GEA 110 TSO Installation Manual: 190-01825-00 April 2020 Revision 7
GEA 110 TSO Installation Manual: 190-01825-00 April 2020 Revision 7
7 04/01/20 Updated pin names and added two notes about sealed connector kits.
5 12/21/18 Updated figure B-1, figure B-2, figure B-3, and other minor edits.
4 04/18/18 Updated figure 4-1, figure B-3, and other minor edits.
3 05/26/17 Updated connector kit part numbers and configurable voltage ranges.
WARNING
A WARNING MEANS INJURY OR DEATH IS POSSIBLE.
CAUTION
A CAUTION MEANS THAT DAMAGE TO THE EQUIPMENT IS POSSIBLE.
NOTE
A note provides additional information.
WARNING
THIS PRODUCT, ITS PACKAGING, AND ITS COMPONENTS CONTAIN CHEMICALS KNOWN TO
THE STATE OF CALIFORNIA TO CAUSE CANCER, BIRTH DEFECTS, OR REPRODUCTIVE HARM.
THIS NOTICE IS BEING PROVIDED IN ACCORDANCE WITH CALIFORNIA'S PROPOSITION 65. IF
YOU HAVE ANY QUESTIONS OR WOULD LIKE ADDITIONAL INFORMATION, PLEASE REFER TO
OUR WEBSITE AT WWW.GARMIN.COM/PROP65.
WARNING
PERCHLORATE MATERIAL – SPECIAL HANDLING MAY APPLY. REFER
TO HTTPS://DTSC.CA.GOV/PERCHLORATE/
WARNING
THIS PRODUCT CONTAINS A LITHIUM BATTERY THAT MUST BE RECYCLED OR DISPOSED OF
PROPERLY. BATTERY REPLACEMENT AND REMOVAL MUST BE PERFORMED BY A GARMIN
AUTHORIZED REPAIR STATION.
CAUTION
TO AVOID DAMAGE TO THE GTR 225 OR GNC 255, TAKE PRECAUTIONS TO PREVENT
ELECTROSTATIC DISCHARGE (ESD) WHEN HANDLING THE GTR, CONNECTORS, FAN, AND
ASSOCIATED WIRING. ESD DAMAGE CAN BE PREVENTED BY TOUCHING AN OBJECT OF THE
SAME ELECTRICAL POTENTIAL AS THE UNIT BEFORE HANDLING THE UNIT ITSELF.
CHARACTERISTIC SPECIFICATION
Width with P/N 011-03941-00 install tray 4.8 in. (121.9 mm)
Height with P/N 011-03941-00 install tray 6.4 in. (162.6 mm)
Depth with P/N 011-03941-00 install tray and connectors 1.63 in. (41.4 mm)
Sealed connector kit weight P/N 011-03527-51 0.272 lbs. (0.123 kg)
Hardware compliance
The GEA 110 does not contain any complex or programmable N/A
logic devices.
NOTE
For details on surge ratings and minimum/maximum operating voltages refer to the EQF.
CHARACTERISTIC SPECIFICATION
Notes:
[1] Equivalent military part number is M39029/58-360.
NOTE
When using the sealed connector kit, all holes in the connector must have pins.
ITEM P/N
ITEM P/N
Notes:
[1] Extracting the #16, #18, and #20 contact requires that the expanded wire barrel be cut off
from the contact. It may also be necessary to push the pin out from the face of the connector
when using an extractor due to the absence of the wire. A new contact must be used when
reassembling the connector.
The installer must supply and fabricate all of the cables. Allow adequate space for installation of cables and
connectors. Electrical connections are made through the 78-pin and 15-pin D-subminiature (D-sub) connectors
provided by Garmin.
When routing cable consider:
1. Wires routed too close to spark plugs, plug wires, or magnetos may result in erratic readings.
2. Ensure that EGT, CHT, and other sensor wires do not come in contact with exhaust manifolds or any other
extreme heat sources.
3. Ensure each sensor’s requirements for polarity, voltage, wire type, and mounting.
4. Route wires and cables as short and as direct as possible.
5. Avoid sharp bends and routing near fluorescent lighting and power sources (e.g., 400 Hz generators, trim
motors, etc.).
6 7 2X
9
1
8
4
CAUTION
TO AVOID CROSS THREADING ENGAGE THE SCREW BY HAND INTO THE HOLE. IF TORQUE
EXCEEDS 14 IN-LBS TO THE SCREW, DAMAGE MAY RESULT TO THE LRU CASE AND/OR
RETAINING HARDWARE.
NOTE
To prevent fluids from pooling, mount in a direction that allows for drainage out the backshell.
Use kit P/N 011-03527-51 if installed in an area where the unit is sprayed with fluids.
NOTE
When using the sealed connector kit, all holes in the connector must have pins.
011-03941-00
MS35206-245
NAS1149FN832P
MS35206-237
MS35206-233
011-03454-00
MS35206-233
MS35206-237 GDU 1060
Digital inputs 8
Notes:
[1] Eight analog inputs provide a constant current source and two monitor current.
5 4 3 2 1
10 9 8 7 6
15 14 13 12 11
1 AIRCRAFT POWER 1 In
2 RESERVED In
4 RS-485 2 A I/O
5 RS-485 1 A I/O
6 AIRCRAFT POWER 2 In
7 RESERVED Out
9 RS-485 2 B I/O
10 RS-485 1 B I/O
11 CONFIG DISCRETE IN 5 In
20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21
59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40
78 77 76 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60
1 ANALOG IN 1 HI In
2 ANALOG IN 2 HI In
3 ANALOG IN 3 HI In
4 ANALOG IN 4 HI In
5 ANALOG IN 5 HI In
6 ANALOG IN 6 HI In
7 ANALOG/CCS IN 1 HI In
8 ANALOG/CCS IN 2 HI In
10 ANALOG IN 13 HI In
11 CONFIG DISCRETE IN 1 In
12 ANALOG/CCS/DIGITAL IN 1 HI [3][4] In
13 ANALOG/CCS/DIGITAL IN 3 HI [3][4] In
14 SIGNAL GROUND --
15 DIGITAL IN 3 HI In
16 DIGITAL IN 4 HI In
18 DIGITAL IN 1 HI In
19 DIGITAL IN 2 HI In
21 ANALOG IN 1 LOW In
22 ANALOG IN 2 LOW In
23 ANALOG IN 3 LOW In
24 ANALOG IN 4 LOW In
25 ANALOG IN 5 LOW In
26 ANALOG IN 6 LOW In
27 ANALOG/CCS IN 1 LOW In
28 ANALOG/CCS IN 2 LOW In
30 ANALOG IN 13 LOW In
31 CONFIG DISCRETE IN 2 In
34 SIGNAL GROUND --
35 CURRENT MONITOR IN 1 HI In
36 CURRENT MONITOR IN 2 HI In
37 DIGITAL IN 1 LOW In
38 DIGITAL IN 2 LOW In
40 ANALOG IN 7 HI In
41 ANALOG IN 8 HI In
42 ANALOG IN 9 HI In
43 ANALOG IN 10 HI In
44 ANALOG IN 11 HI In
45 ANALOG IN 12 HI In
46 ANALOG/CCS IN 3 HI In
47 ANALOG/CCS IN 4 HI In
48 ANALOG IN 14 HI In
49 SIGNAL GROUND --
50 ANALOG IN 15 HI In
51 CONFIG DISCRETE IN 3 In
52 ANALOG/CCS/DIGITAL IN 2 HI [3][4] In
53 ANALOG/CCS/DIGITAL IN 4 HI [3][4] In
57 VOLTAGE BUS 1 In
58 VOLTAGE BUS 2 In
66 ANALOG/CCS IN 3 LOW In
67 ANALOG/CCS IN 4 LOW In
68 ANALOG IN 14 LOW In
70 ANALOG IN 15 LOW In
71 CONFIG DISCRETE IN 4 In
75 RESERVED ---
77 VOLTAGE BUS 3 In
Notes:
[1] When calculating power output limitations the two, 5 VDC outputs are connected
internally and count as one output.
[2] When calculating power output limitations the two,12 VDC outputs are connected
internally and count as one power.
[3] Other sensors can be connected to this port, but fuel quantity can only be
connected to this input.
[4] On P/N 010-01329-01 the CCS can only be configured for 4.032 mA.
4.3 Power
The GEA 110 operates on 28 VDC or 14 VDC. After initial power on, the GEA 110 will operate normally to a
minimum of 11 VDC. Current draw is dependent on I/O usage and output loading, power wire gauge should
be determined for each specific installation based upon these criteria.
AIRCRAFT POWER 1 and AIRCRAFT POWER 2 are “diode OR’ed” to provide power redundancy. AIRCRAFT
POWER 2 connects to an alternate aircraft source (i.e., on an aircraft with two electrical buses or a display that
can supply power).
DIFFERENTIAL CONFIGURABLE
VOLTAGE INPUT VOLTAGE RANGE
±155 mV
-1.8 V to +2.5 V ±0.6 V
-1.8 to +2.5 V
±5 V
±80 V ±20 V
-60 to +80 V
When an analog input is used to monitor a voltage with respect to ground, connect the monitored voltage of
the sensor to the HI pin of the analog input and connect the LO pin of the analog input to the sensor ground
or a ground near the sensor. Differential wiring minimizes the error due to the interconnect. Due to the
difference in ground potential between the sensor and the GEA grounding the LO pin at the GEA can
introduce errors. The cable assembly should include shielded twisted pairs for each analog input HI/LO pair,
and the shields should be grounded at both ends of the cable.
For analog inputs configured for ±5 V, ±20 V, or -60 to 80 V the input resistance is 113.40 +/- 0.11 kilohm
across the specified temperature range of the unit. If the source resistance for the applied voltage is greater
than 10 ohm, the error due to the voltage drop across the source resistance starts to be significant. The source
resistance error can be accounted for in the conversion equation if the value of the source resistance and its
tolerance is known.
For analog inputs configured for ±155 mV, ±0.6 V, or -1.8 to +2.5 V it is more appropriate to specify a bias
current. The bias current for the analog in inputs is ± 12 nA max. The bias current multiplied by the source
resistance gives the error due to voltage drop across the source resistance in an installation. It is not possible to
compensate for the bias current in the conversion equation.
The configured range depends on the connected sensor. Below are typical ranges of thermocouples, pressure
transducers, and bus voltages.
Thermocouples use the ±155 mV range
Pressure transducers use the ±5 V and ±20 V ranges
Bus voltages use the -60 V to +80 V range
Notes:
[1] Input voltage configuration options are ±155 mV, ±0.6 V, or -1.8 to +2.5 V.
[2] Input voltage configuration options are ±5 V, ±20 V, -60 to 80 V.
When the CCS is configured ON, the input on the LOW side must be spliced and connected to ground near
the GEA. It is recommended that the ground connection is made as close as practical to the GEA to reduce
error due to voltage drop in the wiring. If not practical, near the sensor is acceptable.
Unless otherwise noted, each CCS input is capable of suppling 10.55 uA, 250 uA, 4.032 mA, or 10.04 mA
from the positive differential input that is used to measure resistive sensors. When CCS is enabled the voltage
input is -1.8 V to 2.5 V. For the resistance range that each CCS setting is capable of reading refer to table 4-8.
Use the CCS anytime a resistance is required to be measured. These sensors are typically RTDs, linear
transducers, and resistive fuel quantity systems.
18 DIGITAL IN 1 HI J1102 In
19 DIGITAL IN 2 HI J1102 In
15 DIGITAL IN 3 HI J1102 In
16 DIGITAL IN 4 HI J1102 In
Notes:
[1] Input is only used when the port is configured for differential mode.
[2] When configured as differential digital the voltage range is 0.025 Vpp to 20 Vpp.
Notes:
[1] Input voltage configuration options are ±155 mV, ±0.6 V, or -1.8 to +2.5 V.
[2] Input voltage configuration options are ±5 V, ±20 V, -60 to 80 V.
12 ANALOG/CCS/DIGITAL IN 1 HI J1102 In
52 ANALOG/CCS/DIGITAL IN 2 HI J1102 In
13 ANALOG/CCS/DIGITAL IN 3 HI J1102 In
53 ANALOG/CCS/DIGITAL IN 4 HI J1102 In
Notes:
[1] When the port is configured for a digital input the low input is used when configured for
differential mode.
Notes:
[1] Can sink 1 mA to ground.
[2] Can sink 5 mA to ground.
[3] Discrete IN 5 can only be configured as Active LOW.
Notes:
[1] When calculating power output limitations the two, 5 VDC outputs are internally
connected and count as one output.
[2] When calculating power output limitations the two, 12 VDC outputs are internally
connected and count as one power. Transducer Power Outputs
Notes:
[1] When calculating power output limitations the two 5 VDC outputs are internally
connected and count as one output.
[2] When calculating power output limitations the two 12 VDC outputs are internally
connected and count as one power.
2.33 2.25
3.2
.70
5.29TYP.
2.13
1.20
2.99
7.73
4.10
NOTES:
1. DIMENSIONS: INCH
2. DIMENSIONS ARE NOMINAL AND TOLERANCES
ARE NOT IMPLIED UNLESS OTHERWISE STATED.
3. MOUNTING HOLES FOR #6 PAN HEAD SCREW.
GDU 700/1060
P2
RS 485 1 A 5 44 RS 485 2A
RS 485 1 B 10 45 RS 485 2B
s
GDU 700/1060 #2
P3
RS 485 2 A 4 44 RS 485 2A
RS 485 2 B 9 45 RS 485 2B
s
GEA 110
J1102
4
CONFIG MODULE PWR 20 RED 4
CONFIG MODULE GND 78 BLK 1 CONFIG
CONFIG MODULE DATA 39 YEL 3 MODULE
CONFIG MODULE CLOCK 59 WHT 2 5
NOTES
ONLY ONE POWER LEAD AND ONE GROUND LEAD ARE REQUIRED. THE SECOND INPUT IS FOR
3 REDUNDANCY AND CAN BE POWERED BY A ELECTRICAL BUS, GDU 700 OR GDU 1060.
ANALOG IN 8 HI 2 OUT #2 HI
ANALOG IN 8 LOW 22 OUT #2 LO
ANALOG IN 9 HI 3 OUT #3 HI
ANALOG IN 9 LOW 23 OUT #3 LO
ANALOG IN 10 HI 4 OUT #4 HI
ANALOG IN 10 LOW 24 OUT #4 LO
ANALOG IN 11 HI 5 OUT #5 HI
ANALOG IN 11 LOW 25 OUT #5 LO
ANALOG IN 12 HI 6 OUT #6 HI
ANALOG IN 12 LOW 26 OUT #6 LO
EGT Sensor
Thermocouples
ANALOG IN 1 HI 40 OUT #1 HI
ANALOG IN 1 LOW 60 OUT #1 LO
ANALOG IN 2 HI 41 OUT #2 HI
ANALOG IN 2 LOW 61 OUT #2 LO
ANALOG IN 3 HI 42 OUT #3 HI
ANALOG IN 3 LOW 62 OUT #3 LO
ANALOG IN 4 HI 43 OUT #4 HI
ANALOG IN 4 LOW 63 OUT #4 LO
ANALOG IN 5 HI 44 OUT #5 HI
ANALOG IN 5 LOW 64 OUT #5 LO
ANALOG IN 6 HI 45 OUT #6 HI
ANALOG IN 6 LOW 65 OUT #6 LO
NOTES
IF INSTALLING AN UNGROUNDED THERMOCOUPLE TO AN ANALOG IN INPUT, A DC REFERENCE MUST BE
ADDED TO THE LO INPUT. THIS CAN BE ACCOMPLISHED BY ADDING A RESISTANCE OF 1 MEGOHM OR
1 LESS BETWEEN GROUND AND THE ANALOG IN LO INPUT THAT THE UNGROUNDED THERMOCOUPLE IS
INSTALLED.
Temperature Sensor
(Thermocouple)
ANALOG/CCS IN 4 HI 47 OUT HI
ANALOG/CCS IN 4 LOW 67 OUT LOW
Temperature Sensor
(RTD Sensor)
4
ANALOG/CCS IN 1 HI 7 OUTPUT
ANALOG/CCS IN 1 LOW 27 GROUND
s
RPM
(Tach Sensor)
+10 VDC TRANSDCUER POWER OUT 9 EXCITATION INPUT
DIGITAL IN 4 HI 16 SIGNAL OUT
SIGNAL GROUND 74 OUT LO/GROUND
s
THE SENSOR INTERCONNECTS ARE GENERIC, FOR THE CAPABILITIES OF EACH PORT REFER TO
3 CONFIGURATION SECTION 4.
IF THE CONSTANT CURRENT SOURCE IS CONFIGURED ON, THE LOW SIDE OF THAT PORT MUST BE
4 SPLICED AND GROUNDED NEAR THE SENSOR TO PROVIDE THE CURRENT A RETURN PATH.
4
ANALOG/CCS/DIGITAL IN 1 HI 12 HI
ANALOG/CCS/DIGITAL IN 1 LOW 32 LOW
s
Fuel Quantity
(Capacitive w/Voltage Output)
ANALOG/CCS/DIGITAL IN 2 HI 52 OUT HI
ANALOG/CCS/DIGITAL IN 2 LOW 72 OUT LOW
s
Fuel Quantity
(Capacitive w/Frequency Output)
ANALOG/CCS/DIGITAL IN 3 HI 13 OUTPUT
ANALOG/CCS/DIGITAL IN 3 LOW 33 s
Shunt
CURRENT MONITOR IN 1 HI 35 HI
CURRENT MONITOR IN 1 LOW 55 LO
s
NOTES
THE SENSOR INTERCONNECTS ARE GENERIC, FOR THE CAPABILITIES OF EACH PORT REFER TO
3 CONFIGURATION SECTION 4.
IF THE CONSTANT CURRENT SOURCE IS CONFIGURED ON, THE LOW SIDE OF THAT PORT MUST BE
4 SPLICED AND GROUNDED NEAR THE GEA TO PROVIDE THE CURRENT A RETURN PATH.