00
1200x1100 Each 3468.00 3676.00
1200x1200 Each 3563.00 3768.00
44
S.No. Particulars of Items Unit Rates (in Rs.)
500x400 Each 272.00 297.00
500x450 Each 289.00 317.00
45
S.No. Particulars of Items Unit Rates (in Rs.)
300x250 Each 116.00 125.00
46
S.No. Particulars of Items Unit Rates (in Rs.)
300mm diameter Each 90.00 94.00
350mm diameter Each 114.00 119.00
400mm diameter Each 136.00 145.00
450mm diameter Each 168.00 176.00
500mm diameter Each 199.00 210.00
600mm diameter Each 271.00 285.00
700mm diameter Each 355.00 374.00
750mm diameter Each 401.00 422.00
800mm diameter Each 450.00 475.00
900mm diameter Each 560.00 591.00
1000mm diameter Each 684.00 722.00
1100mm diameter Each 825.00 865.00
1200mm diameter Each 989.00 1028.00
48
CHAPTER - 4
CAST IRON TYTON PIPES WITH TYTON JOINTS
1 C.I. Pipes shall Conform to IS: 1536 - 2001 duly inspected and tested and having BIS
certification mark.
2 Specials shall Conform to IS: 1538 - 1993 with upto date amendement duly inspected and
tested and having BIS certification mark.
3 Tyton rubber sealing ring/Tyton rubber gasket shall be as per IS:5382- 1985 duly inspected
and tested and having BIS certification mark.
4 The rings shall be homogeneous, free from porosity, frit, excessive blooms, blisters or other
visible surface imperfections. The fin or flash shall be reduced as much possible and in any
case the thickness of it shall not exceed 0.4 mm and the width 0.8 mm. Unless otherwise
specified, the materials shall be black.
5 Rubber ring tyton joints shall be used for jointing of CI pipe lines outside the building and
other external water supply installations. Wherever required, for internal water supply piping
arrangements with CI pipes, shall be connected by flanged joints.
7 Measurement
The net length of pipes as laid or fixed should be measured in running meters correct to a
cm. Specials should be excluded and enumerated and paid separately. The portion of the
pipe within the collar at the joints shall not be included in the length of pipe work.
8 Rates
8.1 The rates include charges for all tools & plants, chain pulley blocks, other appliances etc.
required for lifting and laying the pipes and specials in positions as per approved drawing.
8.2 The rates include provision and use of all coverings etc. to protect the works from
inclement weather etc. and from damages from fall of materials, and other causes.
49
CHAPTER 4 - CAST IRON TYTON PIPES WITH TYTON JOINTS
50
S.No. Particulars of Items Unit Rates (in Rs.)
4.3 Jointing of tyton pipes of class 'LA'
'A' and 'B' including testing of joints
and cost of jointing materials (i.e.
Rubber Gasket and Soap solution
etc.). [Conform to IS 5382: 1985]
51
CHAPTER - 5
CAST IRON PIPES AND SPECIALS WITH FLANGED JOINTS
1 The Horizontal Cast C.I. double flanged pipes shall Conform to IS 7181-1986 (reaffirmed 2005)
duly inspected and tested and having BIS certification mark.
2 The C.I. fittings shall Conform to IS - 1538- 1993 duly inspected and tested and having BIS
certification mark.
3 Method of sampling of cast iron pipes & fittings shall Conform to IS 11606-1986.
4 Specification for rubber and insertions shall Conform to IS 1638.
5 Code of structural steel in general building construction (for nuts and bolts) shall Conform to IS
800.
6 Flanged pipes centrifugally cast with screwed/welded flanges shall Conform to IS 1536-2001
7 Tolerance :
7.1 Tolerance on thickness-
The tolerances on the wall thickness of pipes and flange thickness of pipes shall be as follows:
Dimension Tolerance mm
Wall thickness -(1+ 0.05e)
Flange thickness ±(2 + 0.05ь)
Where e = Thickness of pipe in mm, and
ь = Thickness of flange in mm
8 Laying of pipes and fittings/specials includes all precautions to guard against possible
damaged to the existing structure/pipes lines, cables etc., taking precautions to prevent dirt
from entering the pipe ends, lowering and laying pipes and specials in the trenches with
specials arrangement such as cranes, tripods with chain pulley block, use of slings of canvas
etc. to fit the ends of pipes and fittings/ specials to lift and lower the same. Inspection of pipes
and fittings for defects by striking with a light hammer while suspended. Laying of pipes
perfectly true in alignment and to gradient etc.
9 Fixing means laying in specified position to ensure interconnection between all flanged pipes,
fittings and valves. It is also to ensure that the bolt holes of two flanges of the pipe/ fittings are
correctly aligned.
10 Measurement :
The net length of pipes as laid or fixed should be measured in running meters correct to a cm.
Specials should be excluded and enumerated & paid for separately.
52
11 Rates :
11.1 The rates include the charge for all tools and plant such as chain pulley blocks and other
appliances etc. required for lifting and laying the pipes and specials in position.
11.2 The rates include provision and use of all coverings etc. to protect the works from inclement
weather etc. and from damages from fall of materials and other causes.
11.3 The rates include provision of handling, storing under cover as required and returning of empty
cases or container to the store without any extra cost, for such materials as may be supplied by
the Department.
53
CHAPTER 5 -CAST IRON PIPES AND SPECIALS WITH FLANGED JOINTS
S.No. Particulars of Items Unit Rates (in Rs.)
5.1 Providing and fixing double flanged cast iron (horizontal
cast) pipe as per IS : 7181 of One Meter length.
80mm diameter Each 1929.00
100mm diameter Each 2397.00
125mm diameter Each 3098.00
150mm diameter Each 3616.00
200mm diameter Each 5176.00
250mm diameter Each 6950.00
300mm diameter Each 8913.00
350mm diameter Each 12162.00
400mm diameter Each 14849.00
450mm diameter Each 17729.00
500mm diameter Each 20812.00
600mm diameter Each 27977.00
700mm diameter Each 36454.00
750mm diameter Each 41351.00
54
S.No. Particulars of Items Unit Rates (in Rs.)
700mm diameter Each 63361.00
750mm diameter Each 71629.00
55
S.No. Particulars of Items Unit Rates (in Rs.)
450mm diameter Each 703.00
500mm diameter Each 822.00
600mm diameter Each 1101.00
700mm diameter Each 1424.00
750mm diameter Each 1608.00
5.8 Labour for jointing of flanged cast iron pipes and specials
class 'A' and 'B' including testing of joints but excluding cost
of jointing materials (i.e. Bolts & Nut, Rubber insertion)
5.9 Labour only for jointing double flanged horizontally cast iron
pipes and specials in vertical or inclined direction including
testing of joints but excluding cost of jointing materials (i.e.
bolts, nuts and rubber insertion sheet) [Conform to IS 800
IS 1638: ]
56
S.No. Particulars of Items Unit Rates (in Rs.)
5.9.1 80mm to 750mm dia in truly vertical position 200% above the rates provided
vide item No. 5.2, 5.4 & 5.6
5.9.2 In inclined position at inclination 45% & above 100% above rates provided vide
item No. 5.2, 5.4 & 5.6
5.9.3 In inclined position at inclination less than 45% Same as rates provided vide
item No. 5.2, 5.4 & 5.6
5.10 Providing & Laying in position cast iron flanged sockets Medium Heavy Class
(Conforming to IS 1538 ) Class
80mm diameter Each 875.00 948.00
100mm diameter Each 1094.00 1166.00
125mm diameter Each 1385.00 1458.00
150mm diameter Each 1823.00 1895.00
200mm diameter Each 2624.00 2697.00
250mm diameter Each 4228.00 4520.00
300mm diameter Each 5395.00 5759.00
350mm diameter Each 7404.00 7877.00
400mm diameter Each 9137.00 9688.00
450mm diameter Each 10555.00 11185.00
500mm diameter Each 12839.00 13627.00
600mm diameter Each 17407.00 18431.00
700mm diameter Each 22763.00 24102.00
750mm diameter Each 25835.00 27332.00
800mm diameter Each 29301.00 30798.00
900mm diameter Each 35996.00 37493.00
1000mm diameter Each 44188.00 45684.00
1100mm diameter Each 67818.00 68133.00
1200mm diameter Each 79633.00 80420.00
5.11 Providing and laying in position cast iron flanged spigot (tail Medium Heavy Class
piece) [Conform to IS 1538 ] Class
80mm diameter Each 802.00 866.00
100mm diameter Each 948.00 1021.00
125mm diameter Each 1239.00 1385.00
150mm diameter Each 1531.00 1677.00
200mm diameter Each 2552.00 2843.00
250mm diameter Each 3426.00 3864.00
300mm diameter Each 4374.00 4957.00
350mm diameter Each 5719.00 6396.00
400mm diameter Each 6923.00 7826.00
450mm diameter Each 8202.00 9255.00
500mm diameter Each 9782.00 10986.00
600mm diameter Each 15125.00 17081.00
700mm diameter Each 19639.00 22198.00
750mm diameter Each 22273.00 25132.00
800mm diameter Each 25358.00 28218.00
900mm diameter Each 31002.00 34237.00
1000mm diameter Each 37774.00 41536.00
1100mm diameter Each 57338.00 61552.00
1200mm diameter Each 68249.00 72764.00
5.12 Providing and laying in position cast iron double flanged 90° Medium Heavy Class
bends [Conform to IS 1538 ] Class
57
S.No. Particulars of Items Unit Rates (in Rs.)
80mm diameter Each 903.00 978.00
100mm diameter Each 1204.00 1279.00
125mm diameter Each 1580.00 1731.00
150mm diameter Each 2182.00 2333.00
200mm diameter Each 3386.00 3687.00
250mm diameter Each 4891.00 5418.00
300mm diameter Each 6772.00 7525.00
350mm diameter Each 9544.00 10630.00
400mm diameter Each 12570.00 14044.00
450mm diameter Each 15596.00 17536.00
500mm diameter Each 20019.00 22502.00
600mm diameter Each 30417.00 34296.00
700mm diameter Each 43918.00 49582.00
750mm diameter Each 51832.00 58583.00
800mm diameter Each 61221.00 69058.00
900mm diameter Each 82481.00 91482.00
1000mm diameter Each 109251.00 119804.00
1100mm diameter Each 140754.00 152703.00
1200mm diameter Each 178930.00 191965.00
5.13 Providing and laying in position cast iron double flanged Heavy Class
45° bends [Conform to IS 1538]
80mm diameter Each 1053.00
100mm diameter Each 1354.00
125mm diameter Each 1881.00
150mm diameter Each 2558.00
200mm diameter Each 4063.00
250mm diameter Each 6020.00
300mm diameter Each 8428.00
350mm diameter Each 8923.00
400mm diameter Each 11561.00
450mm diameter Each 14355.00
500mm diameter Each 17924.00
600mm diameter Each 26537.00
700mm diameter Each 37633.00
750mm diameter Each 44383.00
800mm diameter Each 51755.00
900mm diameter Each 67351.00
1000mm diameter Each 87292.00
1100mm diameter Each 110260.00
1200mm diameter Each 137417.00
5.14 Providing and laying in position cast iron double flanged 90° Medium Heavy Class
Duck Foot Bend. [Conform to IS 1538] Class
80mm diameter Each 1505.00 1580.00
100mm diameter Each 1881.00 1956.00
125mm diameter Each 2558.00 2709.00
150mm diameter Each 3386.00 3537.00
200mm diameter Each 5267.00 5568.00
250mm diameter Each 7826.00 8352.00
300mm diameter Each 10986.00 11739.00
350mm diameter Each 15988.00 17107.00
58
S.No. Particulars of Items Unit Rates (in Rs.)
400mm diameter Each 20944.00 22463.00
450mm diameter Each 25980.00 27979.00
500mm diameter Each 33095.00 35653.00
600mm diameter Each 50122.00 54119.00
5.15 Providing and laying in position cast iron all flanged Tees Medium Heavy Class
(all sizes in mm) Body x Branch. [Conform to IS 1538 ] Class
59
S.No. Particulars of Items Unit Rates (in Rs.)
400x400 Each 17407.00 19376.00
60
S.No. Particulars of Items Unit Rates (in Rs.)
1000x500 Each 104174.00 114871.00
1000x600 Each 106148.00 116681.00
1000x700 Each 108452.00 118985.00
1000x750 Each 109358.00 119890.00
1000x800 Each 110263.00 120795.00
1000x900 Each 111579.00 122112.00
1000x1000 Each 113966.00 124498.00
5.16 Providing and laying in position cast iron double flanged Medium Heavy Class
Tapers (all size in mm) Body x Branch. [Conform to IS 1538] Class
61
S.No. Particulars of Items Unit Rates (in Rs.)
5.17 Providing and laying in position all flanged cast iron crosses Medium Heavy Class
[Conform to IS 1538 ] Class
80mm diameter Each 1911.00 2063.00
100mm diameter Each 2369.00 2598.00
125mm diameter Each 3133.00 3515.00
150mm diameter Each 4127.00 4585.00
200mm diameter Each 6419.00 7107.00
250mm diameter Each 9323.00 10317.00
300mm diameter Each 12609.00 13756.00
5.18 Providing and laying in position all flanged cast iron blank Heavy Class
flanges [Conform to IS 1538 ]
62
S.No. Particulars of Items Unit Rates (in Rs.)
80mm diameter Each 365.00
100mm diameter Each 437.00
125mm diameter Each 583.00
150mm diameter Each 802.00
200mm diameter Each 1166.00
250mm diameter Each 1677.00
300mm diameter Each 2333.00
350mm diameter Each 3236.00
400mm diameter Each 4139.00
450mm diameter Each 5042.00
500mm diameter Each 6396.00
600mm diameter Each 9481.00
700mm diameter Each 13319.00
750mm diameter Each 15576.00
800mm diameter Each 18435.00
900mm diameter Each 23552.00
1000mm diameter Each 30550.00
1100mm diameter Each 37924.00
1200mm diameter Each 46954.00
5.19 Labour for laying in position cast iron flanged sockets Medium Heavy Class
excluding cost of the cast iron flanged socket. Class
80mm diameter Each 16.00 17.00
100mm diameter Each 20.00 21.00
125mm diameter Each 25.00 27.00
150mm diameter Each 34.00 35.00
200mm diameter Each 48.00 50.00
250mm diameter Each 78.00 83.00
300mm diameter Each 99.00 106.00
350mm diameter Each 126.00 134.00
400mm diameter Each 156.00 165.00
450mm diameter Each 180.00 190.00
500mm diameter Each 219.00 232.00
600mm diameter Each 296.00 314.00
700mm diameter Each 387.00 410.00
750mm diameter Each 440.00 465.00
800mm diameter Each 499.00 524.00
900mm diameter Each 613.00 638.00
1000mm diameter Each 752.00 778.00
1100mm diameter Each 1154.00 1160.00
1200mm diameter Each 1355.00 1369.00
5.20 Labour for laying in position cast iron flanged Spigot Medium Heavy Class
excluding cost of the cast iron flanged spigot. Class
80mm diameter Each 15.00 16.00
100mm diameter Each 17.00 19.00
125mm diameter Each 23.00 25.00
150mm diameter Each 28.00 31.00
200mm diameter Each 47.00 52.00
250mm diameter Each 63.00 71.00
300mm diameter Each 80.00 91.00
350mm diameter Each 102.00 114.00
63
S.No. Particulars of Items Unit Rates (in Rs.)
400mm diameter Each 123.00 139.00
450mm diameter Each 146.00 165.00
500mm diameter Each 174.00 196.00
600mm diameter Each 269.00 304.00
700mm diameter Each 350.00 395.00
750mm diameter Each 397.00 448.00
800mm diameter Each 452.00 503.00
900mm diameter Each 552.00 610.00
1000mm diameter Each 673.00 740.00
1100mm diameter Each 1022.00 1097.00
1200mm diameter Each 1216.00 1296.00
5.21 Labour for laying in position cast iron double flanged 90° Medium Heavy Class
Bend excluding cost of the cast iron double flanged 90 Class
degree bend.
80mm diameter Each 16.00 17.00
100mm diameter Each 21.00 23.00
125mm diameter Each 28.00 31.00
150mm diameter Each 39.00 42.00
200mm diameter Each 60.00 66.00
250mm diameter Each 87.00 97.00
300mm diameter Each 121.00 134.00
350mm diameter Each 165.00 184.00
400mm diameter Each 217.00 243.00
450mm diameter Each 269.00 303.00
500mm diameter Each 346.00 389.00
600mm diameter Each 526.00 593.00
700mm diameter Each 759.00 857.00
750mm diameter Each 896.00 1012.00
800mm diameter Each 1058.00 1193.00
900mm diameter Each 1425.00 1581.00
1000mm diameter Each 1888.00 2070.00
1100mm diameter Each 2432.00 2638.00
1200mm diameter Each 3092.00 3317.00
5.22 Labour for laying in position cast iron double flanged 45° Heavy Class
bend excluding cost of the cast iron double flanged 45
degree bend.
80mm diameter Each 19.00
100mm diameter Each 24.00
125mm diameter Each 34.00
150mm diameter Each 46.00
200mm diameter Each 72.00
250mm diameter Each 107.00
300mm diameter Each 150.00
350mm diameter Each 154.00
400mm diameter Each 200.00
450mm diameter Each 248.00
500mm diameter Each 310.00
600mm diameter Each 459.00
700mm diameter Each 650.00
750mm diameter Each 767.00
64
S.No. Particulars of Items Unit Rates (in Rs.)
800mm diameter Each 894.00
900mm diameter Each 1164.00
1000mm diameter Each 1508.00
1100mm diameter Each 1905.00
12000mm diameter Each 2374.00
5.23 Labour for laying in position cast iron double flanged 90° Medium Heavy Class
duck foot bend excluding cost of the cast iron double Class
flanged 90 degree duck foot bend.
80mm diameter Each 27.00 28.00
100mm diameter Each 34.00 35.00
125mm diameter Each 46.00 48.00
150mm diameter Each 60.00 63.00
200mm diameter Each 94.00 99.00
250mm diameter Each 139.00 149.00
300mm diameter Each 196.00 209.00
350mm diameter Each 268.00 287.00
400mm diameter Each 351.00 377.00
450mm diameter Each 436.00 469.00
500mm diameter Each 555.00 598.00
600mm diameter Each 841.00 908.00
5.24 Labour for laying in position cast iron all flanged tees (all Medium Heavy Class
sizes in mm) excluding cost of the cast iron double flanged Class
tees (all sizes in mm).
Body x Branch
80x80 Each 27.00 28.00
65
S.No. Particulars of Items Unit Rates (in Rs.)
66
S.No. Particulars of Items Unit Rates (in Rs.)
750x750 Each 965.00 1079.00
5.25 Labour for laying in position cast iron double flanged Tapers Medium Heavy Class
(all sizes in mm) excluding cost of the cast iron double Class
flanged Tapers (all sizes in mm).
Body x Branch
100x80 Each 15.00 16.00
67
S.No. Particulars of Items Unit Rates (in Rs.)
150x80 Each 28.00 31.00
150x100 Each 31.00 34.00
150x125 Each 34.00 36.00
68
S.No. Particulars of Items Unit Rates (in Rs.)
5.26 Labour for laying in position all flanged cast iron crosses Medium Heavy Class
excluding cost of the all flanged cast iron crosses. Class
5.27 Labour for laying in position cast iron blank flanges Heavy Class
excluding cost of the cast iron blank flanges.
80mm diameter Each 7.00
100mm diameter Each 8.00
125mm diameter Each 11.00
150mm diameter Each 15.00
200mm diameter Each 21.00
250mm diameter Each 31.00
300mm diameter Each 43.00
350mm diameter Each 58.00
400mm diameter Each 74.00
450mm diameter Each 90.00
500mm diameter Each 114.00
600mm diameter Each 169.00
700mm diameter Each 237.00
750mm diameter Each 278.00
800mm diameter Each 328.00
900mm diameter Each 420.00
1000mm diameter Each 544.00
1100mm diameter Each 676.00
1200mm diameter Each 837.00
5.28 Providing and laying in position sizes of flanged cast iron Medium Heavy Class
standard specials class medium or heavy which does not Class
appear in above items of the schedule.
80mm to 300mm dia Kg 72.00 72.00
Above 300mm Dia Kg 76.00 76.00
69
CHAPTER- 6
DUCTILE IRON PRESSURE PIPES AND SPECIALS WITH TYTON
JOINTS
1 (i) Centrifugally cast (spun) Ductile Iron pressure pipes shall Conform to IS 8329-2000 duly
inspected and tested and having BIS certification mark.
(ii) The Cement Mortar lining in the pipe shall be as per IS - 11906-1986.
2 Ductile Iron fittings for pressure pipes shall Conform to IS 9523-2000 duly inspected and tested
and having BIS certification mark.
3 Rubber sealing rings shall Conform to IS 5382-2000 duly inspected and tested and having BIS
certification mark.
4 The laying of D.I. Pipe shall Conform to IS - 12288 - 1987.
6 Marking on pipes
Each pipe shall have as cast or stamped or legibly and indelibly painted on it with the following
appropriate marks:
(a) Indication of the source of manufacture:
(b) the nominal diameter
(c) Class reference :
(d) The last two digits of the year of manufacture:
(e) The non-standard length of the pipe if specially ordered:
(f) Where applicable, an indication of length over which the pipe is suitable for cutting on site:
and
(g) A short white line at the spigot end of the Pipe with push-on joint in sizes DN 700 and above,
to indicate the major axis of the spigot.
(h) on the socket faces of pipe centrifugally cast in metal mould, and
(i) on the outside of the socket or on the barrel of pipe centrifugally cast in sand mould.
7 Marking on fittings
Each fittings shall have as cast, stamped or indelibly painted on it, the following appropriate
mark's.
(a) Indication of the source of manufacture.
(b) The nominal diameter
(c) The last two digits of the year of manufacture.
(d) PN rating of flanges when applicable, and
(e) Any other mark required by the purchaser.
(f) Marking may be done on the barrel of castings or on the outside of the sockets.
(g) The fittings may also be marked with the Standard Mark.
8 Bedding of Pipes:
70
The trench bottom shall be even and smooth so as to provide a proper support for the pipe over
its entire length, and shall be free from stones, lumps, roots and other hard objects that may
endure the pipe or coating. Holes shall be dug in the trench bottom to accommodate sockets so
as to ensure continuous contact between the trench and the entire pipe barrel between socket
holes.
9 Laying of DI Pipes :-
9.1 Laying of pipes and fittings/specials includes all precautions to guard against possible damaged
to the existing structure/pipes lines, cables etc., taking precautions to prevent dirt from entering
the pipe ends, lowering and laying pipes and specials in the trenches with specials arrangement
such as cranes, tripods with chain pulley block, use of slings of canvas etc. to fit the ends of
pipes and fittings/ specials to lift and lower the same. Inspection of pipes and fittings for defects
by striking with a light hammer while suspended. Laying of pipes perfectly true in alignment and
to gradient etc.
9.2 Pipes should be lowered into the trench with tackle suitable for the weight of pipes. For smaller
sizes, up to 200 mm nominal bore, the pipe may be lowered by the use of ropes but for heavier
pipes suitable mechanical equipment have to be used.
10 Tolerance of Length
The tolerance on length of pipes shall be as follows:
11 Rubber gasket
11.1 The material of rubber gaskets for use with mechanical joints and push-on-joints shall Conform
to IS : 5382, unless otherwise agreed between the manufacturer and the purchaser.
11.2 In the case of push-on-joints for sizes "DN 600" and above the sockets may be with or without
centring rings.
11.3 Marking - Each sealing ring or packing or both shall be marked indelibly with :
(a) The manufacturer's name or trade-mark, if any:
(b) The month and year of manufacture: and
(c) The type followed by a word, 'Water'.
71
13 Measurement
All measurements should be of the finished work.
14 Rates
14.1 The rates include charges for all tools and plant, chain pulley blocks, other appliances etc.
required for lifting and laying of the pipes and specials in position as per approved drawings.
14.2 The rates include provision and use of all coverings etc. to protect the works from inclement
weather etc. and from damages from fall of materials, and other causes.
14.3 The rate include provision of handling, storing under cover as required and returning of empty
cases or container to PHE Department stores without any extra cost, for such materials as may
be supplied by the department.
72
CHAPTER 6 - DUCTILE IRON PRESSURE PIPES AND SPECIAL WITH
TYTON JOINTS
S. No. Particulars of Items Unit Rate (in Rs.)
6.1 Providing, laying and jointing socket & spigot
centrifugally cast (Spun) Ductile Iron pressure pipes
with inside cement mortar lining (class K-7) Conforming
to IS 8329/2000 with suitable Rubber Gasket (Push on)
joints as per IS:5382/85 including testing of joint (laying
Conforming to IS 12288 : 1987)
80mm diameter RM 909.00
100mm diameter RM 1017.00
150mm diameter RM 1356.00
200mm diameter RM 1829.00
250mm diameter RM 2417.00
300mm diameter RM 2993.00
350mm diameter RM 3807.00
400mm diameter RM 4870.00
450mm diameter RM 5674.00
500mm diameter RM 6618.00
600mm diameter RM 8318.00
700mm diameter RM 12096.00
750mm diameter RM 14076.00
800mm diameter RM 15776.00
900mm diameter RM 19250.00
1000mm diameter RM 23121.00
1100mm diameter RM 26981.00
1200mm diameter RM 30526.00
1400mm diameter RM 37551.00
6.2 Labour for laying in position socket & spigot Ductile
Iron(k-7) pressure pipes. [ Conform to IS 12288:1987]
80mm diameter RM 11.00
100mm diameter RM 12.00
150mm diameter RM 18.00
200mm diameter RM 24.00
250mm diameter RM 32.00
300mm diameter RM 40.00
350mm diameter RM 54.00
400mm diameter RM 64.00
450mm diameter RM 76.00
500mm diameter RM 87.00
600mm diameter RM 117.00
700mm diameter RM 153.00
750mm diameter RM 168.00
800mm diameter RM 192.00
900mm diameter RM 229.00
1000mm diameter RM 285.00
1100mm diameter RM 335.00
1200mm diameter RM 392.00
1400mm diameter RM 467.00
73
S. No. Particulars of Items Unit Rate (in Rs.)
6.3 Providing, laying and jointing socket & spigot
centrifugally cast (Spun) Ductile Iron pressure pipes
with inside cement mortar lining (class K-9) Conforming
to IS 8329/2000 with suitable Rubber Gasket (Push on)
joints as per IS:5382/85 including testing of joint (laying
Conforming to IS 12288 : 1987)
80mm diameter RM 1019.00
100mm diameter RM 1040.00
150mm diameter RM 1542.00
200mm diameter RM 2146.00
250mm diameter RM 2851.00
300mm diameter RM 3629.00
350mm diameter RM 4950.00
400mm diameter RM 5503.00
450mm diameter RM 6905.00
500mm diameter RM 8208.00
600mm diameter RM 10778.00
700mm diameter RM 13986.00
750mm diameter RM 15654.00
800mm diameter RM 17152.00
900mm diameter RM 20971.00
1000mm diameter RM 24692.00
1100mm diameter RM 29924.00
1200mm diameter RM 33335.00
1400mm diameter RM 40419.00
6.4 Labour for laying in position socket & spigot Ductile Iron
(k-9) pressure pipes. [ Conform to IS 12288:1987]
80mm diameter RM 12.00
100mm diameter RM 14.00
150mm diameter RM 20.00
200mm diameter RM 28.00
250mm diameter RM 38.00
300mm diameter RM 48.00
350mm diameter RM 64.00
400mm diameter RM 76.00
450mm diameter RM 90.00
500mm diameter RM 104.00
600mm diameter RM 139.00
700mm diameter RM 173.00
750mm diameter RM 191.00
800mm diameter RM 209.00
900mm diameter RM 257.00
1000mm diameter RM 308.00
1100mm diameter RM 351.00
1200mm diameter RM 395.00
1400mm diameter RM 418.00
74
S. No. Particulars of Items Unit Rate (in Rs.)
6.5 Providing rubber ISI marked gasket (push on) joints to
DI class k-7, k-8 and k-9 pipes & DI specials including
testing of joints and cost of jointing materials (rubber ISI
marked Gasket (push on) joint as per IS-5382/85 and
soap solution etc.)
80mm diameter Each 75.00
100mm diameter Each 79.00
150mm diameter Each 119.00
200mm diameter Each 166.00
250mm diameter Each 220.00
300mm diameter Each 279.00
350mm diameter Each 319.00
400mm diameter Each 404.00
450mm diameter Each 447.00
500mm diameter Each 560.00
600mm diameter Each 682.00
700mm diameter Each 913.00
750mm diameter Each 1043.00
800mm diameter Each 1170.00
900mm diameter Each 1282.00
1000mm diameter Each 1617.00
1100mm diameter Each 1808.00
1200mm diameter Each 1811.00
1400mm diameter Each 2045.00
6.6 Labour Charges for jointing DI class k-7, k-8 and k-9
pipes & DI specials including joints but excluding cost of
Rubber Gasket. (push on) [Conform to IS 12288:1987]
75
S. No. Particulars of Items Unit Rate (in Rs.)
6.7 Providing and Laying ductile iron PN-1.6 type flanged
sockets Conforming to IS-9523/2000 having dimension
as per table 23 of IS-9523/2000 in the nominal
diameter/sizes with external bitumen coating and
internal cement mortar lining with finishing as per clause
13 of IS-9523/2000. (laying Conforming to IS 12288 :
1987)
80mm Each 624.00
100mm Each 705.00
150mm Each 1086.00
200mm Each 1544.00
250mm Each 2012.00
300mm Each 2711.00
350mm Each 4641.00
400mm Each 5678.00
450mm Each 7024.00
500mm Each 8665.00
600mm Each 13964.00
700mm Each 21037.00
750mm Each 23799.00
800mm Each 27949.00
900mm Each 34399.00
1000mm Each 45778.00
1100mm Each 50566.00
1200mm Each 52985.00
1400mm Each 55744.00
6.8 Labour charges only for Laying Ductile Iron PN-1.6 type
flanged sockets Conforming to IS-9523/2000 having
dimension as per table 23 of IS-9523/2000 in the
nominal diameter/sizes with external bitumen coating
and internal cement mortar lining with finishing as per
clause 13 of IS-9523/2000. (laying Conforming to IS
12288 : 1987)
80mm Each 20.00
100mm Each 22.00
150mm Each 30.00
200mm Each 34.00
250mm Each 49.00
300mm Each 69.00
350mm Each 93.00
400mm Each 121.00
450mm Each 153.00
500mm Each 177.00
600mm Each 221.00
700mm Each 340.00
750mm Each 418.00
800mm Each 480.00
900mm Each 541.00
1000mm Each 677.00
1100mm Each 819.00
76
S. No. Particulars of Items Unit Rate (in Rs.)
1200mm Each 968.00
1400mm Each 1252.00
6.10 Labour only for Laying Ductile Iron PN-1.6 type flanged
Spigot Conforming to IS-9523/2000 having dimension
as per table 24 of IS-9523/2000 in the nominal
diameter/sizes with external bitumen coating and
internal cement mortar lining with finishing as per clause
13 of IS-9523/2000. (laying Conforming to IS 12288 :
1987)
80mm Each 20.00
100mm Each 22.00
150mm Each 30.00
200mm Each 34.00
250mm Each 49.00
300mm Each 64.00
350mm Each 84.00
400mm Each 108.00
450mm Each 133.00
500mm Each 148.00
600mm Each 177.00
700mm Each 258.00
750mm Each 364.00
800mm Each 443.00
77
S. No. Particulars of Items Unit Rate (in Rs.)
900mm Each 480.00
1000mm Each 615.00
1100mm Each 819.00
1200mm Each 968.00
1400mm Each 1252.00
78
S. No. Particulars of Items Unit Rate (in Rs.)
800mm Each 787.00
900mm Each 944.00
1000mm Each 1205.00
1100mm Each 1477.00
1200mm Each 1775.00
1400mm Each 2433.00
79
S. No. Particulars of Items Unit Rate (in Rs.)
700mm Each 752.00
750mm Each 908.00
800mm Each 1009.00
900mm Each 1348.00
1000mm Each 1834.00
1100mm Each 2338.00
1200mm Each 2861.00
1400mm Each 3881.00
6.15 Providing & Laying Ductile Iron Double Socket 45°
Bends Conforming to IS-9523/2000 having dimension
as per table 16 of IS-9523/2000 in the nominal
diameter/sizes with external bitumen coating and
internal cement mortar lining. (laying Conforming to IS
12288 : 1987)
80mm Each 572.00
100mm Each 715.00
125mm Each 930.00
150 mm Each 1144.00
200mm Each 1863.00
250mm Each 2505.00
300mm Each 3507.00
350mm Each 6363.00
400mm Each 7961.00
450mm Each 10544.00
500mm Each 12736.00
600mm Each 19681.00
700mm Each 33668.00
750mm Each 38186.00
800mm Each 45925.00
900mm Each 60188.00
1000mm Each 79969.00
1100mm Each 89838.00
1200mm Each 99721.00
1400mm Each 113128.00
6.16 Labour charges for Laying Ductile Iron Double Socket
45° Bends Conforming to IS-9523/2000 having
dimension as per table 16 of IS-9523/2000 in the
nominal diameter/sizes with external bitumen coating
and internal cement mortar lining. (laying Conforming to
IS 12288 : 1987)
80mm Each 15.00
100mm Each 18.00
125mm Each 24.00
150 mm Each 29.00
200mm Each 51.00
250mm Each 66.00
300mm Each 92.00
350mm Each 119.00
400mm Each 156.00
450mm Each 202.00
500mm Each 248.00
80
S. No. Particulars of Items Unit Rate (in Rs.)
600mm Each 363.00
700mm Each 495.00
750mm Each 624.00
800mm Each 679.00
900mm Each 917.00
1000mm Each 1185.00
1100mm Each 1471.00
1200mm Each 1772.00
1400mm Each 2402.00
6.17 Providing & Laying Ductile Iron Double Socket 22.5°
Bends Conforming to IS-9523/2000 having dimension
as per table 17 of IS-9523/2000 in the nominal
diameter/sizes with external bitumen coating and
internal cement mortar lining. (laying Conforming to IS
12288 : 1987)
80mm Each 501.00
100mm Each 644.00
125mm Each 858.00
150 mm Each 1073.00
200mm Each 1647.00
250mm Each 2149.00
300mm Each 3008.00
350mm Each 5270.00
400mm Each 6568.00
450mm Each 8451.00
500mm Each 10238.00
600mm Each 15705.00
700mm Each 25996.00
750mm Each 29006.00
800mm Each 35159.00
900mm Each 44208.00
1000mm Each 56981.00
1100mm Each 66820.00
1200mm Each 76677.00
1400mm Each 89993.00
6.18 Labour charges for Laying Ductile Iron Double Socket
22.5° Bends Conforming to IS-9523/2000 having
dimension as per table 17 of IS-9523/2000 in the
nominal diameter/sizes with external bitumen coating
and internal cement mortar lining. (laying Conforming to
IS 12288 : 1987)
80mm Each 13.00
100mm Each 17.00
125mm Each 22.00
150 mm Each 28.00
200mm Each 44.00
250mm Each 59.00
300mm Each 81.00
350mm Each 99.00
400mm Each 128.00
450mm Each 158.00
81
S. No. Particulars of Items Unit Rate (in Rs.)
500mm Each 189.00
600mm Each 290.00
700mm Each 385.00
750mm Each 468.00
800mm Each 523.00
900mm Each 669.00
1000mm Each 880.00
1100mm Each 1137.00
1200mm Each 1412.00
1400mm Each 1951.00
6.19 Providing & Laying Ductile Iron Double Socket 11.25°
bends Conforming to IS-9523/2000 having dimension
as per table 18 of IS-9523/2000 in the nominal
diameter/sizes with external bitumen coating and
internal cement mortar lining. (laying Conforming to IS
12288 : 1987)
80mm Each 501.00
100mm Each 644.00
125mm Each 787.00
150 mm Each 1001.00
200mm Each 1502.00
250mm Each 2006.00
300mm Each 2722.00
350mm Each 4672.00
400mm Each 5765.00
450mm Each 7367.00
500mm Each 8751.00
600mm Each 13316.00
700mm Each 21414.00
750mm Each 23679.00
800mm Each 29211.00
900mm Each 36528.00
1000mm Each 47772.00
1100mm Each 57483.00
1200mm Each 67210.00
1400mm Each 80257.00
6.20 Labour charges for Laying Ductile Iron Double Socket
11.25° bends Conforming to IS-9523/2000 having
dimension as per table 18 of IS-9523/2000 in the
nominal diameter/sizes with external bitumen coating
and internal cement mortar lining. (laying Conforming to
IS 12288 : 1987)
80mm Each 13.00
100mm Each 17.00
125mm Each 20.00
150 mm Each 26.00
200mm Each 39.00
250mm Each 55.00
300mm Each 73.00
350mm Each 86.00
400mm Each 106.00
82
S. No. Particulars of Items Unit Rate (in Rs.)
450mm Each 147.00
500mm Each 165.00
600mm Each 242.00
700mm Each 315.00
750mm Each 385.00
800mm Each 429.00
900mm Each 550.00
1000mm Each 697.00
1100mm Each 825.00
1200mm Each 970.00
1400mm Each 1240.00
6.21 Providing & Laying Ductile Iron All socket Tees
Conforming to IS-9523/2000 having dimension as per
table 21 of IS-9523/2000 in the nominal diameter/sizes
with external bitumen coating and internal cement
mortar lining with finishing as per clause 13 of IS-
9523/2000. (laying Conforming to IS 12288 : 1987) (All
sizes in mm)
80x80 mm Each 859.00
83
S. No. Particulars of Items Unit Rate (in Rs.)
400x100 mm Each 6962.00
400x150 mm Each 7758.00
400x200 mm Each 8653.00
400x250 mm Each 10045.00
400x300 mm Each 10543.00
400x350 mm Each 12233.00
400x400 mm Each 12731.00
84
S. No. Particulars of Items Unit Rate (in Rs.)
6.22 Labour charges for Laying Ductile Iron All socket Tees
Conforming to IS-9523/2000 having dimension as per
table 21 of IS-9523/2000 in the nominal diameter/sizes
with external bitumen coating and internal cement
mortar lining. (laying Conforming to IS 12288 : 1987)
(All sizes in mm)
80x80 mm Each 23.00
85
S. No. Particulars of Items Unit Rate (in Rs.)
400x400 mm Each 242.00
86
S. No. Particulars of Items Unit Rate (in Rs.)
87
S. No. Particulars of Items Unit Rate (in Rs.)
500x200 Each 12867.00
500x400 Each 18837.00
500x500 Each 23058.00
88
S. No. Particulars of Items Unit Rate (in Rs.)
1400x1000 Each 398300.00
89
S. No. Particulars of Items Unit Rate (in Rs.)
500x100 Each 194.00
500x200 Each 236.00
500x400 Each 345.00
500x500 Each 422.00
90
S. No. Particulars of Items Unit Rate (in Rs.)
1400x800 Each 2904.00
1400x1000 Each 3274.00
91
S. No. Particulars of Items Unit Rate (in Rs.)
800x600 Each 41492.00
800x700 Each 37960.00
92
S. No. Particulars of Items Unit Rate (in Rs.)
450x350 Each 143.00
450x400 Each 135.00
93
S. No. Particulars of Items Unit Rate (in Rs.)
350mm Each 4186.00
400mm Each 5117.00
450mm Each 6311.00
500mm Each 7792.00
600mm Each 12591.00
700mm Each 19016.00
750mm Each 21539.00
800mm Each 25227.00
900mm Each 31114.00
1000mm Each 41418.00
1100mm Each 51206.00
1200mm Each 61011.00
1400mm Each 74250.00
6.28 Labour only for Laying Ductile Iron PN-1.0 type flanged
sockets Conforming to IS-9523/2000 having dimension
as per table 23 of IS-9523/2000 in the nominal
diameter/sizes with external bitumen coating and
internal cement mortar lining with finishing as per clause
13 of IS-9523/2000. (laying Conforming to IS 12288 :
1987)
80mm Each 17.00
100mm Each 19.00
150mm Each 30.00
200mm Each 42.00
250mm Each 55.00
300mm Each 72.00
350mm Each 93.00
400mm Each 115.00
450mm Each 127.00
500mm Each 153.00
600mm Each 223.00
700mm Each 388.00
750mm Each 496.00
800mm Each 505.00
900mm Each 643.00
1000mm Each 827.00
1100mm Each 1033.00
1200mm Each 1255.00
1400mm Each 1718.00
6.29 Providing and Laying ductile iron PN-1.0 type flanged
spigot Conforming to IS-9523/2000 having dimension as
per table 24 of IS-9523/2000 in the nominal
diameter/sizes with external bitumen coating and
internal cement mortar lining with finishing as per clause
13 of IS-9523/2000. (laying Conforming to IS 12288 :
1987)
80mm Each 562.00
100mm Each 702.00
150mm Each 1124.00
200mm Each 1616.00
250mm Each 2247.00
300mm Each 3016.00
94
S. No. Particulars of Items Unit Rate (in Rs.)
350mm Each 5214.00
400mm Each 6605.00
450mm Each 8186.00
500mm Each 10223.00
600mm Each 14772.00
700mm Each 23206.00
750mm Each 26255.00
800mm Each 29279.00
900mm Each 35101.00
1000mm Each 43903.00
1100mm Each 53668.00
1200mm Each 63440.00
1400mm Each 76590.00
6.30 Labour only for Laying Ductile Iron PN-1.0 type flanged
Spigot Conforming to IS-9523/2000 having dimension
as per table 24 of IS-9523/2000 in the nominal
diameter/sizes with external bitumen coating and
internal cement mortar lining with finishing as per clause
13 of IS-9523/2000. (laying Conforming to IS 12288 :
1987)
80mm Each 18.00
100mm Each 23.00
150mm Each 37.00
200mm Each 53.00
250mm Each 73.00
300mm Each 94.00
350mm Each 121.00
400mm Each 149.00
450mm Each 183.00
500mm Each 219.00
600mm Each 311.00
700mm Each 553.00
750mm Each 613.00
800mm Each 647.00
900mm Each 834.00
1000mm Each 1012.00
1100mm Each 1195.00
1200mm Each 1385.00
1400mm Each 1758.00
95
S. No. Particulars of Items Unit Rate (in Rs.)
250mm Each 19734.00
300mm Each 23732.00
350mm Each 29069.00
400mm Each 35037.00
450mm Each 42552.00
500mm Each 49942.00
600mm Each 61734.00
700mm Each 89489.00
750mm Each 101599.00
800mm Each 109817.00
900mm Each 131976.00
1000mm Each 200800.00
1100mm Each 276464.00
1200mm Each 384295.00
1400mm Each 610805.00
96
S. No. Particulars of Items Unit Rate (in Rs.)
200mm Each 21240.00
250mm Each 28742.00
300mm Each 35081.00
350mm Each 42408.00
400mm Each 51246.00
450mm Each 61764.00
500mm Each 73446.00
600mm Each 92196.00
700mm Each 129808.00
750mm Each 145758.00
800mm Each 158497.00
900mm Each 191540.00
1000mm Each 270845.00
1100mm Each 381980.00
1200mm Each 484961.00
1400mm Each 714175.00
97
S. No. Particulars of Items Unit Rate (in Rs.)
150mm Each 19247.00
200mm Each 26286.00
250mm Each 35512.00
300mm Each 43575.00
350mm Each 52499.00
400mm Each 63213.00
450mm Each 76120.00
500mm Each 90870.00
600mm Each 115248.00
700mm Each 160490.00
750mm Each 193847.00
800mm Each 195292.00
900mm Each 236453.00
1000mm Each 323511.00
1100mm Each 482539.00
1200mm Each 599632.00
1400mm Each 979603.00
98
S. No. Particulars of Items Unit Rate (in Rs.)
100mm Each 14978.00
125mm Each 16110.00
150mm Each 21296.00
200mm Each 29027.00
250mm Each 39201.00
300mm Each 48176.00
350mm Each 58052.00
400mm Each 69858.00
450mm Each 84062.00
500mm Each 100491.00
600mm Each 127731.00
700mm Each 177358.00
750mm Each 198224.00
800mm Each 215524.00
900mm Each 261330.00
1000mm Each 354402.00
1100mm Each 491164.00
1200mm Each 609580.00
1400mm Each 1001627.00
99
S. No. Particulars of Items Unit Rate (in Rs.)
80mm Each 73.00
100mm Each 87.00
125mm Each 108.00
150mm Each 131.00
200mm Each 177.00
250mm Each 231.00
300mm Each 294.00
350mm Each 330.00
400mm Each 382.00
450mm Each 437.00
500mm Each 479.00
600mm Each 610.00
700mm Each 838.00
750mm Each 931.00
800mm Each 1126.00
900mm Each 1232.00
1000mm Each 1476.00
1100mm Each 1744.00
1200mm Each 2256.00
1400mm Each 5157.00
100
S. No. Particulars of Items Unit Rate (in Rs.)
6.41 Labour only for Laying welded double flanged
centrifugal cast (spun) ductile Iron pressure pipes
Conforming to IS: 8329/2000 in the length of 4m. for
class K-9 with inside cement mortar, lining for the
sizes/dia pipes. (laying Conforming to IS 12288 : 1987)
80mm Each 133.00
100mm Each 156.00
125mm Each 194.00
150mm Each 233.00
200mm Each 317.00
250mm Each 404.00
300mm Each 511.00
350mm Each 544.00
400mm Each 618.00
450mm Each 689.00
500mm Each 715.00
600mm Each 861.00
700mm Each 1271.00
750mm Each 1563.00
800mm Each 1871.00
900mm Each 2746.00
1000mm Each 4037.00
1100mm Each 5935.00
1200mm Each 8724.00
1400mm Each 13268.00
101
S. No. Particulars of Items Unit Rate (in Rs.)
1400mm Each 16206.00
102
S. No. Particulars of Items Unit Rate (in Rs.)
1200mm Each 14347.00
1400mm Each 20803.00
103
S. No. Particulars of Items Unit Rate (in Rs.)
6.47 Providing & Laying Ductile Iron All Flanged crosses
Conforming to IS-9523/2000 in the nominal
diameter/sizes with external bitumen coating and
internal cement mortar lining with finishing etc. complete
as directed by Engineer-in-charge. (laying Conforming
to IS 12288 : 1987) (All sizes in mm)
80mm Each 1592.00
100mm Each 2010.00
150mm Each 3267.00
200mm Each 4775.00
250mm Each 7874.00
300mm Each 11057.00
350mm Each 18711.00
400mm Each 23362.00
450mm Each 28979.00
500mm Each 36341.00
600mm Each 52240.00
700mm Each 32640.00
750mm Each 107005.00
800mm Each 138861.00
900mm Each 173647.00
1000mm Each 217031.00
6.49 Providing & Supplying D.I. Specials & Fittings For all
types of specials, bends, tees.. etc.
6.49.1 80 to 300 mm dia Kg. 70.00
6.49.2 350 mm and above dia Kg. 109.00
104
CHAPTER- 7
UNPLASTICIZED PVC (UPVC) PIPES & FITTINGS FOR POTABLE
WATER SUPPLY
1 Unplasticized PVC pipes for potable water supply shall be as per IS 4985-2000 duly inspected
and tested and having BIS certification mark.
2 Selection, Handling, storage and installation of UPVC Pipes shall be as per IS 7634 (Part-3) -
2003
3 Specification of Injection Moulded PVC socket fittings with solvent cement joints shall be as per
IS 7834 (Part-I to VIII) - 1987.
4 Visual Appearance
(i) The colour of the pipes shall be light grey. Slight variations in the appearance of the colour
are permitted.
(ii) The internal and external surfaces of the pipe shall be smooth, clean and free from grooving
and other defects. Slight shallow longitudinal grooves or irregularities in the pipe shall be
permissible provided the wall thickness remains within the permissible limits.
(iii) Each pipe may also be marked with the standard mark of BIS certification.
5 Storage
(i) PVC solvent cement should be stored in a cool place except when actually in use at the site.
The solvent cement has a limited self life when not stored in hermetically sealed containers.
(ii) Pipes should be stacked on a surface flat and free from sharp objects, stones or projection in
order to avoid deformation or damage. Ends of pipes should be protected from abrasion and
chipping.
6 In rocky area 15 cm. cushion of sand or murum below and above the pipes should be provided
as per IS 7634 (Part III) : 2003. (See Drawing No.-3)
7 Marking
Each pipe shall be clearly and indelibly marked in ink/paint or hot embossed on white base at
intervals of not more than 3 meters, in colour as indicated below.
(a) Manufacturer's name or trade-mark
(b) Out side diameter,
(c) Class of pipe and pressure rating
(d) Batch and lot number
(e) The word plumbing in the case of plumbing pipes.
(f) Each pipe may also be marked with the standard mark BIS certification.
Class of Pipe Working pressure Kg/sqcm Colour of Marking
Class 2 4 Blue
Class 3 6 Green
Class 4 8 Brown
Class 5 10 Yellow
8 Marking of fittings
(i) All fittings shall be clearly and indelibly marked at a prominent place visible even after the
installation of the fittings with the following :
(a) Manufacturer's identification mark, and
(b) Size of the fitting and the appropriate class (working pressure) of IS : 4985
- 1988 to which the pressure rating of the fitting corresponds.
105
(ii) PVC fittings also Conforming to specific requirements as prescribed in the relevant clause of
the standard may also be marked with the standard Mark.
9 The work shall be executed in accordance with the specifications and all relevant latest IS
codes.
10 Laying of pipes and fittings/specials includes all precautions to guard against possible to the
existing structure/pipes lines, cables etc., taking precautions to prevent dirt from entering the
pipe ends, lowering and laying pipes and specials in the trenches with specials arrangement
such as cranes, tripods with chain pulley block, use of slings of canvas etc. to fit the ends of
pipes and fittings/ specials to lift and lower the same. Inspection of pipes and fittings for defects
while suspended. Laying of pipes perfectly true in alignment and to gradient etc.
11 Measurement
All measurement should be of the finished work only. The net length of pipes as laid or fixed
shall be measured in running meters correct to 10mm. Specials shall be excluded and
measured and paid separately. The portion of the pipe inside the joints shall not be included in
the length of pipe work. Excavation, refilling, masonry and concrete work wherever required
shall be measured and paid for separately under relevant items of work.
12 Rates
12.1 The rate include the charges for all tools and plants and other appliances required for lifting,
laying and jointing of pipes, specials and fittings in position as per approved drawings.
12.2 The rate includes provision for use of all coverings etc. to protect the works from inclement
weather etc. and damages from fall of materials and other causes.
12.3 The rate includes provision of handling, storing as required and returning of empty bags or
containers to the departmental stores, without any extra cost for such materials as may be
supplied by the department.
106
CHAPTER 7 - UNPLASTICIZED PVC (UPVC) PIPES & FITTINGS FOR
POTABLE WATER SUPPLY
S.No. Particulars of Items Unit Rates (in Rs.)
2 2
7.1 Providing, laying and jointing following 4Kg/Cm 6Kg/Cm 8 Kg/Cm2 10Kg/Cm2
UPVC pipes with solvent cement joint for
4, 6, 8 and 10 kg/ sq. cm. pressures
including testing of joints, cost of jointing
materials etc. complete in all respect.
[ Conform to IS 4985:2000 and IS 7634
(PT-3)
90 mm dia. RM. 121.00 144.00 196.00 223.00
110 mm dia. RM. 173.00 215.00 285.00 327.00
140 mm dia. RM. 286.00 357.00 493.00 541.00
160 mm dia. RM. 376.00 456.00 628.00 705.00
180 mm dia. RM. 474.00 567.00 800.00 873.00
200 mm dia. RM. 592.00 723.00 979.00 1134.00
250 mm dia RM. 632.00 1154.00 1559.00 1847.00
315 mm dia RM. 963.00 1876.00 2413.00 2979.80
7.2 Labour for laying in position following 4Kg/Cm2 6Kg/Cm2 8 Kg/Cm2 10Kg/Cm2
UPVC pipes of 4, 6, 8 and 10Kg/Sqcm.
pressure.
90 mm dia. RM. 4.00 4.00 4.00 4.00
110 mm dia. RM. 4.00 4.00 4.00 4.00
140 mm dia. RM. 4.00 4.00 4.00 4.00
160 mm dia. RM. 6.00 6.00 6.00 6.00
180 mm dia. RM. 6.00 6.00 6.00 6.00
200 mm dia. RM. 6.00 6.00 6.00 6.00
250 mm dia RM. 7.00 7.00 7.00 7.00
315 mm dia RM. 7.00 7.00 7.00 7.00
7.3 Providing, Solvent Cement Joints to UPVC 4Kg/Cm2 6Kg/Cm2 8 Kg/Cm2 10Kg/Cm2
Pipes and fittings of 4, 6, 8 and 10 Kg/Sq
cm. Pressure including testing of joints
and cost of jointing materials (i.e. socket,
coupler & solvent cement) [Conform to IS
7634 (PT-3) : 2003]
90 mm dia. Each 15.00 15.00 15.00 15.00
110 mm dia. Each 17.00 17.00 17.00 17.00
140 mm dia. Each 24.00 24.00 24.00 24.00
160 mm dia. Each 28.00 28.00 28.00 28.00
180 mm dia. Each 35.00 35.00 35.00 35.00
200 mm dia. Each 41.00 41.00 41.00 41.00
250 mm dia Each 60.00 60.00 60.00 60.00
315 mm dia Each 70.00 70.00 70.00 70.00
107
S.No. Particulars of Items Unit Rates (in Rs.)
2 2
7.4 Labour for providing solvent cement joints 4Kg/Cm 6Kg/Cm 8 Kg/Cm2 10Kg/Cm2
to UPVC pipes and fittings of 4, 6, 8 and
10Kg /Sq cm. Pressure including testing of
joints but excluding cost of jointing
materials (i.e. coupler and solvent cement)
[Conform to IS 4985:2000 and IS 7634
(PT-3)
90 mm dia. Each 9.00 9.00 9.00 9.00
110 mm dia. Each 9.00 9.00 9.00 9.00
140 mm dia. Each 11.00 11.00 11.00 11.00
160 mm dia. Each 13.00 13.00 13.00 13.00
180 mm dia. Each 17.00 17.00 17.00 17.00
200 mm dia. Each 21.00 21.00 21.00 21.00
250 mm dia Each 30.00 30.00 30.00 30.00
315 mm dia Each 34.00 34.00 34.00 34.00
7.5 Providing and laying in position following 4Kg/Cm2 6Kg/Cm2 8 Kg/Cm2 10Kg/Cm2
UPVC bends suitable for 4, 6, 8 and 10
Kg/Sq. cm. pressure pipes. [Conform to IS
4985:2000 and IS 7634 (PT-3) :2003, IS
7834 (PT-I to VIII: 1987]
90 mm dia. Each 98.00 109.00 162.00 210.00
110 mm dia. Each 167.00 156.00 250.00 322.00
140 mm dia. Each 367.00 483.00 588.00 862.00
160 mm dia. Each 524.00 695.00 1051.00 1130.00
180 mm dia. Each 786.00 1001.00 1231.00 1750.00
200 mm dia. Each 1060.00 1357.00 2016.00 2039.00
250 mm dia Each 2049.00 3208.00 - 5237.00
315 mm dia Each 4045.00 6362.00 - 10370.00
7.6 Providing and laying in position following 4Kg/Cm2 6Kg/Cm2 8 Kg/Cm2 10Kg/Cm2
UPVC Tees, suitable for 4, 6, 8 and 10
Kg/Sq.cm. Pressure pipes. [Conform to IS
4985:2000 and IS 7634 (PT-3) :2003, IS
7834 (PT-I to VIII: 1987]
90 mm dia. Each 40.00 60.00 81.00 96.00
100 mm dia. Each 70.00 106.00 142.00 155.00
140 mm dia. Each 151.00 182.00 213.00 255.00
160 mm dia. Each 165.00 225.00 368.00 441.00
180 mm dia. Each 377.00 445.00 513.00 615.00
200 mm dia. Each 582.00 667.00 751.00 842.00
250 mm dia Each 667.00 752.00 837.00 928.00
315 mm dia Each 753.00 838.00 923.00 1014.00
7.7 Providing and laying in position following 4Kg/Cm2 6Kg/Cm2 8 Kg/Cm2 10Kg/Cm2
UPVC flanged tail pieces suitable for 4, 6,
8 and 10 Kg./Sq. cm. Pressure pipes.
[Conform to IS 4985:2000 and IS 7634
(PT-3) :2003, IS 7834 (PT-I to VIII: 1987]
90 mm dia. Each 22.00 46.00 70.00 91.00
110 mm dia. Each 43.00 63.00 82.00 142.00
108
S.No. Particulars of Items Unit Rates (in Rs.)
140 mm dia. Each 81.00 105.00 112.00 230.00
160 mm dia. Each 90.00 127.00 164.00 261.00
180 mm dia. Each 103.00 148.00 194.00 336.00
200 mm dia. Each 129.00 182.00 235.00 425.00
250 mm dia Each 156.00 216.00 276.00 514.00
315 mm dia Each 184.00 251.00 318.00 604.00
7.8 Providing and laying in position following 4Kg/Cm2 6Kg/Cm2 8 Kg/Cm2 10Kg/Cm2
UPVC end Cap (plugs) suitable for 4, 6, 8
and 10 Kg/Sq cm. Pressure pipes.
[Conform to IS 4985:2000 and IS 7634
(PT-3) :2003, IS 7834 (PT-I to VIII: 1987]
7.9 Providing and laying in position UPVC 4Kg/Cm2 6Kg/Cm2 8 Kg/Cm2 10Kg/Cm2
coupler suitable for 4, 6, 8 and 10 Kg/Sq.
cm. Pressure pipes [Conform to IS
4985:2000 and IS 7634 (PT-3) :2003, IS
7834 (PT-I to VIII: 1987]
90 mm dia. Each 26.00 39.00 52.00 55.00
110 mm dia. Each 46.00 61.00 77.00 96.00
140 mm dia. Each 75.00 119.00 164.00 183.00
160 mm dia. Each 127.00 165.00 203.00 262.00
180 mm dia. Each 159.00 244.00 329.00 365.00
200 mm dia Each 217.00 314.00 410.00 518.00
250 mm dia Each 275.00 715.00 0.00 1160.00
315 mm dia Each 334.00 1421.00 0.00 2311.00
109
S.No. Particulars of Items Unit Rates (in Rs.)
200x140 mm dia Each 143.00 181.00 199.00 241.00
200x160 mm dia Each 248.00 214.00 233.00 253.00
200x180 mm dia Each 231.00 241.00 249.00 299.00
250x200 mm dia Each 249.00 392.00 540.00 690.00
315x250 mm dia Each 233.00 704.00 957.00 1209.00
7.11 Labour for laying in position all types of 4Kg/Cm2 6Kg/Cm2 8 Kg/Cm2 10Kg/Cm2
UPVC fittings such as bends, tees, plugs
etc. for following UPVC pipes. [Conform to
IS 4985:2000 and IS 7634 (PT-3) :2003,
IS 7834 (PT-I to VIII: 1987]
90 mm dia. Each 3.00 3.00 3.00 3.00
110 mm dia. Each 3.00 3.00 3.00 3.00
140 mm dia. Each 3.00 3.00 3.00 3.00
160 mm dia. Each 3.00 3.00 3.00 3.00
180 mm dia. Each 4.00 4.00 4.00 4.00
200 mm dia. Each 4.00 4.00 4.00 4.00
250 mm dia Each 5.00 5.00 5.00 5.00
315 mm dia Each 6.00 6.00 6.00 6.00
110
S.No. Particulars of Items Unit Rates (in Rs.)
7.13 Providing and Supplying of UPVC Pipes (6
Kg./sq.cm) ISI marked as per IS
4985/2000 duly tested from certified
agencies for usage in Drinking water
inclusive of all materials, Central, State
and Municipal taxes and duties inspection
charges, transit insurance,
loading/unloading FOR site unloading &
stacking etc. complete as per direction of
Engineer-in-Charge.
50mm RM. 46.00
63mm RM. 72.00
75mm RM. 100.00
90mm RM. 138.00
110mm RM. 209.00
125mm RM. 301.00
140mm RM. 351.00
160mm RM. 447.00
180mm RM. 557.00
200mm RM. 713.00
225mm RM. 937.00
250mm RM. 1141.00
280mm RM. 1462.00
315mm RM. 1863.00
7.14 Providing and Supplying of UPVC Pipes
(10 Kg./sq.cm) ISI marked as per IS
4985/2000 duly tested from certified
agencies for usage in Drinking water
inclusive of all materials, Central, State
and Municipal taxes and duties inspection
charges, transit insurance,
loading/unloading FOR site unloading &
stacking etc. complete as per direction of
Engineer-in-Charge.
50mm RM. 62.00
63mm RM. 111.00
75mm RM. 158.00
90mm RM. 217.00
110mm RM. 321.00
125mm RM. 433.00
140mm RM. 535.00
160mm RM. 697.00
180mm RM. 863.00
200mm RM. 1124.00
225mm RM. 1449.00
250mm RM. 1835.00
280mm RM. 2343.00
315mm RM. 2968.00
111
S.No. Particulars of Items Unit Rates (in Rs.)
UPVC SPECIALS AS PER IS 7834 (Part-I to Part-VIII) /1987, IS 7634 (Part-III) & IS 4985/2000
suitable for 4,6 & 10 Kg/sq.cm
7.15 Providing and Supplying of UPVC
Threaded Coupler duly tested from
certified agencies for usage in Drinking
water inclusive of all materials, Central,
State and Municipal taxes and duties
inspection charges, transit insurance,
loading/unloading FOR site unloading &
stacking etc. complete as per direction of
Engineer-in-Charge.
63 mm x 50 mm Each 34.00
75 mm x 50 mm Each 47.00
90 mm x 80 mm Each 74.00
110 mm x 100 mm Each 115.00
140 mm x 125 mm Each 194.00
7.16 Providing and Supplying of Unequal Tee,
duly tested from certified agencies for
usage in Drinking water inclusive of all
materials, Central, State and Municipal
taxes and duties inspection charges,
transit insurance, loading/unloading FOR
site unloading & stacking etc. complete as
per direction of Engineer-in-Charge.
63 mm x 50 mm Each 23.00
75 mm X 50 mm Each 26.00
90 mm x 50 mm Each 38.00
90 mm x 63 mm Each 45.00
90 mm x 75 mm Each 56.00
110 mm x 50 mm Each 60.00
110mm x 63 mm Each 63.00
110 mm x 90mm Each 69.00
140mm x 50 mm Each 89.00
140 mm x 63 mm Each 95.00
140 mm x 90 mm Each 98.00
140 mm x 110 mm Each 100.00
160 mm x 50 mm Each 115.00
160 mm x 63 mm Each 136.00
160 mm x 90 mm Each 156.00
160 mm x 110mm Each 178.00
160 mm x140 mm Each 404.00
7.17 Providing and Supplying of UPVC Reducer
Coupler, duly tested from certified
agencies for usage in Drinking water
inclusive of all materials, Central, State
and Municipal taxes and duties inspection
charges, transit insurance,
loading/unloading FOR site unloading &
stacking etc. complete as per direction of
Engineer-in-Charge.
63 mm x 50 mm Each 31.00
112
S.No. Particulars of Items Unit Rates (in Rs.)
75 mm x 63 mm Each 41.00
90 mm x 63 mm Each 48.00
90 mm x 75 mm Each 69.00
110 mm x 63 mm Each 79.00
110 mm x 75 mm Each 90.00
110 mm x 90 mm Each 97.00
140 mm x 63 mm Each 115.00
140 mm x 90 mm Each 138.00
140 mm x 110 mm Each 160.00
160 mm x 110 mm Each 240.00
160 mm x 140 mm Each 305.00
7.18 Providing and Supplying of UPVC Reducer
Multi Stage, duly tested from certified
agencies for usage in Drinking water
inclusive of all materials, Central, State
and Municipal taxes and duties inspection
charges, transit insurance,
loading/unloading FOR site unloading &
stacking etc. complete as per direction of
Engineer-in-Charge.
90 mm x 63 mm Each 31.00
110 mm x 63 mm Each 51.00
110 mm x 75 mm Each 59.00
110 mm x 90 mm Each 63.00
140 mm x 90 mm Each 90.00
7.19 Providing and Supplying of UPVC Reducer
Fabricated duly tested from certified
agencies for usage in Drinking water
inclusive of all materials, Central, State
and Municipal taxes and duties inspection
charges, transit insurance,
loading/unloading FOR site unloading &
stacking etc. complete as per direction of
Engineer-in-Charge.
75 mm x 63 mm Each 81.00
90 mm x 75 mm Each 127.00
110 mm x 90 mm Each 197.00
140 mm x 110 mm Each 332.00
160 mm x 140 mm Each 515.00
7.20 Providing and Supplying of Saddle Piece,
duly tested from certified agencies for
usage in Drinking water inclusive of all
materials, Central, State and Municipal
taxes and duties inspection charges,
transit insurance, loading/unloading FOR
site unloading & stacking etc. complete as
per direction of Engineer-in-Charge.
63 mm x 20 mm Each 70.00
75 mm x 20 mm Each 90.00
90 mm x 20 mm Each 105.00
110 mm x 20 mm Each 117.00
140 mm x 20 mm Each 131.00
113
S.No. Particulars of Items Unit Rates (in Rs.)
160 mm x 20 mm Each 158.00
20 mm Each -
25 mm Each -
32 mm Each -
40 mm Each -
50 mm Each 8.00
63 mm Each 13.00
75 mm Each 21.00
90 mm Each 32.00
110 mm Each 41.00
140 mm Each 76.00
160 mm Each 109.00
200 mm Each 188.00
7.22 Providing and Supplying of UPVC
Couplers Fabricated (6 Kg./Sq.cm), duly
tested from certified agencies for usage in
Drinking water inclusive of all materials,
Central, State and Municipal taxes and
duties inspection charges, transit
insurance, loading/unloading FOR site
unloading & stacking etc. complete as per
direction of Engineer-in-Charge.
20 mm Each -
25 mm Each -
32 mm Each -
40 mm Each -
50 mm Each 8.00
63 mm Each 18.00
75 mm Each 29.00
90 mm Each 35.00
110 mm Each 47.00
140 mm Each 111.00
160 mm Each 149.00
200 mm Each 276.00
114
S.No. Particulars of Items Unit Rates (in Rs.)
7.23 Providing and Supplying of UPVC Bends
Fabricated (4 Kg./Sq.cm), duly tested from
certified agencies for usage in Drinking
water inclusive of all materials, Central,
State and Municipal taxes and duties
inspection charges, transit insurance,
loading/unloading FOR site unloading &
stacking etc. complete as per direction of
Engineer-in-Charge.
20 mm Each -
25 mm Each -
32 mm Each -
40 mm Each 14.00
50 mm Each 21.00
63 mm Each 24.00
75 mm Each 38.00
90 mm Each 66.00
110 mm Each 115.00
140 mm Each 291.00
160 mm Each 437.00
200 mm Each 785.00
7.24 Providing and Supplying of UPVC Bends
Fabricated (6 Kg./Sq.cm), duly tested from
certified agencies for usage in Drinking
water inclusive of all materials, Central,
State and Municipal taxes and duties
inspection charges, transit insurance,
loading/unloading FOR site unloading &
stacking etc. complete as per direction of
Engineer-in-Charge.
20 mm Each -
25 mm Each -
32 mm Each 13.00
40 mm Each 15.00
50 mm Each 25.00
63 mm Each 53.00
75 mm Each 83.00
90 mm Each 104.00
110 mm Each 150.00
140 mm Each 470.00
160 mm Each 678.00
200 mm Each 1327.00
115
S.No. Particulars of Items Unit Rates (in Rs.)
7.25 Providing and Supplying of UPVC Equal
Tee Fabricated (4 Kg./Sq.cm), duly tested
from certified agencies for usage in
Drinking water inclusive of all materials,
Central, State and Municipal taxes and
duties inspection charges, transit
insurance, loading/unloading FOR site
unloading & stacking etc. complete as per
direction of Engineer-in-Charge.
20 mm Each 9.00
25 mm Each 15.00
32 mm Each 19.00
40 mm Each 27.00
50 mm Each 34.00
63 mm Each 40.00
75 mm Each 45.00
90 mm Each 48.00
110 mm Each 86.00
140 mm Each 149.00
160 mm Each 184.00
200 mm Each 553.00
7.26 Providing and Supplying of UPVC Equal
Tee Fabricated (6 Kg./sq.cm) BIS
10124/1982 Part-V, duly tested from
certified agencies for usage in Drinking
water inclusive of all materials, Central,
State and Municipal taxes and duties
inspection charges, transit insurance,
loading/unloading FOR site unloading &
stacking etc. complete as per direction of
Engineer-in-Charge.
20 mm Each 11.00
25 mm Each 16.00
32 mm Each 21.00
40 mm Each 31.00
50 mm Each 38.00
63 mm Each 45.00
75 mm Each 49.00
90 mm Each 56.00
110 mm Each 101.00
140 mm Each 175.00
160 mm Each 217.00
200 mm Each 650.00
7.27 Providing and Supplying of UPVC
Couplers (Mould) BIS 7834/1975 Part-VI,
duly tested from certified agencies for
usage in Drinking water inclusive of all
materials, Central, State and Municipal
taxes and duties inspection charges,
transit insurance, loading/unloading FOR
site unloading & stacking etc. complete as
per direction of Engineer-in-Charge.
116
S.No. Particulars of Items Unit Rates (in Rs.)
20 mm Each -
25 mm Each -
32 mm Each 11.00
40 mm Each 15.00
50 mm Each 19.00
63 mm Each 36.00
75 mm Each 39.00
90 mm Each 59.00
110 mm Each 103.00
140 mm Each 110.00
160 mm Each 120.00
200 mm Each 475.00
7.28 Providing and Supplying of UPVC Elbow
(Mould) BIS 7834/1975 Part-VI, duly
tested from certified agencies for usage in
Drinking water inclusive of all materials,
Central, State and Municipal taxes and
duties inspection charges, transit
insurance, loading/unloading FOR site
unloading & stacking etc. complete as per
direction of Engineer-in-Charge.
20 mm Each -
25 mm Each 10.00
32 mm Each 16.00
40 mm Each 27.00
50 mm Each 45.00
63 mm Each 55.00
75 mm Each 71.00
90 mm Each 138.00
110 mm Each 183.00
140 mm Each 394.00
160 mm Each 560.00
200 mm Each 1041.00
7.29 Providing and Supplying of UPVC Male
Threaded Adopter, duly tested from
certified agencies for usage in Drinking
water inclusive of all materials, Central,
State and Municipal taxes and duties
inspection charges, transit insurance,
loading/unloading FOR site unloading &
stacking etc. complete as per direction of
Engineer-in-Charge.
20 mm Each -
25 mm Each 7.00
32 mm Each 11.00
40 mm Each 17.00
50 mm Each 26.00
63 mm Each 42.00
75 mm Each 49.00
90 mm Each 67.00
110 mm Each 111.00
140 mm Each 135.00
117
S.No. Particulars of Items Unit Rates (in Rs.)
160 mm Each 246.00
200 mm Each 267.00
7.30 Providing and Supplying of UPVC End
Cap, duly tested from certified agencies
for usage in Drinking water inclusive of all
materials, Central, State and Municipal
taxes and duties inspection charges,
transit insurance, loading /unloading FOR
site unloading & stacking etc. complete as
per direction of Engineer-in-Charge.
20 mm Each -
25 mm Each -
32 mm Each -
40 mm Each 10.00
50 mm Each 12.00
63 mm Each 14.00
75 mm Each 18.00
90 mm Each 19.00
110 mm Each 25.00
140 mm Each 33.00
160 mm Each 68.00
200 mm Each 128.00
7.31 Providing and Supplying of UPVC Tail
piece without flange (BIS marked), duly
tested from certified agencies for usage in
Drinking water inclusive of all materials,
Central, State and Municipal taxes and
duties inspection charges, transit
insurance, loading/unloading FOR site
unloading & stacking etc. complete as per
direction of Engineer-in-Charge.
20 mm Each -
25 mm Each -
32 mm Each 11.00
40 mm Each 12.00
50 mm Each 14.00
63 mm Each 18.00
75 mm Each 24.00
90 mm Each 31.00
110 mm Each 53.00
140 mm Each 99.00
160 mm Each 145.00
200 mm Each 645.00
118
CHAPTER- 8
PIPE APPURTENANCES - C.I. & D.I. VALVES, MJ SPECIALS
1 Sluice valves for water works purposes (50 to 1200 mm size) shall be as per IS 14846 -
2000 duly inspected and tested and having BIS certification mark.
2 Butterfly valves for General purpose shall be as per IS 13095 - 1991 duly inspected and
tested and having BIS certification mark.
4 Non return valve/reflux valve shall be as per IS 5312 - 2003 (Part I & II) duly inspected and
tested and having BIS certification mark.
5 Air valve shall be as per IS 14845 - 2000 duly inspected and tested and having BIS
certification mark.
8 (i) All grit and foreign matters are removed from the inside of the valves before placing in
pipes.
(ii) All the four faces are thoroughly cleaned and coated with a thin layer of mineral grease.
(iii) It is important to check tightening of gland with a pair of inside callipers. Clearance
between the top of the stuffing box and the underside of the gland should be uniform on
all the sides.
9 Fixing means laying in specified position to ensure interconnection between all flanged
pipes, fittings and valves. It is also to ensure that the bolt holes of two flanges of the pipe/
fittings are correctly aligned.
10.1 APPLICATION:
Wall thimble mounted Sluice gates are used either for isolation of flow from a sump /
chamber to a closed conduit or to another sump / chamber or for isolation of flow from a
conduit to a sump / chamber. Standard sluice gates have to be modified to make them
suitable for modulation application and hence standard sluice gates should not be used
for modulation application.
10.2 SALIENT FEATURES:
10.2.1 Flange back frame gate suitable for mounting on the face of a Cast iron Wall thimble
using studs and with a gasket between gate frame and wall thimble flange.
119
10.2.2 Wall thimble to have cross section “F” and depth of 150 mm for the gate size up to and
including 600 mm and depth of 300 mm for the gate size above 600 mm unless until
specified otherwise. Gates having square / rectangular opening to be provided with
thimble having square/ rectangular opening aperture with square / rectangular flange for
gate frame mounting.
10.2.3 Square shaped natural rubber Gasket with predrilled holes for positioning in between
machined face of wall thimble flange and frame flange.
10.2.4 Open top frame provided with short length extension guides to support ½ vertical height of
the slide when the slide is in full open position.
10.2.5 Frame specially designed to permit front access for tightening of thimble mounting nuts so
as to enable mounting of gates side by side or near corners.
10.2.6 Rigid shutter designed to withstand the applicable water head. Shutter to be provided with
cast integral pocket to house the stem-connecting block, which connects the spindle to the
shutter for up and down operation.
10.2.7 Seat facing fitted on machined Plain Surface of frame and shutter-using counter sunk
screws for better fitments.
10.2.8 The spindle is provided with square / trapezoidal threading with the threaded length being
approximately 400mm more than the height of waterway opening.
10.2.9 Operation of gates by means of manual lift mechanism comprise of pillar mounted geared
gate operating mechanism suitable for opening / closing of gate by a single person with an
effort not exceeding 20 Kgs on the hand wheel / crank handle.
10.2.10 Economical and faster erection due to flange back design.
11 Measurement
All measurements should be of the finished work
12 Rates
12.1 The rates include all tools and plants, chain pulley block, other appliances etc. required for
lifting and laying the valves in position as per approved drawings.
12.2 The rates include provision and use of all coverings etc. to protect, the works from
inclement whether etc. from damaging by fall of materials and due to other causes.
12.3 The rates include provision of handling and storing under cover as required and returning
of empty cases or containers if any to the departmental stores without any extra cost, for
such materials as may be supplied by the department.
120
CHAPTER 8 - PIPE APPURTENANCES - C.I. & D.I. VALVES, MJ SPECIALS
121
S.No. Particulars of Items Unit Rates (in Rs.)
800 mm dia Each 4324.00
900 mm dia Each 4423.00
1000 mm dia Each 4534.00
1100 mm dia. Each 4725.00
1200 mm dia. Each 4903.00
8.4 Extra for providing cast iron hand wheel to PN-0.6 PN-1.0 PN-1.6
following cast iron sluice valves vide item no. 8.1.
122
S.No. Particulars of Items Unit Rates (in Rs.)
1100 mm dia. Each 2053.00 2115.00 2156.00
1200 mm dia. Each 2200.00 2266.00 2310.00
123
S.No. Particulars of Items Unit Rates (in Rs.)
200 Each 46408.00 51049.00 58706.00
250 Each 65076.00 71583.00 82321.00
300 Each 94142.00 103556.00 119090.00
350 Each 155981.00 171580.00 197317.00
400 Each 181669.00 199836.00 229812.00
500 Each 297385.00 327124.00 376192.00
600 Each 412051.00 419104.00 481969.00
700 Each 729895.00 746521.00 858499.00
800 Each 744104.00 762732.00 877142.00
124
S.No. Particulars of Items Unit Rates (in Rs.)
300mm dia Each 15404.00
350mm dia Each 28172.00
8.10b Providing & fixing cast iron double flanged multi PN- 0.6 PN- 1.0
door reflux (non return) valves including jointing &
testing with cost of jointing material such as bolts,
nuts and rubber insertion all complete as per IS :
5312 (Part II)
400mm dia Each 60653.00 67296.00
450mm dia Each 76867.00 83511.00
500mm dia Each 107582.00 128037.00
600mm dia Each 160418.00 182073.00
700mm dia Each 188605.00 252980.00
750mm dia Each 292390.00 306463.00
800mm dia Each 334910.00 362369.00
900mm dia Each 390718.00 418177.00
1000mm dia Each 447516.00 474951.00
1100mm dia Each 504919.00 532365.00
1200mm dia Each 562949.00 590396.00
8.12 Providing & fixing cast iron butterfly valves PN- 1.0 PN- 1.6
including jointing & testing with cost of jointing
material such as bolts, nuts and rubber insertion
all complete as per IS :13095-1991. (Valves
above 200 mm dia should be gear operated)
50mm dia Each 2169.00 2499.00
65mm dia Each 2453.00 2823.00
125
S.No. Particulars of Items Unit Rates (in Rs.)
80mm dia Each 2772.00 3190.00
100mm dia Each 3427.00 3941.00
150mm dia Each 4696.00 5383.00
200mm dia Each 8963.00 10280.00
250mm dia Each 13827.00 15859.00
300mm dia Each 18770.00 21508.00
350mm dia Each 30221.00 34639.00
400mm dia Each 39993.00 45853.00
450mm dia Each 49739.00 57043.00
500mm dia Each 99435.00 114157.00
600mm dia Each 125566.00 144090.00
700mm dia Each 315611.00 362579.00
750mm dia Each 411661.00 472966.00
800mm dia Each 454172.00 521836.00
900mm dia Each 537468.00 617609.00
1000mm dia Each 866765.00 807034.00
1100mm dia Each 866949.00 996458.00
1200mm dia Each 1031681.00 1185873.00
1400mm dia Each 1196613.00 1375489.00
8.14a Providing & fixing cast iron single air valves, small PN- 1.0 PN- 1.6
orifice with screwed end as per IS : 14845-2000
including jointing & testing with cost of jointing
material and rubber insertion all complete as per
IS :13095-1991
25mm dia Each 692.00 771.00
40mm dia Each 841.00 907.00
126
S.No. Particulars of Items Unit Rates (in Rs.)
8.14b Labour for laying and fixing of Cast Iron Air valves PN- 1.0 PN- 1.6
small orifice with screwed end .
25mm dia Each 16.00 16.00
40mm dia Each 19.00 19.00
8.15 Providing & fixing cast iron single air valves, large PN- 1.0 PN- 1.6
orifice with screwed end as per IS : 14845-2000
including jointing & testing with cost of jointing
material and rubber insertion all complete as per
IS :13095-1991
25mm dia Each 891.00 1037.00
40mm dia Each 907.00 1292.00
50mm dia Each 1113.00 1312.00
8.16 Labour for laying and fixing of Cast Iron Air valves PN- 1.0 PN- 1.6
large orifice with screwed end.
25mm dia Each 16.00
40mm dia Each 19.00
50mm dia Each 25.00
8.17 Providing & fixing cast iron double air valves, PN- 1.0 PN- 1.6
flanged without in-built isolating valve as per IS :
14845-2000 including jointing & testing with cost
of jointing material and rubber insertion all
complete as per IS :13095-1991
40mm dia Each 1806.00 1726.00
50mm dia Each 2169.00 2157.00
65mm dia Each 2455.00 2843.00
80mm dia Each 2772.00 3098.00
100mm dia Each 3434.00 3790.00
150mm dia Each 4696.00 6424.00
200mm dia Each 8885.00 10147.00
8.18 Labour for laying and fixing of Cast Iron double air
valves, flanged without in-built isolating valve. (
PN- 1.0/ PN-1.6)
40mm dia Each 23.00
50mm dia Each 42.00
65mm dia Each 51.00
80mm dia Each 51.00
100mm dia Each 71.00
150mm dia Each 96.00
200mm dia Each 152.00
8.19 Providing & fixing cast iron double air valves, PN- 1.0 PN- 1.6
flanged with in-built isolating valve as per IS :
14845-2000 including jointing & testing with cost
of jointing material and rubber insertion all
complete as per IS :13095-1991
40mm dia Each 1673.00 1872.00
127
S.No. Particulars of Items Unit Rates (in Rs.)
80mm dia Each 2168.00 2500.00
100mm dia Each 2527.00 7512.00
150mm dia Each 4630.00 12871.00
200mm dia Each 9616.00 20913.00
8.20 Labour for laying and fixing of Cast Iron double air PN- 1.0 PN- 1.6
valves, flanged with in-built isolating valve.
40mm dia Each 23.00
80mm dia Each 51.00
100mm dia Each 71.00
150mm dia Each 96.00
200mm dia Each 152.00
8.21 Providing and fixing of cast iron plain ended sluice PN- 1.0
valves as per IS : 14846-2000 fitted with cast iron
cap including jointing and testing with cost of
jointing material C.I. detachable joints Conforming
to IS 8794/1988 with bolts, nuts and rubber rings
Conforming to IS 5382/85 & IS-10292/88 (Class
10) all complete.
80mm dia Each 3694.00
100mm dia Each 4952.00
150mm dia Each 7490.00
200mm dia Each 12885.00
300mm dia Each 23355.00
128
S.No. Particulars of Items Unit Rates (in Rs.)
8.23 Lowering, laying and fixing in proper alignment
and position all types of C.I. D/F angle type spring
loaded pressure relief valves including cost of all
material, labour, cost of conveyance from stores
to site of work and giving satisfactory hydraulic
testing, etc. complete. (For all class of valves).
25 mm Each 28.00
40 mm Each 34.00
50 mm Each 37.00
80 mm Each 44.00
100 mm Each 56.00
125 mm Each 67.00
150 mm Each 83.00
200 mm Each 129.00
250 mm Each 185.00
300 mm Each 244.00
80 mm Each 1091.00
100 mm Each 1268.00
125 mm Each 1748.00
150 mm Each 2135.00
200 mm Each 2569.00
250 mm Each 4000.00
300 mm Each 4927.00
350 mm Each 6511.00
400 mm Each 7508.00
450 mm Each 9268.00
500 mm Each 11203.00
600 mm Each 17421.00
700 mm Each 24518.00
750 mm Each 28155.00
129
S.No. Particulars of Items Unit Rates (in Rs.)
8.25 Supply of C. I. Mechanical Compression Collar
Coupling (Popularly known as Jiffy TM collar
coupling) suitable for C.I.Spun pipe (as per IS
1536/2001) and D.I. pipes (as per IS 8329/2000).
complete with sealing rubber gasket of SBR, C.I.,
Follower Glands and M.S. Nut Bolts. The whole
assembly should be mechanically and
hydraulically tested to the provisions as laid down
in IS : 1538/1993.
80 mm Each 880.00
100 mm Each 1009.00
125 mm Each 1396.00
150 mm Each 1654.00
200 mm Each 2217.00
250 mm Each 3027.00
300 mm Each 3942.00
350 mm Each 5572.00
400 mm Each 6628.00
450 mm Each 8564.00
500 mm Each 10030.00
600 mm Each 14723.00
700 mm Each 20412.00
750 mm Each 23932.00
80 mm Each 2593.00
100 mm Each 3167.00
125 mm Each 4223.00
150 mm Each 5302.00
200 mm Each 7872.00
250 mm Each 11285.00
300 mm Each 15731.00
350 mm Each 24577.00
400 mm Each 31322.00
450 mm Each 39006.00
500 mm Each 48332.00
600 mm Each 71032.00
700 mm Each 108279.00
750 mm Each 128104.00
130
S.No. Particulars of Items Unit Rates (in Rs.)
8.27 Supply of CI Mechanical joint Double Socket
Socket45° (1/8) Bends as dimensionally described
in Table 14 of IS- 13382/ 1992 complete with
sealing rubber gasket of SBR (dimensionally
described in IS-12820/ 1989) with cast iron
follower gland and mild steel nut bolts coated or
otherwise protected from rusting and suitable for
C.I. Pipes.
80 mm Each 2346.00
100 mm Each 2945.00
125 mm Each 3754.00
150 mm Each 4704.00
200 mm Each 6816.00
250 mm Each 9420.00
300 mm Each 13162.00
350 mm Each 19884.00
400 mm Each 25105.00
450 mm Each 30208.00
500 mm Each 36894.00
600 mm Each 52028.00
700 mm Each 78716.00
750 mm Each 92559.00
80 mm Each 2241.00
100 mm Each 2815.00
125 mm Each 3543.00
150 mm Each 4470.00
200 mm Each 6229.00
250 mm Each 8446.00
300 mm Each 11637.00
350 mm Each 17538.00
400 mm Each 21292.00
450 mm Each 25457.00
500 mm Each 31088.00
600 mm Each 42056.00
700 mm Each 61589.00
750 mm Each 72733.00
131
S.No. Particulars of Items Unit Rates (in Rs.)
8.29 Supply of CI Mechanical joint Double Socket
11.25°(1/32) Bends as dimensionally described in
Table 14 of IS- 13382/ 1992 complete with sealing
rubber gasket of SBR (dimensionally described in
IS-12820/ 1989) with cast iron follower gland and
mild steel nut bolts coated or otherwise protected
from rusting and suitable for C.I. Pipes.
80 mm Each 2241.00
100 mm Each 2815.00
125 mm Each 3402.00
150 mm Each 4223.00
200 mm Each 5877.00
250 mm Each 7989.00
300 mm Each 10933.00
350 mm Each 16130.00
400 mm Each 19708.00
450 mm Each 23169.00
500 mm Each 27979.00
600 mm Each 37246.00
700 mm Each 53846.00
750 mm Each 63231.00
132
S.No. Particulars of Items Unit Rates (in Rs.)
8.31 Supply of CI Mechanical joint Double Socket with
Flanged Tees inclusive of all taxes & duties,
insurance, loading/unloading & stacking FOR at
site complete.
80x80x80 mm dia Each 2780.00
100x100x80 mm Each 3472.00
100x100x100 mm Each 3578.00
150x150x80 mm Each 5244.00
150x150x100 mm Each 5373.00
150x150x150 mm Each 6124.00
200x200x80 mm Each 7144.00
200x200x100 mm Each 7250.00
200x200x150 mm Each 8224.00
200x200x200 mm Each 9045.00
250x250x80 mm Each 9397.00
250x250x100 mm Each 9608.00
250x250x150 mm Each 10722.00
250x250x200 mm Each 11825.00
250x250x250 mm Each 12939.00
300x300x80 mm Each 12388.00
300x300x100 mm Each 12494.00
300x300x150 mm Each 13831.00
300x300x200 mm Each 15168.00
300x300x250 mm Each 16529.00
300x300x300 mm Each 17761.00
350x350x80 mm Each 16306.00
350x350x100 mm Each 17362.00
350x350x150 mm Each 19004.00
350x350x200 mm Each 22289.00
350x350x300 mm Each 25691.00
350x350x350 mm Each 25691.00
400x400x80 mm Each 20764.00
400x400x100 mm Each 20764.00
400x400x150 mm Each 22289.00
400x400x200 mm Each 24635.00
400x400x300 mm Each 28448.00
400x400x400 mm Each 32554.00
450x450x80 mm Each 23814.00
450x450x100 mm Each 24753.00
450x450x200 mm Each 33727.00
450x450x300 mm Each 36073.00
450x450x350 mm Each 36073.00
450x450x450 mm Each 40648.00
500x500x100 mm Each 29035.00
500x500x250 mm Each 39182.00
500x500x300 mm Each 39182.00
500x500x400 mm Each 39827.00
500x500x500 mm Each 49740.00
600x600x100 mm Each 38713.00
600x600x300 mm Each 54902.00
600x600x400 mm Each 61882.00
600x600x500 mm Each 71971.00
133
S.No. Particulars of Items Unit Rates (in Rs.)
600x600x600 mm Each 71971.00
700x700x100 mm Each 57600.00
700x700x200 mm Each 61471.00
700x700x350 mm Each 69918.00
700x700x400 mm Each 78481.00
750x750x150 mm Each 67102.00
750x750x250 mm Each 76018.00
750x750x750 mm Each 125171.00
8.32 Supply of CI Mechanical joint Double Socket
Reducers inclusive of all taxes & duties,
insurance, loading/unloading & stacking FOR at
site complete.
100x80 mm dia Each 1760.00
150x80 mm dia Each 2499.00
150x100 mm dia Each 2745.00
200x100 mm dia Each 3648.00
200x150 mm dia Each 3860.00
250x150 mm dia Each 5209.00
250x200 mm dia Each 5209.00
300x150 mm dia Each 5349.00
300x200 mm dia Each 6898.00
300x250 mm dia Each 6757.00
350x200 mm dia Each 7836.00
350x250 mm dia Each 7731.00
350x300 mm dia Each 10675.00
400x250 mm dia Each 12963.00
400x300 mm dia Each 13139.00
400x350 mm dia Each 12142.00
450x400 mm dia Each 14723.00
450x350 mm dia Each 15426.00
450x300 mm dia Each 14723.00
500x350 mm dia Each 19474.00
500x400 mm dia Each 19474.00
500x450 mm dia Each 19298.00
600x400 mm dia Each 27451.00
600x450 mm dia Each 27979.00
600x500 mm dia Each 26512.00
700x500 mm dia Each 48919.00
700x600 mm dia Each 45400.00
750x600 mm dia Each 52086.00
750x700 mm dia Each 51031.00
800x450mm dia Each 62527.00
800x700mm dia Each 61119.00
134
S.No. Particulars of Items Unit Rates (in Rs.)
150 mm Each 4927.00
200 mm Each 6921.00
250 mm Each 9432.00
300 mm Each 12236.00
350 mm Each 18418.00
400 mm Each 22348.00
450 mm Each 26806.00
500 mm Each 31615.00
600 mm Each 45517.00
700 mm Each 67689.00
750 mm Each 77778.00
800 mm Each 86341.00
900 mm Each 102061.00
1000 mm Each 125406.00
1100 mm Each 157784.00
1200 mm Each 188402.00
135
CHAPTER- 9
GALVANISED IRON PIPES, SPECIALS AND GUN METAL OR
BRASS FITTINGS
1 Work shall be executed in accordance with the specifications in vogue in PHED and
all the relevant latest version of I.S. specifications detailed below :-
2 Galvanizing shall Conform to IS 4736 : The zinc coating shall be uniform, adherent,
reasonably smooth and free from such imperfections as flux, ash and dross
inclusions, bare batches, black spots, pimples, lumping runs, rust stains, bulky white
deposits and blisters. The pipes and sockets shall be cleanly finished, well galvanized
in and out and free from cracks, surfaces flaws, laminations and other defects. All
screw threads shall be clean and well cut. The ends shall be cut cleanly and square
with the axis of the tube.
3 Marking
(i) Each tube shall be marked with manufacturer's name or trade-mark, IS No. i.e. IS
1239 (Part I) and class of tubes, i.e. is, L, M., and H, for light, medium and heavy
class.
(ii) The different classes of tubes shall be distinguished by colour bands, which shall
be applied as follows before the tubes leave the manufacturer's works :
(a) Light tubes : Yellow
(b) Medium tubes : Blue
(c) Heavy tubes : Red
4 Thickness, dimension & Mass of the tube shall be as per Class 8.1.1 of IS: 1239 -
2004.
(a) Nominal bore : Mass of Screwed & Socketed G.I. Pipes (in Kg per mtr.)
in mm
Light Medium Heavy
6 0.363 0.407 0.49
8 0.519 0.645 0.769
10 0.676 0.845 1.03
15 0.956 1.22 1.45
20 1.39 1.57 1.88
25 2 2.43 2.95
32 2.57 3.13 3.82
40 3.27 3.6 4.41
50 4.15 5.1 6.26
136
65 5.83 6.54 8.05
80 6.89 8.53 10.1
100 10 12.5 14.8
125 16.4 18.4
150 19.5 21.9
(ii) Each tube shall be within ± 150 mm of the specified approximate length, when
approximate lengths are required either for screwed and socketed tubes or for plain
end tubes.
7 Laying of pipes and fittings/specials includes all precautions to guard against possible
damage to the existing structure/pipes lines, cables etc., taking precautions to prevent
dirt from entering the pipe ends, lowering and laying pipes and specials in the
trenches with specials arrangement such as cranes, tripods with chain pulley block,
use of slings of canvas etc. to fit the ends of pipes and fittings/ specials to lift and
lower the same. Inspection of pipes and fittings for defects by striking with a light
hammer while suspended. Laying of pipes perfectly true in alignment and to gradient
etc.
8 Measurement
All measurements should be of the finished work.
137
9 Rates :
9.1 The rates include charges for all tools and plants, other appliances etc. required for
lifting and laying the pipes, specials and fittings in position as per approved drawings.
9.2 The rates include provision and use of all coverings etc. to protect the works from
inclement weather etc. and from damages from fall of materials and other causes.
9.3 If the material is supplied by department, then it shall be issued from departmental
store and no extra charges for carting the same from store to site of work shall be
paid.
138
CHAPTER 9 - GALVANISED IRON PIPES, SPECIALS AND GUN METAL OR BRASS
FITTINGS
S.No. Particulars of Items Unit Rates (in Rs.)
9.1 Providing, laying and jointing of Light Medium Heavy
galvanised Iron (MS) Pipes with specials
(such as bends, elbows, tees etc) class
light, medium & heavy including testing of
joints, cost of pipes, specials and jointing
materials all complete. Pipes and sockets
Conforming to IS-1239/2004 Part-I & Part-
II.
15mm dia RM 98.00 114.00 130.00
20mm dia RM 132.00 144.00 166.00
25mm dia RM 182.00 211.00 247.00
32mm dia RM 231.00 270.00 318.00
40mm dia RM 280.00 301.00 356.00
50mm dia RM 347.00 406.00 496.00
65mm dia RM 480.00 527.00 686.00
80mm dia RM 569.00 686.00 814.00
100mm dia RM 811.00 981.00 1140.00
125mm dia RM - 1263.00 1450.00
150mm dia RM - 1503.00 1691.00
9.3 Providing and fixing full way gate valves Screwed Flanged
tested to 21.00 kg/sq.cm. Conforming to
IS 778/1984 (Reaffirmed 2005) Class-I
139
S.No. Particulars of Items Unit Rates (in Rs.)
65mm dia Each 1503.00 2698.00
80mm dia Each 2361.00 3895.00
100mm dia Each 4476.00 5651.00
9.4 Providing and fixing full way gate valves Screwed Flanged
tested to 21.00 kg/sq.cm. Conforming to
IS 778/1984 (Reaffirmed 2005) Class-II
15mm dia Each 203.00 215.00
20mm dia Each 400.00 407.00
25mm dia Each 447.00 451.00
32mm dia Each 531.00 542.00
40mm dia Each 650.00 650.00
50mm dia Each 1176.00 1197.00
65mm dia Each 2696.00 2698.00
80mm dia Each 3780.00 3902.00
100mm dia Each 5651.00 5671.00
125mm dia Each
150mm dia Each
140
S.No. Particulars of Items Unit Rates (in Rs.)
9.7 Providing and fixing gun metal/ brass Screwed Flanged
check (non-return) valves Class-I,
Conforming to IS-778/1984 (Reaffirmed
2005) female ends, tested to 21.00
kg/sq.cm.
15mm dia Each 107.00 271.00
20mm dia Each 148.00 283.00
25mm dia Each 225.00 332.00
32mm dia Each 317.00 510.00
40mm dia Each 413.00 743.00
50mm dia Each 530.00 862.00
65mm dia Each 706.00 1284.00
80mm dia Each 1529.00 2012.00
100mm dia Each 2580.00 2546.00
141
S.No. Particulars of Items Unit Rates (in Rs.)
32mm dia Each 12.00 16.00
40mm dia Each 15.00 17.00
50mm dia Each 25.00 34.00
65mm dia Each 50.00 84.00
80mm dia Each 76.00 126.00
100mm dia Each 134.00 168.00
142
S.No. Particulars of Items Unit Rates (in Rs.)
20mm dia Each 4.00 8.00
25mm dia Each 8.00 11.00
32mm dia Each 8.00 15.00
40mm dia Each 12.00 24.00
50mm dia Each 15.00 24.00
65mm dia Each 22.00 37.00
80mm dia Each 44.00 59.00
100mm dia Each 67.00 76.00
9.17 Providing & fixing water taps Stainless CI self closing Brass Heavy
Steel Duty
15mm dia Each 621.00 393.00 393.00
20mm dia Each 712.00 471.00 455.00
25mm dia Each 730.00 501.00 518.00
40mm dia Each 901.00 652.00 670.00
9.18 Labour for laying & fixing water taps Stainless CI self closing Brass Heavy
Steel Duty
15mm dia Each 28.00 28.00 28.00
20mm dia Each 49.00 49.00 49.00
25mm dia Each 49.00 49.00 49.00
40mm dia Each 54.00 54.00 54.00
143
S.No. Particulars of Items Unit Rates (in Rs.)
15 mm diameter pipe. - RM 6.00
20 mm diameter pipe. RM 7.00
25 mm diameter pipe RM 9.00
32 mm diameter pipe. RM 11.00
40 mm diameter pipe. RM 12.00
50 mm diameter pipe. RM 15.00
144
S.No. Particulars of Items Unit Rates (in Rs.)
32 mm diameter pipe. Each 247.00
40 mm diameter pipe. Each 269.00
50 mm diameter pipe. Each 388.00
65 mm diameter pipe Each 559.00
80 mm diameter pipe Each 700.00
145
S.No. Particulars of Items Unit Rates (in Rs.)
65 mm x 40 mm Each 75.00
65 mm x 32 mm Each 75.00
65 mm x 20 mm Each 75.00
50 mm x 40 mm Each 43.00
50 mm x 32 mm Each 43.00
50 mm x 20 mm Each 43.00
40 mm x 32 mm Each 27.00
40 mm x 20 mm Each 27.00
146
S.No. Particulars of Items Unit Rates (in Rs.)
32mm Each 40.00
40mm Each 65.00
50mm Each 104.00
65mm Each 157.00
80mm Each 282.00
100mm Each 707.00
125mm Each 1134.00
150mm Each 1203.00
147
S.No. Particulars of Items Unit Rates (in Rs.)
148
CHAPTER- 10
HDPE PIPES & SPECIALS
1 High Density polyethylene pipes for Water Supply shall be as per IS : 4984
2 Rubber sealing rings for gas mains, water mains and sewers shall be as per IS : 5382.
4 Colour
4.1 The colour of the pipe shall be black for the purpose of identification of the pipes covered
in this standard. Each pipe shall contain minimum three equi-spaced longitudinal stripes of
width 3 mm (Min) in blue colour. These stripes shall be more than 0.2 mm in depth. The
material of the stripes shall be of the same type of resin, as used in the base compound for
the pipe.
6 Appearance
Pipe shall be free from all defect including indentation, delaminating, bubbles, pinholes,
cracks, pits, blisters, foreign inclusion that due to their nature degree or extent detrimentally
affect the strength and Serviceability of the pipe. The pipe shall be as uniform as
commercially practicable in colour opacity, density and other physical properties as per
relevant IS code or equivalent International Code. The inside surface of each pipe shall be
free of scouring, cavities, bulges, dents, ridges and other defects that result in a variation of
inside diameter from that obtained on adjacent unaffected portions of the surface. The pipe
ends shall be cut clearly and square to the axis of the pipe within the tolerance as per IS:
4984
149
8 Fittings and specials :
All HDPE fittings/specials shall be fabricated or injection moulded at factory as per IS: 8360
(Part-I & Part-III) and as per IS: 8008 (Part-I to Part-IX). Fittings will be butt welded on the
pipes or other fittings by use of heat fusion.
10 Hydraulic Test
After laying the pipe hydraulic test shall be done to Conform the quality of work and material.
There should not be any signs of localized swelling, leakage or weeping.
11 Laying of pipes and fittings/specials includes all precautions to guard against possible
damage to the existing structure/pipe lines, cables etc., taking precautions to prevent dirt
from entering the pipe ends, lowering and laying pipes and specials in the trenches with
specials arrangement such as cranes, tripods with chain pulley block, use of slings of
canvas etc. to fit the ends of pipes and fittings/ specials to lift and lower the same. Inspection
of pipes and fittings for defects by striking with a light hammer while suspended. Laying of
pipes perfectly true in alignment and to gradient etc.
12 Measurement
The net length of fixed pipe shall be measured in running meters correct to 10mm. The
portion of the pipe inside the joints shall not be included in the length of pipe work. Specials
shall be excluded and measured and paid separately under the relevant item.
13 Rates :
The rate shall include the cost of the material and labour involve in all operations described
in the item.
150
CHAPTER 10 -- HDPE PIPES & SPECIALS
PE-100
1 20 mm dia RM 33.00 34.00 35.00
2 25 mm dia RM 39.00 41.00 45.00
3 32 mm dia RM 49.00 50.00 56.00
4 40 mm dia RM 62.00 70.00 82.00
5 50 mm dia RM 82.00 100.00 118.00
6 63 mm dia RM 125.00 156.00 185.00
7 75 mm dia RM 178.00 219.00 262.00
8 90 mm dia RM 245.00 307.00 368.00
9 110 mm dia RM 351.00 452.00 540.00
10 125 mm dia RM 457.00 580.00 694.00
11 140 mm dia RM 568.00 721.00 862.00
12 160 mm dia RM 740.00 942.00 1129.00
13 180 mm dia RM 926.00 1182.00 1439.00
14 200 mm dia RM 1145.00 1464.00 1767.00
15 225 mm dia RM 1448.00 1848.00 2224.00
16 250 mm dia RM 1775.00 2274.00 2736.00
17 280 mm dia RM 2217.00 2843.00 3419.00
18 315 mm dia RM 2798.00 3585.00 4322.00
19 355 mm dia RM 3570.00 4570.00 5538.00
20 400 mm dia RM 4607.00 5914.00 7166.00
21 450 mm dia RM 5834.00 7497.00 9045.00
22 500 mm dia RM 7210.00 9245.00 11173.00
23 560 mm dia RM 9020.00 11600.00 13991.00
24 630 mm dia RM 11399.00 14656.00 17704.00
25 710 mm dia RM 13782.00 17715.00 21421.00
151
S.No Particulars of Items Unit Rate (in Rs.)
10.2 Providing and laying Bend 90ْ 6 Kg/sq.cm 8 Kg/sq.cm 10 Kg/sq.cm
Conforming to IS specifications.
1 20 mm dia Each 26.00 28.00 29.00
2 25 mm dia Each 29.00 32.00 33.00
3 32 mm dia Each 38.00 39.00 41.00
4 40 mm dia Each 42.00 45.00 46.00
5 50 mm dia Each 55.00 60.00 66.00
6 63 mm dia Each 76.00 81.00 108.00
7 75 mm dia Each 117.00 122.00 138.00
8 90 mm dia Each 181.00 194.00 222.00
9 110 mm dia Each 240.00 281.00 300.00
10 125 mm dia Each 345.00 329.00 504.00
11 140 mm dia Each 469.00 584.00 690.00
12 160 mm dia Each 672.00 844.00 1003.00
13 180 mm dia Each 927.00 1172.00 1405.00
14 200 mm dia Each 1242.00 1579.00 1898.00
15 225 mm dia Each 1747.00 2222.00 2668.00
16 250 mm dia Each 2359.00 3017.00 3627.00
17 280 mm dia Each 3286.00 4209.00 5059.00
18 315 mm dia Each 4651.00 5959.00 7183.00
19 355 mm dia Each 6601.00 8457.00 10251.00
20 400 mm dia Each 9591.00 12320.00 14934.00
21 450 mm dia Each 13603.00 17509.00 21145.00
22 500 mm dia Each 18671.00 23986.00 29018.00
23 560 mm dia Each 26102.00 33643.00 40631.00
24 630 mm dia Each 37125.00 47839.00 57865.00
25 710 mm dia Each 52919.00 68217.00 82718.00
152
S.No Particulars of Items Unit Rate (in Rs.)
21 450 mm dia Each 15293.00 8926.00 23906.00
22 500 mm dia Each 21393.00 11004.00 33614.00
23 560 mm dia Each 29661.00 13773.00 33855.00
24 630 mm dia Each 38035.00 17393.00 34340.00
25 710 mm dia Each 42887.00 17812.00 34763.00
153
S.No Particulars of Items Unit Rate (in Rs.)
15 225 mm dia Each 505.00 615.00 615.00
16 250 mm dia Each 825.00 843.00 961.00
17 280 mm dia Each 765.00 935.00 935.00
18 315 mm dia Each 1148.00 1417.00 1417.00
19 355 mm dia Each 1582.00 1923.00 1923.00
20 400 mm dia Each 1968.00 2402.00 2402.00
21 450 mm dia Each 2327.00 2876.00 2876.00
22 500 mm dia Each 2933.00 3611.00 3611.00
23 560 mm dia Each 4171.00 5021.00 5021.00
24 630 mm dia Each 3576.00 4652.00 4652.00
25 710 mm dia Each 5492.00 7133.00 7133.00
10.6 Providing and laying Reducer 6 kg/sq.cm STEP I STEP II STEP III
: Conforming to IS specifications.
1 20 mm dia Each - - -
2 25 mm dia Each 43.00 - -
3 32 mm dia Each 49.00 49.00 -
4 40 mm dia Each 56.00 56.00 61.00
5 50 mm dia Each 68.00 70.00 72.00
6 63 mm dia Each 83.00 84.00 85.00
7 75 mm dia Each 105.00 107.00 113.00
8 90 mm dia Each 114.00 120.00 126.00
9 110 mm dia Each 113.00 140.00 137.00
10 125 mm dia Each 122.00 162.00 155.00
11 140 mm dia Each 144.00 179.00 183.00
12 160 mm dia Each 187.00 234.00 224.00
13 180 mm dia Each 220.00 298.00 277.00
14 200 mm dia Each 254.00 347.00 338.00
15 225 mm dia Each 329.00 447.00 426.00
16 250 mm dia Each 385.00 433.00 518.00
17 280 mm dia Each 509.00 542.00 545.00
18 315 mm dia Each 673.00 656.00 710.00
19 355 mm dia Each 957.00 918.00 1120.00
20 400 mm dia Each 1010.00 1146.00 1304.00
21 450 mm dia Each 1333.00 1505.00 4620.00
22 500 mm dia Each 1625.00 1904.00 5502.00
23 560 mm dia Each 2331.00 2452.00 10797.00
24 630 mm dia Each 2764.00 2883.00 11534.00
25 710 mm dia Each 3609.00 3718.00 23453.00
10.7 Providing and laying Reducer 8 kg/sq.cm STEP I STEP II STEP III
: Conforming to IS specifications.
1 20 mm dia Each - - -
2 25 mm dia Each 44.00 - -
3 32 mm dia Each 50.00 50.00 -
4 40 mm dia Each 57.00 57.00 62.00
5 50 mm dia Each 68.00 71.00 74.00
6 63 mm dia Each 94.00 97.00 100.00
7 75 mm dia Each 112.00 117.00 122.00
8 90 mm dia Each 123.00 130.00 137.00
154
S.No Particulars of Items Unit Rate (in Rs.)
9 110 mm dia Each 112.00 132.00 154.00
10 125 mm dia Each 134.00 174.00 173.00
11 140 mm dia Each 169.00 214.00 221.00
12 160 mm dia Each 210.00 277.00 284.00
13 180 mm dia Each 247.00 338.00 322.00
14 200 mm dia Each 305.00 418.00 401.00
15 225 mm dia Each 374.00 460.00 497.00
16 250 mm dia Each 487.00 516.00 556.00
17 280 mm dia Each 622.00 681.00 687.00
18 315 mm dia Each 864.00 893.00 975.00
19 355 mm dia Each 1026.00 1083.00 1273.00
20 400 mm dia Each 1288.00 1459.00 1561.00
21 450 mm dia Each 1616.00 1797.00 1781.00
22 500 mm dia Each 2109.00 2316.00 2339.00
23 560 mm dia Each 2699.00 2789.00 2621.00
24 630 mm dia Each 3005.00 3100.00 3010.00
25 710 mm dia Each 3048.00 3306.00 3236.00
155
S.No Particulars of Items Unit Rate (in Rs.)
10.9 Providing butt fusion welded joint/jointing Unit Rate
by heating to the ends with the help of
Teflon coated electric mirror/heater ends
together etc. by thermosetting process to
HDPE Pipe and specials. (6kg, 8kg,
10kg) (50mm & above fusion jointed &
below 50mm mechanical jointed)
156
S.No Particulars of Items Unit Rate (in Rs.)
15 225 mm dia Each 423.00 422.00 562.00
16 250 mm dia Each 558.00 647.00 676.00
17 280 mm dia Each 670.00 745.00 1071.00
18 315 mm dia Each 849.00 931.00 1349.00
19 355 mm dia Each 1102.00 1266.00 2311.00
20 400 mm dia Each 1701.00 1920.00 2967.00
21 450 mm dia Each 2415.00 2597.00 4907.00
22 500 mm dia Each 3577.00 3846.00 5754.00
23 560 mm dia Each 5053.00 5372.00 8408.00
24 630 mm dia Each 7126.00 7893.00 10298.00
25 710 mm dia Each 7456.00 8690.00 11885.00
10.11.2.1 8kg/sq,cm
63mm RM 139.00
75mm RM 198.00
90mm RM 284.00
110mm RM 426.00
125mm RM 550.00
140mm RM 689.00
160mm RM 906.00
180mm RM 1144.00
200mm RM 1424.00
225mm RM 1804.00
250mm RM 2221.00
157
S.No Particulars of Items Unit Rate (in Rs.)
280mm RM 2786.00
315mm RM 3523.00
355mm RM 4502.00
400mm RM 5833.00
450 mm RM 7389.00
500 mm RM 9115.00
560 mm RM 11442.00
630 mm RM 14476.00
710 mm RM 17510.00
10.11.3.1 10kg/sq,cm
63mm RM 169.00
75mm RM 241.00
90mm RM 345.00
110mm RM 515.00
125mm RM 663.00
140mm RM 830.00
160mm RM 1093.00
180mm RM 1400.00
200mm RM 1727.00
225mm RM 2180.00
250mm RM 2684.00
280mm RM 3363.00
315mm RM 4261.00
355mm RM 5469.00
400mm RM 7085.00
450 mm RM 8938.00
500 mm RM 11043.00
560 mm RM 13833.00
630 mm RM 17525.00
710 mm RM 21217.00
10.11.4.1 12.5kg/sq,cm
63mm RM 200.00
75mm RM 286.00
90mm RM 414.00
110mm RM 619.00
125mm RM 797.00
140mm RM 1000.00
160mm RM 1317.00
180mm RM 1681.00
200mm RM 2073.00
225mm RM 2625.00
250mm RM 3229.00
280mm RM 4049.00
315mm RM 5126.00
355mm RM 6570.00
400mm RM 8518.00
450 mm RM 10774.00
500 mm RM 13282.00
158
S.No Particulars of Items Unit Rate (in Rs.)
560 mm RM 16649.00
630 mm RM 21068.00
10.11.5.1 16kg/sq,cm
63mm RM 538.00
75mm RM 347.00
90mm RM 500.00
110mm RM 748.00
125mm RM 967.00
140mm RM 1209.00
160mm RM 1600.00
180mm RM 2037.00
200mm RM 2515.00
225mm RM 3181.00
250mm RM 4088.00
280mm RM 4919.00
315mm RM 6217.00
355mm RM 7962.00
400mm RM 10322.00
450 mm RM 13080.00
500 mm RM 16144.00
159
CHAPTER- 11
MDPE PIPE & SPECIALS AND ZERO VELOCITY VALVES
1 Providing and Supplying Blue MDPE pipes shall be Conforming to ISO 4427:1996.
2 Providing & Supply of Electro Fusion Tapping Ferrule (Branch Tapping Saddle) female BSP
Threaded with SS 304 insert fittings shall be in accordance with BS EN 12201.
3 Providing & Supply of PVC Ball Valves in PN16 shall be Conforming to ISO:4422-4.
4 Rubber sealing rings for gas mains, water mains and sewers shall be as per IS : 5382.
6 Colour
4.1 The colour of the pipe shall be black for the purpose of identification of the pipes covered
in this standard. Each pipe shall contain minimum three equi-spaced longitudinal stripes of
width 3 mm (Min) in blue colour. These stripes shall be more than 0.2 mm in depth. The
material of the stripes shall be of the same type of resin, as used in the base compound for
the pipe.
8 Appearance
Pipe shall be free from all defect including indentation, delaminating, bubbles, pinholes,
cracks, pits, blisters, foreign inclusion that due to their nature degree or extent detrimentally
affect the strength and Serviceability of the pipe. The pipe shall be as uniform as
commercially practicable in colour opacity, density and other physical properties as per
relevant IS code or equivalent International Code. The inside surface of each pipe shall be
free of scouring, cavities, bulges, dents, ridges and other defects that result in a variation of
inside diameter from that obtained on adjacent unaffected portions of the surface. The pipe
ends shall be cut clearly and square to the axis of the pipe within the tolerance as per IS:
4984
160
• The truck for transportation of the PE pipes shall be exclusively used for PE pipes only with
no other material loaded-especially no metallic, glass and wooden items. The truck shall not
have sharp edges that can damage the pipe.
• At the time of opening coils it must be remembered that the coils are under tension and
must be open in control manner
• Straight length should be stored on horizontal racks giving continuous support.
• Loss/damages during transit, handling, storage will be to the contractor‟s account.
12 Hydraulic Test
After laying the pipe hydraulic test shall be done to Conform the quality of work and material.
There should not be any signs of localized swelling, leakage or weeping.
13 Laying of pipes and fittings/specials includes all precautions to guard against possible
damaged to the existing structure/pipes lines, cables etc., taking precautions to prevent dirt
from entering the pipe ends, lowering and laying pipes and specials in the trenches with
specials arrangement such as cranes, tripods with chain pulley block, use of slings of
canvas etc. to fit the ends of pipes and fittings/ specials to lift and lower the same. Inspection
of pipes and fittings for defects by striking with a light hammer while suspended. Laying of
pipes perfectly true in alignment and to gradient etc.
14 Providing and supply of MDPE pipes house services connections with necessary Electro
Fusion & compression fittings are also given. MDPE pipes Conforming to ISO 4427/1996
with quality assurance certificates from WRC/CIPET etc, are to be used. Electro Fusion &
compression fittings are to be used as per ISO norms as given in the relevant items.
15 Measurement
The net length of fixed pipe shall be measured in running meters correct to 10mm. The
portion of the pipe inside the joints shall not be included in the length of pipe work. Specials
shall be excluded and measured and paid separately under the relevant item.
16 Rates :
The rate shall include the cost of the material and labour involve in all operations described
in the item.
161
CHAPTER 11 -- MDPE PIPE & SPECIALS
162
S.No Particulars of Items Unit Rate (in Rs.)
11.1.3 PN 1.0 (SDR 13.6)
63mm dia RM 150.00
75mm dia RM 211.00
90mm dia RM 304.00
110mm dia RM 449.00
125mm dia RM 628.00
140mm dia RM 790.00
160mm dia RM 1029.00
180mm dia RM 1300.00
200mm dia RM 1610.00
225mm dia RM 2029.00
250mm dia RM 2507.00
280mm dia RM 3151.00
315mm dia RM 3972.00
163
S.No Particulars of Items Unit Rate (in Rs.)
11.2 Providing & Supply of Electro Fusion Tapping Ferrule (Branch Tapping
Saddle) female BSP Threaded with SS 304 insert fittings in accordance
with BS EN 12201 : Part-3 suitable for drinking water with in black/blue
colour manufactured from compounded PE80/PE 100 virgin polymer
and compatible with PE80/PE100 pipes, in pressure rating SDR 11 with
min PN 1.25 rated for water application and shall be inclusive of all cost
such as testing, all taxes related to central, state & municipal, inspection
charges, transportation up to site, transit insurance, loading, unloading,
stacking etc. complete.
11.2.1 Electro Fusion Tapping Ferrule Saddle
63x15mm Each 996.00
63x20mm Each 996.00
63x25mm Each 996.00
75x15mm Each 996.00
75x20mm Each 996.00
75x25mm Each 996.00
90x15mm Each 996.00
90x20mm Each 996.00
90x25mm Each 996.00
90x32mm Each 1292.00
90x40mm Each 1292.00
90x50mm Each 1292.00
110x15mm Each 996.00
110x20mm Each 996.00
110x25mm Each 996.00
110x32mm Each 1292.00
110x40mm Each 1292.00
110x50mm Each 1292.00
160x15mm Each 996.00
160x20mm Each 996.00
160x25mm Each 996.00
160x32mm Each 1412.00
160x40mm Each 1412.00
160x50mm Each 1412.00
200x15mm Each 1406.00
200x20mm Each 1406.00
200x25mm Each 1406.00
200x32mm Each 2034.00
200x40mm Each 2034.00
200x50mm Each 2034.00
250x15mm Each 1406.00
250x20mm Each 1406.00
250x25mm Each 1406.00
250x32mm Each 2034.00
250x40mm Each 2034.00
250x50mm Each 2034.00
315x15mm Each 1675.00
315x20mm Each 1675.00
315x25mm Each 1675.00
315x32mm Each 2273.00
315x40mm Each 2273.00
315x50mm Each 2273.00
164
S.No Particulars of Items Unit Rate (in Rs.)
11.4 Providing & Supply of PVC Ball Valves in PN1.6 rating with one end
compression using Blue colour compression nut in polypropylene
material & other end with female threads Conforming to ISO:4422-4,
certified from WRAS UK/KIWA etc. suitable for food products & drinking
water, female threads in accordance with ISO:7/BS:21/ IS: 554 and
shall be inclusive of all cost such as testing, all taxes related to central,
state & municipal, inspection charges, transportation up to site, transit
insurance, loading, unloading, stacking etc. complete.
PVC Ball Valve with Compression & Female Threads
20x15mm Each 175.00
25x20mm Each 226.00
32x25mm Each 255.00
40x32mm Each 548.00
50x40mm Each 735.00
63x50mm Each 1130.00
166
S.No Particulars of Items Unit Rate (in Rs.)
11.5 Providing & Supply of Clamp Saddle (DI Strap Saddle) for House
Service connections from metal pipe Water Distribution mains shall be
of fastened strap type with threaded outlet for service connection.
Clamp Saddle shall be suitable for nominal size of distribution mains
pipe line. The strap shall be elastomeric coated (insulated) type for firm
grip on pipe as well as to protect the coating on the pipe and to insulate
the unidentical metals. The saddle shall be single strap type up to pipe
sizes of NB 600 and service outlet 15mm, 20mm & 25mm. Fasteners
shall be of threaded nut-bolt- washer type. The sealing between the
saddle and mains shall be obtained by using a profiled elastomeric seal
matching to the curvature of the pipe. The seal shall be of elastomeric
type, suitable for all potable water application. The material of
construction of the body, straps, fasteners etc, shall be of non corrosive
material such as engineering plastic (PE/PP) or stainless steel or a
combination of both.
80 NB x 15mm, 20mm, 25mm Each 997.00
100 NB x 15mm, 20mm, 25mm Each 1097.00
150 NB x 15mm, 20mm, 25mm Each 1296.00
200 NB x 15mm, 20mm, 25mm Each 1496.00
250 NB x 15mm, 20mm, 25mm Each 1695.00
300 NB x 15mm, 20mm, 25mm Each 1895.00
167
S.No Particulars of Items Unit Rate (in Rs.)
50mm Each 939.00
63mm Each 1047.00
75mm Each 1396.00
90mm Each 1735.00
110mm Each 2094.00
125mm Each 2593.00
140mm Each 5875.00
160mm Each 5875.00
180mm Each 8575.00
200mm Each 10969.00
225mm Each 12963.00
250mm Each 18946.00
280mm Each 20940.00
315mm Each 22934.00
11.6.3 Electro Fusion Elbow 90 Deg.
20mm Each 189.00
25mm Each 189.00
32mm Each 189.00
40mm Each 499.00
50mm Each 499.00
63mm Each 499.00
75mm Each 1097.00
90mm Each 1496.00
110mm Each 1994.00
125mm Each 2393.00
140mm Each 5085.00
160mm Each 6581.00
180mm Each 8476.00
200mm Each 15954.00
225mm Each 17949.00
250mm Each 19943.00
280mm Each 21937.00
315mm Each 24929.00
11.6.4 Electro Fusion Reducer
25x20mm Each 199.00
32x20mm Each 199.00
32x25mm Each 199.00
40x32mm Each 668.00
50x32mm Each 838.00
50x40mm Each 925.00
63x32mm Each 987.00
63x40mm Each 998.00
63x50mm Each 1157.00
90x63mm Each 1636.00
90x75mm Each 2094.00
110x75mm Each 2642.00
110x90mm Each 3011.00
125x90mm Each 3809.00
125x110mm Each 3809.00
140x90mm Each 4188.00
140x110mm Each 4188.00
140x125mm Each 4188.00
168
S.No Particulars of Items Unit Rate (in Rs.)
160x110mm Each 5484.00
160x125mm Each 5484.00
160x140mm Each 5484.00
180x125mm Each 6182.00
180x140mm Each 6182.00
180x160mm Each 6182.00
200x160mm Each 7379.00
200x180mm Each 7379.00
225x160mm Each 8974.00
225x180mm Each 8974.00
225x200mm Each 8974.00
250x160mm Each 10969.00
250x200mm Each 10969.00
250x225mm Each 10969.00
11.6.5 Electro Fusion End Cap
20mm Each 152.00
25mm Each 152.00
32mm Each 152.00
40mm Each 329.00
50mm Each 399.00
63mm Each 578.00
75mm Each 868.00
90mm Each 1097.00
110mm Each 1396.00
125mm Each 1695.00
140mm Each 2493.00
160mm Each 3590.00
180mm Each 4387.00
200mm Each 5185.00
225mm Each 8476.00
250mm Each 9971.00
280mm Each 10969.00
315mm Each 11966.00
11.6.6 Spigot Long Neck Pipe End (Stub End) for Electro Fusion Joint
63mm Each 357.00
75mm Each 402.00
90mm Each 504.00
110mm Each 768.00
125mm Each 1210.00
140mm Each 1376.00
160mm Each 1969.00
180mm Each 2655.00
200mm Each 3121.00
225mm Each 3744.00
250mm Each 4301.00
280mm Each 4814.00
315mm Each 6257.00
169
CHAPTER- 12
ASBESTOS CEMENT PRESSURE PIPES AND CAST IRON FITTINGS
1 Asbestos cement pressure pipes & Asbestos Cement Couplings shall Conform to
IS:1592-2003
1.1 Asbestos Cement Pipes manufacture by Maza Technology process shall be used.
2 Cast Iron detachable Joints for use with asbestos cement pressure pipe shall be as per
IS 8794 : 1988
3 Cast Iron Specials for ACP Pipe shall Conform to the material and strength
requirements of IS: 5531-1988.
4 Rubber rings – Rubber rings used in jointing shall comply with the requirements of IS:
10292 -1988.
6 All the pipes, Specials & Joints to be used in the work shall Conform to relevant Indian
Standards only, duly inspected and tested and having B.I.S. certification marks.
7 Asbestos Cement Pipes & AC Couplings suitable for use in Sewerage & drainage,
applications shall be Conforming to IS 6908:1991 with up to date amendments.
8.2 The excavation of the trench shall be so carried out that the digging of the trenches
does not get far ahead of the laying operations.
8.2.1 The wall of the trench shall be cut generally to a slope of ¼ : 1 or ½ : 1 depending
on the nature of the soil.
8.3 To protect person from injury and to avoid damage to property, adequate
barricades, construction signs, red lanterns and guards as required shall be placed and
maintained during the progress of the construction work and until it is safe for the traffic
to use the roadways.
170
9 Testing
9.1 The pipes shall be tested as specified in IS: 5913-1970 in the factory. Hence the
purpose of field testing is to check the quality of workman ship and also to check
whether the pipes have been damaged in transits. As such, the test pressure shall be
kept as 1.5 times the actual operating pressure, unless a higher test pressure is
specified.
9.2 It is recommended to test the portions of the line by subjecting to pressure test as
the laying progresses before the entire line is completed. In this way any error of
workmanship will be found immediately and can be corrected at a minimum cost.
9.3 Usually the length of the section to be tested shall not exceed 500m.
9.4 Prior to testing enough back fill shall be placed over the pipeline to resist upward
thrust. All thrust blocks forming part of the finished line shall be sufficiently cured and no
temporary bracing shall be used.
9.5 The open end of the section can be sealed temporarily with an end cap having an
outlet which can serve as an air relief or for filling the line, as may be required.
9.6 The blind face of the end cap shall be properly braced during testing by screw jacks
and wooden planks or steel plate.
9.7 The section of the line to be tested shall be filled with water manually or by a low
pressure pump. Air shall be vented from all high spots in the pipeline before making the
pressure strength test because entrapped air gets compressed and causes difficulty in
raising the required pressure.
9.8 Asbestos cement pipes always absorb a certain amount of water. Therefore, after
the line is filled, it should be allowed to stand for 24 hours, before pressure testing and
the line shall be again filled.
9.9 The test pressure shall be gradually raised at the rate of approximately one
kg/cm²/min.
9.10 The duration of the test period if not specified shall be sufficient to make a careful
check on the pipeline section.
9.11 After the test has been completed, the trench shall be filled back. Care shall be
taken to avoid back filling with large stones which might damage the pipe.
10 Items of ACP Pipes shall be used in repair work only. As far as possible ACP Pipes
shall be replaced preferably by PVC Pipe using suitable detachable joints.
11 Laying of pipes and fittings/specials includes all precautions to guard against possible
damaged to the existing structure/pipes lines, cables etc., taking precautions to prevent
dirt from entering the pipe ends, lowering and laying pipes and specials in the trenches
with specials arrangement such as cranes, tripods with chain pulley block, use of slings
of canvas etc. to fit the ends of pipes and fittings/ specials to lift and lower the same.
Inspection of pipes and fittings for defects by striking with a light hammer while
suspended. Laying of pipes perfectly true in alignment and to gradient etc.
12 Measurements :-
All measurement should be of the finished work.
171
13 Rates :-
13.1 The rates include charges for all tools and plants, chain, pulley blocks and other
appliances etc for lifting and laying the pipes and fittings in position as per approved
drawings.
13.2 The rates include provision and use of all covering etc. to protect the work from
inclement weather etc. and from damages from fall of materials and other causes.
13.3 The rates include provision of handling and storing under cover as required and
returning of empty cases or containers if any to the departmental stores without any
extra cost, for such materials as may be supplied by the department.
172
CHAPTER 12 ASBESTOS CEMENT PRESSURE PIPES AND CAST
IRON FITTINGS
174
S.No. Particulars of Items Unit Rate (in Rs)
80mm Each 535.00 535.00 610.00
100mm Each 695.00 722.00 889.00
125mm Each 931.00 972.00 1194.00
150mm Each 1216.00 1361.00 1660.00
200mm Each 1910.00 2265.00 2793.00
250mm Each 2848.00 3182.00 3925.00
300mm Each 3939.00 4530.00 5607.00
350mm Each 5396.00 6133.00 7579.00
175
S.No. Particulars of Items Unit Rate (in Rs)
12.12 Providing and laying in position Cast Iron
plain ended 11¼ degree bends Conforming
to IS/5531/1988 (Reaffirmed 2002)
Class 10 Class 15 Class 20
80mm Each 325.00 325.00 367.00
100mm Each 414.00 436.00 553.00
125mm Each 532.00 573.00 719.00
150mm Each 678.00 815.00 1016.00
200mm Each 1079.00 1363.00 1728.00
250mm Each 1479.00 1804.00 2309.00
300mm Each 1963.00 2558.00 3284.00
350mm Each 2701.00 3474.00 4478.00
176
S.No. Particulars of Items Unit Rate (in Rs)
300 x 80mm Each 5496.00 6068.00 7409.00
300x 100mm Each 5569.00 6149.00 7543.00
300 x 125mm Each 5678.00 6270.00 7677.00
300 x 150mm Each 5732.00 6371.00 7812.00
300 x 200mm Each 6155.00 6870.00 8418.00
300 x 250mm Each 6519.00 7273.00 8889.00
300 x 300mm Each 6937.00 7812.00 9631.00
350x200mm Each 8304.00 9129.00 11158.00
350x250mm Each 8716.00 9535.00 11632.00
350x300mm Each 9194.00 10144.00 12375.00
350x350mm Each 9669.00 10685.00 13119.00
177
S.No. Particulars of Items Unit Rate (in Rs)
12.16 Providing and laying in position Cast Iron
plain ended Crosses Conforming to
IS/5531/1988 (Reaffirmed 2002) Class 10 Class 15 Class 20
80 x 80mm Each 865.00 865.00 978.00
100 x 100mm Each 1191.00 1226.00 1524.00
125 x 125mm Each 1659.00 1744.00 2141.00
150x 150mm Each 2268.00 2560.00 3133.00
200 x 200mm Each 3999.00 4587.00 5630.00
250 x 250mm Each 6126.00 6800.00 8366.00
300 x 300mm Each 8934.00 10140.00 12478.00
350x350mm Each 13345.00 14985.00 18305.00
178
S.No. Particulars of Items Unit Rate (in Rs)
150 x 100mm Each 14.00 15.00 18.00
150 x 125 mm Each 15.00 16.00 20.00
200 x 100mm Each 18.00 20.00 25.00
200 x 125mm Each 19.00 22.00 28.00
200 x 150mm Each 22.00 24.00 30.00
250 x 125mm Each 24.00 27.00 33.00
250 x 150mm Each 25.00 29.00 37.00
250 x 200mm Each 30.00 35.00 43.00
300 x 150mm Each 30.00 37.00 46.00
300 x 200mm Each 36.00 42.00 53.00
300 x 250mm Each 39.00 47.00 56.00
350 x 300mm Each 45.00 82.00 101.00
179
S.No. Particulars of Items Unit Rate (in Rs)
12.23 Labour for laying in position Cast Iron end
plugs (Dead end cap) Conforming to
IS/5531/1988 (Reaffirmed 2002) Class 10 Class 15 Class 20
80mm Each 4.00 4.00 4.00
100mm Each 5.00 5.00 6.00
125mm Each 8.00 8.00 9.00
150mm Each 10.00 11.00 14.00
200mm Each 18.00 22.00 25.00
250mm Each 25.00 29.00 35.00
300mm Each 35.00 44.00 53.00
350mm Each 38.00 57.00 69.00
180
S.No. Particulars of Items Unit Rate (in Rs)
12.28 Providing and supply of ISI marked
Asbestos Cement Pipes Conforming to IS
6908:1991 for Sewerage & Drainage Class-
I with suitable A.C. coupling & ISI marked
rubber ring, duly tested inclusive of all taxes
related to central, state and municipal,
inclusive of excise duty, inspection charges,
transportation charges, transit insurance,
loading/ unloading and stacking at site etc,
complete of following sizes:-
181
S.No. Particulars of Items Unit Rate (in Rs)
12.30 Providing and supply of ISI marked
Asbestos Cement Pipes Conforming to IS
6908:1991 for Sewerage & Drainage Class-
III with suitable A.C. coupling & ISI marked
rubber ring, duly tested inclusive of all taxes
related to central, state and municipal,
inclusive of excise duty, inspection charges,
transportation charges, transit insurance,
loading/ unloading and stacking at site etc,
complete of following sizes:-
182
CHAPTER- 13
SALT GLAZED STONEWARE PIPE
1 Salt glazed stone ware pipe shall be as per IS 651 - 2007. SP1 pipe shall be used
having crushing strength of 16kN/m duly inspected and tested and having BIS
certification mark.
3 Transportation of Pipe
(i) While unloading, pipes shall not be thrown from the truck on hard ground.
(ii) Unloading of pipes on timber skids without a steadying rope and thus allowing the
pipes to bump hard against one another should not be allowed.
(iii) In order to avoid damage to the pipes and especially to the spigot end, pipes
should not be dragged along concrete and similar pavements with hard surfaces.
4 Testing
(i) The pipe and fittings shall be inspected for defects and be rung with a light hammer
preferably while suspended, to detect cracks.
(ii) Hydraulic test, Absorption test, test for resistance to action of acid & test for
crushing strength etc. shall be done as per IS 651 and IS 4147.
(iii) Necessary tests of the pipe shall be as per IS 651 and test results shall be kept
for record.
(iv) Each section of sewer shall be tested for water tightness preferably between
manhole to man hole.
(v) Before commencing the hydraulic test the pipelines shall be filled with water for
about a week before commencing the application of pressure to allow for the
absorption by pipe wall.
183
(vi) The sewers are tested by plugging the upper end (with a provision for an air out
let) of the pipe with stopcock. The water is filled through a funnel connected at the
lower end provided with a plug. After the air has expelled through the air out let, the
stop cock is closed and water level in the funnel is noted after 30 minutes and gravity
of water required to restore the original water level is determined. The pipe line under
pressure is then inspected while the funnel is still in position. There shall be no leaks
in the pipe or joints (small sweating on the pipe surface is permitted).
(vii) Any sewer or part there of that does not meet the test shall be emptied and
repaired or re-laid as required and tested again.
(viii) The leakage of quantity of water to be supplied to maintain the test pressure
during the period of 10 minutes shall not exceed 0.2 litres/mm dia. of pipe per
kilometre length per day.
6 Back filling of the trench shall not be commenced until the length of pipes there in has
been tested and passed.
7 Where pipe are laid under road and pavement subjected to heavy traffic loads the
trenches may be covered with R.C.C. slab.
8 Providing and laying cement concrete 1:5:10 (1 cement:5 fine sand: 10 graded stone
aggregate 40 mm nominal size) up to haunches of SW – pipes including bed concrete
i/c curing, testing etc complete for 100mm to 300mm dia SW pipe For Type "Concrete
up to Haunches " shall be as per Drawing No. 8 (1)
9 Providing and laying cement concrete 1:5:10 (1 cement:5 fine sand: 10 graded
stone aggregate 40 mm nominal size) around S.W. pipe including bed concrete 15 cm
thick i/c curing, testing etc. complete for 100 mm dia. to 300 mm dia pipe. (For type"
Concrete Around") shall be as per Drawing No. 8 (2)
10 Measurement
The length of pipes shall be measured in the running meters nearest to 10mm as laid
or fixed, from inside of one manhole to the inside of the other manhole. The length
shall be taken, along the centre line of the pipes. Overall fittings, such as bends,
junctions, etc., shall not be measured separately. Excavation, refilling, shoring and
timbering in trenches and cement concretising where ever required shall be measured
separately under relevant item of work.
11 Rates
The rate shall include the cost of material and labour involved in all the operation
described above excluding the cost of concrete which shall be paid separately.
184
CHAPTER 13 -- SALT GLAZED STONEWARE PIPE
S.No. Particulars of Items Unit Rate (in Rs.)
13.1 Providing and Laying and Jointing salt glazed stone
ware (S.W.) pipes socket and spigot ISI marked as per
IS 651-2007 SP1 class with stiff cement mortar 1:1
including testing of joints etc. complete.
100 mm RM 153.00
150 mm RM 258.00
200 mm RM 468.00
250 mm RM 651.00
300 mm RM 1062.00
13.2 Laying and Jointing salt glazed stone ware (S.W.) pipes
s&s (socket and spigot) with stiff cement mortar 1:1
including testing of joints complete.
100mm RM 51.00
150 mm RM 73.00
200 mm RM 91.00
250 mm RM 109.00
300 mm RM 122.00
185
CHAPTER- 14
UNPLASTICIZED NON-PRESSURE POLYVINYL CHLORIDE (PVC-U) PIPES,
DWC PIPES FOR USE IN UNDERGROUND SEWERAGE SYSTEM
1 Unplasticized polyvinyl chloride (PVC - U) pipes shall be as per IS 15328. & having BIS
Certification mark.
2 Laying of Unplasticized polyvinyl chloride (PVC - U) pipe shall be as per IS 7634 (Part-3) :
2003
3 The solvent cement shall Conform to the requirements laid down in IS 14182.
4 Integral sockets for either solvent-cement welding or for jointing with elastomeric sealing
rings pipes made of uplasticized polyvinyl chloride (PVC-U) of nominal outside diameters
ranging from 110mm up to and including 630 mm, intended for underground (buried) non-
pressure gravity drain and sewer applications for transportation of soil and waste
discharge of domestic origin, surface water (storm water).
5 Dimensions of Pipes :
(i) Mean outside diameter :- The mean outside diameter, outside diameter at any point
and tolerances shall be as give in the table 1 of IS 15328 and shall be measured
according to the method in IS:12235 (part-1).
(ii) Wall thickness :- The nominal wall thickness, e, shall be in accordance with table 2 of
IS 15328. Tolerances in outside diameters shall be those given in IS 4985.
6 Marking :-
The colour of marking shall be different from the basic colour of the pipe. It shall be as
under.
(i) Identification of the source of manufacture.
(ii) Outside diameter,
(iii) Stiffness class, and
(iv) Batch or lot number
7 Joints :
Elastomeric Sealing rings :- Elastomeric sealing rings shall be free from substances (for
example, plasticizers) that can have a detrimental effect on the polyvinyl chloride of the
pipe or fittings used in conjunction with the pipes.
8 Laying of pipes includes all precautions to guard against possible damage to the existing
structure/pipes lines, cables etc., taking precautions to prevent dirt from entering the pipe
ends, lowering and laying pipes and specials in the trenches with specials arrangement
such as cranes, tripods with chain pulley block, use of slings of canvas etc. to fit the ends
of pipes and fittings/ specials to lift and lower the same. Inspection of pipes and fittings for
defects by striking with a light hammer while suspended. Laying of pipes perfectly true in
alignment and to gradient etc.
186
9 Minimum Cover
9.1 A minimum cover of 0.9 m should be ensured when normal truck traffic is expected and
1.8m should ensured when heavy truck traffic is expected.
9.2 Bedding and backfill material must be free from boulders, sharp stones, flints etc.
9.3 Bedding should be prepared by laying on soft soil duly compacting and watering so that
thickness of bedding is 100 mm to 150 mm. Please refer Drawing No. 3
10 Providing and supply of DWC HDPE pipes class SN8 for non pressure underground
sewerage drainage application as per EN: 13476-3 is also given in the given chapter.
Pipes and fittings shall be as per relevant BIS/ISO specifications. Material should be used
after obtaining third party quality assurance certificate
11 Measurement
All measurement should be of the finished work only. The net length of pipes as laid or
fixed shall be measured in running meters correct to 10mm. The portion of the pipe inside
the joints shall not be included in the length of pipe work. Excavation, refilling, masonry
and concrete work wherever required shall be measured and paid for separately under
relevant items of work.
12 Rates
The rate shall include the cost of material and labour involved in all the operation
described above excluding the cost of concrete which shall be paid separately.
187
CHAPTER 14 - UNPLASTICIZED NON-PRESSURE POLYVINYL CHLORIDE (PVC-
U) PIPES, DWC PIPES FOR USE IN UNDERGROUND SEWERAGE SYSTEM
S.No. Particulars of Items Unit Rates (in Rs.)
14.1 Providing, laying and jointing following P.V.C. - U pipes
with solvent cement joint for Non-pressure gravity drain
and sewer applications including testing of joints, cost
of jointing materials etc. complete in all respect.
[Conform to IS 15328:2003, solvent cement shall
Conform to IS 14182]. SN-8
110 mm dia. RM 255.00
125 mm dia RM 293.00
160 mm dia RM 546.00
200 mm dia RM 848.00
250 mm dia RM 1314.00
315 mm dia RM 2033.00
400 mm dia RM 2976.00
1 110mm RM 240.00
2 125mm RM 275.00
3 160mm RM 512.00
4 200mm RM 803.00
5 250mm RM 1248.00
6 315mm RM 1940.00
7 400mm RM 2844.00
188
S.No. Particulars of Items Unit Rates (in Rs.)
1 125mm RM 272.00
2 160mm RM 454.00
3 200mm RM 662.00
4 250mm RM 1044.00
5 315mm RM 1689.00
6 400mm RM 2593.00
14.5 Providing and Supplying of PVC-U non pressure pipes
as per IS 15328/2003 SN2-SDR 51 (S 25) duly tested
from certified agencies for usage in Drinking water
inclusive of all materials, Central, State and Municipal
taxes and duties inspection charges, transit insurance,
loading/unloading FOR site unloading & stacking etc.
complete as for direction of Engineer-in-Charge.
1 160mm RM 342.00
2 200mm RM 532.00
3 250mm RM 812.00
4 315mm RM 1348.00
5 400mm RM 2252.00
189
CHAPTER- 15
NON- PRESSURE REINFORCED CEMENT CONCRETE PIPES
1 All the pipes, specials, joints to be used in the work shall be as per Indian Standards
458 - 2003 duly inspected and tested and having BIS certification mark
3 Transportation :-
(1) Reasonable care shall be exercised in loading, transporting and unloading
concrete pipes. Handling shall be such as to avoid impact. Gradual unloading by
inclined plane or by chain block is recommended.
5 Laying of Pipe :-
5.1 Pipes shall be lowered in to the trench carefully by mechanical appliances. Under
no circumstances shall the pipes be dropped or dumped in to the trench.
5.2 All pipe sections and connections shall be inspected carefully before being laid.
Broken or defective pipes or connections shall not be used.
5.3 All lumps, blisters and excess coating materials shall be removed gently from the
ends of each pipe and they should be wiped clean and dry before the pipe is laid.
5.4 In the case of pipes with joints to be made with loose collars, the collars shall be
slipped on before the next pipe is laid.
5.5 Every precaution shall be taken to prevent foreign materials from entering the pipe
when it is being placed in the line
5.7 Sight rails provided at all change of directions or gradients and at distances of
about 15 meters. Straight lengths with centre line marked on each horizontal rail which
is fixed at true level, shall be used for laying all inverts with the help of proper boning
rods.
4.8 Laying of pipes shall always proceed upgrade of a slope. If the pipes have spigot
and socket joints, the socket ends shall face upstream. In the case of pipes with joints
to be made with loose collars, the collars shall be slipped on before the next pipe is
laid.
190
5.9 The pipe shall be secured in place with approved back fill material or concrete
tamped under it except at the joint portion.
5.10 Precautions shall be taken to prevent dirt from entering the joint space.
5.11 At times when pipe laying is not in progress the open ends of pipe shall be closed
by a water tight plug or canvas or other means approved by the Engineer in charge.
5.12 Trench shall be kept free from water until the material in the joints has hardened.
5.13 When the pipe is closed and the trench liable to be flooded by rain, care shall be
taken to prevent the pipe from damage.
5.14 Walking or working on the completed pipe shall not be permitted until the trench
has been back filled to a height of at least 30 cm over the pipe, except as may be
necessary in tamping or back filling.
5.15 The cutting of pipe for inserting, fittings or closure pieces shall be done in a neat
and workmanlike manner without danger to the pipe so as to leave a smooth surface
and at right angles to the axis of the pipe.
5.17 Before connecting a pipe to a manhole, a relieving arch or any other similar
protection device should be made in the manhole for the safety of the pipe.
5.18 The pipe when laid should not be subjected to super imposed load beyond what
the pipe can safely take up.
6.2 The following class of pipe beddings are recommended as per CPHEEO manual.
The class of bedding depends upon the site condition and loading.
6.3 The pipe bedding materials must remain firm and not permit displacement of
pipes. Where rock or other unyielding foundation material is encountered, bedding
shall be according to one of the classes A, B or C but with the following additional
requirements.
191
6.3.1 Class A bedding-The hard unyielding material should be excavated down to the
bottom of the concrete cradle.
6.3.2 Class B or C bedding- The hard unyielding material should be excavated below
the bottom of the pipe and pipe bell to depth of at least 15cm.
6.3.3 The width of trench should be at least 1.25 times the outside dia of pipe and it
should be refilled with granular material.
6.4 When the pipe is laid in a trench in rock, hard clay, shale or other hard material,
the space below the pipe shall be excavated and replaced with an equalising bed of
concrete, sand or compacted earth. In no place the pipe shall be laid directly on such
hard material.
7.2 In case of collar jointed pipe, the jointing shall be done with hemp yarn soaked in
cement slurry tamped with just sufficient quantity of water to have a consistency of
semi dry condition, well packed and thoroughly rammed with caulking tools and then
filled with cement mortar 1:2. The joint shall be finished off with a fillet slopping at 45
degrees to the surface of the pipe. The finished joint shall be protected and cured
for at least 24 hours. For jointing procedure should be followed as per I.S. 783 –
1985.
8.2 In case of cement mortar joints, the sewer line shall be tested three days after the
cement mortar joints have been made.
8.3 The pipe line shall be filled with water for about a week before commencing the
application of pressure to allow for the absorption by pipe wall.
8.4 The pipe line shall be tested by plugging the upper end with a provision for an air
outlet pipe with stop cock. The water shall be filled through a funnel connected at the
lower end provided with a plug. After expelling the air through the air outlet, the stop
cock shall be closed and water level in the funnel shall be raised to 2.5 m above the
invert at the upper end. Water level in the funnel is noted after 30 minutes and the
quantity of water required to restore the original water level in the funnel is
determined. The pipe line under pressure is then inspected while funnel is still in
position. There shall not be any leaks in the pipe or joints (small sweating on the pipe
surface is permitted).
8.5 Any sewer or part thereof that doesn‟t meet the test shall be emptied and repaired
or re-laid as required and tested again.
8.6 The leakage or quantity of water to be supplied to maintain the test pressure
during the period of 10 minutes should not exceed 0.2 litres / mm diameter of pipe per
Km. length per day.
8.7 For non pressure pipes the leakage should be observed for a period of 24 hours if
feasible.
192
8.8 Ex filtration test for detection of leakage shall be carried out at a time when the
ground water table is low.
8.9 Air testing shall be done particularly in large diameter pipes when the required
quantity of water is not available for testing. It is done as per procedure given in
CPHEEO manual.
9.2 In open country, it shall be sufficient to mound the trench and after natural
settlement return to regarded the areas.
9.4 Soft material screened free from stones or hard substances shall first be used and
hand pressed under and around the pipes to half the height. Similar soft material shall
then be put up to a height of 30 cm. above the top of pipe and this will be moistened
with water and well rammed. The remaining trench can be filled with hard material, in
layers each not exceeding 60 cm. At each stage the filling shall be well rammed,
consolidated and completely saturated with water and then only further filling shall be
continued.
10 Measurements
All RCC pipes should be measured according to the work actually done and no
allowance should be made for any waste in cutting to the exact length required. The
measurement for pipes should be in running meter nearest to a cm. of length along
the centre line of pipe as actually laid at work site.
11 Rates :
The rate for providing, laying and jointing of RCC pipes shall be deemed to include the
cost of collars/ rubber rings, jointing material, testing and the extra excavation required
for ordinary bedding of pipes and also for collars and pipe sockets if any.
193
CHAPTER 15 -- NON-PRESSURE REINFORCED CEMENT CONCRETE PIPES
15.2 Labour only for Laying and Jointing non-pressure (NP2) RCC socket
& spigot pipes with rubber gasket joint including testing of joints. (IS
783:1985)
100 mm dia RM 14.00
150 mm dia RM 19.00
200 mm dia RM 24.00
225 mm dia RM 31.00
250 mm dia RM 31.00
300 mm dia RM 49.00
350 mm dia RM 56.00
400 mm dia RM 63.00
450 mm dia RM 79.00
500 mm dia RM 86.00
600 mm dia RM 116.00
700 mm dia RM 133.00
800 mm dia RM 172.00
900 mm dia RM 213.00
1000 mm dia RM 215.00
1100 mm dia RM 254.00
1200 mm dia RM 297.00
1600 mm dia RM 387.00
1800 mm dia RM 542.00
194
SI NO. Particulars of Items Unit Rate (in Rs.)
15.3 Providing and Laying non-pressure (NP3) RCC socket & spigot
pipes with rubber gasket joint including testing of joints. [
Conforming to IS ; 458-1988, ISI marked laying as per IS 783:1985)
15.4 Labour only for Laying and Jointing non-pressure (NP3) RCC socket
& spigot pipes with rubber gasket joint including testing of joints. (IS
783:1985)
150 mm dia RM 18.00
225 mm dia RM 35.00
250 mm dia RM 39.00
300 mm dia RM 64.00
350 mm dia RM 148.00
400 mm dia RM 162.00
450 mm dia RM 181.00
500 mm dia RM 199.00
600 mm dia RM 245.00
700 mm dia RM 288.00
800 mm dia RM 374.00
900 mm dia RM 456.00
1000 mm dia RM 482.00
1100 mm dia RM 534.00
1200 mm dia RM 577.00
1400 mm dia RM 603.00
1600 mm dia RM 721.00
1800 mm dia RM 863.00
195
SI NO. Particulars of Items Unit Rate (in Rs.)
15.5 Providing, Laying and Jointing non-pressure (NP4) RCC socket &
spigot pipes with rubber gasket joint including testing of joints.
[Conforming to IS ; 458-1988, ISI marked laying as per IS 783:1985)
15.6 Labour only for Laying and Jointing non-pressure (NP4) RCC socket
& spigot pipes with rubber gasket joint including testing of joints. (IS
783:1985)
150 mm dia RM 19.00
225 mm dia RM 40.00
250 mm dia RM 40.00
300 mm dia RM 65.00
350 mm dia RM 151.00
400 mm dia RM 169.00
450 mm dia RM 185.00
500 mm dia RM 203.00
600 mm dia RM 275.00
700 mm dia RM 306.00
800 mm dia RM 392.00
900 mm dia RM 456.00
1000 mm dia RM 490.00
1100 mm dia RM 534.00
1200 mm dia RM 589.00
1400 mm dia RM 613.00
1600 mm dia RM 721.00
1800 mm dia RM 863.00
196
CHAPTER- 16
GRP PIPES AND SPECIALS
1 GRP Pipes, Joints and Fittings for use for Potable Water Supply shall be as per IS
12709 : 1994
2 Glass Fibre reinforced plastics (GRP) Pipes, Joints and fittings for use for sewerage,
industrial waste and water (other than Potable) shall be as per IS 14402 : 1996
3 Installation of GRP Piping system –code of practice shall be as per IS 13916 : 1994
4 Rubber sealing rings for gas mains, water mains and sewers shall be as per IS 5382 :
1985
5 For fibre glass pressure pipe shall be as per American Water Works Association
( AWWA) 950
6 Standard practice for clarifying visual defects in glass reinforced plastic laminated
parts shall be as per American Society for Testing & Material ( ASTM ) 2563
7 Specification for fibre Glass Pressure Pipes shall be as per ASTM 3517
8 Standard specification for contact moulded “Fibre glass” flanges shall be as per ASTM
D 5421.
9 Specification for Glass Fibre resin forced Plastic Pressure Pipes, Joints & Fittings shall
be as per British Standard (BS) -5480
10 Handling of Pipe :-
(i) All pipe sections and fittings shall be supported on timber saddles spaced at 4m
centre to centre with a maximum overhang of 2 m. Pipes with diameter greater than 1
m may be stored on their delivery cradles at a maximum distance of 6 m c/c. Stock
height should not generally exceed 2 m. Pipe shall be strapped to the vehicle over the
support points using non-metallic pliable straps or ropes only.
(ii) Pipes and fittings with diameters of less than 1 m may be stored directly on sandy
soil the ground should be flat and free from sharp projection and stones/rocks bigger
than 40 mm in diameter or of other potentially damaging debris. If the surface is not
flat or is slopping, then all the pipes shall be checked to prevent rolling.
(iii) All rubber rings, gasket and other items shall be stored in a cool, dry and dark
place to avoid damage of any kind.
197
(iv) During delivery, all sections shall be handled by such means and in such a manner
that no distortion or damage is done to the protection or to the section as a whole.
(v) Pipes shall be handled and transported to the site carefully as per the general
Specifications for laying of Pipes and fittings given in this chapter and as per IS 783.
11 Transportation of pipes :-
(i) Pipes manufactured at factory are to be carried to the site of work directly or
stacked suitably and neatly along the alignment/road side/elsewhere near by the work
site, as directed by the Engineer.
(ii) All pipes shall be loaded in trucks by mechanical crane/tripod and unloaded
carefully using crane/tripod. No unloading using crow bars or on tyres will be allowed
in any case. Rubber belt may be used instead of crow bars or chains.
(iii) Extreme care shall be taken while handling the pipes. Damages during transit will
be to the Contractor's account and replacement for such pipes has to be made by the
contractor without any extra cost.
13 Soundness :-
Each length of pipe of nominal diameter up to 1400 mm shall withstand without
leakage or cracking the internal hydrostatic test pressures.
14 Marking :-
Both ends of pipe shall be marked with bold letters not less than 12mm in height and
in a colour and type that remains legible under normal handling and installation
procedures. The marking shall include the following :
(i) The manufacturer's name or trade-mark.
(ii) The nominal pipe diameter
(iii) Class of pipe (pressure and stiffness), and
(iv) Batch No. or date of manufacture.
15 Laying of pipes and fittings/specials includes all precautions to guard against possible
damage to the existing structure/pipes lines, cables etc., taking precautions to prevent
dirt from entering the pipe ends, lowering and laying pipes and specials in the
trenches with specials arrangement such as cranes, tripods with chain pulley block,
use of slings of canvas etc. to fit the ends of pipes and fittings/ specials to lift and
lower the same. Inspection of pipes and fittings for defects by striking with a light
hammer while suspended. Laying of pipes perfectly true in alignment and to gradient
etc.
198
16 GRP Pipes Conforming to iS 14402 : 1996 are also manufactured for Sewerage,
Industrial waste and water (other than potable). These pipes may be used for raw
water pumping also. While placing order for procurement of pipes relevant code
should be clearly mentioned according to the purpose for which pipes are to be used.
17 Measurement :-
The net length of pipes as laid or fixed shall be measured in running meter correct to
10mm. Special shall be excluded & measured and paid for separately. The part of the
pipe within the joint shall not be included in the length of pipe. Other work like
masonry, concrete etc. shall also be measured separately.
18 Rates :-
The rate shall include the cost of material and labour involved in all the operation
described in the item including the cost of concrete which shall be paid separately.
199
CHAPTER 16 -- GRP PIPES AND SPECIALS
200
S.No. Particulars of Items Unit Rate (in Rs.)
16.3 Providing, Supplying, laying, jointing, field testing, commissioning,
complete at site of GRP pipes PN-9.0 (9.0kg/sqcm) Conforming to
IS 12709 for water application/ IS 14402 for sewerage application,
including cost of coupling, pipe material, transportation, loading,
unloading and stacking and labour work complete stiffness class
124kpa (2500N/m²)
300 mm dia RM 1789.00
350 mm dia RM 2249.00
400 mm dia RM 2751.00
450 mm dia RM 3056.00
500 mm dia RM 3516.00
600 mm dia RM 4666.00
700 mm dia RM 5694.00
800 mm dia RM 7312.00
900 mm dia RM 8600.00
1000 mm dia RM 10620.00
1100 mm dia RM 12219.00
1200 mm dia RM 14762.00
1400 mm dia RM 22834.00
1600 mm dia RM 27637.00
1800 mm dia RM 33005.00
2000 mm dia RM 39390.00
2200 mm dia RM 45226.00
201
S.No. Particulars of Items Unit Rate (in Rs.)
16.5 Providing, Supplying, laying, jointing, field testing, commissioning,
complete of GRP pipes PN-15.0(15.0kg/sqcm) Conforming to IS
12709 for water application/ IS 14402 for sewerage application,
including cost of coupling, pipe material, transportation, loading,
unloading and stacking and labour work complete stiffness class
124kpa (2500N/m²)
300 mm dia RM 1987.00
350 mm dia RM 2506.00
400 mm dia RM 2957.00
450 mm dia RM 3326.00
500 mm dia RM 3862.00
600 mm dia RM 5148.00
700 mm dia RM 6344.00
800 mm dia RM 8106.00
900 mm dia RM 9580.00
1000 mm dia RM 11812.00
1100 mm dia RM 13674.00
1200 mm dia RM 16486.00
1400 mm dia RM 25103.00
1600 mm dia RM 30754.00
1800 mm dia RM 37121.00
2000 mm dia RM 44193.00
2200 mm dia RM 51427.00
16.6 Providing and supplying Glass reinforced plastic pipes Class (SN)
5000 3 Kg/Sq.cm.
300 mm RM 1875.00
350 mm RM 2320.00
400 mm RM 2970.00
450 mm RM 3228.00
500 mm RM 3755.00
600 mm RM 4909.00
700 mm RM 6106.00
800 mm RM 7849.00
900 mm RM 9374.00
1000mm RM 11611.00
1100mm RM 13473.00
1200mm RM 16278.00
1400mm RM 24093.00
1600mm RM 29299.00
1800mm RM 34685.00
2000mm RM 41515.00
2200mm RM 48407.00
16.7 Providing and supplying Glass reinforced plastic pipes Class (SN)
5000 6 Kg/Sq.cm.
300 mm RM 1900.00
350 mm RM 2374.00
400 mm RM 2898.00
450 mm RM 3245.00
500 mm RM 3772.00
600 mm RM 4978.00
202
S.No. Particulars of Items Unit Rate (in Rs.)
700 mm RM 6174.00
800 mm RM 7942.00
900 mm RM 9459.00
1000mm RM 11703.00
1100mm RM 13573.00
1200mm RM 16397.00
1400mm RM 24739.00
1600mm RM 30236.00
1800mm RM 36189.00
2000mm RM 43214.00
2200mm RM 50270.00
16.8 Providing and supplying Glass reinforced plastic pipes Class (SN)
5000 9 Kg/Sq.cm.
300 mm RM 1926.00
350 mm RM 2427.00
400 mm RM 2825.00
450 mm RM 3262.00
500 mm RM 3787.00
600 mm RM 5044.00
700 mm RM 6241.00
800 mm RM 8036.00
900 mm RM 9543.00
1000mm RM 11794.00
1100mm RM 13673.00
1200mm RM 16516.00
1400mm RM 25385.00
1600mm RM 31173.00
1800mm RM 37695.00
2000mm RM 44914.00
2200mm RM 52133.00
16.9 Providing and supplying Glass reinforced plastic pipes Class (SN)
5000 12 Kg/Sq.cm.
300 mm RM 1974.00
350 mm RM 2508.00
400 mm RM 2876.00
450 mm RM 3339.00
500 mm RM 3871.00
600 mm RM 5196.00
700 mm RM 6443.00
800 mm RM 8288.00
900 mm RM 9846.00
1000mm RM 12183.00
1100mm RM 14120.00
1200mm RM 17028.00
1400mm RM 26570.00
1600mm RM 32804.00
1800mm RM 39526.00
2000mm RM 47184.00
2200mm RM 54756.00
203
S.No. Particulars of Items Unit Rate (in Rs.)
16.10 Providing and supplying Glass reinforced plastic pipes Class (SN)
5000 15 Kg/Sq.cm.
300 mm RM 2046.00
350 mm RM 2597.00
400 mm RM 2976.00
450 mm RM 3456.00
500 mm RM 3456.00
600 mm RM 4023.00
700 mm RM 5415.00
800 mm RM 6729.00
900 mm RM 8649.00
1000mm RM 10309.00
1100mm RM 12739.00
1200mm RM 14786.00
1400mm RM 17829.00
1600mm RM 27735.00
1800mm RM 34285.00
2000mm RM 41486.00
2200mm RM 49666.00
16.11 Supplying, laying, jointing, field testing, commissioning, complete rates in terms of
of GRP pipes specials Conforming to IS 12709 for water per meter cost of
application, including cost of material, transportation, loading, GRP pipe
unloading and stacking and labour complete.
90ْ Bend with one coupling Each 5.50 times per
mtr. Cost of pipe
60ْ Bend with one coupling Each 4.50 times per
mtr. Cost of pipe
45ْ Bend with one coupling Each 3.75 times per
mtr. Cost of pipe
30ْ Bend with one coupling Each 3.25 times per
mtr. Cost of pipe
22.5ْ Bend with one coupling Each 2.25 times per
mtr. Cost of pipe
11.25ْ Bend with one coupling Each 1.75 times per
mtr. Cost of pipe
GRP Equal Tee. Each 1.00 times per
mtr. Cost of pipe
Flanged tailpiece (length 0.65 mtr) Each 1.00 times per
mtr. Cost of pipe
Lamination (Butt strap joint) joint Each 2.50 times per
mtr. Cost of pipe
Double belt coupling Each 6.50 times per
mtr. Cost of pipe
204
CHAPTER 17
M.S. PIPES, SPECIALS, FITTINGS INCLUDING FABRICATION & LAYING
1 Scope
1.1 This Specification covers the requirements for manufacturing, supplying,
laying, jointing, testing at works, site of Electrically Welded Steel pipes,
internally lined with cement concrete and externally coated with cement
mortar, used for water supply mains.
2 Applicable Codes
IS: 3589 Seamless/Electrically Welded Steel Pipes for Water, Gas,
Sewage Specification.
IS: 5822 Code of Practice for laying of Electrically Welded Steel Pipes
for Water Supply.
IS : 7322 Specification for Specials for Steel Cylinder Reinforced
Concrete Pipes
IS: 432 Mild Steel and Medium Tensile Bars Reinforcement Part I
IS: 432 Specifications for Mild Steel and Medium Tensile Bars and Hard
Part II Drawn Steel Wire (Third Revision)
IS: 2328 Flattening Test for Seamless Pipes
IS: 12269 Specification for 53 Grade Ordinary Portland Cement (OPC)
IS: 6452 Specification for High Alumina Cement for Structural Use
(Ist Revision)
IS: 8112 Specification for Curing of High Strength OPC
IS: 8041 Specifications for Curing of Rapid Hardening Cement
IS: 269 Specification for Ordinary Portland Cement (OPC)
IS: 455 Specification for Portland Slag Cement
IS: 1489 Specification for Portland Pozzolana Cement
IS: 8043 Specification for Hydrophobic Portland Cement
IS: 3600 Methods of Testing Fusion Welded Joints and Weld Metal in
Part I Steel :
2.1 Other I.S. Codes not Specifically mentioned here but pertaining to the use of
Electrically Welded Steel pipes shall form part of these Specifications.
M = (D - T) x T x 0.024 661 5
M = mass of the pipe kg/metre,
D = nominal outside diameter of the tube in mm, and
T = Nominal thickness of the tube in mm
3.3 Tolerances
The tolerances of mass per cart load of 10 tonnes or above shall be + 7.5
percent on the nominal theoretical mass of the tubes.
205
4 Length : The pipes shall be manufactured in lengths of 5m, unless otherwise
specified.
5 Welding : For manufacturing of the site pipes, the welding & testing should
comply with IS: 816.
7 Measurement:
The net length of pipes as laid or fixed should be measured in running
meters correct to a cm. Specials should be excluded and enumerated and
paid for separately. The portion of the pipe within the collar at the joints shall
not be included in the length of pipe work.
8 Rates
The rates include charges for all tools & plants, chain pulley blocks, other
appliances etc. required for lifting and laying the pipes and specials in
positions as per approved drawing.
The rates include provision and use of all coverings etc. to protect the works
from inclement weather etc. and from damages from fall of materials, and
other causes.
206
CHAPTER 17 - M.S. PIPES, SPECIALS, FITTINGS INCLUDING FABRICATION
& LAYING
207
Sr. No. Short Description Unit Rate (in Rs.)
8.70 mm RM 5590.00
9.50 mm RM 6091.00
10.00 mm RM 6402.00
208
Sr. No. Short Description Unit Rate (in Rs.)
7.10 mm RM 8091.00
7.90 mm RM 8988.00
8.70 mm RM 9884.00
9.50 mm RM 10777.00
10.00 mm RM 11335.00
12.00 mm RM 13556.00
209
Sr. No. Short Description Unit Rate (in Rs.)
17.1.17 Dia. of pipe 1016.00 mm (O. D.) Thickness of pipe :
i) 5.60 mm RM 9189.00
ii) 6.40 mm RM 10484.00
iii) 7.10 mm RM 11616.00
iv) 7.90 mm RM 12906.00
v) 8.70 mm RM 14195.00
vi) 9.50 mm RM 15482.00
vii) 10.00 mm RM 16285.00
viii) 12.00 mm RM 19490.00
210
Sr. No. Short Description Unit Rate (in Rs.)
7.10 mm RM 15132.00
7.90 mm RM 16816.00
8.70 mm RM 18498.00
9.50 mm RM 20178.00
10.00 mm RM 21227.00
211
Sr. No. Short Description Unit Rate (in Rs.)
9.50 mm RM 25983.00
10.00 mm RM 27337.00
12.00 mm RM 32747.00
212
Sr. No. Short Description Unit Rate (in Rs.)
ii) 6.00 mm RM 3457.00
iii) 7.00 mm RM 4042.00
iv) 8.00 mm RM 4631.00
v) 9.00 mm RM 5222.00
vi) 10.00 mm RM 5817.00
213
Sr. No. Short Description Unit Rate (in Rs.)
vi) 10.00 mm RM 10673.00
vii) 12.00 mm RM 12840.00
214
Sr. No. Short Description Unit Rate (in Rs.)
v) 9.00 mm RM 13981.00
vi) 10.00 mm RM 15544.00
vii) 12.00 mm RM 18677.00
215
Sr. No. Short Description Unit Rate (in Rs.)
v) 12.00 mm RM 27408.00
17.4 Providing and applying primer and one coat of red oxide. Sqm 35.00
17.5 Providing and applying primer and one coat of red oxide of Sqm 75.00
iron paint, internally
17.6 Providing and applying primer and one coat of red oxide of Sqm 41.00
iron paint, externally, including cleaning the surface of the
pipes with steel scrappers, wire brushes and metal cleaning
solution etc.
216
Sr. No. Short Description Unit Rate (in Rs.)
17.7 Providing and applying covering coat of grey graphite of Sqm 81.00
approved quality including dusting the surface etc complete.
17.8.2 8 mm to 12 mm thick.
From 750 mm. Upto1000 mm. dia. RM 563.00
Above 1000 mm.Upto l200 mm. dia RM 642.00
Above 1200 mm.Upto 1500 mm. Dia RM 785.00
Above 1500 mmUpto 1700 mm. dia RM 811.00
Above 1700 mm.Upto 1800 mm dia RM 847.00
17.9.2 8 mm to 12 mm thick.
From 750 mm. Upto1000 mm. dia. RM 86.00
Above 1000 mm.Upto l200 mm. dia RM 225.00
Above 1200 mm.Upto 1500 mm. Dia RM 275.00
Above 1500 mmUpto 1700 mm. dia RM 284.00
Above 1700 mm.Upto 2000 mm dia RM 296.00
217
CHAPTER 18
BAR WRAPPED STEEL CYLINDER PIPES (BWSC)
1 Scope
1.1 This specification covers the requirements for design, manufacturing, testing,
supplying, laying, jointing, welding and testing at works and site of Bar
Wrapped Steel Cylinder (BWSC) Pipes used for water supply mains.
2 Applicable Codes
IS : 226 Specifications for structural Steel (Standard Quality)
IS: 383 Specifications for coarse and fine aggregates from natural
sources for concrete
IS: 432 Specifications for mild steel and medium tensile steel bar/wires
for concrete reinforcement
Part 1 Mild Steel and medium tensile steel bar/wires
Part 2 Hard drawn steel wire
IS: 783 Code of Practice for laying of concrete pipes
IS : 1566 Specifications for Hard Drawn Steel Wire for Concrete
Reinforcement
IS: 2062 Specifications for Steel for General Structural Purposes
IS: 3597 Methods of Test for Concrete Pipes
IS: 3658 Code of Practice for liquid penetrant flaw detection
IS: 5822 Code of Practice for laying of Electrically Welded Steel Pipes
for Water Supply
IS : 7322 Specifications for Specials for Steel Cylinder Reinforced
Concrete pipes
IS: 15155 Specifications for Bar Wrapped steel Cylinder Pipes (including
Fittings)
AWWA Manual M-9 Concrete pressure pipe
EN 641 Reinforced Concrete Pressure Pipe, Cylinder Type, including
Joints & fittings.
2.1 Other I.S. Codes not Specifically mentioned here but pertaining to the use of
BWSC pipes form part of these Specifications.
3 Design Criteria
3.1 The reinforcement of the pipe shall consist of a welded steel cylinder and
bar/wire is directly wrapped under low tension. The average circumferential
stress in the steel cylinder and bar/wire reinforcement of the pipe shall be as
given below :
3.1.1 At factory test pressure, stress shall not exceed 187 N/mm2 nor 75 percent
of the minimum yield strength of the steel used in the cylinder.
3.1.2 At site test pressure, stress shall not exceed 165 N/mm2 nor 66 percent of
the minimum yield strength of the steel used in the cylinder.
3.1.3 At working pressure, stress shall not exceed 125 N/mm2 nor 50 percent of
the minimum yield strength of the steel used in the cylinder.
218
4 Preparing Pipe Faces for Welding : Before aligning, assembling and welding,
the pipe faces shall be cleaned by scrapping by wire brushes or any other
method specified by the authority.
5 Welding : Generally the welding of pipe in the field should comply with IS
816 : 1969.
5.1 For field welding rates applicable for similar welding in M.S. Pipes, shall be
adopted.
9 For lowering, laying & pouring of cement mortar in the field on joints (after
laying & welding) rate as per P.S.C. pipes Lowering, laying & jointing shall be
adopted.
219
11 Measurement:
The net length of pipes as laid or fixed shall be measured in running meters
correct to a cm. Specials shall be excluded and measured and paid
separately under the relevant item. The portion of the pipe at the joints
(inside the joints) shall not be included in the length of pipe work.
Excavation, refilling, masonry and concrete work wherever required shall be
measured and paid for separately under relevant items of work.
12 Rates
The rate shall include the cost of materials and labour involved in all the
operations except for the items measured/ enumerated separately under
clause 'Measurements', which shall be paid for separately.
220
CHAPTER 18 - BAR WRAPPED STEEL CYLINDER PIPES (BWSC)
221
Sr. No. Short Description Unit Rate (in Rs.)
900 mm RM 11258.00
1000mm RM 12820.00
1100mm RM 17891.00
1200mm RM 20125.00
1300mm RM 24354.00
1400mm RM 26038.00
1500mm RM 27727.00
1600mm RM 29170.00
1700mm RM 30613.00
1800mm RM 32057.00
222
Sr. No. Short Description Unit Rate (in Rs.)
18.6 Providing and supplying Bar Wrapped Steel Cylinder Pipes
Test Pressure 14 kg/Sqcm
350 mm RM 3726.00
400 mm RM 4173.00
450 mm RM 4736.00
500 mm RM 5088.00
600 mm RM 6674.00
700 mm RM 8192.00
800 mm RM 10183.00
900 mm RM 12473.00
1000mm RM 14944.00
1100mm RM 18021.00
1200mm RM 20463.00
1300mm RM 25653.00
1400mm RM 28462.00
1500mm RM 31610.00
1600mm RM 34946.00
1700mm RM 38282.00
1800mm RM 41619.00
223
Sr. No. Short Description Unit Rate (in Rs.)
1200mm RM 23754.00
1300mm RM 29618.00
1400mm RM 33328.00
1500mm RM 36862.00
1600mm RM 41429.00
1700mm RM 45995.00
1800mm RM 50562.00
224
CHAPTER 19
Precast Concrete Pipes (PCCP)
1 Scope
1.1 The Specification covers the requirements for design, manufacturing, testing,
supplying, laying, jointing and testing at works and site of Precast Concrete Pipes
(PCCP) pipes used for water supply mains, sewers and storm water drains.
2 Applicable Codes
IS : 458 Specification for Concrete pipes (with and without reinforcement)
IS: 3597 Method of Tests for Concrete pipes.
IS: 5382 Specification for Rubber Sealing Rings for Gas Mains, Water Mains
and Sewers.
IS: 456 Code of Practice for Plain and Reinforced Concrete.
IS: 783 Code of Practice for Laying of Concrete Pipes.
2.1 Other I.S. Codes not Specifically mentioned here but pertaining to the use of
Electricially Welded Steel pipes shall form part of these Specifications.
3 Design
3.1 Design of PCC pipes shall be in accordance with the relevant clauses of IS : 454.
3.2 The ends of pipes shall be in accordance with relevant clauses of IS : 458.
5 Transportation :-
(1) Reasonable care shall be exercised in loading, transporting and unloading
concrete pipes. Handling shall be such as to avoid impact. Gradual unloading by
inclined plane or by chain block is recommended.
7 Laying & Jointing of Pipe Shall be as given in the Chapter 15 (Non Pressure RCC
Pipes).
8 For lowering, laying & pouring of cement mortar in the field on joints (after laying &
welding) rate as per P.S.C. pipes Lowering, laying & jointing shall be adopted.
9 For field welding rates applicable for similar welding in M.S. Pipes, shall be adopted.
225
10 When ever manufacturer is separate and contractor for lowering, laying, jointing &
testing is separate the principal contractor shall enter in to agreement with PCC
pipe manufacturer for satisfactory manufacturing, transporting, lowering, laying,
jointing and testing of pipe.
11 Measurement:
The net length of pipes as laid or fixed should be measured in running meters
correct to a cm. Specials should be excluded and measured in running meters and
paid for separately under the relevant items. The portion of the pipe at the joints
shall not be included in the length of the pipe work.
12 Rates
The rate shall include the cost of materials and labour involved in all the operations
except for the items measured/ enumerated separately under clause
'Measurements', which shall be paid for separately.
226
CHAPTER 19 - Precast Concrete Pipes (PCCP)
19.2 Providing & Supplying Precast Concrete Pipe Test Pressure 5.5
kg/Sq.cm.
350 mm RM 4690.00
400 mm RM 5213.00
450 mm RM 5714.00
500 mm RM 6284.00
600 mm RM 7269.00
700 mm RM 8452.00
800 mm RM 9375.00
900 mm RM 10928.00
1000 mm RM 13421.00
1100 mm RM 14670.00
1200 mm RM 18426.00
1300 mm RM 20278.00
1400 mm RM 21935.00
1500 mm RM 25230.00
19.3 Providing & Supplying Precast Concrete Pipe Test Pressure 7.0
kg/Sq.cm.
350 mm RM 4691.00
400 mm RM 5214.00
450 mm RM 5719.00
500 mm RM 6296.00
600 mm RM 7319.00
700 mm RM 8514.00
800 mm RM 9449.00
900 mm RM 11040.00
1000 mm RM 13546.00
1100 mm RM 14812.00
1200 mm RM 18612.00
1300 mm RM 20489.00
1400 mm RM 22182.00
227
Sr. No. Short Description Unit Rate (in Rs.)
1500 mm RM 25509.00
19.4 Providing & Supplying Precast Concrete Pipe Test Pressure 8.5
kg/Sq.cm.
350 mm RM 4694.00
400 mm RM 5216.00
450 mm RM 5724.00
500 mm RM 6307.00
600 mm RM 7361.00
700 mm RM 8574.00
800 mm RM 9531.00
900 mm RM 11126.00
1000 mm RM 13666.00
1100 mm RM 14967.00
1200 mm RM 18784.00
1300 mm RM 20701.00
1400 mm RM 22424.00
1500 mm RM 25790.00
19.6 Providing & Supplying Precast Concrete Pipe Test Pressure 11.5
kg/Sq.cm.
350 mm RM 4699.00
400 mm RM 5252.00
450 mm RM 5808.00
500 mm RM 6439.00
600 mm RM 7544.00
700 mm RM 8818.00
800 mm RM 9846.00
900 mm RM 11526.00
1000 mm RM 14295.00
1100 mm RM 15574.00
1200 mm RM 19504.00
1300 mm RM 21547.00
1400 mm RM 23405.00
1500 mm RM 27410.00
228
Sr. No. Short Description Unit Rate (in Rs.)
19.7 Providing & Supplying Precast Concrete Pipe Test Pressure 13.0
kg/Sq.cm.
350 mm RM 4712.00
400 mm RM 5274.00
450 mm RM 5835.00
500 mm RM 6472.00
600 mm RM 7589.00
700 mm RM 8880.00
800 mm RM 9926.00
900 mm RM 11677.00
1000 mm RM 14420.00
1100 mm RM 15726.00
1200 mm RM 19688.00
1300 mm RM 21759.00
1400 mm RM 23891.00
1500 mm RM 27728.00
19.8 Providing & Supplying Precast Concrete Pipe Test Pressure 14.5
kg/Sq.cm.
350 mm RM 4723.00
400 mm RM 5296.00
450 mm RM 5861.00
500 mm RM 6505.00
600 mm RM 7635.00
700 mm RM 8941.00
800 mm RM 10006.00
900 mm RM 11829.00
1000 mm RM 14546.00
1100 mm RM 15878.00
1200 mm RM 19870.00
1300 mm RM 21973.00
1400 mm RM 24376.00
1500 mm RM 28047.00
19.9 Providing & Supplying Precast Concrete Pipe Test Pressure - 17.0
kg/Sq.cm.
350 mm RM 4752.00
400 mm RM 5336.00
450 mm RM 5909.00
500 mm RM 6568.00
600 mm RM 7716.00
700 mm RM 9046.00
800 mm RM 10140.00
900 mm RM 11874.00
1000 mm RM 14723.00
1100 mm RM 16074.00
1200 mm RM 20150.00
1300 mm RM 22346.00
1400 mm RM 24811.00
1500 mm RM 28536.00
229
Sr. No. Short Description Unit Rate (in Rs.)
19.10 Providing & Supplying Precast Concrete Pipe Test Pressure 18.5
kg/Sq.cm.
350 mm RM 4777.00
400 mm RM 5362.00
450 mm RM 5945.00
500 mm RM 6605.00
600 mm RM 7774.00
700 mm RM 9126.00
800 mm RM 10245.00
900 mm RM 12032.00
1000 mm RM 14799.00
1100 mm RM 16338.00
1200 mm RM 20419.00
1300 mm RM 23095.00
1400 mm RM 25205.00
1500 mm RM 28993.00
19.12 Providing & Supplying Precast Concrete Pipe Test Pressure 21.5
kg/Sq.cm.
350 mm RM 4849.00
400 mm RM 5454.00
450 mm RM 6083.00
500 mm RM 6738.00
600 mm RM 7960.00
700 mm RM 9378.00
800 mm RM 10566.00
900 mm RM 12443.00
1000 mm RM 15310.00
1100 mm RM 16957.00
1200 mm RM 22038.00
1300 mm RM 24043.00
1400 mm RM 25757.00
1500 mm RM 31454.00
230
Sr. No. Short Description Unit Rate (in Rs.)
19.13 Providing & Supplying Precast Concrete Pipe Test Pressure 23
kg/Sq.cm.
350 mm RM 4885.00
400 mm RM 5500.00
450 mm RM 6153.00
500 mm RM 6805.00
600 mm RM 8053.00
700 mm RM 9505.00
800 mm RM 10728.00
900 mm RM 12648.00
1000 mm RM 15564.00
1100 mm RM 17267.00
1200 mm RM 22848.00
1300 mm RM 24517.00
1400 mm RM 26034.00
1500 mm RM 32684.00
19.14 Providing & Supplying Precast Concrete Pipe Test Pressure 24.5
kg/Sq.cm.
350 mm RM 4921.00
400 mm RM 5546.00
450 mm RM 6221.00
500 mm RM 6872.00
600 mm RM 8146.00
700 mm RM 9631.00
800 mm RM 10889.00
900 mm RM 12854.00
1000 mm RM 15820.00
1100 mm RM 17576.00
1200 mm RM 23658.00
1300 mm RM 24991.00
1400 mm RM 26310.00
1500 mm RM 33914.00
231
CHAPTER 20
PRE-STRESSED CEMENT CONCRETE PIPES (PSCP)
1 Scope
1.1 The Specification covers the requirements for design, manufacturing, testing,
supplying, laying, jointing and testing at works and site of Prestressed Conctete
(PSC) pipes used for water supply mains, sewers and storm water drains.
2 Applicable Codes
IS: 784 Specifications for Prestressed Concrete Pipes (Including Fittings)
2.1 Other I.S. Codes not Specifically mentioned here but pertaining to the use of
Electricially Welded Steel pipes shall form part of these Specifications.
3 Nominal Diameter
3.1 Nominal internal diameter of the pipes and minimum core thickness shall be as
given in Table 1 of IS Code IS:784:2001.
5 Tolerances
5.1 Length : Tolerance on Length shall be + 1 percent of the specified length.
5.2 Internal Diameter : For pipes of length less than 4m, the tolerance shall be + 5mm
for diameter upto and including 350 mm. For diameter above 350 mm, the tolerance
shall be + 10mm.
6 Rubber Gaskets : Rubber gaskets used for joints shall comply with IS: 5382. The
pipe manufacturer shall test each gasket by stretching it to 33.3% in excess of its
original length and examining it visually for defects, particularly at any joint.
232
7 Specicals
7.1 Fabrication : The steel for fabricated steel plate specials, is cut, shaped and welded
so that the finished special has the required shape and internal dimensions.
Adjacent segments are jointed by butt welding. Before lining and coating, the
welding of specials shall be tested by use of hot oil or dye penetrant according to iS
3658 and defects, if any shall be rectified. The steel plate thickness for specials
shall be as given in IS 1916.
7.2 Lining and Coating : Steel plate specials are lined and coated with concrete or
cement mortar or other approved materials, as agreed between the manufacturer
and the purchaser. The porportion of cement to total aggregate shall not be leaner
than 1:3 by mass.
8 Jointing of Pipes : Pipes shall be provided with Flexible Joints unless otherwise
specified. Joining shall be done in accordance with the Specifications of IS : 783.
9 When ever manufacturer is separate and contractor for lowering, laying, jointing &
testing is separate the principal contractor shall enter in to agreement with PSC
pipe manufacturer for satisfactory manufacturing, transporting, lowering, laying,
jointing and testing of pipe.
10 Measurement:
The net length of pipes as laid or fixed should be measured in running meters
correct to a cm. Specials should be excluded and measured in running meters and
paid for separately under the relevant items. The portion of the pipe at the joints
shall not be included in the length of the pipe work.
11 Rates
The rate shall include the cost of materials and labour involved in all the operations
except for the items measured/ enumerated separately under clause
'Measurements', which shall be paid for separately.
233
CHAPTER 20 - PRE-STRESSED CEMENT CONCRETE PIPES (PSCP)
235
Sr. No. Short Description Unit Rate (in Rs.)
1600 mm RM 19744.00
236
Sr. No. Short Description Unit Rate (in Rs.)
1600 mm RM 24835.00
237
CHAPTER 21
ZERO VELOCITY VALVES AND AIR CUSHION VALVES
1 Providing and supply of zero velocity valves and air cushion valves shall be Conforming to
relevant Indian Standard with third party quality assurance certificate.
Zero Velocity Valve
2 The principle behind the design of this valve is to arrest the forward moving water column
at zero momentum i.e. when its velocity is zero and before any return velocity is
established.
3 The valve fitted in the pipeline consists of an outer shell and an inner fixed dome leaving a
streamlined annular passage for water. A closing disc is mounted on central and
peripheral guide rods and is held in the closed position by one or more springs when there
is no flow of water.
4 A bypass connects the upstream and downstream sides of the disc. The springs are so
designed that the disc remains in fully open position for velocity of water equal to 25% of
the designed maximum velocity in the pipeline.
5 With sudden stoppage of pumps the forward velocity of water column goes on decreasing
due to friction and gravity. When the forward velocity becomes less than 25% of the
maximum, the flap starts closing at the same rate as the velocity of water.
6 The flap comes to the fully closed position when forward velocity approaches zero
magnitude, water column on the upstream side of the valve is thus prevented from
acquiring a revised velocity and taking part in creating surge pressures. The bypass valve
maintains balanced pressures on the disc and also avoids vacuum on the downstream
side of valve if that column experiences.
8 The valve is mounted on TEE-joint on the rising main at locations where water column
separation is likely. The valve has a spring loaded air inlet port, an outlet normally closed
by a float, a spring loaded outlet poppet valve and an adjustable needle valve control
orifice.
9 When there is sudden stoppage of pump due to power failure, partial vacuum is created in
the main. With differential pressure, the spring loaded port opens and admits outside air
into the main.
238
10 When the pressure in the main becomes near atmospheric, the inlet valve closes under
spring pressure. The entrapped air is then compressed by the returning water column till
the poppet valve opens. With float in dropped position, the air is expelled through poppet
valve and controlled orifice under predetermined pressure thus dissipating the energy of
the returning water column.
11 Measurement
Zero velocity valves and Air cushion valves shall be enumerated.
12 Rate
The rate shall include cost of all the materials and labour involved in the all the operation
described in the item.
239
CHAPTER 21 - ZERO VELOCITY VALVES AND AIR CUSHION VALVES
240
S.No. Description Unit Rate (in Rs.)
500mm25 kg/cm2 Each 247645.00
600mm10 kg/cm2 Each 223009.00
600mm15 kg/cm2 Each 239785.00
600mm20 kg/cm2 Each 263716.00
600mm25 kg/cm2 Each 303250.00
700mm10 kg/cm2 Each 314512.00
700mm15 kg/cm2 Each 338092.00
700mm20 kg/cm2 Each 371877.00
700mm25 kg/cm2 Each 427718.00
750mm10 kg/cm2 Each 355688.00
750mm15 kg/cm2 Each 382435.00
750mm20 kg/cm2 Each 420562.00
750mm25 kg/cm2 Each 483793.00
800mm10 kg/cm2 Each 392524.00
800mm15 kg/cm2 Each 421969.00
800mm20 kg/cm2 Each 421969.00
800mm25 kg/cm2 Each 534002.00
900mm10 kg/cm2 Each 466665.00
900mm15 kg/cm2 Each 501741.00
900mm20 kg/cm2 Each 551716.00
900mm25 kg/cm2 Each 634655.00
1000mm10 kg/cm2 Each 593362.00
1000mm15 kg/cm2 Each 637823.00
1000mm20 kg/cm2 Each 701523.00
1000mm25 kg/cm2 Each 806986.00
1100mm10 kg/cm2 Each 727918.00
1100mm15 kg/cm2 Each 782585.00
1100mm20 kg/cm2 Each 860832.00
1100mm25 kg/cm2 Each 989992.00
1200mm10 kg/cm2 Each 898020.00
1200mm15 kg/cm2 Each 965474.00
1200mm20 kg/cm2 Each 1061904.00
1200mm25 kg/cm2 Each 1221330.00
1300mm10 kg/cm2 Each 1293242.00
1300mm15 kg/cm2 Each 1374773.00
1300mm20 kg/cm2 Each 1463813.00
1300mm25 kg/cm2 Each 1608458.00
1400mm10 kg/cm2 Each 1411492.00
1400mm15 kg/cm2 Each 1517307.00
1400mm20 kg/cm2 Each 1668991.00
1400mm25 kg/cm2 Each 1919451.00
1500mm10 kg/cm2 Each 215876.62
241
S.No. Description Unit Rate (in Rs.)
1500mm15 kg/cm2 Each 1933763.00
1500mm25 kg/cm2 Each 2446297.00
21.2 Providing and supply of Air cushion Valves of renowned make duly
tested inclusive of all taxes related to central, state and municipal,
inclusive of excise duty, inspection charges, transportation charges,
transit insurance, loading/ unloading and stacking at site etc,
complete.
100 mm TP 10 kg/cm2 Each 77191.00
100 mm TP 15 kg/cm2 Each 84816.00
100 mm TP 20 kg/cm2 Each 93263.00
100 mm TP 25 kg/cm2 Each 107340.00
150 mm TP 10 kg/cm2 Each 117077.00
150 mm TP 15 kg/cm2 Each 128691.00
150 mm TP 20 kg/cm2 Each 141595.00
150 mm TP 25 kg/cm2 Each 162828.00
200 mm TP 10 kg/cm2 Each 124937.00
200 mm TP 15 kg/cm2 Each 137489.00
200 mm TP 20 kg/cm2 Each 151215.00
200 mm TP 25 kg/cm2 Each 173738.00
300 mm TP 10 kg/cm2 Each 175733.00
300 mm TP 15 kg/cm2 Each 193447.00
300 mm TP 20 kg/cm2 Each 222423.00
300 mm TP 25 kg/cm2 Each 255739.00
242
CHAPTER 22
SMOOTH FLOW PIPES
1 Applicable Codes
IS: 3589 Seamless/Electrically Welded Steel Pipes for Water, Gas,
Sewage Specification.
IS: 5822 Code of Practice for laying of Electrically Welded Steel Pipes
for Water Supply.
IS : 7322 Specification for Specials for Steel Cylinder Reinforced
Concrete Pipes
IS: 432 Part I Mild Steel and Medium Tensite Bars Reinforcement
IS: 432 Part II Specifications for Mild Steel and Medium Tensite Bars and
Hard Drawn Steel Wire (Third Revision)
IS: 2328 Flattening Test for Seamiess Pipes
IS: 6452 Specification for High Alumina Cement for Structural Use (I
Revision)
IS: 4853 Recommended Practice for Radiographic Inspection of
Fusion Welded Butt Joints in Steel Pipes (First Revision)
IS: 4260 Recommended Practice for Ultrasonic Butt Welds in Ferritic
Steel
IS: 3600 Methods of Testing Fusion Welded Joints and Weld Metal in
Part I Steel :
1.1 Other I.S. Codes not Specifically mentioned here but pertaining to the use of Electricially
Welded Steel pipes shall form part of these Specifications.
2 The Smoothflow pipes shall be 3 Layer Polyethylene (3 LPE) coated & fusion bonded
Epoxy lined Steel pipes for drinking water supply Application.
3 External 3 LPE coating shall be done as per Canadian Standard CSA Z245.20 & 21
4 Internal lining of Fusion Bond Epoxy (FEB) will be as per IS 3589 Annex "C".
6 External coating shall be 3 layer polyethylene for burried or submerged application and
dual layer fusion bonded epoxy for above ground pipe installation.
7 Internal lining shall be potable water contact approved fusion bonded epoxy.
8 Pipes on both the ends shall have steel ring 50mm long and 2mm extra thickness over
and above the pipe thickness on each pipes upto 600mm dia only.
9 Pipes can be specially designed upto 6.3 Mpa depending on OD & thickness.
243
11 Measurement:
The net length of pipes as laid or fixed should be measured in running meters correct to
a cm. Specials should be excluded and enumerated and paid for separately.
12 Rates
a) The rates include charges for all tools & plants, chain pulley blocks, other appliances
etc. required for lifting and laying the pipes and specials in positions as per approved
drawing.
b) The rates include provision and use of all coverings etc. to protect the works from
inclement weather etc. and from damages from fall of materials, and other causes.
244
CHAPTER 22 - SMOOTH FLOW PIPES
300mm RM 5180.00
350mm RM 6046.00
400mm RM 6911.00
450mm RM 7712.00
500mm RM 8519.00
550mm RM 10646.00
600mm RM 11592.00
700mm RM 14761.00
750mm RM 15799.00
800mm RM 16918.00
900mm RM 18983.00
1000mm RM 23171.00
1200mm RM 27796.00
1400mm RM 35623.00
1500mm RM 38128.00
1600mm RM 40660.00
1800mm RM 45683.00
2000mm RM 59159.00
300mm RM 5794.00
350mm RM 6722.00
400mm RM 7648.00
450mm RM 8572.00
500mm RM 9502.00
550mm RM 11673.00
600mm RM 12711.00
245
S.No. Description Unit Rate (in Rs.)
700mm RM 16240.00
750mm RM 17386.00
800mm RM 18612.00
900mm RM 22791.00
1000mm RM 25296.00
1200mm RM 30340.00
1400mm RM 41546.00
1500mm RM 44363.00
1600mm RM 47441.00
1800mm RM 53318.00
2000mm RM 67623.00
246
CHAPTER- 23
SEWER APPURTENANCES
1 SEWER APPURTENANCES
Following are the General Sewer Appurtenances-
(I) Manholes
(II) Inverted Siphons
(III) Storm Water Inlets
(IV) Sewer Ventilators
Out of the above, manholes are the most essential items in any sewerage system.
2 Manholes
2.1 Function :- Manholes is the essential ancillary structure in any sewerage system.
They shall be provided for inspection, testing, cleaning, repairing and removal of
obstruction from sewer line.
2.2 Provision: - Manholes should be built at every change of alignment, gradient or
diameter, at the head of all sewer and branches and at every junction of two or more
sewers, on sewer, which is to be cleaned manually or which cannot be entered for
cleaning or inspection, the maximum distance between manholes should be 30m.
2.3 Spacing: -
The Maximum spacing of manholes in the sewer shall be kept as follows: -
Pipe dia (mm) Max. Spacing (mt)
Up to 900 30
900 to 1500 90-150
1500 to 2000 150-200
Above 2000 300
A spacing allowance of 100m per 1m dia of sewer is a general rule in case of
very large sewers.
247
In the tunnelled sewer the shaft and the lateral access heading may be used as a
working shaft, the tunnel being broken out from the end of the heading, or alternatively
the shaft and heading may be used as a working shaft, the tunnel being broken out
from the end of the heading, or alternatively the shaft and heading maybe constructed
after the main tunnel is completed, provision having been made for breaking in from
the access heading to build the chamber.
The floor of the side-entrance passage, which should fall at about 1 in 30 towards the
sewer, should enter the chamber not lower than the soffit level of the sewer. In large
sewer where the floor of the side entrance passage is above the soffit either steps or a
ladder (which should be protected either by a removable handrail or by safety chains)
should be provided to reach the benching.
The drop pipe should terminate at its lower end with a plain or duck-foot bend turned
so as to discharge its flow at 45 degree or less then to the direction of the flow in the
main sewer and the pipe, unless of cast iron, should be surrounded with 150 mm of
concrete.
In the case of sewer over 450 mm in diameter the drop in level may be accomplished
by one of the following methods: -
(a) A cascade: - This is a steep ramp composed of steps over which the flow is broken
up and retarded. A pipe connecting the two levels is often concreted under the steps
to allow small flow to pass without trickling over the steps. The cascade steps maybe
made of heavy-duty bricks of class- I quality (IS: 2180-1985) cement concrete with
granolithic finish or dressed granite.
(b) A Ramp: - A ramp maybe formed by increasing the grade of the last length of the
upper sewer to about 45 degrees or by constructing a steeply graded channel or
culvert leading from the high level to the low level sewer. In order to break up the flow
down the ramp and minimize the turbulence in the main sewer the floor of culvert
ramp should be obstructed by raced transverse ribs of either bricks or concrete at
1.50m intervals and a stilling pool provided at the bottom of the ramp and
248
(c) By drop in previous successive manholes instead of providing the total drop require
at the junction manholes, the same may be achieved by giving smaller deeps in
successive manhole preceding the junction manhole. Thus, for example, if a total drop
of 2.4m is required to be given, 0.6m drop maybe given in each of the previous three
manholes and the last 0.6m-drop maybe given at the junction manhole.
3 Constructional Details: -
Manhole is usually constructed directly over the centre line of the sewer they are
usually constructed with brickwork. However in areas where sewers are to be laid in
high water condition manhole shall be constructed in R.C.C. They are circular,
rectangular or square in shape. Manholes should be of such size as will allow
necessary cleaning and inspection of manholes.
a) Rectangular Manholes - The minimum internal sizes of rectangular manholes
(fig. 10 & 11) between brick face should be as follows:
(i) For depth of manholes less than 0.9m, 900mm x 800mm and
(ii) For depths of manholes from 0.9mm and up to 2.5m, 1200mm x 900mm
249
b) Arch type manholes - For depth of 2.5m and above, arch type manholes can
be provided and the internal size of the chambers between brick faces shall be
1400mm x 900mm. The width of manhole chamber on bents and junction of pipes with
diameter greater than 450mm should be suitably increased to 900mm or more so that
benching width on either side of the channel at-least 200mm.
4 Circular manholes -
Circular manholes are longer than rectangular and arch type manhole and thus there
are preferred over rectangular as well as arch type manholes. The circular manholes
can be provided for all depths starting from 0.9m circular manholes are straight down
in lower portion and slanting in top portion so as to narrow down the top opening equal
to internal dia.of manhole over. Depending upon the depth of manhole, the diameter
of manhole changes. The internal diameter of circular manholes may be kept as
following for verifying depths.
(i) For depths 0.9 m and up to 1.65 m, 900 mm diameter.
(ii) For depths above 1.65 m and up to 2.30 m, 1200 mm diameter.
(iii) For depths above 2.30 m and up to 9.0 m, 1500 mm diameter.
(iv) For depths above 9.0 m and up to 14.0 m, 1800 mm diameter.
Typical circular manholes are shown in fig.12
If the sewer is constructed in a tunnel, the manhole should be located at the access or
working shaft and the manhole chamber maybe constructed of a size to suit the
working shaft or vice-versa.
The width /diameter of the manhole should not be less than internal diameter of the
sewer +150mm benching as both sides (150mm+ 150mm) The opening for entry into
the manhole (without cover) should be such minimum diameters as to allow a
workman with the cleaning equipments into the interior of the manhole without
difficulty. A minimum clear opening of 60cm preferably circular is recommended.
Suitable steps usually cast iron shall be provided for entry.
Access shaft for large sewers - Access shaft shall be circular in shape and shall have
a minimum internal dia of 750mm, where the depth of the shaft exceeds 3m suitable
dimensions shall be provided to facilitate cleaning and maintenance.
Access shaft where built of brick work should be carvel led on three sides to reduce it
to the size of the opening in the cover frame, and to provide easy access on the fourth
side to step iron or ladder .In determining sizes the dimensions of the maintenance
equipments likely to be used in sewer, shall be kept in view.
Where the diameter of the sewer is increased, the crown of the entering leaving pipes
shall be fixed at the same level and necessary slopes given in the inverted of the
manholes chamber .In exceptional cases and where unavoidable the crown of the
entering sewer maybe fixed at lower level but in each cases too the peak flow level of
the two sewer shall be kept the same.
250
A slab generally of plain cement concrete at least 150mm thick should be provided at
the base to support the walls of the manhole and to prevent the entry of foul water.
The thickness of the base also shall be suitably increased up to 300mm, for manholes
on large dia sewers, with adequate reinforcement provided to withstand excessive
uplift pressures. In the case of larger manholes, the flow in the sewer should be
carried in U-Shaped smooth channel constructed integrally with the concrete base of
the manhole. The side of the channel should be equal to the dia. of the largest sewer
pipe. The adjacent floor should have a slope of 1 in 10 draining to the channel. Where
more than one sewer enters the manhole the flow through channel should be curved
smoothly and should have sufficient capacity to carry the maximum flow.
It is desirable to place the first pipe joint outside the manhole as close as practicable.
The pipe shall be built inside the wall of the manhole flush with the internal periphery
protected with an arch of masonry or cement concrete to prevent it from being
crushed. The sidewalls of the manhole are usually constructed of cement brickwork
250mm thick and corbelled suitably to accommodate the frame of the manhole cover.
The inside and outside of the brickwork should be plastered with cement mortar 1:3 (1
cement: 3 coarse sand) and inside finished smooth with a coat of neat cement.
Where subsoil water condition exist, a richer mix may be used and it shall further be
water proofed with addition of approved water proofing compound in a quantity as per
manufacturer's specifications.
6 Inverted siphon
6.1 Function and provision
In the course of laying sewers, at times it is found necessary to cross obstructions like
nallah etc. Such obstruction shall be crossed by means of "Inverted Syphon” i.e. by
laying the sewer under the obstruction and regaining as much elevation as possible
after the obstruction is passed .As the siphons are depressed below the hydraulic
grade line, maintenance of self cleaning velocity at all flows is very important. Two
considerations, which govern the profile of a siphon, are provision for hydraulic losses
and case of cleaning.
251
6.2 Construction
To ensure self-cleaning velocities for the wide variations in flows, generally, two or
more pipes not less than 200mm dia are provided in parallel so that up to the average
flows, first pipe is used and when the flow exceeds the average, the second and
subsequent pipes take the balance flow. Siphons may need cleaning other than
gravity sewers and hence should not have any sharp bends either horizontal or
vertical. Only smooth curves of adequate radius should be used. The design criteria
for inverted syphons are given in IS: 411 part -III. It is necessary to have a self-
cleaning velocity of 1.0 mps for the minimum flow to avoid deposition in the line.
Provision should be made for isolating the individual pipes as well as the siphon to
facilitate cleaning. It is desirable to provide a course screen to prevent the entry of
rags etc, into the siphon.
7 Hatch box:
Hatch boxes of adequate size in manholes shall be provided on the pipes so as to give
access into the pipes for roding.
8 By pass:
Proper by pass arrangements should be provided from the inlet chamber and if
required special arrangements should be made for pumping the sewage to the lower
reach of sewer line. Alternatively a vacuum pump maybe provided at the outlet to
overcome maintenance problems arising out of dogging and silting of siphons. If it is
possible a blow off may be installed at the low point to facilitate emergency
maintenance operations.
252
Maximum spacing of inlets would depend upon various conditions of road surface,
size and type of inlet and rainfall. A maximum spacing of 30m is recommended.
10 Sewer ventilators :-
In a modern, well designed sewerage system, there is no need to provide ventilation
on such elaborate scale considered necessary in the past, especially with the present
day policy to omit intercepting traps in house connections. The ventilating
columns/shafts are not necessary where intercepting traps are not provided. It is
necessary however, to make provision for the escape of air to take care of the
exigencies of full flow and also to keep the sewage as fresh as possible especially in
outfall sewers. In case of storm sewers providing ventilating manhole covers can do
these.
10.1 Provision: -
Ventilating columns/ shafts shall be provided at an internal of 180m in all mains
intercepting and outfall sewers, near the manholes. The connections of house drains
to the sewer shall be allowed without the use of any intercepting trap and thus
permitting ventilation of laterals and branch sewers via. House drains and their
ventilating pipes.
10.2 Construction: -
The ventilating shaft shall consist of vertical columns of R.C.C. or cast iron about 6 to
8 metre in height and about 100 to 150mm in diameter (opening) at the top, the
diameter increasing uniformly towards the bottom for stability.
The shaft shall be provided with a Crowell or fitted with a wire ground at the top.
11 Measurement :-
Manholes shall be enumerated under relevant items. The depth of the manhole shall
be reckoned from the top level of chamber cover to the invert level of channel. The
depth shall be measured correct to 10mm. The extra depth shall be measured and
paid as extra over the specified depth.
12 Rates :-
The rate shall include the cost of the material and labour involved in all the operation
described in the items.
253
CHAPTER 23 - SEWER APPURTENANCES
S.No. Particulars of Items Unit Rate (in Rs.)
23.1 Providing and fixing SW gully trap complete
with CI grating, Brick masonry chamber in
cement mortar 1:4 (1 cement : 4 fine sand)
water tight CI cover with frame of 30x30cm size
including necessary Excavation, cement
concrete grade M-5 (Nominal Mix) with stone
aggregate 40mm nominal size, fixing CI cover
with frame in Cement concrete grade M-15
(Nominal Mix) with stone aggregate 20mm
nominal size, 12 mm thick cement plaster 1:2 (1
cement:2 coarse sand ) finished with a floating
coat of neat cement complete.
254
S.No. Particulars of Items Unit Rate (in Rs.)
23.2.3 Man hole with above specifications having Each 14572.00
inside size 1200x900 Mm and 900 Mm deep
including C.I. cover with frame (medium duty)
500 mm internal diameter, total weight of cover
and frame to be not less than 116 kg (weight of
cover 58 kg and weight of frame 58 kg):
255
S.No. Particulars of Items Unit Rate (in Rs.)
23.4 Construction of circular type of manhole 1500 Each 18879.00
mm internal dia. at bottom, 560 mm dia at top,
total depth of manhole 2650mm in brick
masonry with 1:5 cement mortar ( 1 cement : 5
fine sand), 12 mm thick Cement plaster 1:3 (1
cement : 3 coarse sand ) finished with a floating
coat of neat cement, 30 cm thick foundation in
Cement concrete grade M-7.5 (Nominal Mix)
with stone aggregate 40 mm nominal size, RCC
Cement Concrete grade M-20 (Nominal Mix)
with 20mm Nominal size on top slab and
making channel in cement concrete grade M-15
(Nominal Mix) with stone aggregate 20 mm
nominal size neatly finished, curing fixing of ISI
marked reinforced concrete heavy duty cover
(including transportation of cover) complete. as
per standard design (Drawing No. 15)
23.6.1 With 20mm square bar/ casting one foot rest Kg. 75.00
(average weight of 1 foot rest 2.35kg)
Each 176.00
23.6.2 With 20mm round bar foot rest (average weight Kg. 79.00
of 1 foot rest 1.85kg)
Each 146.00
257
S.No. Particulars of Items Unit Rate (in Rs.)
23.9 Road Gully Chambers :- Construction of Brick
masonry road gully chambers with brick work in
cement mortar 1:5 (1 cement: 5 fine sand) and
12mm plaster 1:3 including foundation in
cement concrete 1:5:10 (1 cement : 5 fine sand
: 10 stone aggregate 40mm nominal size).
258
S.No. Particulars of Items Unit Rate (in Rs.)
depth
23.10.1.6 Size 1.2m x 1.2m, depth 1.2 M with cover No. 12482.00
23.10.1.6.1 Add 30 cm or part thereof 30 cm 1694.00
depth
23.10.1.7 Size 1.5m x 1.5m, depth 1.5 M with cover No. 20209.00
23.10.1.7.1 Add 30 cm or part thereof 30 cm 3185.00
depth
23.10.2 Providing and constructing Brick masonry valve
chamber with 15cm thick 1:3:6 proportion PCC
bedding excluding excavation, Brick masonry in
C.M. 1:5 proportion 12mm thick cement plaster
in cm 1:4 proportion on both sides with
providing and fixing C.I. manhole frame and
cover in RCC 1:2:4 coping or RCC 1:2:4
proportion x 15cm thick slab, etc complete as
directed by Engineer-in-Charge. (Note :- Wall
thickness : 0.23 M for depth of 1.2M and 0.35 M
for balance depth exceeding 1.2M).
Valve chamber with CI Frame & Cover
23.10.2.1 Size 60cm x45cm , depth 0.9 M with F&C,40 Kg No. 6269.00
259
S.No. Particulars of Items Unit Rate (in Rs.)
23.10.3 Providing and constructing Brick masonry valve
chamber with 15cm thick 1:3:6 proportion PCC
bedding excluding excavation, Brick masonry in
C.M. 1:5 proportion, 12 mm thick cement
plaster in CM 1:4 on both sides with providing
and fixing precast S.F.R.C. frame and covers
etc. complete as directed by Engineer-in-
Charge.
(Note :- Wall thickness : 0.23 M for depth of
1.2M and 0.35 M for balance depth exceeding
1.2M).
Valve chamber with precast steel fibre
reinforced concrete frame and covers (S F R C
frame and covers).
23.10.3.1 Size 60cm x45cm, depth 0.9 M with SFRC, F&C No. 5400.00
260
S.No. Particulars of Items Unit Rate (in Rs.)
23.12 Providing & Fixing C.I. road box including
loading, unloading and carting to site of work
including all necessary excavation in all types of
strata and fixing in murum packing, etc.
complete.
a) 100 mm x 225 mm (20kg) Each 1342.00
b) 225 mm x 300 mm (40kg) Each 2684.00
261
S.No. Particulars of Items Unit Rate (in Rs.)
23.17 Providing & fixing in position S.W.bends of
various size, etc. complete.
a)100mm Each 240.00
b)150mm Each 495.00
23.21.2 D/S
a)80mm Each 724.00
b)100mm Each 798.00
23.21.3 circular manhole
23.22 Supplying & fixing Manhole Frame and Cover of 2.5 T 5T 10T 20T
following sizes circular Composite Resin (FRP/
GRP) Manhole Frame and Cover of approved
brand , Conforming to relevant Grand
Designation : as per IS: 1726: 1991 etc .
Complete.( Inspection shall be as per guidelines
of IS Specification)
1 530 mm dia Each 6670.00 8271.00 9872.00 11474.00
2 600 mm dia Each 7907.00 9758.00 11609.00 13459.00
262
S.No. Particulars of Items Unit Rate (in Rs.)
225 x 300mm Each 4556.00 5759.00 6964.00 8167.00
450 x 600 mm Each 7352.00 9760.00 12168.00 14576.00
450 x 900 mm Each 13530.00 14861.00 15305.00 16192.00
600 x900 mm Each 16427.00 18068.00 19709.00 21352.00
1000x 1000 mm Each 37507.00 40309.00 43111.00 45913.00
23.24 Supplying & fixing following sizes Square
manhole cover of composite Resin (FRP/ GRP)
Manhole Frame and Cover of approved brand ,
Conforming to relevant Grade Designation : as
per IS: 1726; 1991 , etc. Complete. (Inspection
shall be as per guidelines of IS Specifications.)
23.26.2 500 mm diameter C.I. cover (medium duty) the Each 3681.00
weight of the cover to be not less than 58 kg.
23.26.3 560 mm diameter C.I, cover (heavy duty) the Each 6001.00
weight of the cover to be not less than 108 kg.
263
S.No. Particulars of Items Unit Rate (in Rs.)
23.28.1 Rectangular manhole 90x80 cm and 45 cm deep Each 562.00
264
S.No. Particulars of Items Unit Rate (in Rs.)
23.32 Cleaning of sewers up to 300mm dia by manila Each 411.00
rod and cloth ball/ sewer rod/ Roding machine
with flexible sewer rods etc. including removal
of blockage of manhole complete.
265
CHAPTER - 24
INTAKE WELL
1 Scope
1.1 The Specification covers the requirements for Survey, structural design &
Construction of Intake Well.
3 Selection for Intake Site : While taking a decision regarding the location of
the intake site, the following points should be kept in view:
3.1 The inflow point of the intake drawing water from a stream or a lake should
be well below the water surface to prevent hydraulically wasteful air
entrainment but sufficiently high enough from the bed to avoid entrapping of
suspended solids.
3.2 The location should provide the most suitable quality of water available.
3.3 The site should have firm strata for good foundations.
3.4 The site should avoid the existence of currents that may endanger the safety
of the structure or deposit silt against or on it.
3.5 The effect of floods at the proposed point should be studied and all
precautions taken for the safety of the structure as well as safe working of
the intake during floods.
3.6 The distance from where the power is available should be considered.
3.7 The distance of pumping station from the proposed site of intake also
deserves consideration.
3.8 In case of impounding reservoir, the intake should be located at the deepest
point in reservoir, which is generally near the dam site, in order to take the
optimum utility of the reservoir capacity.
266
4.8.1 Sanitary surveys at regular, intervals at field management levels and
inspections at supervisory management level should be conducted. The
catchment area of the source should be located on the maps. Potential
sources of pollution observed in the catchment should be marked. The type
of pollution e.g. industrial/domestic waste discharges, wastes of animal
origin and agricultural run-offs should be determined.
4.8.2 The reports of such survey should be promptly sent to the Pollution Control
Authorities as well as water works authorities to promote corrective action.
Procedure for monitoring of preventive action taken should be laid down and
observed. An instant action plan for providing chlorination of raw-water
should be available and brought into effect under such circumstances.
5.0 Measurement:
5.1 All the measurement shall be recorded under the relevant item of the work.
5.2 Generally the work of survey, design & construction of intake well is awarded
on turnkey basis and payment is made on lumsum basis as per payment
schedule given in the tender.
6 Rates
The rate shall include the cost of materials and labour involved in all the
operations except for the items measured/ enumerated separately under
clause 'Measurements', which shall be paid for separately.
267
CHAPTER 24 - INTAKE WELL
Note Pay line maximum - Top width payable shall be 2 mtr. and maximum
payable side slopes shall be 1.5 horizontal to 1 vertical, if the
constructed top width of the side slopes are less, then the
measurement at actual are payable. Extra top width or flatter slopes
are not payable. Contractor is free to use ballies, plastic sheets, piles,
pipes, CGI sheets for supporting hearting materials instead of
impervious/semiimpervious hearting materials for which no extra
payments shall be payable. 30% payment shall be withheld for
dismantling of coffer dam. This foot note shall appear in tender
condition.
24.2 Providing and fabricating at work shop, carting to site of work, Kg. 81.60
including transport, loading, unloading, hoisting, lowering and setting
out at actual site of sinking well, M.S. plate cutting edge for R.C.C.
well curb consisting of 350 mm M.S. plate, 10 mm thick, champhering
at bottom. Cutting edge should be provided in pieces not less than 2
m in length. Each joint should be plain from outside and jointed by
gusset plate 400 x 200 x 12 mm thick M.S. plate with 12 nos. of 20
mm dia. crurshank headed bolts (gusset plates from inside) with
unequal angle of 90 x 60 x 10 mm should be welded from top of
chamfered portion at 14 mm from bottom so that 15 mm side should
be in contact with cutting edge with overlap of 300 mm joints. 16 mm
dia bar should be welded to M.S. plate 200 mm below the top surface
and length should be 1.8 m above plate with a bend 300 mm from
plate surface including 3 coats of anticorrosive paint as directed by
Engineer-in-Charge.
268
S.No. Short Description Unit Rate (in Rs.)
24.5 Providing and filling around the Intake well, boulders filling of selected Cum 816.00
variety and size of boulders including cost of all materials, labour,
transportation etc. complete with all leads and lifts.
24.6 Providing and fixing 80 mm dia A.C./P.V.C. pipe weep holes at 1.5 m RM 180.00
c/c staggered in abutment of the approach bridge/ramp including cost
of all materials and labour involved with all leads and lifts etc.
complete with all leads and lifts.
24.7 Providing and fixing M.S. chaquerred plate flooring of following
thickness supported on M.S. angles (25 x25 x 5 mm size) including
welding, cutting and fabricating the plate to the required square or
round shape, making holes in the plate, including providing and
applying 3 coats of anticorrosive paint etc. complete as directed by
Engineer-in-charge.
a) 6 mm thick Sqm 3660.00
b) 8 mm thick Sqm 4680.00
24.8 Providing at site of works ISI standard RCC slotted pipes for collection
of water into Intake well with R.C.C. collar of NP-3 class including cost
of all central and local taxes , octroi, inspection, transportation etc.
complete.
a) 450 mm dia RM 3660.00
b) 600 mm dia RM 5676.00
24.9 Labour for lowering, laying and jointing RCC slotted pipes of following
diameters including all leads and lifts, cost of jointing material,
complete as directed by Engineer-in-charge.
a) 450 mm dia RM 180.00
b) 600 mm dia RM 240.00
24.10 Labour for lowering, laying and jointing CI 'B' class / MS (cement
mortor lined inside & epoxy coated on out side) pipe connecting
mains with rubber gaskets including transportation of pipes from
stores to site of works, cost of jointing materials, cost of rubber gasket
with all leads and lifts etc. complete.
24.10.1 CI Class "B"
200 mm dia RM 232.00
300 mm dia RM 396.00
350 mm dia RM 498.00
400 mm dia RM 611.00
450 mm dia RM 733.00
500 mm dia RM 858.00
600 mm dia RM 1138.00
700 mm dia RM 1470.00
750 mm dia RM 1659.00
800 mm dia RM 1848.00
900 mm dia RM 2231.00
1000 mm dia RM 2686.00
24.10.2 MS (cement mortor lined inside & epoxy coated on out side) pipe
350 mm dia RM 104.00
400 mm dia RM 142.00
450 mm dia RM 179.00
269
S.No. Short Description Unit Rate (in Rs.)
500 mm dia RM 223.00
600 mm dia RM 258.00
700 mm dia RM 309.00
750 mm dia RM 346.00
800 mm dia RM 387.00
900 mm dia RM 434.00
1000 mm dia RM 558.00
24.13 Providing and fixing M.S. sluice gates PN 1.0 in position as per Kg. 91.20
detailed drawing and specification including cost of all materials,
labour, operating pedestal, connecting rod, painting with three coats
of anti-corrosive paint etc. complete as directed by Engineer-in-charge.
24.13.1 Providing and fixing cast iron double flanged sluice valves PN 1.0 as
per IS 14846 - 2000 fitted with cast iron cap including jointing &
testing with cost of jointing material complete. (as per Chapter -8 Item
No.- 8.1)
200mm dia Each 11629.00
250 mm dia Each 17273.00
300mm dia Each 21335.00
350mm dia Each 38097.00
400mm dia Each 46138.00
450mm dia Each 54103.00
500mm dia Each 89289.00
600mm dia Each 103806.00
700 mm dia. Each 241255.00
750 mm dia. Each 260762.00
800 mm dia. Each 281115.00
900 mm dia. Each 368941.00
1000 mm dia. Each 482809.00
24.14 Providing and fixing in position C.I./M.S. rose pieces in intake wells Kg. 88.80
including cost of all materials and labour, painting with three coats of
anti-corrosive oil paint, etc. complete as directed by Engineer-in-
charge.
270
S.No. Short Description Unit Rate (in Rs.)
24.15 Providing and spreading around the well 1 mm thick polyethylene Sqm 22.80
sheet complete as directed by Engineer-in-charge.
24.16 Dewatering charges for estimation purpose for head works in river
basin or dam :
1) Approach channel RM 5256.00
2) Intake well of 3 m dia. Each 70092.00
3) Inspection well of 2 m dia. Each 45132.00
4) Connecting main RM 4212.00
5) Intake well of 6 m dia. Each 210264.00
6) Approach Bridge RM 708.00
Note i) The contractor at his request may be allowed to start construction of
masonry steining so as not to allow silting of well in on coming
monsoon and while paying masonry 25% amount shall be withheld
and released only when excavation to the full depth is completed.
ii) Dewatering : Total dewatering charges are to be proposed in the
tender as lump sum amount and 75% is payable for excavation and
25% is payable for construction of well/gallery. Out of 75% excavation,
break-up shall be as under
25% for last 1 m depth
20% for 2 m depth which just above last 1 m depth
15% for 2 m depth which just above last 3 m depth
15% for the rest of depth from water table level.
iii) The provisions made for dewatering in the tender being on lump
sum basis, the same shall have to be reduced/increased
proportionately as the length of approach channel, connecting main or
approach bridge reduces/increase during actual execution.
Condition No. (i) and (ii) shall appear in tender document.
24.17 Carrying out recuperation/yield test for asserting the discharge of
constructed well/excavated profile as directed by Engineer-in-charge.
The test carried out by drawing down water from the well/profile below
normal/subsoil water level up to full depth rise is water level is
recorded. The normal water level/subsoil water level in the well/profile
as well as strainer/suction level at pump as per design of W.S.
scheme shall be recorded prior to the test including cost of all
materials. overhead, labouers etc. completed as directed.
(The test shall be carried out for 7 days.)
Lps more than 25,000 Day 3264.00
Lps less than 25,000 Day 3246.00
271
S.No. Short Description Unit Rate (in Rs.)
(i) Preparation of Contour plan general arrangement drawing, layout of
site, cross-section of site on proper scale as directed by the
department.
(ii) Architecural/ Structural drawing having following items :-
(a) Layout plan. Elevation, cross-section i/c detailes of cofferdam,
approach bridge, intakewell, and different small element relevant to
complete item of intakewell.
(b) Preparation of estimate on preveling schedule of rates, architecural
drawing / structural drawing for technical clearance from proper
competent sanctioning authority state government or it may be central
government department. Complete set of drawing and estimate will be
submitted in 6 sets.
272
Chapter No. 25
WATER TREATMENT PLANT & SEWAGE TREATMENT PLANT
1) Aeration Fountain : Plan area not less than 0.625 square metre per MLD
2) Parshal Flume : With necessary devices, consisting of simple mechanical indicator (
Pedestal type guage)
3) Flash Mixer Rapid mixing device, detention time 60 seconds to give velocity
gradient 300 to 400 sec-1 vane mixer type Conforming to IS 7090 of 1985
5) Clarifier : Vertical flow / Horizontal flow circular tank, weir loading with mechanical
sludge scraper conforming to I.S. 10313/1982, detention period, overflow rate for
average design flow for different types of sedimentation tanks shall be as follows.
5.1 Wire length relative to surface area determines the strength of the outlet current.
3
Normal wire loadings are upto 300 m /d/m. But when settling tanks are properly
designed, well clarified waters can be obtained at weir loadings of even upto 1500
m3/d/m.
6) Rapid Sand Filters and Filter House Filter designed for filtration rate of 4,800 litres
per square metre per hour, minimum 2 beds for plant up to 10MLD for larger plants as
specified , filters house with roof slab, pipe gallery and plat form minimum 5.5 metre in
width
273
a) Filter Sand : Effective size 0.45 to 0.70mm, uniformity coefficient not more than
1.7, nor less than 1.3 , depth of water over sand 0.75M , free board 50 cm , gravel
0.45 M depth, sand and gravel Conforming to I.S. 849 (I)-77 back wash by air
wash, Standard appurtenances ( to be specified), rate of flow controller, filler
gauge, sand expansion gauge etc.
b) Wash Water Tank : Capacity to be specified and suitable to supply water to wash 2
filter units at a time where the units are 4 or more.
c) Wash Water Pumps : Capacity to fill water tank in 1 hours with 100% standby
d) Air Blowers : Capable of delivering 600 LMP per square metre of free air, of filter
area at 0.4 Kg/square cm at the under drains ( 100% stand by)
7) Chemical House in Two Storeys
a) Ground floor to accommodate 7 days alum requirement and sundry storage.
b) First floor to accommodate alum and lime tanks etc.
c) Solution tanks : Minimum 3 tanks ( One for preparation, Second for dosing and
third as standby), each tank capable of giving 8 hours maximum dose without
interruption, minimum free board 0.30M trays for dissolving, level indicator tor
mechanical agitation devices, solution feed and drain lines, solution feed device(
Constant head device strength of solution upto 10% only) Conforming to I.S.9222
part-I/1979.
8) Clear water Sump and Pump House
a) Capacity of sump : One hour of designed flow.
b) Pump House : Pump house of required size over the sump or by the side
9) Store House : Suitable for alum storage of three months requirement in monsoon
with 10% extra capacity for other sundry articles.
10) Vacuum feed type chlorinators : make approved by PHED, CG.
a) Conforming to I.S. 10553 (Part-2) 1983 Reaffirmed 2001
b) Chlorine Requirement
1 Rate of withdrawal of chlorine from container depends upon the size of container and the
surrounding temperature. For guidance, Table given below may be followed.
0
C Cylinders Tonne
Container
45 kg 67 kg
4 2.72 4.08 45
10 6.35 9.50 110
15 10.75 16.10 130
20 14.50 21.54 254
27 & above 18.70 28.12 315
2 When the gas discharge rate from a single container does not meet the requirements,
two or more containers can be connected to a manifold and discharge simultaneously. It
is advisable not to couple more than four containers to a manifold.
274
c) Chlorinator equipment and container room, Handling, Storage & Safety shall Conform
to I.S. 10553 Part-I 1983 Reaffirmed 2007
d) 100% standby shall be provided
11) By pass arrangement - C.I. Or M.S. pipes with inside and out side epoxy coating.
15) Sanitary blocks : Carpet area-15 square metre minimum up to 25 Mld. And 25
square metre above 25 Mld. (min 2 units well seprated for Ladies & Gents).
16) Administrative block :
To accommodate office room, chlorine room, laboratory room, panel board room, blower
room etc. (appropriate sizes should be provided at time of estimation)
17) Rates given below are inclusive of uplift pressure if any and dewatering during
entire work.
18) These rates are applicable for seismic zones- 2 & 3.
19) All RCC water retaining structure shall be constructed in M-30.
NOTE: Condition from Sr. No.1 to 19 shall form a part and parcel of the tender and must
be incorporated in draft tender papers of conventional treatment plants.
25.2 Designing (structurally & aesthetically), providing and constructing high rate
Unconventional Water Treatment Plant i.e. Simplified Water Treatment Plants consisting
of Civil Works, including cost of providing and applying Epoxy paint to inside surface of
water retaining structures in contact with Chlorine and providing anti-termite treatment to
entire structure below ground level, Mechanical and Electrical components of various
sub-works as given below : including necessary hydraulic testing, structural testing and
trial run for 3 months, etc. complete as directed by Engineer-in-charge .
1) Aeration fountain
2) Inlet arrangements
3) Mixing channel with venturi flume and flow measuring arrangement.
4) Inlet channel
5) Flocculator- Conforming to I.S. 7208-1974 ( Type-C ) with detention period
of 30 minutes.
6) Tube Settlers - " Designing, fabricating and construct Tube Settlers with square or
any other shaped tube like Circular, Chevron, Hexagonal diamond shaped, triangular,
rectangular etc. having proven performance." A widely used material for their
construction is thin plastic sheet (1.5 mm) black in colour, though plastic and asbestos
cement pipes have also been used.
7) Rapid sand gravity filters.
8) Filter house
9) Chemical house
10) Alum tanks 2 Nos. with mixing, carrying and dosing arrangement with piping.
11) Gravity feed gas chlorinator with 100% standby.
12) TCL solution tank with mixing, carrying and dosing arrangement with piping.
275
13) Bye-pass arrangement
14) External and internal electrification
15) Laboratory equipments
16) Wash water tanks of capacity equal to 2% of designed quantity of filtered water in
a day ( + ) 10%
17) Wash water pumps with 100%standby
18) Pure water sump capacity equal to 1 hour pumping capacity
19) Pure water pump house over the sump / by the side of sump
20) Drainage arrangements
21) Alum store
22) Sanitary block with necessary water supply and drainage arrangement.
Note:- Conditions from Sr.No. 1 to 26 shall form a part and parcel of the tender and
must be included in draft tender documents for the work of unconventional treatment
plants.
276
6.2 TCL solution tank with mixing , carrying & dosing arrangement with piping.
6.3 Gravity feed gas chlorinator with 100 % standby.
6.4 Alum storage unit.
6.5 Drainage arrangement.
6.6 Office and Lab. Space with necessary water supply & drainage arrangement and
internal roads.
6.7 Sump well and pump house
6.8 Wire fencing with gate for W.T.P. Premises.
7. All civil works for foundation, consisting of raised RCC platform above G.L. or walls
in B.B. Masonry or UCR masonry shall be provided as per needs at site.
8. Bye pass in the form of pipes or M.S. channels included in the design, effecting
bye pass or such new tank and filter individually or both ( Limit up to 5.0 M from W.T.P.
face).
9. The entire M.S. Fabricated tank provided with FRP lining ( 5 mm thick) to inside
face in contact with water epoxy painting-two coats with one coat of primer on outside.
The thickness of plates employed shall be not less than 6mm.
10. Alum dosing and mixing arrangement to be provided in twin tanks, each of 8
hours capacity, capable of importing dose of 20 ppm with 5% solution. The alum tanks
provided with a dose in steps 5 ppm and entire unit mounted on the top of flocculator/
settler box, in the form of prefabricated structure., with access platform and ladder. Alum
boxes with FRP lining ( 5mm thick) inside and epoxy paint two coats with one coat of
primer on outside.
11. Both flocculator and settling basins provided with hopper bottom with slope not
less than 45 degrees to the horizontal Drain pipes and valves provided to both flocculator
and settling basin.
12. Flow rating to Conform following parameters:
a) Velocities in channels not to exceed 0.6 M/Second.
b) Velocities in filter outlet pipes and valves not to excess
1 M/Seconds
25.4.1 Designing (structurally & aesthetically), providing, and constructing and giving
satisfactory trials of modernised Sewage Treatment Plant consisting of receiving
chamber, screen chamber, grit chamber, measuring flume, distribution chamber with
primary and secondary treatment, etc. as detailed below, administration block of suitable
size including allied units for waste disposal with all civil and mechanical works involved,
etc. complete turn key job.
277
25.4.2 Designing (structurally & aesthetically), providing, and constructing, hydraulic testing,
commissioning and giving satisfactory trials of modernised Sewage Treatment Plant
consisting of inlet chamber, screen chamber ,Detritus Tanks, Partial flume, primary
settling tanks, Aeration tanks, Secondary tanks, Sludge sump and pump house, Sludge
thickener, Primary digester, SST sump and pump house, chlorine contact tank
Chlorinators, Chlorinator room, sump cum blending tank (SCBT) PST sludge sump cum
blending tank, Pump House Sludge Centrifuge gas holder, necessary piping work with
required valves , gates, drains, pathways, Administrative Building cum Laboratory,
Laboratory equipments, tools and plants, Spare parts etc. complete as turn-key job with
all involved civil electrical and mechanical works inclusive of following items units as per
detailed specification for civil, electrical and mechanical components with all duties and
taxes etc complete.
Inlet Chamber:
Designing, providing and constructing RCC (m:300) Inlet chamber designed for the peak
flow 2 DWF including necessary excavation in all types strata including walkway around
the periphery. Each compartment will have phosper bronze, steel gate with extension
rod, head stock, operating wheel, G.I. pipe railing etc. The work includes providing and
making necessary arrangements to connect the flow to screen chamber by approach
channel as directed and as per specifications.
Screen Chambers:
Designing, Providing and constructing and testing commissioning screen chamber,
designed for average 1 DWF and maximum 2 DWF in RCC ( M-30), including inlet pipe/
Channel from inlet chamber outlet pipe/Channel to detritus tank, free board of 0.50 M
minimum RCC walkway 1.2 M wide with G.I. pipe railing. RCC stair case of 1.2m width
from G.L. to screen chamber.
Detritus Tank:
Designing , Providing and constructing continuously grit removal type of Detritus Tank,
mechanically operated in RCC ( M-30) capable of removing 100% 0.20mm size particle
and above, having specific gravity 2.30 designed for one peak 2 DWF with suitable
arrangement of separation of grit from putrescible solids including providing and making
necessary arrangement of JB-1 inlet and outlet channels of required sizes as may be
required to connect the flow to parshall flume etc. complete. including hydraulic testing
for water tightness of the structure having minimum free board of 0.30m washout
arrangement to grit chamber and platform 1.20m wide RCC walkway with G.I. pipe hand
railing shall be provided. A pit for collecting grit conveyed by conveyor shall be provided.
It should be suitable to handle the grit for carting. All arrangements shall be as per
detailed specifications and as directed by the Engineer-in-Charge.
Parshal
Designing, Providing and constructing Parshall, Flume Channel in RCC (M-30) for
measuring quantity of sewage received at the treatment works, max flow of 2 DWF and
minimum flow of 1/2 DWF including providing and making necessary arrangement of
approach channel as may be required to connect the flow having minimum velocity of 0.3
m per second to Distribution Box ( DB-1) The unit shall be provided with walkway & RCC
staircase having width of 1.20m each etc. complete, including hydraulic testing for water
tightness of the civil structure having free board of 0.6 m including electrically operated,
flow indicating and flow integrating devices having standby of float operated ROF meter.
All arrangement as per specifications.
278
Designing, Providing, constructing and hydraulic testing in RCC (M-30) water tight
Primary Settling Tanks of 1 DWF capacity with feed chamber sludge and effluent
chamber, base adequately supported providing 1.20 m wide clear peripheral and
approach walkway inter connecting C.I. double flanged pipes from feed chamber of the
clarifier distribution well grouting wherever necessary, including foundation etc. as per
specification water depth at outer side shall be minimum 3.0 meter weir loading shall not
be greater than 125cum DMF for average flow Bottom slope shall be 1:12
The floor of clarifier shall have 40mm thick ( min) screed course of cement grout of mix
C.M.1:2 Detention period shall be 2.25 hrs. dispersion box and stiffened weir plate made
of mild steel plate not less than 8mm thick, anticorrosive epoxy paint on both faces shall
be provided Minimum free board of 0.50 m be provided it includes inlet pipe from
distribution chamber, central shaft inlet baffle outlet chamber Scum remover, skimming
devices scum chamber, connecting channel from PST outlet chamber, to db-2 as per
detailed specifications.
The Clarifier will be complete. with end drive half rotating bridge structural steel rake,
over flow weir, walkway diffuser, over load alarms, having push bottoms, starters for the
clarifier, walkway and the suitable sludge withdrawing arrangement with flush valve
capable of withdrawing moisture content not more than 97% to 98% sloping floor shall
have 40mm thickness (Minimum), screed course of cement grout of mix 1 cement :2
sand, rotating sludge scrapper mechanism filled with squeezes including providing and
making necessary arrangements to connect the flow to outlet chamber (DB-4) then the
gravity main for final disposal and as per detailed specification and obligatory provision.
All other arrangements shall be as per detailed specification.
Sludge Thickener with equipments:
279
Designing providing and constructing water tight of Sludge Thickener (Gravity type)
including foundation in RCC (M-30) with inlet and outlet chamber, influent well, inlet and
outlet pipes, with sludge pit and sludge removal arrangement, grouting wherever
necessary with walkway all around of 1.20m width, G.I. pipe railing interconnecting CI
pipes all complete as per specification Detention time 24 hours. SWD shall be 4.25
metre with necessary fixed bridge scraper arrangement as per detailed specification and
necessary inlet and outlet arrangement. All other arrangement as per detailed
specification.
Primary Digester with mixer equipment( Fixed Cover)
Designing, Providing and constructing unit of water tight and gas tight Primary Digester
suitable for 1 DWF plant and complete with pipe gallery, building staircase for access
from dome of digester into inside staircase, walkways at springing levels etc. walls and
base slab being in RCC M-30 domes in structural concrete including providing burners
and civil works for gas collection, grouting wherever necessary etc. complete as per
specification. It should be designed from min 9o C and max. 45o C and minimum
detention time of 30 days, water depth shall not be more then 8.5 m free board shall be
0.6m with inlet and outlet arrangement of C.I. flanged pipes including giving hydraulic
testing and air tightness testing. The item includes works for colleting Gas and Gas
burner as per specification.
Secondary Digester with equipment( Fixed cover)
Designing ,Providing and constructing including foundation unit of water tight and gas
tight Secondary Digester to deal with I DWF complete with pipe gallery, building,
staircase for access from dome of digester into inside, staircase to walkways at springing
levels etc. Walls and base slab and domes being in RCC M-30, providing arrangement
for digested sludge from digesters to centrifuge, providing burners and civil works for gas
collection grouting wherever necessary etc.complete. as per specification and obligatory
provision All other arrangements as per detailed specifications.
S.S.T.Sump and Pump House with recirculation Pumps and Sludge Pumps to Digester:
Designing, Providing and constructing sump & Pump house of requisite capacity with
ceiling height not less than 6 M Sludge stream for recirculation to aeration tank and
excess sludge to SCBT including C.I. Piping to carry this flow to sump as per detailed
specification and as directed by Engineer-in-charge.
280
Designing, Providing and constructing chlorinators vaccume type 2 Nos. each having
capacity of 10 Kg/Hr. as per obligatory provision and detailed specification with
necessary provision of chlorinator room having floor area not less than 30 Sq.m
including automatic residual chlorine controller with actuator and residual chlorine
analyser including cost of chlorine cylinder, piping valves measuring and controlling
equipments, safety devices, lifting equipments, etc. complete. as per I.S.-10553 (
Part/II) 1982 The tonner room should have 3 MT capacity crane for loading and
unloading facility. Tonner storage should distinctly isolated and should be for minimum
10 Tonners space and arrangement as per gas laws 1981 and factory act shall be
provided, and all other matching amenities be provided, 5 MT gantry shall be provided
for full length of Tonner room at 6 m height from floor level, with/ outlet chamber and
treated effluent outlet channel etc. complete. as per detailed specification.
Gas Holder:
Designing, Providing and constructing gas holder having gas collection system gas flow
meter and gas burner with floating dome arrangement and storage time 6 hrs. to be
constructed in M-30 having appropriate diameter as per detailed specification and
obligatory provisions. The flatting dome shall be of 8mm thick M.S. plate minimum and
shall be provided with two coats of anticorrosive epoxy coating from both faces.
Outfall Sewer :
Designing providing and constructing appropriate Outfall Sewer of RCC NP-2 pipe to
discharge treated effluent, untreated effluent from outlet chamber ( after secondary
clarifier) to the local nalla at a point shown on the drawing including necessary chambers
for inspection/ cleaning including necessary excavation dewatering refilling, concrete
encasing/ bedding ,concrete steps to reach the nalla bed level. pitching and energy
dissipation chamber in the nalla portion etc. complete up to 50 m length RCC NP-2 pipe
line and including all above items
Piping work in C.I. class -LA including Sluice valves, Reflux valves M.S.Gate.
281
Providing laying and jointing pipe other than those already included in the above items
for interconnection by-pass drains etc. ofall units including adequate numbers of
manhole chambers. The item includes excavation, refilling and hydraulic testing of pipes,
valves, gates, accessories and cost of jointing material . The item includes required
channels with gates for interconnection of units by pass drains etc. for all units and as
directed etc. complete. as per detailed specification.
Administrative Building Cum Laboratory ( G+ 1)
Designing, providing and constructing Administrative Building office cum Laboratory
including stores. This shall be a building having appropriate Carpet area at ground floor
and at first floor complete as per specifications including necessary excavation ,
foundation in RCC M-200 framed structure, B.B. Masonry ( II-Class inC.M. 1:6) 20mm
cement plaster in C.M. 1:3, inside and outside painting, Aluminium door and window with
glass panels mosaic tile flooring and skirting and all other allied items, fixtures fastening
electrification arrangement water supply arrangement etc. complete. The building will
have laboratory on upper floor of administrative building and should be so centralised
that it should not be attached with any units but should have complete control of every
unit as per Laboratory Equipment, beautification, telephone and intercom arrangement
and wireless system etc. complete.
B) Primary and secondary treatment - with digesters , sludge drying beds etc. complete.
UNITS INCLUDED:
1 Inlet Chamber : Designing , providing, and constructing RCC (M-25) inlet chamber for
the peak flow of 2 DWF including necessary excavation in all types of strata including
walkway all around the periphery. Each compartment will have phosper bronze, steel
gates with extension rod, head stock, operating wheels, GI pipe railing etc. The work
includes providing and making necessary arrangements to connect the flow to screen
chamber by approach channel as directed and as per specifications.
282
3 Detritus Tank : Designing, providing and constructing continuously grit removal type of
Detritus Tank, mechanically operated in RCC ( M-25) capable of removing 100% 0.2 mm
size particle and above, having specific gravity 2.30 designed for one peak 2 DWF with
suitable arrangement of separation of grit from putrescible solids including providing, and
making necessary arrangements of JB- 1. Inlet and outlet channels of required sizes as
make be required to connect the flow to connecting unit etc. Complete including
hydraulic testing for water tightness of structure having minimum FB of 0.3 m, wash out
arrangement to Grit chamber and platform 1.2 m wide RCC walkway with GI pipe
handling shall be provided. A pit for collecting grit conveyed by conveyor shall be
provided. It should be suitable to handle the grit for carting. All arrangements shall be as
detailed specifications and as directed.
4 C Tech Basins: Desiging, providing and constructing in RCC mixed (M-25), C tech
basins for biological removal of BOD along with nitrification, den itrification, Bio- P
removal in compartments to handle combine flow of 1 DWF, incoming flow and
recirculation flow incluing construction of selector comaprtments and providing 1.2 m
wide clear approach walkways, expansion joints wherever necessary, incluiding
foundations etc as per specifications. Peak factor shall be 2, F/M ration shall be : 0.15,
complete with air blowers, fine diffused aeration grid/ equipment and FB 0.6 m depth,
SWD as required. DO level in C tech basin to be minimum 2 mg/l complete with "Oxygen
Uptake Rate " control system and all related instruments, Stainless steel decanters and
automation works. MLSS concentrations shall be 2000 - 5500 mg/l or more,MLVSS to
MLSS ratio to be 0.8. HRT shall be between 12 to 16 hrs and SRT suitable for fully
disgested sludge.It should have all other related works as per detailed specification.
5 Chlorine Contact Tank: Designing providing and constructing chlorine contact chamber
of adequate capacity to deal with 1DWF average flow. The chlorine contact tank should
be of 30 min capacity, during average flow to achieve 99.99 % coli form reduction.
Chlorine dose shall be maintained as per standard provisions , including designing,
providing and constructing water supply provision for chlorination , including providing
dewatering and by pass arrangement jointing to final effluent mains and outlet weir etc
complete. The effluent quality should match with the standards laid down by the
department, as per obligatory provision, as detailed specification and as directed by
engineer in - charge.
6 Chlorinator and Chlorinator Room/Tonner Room: Designing, providing and constructing
chlorinators vacuum type 2 Nos, with auto switchover facility and having cpacity for
dosage of adequate chlorine to ensure 99.99 % coliform reduction as per per obligatory
provisions and detailed specifications with necessary provision of having chlorinator
room of adequate size. The chlorinator equipment shall include cost of chlorine
cylinders/tonner, piping, valves, measuring and controlling equipments, safety devices ,
lifting equipments, etc. complete as per IS -10553 ( part II) 1982. The tonner room
should have minimum 3 MT capacity crane for loading and unloading facility. Tonner
storage should be distinctly isolated and should be for minimum storage space as
directed in the design specification and as per gas laws 1981 and factory act shall be
provided. All other matching amenities shall be provided, 5 MT gantry rail shall be
provided for full length of tonner room at 6 m height from level of tonner room, with outlet
chamber and treated effluent outlet channel etc complete as per detailed specification.
7 Sludge Sump: Designing, providing and constructing of sludge sump and pump house of
appropriate size with pumps, ceiling height minimum 6 m over sump for discharging
sludge to centrifuge and recycling of flow for blending of sludge using CI pipe complete
as per detailed specification.
283
8 Sludge Centrifuge Platform with Centrifuges: Designing, providing, constructing and
installing including foundation etc, sludge centrifuge to handle the sludge flow of 1 day in
20 hours per unit with sludge dewatering unit drain etc complete as per specification.
sludge centrifuges with the necessary arrangement as per detailed specification
mentioned in tender and obligatory provisions to be provided with satisfactory functioning.
9 Outfall Sewer: Designing, providing and constructing appropriate outfall sewer of RCC
NP2 pipe, to discharge treated effluent, untreated effluent from outlet chamber ( after C
Tech basin/ chlorination tank) to the local Nallah at the point shown on the drawing
including necessary chambers for inspection and cleaning including necessary
excavation, dewatering, refilling, concrete encasing/bedding concrete steps to reach the
nallah bed level. pitching and energy dissipation chamber in nallah portion etc. complete
upto 50 m length RCC NP2 pipe line and including all above items.
10 Piping work in CI Class-LA including Sluice valves, Reflux Valves, MS Gates: Providing
laying and jointing pipes other than those already included in the above items for
interconnection by - pass drains etc. of all units including adequate numbers of manhole
chambers. The item includes excavations, refilling and hydraulic testing of pipes, valves,
gates, accessories and cost of jointing materials. The items includes required channels
with gates for interconnection of units by pass drains etc for all units as directed etc
complete as per detailed specifications.
Note The rates computed in the analysis of water treatment plant and sewage treatment plant do
not include the cost of out sourceing for consultancy, technology and detailed survey, soil
investigation, detailed hydraulic & structural designing, operation and maintenance, cost of
energy / chemical etc during trial run, lab articals and equipments, glass ware, other
specifically required articals to construct the plants. Cost does not include provision of
SCADA, disposal of sludge, external development like external electrification & electrical
connection from electricity board , boundary wall, horticulture, approcah road.
284
CHAPTER 25 - WATER TREATMENT PLANT & SEWAGE TREATMENT
PLANT
285
Sr. No. Short Description Unit Rate (Rs. in Lakh)
v) Add per MLD above 20 MLD per mld 47.52
286
Sr. No. Short Description Unit Rate (Rs. in Lakh)
25.5.2.21 Cost of 60 MLD / Area required 1.9 Ha. (No. of bays - 4) 4530.00
25.5.2.22 Add per MLD above 60 MLD upto 75 MLD Per MLD 166.40
25.5.2.23 Cost of 75 MLD / Area required 2.25 Ha. (No. of bays - 4) 5362.00
25.5.2.24 Add per MLD above 75 MLD upto 100 MLD Per MLD 59.60
25.5.2.25 Cost of 100 MLD / Area required 2.4 Ha. (No. of bays - 6) 6852.00
25.5.2.26 Add per MLD above 100 MLD upto 125 MLD Per MLD 60.00
25.5.2.27 Cost of 125 MLD / Area required 3 Ha. (No. of bays - 6) 8352.00
25.5.2.28 Add per MLD above 125 MLD upto 150 MLD Per MLD 50.00
25.5.2.29 Cost of 150 MLD / Area required 3.5 Ha. (No. of bays- 6) 9602.00
287
CHAPTER 26
OUTDOOR TRANSFORMERS
1 Scope
1.1 The specification covers oil immersed, naturally oil cooled (type ONAN), outdoor
type, three phase, 50 Hz, 11/433 KV step down distribution transformers of
capacities 25, 63, 100, 200, 315 and 500 KVA.
2 Applicable Codes
IS: 2026, 1962 Transformer
IS : 3639 - 1966 Transformer Accessories
IS: 355, 1972 Transformer Oil
IS: 6600 : 1972 Loading of Transformer
IS: 2099 - 1973, 3347 Transformer Bushing
IS: 3043-1987 Earthing
IS: 5613 Over Head Power Lines
IS: 1678 - 1960 P.C.C. Poles
IS: 2141-1968 Stay Wire
IS: 1445, 731-1971 Insulators
IS: 398-1961 ACSR Conductors
IS: 3070-1965 Lightning Arrestors
IS: 2551-1963 Danger Board
IS : 1554 Cables
IS: 1255 - 1967 Installation / laying of Cables
IS: 9921-1981 Isolator Switch
IS: 5613 Part I & II Code of practice for design installation and maintenance
Section I & II 1969/1970 of over head power lines
3 Types :
3.1 The transormers shall be double copper wound, three phase oil immersed, oil
naturally oil cooled (type ONAN), core type suitable for outdoor installation tropical
climate and shall be insulated with DPC insulation on HV & LV windings. Insulation
should be of temperature class as per the temperature rise stipulated in this
specification.
3.2 The neutral point of the secondary (LV winding) is intended for solidly earthed
system and should be brought out to a separate insulated terminal, enabling
external insertion of a current transormer in the earth lead to be connected wherever
required.
4 Ratings :
Primary Voltage 11 KV
Secondary Voltage 0.433 KV
The windings of the transformers shall be connected in delta on primary side and
star on the secondary side. The neutral of the L.T. winding shall be brought out to a
separate terminal. The vector group shall be Dyn-11.
5 Transformer oil :- The transformer shall be supplied completed with first filling of oil
and the same shall comply with IS : 335-1983 with latest version thereof and ageing
Annexure - VI. Type tests certificate of oil being used shall be produced at the time
of inspection.
288
6 Quality Assurance : To ensure about the quality of transformers, the third party
inspection shall be carried out by the Engineer-in-charge or his representative at
eighter or both of the following two stages :-
6.1 When raw material is received, and the assembly is in process on the shop floor.
6.2 At finished stage i.e. transformers are fully assemble and are ready for testing.
7 Approvals :
The rates include all the necessary formalities to be performed for -
(i) Inspection Report from electrical safety department of Chhattisgarh.
(ii) Approval of Electrical drawing from electrical safety department of Chhattisgarh.
8 The contractor shall provide one year gaurantee for satisfactory working of the
transformer and entire sub-station and other accessories.
9 As per I.E. rules the fencing, spreading of metal & paving are to be provided.
10 All transformer should be with standard accessories i.e. oil gauge, earthing terminal,
unidirectional rollar, rating plate, lifting lugs, oil drawing valve with plug, air release
plug, explosion vent, filter valve, bucholz relay, neutral bushing.
12 Measurement:
The work includes supply and installation of the outdoor type transformer ONAN
type complete in respect, on double pole structure or Brick/CC/RCC platform with all
fittings, accessories, earthing etc. including testing and commissioning complete as
required.
13 Rates
The rate shall include the cost of materials and labour involved in all the operations
except for the items measured/ enumerated separately under clause
'Measurements', which shall be paid separately.
289
CHAPTER 26 - OUTDOOR TRANSFORMERS
290
Sr. No. Short Description Unit Rate (in Rs.)
26.3 Supplying and installation of outdoor type transformer ONAN Each 1412879.00
type with copper winding having a continuous rating of 750
KVA, 33 KV/415 Volts, 3 Phase, 50 Hz Vector group Dyn-11,
tapings in steps of +2.5%, +5%. --7.5% with oil conervator silica
gel breather having connecting terminals on HV side suitable
for bare conductor connection, cable end box on medium
voltage side suitable for 1.1 KV 3 1/2 core UG cable, on double
pole structure or Brick/CC/RCC platform with all fittings,
accessories, filled with filtered transformer oil including testing
and commissioning & supervision charges payable to
chhattisgarh electricity board, fees payable to electrical
inspector, etc. complete as required.
291
CHAPTER 27
GROUND SERVICE RESERVOIR & SUMP TANKS
1 Applicable Codes :-
IS 15472-2004 Guidelines for planning and design of low level outlets for evacuating
storage reservoirs.
IS 5477 (Part 1-4) Fixing the capacities of reservoirs
IS 6939 - 1992 Methods for determination of evaporation from reservoris
IS 7323 - 1994 Operation of reservoris - Guidelines
IS 3370 Part-I, II & Code of practice for the Reinforced Concrete structure for the storage
IV of liquids.
IS 456 Code of practice for the plain and Reinforced Concrete.
IS 269 Code of practice for portland cement
IS 383 Code of practice for aggregates
IS 432 (Part-I) Code of practice for Mild Steel and Medium tensile steel bars.
IS 1786 Code of practice for Cold twisted steel bars
IS 226 Code of practice for Structural steel sections
5.2 When the strength of concrete required is more than M-20 but upto M-30, then
O.P.C. Conforming to IS : 8112 - 1989 shall be used.
5.3 Pozzolona cement is now being widely produced all over country. This may be used
in structures in contact with water as per I.S. code. In specific cases requiring higher
grade of strength, use of Ordinary Portland Cement (OPC) should invariably be ensured.
6 Sand
Sand shall not contain dust, lumps, soft or flaky materials. Fine aggregate having
positive alkali silica reaction shall not be used. All fine aggregate shall confirm to IS :
383. The fineness modular of fine aggregate shall neither be less than 2.0 nor greater
than 3.5. Sand to be used in work shall coform to IS 1542-1960 for plaster and IS 166-
1965 for masonry work.
7 Coarse aggregate
7.1 Coarse aggregate consist of clear, hard, strong, dense, nonporous and durable pieces of
crushed stone. They shall not consist pieces of elongated particles salt, alkali, vegetable
matter or other deleterious material.
7.2 All coarse aggregate shall conform to IS : 383 & tests for conformity shall be carried out
as per IS: 2386 Part I to VIII. The maximum value of flakiness index for coarse aggegate
shall not exceed 35%.
292
8 Mortar
8.1 The mortar mixing shall preferably be done in mechanical mixer operated manually
or by power. Hand mixing can be restored to as long as uniform density of the mix and
its strength are assured subject to prior approval of Engineer-in-charge.
9 Curing shall be commenced as soon as mortar used for finishing has hardened
sufficiently and not to be damaged during curing. It shall be kept wet for a period of at
least 7 days.
10 Service Reservoirs are structures which are built at any convenient point in the
distribution between the original source and the consumer's end. The capacity of
reservoirs depends upot the type of supply, the necessity of catering for peak demand
periods and the provision of reserve to cover normal break down or maintenance
interruptions.
11.3 Location the reservoir site depends on the availability of land at suitable altitudes.
12 Measurements :-
All Measurements shall be of the finished work.
13 Rates :-
13.1 The rates includes charges for all tools & plants, chain pulley blocks, other appliances
etc. required for lifting and laying the pipes and specials in positions as per approved
drawing.
13.2 The rates include provision and use of all coverings etc. to protect the works from
inclement weather etc. and from damages from falling materials and other causes.
13.3 The rates include provision of handling, storing under cover as required and returning of
empty cases or containers or bags to the Public Health Engineering Department Stores
without any extra cost for such materials as may be supplied by the department.
293
CHAPTER 27 - GROUND SERVICE RESERVOIR & SUMP TANKS
294
CHAPTER 28
REINFORCED CEMENT CONCRETE ELEVATED SERVICE RESIERVOIRS
1 Scope
1.1 The Specification covers guidelines for layout for overhead water tanks and
Criteria for analysis for RCC staging both for steel and concrete tanks.
2 Applicable Codes
IS: 11682- Specifications for Criteria for Design of RCC Staging for overhead
1985 Water Tanks.
Reaffirmed
1991, 98
IS 3370 Part- Code of practice for the Reinforced Concrete structure for the
I, II & IV storage of liquids.
IS 456 Code of practice for the plain and Reinforced Concrete.
IS 269 Code of practice for portland cement
IS 383 Code of practice for aggregates
IS 432 (Part-I) Code of practice for Mild Steel and Medium tensile steel bars.
6.2 When the strength of concrete required is more than M-20 but upto M-30, then O.P.C.
Conforming to IS : 8112 - 1989 shall be used.
6.3 Pozzolona cement is now being widely produced all over country. This may be used in
structures in contact with water as per I.S. code. In specific cases requiring higher grade
of strength, use of Ordinary Portland Cement (OPC) should invariably be ensured.
7 Sand
7.1 Sand is the fine aggregate which is obtained either from natural source like river bank
or from pits etc. Sand can also be produce by crushing stone are gravels. It should pass
through 4.75 mm IS sieve.
7.2 Sand should be free from clay, dust or silt. The permissible limit for the same is 5% by
weight.
7.3 Sand should be free from organic impurities as determined is in accordance with IS :
2386 (Part-II)
7.4 For plaster sand used should Conform to IS : 1542/1960
295
7.5 For masonry work sand used should Conform to is : 166/1965
8 Other I.S. Codes not Specifically mentioned here but pertaining to the use of
Electricially Welded Steel pipes shall form part of these Specifications.
9 Capacity : Capacity of the tank shall be the volume of water it can store between
the designed full supply level and lowest supply level (that is, the level of the lip of
the outlet pipe). Due allowance shall be made for plastering the tank from inside if
any when calculating the capacity of tank.
10 Height of Staging : Height of staging is the difference between the lowest supply
level of tank and the average ground level at the tank site.
11 Water Depth :- Water depth in tank shall be difference of level between lowest
supply level and full supply level of the tank.
12 Seismic Forces :- When seismic loading is considered, following two cases may
be considered :
12.1 Tank empty :
12.2 Tank full
The seismic force acting on the support for the tank and its analysis shall be in
accordance with IS : 1893 - 1975.
13.1 The staging height of 10mtr. has been considered for the computation of the rates
of ESR.
14 Generally the shape and size of elevated concrete tanks for economical design
depends upon the functional requirements such as :
14.1 Maximum depth for water ;
14.2 Height of staging :
14.3 Allowable bearing capacity of foundation strata and type of foundation suitable :
14.4 Capacity of tank;
14.5 Other site conditions.
15 Measurement:
15.1 All the measurement shall be recorded under the relevant item of the work.
16 Rates
The rate shall include the cost of materials and labour involved in all the
operations except for the items measured/ enumerated separately under clause
'Measurements', which shall be paid for separately.
296
CHAPTER 28 - REINFORCED CEMENT CONCRETE ELEVATED
SERVICE RESERVOIRS
Note The cost may change as per site condition looking to the uplift and
type of strata .
1 The design of the structure be in accordance with relevant (I.S. 3370 -
1965 or revised)
2 The design shall satisfy the stipulations as per IS 1893-1984 and I.S.
13920/1993 for seismic force and I.S. 11682/1985 for R.C.C. staging
of overhead tanks.
3 For design having more than 6 columns, provision of internal bracing
is obligatory. External bracing is also obligatory.
4 The entire structure shall be in stage M-25, container M-30 mix only.
5 Round mild steel bars grade - 1 Conforming to I.S. 432 part-I or high
yield strength deformed bars Conforming to I.S. 1786 shall be used,
grade-II mild steel bars will not be allowed.
6 Irrespective of the type of foundation proposed in the design, one set
of bracing be provided at the ground leve.
7 These rates includes providing M.S. ladder for E.S.R.'s upto 2 lakh
litres capacity and providing spiral staircase for E.S.R. above 2 lakh
litres capacity.
9 Staging shall have to be designed with stresses of M-25 for E.S.R.
However all RCC construction should be done in M-25.
297
Sr. No. Short Description Unit Rate (in Rs.)
10 These rates are including the cost of uplift pressure if any and entire
dewatering during execution. In case of water logging area where
water is struch at shallow depth extra provision of dewatering shall be
made as per site conditions.
11 75% part rate shall be payable for reinforcement concrete and
plastering items of containers of E.S.R. till satisfactory hydraulic
testing for water tightness is given; and till that work shall be treated
as incomplete.
12 The rates indicated in the table are including the cost of pipes,
specials and valves required for inlet, outlet, washout, overflow
and by-pass arrangement. The scope of work, however and
includes cost of erecting, laying and jointing of pipes and valves
including cost of jointing materials upto 5 m beyond outer face of
outermost column.
13 For ESR upto 500 Cum capacity C.I. (Horizontal cast spun) pipes
with class A, M.S. with epoxy or DI with c.m. lining double flanged
pipes upto 300 mm dia shall be provided and C.I. specials shall be
used.
For ESR above 500 Cum capacity C.I. (Horizontal cast spun) pipes
with class A, M.S. with epoxy or DI with c.m. lining pipe assembly with
minimum 8 m.m. thickness up to 500 mm dia and minimum 10 mm
thickness above 500 mm dia can be used with proper anticorrosive
epoxy treatment from inside and outside.
14 Below mentioned rates are for foundations, with individual footing with
bearing capacity of 20 t/sqm.
For raft foundations, these rates shall be increased by 7.5% Where
safe bearing capacity (SBC) is 5 t./sqm and by 5% where SBC is
more that 5 t/sqm and up 10 t/sqm. This percentage of 5% or 7.5% is
applicable for estimation of amount of L.S. items ESR for extra item
due to change from individual footing foundation to raft, actual
increase in concrete and steel be paid as per relevant Item.
15 The rates shall be increased by 30% for bearing piles upto depth of
10 m & for further increased in depth by 5 m each, it shall be
increased by another 10%. These rates are applicable where raft is
not feasible for pile foundations sulphate resistant cement shall only
be used. Single pile for the column is not permitted group of piles
shall be designed with pile cap for each column of ESR.
298
Sr. No. Short Description Unit Rate (in Rs.)
Percentage calculation will be like below.
10 to 16 m = 6 x 2 = 12%
16 to 20 m = 4 x 3 = 12%
20 to 21 m = 1 x 4 = 4%
Total = 28%
17 Following rates are for seismic Zone - III
For Zone IV, these rates shall be increased by 5%. Concerned
Executive Engineer shall Conform the seismic zone for the scheme
from seismic zones plan before estimation and adopt appropriate
rates as per actual seismic zones. (Seismic maps attached in this
C.S.R.)
Note 1) Conditions from Sr. No. 1 to 9 or part and parcel of the tender and
shall be included in the tender documents.
2) Conditions from Sr. No. 10 to 17 are for estimation purpose only
and shall not appear in the tender document.
3) Short description along with conditions from Sr. No.- 1 to 17 should
be mentioned in all estimates of different capacities of E.S.R.
299
CHAPTER 29
ANCILLARY ITEMS
1 The works to be executed in accordance with the General specifications of the Public
Health Engineering Department, relevant IS codes for pipes/specials, jointing materials
and laying works.
5.3 The lightning conductors shall be secured not more than 1.2m apart for horizontal run, and
1m for vertical run.
6 Joints
(i) A lightning protective system should have as few joints as possible.
(ii) Joints should be mechanically and electrically effective, for example, clamped, screwed,
bolted, crimped, riveted or welded.
(iii) With overlapping joints, the length of the overlap should not be less than 20mm for all
types of conductors.
(iv) Contact surfaces should first be cleaned then inhibited from oxidation with a suitable non-
corrosive compound.
(v) Joints of dissimilar metals should be protected against corrosion or erosion from the
elements or the environment and should present an adequate contact area.
7 Bonds
(i) Bonds have to join a variety of metallic part of different shape and composition and cannot
therefore be of a standard form.
300
(ii) There is a constant problem of corrosion and careful attention must be given to the metals
involved, i.e. the metal from which the bond is made, and those of the items being bonded.
(iii) The bond must be mechanically and electrically effective, and protected from corrosion in,
and erosion by the operating environment.
(iv) Structures supporting overhead electric supply, telephone and other lines must not be
bonded to a lightning protective system without the permission of the appropriate authority.
8 Measurements
Measurement shall be made according to the work actually done and pavement shall be
made accordingly.
9 Rates :
The rate shall include the cost of the material and labour involved in all the operation
described in the items. The rates include all plants, chain, pulley blocks, other appliances
etc. required for execution of the works.
301
CHAPTER 29 - ANCILLARY ITEMS
29.3 Providing, hoisting and fixing in position inverted „J‟ type 100 mm Each 1182.00
dia. C.I. Cowl type ventilators with mosquitoproof aluminium mesh
at top including applying 2 coats of anti-corrosive paint, etc.
complete as directed by Engineer-in-charge, weighing not less
than 35 Kg.
29.4 Providing, hoisting and fixingin position C.I. manohole, frame and
cover of best quality and of required size and shape with locking
arrangements including applying 2 coats and nti-corrosive paint,
etc. complete.
a) 90 x 60 cm size and weight 35 kg Each 2630.00
29.5 Providing and fixing inposition M.S. ladder 0.50M wide consisting RM 2933.00
of 75x10mm M.S. flats as stringers and 16mm dia M.S. bars in
double rows as steps placed at 25cm c/c including cost of material
and labour involved, welding, anchoring and applying 3 coat of anti-
corrosive paint, etc. complete as directed by Engineer-in-charge.
302
Sr.No. Short Description Unit Rate (in Rs.)
29.7 Providing and constructing RCC spiral staircase in M-15 mix Rmt. 6050.00
concrete at site of work and consisting of central vertical column of
400mm dia and steps in RCC M-15, tie members at each brace
level, RCC parapet wall 80cm high including cost of all labour and
material involved, cost of saffolding, centering, shuttering, curing
finishing in CM 1:3 proporation including RCC M-15 footing
foundation, its excavation, refilling and cleaning the site, the
complete as per type design, with 3 coats of cement paint.
303
Sr.No. Short Description Unit Rate (in Rs.)
Control panel for the electro chlorinator consisting of DC voltage
and current display income phase status unit on-off switches fuses
etc.
Dosing tank of suitable capacity made from PVC/FRP.
Dosing pumps of specials quality (1W + 1S) suitable to handle
hypo chlorite solution.
Entire chlorine solution pipeline shall be of PVC Chlorine test kit
suitable to measure residual chlorine up to 5 ppm.
25 gms/hr Each 251486.00
50 gms/hr Each 306836.00
100 gms/hr Each 406763.00
150 gms/hr Each 447023.00
250 gms/hr Each 628716.00
350 gms/hr Each 758204.00
500 gms/hr Each 1015041.00
750 gms/hr Each 1301576.00
1000 gms/hr Each 1636668.00
1500 gms/hr Each 2152348.00
2000 gms/hr Each 2528241.00
3000 gms/hr Each 3492717.00
29.11 Providing and fixing water level indicator upto 5 mtr ht. MS enable Each 6186.00
gauge plate 300mm wide 3 mm thick, coper float, providing and
fixing required accessories such as pointer, pulleys, nylon thread
including cost of all material, labour etc. complete.
29.12 Providing and fixing water level indicator upto 5 mtr height Each 4658.00
including MS enable gauge plate 150mm wide 3 mm thick, copper
float, providing and fixing required accessories such as pointer,
pulleys, nylon thread including cost of all material, labour etc.
complete.
304
Sr.No. Short Description Unit Rate (in Rs.)
29.13 Providing pressure grouting at a pressure of 0.56 kg./sqcm in
required row/zigzag fashion as specified at 1.5 M interval as per
site conditions to stop leakages through water retaining structures
to the entire satisfaction of the Engineer-in-charge including
compound / hardening materials, compressor equipment,
scaffolding, smooth finishing, etc. complete.
For concrete / Masonry structure Bag 575.00
29.15 Finishing with Epoxy paint (two or more coats) at all locations
prepared and applied as per manufacturer's specifications
including appropriate priming coat, preparation of surface, etc.
complete.
On steel work Sqm 104.00
On concrete work Sqm 106.00
29.16 Removing dry or oil bound distemper, water proofing cement paint Sqm 6.00
and the like by scrapping, sand papering and preparing the surface
smooth including necessary repairs to scratches etc. complete.
305
CHAPTER 30
WATER METER - (MECHANICAL / ELECTROMAGNETIC)
1 Scope
1.1 The specification covers the design, manufacture installation & testing of water
meters.
2 Applicable Codes
IS 779 - 1994 Specification of Water Meter
ISO 4064 - 1993 Standard with EEC/MID certification mark.
4 Multi - jet dry dial meters are used, where the water can be charged with
particles.
4.1 It should have following performance characteristics
(a) rugged, light and intelligently conceived
(c) Model with pulse output ex factory with pulse values 1/10/100/1000 l/lmp.
(d) Approx 25% less weight than WVG brass bodies.
(e) Comprehensive manipulation protection by standard
(f) Operating temperature 30 dia C, with security up to 50dia C
5 Electromagnetic flow meters are designed for water and waste water application
and are available in size 50mm to 3000mm. Salient features shall be as under:
306
(e) Flange Rating PN 10 - from Size 200 mm to size 1000 mm
PN 6 - from Size 1200mm to size 2000 mm
(f) Earthing Grounding Rigns in SS 304 (Gr Electrodes are not
Acceptable)
(g) Marking Direction of flow with arrow, size, Sr. No. make
6 Measurement:
Measurement of the work includes supply and fixing of water/flow meters
complete in all respect as per specifications and to the satisfaction of the
Engineer-in-Charge.
7 Rates
The rate shall include the cost of materials and labour involved in all the
operations.
307
CHAPTER 30 - WATER METER - (MECHANICAL / ELECTROMAGNETIC)
15 mm Each 1203.00
20 mm Each 1975.00
25 mm Each 3827.00
40mm Each 6948.00
30.2 Supply and Installation of Woltman Type, dry dial,
inferential type, Magnetically coupled, Class „B‟ accuracy
water meters in any position with interchangeable
mechanism Conforming to ISO 4064: 1993 standard with
EEC certification mark, with IP68 protection class copper
can register with 5 mm tempered mineral glass cover,
AMR compatibility with 5 years warranty complete and
successful accuracy test certificate from FCRI, Palakkad
with C.I. Body „T‟ Type strainer.
308
Item No. Description Unit Rate (in Rs.)
25 mm Each 198596.00
40 mm Each 199735.00
50 mm Each 200494.00
65mm Each 204216.00
80mm Each 204671.00
100 mm Each 216443.00
125 mm Each 219481.00
150mm Each 228594.00
200mm Each 247201.00
250mm Each 284033.00
300mm Each 358080.00
309
Item No. Description Unit Rate (in Rs.)
65mm Each 106202.00
80mm Each 110558.00
100 mm Each 122842.00
150mm Each 134255.00
200 mm Each 171631.00
250 mm Each 201165.00
300 mm Each 222597.00
400 mm Each 377936.00
450 mm Each 432649.00
500 mm Each 522646.00
600 mm Each 850139.00
700 mm Each 1114567.00
900 mm Each 1666574.00
1000 mm Each 1823892.00
1200 mm Each 2375899.00
1400 mm Each 2927905.00
2000 mm Each 4453665.00
310
CHAPTER - 31
SUBMERSIBLE MOTOR PUMPS
1 Applicable Codes
IS : 8034 : 2002 Submersible Pumpsets for Clear, Cold, Fresh Water
IS : 8110 : 1976 Well Screens and Slotted Pipes
IS : 2800 (part II) : 1979 Construction and Testing of Tubewells
IS 9283 : 1995 Submersible motors wet type to work on; 3 phases, 50 C/s.,
415 Voltage, A.C. supply.
2 Scope - Specifies the technical requirements for submersible pumpsets commonly used
in bore holes for handling clear, cold, fresh water.
4 Submersible Motor
4.1 The submersible motor shall be squirrel cage induction motor.
4.2 The motor shall have a name plate giving the following information:
(a) Induction motor :
(b) Name of manufacturer;
(c) Pump type,
(d) Number of stages,
(e) Total head, and
(f) Capacity
6 Characteristics of Clear, Cold, Fresh water – Clear, cold, fresh water shell mean water
having the characteristics specified below:
311
7 Material of Construction
7.1 It is recognized that a number of materials of construction is available to meet the needs
for submersible pumpsets handling clear, cold, fresh water. Typical materials for a few
parts are indicated below:-
7.2 Gaskets and Seals – Gaskets and seals used for clear, cold, fresh water pumps shall
conform to those specified in IS : 5120-1968.
8 General Requirements
8.1 Since the motor and the pump are directly coupled or close coupled, the manufacturer
shall indicate the minimum size of the borehole in which the submersible pump set can
be erected and suspended freely.
8.2 The pump shall be installed generally in accordance with the manufacturer‟s
recommendations. A typical sketch of submersible pumpset installation shall be as per
IS 8034-1976.
8.3 For smooth and efficient working of the submersible pumpset, the manufacturer shall
recommend the minimum submergence.
9 Measurements :-
Measurements shall be taken for complete finished item as per details given in
specification & description of items.
10 Rates :-
Rates include labour, material equipment and machineries required for completion of
items.
312
CHAPTER 31 - SUBMERSIBLE MOTOR PUMPS
313
Item No. Description Unit Rate (in Rs.)
31.3.5 12.5 HP Each 45588.00
31.3.6 15.0 HP Each 50148.00
Note - Supply rate should be incresed by Rs. 600/- per stage
for pump with more than 12 stages.
31.4 Submersible pump 150 mm dia (with Bronze Impeller)
up to 15 stages
31.4.1 17.5 HP Each 64177.00
31.4.2 20.0 HP Each 67149.00
31.4.3 22.5 HP Each 70123.00
Note - Supply rate should be increased by Rs. 600/- per
stage for pump with more than 15 stages for borewell
only.
For other use 200 mm dia pump shall be preferred
over 150 mm dia with more than 15 stage pump.
31.5 Submersible pump 200 mm dia (with Bronze Impeller)
up to 5 stages of category A & B
31.5.1 7.5 HP Each 40344.00
31.5.2 10.0 HP Each 45056.00
31.5.3 12.5 HP Each 48858.00
Note - Supply rate should be increased by Rs. 1900/- per
stage for pump with more than 5 stages.
31.6 Submersible pump 200 mm dia (with Bronze Impeller)
up to 8 stages of category A & B
31.6.1 15.0 HP Each 50787.00
31.6.2 17.5 HP Each 54673.00
31.6.3 20.0 HP Each 58561.00
31.6.4 22.5 HP Each 63039.00
31.6.5 25.0 HP Each 67520.00
31.6.6 27.5 HP Each 72934.00
Note - Supply rate should be increased by Rs. 1900/- per
stage for pump with more than 8 stages.
31.7 Submersible pump 250 mm dia (with Bronze Impeller)
up to 8 stages of category A & B
31.7.1 15.0 HP Each 53005.00
31.7.2 20.0 HP Each 101296.00
31.7.3 22.5 HP Each 104330.00
31.7.4 25.0 HP Each 107363.00
31.7.5 30.0 HP Each 146796.00
31.8 Submersible monoblock pumpset (with Bronze
Impeller) Horizontal/Vertical up to 3 stages.
(Motor with water lubricated bearing to accept entire
hydraulic thrust)
31.8.1 3.0 HP Each 18897.00
31.8.2 5.0 HP Each 20056.00
31.8.3 7.5 HP Each 26955.00
31.8.4 10.0 HP Each 29498.00
314
Item No. Description Unit Rate (in Rs.)
Note - For turbid water use of submersible pump shall be
avoided, however for emergency situation mechanical
seal of TCTC construction shall be provided with the
motor and adequate screen to prevent floating material
shall also be provided for which Rs. 7500/- shall be
added in additional to supply rate.
315
Item No. Description Unit Rate (in Rs.)
31.11 Providing, erecting electric valve actuators totally
enclosed, weather proof and dust proof construction
with IP-67, protection class suitable for installation in
any position without lubrication, leakage or other
operational difficulty with special grease filled gear box
and hand wheel for emergency manual operation
which will automatically dis-engage on restoration of
power to motor and with 10 watt single phase space
heater and contineous local mechanical position
indicator and individually replaceable counter gear
assembly and with two torque and four limit switches
with S.S. flap and operated with gear driven cams and
of rating 250 Volt, 5 Amp., AC/DC, torque switch dial
and with TEFC squirell cage induction motor working
on 440 Volts +/- 10%, 3 phase, 50 Hz AC of
intermittent duty rating S-2, insulation class "F" and
temp rise restricted to class "B" with IP-67 protection
class suitable for DOL starting and with three
thermostat and 30% over load margin. The torque
rating of reduction gear box shall be chamber and
treated effluent outlet channel etc complete as per
detailed
31.11.1 Electric Valve Actuator for non rising spindle type
sluice valve, PN1 & PN 1.6 rating for Valve size
(Without integral starter)
31.11.1 350 mm diameter Each 222106.00
31.11.2 400 mm diameter Each 298197.00
31.11.3 450 mm diameter Each 298197.00
31.11.4 500 mm diameter Each 298197.00
31.11.5 600 mm diameter Each 298197.00
31.11.6 700 mm diameter Each 322104.00
31.11.7 750 mm diameter Each 322104.00
31.11.8 800 mm diameter Each 322104.00
31.11.9 900 mm diameter Each 462719.00
31.11.1 1000 mm diameter Each 462719.00
316
Item No. Description Unit Rate (in Rs.)
31.13 Providing and Supplying of following Openwell
submersible Pumpset with ISI mark IS 14220
(horizontal) without panel board, duly tested from
certified agencies for usage in Drinking water inclusive
of all materials, Central, State and Municipal taxes and
duties inspection charges, transit insurance,
loading/unloading FOR site unloading & stacking etc.
complete as per direction of Engineer-in-Charge.
1 2 3 4
1 50x25 1 Each 11019.00
2 50x40 1 Each 12141.00
3 50x50 1.5 Each 16577.00
4 50x60 2 Each 13281.00
5 50x75 4 Each 16573.00
6 50x100 5 Each 17251.00
7 50x125 6 Each 16201.00
8 75x25 1 Each 11667.00
9 75x40 1.5 Each 18497.00
10 75x50 2 Each 18653.00
11 75x60 2 Each 19095.00
12 75x75 4 Each 17450.00
13 75x100 5 Each 28120.00
14 75x125 6 Each 16905.00
15 75x150 7.5 Each 18248.00
16 100x25 1 Each 15057.00
17 100x40 2 Each 15082.00
18 100x50 3 Each 17450.00
19 100x60 4 Each 17949.00
20 100x75 4 Each 18197.00
21 100x100 5 Each 28917.00
22 100x125 6 Each 17831.00
23 125x25 3 Each 18197.00
24 125x40 3 Each 18647.00
25 125x50 3 Each 19444.00
26 125x75 4 Each 19195.00
27 125x100 5 Each 29216.00
28 125x125 6 Each 18183.00
29 150x25 3 Each 22436.00
30 150x40 3 Each 22934.00
31 150x50 3 Each 23433.00
317
Item No. Description Unit Rate (in Rs.)
32 150x60 4 Each 20043.00
33 150x75 4 Each 20741.00
34 150x100 5 Each 29715.00
35 150x125 7.5 Each 25328.00
36 175x25 3 Each 22236.00
37 175x40 3 Each 22735.00
38 175x50 3 Each 23234.00
39 175x60 4 Each 20391.00
40 175x75 5 Each 30163.00
41 175x100 6 Each 19814.00
42 200x25 3 Each 24231.00
43 200x40 4 Each 20690.00
44 200x50 4 Each 20989.00
45 200x60 4 Each 21289.00
46 200x75 6 Each 20530.00
47 200x100 7.5 Each 29615.00
48 200x125 10 Each 35847.00
49 250x25 3 Each 24430.00
50 250x40 4 Each 21638.00
51 250x50 5 Each 30612.00
52 250x60 5 Each 31061.00
53 250x75 7.5 Each 31984.00
54 250x100 7.5 Each 33055.00
55 250x125 10 Each 36844.00
56 300x25 3 Each 24729.00
57 300x40 5 Each 31510.00
58 300x50 5 Each 31709.00
59 300x60 6 Each 27222.00
60 300x75 10 Each 37243.00
61 300x100 10 Each 37642.00
62 350x25 3 Each 24929.00
63 350x40 5 Each 31909.00
64 350x50 7.5 Each 33454.00
65 350x60 7.5 Each 33853.00
66 350x75 10 Each 37991.00
67 350x100 10 Each 38340.00
68 400x25 3 Each 25427.00
69 400x40 5 Each 32208.00
70 400x50 7.5 Each 34302.00
71 400x60 10 Each 38838.00
72 400x75 10 Each 39337.00
73 500x25 5 Each 32607.00
318
Item No. Description Unit Rate (in Rs.)
74 500x40 5 Each 33006.00
75 500x50 7.5 Each 34800.00
76 500x75 10 Each 40085.00
77 600x25 5 Each 33205.00
78 600x40 7.5 Each 35299.00
79 600x50 7.5 Each 35798.00
80 600x75 12.5 Each 30513.00
81 700x40 10 Each 40833.00
82 700x60 15 Each 41581.00
83 700x80 20 Each 44054.00
84 700x100 20 Each 65354.00
85 800x40 10 Each 41581.00
86 800x60 20 Each 48906.00
87 800x80 20 Each 52075.00
88 800x100 30 Each 55242.00
89 900x40 10 Each 42328.00
90 900x60 20 Each 60117.00
91 900x80 30 Each 62122.00
92 900x100 30 Each 62621.00
93 1000x40 15 Each 41581.00
94 1000x60 20 Each 62929.00
95 1000x80 25 Each 74391.00
96 1000x100 35 Each 87699.00
97 1250x40 20 Each 64406.00
98 1250x60 25 Each 74391.00
99 1250x80 35 Each 83548.00
100 1250x100 40 Each 128433.00
101 1500x40 20 Each 66002.00
102 1500x60 30 Each 66310.00
103 1500x80 40 Each 128433.00
104 1500x100 50 Each 140099.00
105 2000x40 30 Each 67208.00
106 2000x60 45 Each 105357.00
107 2000x80 50 Each 140099.00
108 2000x100 60 Each 113684.00
109 2500x40 35 Each 93260.00
110 2500x60 60 Each 110873.00
111 2500x80 75 Each 162915.00
112 2500x100 90 Each 201497.00
319
CHAPTER- 32
MISCELLANEOUS
1 The works to be executed in accordance with the General specifications of the Public Health
Engineering Department, relevant IS codes for pipes/specials, jointing materials and laying
works.
3 Where cracked pipe or cut piece is required to be used on line to take a tyton ring joint, it is
necessary to cut the cracked portion and chamfer the pipe. In a cut piece, only chamfering
would be required. These rates have been introduced separately for cutting and chamfering.
The rates include requirement of tools and plants, lead and lift etc.
5 An item for laying and jointing steel pipes, incorporating field welding has also been
introduced to cover the special requirements during execution.
6 All pavements, paved foot paths, curbing, gutters, shrubbery, fences, poles, rod or other
property and surface structures removed or disturbed as a part of the work shall be restored to
a condition equal to that before the work began, furnishing all labour and material incidental
thereto. In restoring the pavement sound materials may be reuse. No Permanent pavement
shall be restored unless and until, in the opinion of the Engineer in charge the condition of the
backfill is such as to properly support the pavement.
7 Pavement and road surface may be removed as a part of the trench excavation and the
amount removed shall depend upon the width of trench specified for the installation of the pipe
and the width and length of the pavement area required to be removed for laying pipes. The
width of pavement removal along the normal trench for the installation of the pipe shall not
exceed the width of the trench specified by more then 15 cm on each side of the trench.
Wherever in the opinion of the Engineer in charge existing conditions make it necessary or
advisable to remove additional pavement, it shall be removed as directed by the Engineer in
charge.
8 All construction material, and all tools and temporary structures shall be removed form the site
as directed by the Engineer in charge. All dirt, rubbish and excess earth form the excavation
shall be taken off to a specified dumping site as directed by Engineer in Charge and the
construction site shall be kept clean to the satisfaction of the Engineer-in-charge.
9 Where any pavement, shrubbery, fence, poles or other property and surface structures have
been damaged, removed or disturbed during the course of the work, such property and
surface structures shall be replaced or repaired after completion of work.
10 Measurements
Measurement shall be made according to the work actually done and pavement shall be made
accordingly.
320
11 Rates :
The rate shall include the cost of the material and labour involved in all the operation
described in the items. The rates include all plants, chain, pulley blocks, other appliances etc.
required for execution of the works. Rates for items and making good roads etc. include lead
for the materials.
PE-AL-PE PIPES & FITTINGS FOR HOT & COLD WATER SUPPLIES
12 PE-AL-PE Pipes shall Conform to IS: 15450 duly inspected and tested and having BIS
certification mark.
12.1 SCOPE
This standard covers coextruded polyethylene composite pressure pipes ranging from 12 mm
to 50 mm in diameter. These pipes are used for conveyance of hot and cold water supply for
domestic and industrial purposes including internal and external plumbing, air conditioning and
heating installations within buildings. This standard includes a system of nomenclature for PE-
AL-PE pipes, the requirements and test methods for material, the dimensions and strength of
finished pipe, adhesion test and the burst and sustained pressure performance test along with
requirements and methods for marking.
12.4 The PE-AL-PE pipes are bonded, multilayer pipes consisting of metal aluminum and
polyethylene i.e. metallic pipe bonded with adhesive both internally and externally by
polyethylene coating. The layers of PE-AL-PE pipes are :-
12.4.1 The interior layer of polyethylene
12.4.2 The adhesive layer
12.4.3 Aluminium tube
12.4.4 The adhesive layer
12.4.5 The external layer of polyethylene
321
12.5 MARKING
12.5.1 The marking shall be repeated at intervals of 1 m and shall consist of the following information:
12.5.2 Two labels of suitable dimensions should be carefully attached to each coil indicating:
a) suppliers name;
12.6.4 Prepare the end of pipe to be jointed for roundness and chamfer by using beveling tool. Push
the pipe over the insert and inside the support groove fully.
12.6.5 Push the split ring and nut towards connector till split ring touches the support groove.
12.6.6 Tighten the nut over connector with spanner.
12.7 The specially manufactured compression joints fittings should be used for PE-AL-PE pipes
which are available in 3 types i.e. brass, composite and composite external sealing. Either of
these fittings should be used. The external sealing fittings should be used only for cold water
applications.
12.8 Measurement:
12.8.1 The net length of pipes as laid or fixed should be measured in running meters correct to a cm.
Specials should be excluded and enumerated and paid for separately.
12.8.2 The outside diameter of pipe shall be taken as the average of two measurements taken at
right angles. The wall thickness shall be measured by a dial vernier or ball ended micrometer.
The resulting dimension shall be expressed to the nearest 0.1 mm.
12.8.3 Ovality shall be measured as the difference between maximum outside diameter and minimum
outside diameter measured at the same cross section of the pipe. For pipes to be coiled, the
ovality shall be measured prior to coiling. For coiled pipes, however, re-rounding the pipes
shall be carried out prior to the measurement of ovality.
12.9 Rates
12.9.1 The rates include charges for all tools & plants, chain pulley blocks, other appliances etc.
required for lifting and laying the pipes and specials in positions as per approved drawing.
12.9.2 The rates include provision and use of all coverings etc. to protect the works from inclement
weather etc. and from damages from fall of materials, and other causes.
322
CHAPTER 32 - MISCELLANEOUS
323
S. No. Particulars of Items Unit Rates (in Rs.)
350 mm dia. Per Cut 155.00
400 mm dia. Per Cut 177.00
450 mm dia. Per Cut 195.00
500 mm dia. Per Cut 238.00
600 mm dia. Per Cut 273.00
700 mm dia. Per Cut 297.00
750 mm dia. Per Cut 314.00
800 mm dia. Per Cut 362.00
900 mm dia. Per Cut 390.00
1000mm dia Per Cut 416.00
324
S. No. Particulars of Items Unit Rates (in Rs.)
150 mm dia. Per Cut 32.00
325
S. No. Particulars of Items Unit Rates (in Rs.)
32.9 Dismantling following old cast iron socket and
spigot pipes class 'L.A.' 'A' & 'B' including breaking
lead caulked joints, melting of lead and making it
in to blocks including stacking of pipes at site lead
upto 50 meters. LA A B
80 mm dia. RM 7.00 7.00 8.00
100 mm dia. RM 8.00 9.00 9.00
125 mm dia. RM 11.00 12.00 12.00
150 mm dia. RM 13.00 14.00 15.00
200 mm dia. RM 18.00 20.00 22.00
250 mm dia. RM 26.00 27.00 29.00
300 mm dia. RM 34.00 35.00 38.00
350 mm dia. RM 40.00 44.00 47.00
400 mm dia. RM 48.00 53.00 57.00
450 mm dia. RM 58.00 64.00 70.00
500 mm dia. RM 68.00 74.00 80.00
600 mm dia. RM 92.00 100.00 107.00
700 mm dia. RM 118.00 124.00 140.00
750 mm dia. RM 134.00 145.00 156.00
800 mm dia RM 152.00 160.00 174.00
900 mm dia RM 179.00 194.00 213.00
1000 mm dia. RM 218.00 235.00 254.00
32.10 Providing & fixing in position Cast Iron Manhole Per Kg 73.00
Covers and frame Conforming to IS-1726. All the
exposed edges rounded end finished in cement
mortar 1:3 etc. complete.
32.11 Labour only for fixing in position Cast Iron Per Kg 4.00
Manhole Covers & frame Conforming to IS-1726.
326
S. No. Particulars of Items Unit Rates (in Rs.)
32.12.2 Providing and constructing two taps stand post as Each 4578.00
per type design with excavation 30 cm thick
boulder filling 15 cm thick PCC in 1:3:6 , 20 mm
thick RCC 1:2:4 platform of 1.5 M dia. with side
curb and bucket rest, 80 mm dia, heavy duty GI
pipe central post duly filled therein with C.C. 1:2:4,
2.2 M long, 20mm dia medium G.I. pipe 5.8 m
long fixed up to two 15 mm dia self closing water
taps, one brass ferule etc. complete together with
all labour and material charges as per directed by
Engineer-in-charge when B.C. soil is available.
Rate includes draining arrangement by excavating
open gutters complete. (Drawing No.-23)
327
S. No. Particulars of Items Unit Rates (in Rs.)
600mm diameter Per 100RM 1040.00
32.15.1 Lime, Alum, Bleaching powder, murum, building Distance Per Rate in Rs.
rubbish (Malba)
1. Distance 1 Km Cum 49.00
2. Distance 2 Km Cum 57.00
3. Distance 3 Km Cum 65.00
4. Distance 4 Km Cum 72.00
5. Distance 5 Km Cum 80.00
6. Beyond 5 km upto 10km. Add per km Cum 7.00
7. Beyond 10 km, upto 20km add per km Cum 6.00
8. Beyond 20 km, add per km Cum 5.00
32.15.2 Earth
1. Distance 1 Km Cum 61.00
2. Distance 2 Km Cum 71.00
3. Distance 3 Km Cum 81.00
4. Distance 4 Km Cum 91.00
5. Distance 5 Km Cum 100.00
6. Beyond 5 km upto 10km. Add per km Cum 8.00
7. Beyond 10 km, upto 20km add per km Cum 7.00
8. Beyond 20 km, add per km Cum 6.00
32.15.3 G.I, C.I., D.I., CC, ACP pipes below 100mm dia
and other heavy material and machinery Cement,
Stone blocks.
1. Distance 1 Km Per Tonne 44.00
2. Distance 2 Km Per Tonne 51.00
3. Distance 3 Km Per Tonne 58.00
4. Distance 4 Km Per Tonne 64.00
5. Distance 5 Km Per Tonne 71.00
6. Beyond 5 km upto 10km. Add per km Per Tonne 6.00
7. Beyond 10 km, upto 20km add per km Per Tonne 5.00
8. Beyond 20 km, add per km Per Tonne 4.00
32.15.4 Steel
1. Distance 1 Km Per Tonne 44.00
2. Distance 2 Km Per Tonne 51.00
3. Distance 3 Km Per Tonne 58.00
4. Distance 4 Km Per Tonne 64.00
5. Distance 5 Km Per Tonne 71.00
6. Beyond 5 km upto 10km. Add per km Per Tonne 6.00
7. Beyond 10 km, upto 20km add per km Per Tonne 5.00
8. Beyond 20 km, add per km Per Tonne 4.00
328
S. No. Particulars of Items Unit Rates (in Rs.)
2. Distance 2 Km Per Tonne 125.00
3. Distance 3 Km Per Tonne 142.00
4. Distance 4 Km Per Tonne 158.00
5. Distance 5 Km Per Tonne 174.00
6. Beyond 5 km upto 10km. Add per km Per Tonne 15.00
7. Beyond 10 km, upto 20km add per km Per Tonne 13.00
8. Beyond 20 km, add per additional km Per Tonne 11.00
329
S. No. Particulars of Items Unit Rates (in Rs.)
4. Distance 4 Km Per Tonne 1056.00
5. Distance 5 Km Per Tonne 1163.00
6. Beyond 5 km upto 10km. Add per km Per Tonne 99.00
7. Beyond 10 km, upto 20km add per km Per Tonne 85.00
8. Beyond 20 km, add per additional km Per Tonne 74.00
330
S. No. Particulars of Items Unit Rates (in Rs.)
6. Beyond 5 km upto 10km. Add per km Per Tonne 495.00
7. Beyond 10 km, upto 20km add per km Per Tonne 425.00
8. Beyond 20 km, add per additional km Per Tonne 369.00
331
S. No. Particulars of Items Unit Rates (in Rs.)
32.24.1 Labour only for fixing in position single steel Sqm 55.00
shutter for stop dam including all handling,
cleaning of grooves i.e. removal of foreign
materials such as dust, sand, silt etc. including
greasing, oiling where ever required , excluding
cost of all materials & staking at site. (Over all
dimension of shutters to be considered.)
32.24.2 Labour only for removing single steel shutter for Sqm 55.00
stop dam including all handling, unscrewing, oiling
where ever required ,excluding cost of all
materials & staking at site. (Over all dimension of
shutters to be considered.)
32.24.3 Labour only for fixing in position the steel/wooden Sqm 53.00
karri shutters for stop dam excluding filling the
puddle earth but including all handling ,cleaning of
grooves of foreign materials such as dust, sand,
silt etc. including greasing, oiling where ever
required ,excluding cost of all materials. (Over all
dimension of karri shutters to be considered.)
32.24.4 Labour only for removing the steel/wooden karri Sqm 53.00
shutters for stop dam without removal of puddle
earth but including handling, unscrewing, oiling
where ever necessary excluding cost of all
materials & stacking at site. (Over all dimension of
karri shutters to be considered.)
PE-AL-PE PIPES & FITTINGS FOR HOT & COLD WATER SUPPLIES
32.25 Providing and fixing Polyethylene-Aluminum-
Polyethylene (PE-AL-PE) Composite Pressure
pipes Conforming to IS – 15450-2004 U.V.
Stablished with carbon black having thermal
stability for hot & cold water supply, capable to
withstand temperature up to 800 C including
jointing & testing of joints as per direction of
engineer- in-charge. (Exposed on wall)
1216 ( 16 mm OD ) Pipe RM 133.00
1620 ( 20 mm OD ) Pipe RM 161.00
2025 ( 25 mm OD ) Pipe RM 210.00
2532 ( 32 mm OD ) Pipe RM 309.00
3240 (40 mm OD ) Pipe RM 404.00
4050 (50 mm OD ) Pipe RM 588.00
332
S. No. Particulars of Items Unit Rates (in Rs.)
32.26 Providing and fixing Polyethelene-Aluminium-
Polyethelene (PE-AL-PE) Composite Pressure
Pipes conforming to IS - 15450 U.V.stabilized with
carbon black having thermal stability for hot &
cold water supply, capable to withstand
temperature up to 80oC with clamps at 1.00 meter
spacing. This includes the costs of cutting chases
and making good the walls, including testing of
joints complete as per direction of the engineer in
charge.
(Concealed work including cutting chases &
making good the wall etc.)
1216 ( 16 mm OD ) Pipe RM 188.00
1620 ( 20 mm OD ) Pipe RM 233.00
2025 ( 25 mm OD ) Pipe RM 300.00
2532 ( 32 mm OD ) Pipe RM 418.00
3240 (40 mm OD ) Pipe RM 537.00
4050 (50 mm OD ) Pipe RM 777.00
333
S. No. Particulars of Items Unit Rates (in Rs.)
32.29 Providing and fixing composite internal seal
compression fitting as per ASTM F: 1282-1995
annexure for water supply e.g. tees. elbows,
reducers, connectors , couplers and clamps with
jointing, testing complete (including cutting and
making good etc. if required).
32.29.1 Equal Tee
5063 Each 1260.00
6375 Each 1449.00
7590 Each 1685.00
90110 Each 1768.00
32.29.2 Reducing Tee
6375 x with all branches Each 1414.00
7590 x with all branches Each 1994.00
32.29.4 Equal Elbow
5063 Each 559.00
6375 Each 1213.00
7590 Each 1574.00
90110 Each 1840.00
32.29.6 Male Thread Connector
5063 x 63 mm thread Each 156.00
6375 x 75 mm thread Each 362.00
7590 x 90 mm thread Each 469.00
90110 x 110 mm thread Each 655.00
32.29.8 Straight Couplers
5063 Each 573.00
6375 Each 689.00
7590 Each 1031.00
90110 Each 1252.00
32.29.9 Reducers
7590 x with all sizes Each 1006.00
90110 x with all sizes Each 1348.00
334
33. Carriage of Materials
1.2 By Manual Labour including loading, unloading and stacking for lead less than 0.5 KM
Data Sheet for Analysis of Rates
Code Name Unit Rate
L08 Beldar Day 173.00
L09 Coolie Day 173.00
The following labour work for 8 hours a day will carry following material upto 1st 50 m as given below :
0114/0115 Beldars (Male/ Female) 7 .67 Nos @ Rs 173.00 1326.91 (X)
1 Lime, murum, earth, building rubbish etc. 35 cum
2 Sand, ballast and boulders 28 cum
3 Bricks 15000 nos
4 Brick Tiles, Allahabad roofing tiles (Flat or round) 24000 nos
5 Steam coal 30 tonnes
NOTE : 1.67 extra coolie (Female coolie) will be required for
every additional lead of 50 M
0115 Coolie 1.67 Nos @ Rs 173.00 288.91 (Y)
Lead Cost per 8 hours day Increase in cost for
in Metres every additional 50 metre
or part thereof
(X) (Y)
50 metres 1326.91 288.91
S. No Material Capacity per Net Qty to be paid Unit of Over Cost per Cost per cost for addl. 50m
Trip after deduction for Rates head @ 8 hours/ unit cost for or part there of
looseness 15% day 1st 50 beyond 1st 50 m
metres upto 0.5 km
1 2 3 4 5 6.00 7.00 8.00 9.00
1.2.1 Lime, murum building rubbish 35 cum 35 1 cum 199.04 1525.95 43.60 8.25
1.2.2 Earth 35 cum 28 1 cum 199.04 1525.95 54.50 10.32
1.2.3 Manure or sludge 35 cum 32.2 1 cum 199.04 1525.95 47.39 8.97
1.2.4 Excavated rock 35 cum 17.5 1 cum 199.04 1525.95 87.20 16.51
1.2.5 Sand, stone aggregate below 40 mm nominal size 28 cum 28 1 cum 199.04 1525.95 54.50 10.32
1.2.6 Stone aggregate 40 mm 28 cum nominal size and above 28 cum 25.9 1 cum 199.04 1525.95 58.92 11.15
1.2.7 Soling stone 28 cum 23.8 1 cum 199.04 1525.95 64.12 12.14
1.2.8 Bricks 15000 Nos 15000 1000 Nos 199.04 1525.95 101.73 19.26
1.2.9 Brick Tiles, Allahabad roofing tiles (Flat or round) 24000 Nos 24000 1000 Nos 199.04 1525.95 63.58 12.04
1.2.10 Steam coal 30 tonne 30 1 tonne 199.04 1525.95 50.86 9.63
338
1.2 Carraige of material by Manual Labour including loading, unloading and stacking for lead less
then 0.5 KM.
Data Sheet for Analysis of Rates
Code Material Name Unit Rate
L08 Beldar Day 173.00
L09 Coolie Day 173.00
The following labour works for 8 hours a day and will carry following material as given below:
S. No Material Capacity per Net Qty to be paid Unit of Over Cost per Cost per cost for addl. 50m
Trip after deduction for Rates head @ 8 hours unit cost for or part there of
looseness 15% day 1st 50 beynd 1st 50 m
metres upto 0.5 km
1 2 3 4 5 6.00 7.00 8.00 9.00
1.2.11 Stone blocks, G.I., C.I., D.I. pipes below 100 mm dia and 46 t 46 1 tonne 238.74 1830.34 39.79 5.08
other heavy materials
1.2.12 Cement 57.99 t 57.99 1 cum 238.74 1830.34 31.56 4.03
1.2.13 Steel 27 t 27 1 tonne 238.74 1830.34 67.79 8.65
1.2.14 Timber 42 cum 42 1 cum 238.74 1830.34 43.58 5.56
1.2.15 Tar bitumen etc 46 t 46 1 tonne 238.74 1830.34 39.79 5.08
1.2.16 S.W. pipe 238.74 1830.34
1.2.16.1 100 mm dia 2298 m 2298 100 m 238.74 1830.34 79.65 10.16
1.2.16.2 150 mm dia 1398 m 1398 100 m 238.74 1830.34 130.93 16.71
1.2.16.3 200 mm dia 999 m 999 100 m 238.74 1830.34 183.22 23.38
1.2.16.4 230 mm dia 780 m 780 100 m 238.74 1830.34 234.66 29.94
1.2.16.5 250 mm dia 600 m 600 100 m 238.74 1830.34 305.06 38.93
1.2.16.6 300 mm dia 420 m 420 100 m 238.74 1830.34 435.80 55.61
1.2.16.7 350 mm dia 300 m 300 100 m 238.74 1830.34 610.11 77.85
1.2.16.8 400 mm dia 240 m 240 100 m 238.74 1830.34 762.64 97.31
1.2.16.9 450 mm dia 198 m 198 100 m 238.74 1830.34 924.41 117.95
1.2.16.10 500 mm dia 162 m 162 100 m 238.74 1830.34 1129.84 144.17
1.2.16.11 600 mm dia 132 m 132 100 m 238.74 1830.34 1386.62 176.93
339
1.2.17 R.C.C. pipes, steel cylinder, R.C. pipes, BWSC, PSC, 238.74 1830.34
PCCP, C.I., D.I. pipes, and unrein-forced cement pipes
1.2.17.1 100 mm dia 1702 m 1702 100 m 238.74 1830.34 107.54 13.72
1.2.17.2 125 mm dia 1391 m 1391 100 m 238.74 1830.34 131.58 16.79
1.2.17.3 150 mm dia 1208 m 1208 100 m 238.74 1830.34 151.52 19.33
1.2.17.4 200 mm dia 805 m 805 100 m 238.74 1830.34 227.37 29.01
1.2.17.5 250 mm dia 458 m 458 100 m 238.74 1830.34 399.64 50.99
1.2.17.6 300 mm dia 366 m 366 100 m 238.74 1830.34 500.09 63.81
1.2.17.7 350 mm dia 256 m 256 100 m 238.74 1830.34 714.98 91.23
1.2.17.8 400 mm dia 220 m 220 100 m 238.74 1830.34 831.97 106.16
1.2.17.9 450 mm dia & 500 mm dia 165 m 165 100 m 238.74 1830.34 1109.30 141.55
1.2.17.10 600, 700, 750 & 800 mm dia 150 m 150 100 m 238.74 1830.34 1220.23 155.70
1.2.18 Asbestos cement pipes 238.74 1830.34
1.2.18.1 50 mm dia 10064 m 10064 100 m 238.74 1830.34 18.19 2.32
1.2.18.2 80 mm dia 3660 m 3660 100 m 238.74 1830.34 50.01 6.38
1.2.18.3 100 mm dia 2562 m 2562 100 m 238.74 1830.34 71.44 9.12
1.2.18.4 150 mm dia 1830 m 1830 100 m 238.74 1830.34 100.02 12.76
340
1.0 Carriage of Materials
1.1 By Mechanical Transport 341.80 42.72 6.41 49.13
S.No Material capacity Net Qty Unit C.P. & Cost per Trip per unit Beyond Beyond Beyond Remarks
per Trip Payable of Over 1km 2km 3km 4km 5km 5 km upto 10 km 20 km per
after rates heads 10 km upto 20 addl.
dedu- @ 15% per km km per km
ction km
for
loose- Cost per Trip as per Col. 12 of Data sheet As per Col. 14 of Data Sheet
ness Net Qty Payable A B C
Net Qty Payable
1 2 3 4 5 6 7.00 8 9 10 11 12 13 14 15
1.1.1 Lime, murum, building, rubbish 8 8 cum 51.27 49.13 57.06 64.88 72.45 79.80 6.79 5.83 5.06 3.53
1.1.2 Earth 8 6.4 cum 59.54 61.42 71.33 81.10 90.56 99.75 8.49 7.29 6.33 3.53
1.1.3 Manure or sludge 8 7.36 cum 67.70 53.41 62.02 70.52 78.75 86.74 7.38 6.34 5.50 3.53
1.1.4 Excavated rock 8 4 cum 75.60 98.27 114.12 129.75 144.90 159.60 13.59 11.66 10.12 3.53
1.1.5 Sand, stone aggregate below 40 mm nominal size 8 8 cum 83.27 49.13 57.06 64.88 72.45 79.80 6.79 5.83 5.06 3.53
1.1.6 Stone aggregate 40 mm nominal size and above 8 7.36 cum 53.41 62.02 70.52 78.75 86.74 7.38 6.34 5.50 3.53
1.1.7 Soling stone 8 6.8 cum 57.80 67.13 76.33 85.24 93.88 7.99 6.86 5.95 3.53
1.1.8 Bricks 3000 3000 1000 131.02 152.16 173.00 193.20 212.80 18.12 15.54 13.49 9.13
1.1.9 Brick Tiles 5000 5000 1000 78.61 91.30 103.80 115.92 127.68 10.87 9.33 8.10 5.48
Cement, stone blocks, G.I.. C.I., D.I., A.C., & C.C.,
1.1.10 pipes below 100 mm dia and other heavy materials 9 9 tonne 43.67 50.72 57.67 64.40 70.93 6.04 5.18 4.50 3.14
1.1.11 Steel 9 9 tonne 43.67 50.72 57.67 64.40 70.93 6.04 5.18 4.50 3.14
1.1.12 Timber 7 7 cum 56.15 65.21 74.14 82.80 91.20 7.76 6.66 5.78 4.04
1.1.13 Tar bitumen 8 8 tonne 49.13 57.06 64.88 72.45 79.80 6.79 5.83 5.06 3.53
1.1.14 Solvent 80 80 qtl 4.91 5.71 6.49 7.25 7.98 0.68 0.58 0.51 0.35
1.1.15 Steam coal 7 7 tonne 56.15 65.21 74.14 82.80 91.20 7.76 6.66 5.78 4.04
1.1.16 S.W. pipe 0.00 0.00 0.00
1.1.16.1 100 mm dia 600 600 100 m 65.51 76.08 86.50 96.60 106.40 9.06 7.77 6.75 4.71
1.1.16.2 150 mm dia 300 300 100 m 131.02 152.16 173.00 193.20 212.80 18.12 15.54 13.49 9.42
1.1.16.3 200 mm dia 180 180 100 m 218.37 253.60 288.34 322.00 354.67 30.19 25.90 22.49 15.70
1.1.16.4 230 mm dia 126 126 100 m 311.96 362.29 411.92 460.00 506.67 43.13 37.01 32.13 22.42
1.1.16.5 250 mm dia 105 105 100 m 374.35 434.75 494.30 552.00 608.01 51.76 44.41 38.56 26.91
1.1.16.6 300 mm dia 84 84 100 m 467.94 543.43 617.87 690.00 760.01 64.70 55.51 48.20 33.63
1.1.16.7 350 mm dia 60 60 100 m 655.11 760.81 865.02 966.01 1064.02 90.58 77.71 67.47 47.09
1.1.16.8 400 mm dia 42 42 100 m 935.87 1086.87 1235.75 1380.01 1520.02 129.39 14.48 96.39 67.26
1.1.16.9 450 mm dia 33 33 100 m 1191.11 1383.28 1572.77 1756.38 1934.58 164.68 141.29 122.68 85.61
1.1.16.10 500 mm dia 30 30 100 m 1310.22 1521.61 1730.05 1932.01 2128.03 181.15 155.42 134.95 94.17
1.1.16.11 600 mm dia 24 24 100 m 1637.77 1902.02 2162.56 2415.02 2660.04 226.44 194.28 168.69 117.71
341
1.1.17.2 125 mm dia 274 274 100 m 143.45 166.60 189.42 211.53 233.00 19.83 17.02 14.78 10.31
1.1.17.3 150 mm dia 219.6 219.6 100 m 178.99 207.87 236.35 263.94 290.71 24.82 21.29 18.49 12.86
1.1.17.4 200 mm dia 135 135 100 m 291.16 338.14 384.46 429.34 472.90 40.26 34.54 29.99 20.93
1.1.17.5 250 mm dia 95 95 100 m 413.75 480.51 546.33 610.11 672.01 57.21 49.08 42.62 29.74
1.1.17.6 300 mm dia 76.86 76.86 100 m 511.40 593.92 675.27 754.10 830.61 70.71 60.66 52.67 36.76
1.1.17.7 350 mm dia 54.9 54.9 100 m 715.97 831.48 945.38 1055.75 1162.86 98.99 84.93 73.74 51.46
1.1.17.8 400 mm dia 40.26 40.26 100 m 976.32 1133.84 1289.16 1439.65 1585.72 134.99 115.81 100.56 70.17
1.1.17.9 450 mm & 500 mm dia 32.94 32.94 100 m 1193.28 1385.80 1575.64 1759.58 1938.10 164.98 141.55 122.91 85.77
1.1.17.10 600, 700, 750 & 800 mm 21.96 21.96 100 m 1789.92 2078.71 2363.45 2639.36 2907.15 247.48 212.33 184.36 128.65
1.1.17.11 900 mm dia 14.64 14.64 100 m 2684.87 3118.06 3545.18 3959.05 4360.72 371.21 318.49 276.54 192.97
1.1.17.12 1000, 1100 & 1200 mm 10.98 10.98 100 m 3579.83 4157.41 4726.91 5278.73 5814.30 494.95 424.65 368.72 257.30
1.1.17.13 1400 to 1800 mm 8.78 8.78 100 m 4476.83 5199.13 5911.33 7245.05 7980.12 679.32 582.84 506.06 321.77
342
33. Carriage of Materials
Data Sheet No 1 for Analysis of Rates
1.1 By Mechanical Transport including loading, unloading and stacking:
Code Material Name Unit Rate
0027 Hire Charges of truck Day 1150.00
L08 Beldar Day 173.00
L09 Coolie Day 173.00
W0086 High Speed Diesel Litre 51.90
W0085 Mobil Oil Litre 226.00
Lead Ave- Nos of Nos of Litres of Cost of Litres of Cost of Cost of Hire charges Total Cost Increase Average
in km rage Trips km Diesel Diesel Mobil oil Mobil oil 6 Beldars of truck Cost= per Trip in cost cost per
speed N=8/ Done consum (1235) consumed (5001) (0114) (0005) 6+8+9+10 = col. 11/ per km additional
(2L/S)+1 in one ed @ Rs per @ 140 km @ Rs per @ Rs per @ Rs per col. 3 over km after
Day @ 5 km Litre per Litre Litre Day Day previous first 5,10
(2NL+6) per Litre km and 20 km
1 2 3 4.00 5.00 6.00 7.00 8.00 9.00 10.00 11.00 12.00 13.00 14.00
1 Km 16.00 Km 7.11 20.22 4.04 209.91 0.14 32.64 1038.00 1150.00 2430.55 341.80
2 Km 17.00 Km 6.48 31.90 6.38 331.17 0.23 51.50 1038.00 1150.00 2570.67 396.94
3 Km 17.50 Km 5.96 41.74 8.35 433.31 0.30 67.39 1038.00 1150.00 2688.70 451.32 53.34
4 Km 18.00 Km 5.54 50.31 10.06 522.19 0.36 81.21 1038.00 1150.00 2791.40 504.00
5 Km 18.50 Km 5.19 57.93 11.59 601.31 0.41 93.52 1038.00 1150.00 2882.83 555.14
6 Km 19.00 Km 4.90 64.84 12.97 673.03 0.46 104.67 1038.00 1150.00 2965.69 604.85 49.71
7 Km 19.50 Km 4.66 71.19 14.24 738.99 0.51 114.93 1038.00 1150.00 3041.92 653.23 48.39
8 Km 20.00 Km 4.44 77.11 15.42 800.41 0.55 124.48 1038.00 1150.00 3112.89 700.40 47.17 47.26
9 Km 20.50 Km 4.26 82.68 16.54 858.17 0.59 133.46 1038.00 1150.00 3179.63 746.44 46.04
10Km 21.00 Km 4.10 87.95 17.59 912.93 0.63 141.98 1038.00 1150.00 3242.91 791.42 44.99
11Km 21.50 Km 3.95 92.99 18.60 965.22 0.66 150.11 1038.00 1150.00 3303.33 835.44 44.01
12Km 22.00 Km 3.83 97.83 19.57 1015.43 0.70 157.92 1038.00 1150.00 3361.35 878.54 43.10
13Km 22.50 Km 3.71 102.49 20.50 1063.90 0.73 165.46 1038.00 1150.00 3417.35 920.79 42.25
14Km 23.00 Km 3.61 107.02 21.40 1110.86 0.76 172.76 1038.00 1150.00 3471.62 962.24 41.46
15Km 23.50 Km 3.51 111.42 22.28 1156.55 0.80 179.86 1038.00 1150.00 3524.41 1002.96 40.71
16Km 24.00 Km 3.43 115.71 23.14 1201.11 0.83 186.80 1038.00 1150.00 3575.91 1042.97 40.02
17Km 24.50 Km 3.35 119.91 23.98 1244.71 0.86 193.58 1038.00 1150.00 3626.29 1082.34 39.36 40.55
18Km 25.00 Km 3.28 124.03 24.81 1287.46 0.89 200.22 1038.00 1150.00 3675.68 1121.08 38.75
19Km 25.50 Km 3.21 128.08 25.62 1329.46 0.91 206.76 1038.00 1150.00 3724.21 1159.25 38.17
20Km 26.00 Km 3.15 132.06 26.41 1370.79 0.94 213.18 1038.00 1150.00 3771.97 1196.88 37.62
21 km 26.5 Km 3.09 135.99 27.20 1411.53 0.97 219.52 1038.00 1150.00 3819.05 1233.98 37.11
343
22 Km 27.00 Km 3.04 139.86 27.97 1451.74 1.00 225.77 1038.00 1150.00 3865.51 1270.61 36.62
23 Km 27.50 Km 2.99 143.69 28.74 1491.47 1.03 231.95 1038.00 1150.00 3911.42 1306.77 36.16
24 Km 28.00 Km 2.95 147.47 29.49 1530.78 1.05 238.06 1038.00 1150.00 3956.84 1342.50 35.73
25 Km 28.50 Km 2.90 151.22 30.24 1569.69 1.08 244.12 1038.00 1150.00 4001.81 1377.82 35.32
26 km 29.00 Km 2.86 154.94 30.99 1608.26 1.11 250.11 1038.00 1150.00 4046.37 1412.74 34.93 35.20
27 km 29.50 Km 2.83 158.62 31.72 1646.50 1.13 256.06 1038.00 1150.00 4090.57 1447.30 34.56
28 Km 30.00 Km 2.79 162.28 32.46 1684.46 1.16 261.96 1038.00 1150.00 4134.42 1481.50 34.20
29 Km 30.50 Km 2.76 165.91 33.18 1722.14 1.19 267.83 1038.00 1150.00 4177.97 1515.37 33.87
30 Km 31.00 Km 2.73 169.52 33.90 1759.58 1.21 273.65 1038.00 1150.00 4221.23 1548.92 33.55
2.70 173.10 34.62 1796.79 1.24 279.44 1038.00 1150.00 4264.23 1582.16 33.25
2.67 176.67 35.33 1833.80 1.26 285.19 1038.00 1150.00 4306.99 1615.12 32.96
2.64 180.21 36.04 1870.61 1.29 290.92 1038.00 1150.00 4349.53 1647.80 32.68
2.61 183.74 36.75 1907.25 1.31 296.61 1038.00 1150.00 4391.86 1680.22 32.42
2.59 187.26 37.45 1943.72 1.34 302.28 1038.00 1150.00 4434.00 1712.39 32.17
2.57 190.75 38.15 1980.03 1.36 307.93 1038.00 1150.00 4475.97 1744.31 31.93
2.54 194.24 38.85 2016.21 1.39 313.56 1038.00 1150.00 4517.77 1776.01 31.70
2.52 197.71 39.54 2052.25 1.41 319.16 1038.00 1150.00 4559.41 1807.48 31.48
2.50 201.17 40.23 2088.16 1.44 324.75 1038.00 1150.00 4600.91 1838.74 31.26
2.48 204.62 40.92 2123.96 1.46 330.32 1038.00 1150.00 4642.28 1869.81 31.06
2.46 208.06 41.61 2159.65 1.49 335.87 1038.00 1150.00 4683.52 1900.68 30.87
2.45 211.49 42.30 2195.24 1.51 341.40 1038.00 1150.00 4724.64 1931.36 30.68
2.43 214.91 42.98 2230.73 1.54 346.92 1038.00 1150.00 4765.65 1961.86 30.50
2.41 218.32 43.66 2266.14 1.56 352.43 1038.00 1150.00 4806.56 1992.19 30.33
2.40 221.72 44.34 2301.45 1.58 357.92 1038.00 1150.00 4847.37 2022.36 30.17
2.38 225.11 45.02 2336.69 1.61 363.40 1038.00 1150.00 4888.09 2052.37 30.01
2.37 228.50 45.70 2371.85 1.63 368.87 1038.00 1150.00 4928.72 2082.23 29.86
2.35 231.88 46.38 2406.94 1.66 374.32 1038.00 1150.00 4969.26 2111.94 29.71
2.34 235.26 47.05 2441.96 1.68 379.77 1038.00 1150.00 5009.73 2141.51 29.57
2.33 238.62 47.72 2476.92 1.70 385.21 1038.00 1150.00 5050.13 2170.94 29.43
2.31 241.99 48.40 2511.82 1.73 390.63 1038.00 1150.00 5090.45 2200.24 29.30
2.30 245.34 49.07 2546.65 1.75 396.05 1038.00 1150.00 5130.71 2229.41 29.17
2.29 248.69 49.74 2581.44 1.78 401.46 1038.00 1150.00 5170.90 2258.47 29.05 24.57
2.28 252.04 50.41 2616.17 1.80 406.86 1038.00 1150.00 5211.04 2287.40 28.94
2.27 255.38 51.08 2650.86 1.82 412.26 1038.00 1150.00 5251.11 2316.22 28.82
2.26 258.72 51.74 2685.49 1.85 417.64 1038.00 1150.00 5291.14 2344.94 28.71
2.25 262.05 52.41 2720.08 1.87 423.02 1038.00 1150.00 5331.11 2373.54 28.61
344
2.24 265.38 53.08 2754.63 1.90 428.40 1038.00 1150.00 5371.03 2402.04 28.50
2.23 268.70 53.74 2789.14 1.92 433.76 1038.00 1150.00 5410.90 2430.45 28.40
2.22 272.02 54.40 2823.61 1.94 439.12 1038.00 1150.00 5450.73 2458.76 28.31
2.21 275.34 55.07 2858.04 1.97 444.48 1038.00 1150.00 5490.52 2486.97 28.21
2.20 278.65 55.73 2892.44 1.99 449.83 1038.00 1150.00 5530.27 2515.09 28.12
2.19 281.97 56.39 2926.80 2.01 455.17 1038.00 1150.00 5569.97 2543.13 28.04
2.18 285.27 57.05 2961.13 2.04 460.51 1038.00 1150.00 5609.64 2571.09 27.95
2.17 288.58 57.72 2995.43 2.06 465.85 1038.00 1150.00 5649.28 2598.96 27.87
2.17 291.88 58.38 3029.70 2.08 471.18 1038.00 1150.00 5688.87 2626.75 27.79
2.16 295.18 59.04 3063.94 2.11 476.50 1038.00 1150.00 5728.44 2654.47 27.72
2.15 298.47 59.69 3098.15 2.13 481.82 1038.00 1150.00 5767.97 2682.11 27.64
2.14 301.77 60.35 3132.34 2.16 487.14 1038.00 1150.00 5807.47 2709.68 27.57
2.14 305.06 61.01 3166.50 2.18 492.45 1038.00 1150.00 5846.95 2737.17 27.50
2.13 308.35 61.67 3200.63 2.20 497.76 1038.00 1150.00 5886.39 2764.60 27.43
2.12 311.63 62.33 3234.75 2.23 503.06 1038.00 1150.00 5925.81 2791.97 27.36
2.12 314.92 62.98 3268.84 2.25 508.37 1038.00 1150.00 5965.20 2819.27 27.30
2.11 318.20 63.64 3302.91 2.27 513.66 1038.00 1150.00 6004.57 2846.51 27.24
2.10 321.48 64.30 3336.95 2.30 518.96 1038.00 1150.00 6043.91 2873.68 27.18
2.10 324.76 64.95 3370.98 2.32 524.25 1038.00 1150.00 6083.23 2900.80 27.12
2.09 328.03 65.61 3404.99 2.34 529.54 1038.00 1150.00 6122.53 2927.86 27.06
2.09 331.31 66.26 3438.98 2.37 534.83 1038.00 1150.00 6161.80 2954.86 27.00
2.08 334.58 66.92 3472.95 2.39 540.11 1038.00 1150.00 6201.06 2981.81 26.95
2.07 337.85 67.57 3506.90 2.41 545.39 1038.00 1150.00 6240.29 3008.71 26.90
2.07 341.12 68.22 3540.84 2.44 550.67 1038.00 1150.00 6279.51 3035.56 26.85
2.06 344.39 68.88 3574.76 2.46 555.94 1038.00 1150.00 6318.70 3062.35 26.80
2.06 347.66 69.53 3608.66 2.48 561.22 1038.00 1150.00 6357.88 3089.10 26.75
2.05 350.92 70.18 3642.55 2.51 566.49 1038.00 1150.00 6397.04 3115.80 26.70
2.05 354.18 70.84 3676.43 2.53 571.75 1038.00 1150.00 6436.18 3142.45 26.65
2.04 357.45 71.49 3710.29 2.55 577.02 1038.00 1150.00 6475.31 3169.06 26.61
2.04 360.71 72.14 3744.13 2.58 582.28 1038.00 1150.00 6514.42 3195.62 26.56
2.03 363.97 72.79 3777.97 2.60 587.55 1038.00 1150.00 6553.51 3222.14 26.52
2.03 367.22 73.44 3811.79 2.62 592.80 1038.00 1150.00 6592.59 3248.62 26.48
2.02 370.48 74.10 3845.60 2.65 598.06 1038.00 1150.00 6631.66 3275.06 26.44
2.02 373.74 74.75 3879.39 2.67 603.32 1038.00 1150.00 6670.71 3301.46 26.40
2.02 376.99 75.40 3913.18 2.69 608.57 1038.00 1150.00 6709.75 3327.82 26.36
2.01 380.25 76.05 3946.95 2.72 613.82 1038.00 1150.00 6748.77 3354.14 26.32
345
2.01 383.50 76.70 3980.71 2.74 619.08 1038.00 1150.00 6787.78 3380.42 26.28
2.00 386.75 77.35 4014.46 2.76 624.32 1038.00 1150.00 6826.78 3406.67 26.25
2.00 390.00 78.00 4048.20 2.79 629.57 1038.00 1150.00 6865.77 3432.89 26.21
2.00 393.25 78.65 4081.93 2.81 634.82 1038.00 1150.00 6904.75 3459.06 26.18
1.99 396.50 79.30 4115.65 2.83 640.06 1038.00 1150.00 6943.71 3485.21 26.14
1.99 399.75 79.95 4149.36 2.86 645.30 1038.00 1150.00 6982.66 3511.32 26.11
1.98 402.99 80.60 4183.06 2.88 650.55 1038.00 1150.00 7021.61 3537.40 26.08
346
Drawings for Water Supply
& Sewerage.
Pipes
G 3MM H
F
DE? D1?
P
AC
ED
E
DØ
B = 19 + 0.028 DN
d NO S = 10.5 + 0.03 DN
C
Dim of Flanges & fittiags
O
Drawing No.-1
185
Fitting & Specials
UNION
BRANCH T
CROSS
SOCKET / SPIGOT
FLANGE
60° 60°
EQ
ELBOW NIPPLE
BRANCH "Y"
Body
Cap FIgure No.2
Fittings &Specials
Inlet
Plug
Washer
Washer plate
Drawing No.-2
186
Terminology of Trench Cross-Sections for UPVC & PVC - U Pipes
Drawing No. 3
187
Sluice Valve & Non Return Valve
By Pass Valve
L
Wedge and Wedge NON - RETURN VALVE
Body Rinqs
Drawing No. 4
63
j
n i
h
m
g
o
l 450min
f
e
Threads as per
ts : 4694
32x 6mm pitch
d
c
b
k a
19
Ø75
Ø200
Drawing No. 5
188
Stop Valves & Bib Taps
a a a
Handle
b Spindle b b
c Gland c
d Gland Packing d d
e Bonnet e e
g Bonnet Joint g g
Washer
Washer Plate
Washer
h h
h n N
w n w
u u V
q t T q T
p p p
p s r
Body r s P s r s p s
Overall Length Washer plate Overall Length
Nut Overall Length
Bib Tap
EXTERNALLY THREADED INTERNALLY THREADED
STOP VALVE STOP VALVE
Dimensions
a b c d e f g h i k l m n p q r s t u v w
Nominal Lift of washer plate x
sizes (withWasherin position min.
8 47.8 13.3 7.8 16.5 6.3 2.0 7.9 7.0 3.8 10.0 m20x1.5 14.3 2.8 6.5 2.4 11.0 4.7 1.6 15.2 19.5 7 3.5
10 54.0 14.0 9.4 18.7 7.5 2.0 9.5 9.5 4.7 11.5 m20x1.5 15.9 3.2 9.0 3.2 11.4 7.9 2.0 20.8 23.3 7 4
15 54.0 14.0 9.4 19.0 7.5 2.0 9.5 11.0 5.6 11.5 m24x1.5 19.0 3.2 13.0 4.1 15.0 9.5 2.0 25.6 28.3 9 4.6
20 60.4 15.7 10.9 20.1 8.9 2.5 11.1 12.5 6.4 13.5 m30x1.5 25.4 4.0 18.0 4.9 16.3 10.3 2.0 30.5 33.0 10.5 6
25 66.8 18.0 12.5 23.0 10.1 2.5 12.7 13.0 7.1 17.0 m39x1.5 33.3 4.0 23.0 4.9 19.1 11.0 2.8 37.6 42.4 11.5 7
32 74.6 20.5 14.1 30.9 11.4 2.5 14.3 16.0 7.8 19.0 m48x1.5 40.1 4.3 30 5.9 21.4 12.7 32 47.2 52.1 13.5 9.5
40 82.5 22.0 15.7 33.3 12.7 2.5 15.9 17.5 8.6 20.5 m56x1.5 47.7 5.5 36 6.6 21.4 14.3 3.2 56.4 58.5 13.5 11
50 95.0 25.3 17.3 35.9 14.0 2.5 17.4 17.5 12.5 26.0 m72x1.5 63.5 6.3 46 8.3 25.1 15.9 4.0 70.1 71.5 16.5 14.5
Drawing No. 6
189
Bal valves
Cap Body
Washer
X
Air Hole
Inlet
Piston
Lever
Outlet
Hole for Split SECTION XX
Cotter pin
Drawing No. 7
190
Bedding/Encasing Stoneware Pipes
DØ
X/2
MWL
T
W
X/2
X/2
(2) CONCRETE ALL ROUND
W
DØ
MWL
Drawing No. 8
191
Bedding of Pipes
BT BT
BC BC
BC
A C
B
BC200
GL bc /10min pbo D
bc /10min BC GL BC
BC bc/4min
D X d/4min
E F
Drawing No. 9
192
Joints of Concrete Pipes
int dia
C.M.(1:2)
barrel thickness
internal dia
INTERNAL
FLUSH JOINTS
EXTERNAL
Drawing No. 10
193
Size 1200x900 mm Heavy Duty Cover
12 cement
plaster
m.s. foot rest
One brick thick
m.s.foot rest
50
200
75 1200 1bk 751BK 900 1BK75
75
1bk
SECTION AA SECTION BB
R.C.C.1:2:4
A
75
20cover
1bk B 1200
1bk 1bk
B 900
560
C C
1bk
75
751bk 1200 1bk75
A
PLAN
500
Drawing No. 11
194
Size 1200x900 mm with Medium Duty Cover
12 cement
plaster
m.s. foot rest
One brick thick
m.s.foot rest
50
200
75 1200 751BK 900 1BK75
75
1bk 1bk SECTION BB
SECTION AA
A
R.C.C.1:2:4
75
1bk 20cover
B 560 B 1200 1bk
1bk
900
1bk
75 C C
751bk 1200 1bk75
A
PLAN
500
Drawing No. 12
195
Size 9000x800 mm Light Duty Cover
Drawing No. 13
196
Size 1400x900 mm Arched Type
Cement pointing
wall
wall
H Height of
Channel and springing
50 benching c.c.1:2:4 250min
200
1400
150 150 150 W 900 W 150
SECTION AA C.l.Cover SECTION BB
150 150 R.C.C. 1:2:4
w
1Brick
A A bk 900 bk
900
b
w
150 C a C
150w 600 800 w150 c
PLAN
W- width of wall
H- height of spring of arch above the benching level 500
T- t hickness of foundetion con. PLAN
Drawing No. 14
197
Manhole Design
dc
T3 400c.c. T3 D
H3 SECTION BB
c.l. footrest
T4 T4
H4 B B
T5 2/3d +80 T5
12 cement plaster
H6 1:4 1:4 in c.m. 1:4
Drawing No. 15
198
Drop Manhole with Benching
G.L. G.L.
150
200
300 2050
300 300
c.c.1:5:10
SECTION AA SECTION BB
100
110
B DETAIL OF BENCHING
M.S. FOOT REST
1400
PLAN
Drawing No. 16
199
Gully Trap
75
B B 1brick
A A
300
PLAN 1brick
75
PLAN
A C.l.Cover
D 300x300
P Type
40 C.C.1:2:4
c e f Cement plaster
brck wall
G 675 C.l. Grating
f s.w. pipe
d
90° d 100
Q Type
751bk 300 1bk75
SECTION BB
STONEWARE GULLY TRAP SECTION AA
TYPE SIZE A C d D D E F F G
Drawing No. 17
200
Road Gully Chamber
170
with 500x450
600
cement plaster
1bk thick S.W.PIPE 1Bk Thick
450
s.w. pipe
100
75
150
c.c.1:5:10 C.C.1:15:10
150
SECTION X SECTION AA
751Bk 75
A A
150 150
500
751BK 75
R.C.C.1:2:4
100
150
200
1Bk
wall A A
500
600
450
S.W.
100
1bk
PIPE
150
150
SECTION AA PLAN
Drawing No. 18
201
Road Gully Grating
10Ø Bars
12.5 Beaning course
150
750
SECTION YY
900
SECTION XX
Y
100
50 5050
x x
100 50 50 50 50
PLAN
Y
1. Drg not to scale
2. All dimensions are in mm
3. Clear cover over reinfor cement shall be 20 mm
4. The slab covers shall cast in r.c.c. 1:1:2
5. The r.c.c. cover shall be properly cured
Drawing No. 19
202
Thrust Blocks
Concrete
Clamp
Drawing No. 20
203
Closure of Pipes for Hydrostatic Test
wedge
Screw jack
one or Two wooden si
depending upon dia of
Figure No 9
HYDROSTATIC TEST AND CLOSURE FOR PIPES
Drawing No. 21
204
Two taps Stand Post in Hard Strata
Drawing No. 22
205
Two taps Stand Post in Black Cotton soil
Drawing No. 23
206
900 1300
450
850
900 mm
Drawing No. 24
207
900 mm
Drawing No. 25
208
SSTAN ;-'
(.
I NDI A
,'·-·' SEISMIC ZONE
\
~,
'
PAKIITAN
CHINA
(mil)
' ,·,
,,
- ·- ·- ll\ttmational Boundary
- - - State Boundary
I Country Capital
LIST OF INDIAN STANDARD CODES
IS Codes Title
273 - 1990 Picks and beaters (Third revision) reaffirmed 2006
1492 - 1970 Metric surveying chains (first revision) (with 2 amendments) (Reaffirmed 1998)
1759 - 1986 Powrahs (Second revision) reaffirmed 2002
1779 - 1961 4 - Metre leveling staff, folding type (reaffirmed 2006)
1842 - 1961 Surveying chain pins (arrows) (reaffirmed 2006)
1955 - 1961 Prismatic compass, liquid, (Reaffirmed 2006)
1957 - 1961 Prismatic compass, non-liquid (reaffirmed 2006)
2286 - 1963 Ranging rods (reaffirmed 2006)
2976 - 1964 Optical theodolite (reaffirmed 2000)
2988 - 1995 Venire theodolite (with 3 amendments) (reaffirmed 2007)
4080 - 1994 Specification for Vertical staff gauges. (reaffirmed 2000)
4590 - 1980 Secondary level (First revision) (reaffirmed 2006)
5497 - 1983 Guide for topographical surveys for river valley projects (reaffirmed 2005)
5510 - 1969 Guide for soil survey for river valley projects (reaffirmed 2005)
8330 - 2004 Telescopic tripod for surveying instruments.
1200 (Pt.1) : 1992 Method of measurement of earth work
Reaffirmed 1997
1200 (Pt.27) Method of measurement of earth work (by Mechanical Appliances)
3764 : 1992 Safety code for excavation work.
269 Code of practice for Ordinary Portland cement
1077 : 1992 Code of practice for Common burnt clay building Bricks
Reaffirmed 2002
13757 - 1993 Code of practice for burnt clay fly-ash bricks.
2185 (Part-I) 2003 Specification for Hollow concrete blocks.
4081 Safety code for Blasting & related drilling operations
3764 : 1992 Excavation work – Code of safety
Reaffirmed 1996
2062 : 1999 Steel for General Structural Purposes
Reaffirmed 2004
1786 Code of practice for Steel
1542 : 1992 Sand for plaster
Reaffirmed 2003
383 : 1970 Coarse and Fine aggregates from natural sources for concrete
reaffirmed 2002
3114 : 1994 Code for laying of cast iron pipes
12288 Code for laying of ductile iron pipes
6530 Code for laying of asbestos cement pressure pipes
4127 Code for laying of glazed stone ware pipe
783 Code for laying of concrete of pipes
5822 Code for practice for laying of welded steel pipes
1536:2001 Specification for Centrifugally Cast (Spun) iron Pressure Pipes for Water, Gas and
with amendment No. 3 Sewage
July 2008
1538:1993 Specification for Cast iron Fittings.
reaffirmed 1999
11606 : 1986 Methods for Sampling of Cast Iron Pipes and Fittings.
782: 1978 Caulking lead (3rd revision)
8794 : 1988 Code of practice for Cast Iron detachable Joints for use with asbestos cement
pressure pipe
5531-1988. Code of practice for Cast Iron Specials for ACP Pipe
10292 -1988. Rubber rings – Rubber rings used in jointing.
6530 - 1972 Code of practice for Laying of pipe
651 - 2007 Salt glazed stone ware pipe.
4127 Laying of glazed stone ware pipe
15328 Unplasticized polyvinyl chloride (PVC - U) pipes
14182 Code of practice for solvent cement.
458 - 2003 Specification for concrete pipes. (with and without reinforcement)
7322 Specification for Specials for Steel Cylinder Reinforced Concrete Pipes
432 Mild Steel and Medium Tensile Bars Reinforcement
2328 Flattening Test for Seamless Pipes
12269 Specification for 53 Grade Ordinary Portland Cement (OPC)
6452 Specification for High Alumina Cement for Structural Use .
8112 Specification for Curing of High Strength OPC
8041 Specifications for Curing of Rapid Hardening Cement
455 Specification for Portland Slag Cement
1489 Specification for Portland Pozzolana Cement
8043 Specification for Hydrophobic Portland Cement
3600 Part I Methods of Testing Fusion Welded Joints and Weld Metal in Steel :
226 Specifications for structural Steel (Standard Quality)
1566 Specifications for Hard Drawn Steel Wire for Concrete Reinforcement
3658 Code of Practice for liquid penetrant flaw detection
15155 Specifications for Bar Wrapped steel Cylinder Pipes (including Fittings)
EN 641 Reinforced Concrete Pressure Pipe, Cylinder Type, including Joints & fittings.
1343 Code of Practice for Prestressed Concrete
15450 PE-AL-PE Pipes shall Conform to IS: 15450 duly inspected and tested and having BIS
certification mark.
7328 Polyethylene compounds
4853 Recommended Practice for Radiographic Inspection of Fusion Welded Butt Joints in
Steel Pipes (First Revision)
4260 Recommended Practice for Ultrasonic Butt Welds in Ferritic Steel
7208 -1974 Code of practice for Flocculator
10313 - 1982 Code of practice for Vertical / Horizontal flow circular tank,
849 (I) - 77 Code of practice for rapid filter Sand.