Transmission Towers Brochure

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TAKING

POWER
BRANDS OF INDIA
2018
PLACES
TRANSMISSION TOWERS
In India
Made
» Angles
» Fasteners
» Accessories
» EPC Line Construction
Skipper Ltd. is a From being a leading tower

300 million USD largest tower


Among the
manufacturer, we have
evolved our value chain
company and the
agship entity of
manufacturers to produce fasteners, bolts, nuts and
other accessories and integrated forward

in the world
to also emerge as a successful EPC player
the S K Bansal Group in the tower business.

The leading manufacturer of Complete integrated

transmission towers, transmission


MS & HT Angles, bolts, nuts and accessories solutions provider
among an exhaustive product basket
Our status: Our background: Our quality:
Skipper Limited is Skipper (established in 1981) is a Skipper’s commitment towards product
the largest tower agship company of the S.K. quality has made it the manufacturing
manufacturer in Bansal Group. It has over 35 years partner of choice to the Powergrid -
India and also of experience in manufacturing world’s largest transmission utility and
among the top 10 various value-added Steel also Ramboll - world’s largest tower
in the world. products such as Telecom Towers, ed)
Hamilton Poles, Tubular Poles,
oldings.
Our Value - Chain Steel Billets &
blooms as input

Wire Rod
as Input
Manufacture
MS & HT Angles

Consider u . Fabricate
& Galvanize
Complete
Towers
Do you prefer a multi-facetted,
versatile and energetic company Manufacture
Bolts & Nuts
Manufacture
D-shackles &
or one that prefers less of action? Hangars

EPC Line Construction


Our plants: Our EPC business: Our health and
Skipper has state-of-the-art A dedicated vertical for (EPC) safety measures:
Engineering, Fabrication and services has been established Health and safety is one of
Galvanizing facilities in-house, with specialized skill set to the priority areas at Skipper.
within the Company’s 4 execute turnkey projects in We are ISO 14001 and
Powergrid approved plants - the towers’ domestic market. ed.
2 in Uluberia, 1 in Junglepore
(West Bengal) and 1 in
Guwahati (Assam).
Would you rather join hands with a
company that is credited for being
singularly pioneering or those that
are run-of-the-mill?
Did you know?
Within each transmission line, there
are 15-20 structures including basic
bodies, extensions and stubbs.

Consider u .
At Skipper Limited, transmission towers are
Each structure can have upto
800 unique parts, all of which are
viewed not just as a product, but as a service. produced, assembled for proto
From designing and manufacturing of each checking and packed perfectly
component to the erection and stringing of a before shipping from Skipper.
customised tower, Skipper is present along the
entire value chain.
Range of towers:

Do you prefer a company that is highly


specialized in its response to each and
every order/ customer, or a company
that treats all orders in a similar vein?
er our customers a full-range-cum-diverse

Consider u . product basket ranging from 66kV to 800kV Towers (Single Circuit,
Double Circuit, Multi-Circuit Towers suitable for Twin, Quad and

produced at Skipper are shown below:


gurations
Would you rather select a company that is
engaged in critical manufacture of its products
or one that manufactures without thought?
Facility highlights
at Skipper
» Owns 4 Powergrid approved » Nut bolt capacity of 600 MT per
manufacturing plants month i.e. 7200 MT per year
» Installed capacity of over 3,00,000 » In-house MS & HT Angle Rolling
MT per annum (upto 200 X 200 X 25) that
guarantee all time availability
» 7 in-house galvanizing plants
upto 12 m length, 2.5 m width » Machinery and latest technology
and 3 m depth of manufacture is imported from
Italy and China
» 57 Angle and Plate CNC lines
» In-house Engineering and Drawing
» Zero machine downtime with
department to provide Optimized
4 units back-up
Design solutions for all client
requirements

Consider u . Did you know?


At Skipper Limited, we extend beyond mere
Skipper has a much higher output almost
manufacture to providing a service. Absorbing the by 15% per month than competitors.
latest technology, expansions and modernizations and
de-bottlenecking of plants on an ongoing basis. The company has a fully automated ERP
The company has 4 state-of-the-art manufacturing system for constant monitoring of its
product batches.
facilities, 2 in Uluberia, 1 in Junglepore, near Kolkata
(West Bengal) and 1 in Guwahati ( Assam).

Unit 1 Unit BCTL Unit Uluberia Unit Guwahati Total capacity per annum

69,000 MT 36,000 MT 1,65,000 MT 30,000 MT 3,00,000 MT


Would you rather partner with a company that takes care of a product
from inception to delivery or one that simply produces and forgets?

Consider u .
Design and Engineering
Skipper has a state of art in-house design kV HVDC and various types of monopoles. Major
facility with a strong team of Design Engineers achievements include the designing and testing
and Draughtsmen who continuously develop of 500 KV S/C and D/C towers for South American
innovative, construction friendly and cost client Tower designed and tested successfully
ective designs. The company is equipped are:
with the latest softwares like PLS Tower, PLS Pole, » Nigeria - 132 kV D/C towers
Tower- Cad & Auto-CAD is equipped to provide
» Chile - 500 kV, 220 KV D/C towers
computerized engineering solutions, 3D analysis
and design. The company has also designed » Peru - 500 kV S/C, 500 KV D/C towers
various type of towers ranging from 33 kv to 500 » Spain - 750 kV S/C Portal suspension tower
Packing and Containerization
At Skipper, containerization is the Proper lashing, choking and fumigation
manifestation of the company’s ethos are done to ensure international
to care till the last mile for its valuable norms of packaging. Services of
customers. Utmost care is taken to ensure professional logistic enables best of
all tower parts reach the end customer shipping lines and fast delivery to our
in sturdy sea-worthy packing for ease international customers. A dedicated
of handling during transportation eet of transporters are engaged for
from factory to installation site. All transportation of towers to our domestic
our plants are geared up to do single- customers.
ng of
containers for ensuring safe delivery to
site.
Would you prefer multiple companies to get
your job done or a one-stop partner who
provides you a turnkey solution?

Consider u .
At Skipper, motto is to be a leader in the Transmission Lines business
and provide a one – stop solution to its brand-enhancing customers.
A dedicated vertical of company has been established for EPC
line construction with a specialized skill set to execute turnkey
Transmission projects up to 800 kV
Project Management
& Execution
After achieving leadership and manufacturing excellence in Towers,
Fasteners and its accessories, the company is currently involved in
inculcating superior project management and execution expertise
in its EPC business for clients and provide value-added turnkey
solutions.

Resources Network of service providers: The Company has a well


A perfect blend of critical key resources—people, equipments and a established and strong network of service providers in India.
competitive network of service providers has enabled the Company It deploys the latest equipment to
to establish itself in the market.
People: The Company has a highly experienced and capable team
of project management and project execution. It comprises project
eld engineers and skilled technicians. They
elds and well-versed, both
with the conventional as well as advanced methods, of project
execution.
Equipments: The Company possesses sophisticated tension-
stringing machines, winches and other heavy duty construction
equipments which give it a distinct edge to complete projects within
a stringent time-frame.

OUR ONGOING EPC TRANSMISSION LINE PROJECTS OUR COMPLETED EPC TRANSMISSION LINE PROJECTS
SL NO PROJECT DETAILS CLIENT LENGTH (KM) SL NO PROJECT DETAILS CLIENT LENGTH (KM)
1 400 KV D/C (QUAD) JIGMELING - ALIPURDUAR TRANSMISSION LINE (ASSAM PORTION) (JV WITH C&C CONSTRUCTIONS LTD.) PGCIL 110 1 400 KV D/C (TWIN) PANCHKULA - PATIALA TRANSMISSION LINE (JV WITH RANJIT SINGH & PGCIL 65.440
COMPANY)
2 ± 800 KV HVDC RAIGARH - PUGALUR TRANSMISSION LINE (PACKAGE 09) (JV WITH UNITECH POWER TRANSMISSION LTD.) PGCIL 180

3 220 KV / 132 KV DC / SC LINES AGAINST PACKAGE -2 OF TENDER SPECS. TD 400/15 (JV WITH SONAA ENGINEERING PVT LTD.) UPPTCL 122.56
2 400 KV D/C (QUAD) BHADLA - BIKANER TRANSMISSION LINE (JV WITH UNITECH POWER RRVPNL 189.913
TRANSMISSION LTD.)
4 132 KV D/C CHATTARGARH - LOONKARANSAR TRANSMISSION LINE RRVPNL 77
3 400 KV D/C (TWIN) ALLAHABAD - KANPUR TRANSMISSION LINE (PART I) (JV WITH RANJIT SINGH & PGCIL 146.363
5 220 KV D/C AKAL - JAISALMER 2 TRANSMISSION LINE RRVPNL 75 COMPANY)
6 220 KV & 132 KV TRANSMISSION LINES IN KAITHAL AREA (JV WITH SOLUX GALFAB PVT LTD) HVPNL 80.2
4 400 KV D/C ( T WIN) RAPP 7 & 8 - KOTA TRANSMISSION LINE PGCI L 45 .233
7 220 KV D/C PALAMPUR - HAMIRPUR TRANSMISSION LINE HPPTCL 57
5 220 KV / 132 KV DC / SC LINES AGAINST PACKAGE -2 OF TENDER SPECS. TD 400/15 (JV WITH SONAA UPPTCL 429.19
8 Construction of LlLO of one circuit of 400kV D/C Akal- Jodhpur (New) (Quad Moose) Line at Jaisalmer-2. RRVPNL 10 ENGINEERING PVT LTD.)
9 Re-Alignment work of 400KV D/C Multi Circuit Transmission Line in Yelahanka Presidency University for PGCIL PGCIL 0.6 6 220 KV / 132 KV DC / SC LINES AGAINST PACKAGE -3 OF TENDER SPECS. TD 400/15 (JV WITH SONAA UPPTCL 359.195
10 25KV Railway Electrificaton work in between Luckeesarai to Sadipur section. IRCON 77
ENGINEERING PVT LTD.)

11 25KV Railway Electrificaton work at Kushmunda Siding near Gevra Road station. South Eastern 27 7 TW-04 ISLAMPUR - SAHARSA PORTION OF ± 800 KV HVDC BISHWANATH CHARALI - AGRA PGCIL / INABENSA (PARTIAL WORK)
Coalfields Limited

12 25KV Railway Electrificaton work in between Satna - Rewa section. West Central Railway 50 8 TW-07 GORAKPUR - GOMTI RIVER PORTION OF ± 800 KV HVDC BISHWANATH CHARALI - AGRA PGCIL / INABENSA (PARTIAL WORK)
Would you rather select a company that is
quality-conscious by default or one that views
quality control merely as an ISO mandate?

Quality Awards “Largest Tower Supplier” award by PGCIL in Tower supply


category for the 3rd consecutive year

epc
player
award Consider u .
At Skipper Limited, quality is a way of life. We test and
certify all that we manufacture so that our customers
can be completely assured in the knowledge that
they are being delivered the most genuine product.
Registration & Approvals Ministry of Railways (RDSO)
Damodar Valley Corporation
Bureau of Indian Standards (ISI) Transmission Corporation of Andhra Indian Standard International Standard

ISO 9001, ISO 14001, ISO 18001 Pradesh Limited (APTRANSCO) Rolling & Cutting tolatances
( Hot Rolled Steel Products) IS 1852
Power Grid Corporation of India Limited (PGCIL) Odisha Power Transmission Corporation Limited (OPTCL)
Fabrication IS 802 IEC 60826
Egyptian Electricity Transmission Company (EETC) The Karnataka Power Transmission Corporation Limited (KPTCL)
Mild Steel (Tower Material) IS 2062:2011 (E250A) BSEN 10025-1&2 (S275JR/J0),
Bhutan Power Corporation Saudi Electric Company BSEN 10056 -1&2 ASTM A36/A36M
Major State Electricity Boards of India (SEBs) The Jordanian Electric Power Company Ltd., High Tensile Steel (Tower Material) IS2062:2011 (E350A) BSEN 10025-1&2 (S355JR/J0), BSEN
10056 -1&2 ASTM A572 Gr 50
cate of Conformity RETIE, Colombia
Galvanizing IS 2629, IS 2633, IS 4759 BS 729, BSEN ISO1461, ASTM A123,
Kenya Transmission Company (KETRACO) UKSEPRO ASTM A153
Transmission Company of Nigeria (TCN) LAPEM Fasteners (Grades 5.6/5 & 8.8/8) IS 1367 (Part-3&6), is 12427, BS 4190, ASTM A394, ASTM 563,
National Grid Corporation of Philippines (NGCP) IS 14394, is 10238 DIN 555, DIN 7990, DIN 931,
ACHILLES
DIN 933, DIN 7990
Canadian Welding Bureau (CWB) SIRIM QAS, CE & CIDB
Would you rather partner with a company
which has repeatedly won the trust of
every single customer or one that looks
for short-term gains?
Consider u .
At Skipper Limited, we believe that the customer’s project is
OUR project and we are always ready to go the extra-mile to
ensure we become the partner of choice to every buyer. Our
customers and partner endorsements speak for themselves.
“Over the past six years, Skipper has
supplied 400 KV and 765 KV Transmission “We are happy to have Skipper as a
Towers to 7 of EMC’s transmission projects. JV partner in 4 major TransmissionProjects.
Their quality and commitment is quite good Their product quality is excellent and their
and we wish to take them as our preferred approach is highly professional and
supplier in future also.” -RK Shah, President, ethical.” -BS Gill, Managing Partner, Ranjit
EMC Ltd. Singh & Co.

“Skipper is one of our most dependable


Tower partners and we look forward to “Congratulations Skipper for
our association growing from strength to successfully executing supplies for
strength.” -SC Jha – SBU Head & VP, Tata cult Multi-Circuit Towers
Projects Ltd. (average tower weight more than
60 MT) to our Gaya-Kodarma
T/L Project. We’ve found Skipper
“Skipper has been a Ramboll to be a reliable and quality-
manufacturing partner for more than 6 years and conscious manufacturer and look
we have found them to be a fair and transparent forward to working with them
Organization. We wish them all the best in their future again.” -Santosh Thakur, Director –
endeavours.” -Trond M. Bredesen, COO – Ramboll Shyama Power India Ltd.
Towers India & Global Production Director
Would you rather select a company
that that has resident intellectual capital
or one that outsources most of its
research and knowledge requirements
to independent consultants?
SAP SCREENSHOT

Consider u .
At Skipper Limited, resident intellectual capital is the
main driving force. Automated systems, integrated
IT platforms and the access to real-time data enables
smooth and seamless processes and delivery
schedules. We run SAP across our company and also
have a focused ERP for Tower production – Lighthouse.
The company has four state-of-the-art PGCIL –
approved plants in Junglepore and Uluberia on NH-6
Kolkata, West Bengal, India.

LIGHTHOUSE SCREENSHOT
Barcoding
System
Skipper has introduced barcoding facility for tower supply for the
rst time in India . Our ultimate goal is to minimize the pain points
of customer pertaining to material management and planning at all Bundles barcode
locations, which ensures 100% receipt of materials as delivered. Key
features of barcoding system have been listed below:

Key Features:
Real time information sharing on materials supplied
Consolidated information sharing on materials supplied
Easy access to information pertaining to materials supplied
On line information sharing
No hardware or software requirement at site
Hassle free joint cation can be carried out
Boxes barcode
ts to customers:
Ensuring “Zero shortage” of materials supplied and received at site
Hassel free joint cation can be carried out
cient materials management (sorting, bundling and storage) at site.
Minimal time required as compared to physical joint cation
Ensuring cient material handling and
tracking from delivery to erection of towers.
Boxes barcode
Other Products
Monopole Telecom Towers Poles Railway Electrification
A pioneer, Skipper Limited is Skipper has state of the art Skipper’s strength as a pole The company is gearing up to
the largest Monopole facility for production of all manufacturer and distributor sharpen its focus on
designing and manufacturing types of ground based telecom ensures that its products fi nd Railway electrifi cation and
facility in India, armed with towers and monopoles. With use in Power Transmission, intends to increasingly
global expertise and the advent of newer Distribution and Lighting start bidding for such projects
intellectual capital. It has an technologies skipper is also projects across India as well as in strategic alliance
application of upto 400 kV in currently supplying various in Gulf and African countries. with local private players
Transmission Towers and for kinds of camouflaged towers Products manufactured include initially. The company is in
heights of up to 40 metres for which are basically monopoles Tubular Swaged Poles, High the process of adding more
Telecom Towers. made to look like palm tree, Mast Poles, Octagonal Poles manpower and building
pine tree etc. We are already and Monopoles. The durability capacities to handle all future
supplying tubular/Angular/ and quality of Skipper poles railways related
Hybrid towers to various ensure reliability, durability, projects.
clients. and ease of installation.
November 2019, Print
ce:
Skipper Limited 3A, Loudon Street, 1st Floor, Kolkata - 700 017, India
Ph: +91 33 2289 5731 / 32 | Fax: +91 33 2289 5733 | [email protected] | www.skipperlimited.com

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