RPH RO - Tech. Manual

Download as pdf or txt
Download as pdf or txt
You are on page 1of 16

Type series booklet

1316.55-10 G2 RPH-RO

Process pumps
Standard bearing assemblies B02 to B06
Tandem bearing assemblies B02 to B06
Mechanical seal

Made by KSB

Automation products available:


ƒ Hyamaster
ƒ Hyatronic

Application Designation
Desalinization plants. RPH-RO 80 - 280 B

Type series
Design Discharge nozzle DN
Nominal impeller dia.in mm
Horizontal radially split volute casing pumps in duplex Additional code
material (super duplex, optional) in back pull-out design,
to ISO 13709 (heavy duty), with radial impeller, single- Additional codes:
flow, single-stage, centreline pump feet. B = for additional hydraulics
Pump model with inducer available on request.

Operating Data
Pump sizes DN 25 to 400
Capacities Q up to 4.150 m3/h
Heads H up to 270m
Operating pressures p up to 104 bar
(ASME B16.5 class 600)
for A351CD4MCu
Higher pressures and flange
pressure ratings on request
Suction pressure up to 70 bar
Operating temperatures t -40 to + 300ºC
RPH-RO
Selection chart

2
RPH-RO

3
RPH-RO
Product Features / Benefits

Pressure and Temperature limits

Pressure and temperature limits for pressure-retaining components


(Bearing brackets B02-B06)

120
Max. pump discharge pressure pd [bar]

100
A995CD4MCuN
A890CE3MN
80

60

40

20

0
-50 0 50 100 150 200 250 300
Operating tempetarure t oC

Average values – the values of individual pump sizes may be higher or lower than the values indicated. (Contact KSB).

4
RPH-RO
Mechanical seals
The application limits of mechanical seals depend on the circumferential speed, the material and the fluid handled.

Material table

Standard (duplex) Optional (super duplex)


Part Nº Description
ASTM ASTM

102 Volute casing A995CD4MCuN A890CE3MN

161 Casing cover A995CD4MCuN A890CE3MN

210 Shaft A182UNS-S31803 A276-S32760

230 Impeller A890CD4MCu A890CE3MN

330 Bearing bracket A216Gr WCB A216Gr WCB

411.10 Spiral wound Spiral wound SS 316 - Graphite


8BVS (John Crane) – A2.Q1.E.M2.G1
433 Mechanical seal
SHV (Burgmann) – A.Q1.V5.M.G1
502.01/.02 Casing wear ring Duplex SS A890CE3MN or 1.4501

503.01/.02 Impeller wear ring Duplex SS A890CE3MN or 1.4501

542.02 Throttling bush A182UNS-S31803 A890CE3MN or 1.4501

902.01/920.01 Casing bolts / hex. nut 1.6772 A2D 1.6772 A2D

Materials – table of comparison

Material type ASTM designation Closest DIN equivalent Closest BS equivalent

Carbon Steel A216 Gr WCB GP240GH+N EN10213-2

EN10213-4
A995CD4MCuN 1.4517
EN10088-3
Duplex A182UNS-S31803 1.4462
EN10213-4
A890CD4MCu Noridur 1.4593

A890 CE 3MN 1.4469 EN10213-4


Super duplex
A276-S32760 1.4501 EN10088-3

5
RPH-RO

6
RPH-RO
Pump sizes
DN Nominal impeller diameter
Bearing
Discharge
180 181 230 231 280 281 360 361 401 450 501 630 670 710 bracket
nozzle
25 x x B 02 S
40 x x x x x x x B 02 L
50 x x x x x B 03
80 x x 1) x 1) x 1) x 1)
B 05 S
100 x x 1) x 1) x 1) x 1)
x 1) x 1) x 1) x 1) 1) 2) 1) 2)
150 x x B 05 L
1)
200 x x 1) x 1) 2) x 1) x 1) 2) x 1) 2)
B 06
x 1) 2) 1) 2) 1) 2)
250 x x x 1) 2)
1)
Casing with double volute
2)
Complementary sizes, only 4-pole drive possible

Pump casing Flushing liquid


Radially split, consisting of volute casing and cover. The Flushing liquid is to be used to lubricate the mechanical
casing cover can be heated or cooled, if required seal. For this purpose, a circulation line from the
(optional). Volute casing with casing wear rings. Casing discharge side of the pump to the mechanical seal
cover with casing wear rings (depending on axial thrust chamber is provided in standard.
balancing).
Centreline pump feet. Quench liquid: a connection for a quench liquid is
To reduce the hydraulic radial forces acting on the shft available on the standard cartridge seals SHV and
and bearings, which increase with pump size and head, 8BVS. The connection of the quench is recommended.
the casing of pumps with DN 80 and above has a double
volute (except for pump sizes 80-180 and 100-180). Mechanical Seals Used
Mechanical seal Maker Type Material
Nozzle positions single-acting Burgmann SHV-X A.Q1.V5.M.G1
Axial inlet; on complementary sizes (see above) radial single-acting J.Crane 8BVS A2.Q1.E.M2.G1
discharge pointing vertically upwards, otherwise
tangential discharge. Coating and preservation (to AN 1865)
Treatment of un machined parts: reaction primer;
Balancing wetted components without first primer coat (internal
Balancing of axial thrust by sealing gap and balancing and external)
holes (if required). Coating – pressure-retaining parts: without finish coat
Coating – bearing bracket, baseplate: synthetic
Minimum flow enamel RAL 5002, ultramarine blue
Unless specified otherwise in the individual characteristic Preservation: rinsed with water repellent; bright parts
curves, the following applies: liable to rust with protective coating
Qmin = 0,1 . Qopt. for short operation
Qmin = 0,3 . Qopt. for continuous operation
Acceptance tests / guarantees
Bearing lubrication Each pump is subjected to a performance test, and its
duty point is guaranteed according to ISO 9906/2.
Bearing bracket Oil fill in I Bearing bracket Oil fill in I
Certificates for the following acceptance tests may be
B 02 0,9 B 05 2,5
performed at extra charge:
B 03 1,8 B 06 5,7
Hydrostatic test 1,5 x (suction pressure
Lubricating oil types C 46 DIN 51 517 or SAE 20 W/20 + shut off head)
HD shall be used. Performance test 1 duty point guaranted
On the standard pump desing, the bearing bracket is HI level A 5 measuring points
uncooled. Performance test 1 duty point guaranted
ISO 9906/1 5 measuring points
The bearings are oil bath lubricated. An oil thrower can Performance test 1 duty point guaranted
be fitted (please contact KSB). Oil mist lubrication is also ISO 9906/2 5 measuring points
possible. Performance test 1 duty point guaranted
NPT threads are provided for cooling liquid connection, ISO 9906/2A 5 measuring points
constant-level oiler, oil drain and vent plug. NPSH test 1 duty point guaranted
The bearings are designed for at least 40.000 operating 5 measuring points
hours. See annex I, selection table.
During pump standstill the oil level can be checked Warranties are given within the scope of the valid
against the mark next to the oil level sight glass. delivery conditions.

7
RPH-RO

External nozzle forces and moments

Suction nozzle Discharge nozzle


Pump
Forces (in N) Moments (in Nm) Forces (in N) Moments (in Nm)
sizes
Fx Fy Fz Fres Mx My Mz Mres Fx Fy Fz Fres Mx My Mz Mres
25-180
1780 1430 1160 2560 920 460 710 1250 1430 1160 1780 2560 920 460 710 1250
25-230
40-180
40-230 1780 1430 1160 2560 920 460 710 1250 1430 1160 1780 2560 920 460 710 1250
40-280
40-181
40-231
1780 1430 1160 2560 920 460 710 1250 1430 1160 1780 2560 920 460 710 1250
40-281
40-361
50-180
50-230
50-280 2670 2140 1780 3860 1900 950 1440 2570 1430 1160 1780 2560 920 460 710 1250
50-360
50-450
80-180
80-230
80-280 3560 2840 2320 5110 2660 1360 2010 3600 2140 1780 2670 3860 1900 950 1440 2570
80-360
80-450
100-180
100-230
100-280 6230 4980 4090 8960 4610 2360 3530 6270 2850 2310 3560 5110 2660 1360 2010 3600
100-360
100-450
150-230
150-280
150-360
9790 7560 6230 13850 7050 3530 5150 9420 4980 4100 6230 8970 4610 2360 3530 6270
150-450
150-501
150-630
200-280
200-360
200-401
13350 10680 8900 19270 10030 4880 7590 13490 7560 6230 9790 13850 7060 3530 5150 9420
200-450
200-501
200-670
250-401
250-501
16000 13340 10680 23410 12200 5960 9220 16412 10680 8900 13340 19267 10040 4880 7600 13505
250-630
250-710

8
RPH-RO
Recommended spare parts stock for 2 Years’ operation to DIN 24296

Number of pumps (including stand-by pumps)


Part No. Description 2 3 4 5 6 and 7 8 and 9 10 and more
Quantity of spare parts
210 Shaft 1 1 1 2 2 2 20%
230 Impeller 1 1 1 2 2 2 20%
320.02 Angular contact ball bearing (set) 1 1 2 2 2 3 25%
322.01 Cylindrical roller bearing 1 1 2 2 2 3 25%
330 Bearing bracket - - - - - 1 2 pcs.
433 Mechanical seal (cartridge) 2 3 4 5 6 7 90%
502.01/.02 Casing wear ring 2 2 2 3 3 4 50%
503.01/.02 Impeller wear ring 2 2 2 3 3 4 50%
542.02 Throttling bush 1 1 2 2 2 3 30%
--- Other sealing elements 4 6 8 8 9 10 100%
Note: Recommended spare parts for commissioning and start-up: 1 set of seal elements.

Dimensions Pump dimensions

Wei Bearin Shaft end


Pump Pump dimensions Foot bolts
ght g d1Ø
size
kg bracket DN1 DN2 a c e f g1 h2 m1 n1 n3 n6 r k6 l t u y i1 m2 n2 s1
25-180 116 B 02 S 40 25 120 770.5 105 652 40 230 130 420 320 0 185 32 114,5 35 10 140 30 60 380 17,5
25-230 131 B 02 S 40 25 120 770.5 125 652 40 255 130 460 360 0 205 32 114,5 35 10 140 30 60 420 17,5
40-180 122 B 02 S 50 40 130 780.5 105 652 40 250 130 420 320 0 188 32 114,5 35 10 140 30 60 380 17,5
40-181 136 B 02 L 50 40 130 784.5 110 656 40 250 130 420 320 0 198 32 114,5 35 10 140 30 60 380 17,5
40-230 138 B 02 S 50 40 130 780.5 130 652 40 265 136 460 360 0 215 32 114,5 35 10 140 30 60 420 17,5
40-231 158 B 02 L 50 40 140 794.5 135 656 40 265 146 460 360 0 220 32 114,5 35 10 140 30 60 420 17,5
40-280 197 B 02 L 50 40 140 794.5 160 656 40 290 146 540 440 0 238 32 114,5 35 10 140 35 70 500 17,5
40-281 195 B 02 L 50 40 140 794.5 160 656 40 290 150 540 440 0 248 32 114,5 35 10 140 35 70 500 17,5
40-361 249 B 02 L 50 40 150 804.5 195 656 40 305 150 340 540 0 275 32 114,5 35 10 140 35 70 600 17,5
50-180 153 B 02 L 80 50 150 804.5 120 656 50 265 150 470 360 0 220 32 114,5 35 10 140 35 70 420 22
50-230 240 B 03 80 50 155 915 140 755 50 265 150 510 400 0 230 42 140 45 12 140 35 70 460 22
50-280 289 B 03 80 50 170 930 170 755 50 290 150 550 440 0 255 42 140 45 12 140 35 70 500 22
50-360 347 B 03 80 50 170 930 200 755 50 310 150 650 540 0 285 42 140 45 12 140 45 90 600 22
50-450 441 B 03 80 50 180 940 245 755 50 365 150 750 640 0 325 42 140 45 12 140 45 90 700 22
80-180 242 B 03 100 80 175 950 140 770 60 290 170 510 400 0 235 42 140 45 12 140 45 90 460 22
80-230 264 B 03 100 80 170 930 160 755 60 290 170 550 440 20 265 42 140 45 12 140 45 90 500 22
80-280 317 B 03 100 80 180 940 180 755 60 300 170 590 480 20 290 42 140 45 12 140 45 90 540 22
80-360 361 B 03 100 80 90 950 210 755 60 310 170 650 540 15 325 42 140 45 12 140 45 90 600 22
80-450 547 B 05 S 100 80 200 1082 260 879,5 60 370 170 760 650 20 375 60 182 64 12 180 45 90 710 22
100-180 289 B 03 150 100 185 960 170 770 70 325 190 590 480 25 275 42 140 45 12 140 50 100 540 26
100-230 303 B 03 150 100 170 930 175 755 70 325 170 590 480 30 285 42 182 45 12 140 50 100 540 26
100-280 345 B 03 150 100 170 930 200 755 70 335 190 650 540 30 315 42 182 45 12 140 50 100 600 26
4)
100-360 477 B 05 S 150 100 200 1082 225 879,5 70 355 190 730 590 25 340 60 182 64 18 180 55 110 670 26
100-450 576 B 05 S 150 100 210 1092 270 879,5 70 385 190 860 720 30 395 60 4) 182 640 18 180 55 110 800 26
150-230 369 B 03 200 150 200 960 210 755 80 355 200 730 590 45 330 42 182 45 12 140 50 100 670 33
4)
150-280 461 B 05 S 200 150 200 1082 225 879,5 80 365 200 730 590 40 355 60 182 64 18 180 60 120 670 33
150-360 533 B 05 S 200 150 230 1112 250 879,5 80 365 200 780 640 40 385 60 4) 182 64 18 180 60 120 720 33
150-450 659 B 05 L 200 150 230 1112 280 879,5 80 415 200 870 720 35 420 60 4) 182 64 18 180 55 110 800 33
4)
200-280 575 B 05 S 250 200 230 1112 260 879,5 90 395 230 870 720 50 400 60 182 64 18 180 55 110 800 36
200-360 683 B 05 L 250 200 230 1112 275 879,5 90 395 230 910 760 60 430 60 4) 182 64 18 180 55 110 840 36
200-450 804 B 05 L 250 200 250 1132 310 879,5 90 435 230 970 820 50 475 60 4) 182 64 18 180 55 110 900 36
4)
d1 Ø n6
9
RPH-RO
Complementary sizes RPH
Bearing brackets B 05/B 06

Pump Weight Bearing Pump dimensions Shaft end Foot bolts Drain line
size kg bracket d1Ø
DN1 DN2 a c f g1 h2 m1 n1 n3 n6 r k6 l t u y i1 m2 n2 s1 z e1 r1 a1
150-501 516 B 05 L 200 150 180 1082 899,5 90 500 180 960 820 0 370 60 4) 182 64 18 180 60 120 900 33 165 0 315 63,5
4)
150-630 1190 B 06 200 150 250 1385 1185 90 670 310 1200 1020 60 465 95 215 100 25 250 105 210 1120 36 260 85 412,5 80
200-401 528 B 05 L 250 200 190 1055 904,5 90 510 180 960 820 0 390 60 4) 182 64 18 180 60 120 900 33 165 0 330 64,5
200-501 676 B 05 L 250 200 200 1045 884,5 90 560 180 1060 920 0 420 60 4) 182 64 180 180 60 120 1000 33 165 0 360 78,5
200-670 1440 B 06 250 200 250 1380 1180 90 670 310 1360 1180 0 485 95 4) 215 100 25 250 105 210 1280 36 260 0 425 73
250-401 734 B 05 L 300 250 240 1100 899,5 90 600 210 1160 1000 0 425 60 4) 182 64 18 180 75 150 1080 33 165 0 365 105
250-501 926 B 05 L 300 250 200 1060 899,5 90 670 210 1200 1040 0 475 60 4) 182 64 18 180 75 150 1120 33 165 0 412 102
250-630 1500 B 06 300 250 300 1390 1140 90 750 310 1200 1020 70 485 95 4) 215 100 25 250 105 210 1120 36 260 0 425 108
250-710 1630 B 06 300 250 300 1380 1130 90 800 310 1460 1280 0 560 95 4) 215 100 25 250 105 210 1380 36 260 0 500 122
4)
d1 Ø n6

Connections

Single-acting mechanical seal with


quench supply

Connection up to DN 50 from DN 80 Description


11E.1 NPT 1/2-14 NPT 1/2-14 Flushing liquid inlet
12E.1 NPT 1/2-14 NPT 1/2-14 Circulation liquid inlet / outlet
24B NPT 3/8-18 NPT 3/8-18 Quench liquid drain
24E.1 NPT 3/8-18 NPT 3/8-18 Quench liquid inlet / outlet

10
RPH-RO
General assembly drawings
Bearing brackets B02 to B05

When ordering spare parts, please always specify:


Type series, works No. (stamped on the name plate and on the suction nozzle flange), year of construction, quantity required, part No., description,
material, fluid handled, general assembly drawing No. and mode of dispatch.

Part No. Description Scope of supply


With joint ring 411.10, casing wear ring 502.01, stud 902.01, grub screw 904.03, plug 916.42,
102 Volute casing
hex. nut 920.01
With joint ring 411.10, casing wear ring 502.02 1), hex. head bolt 901.30, stud 902.15, grub
161 Casing cover
screw 904.04 1), plug 916.16, hex. nut 920.15
210 Shaft With keywayed nut 920.21, lockwasher 931.01, key 940.01/.02
With impeller wear ring 503.01/.02, grub screw 904.06/.07, joint ring 411.31/.32/.67 (optional),
230 Impeller
lockwasher 931.02
320.02/550 2) Angular contact ball bearing With ring 550 (adjusting washer)
322.01 Cylindrical roller bearing
With protective cage 169.10, bearing cover 360.01/.02, gasket 400.01, O-ring 412.22, constant-
330 Bearing bracket (compl.) level oiler 638, oil level sight glass 642, pipe 710.22, hex. head bolt 901.31/.37, vent plug
913.03, plug 916.46, socket head cap screw 914.01
360.01/.02 Bearing cover With gasket 400.01, O-ring 412.22, socket head cap screw 914.01
433 Mechanical seal
502.01/.02 1) Casing wear ring Grub screw 904.03/.04 1)
1)
503.01/.02 Impeller wear ring Grub screw 904.06/.07 1)
507.01/.02 Thrower Grub screw 904.41/.42
542.02 Throttling bush
638 Constant-level oiler
831.02 Fan impeller (optional) With fan hood 832, fan hub 881, grub screw 904.33
904.38 Grub screw
922.01 Impeller nut
99-9 Complete set of sealing elements (not shown)
1)
for impellers with balancing of axial thrust only
2)
for bearing brackets B03 and B05 only

11
RPH-RO
Bearing bracket B06

When ordering spare parts, please always specify:


Type series, works No. (stamped on the name plate and on the suction nozzle flange), year of construction, quantity required, part No., description,
material, fluid handled, general assembly drawing No. and mode of dispatch.
Part No. Description Scope of supply
With joint ring 411.10, casing wear ring 502.01, stud 902.01, grub screw 904.03, plug 916.42,
102 Volute casing
hex. nut 920.01
With joint ring 411.10, casing wear ring 502.02 1), hex. head bolt 901.30, stud 902.15, grub screw
161 Casing cover
904.04 1), plug 916.16, hex. nut 920.15
210 Shaft With keywayed nut 920.21, lockwasher 931.01, key 940.01/.02
With impeller wear ring 503.01/.02, grub screw 904.06/.07, joint ring 411.31/.32/.67 (optional),
230 Impeller
lockwasher 931.02
320.02 Angular contact ball bearing With ring 550 (adjusting washer)
322.01 Cylindrical roller bearing
With protective cage 169.10, bearing cover 360.01/.02, gasket 400.01, O-ring 412.22, constant-
330 Bearing bracket (compl.) level oiler 638, oil level sight glass 642, pipe 710.22, hex. head bolt 901.31/.37, vent plug 913.03,
plug 916.46, socket head cap screw 914.01
360.01/.02 Bearing cover With gasket 400.01, O-ring 412.22, socket head cap screw 914.01
433 Mechanical seal
502.01/.02 1) Casing wear ring Grub screw 904.03/.04 1)
1)
503.01/.02 Impeller wear ring Grub screw 904.06/.07 1)
507.01/.02 Thrower Grub screw 904.41/.42
542.02 Throttling bush
550.87 Disc
638 Constant-level oiler
831.02 Fan impeller (optional) With fan hood 832, fan hub 881, grub screw 904.33
904.38 Grub screw
906 Impeller screw
931.02 Lockwasher
99-9 Complete set of sealing elements (not shown)
1)
for impellers with balancing of axial thrust only

12
RPH-RO
Design Variants

Performance curves
For individual characteristic curves, refer to offer curves 1316.451 (50Hz) and 1316.461(60Hz).

13
RPH-RO

14
RPH-RO

15
RPH-RO

Subject to technical modification whithout prior notice.


08.03.2007
1316.55-10 G2

KSB Bombas Hidráulicas SA


Rua José Rabello Portella, 400
Várzea Paulista SP 13220-540
Brazil http://www.ksb.com
Phone.: 55 11 4596 8500 Fax: 55 11 4596 8580
SAK – KSB Customer Service
e-mail: [email protected]
Fax: 55 11 4596 8656

16

You might also like