Operating instructions

Order No. 04/1-176 Index Page 1

Order No. : 04/1-176

Code : KA 403
Customer : Kouan Shipyard

Total: Index of this file:

- German † single German
5 English ; single English
- French † single French

Column Name HTI-Gesab Pos. No. Drawing No.

1 Introduction and general information 01
General instructions 02
Starting-up the plant 03
Description HTI-Gesab marine boiler plant 04
General comments 05
Regulating, control and safety devices for HE 06
Regulating, control and safety devices for AHE 06B
Control and safety devices for expansion tank 07A
Control and safety devices Burner 08
Fill- and drain combination 11
Maintenance and service 15
Fault finding and elemination 16
Fitting of the measuring orifice 17
Cooling and quenching arrangement for AHE 18
Refill of HTI-Gesab thermal oil marine plant with thermal oil a 51

Test procedure

Cleaning instruction for exhaust gas heater 11.51.06

Cleaning instruction for thermal oil heater 11.51.08

2 01 Weishaupt burner
Oil burner Size 5 - 11 644009-1
Oil burner Size 5-11 short version
Oil preheater type EV2C for burner PH31
Service record card oil burner
Gas-Air separator Size 2 703060-103 11.11.13
Pressure regulating valve type B-G 703060-901 11.11.15A
Dimensioned drawing single filter type 1.14.2 703060-551 11.14.04A
Operating instruction single filter type 1.14.2 703060-551 11.14.04B

02 Circulation pump
Circulation pump NIT 40-250 842.001.01 + 02
Motor of pump

03 Fill- and drain pump

Fill- and drain pump BRLS 450 842002

Sauerbruchstr. 11 y D-25479 Ellerau

Telefon (04106) 70 09-0
Telefax (04106) 70 09-99
E-Mail: info@HTI-Ellerau.de
 Operating instructions
Order No. 04/1-176 Index Page 2

Column Name HTI-Gesab Pos. No. Drawing No.

2 04 Fuel oil pump
Doublestation DS1-150/NE 5 703060-1

05 Heat exchanger
Operating instrucion heat exchanger 648.083
Dimensioned drawing heat exchanger

06 Armatures
01 Valves
Manometer stop valve 11.13.18
Socket gate valve 11.13.28
Dimensioned drawing flange-bellow-seal valve 11.13.01A
Fig. 12.046 and 22.046
Operating instruction flange-bellow-seal valve 11.13.01B
Fig. 12.046 and 22.046
Dimensioned drawing safety valve type SAFE 842-501/842-502 11.18.05A
Fig. 25.901
Operating instruction safety valve type SAFE 11.18.05B
Fig. 25.901
Dimensioned drawing control valve 842-701 11.15.101A
Typ 23.441 with electr. actuator type PREMIO
Operating instruction control valve 842-701 11.15.101B
Typ 23.441 with electr. actuator type PREMIO
Dimensioned drawing 3-way-control valve 842-705 11.15.94A
Typ 23.451 with electr. actuator type PREMIO
Operating instruction 3-way-control valve 842-705 11.15.94C
Typ 23.451 with electr. actuator type PREMIO
Dimensioned drawing of electr. actuator 11.16.27B
Type PREMIO for both valves 842-701/842-705
Operating instruction of electr. actuator 11.16.27
Type PREMIO for both valves 842-701/842-705
DISCO Non-return valve type RK 76 842-451/842-452 11.17.04
Quick open valves 842-706 / -707 / -708
Release station SB 102

02 Strainer
Dimensioned drawing strainer 842-401 to 404 11.14.01A
Fig. 12.050 and 22.050
Operating instruction strainer 842-401 to 404 11.14.01B
Fig. 12.050 and 22.050

07 Thermostates,Thermometer, Manometer etc

Exhaust gas thermostat type ATHf 70 11.20.25A
Safety temperature limiter type ATHsSE 70 11.20.81
Temperature feeler type Pt 100 11.20.33
Dimensioned drawing temperature feeler type Pt 100 11.20.01
Dimensioned drawing welded-in temperature feeler type Pt 100 11.20.02
Differential pressure manometer type 21 D K1 PDLS11/PDLS31 11.21.13a
Differential pressure manometer type 21 D K2 PDLS101 11.21.13b
Pressure switch type CAS 136 PSL101/PSL301 11.21.28a
Level indicator type ITA 3.0 GL LI01 11.23.19
Level switch and limiter type 10 NS 90 LSLL01 11.23.23
Limit switch type FTL 260 G1 LSH11/LSH31 11.23.24a
Operating instruction limit switch type FTL 260 G1 LSH11/LSH31 11.23.24b
Manometer 11.21.05
Sauerbruchstr. 11 y D-25479 Ellerau
Telefon (04106) 70 09-0
Telefax (04106) 70 09-99
E-Mail: info@HTI-Ellerau.de
 Operating instructions
Order No. 04/1-176 Index Page 2

Column Name HTI-Gesab Pos. No. Drawing No.

2 07 Thermostates,Thermometer, Manometer etc
U-Pipe-Manometer PI33 11.21.11

3 Electrical drawings
Electrical drawings
Part list for electrical drawings
Operating instructions controller KFM 92 / KFM 93 11.20.85
Installation material
Spare part list

4 Drawings
Equipment list
Part list for schematic layout plan
Schematic layout plan 04/1-172/1
Part list for fuel oil scheme
Fuel oil scheme 04/1-172/2
Dimensioned drawing thermal oil heater type HE 07 V 40 648.020.10 04/1-172/3
Dimensioned drawing exhaust gas heater type AHE 08 V 40 646.001.20 04/1-172/4
Dimensioned drawing system connection pot 842.012 04/1-172/5
Sample pot 842.01 04/1-172/6
Measuring orifice line TO11,TO31,TO101 04/1-172/7
Expansion tank 842.011 04/1-172/12
Pump group 842.001.01 + 02 04/1-172/13
Leakage pot of HE and AHE 646.001.21,646.001.21 04/1-172/14
Hydraulic valves 842-706/-707/-708 04/1-172/21
Scheme hydraulic 04/1-172/22
Hydraulic station SB 102 04/1-172/23

Sauerbruchstr. 11 y D-25479 Ellerau

Telefon (04106) 70 09-0
Telefax (04106) 70 09-99
E-Mail: info@HTI-Ellerau.de