Directional Spool Valve Type SG and SP: Versions For Direct Pipe Connection or Manifold Mounting
Directional Spool Valve Type SG and SP: Versions For Direct Pipe Connection or Manifold Mounting
Directional Spool Valve Type SG and SP: Versions For Direct Pipe Connection or Manifold Mounting
Size Size
0 and 1 2, 3, and 5
Example: SP 3 G - AK
Shielded AC or DC Roller Ball Pneumatic or
or un- voltage head head hydraulic and resp.
shielded combinations
design pneumatic/manual
or hydraulic/manual
2.1
For brief description and main data, see table 4 in sect. 2.1!
1. General
Directional spool valves are generally employed in oil-hydraulic systems. They serve to control the oil flow and thus the direction of
movement of the consumers (hydraulic cylinders and hydr. motors). These valves are designed for individual installation. They
feature an internal leakage compensation, hence no leakage connection is required.
All valve versions are available either for:
' direct pipe connection or
' manifold mounting
Every directional spool valves consists of a control element (valve spool incl. housing) and a directly mounted actuation.
The valve unit is manufactured entirely of steel, thus rendering the housing insensitive to pressure surges and leakage as can
sometimes be observed after prolonged periods of use with cast housings. This is caused usually by hairline cracks which form and
migrate externally, especially when the permissible pressure range has been fully utilized. Such phenomena are ruled out right from
the start. The housing bores are diamond-honed. The hardened and ground valve spools are polished/deburred. This preserves their
roundness and exact geometric shape (the control edges are not worn down or widened) ensuring even sealing gaps with a
minimum leakage rate.
Cast material (zinc and aluminum die casting) is used solely for non-pressurized components e.g. actuation housing, spring dome,
base plates, etc. There is also a version available where the housing of the manual actuation is made of spheroidal cast iron which
is intended especially for rough operation conditions or when these valves are connected in series.
Coding Connection Port size Flow 1) Pressure pmax For actuation Desired pressure setting (bar)
design mode, see table 4 for the pressure limiting valve
at ports
A, B, P R Qmax (lpm) A, B, P R
SG 0 Pipe mount- G 1/4 G 3/8 12 400
SG 1 ing acc. to G 3/8 20 400
ISO 228/1 Dep. on Table 3: Optional pressure limiting valve (only type SG)
SG 2 G 3/8 30 400 actua-
(BSPP)
SG 3 G 1/2 50 400 tion, Basic Spring housing made of Pressure
SG 5 G1 100 315 see type Zinc die casting 3) Steel 4) range
tab. 4 perm. pressure at pressure at (bar)
SP 1 12 400 2)
See dimension- R > 20 bar R > 20 bar
SP 3 Manifold 50 400
al drawings in tool ad- manu. tool ad- manu.
mounting
SP 5 sect.. 4 ++ 100 315 justable adjust. justable adjust.
1) Recommended value; if the pump output flow is near the specified limits, the 1B 2B --- --- (0) ... 400
SG 0
plunger side must be connected at A if differential cylinders are being used SG 1 1C 2C --- --- (0) ... 315
as consumers 1E 2E --- --- (0) ... 160
2) In SP design with flow pattern for parallel connection depending on actua-
tion, although not in excess of 100 bar SG 2 3B 4B 6B 7B 145 ... 400
3) Standard material for models with pressure limiting valve SG 3 3C 4C 6C 7C 80 ... 315
4) Normally only for special applications: Resistant to pressure surges up to SG 5 3E 4E 6E 7E 25 ... 160
300 bar (pay attention to permissible pressures for actuations).
For maritime versions, see D 6511/1
Coding is omitted for versions without
5) pressure limiting valve!
Port R must be connected to the tank as leakage drain
6) Not available for size 0 and 1
Essential note:
7) Without pressure limiting valve
8) Only available with manual actuation Y... acc. to D 6511/1 (detent, four
Permissible pressure at R depends on the spring
switching positions) housing material (see above). Connection R must always
9) Not available for SP.. manifold mounting be the return, any pressure at R adds itself to the
10) pressure setting. Do not use for series connections. In
Not for size 5
11) parallel connections, only equip one valve with a pressure
Observe the position of the ports in the dimensional drawings, see also notes
in sect. 3 ++ limiting valve.
12) Attention: Pressure limiting valves are not available for all
Version to the avoidance of decompression surges (only size 5), see sect. 2.2
13) flow pattern symbols (see table 2).
Not available for type SG 5 with pressure limiting valve
14) Not available for type SG 0(1)
Table 2: Flow pattern symbols
6 7
Basic flow pattern Suited for G C D E N W R V 5) Q 5) 6) Z 10) ) U 6) 7) B 7) 8) 9) 10)
)
symbols and parallel
switching positions connec-
tion
Avail. for type SG..
Table 4: Actuation modes (Selection table, for more detailed information refer to the corresponding pamphlets)
Actuation Coding Pressure Notes, remarks Symbols
pmax (bar)
at ports
A, B, P R 1)
With spring return With detent AD, CD: (zinc die cast.) for
Manual A C
Size 0 and 1 2, 3 and 5 0 and 1 2, 3 and 5 normal conventional use.
(spring AD CD
Only for parallel connection!
return/ Shielded A AD C CD 400 50 AK CK
detent) design (20) AK, CK: (spheroidal cast iron) BX
acc. to for especially rough use.
D 6511/1 AK(S) AK(S) CK(S) CK(S) 400 315 Suited for series connection
AKS, CKS = Seaworthy version (20)
BX: Sturdy but not shielded
Unshielded --- BX 2) --- --- 400 50 design; only for parallel
design (20) connection; corrosion-
The manual actuation is also available without hand lever protected by galvanized and
(add coding 1, e.g. A 1, CK 1 etc.) nitrided components
MD 8 230 sV AC
50/60 Hz
Size ME 2/... Single stroke
Output 60W
2 and 3
MD 2/... Double stroke 100% oper- 200 200
ating factor
MU 2/... Reverse stroke
ME 23/... Single stroke Output NE NU
150 W ND
MD 23/... Double stroke S3-35% ED 315 200
(size 2, 3)
MU 23/... Reverse stroke 5 min
Size ME 3/... Single stroke 200 200
Output (size 5)
2, 3,
MD 3/... Double stroke 65 W
and 5
100% ED
MU 3/... Reverse stroke
Mechan- Size Roller RE Single stroke Only for parallel connection !
ical 0 ... 5 head In case of double stroke, idle NM
acc. to pos. is determined by cam.
RD Double stroke 400 100
D 5870
(20)
Size Ball BE Single stroke Observe
2, 3 head the note
and 5 in D 5870
BD Double stroke
KD KM
Pressure Size Standard Air or NE Single stroke 400 40 Only for parallel connection !
acc. to 0 and 1 design oil (20) NE, ND and NU:
D 6250 ND Double stroke
also available with emer-
Size NE Single stroke gency manual operation, add
Control coding H: NDH etc. Pressure-
2, 3, Standard air ND Double stroke
medium relieved version (D 6250) can
and 5 design
air or oil NU Reserve stroke 400 30 be subjected to pressures up
NM Single stroke and to 200 bar in the return
oil
Double stroke
Double hand/air KD Double stroke Only for parallel connection !
stroke 400 12
hand/oil KM Double stroke
1) For versions fitted with a pressure limiting valve, observe table 3, the 2) Not for size 5
lower pressure applies. Furthermore, not more than 100 bar in SP
D 5650/1 page 4
SG 5 without 3.4 3.9 2.9 --- --- 4.3 5.4 4.9 5.1 3.1 2.9 3.3
with 4.7 5.2 --- --- --- 5.6 6.7 6.2 7.0 4.4 4.2 4.6
SP 5 without 4.3 4.8 --- --- --- 5.2 6.3 5.8 6.6 4.0 3.8 4.2
Pressure fluid Hydraulic oil conf. DIN 51524 part 1 to 3: ISO VG 10 to 68 conf. DIN 51519
Viscosity limits: min. approx. 4, max. approx. 1500 mm2/s
Optimal operation: approx. 10 ... 500 mm2/s
Also suitable for biological degradable pressure fluids types HEPG (Polyalkylenglycol) and
HEES (Synth. Ester) at service temperatures up to approx. +70 °C
Temperature range Ambient: approx. -40 ... +80 C
Fluid: -25 ... +80°C, Note the viscosity range
Permissible temperature during start: -40°C (observe start-viscosity!), as long as the
service temperature is at least 20K higher for the following operation
Biological degradable pressure fluids: Observe manufacturer's specifications. Considering
the compatibility with seal material not over +70 °C.
Attention: Observe the restrictions regarding the permissible operation duration of the
actuation solenoids, see sect. 3.1 in D 7055!
|p - Q - characteristics
The flow resistance values (recommended values) are understood without pipe fittings (SG) and without manifold (SP)
Type Valves for parallel connections Valves for series connections Note
SG 0 Double-acting consumers
SG 1 with unequal area ratios
SP 1 (differential cyl.):
The return flow Qreturn may
Ain
Aout
Qout Qin
Aout
SG 5
SP 5
Flow resistance |p (bar)
1)
Provision
max.approx. 80
for a lead
Tool adjustable seal
Type SG 2 and SG 3 2)
Version with pressure limiting valve
(For pressure adjustment, see sect. 2.2)
max.approx. 102
Manually adjustable
#10.5 Provision
Tool adjustable for a lead
thru-hole
max.approx. 92 seal
Dimension a = 30 for coding B,C,K,Y Pay attention to the differing dimensions of the Ports ISO 228/1 (BSPP):
Dimension b = 11 for coding U base plate for the pressure compensated ver- P, R, A, B = G 3/8 (SG 2)
16 for other codings sion with pressure actuatuation (see D 6250). G 1/2 (SG 3)
#10.5
thru-hole
Manually adjustable
Tool adjustable
3.2 Directional spool valve for manifold mounting (For actuations, see sect. 3.3 on page 8 ++)
Type SP 1
Ports A, B, R P
#d 7 7 to 9
Manifold
O-ring 8x2 14x2
Type SP 3 1) Type SP 5 1)
Dimensions a1
= 11 with coding
D, E, G, N, R, U, V, W, X and Z
15 with coding Sealing of ports A, B, P, and R via Valve
C, F, L, P, S, H O-rings NBR 90 Sh. (There is also a housing
seal kit available, order No. )
1) Port B is missing with coding N, S,
R, U, and X. Type #d O-ring Order No.
Ports A and R can be used alterna-
tively as return with coding U SP 3 11 12x2.5 DS 5650/1-3 Manifold
SP 5 16.5 20x2.5 DS 5650/1-5
D 5650/1 page 8
Manual actuation
Size Size
Size 0 and 1
2, 3 and 5 2 and 3
coding
coding coding BX
A, AK, C and CK
AD, AK, CD
and CK
approx. 235
approx. 200
Hand lever
can also
be mount- Occasionally
approx. 132
Hand
lever
can also
be
mounted
here
Flange (mounting) area with direction-
al spool valve type SP 1
Flange (mounting) area Flange (mounting) area with directional
Solenoid actuation with directional spool spool valve type SP 3
valve type SP 3(5) Pressure actuation
Standard versions, coding NE, ND, NU and NM
Mechanical actuation
Coding RE and RD Coding BE and BD
Hand lever
can also be
mounted
approx. 342
here
Ports
ISO 228/1
(BSPP):
Size 0 and 1 2, 3, and 5 1 and 2 = G 1/4
h2 66 102
s 5 10