Model M Operating Manual
Model M Operating Manual
Model M Operating Manual
Introduction
This operating manual contains information about the Echometer Model M Fluid Level Instrument including operating
procedures, maintenance, shooting problem wells, chart interpretation and technical papers relating to the optimization
of producing wells. Please read the first 25 pages and view the example of the strip chart output forms and charts on
wells before operating the instrument. Additional technical papers can be accessed from the Echometer Web page,
www.echometer.com, these articles offer additional information on the use of acoustic fluid level instruments to
optimize production. Please read these papers at your convenience.
Limits of Liability
Echometer Company reserves the right to revise its software and publications with no obligation of Echometer
Company to notify any person or any organization of such revision. In no event shall Echometer Company be
liable for any loss of profit or any commercial damage, including but not limited to special, consequential, or other
damages.
Information in this document is subject to change without notice and does not represent a commitment on the part
of Echometer Company. The software described in this document is furnished under a license agreement or
nondisclosure agreement. It may be used or copied only in accordance with the terms of the agreement. It is
against the law to copy the software or any medium except specifically allowed in the license or non-disclosure
agreement.
Copyright Notice
Copyright 1997,1998,1999,2000,2001,2002,2003 Echometer Company. All rights reserved. Federal copyright
law protects this manual. No part of this manual may be copied or distributed, transmitted, transcribed, stored in a
retrieval system or translated into any human or computer language, in any form or by any means, electronic,
mechanical, magnetic, manual, photographic, photocopy, scanning, or otherwise, or disclosed to third parties
without the express written permission of Echometer Company.
Trademarks
AWP, TWM, QRod, EchoPUMP, Compact Gas Gun are trademarks of Echometer Company
Introduction ............................................................................................................................................... 1
Limits of Liability .............................................................................................................................. 1
Copyright Notice ................................................................................................................................ 1
Trademarks......................................................................................................................................... 1
Table of Contents ...................................................................................................................................... 2
1 - Safety Considerations .......................................................................................................................... 4
Echometer Schools ............................................................................................................................. 4
Additional Information....................................................................................................................... 4
2-Principles of Acoustic Measurements ................................................................................................... 5
Recording and Interpretation of Signals............................................................................................. 5
Depth Calculation .............................................................................................................................. 6
3 – General Description – Model M ......................................................................................................... 7
Instrument Panel .................................................................................................................................... 8
Wellhead Attachments .............................................................................................................................. 9
Remote Fire Gas Gun ....................................................................................................................... 11
High Pressure Gas Guns................................................................................................................... 12
Accessories .......................................................................................................................................... 12
Model M Modifications and Enhancements…………………………………………………………13
4 - Operation ........................................................................................................................................... 15
General Recording Procedure .......................................................................................................... 15
Operation of the Model M with the Compact Gas Gun ................................................................... 16
Operation of the Model M with the Remote Fired Gas Gun............................................................ 17
Recommendations for Optimum Performance................................................................................. 18
Automatic Gain Setting (AGS) Mode Characteristics ..................................................................... 19
Manual Gain Setting (MGS) Mode Characteristics ......................................................................... 19
Collar Channel Automatic Gain Control (AGC) ............................................................................. 19
Liquid Level Channel Gain Control ................................................................................................. 19
5 - Interpretation ..................................................................................................................................... 20
6 - Problem Wells ................................................................................................................................... 21
7 - Battery and External Power Information ........................................................................................... 22
Important Notes and Instructions for Rechargeable Batteries .......................................................... 23
8 - Testing/Troubleshooting.................................................................................................................... 24
Amplifiers Check ............................................................................................................................. 24
Filters Check .................................................................................................................................... 24
Microphone Cable check.................................................................................................................. 24
Microphone Check ........................................................................................................................... 24
9 - Maintenance ...................................................................................................................................... 25
Compact Gas Gun Pressure Rating .................................................................................................. 25
Compact Gas Gun Disassembly and Assembly Special Precautions ............................................... 25
Remote Fire Gas Gun Pressure Rating............................................................................................. 26
Remote Fire Gas Gun Disassembly and Assembly Special Precautions ......................................... 26
Echometer Company Model – M Manual Phone: (940) 767-4334
5001 Ditto Lane Page 2 Fax: (940) 723-7507
Wichita Falls, Texas 76302, U.S.A. E-Mail: [email protected]
10 – Calculation of Bottomhole Pressures.............................................................................................. 27
11 – APPENDIX..................................................................................................................................... 28
FIGURE 1a - COMPACT GAS GUN ASSEMBLY DRAWING .................................................. 28
FIGURE 1b - REMOTE FIRE GAS GUN ASSEMBLY DRAWING ........................................... 29
FIGURE 2 - ECHOMETER PANEL .............................................................................................. 30
FIGURE 3 – INITIAL HEADER AND SYSTEM TEST (SHOWN ½ SCALE) ............................ 30
FIGURE 4 – DATA INFORMATION FORM AND TIME STAMP ............................................. 30
FIG. 5 – UPPER/LOWER COLLARS ACCENTEDFIG. 6 – PROVE LIQUID LEVEL ............... 31
FIG. 6 – PROVE LIQUID LEVEL .................................................................................................. 32
Fig. 7 – WELL WITH LINER ......................................................................................................... 33
FIG. 8 – RECORDS OF COMPRESSION/RAREFACTION INITIAL PULSEACOUSTIC
RESPONSES FROM DOWNHOLE ANOMALIES ....................................................................... 34
ACOUSTIC RESPONSES FROM DOWNHOLE ANOMALIES .................................................. 35
Amplifiers And Filters Test ............................................................................................................. 35
Amplifiers And Filters Test ............................................................................................................. 36
MICROPHONE CABLE TEST ....................................................................................................... 37
Microphone Test .............................................................................................................................. 38
Rate of Fill-up Graph ....................................................................................................................... 39
USE OF RATE OF FILL-UP INFORMATION .............................................................................. 40
CARBON DIOXIDE CYLINDER................................................................................................... 41
CARBON DIOXIDE INFORMATION (CO2) ................................................................................ 42
NITROGEN INFORMATION (N2) ................................................................................................. 43
FIG. 9 – CO2 CYLINDER W/ HOSE ............................................................................................. 44
FIG. 10 –Filler Connector for 7.5 OZ. CO2 CYLINDER................................................................ 45
Please observe all safety rules in operating this equipment. The pressure ratings of the Echometer gas gun and
all fittings, hoses, etc. should always exceed actual well pressure. Because the casing pressure normally increases
during a build-up test, caution should be exercised that the well pressure does not exceed equipment pressure
ratings.
Do not use worn or corroded parts. A used or corroded fitting may not withstand original pressure rating.
All safety precautions cannot be given herein. Please refer to all applicable safety manuals, bulletins, etc.
relating to pressure, metal characteristics, temperature effects, corrosion, wear, electrical properties, gas
properties, etc. before operating this equipment.
The tests should not be undertaken if the operator, the test equipment and the well are not in conditions to
operate safely. This equipment should not be used if the operator is tired, ill or under the influence of alcohol,
drugs or medication.
Echometer Schools
Echometer Company offers schools on the use and applications of this equipment. You are invited to attend free of
charge. A list of the schools, which are taught throughout the United States and Canada, will be sent upon request
or can be viewed at http://www.Echometer.com
Additional Information
Please contact Echometer Company to obtain additional information or to clarify any questions that you may
have in regard to the use of this instrument. The street and mailing address, phone number, fax number and e-mail
address are given on the first page.
The versatility, economy and convenience of gas guns have resulted in widespread use of this type of acoustic pulse
generator. The expansion of gas from a volume chamber into the well generates the acoustic pulse. In most cases,
compressed CO2 or N2 gas is loaded into the volume chamber, which is charged to a pressure greater than the well
pressure. A valve in the wellhead attachment is opened rapidly, either manually or electrically, resulting in a pressure
pulse being generated in the casing annulus gas. The acoustic pulse travels through the gas in the casing annulus and
is partially reflected by changes in cross sectional area such as tubing collars, tubing anchors, casing perforations, etc.
The remaining pulse energy is then reflected by the gas/liquid interface at the depth of the liquid level. The reflected
signals travel back to the surface of the well where they are detected by the microphone.
The microphone within the wellhead attachment converts the reflected acoustic signal into an electrical signal
consisting of a series of pulses, which correspond to the sequence of reflections. The microphone must operate over
a wide pressure range from a vacuum to the maximum pressure that exists in the wells being tested. The microphone
should be designed to cancel the mechanical vibrations of the wellhead while remaining sensitive to the acoustic
signal reflections.
In most cases, once a strip chart record has been obtained and the liquid level signal has been identified, the
operator must count the number of tubing collar reflections from the surface to the liquid level in order to calculate
its depth. The corresponding number of tubing joints, multiplied by the average joint length yields the distance to
the liquid level.
Other techniques are available for determining the liquid level depth. When other signals are identified on the
chart, such as those generated by gas lift mandrels, liner tops, tubing anchors or perforations, the known depth of
these anomalies can be used to calculate the depth to the deeper liquid level by the ratio of chart distance or
elapsed time. When the lengths of tubing joints vary considerably, so that an average joint length is not
representative, some operators placed an over-sized tubing collar (marker) to serve as a depth reference.
When the specific gravity or the composition of the gas in the annulus is known with some accuracy, then the
velocity of sound in the gas can be calculated. The acoustic wave round-trip travel time from the initial pulse to
the liquid level reflection is read directly from the strip chart, which displays timing marks. The round-trip travel
time is divided by two and multiplied by the acoustic velocity to calculate the depth to the liquid level.
Still another technique involves measuring the acoustic velocity of the gas by sampling the casing gun into a tube
of sufficient length to measure the velocity of sound in the gas by pulse testing. This technique is applicable only if
the well continuously vents gas from the annulus so that a representative sample of the gas sample obtained at the
top of the well will not be representative of the gas in the well.
The most common application of an acoustic liquid level instrument is to measure the distance to the liquid level in
the casing annulus of a well. However, it can also be applied to measurements inside tubing. Other applications
include determination of the distance to the mud or kill liquid level during drilling and work-overs. The acoustic
instruments can be used to measure the distance to any change in cross-sectional area inside pipe or in the annulus.
The dual channel Model M accents and records collars on one channel, and the liquid level response on a second
channel. The collar channel can be set to record sharp upper collars or deep collars. Selecting the proper collar
filter will result in more accurate determination of the number of tubing collar reflections from the surface to the
liquid level. The lower trace accents the signals from the liquid level, tubing anchor, gas-lift mandrels, casing
perforations and other major anomalies.
A microprocessor is used with an analog to digital converter, memory chip, amplifiers, clock, timing circuit and
other electronic components to improve the performance and utility of the instrument. When an acoustic pulse is
generated in the well, the signals reflected from the collars at the top of the well are large but rapidly attenuate.
The microprocessor is programmed to evaluate the signal level and increase or decrease the collar amplifier gain as
necessary to optimize the quality of the recording. The collar and other signals will be recorded at a width of
approximately 0.6-inch (12-mm), which simplifies the manual counting of the collars since the amplitude of the
collar signal is maintained automatically. The automatic control of the recording level is called automatic gain
control.
The microprocessor is used in conjunction with a timer. Since these instruments are used throughout the world, the
universal coordinated time and date are printed on the strip chart. Also, the timing capabilities of the
microprocessor, clock and timing circuit are used to place labeled markers at one-second intervals beginning from
the instant the acoustic pulse is generated. This allows the operator to determine the round trip travel time very
accurately. The travel time and the distance to the liquid level are used to compute the acoustic velocity of the gas
in the annulus. The acoustic velocity the casing pressure and average temperature can be input to the utility
program AWP for Windows to compute the gas gravity and the pressure distribution in the well, including the
pump intake pressure and the pressure at the perforations.
In addition to recording both collar and liquid level signals simultaneously, the digital printhead generates a
header, an analysis form, and prints the values of background noise, battery voltage and special instructions on the
strip chart.
The entire instrument is contained in a waterproof, dustproof plastic housing having dimensions of 11 by 10 by 5
inches and weighs 11 pounds (5 kg). The following section describes the instrument panel and the function of the
various controls.
• Power Switch:
Momentarily placing the switch in the ON position energizes the amplifier, activates a red light that indicates
that the battery is powering the electronics and records a header on the strip chart. The microprocessor
performs a system test and checks the battery voltage. If the battery voltage is low, a message is printed to
charge the battery. If the system is OK, the chart drive stops after printing the battery voltage and test signals
on the collar and liquid level channels, and the message " TURN ON CHART DRIVE TO TEST WELL".
The power can be turned off manually, or the power will automatically turn off after approximately 15 minutes
of non-use.
• Collars Gain
This knob controls the gain of the collar channel. The most counter-clockwise position (AUTO) activates
automatic gain setting and should be used first always. In the AUTO mode, the gain is set automatically.
Having the gain indicator on a value greater than 1 when the chart drive is turned on allows the operator to
control the amplifier gain by setting the gain control knob as desired before the “shot” is detected. After the
“shot” is detected, the instrument uses the gain setting when the shot is detected and the operator cannot adjust
the gain.
• Input Connector
This BNC INPUT connector is the input to the amplifiers. When acquiring data, this INPUT connector must
be connected to the microphone connector on the acoustic wellhead using a good coaxial cable with clean
connectors.
• Test Connector and Test Switch (on units serial number 4999 and below only.)
This TEST connector should be attached to the INPUT connector using the coaxial cable in order to check
that the instrument and the coaxial cable are operating correctly. Depressing the test switch applies a test
signal to the input of the amplifier via the TEST connector and the coaxial cable.
Wellhead Attachments
Compact Gas Gun
The Compact Gas Gun consists of a microphone and a ten cubic inch volume chamber with a ¼” outlet
valve. The outlet valve will open rapidly when the trigger is pulled. This generates a pressure pulse. If
the pressure is greater in the volume chamber than in the casing annulus, a compression pulse is
generated. If the pressure is greater in the casing annulus than in the volume chamber, a rarefaction
pulse is created. A differential pressure must exist between the volume chamber and the casing annulus
for a pressure pulse to be generated. The operator has the choice of using an explosion or implosion
pulse.
Cocking Arm
The cocking arm is lifted to depress and close the valve between the gas chamber and the casing.
Trigger Pawl
The Trigger Pawl is pulled to release the gas valve between the gas gun volume chamber and the casing. If sufficient
pressure exists in the volume chamber or on the end of the gas valve, the gas valve will open.
Microphone
The microphone is a twin-disc pressure sensitive device that is vibration canceling.
The 15000-psi High Pressure Gas Gun operates in the implosion mode only. Excellent results have been obtained at
pressures above 1500-psi through needle valves with 1/8-inch orifices, which are standard in most high-pressure wells.
For more details please refer to the Gun-Microphone Assemblies brochure in the appendix.
Accessories
Battery Charger (110 V- AC) or (220 V - AC if requested)
Automobile Battery Cable
Automobile Cigarette Lighter Cable
Casing Pressure Gauges
Precision Test Gauge
Precision Digital Gauge
Gas Cylinders
2-1/2 LB CO2
5 LB CO2
Nitrogen Cylinder
1. Year, Date and Time Setting The Enhanced Model M has provisions for setting year, date and local time in the
field. Previous units were set at Echometer Company factory for Universal Coordinated Time at Greenwich,
England. Thus, each operator had to determine from the universal time setting what time that the chart was
obtained at his particular location if he was outside of the Universal Coordinated Time Zone in England. The date
and time on the enhanced Model M are set as follows. There are two small holes located in the lower panel to the
left of the input connector. See picture on the next page. A small probe such as a straightened paper clip is
inserted into either hole to depress either of two switches below the panel. To set the year, month, date and time,
depress and hold down the switch below the left hole and turn the amplifier POWER switch ON. The instrument
will enter the Date/Time setting mode and will print instrument information including the current year, month, date,
and time. Pressing the switch below the left hole with the paper clip will decrement the year and pressing the
switch below the right hole will increment the year. The number of times that the switch is depressed controls the
amount of change. Turning the chart switch from OFF to ON to OFF will reprint the selected year. Again, the
year can be changed by depressing the switches below the left or right holes. Turning the chart switch from OFF to
ON to OFF without depressing either the left or right switches will advance the settings mode to the next unit (year,
month, day, hour, minute). Turning the Amplifier switch “Off” will exit the setting mode.
2. “ARM” Delay Start Function The Enhanced Model M has a new mode of operation that has been added to
facilitate operation in normal or hazardous environments with a one-person crew. The Model M chart drive will
not be actuated until the gas gun initial pulse is generated and the electronics senses the gas gun initial pulse.
When the “ARM” button is depressed and held down while the chart drive is turned on, and the chart drive will not
run until the electronics senses the large initial gas gun pressure pulse. The chart drive will not activate when the
chart drive switch is turned on. A data delay memory system is present in the Model M electronics that saves data
for later printing. When the shot is detected by the electronics, the chart will be started and the header will be
printed followed by the delayed acoustic data beginning with the last second of acoustic background noise before
the shot was detected. Then, the Model M prints acoustic data of the initial pulse and the reflected acoustic signal
until the chart drive is switched “Off” or 30 seconds maximum. Auto and manual gains are operational but
response is delayed by the memory system. IMPORTANT: wait at least 5 seconds after the “ARM” button is
depressed while the chart drive is switched on for the system to measure background noise before actuating the gas
gun pulse. When using CSA and ATEX certified equipment, the Model M is to be 25’ from the well in a “safe”
area and connected by a single coaxial cable to the Certified Compact Gas Gun or Certified 5000 Psi Gas Gun.
3. Chart Header The chart header is supplied from the Echometer factory with the following information showing
instrument identification and also the second insert below showing well analysis. A switch on the processor circuit
board permits selection of just the first header if desired. This header shows the ID, Version of software in the unit,
Serial Number and other information. The header also shows the POWER ON/SELF TEST and immediately
below, indicates whether the unit did PASS or FAIL the self test. Thus, the external test connector and the test
pushbutton on earlier units have been eliminated. Please refer to the sample chart shown below for an example of a
PASS test. Immediately below the self test, the Battery voltage is displayed. The unit can be charged every night
without damaging the battery using the supplied Echometer AC charger; or, the unit can be charged when the
battery voltage drops to 11.5 volts.
Remote Fire Gas Gun When both collar and liquid level gain controls are set to the “AUTO” position, the
Model M will automatically provide a fire signal to the Remote Fire Gas Gun after the chart drive is turned ON.
When manual gain settings are used, the FIRE pushbutton is used to provide a fire signal to the Remote Fire Gas
Gun. The recorder must be connected to the Remote Fire Gas Gun solenoid by the proper Echometer cable.
ARM Switch
1. Securely attach the Echometer Remote Fire Gas Gun to the Casing Valve.
2. Charge the gas chamber to at least 100-psi in excess of the estimated well pressure to prevent debris from
entering the volume chamber and the solenoid dart valve assembly.
3. Close the gas gun's Casing Pressure Bleed Valve.
4. Open the Casing Valve to the Remote Fire Gas Gun slowly.
5. Close the casing valve to the flow line.
6. Measure the casing pressure using the precision pressure gauge.
7. Record Time and Casing Pressure
8. Verify that the volume chamber pressure is at least 100-psi in excess of the Casing Pressure.
9. Connect the coaxial cable from the microphone to the Input of the Model M.
10. Connect the remote fire cable from the gun to the REMOTE FIRE connector.
11. Turn Power Switch to ON.
12. Select the collar FILTER and set the gain controls to AUTO.
13. Turn chart drive ON.
14. Generate pressure pulse by depressing the Remote Fire button for approximately one second to insure full
opening of the solenoid valve.
15. Turn chart drive OFF after detecting the liquid level signal.
16. Inspect the record and repeat the shot if the signal quality is not satisfactory
17. Turn power switch to OFF after operation.
18. Record Time and Casing Pressure.
19. Close Casing Valve to the Remote Fire Gas Gun.
20. Open the Casing Pressure Bleed Valve and release the pressure.
21. Open the Casing Valve to the flow line.
22. Disconnect cables and remove the Echometer Gas Gun from the casing valve.
NOTES
1. On deep, low pressure wells; first select the lower collar position.
2. If the initial pulse is not detected which is indicated by the zero timing mark, use a larger initial pulse.
3. If the liquid level is not detected (especially in deep wells with low casing pressure), the volume chamber
pressure should be increased in increments of 300-psi up to the limit of the available gas supply.
4. Do not use a larger volume chamber pressure than needed. Operating the gas gun at 300-psi requires twice as
much gas as when operating at 150-psi. Only one half as many shots will be obtained from a gas cylinder.
5. When using CO2 gas above 300-psi (at normal temperatures), liquid may form in the gas gun, which will result
in considerably more gas being used per shot.
6. When using nitrogen gas, use a regulator so that the pressure will not exceed the working pressure rating of
1500-psi.
Proper sensitivity setting is very important. Select the AUTO gain setting for the first shot. The background noise
level is indicated on the chart. Surface vibrations, leaking gas connections, gas “popping” out of the gas/liquid
interface and other unstable conditions, cause this noise. This background noise is not a part of the signals when
the pressure wave is generated. The instrument will automatically record the background noise at a low level and
larger collar and liquid level signals will be recorded at larger amplitudes, which simplifies the interpretation of the
chart. When operating in the AUTO mode, adjusting the sensitivity after the chart drive is tuned ON does not
change the automatic gain selection made by the electronics and software.
The pressure pulse travels down the well and is reflected by tubing collars and the liquid level. The signals from
upper collar reflections are strong, but the collar response becomes weaker as the pressure pulse travels long
distances to the bottom of the well so that the reflections from the lower collars may be weaker than the
background noise. The liquid level reflection varies from a strong signal in a shallow high pressure well to a very
weak signal in a deep low pressure well. Only signals stronger than the background noise are meaningful in the
recording. It is obvious that strong background noises must be reduced if the recording of lower collars and liquid
level is to be obtained.
Background noise can be classified as surface mechanical vibration noise or acoustic noise. The source of noise
can be determined easily by increasing the sensitivity until signal deflection is obtained. Closing the casing valve
between the microphone and the annulus will cause a reduction in the noise level if its source is acoustic noise. If
the signal level remains the same, then the noise is caused either by surface vibrations or by gas leakage from
extraneous lines connected on the same side of the closed casing valve as the microphone. The microphone is
shock mounted, but if the wellhead attachment vibrates excessively, unwanted signals are generated. Wellhead
vibration result from running gas engines, chattering check valves and other reciprocating surface equipment. It
may be necessary to eliminate wellhead vibrations to obtain better quality records in deep low-pressure wells. All
other lines leading to the casing annulus should be closed.
The main source of down-hole acoustic noise is gas "popping" out of a gaseous annular liquid column or liquid
falling into the wellbore. Downhole noise can also result from tubing and casing leaks. Generally, the down-hole
acoustic noise can be reduced in relation to the desired reflected signals by causing an increase in the casing
pressure. In order to do this, continue to pump the well with the casing vent valve closed. At low pressures, an
increase of 10-psi in the casing pressure almost always improves the record and it only depresses the liquid level by
30 feet.
If the signal from the liquid level is not detected due to excessive surface vibration noise or down-hole acoustic
noise, a larger signal from the liquid level can be obtained by generating a larger initial pressure pulse. Also,
increasing the sensitivity so that the background noise level exceeds 1/8 inch, generally will make interpretation
much more difficult and is not recommended.
When operating in the MGS mode, that is, the liquid level gain is set greater than 1 before the chart drive is turned
ON, the liquid level gain control should be manually set so that the noise response is 1/16-inch before the shot. The
gain control knob controls the gain. AGC is not used. On deep low-pressure wells, the manual gain control can be
set so that the background noise is recorded at 1/8-inch before the shot is desired. If reflections from downhole
anomalies are excessive, use a lower gain setting. In manual gain mode, the proper gain should be set before the
initial pulse is detected by the electronics, which is indicated by the zero timing mark. When the initial pulse is
detected, the electronics maintains the gain setting selected by the operator at the time of the pulse detection, and
does not permit an increase in gain by the operator, which could result in the background noise being amplified and
mistaken for the liquid level.
The normal chart has a kick at the start of the trace which corresponds to the initial pressure pulse, a series of small
evenly spaced kicks indicating the collar signals and a large kick indicating the liquid level. On some charts the
collars can be distinguished from the beginning of the chart to the liquid level signal and all the collars can be
counted. The most accurate procedure is to use the eleven point dividers and to mark off groups of ten collars
directly on the chart. On other charts the collars cannot be distinguished clearly all the way from the beginning to
the liquid level reflection. In these cases it may be convenient to repeat the test trying to improve the signal to noise
ratio so as to be able to count a large percentage (better than 60%) of the collars in the well. In these cases it is
necessary to count the collars to the last discernible collar reflection signal and then extrapolate the count to the
liquid level, using the eleven point dividers set on the last collar spacing. The total number of collars counted
multiplied by the average tubing joint length results in the depth to the liquid level. This assumes that the range of
tubing joints is similar for all tubing in the well. This procedure may not be used if there are significant differences
in the lengths of tubing joints. Alternative methods to determine the depth to the fluid level are discussed in the
following section.
On both channels, the direction of kick indicates enlargements and reductions in the cross sectional area of the
annulus (or internal diameter of pipe if shooting down tubing). For an explosion signal, objects which reduce the
cross sectional area of the annulus result in compression reflections and are recorded as downward kicks when the
top of the chart is at the left of the operator. Such objects would be liners, tubing anchors, paraffin deposits or the
liquid level. Conditions that increase the area of the annulus result in rarefaction reflected waves and are recorded
as upward kicks. Such conditions include perforations, "shot" holes, parted casing, parted tubing and the end of the
tubing casing annulus. If an implosion pulse is used, then the responses will be reversed from those of an explosion
pulse.
Please refer to the appendix where several examples of traces corresponding to various wells and different cases of
signals are presented.
For the explosion pulse the liquid level is recorded as a downward kick. If the liquid level is 20 feet or so in a
"shot" hole, then the signal would first deflect upwards, then down as the sound wave is reflected from the liquid
level. Recording the liquid level below a liner will show a downward kick at the liner and a downward kick at the
liquid level then an upward kick if the recorder is still running. The upward kick corresponds to the signal
generated at the liner by the wave which was reflected at the liquid level and which is returning to the surface.
When the wave passes from the narrow liner to the larger casing a portion of the wave is converted to a rarefaction
pulse, which then travels down to the liquid level and then to the surface where it is recorded.
Excessive surface vibrations and downhole noise should be reduced as much as possible. The gain controls permit an actual
measure of extraneous noise as described in Section 4.
Any well venting gas to the atmosphere, venting gas to the flow line or using casing gas to operate an engine, will have a
gaseous liquid column if liquid exists above the pump or formation. The amount of liquid present in a gaseous liquid
column can be determined by a casing pressure build-up test. Another technique is compression of the gaseous column with
casing pressure to determine the gaseous column gradient. Additional information is presented in the papers "Producing
Bottom Hole Pressures" and "Acoustic Foam Depression" in the appendix. Gaseous columns caused by gas bubbling
through oil cause excessive down-hole noise and can be a problem in obtaining clear records of deep collars and liquid
levels. Increasing the casing pressure by closing the flow line-casing valve will generally result in much improved signals.
The pressure in the gas gun volume chamber may have to be increased to the maximum so as to increase the signal to noise
ratio.
Whenever there are doubts that the correct liquid level signal has been identified the best way to differentiate it from other
signals (such as signals from liners, paraffin rings, or liquid influx from perforations) is to cause the liquid level to move.
The liquid level signal is the only signal that can move in a well and such movement identifies the liquid level. A high fluid
level can be depressed by increasing the casing pressure. An increase of 10-psi in the casing pressure will depress a gas-free
liquid level by approximately 30 feet. The liquid level will rise when a producing well is shut down. The rate of fill-up will
vary with the productivity of the well and the annular volume. A Rate of Fill-up chart is presented in the appendix and may
be used to estimate the amount of time required for liquid level rise. Note also that this chart may be used to estimate the
production rate from a well by shutting in the well and measuring the change in fluid level as a function of time, then using
the chart to estimate the production rate.
If a chart shows numerous "kicks" which are difficult to interpret, the shot should be repeated and the new chart compared
with the first recording. All "kicks" should be duplicated on each chart. Signals that are not duplicated correspond to stray
noises and other random signals. The source of these noises should be identified so as to eliminate them as described above.
The effect of casing pressure on signal quality is very important. Stronger signals are returned in high-pressure wells. It is
especially difficult to obtain good recordings in deep wells with the casing pressure near or below atmospheric pressure.
On rare occasions, paraffin deposits, scaling, dirty tubing or other conditions can result in additional down-hole signals,
which make it difficult to count collars or to determine the fluid level depth. In extreme cases it may be necessary to clean
the tubing and casing to remove the foreign material.
A sealed, rechargeable, lead cell, 2.5 amp/hour internal battery is used in the Echometer Model M instrument. The battery is
similar to a 12 volt sealed automobile battery. The battery charger provided with the unit permits charging the battery from
an AC power outlet. Either a 110 VAC or a 220 VAC unit can be specified at the time of ordering. The battery charger will
charge the battery at a rate of 500 ma until the battery is almost fully charged then it will trickle charge at a 25 ma rate. The
red light on the charger is ON when the charger is charging at high rate. When the charger is in trickle charge mode the light
is OFF. Approximately 7 hours are required to charge a fully discharged battery. Continuous charging does not damage the
battery.
When operating with the cigar lighter power cord, a low battery will be partially charged by an operating automobile system
in 5 to 10 minutes and will be completely charged if the car is driven for four hours.
The battery should be charged when the operating voltage printed on the header of the strip chart drops to about 11.3 volts.
The battery can be charged more often if desired. Best operating performance will be obtained with battery temperatures
from 0 to 120 degrees F (-15 to +50 C). The battery has less capacity and voltage at lower temperatures.
The battery should be charged when the operating voltage printed on the strip chart drops to about 11.3 volts. Charging
more often will improve battery life. A message to charge the battery is printed on the strip chart when the voltage drops to
11 volts. The amplifier current drain is 330 ma. The amplifier, chart drive, and print head current drain is approximately
800 ma. A fully charged battery in good condition should perform more than 200 tests before the battery will require
recharging. The battery is rated at 2.5 amps/hour.
Long storage periods without charging will severely reduce service life. An unused, fully charged battery will discharge in 6
months at 113oF, in 15 months at 77oF (20oC) and in 50 months at 23oF (-5oC). A discharged battery deteriorates rapidly.
Experience has indicated that the battery should be recharged at least monthly using the AC charger. Charging the battery
before it is fully discharged will result in longer battery life.
Battery Sulfonation
A very deeply discharged battery may not accept a charge normally. The red light on the AC charger does not come on
when the AC charger is attached. After a period of time, up to 6 hours, the red light will come on indicating that charging
has started. After 7 hours the red light will go out indicating the battery is charged. In some cases a battery will not accept a
charge and will require replacement.
1 - Charge battery before using. Use ONLY the CHARGER that is provided with the Echometer Model - M.
2 - When not in use for extended periods of time, remove battery from the instrument and store in a cool dry place or
leave the AC charger connected continuously.
3 - Do not short-circuit the battery terminals.
4 - Keep away from fire and do not incinerate when disposing of battery ... it may explode.
5 - Under no circumstance should you attempt to open the battery case.
6 - Do not expose battery to moisture or rain.
7 - Do not drop, hit or abuse the battery, because it will break and may release electrolyte as well as expose cell
contents, which are corrosive.
8 - It is perfectly normal for the battery to become warm to the touch during charging and discharging.
9 - Running time depends on the power demand and the operating temperature.
10 - The life of the battery under normal conditions may be as long as 1000 charge-discharge cycles.
11 - New batteries may require four or five charge-discharge cycles before achieving their designated capacities.
12 - Sealed lead-acid batteries may be stored as long as 12 to 18 months in a cool dry place. They should be recharged
every 6 months.
13 - Always fully charge the battery before using it after it has been stored for over one week.
In addition a test switch and connector allows testing the microphone cable in addition to the electronic circuits. Connecting
the microphone cable from the TEST connector and to INPUT connector will verify that the cable is not open or shorted
out.
After checking the operation of the electronic circuits the microphone sensitivity should be checked.
Amplifiers Check
This test verifies the proper response and gain of the liquid level and collars amplifiers. See Appendix.
Filters Check
This test verifies the proper response of the Upper collars and Lower collars filters. See Appendix.
Microphone Check
Proper operation and sensitivity of the microphone can be verified with this test. See Appendix.
Using the Compact Gas Gun or the Remote Fire Gas Gun in the EXPLOSION mode (the preferred mode of
operation) will require minimum maintenance. Clean and inspect threads of the Microphone Protector (2 inch
threads). Replace this collar if it is worn or damaged.
The microphone cavity should be rinsed with a solvent (kerosene) periodically to remove any oil, grease or any
foreign materials that may have accumulated. DO NOT REMOVE the microphone.
When using in wells that produce sour gas or oil (H2S) it is recommended that the microphone cavity be coated
with a fine layer of grease or corrosion resistant primer. This will retard the formation of corrosion pits.
If the gas gun does not operate properly it probably needs replacement of "O" rings and it should be disassembled.
Be sure to check all threads, the moving gas valve and all other pieces thoroughly. If any signs of wear or
deterioration exist replace the parts before reassembling. Replace the "O" rings when any sign of deterioration
exist. Lubricate the gas valve and all "O" rings with light oil before assembly.
The stainless steel 2-inch line pipe thread on the housing will become worn after unprotected use. For this reason a
knurled microphone protector has been added to the gun to protect the threads on the gas gun. This protector
should be replaced whenever excessive corrosion or wear has occurred.
The compact gas gun can be operated in an implosion mode. That is, gas from the casing can be released into the
compact gas gun to create the pressure pulse. Often times, the gas in the well contains sand, water vapor and
corrosive gases. Thus, operating in the implosion mode will result in additional maintenance requirements.
The preferred mode of operation when an external gas source (CO2 or N2) is available is in the EXPLOSION
mode. The gas gun chamber should be charged to a pressure in excess of the well pressure before the gas gun is
exposed to well pressure (follow operating instructions in section 4). This will isolate the internal parts from the
well fluids and they will have longer life and require less maintenance.
The four cap bolts, Part No. GG-210, which hold the housing cap to the main gas gun housing should be properly
tightened and periodically replaced. The proper torque for the bolts is approximately 50 inch-pounds. The "O" ring
seal between the housing cap and the housing does not require excessive tightening of the bolts to properly seal. Do
not over tighten bolts. If the bolts are excessively tightened, the bolts would be pre-tensioned to a stress such that
when internal pressure is applied, the additional force on the housing cap generated by the internal pressure could
cause the bolts to fail.
The stainless steel 2-inch line pipe thread on the housing will become worn after unprotected use. For this reason a
knurled microphone protector has been added to the gun to protect the threads on the gas gun. This protector
should be replaced whenever excessive corrosion or wear has occurred.
The Remote Fired Gas Gun cannot be used in the implosion mode. In order to protect the internal parts, the gas
chamber should be charged to a pressure of at least 200-psi or a pressure greater than the well pressure (if known)
before installing the gas gun onto the casing valve. This will insure that debris will not be admitted into the
solenoid/dart valve mechanism. This will greatly reduce the need for maintenance.
All internal parts can be accessed from the end where the volume chamber is attached.
Removing the volume chamber will expose the retaining nut that gives access to the gas valve. Remove with a
socket wrench. Use the threaded rod (provided with the repair kit) to pull the gas valve from the housing. Inspect
and replace if needed. Replace the "O" rings as needed.
All other connectors, ports, and the solenoid valve can be serviced without need to remove the volume chamber.
BHP and AWP in DOS for calculation of static and producing BHP
AWP2000 for Windows 9x, ME, NT, 2000 and XP for calculation of static and producing BHP can be
downloaded for free from the Echometer Web page, www.echometer.com.
The programs have been designed to be easy to use and they require a minimum of data. The user should however
remember that the results from computer calculations are only as good as the data that is entered. Thus, make sure
that the data input is accurate or the results will be meaningless.
Following are examples of the responses obtained from restrictions such as the liquid level and from
enlargements such as perforations. The initial pulse generated by the gun is a compression (explosion)
pulse; that is, the pressure in the gas gun volume chamber is in excess of well pressure. If the initial
pulse were a rarefaction (implosion) pulse, the responses would be reversed.
The liquid level, liners, gas mandrels and other anomalies causing a reduction in casing annulus
area will cause a reflected signal back to the surface that will be of the same type as the initial
pulse, which was a compression wave. The direction of the initial pulse is downward when the
top of the chart is to the operator’s left.
Perforations, “shot” holes, a reduction in tubing size and other anomalies causing an increase in
casing annulus area will cause a reflected signal back to the surface that will be of the opposite
polarity as the initial pulse. Thus, the response from these anomalies will be upward when the
top of the chart is to the operator’s left.
On Model M Recorders having serial numbers above 5100, the amplifiers and filters are checked automatically. After the
power switch is turned on and the test has been performed, the message PASS or FAIL is recorded onto the strip chart. On
units below serial number 5100, the amplifiers and filters are checked each time that the POWER switch is turned ON. The
UPPER COLLARS filter is checked if the filter switch is in the UPPER COLLARS position. The LOWER COLLARS
filter is checked if the filter switch is in the LOWER COLLARS position. Internally, an electrical pulse is applied to the
input of the electronics so that the amplifiers, filters, microprocessor, battery, printhead and chart drive are tested. The test
patterns displayed below are recorded if the battery and electronics are operating properly. The positions of the gain
controls do not affect the recorded test patterns. The battery voltage is also displayed. Refer to Section 7 for information
on proper battery voltage. The battery must be charged sufficiently to power the red LED light beside the power switch, the
electronics and the chart drive motor. If the red LED does not light, the battery must be recharged or the 12-volt external
power cord must be used before a proper test can be performed on the electronics system.
UPPER
COLLARS
FILTER
TEST
LIQUID
LEVEL
FILTER
TEST
LOWER
COLLAR
FILTER
TEST
LIQUID
LEVEL
FILTER
TEST
Model M instruments having serial number greater than 5100 do not offer the microphone cable test.
UPPER
COLLAR
FILTER
TEST
LOWER
COLLAR
FILTER
TEST
A microphone test can be performed after the Amplifiers and Filters Test has shown that the battery and electronics are
performing properly, and the Microphone Cable Test indicates that the cable is operating properly. The microphone test is
used to measure the output of the microphone when a pre-determined pressure pulse is applied to the microphone. A rubber
squeeze bulb attached to a plastic threaded cap is supplied with the gas gun so that the gas gun microphone can be tested
whenever desired. The rubber squeeze bulb applies a compression pressure pulse to the microphone when the bulb is
squeezed. Continue to squeeze the bulb for approximately 5 seconds, then release the bulb. When the bulb is released, a
rarefaction pressure pulse is generated which is opposite in polarity. When testing the Compact Gas Gun, the internal gas
valve and the casing bleed valve must be closed. Lifting the cocking arm closes the internal gas valve. When testing the
Remote Fire Gun, close the gas valve by charging the volume chamber. Be sure that the casing bleed valve is closed. When
testing the 5000-psi gun, close the valve between the microphone and the volume chamber. When testing the 15000-psi
gun, rotate the gas valve control knob until the internal gas valve is shut. Then, close the casing bleed valve.
Attach the rubber test bulb to the end of the gas gun securely. Attach the microphone cable to the microphone outlet BNC
connector and to the instrument INPUT. Set the sensitivity controls as shown below depending on which gas gun is to be
tested. Turn the Power Switch ON. Set the filter switch to LOWER COLLARS. After the chart drive stops, turn the Chart
Drive Switch ON. Squeeze the test bulb. Hold for approximately 1 second, and then release the test bulb. The response
should be similar to the examples below.
LIQUID LIQUID
COLLAR LEVEL COLLAR LEVEL
GAIN GAIN GAIN GAIN
SETTING SETTING SETTING SETTING
Compact Gas Gun 4 2 5½ 5
Remote Fire Gas Gun 3½ 1½ 5 5
5000-psi Gas Gun 3 1½ 5 6
15000-psi Gas Gun 3 1½ 6 6
SQUEEZE RELEASE
BULB BULB
The fill-up rate found in the chart is the initial rate at which liquid will fill the casing annulus. This rate decreases as the
pressure in the well bore approaches the static reservoir pressure. For example, if the static reservoir pressure is 1000 PSI,
the reservoir pressure will support approximately 2500 feet of liquid (assuming low casing pressure), so the fill-up rate
found on the chart would be within 10o/o for the first 600 feet or so. However, if the static reservoir pressure would support
only 900 feet of liquid, then the fill-up rate would be reduced to one-half by the time the well had filled with 600 feet of
liquid.
The rate of fill-up graph can be used to estimate the production rate of a well. A first fluid level depth measurement is
performed while the well is at normal producing conditions. Then, the well is shut down and the liquid level in the casing
annulus is allowed to rise. The height that the liquid rose and the amount of shut-in time is recorded. This data is used in
conjunction with the casing and tubing sizes to determine the production rate of a well. This procedure is more accurate in
wells that produce small amounts of gas up the casing annulus.
If the well is producing gas up the casing annulus, the rate of fill-up is not as predictable. Also, using the rate of fill-up to
estimate the production rate is not as accurate. A casing pressure build-up rate in excess of 1 PSI in three minutes indicates
that the casing annulus liquid contains a substantial amount of free gas and the fill-up data should be used with caution.
CAUTION
DO NOT OVER FILL, fill cylinder based on
weight of CO2.
Contents under pressure.
Do not inhale gas or allow gas to touch skin.
Gas becomes cold during use and can cause
frostbite or other personal injury.
Metal parts of Cylinder can become extremely
cold during use. Protect hands and other parts
of body from direct contact with metal parts of
Cylinder during use.
Contains carbon dioxide gas under pressure.
Do not puncture or incinerate Cylinder. Do not
expose to heat or store at temperature above
o
170 degrees F (76 C). Keep out of reach of
children.
See details in operating manual.
Have Cylinder pressure checked or replaced two
years from date of purchase.
Below 88oF, confined CO2 liquid and gas are in equilibrium at a vapor pressure shown in the table below. For example, a
Cylinder of CO2 liquid and gas at 59oF has a pressure of 723-psia. As gas is removed from the cylinder, the liquid vaporizes
into a gas, which maintains the vapor pressure shown. When all of the liquid has been vaporized, the gas pressure will reduce
as gas is withdrawn. Following is a table of the vapor pressure as a function of temperature.
Temperature Pressure
o o
F C PSI Bar
88 31 1053 73
59 15 723 50
32 0 490 34
5 -15 317 22
-22 -30 192 13
Above 88oF, CO2 becomes a fluid. Liquid does not exist separate from gas. The pressure in the tank is an indication of the
amount of CO2 present in the tank. As the gas is used, the pressure will decline. At 90oF, the pressure in a full cylinder will
be approximately 1100-psi.
The amount of CO2 in a cylinder is determined by weighing the cylinder containing the CO2 and then subtracting the weight of
the empty cylinder which is shown on the cylinder. Below 88oF, the amount of CO2 in the cylinder cannot be estimated by
measuring the pressure unless the pressure is less than the vapor pressure shown on the graph. If the pressure is less than the
vapor pressure, the Cylinder does not contain any liquid CO2 and very little CO2 remains in the Cylinder.
CO2 is heavier than air and may collect in confined, unventilated areas. Do not permit a leaking cylinder in a closed
automobile. CO2 is the regulator of the breathing function, and an increase in the CO2 inhaled will cause an increased rate of
breathing. In high concentrations, CO2 can paralyze the respiratory system. Do not breathe air having excessive amounts of
CO2.
Do not overfill a CO2 Cylinder or dangerous pressures can result. Do not use CO2 cylinders, which show any sign of wear,
abuse, corrosion, worn threads or any mishandling.
PHYSICAL CONSTANTS
Density, Gas @ 70oF, 1atm 0.1146 lb/cu ft
Critical Temperature 87.8oF (31oC)
Critical Density 0.468 g/ml
Critical Pressure 1072-psia (73-atm)
Specific Gravity 1.53
Specific Volume @ 70oF, 1-atm 8.76 cu ft/lb
or 15,000 cu in/lb
or 950 cu in/oz
Nitrogen is used as an inert gas in electrical systems, the chemical industry, and in the food packaging industry. Nitrogen,
also finds extensive use as an inert atmosphere and in the filling of some incandescent lamps.
Nitrogen is nontoxic but can asphyxiate human beings and animal life by displacing the necessary amount of oxygen in the air
to sustain life.
Generally, a pressure regulator should be used with N2 since the initial cylinder pressure is 2200-psi, which is normally in
excess of the wellhead pressure rating or the maximum rating of some of the pressure gauges.
During pressure buildup testing, the pressure regulator should be set so that the pressure in the volume chamber will exceed
the pressure on the casing annulus when the operator returns to check the equipment. Less gas will be used if the pressure
regulator is set to a lower value.
HANDLING PRECAUTIONS
Never tamper with safety devices in valves or cylinders. See your local gas supply dealer for other precautions.
PHYSICAL CONSTANTS