FREUDENBERG XPRESS

FREUDENBERG XPRESS
CUSTOM-MANUFACTURED SEALS
In today’s economic environment Freudenberg Xpress is the DELIVERING GLOBAL PERFORMANCE
clear solution for companies needing precise and speedy
results. Short turnaround, high reliability, and quality with Freudenberg–NOK offers the world’s largest product range
custom-manufactured work make Freudenberg–NOK Sealing from a single source, both materials and manufacturing exper-
Technologies your technology specialist. tise, along with revolutionary solutions for your next sealing
application. We provide global certification for our products
that meet the requirements for a wide range of industries.
DEMANDING WORK ENVIRON- Because we operate globally, our development and sales teams
MENTS REQUIRE HIGH-QUALITY understand our customers’ needs throughout the world
whether your application calls for a standard material or a
SEALS WITHOUT DELAY OR HASSLE. custom compound blend, Freudenberg–NOK delivers.
FREUDENBERG XPRESS OFFERS
SUPERIOR CUSTOM SEALS WITH
FAST TURNAROUND, SHIPPED
VALUES FOR THE CUSTOMER
WITHIN 24 HOURS IF REQUESTED.
yy Customized sealing solutions
Freudenberg Xpress has the diversified ability to meet the yy Based on your drawings or ours
needs of multiple industries, such as hydraulic cylinders yy Expert advice available
impacting equipment from tractors to dump trucks, and even
yy Original profiles and materials as used in standard
to steel mills. Custom-manufactured sizes are also available production (FDA compliant)
ranging to 120 inches in diameter. Aware of our diverse
yy Fast delivery for quick maintenance needs—within
customers’ sealing needs, Freudenberg Xpress service readily
24 hours, if requested
provides a solution with superior results and rapid response.
yy Economical production of small batches
yy Prototyping

1
CUSTOM DESIGNED SEALS
AT YOUR FINGERTIPS
FREUDENBERG XPRESS SERVICE
Freudenberg Xpress service is our prototype and production cell, which is redefining Piston guide ring
the way our customers think about producing their designs. made of resin-
bonded fabric

Conceived as a cost-effective solution for low-quantity production or rapid proto-

types, Freudenberg Xpress is a Computer Numeric Control (CNC) machine, integrated
with software, to custom-produce seals—up to 120 inches in diameter—usually in
less than one day. Seal design variations are easily accommodated and products can
be held to extremely high tolerances. Molding issues such as knit lines, ejector pin
markings, and flash are eliminated and there are no mold changes.
Wiper made
The Freudenberg Xpress service is comprised of ten product series for heavy industry of NBR with
aluminum case
applications including endless, tailor-cut or precision-jointed versions. The basic seal
rings are all provided by our standard production. Guides and roof shaped packing
sets are cut to the required sizes and are delivered as open versions. A specially
developed bonding technique allows a customizable diameter range for wipers,
deflectors and radial shaft seals.

Compact piston
seal made of 95 AU
21420/NBR/POM

Merkel EK and ES —Robust Merkel Enviromatic EA*— Merkel P 6* and P 9*—Wipers

chevron sets designed for Innovative deflector for with supporting elements or
older cylinder systems challenging applications additional sealing capability
*please ask for current lead times
FX-NI 150**
elastomeric rod
seal made of
88 NBR 156

MATERIALS
Freudenberg Xpress uses some of the highest quality materials in the world:
virtually any type of sealing material used in a hydraulic or pneumatic application.
Below are the the standard Xpress materials and dozens more are available (some FX-LF 300** low
are FDA approved). friction rod seal
made of
94 AU 925
yy Polyurethanes

yy Elastomers

yy Plastomers

yy Fluoro-Plastic (PTFE) **FX: signifies machined standard product series

2
STANDARD DIRT WIPERS
Features Applications
Standard “Snap–in” wipers are proven performers in yy Agricultural and construction equipment
preventing dirt and contaminants from entering thesystem.
Xpress makes these dirt wipers available in a variety of mate- yy Presses and injection molding machines
rials, custom tailored to meet your specific requirements.
“Press fit” wipers are also available. yy Standard hydraulic cylinders

Surface Requirements
Peak-to-Valley Heights RMax Ra
Running surface ≤2.5μm 0.05-0.3μm
Bottom of groove ≤6.3μm ≤1.6μm R2 <0.2 Rounded and free of burrs Rounded
and free
Sides of groove ≤15μm ≤3μm H R1 0.4 of burrs

Standard Sizes L
+0.2
Ød ØD D1 L L ØD
20-80 Ød+8.6 Ød+3.0 5.3 7.0 20°
81-150 Ød+12.2 Ød+6.0 7.2 12.0 ØD1
151-500 Ød+20.0 Ød+10.0 10.2 18.0 Rounded and
Ød
free of burrs
501-1000 Ød+25.0 Ød+12.6 12.7 20.0

PROFILE (standard offering) TYPE* STANDARD MATERIALS OPERATING TEMPERATURE SLIDING SPEED

DA 102 94AU925 (P100) –30°C to +110°C (–22°F to +230°F) 2.0 m/s

Red HPU (P500) –20°C to +110°C (–7°F to +230°F)
NBR (N100) –30°C to +110°C (–22°F to +230°F)
94AU30000 (P300) –35°C to +120°C (–31°F to +248°F)

DA 103 94AU925 (P100) –30°C to +110°C (–22°F to +230°F) 2.0 m/s

Red HPU (P500)/POM –20°C to +110°C (–7°F to +230°F)
NBR (N100)/POM –30°C to +110°C (–22°F to +230°F)
94AU30000 (P300) –35°C to +120°C (–31°F to +248°F)

DA 105PN 94AU925 (P100)/POM –30°C to +110°C (–22°F to +230°F) 2.0 m/s

Red HPU (P500)/POM –20°C to +110°C (–7°F to +230°F)
NBR (N100)/POM –30°C to +110°C (–22°F to +230°F)
94AU30000 (P300) –35°C to +120°C (–31°F to +248°F)

DA 106PN 94AU925 (P100)/POM –30°C to +110°C (–22°F to +230°F) 2.0 m/s

Red HPU (P500)/POM –20°C to +110°C (–7°F to +230°F)
NBR (N100)/POM –30°C to +110°C (–22°F to +230°F)
94AU30000 (P300) –35°C to +120°C (–31°F to +248°F)

DA 101 94AU925 (P100) –30°C to +110°C (–22°F to +230°F) 2.0 m/s

Red HPU (P500) –20°C to +110°C (–7°F to +230°F)
NBR (N100) –30°C to +110°C (–22°F to +230°F)
94AU30000 (P300) –35°C to +120°C (–31°F to +248°F)

3
STANDARD DIRT WIPERS

PROFILE (standard offering) TYPE* STANDARD MATERIALS OPERATING TEMPERATURE SLIDING SPEED

DA 104PN 94AU925 (P100) –30°C to +110°C (–22°F to +230°F) 2.0 m/s

Red HPU (P500) –20°C to +110°C (–7°F to +230°F)
NBR (N100) –30°C to +110°C (–22°F to +230°F)
94AU30000 (P300) –35°C to +120°C (–31°F to +248°F)

DA 107 94AU925 (P100) –30°C to +110°C (–22°F to +230°F) 2.0 m/s

Red HPU (P500) –20°C to +110°C (–7°F to +230°F)
NBR (N100) –30°C to +110°C (–22°F to +230°F)
94AU30000 (P300) –35°C to +120°C (–31°F to +248°F)

DA 108 94AU925 (P100) –30°C to +110°C (–22°F to +230°F) 2.0 m/s

Red HPU (P500) –20°C to +110°C (–7°F to +230°F)
NBR (N100) –30°C to +110°C (–22°F to +230°F)
94AU30000 (P300) –35°C to +120°C (–31°F to +248°F)

DA 109 94AU925 (P100) –30°C to +110°C (–22°F to +230°F) 2.0 m/s

Red HPU (P500) –20°C to +110°C (–7°F to +230°F)
NBR (N100) –30°C to +110°C (–22°F to +230°F)
94AU30000 (P300) –35°C to +120°C (–31°F to +248°F)

DA 111 94AU925 (P100) –30°C to +110°C (–22°F to +230°F) 1.0 m/s

Red HPU (P500) –20°C to +110°C (–7°F to +230°F)
NBR (N100) –30°C to +110°C (–22°F to +230°F)
94AU30000 (P300) –35°C to +120°C (–31°F to +248°F)

DA 112 94AU925 (P100) –30°C to +110°C (–22°F to +230°F) 1.0 m/s

Red HPU (P500) –20°C to +110°C (–7°F to +230°F)
NBR (N100) –30°C to +110°C (–22°F to +230°F)
94AU30000 (P300) –35°C to +120°C (–31°F to +248°F)

DA 113 94AU925 (P100) –30°C to +110°C (–22°F to +230°F) 1.0 m/s

Red HPU (P500) –20°C to +110°C (–7°F to +230°F)
NBR (N100) –30°C to +110°C (–22°F to +230°F)
94AU30000 (P300) –35°C to +120°C (–31°F to +248°F)

DA 115 PTFE Bronze –30°C to +150°C (–22°F to +300°F) 5.0 m/s

PTFE Glass MoS2 (Typical, can be influenced by fluids)
with NBR or FPM energizer

DA 116 PTFE Bronze –30°C to +150°C (–22°F to +300°F) 5.0 m/s

PTFE Glass MoS2 (Typical, can be influenced by fluids)
with NBR or FPM energizer

DA 117 PTFE Bronze –30°C to +150°C (–22°F to +300°F) 5.0 m/s

PTFE Glass MoS2 (Typical, can be influenced by fluids)
with NBR or FPM energizer

*pneumatic seals are indicated with a “PN” suffix

4
STANDARD ROD SEALS
Features Applications
Standard rod seals can be used as primary or secondary seals yy Agricultural and construction equipment
in hydraulic or pneumatic cylinders. Available in a variety of
materials and designs, including backup rings, O-ring-ener- yy Presses and injection molding machines
gized, and special designs to reduce friction, they can be
tailored to meet your specific requirements. yy Standard hydraulic cylinders

Surface Requirements
Peak-to-Valley Heights RMax Ra
Running surface ≤2.5μm 0.05-0.3μm
Bottom of groove ≤6.3μm ≤1.6μm
Sides of groove ≤15μm ≤3μm

Standard Sizes Rounded and Rounded and free of burrs R2 <0.2

free of burrs
Ød ØD L C/S L
5–24.9 Ød+8.0 6.3 4.0 H R1 0.4 +0.2
25–49.9 Ød+10.0 8.0 5.0
50–49.9 Ød+15.0 10.0 7.5
150–299.9 Ød+20.0 14.0 10.0
20°
300–499.9 Ød+25.0 17.0 12.5
500–699.9 Ød+30.0 25.0 15.0 C Ød ØD2 ØD1 ØDF
ØD
≥700 Ød+40.0 32.0 20.0

PROFILE (standard offering) TYPE* STANDARD MATERIALS OPERATING TEMPERATURE SLIDING SPEED

DS 101 94AU925 (P100) –30°C to +110°C (–22°F to +230°F) 0.5 m/s

Red HPU (P500) –20°C to +110°C (–7°F to +230°F)
NBR (N100) –30°C to +110°C (–22°F to +230°F)
94AU30000 (P300) –35°C to +120°C (–31°F to +248°F)

DS 102 94AU925 (P100)/POM –30°C to +110°C (–22°F to +230°F) 0.5 m/s

Red HPU (P500)/POM –20°C to +110°C (–7°F to +230°F)
NBR (N100)/POM –30°C to +110°C (–22°F to +230°F)
94AU30000 (P300) –35°C to +120°C (–31°F to +248°F)

DS 103 94AU925 (P100) –30°C to +110°C (–22°F to +230°F) 0.5 m/ss

Red HPU (N100)/NBR –20°C to +110°C (–7°F to +230°F)
94AU30000 (P300) –35°C to +120°C (–31°F to +248°F)

DS 104 94AU925/NBR/POM –30°C to +110°C (–22°F to +230°F) 0.5 m/s

Red HPU/NBR/POM –20°C to +110°C (–7°F to +230°F)
94AU30000 (P300) –35°C to +120°C (–31°F to +248°F)

5
STANDARD ROD SEALS

PROFILE (standard offering) TYPE* STANDARD MATERIALS OPERATING TEMPERATURE SLIDING SPEED

DS 105PN 94AU925 (P100) –30°C to +110°C (–22°F to +230°F) 0.5 m/s

Red HPU (P500) –20°C to +110°C (–7°F to +230°F)
NBR (N100) –30°C to +110°C (–22°F to +230°F)
94AU30000 (P300) –35°C to +120°C (–31°F to +248°F)

DS 106 94AU925 (P100) –30°C to +110°C (–22°F to +230°F) 0.5 m/s

Red HPU (P500) –20°C to +110°C (–7°F to +230°F)
NBR (N100) –30°C to +110°C (–22°F to +230°F)
94AU30000 (P300) –35°C to +120°C (–31°F to +248°F)

DS 107 94AU925/NBR –30°C to +110°C (–22°F to +230°F) 0.5 m/s

Red HPU/NBR –20°C to +110°C (–7°F to +230°F)
94AU30000 (P300) –35°C to +120°C (–31°F to +248°F)

DS 108 94AU925 (P100) –30°C to +110°C (–22°F to +230°F) 0.5 m/s

Red HPU (P500) –20°C to +110°C (–7°F to +230°F)
NBR (N100) –30°C to +110°C (–22°F to +230°F)
94AU30000 (P300) –35°C to +120°C (–31°F to +248°F)

DS 117 94AU925 (P100) –30°C to +110°C (–22°F to +230°F) 0.5 m/s

Red HPU (P500) –20°C to +110°C (–7°F to +230°F)
NBR (N100) –30°C to +110°C (–22°F to +230°F)
94AU30000 (P300) –35°C to +120°C (–31°F to +248°F)

DS 121 94AU925/NBR –30°C to +110°C (–22°F to +230°F) 0.5 m/s

Red HPU/NBR –20°C to +110°C (–7°F to +230°F)
94AU30000 (P300) –35°C to +120°C (–31°F to +248°F)

DS 125 94AU925/NBR –30°C to +110°C (–22°F to +230°F) 0.5 m/s

Red HPU/NBR –20°C to +110°C (–7°F to +230°F)
94AU30000 (P300) –35°C to +120°C (–31°F to +248°F)

DS 139 94AU925 (P100) –30°C to +110°C (–22°F to +230°F) 0.5 m/s

Red HPU (P500) –20°C to +110°C (–7°F to +230°F)
NBR (N100) –30°C to +110°C (–22°F to +230°F)
94AU30000 (P300) –35°C to +120°C (–31°F to +248°F)

DS 1141 94AU925 (P100)/POM –30°C to +110°C (–22°F to +230°F) 0.5 m/s

Red HPU (P500)/POM –20°C to +110°C (–7°F to +230°F)
NBR (N100)/POM –30°C to +110°C (–22°F to +230°F)
94AU30000 (P300) –35°C to +120°C (–31°F to +248°F)

*pneumatic seals are indicated with a “PN” suffix

6
PTFE ROD SEALS
Features Applications
PTFE rod seals are typically used as primary seals in hydraulic yy Agricultural, construction, and industrial equipment
applications. The various PTFE compounds and energizer
materials available in combination with these features offer yy Presses and injection molding machines
an optimal solution for most applications:
yy Control and regulation equipment
yy Very high resistance to pressure
yy Standard hydraulic and pneumatic cylinders
yy Good thermal conductivity

yy Very good extrusion resistance

yy High resistance to abrasion

yy Low friction, free of stick-slip

Surface Requirements
Peak-to-Valley Heights RMax Ra Rpkx Rpk Rk Rvk Rvkx
Running surface ≤2.5μm 0.05-0.3μm <0.5μm <0.5μm 0.25–0.7μm 0.2–0.65μm 0.2–2.0μm
Bottom of groove ≤6.3μm ≤1.6μm
Sides of groove ≤15μm ≤3μm

Standard Sizes Rounded and Rounded and free of burrs R2 <0.2

free of burrs
Ød ØD L C/S L
R1 0.4 +0.2
5–7.9 Ød+4.9 2.2 2.45 H
8–18.9 Ød+7.3 3.2 3.65
19–37.9 Ød+10.7 4.2 5.35
38–199.9 Ød+15.1 6.3 7.55
20°
200–255.9 Ød+20.5 8.1 10.25
256–649.9 Ød+24.0 8.1 12.00 ØD C Ød ØD2 ØD1 ØDF

≥650 Ød+27.3 9.5 13.65

7
PTFE ROD SEALS

PROFILE (standard offering) TYPE* STANDARD MATERIALS OPERATING TEMPERATURE SLIDING SPEED

DS 124 PTFE Bronze/NBR –30°C to +120°C (–22°F to +248°F) 5.0 m/s

PTFE Glass/NBR –30°C to +120°C (–22°F to +248°F)
PTFE Bronze/FPM –10°C to +200°C (–14°F to +390°F)
PTFE Glass/FPM –10°C to +200°C (–14°F to +390°F)

DS 129 PTFE Bronze/NBR –30°C to +120°C (–22°F to +248°F) 5.0 m/s

PTFE Glass/NBR –30°C to +120°C (–22°F to +248°F)
PTFE Bronze/FPM –10°C to +200°C (–14°F to +390°F)
PTFE Glass/FPM –10°C to +200°C (–14°F to +390°F)

DS 138 PTFE Bronze/NBR –30°C to +120°C (–22°F to +248°F) 5.0 m/s

PTFE Glass/NBR –30°C to +120°C (–22°F to +248°F)
PTFE Bronze/FPM –10°C to +200°C (–14°F to +390°F)
PTFE Glass/FPM –10°C to +200°C (–14°F to +390°F)

DS 238 PTFE Bronze/NBR –30°C to +120°C (–22°F to +248°F) 5.0 m/s

PTFE Glass/NBR –30°C to +120°C (–22°F to +248°F)
PTFE Bronze/FPM –10°C to +200°C (–14°F to +390°F)
PTFE Glass/FPM –10°C to +200°C (–14°F to +390°F)

DS 142 PTFE Bronze/NBR –30°C to +120°C (–22°F to +248°F) 5.0 m/s

PTFE Glass/NBR –30°C to +120°C (–22°F to +248°F)
PTFE Bronze/FPM –10°C to +200°C (–14°F to +390°F)
PTFE Glass/FPM –10°C to +200°C (–14°F to +390°F)

DS 119 PTFE Bronze/SS –200°C to +260°C (–328°F to +500°F) 5.0 m/s

PTFE Glass/SS –200°C to +260°C (–328°F to +500°F)

8
STANDARD PISTON SEALS
Features Applications
Standard piston seals can be used for single-acting and yy Agricultural and construction equipment
double-acting pistons in hydraulic or pneumatic cylinders.
Available in a variety of materials and designs, including yy Presses and injection molding machines
backup rings, O-ring energizers, special designs to reduce fric-
tion, and tailored to meet your specific requirements. yy Standard hydraulic cylinders

Surface Requirements
Peak-to-Valley Heights RMax Ra
Running surface ≤2.5μm 0.05-0.3μm
Bottom of groove ≤6.3μm ≤1.6μm
Sides of groove ≤15μm ≤3μm

Standard Sizes
ØD Ød L C/S Rounded and free
of burrs R2 <0.2 Rounded
5–24.9 ØD–8.0 6.3 4.0 L and free
25–49.9 ØD–10.0 7.0 5.0 H +0.2 of burrs

50–74.9 ØD–12.0 8.0 6.0 20°

75–149.9 ØD–16.0 10.0 8.0

150–299.9 ØD–20.0 12.0 10.0 C Ød2
R1
300–499.9 ØD–24.0 18.0 12.0 ØD Ød 0.4
500–749.9 ØD–30.0 20.0 15.0
≥750 ØD–40.0 26.0 20.0

PROFILE (standard offering) TYPE* STANDARD MATERIALS OPERATING TEMPERATURE SLIDING SPEED

DK 101 94AU925 (P100) –30°C to +110°C (–22°F to +230°F) 0.5 m/s

Red HPU (P500) –20°C to +110°C (–7°F to +230°F)
NBR (N100) –30°C to +110°C (–22°F to +230°F)
94AU30000 (P300) –35°C to +120°C (–31°F to +248°F)

DK 102 94AU925 (P100)/POM –30°C to +110°C (–22°F to +230°F) 0.5 m/s

Red HPU (P500)/POM –20°C to +110°C (–7°F to +230°F)
NBR (N100)/POM –30°C to +110°C (–22°F to +230°F)
94AU30000 (P300) –35°C to +120°C (–31°F to +248°F)

DK 103 94AU925 (P100) –30°C to +110°C (–22°F to +230°F) 0.5 m/ss

Red HPU (N100)/NBR –20°C to +110°C (–7°F to +230°F)
94AU30000 (P300) –35°C to +120°C (–31°F to +248°F)

DK 104 94AU925/NBR/POM –30°C to +110°C (–22°F to +230°F) 0.5 m/s

Red HPU/NBR/POM –20°C to +110°C (–7°F to +230°F)
94AU30000 (P300) –35°C to +120°C (–31°F to +248°F)

9
STANDARD PISTON SEALS

PROFILE (standard offering) TYPE* STANDARD MATERIALS OPERATING TEMPERATURE SLIDING SPEED

DK 105PN 94AU925 (P100) –30°C to +110°C (–22°F to +230°F) 0.5 m/s

Red HPU (P500) –20°C to +110°C (–7°F to +230°F)
NBR (N100) –30°C to +110°C (–22°F to +230°F)
94AU30000 (P300) –35°C to +120°C (–31°F to +248°F)

DK 141 94AU925 (P100) –30°C to +110°C (–22°F to +230°F) 0.5 m/s

Red HPU (P500) –20°C to +110°C (–7°F to +230°F)
NBR (N100) –30°C to +110°C (–22°F to +230°F)
94AU30000 (P300) –35°C to +120°C (–31°F to +248°F)

DK 116 94AU925 (P100) –30°C to +110°C (–22°F to +230°F) 0.5 m/s

Red HPU (P500) –20°C to +110°C (–7°F to +230°F)
NBR (N100) –30°C to +110°C (–22°F to +230°F)
94AU30000 (P300) –35°C to +120°C (–31°F to +248°F)

DK 216 94AU925 (P100) –30°C to +110°C (–22°F to +230°F) 0.5 m/s

Red HPU (P500) –20°C to +110°C (–7°F to +230°F)
NBR (N100) –30°C to +110°C (–22°F to +230°F)
94AU30000 (P300) –35°C to +120°C (–31°F to +248°F)

DK 120 94AU925 (P100) –30°C to +110°C (–22°F to +230°F) 0.5 m/s

Red HPU (P500) –20°C to +110°C (–7°F to +230°F)
NBR (N100) –30°C to +110°C (–22°F to +230°F)
94AU30000 (P300) –35°C to +120°C (–31°F to +248°F)

DK 123 94AU925 (P100) –30°C to +110°C (–22°F to +230°F) 0.5 m/s

Red HPU (P500) –20°C to +110°C (–7°F to +230°F)
94AU30000 (P300) –35°C to +120°C (–31°F to +248°F)

DK 126 94AU925 (P100) –30°C to +110°C (–22°F to +230°F) 0.5 m/s

Red HPU (P500) –20°C to +110°C (–7°F to +230°F)
NBR (N100) –30°C to +110°C (–22°F to +230°F)
94AU30000 (P300) –35°C to +120°C (–31°F to +248°F)

DK 143 94AU925 (P100)/NBR –30°C to +110°C (–22°F to +230°F) 0.5 m/s

Red HPU (P500)/NBR –20°C to +110°C (–7°F to +230°F)
94AU30000 (P300) –35°C to +120°C (–31°F to +248°F)

*pneumatic seals are indicated with a “PN” suffix

10
PTFE PISTON SEALS
Features Applications
PTFE piston seals are either single- or double-acting seals used yy Agricultural, construction, and industrial equipment
in hydraulic or pneumatic applications. The various PTFE
compounds and energizer materials available combined with yy Presses and injection molding machines
the following features offer an optimal solution for most
applications. Features include: yy Control and regulation equipment
yy Very high resistance to pressure
yy Standard hydraulic and pneumatic cylinders
yy Good thermal conductivity

yy Very good extrusion resistance

yy High resistance to abrasion

yy Low friction, free of stick-slip

Some designs allow the addition of pressure relief in applica-

tions where pressure traps are a concern.

Surface Requirements
Peak-to-Valley Heights RMax Ra Rpkx Rpk Rk Rvk Rvkx
Running surface ≤2.5μm 0.05-0.3μm <0.5μm <0.5μm 0.25–0.7μm 0.2–0.65μm 0.2–2.0μm
Bottom of groove ≤6.3μm ≤1.6μm
Sides of groove ≤15μm ≤3μm

Standard Sizes Rounded and free

ØD Ød L C/S of burrs R2 <0.2 Rounded
L
and free
8–14.9 ØD–4.9 2.2 2.45 H +0.2 of burrs
15–39.9 ØD–0.5 3.2 3.75 20°
40–79.9 ØD–11.0 4.2 5.50
80–132.9 ØD–5.5 6.3 7.75 Ød2
C
133–329.9 ØD–21.0 8.1 10.50 ØD R1
330–649.9 ØD–24.5 8.1 12.25 Ød 0.4
≥650 ØD–28.0 9.5 14.00

11
PTFE PISTON SEALS

PROFILE (standard offering) TYPE* STANDARD MATERIALS OPERATING TEMPERATURE SLIDING SPEED

DK 108 PTFE Bronze/NBR –30°C to +120°C (–22°F to +248°F) 5.0 m/s

PTFE Glass/NBR –30°C to +120°C (–22°F to +248°F)
PTFE Bronze/FPM –10°C to +200°C (–14°F to +390°F)
PTFE Glass/FPM –10°C to +200°C (–14°F to +390°F)

DK 125 PTFE Bronze/NBR –30°C to +120°C (–22°F to +248°F) 5.0 m/s

PTFE Glass/NBR –30°C to +120°C (–22°F to +248°F)
PTFE Bronze/FPM –10°C to +200°C (–14°F to +390°F)
PTFE Glass/FPM –10°C to +200°C (–14°F to +390°F)

DK 138 PTFE Bronze/NBR –30°C to +120°C (–22°F to +248°F) 5.0 m/s

PTFE Glass/NBR –30°C to +120°C (–22°F to +248°F)
PTFE Bronze/FPM –10°C to +200°C (–14°F to +390°F)
PTFE Glass/FPM –10°C to +200°C (–14°F to +390°F)

DK 238 PTFE Bronze/NBR –30°C to +120°C (–22°F to +248°F) 5.0 m/s

PTFE Glass/NBR –30°C to +120°C (–22°F to +248°F)
PTFE Bronze/FPM –10°C to +200°C (–14°F to +390°F)
PTFE Glass/FPM –10°C to +200°C (–14°F to +390°F)

DK 142 PTFE Bronze/NBR –30°C to +120°C (–22°F to +248°F) 5.0 m/s

PTFE Glass/NBR –30°C to +120°C (–22°F to +248°F)
PTFE Bronze/FPM –10°C to +200°C (–14°F to +390°F)
PTFE Glass/FPM –10°C to +200°C (–14°F to +390°F)

DK 222 PTFE Bronze/NBR/POM –30°C to +120°C (–22°F to +248°F) 5.0 m/s

PTFE Glass/NBR/POM –30°C to +120°C (–22°F to +248°F)
PTFE Bronze/FPM/POM –10°C to +200°C (–14°F to +390°F)
PTFE Glass/FPM/POM –10°C to +200°C (–14°F to +390°F)

DK 139 PTFE Bronze/SS –200°C to +260°C (–328°F to +500°F) 5.0 m/s

PTFE Glass/SS –200°C to +260°C (–328°F to +500°F)

DK 119 PTFE Bronze/SS –200°C to +260°C (–328°F to +500°F) 5.0 m/s

PTFE Glass/SS –200°C to +260°C (–328°F to +500°F)

12
ROTARY SHAFT SEALS
Features Applications
Rotary seals are used for sealing rotating shafts. They can be yy Mills
supplied with a hard outer case, a spring-loaded sealing lip,
and secondary dust lip, and tailored to your application by a yy Shipbuilding
combination of features and materials.
yy Steel hydraulics engineering

yy Wind power plants

Surface Requirements
Peak-to-Valley Heights RMax Ra
Running surface ≤2.5μm 0.6μm R2 <0.2 Rounded and free of burrs Rounded
H and free
Bottom of groove ≤15μm ≤4.0μm
R1 0.4 of burrs

Standard Sizes L
C +0.2
Ød SProfile L S

>100 20 16 20°
ØD
>250 22 20 ØD2
>450 25 22 Ødh9 Rounded and ØD
1
free of burrs
>750 25 25

PROFILE (standard offering) TYPE* STANDARD MATERIALS OPERATING TEMPERATURE SLIDING SPEED

DR 101 NBR (N100)/NYL/SS –30°C to +100°C (–22°F to +212°F) 10.0 m/s

DR 102 NBR (N100)/NYL/SS –30°C to +100°C (–22°F to +212°F) 10.0 m/s

DR 201 NBR (N100)/NYL/SS –30°C to +100°C (–22°F to +212°F) 10.0 m/s

DR 202 NBR (N100)/NYL/SS –30°C to +100°C (–22°F to +212°F) 10.0 m/s

DR 203 NBR (N100)/NYL/SS –30°C to +100°C (–22°F to +212°F) 10.0 m/s

13
ROTARY SHAFT SEALS

PROFILE (standard offering) TYPE* STANDARD MATERIALS OPERATING TEMPERATURE SLIDING SPEED

DR 204 NBR (N100)/NYL/SS –30°C to +100°C (–22°F to +212°F) 10.0 m/s

DR 205 NBR (N100)/NYL/SS –30°C to +100°C (–22°F to +212°F) 10.0 m/s

DR 206 NBR (N100)/NYL/SS –30°C to +100°C (–22°F to +212°F) 10.0 m/s

DR 207 NBR (N100)/NYL/SS –30°C to +100°C (–22°F to +212°F) 10.0 m/s

DR 104 94AU925 (P100) –30°C to +110°C (–22°F to +230°F) 0.2 m/s

Red HPU (P500) –20°C to +110°C (–7°F to +230°F)
NBR (N100) –30°C to +110°C (–22°F to +230°F)
94AU30000 (P300) –35°C to +120°C (–31°F to +248°F)

DR 105 94AU925 (P100) –30°C to +110°C (–22°F to +230°F) 0.2 m/s

Red HPU (P500) –20°C to +110°C (–7°F to +230°F)
NBR (N100) –30°C to +110°C (–22°F to +230°F)
94AU30000 (P300) –35°C to +120°C (–31°F to +248°F)

DR 106 NBR (N100) –30°C to +110°C (–22°F to +230°F) 12.0 m/s

DR 108 94AU925 (P100) –30°C to +110°C (–22°F to +230°F) 0.5 m/s

Red HPU (P500) –20°C to +110°C (–7°F to +230°F) 0.5 m/s
NBR (N100) –30°C to +110°C (–22°F to +230°F) 10.0 m/s
94AU30000 (P300) –35°C to +120°C (–31°F to +248°F) 0.5 m/s

DK 109 94AU925 (P100) –30°C to +110°C (–22°F to +230°F) 0.5 m/s

Red HPU (P500) –20°C to +110°C (–7°F to +230°F)
NBR (N100) –30°C to +110°C (–22°F to +230°F)
94AU30000 (P300) –35°C to +120°C (–31°F to +248°F)

14
PTFE ROTARY SEALS
Features Applications
PTFE rotary seals are available in a variety of designs and mate- yy General chemistry
rials. They come in single-action and double-action designs
with elastomer energizers or springs. They can be used in small yy Petrochemicals
housings and are suitable for stroke, rotary, and pivoting
movements.

Surface Requirements
Peak-to-Valley Heights RMax Ra
Running surface ≤2.5μm 0.05–0.3μm
Bottom of groove ≤6.3μm ≤1.6μm
Sides ≤15μm of groove ≤15μm ≤3μm

R2 <0.2 Rounded and free of burrs Rounded

H and free
Standard Sizes
of burrs
R1 0.4
Ød ØD L C/S
L
20–40 Ød+7.5 3.2 3.75 +0.2
ØD C
41–90 Ød+11.0 4.2 5.5
91–299 Ød+15.5 6.3 7.75 20°
300–399 Ød+21.0 8.1 10.5 ØD2
Ød18 Rounded and
400–549 Ød+24.5 8.1 12.25 free of burrs
≥550 Ød+28.0 9.5 14.0

15
PTFE ROTARY SEALS

PROFILE (standard offering) TYPE* STANDARD MATERIALS OPERATING TEMPERATURE SLIDING SPEED

DR 110 PTFE Bronze/NBR –30°C to +120°C (–22°F to +248°F) 0.5 m/s

PTFE Glass/NBR –30°C to +120°C (–22°F to +248°F)
PTFE Graphite/NBR –30°C to +120°C (–22°F to +248°F)

DR 111 PTFE Bronze/NBR –30°C to +120°C (–22°F to +248°F) 0.5 m/s

PTFE Glass/NBR –30°C to +120°C (–22°F to +248°F)
PTFE Graphite/NBR –30°C to +120°C (–22°F to +248°F)

DR 115 PTFE Bronze/NBR –30°C to +120°C (–22°F to +248°F) 0.5 m/s

PTFE Glass/NBR –30°C to +120°C (–22°F to +248°F)
PTFE Graphite/NBR –30°C to +120°C (–22°F to +248°F)

DR 116 PTFE Bronze/NBR –30°C to +120°C (–22°F to +248°F) 0.5 m/s

PTFE Glass/NBR –30°C to +120°C (–22°F to +248°F)
PTFE Graphite/NBR –30°C to +120°C (–22°F to +248°F)

DR 117 PTFE Bronze/NBR –30°C to +120°C (–22°F to +248°F) 0.5 m/s

PTFE Glass/NBR –30°C to +120°C (–22°F to +248°F)
PTFE Graphite/NBR –30°C to +120°C (–22°F to +248°F)

16
GUIDE RINGS
Features Applications
Guide rings can be supplied in a variety of designs and mate- yy Mobile hydraulics and construction equipment
rials for use in piston and rod applications. The material and
design can be matched to your operating conditions and yy Injection molding machines and presses
requirements.
yy Steel hydraulics engineering

Surface Requirements
Peak-to-Valley Heights RMax Ra
Running surface ≤2.5μm 0.05–0.3μm
Bottom of groove ≤6.3μm ≤1.6μm
Sides ≤15μm of groove ≤15μm ≤3μm

H R1 ≤0.3
Standard Sizes
L
ØDPiston/ØdRod Piston Ød Piston ØD SProfile L
+0.2
6–29.9 ØD–3 ØD+3 1.5 4.0
S
30–49.9 ØD–3 ØD+3 1.5 5.6
50–99.9 ØD–5 ØD+5 2.5 9.7
100–799.9 ØD–5 ØD+5 2.5 15.0 Ød ØDF1 ØDF

≥800 ØD–8 ØD+8 4.0 25.0

17
GUIDE RINGS

PROFILE (standard offering) TYPE* STANDARD MATERIALS OPERATING TEMPERATURE SLIDING SPEED

DF 101 POM –40°C to +100°C (–40°F to +212°F) 4.0 m/s

PTFE –200°C to +260°C (–328°F to +500°F)
Polyester Resin/Fabric –40°C to +100°C (–40°F to +212°F)

DF 102 POM –40°C to +100°C (–40°F to +212°F) 4.0 m/s

PTFE –200°C to +260°C (–328°F to +500°F)
Polyester Resin/Fabric –40°C to +100°C (–40°F to +212°F)

DF 103 POM –40°C to +100°C (–40°F to +212°F) 4.0 m/s

PTFE –200°C to +260°C (–328°F to +500°F)
Polyester Resin/Fabric –40°C to +100°C (–40°F to +212°F)

DF 104 POM –40°C to +100°C (–40°F to +212°F) 4.0 m/s

PTFE –200°C to +260°C (–328°F to +500°F)
Polyester Resin/Fabric –40°C to +100°C (–40°F to +212°F)

DF 105 POM –40°C to +100°C (–40°F to +212°F) 4.0 m/s

PTFE –200°C to +260°C (–328°F to +500°F)
Polyester Resin/Fabric –40°C to +100°C (–40°F to +212°F)

DF 106 POM –40°C to +100°C (–40°F to +212°F) 4.0 m/s

PTFE –200°C to +260°C (–328°F to +500°F)
Polyester Resin/Fabric –40°C to +100°C (–40°F to +212°F)

DF 107 POM –40°C to +100°C (–40°F to +212°F) 4.0 m/s

PTFE –200°C to +260°C (–328°F to +500°F)
Polyester Resin/Fabric –40°C to +100°C (–40°F to +212°F)

DF 108 POM –40°C to +100°C (–40°F to +212°F) 4.0 m/s

PTFE –200°C to +260°C (–328°F to +500°F)
Polyester Resin/Fabric –40°C to +100°C (–40°F to +212°F)

18
FREUDENBERG XPRESS
MATERIALS GUIDE
Material Data Material Type

Measurement Unit of 94AU925 Red HPU

Property DIN NBR 94AU30000
Conditions Measure polyurethane polyurethane

Color blue red black blue

Specific Gravity g/cm3 53 479 1.18 1.20 1.23 1.17

Hardness shore A 53 505 94 94 85 94

shore D 53 505 43 – – 46

Extension Modulus 100% elongation N/mm2 53 455 – 16 11 –

Tensile Strength N/mm2 53 455 64 60 17 62

Elongation % 53 455 470 430 150 550

Tear Strength N/mm 53 515 95 – – –

N/mm 53 507 – 150 9 –

Resilience % 53 512 – 35 20 –

Abrasion mm3 53 516 – – 130 –

E-Modulus Strength N/mm2 53 457 – – – –

Compression Set 20°C/24 hours % 53 517 – – – 20

70°C/22 hours % 53 517 23 – – –

70°C/70 hours % 53 517 – 28 – –

70°C/100 hours % 53 517 – – – 49

100°C/22 hours % 53 517 – – 9 –

150°C/22 hours % 53 517 – – – –

175°C/22 hours % 53 517 – – – –

Temperature, minimum °C –30 –20 –30 –35

Temperature, maximum °C +110 +110 +110 +120

Temperature, max. water/steam °C – +80 – –

Temperature, max. hot air °C – – – –

19
FREUDENBERG XPRESS
MATERIALS GUIDE
Material Type

PTFE virgin/ PTFE glass/ PTFE FQN PA

H-NBR FKM EPDM Silicone
white MoS2 bronze polyacetal polyamide

green brown black blue white gray bronze white/black natural/black

1.32 2.51 1.23 1.60 2.16 2.30 3.20 1.41 1.13

85 85 85 85 – – – – –

– – – – 55 63 69 85 85

9.7 10 9.2 – – – – – –

19.5 14 14 7.5 27 15 14 70 80

245 200 130 150 350 280 170 40 40

– – – – – – – – –

6 6 9 12 – – – – –

30 7 34 35 – – – – –

110 200 108 – – – – – –

– – – – 540 1350 1375 3000 3000

– – – – – – – – –

– – – – – – – – –

– – 24 – – – – – –

_ – – – – – – – –

21.1 5 18 – – – – – –

27.7 6 20 – – – – – –

– 7.7 – 34 – – – – –

–20 –20 –45 –60 –200 –200 –200 –45 –40

+150 +220 +130 +200 +260 +260 +260 +100 +110

+130 +150 +150 +120 – – – – –

+180 short +300 short +180 short +300 short – – – – –

SQ-PU, SQ-SIL/EPDM, FPM also with FDA permission available.

All test results are measured from test specimen and cannot be transferred to seal applications.

20
FREUDENBERG XPRESS
PROFIILES GUIDE
DIRT WIPERS PROFILES (DA)
DA 101 DA 102 DA 103 DA 104 DA 105 DA 106 DA 107 DA 108 DA 109

DA 211 DA 212 DA 113 DA 213 DA 114 DA 115 DA 116 DA 117 DA 118

ROD SEALS PROFILES (DS)

DS 101 DS 102 DS 102R DS 103 DS 104 DS 104R DS 105 DS 205 DS 106

DS 107 DS 108 DS 109 DS 110-112 DS 116 DS 216 DS 117 DS 117R DS 119

DS 120 DS 121 DS 124 DS 125 DS 126-128 DS 129 DS 130 DS 131 DS 138

DS 238 DS 139 DS 141

PISTON SEALS PROFILES (DK)

DK 101 DK 102 DK 102R DK 103 DK 104 DK 104R DK 105 DK 205 DK 106

DK 107 DK 108 DK 109 DK 109D DK 109H DK 109N DK 110-112 DK 116 DK 216

DK 117 DK 118 DK 119 DK 120 DK 122 DK 222 DK 123 DK 123D DK 123H

DK 123N DK 124 DK 125 DK 126 DK 127 DK 138 DK 238 DK 139 DK 140

DK 141 DK 142 DK 143 DK 199

21
FREUDENBERG XPRESS
PROFIILES GUIDE
ROTARY SEALS PROFILES (DR)
DR 101 DR 102 DR 103 DR 104 DR 105 DR 106 DR 107 DR 108 DR 109

DR 110 DR 111 DR 112 DR 113 DR 115 DR 116 DR 117 DR 118 DR 119

DR 201 DR 202 DR 203 DR 204 DR 205 DR 206 DR 207

GUIDE RINGS PROFILES (DF)

DF 101 DF 102 DF 103 DF 104 DF 105 DF 106 DF 107 DF 108 DFB 102

BACKUP RINGS PROFILES (DST)

DST 108 DST 109 DST 110 DST 111 DST 112 DST 113

GASKETS PROFILES (DFL)

DFL 101 DFL 102 DFL 103 DFL 104 DFL 105 DFL 106 DFL 108 DFL 109 DFL 110

Xpress Seal Materials

Polyurethanes Plastomers Elastomers Fluoro-Plastic (PTFE)
94AU925 (P100), blue POM (L100), black 85A NBR (N100), black PTFE Virgin (T300)
Red HPU (P500), red Nylon (L200), natural 85A H-NBR (N300), green PTFE Glass, 15% (T500)
C-HPU (P550), yellow 85A FPM (F100), brown PTFE Bronze, 40% (T400)
HT-PU (P800), natural 85A EPDM (E100), black PTFE Carbon (T700)
94AU30000 (P300), blue 85A Silicone (S100), natural PTFE Glass/MoS2 (T900)

22
YOUR FREUDENBERG XPRESS
SERVICE CENTER
North America Europe
SERVICE CENTER USA SERVICE CENTER GERMANY (HUB) SERVICE CENTER SWEDEN
Milan, OH 44846, USA Schwalmstadt, Germany Bromma, Sweden
Phone +1 (877) 331 8427 Phone +49 (0) 6691 208 192 Phone +46 (0) 87 05 27 00
[email protected] [email protected] freudenbergxpr [email protected]

South America SERVICE CENTER FRANCE SERVICE CENTER SPAIN

SERVICE CENTER BRAZIL Mâcon, France Parets de Valles, Spain
Diadema, SP, Brazil Phone +33 (0) 385 29 30 57 Phone +34 (0) 93 573 87 03
Phone +33 (0) 55 11 4072 8112 [email protected] [email protected]
[email protected]
SERVICE CENTER ITALY SERVICE CENTER TURKEY
Verona, Italy Istanbul, Turkey
Phone +39 (0) 45 85 17 600 Phone +90 (0) 216 290 25 41
[email protected] [email protected]