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    19dk - IOM

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    Praveesh Thomas
    This document provides an overview and instructions for operating and maintaining a refrigeration machine. It includes sections on controls, start-up procedures, operator training, operating instructions, maintenance schedules, troubleshooting, and technical specifications. Tables and figures are provided to illustrate machine components, refrigeration cycles, control settings, and maintenance procedures.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    19dk - IOM

    Uploaded by

    Praveesh Thomas
    51 views42 pages
    This document provides an overview and instructions for operating and maintaining a refrigeration machine. It includes sections on controls, start-up procedures, operator training, operating instructions, maintenance schedules, troubleshooting, and technical specifications. Tables and figures are provided to illustrate machine components, refrigeration cycles, control settings, and maintenance procedures.

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    19dk- IOM

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    This document provides an overview and instructions for operating and maintaining a refrigeration machine. It includes sections on controls, start-up procedures, operator training, operating instructions, maintenance schedules, troubleshooting, and technical specifications. Tables and figures are provided to illustrate machine components, refrigeration cycles, control settings, and maintenance procedures.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    51 views42 pages

    19dk - IOM

    Uploaded by

    Praveesh Thomas
    This document provides an overview and instructions for operating and maintaining a refrigeration machine. It includes sections on controls, start-up procedures, operator training, operating instructions, maintenance schedules, troubleshooting, and technical specifications. Tables and figures are provided to illustrate machine components, refrigeration cycles, control settings, and maintenance procedures.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 42

    Contents

    List of Tables
    List of Figures
    Introduction
    Abbreviations
    Definitions
    Controls
    General
    Processor Board
    Input/Output Board
    Set Point/Display Board
    Safety Controls
    Reset Pushbutton
    Deadband
    Proportional Band
    Contents
    Ramp Loading
    Capacity Overrides
    Excessive Purge Pump Run Time
    Oil Heater and Thermostat
    Remote Start/Stop Controls
    Spare Safety Inputs
    Start-Up Sequence
    Shutdown Sequence
    Control Configuration
    Controls Test
    Before Initial Start-Up
    Job Data Required
    Equipment Required
    Check Machine Tightness
    Contents
    Inspect Piping
    Charge Refrigerant
    Inspect Wiring
    Check Starter
    Oil Charge
    Check Oil Heater
    Check Machine Safety Control Settings
    Configure DIP Switches
    Check Safety Control Operation
    Initial Start-Up
    Preparation
    Start-Up
    Calibrate Motor Current Demand
    Check Machine Operating Condition
    Trim Refrigerant Charge
    Contents
    Instruct the Customer Operator
    Compressor-Motor Assembly
    Unishell
    Purge System
    Lubrication System
    Control System
    Auxiliary Equipment
    Describe Machine Cycles
    Review Maintenance
    Safety Devices and Procedures
    Check Operator Knowledge
    Review Operating and Maintenance Instructions
    Operating Instructions
    Operator Duties
    Prepare Machine for Start-Up
    Contents
    To Start Machine
    Check Running System
    To Stop Machine
    After Limited Shutdown
    Extended Shutdown
    After Extended Shutdown
    Manual Operation
    Refrigeration Log
    Weekly Maintenance
    Check Lubrication System
    Check Purge Operation
    Scheduled Maintenance
    Inspect Control Center
    Check Safety and Operating Controls
    Contents
    Change Oil and Oil Filter
    Change Volute Drain Strainer and Refrigerant Filter
    Compressor Bearing Maintenance
    Inspect Purge
    Inspect Refrigerant Flow Chamber
    Inspect Unishell Tubes
    Inspect Starting Equipment
    Ordering Replacement Parts
    General Maintenance
    Refrigerant Properties
    Charging Refrigerant
    Removing Refrigerant
    Trimming Refrigerant Charge
    Refrigerant Loss
    Contents
    Air and Water Leaks
    Pressurizing a Machine When Liquid Refrigerant is Present
    Pressurizing a Machine When Liquid Refrigerant is Not Present
    Guide Vane Linkage
    Sensor Test Procedure
    General Data
    Machine Informative Plate
    System Components
    Refrigeration Cycle
    Motor Cooling Cycle
    Lubrication Cycle
    Summary
    Details
    Purge Cycle
    Purge Operation
    Contents
    Compressor Fits and Clearances
    Control Troubleshooting
    Test Points
    Processor Board Replacement
    Input/Output Board Replacement
    Set Point/Display Board Replacement
    Contents
    List of Tables
    Table 1 — Safety Limits and Control Settings
    Table 2 — Capacity Override Set Points
    Table 3 — Configuration (DIP) Switch Settings
    Table 4 — Controls Test
    Table 5 — Machine Charge
    Table 6 — Oil Charge
    Table 7a — Sensor Resistance and Temperature (F)
    Table 7b — Sensor Resistance and Temperature (C)
    Table 8 — Purge Operating Switch Settings
    Table 9 — Diagnostic Codes and Troubleshooting Guide
    Contents
    List of Figures
    Figure 1 — 19DK Machine Components
    Figure 2 — Control Center
    Figure 3 — Control Wiring Schematic
    Figure 4 — Control Sequence
    Figure 5 — 19DK Leak Test Sequence and Procedures
    Figure 6 — Purge Valve and Switch Settings
    Figure 7 — Purge Component Location
    Figure 8 — Flow Chamber Poppet Valve Detail
    Figure 9 — Guide Vane Linkage (Closed Position)
    Figure 10 — Refrigeration and Motor Cooling Cycles
    Figure 11 — Lubrication Cycle
    Figure 12 — Purge Cycle
    Figure 13 — Compressor Fits and Clearances

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