Eco-Related Industry Conveyors
Eco-Related Industry Conveyors
Eco-Related Industry Conveyors
CONVEYORS IN
ECO-RELATED INDUSTRIES
GENERAL CATALOGUE
Angel Falls in Guiana Highlands, Venezuela
CONVEYORS for
ECO-RELATED INDUSTRIES…
Examples of materials
TSUBAKI PFV POWER FLIGHT is a scraper type conveyor, that handles non-combustible
materials, slag and equivalent materials on a horizontal + inclined + horizontal layout.
Features
1. Tough structure of the casings and the scrapers
2. Totally enclosed structure
3. It is designed for prevention of material obstruction
in the casings
4. Corrosion proof type of conveyor chain and scrapers
are available as an option
Layouts
Capacity
Scraper height Conveying capacity (m3/h)
Model No.
(mm) S = 1m/min S = 3m/min
150 1.3 3.8
PFV400
200 1.7 5.1
150 1.9 5.7
PFV600
200 2.6 7.7
PFV800 200 3.4 10.2
Note)
1) The above table shows calculated conveying capacity at water level of the flight
at an angle of 45 degrees. Actual available capacity shall be determined
depending on actual inclination of the conveyor, character of the conveying
materials or other factors.
2) These capacities in this table are available subject to continuous and constant
feeding.
3
TSUBAKI
PFV POWERFLIGHT
Dimensions
M2
M1
M3
SH
H1 H2
1,000
Inspection door
F
SW
1,
00
0
Intermediate Cross-section
H3
Inspection door
H4
J4
E1×E2
J1×J2
T4
J3
1,
F
35
Clean-out door
1,350
T1 T3
T2
Note
● Availablity of Powerflight depends on thelump size and adhesiveness of the conveying materials.
Please consult us about the case.
㻌
4 㻌
for CRUSHED GARBAGE & DISCARDED
PLASTICS HANDLING
Features
1. The design is totally enclosed structure to avoid leakage
of stink and juice from the casings
2. Corrosion proof type of conveyor chain and aprons are
available as an option
3. Different specifications of conveyor chain depending on
the character of conveying materials are available
Layouts
Capacity
Conveying capacity (m3/h)
Model No.
S = 5m/min S = 10m/min
AP600 15 30
AP800 20 40
AP010 25 50
Note) 1) The above table shows calculated conveying capacity at an angle of 55 degrees.
Actual available capacity shall be determined depending on actual inclination of the conveyor,
character of the conveying materials or other factors.
2) These capacities in this table are available subject to continuous and constant feeding.
5
TSUBAKI
AP APRON CONVEYOR
Dimensions
AW
1,511 1,453 55 Cleat Apron
°
760 Conveyor chain
Inspection door
202
180
150
Cleat plate
1,5
50
1,006
200
Inspection door
Detail of Conveyor chain and Apron
150
Running direction
1,000×E2
55°
1,003
M1
150
2,050 A-A
Inspection door Work access
door A
Note
● The specification of the hopper shall be decided by prearrangement
6
for NON-COMBUSTIBLE MATERIALS,
INCINERATED RESIDUE, RDF,
FUSED SLAG HANDLING
TSUBAKI NAB APROVATOR is a bucket conveyor, that conveys materials
complicated to handle on horizontal + vertical + horizontal layouts.
Features
1. Since the materials are conveyed intact in buckets,
this conveyor is suitable for handling abrasive and
lumpy materials.
2. Leakage of powdery materials between buckets is
minimized by advantage of unique overlap structure.
3. Sprocket-turn at the upper and lower corners of the
conveyor allows for improved wear resistance and
reduced operation noise.
4. Due to dust-tight and rainproof structure, dust from
materials is confined within the casings.
Capacity
Conveying capacity (m3/h)
Model No.
S = 3m/min S = 5m/min S = 10m/min
Bucket
NAB250 1.8 3.0 6.0 Material
NAB250H 2.9 4.8 9.7
NAB400 4.2 7.0 14.0
NAB400H 6.5 10.8 21.7
NAB600 7.8 13.0 26.0
NAB600H 10.8 18.0 36.0
Note)
1) The above table shows calculated conveying capacity
at an angle of 90 degrees. (Refer to the right hand fig.)
Actual available capacity shall be determined depending
on actual inclination of the conveyor, character of the
conveying materials or other factors.
2) Allowable maximum speed is about 15m/min. However,
it depends on character of the conveying materials and
the conditions.
7
TSUBAKI
NAB APROVATOR
Dimensions
U1 M2
M1
Inspection door H1 H2
点検窓 Inspection door
点検窓
M3
H3
U2
U4
H4
F
E1×E2
Running direction
点検窓
U3
Horizontal Cross‐section
Inspection Running V1
door
点検窓 direction
進行方向 J4
J1×J2 Inspection
点検窓 door
V2
B2
J3
T4
F Vertical Cross-section
垂直断面
Clean‐out door
掃除口 作業口
B1 Work access T1 T3 掃除口
Inspection door
点検窓 panel
T2 Clean‐out door
Note
● NAB APROVATOR is not suitable for handling high adhesive materials
8
for INCINERATED ASH & CHAR
HANDLING
TSUBAKI NFV FLIGHTVEYOR conveys incinerated ash, char and other
materials on several kinds of layouts
Features
1. Compact and economical
2. Most appropriate conveyor chain is selected based on
the character of the conveying materials
3. Corrosion proof type of conveyor chain and flights are
available as an option
4. Dust-tight and rainproof structure
Capacity
Conveying capacity (m3/h)
Model No.
S = 3m/min S = 5m/min S = 10m/min
NFV160 1.6 2.7 5.4
NFV160H 2.4 4.0 8.0
NFV240 3.6 6.0 12.0
NFV240H 4.8 8.0 16.0
NFV320 6.5 10.7 21.5
NFV320H 9.1 15.2 30.3
Note)
1) These capacities in the above table are available
subject to continuous and constant feeding
2) Actual available capacity shall be determined
depending on actual inclination of the conveyor,
character of the conveying materials or other factors.
9
TSUBAKI
NFV FLIGHTVEYOR
®
Dimensions
NFV‐L
Head casing Outlet
This type is applicable in case there is Model No.
no space above the upper horizon HL1 HL2 HL3 HL4 EL1 EL2 EL3
Inspection NAB160L(H) 217 900 293 1,032 300 244 350
HL3 HL4 door
NAB240L(H) 302 1,100 323 1,282 400 354 400
NAB320L(H) 353 1,300 409 1,593 500 466 500
HL1
HL2
NFV‐W
NFV H1 H2
This type is applicable for handling Upper corner
EL1×EL2
abrasive materials or long transportation Model No.
Inspection door
UW1 UW2
Inspection door EL3
NAB160W(H) 700 702
NAB240W(H) 900 902
NAB320W(H) 1,100 1,102
H3
UW2
H4
U2
UW1
E1×E2 M2
E3
U1
M3
M3
Running direction B1 J4
Inspection door
Inspection door
J1×J2
F
B2
J3
M1
T4
Horizontal
F
J5 T1 T3 Clean‐out Cross‐section
T2 door
Note
● NFV FLIGHTVEYOR is basically designed for powder handling.
In the case of conveying material whose particle size exceeds 3mm, please consult us.
10
for RDF & CRUSHED GARBAGE
HANDLING
Features
1. The structure is designed for prevention of material
obstruction in the casings
2. Compact and economical
3. Most appropriate conveyor chain is selected based on
the character of the conveying materials
4. Corrosion proof type of conveyor chain and flights are
available as an option
5. Dust-tight and rainproof structure
Capacity
Conveying capacity (m3/h)
Model No.
S = 5m/min S = 10m/min S = 15m/min
NFV240 1.8 3.6 5.4
NFV240H 2.3 4.6 6.9
NFV320 3.1 6.2 9.3
NFV320H 4.3 8.6 12.9
NFV450 6.1 12.2 18.3
NFV450H 8.1 16.2 24.3
Note)
1) These capacities in the above table are available
subject to continuous and constant feeding
2) Actual available capacity shall be determined
depending on actual inclination of the conveyor,
character of the conveying materials or other factors.
TSUBAKI
NFV FLIGHTVEYOR
®
Dimensions
M2
M2
H1 H2
Inspection door
M4
M3
H3
F
H4
M1
U2
M3
Running direction
B1 J4
Inspection door
Inspection door
J1×J2
J3
B2
T4
F
J5 T1 T3 Clean-out door
T2
12
for INCINERATED ASH & SILICA SAND
HANDLING
Features
1. In order to protect the bottom plate of the casing from wear,
this flightveyor let the conveying materials accumulate on the
bottom of the casing at a certain thickness.
As the conveying materials do not scratch the bottom of the
casing, the wear life of the casing becomes longer.
The buckets equip the special attachment in order to avoid
accretionary growth of the conveying materials.
2. Conveyor chain runs on the chain guide rail without being Conveying mechanism in Horizontal casing
buried in the conveying material at horizontal section.
The function of bucket elevator is applied to vertical section, Cover
S type C type
Capacity
(m3/h)
Conveying capacity Note)
Model No.
S = 5m/min 1) These capacities in the left table are available subject to
BFV200 1.6 continuous and constant feeding
BFV200B 2.4 2) Actual available capacity shall be determined depending on
BFV300 2.4 the character of the conveying materials or other factors.
BFV300B 3.6 3) "B" type is deep bucket type
BFV400 5.7
BFV600 8.6
13
TSUBAKI
BFV FLIGHTVEYOR
®
Dimensions
H1 H2 U1
U2
U4
H4
E1×E2 E1×E2
Inspection door
E3 U3
M2
M1
Running direction
V1
J4
Weight cover
Inspection
M3
V2
T5
B2
T4
J3
Cross-section Cross-section
F
B1
Clean-out door
T1 T3
T2
Note
● BFV FLIGHTVEYOR is suitable for powdery or glanular materials with abrasive character such as
ash or equivalent. However, the materials should not be adhesive.
● The standard allowable temperature of the material is below 200 oC.
BFV P series is available for the materials, whose temperature exceeds 200 oC and is less than 450 oC
Please consult us about the case.
14
for INCINERATED ASH HANDLING
Features
1. Compact and economical L att
Capacity
Conveying capacity (m3/h)
Model No.
S = 3m/min S = 5m/min
FC150 2.7 4.5
FC200 4.9 8.2
FC250 6.2 10.3
FC300 10.0 16.6
FC350 15.1 25.2
Note)
1) These capacities in the above table are available
subject to continuous and constant feeding
2) Actual available capacity shall be determined
depending on actual inclination of the conveyor,
character of the conveying materials or other factors.
15
TSUBAKI
FC FLOW
®
Dimensions
M2
M1 J2 J2
M3
F
H1 H2
J4
Inspection door J1 Inspection door
J3
T4
H3
E4
H4
F
E1×E2 E1×E2
Clean-out door
3,000 T1 T3
E3
T2
Running direction
Note
● FC FLOW CONVEYOR is basically applied for powdery and granular materials.
In case the particle size exceeds 5mm, please consult us.
● In general, FC FLOW CONVEYOR is applied up to 10 degree inclination. However, as it depends
on the physical character of conveying materials, please consult us about the case.
16
for NON-COMBUSTIBLE MATERIALS,
AND SILICA SAND HANDLING
Features
1. The conveyor chain (NB chain) does not require distance
piece to install buckets, due to special-bent-processed
attachment. That gives easy bucket installation and
avoids structural defects caused by the welding of
distance piece.
2. Abrasion proof chain is applied as standard specification
3. Sprockets with replaceable tooth are available as an option
4. It is also suitable for handling high temperature materials
Nut Nut
Distance piece
Capacity
Conveying capacity (m3/h) Chain & buckets of NBC models
Model No.
S = 10m/min S = 20m/min
NBC200 4 8
NBC280 8 16
NBC280H 12 24
NBC300 16 32
NBC300H 24 48
NBC450 32 64
Note)
1) These capacities in the above table are available
subject to continuous and constant feeding
2) Actual available capacity shall be determined
depending on actual character of the conveying NBC200 (Single) NBC300 and u p (Double)
materials or other factors. NBC280 (Single) NB chain is a pplied
NBC280H (Double)
17
TSUBAKI
NBC BUCKET ELEVATOR
Dimensions
Inspection door
H2
H1 Inspection door
E3
E5
M1
M2
Running direction
J4
J1×J2 Work access panel
T2
T1
J3
T3
Note
● NBC BUCKET ELEVATOR is not suitable for handling adhesive materials.
Please consult us about the case.
18
for SEWAGE, SLUDGE, CAKE &
COMPOST HANDLING
Features
1. Corrosion proof and stainless steel type
2. With the aim of avoiding wear, the sprocket-turn system
is applied at the upper and the lower corners
3. Bearing units are independent from the casing, and the
shaft-piercing areas are completely sealed with grand
packing. That protects the bearings from the liquid
penetration that comes from the conveying materials.
4. The unique device (scraper) installed to the head casing
scrapes off adhesive materials from the flights, that
provides the good discharge performance
5. It is possible to partly repair the casings due to their
bolted structure.
Capacity
Conveying capacity Chain speed S
Model No.
(m3/h) (mm)
MFV160 2.3 6.0
MFV160H 3.4 6.0
MFV240 6.8 8.0
MFV240H 9.2 8.0
MFV320 15.3 10.0
MFV320H 21.6 10.0
Note)
1) These capacities in the above table are available
subject to continuous and constant feeding
2) Actual available capacity shall be determined
depending on actual inclination of the conveyor,
character of the conveying materials or other factors.
19
TSUBAKI
®
MFV FLIGHTVEYOR
Dimensions
H1 H2
Scraping device
U1
Inspection door
H3
H4
U2
U4
E1×E2
E3
U3
Inspection door
M3
Running
direction
M2
B1
J4
Inspection door
M3
Inspection door
J1×J2
F
B2
J3
M1
T4
Horizontal
Cross-section F
J5 T1 T3
T2
Clean-out door
20
for SMOOTH DISCHARGE OF
POWDERY & GRANULAR MATERIALS
TSUBAKI CIRCLE FEEDER
TSUBAKI CIRCLE FEEDER solves various kinds of problems with
powdery & glanular materials.
Structure and principles of the discharge system
● Circle Feeder is to be attached to the bottome of a hopper or silo
● On the bottom panel of the Circle Feeder, thin flat vanes rotate
● The vanes spread out and move the powdery materials to
periphery of the cylinder
● At the peripheral, powdery materials are introduced to the
exhaust port by peripheral vanes and are discharged
Structure Principles
Inner cylinder
Outer cylinder
★ Please refer to the catalogue of TSUBAKI CIRCLE FEEDER (separate volume) about the model Nos., capacity,
demensions and more information.
21
EASY INSTALLATION!!
ONE-TOUCH INSPECTION DOOR ®
● Residue prevention
Various series
The following parameters and options are able to freely choose one each out of four categories and
combine with each other.
Styles & sizes : Regular High-neck
Types & accessories : Standard Transparent windowed Withstanding pressure
: Residue prevention Fanged door With safety grid
Body materials : P (Standard) Q (Corrosion proof) R (All stainless corrosion proof)
Gascket materials : Polyethylene foam Neoprene rubber Heat-resistance type (200oC, 400oC)
22
WITH YOUR INQUIRY
Please tell us …
● Material to be conveyed : ● Conveyor length
● Name (vertical, horizontal, inclining)
● Lump size : ( ) mm 〜 ( ) mm ● Maximum conveying capacity (tons/hour)
3
● Bulk density (t/m ) ● Installation locations (indoor or outdoor)
● Temperature / Moisture content ● Power source (voltage, frequency)
● Characteristics ● Preceding equipment
(abrasive, adhesive, corrosive) ● Served required (operating hours per day,
continuous or intermittent)
WARNING!
● Please follow instructions when carrying out adjustments, maintenance, inspection and cleaning.
● Ensure that the power supply of the machine is shut off and remains off, while adjustments,
maintenance, inspection and cleaning are carried out
● Do not open the cover and touch the rotary area of the machine under operation.
Failure to follow instructions may result in personal injury.
● Do not put any part of the body into the machine during operation.
Failure to follow instructions may result in personal injury.
CAUTION!
● While adjusting, conducting maintenance and inspection, wear appropriate clothing and
protective equipment (helmet, gloves, safety shoes, safety glasses, etc.)
● Do not touch motors or reducers as they may reach high temperatures during operation.
Failure to follow instructions may result in personal injury.
● The original function of the system may fail if remodeling or additional installation work is
carried out. Please contact us if remodeling or additional installation work is needed.
■ Note :
お願い
In accordance with the policy of TSUBAKIMOTO BULK SYSTEMS CORP. to constantly improve its products, the specifications
このカタログに記載の仕様・寸法等は改良のため変更する場合がありますので、設計される前に念のためお問い合せください。 ©
in this catalogue are subject to change without notice. Please make sure to enquire us when you plan pertinent installations.
Ⓒ本書に収録したものはすべて当社に著作権があります。無断の複製は固くお断りします。
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