A Series

A Series Modular-type Air-cooled (Heat Pump) Chiller
Contents
1 Safety Notice ............................................................................................................. 1
2 Preface ...................................................................................................................... 1
3 Product Information ................................................................................................... 1
3.1 Instroduction ........................................................................................................ 1
3.1.1 Lineup ......................................................................................................... 1
3.1.2 Model Number Nomenclature..................................................................... 2
3.1.3 Product Features ........................................................................................ 2
3.1.4 Nominal Operating Conditions.................................................................... 3
3.1.5 Operation Range......................................................................................... 3
3.2 Unit Performance Curves .................................................................................... 3
3.3 Working Principle................................................................................................. 5
3.3.1 Principle Diagrams...................................................................................... 5
3.4 Techinical Parameters List................................................................................... 5
3.4.1 Electrical Parameters.................................................................................. 5
3.4.2 Performance Parameters Table.................................................................. 6
3.5 Scope of Supply .................................................................................................. 7
3.6 Selection Statement ............................................................................................ 7
3.6.1 Selection Procedures.................................................................................. 7
4 Unit Control.............................................................................................................. 13
4.1 Schematic Diagram ........................................................................................... 13
4.2 Operation Flowchart .......................................................................................... 15
4.2.1 Cooling ..................................................................................................... 15
4.2.2 Heating...................................................................................................... 16
4.3 Key Control Logics............................................................................................. 17
4.3.1 Cooling Control ......................................................................................... 17
4.3.2 Heating Control ......................................................................................... 17
4.3.3 Automatic Anti-freezing Operation............................................................ 18
4.3.4 Control to the Compressor........................................................................ 18
4.3.5 Control to the Fan ..................................................................................... 18
4.3.6 Control to the 4–way Valve ....................................................................... 18
4.3.7 Control to the Water Pump........................................................................ 18
4.3.8 Control to the Electronic Expansion Valve................................................ 18
4.3.9 Protection .................................................................................................. 18
4.4 General Introduction .......................................................................................... 19
4.4.1 Homepage ................................................................................................ 20
4.4.2 Menu Page................................................................................................ 21
4.4.3 Introduction to the Pop-up Windows......................................................... 22
4.4.4 Backlight.................................................................................................... 23
4.5 Operation Instructions ....................................................................................... 23
4.5.1 On/Off........................................................................................................ 23
4.5.2 Functions.................................................................................................. 24
4.5.3 Parameter ................................................................................................. 34
4.5.4 Information ................................................................................................ 35
4.5.5 E-Clear ...................................................................................................... 46
4.5.6 General ..................................................................................................... 47
4.5.7 Setup of Toggle Switches on the Motherboard......................................... 51
4.6 Smart Management System .............................................................................. 52
4.6.1 Long-distance Monitoring/BMS Interface ................................................. 52
4.6.2 Network of the Long-distance Monitoring System.................................... 53
4.6.3 Hardware .................................................................................................. 54
4.6.4 Model Selection Instructions..................................................................... 55
5 Unit Installation ........................................................................................................ 58
5.1 Installation Flowchart......................................................................................... 58
5.2 Preparations before Installation......................................................................... 59
5.2.1 Precautions for Installation ....................................................................... 59
5.2.2 Importance of Installation.......................................................................... 60
5.2.3 Selection of Installation Materials ............................................................. 61
5.3 Tools................................................................................................................... 67
5.3.1 Cutting and Finishing Tools....................................................................... 67
5.3.2 Measuring Tools........................................................................................ 67
5.4 Installation Instructions ...................................................................................... 69
5.4.1 Outline Dimensions................................................................................... 69
5.4.2 Precautions for Installation ....................................................................... 70
5.4.3 Installation Environment .......................................................................... 70
5.4.4 Installation and Service Space ................................................................. 71
5.4.5 Installation Foundation.............................................................................. 71
5.4.6 Handling and Lifting .................................................................................. 72
5.5 Piping and Insulation ......................................................................................... 73
5.5.1 Installation of the Water System ............................................................... 73
5.5.2 Requirements on Piping........................................................................... 76
5.5.3 Installation of the Expansion Tank ............................................................ 84
5.5.4 Installation of Condensate Pipes .............................................................. 86
5.6 Electric Wiring.................................................................................................... 88
5.6.1 Safety Precautions.................................................................................... 88
5.6.2 Control Concept ........................................................................................ 88
5.6.3 Specification of Power Cord and Air Switch ............................................. 90
5.6.4 Wiring of the Electric Control Cabinet....................................................... 90
5.6.5 Filed Wiring ............................................................................................... 91
5.6.6 Networking and Wiring between Units...................................................... 94
5.6.7 Electric Wiring Digram .............................................................................. 96
5.6.8 Jumpers .................................................................................................... 98
6 Commissioning ........................................................................................................ 98
6.1 Flowchart of Commissioning ............................................................................. 98
6.2 Safety Precautions for Commissioning ............................................................. 99
6.3 Preparation before Commissioning .................................................................. 99
6.3.1 Documents................................................................................................ 99
6.3.2 Tools.......................................................................................................... 99
6.3.3 Check before Commissioning................................................................. 100
6.4 Initial Run ......................................................................................................... 101
6.4.1 Check for Initial Run................................................................................ 101
7 Repair .................................................................................................................... 103
7.1 Error List .......................................................................................................... 103
7.2 Flow Chart of Troubleshooting ........................................................................ 106
7.3 Power Distribution ............................................................................................ 111
7.3.1 Power Distribution Logic .......................................................................... 111
7.3.2 Introduction to the Main Electric Element ...............................................112
7.4 Replacement of Main Parts ..............................................................................112
7.4.1 Brief Introduction......................................................................................112
7.4.2 Replacement Instructions ........................................................................113
7.5 Routine Repair................................................................................................. 128
7.5.1 Repairs to Refrigerant Leakage.............................................................. 128
7.5.2 Air Removal............................................................................................. 129
7.6 Exploded Views and Part Lists ........................................................................ 130
8 Maintenance .......................................................................................................... 130
8.1 Significant of Maintenance .............................................................................. 130
8.2 Maintenance Items .......................................................................................... 130
8.2.1 Routine Maintenance Items .................................................................... 130
8.2.2 Periodic Maintenance Items ................................................................... 130
8.3 Freeze Protection in Winter ............................................................................. 132
1 Safety Notice
Safety symbols
The following symbols are used in this document to alert the reader to potential of hazard.
WARNING indicates a potentially hazardous situation which, if not avoided, could
result in damage to the machine as well as death or serious injury.
CAUTION identifies a hazard which could lead to minimal or moderate damage to
the machine as well as death or serious injury.
BAN indicates a potentially hazardous situation which, if not avoided, could result
in death or serious injury.
COMPLIANCE identifies a hazard which could lead death or serious injury as well
as damage to the property.
2 Preface
Thank you for selecting Gree’s A Series Inverter Modular Air-cooled Chiller (Heat Pump).
Please read this instruction manual carefully before installing and using the product and
achieve operating effect, we hereby instruct as below:
The Manual is applied to A Series Inverter Modular Air-cooled Chiller (Heat Pump),
specifying operation safety requirements, basic principles and implementation approaches for
construction fulfillment, construction debug, after-sale maintenance and repairs. All works
must be performed in accordance with the relevant national (and local) safety requirements
and the Manual, which if not abided, could result in potential damage to the air conditioner, and
even serious injury or death.
3 Product Information
3.1 Instroduction
3.1.1 Lineup
Cooling Heating
Power
Series Model capacity capacity Refrigerant Diagram
supply
（KW）（KW）
LSQWR-
A series F35VM/ 32 36
inverter NaA-M
380–
modular LSQWR-
415VAC
air-cooled F60VM/ 60 65 R410A
3Ph
chiller NaA-M
50Hz
(heat LSQWR-
pump) F65VM/ 65 70
NaA-M
1
3.1.2 Model Number Nomenclature

LS QW R F 60 V M / Na A — M
1 2 3 4 5 6 7 8 9 10
No Code description Options

1 Unit LS:chiller
2 Compressor type QW: hermetic scroll/rotor type
Default:cooling only
3 Unit function
R:heat pump
4 Cooling method of condenser F:air-cooled

5 Rated cooling capacity Rated cooling capacity = number (kW)
6 Variable frequency Default-fixed speed
7 Assembly method M:modular

8 Refrigerant type Na:R410A
9 Design code A-Z alphabetic order
10 Power code 380–415VAC 3Ph 50HZ
For instance, LSQWRF60VM/NaA-M indicates an inverter modular air-cooled chiller with a

fully enclosed rotor-type compressor, featuring 60kW cooling capacity and using R410A
refrigerant (Lengshui, Quanfengbi, Woxuan/Zhuanzi, Rebeng, Fengleng, 60kW, Variable
spped, Modular, R410A, A, 380–415V~3N~50HZ)
3.1.3 Product Features
The all-inverter modular air-cooled chillers work outstandingly by virtue of their major
features stated below..
■ Excellent compatibility：
The all-inverter modular air-cooled chillers can be constructed of multiple single units with
the same or different structure or capability (30kW, 60kW, 65kW). For the 35kW unit, it has
only one cooling system; for the 60kW, 65kW units, they are of two independent systems. Up
to 16 single units can be modularized, with cooling capacity ranging from 35kW to 1040kW.
■ Comfort and energy saving：
The variable-frequency technology can quickly respond to load change and lead to
decreased water temperature fluctuation and better comfort.
■ Ultra-quiet：
The high-efficiency and low-noise fan blades and motor as well as the optimized air passage
can greatly lower operation noise of the unit. Besides, the quite mode can provide the user a
ultra-quite environment.
■ Powerful self-protection：
2
It is equipped with the top-end microcomputer control system which is capable of providing
well-rounded protection and self-diagnosis.
■ High reliability：
It is constructed of well-designed refrigeration parts and well-designed system, structure
and electric control, adequately guaranteeing reliable operation
■ Remote ON/OFF：
The unit can be started or stopped by the ON/OFF key operation.
■ Equilibrium running：
It indicates each compressor will run alternately so as to extend their service life.
■ Shiftwork of water pumps：
Two water pumps can work alternately with equilibrium runtime so as to extend their service
life and lower the maintenance difficulty.
3.1.4 Nominal Operating Conditions
Water side Air side
Outlet Dry bulb Wet bulb
Item Water flow m3/
temparature temperature temperature
（h·kW）
（℃）（℃）（℃）
Cooling 7 35 —
0.172
Heat pump 45 7 6
3.1.5 Operation Range

Please run the unit under the specified operation range as shown in the table below:
■ R410A Series
Water Side Air Side
Item Leaving Water Water Temperature Ambient DB
Temperature（℃） Difference（℃） Temperature（℃）
Cooling 5～20 2.5～6 –15～52
Heating 35～50 2.5～6 -20～40
maximum and minimum entering water pressures:

Minimum entering water Maximum entering water
Item
pressures pressures
Cooling
0.06MPa 1.6MPa
Heating
3.2 Unit Performance Curves

Here are curves indicating the unit performances in cooling and heating states.
3
4
3.3 Working Principle

3.3.1 Principle Diagrams
3.4 Techinical Parameters List

3.4.1 Electrical Parameters
Electrical parameters table
Power Compressor MRC NRC Fan NRC

Unit
supply Quantity (A) (A) Quantity (A)
LSQWR- 380V~41-
F35VM/ 5VAC 3Ph 1 30 17.5 2 0.7
NaA-M 50Hz
LSQWR- 380V～
F60VM/ 415VAC 2 30 17.5 2 1.28
NaA-M 3Ph 50Hz
LSQWR- 380V～
F65VM/ 415VAC 2 30 17.5 2 1.28
NaA-M 3Ph 50Hz
Notes:
(1)MRC: Maximum Running Current (A)
(2)NRC: Nominal Running Current (A)
5
3.4.2 Performance Parameters Table

LSQWRF35V- LSQWRF60V- LSQWRF65V-
Model
M/NaA-M M/NaA-M M/NaA-M
Cooling capacity kW 32 60 65
Heating capacity kW 36 65 70
Rated cooling power kW 12.4 21.9 24.8
Rated heating power kW 10.8 20.2 21.9
Noise dB(A） 62 68 68
Power supply 380–415V 3N ～ 50Hz
The microcomputer implementing fully automatic
Operation control control, displaying the operation state and giving
an alarm
High-pressure and low-pressure safety cut-out,
high-discharge temperature cut-out, antifreeze
control, overflow control, phase safety device,
Safety controls
water flow safety control, pressure sensor cut-out,
temperature sensor cut-out, four-way valve safety
control, compressor overheat control
Type Fully enclosed rotor-type compressor
Compres-
Quantity 1 2 2
sor
Starting mode With variable frequency
Water-side heat
High-efficiency shell and tube heat exchanger
exchanger
Water flow
wm3/h 5.5 10.32 11.18
volume
Water
kPa 75 55 60
resistance
The highest
bearing MPa 4.6
pressure
Connection method By external threads

Connection G1 1/2 external G2 External G2 External
-
Thread thread thread thread
Air Air-side heat exchanger High-efficiency finned coil heat exchanger
6
Rated power
W 750×2 750×2 750×2
of fan
Airflow volume m3/h 1.26×104 2.4×104 2.4×104
Width mm 1340 2200 2200
Outline
Depth mm 845 965 965
dimension
Height mm 1605 1675 1675
Wet weight kg 400 689 689
Operating weight kg 440 758 758
3.5 Scope of Supply

Item Heat pump
Modules S
Three-wire control lines (8m) S
Accessories for the unit XE73-25/G S (Additionally purchased)
Electric control cabinet O
Auxiliary electric heater O
Power lines O
Control lines O
Connecting hose O
Thermometer O
Pressure gauge O
S= standard O= user prepared P= Optional

3.6 Selection Statement
3.6.1 Selection Procedures
Calculate the load for each separate area (cooling load and fresh air load)→Select the
terminal unit→Select the main unit→Check the cooling load→Make a confirmation
3.6.1.1 Load Estimate
3.6.1.1.1 Cooling and Heating Load
Table 3.6.1 Cooling Load per Unit of Air Conditioning Area
Construc- Cooling Construc-
Cooling load
tion Room Type load（W/ tion Room Type
（W/m2）
category m2） category
Hotel, all 70～95 Hospital, all 105～130

Hotel Hospital
Guest room 70～100 VIP ward 80～120
7
Pub, cafe 80～120 Average ward 70～110

Rooms for
West diagnosis,
100～160 75～140
restaurant treatment and,
injection
Chinese
X-ray, CT and
restaurant, 150～250 90～120
MRT Room
banquet hall
operation and
Store 80～110 100～150
delivery room
Clean operating
Lounge 80～100 180～380
room
Atrium 100～180 Service hall 70～120
Small
meeting
First floor/ground
room 140～250 160～280
floor
(smoking
area)
Large
Depart-
meeting
ment store
room (no 100～200 Intermediate floor 150～200
smoking
area)
Hairdressing
90～140 Top floor 180～250
room
Gym 100～160 Department store 210～240
Bowling alley 90～150 Auditorium 180～280
Lounge (smoking
Billiard room 75～110 250～360
area)
Swimming Theater
160～260 Boudoir 80～120
pool
Hall and rest
Ball room 180～220 70～100
room
Disco 220～320 Arena 100～140
Karaoke hall 100～160 VIP Room 120～180
Stadium
Playroom, Lounge (smoking
70～120 280～360
office area)
8
Lounge (no
Rest room 80～100 160～250
smoking area)
Lounge for
Business hall 120～160 judges, coaches 100～140
and athletes
Bank
Office 70～120 Deluxe office 120～160
Machine
120～160 Average office 90～120
room
Office
Exhibition hall 150～200 Machine room 100～140
building
Auditorium 160～240 Meeting room 150～200
Reception room
Multi-functional room 180～250 180～260
(smoking area)
Reading
100～160 Hall and rest room 70～110
room
Service
90～110 Office building 95～115
section
Library
Stack room 70～90 Super high-rise building 105～145
Special
Multi-storey
collection 100～150 88～150
Residen- building
room
tial
Hall 200～280 High-rise 80～120
Restau- building
Individual
rant 180～250 Villa 150～220
dining room
Service Hall 160～220
Supermar-
Meet and fish
ket 90～160
area
Note: it is cited from Practical Heating and Air Conditioning Design Manual
Table 3.6.2 Cooling and Heating Load per Unit of Air Conditioning Area
Heating and Cooling Load
Loading Conditions
（W/m2）
Total Total
Light- Den- Fresh Exfil-
Construction type cool- heat-
Fres- Fresh ing sity air tration
ing ing
h air air (W/ (p/ （m3/ （h-
ca- ca-
m2) m2) h） 1）
pacity pacity
Bank Business Hall 242 72 220 90 50 0.3 6 1.5
9
Reception
179 48 184 59 30 0.2 4 0.5
Room
First Floor/
355 97 246 107 80 0.8 8 2
Depart- ground floor
ment Specialty
307 121 161 134 60 1 10 0.5
store store
Mall 217 97 137 107 60 0.4 8 0.5
Super- Food zone 212 72 195 80 60 0.6 6 0.5
market Clothing zone 215 72 167 80 60 0.3 6 0.5
Banquet hall 449 260 312 299 80 1 20 0
Fac- South 127 207 20 0.12 6 0.5
ing West 131 207 20 0.12 6 0.5
direc- North 125 207 20 0.12 6 0.5
tion
Hotel of
78 90
guest
room East 130 207 20 0.12 6 0.5
facing
direc-
tion
Eating
Restaurant 286 144 228 179 40 0.6 12 0.5
house
Com-
munity Study 233 121 228 149 20 0.5 10 0.5
center
Reading
Library 143 48 125 59 30 0.2 4 0.5
Room
Fac- South 91 112 15 0.2 4 0.5
ing West 110 112 15 0.2 4 0.5
direc- North 79 112 15 0.2 4 0.5
Hospi- tion
48 59
tal of
six– East 96 112 15 0.2 4 0.5
bed
ward
Auditorium 512 362 506 448 25 1.5 30 0
Theatre
Service Hall 237 78 219 90 30 0.3 6 0.5
10
Table 3.6.3 Estimated Cooling Load per Unit Building Area

Construction type Cooling load（W/m2） Cooling load (W/m2）
Hotel 35～45 70～81
Large auditorium 56～72 /
Office building 42～54 84～98
Library, museum 18～32 35～41
Store 25～59 56～65 (only service hall)
209～244 (as per the arena
Stadium
area)
35～135
105～122 (as per the total
Stadium
area)
Cinema 42～68 84～98(only auditorium)

Theater / 105～128
Hospital 28～45 58～81
Deluxe restaurant / 105～116
Note: refer to It is cited from Design and Troubleshooting for Heating and Cooling Air
Conditioners.
(1)Take the lower limit when the total building area is less than 5000m2 and take the upper
limit when the total building area is large than 10000 m2.
(2)The estimated load is directly indicates the required capacity of the air conditioners.
(3)Unless otherwise stated, the area always indicates the total building area no matter if air
conditioning is for local area or not.
3.6.1.2 Calculation of Indoor Load Demand
Indoor load demand = room area (㎡)× per unit load(W/㎡)
Note: our products that will be selected with cooling loads should fit for the on-site situation.
3.6.1.3 Selection of a Terminal Unit
Select a proper terminal unit in accordance with requirements on load noise and installation
space.
3.6.1.4 Selection of a Main Unit
A main unit should be selected based on its theoretically calculated cooling load.
3.6.1.5 Calculation of Heating Load
Calculate the heating loads of the main unit and terminal unit that have been selected, which
is not expected to be recognized until satisfying the requirements.
11
3.6.1.6 A case for Selection

Background: there is an office building covering 12,000㎡ totally with 10,500㎡ to be air
conditioned, among which the big meeting rooms take up 500㎡, the small meeting rooms take
up 1,500㎡ and office rooms take up 8,500㎡, and fresh air is required.
(1)Calculate the cooling load
1) By the estimated cooling load:
Big meeting rooms: 500×180（W/㎡）=90000W=90kW
Small meeting rooms: 150×240（W/㎡）=360000W=360kW
Offices: 8600×150（W/㎡）＝1290000W＝1290kW
Total: 90kW十360kW＋1290kW=1740kW
2) By the building area:
12000×98W＝1176kW
3) According to the calculation results of 1) and 2), cooling load 1740kW is selected.
(2)Calculate the heating load
By the estimated heating load:
12000×70=840000W=840kW
(3)Select the desired model and quantity
Look up the GREE Technical Guide Manual and it is concluded that 29 SQWRF60VM/
NaA-M meet the design requirement (cooling load: 1740kW,, heating load: 1885kW).
12
4 Unit Control
4.1 Schematic Diagram
Description:
(1)A water flow cutout is used to judge the water flow rate. When the flow rate is too low, it
will trip off, and the control board will send this signal to the display and the water pump.
Then, the display will tell there is an error, the water pump will stop and the unit will stop or
will not start.
(2)A high/low pressure cutout is used to judge the system pressure. When the system pres-
sure is too high/low, it will trip off, and the control board will send this signal to the display.
Then, the display will tell there is an error and the unit will stop or will not start
(3)An ambient temperature sensor is used to detect the temperature of the environment
where the unit is which will determine whether to start or stop the fan and determine the
steps of the electrostatic expansion valve when initializing. When this sensor fails, the con-
trol board will detect and send this signal to the display. Then, the display will tell there is
an error and the unit will stop or will not start.
(4)A discharge temperature sensor is used to detect the discharge temperature. When the
sensed temperature is too high or this sensor fails, the control board will detect and send
this signal to the display. Then, the display will tell there is an error and the unit will stop or
will not start.
13
(5)An entering water temperature sensor is used to detect the temperature of the entering
water which will determine whether to start or stop the compressor and the auxiliary elec-
tric heater. When this sensor fails, all compressors of the unit will stop.
(6)Defrost temperature sensor is used to detect the liquid tube temperature of fins serving
the condenser, which will determine whether to start the fan. When the sensed tempera-
ture is too high or this sensor fails, the control board will detect and send this signal to the
display. Then, the display will tell there is an error and the unit will stop or will not start.
(7)An anti-freezing and overheating prevention temperature sensor is used to detect the
water temperature. When it fails, compressors and fans of the corresponding unit will stop.
(8)A leaving water temperature sensor is used to detect the leaving water temperature.
When this sensor fails, compressors and fans of the corresponding unit will stop.
(9)An air temperature sensor on shell-and-tube heat exchanger is used to detect the air tem-
perature. When this sensor fails, the compressor in a cooling state will have to be stopped
and the display will tell there is an error. If the sensor fails in a heating state, only the dis-
play will tell an error.
(10)An liquid temperature sensor on shell-and-tube heat exchanger is used to detect the
liquid temperature. When this sensor fails, the compressor in a cooling state will have to
be stopped and the display will tell there is an error. If the sensor fails in a heating state,
only the display will tell an error.
(11)A suction temperature sensor is used to detect the suction temperature. When this sen-
sor fails, the compressor in a cooling state will have to be stopped and the display will tell
there is an error. If the sensor fails in a heating state, only the display will tell an error.
(12)High-pressure sensor is used to detect the discharge pressure. When the sensed tem-
perature is too high, control the compressor to regulate the frequency of discharge.
14
4.2 Operation Flowchart

4.2.1 Cooling
15
4.2.2 Heating
16
4.3 Key Control Logics

4.3.1 Cooling Control
4.3.1.1 Freeze-up Protection
For each single unit, when the anti-freezing temperature or the leaving water temperature is
lower than the limit value, freeze protection will work; when the anti-freezing temperature and
the leaving water temperature go higher than the normal value, freeze protection will quit.
when the anti-freezing temperature and the leaving water temperature are between the limit
value and the normal value, the unit will keep the current operation status.
4.3.1.2 Shutdown
Manual and timely shutdown: compressors, fans and then water pumps will stop.
Shutdown at the set temperature: compressors and fans will stop but water pumps will still
be working.
Shutdown due to malfunction: compressors and fans will stop but water pumps will still be
working.
4.3.2 Heating Control
4.3.2.1 Over-temperature Protection for Heating
For each single unit, when either anti-over-temperature value or the leaving water
temperature goes higher than the targeted value, over—temperature protection will work and
the operation frequency of the compressors will be lowered until the anti-over-temperature
value or the leaving water temperature is lower than the targeted level. Stop compressors one
by one, if the operation frequency has been recorded the lowest and either the anti-over-
temperature value or the leaving temperature remains above the targeted level for 1 minute.
With the anti-over-temperature value or the leaving water temperature below the normal
level, overheating protection will quit. If it occurs with a reduced frequency, the compressor
should be controlled by the water temperatures for working as normal.
4.3.2.2 Control to the Auxiliary Electric Heater
When the control function of the auxiliary electric heater has been activated through the
control panel, the unit is able control the auxiliary electric heater.
The auxiliary electric heater is able to work automatically as long as there is no fault of the
flow switch and all entering and leaving water temperature sensors work normally.
When the control function of the auxiliary electric heater has been activated through the
control panel, the auxiliary electric heater will not work any more.
When all entering and leaving water temperature sensors are faulty, the auxiliary electric
heater will stop working.
When any flow switch fails, the auxiliary electric heater will stop working.
When over-temperature protection for heating works but the auxiliary electric heater is still
required for operation, it will work continuously when its heating task is finished.
17
4.3.2.3 Shutdown
Manual or timing shutdown: compressor stops firstly, and the auxiliary electric heater
second, and then the fan and water pump.
Shutdown upon the temperature set point: the compressor and the fan stop firstly, while the
water pump keeps running.
Shutdown upon errors: the compressor stops firstly and the fan, while the water pump keeps
running.
4.3.3 Automatic Anti-freezing Operation
For each single unit, when the anti-freezing temperature or the leaving water temperature is
lower than the limit value, freeze protection will work; when the anti-freezing temperature and
the leaving water temperature go higher than the normal value, freeze protection will quit.
when the anti-freezing temperature and the leaving water temperature are between the limit
value and the normal value, the unit will keep the current operation status.
4.3.4 Control to the Compressor
1)“First On, First Off”
“First On, First Off”/ “First Off, First On” control indicates the numbered compressor which is
started/stopped firstly will then be stopped/started firstly.
4.3.5 Control to the Fan
The fan will start when the unit is turned on and will stop when the compressor is turned off.
During defrosting, the fan does now work but will back to working when defrosting exists.
4.3.6 Control to the 4–way Valve
At the cooling mode, the 4–way valve will not work when the unit goes for defrosting or the
unit is OFF. At the heating mode, the 4–way valve will work when the unit is turned on or
defrosting quits.
4.3.7 Control to the Water Pump
When there is demand for any single unit, the water pump will start. When there is no
demand for all water pumps, the water pump will stop.
4.3.8 Control to the Electronic Expansion Valve
The electronic expansion valve will be initialized when the controller is powered on for the
first time.
After the compressor has been started, the electronic expansion valve starts to adjust its
opening angle
4.3.9 Protection
4.3.9.1 Recoverable Protection
(1)Fault of Communication
The unit will stop when it receives no signal from the controller. Once there is any commu-
nication fault for any unit, all compressors of this unit will stop and then the water pump will
follow.
18
4.3.9.2 Irrecoverable Protection

(1)Protection against High Pressure for the Compressor 1/2
When it is detected that the high pressure cutoff of the compressor 1/2 is tripped off, com-
pressor 1/2 will stop immediately. If both compressors are closed, their fans will be delayed
to stop. In this case, the control panel will display an alarm symbol, which should be
cleared manually for resuming normal operation.
(2)Protection for the Flow Switch
When it is detected for some unit that the flow switch is opened, this unit will stop. When
protection for the flow switch occurs for all unit, all compressors and water pumps will stop.
(3)Fault of Communication
When a single unit does not receive any signal from the controller, this unit will stop auto-
matically. For the unit with communication fault, when all its compressors stop and then
the water pump will follow.
(4)Protection against Phase Loss/Reversal
When there is phase loss or reversal for power supply, power for the main board will be cut
off directly. In this case, there is nothing for the main board.
(5)Protection for Abnormal 4–way Valve
When it is detected that the entering water temperature is 4℃ higher than the leaving
water temperature and the leaving water temperature continuously goes down, the control
panel will display this fault.
4.4 General Introduction
It uses the capacitor type touch screen for information input. The effective area for touching
indicates the rectangular black area when the backlight of the control panel lights off.
As the flexibility of the control panel is quite high, it would make an accidental response
when there is foreign matter on the surface of the control panel. Therefore, please keep the
both the touch screen and the finger clean during operation. Also, please keep the control
panel far away from the source of high-intensity electromagnetic interference.
19
Note: the function for the press button at the upper right corner is reserved and there will no
response to this operation.This picture as shown above is just for reference
4.4.1 Homepage
Fig 4-1 Homepage
No Introduction
1 Unit name, error icon and name, BMS alert
2 Year, month, day, hour, and minute
3 Quantity of the on-line units

4 ON/OFF mode
5 Temperature set point under the corresponding control mode
6 Menu icon
7 Run mode setting
On/Off key. When “Contact ON/OFF” or ON/OFF timer has been activated, ON/OFF
8
status will change with the actual status of the unit.
(1)It is defaulted to keep at the homepage.

(2)Touching the menu icon is able to access to the menu page.
(3)Generally the unit name is displayed at the left upper corner of the control panel. If there
is BMS communication, the BMS alert “Remote Control:On” and the unit name will be
displayed circularly in five minutes.
are errors, their icons and names will be displayed circularly (one time every second)
instead
20
[Notes]
When there is no any operation in ten minutes at any page, except the warming pages as
shown in the figure below, it will automatically back to the homepage.
4.4.2 Menu Page
Fig 4-2 Menu Page
No Item Interpretation
1 FUNCTION It is used to access to the function setting pages.
2 PARA. It is used to access to the parameter setting pages.
3 INFO It is used to access to the information viewing pages.
21
No Item Interpretation
It is used to access to the error clearing and “Unlock discharge
4 E-CLEAR
failure” page.
5 GENERAL It is used to access to the general setting pages.
6 Homepage icon It is used to go back to the homepage.

On/Off key. When“Contact ON/OFF”or ON/OFF timer has been
7 ON/OFF key activated, ON/OFF status will change with the actual status of
the unit.
(1)The unit status will be displayed at the left upper corner of the control panel.
is BMS communication, the BMS alert “Remote Control:On” and the unit name will be
displayed circularly in five minutes.
are errors, their icons and names will be displayed circularly (one time every second)
instead.
4.4.3 Introduction to the Pop-up Windows

When any operation fails or is incorrect, a window will pop up
(1)When this is any pop-up window, except touching “OK”, any other touching is ineffective.
Then, the pop-up window would disappear and normal operation to the control panel
resumes.
(2)When it is detected that there is no any operation in ten seconds after a window pops up,
it will disappear and normal operation to the control panel resumes.
22
4.4.4 Backlight
When it is deactivated, the control panel will automatically light off 5 minutes later after there
is no any operation to the control panel. Any touching to the effective area will again light on
the control panel.
When this function is activated, the control panel will be lighted on always.
It is suggested to deactivate it to extend the service life.
4.5 Operation Instructions
For functions unavailable for this unit, “N/A” will be displayed or they cannot be set during
operation.
4.5.1 On/Off
Operation Instructions
(1)At the homepage and menu page when the unit is “OFF”, by touching “ON/OFF”, the
control panel will access to the following page.
23
(2)Press “OK” and then the control panel will access to the following “ON” page.
(3)At the homepage and menu page when the unit is “ON”, by touching “ON/OFF”, the
control panel will access to the following page.
(4)Press “OK” and then the control panel will access to the following “OFF” page.
[Notes]
Upon first power-on, the On/Off status will not be memorized. However, once“ON/OFF
memory”is set to“ON”at the function setting page the On/Off status will be memorized upon
next power-on. When“ON/OFF memory”is set to “No”, the control panel will keep OFF status
upon next each power-on, as shown in the figure above.
4.5.2 Functions
24
(1)At the menu page, it will go to the parameter setting page by touching“FUNCION”, as
shown in the figure below.
Fig 4-3 Function Page 1
(2)At the function setting page, the last page or next page icon allows the control panel
accessing to the last or next function page; the homepage icon allows going back to the
homepage; and the back icon allows to the super-menu page.
(3)At the function setting page, touching the desired function option will access to the
corresponding function setting page.
25
(4)At the desired function setting page, touching“OK” will save the setting and
touching“Cancel” will exit this setting. Meanwhile the control panel will back to the function
setting page under both conditions.
[Notes]
1)When there is submenu for the desired function option, by touching it, the control panel
will access to the sub-menu setting page.
2)At the setting page, press “OK” finish and save this setting. However, in this case, there
will be no alert message.
3)At the function setting page, when any function status is changed and memorized, it will
resume the changed status upon next power-on.
See the table below for more details about each function.
No Parameter Name Range Interpretation
Manual-defrost; Heat; It can be set under the OFF
1 Mode
Cool status.
It is unavailable for the cooling
2 Electric heating Off; On
only unit.
3 Auto anti-freezing Off; On /

4 Contact-control ON/OFF Disabled; Enabled /
It allows the unit to be timed
5 Timer ON/OFF Disabled; Enabled
on or off.
6 Timer setting Enter It is used to set the timer.
It can be set when the unit is
7 Manual defrosting Enter off and “Mode” is set to
“Manual-defrost”.
8 ON/OFF memory Off; On /
9 Energy-saving mode Off; On /
10 Quiet mode Off; On /
11 Remote monitoring address 1~255 /
12 Resetting Enter Except the language setting
13 Field commissioning Enter /

14 Factory commissioning Enter /
(1)Mode
At the function setting page, when the unit is OFF, by touching “Mode”, the control panel
will go to the corresponding setting page. Then, select the desired option. After that, by
26
touching “OK”, this setting will be saved and the control panel will go back to the function
setting page; or by touching “Cancel” this setting will not be saved and directly go back to
the function setting page.
[Notes]
1) For the cooling only unit, only “Cool” is available.
2) When it is set to “Manual-defrost”, it will access to the corresponding setting page.
Then, see Section for more details.
3) It can be memorized upon power failure.
(2)Electric Heating
At the function setting page, by touching “Electric heating”, the control panel will go to the
corresponding setting page. Then, select the desired option. After that, by touching “OK”,
this setting will be saved and the control panel will go back to the function setting page; or
by touching “Cancel” this setting will not be saved and directly go back to the function
setting page.
[Notes]
1) It is defaulted to be “Off” upon first power-on
2) This function is unavailable for the cooling only unit.
(3)Auto anti-freezing
At the function setting page, by touching “Auto anti-freezing”, the control panel will go to
the corresponding setting page. Then, select the desired option. After that, by touching
“OK”, this setting will be saved and the control panel will go back to the function setting
page; or by touching “Cancel” this setting will not be saved and directly go back to the
function setting page.
[Notes]
1) It is defaulted to be “On” upon first power-on
(4) Contact-control ON/OFF
At the function setting page, by touching “Contact-control ON/OFF”, the control panel will
go to the corresponding setting page. Then, select the desired option. After that, by
touching “OK”, this setting will be saved and the control panel will go back to the function
setting page; or by touching “Cancel” this setting will not be saved and directly go back to
the function setting page.
[Notes]
1) It is defaulted to be “Off” upon first power-on
27
(5)Timer ON/OFF
At the function setting page, by touching “Timer ON/OFF”, the control panel will go to the
corresponding setting page. Then, select the desired option. After that, by touching “OK”,
this setting will be saved and the control panel will go back to the function setting page; or
by touching “Cancel” this setting will not be saved and directly go back to the function
setting page.
[Notes]
1) It is defaulted to be “Off” upon first power-on.
2) When “Contact-control ON/OFF” has been activated, “Timer ON/OFF” will be
automatically be deactivated.
3) When it has been activated, it will access to the “Timer setting” page. Please see
Section 2.2.6 for more details.
(6)Timer Setting
1) At the function setting page, by touching “Timer setting”, the control panel will go to the
corresponding setting page, as shown in the figure below.
2) Select the week day from Monday to Sunday by the “↑” and “↓“ keys.
3) There are four time periods for each week day. Each time period can be set to ON or
OFF.
28
4) Touch the desired time point and input the hour and minute (as shown in the figure
below).
5) Then, touch “□” under “Select” to make it turn to “√”, which then indicates the
corresponding period has been invalidated.
6) After that, press the saving icon at the upper right corner to save this setting, or press
the back icon at the upper left corner to give up this setting.
(7)Manual Defrosting
1) At the function setting page, by touching “Manual-defrost”, the control panel will
access to the page as shown below.
29
2) Select the unit in need of defrosting. Once “□” turns green, it indicates this unit has
been selected. Two or more units cannot be selected at the same time.
3) Enable the defrosting function of the selected unit. When “□”turns to √”, it indicates
manual defrosting function for this unit has started as shown in the figure below.
4) When disable the defrosting function for this unit, there will be a pop-up window, saying,
“Unit XX defrosting has not finished, are you sure to stop it manually?” as shown
in the figure below.
5) By pressing “OK”, manual defrosting will be deactivated, with “√”changed to “□”

[Notes]
1) Before activating this function, “Mode” should be firstly set to “Manual-defrost”.
30
2) At the unit selection page, the on-line units are in white color and those off-line are in
grey.
3) This function setting is unavailable to the off-line units.
4) Do not activate this function for two or more units.
5) When this function has been enabled for five minutes, however the unit fails to perform
defrosting. Then, this function will be disabled, also warning “Manual defrosting stops
automatically!”
6) When this function has been enabled, however actual defrosting will be delayed for
some time.
(8)ON/OFF Memory
At the function setting page, by touching “ON/OFF memory”, the control panel will go to
the corresponding setting page. Then, by touching “OK”, default parameters will be put
into use; or by touching “Cancel” the control panel will go back to the function setting
page; or by touching “Cancel” this setting will not be saved and directly go back to the
(9)Energy-saving mode
At the function setting page, by touching “Energy-saving mode”, the control panel will go
to the corresponding setting page, where it can be set to be “On” or “Off”. Then, by
touching “OK”, default parameters will be put into use; or by touching “Cancel” the control
31
panel will go back to the function setting page; or by touching “Cancel” this setting will not
be saved and directly go back to the function setting page.
(10)Quiet Mode
1) At the function setting page, by touching “Quiet mode”, the control panel will go to the
corresponding setting page, where it can be set to be “On’ or “Off”. Then, by touching
“OK”, default parameters will be put into use; or by touching “Cancel” the control panel
will go back to the function setting page; or by touching “Cancel” this setting will not be
saved and directly go back to the function setting page.
(11)Remote Monitoring Address
At the function setting page, by touching “Resetting”, the control panel will go to the
corresponding setting page, as shown below. Then, by touching “Yes”, default parameters
will be put into use; or by touching “No” / “Cancel”, the control panel will go back to the
(12)Resetting
At the function setting page, by touching “Resetting”, the control panel will go to the
corresponding setting page, as shown below. Then, by touching “Yes”, default parameters
32
will be put into use; or by touching “No” / “Cancel”, the control panel will go back to the
[Notes]
1) After this setting, all parameters at the user parameter setting page will go back to the
default setting.
2) After this setting, except clock timer and language at the “General” setting page, all will
go back to the default setting.
3) After this setting, all parameters at the parameter setting page except “Timer setting”
and “Manual defrost” will go back to the default setting.
4) It will not function on “Field commissioning” and “Factory commissioning”.
(13)Field Commissioning
At the function setting page, by touching “Field commissioning”, the control panel will go to
the password input page. Then, by entering correct passwords, it will access to the “Field
commissioning” page, where is used mainly for system parameter setting for repair and
maintenance.
[Notes]
Arbitrary change to “field commissioning” will bring series adverse effect to the unit.
Therefore, no one is allowed to do this except the approved qualified servicemen
(14)Factory Commissioning
At the function setting page, by touching “Factory commissioning”, the control panel will go
to the password input page. Then, by entering correct passwords, it will access to the
“Factory commissioning” page, which is used mainly for repair and maintenance by after-
sales servicemen.
[Notes]
Arbitrary change to “Factory commissioning” will bring series adverse effect to the unit.
Therefore, no one is allowed to do this except the approved qualified servicemen.！
33
4.5.3 Parameter
(1)At the menu page, by touching “PARAMTER”, the controller will access to the parameter
setting page, as shown in the figure below.
Fig 4-6 Parameter Setting Page 1
(2)At the parameter setting page, by touching the last page and next page icons, the desired
setting page can be selected.
Fig 4-7 Parameter Setting Page 2
(3)By touching the desired parameter, the controller will access to the corresponding setting
pages as shown in the figure below. After that, by touching “OK”, this setting will be saved
34
and the controller will back to the parameter setting page; while by touching “Cancel”, this
setting will not be saved but the controller will back to the parameter setting page.
[Notes]
1)For the parameters with different defaults under different conditions, when the constraint
(like, unit type) changes, the parameter will back to the default value under the corresponding
condition.
2)When setting for the current parameter is unavailable, “N/A” will be displayed.
)3The numerical keypad includes digits from “0~9”, “-“, “.”,”OK” and the backspace key.
4)When the input value is out of the setting range or accuracy of the input value is
inconsistent with that of the rated, continuous input will fail or there will be corresponding alert,
and also the input value will be automatically deleted.
See the table below for the user parameters.
No Full Name Displayed Name
1 Entering water temperature for cooling Entering water-T for cooling
2 Entering water temperature for heating Entering water-T for heating
3 Leaving water temperature for cooling Leaving water-T for cooling
4 Leaving water temperature for heating Leaving water-T for heating
5 Start temperature for E-heating Start-T for E-heating
6 End temperature for E-heating End-T for E-heating
4.5.4 Information
(1)At the menu page, by touching “INFO.”, the control panel will go to the following page.
35
(2)At the above page, by selecting the desired unit, the control panel will go to the following
page.
Notes
1)It is only available for the on-line units, namely those in white.
2)When there is some error, the corresponding unit will be in red and there will a red point at
its upper right corner.
Fig 4-8 Unit in Red
36
Fig 4-9 Unit with a Red Point
(1)Status
By touching“Status”, the control panel will go to the stats pages, where it is able to check
the running status of the unit.
Fig 4-10 Status Page 1
37
No Name Status No Name Status

Off; Cooling;
Heating;
1 System status Defrosting; 9 Four-way valve 1 On; Off
Automatic
antifreeze
2 Compressor 1 On; Off 10 Four-way valve 2 On; Off
3 Compressor 2 On; Off 11 Electric heater 1 On; Off
4 Fan 1 On; Off 12 Electric heater 2 On; Off

5 Fan 2 On; Off 13 Contact-control On; Off
6 Water pump 1 On; Off 14 Discharge T-sensor 1 Unlock/Lock

7 Water pump 2 On; Off; Without 15 Discharge T-sensor 2 Unlock/Lock
Water flow
8 On; Off
switch
Notes
“N/A” will be displayed for the status which is unavailable for the correspoding unit.
When “Alternation function” is set to “Off”, “Water pump 2” will be defaulted to be
“Without”.
(2)Parameter
By touching “Parameter”, the controller will access to the parameter checking page.
38
Fig 4-13 Paramater Page 1
Fig 4-14 Parameter Page 2
39
No Name No Name
1 Entering water-T 10 Suction temperature 1
2 Leaving water-T 11 Suction temperature 2
3 Defrosting temperature 1 12 Shell-and-tube inlet-T 1

4 Defrosting temperature 2 13 Shell-and-tube inlet-T 2
5 Discharge temperature 1 14 Shell-and-tube outlet-T 1
6 Discharge temperature 2 15 Shell-and-tube outlet-T 2
7 Anti-freezing-T 16 Water-T for energy saving
8 Anti-over-heating-T 17 High pressure sensor 1
9 Ambient temperature 18 High pressure sensor 2
[Note]
1)“N/A” will be displayed when the temperature value for the corresponinidng mode or unit
doesn not exist or is invliad.
2)For item 7 and 8 in the table above, when “Mode” is set to “Cool”, only “Anti-freezing-T”
will be displayed; when “Mode” is set to others, only “Anti-over-heating-T” will be displayed.
(3)Error
Operation Instruction
By touching“Error”, the control will access to the error check page. When there is no any
error, the control panel will show as below.
40
[Notes]
The controller can display real-time errors and all real-time errors can be displayed there.
When the quantity of error exceeds 5, by touching the last or next page icon, the desired
error can be checked.
See the table below for the error list.
No Short Name Full Name
1 Jumper error Jumper error
2 Air-Con Water-FS Air conditioning water flow switch error

Protection against high discharge temperature of
3 Sys1 H-discharge-T
system 1
Protection against high discharge temperature of
4 Sys2 H-discharge-T
system 2
5 Dis-TS1 malfunction Discharge temperature sensor error of system 1
6 Dis-TS2 malfunction Discharge temperature sensor error of system 2
7 Sys1 high pressure Protection against high pressure of system 1
8 Sys2 high pressure Protection against high pressure of system 2
9 Sys1 low pressure Protection against low pressure of system 1
41

10 Sys2 low pressure Protection against low pressure of system 2
11 Entering water TSE Entering water temperature sensor error
12 Leaving water TSE Leaving water temperature sensor error

Anti-freeze/anti-over-heating temperature sensor
13 Anti-F/anti-H TSE
error
14 Ambient TSE Ambient temperature sensor error
15 Defrosting TSE1 Defrosting temperature sensor of system 1
16 Defrosting TSE2 Defrosting temperature sensor of system 2
17 Discharge TSE1 Discharge temperature sensor error of system 1
18 Discharge TSE2 Discharge temperature sensor error of system 2

Shell-and-tube inlet temperature sensor error of
19 Shell&tube inlet TSE1
system 1
Shell-and-tube inlet temperature sensor error of
20 Shell&tube inlet TSE2
system 2
21 Suction TSE1 Suction temperature sensor error of system 1
22 Suction TSE2 Suction temperature sensor error of system 2
23 Pressure TSE1 Pressure sensor error of system 1
24 Pressure TSE2 Pressure sensor error of system 2

Communication error of the drive board of
25 Commu-E comp1
compressor 1
Communication error of the drive board of
26 Commu-E comp2
compressor 2
27 Commu-E fan1 Communication error of the drive board of fan 1
28 Commu-E fan2 Communication error of the drive board of fan 2
29 Prote-4-way valve1 Protection against failure of four-way valve 1
30 Prote-4-way valve2 Protection against failure of four-way valve 2

Shell-and-tube outlet temperature sensor error of
31 Shell&tube outlet TSE1
system 1
Shell-and-tube outlet temperature sensor error of
32 Shell&tube outlet TSE2
system 2
33 Failure of pump1 Protection against failure of pump 1
42

34 Failure of pump2 Protection against failure of pump 2
35 Fan1 error Fan 1 error
36 Fan2 error Fan 2 error
DC busbar under-voltage or voltage drop error of
37 DC under-voltageC1
compressor 1
DC busbar over-voltage or voltage drop error of
38 DC over-voltageC1
compressor 1
39 IPM errorC1 IPM failure of compressor 1
40 Startup failureC1 Startup failure of compressor 1
41 Dri-Mod resettingC1 Drive module resetting of compressor 1
42 Comp-Over-currentC1 Over-current of compressor 1

Current sensing circuit error or current sensor
43 Current circuit SEC1
error of compressor 1
44 DesynchronizingC1 Desynchronizing of compressor 1
45 Comp-Dri-Comm-EC1 Communication error to the drive of compressor 1

Heat sink or IPM or PFC over-temperature of
45 HS-IPM-PFC over-TC1
compressor 1
Heat sink or IPM or PFC temperature sensor error
47 HS-IPM-PFC SEC1
of compressor 1
48 Charging circuit-EC1 Charging circuit error of compressor 1

48 DC under-voltageC2
compressor 2
50 DC over-voltageC2
compressor 2
51 IPM errorC2 IPM failure of compressor 2
52 Startup failureC2 Startup failure of compressor 2
53 Dri-Mod resettingC2 Drive module resetting of compressor 2
54 Comp-Over-currentC2 Over-current of compressor 2

55 Current circuit SEC2
error of compressor 2
56 DesynchronizingC2 Desynchronizing of compressor 2
57 Comp-Dri-Comm-EC2 Communication error to the drive of compressor 2
43

Heat sink or IPM or PFC over-temperature of
58 HS-IPM-PFC over-TC2
compressor 2
59 HS-IPM-PFC SEC2
of compressor 2
60 Charging circuit-EC2 Charging circuit error of compressor 2

61 DC under-voltageF1
fan 1
62 DC over-voltageF1
fan 1
63 IPM errorF1 IPM failure of fan 1
64 Startup failureF1 Startup failure of fan 1
65 Dri-Mod resettingF1 Drive module resetting of fan 1

66 Fan-Over-currentF1 Over-current of fan 1
67 Current circuit SEF1
error of fan 1
68 DesynchronizingF1 Desynchronizing of fan 1
69 Fan-Dri-Comm-EF1 Communication error to the drive of fan 1
Heat sink or IPM or PFC over-temperature of fan
70 HS-IPM-PFC over-TF1
1
71 HS-IPM-PFC SEF1
of fan 1
72 Charging circuit-EF1 Charging circuit error of fan 1
73 DC under-voltageF2
fan 2
74 DC over-voltageF2
fan 2
75 IPM errorF2 IPM failure of fan 2
76 Startup failureF2 Startup failure of fan 2
77 Dri-Mod resettingF2 Drive module resetting of fan 2

78 Fan-Over-currentF2 Over-current of fan 2
79 Current circuit SEF2
error of fan 2
80 DesynchronizingF2 Desynchronizing of fan 1
44

81 Fan-Dri-Comm-EF2 Communication error to the drive of fan 2
Heat sink or IPM or PFC over-temperature of fan
82 HS-IPM-PFC over-TF2
2
83 HS-IPM-PFC SEF2
of fan 2
84 Charging circuit-EF2 Charging circuit error of fan 2
(4)Error Records
By touching “Error record”, the controller will access to the current error record page.
[Notes]
Each error record includes the error number, error name, month, day, hour, and minute. The
latest error lists in the top.
At most 10 pieces of error records can be saved for each unit. When it exceeds 10, the
earliers will be deleted, which will not affect the error records of any other units.
(5)Bar Codes
By touching “Bar code”, it will go to the bar codes page, as shown in the figure below.
45
4.5.5 E-Clear
At the menu page, touching “E-clear”, it will access to the error clear page. At this page, it is
able to operate error clearing and discharge failure unlocking.
(1)Clear Unit Errors

At the “ERROR CLEAR“ page, by touching “Clear unit errors”, the control panel will
access to the page as shown below. Then, by selecting “Yes” and “OK”, this operation will
succeed and go back to the “ERROR CLEAR” page.
[Notes]
1) When touching “Yes” and then “OK”, this operation will succeed.
46
2) When touching “No” or “Cancel”, this operation will quit and the unit will do not do any
operation.
3) After this operation, all recovered errors for all on-line units will be cleared; for those
unrecovered, there will still be alerts.
(2)Unlock Discharge Failure
At the “ERROR CLEAR“ page, by touching “Unlock discharge failure”, the control panel
will access to the page as shown below. Then, by selecting “Yes” and “OK”, the discharge
failure will be unlocked; or by selecting “Cancel”, this operation will quit and go back to the
“ERROR CLEAR” page.
[Notes]
When the error of discharge failure has been eliminated, this setting can unlock the
discharge failure and the corresponding locked unit can be restarted.
4.5.6 General
At the function setting page, by touching “GENERAL”, the control panel will go to the
corresponding setting page, where system clock, key tone and backlight and other general
functions can be set, as shown in the figure below.
Fig 4-17 General Page 1
47
No Function Range Default Remarks

1 Key tone On/Off On /
“On” indicates the controller will always
light on.
2 Back light On/Off Off “Off” indicates that when it is detected
that there is no any operation in five
minutes the controller will light off.
3 System clock Enter / /

Chinese/
4 Language English /
English
Program
5 Enter / /
information
(1)Key Tone
corresponding setting page. Then, by touching “Key tone”, it can be set to “On” or “Off’,
as shown in the figure below.
Fig 4-18 General Page with Activated Key Tone
48
Fig 4-19 General Page with Deactivated Key Tone
(2)Backlight
Refer to Section 2.6.1
(3)System Lock
1) At the function setting page, by touching “GENERAL”, the control panel will go to the
corresponding setting page. Then, by touching “System clock”, the controller will
access to the system clock setting page, as shown in the figure below.
49
2) The setting value for the system clock can be changed by the sliding the blue digits.
Then, by touching the saving icon, this setting will be saved and rightly take effective.
While, by touching the back icon, this setting will not be saved and the controller will
back to the general setting page.
(4)Language Setting
1) At the function setting page, by touching “GENERAL”, the control panel will go to the
corresponding setting page. Then, by touching “Language”, the controller will access to
the language setting page, as shown in the figure below.
2) Select the desired language. Then, by touching “OK”, this setting will be saved and
take effective; while by touching “Cancel”, this setting will not be saved and the
controller will back to the general setting page.
(5)Program Information
50
corresponding setting page. Then, by touching “Program information”, the controller will
access to the program checking page, as shown in the figure below.
[Notes]
“Version” indicates the program version for the control panel.
4.5.7 Setup of Toggle Switches on the Motherboard
Five-bit toggle switches are used for indicating hardware address (1~16) of modules, with
module No. displayed in turn on the panel as Module 1, Module 2, ……, Module 16. Toggle
switches 1,2,3,4 and 5 are binary codes, with 1 for the lowest bit and 5 for the highest bit.
Comparison drawings are as follows (Caution: only in the condition of power supply shutoff
can toggle switches be set):
51
Note: the black block represents where the projecting lever of the toggle switch is.
4.6 Smart Management System
4.6.1 Long-distance Monitoring/BMS Interface
This long-distance monitoring system allows users through a computer to remotely monitor
up to 255 variable-frequency modular-type chillers, including turning on/off the units, setting
parameters, giving alarms for malfunctions, which is an efficient tool for management of
intelligent air conditioning systems for modern buildings.
52
4.6.2 Network of the Long-distance Monitoring System

4.6.2.1 Net Topological Diagram
Note: the system as shown in the figure above consists of 1~16 single units depending on
the actual demand of the project.
From the topological diagram above, the long-distance monitoring system consists of 3
parts：
The first part is the BMS and the converter used to convert RS232 signals from the BMS into
RS485 signals of the long-distance monitoring network.(it is required only when RS232 is used
for the BMS)The second part refers to the communication network, that is, the communication
lines and the connected hardware.
The second part refers to the communication network, that is, the communication lines and
the connected hardware.
The third part is the patching board responsible for the data exchange between the air
conditioning system and the monitoring PC. When there is only one unit, the patching board is
53
not required and RS485 signal lines from BMS can be directly connected to the BMS port of
the control panel. When there are multiple units, signal lines from BMS are required to
connected to the BMS port through the patching board.
4.6.2.2 Communication Lines
Line Code Description Type
Category– 5 twisted pairs, two four-wire connectors, one
L1 for the communication patching board, the other for the S
unit.
L2 Category-5 twisted pairs, two four-wire connectors S
Category-5 twisted pairs, one four-wire connector for the
L3 communication patching board, the other connector for O
RS232–485 photoelectric converter.
R1 DB9 serial port line S
S= Standard O= Optional P= Purchased by users

4.6.3 Hardware
4.6.3.1 Parts List
Name Model Code Remarks Type
A repeater is required every
800m communication
Optoelectronic
RS485–W LN02200010 distance or every 30 P
isolated repeater
communication nodes
(control panels).
It is required when there is
Optoelectronic
no remote monitoring kit but
isolated GD01 LN02200020 P
RS232 communication is
converter
used.
54
It is for remote monitoring

other than BMS.
Remote Other main parts:
FG30-00/A(M) MC200027 S
monitoring kit monitoring software disc,
optoelectronic isolated
converter
It is required when several
units forms a network. It is
intended to connect two or
Communication three communication lines..
CF159 LN01201090 P
patching board Other main parts:
communication patching
board (with fixed support),
connection line
S= Standard O= Optional P= Purchased by users

Notes
(1)When distance between the output of the BMS system or the output of the optoelectronic
converter to CN4 of the display panel exceeds 800m, an optoelectronic repeater is re-
quired to reinforce signals.
(2)The optoelectronic repeater is also required between the CN5 of the display panel and
the main board for extending the communication distance.
4.6.4 Model Selection Instructions
4.6.4.1 Rules for Model Selection
4.6.4.1.1 Supply Scope
Item Model Type Remarks

CPU：Pentium 4 or
above
Memory：512M or
above
Hard disc：30G or
above
Computer \ O
Serial port: 1 at least
Opertion system：
Windows XP/
Windows 2003/
Windows Vista/
Windows 7
55
It is for remote
monitoring other than
BMS.
Remote monitoring
FG30-00/A(M) S Other main parts:
kit
monitoring software
disc, optoelectronic
isolated converter
It is required when
Communication
ZTSJ0 P several units forms a
patching board
network.
It is required when
there is no remote
Optoelectronic monitoring kit but
GD02 P
isolated converter RS232
communication is
used.
A repeater is
required every 800m
communication
Optoelectronic
RS485-W P distance or every 30
isolated repeater
communication
nodes (control
panels).
4–core (2–core) Its length depends
category 5 twisted \ O on the actual
pairs demand.
S=Stamdard O=Optional P=Purchased by uers
56
4.6.4.1.2 Selection of Part Quantity

Communication Remote monitoring Optoelectronic
Model
patching board kit repeater
1)one set of remote
monitoring kit FG30-
A repeater is
00/A(M) is
required every 800m
required；
communication
A series modular One patching board 2)the remote
distance or every 30
type chiller for one unit monitoring kit is not
communication
required when the
nodes (control
unit is directly
panels).
connected to the
BMS system.
4.6.4.2 Examples of Model Selection

4.6.4.2.1 Example 1
This project consists of 3 LSQWRF60VM/NaA-M, one control panel and BMS. The
maximum communication distance is within 800m. The BMS interface is RS232 and one
converter is required.
Name Code Quantity

Air conditioning system EL01500720 1(3 LSQWRF60VM/NaA-M)
Optoelectronic converter EN02200020 1
4.6.4.2.2 Example 2
This project consists of 7 groups LSQWRF60VM/NaA-M, six groups concluding 3 and the
other concluding 1. Seven control panels are required. The communication distance is larger
than 800m but be or less than 1600m. One repeater is required for somewhere the
communication distance is over 800m. The BMS interface is RS485.
Name Code Quantity
A series variable-frequency
EL01500720 19 LSQWRF60VM/NaA-M
modular type chiller
Accessory XE73-25/G NC20700050 7
Patch board ZTSJ0 30118023 6
Optoelectronic repeater
EN02200010 1
RS485-W
57
4.6.4.2.3 Example 3
This project consists of 35 air conditioning systems including 103 LSQWRF60VM/NaA-M
units. Among then, there are 34 air conditioning systems which consists of 3 LSQWRF60VM/
NaA-M. The remaining consists of 1 LSQWF65M/NaE-M. Totally 35 control panels are
required. A repeater is required for somewhere the communication distance is over 800m but
less than 1600m and when the communication nodes (control panels) exceeds 35. The BMS
interface is RS232. Besides, one converter is required.
Name Code Quantity

A series variable-frequency
EL01500720 103 LSQWRF60VM/NaA-M
modular type chiller
Accessory XE73-25/G NC20700050 35
Patch board ZTSJ0 30118023 34
Optoelectronic repeater
EN02200010 2
RS485-W
Optoelectronic converter
EN02200020 1
GD02
5 Unit Installation
5.1 Installation Flowchart
58
5.2 Preparations before Installation

5.2.1 Precautions for Installation
WARNING
(1)Installation should be performed by GREE appointed servicemen, or improper
installation would lead to unusual operation, water leakage, electric shock or fire hazard.
(2)The unit should be installed on the foundation which is capable of supporting the unit,
or the unit would fall off or even lead to personal injury.
(3)All electric installation should be done by electrician in accordance with local laws and
regulations, as well as the User’s Manual and this Service Manual. Besides, the special
power lines should be used, as any improper line would lead to electric shock or fire
hazard.
(4)All electric lines should be safe and secured reliably. Be sure the terminal board and
electric lines will not be affected by any external force, or it would lead to fire hazard.
(5)The electric lines between the indoor and outdoor units should run properly to make the
cover of the electric box secured tightly, or it would cause the terminal board overheated
or cause electric shock or fire hazard.
(6)Cut off the power supply before touching any electric element.
CAUTION
(1)The unit should be grounded properly and the ground line is not allowed to connect
with the gas line, water line, lightning rod or phone line.
(2)The breaker should be installed, or it would lead to electric shock.
(3)The drain pipe should be installed in accordance with the User’s Manual and this
Service Manual to ensure free drainage, and the drain pipe should be insulated against
condensation. Once the drain pipe is installed improperly, it would lead to water leak
which then will damps the ceiling and furniture.
(4)Do not place the unit where there is oil fog, like kitchen, or the plastic would be aged,
broken off or the polluted evaporator would lead to water leak and poor performance.
(5)Do not place the unit where there is corrosive gas (like sulfur dioxide), or the corroded
copper tubes or welded joint would lead to refrigerant leakage.
(6)Do not place the unit where there is inflammable gas, carbon fiber, inflammable dust or
volatile combustible, as they would lead to fire hazard
59
CAUTION
(1)Always use safety outfits at the construction site.
(2)No smoking and no drunken operation are allowed at the construction site.
(3)Wear no gloves and tighten the cuff when operating the machinery and electrical
equipment. Do not maintain it during operation.
(4)Use the abrasive-disk cutter and stand at the side of the rotating abrasive disk.
(5)Clean the opening when installing the riser pipe, and then cover it tightly. Do not throw
down any material.
(6)The use of the electric and gas welders should be approved firstly. Once used, a fire
extinguisher should be prepared and a service man should be there always. There
should be no inflammable and explosive substances around the welding site.
(7)A platform should be set up when working high above the ground.
Executive Standards, Codes and Regulations

(1)Fire protection design of tall buildings GB50045-95.
(2)Code of design on building fire protection and prevention GB50016-2006.
(3)Code for electric design of civil buildings JGJ16-2008.
(4)Technical specification or construction of air conduct JGJ141-2004.
(5)Unified standard for constructional quality acceptance of building engineering GB50300-
2001.
(6)Code of acceptance for construction quality of ventilation and air conditioning works
GB50243-2002.
(7)Code for acceptance of construction quality of water supply drainage and heating works
GB50242-2002.
(8)Code for construction and acceptance of refrigeration and air separating equipment in-
stallation engineering GB 50274-2005.
5.2.2 Importance of Installation
See the table below for problems occurred frequently and caused influences.
No. Typical Problems Caused Influences

It would lead to harder maintenance,
1 Inadequate space for installation poor ventilation, poor heat exchanging
or even abnormal operation.
2 Improper piping of the water system The unit would fail to run normally.
It would make foreign matters enter the
water system, which then would lead to
3 Improper cleaning for water piping
heavy scaling on the heat exchanger,
cracked or leaked heat exchanger.
60
No. Typical Problems Caused Influences

It would damage the electric element
4 Mis-wiring of power lines
and lead to safety hazards.
It would lead to abnormal
5 Mis-wiring of communication lines
communication.
Improper protection to the The unit would fail to run with the
6
communication lines communication fault.
Missed, cracked, unqualified insulation
Poor insulation for the chilled water and insulation with inadequate
7
lines thickness would lead to poor heat
exchanging.
Unqualified vibration reduction
Unqualified vibration reduction measures would lead to increased
8
measures vibration and noise, or even abnormal
operation.
Water leak would be led to by friction
No protective sleeve for the wall-thru
9 between the wall-thru pipe and the
water pipes
wall.
Improper arrangement of equipment Improper arrangement would make the
10
and pipes machine room look messy.
The installer should be qualified and well know special requirements on installation so as for
guaranteeing installation quality. Only trained and passed technicians are allowed for
installation.
Welders, electricians and refrigeration mechanics all should be licensed.
5.2.3 Selection of Installation Materials
Requirements on Materials
Models, specifications and material of pipelines, pipe fittings, and valves of the water system
should comply with the corresponding design codes.
Specifications of the galvanized carbon steel tubes also should comply with the
corresponding design and production codes: evenly galvanized internal and external tube
walls, no rust, no burrs, and no unmatched thread etc. All tubes should have got the
qualification certificates and other necessary quality certificates.
5.2.3.1 Pipelines
Application Type
Water (t＞95℃) lines Welded steel, seamless steel, galvanized steel
61
Welded steel, seamless steel, galvanized steel, nodular

Water (t≤95℃) lines cast iron, composited aluminum and plastic (PAP1,
XPAP2, RPAP5), PB, PE-X
Welded steel, seamless steel, galvanized steel, PP-R,
Water (t≤60℃) lines composited aluminum and plastic (PAP1, XPAP2,
RPAP5), PB, PE-X, PE-RT
Welded steel, seamless steel, galvanized steel, nodular
Cooling wter lines
cast iron
Drain lines PVC,UPVC
Condensation lines Galvanized steel, PE, PVC, UPVC
5.2.3.2 Insulation
Typically the refrigerant copper tubes, air ducts, chilled water tubes and condensation tubes
should be thermally insulated by the commonly used plastic insulation rather than glass wool,
PE or PEF.
Gas-expanded Rubber Glass Wool

Diameter(mm)
Ⅰ Ⅱ Ⅰ Ⅱ
DN15～DN25 ＞15mm ＞20mm ＞30mm ＞30mm
DN32～DN50 ＞25mm ＞30mm ＞35mm ＞35mm
DN65～DN80 ＞30mm ＞35mm ＞35mm ＞40mm
≥DN100 ＞35mm ＞40mm ＞40mm ＞45mm
Note: under the tropical climate, the insulation should be thickened or doubled.
62
Zones in China are classified by the degree of humidity.

Zone I: Beijing, Tianjin, Chongqing, Xi’an, Hangzhou, Zhengzhou, Changsha, Nanchang,
Shenyang, Changchun, Herbing, Jinan, Shijiazhuang, Guiyang, Taipei.
Zone Ⅱ: Shanghai, Nanjing, Wuhan, Dalian, Fuzhou, Xiamen, Gumming, Chengdu,
Nanning, Hong Kong, Macao, Guangzhou, and other coastal cities.
Thickness listed in the table above all is larger than the required thickness.
Special adhesives for insulation should be used, as shown in the figure below.
5.2.3.3 Sectional Materials

◆Angle Steel ◆I steel ◆Channel Steel ◆Squire Steel ◆Rectangular Steel ◆H Steel
5.2.3.4 Valves
The usually used valves include: gate valves, shut-off valves, throttling valves, gauge
valves, plunger valves, diaphragm valve, plug valves, ball valves, butterfly valve, check valves,
safety valves, drain valves, regulating valves, foot valves, and sewer valves etc.
(1)Gate Valve: its nominal diameter generally is or larger than 50mm and is mainly used to
cut off the tube flow.
(2)Shut-off Valve and Throttling Valve: its nominal diameter is limited to 200 or below. The
shut-off valve is used to cut off the tube flow and the throttling valve is mainly used to
throttle the tube flow.
63
(3)Ball Valve: it is mainly used to cut off or distribute the tube flow or change its direction.
(4)Butterfly Valve: it is widely applicable to all kinds of fluids under 2.0Mpa and 200℃.
(5)Plug Valve: it is mainly used to cut off or distribute the tube flow or change its direction.
(6)Check Valve: it mainly used to stop the fluid flow back.
(7)Balance Valve: it is capable of controlling the flow rate and is mainly used to balance the
hydraulic pressure of the pipeline system.
(8)Selection of Valves
Item No Selection Principle

Butterfly valves for the inlet and outlet of the chilled water and cooling water
1
tubes.
Design Butterfly valves for the water pump inlet; check and butterfly valves for the
2
water pump outlet.
3 By-pass valves between the water header and the distributor.
64
4 Butterfly valves for the inlet or return water tubes.
5 Butterfly valves for the horizontal main tubes.

Gate valves, filters, electric 2-way valves or electric 3-way valves for the air
6
handling units.
7 Gate valves (or with electric 2-way valve) for the fan coil units.
For butterfly valves, the one which diameter less than 150mm is the hand-wheel type; the one
which diameter is large than 150mm is the worm-gear drive type.
The reducing valves and balance valves should work together with by-pass
1
valves.
Ball valves and gate valves are the best choice for the full-open and full-close
2
type valves.
Precautions
3 The shut-off valves should be avoided to the most extent.
4 Pay much attention to the calculation of the resistance of the valves.
5 Choose the proper electric valves.

Regulating and shut-off valve are good choices when the water flow and
1
pressure should be regulated.
Valves for Gate valves are good choices when the water resistance is required to be
2
Water small.
Supply Butterfly and ball valves are good choices when the installation space is
3
Pipes small.
4 Shut-off valves should be used when fluid flows in two directions.
5 Multi-function valves are good choices for the water pump with large diameter.
Setup Location of Check Valves
1 At Influent pipes
2 At the inlet pipe of the closed water heater or water treatment equipment.
Setup 3 At the outlet pipe of the water pump.

Location At the outlet pipe used also as the inlet pipe of the water tank, water tower and
4
high-level water pool.
Note: the check valve is not required for the pipe with the backflow preventer
Type It depends on the installation location, upstream water pressure, sealing

Selection of performance and size of the water hammer etc.
Check Swing, ball and shuttle-type check valves are good choices when pressure
1
Valves upstream is small.
65

Spring-type check valves are good choices when there is high requirement on
2
the sealing performance.
Quick-closing check valves or slow-shut check valves with damping devices
3
are good choices when the water hammer is required to be reduced.
The valve clack should be automatically closed with force of gravity or spring
4
force.
Release 1 At the end and the highest point of the water supply network.
Valves At the peak of some pipe section in the water supply network where a huge
Required 2
amount of air is trapped.
for the
Water At the highest point of the water supply network equipped with an automatic
Supply 3
pneumatic water tank.
Pipes
5.2.3.5 Filters for the Water System

The most commonly used filter is the Y-shaped filter which is usually installed at the inlet of
the water pump, reducing valve, locating valve, or other equipment. It is used to remove
impurities in the water system so as to protect valves and make the unit run normally. Its mesh
number generally is 18~30.
e.g. 1: YBY350Ⅱ-4.0/40B: it indicates YBY series, 350 nominal diameter, 4.0MPa, Ⅱ，

stainless steel, 40 meshes/ inch.
e.g. 2: YBY250Ⅲ-1.6/60 A : it indicates YBY series, 250 nominal diameter, 1.6MPa，Ⅲ，
stainless steel, 40 meshes/inch
5.2.3.6 Water Softeners
Water at the construction site is likely to be hard, which would cause heavy scale on the
pipes. Therefore, a water softener should be installed in the unit. Generally, an automatic
softener is preferred.
Electric Water Treating Equipment: it is used to remove impurities, hydrocarbonate,
bacterial, algae etc. in the cooling water.
66
5.3 Tools
5.3.1 Cutting and Finishing Tools
It mainly includes: abrasive-disc cutter, hand abrasive wheel, chain blocks, electric drill,
threading machine, pressure test device, handsaw, pipe wrench, box wrench, monkey wrench,
hammer, and electric welder etc.
5.3.2 Measuring Tools
It mainly includes: steel band tape, level bar, angle square, U-shaped pressure gauge etc.
Name Image Usage
Electric Welder to weld tubes
Abrasive-disc to cut steel

Cutter tubes
Chain Blocks to install tubes
Pipe Wrench to install tubes
to install
Percussion Drill
brackets
to draw
Thread Taper
threads
67
Name Image Usage
Hand Mill to install tubes
Hand Electric
to drill holes
Drill
to measure
Steel Band Tape
length
to judge the
Level Bar
levelness
to pressurize
Booster Pump
tubes
to cut steel
Oxygen Lance
tubes
68
5.4 Installation Instructions

5.4.1 Outline Dimensions
(1)LSQWRF35VM/NaA-M(unit:mm）
69
(2)LSQWRF60VM/NaA-M, LSQWRF65VM/NaA-M (unit:mm)
5.4.2 Precautions for Installation

(1)Pipelines and electric lines should be correctly connected.
(2)Rubber pads and rubber flexible connectors should be used during installation for noise
and vibration reduction.
(3)Under subzero climate, when the heat pump runs for cooling, anti-freeze liquid is
required.
(4)Dedicated lugs should be used for lifting. During lifting, proper protection should be taken
so as to avoid pipelines from being damaged.
5.4.3 Installation Environment
(1)The unit should not be installed within 25m of the residence; otherwise a sound insulating
wall should be set up.
(2)When the unit is to be installed at the roof, the foundation should be located at the heel
posts. If the floor is quite thin, or there is VIP rooms under the floor, the spring damper is
required.
(3)Fire, inflammably, corrosive gas and waste gas should be avoided around the unit. Also,
the unit cannot be installed around the chimney and discharge fan.
(4)Ventilation should be in good condition and no air flow would be trapped.
70
5.4.4 Installation and Service Space

The interval between each single unit should be larger than 0.5m so that there is enough
space for entering air and maintenance. The distance between the unit and any barrier should
be or larger than 1m so as to keep good ventilation around the unit. If possible, a suncover can
be set up 3m ahead of the unit.
5.4.5 Installation Foundation

(1)The installation foundation should be designed by qualified designers.
(2)The foundation should be made of cement or steel structure and be capable of supporting
the weight of the unit. Additionally, the upper surface should be kept level. It would be bet-
ter to keep drain grooves around the foundation.
(3)The installation should be secure enough, and its surface should be smooth.
71
5.4.6 Handling and Lifting

Handling and lifting of the main unit should be performed by a qualified installation team.
During lifting, the main unit should be kept stable both horizontally and vertically.
5.4.6.1 Handling and Lifting
Each unit will undergo a series of strict factory inspections and tests to guarantee the
expected performance and quality. However, special attention should be paid during handling
and shipping to prevent the control system and the piping system from being damaged.
The unit should be moved by the forklift or hoisting machine. During lifting, the canvas lifting
or steel ropes in use should be of enough strength and go through the based and then bundled
tightly. The unit should be lifted stably from four corners. Meanwhile, be sure there should be
protective pads to prevent lifting ropes contacting with the unit. The inclination angle during
lifting should be less than 15 degree. The unit should be moved softly and severe collision and
forced drag are not allowed. Please do lifting as shown in the figure below for units with similar
structure.
72
5.4.6.2 Placement of the Main Unit

(1)Place the unit on the foundation.
(2)There should be no clearance between the foundation and the baseboard of the unit.
(3)Lift the unit, put the rubber pad on the foundation and then place the unit on the rubber
pad.
After that, be sure the horizontal slope of the unit can’t exceed 1/1000. If so, take an ad-
justment by stuffing spacers into the clearance between the foundation and the baseboard
of the unit until the slope is satisfactory.
5.5 Piping and Insulation

5.5.1 Installation of the Water System
■ Considerations stated below shall be taken carfelly for the water system.
(1)Each water inlet and outlet should be labeled properly to avoid misconnection.
(2)A flexible connector should be used at the chilled water outlet to reduce vibration
transmission.
(3)A manometer, a thermometer and a gate valve shall be installed at the chilled water inlet
/outlet. Moreover, a drain valve shall be installed at the outlet and an air release valve shall
be installed at the inlet. At the highest point of the water system, another release valve
shall be installed, while at the lowest point of the water system, another drain valve shall
be installed to facilitate drainage.
(4)The water inlet/outlet pipe should be tightly insulated to reduce heat loss and dewing.
When pipes are exposed under 0℃, a electric heater shall be installed.
(5)There surely be some foreign matters in the water system which would generate scale on
the surface of the heat exchanger, so a filter shall be installed upstream of the water
pump.
(6)The unit shall be bypassed during flushing to prevent drain out from entering the system.
(7)Under ultra-low temperature in winter, showdown at night will cause the evaporator and
pipeline frozen up, so it is highly recommended to add alcohol and propanol mixture in
chilled water. Do not cut off the power supply when the unit is turned off, otherwise the
freeze protection does not work. Alternatively, cut off the power supply and drain the water
system thoroughly.
(8)When the unit runs under the low load requirement, in order to avoid low load protection
which would affect the service life of the unit, make sure the water capacity is more than 1/
73
6 of total rated flow rate per hour of each module (for instance, for some project with four
modularized LSQWRF60VM/Na-M units, if the rated water flow of each unit is 10.3m3/h,
then the required capacity of the whole project should be larger than 10.3*4*1/6=6.87m3/
h). When the water course is quite short, a water tank is required; otherwise the service life
of the unit would be affected.
NOTE
Never use salt mixture to prevent the unit from being corroded.
■ How to install the water system
74
■ How to drain the water system：

(1)Loosen screws around the panel and then take down it.
(2)Remove anticlockwise the blind plug located at the bottom of the heat exchanger to let
the chilled water flow out, after that, tighten the blind plug and reinstall the panel. (- Note:
place the drainage equipment beneath the drain pipe to prevent pollution caused by the
drain water.
75
NOTE
Keep the purge valve of the water system open in order to drain the evaporator and
condenser completely.
5.5.2 Requirements on Piping

(1)The piping slope should meet design and construction regulations and the flexible pipe is
not allowed to be longer than 150mm.
(2)Pipes which go through the dilatation joint and the settlement joint should be protected
with the flexible joint.
(3)No matter which connection is used, welding, threaded connection or flange connection,
the connection joint can’t be in the wall, floor or sleeve pipe.
(4)The riser pipe should be installed vertically. When the floor height is or less than 5m, a
pipe clip is required. When the floor height is or larger than 5m, at least 2 pipe clips should
be required. The installation height of the pipe clip is 1.8m. For the main riser pipe, it
should be secured with the fixed bolster to support the weight of the riser pipe.
(5)See the table below for the installation standards of the pipes.
Item Allowable Deviation Inspection Method

DN≤100mm 2L‰，max.440mm
Straightness By the ruler, tape measurement
DN＞100mm 3L‰，max.460mm
Verticality 25L‰，max.425mm By the ruler, tape measurement
Interval of Parallel Pipes 15mm By the ruler, tape measurement
Parallelism of Parallel Pipes 3mm By the ruler, tape measurement
76
Piping Flowchart
5.5.2.1 Check for Documents and Drawings

(1)Check the process flow, construction procedures and quality requirements in accordance
with drawings and technical data.
(2)Check the installation location, installation height, arrangement, and installation space of
pipes in accordance with equipment drawings and building drawings.
5.5.2.2 Check for Materials
(1)Before installation, check for the mode of the valves, clean them and then take the
strength and air-proof tests.
(2)Pipes should be cleaned with a steal brush or abrasive paper. After that, seal the pipe
ends and keep both the internal and external surface dry.
(3)Pipes should be painted twice with anti-rust paint without any curtaining and voids.
5.5.2.3 Prefabricating
(1)Make out the installation drawing which clearly indicates the branch pipes, pipe diameter,
reduced pipes, location of valves, installation dimensions etc. Then, prefabricate pies in
accordance this installation drawing. Pipes should be processed with dedicated cutting
machine, leaving no burrs at the pipe ends. After that, pipes should be cleaned to prevent
sands and dusts from damaging the joint.
(2)Pipe supports should be prefabricated in accordance with design requirements. The
contact part between supports and pipes should be separated with wood blocks which has
taken anti-corrosion treatment and is as thick as the insulation.
77
5.5.2.4 Installation of Pipe Brackets

(1)The supporting beam should be fastened to the wall, pillar or other building structure. It
should be placed horizontal horizontally with the top surface parallel with the center line of
the pipe.
(2)Pattern, installation, interval and standard height of supports for metal pipes should meet
corresponding design requirements and codes.
(3)Supports should be installed securely and contact the pipe closely. Separate supports are
required at the connection joint between the pipe and the equipment.
(4)Supports for chilled and cooling water pipes as well as main and branch pipes in the ma-
chine room should be anti-vibration. When a single-bar hanger is used, anti-vibration
hangers should be set up every 15m and at the pipe ends, valves, tee joints and elbows.
(5)See the table below for the interval of brackets.
Diameter (mm) 15 20 25 32 40 50 70
Max Insulated
1.5 2 2.5 2.5 3 3.5 4
Interval Pipe
between Non-
Brackets insulated 2.5 3 3.5 4 4.5 5 6
(m) Pipe
Max Insulated
5 5 5.5 6.5 7.5 8.5 9.5
Interval Pipe
between Non-
Brackets insulated 6.5 6.5 7.5 7.5 9 9.5 10.5
(m) Pipe
NOTE
It is applicable to the pipes with working pressure less than 2.0 and insulation density less
than 200kg/m3 or without any insulation.
5.5.2.5 Installation of Pipes

Supply and return water pipes with the diameter of being or being less than DN 32 should be
thread connected, and pipes with the diameter of being or larger than DN40 should be welded.
Those which must be detachable should be flange connected. Before installation, foreign
matters inside the pie should be removed.
(1)Threaded Connection
78
1) Threads should be processed by the threading machine.

2) Use marnen as stuffing material and remove those outside of the threads after pipes
have been installed.
3) Threads should be clean and at least 90% threads should be intact. Exposed threads at
the connection joint after installation should be 2-3 without any exposed stuffing.
Galvanized pipes should be protected and local damage should take anti-corrosion
treatment.
(2)Welding
1) See the table below for types and sizes of grooves for welding which should be proc-
essed by the facing machine.
Table 5.5.1 Types and Sizes of Grooves for Welding
Thickness Groove
Item Type Clearance Shoulder Angle Remarks
T(mm)
C(mm) P(mm) （º）
1～3 0.1～1.5 Misalign-

3～6 ment for
1 I-shaped — —
Double 1～2.5 the inner
Welding wall
should
6～9 0～2.0 0～2.0 65～75
be≤0.1T
and≤2mm,
and
2 V-shaped should be
9～26 0～3.0 0～3.0 55～65 ≤3mm for
the
external
wall.
3 2～30 T-shaped 0～2.0 — —
2) When pipes with the same diameter and thickness are butt connected, their inner walls
should be aligned within a deviation of 1/1000. Length of the groove for welding can’t
be larger than 10mm.
3) The groove for welding should be as far as away from the unit and should not be parallel
with the center line of the equipment interface. The welding seam should keep a dis-
tance of at least 50mm with the hanger and bracket.
4) Welding should be done by the qualified welder. In welding, there should be a wind,
rain, or snow guard. The environmental temperature for welding can’t be lower than
-20℃. A 250mm groove for welding should be preheated to 100℃.
79
5) The welding height can’t be lower than the surface of the parent metal. There should be
no crack and poor welding at the welding seam and the heat-affected zone. There
should be no slag inclusion, crater and pore at the welding zone.
6) Distance of two neighboring butt-jointed seams should be no less than the external di-
ameter of the pipe and can’t be less than 180mm. No butt-joint seam is allowed at the
elbow. The welding seam should keep a distance of at least the external diameter of the
pipe from the elbow and can’t be less than 100mm. No branch pipe is allowed to be
welded at the elbow and welding seam. The hanger and bracket should keep a distance
of at least 80mm with the welding seam.
7) Reinforced Height
h(mm)
Surface of the welding seam should be cleaned and be visually inspected. Quality of
the welding seam should meet requirements listed the table below.
Table 5.5.2 Reinforced Height and Width of the Welding Seam
Welding
Pipe Thickness (mm) 2～3 4～6 7～8
Seam
Reinforced
Height 1～1.5 1.5～2 -
Without
h(mm)
grooves
Width
5～6 7～9 -
b(mm)
Reinforced
Height - 1.5～2 2
With grooves h(mm)
Width
About 2mm over the groove
b(mm)
(3)Flange Connection
1) The flange should keep vertical with the center line of the pipe. Flange screws should
have the same length and same direction. Length of the bolt out of the nut should be a
half of the diameter of the bolt
2) Flange screws should be fastened along the diagonal to form an even seam.
3) The flange is not allowed to be directly welded to the elbow but used for the straight pipe
at least 100mm long.
80
4) When a flange is connected with another, they should match each other naturally to
avoid pipes or equipment from producing extra stress.
5) The flange at the branch should keep a distance of at least 100mm from the main pipe,
and the flange at the thru-wall pipe should keep a net distance of at least 200mm with
the wall.
6) When a flange is connected to the unit, a wash should be placed at the center of the
flange without any deviation. Except for design requirements, do not used dual-layer,
multi-layer, or tilted washers.
5.5.2.6 Installation of Valves and Water Filters

(1)Installation location, height and direction of valves should be correct. And they should be
arranged orderly within a deviation of 3mm in the same plane.
(2)The valve stem can’t be downward but toward the direction which will facilitate its
operation.
(3)Attention should be paid to the arrow which indicates the direction of fluid in the valve.
(4)Installation of electric valves and solenoid valves should be guided by electricians. They
should be commissioned prior to installation.
(5)The water filter is usually installed at the inlet pipe of the water pump and other equip-
ment. Pay attention to the water flow direction.
(6)The automatic exhaust valve should be installed at the highest point of the system. In or-
der to facilitate maintenance, a gate valve should be installed upstream of the automatic
exhaust valve.
(7)A drain pipe or drain valve should be installed at the lowest point of the water system. For
the closed-circuit system, an exhaust valve should be installed at the highest point of the
system and where a large amount of air may be trapped.
(8)The water filter should be installed at the inlet pipe in correction direction and easily be
cleaned. Material of the filter screen should meet the design requirements.
5.5.2.7 Pressure Test

The pressure test includes single item pressure test and whole system pressure test. The
former is done when the main pipes or concealed pipes have been installed. The latter is done
81
when all main pipe and riser pipes have been installed. The pressure test should be taken prior
to the insulating procedure and done in accordance with the following statement.
(1)The pressure test should be done one section by another. The manometer should be in-
stalled at the lowest point of the testing pipes.
(2)Water should be charged from the lowest point. During charging, close all inlet valves and
drain valves, but open the manifold valve and each valve at the branch pipes. During the
pressure test, it can’t be put into normal use. Special attention should be paid that the ex-
haust valve should be opened until air inside the system is removed completely.
(3)For the heat pump system, when the working pressure is or less than 1.0MPa, the test
pressure should be 1.5 times of the working pressure but no less than 0.6MPa; when the
working pressure is larger than 1.0MPa, the test pressure is the working pressure plus
0.5MPa.
(4)Raise the pressure to the test pressure and the test pressure should be kept for 10 mi-
nutes. Then, lower the pressure to the working pressure and the working pressure should
be kept for 60 minutes. No leakage through the visual inspection indicates it is satisfactory.
(5)The filling water test is taken for the condensate water system. No leakage through the
visual inspection indicates it is satisfactory.
5.5.2.8 Anti-corrosion and Insulation
(1)Anti-corrosion: supply water and return water pipes, branch pipes, and pipe brackets
should be painted with anti-rust paint twice. The damaged galvanized condensate pipes
and pipes with exposed thread also should be touched up with anti-rust paint.
1) Pipes should be painted evenly and the paint thickness should meet relative
requirements.
2) Pipes should be painted without curtaining and holidays.
82
(2)Insulating: PEF (δ=30mm) is taken as the insulating material.
1) The insulation should be arranged evenly and smoothly.

2) Flanges should be insulated separately.
3) Seams of the insulation should be airproof.
4) Insulation for the stainless iron sheet should be smoothly and the seams should be
airproof.
5) Flanges should be insulated separately.
6) Seams of the iron sheet should be at the downstream of the drain water.
(3)Note: for the riser pipes, when the floor height is or less than 5m, there should be a brack-
et tray for each floor; when the floor height is larger than 5m, there should be at least two
bracket trays 200mm ahead of the riser pipes. The diameter of the bracket tray can’t be
larger than the thickness of the insulation. Expansion seams should be left for the insula-
tion of the brackets. A 5mm expansion seam should be left every 5-7m on the branch
pipes. Also 30mm seams should be left for elbows. Clearance between the insulation and
the pipe sleeve should be stuffed with non-inflammable material.
(4)Pipes should be labeled with legible fonts and the direction of the fluid. The paint color
should be selected properly. Once color circles are used, their intervals should be even.
Labels listed in parallel should be arranged reasonably.
83
1) The typeface on the label matches with the diameter of the pipes.
2) The label indicates the name and direction of the fluid.
3) The label is eye-catching and struck reliably.
5.5.2.9 Cleaning of Pipes
After the pressure test, the system should be rinsed one section by another with the
maximum allowed flow or the flow no less than 2m/s until leaving water is as clean and
transparent as entering water. For the heat pump system, it can be put into normal use until it
has been rinsed (leaving water is as clean and transparent as entering water.) and has taken a
trial run for about 2 hours.
5.5.2.10 Protection for the Finished Product

(1)Prefabricating, anti-corrosion treatment, setup, and pressure test procedures go closely
one by once. If interrupted, the open mouth of pipes should be closed to prevent foreign
matter entering.
(2)Installed pipes can’t be taken as the lifting center, and also can’t be stepped on.
(3)Pipe repair should be finished prior to external decoration and do not damage any wall
and floor finished product after external decoration.
(4)During external decoration, installed pipes, valves, gauges etc. should be guarded by ap-
pointed personnel to prevent them from being damaged in other construction procedure.
5.5.3 Installation of the Expansion Tank
An expansion water tank should be installed for the closed-circuit water system to buffer
water expansion and constriction as well as avoid effects on the water pipes caused by
makeup water.
84
(1)After the full water test, surface of the water tank should be de-rusted, finished and
treated with ant-corrosion measure. The artificial anti-rust class should be st3.
(2)After that, when water tank temperature is below 30℃, it should be painted with red lead
rust-proof paint twice. When the temperature is among 30～70℃, it should be painted with
chloroethylene 4~5 times. When the temperature is among 70～95℃, it should be painted
with heat-resistant anti-rust paint 4~5 times. Do not do directly welding on the water tank
with surface treatment.
(3)The water tank should be installed horizontally and placed at a bar support which should
go 100mm beyond at each side of the base plate. Height of the bar support should be no
less than 300mm.
(4)When water pipes are installed in the room without the heating system, the water tank,
expansion pipe, circulating pipe, and signal pipe all should be insulated.
(5)The installation height of the expansion water tank should be in the way that the lowest
level of the water tank is at least 1m above the highest point of the water system.
(6)For the mechanical circulating air-to-water system, in order to keep the expansion water
tank and water system run normally, the expansion pipes of the expansion water tank
should connect to the suction inlet of the circulating water pump. For the gravity circulating
system, the expansion pipes should connect to the top of the main supply water riser pipe.
(7)For the two-pipe air conditioning system, when there is only one expansion water tank for
cold and hot water, its effective volume should be figured out based on the heating
conditions.
(8)When the water tank is or higher than 1500mm, it should have ladders both inside and
outside of the water tank. When the water tank is or higher than 1800mm, it should have
two glass gauges to indicate the water level.
(9)The circulating pipe should be connected to the main return pipe. Horizontal distance be-
tween the connection point to the constant-pressure point should be no less than
1500~3000mm.
85
5.5.4 Installation of Condensate Pipes

Setup-Insulating-Fastening
NOTE
(1)Adverse slope is not allowed for the slope larger than 1%.
(2)It can’t connect with the rain water pipe, sewage pipe or other pipes.
(3)The elbow ventilator should be installed at the highest point of the condensate pipe to
prevent foreign matters coming into the drain pipe.
(4)The S-shaped trap and flexible joint are necessary.
(5)The diameter of the pipes should be suitable.
(6)The wall-thru or floor-thru pipes should be protected by the steel sleeve. Do not put
seams inside the sleeve. The steel sleeve should keep flush with floor, or 20mm above
the floor for the floor-thru pipes. The steel sleeve is not allowed to affect the slope of the
pipe and can’t be used as the support of the pipe. Clearance between the pipe and the
sleeve should be stuffed by flexible non-inflammable material.
5.5.4.1 Setup
The condensate pipes should be at least 300mm away from the electric box of the unit. For
special space, its installation location should be approved by the corresponding designers.
Fig 5-1 Connection of the Main Pipe and the Branches
When the three-way valve is used for the condensate pipe, its straight two connectors
should be kept at the same level as shown in the right figure.
86
Fig 5-2 Tee Joint
When there are several indoor units at the same floor, their condensate is usually drained
out through one main pipe. In this case, the branches pipe for each unit should be located
higher than the main pipe. The size of the condensate pipe is determined by the capacity and
number of the indoor units.
Size of the tee drain pipe should match with the running capacity of the unit.
As pressure at the water outlet is quite large, an water trap is required for the drain pipe,
which is applicable to the horizontal type air handing units and the indoor units of the duct type
air conditioners.
A=P+25mm
B=P/2+25mm
P indicates the mmH2 corresponding to the passive pressure.
The pipe diameter should be or larger than 32mm
Fig 5-3 Water Trap
5.5.4.2 Insulating
The extended drain pipe should be insulated and special care must be paid to the elbows.
See the table below for the thickness of the insulation.
Drain Pipe(mm) Thickness of Insulation (mm)
All ≥15
87
Insulation should be thickened at humid areas.

5.5.4.3 Fastening
The insulating tube is just required to be bundled and fastened at the supporting bracket.
5.6 Electric Wiring
5.6.1 Safety Precautions
DANGER
(1)The electricians should be licensed.
(2)The air conditioning is Class I appliances and should be grounded reliably.
(3)The grounding resistance should comply with the national standards covered in GB
50169
(4)The yellow-green line is for grounding. Do not use it for other purpose or cut it off or
fixed with the self-tapping screw, otherwise it would lead to electric shocks.
(5)The power supply should be reliably grounded and do not connect the grounding line to
a) running water lines; b) gas lines; c) blow-off lines; d) other unreliable places.
(6)Do not make the power lines and communication lines entwined and arrange them
separately with a distance no less than 20cm, otherwise it would lead to abnormal
communication.
(7)Do not wire improperly power lines and communication lines. When the power line is
wired to the communication port, it would make the main board burnt out.
5.6.2 Control Concept

5.6.2.1 External Wiring of the Electric Control Cabinet
■ LSQWRF35VM/NaA-M, LSQWRF60VM/NaA-M,LSQWRF65VM/NaA-M
88
Note: the output control lines of the AC contactors for the running indicator, water pump 1,
water pump 2, auxiliary electric heater 1, auxiliary electric heater 2 can be wired to the
corresponding wiring board of any one unit, while those for the error indicator and external
passive contact switch should be wired to the corresponding wiring board of all units as shown
in the figure below.
89
5.6.3 Specification of Power Cord and Air Switch

See the table below for selection of the power lines and the air switches.
Min. sectional area of the
Capability of the
power cable（mm2）
Model Power Supply Air Switch Live
Live Neutral Earth (A)
Line Line Line
LSQWRF35VM/ 380V～415VAC 3Ph
6 6 6 32
NaA-M 50Hz
16 16 16 63
NaA-M 50Hz
16 16 16 63
NaA-M 50Hz
Notes:
(1)The specifications of the breaker and power cable listed in the table above are
determined based on the maximum power (maximum amps) of the unit.
(2)The specifications of the power cable listed in the table above are applied to the conduit-
guarded multi-wire copper cable (like, JYV copper cable, consisting of PV insulated wires
and a PVC cable jacket) used at 45℃ and resistible to 90℃(GB/T 16895.15-2002). If the
working condition changes, they should be modified according to the related national
standard.
(3)The specifications of the breaker listed in the table above are applied to the breaker with
the working temperature at 40℃. If the working condition changes, they should be
modified according to the related national standard.
5.6.4 Wiring of the Electric Control Cabinet
■ LSQWRF35VM/NaA-M,LSQWRF60VM/NaA-M, LSQWRF65VM/NaA-M
90
5.6.5 Filed Wiring

■ Safety Codes
(1)All wiring shall comply with applicable codes and engineering requirements.
(2)All field wiring shall be performed by the qualified electrician.
(3)Never perform wiring before the power supply is cut off.
(4)Any damage caused by the improper external wiring shall be at the installer’s expense.
WARNING
Only copper conductor is allowed.
■ How to wire the power lines to the electric box

(1)The power cord must be routed inside the conduit.
(2)The power cord must enter the electric box through a rubber or plastic ring to avoid any
damaged caused by the sharp edge of the metal sheet.
(3)The power cord close to the electric box must be attached securely to prevent the termi-
nal block of the electric box affected by the outside force. The Power cord shall be installed
91
with a suitable cord anchorage against cord loosing.See the wiring diagrams below for ex-
ternal wiring.
LSQWRF35VM/NaA-M
LSQWRF60VM/NaA-M,LSQWRF65VM/NaA-M
(4)The unit shall be grounded reliably and never connect the ground wire with the gas fuel
pipe, water pipe, lightening rod or telephone line.
(5)After wiring, O-rings should be tightened to prevent coming of insects.
■ Control Line
(1)The field supplied control line shall be at a minimum 1mm2.
92
(2)The electric box will send the control signal (220 AC, 5A) to control the chilled water pump
and auxiliary electric heater, however, never do not drive them directly through the control
signal but through their AC contactors.
(3)Switching signals (220VAC, 2A) for the running and error indicators are available for the
electric box.
(4)The remote switch control signal is available for the electric box and please pay attention
to the input passive dry contact.
(5)A reasonable length of the control line should be left outside the unit and the rest should
be bundled and fed into the electric box.
(6)The connection line of the display panel and main board is reliably grounded through the
main board. Beside, communication lines between units also should be grounded.
93
5.6.6 Networking and Wiring between Units
Notes
(1)As shown in the diagram above, CN33 and CN25 of all modules are connected by a
three-core four-pin shielded communication line whose ground wire will be linked to the
terminal near the main board.
94
(2)As shown in the diagram above, CN4 on the display panel is connected to a CN25 on a
main board of any unit by a four-core four-pin shielded communication line whose ground
wire will be linked to the terminal near the main board.
(3)The power lines should be connected to L1, L2, L3, and N at XT1 through a piece of four-
core rubber sleeve cable as shown in the figure above.
(4)There are two solutions for remote monitoring.
1) Install the remote monitoring software at the PC.
2) Based on GREE provided Modbus protocol, the user can do second development to
this protocol.
Note: those enclosed by the dotted lines indicate the remote monitoring equipment. When
the quantity of the display panel exceeds 30 or length of the communication line exceeds
800m, extra photoelectric relay is required. The photoelectric relays, communication lines
(class 5 twist pairs), converters are optional. PC should be prepared by the user
themselves.
95
5.6.7 Electric Wiring Digram

■ LSQWRF35VM/NaA-M
■ LSQWRF60VM/NaA-M, LSQWRF65VM/NaA-M
96
The electric wiring diagram stuck to the main body of the unit always prevail.
97
5.6.8 Jumpers
When it is required to replace the main board, be sure the main board can match with the
applicable jumpers.
Table 5.6.1 Jumpers List
Matched
Model Code Jumper No
Compressor
QXAS-
LSQWRF35VM/NaA-M 4202021905
H80zN345H
QXAS-
H80zN345H
QXAS-
H80zN345H
6 Commissioning
6.1 Flowchart of Commissioning
98
6.2 Safety Precautions for Commissioning

WARNING
(1)Safety measures should be taken during indoor operation. Any commissioning and
service men should grasp and observe safety regulations of construction work.
(2)Refrigeration mechanic, electricians, welders and other technicians of other special
work all should be licensed.
(3)Power supply should be cut off before any operation to the unit. Meanwhile, please
observe required safety operation.
(4)All installation and operation should comply with design requirements of this product
and local safety requirements.
(5)Never force the compressor to run by electrifying it directly.
6.3 Preparation before Commissioning

6.3.1 Documents
(1)Manual of installation instructions
(2)Certificate of qualification
(3)Electric wiring diagrams
(4)Sheet of saturated temperature and pressure
6.3.2 Tools
Name Image Name Image
Digital volt-
Pressure gauge
ohmmeter
Spanner Clip-style ammeter
Phillips screwdriver Leak detector
Straight screw driver Megohmmeter
99
6.3.3 Check before Commissioning

6.3.3.1 Completeness Check to the Main Unit
Is the surface of the unit in good condition?
Is there leak at any pipe connector?
Is any part damaged?
6.3.3.2 Check to Installation of the Unit
Does the installation location, installation foundation and maintenance space comply with
corresponding requirements?
6.3.3.3 Check to the Water System
(1)Is the water flow direction in the condenser and evaporator correct?
(2)Are the chilled water pipes clean? Is there any foreign matter trapped in the joints? Is the
water quality satisfactory?
(3)Is the insulation of the chilled water pipes in good condition?
(4)Are the manometer and thermometer connected correctly (Is the manometer at a right an-
gle with the water pipe, and is the thermometer’s probe inserted into the water pump)? Do
the initial values of the manometer and thermometer comply with requirements before
commissioning?
(5)Is the leaving water flow switch installed correctly? Is this flow switch correctly wired to
the electric control cabinet?
(6)Start the chilled water pump through the contactor and see: does the chilled water pump
run in the correct direction (-clockwise)? If not, check the wiring of the water pump.
(7)Run the chilled water pump and see: is the water pressure stable? do the reading values
of water pressure change slightly? Is the running ampere in the rated range? If not, figure
out and eliminate the causes.
(8)Does the water makeup device of the expansion water tank work well? Does the auto-
matic exhaust valve work well? For the hand exhaust valve, open it to exhaust air inside
the system.
6.3.3.4 Check to Work Load
(1)Are the air handling units connected correctly?
(2)Do all diffusers work smoothly?
(3)Are the tightness and insulation of the conditioned space in good condition?
(4)Does the required load match with the capacity of the unit?
100
6.3.3.5 Check to the Electric System
WARNING
(1)Do not check the power supply without any proper detection device and preventive
measures, or it would lead to severe injuries or even death.
(2)Each single unit should be supplied with dedicated power lines. After wiring, check the
following items one by one.
1) Is the size of the air switch proper?
2) Does all electric installation meet corresponding electric standards or codes?
3) Is all wiring correct?
4) Are all interlocks work well?
5) Do all contacts work well?
6) Are the power supply and insulation in good condition?
7) Is the set point of the control and protection elements correct?
6.4 Initial Run

Following inspections above, the unit is allowed for initial run.
6.4.1 Check for Initial Run
Check for initial run should be performed by four steps as shown below.
6.4.1.1 Check for Communication
Check if the displayed number of modules is the same as the real number. If so, it indicates
communication goes normal. If not, take the following inspections.
(1)Are all connected units powered on?
(2)Does each single unit have a unique address?
(3)Is there any single unit which has not been detected by the control? Is the communication
line of the mainboard connected correctly or is the communication line itself non-
defective?
6.4.1.2 Check for a Single Unit
(1)Commission one single unit first and stop all others.
(2)Do its compressor, fans and the 4-way valve run normally without any unusual noise?
(3)Is the voltage phase difference lower than ±2%?
(4)Voltage phase difference =(Phase difference between the max and average voltage)/
(Average voltage)×100%.
(5)Start up this single unit.
(6)Do its compressor, fans and the 4-way valve run normally without any unusual noise?
(7)Check other units one by one in the same way.
6.4.1.3 Check for the Water Flow of a Single Unit
In order to prevent the water temperature changing too quickly, it is suggested to open all
terminal units in commissioning, and observe and record the pressure drop of the manometers
101
at the outlet and inlet pipes. Also, adjust the flow control valves or shutoff valves to make the
flow meet application requirements.
When the environmental temperature is available, let the unit perform cooling (>15℃).
When the unit has run stably for 10 minutes, the normal difference of the entering and leaving
water should be 4-6℃.
(1)If the temperature difference is larger than 4-6℃, raise it by reducing the water flow of oth-
er units.
(2)If the temperature difference is smaller than 4-6℃, ignore it in the event that the differ-
ence of other units is suitable, and reduce the water flow of this unit in the event that the
difference of other units is also unsuitable.
(3)Check for the water flow of other units one by one in the same way.
6.4.1.4 Check for Operation of the Whole Unit
(1)Check the difference of the entering and leaving water temperature of each unit when the
whole unit has been in operation. If temperature adjustment fails, reconsider the capacity
of the selected water pump.
(2)Start up the whole unit under the full load. When the whole unit has run stably for one
hour, check if the water temperature and the air conditioning effect meet the user’s
requirements.
(3)Observe and record the entering and leaving water temperature, condensing and evapo-
rating pressure. Then, stop the unit and check the set point of each parameter on the con-
trol panel. After that, complete the commissioning date sheet.
(4)When the unit goes into the protection state, figure out causes as well as solutions.
102
7 Repair
7.1 Error List
Error Name Error Source Protection Logic
When the pressure is too
high or the current exceeds
the set point, the
corresponding compressor
will stop and the indicating
LED on the control panel will
High-pressure protection High-pressure protection
light on and the error
information will be displayed
on the error log which must
be manually cleared for
normal operation of next
time.
When it is detected the low-
pressure switch of the
compressor is opened
frequently, the compressor
will be shut down
Low pressure protection Low pressure protection immediately. Meanwhile, the
error information will be
displayed among the error
log which must be manually
cleared for normal operation
of next time.
When it is detected that the
discharge temperature
exceeds the set point, the
compressor will be shut
down immediately.
Discharge temperature
High discharge protection Meanwhile, the error
sensor
information will be displayed
among the error log which
must be manually cleared for
normal operation of next
time.
103

When the entering water
temperature fails, all
compressors and fans of the
corresponding single unit will
stop. When the discharge
temperature sensor fails, the
display panels will tell
“Discharge temperature
sensor X error”. In this case,
the unit can be started
Temperature sensor
Temperature sensor normally only when it has
protection
been unlocked. When the
antifreeze temperature
sensor or leaving water
temperature sensor fails, the
display panel will display this
error. In this case, the unit
can resume normal
operation only when this
error has been cleared
manually.
When the single unit fails to
receive signals from the
Communication error Main board
control panel, it will
automatically be shut off.
When phase loss/reversal
Phase loss/reversal occurs, the phase protector
Phase protector
protection will cut off the power supply
to the main board.
When a single unit detects
its flow switch is open, this
Protection for the water flow module will automatically be
Contact
switch shut down. When all flow
switches are closed, the
water pump will stop.
104

entering water temperature
is 4℃ higher than the leaving
water temperature and the
Protection for the four-way Entering and leaving water
latter continuously goes
valve temperature sensor
down, the compressor will be
stopped immediately and the
control panel will display this
error.
compressor IPM current or
temperature is higher than
Protection for the Drive board of the
the set point, the compressor
compressor IPM module compressor
will be stopped immediately
and the control panel will
display this error.
fan IPM current or
temperature is higher than
Protection for the fan IPM
Drive board of the fan the set point, the compressor
module
will be stopped immediately
and the control panel will
display this error.
105
7.2 Flow Chart of Troubleshooting

(1)High pressure protection
106
(2)Low pressure protection
107
(3)High discharge protection
108
(4)Phase protection
109
(5)Water flow switch protection
(6)Temperature sensor error
110
(7)Protection for the four-way valve
7.3 Power Distribution

7.3.1 Power Distribution Logic
Phase protector
Protection conditions: phase loss or reversal of the power input for the phase protector.
Action result: No power for the controller and ON/OFF operation is failed.
Handling: interchange the wiring sequence and check if the voltage of the 3-phase power
supply is normal.
111
7.3.2 Introduction to the Main Electric Element
It is used to check if the

Phase loss/reversal phase sequence of the
protector power supply is correct or if
there is power loss.
It is used for the running and

Intermediate relay
fault indicators.
7.4 Replacement of Main Parts

7.4.1 Brief Introduction
Image Name Function
It is the power source of the

whole system, used to
Compressor compress refrigerant to turn
it to be high-pressure and
high-temperature.
It is intended to separate
Vapor-liquid separator refrigeration oil from liquid
refrigerant.
112
Image Name Function
It is used to control the flow

Four-way valve direction of refrigerant for
either heating or cooling.
It is intended conduct heat

Shell-and-tube heat exchange between the
exchanger refrigerant and the second
refrigerant.
At the cooling mode, it is
intended to turn the high-
temperature high-pressure
refrigerant vapor into
refrigerant liquid by releasing
Finned heat exchanger heat to the cooling medium.
At the heating mode, it is
intended to vaporize
refrigerant liquid by
absorbing heat from the
cooling medium.
It is intended to control
refrigerant flow rate to make
it match with the required
Electronic expansion valve load and make the
refrigerant flowing into the
evaporator evaporate
completely.
7.4.2 Replacement Instructions

Replacement of the Compressor
Note: be sure there is no refrigerant inside the system and power supply has been cut off
before replacement.
Steps Image Instructions
113
(1)Remove screws at the

front panel;
(2)Loosened screws
should be put together
to avoid loss;
(3)Pull the front panel
upwards and then
1. Remove
remove it;
the front
(4)Properly keep the
panels.
removed front panel to
avoid from being
damaged.
Note: there are two clasps
at each panel for
connecting with side
panels.
(1)Remove the insulation

of the compressor;
(2)Loosen screws of
power lines with a
2. Remove
screwdriver;
power lines
(3)Draw out power lines;
and the
(4)Draw out the electric
electric
heater.
heater.
Note: power lines and their
terminals should be
numbered to avoid
incorrect rewiring.
(1)Desolder pipes quick

3. Disconnect
to avoid deformation;
power lines to
(2)Keep the replaced
the
compressor complete
compressor.
for further analysis.
114
(1)Loosen screws at feet

of the compressor with
4. Loosen
a adjustable or box
screws at feet
spanner.
of the
(2)Loosened screws
compressor.
to avoid loss.
(1)During replacement,
care must be taken to
not damage rubber
pads;
(2)Seal the replaced
5. Replace
compressor to prevent
the
moisture entering;
compressor
(3)Place a new
with a new
compressor at the
one.
rubber pads. Steel
bushing is required for
rubber pads;
(4)Tighten the steel
bushing with screws.
115
(1)Reconnect and
resolder the suction
6. Reconnect and discharge lines.
the suction Do charge nitrogen
line, the during soldering;
discharge (2)After soldering,
line, other charge high-pressure
pipes and nitrogen for the leak
electric lines. test.
Then, check (3)Power on the unit and
for normal start it through a AC
operation of contact for 2~3
the seconds;
compressor. (4)When the compressor
runs reversely, it would
generate harsh noise.
7. Put back
Put back front panels and
the front
tighten screws.
panels.
Note: there would be trapped oil inside the compressor during replacement, which would not
affect its reliability but increase resistance to the rotors and then consume more power. In
order to expel it, it would be better to install another valve at the lower point of the suction line.
After that, run the compressor for ten minutes and then open this valve until no oil comes out.
Repeat this operation twice for normal oil level.
Replacement of the 4–way Valve

。Note: be sure power supply has been cut off and refrigerant has been reclaimed before
replacement.
116
(1)Remove screws at the

front panel;
(2)Loosened screws
to avoid loss;
(3)Pull the front panel
upwards and then
1. Remove
remove it;
the front
(4)Properly keep the
panel.
removed front panel to
avoid from being
damaged.
Note: there are two clasps
at each panel for
connecting with side
panels.
(1)Disconnect electric
lines inside and outside
of the electric box;
2. Remove
(2)Protection measures
the electric
should be taken to the
control box.
internal elements to
prevent them from
being damaged.
3. Record the (1)Remember installation

direction of direction before
the 4–way replacement;
valve before (2)Remove coils;
de-soldering. (3)Wrap it with wet cloth
The multi- to keep its
system unit completeness for
cannot take further analysis;
other system (4)Desolder the 4–way
as a example. valve.
117
(1)Do use the one with

the same model for
replacement. The one
with different model
can be used after
being approved by
4. Replace it
relative technicians;
with a new
(2)Wrap it with wet cloth;
one and clean
(3)Reconnect the main
the system.
body with four pipes as
before;
(4)Solder the pipelines
with a soldering gun.
Do charge nitrogen
during de-soldering.
(1)Keep the vacuum

degree to —1.0bar.
Vacuuming period
5. Vacuum the
would be longer for the
system and
repaired unit;
recharge
(2)Charged refrigerant
refrigerant.
should be the same as
that stated at the
nameplate.
Replacement of the Electrostatic Expansion Valve

Note: check the whole system, pipelines and electric lines, cut off power supply and reclaim
refrigerant before replacement.
1. Reclaim
(1)Cut off power supply of the
refrigerant
unit;
and remove
(2)Reclaim refrigerant;
the middle
(3)Remove the middle panel.
panel.
118
(1)Take out coils;

(2)Loosen screws and take out
2. Take out pipe clamps and rubber pads;
the coils, pipe (3)Wrap the valve with wet cloth
clamps and to prevent the sliding block from
rubber pads. being burn out. In this case,
care must be taken to not let
water enter the pipe.
(1)Desolder connection pipes and

then disconnect them with the
main body of the valve;
3. Desolder (2)Do charge nitrogen during de-
connection soldering;
pipes. (3)Protection measures should
be taken during soldering to
prevent surrounding objects
from being burnt out.
4. Take out Take out the main body of the

the main body. electrostatic expansion valve.
119
(1)Solder pipes;
(2)Do charge nitrogen during
5. Replace it soldering;
with a new (3)Protection measures should
one. be taken during soldering to
(1)The bulge of the coil should

6. Tighten match with the recess of the
coils, pipe main body of the valve;
clamps and (2)Keep the vacuum degree to —
rubber pads; 1.0bar. Vacuuming period
vacuum the would be longer for the repaired
system; unit;
recharge (3)Charged refrigerant should be
refrigerant the same as that stated at the
and then put nameplate;
back the (4)Power off the unit and then
panel. power it on again;
(5)Put back the panel.
Replacement of Vapor-liquid Separator

Note: properly reclaim refrigerant, prepare tools and keep good ventilation.
(1)Remove screws at the front
panel;
(2)Loosened screws should be
put together to avoid loss;
(3)Pull the front panel upwards
1. Remove front and then remove it;
panels. (4)Properly keep the removed
front panel to avoid from being
damaged.
Note: there are two clasps at each
panel for connecting with side
panels.
120
2. De-solder
De-solder connection pipes with a
connection
soldering gun.
pipes.
3. Take out the

Loosen fixed screws and take out
vapor-liquid
the vapor-liquid separator.
separator.
(1)Connect a nitrogen line.

When its size is quite large,
4. Clean the
use adhesive tape for help to
system by
keep nitrogen naturally go into
charging
the vapor-liquid separator.
nitrogen.
(2)Clean the system by charging
nitrogen.
Install the new vapor-liquid

5. Replace it
separator as per reverse steps as
with a new one.
stated above.
121
6.When it is
required to add
lubricating oil,
charge it from Charge lubrication oil from the inlet
the inlet of the of the vapor-liquid separator and
vapor-liquid then do soldering.
separator
before
soldering.
(1)Solder pipes and do charge

7. Reconnect nitrogen during soldering;
pipes; vacuum (2)Keep the vacuum degree to
the system; —1.0bar. Vacuuming period
recharge would be longer for the
refrigerant and repaired unit;
then put back (3)Charged refrigerant should be
the panel. the same as that stated at the
nameplate;
Replacement of the Compressor
before replacement.
panel;
1. Remove the and then remove it;
front panels. (4)Properly keep the removed
damaged.
panels.
122
(1)Remove the insulation of the

compressor;
(2)Loosen screws of power lines
2. Remove
with a screwdriver;
power lines and
(3)Draw out power lines;
the electric
(4)Draw out the electric heater.
heater.
Note: power lines and their
terminals should be numbered to
avoid incorrect rewiring.
(1)Desolder pipes quick to avoid

3. Disconnect deformation;
power lines to (2)Keep the replaced
the compressor. compressor complete for
further analysis.
(1)Loosen screws at feet of the

4. Loosen
compressor with a adjustable
screws at feet
or box spanner.
of the
compressor.
put together to avoid loss.
(1)During replacement, care

must be taken to not damage
rubber pads;
(2)Seal the replaced compressor
5. Replace the
to prevent moisture entering;
compressor
(3)Place a new compressor at
with a new one.
the rubber pads. Steel bushing
is required for rubber pads;
(4)Tighten the steel bushing with
screws.
123
(1)Reconnect and resolder the

suction and discharge lines.
6. Reconnect
Do charge nitrogen during
the suction line,
soldering;
the discharge
(2)After soldering, charge high-
line, other pipes
pressure nitrogen for the leak
and electric
test.
lines. Then,
(3)Power on the unit and start it
check for
through a AC contact for 2~3
normal
seconds;
operation of the
(4)When the compressor runs
compressor.
reversely, it would generate
harsh noise.
7. Put back the Put back front panels and tighten

front panels. screws.
Note: there would be trapped oil inside the compressor during replacement, which would not
affect its reliability but increase resistance to the rotors and then consume more power. In
order to expel it, it would be better to install another valve at the lower point of the suction line.
After that, run the compressor for ten minutes and then open this valve until no oil comes out.
Repeat this operation twice for normal oil level.
Replacement of the 4–way Valve

before replacement.
124

panel;
1. Remove the and then remove it;
front panel. (4)Properly keep the removed
damaged.
panels.
(1)Disconnect electric lines

inside and outside of the
2. Remove the electric box;
electric control (2)Protection measures should
box. be taken to the internal
elements to prevent them from
being damaged.
125
3. Record the
direction of the (1)Remember installation
4–way valve direction before replacement;
before de- (2)Remove coils;
soldering. The (3)Wrap it with wet cloth to keep
multi-system its completeness for further
unit cannot take analysis;
other system as (4)Desolder the 4–way valve.
a example.
(1)Keep the vacuum degree to

—1.0bar. Vacuuming period
4. Vacuum the
would be longer for the
system and
repaired unit;
recharge
(2)Charged refrigerant should be
refrigerant.
the same as that stated at the
nameplate.
Replacement of the Electrostatic Expansion Valve

before replacement.
1. Reclaim (1)Cut off power supply of the

refrigerant and unit;
remove the (2)Reclaim refrigerant;
middle panel. (3)Remove the middle panel.
(1)Take out coils;

(2)Loosen screws and take out
2. Take out the pipe clamps and rubber pads;
coils, pipe (3)Wrap the valve with wet cloth
clamps and to prevent the sliding block
rubber pads. from being burn out. In this
case, care must be taken to not
let water enter the pipe.
126
(1)Desolder connection pipes

and then disconnect them with
the main body of the valve;
3. Desolder (2)Do charge nitrogen during de-
connection soldering;
pipes. (3)Protection measures should
4. Take out the Take out the main body of the

main body. electrostatic expansion valve.
(1)Solder pipes;
(2)Do charge nitrogen during
soldering;
5. Replace it
(3)Protection measures should
with a new one.
(1)The bulge of the coil should

match with the recess of the
6. Tighten coils, main body of the valve;
pipe clamps (2)Keep the vacuum degree to —
and rubber 1.0bar. Vacuuming period
pads; vacuum would be longer for the
the system; repaired unit;
recharge (3)Charged refrigerant should be
refrigerant and the same as that stated at the
then put back nameplate;
the panel. (4)Power off the unit and then
power it on again;
(5)Put back the panel.
127
7.5 Routine Repair

7.5.1 Repairs to Refrigerant Leakage
When soapsuds often used to detect leakage of a refrigeration system is applied to possible
leakage points. If there are bubbles, leaks occur and need repairs by brazing. If soapsuds
does not work, an electronic leak detector is an alternative. Intake and exhaust pressures
indicate refrigerant charge. If leaks exist or parts are going to be replaced, leakage test must
be taken. Refrigerant charges in two following cases should be treated in different manners.
(1)Full leaks
A leak test for the system must be taken with high-pressure nitrogen (15～20 kg) or refrig-
erant. If brazing is needed, gases in the system must be evacuated. The system must be
treated with vacuum pumping before refrigerant charges.
1) Connect evacuation pipes with fluorine nozzles at low-pressure and high-pressure
sides;
2) Vacuumize the system piping by a vacuum pump.
Procedures (one system as an example):
Step 1: Remove the high-pressure nitrogen that was used for the leak test.
Step 2: Fix pressure gauges to fluorine nozzles of high-pressure and low-pressure
valves (note: vacuum pumping should be done with both valves in the meantime.). Ei-
ther of two dials must register low pressures since only its readings indicate vacuum.
Fig 7-1 Vacuum pumping
Step 3: Turn on switches at low-pressure and high-pressure sides. Start a vacuum

pump let it continues for 0.5～1.0 hour after the reading of a pressure gauge falls to
-1bar;
Step 4: Close the valves connected to the vacuum pump shown in the figure above and
then shut down the pump (notice: it must be done in this order, or gases will enter the
system again.)
Step 5: Take a pressure test to make sure that the pressure of the system is no less
than 80Pa and will not noticeably rebound within 1 hour.
Up to now, vacuum pumping has been finished.
3) Keep the pressure for 30 minutes, and charge refrigerant when the pressure is no more
than 100Pa. Start charging according to the proper volume indicated by the nameplate
and main technical parameters table.
128
(2)Recharge refrigerant
Fig 7-2 Charging process
Excessive or deficient refrigerant may cause abnormal operation, malfunction or damage

to a compressor, so charge volume must comply with the requirements on the unit name-
plate which have been decided in strict tests; The figure may serve as a reference; a
charge process is as follows (one system as an example):
Step 1: Place a refrigerant container on an electronic scale and connect the container and
the pressure gauges by a flexible tube;
Step 2: Remove gases inside the flexible tube—half turning the shut-off valve of the con-
tainer, loosen the joint device between the flexible tube and pressure gauge; tighten the
joint device when a sound is sent out for 5s;
Step 3: Power up and down the electronic scale to enable it to reset;
Step 4: Ensure that the flexible tube has been evacuated and the scale reset, turn on all
valves connecting refrigerant containers and the unit; charge refrigerant required by the
nameplate to prevent oil dilution caused by excessive charging, and inhibit a capacity de-
cline of the unit induced by insufficient charging; when the unit is running, make sure it is
gaseous refrigerant (as possible as it can be) from a refrigerant container (that cannot be
turned upside down) that is injected into fluorine nozzles on intake lines; when the unit
powered down, be sure to charge refrigerant the fluorine nozzle at the high-pressure side
(if there is no nozzle at the high-pressure side, low-pressure side is an alternative.) in case
of liquid slug.
7.5.2 Air Removal
When there is air trapped in the system, expel them before charging refrigerant. The whole
system must be vacuumed as per steps stated below.
(1)Connect pipes for vacuuming at both the low and high pressure sides;
(2)Start the vacuum pump for vacuuming;
(3)When it reaches the targeted vacuum degree, charge refrigerant into the system. See the
nameplate for type and charging mount of refrigerant. Do charging from the low pressure
side. A manifold gauge should be connected to both the low and high pressure sides;
129
(4)Refrigerant charging would be affected by environment temperature. If refrigerant is un-

dercharged, start the water pump to circulate chilled water and meanwhile start the unit for
refrigerant adding. In this case, vapor refrigerant should be charged.
7.6 Exploded Views and Part Lists
8 Maintenance
8.1 Significant of Maintenance
The unit has undergone a series of strict tests prior to delivery to ensure qualified
performance, however, in order to keep reliable performance and extend its service life, the
unit should be maintained routinely and periodically by the qualified servicemen.
8.2 Maintenance Items
8.2.1 Routine Maintenance Items
Routine Maintenance Items
Is there any unusual noise and vibration?
Is there any unusual noise and vibration for the compressor in operation? Is there any
unusual smell?
Do the operating pressure, voltage and current keep normal? If not, figure out the cause and
then eliminate it?
Are all temperature sensors and pressure transducers installed securely?
8.2.2 Periodic Maintenance Items

Periodic Maintenance Items
Is any wiring loosened and insulated securely?
Does any electric element work reliably? If not, change it timely?
Does any throttling valve and control valve leaks? Can any valve be opened or closed
flexibly? Is any filter clogged?
Is the temperature set point proper?
Is there a large amount of condensate at the chilled water pipe or the condensate pipe? Is
insulation layer damaged?
8.2.2.1 Requirements on Water Quality and Cleaning

Industrial water used as chilled water produces little scale, but well or river water will bring
much scale, sand and other sediment which then would block up the chilled water flow and
make the evaporator frozen up. Therefore, it is necessary to filter or chemically soften water
before it flows into the water system and also take analysis to quality. Once it is found water
quality is dissatisfactory, and then only industrial water is available.
130
Requirements on Water Quality

Chilled/Hot water
side Trend
Item
Circulat- Supply Corro- Scalelike
ing water water sion sediment
PH(25℃) 6.8-8.0 6.8-8.0 6.8-8.0 0
Conductivity
(25℃) μs/cm <400 <300 0 0
Cl- mg(Cl-)/L <50 <50 0 　
Basic items SO42- mg(SO42-)/L <50 <50 0 　
Acid
consumption
(PH4.8) mg(CaCO3)/L <50 <50 　 0
Hardness mg(CaCO3)/L <70 <70 　 0
Fe mg(Fe)/L <1.0 <0.3 0 0
undete- undete-
Reference mg(S2-)/L
S2- cable cable 0 　
items
NH4+ mg(NH4+)/L <1.0 <0.3 0 　
SiO2 mg(SiO2)/L <30 <30 　 0
Note: “○” in the table above indicates the cause for corrosion and scalelike sediment.
Even though water quality is under strict control, calcium oxide or other minerals will
gradually accumulate on the surface of the evaporator. Then, it will reduce the heat exchange
efficiency of the evaporator and consequently lead to poor performance of the unit.
Therefore, the pipe system should be cleaned periodically. Oxalic acid, acetic acid and
formic acid can be used as the organic cleaning agent, but the strong chloracid is not allowed
as it will corrode the copper tube of the heat exchanger and then lead to water and refrigerant
leakage.
■ Preparation of Materials and Tools
Several bags of environmental friendly scale remover, or similar cleaning liquid.
■ Cleaning Instructions
(1)estimate the required amount of scale remover in accordance with the system water vol-
ume and severity of scaling.
(2)add the scale remover to the water tank and the scale remover.
(3)start through the contact the water pump every 10 minutes and spread the scale remover
in water more quickly and widely.
(4)after that, follow the steps below
131
1) let the water pump run for another 1-2 hours.

2) 1-2 hours later, change the cleaning solution to anti-rusting agent. Then, drain the water
system and check the water quality. If water is cloudy, then it indicates the cleaning ef-
fect is satisfactory.
3) open the water inlet to see if scale on the shell and tube has been removed. If not, clean
the shell and tube separately again by the skilled serviceman and then rinse them. If
there is still sand, scale and other foreign matters at the bottom of the shell and tube, let
cleaning solution in from the inlet pipe and then let the foul water out through the drain
outlet.
4) fully charge the water system and let it run for another 1-2 hours.
5) stop the unit to drain up waste solution. If impossible, drain it with making up water at
the same time until all waster solution has been drained out completely (at this time
water is transparent and PH is 7).
6) repeat steps ④ and ⑤.
7) clean or change the filters in the water system.
8) see if the difference between the entering and leaving water temperature is improved.
NOTE
(1)although the cleaning agent is innocuous, but care also should be taken not to let it spill
into eyes.
(2)the serviceman with injuries on the hand is not allowed to take this task.
Before and after cleaning, observe the running status of the unit, summarize the cleaning
effect and record the running parameters.
8.2.2.2 Cleaning of the Finned Heat Exchanger
In order to keep fins work efficiently, be sure there are no leaves, cotton wool, insects, and
other contaminants on the outer layer of fins, or they would lead to more energy consumption
and high discharge pressure. Generally, fins should be cleaned after the unit has run for 6-12
months, or more frequently when the environment is polluted more seriously.
(1)Cut off the power supply.
(2)Clean with high-pressure air fins against the direction of the inlet air, or clean with high-
pressure water fins at the direction upright with that of the fins but care must be taken to
control the water pressure to prevent the fins from being pulled down and protect each
electric element. If fins stick with oily matters, clean fins with neutral detergent solution.
(3)The vacuum cleaner and nylon brush also can be used to remove dust and foreign mat-
ters on the surface of the heat exchanger.
8.3 Freeze Protection in Winter
When the unit is not going to be used for a long time, clean and dry the internal and external
surfaces of the unit, and then it would be better to wrap it. Under the subzero climate, the
unused unit should be drained completely so that the shell-and-tube evaporator would not be
132
frozen up. Instead, the other way is adding some antifreeze into water to keep the water
temperature no less than 0℃.
See the following steps for how to drain water out.
(1)Loosen screws on the front panel and then remove the front panel
(2)Draw out the blind plug counter clockwise to let the chilled water flow out freely until no
water stays in. After that, place the blind plug back. (Note: put the container for foul water
beneath the drain pipe to prevent foul water from polluting the site).
133

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A Series Modular-type Air-cooled (Heat Pump) Chiller

3.1.2 Model Number Nomenclature

No Code description Options

4 Cooling method of condenser F:air-cooled

6 Variable frequency Default-fixed speed

7 Assembly method M:modular

For instance, LSQWRF60VM/NaA-M indicates an inverter modular air-cooled chiller with a

3.1.5 Operation Range

maximum and minimum entering water pressures:

3.2 Unit Performance Curves

3.3 Working Principle

3.4 Techinical Parameters List

Power Compressor MRC NRC Fan NRC

3.4.2 Performance Parameters Table

Connection method By external threads

3.5 Scope of Supply

S= standard O= user prepared P= Optional

Hotel, all 70～95 Hospital, all 105～130

Pub, cafe 80～120 Average ward 70～110

Table 3.6.3 Estimated Cooling Load per Unit Building Area

Cinema 42～68 84～98(only auditorium)

3.6.1.6 A case for Selection

4.2 Operation Flowchart

4.3 Key Control Logics

4.3.9.2 Irrecoverable Protection

Fig 4-1 Homepage

2 Year, month, day, hour, and minute

3 Quantity of the on-line units

(1)It is defaulted to keep at the homepage.

4.4.2 Menu Page

Fig 4-2 Menu Page

1 FUNCTION It is used to access to the function setting pages.

2 PARA. It is used to access to the parameter setting pages.

3 INFO It is used to access to the information viewing pages.

5 GENERAL It is used to access to the general setting pages.

6 Homepage icon It is used to go back to the homepage.

4.4.3 Introduction to the Pop-up Windows

Fig 4-3 Function Page 1

Fig 4-4 Function Page 2

Fig 4-5 Function Page 3

3 Auto anti-freezing Off; On /

13 Field commissioning Enter /

5) By pressing “OK”, manual defrosting will be deactivated, with “√”changed to “□”

4) Do not activate this function for two or more units.

Fig 4-6 Parameter Setting Page 1

Fig 4-7 Parameter Setting Page 2

No Full Name Displayed Name

1 Entering water temperature for cooling Entering water-T for cooling

2 Entering water temperature for heating Entering water-T for heating

3 Leaving water temperature for cooling Leaving water-T for cooling

4 Leaving water temperature for heating Leaving water-T for heating

5 Start temperature for E-heating Start-T for E-heating

6 End temperature for E-heating End-T for E-heating

Fig 4-8 Unit in Red

Fig 4-9 Unit with a Red Point

Fig 4-10 Status Page 1

Fig 4-11 Status Page 2

Fig 4-12 Status Page 3

No Name Status No Name Status