Irc5 Controller Circuit Diagram m2004 Design 06 3hac024480 004 Rev08 PDF

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Additional copies of this document may be obtained from ABB at its then current charge.
© Copyright 2004 ABB ALL right reserved.
ABB Automation Technologies AB

Robotics
SE-721 68 Västerås
Sweden
Latest revision: Lab/Office: Status: Plant:

2011-01-22 =
CONTROL SYS. IRC5 M2004 DESIGN 06
APPROVED Location: +
COPYRIGHT page Sublocation:+
Document no. Rev. Ind Page1
Next 3
Prepared by, date: SETHSTA Approved by, date: KEVA 3HAC024480-004 08 Total 151
1 2 3 4 5 6 7 8
Document 3HAC024480-004 Rev 08 with ECO 500000044425 Document 3HAC024480-004 Rev 05
A general change in the project, wire conductor area added, AWG or mm2. A general change to the (=Plant) and (+Location) presentation on the drawings have been done.
Page 23 A7 was A8 The page cross-reference with (=Plant) and (+Location) are removed.
Page 39 Device tag S21.1-X1 added. In the Next page fileld, the (=Plant) and (+Location) have been removed.
Page 2 Title page was removed.
Page 48 wire 209 was 216, 211 was 218, 212 was 219, 210 was 217, 207 was 214, 208 was 215 Page 4-8 have a new form with, the Plant and Location column are removed.
Page 59 Shield connection at coordinate column 5 was changed// XS17.1-XS17.5 was reorganized.
Page 60 Shield added at coordinate column 3. Page 33 Text "For dual" add.
Page 34 Removed.
Page 89 wire 477 and 487 have been exchanged the connection at X9:1 and :2 Page 35 and 37, the power text 24Vdevicenet.2-.8 and 0Vdevicenet.2-.8 are removed.
Page 143, 144 Changed shielding. Page 75 A57.X7 exchanged with A57.X6
Page 153, 154 Changed shielding. Page 85 is reintroduced.
Page 163, 164 Changed shielding. Page 86 removed.

Page 100 - 204 A general change, wire conductor area added to all floor harness Page 88 Duty time counter, X12:1 add. signal DUTY_CNTR
between the controler and the manipulator. Page 88 "Enable2.1 X1:5 and Enable2_1Ret" at column 2 and 3 have new connection points at A43.X1.
Page 88 "Enable2.1 and Enable2_1Ret" at column 2 and 3 have new connection points at A43.X1.
New page 168.1 to 168.6 acc. to IRB4600
Document 3HAC024480-004 Rev 04 part.
Page 23 Text A34 Dual RS232 removed..

Page 28 Contact page added.
Page 33 ULTRA CAP G3 line G4.X4:3-5, and 9, 10. removed,
Document 3HAC024480-004 Rev 07 with ECO 500000038706 Page 34 removed signal +24Vdevicenet.2 to +24Vdevicenet.8, 0Vdevicenet.2 to 0Vdevicenet.2
Page 35 Customer connection, text 24V and 0V add.
Page 20 "PE connection" add. Coordinate column 4.
Page 24 "PE connection" add. Coordinate column 5. Page 35 removed signal +24Vdevicenet.2 to +24Vdevicenet.8, 0Vdevicenet.2 to 0Vdevicenet.2
Page 28 "PE connection" add. Coordinate column 7. Page 36 removed.
Page 39 FPU Start and wire 213 removed, coordinate column 6. Page 37 Customer connection, text 24V and 0V add.
Page 40 EMERGENCY STOP exchanged with SAFETY STOP Page 37 removed signal +24Vdevicenet.2 to +24Vdevicenet.8, 0Vdevicenet.2 to 0Vdevicenet.2
Page 43-46 Colour coded cable add to A21.X9. The frame marked the option at A21.
Page 47 FPU-start removed.coordinate column 2
Page 48 FPU_start removed.coordinate column 2 Page 46.1 New sheet, SC cabinet, option Hot plug.
Page 51 Exchanged terminal on the contact 1.LAN.1:1 and 6, 2 and 3. Page 49 Earth wire at XS/XP3 add. coordinate column 3.
Page 74 Ground connection changed in contact X3, X4 och X8. Page 50 Contact X23 have been moved to sheet 28.
Page 88 Interruption point changed direction LOCK1A, LOCK1B, SELF1 and SELF2 Page 51 Contact X24 and XP28 have been moved to sheet 28.
Page 55 Contact X24 have been moved to sheet 28.
Page 89 Plug XP/XS40 have been transfered to 89.1//Sheet name was POWER UNIT DISCONNECTOR.
Page 89.1 Sheet added, EXTERNAL AXIS Page 56 Contact X23 have been moved to sheet 28.
Page 92.1 A44.2 was A44 Page 61 removed. Dual RS232 removed.
Page 92 A44.1 was A44//OUT1A..........OUT5B was UT1A........UT5B//CSC INA was IN1A and CSC INB was IN1B Page 59 DEvice net adapter A35.2 and Device net lean A351 add.
Page 92.2 Text option: EPS exchanged with SAFE MOVE//A44.2 was A44 Page 62 ETHERNET IP CARD add..
Page 73 Contact X23 and X18 have been moved to sheet 28.
Page 98 XP40 and XS40 plug coordinate column 1 and 2 have been transfered to sheet 89.1
Page 99 IRB1400 exchanged with 1410 coordinate 4 and 5. Page 74 CC-Link.
Page 151 Wire with colour GNRD have been exchanged with GNWH . Page 82 Flange disconnect symbol was exchaged.
Page 168.4 Earth wire removed between XP13 and Man.R1.CP/CS Page 85 removed. Power supply dual cabinet.
Page 123 included 340 and 360 CS/CP with all combinations.
Page 124 removed, all information implemeted in sh 123.
Document 3HAC024480-004 Rev 06
Page 59 text: Main computer A31.J22 moved from column 1 to 5 acc. to board A351. Document 3HAC024480-004 Rev 03
Page 83 the transformer effect 2,5kVA, 6kVA and 13kVA removed. Page 23 A33.1 PrpfiNet added.
Page 52 New Fieldbus adapter A38.3 ProfiNet IO.
Page 168.4 column 7 Man CP/CS CPF was CPD, CPJ was CPF, CPK was CPG. Page 57.1 New sheet for ProfiNet.
Page 100, 101 add.
2011-01-22 =
REVISION INFORMATION Sublocation:+
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Filter/
Filter.
Stomme, ramverk/
Functional equipotential bonding Column coordinate number on the drawing
Wire/connector two colour code.

Stomme, ramverk/ Lampa/
Functional equipotential bonding Lamp. Example 1 : WH/RD = White and Red.
Example 2 : GNYE = Green and Yellow.
Example: Cable with four colour coded wire,

Kontakthylsa hona/ square area AWG24 and cable number 709.
Jord, allmän symbol/
Socket outlet female.
Earth , general symbol.
709
AWG24 BK
BN
Kontaktstift hane/ RD/OG
Störningsfri jord/ Pin male. BK/OG
Functional earthing.
Translation table square area from AWG to mm2.

Strömtransformator/
Current transformer.
Skyddsjord/ AWG28 0,093 AWG18 0,93
Protective earthing. AWG26 0,15 AWG16 1,25
AWG24 0,25 AWG14 2,44
AWG22 0,34 AWG12 3,02
Tvinnade ledare/ Likström, DC /
Twisted connection. AWG20 0,56 AWG10 4,65
Direct current, DC.
Wire/connector one colour code.

Växelström, AC /
Alternating current, AC. BK = Black, BN = Brown, RD = Red, OG = Orange
Skärm/
Shield. YE = Yellow, GN = Green, BU = Blue, VT = Violet
GY = Grey, WH = White, PK = Pink, TQ = Turquoise
Styrning, elektromagnetisk styrdon/
Slutkontakt/ Actuator, by electromagnetic.
Make contact, general.
Nödstopp (svamptryckknapp)/
Handmanövrerad brytare, allmän/
Actuator, emergency.
Switch manually operated, general.
Example, showing how to read the information before and after a signal.
Styrning med spak/
Actuator (operated by lever).
Figure .3 is the last number and the column coordinate place on the drawing.
Extra sheet number .1 always in the middle.
Signal name
Styrning genom vridning/ Wire number Wire data AXIS COMP: BOARD
Actuator(operated by turning). A42
XP1 = Pin
-725 AWG20 BK
92.3/92.1.2/ +24V DRIVE;2
Styrning genom tryckning/ XS1 =Socket 1
Actuator(operated by pushing). Signal counter X1 = PIN and Socket
Target sheet 92
Target sheet 92.1 The last figure is always the column coordinate
number on the drawing.
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Document no. Rev. Ind Page3.3
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TABLE OF CONTENTS
PAGE PAGE DESCRIPTION Date Edited by
1 COPYRIGHT page 2009-09-14 SETHSTA
3 REVISION INFORMATION 2011-01-22 SETHSTA
3.3 SYMBOL INFORMATION 2011-01-21 SETHSTA
4 TABLE OF CONTENTS 2010-12-16 SETHSTA

20 FRONT VIEW OF SINGLE CABINET 2009-12-11 SETHSTA
21 SIDE VIEWS OF SINGLE CABINET 2009-09-14 SETHSTA

22 VIEW OF CONTROL MODULE DUAL CABINET 2009-09-14 SETHSTA
23 VIEW OF COMPUTER UNIT AND PANEL BOARD 2010-12-16 SETHSTA
24 VIEW OF DRIVE MODULE DUAL CABINET 2009-12-11 SETHSTA
25 VIEW OF CONTACTOR UNIT AND AXIS COMPUTER UNIT 2009-09-14 SETHSTA
26 VIEW OF DRIVE UNIT VARIANTS 2009-09-14 SETHSTA
28 CONTACT AT THE CABINET WALL 2010-12-16 SETHSTA
29 CONTACT AT THE CABINET WALL 2011-01-21 SETHSTA
30 CONTROL MODULE 2009-09-14 SETHSTA
31 BLOCK DIAGRAM CM 2009-09-14 SETHSTA

32 MAINS CONNECTION DUAL CABINET 2010-12-16 SETHSTA
33 PROCESS POWER SUPPLY FOR DUAL 2010-12-16 SETHSTA
35 OPT:POWER SUPPLY DSQC609 FOR DUAL CAB. 2010-12-16 SETHSTA

37 OPT:POWER SUPPLY DSQC609 FOR SINGLE CAB. 2010-12-16 SETHSTA
38 EMERGENCY STOP 2010-12-16 SETHSTA
39 RUN CHAIN OPERATING, 3 MODE SELECTOR 2011-01-04 SETHSTA
40 SAFETY STOP 2010-12-16 SETHSTA
41 RUN CHAIN 2010-12-16 SETHSTA

42 RUN CHAIN OPERATING, 2 MODE SELECTOR 2009-12-15 SETHSTA
43 RUN CHAIN EXT OPERATING, 2 MODE SELECTOR 2011-01-21 SETHSTA
44 RUN CHAIN EXT OPERATING 2 MODE SELECTOR ,OPT HOT PLUG 2011-01-21 SETHSTA
45 RUN CHAIN EXT OPERATING MODE SELECTOR, 3 MODES 2011-01-21 SETHSTA
46 RUN CHAIN EXT OPERATING MODE SELECTOR, 3 MODES OPTION : HOT PLUG, DUAL CABINET 2011-01-22 SETHSTA
46.1 RUN CHAIN EXT OPERATING MODE SELECTOR, 3 MODES OPTION : HOT PLUG, SINGLE CABINET 2011-01-22 SETHSTA

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TABLE OF CONTENTS
47 FPU, FLEXPENDANT 2011-01-22 SETHSTA
48 FPU, FLEXPENDANT OPTION: HOT PLUG 2011-01-22 SETHSTA
49 OPTION: EXT.CUSTOMER CONNECT. SYSTEM SIGNALS 2011-01-21 SETHSTA
50 MAIN COMPUTER DSQC 639 2010-12-16 SETHSTA
51 Main computer DSQC639 2010-12-16 SETHSTA
52 Fieldbus adapter. Ethernet/IP, Profibus, Profinet IO 2009-12-14 SETHSTA

53 MAIN COMPUTER AC/BD 2010-01-11 SETHSTA
56 MAIN COMPUTER AC/BD ROBOT COMM. CARD DSQC 602 2010-12-16 SETHSTA
57 PROFIBUS DP M/S 2009-12-15 SETHSTA
57.1 PROFINET 2010-12-16 SETHSTA
58 INTERBUS M/S 2009-12-15 SETHSTA
59 DEVICENET SINGLE/DUAL ADAPTER 2011-01-21 SETHSTA
60 DEVICENET ADAPTER 2011-01-21 SETHSTA
62 ETHERNET and ETHERNET IP CARD 2010-12-16 SETHSTA
63 DIGITAL PART OF COMBI I/O AND DIGITAL I/O UNIT 2010-12-16 SETHSTA
64 DIGITAL I/O UNIT 2010-01-09 SETHSTA
65 COMBI I/O UNIT 2010-01-09 SETHSTA

66 RELAY I/O UNIT 2010-12-16 SETHSTA
67 RELAY I/O UNIT 2009-09-14 SETHSTA
68 ANALOGUE I/O UNIT 2010-12-16 SETHSTA

69 REMOTE I/O UNIT 2010-12-16 SETHSTA
70 INTERBUS SLAVE 2010-12-16 SETHSTA
71 PROFIBUS DP SLAVE 2010-12-16 SETHSTA
72 ENCODER UNIT 2010-12-16 SETHSTA
73 REMOTE SERVICE 2010-12-16 SETHSTA

74 CC-Link 2010-12-16 SETHSTA
75 DISPENCE PAC SUPPORT 2010-12-16 SETHSTA
80 DRIVE MODULE 2009-09-14 SETHSTA
82 MAINS CONNECTION 2010-12-16 SETHSTA
83 TRANSFORMER UNIT 2010-12-16 SETHSTA
84 OPTION : SERVICE OUTLET 2010-12-16 SETHSTA

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TABLE OF CONTENTS
85 POWER SUPPLY DSQC 626 AND 627 FOR DUAL CABINET 2010-12-16 SETHSTA
87 POWER SUPPLY DSQC 661 AND 662 FOR SINGLE CABINET 2010-12-16 SETHSTA
88 CONTACTOR BOARD 2010-12-16 SETHSTA
89 POWER UNIT 2010-12-16 SETHSTA
89.1 POWER UNIT 2011-01-04 SETHSTA
90 AXIS COMPUTER UNIT 2010-12-16 SETHSTA

91 AXIS COMPUTER UNIT 2011-01-21 SETHSTA
92 EPS 2010-12-16 SETHSTA
92.1 SAFE MOVE 2010-12-16 SETHSTA
92.2 SAFE MOVE 2010-12-16 SETHSTA

93 RECTIFIER AND BLEEDER 2010-12-16 SETHSTA
94 FAN UNIT 2010-12-16 SETHSTA
95 ADDITIONAL AXIS 1-3, DRIVE UNIT NO 7 2010-12-16 SETHSTA
98 EXTERNAL AXIS no 7 2010-12-16 SETHSTA
99 EXTERNAL AXIS no 8 - 9 2011-01-21 SETHSTA
100 SERVO DRIVE SYSTEM IRB 120 2011-01-21 SETHSTA
101 CUSTOMER SIGNALS IRB 120 2010-12-16 SETHSTA

110 IRB 140 CABINET MODULE 2010-12-16 SETHSTA
112 CONTROL CABLE IRB 140 2011-01-22 SETHSTA

113 CUSTOMER SIGNAL DUAL CABINET IRB 140 2010-12-16 SETHSTA
114 CUSTOMER SIGNAL SINGLE CABINET IRB 140 2010-12-16 SETHSTA
120 IRB 340 AND IRB360 CABINET MODULE 2010-12-16 SETHSTA
121 SERVO DRIVE UNITS IRB340 & IRB360 2011-01-22 SETHSTA
122 CONTROL CABLE IRB340 & IRB360 2011-01-22 SETHSTA

123 CUSTOMER POWER/SIGNAL IRB 340 and 360 2010-12-16 SETHSTA
133 CUSTOMER SIGNALS DUAL CABINET IRB 1400 2011-01-22 SETHSTA
134 CUSTOMER SIGNALS SINGLE CABINET IRB 1400 2010-12-16 SETHSTA

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TABLE OF CONTENTS
135 POSITION SWITCHES DUAL CABINET IRB 1400 2010-12-17 SETHSTA
136 POSITION SWITCHES SINGLE CABINET IRB 1400 2010-12-17 SETHSTA
141 SERVO DRIVE UNIT IRB 1600 2011-01-22 SETHSTA
143 CUSTOMER POWER/SIGNAL DUAL CABINET IRB 1600 2010-12-17 SETHSTA

144 CUSTOMER POWER/SIGNAL SINGLE CABINET IRB 1600 2010-12-17 SETHSTA
145 POSITION SWITCH DUAL CABINET IRB 1600 2010-12-17 SETHSTA
146 POSITION SWITCH SINGLE CABINET IRB 1600 2010-12-17 SETHSTA
150 IRB 260 and IRB 2400 CABINET MODULE 2010-12-16 SETHSTA
151 SERVO DRIVE UNIT IRB 2400 2011-01-22 SETHSTA


168.1 IRB 4600 CABINET MODULE 2010-12-16 SETHSTA
168.2 SERVO DRIVE SYSTEM IRB 4600 2011-01-22 SETHSTA
168.3 CONTROL CABLE IRB 4600 2011-01-22 SETHSTA
168.4 CUSTOMER POWER/SIGNAL IRB4600 2010-12-30 SETHSTA

168.5 CUSTOMER POWER/SIGNAL DEVICE NET IRB4600 2010-12-30 SETHSTA
168.6 DevNet//ProfiNet/Ethernet addition to CP/CS IRB4600 2011-01-21 SETHSTA
170 IRB 660 and IRB 66xx-76xx CABINET MODULE 2010-12-16 SETHSTA
171 SERVO DRIVE SYSTEM IRB 6600 - 7600 2011-01-22 SETHSTA
172 CONTROL CABLE IRB 6600 - 7600 2011-01-22 SETHSTA
173 POSITION SWITCH 1 DUAL CABINET IRB 6600 - 7600 2010-12-17 SETHSTA

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TABLE OF CONTENTS
174 POSITION SWITCH 1 SINGLE CABINET IRB 6600 - 7600 2010-12-17 SETHSTA
175 POSITION SWITCH 2/3 DUAL CABINET IRB 6600 - 7600 2010-12-17 SETHSTA
176 POSITION SWITCH 2/3 SINGLE CABINET IRB 6600 - 7600 2010-12-17 SETHSTA
177 POS.SWITCH 2/3 AND COOLING AXES 1/2 DUAL CABINET IRB 6600 - 7600 2010-12-30 SETHSTA
178 COOLING AXES 1/2 SINGLE CABINET IRB 6600 - 7600 2010-12-16 SETHSTA
179 CUSTOMER POWER/SIGNAL DUAL CABINET IRB 6600 - 7600 2010-12-30 SETHSTA
180 CUSTOMER POWER/SIGNAL SINGLE CABINET IRB 6600 - 7600 2010-12-30 SETHSTA
181 DevNet//IBUS//PBUS ADDITION TO CP/CS IRB 6600 - 7600 2011-01-21 SETHSTA
182 CUSTOMER POWER/SIGNAL DUAL CABINET PROFIBUS IRB 6600 - 7600 2011-01-04 SETHSTA
183 CUSTOMER POWER/SIGNAL DUAL CABINET INTERBUS IRB 6600 - 7600 2011-01-04 SETHSTA
184 CUSTOMER POWER/SIGNAL DUAL CABINET DEVICE NET IRB 6600 - 7600 2011-01-04 SETHSTA
185 CUSTOMER POWER/SIGNAL SINGLE CABINET PROFI BUS IRB 6600 - 7600 2011-01-04 SETHSTA
186 CUSTOMER POWER/SIGNAL SINGLE CABINET INTERBUS IRB 6600 - 7600 2011-01-04 SETHSTA
187 CUSTOMER POWER/SIGNAL SINGLE CABINET DEVICE NET IRB 6600 - 7600 2011-01-04 SETHSTA
200 IRB 6400R CABINET MODULE 2010-12-16 SETHSTA
201 SERVO DRIVE SYSTEM IRB 6400R 2011-01-04 SETHSTA
202 CONTROL CABLE IRB 6400R 2011-01-21 SETHSTA
203 POSITON SWITCH IRB 6400R 2010-12-16 SETHSTA
204 CUSTOMER POWER/SIGNAL/BUS IRB 6400R 2011-01-04 SETHSTA

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FRONT FRONT VIEW INSIDE DOOR

PANEL
NEW COMPUTER OLD COMPUTER AC/BD

A31 DSQC639 A3 (A31 DSQC623, G31, A32 DSQC602)
G4 G5
Q1
E3
S21.3
XT5.3
XT8.1
XT8.2
XT6
S21.2 G3
XT58.1
XT58.2
XT5.1
XT5.2
S21.1
X24 G2
S22
X23
XS4
X2
XT31
I/O1
I/O2
I/O3
I/O4
X3
P1 G1
A41
X22 X1
XT16
F2
F1
XS41
X4 XS9 X8
XS5/XS13
X9 XS2
XS3
STATUS X7
G2 LED
LABEL X58 XP28
X6
X5 PE
XP0 XS1 connection XS7 XS17
X1 X3
X8 X2
Latest revision: Lab/Office: Status: Plant: =

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LEFT VIEW WITH LEFT VIEW RIGHT VIEW

FLANGE DISCONNECT
Q1
Q1 A21
E2
G6
G6 F6
Z1 E1
A42
F4
K42
K43
R1
K44 F5
T1
A43
Z2 E4 A44

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LEFT FRONT FRONT RIGHT

VIEW PANEL VIEW VIEW
NEW COMPUTER OLD COMPUTER AC/BD

A31 DSQC639 A3 (A31 DSQC623, G31, A32 DSQC602)
Q2 Q2
XT16
A21
E2
S21.3
S21.2 G2
G6 G8
S21.1 G3
G4 G5 G7
X23 X24
I/O6 I/O5 I/O4 I/O2 I/O1 I/O3
XT31
(FLOOR MOUNTED)
XP28
X8
XS5/XS13
S22
XS3
X58
XS4
XS17

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J21
PANEL MAIN
UNIT COMPUTER
X8 A31
WRIST DSQC639
TPU AXC1
A8 A9 STATUS BAND
LABEL CONSOLE ESD
DIOD
FAN
E22
USB2 FIELD
MEMORY COM1 SERVICE LAN BUS
CARD A7 A33 Profibus DP M/S
USB1 ADAPTER A33.1 ProfiNet
A38 A35 Devicenet

A351 DeviceNet Lean

A36 Ethernet
A37 Interbus M/S
PCI-SLOTS
RL1 RL2 X4 X3
X12
PANEL
BOARD
A21 X20 X5
X7 X8
X6
X15
RL3
X11 X14 X17
X18
X1
X10
RL4
X9 X2

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LEFT FRONT FRONT RIGHT

VIEW PANEL VIEW VIEW
F6
ROOF-MOUNTED
Q1
Q1
E1
A42
Z1 H1
F4 P1 G1
K43
K42
K44 F5
X22
A41
R1
T1
K41
A43 F2
F1 A44
XS41
XS2
PE
XP0 XS1 connection XS7

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A42 Axis computer unit
A43 Contactor unit
X7 X5 X9 X11 X6 X4
X8
X9
X22
X2
X21 X3
X8
X23
X24 X11
X5
X1 X10 X12
X4
X10 X6
X1

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3 UNITS FOR IRB140, IRB1400, IRB1600, IRB2400, IRB340 6 UNITS FOR IRB4400, IRB940, IRB6600, IRB7600
A41.1.4
SINGLE SERVO DRIVE UNIT
OPTION: EXT AXIS 8
A41.1.3
DC-BUSBAR SINGLE SERVO DRIVE UNIT
OPTION: EXT AXIS 7
A41.3 A41.3
CAPACITOR CAPACITOR
UNIT UNIT
A41.2
RECTIFIER A41.2
RECTIFIER
A41.1
MAIN SERVO
DRIVE UNIT
A41.1.3 DC-BUSBAR
OPTION: EXT AXIS 7
A41.1
A41.1.4 MIAN SERVO DRIVE UNIT
OPTION: EXT AXIS 8
DC-BUSBAR
A41.1.5
OPTION: EXT AXIS 9

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CONTROL
MODULE
-PE / PE
1 GN/YE AWG 7/(10mm2)
/ PE connection
-XP9
Option: If Profinet or Ethernet
(57.1) (62) / -1.XP9.1 XP9.1 / (168.6)
1
(57.1) (62) / -1.XP9.2 XP9.2 / (168.6)
2 Manipulator
(57.1) (62) / -1.XP9.3 XP9.3 / (168.6)
3
(57.1) (62) / -1.XP9.6 XP9.4 / (168.6)
6

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CONTROL
MODULE
-XS17
(59) / XS17.1
1
(59) / XS17.2
2
(59) / XS17.3 OPTION
3
(59) / XS17.4
4
(59) / XS17.5
5
(( ))
-XS18
(73) / XS18
-XP23
SERVICE PORT
(50) (56) (73) / -XP23.1
1
(50) (56) (73) / -XP23.2
2 SERVICE PORT
(50) (56) (73) / -XP23.3
3
(50) (56) (73) / -XP23.6
6
-XP24
Option: USB CONTROL MODULE
(51) (55) / -1.XP24.1
1
(51) (55) / -1.XP24.2
2
(51) (55) / -1.XP24.3
3
(51) (55) / -1.XP24.4
4
-XP28
Option: If only Externa LAN
(51) / -1.XP28.1
1
(51) / -1.XP28.2
2
(51) / -1.XP28.3
3
(51) / -1.XP28.6
6
Option: If Externa LAN and Profinet

(57.1) / -2.XP28.1
(57.1) / -2.XP28.2
(57.1) / -2.XP28.3
(57.1) / -2.XP28.6

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Control module = CM
CAB = Common cabinet

CAB.DC = Dual cabinet
CAB.SC = Single cabinet

Plant =
Location + CM
Sublocation = SLO.1 or SLO.2 etc. shows that the sheet is a variant of the CM.

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230V
230V
Q2
XT16
G3 G2
Option Option Option
AC Devicenet PS Customer PS Customer PS
Option Ultra cap
Service outlet G6 G4 G5
DC
AC AC AC
DC DC DC
F5
A21 A31
Panel Computer
board module
F4
Earth
fault
prot.
S21 I/Ox
Control I/O
panel
X22 FPU unit
Ethernet service
Service
outlet
Field bus
Drive
Drive
USB
LAN
Customer Customer
connection connection

2011-01-22 =
BLOCK DIAGRAM CM Sublocation:+
Next 32
1
Latest revision:
-XT16
L1
Prepared by, date: SETHSTA

L1
(33) / -230V AC1.1 -152 AWG16 BK
L1
(35) / -230V AC1.2
L1
2
(35) / -230V AC1.3
L1
(35) / -230V AC1.4
L1
(35) / -230V AC1.5
L1
JUMPER
MAIN SWITCH
(35) / -230V AC1.6

-Q2
L1
Approved by, date: KEVA

-173 AWG16 BK -230V AC1_DM / (85)
L1
L1
T1
-174 AWG16 BK -230V AC2_DM / (85)
L2
L2
T2
(33) / -230V AC2.1 -153 AWG16 BK

3
L2
L3
T3
(35) / -230V AC2.2
L2
(35) / -230V AC2.3 -GND_DM / (85)
L2
JUMPER
(35) / -230V AC2.4

L2
(35) / -230V AC2.5

L2
(35) / -230V AC2.6

L2
L2
4
L2
Lab/Office:
5
6
MAINS CONNECTION DUAL CABINET

Status:
7
APPROVED
Document no.
2011-01-22
3HAC024480-004
Plant:
Sublocation:+
Location: +
=
8
Next 33
Rev. Ind Page32
08 Total 151
1
Latest revision:
(87.1)
-G2

-X2
(38) / +24V SYS -250 AWG18
1
PROCESS POWER SUPPLY
(38) / -0V SYS -251 AWG18
2
2
(38) / +24V COOL -252 AWG18
PANEL BOARD
24V COOL
24V SYS
3
(38) / -0V COOL -253 AWG18
4
5

6
-X3
(50) / +24V PC.1 -301 AWG18
3
1
(50) / +24V PC.2 -302 AWG18
UNIT
24V PC
(50) / -0V PC.1 -303 AWG18
COMPUTER
3
(50) / -0V PC.2 -304 AWG18

4
-X1
-230V AC1.1 / (32)

1
-230V AC2.1 / (32)

5
AC -INPUT
4
ULTRA CAP
-G3
3
AWG16
-X1
-X4
+
gnye
1
1
+
2
2
Lab/Office:
5
-
6
6
-
ULTRA CAP
7
7
8
8
+Sense
6
PROCESS POWER SUPPLY FOR DUAL

-X5
(51) / -USB2 +5V AWG24

1
2/RD
(51) / -USB2 D- AWG28

2
1/WH
MAIN
USB
(51) / -USB2 D+ AWG28

3
COMPUTER
1/GN
Status:
(51) / -USB2_GND AWG24

7
2/BK
APPROVED
Document no.
2011-01-22
3HAC024480-004
Plant:
Sublocation:+
Location: +
=
8
Next 35
Rev. Ind Page33
08 Total 151
(37.3)
-G4
1
Latest revision:
POWER
SUPPLY
CUSTOMER
-X2
-X1
-147 AWG16 BU +-157 AWG16 BK -230V AC1.3 / (32)
AC
24
AC
+-158 AWG16 BK -230V AC2.3 / (32)
DC
24
AC

-148 AWG16 BU
0
AWG16 GNYE
0
GND
2
(37) XT31:1.1
(75)
(75)
(37.5)
-G5
(75) XT31:5.1
(75)
POWER
SUPPLY
CUSTOMER

-X2
-X1
+.SLO.2-147 AWG16 BU -157 AWG16 BK -230V AC1.4 / (32)

AC
24
AC
-158 AWG16 BK -230V AC2.4 / (32)
-XT31
DC
24
AC
+.SLO.2-148 AWG16 BU
3
1
0
24V
AWG16 GNYE
2
0
GND
0V
5
6
-G7
Customer
3
24V
Connection
4
POWER
SUPPLY
CUSTOMER
7
4
0V
8
-X2
-X1
+.SLO.3-147 AWG16 BU +-_157 AWG16 BK -230V AC1.5 / (32)

AC
24
AC
9
+-_158 AWG16 BK -230V AC2.5 / (32)
DC
24
AC
10
0
AWG16 GNYE
0
Lab/Office:
GND
5
-G8
-193
POWER
SUPPLY
AWG16
CUSTOMER
BU
-X2
-X1
+-145 AWG16 BK -230V AC1.6 / (32)

-704 AWG20
-703 AWG20
AC
24
AC
BU
-194 AWG16
+-146 AWG16 BK -230V AC2.6 / (32)

DC
24
AC
(60) / -+24Vdevicenet.1
BU
0
(60) / -0Vdevicenet.1
6
AWG16 GNYE
0
GND

OPT:POWER SUPPLY DSQC609 FOR DUAL CAB.
-G6
-W745
(73) / +24V ReS AWG18 BU
-W746
POWER
SUPPLY
(73) / 0V ReS AWG18 BU

DEVICENET
Status:
7
-X2
-X1
+.SLO.2-193 AWG16 BU -145 AWG16 BK -230V AC1.2 / (32)

APPROVED
Document no.
L
AC
-146 AWG16 BK -230V AC2.2 / (32)

DC
+
N
2011-01-22
-
GNYE
3HAC024480-004
AWG16
-
Plant:
GND
Sublocation:+
Location: +
=
8
Next 37
Rev. Ind Page35
08 Total 151
(75)
1
Latest revision:
XT31:1.2
(35)
XT31:1.1

-XT31
2
-+24V I/O.1 / (87)
1
2
3
24V

4
-0V I/O.1 / (87)
Customer
Connection
3
(35.1)
-G4
0V
6
POWER
SUPPLY
CUSTOMER
7
-X2
-X1
-295 AWG16 BU -230V AC1.12 / (87)
8
AC
24
AC
-230V AC2.12 / (87)

9
DC
24
AC
-296 AWG16 BU
9
0
AWG16 GNYE
4
0
GND
-703 AWG20
-704 AWG20
(35.2)
-G5
BU
BU
Lab/Office:
POWER
SUPPLY
CUSTOMER
5
-X2
-X1
-_295 AWG16 BU -230V AC1.13 / (87)

AC
24
AC
-230V AC2.13 / (87)

DC
24
AC
-_296 AWG16 BU
0
AWG16 GNYE
0
GND
(60) / -0Vdevicenet.1
6
(35.4)
-G7
/ -+24V ReS
POWER
SUPPLY
(73) / -0V ReS

CUSTOMER
OPT:POWER SUPPLY DSQC609 FOR SINGLE CAB.

-X2
-X1
-297 AWG16 BU -230V AC1.11 / (87)

L
+
AC
-230V AC2.11 / (87)

DC
+
N
Status:
-298 AWG16 BU
-
7
AWG16 gnye
APPROVED
Document no.
-
GND
2011-01-22
3HAC024480-004
Plant:
Sublocation:+
Location: +
=
8
Next 38
Rev. Ind Page37
08 Total 151
1 2 3 4 5 6 7 8
INTERNAL
FAN PANEL BOARD
-A21
-E3 PROCESS POWER SUPPLY
M -X12
(33) (87) / +24V SYS 24V SYS 24V FPU POWER
2 1 1 24V PANEL
(33) (87) / -0V SYS 0V SYS
2 1 2
24V PANEL
(33) (87) / +24V COOL
-364 AWG20
-363 AWG20
3
(33) (87) / -0V COOL
4 FPU
-X1 -X10 -209 AWG20 BU -ES FPU 1.A
ES1 top / (47) (48)
3 5
-X2 -211 AWG20 BU -ES FPU 2.A
ES2 top / (47) (48)
3 7
-212 AWG20 BU -ES FPU 2.B / (47) (48)
EXTERNAL 8
EMERGENCY 0V 0V -210 AWG20 BU -ES FPU 1.B / (47) (48)
STOP PB 24V Panel 4 24V PANEL

6
4
JUMPER
JUMPER
RunCh0V
RunCh+
Run CH1 top
Run CH2 top 5 EMERGENCY PB
-S21.3
5
-X9 -237 21 22
ES1OUT:A AWG20
EMERGENCY ES2 OUT:A 1 17 -238 AWG20
OPTION: STOP OUTPUT 1 1 18 -233 AWG20 11 12
EXTERNAL ES2 OUT:B 13 -234 AWG20

CONNECTIONS EMERGENCY ES1OUT:B 2 14 -231 AWG20
STOP OUTPUT 2 2 11 -232 AWG20
SEE PAGES 49 Sep ES2:A RunCh0V 12 -235 AWG20
Sep ES1:A 9 RunCh+ 15 -236 AWG20
16
9
-ES1 -ES2
JUMPER
JUMPER
U
U
Sep ES1:B
10
Sep ES2:B
10
ES2 bottom MAIN
ES1 bottom 7 AWG24 COMPUTER
EXTERNAL 7 -X11
0V
SUPPLY 24V Panel 8 1
8 2 WHGN +24V_Sig.ref. / (50)
24V PANEL SOFT_ESO 3 BU -RS485+ / (50)
SOFT_ESI 4 WHBU -RS485- / (50)
0V 5
6 WHBN -0V_Sig.ref. / (50)
ES1:int 7
EMERGENCY STOP 8
(40) / -RunCh+
(40) / -RunCh_0V
(40) / -RCH2
(40) / -RCH1
6
RELAY SIGNALS ES2:int
6 ES1 ES2

2011-01-22 =
EMERGENCY STOP Sublocation:+
Next 39
1 2 3 4 5 6 7 8
PANEL BOARD
-A21 X3 and X4 -X10
only in DSQC 630 24V SYS 24V FPU POWER -205 AWG20 BU +24V FPU POWER / (47) (48)
24V PANEL 1
-X3 -206 AWG20 BU
General in1 0V SYS -0V PANELB / (47) (48)
1 General in2 2
2 General in3 -207 AWG20 BU -EN1.1 / (47) (48) FPU
3 General in4 3
4 General in5 -208 AWG20 BU -EN1.2 / (47) (48)
5 General in6 4
6 General in7
7 General in8 9
8 0V
9 +24V OPTION:
10 EXTERNAL
CONNECTIONS
-X4
General out1
1 General out2 SEE PAGES 49 OPTION
-X6
2 General out3 EN1_1A JUMPER
3 General out4 7 EN1_1B JUMPER

EXTERNAL -S21.1-X1 2 4 6 8
OPTION:STATUS 8 ENABLE DEVICE 3
LED ON FRONT
4 General out5 EN2_1B JUMPER 1 7 5
5 General out6 9 EN2_1A JUMPER
-A23 6 General out7 10

7 General out8
-X9
-245
-244
-243
-246
-241
-240
-239
-242
8 0V -227 AWG20 BU
9 8 -226 AWG20 BU
-ES2 7 -225 AWG20 BU
6 -223 AWG20 BU
EXT.AUTO 2
EXT.MAN 2
EXT MAN FS 2
EXT.COMMON 2
EXT.AUTO 1
EXT.MAN 1
EXT MAN FS 1
EXT.COMMON 1
-ES1 4 -222 AWG20 BU
AWG26 3 -221 AWG20 BU
-SUP_ST2 -X2 WHOG
-X20 2
1 OG
1 MODE
-SUP_ST1 2 SELECTOR 3
2 BU RS485+
4 4 -S21.1
WHBU RS485- 6 12 10 2 4 8 18 22 24 14 16 20
-GS2 5 5 (42.5)
WHGN 24V DC >1
3 GN
3
5 1 17 13
-GS1 6 6
WHBN 0V
7 BN
7 -220 AWG20 BU
-AS2 8 8 1 -224 AWG20 BU
5
-AS1
MOTOR ON PB
-ENABLE1 -S21.2
(40) / -EN1
(40) / -EN2
(40) / -MAN1
(40) / -MAN2
(41) / -SPEED
(42.5)
-229 AWG20 BU 14 13
10 -228 AWG20 BU
9
-230 AWG20 BU X2 X1
19
EXT.COMPUTER FAN
24V PANEL
-E2
-X15
OP_COM
OP_MAN 1 -X18 -E2 -X18 -X1
3 24V COOL -361 AWG20 BU RD
+
2 2 1
OP_AUTO TACHO -362 AWG20 BU
OP_MAN_FS 2
BN
M
3 3 2
4
-
FAN 0V -360 AWG20 BU BK
1 1 3

2011-01-22
RUN CHAIN OPERATING, 3 MODE SELECTOR Sublocation:+
Next 40
1 2 3 4 5 6 7 8
PANEL BOARD
-A21
24V SYS 24V FPU POWER
24V PANEL
0V SYS
/ (38)
/ (38)
/ (39)
/ (39)
/ (38)
/ (38)
-X5
-RunCh_0V
24V PANEL
24V PANEL
-EN2 / (39)
-EN1 / (39)
JUMPER
-RunCh+
JUMPER 12 24V PANEL
-MAN2
-MAN1
-RCH2
-RCH1
JUMPER 6 0V
JUMPER 7 0V
1
-X5
AS1+
11 AS1
Revison 1 AS1
&
AS1-
AS2+ 9 AS2 SOFT AS
OPTION:
EXTERNAL 5
CONNECTIONS AS2
SEE PAGES 49
AS2-
GS1+ 3 GS1
10
GS1
&
GENERAL STOP
GS1- SOFT GS
GS2+ 8 GS2 CH2 CH1
4
GS2
GS2-
2
-X6
JUMPER 24V PANEL
JUMPER 6 0V
1
-RCH2
-RCH1
SS1+ SS1
4
-ENABLE2_1
-ENABLE2_2
-ENABLE2_3
-ENABLE2_4
SUPERIOR SS1
STOP
(41) /
(41) /
SS1- SOFT SS
SS2+ 2 SS2
5
/
/
/
/
SS2
(41)
(41)
(41)
(41)
SS2-
3

2011-01-22 =
SAFETY STOP Sublocation:+
Next 41
1 2 3 4 5 6 7 8
CONTROL
PANEL BOARD MODULE
-A21
(40) / -RCH1
(40) / -RCH2
-X7
RUN CH1 -RUN_CH1 / (88)
0V 1 RUN CH1Ret -RUN_CH 1Ret / (88)
2
RUN CH2Ret -RUN_CH 2Ret / (88) Drive
24V PANEL 4 RUN CH2 -RUN_CH2 / (88) module1
(39) / -SPEED 3 SPEED -SPEED / (88) A43.X1
5 0V -0V / (88) and
(40) / -ENABLE2_1 6 ENABLE2_1 -ENABLE2.1 / (88) K41.X1
7 ENABLE2_1Ret -ENABLE2_1Ret / (88)
(40) / -ENABLE2_2 8 AC_ON1 -AC_ON.1 / (85)
9 0V -0V.1 / (85)
(40) / -ENABLE2_3 10
(40) / -ENABLE2_4
-X8
RUN CH1
0V 1 RUN CH1Ret
2
RUN CH2Ret
24V PANEL 4 RUN CH2 BU
3 SPEED
5 0V if not used Drive
6 ENABLE2_2 module2
7 ENABLE2_2Ret BU A43.X1
8 AC_ON1 if not used
9 0V
10
-X14
RUN CH1
0V 1 RUN CH1Ret
2
RUN CH2Ret
3 SPEED Drive
5 0V if not used module3
6 ENABLE2_3 A43.X1
7 ENABLE2_3Ret BU
9 0V
10
-X17
RUN CH1
0V 1 RUN CH1Ret
2
RUN CH2Ret
3 SPEED Drive
5 0V if not used module4
6 ENABLE2_4 A43.X1
7 ENABLE2_4Ret BU
9 0V
10

2011-01-22
RUN CHAIN Sublocation:+
Next 42
1 2 3 4 5 6 7 8
PANEL BOARD
-A21
OPTION
-X9 -S21.1-X1
-222 AWG20 BU MAN2 -241 OG EXT.AUTO1
3 7
-221 AWG20 BU AUTO2 -240 OG EXT.MAN1
2 6
-226 AWG20 BU MAN1 -245 OG EXT.AUTO2
7 3
-225 AWG20 BU AUTO1 -244 OG EXT.MAN2
6 2
MODE
SELECTOR 2
1
-S21.1 1 3 5 7 9 11 13 15
2 6 10 14
5
-224 AWG20 BU 0V -246 OG EXT.COMMON2

5 4
-220 AWG20 BU 24V panel -242 OG EXT.COMMON1
1 8
MOTOR ON PB
-S21.2
(39.7)
-229 AWG20 BU MOTON 14 13
10
-228 AWG20 BU 24V PANEL
9
-230 AWG20 BU MONLMP X2 X1
19

2011-01-22 =
RUN CHAIN OPERATING, 2 MODE SELECTOR Sublocation:+
Next 43
1 2 3 4 5 6 7 8
CONTROL
MODULE
PANEL BOARD EXT.CONTROL PANEL
-A21 -W60 +EXT.SLO.2-A21 OPTION
36xAWG20 -X9 -S21.1-X1
-X9
VT -222 AWG20 -241 EXT.AUTO1
-EXT.AUTO1 / (43)
3 BU 3 -221 AWG20 -240 EXT.MAN1 7
-EXT.MAN1 / (43)
2 GN 2 -226 AWG20 -245 EXT.AUTO2 6
-EXT.AUTO2 / (43)
7 OG 7 -225 AWG20 -244 EXT.MAN2 3
-EXT.MAN2 / (43)
6 6 2
Mode selector 2
-S1-X1 OPTION
GN/OG
EXT.AUTO2 / (43) A21-S21.1 1 3 5 7 9 11 13 15
3 GN/RD
2
EXT.MAN2 / (43)
GN/BK
EXT.MAN.FS2 / (44) 2 6 10 14
1 BN/GY
EXT.AUTO1 / (43)
7 BN/VT
EXT.MAN1 / (43) -246 EXT.COMMON2
-EXT.COMMON1 / (43)
6 BN/BU
EXT.MAN.FS1 / (44) -242 EXT.COMMON1 4
-EXT.COMMON2 / (43)
5 BN/WH 8
8
EXT.COMMON1 / (43)
GN/BU
-W52 4
EXT.COMMON2 / (43)
BK -224 AWG20
5 MOTOR ON PB
5 YE -220 AWG20
1 1 -S21.2
WH -229 AWG20 14 13
10 10
WH/BK -230 AWG20 X2 X1
19 GY
19 -228 AWG20
9 9
-PE1 GN/YE GN/BN GN/YE -PE1 -S21.3

GN/WH Emergency stop PB
WH/VT -501 -237 ES panel 1:A 21 22
17 WH/GY -502 17 -238 ES panel 1:A
18 WH/OG -498 18 -233 ES panel 2:A 11 12
13 WH/YE -499 13 -234 ES panel 2:A
14 WH/BN
14 -231 ES panel 2:B
11 WH/RD
12 WH/GN
15 WH/BU
16 16
1 1
2 2
-X10 -X10 -XS4
BN/BK -205 24V FPU_POWER
1 BN/RD 1 -206 0V 1
2 2 -207 2
BN/OG EN 1_1
3 3 -208 7
BN/YE EN 1_2
4 -496 4 -209 17
ES FPU 1:A
5 -500 5 -210 3
ES FPU 1:B
6 -495 6 -211 4
ES FPU 2:A FPU
7 -497 7 -212 5
ES FPU 2:B
8 8 -213 6
BN/GN FPU_START
9 9 11
0V
8
EN2
12
AWG24 4X2 SFTP -A22 X2 ADAPTER -A32.A8
MAIN (50) / TD+ OG TD+ 1 TD+
COMPUTER 13
(50) / TD- WHOG TD- 2 TD-
A31-A8 14
(50) / RD+
GN RD+ 3 RD+
15
(50) / RD-
WHGN RD- 6 RD-
16

2011-01-22
RUN CHAIN EXT OPERATING, 2 MODE SELECTOR Sublocation:+
Next 44
1 2 3 4 5 6 7 8
CONTROL
MODULE
PANEL BOARD -W52 EXT.CONTROL PANEL
-A21 36xAWG20 +EXT.SLO.3-A21 OPTION
-X9 -X9 -S21.1 -X1
VT -241 EXT.AUTO1
-EXT.AUTO1 / (44)
3 BU
3 -240 EXT.MAN1 7
-EXT.MAN1 / (44)
2 GN
2 -245 EXT.AUTO2 6
-EXT.AUTO2 / (44)
7 OG
7 -244 EXT.MAN2 3
-EXT.MAN2 / (44)
6 6 2
-S1-X1 OPTION
GN/OG
EXT.AUTO2 / (44) -S21.1 1 2 5 6 9 11 13 14
3 GN/RD Mode selector 2
EXT.MAN2 / (44)
2 GN/BK
EXT.MAN.FS2 / (43) 3 7 10 15
1 BN/GY
EXT.AUTO1 / (44)
7 BN/VT
-EXT.COMMON1 / (44)
6 BN/BU -242 EXT.COMMON1 4
EXT.MAN.FS1 / (43) 8
-EXT.COMMON2 / (44)
5 BN/WH
EXT.COMMON1 / (44)
8 GN/BU
-W52 EXT.COMMON2 / (44)
4
BK -224 AWG20
5 5 MOTOR ON PB
5 YE 220AWG20 BU
1 1 1 -S21.2
WH -229 AWG20 14 13
10 10 10
WH/BK -230 AWG20 X2 X1
19 19
19 GY 228AWG20 BU
9 9 9
-PE1 GN/YE GN/BN GN/YE -PE1

GN/WH
-S21.3
Emergency stop PB
WH/VT -501 -237 ES panel 1:A 21 22
17 WH/GY -502 -238 ES panel 1:A
18 WH/OG -498 -233 ES panel 2:A 11 12
13 WH/YE -499 -234 ES panel 2:A
14 WH/BN -231 ES panel 2:B
11 WH/RD -232 ES panel 2:B
12 WH/GN -235 ES panel 1:B
15 WH/BU -236 ES panel 1:B
16
1 1
-S22
64 63 X1 X2
2 2 14 13
53 54 -XS4
-X10 -XP10
BN/BK -205 24V FPU_POWER
1 1 -206 1
BN/RD 0V
2 2 -207 22 21 -214 2
BN/OG EN 1_1
3 3 -208 42 41 -215 7
BN/YE EN 1_2
4 -496 4 -209 -216 17
ES FPU 1:A
5 -500 5 -210 -217 3
ES FPU 1:B
6 -495 6 -211 -218 4
ES FPU 2:A FPU
7 -497 7 -212 -219 5
ES FPU 2:B
8 8 -213 6
BN/GN FPU_START
9 9 11
0V
EN2 8
12
AWG24 4x2 SFTP -A22 X2 ADAPTER -A32.A8
MAIN (50) / TD+ OG TD+ 1 TD+
COMPUTER (50) / TD- WHOG TD- 2 TD- 13
A31-A8 (50) / RD+
GN RD+ 3 RD+ 14
WHGN RD- 6 RD- 15
(50) / RD-
16

2011-01-22
RUN CHAIN EXT OPERATING 2 MODE SELECTOR Sublocation:+
,OPT HOT PLUG Document no. Rev. Ind Page44
Next 45
1 2 3 4 5 6 7 8
CONTROL
MODULE
PANEL BOARD EXT.CONTROL PANEL
-A21 -W53 +EXT.S4-A21 OPTION
36xAWG20
-X9 VT -227AWG20 -245 EXT.AUTO2
-S21.1-X1
-EXT.AUTO2 / (45)
8 BU 8 -226AWG20 -244 EXT.MAN2 3
-EXT.MAN2 / (45)
7 GN 7 -225AWG20 -243 EXT MAN FS2 2
-EXT.MAN.FS2 / (45)
6 OG 6 -223AWG20 -241 EXT.AUTO1 1
-EXT.AUTO1 / (45)
4 RD 4 -222AWG20 -240 EXT.MAN1 7
-EXT.MAN1 / (45)
3 BN 3 -221AWG20 -239 EXT MAN FS1 6
-EXT.MAN.FS1 / (45)
2 2 5
Mode selector 3
-S21.1-X1 OPTION
GN/OG -S21.1
3 EXT.AUTO2 / (45)
GN/RD
EXT.MAN2 / (45) 6 12 10 2 4 8 18 22 24 14 16 20
(39.7)
2 GN/BK
1
EXT.MAN.FS2 / (45)
BN/GY
EXT.AUTO1 / (45) 5 1 17 13
7 BN/VT
-EXT.COMMON1 / (45)
6 BN/BU
EXT.MAN.FS1 / (45) -246 EXT.COMMON2 8
-EXT.COMMON2 / (45)
5 BN/WH 4
8
EXT.COMMON1 / (45)
GN/BU
-W53 4
EXT.COMMON2 / (45) MOTOR ON PB
BK -220AWG20 -S21.2
1 YE 1 -224AWG20
5 WH 5 -229AWG20 14 13
10 10
WH/BK -230AWG20 X2 X1
19 GY 19 -228AWG20
9 9
EMERGENCY PB
GN/WH -S21.3
WH/VT -501 237 ES panel 1:A 21 22
17 WH/GY -502 17 238 ES panel 1:A
18 WH/OG -498 18 233 ES panel 2:A 11 12
13 WH/YE -499 13 234 ES panel 2:A
14 14
WH/BN -231 ES panel 2:B
11 11
WH/RD -232 ES panel 2:B
12 12
WH/GN -235 ES panel 1:B
15 15
WH/BU -236 ES panel 1:B
16 16
1 1
2 2
-X10 -XS4
BN/BK -205 24V TPU_POWER
1 BN/RD 1 -206 0V 1
2 BN/OG 2 -207 EN 1_1 2
3 BN/YE 3 -208 EN 1_2 7
4 -496 4 -209 ES TP 1:A 17
5 -500 5 -210 ES TP 1:B 3
6 -495 6 -211 ES TP 2:A 4
7 -497 7 -212 ES TP 2:B 5
8 BN/GN 8 -213 TPU_START 6 FPU
9 9 0V 11
EN2 8
-A22.X2 ADAPTER -A32.A8 12
AWG24 4x2 SFTP TD+
(50) / TD+ OG TD+ TD- 13
MAIN (50) / TD- WHOG TD- 1 RD+ 14
COMPUTER (50) / RD+
GN RD+ 2 RD- 15
A31-A8 (50) / RD-
WHGN RD- 3 16
6

2011-01-22
RUN CHAIN EXT OPERATING Sublocation:+
MODE SELECTOR, 3 MODES Document no. Rev. Ind Page45
Next 46
1 2 3 4 5 6 7 8
CONTROL MODULE
PANEL BOARD -W53 EXT.CONTROL PANEL
-A21 36xAWG20 +EXT.S5-A21 OPTION
-X9 VT
-X9 -227AWG20 -245 EXT.AUTO2
-EXT.AUTO2 / (46)
8 BU 8 -226AWG20 -244 EXT.MAN2 3
-EXT.MAN2 / (46)
7 GN 7 -225AWG20 -243 EXT MAN FS2 2
-EXT.MAN.FS2 / (46)
6 OG 6 -223AWG20 -241 EXT.AUTO1 1
-EXT.AUTO1 / (46)
4 RD 4 -222AWG20 -240 EXT.MAN1 7
-EXT.MAN1 / (46)
3 BN 3 -221AWG20 -239 EXT MAN FS1 6
-EXT.MAN.FS1 / (46)
2 2 Mode selector 3 5
-S21.1-X1 OPTION -S21.1 6 12 10 2 4 8 18 22 24 14 16 20
GN/OG
EXT.AUTO2 / (46)
3 GN/RD 5 1 17 13
(39.7) EXT.MAN2 / (46)
2 GN/BK
EXT.MAN.FS2 / (46)
1 BN/GY
EXT.AUTO1 / (46) -242 EXT.COMMON1
-EXT.COMMON1 / (46)
7 BN/VT
EXT.MAN1 / (46) -246 EXT.COMMON2 8
-EXT.COMMON2 / (46)
6 BN/BU 4
EXT.MAN.FS1 / (46)
5 BN/WH
EXT.COMMON1 / (46)
8 GN/BU
-W53 EXT.COMMON2 / (46) MOTOR ON PB
4
BK -220AWG20 -S21.2
1 YE 1 -224AWG20
5 WH 5 -229AWG20 14 13
10 10
WH/BK -230AWG20 X2 X1
19 GY 19 -228AWG20
9 9
EMERGENCY PB
GN/WH -S21.3
WH/VT 501 -237 ES panel 1:A 21 22
17 WH/GY 502 17 -238 ES panel 1:A
18 WH/OG 498 18 -233 ES panel 2:A 11 12
13 WH/YE 499 13 -234 ES panel 2:A
14 WH/BN 14 -231 ES panel 2:B
11 WH/RD 11 -232 ES panel 2:B
12 WH/GN 12 -235 ES panel 1:B
15 WH/BU 15 -236 ES panel 1:B
16 16
1 1
-S22
64 63 X1 X2
2 2 14 13
-X10 53 54 -XS4
BN/BK -205 24V TPU_POWER
1 BN/RD 1 -206 0V 1
2 BN/OG 2 -207 22 21 -214 EN 1_1 2
3 BN/YE 3 -208 42 41 -215 EN 1_2 7
4 496 4 -209 -216 ES TP 1:A 17
5 500 5 -210 -217 ES TP 1:B 3
6 495 6 -211 -218 ES TP 2:A 4
7 497 7 -212 -219 ES TP 2:B 5
8 BN/GN 8 -213 TPU_START 6 FPU
9 9 0V 11
EN2 8
12
-A22.X2 ADAPTER -A32.A8
AWG24 4x2 SFTP TD+
MAIN (50) / TD+ OG TD+ TD- 13
COMPUTER (50) / TD- WHOG TD- 1 RD+ 14
A31-A8 (50) / RD+
GN RD+ 2 RD- 15
(50) / RD-
WHGN RD- 3 16
6

2011-01-22
MODE SELECTOR, 3 MODES Document no. Rev. Ind Page46
OPTION : HOT PLUG, DUAL CABINET Next 46.1
1 2 3 4 5 6 7 8
CONTROL MODULE
PANEL BOARD
-A21 -W53 =EXT.SLO.6+A21 OPTION
36xAWG20 Ext. Control Panel
-X9 VT
X9 227 AWG20 245 -S21.1-X1
EXT.AUTO2
-EXT.AUTO2 / (46.1)
8 BU 8 226 AWG20 244 EXT.MAN2 3
-EXT.MAN2 / (46.1)
7 GN 7 225 AWG20 243 EXT MAN FS2 2
-EXT.MAN.FS2 / (46.1)
6 OG 6 223 AWG20 241 EXT.AUTO1 1
-EXT.AUTO1 / (46.1)
4 RD 4 222 AWG20 240 EXT.MAN1 7
-EXT.MAN1 / (46.1)
3 BN 3 221 AWG20 239 EXT MAN FS1 6
-EXT.MAN.FS1 / (46.1)
2 2 Mode selector 3 5
OPTION -S21.1 6 12 10 2 4 8 18 22 24 14 16 20
-S21.1-X1
GN/OG
3
EXT.AUTO2 / (46.1)
GN/RD
EXT.MAN2 / (46.1) 5 1 17 13
2 GN/BK
EXT.MAN.FS2 / (46.1)
1 BN/GY
EXT.AUTO1 / (46.1) 242 EXT.COMMON1
-EXT.COMMON1 / (46.1)
7 BN/VT
EXT.MAN1 / (46.1) 246 EXT.COMMON2 8
-EXT.COMMON2 / (46.1)
6 BN/BU 4
5
EXT.MAN.FS1 / (46.1)
BN/WH
8
EXT.COMMON1 / (46.1)
GN/BU
EXT.COMMON2 / (46.1)
-W53 4 MOTOR ON PB
1 BK 220AWG20 -S21.2
5 YE 1 224AWG20
10 WH 5 229AWG20 14 13
10
19 WH/BK 230AWG20 X2 X1
9 GY 19 228AWG20
9
EMERGENCY PB
GN/WH -S21.3
WH/VT 501 237 ES panel 1:A 21 22
17 WH/GY 502 17 238 ES panel 1:A
18 WH/OG 498 18 233 ES panel 2:A 11 12
13 WH/YE 499 13 234 ES panel 2:A
14 WH/BN 14 231 ES panel 2:B
11 WH/RD 11 232 ES panel 2:B
12 WH/GN 12 235 ES panel 1:B
15 WH/BU 15 236 ES panel 1:B
16 16 -S22
1 1 Option:Hot plug 64 63 X1 X2
14 13
2 2 54 53
-XS4
-X10 -X10 AWG20 BU -205
BN/BK BK 24V TPU_POWER
1 BN/RD 1 BN AWG20 BU -206 0V 1
2 BN/OG 2 RD 21 22 AWG20 BU -207 EN 1_1 2
3 BN/YE 3 OG 41 42 AWG20 BU -208 EN 1_2 7
4 -496 4 YE AWG20 BU -209 ES TP 1:A 17
5 -500 5 GN AWG20 BU -210 ES TP 1:B 3
6 -495 6 BU AWG20 BU -211 ES TP 2:A 4
7 -497 7 VT AWG20 BU -212 ES TP 2:B 5
8 BN/GN 8 GY TPU_START 6 FPU
9 9 0V 11
-903 EN2 8
12
10xAWG20 ADAPTER
-A22 -A32.A8
AWG24 4x2 SFTP -X2 TD+
MAIN (50) / TD+
OG TD+ TD- 13
COMPUTER (50) / TD-
WHOG TD- 1 RD+ 14
A31-A8 (50) / RD+
GN RD+ 2 RD- 15
(50) / RD-
WHGN RD- 3 16
6

2011-01-22
MODE SELECTOR, 3 MODES Document no. Rev. Ind Page46.1
OPTION : HOT PLUG, SINGLE CABINET Next 47
1 2 3 4 5 6 7 8
1) When external control panel connected to page 43 to 46

RunCh1
-XP4 3
RunCh0V
5
4
FLEXPENDANT
-FPU1
1)
EMERGENCY-STOP
-XS4
-K1
(38) / -ES FPU 1.A
3
(38) / -ES FPU 2.A
5
(38) / -ES FPU 2.B
6
(38) / -ES FPU 1.B

4
PANEL -DP1 EN-DEVICE
BOARD (39) / +24V FPU POWER 2 1 -K2
A21-X10
12
-DP2
(39) / -0V PANELB 2 2
8
(39) / -EN1.1
7
(39) / -EN1.2
17
-ETH_FPU USB
AWG24 4x2 SFTP
(50) / TD+ OG
13
MAIN (50) / TD- WHOG
COMPUTER 14
A31-A8 (50) / RD+ GN
15
(50) / RD- WHGN
16

2011-01-22
FPU, FLEXPENDANT Sublocation:+
Next 48
1 2 3 4 5 6 7 8
-S22
64 63 X1 X2
RunCh1
-XP4 3
RunCh0V
14 13 5
53 54 6
FLEXPENDANT
4 -FPU1
EMERGENCY-STOP
-XS4
-K1
(38) / -ES FPU 1.A -209 BU
3
(38) / -ES FPU 2.A -211 BU
5
(38) / -ES FPU 2.B -212 BU
6
(38) / -ES FPU 1.B -210 BU
4
PANEL -DP1 EN-DEVICE
BOARD (39) / +24V FPU POWER 2 1 -K2
A21-X10
12
-DP2
(39) / -0V PANELB 2 2
8
(39) / -EN1.1 22 21 -207 BU
7
(39) / -EN1.2 42 41 -208 BU
17
ETH_FPU USB
AWG24 4x2 SFTP
(50) / TD+ OG
MAIN 13
COMPUTER (50) / TD- WHOG
A31-A8 14
GN
(50) / RD+
15
WHGN
(50) / RD-
16

2011-01-22
FPU, FLEXPENDANT Sublocation:+
OPTION: HOT PLUG Document no. Rev. Ind Page48
Next 49
1 2 3 4 5 6 7 8
PANEL BOARD SEE PAGE 38,39 PANEL BOARD SEE PAGE 38,39
-A21 -PE -XP3 -A21
-X1 -X5 -XS/XP3
ES1 bottom -260 AWG20 OG AWG20 BU 24V PANEL -272 AWG20 BU AWG20 BU
-X2 7 A1 12 C1
ES2 bottom -261 AWG20 OG AWG20 BU AS1+ -273 AWG20 BU
7 B1 11 C2
24V PANEL -262 AWG20 BU AS1- -274 AWG20 BU AWG20 BU
8 B2 9 C3
0V -263 AWG20 BU 0V -275 AWG20 BU
8 A2 7 C4
24V PANEL -264 AWG20 BU AWG20 BU AWG20 BU
4 A3 C5
Run CH1 top GS1+ -276 AWG20 BU
5 10 C6
Run CH2 top GS1- -277 AWG20 BU AWG20 BU
5 8 C7
0V -265 AWG20 BU AWG20 BU
4 B3 C8
ES2 top -266 AWG20 OG 24V PANEL -278 AWG20 BU AWG20 BU

3 B4 6 D1
ES1 top -267 AWG20 OG AS2+ -279 AWG20 BU
3 A4 5 D2
Sep ES1:A -268 AWG20 OG AWG20 BU AS2- -280 AWG20 BU AWG20 BU
9 A5 3 D3
Sep ES2:A -269 AWG20 OG AWG20 BU 0V -281 AWG20 BU
9 B5 1 D4
Sep ES2:B -270 AWG20 OG AWG20 BU
10 B6 D5
Sep ES1:B -271 AWG20 OG GS2+ -282 AWG20 BU
10 A6 4 D6
ES1 OUT A -284 AWG20 OG GS2- -283 AWG20 BU AWG20 BU
1 A7 2 D7
ES1 OUT B -285 AWG20 OG
2 A8 D8
ES2 OUT A -286 AWG20 OG
1 B7
-287 AWG20 -X6
ES2 OUT B OG
2 B8 0V -289 AWG20 BU AWG20 BU
1 A10
SS1- -291 AWG20 BU
2 B10
SS2- -293 AWG20 BU
3 C10
SS1+ -290 AWG20 BU
4 B9
SS2+ -292 AWG20 BU
5 C9
24V PANEL -288 AWG20 BU AWG20 BU
6 A9
10

2011-01-22 =
OPTION: EXT.CUSTOMER CONNECT. Sublocation:+
SYSTEM SIGNALS Document no. Rev. Ind Page49
Next 50
1 2 3 4 5 6 7 8
MAIN COMPUTER DSQC639

-A31
-A9
-TX+.1 / (90) (92) (92.1)
1 -TX-.1 / (90) (92) (92.1) DRIVE
2 -RX+.1 / (90) (92) (92.1) MODULE
-X1 AXC1 3 AXIS
(33) / +24V PC.1 ETH_DRIVE 4 COMPUTER
(87) 5
1 -RX-.1 / (90) (92) (92.1)
(87) (33) / +24V PC.2 6
PROCESS 4 7
POWER 8
SUPPLY (33) (87) / -0V PC.1
2
(87) (33) / -0V PC.2
3
-A7 AWG24
PWR LED (GREEN)
TX+ WHOG
-XP23.1 / (29) SERVICE
1 TX- OG
-XP23.2 / (29) PORT
2 RX+ WHGN
3
-XP23.3 / (29)
ETH_SERVICE 4
5 RX- GN
IDE LED (YELLOW)
6
-XP23.6 / (29)
7
8
OPTION:
STATUS LED (RED-GREEN) _TX+ / (73) (75) REMOTE
_TX- / (73) (75) SERVICE
_RX+ / (73) (75)
_RX- / (73) (75)
-X8 AWG24
1
2 WHGN +24V_Sig.ref. / (38)
3 BU -RS485+ / (38)
PANEL UNIT 4 WHBU -RS485- / (38) PANEL BOARD
RS 485 5
6 WHBN -0V_Sig.ref. / (38)
7
8
CHASSIS BLOWER
-E22
-
-A8
M 3
TD+ / (43) (44) (45) (46)
(46.1) (47) (48)
-J21 AWG24
+
ETH_FPU 6 FLEXPENDANT
GND / (43) (44) (45) (46)
BK
4
TD- (46.1) (47) (48)
1 +24V RD
5
FAN_TACH / (43) (44) (45) (46)
YE
2
1
RD+ (46.1) (47) (48)
3
RD- / (43) (44) (45) (46)
(46.1) (47) (48)
2
7
8

2011-01-22
MAIN COMPUTER DSQC 639 Sublocation:+
Next 51
1 2 3 4 5 6 7 8
-A31 MAIN COMPUTER DSQC639
OPTION: -LAN1
232/422/485 SERIE CONVERTER TX+ 1.XP28.1 / (29)
1 TX- 1.XP28.2 / (29)
-A39 2 RX+ 1.XP28.3 / (29)
EXTERN LAN
3 RX- 1.XP28.6 / (29)
OPTION:
6
-X1 -X2
RX- COM1_DCD
1 1 A1
TX+ COM1_RXD
2 2 A2
TX- COM1_TXD
3 3 A3 If Profinet
COM1_DTR
4 4 A4
0V 0V 1.LAN1.1 / (57.1)
5 5 A5 COM1_DSR 1.LAN1.2 / (57.1)
6 6 A6 COM1_RTS-N 1.LAN1.3 / (57.1)
7 7 A7
OPT. EXTERNAL PWR COM1_CTS-N 1.LAN1.6 / (57.1)
8 8 A8
RX+ COM1_RI
9 9 A9
CONTROLE MODULE
-USB1
AWG28 GN USB1 D+ 1.XP24.3 / (29)
USB
3 AWG28 WH USB1 D-
2
1.XP24.2 / (29)
AWG24 BK USB1_GND 1.XP24.4 / (29)
4 AWG24 RD USB1 +5V
1
1.XP24.1 / (29)
MC CONSOLE
-J2
(73) / CON_DCD CONSOLE_DCD
OPTION: REMOTE SERVICE (73) / CON_RXD B1 CONSOLE_RXD
POWER SUPPLY
(73) / CON_TXD B2 CONSOLE_TXD
(73) / CON_DTR B3 CONSOLE_DTR
PROCESS
(73) / CON_GND B4 GND
-USB2
(73) / CON_DSR B5 CONSOLE_DSR AWG28 GN -USB2 D+ / (33) (87)
(73) / CON_RTS-N B6 CONSOLE_RTS-N 3 AWG28 WH -USB2 D- / (33) (87)
(73) / CON_CTS-N B7 CONSOLE_CTS-N 2 AWG24 BK -USB2_GND / (33) (87)
(73) / CON_RI B8 CONSOLE_RI 4 AWG24 RD -USB2 +5V / (33) (87)
B9 1

2011-01-22 =
Main computer DSQC639 Sublocation:+
Next 52
1 2 3 4 5 6 7 8
ETHERNET/IP Fieldbus adapter DSQC 669
-A38.1
-Z1
-X1
TX+ OPTION & HARNESS TO CUSTOMER I/O
TX- 1
RX+ 2
3
CompactCom 4
RX- 5
6
7
8
PROFIBUS Fieldbus adapter DSQC 667

-A38.2
-Z1
-X1
SLAVE SHIELD OPTION & HARNESS TO CUSTOMER I/O
RXD/TXD-p 1
CONTROL-P 3
GND 4
CompactCom +5VDC 5
RXD/TXD-N 6
8
PROFINET IO Fieldbus adapter DSQC 688
-A38.3
-Z1
-X1
TX+ OPTION & HARNESS TO CUSTOMER I/O
TX- 1
RX+ 2
3
CompactCom 4
RX- 5
6
7
8

2011-01-22 =
Fieldbus adapter. Ethernet/IP, Profibus, Profinet IO Sublocation:+
Next 53
1 2 3 4 5 6 7 8
COMPUTER UNIT AC/BD

-A3
COMPUTER UNIT DSQC623
COMPUTER POWER SUPPLY -A31
-G31
-P1 -A31-J4H1
-X1 -X1 OR +3.3V
24V OR +3.3V 1
1 V+ BK GND 2
PROCESS 24V RD +5V 3
POWER SUPPLY 4 BK GND 4
-G2.X3 0V RD +5V 5
2 BK GND 6
0V 7
3 V- GY PWR_OK
8
VT +5VSB
9
YE +12V
OR +3.3V 10
BU -12V 11
12
MOTHER BK GND
BOARD GN PS_ON 13
POWER 14
BK GND
BK GND 15
BK GND 16
17
RD +5V 18
RD +5V 19
20
SOLID STATE DRIVE

-D32 40 -J6H1
.X1 X2
ATA/IDE
-IDEpwr1 1
GND 2
+5V 3
4
SOLID STATE DRIVE

REMARK:
P1 & J6H1 CONNECTS -D31
TO EITHER D32 OR D31 -X2 40
DEPENDING OF CHOSED OPTION. -X1
1
1
GND 2
+5V 3
4

2011-01-22 =
MAIN COMPUTER AC/BD Sublocation:+
Next 54
1 2 3 4 5 6 7 8
COMPUTER UNIT AC/BD

-A3
COMPUTER POWER SUPPLY
-G31
P1
BK GND
YE +12V
CHASSIS BLOWER
-E22
M
AWG 24
COMPUTER UNIT DSQC623 -C2
+
-A31 BK GND BK
YE +12V RD
2
1
2 WH FAN2_TACH
3
CHASSIS BLOWER
-E23
+A3-A31-J9H2
1
-
2
3
M
AWG 24
-C1
+
BK GND BK
YE +12V RD
2
WH FAN1_TACH

2011-01-22 =
Next 55
1 2 3 4 5 6 7 8
COMPUTER UNIT AC/BD

-A3
OPTION:
232/422/485 SERIE CONVERTER -A31 MAIN COMPUTER DSQC639
PWR LED (GREEN)
-A3-A39 -J9H3
A K
-X2 -J2 MC CONSOLE
2
RX- COM1_DCD
TX+ 1 1 A1 COM1_RXD 4 IDE LED (YELLOW)
TX- 2 2 A2 COM1_TXD
3 3 A3 COM1_DTR A K
0V 4 4 A4 0V 1
5 5 A5 COM1_DSR
6 6 A6 COM1_RTS-N 3
OPT. EXTERNAL PWR 7 7 A7 COM1_CTS-N
RX+ 8 8 A8 COM1_RI
9 9 A9
TX+
1 TX-
2 RX+
3 RX-
6
-USB1
-J2 MC CONSOLE AWG28 GN USB1 D+ -1.XP24.3 / (29)
CONSOLE_DCD 3 AWG28 WH USB1 D-
2
-1.XP24.2 / (29)
CONSOLE_RXD AWG24 BK USB1_GND -1.XP24.4 / (29)
4 AWG24 RD USB1 +5V
CONSOLE_TXD -1.XP24.1 / (29)
1
CONSOLE_DTR
GND
CONSOLE_DSR
CONSOLE_RTS-N -USB2
CONSOLE_CTS-N AWG28 GN USB2 D+
CONSOLE_RI 3 AWG28 WH USB2 D- PROCESS
2 AWG24 BK USB2_GND POWER SUPPLY
4 AWG24 RD USB2 +5V -G2.X5
1
-USB3
3
2
4
1
3
2
4
1

2011-01-22 =
Next 56
1 2 3 4 5 6 7 8
ROBOT COMMUNICATION CARD DSQC602

-A32
-X8
1
2 WHGN 24V_Sign.ref
3 BU RS485+
RS 485 4 WHBU RS485- PANEL BOARD
5 -A21.X11
6 WHBN 0V_Sign.ref
7
8
-A8
OG TD+
3
WHOG TD- FLEXPENDANT
ETH_FPU 6 -XS4
4
5 GN RD+
1
-X1
WHGN RD-
2
7
8
CONTROL
MODULE
-A9
PCI BUS TX+
1 TX-
2 RX+
3 RX- DRIVE MODULE
ETH_DRIVE 6 AXIS COMPUTER
4
5
7
8
-A7
TX+ BU
XP23.1 / (29)
1 TX- WHBU SERVICE
XP23.2 / (29)
2 RX+ OG
XP23.3 / (29) PORT
ETH_SERVICE 3
4
5 RX- WHOG
6
XP23.6 / (29)
7
8

2011-01-22 =
ROBOT COMM. CARD DSQC 602 Document no. Rev. Ind Page56
Next 57
1 2 3 4 5 6 7 8
PROFIBUS DP M/S DSQC687

-A33
Customer
Connection
-Z1
-X2
SHIELD
RXD/TXD-P 1 1B
SLAVE CONTROL-P 3
PCI BUS GND 4
OPTION & HARNESS TO CUSTOMER I/O

+5VDC 5
RXD/TXD-N 6 1A
8
-X3
SHIELD
RXD/TXD-P 1 1B
MASTER CONTROL-P 3
GND 4
+5VDC 5
RXD/TXD-N 6 1A
8

2011-01-22 =
PROFIBUS DP M/S Sublocation:+
Next 57.1
1 2 3 4 5 6 7 8
Customer
Connection
PROFINET DSQC678
-A33.1
-X1
TX+ -1.XP9.1 / (28)
1 TX-
2
-1.XP9.2 / (28)
RX+ -1.XP9.3 / (28)
3
4
5 RX-
6
-1.XP9.6 / (28)
7
8
-X2
TX+
1 TX-

2 RX+
-Z1
3
4
5 RX-
6
7
PCI BUS 8
-X3
TX+ 2.XP28.1 / (29)
1 TX-
2
2.XP28.2 / (29)
RX+ 2.XP28.3 / (29)
3
4
5 RX-
6
2.XP28.6 / (29)
7
8
-LAN1
TX+ 1.LAN1.1 / (51)
1 TX-
2
1.LAN1.2 / (51)
RX+ 1.LAN1.3 / (51)
3
4
5 RX-
6
1.LAN1.6 / (51)
7
8

2011-01-22 =
PROFINET Sublocation:+
Next 58
1 2 3 4 5 6 7 8
INTERBUS M/S (OPTICAL FIBRE) DSQC510 INTERBUS M/S (COPPER WIRE) DSQC529
-A37 +.S1-A37
-A37 1)
-A37 (.5) -X4
24V
INTERBUS SLAVEPART 24V+
INTERBUS SLAVEPART
0V
-X2 1) 0V
-Z1 24V -Z1
24V+
-X5
0V DO
1 DON
0V
6 DI
2 DIN
-FO1 7
PCI BUS LW/BK PCI BUS GNDISI
1 3
LW/OG
GY (OUT)

-X1
-FO2

LW/BK DO
1 1 DON
LW/OG 6 DI
GY (OUT) 2 DIN
7 GRND
3 VCCISO
5 RBST
9
-A37
-FO3
LW/BK
(.1) INTERBUS MASTERPART BK (IN)
LW/OG
GY (OUT)
-A37 -X2
(.5) DO
INTERBUS MASTERPART 1 DON
6 DI
2 DIN
-X1 7 GNDIM
TXD 3 GRND
1 RXD 4 VCCIM
2 GND 5 VCC
4 RTS 8
5 CTS
6
-X3
TXD
1 RXD
2 GND
4 RTS
5 CTS
6
1) IT IS IMPORTANT THAT 24 DC EXT SUPPLY ALWAYS IS AVAILABLE

OTHERWISE THE INTERBUS CAN NOT WORK
IF THE CONTROLLER IS TURNED OFF.

2011-01-22 =
INTERBUS M/S Sublocation:+
Next 59
1 2 3 4 5 6 7 8
Device Net Adapter

-A35
P1
-(CHA-J)1 -A35-X1
BK -XS17.3 / (29)
1 1
BU -XS17.5 / (29)
2 2
SC -XS17.1 / (29) OPTION
PCI BUS 3 3
WH -XS17.4 / (29)
4 4
RD -XS17.2 / (29)
5 5
-V- / (60)
-CAN_L / (60)
ONLY FOR DUAL DEVNETCARD DSQC 659 -DRAIN / (60)
-(CHB-J)2 -CAN_H / (60)
-V+ / (60)
4
CUSTOMER OPTION BUS
5
Device Net Adapter DeviceNet TM Lean DSQC572

-A35.2 -A351
P1
-(CHA-J)1
V-
MAIN COMPUTER
1
CAN_L
2
DRAIN -J2
PCI BUS 14
A31.J22
3
CAN_H
4
0VCAN
V+ 1 CAN2_L
5
2 SHIELD
3 CAN2_H
4 +24VCAN
5

2011-01-22 =
DEVICENET SINGLE/DUAL ADAPTER Sublocation:+
Next 60
1 2 3 4 5 6 7 8
-I/O1
(59) (74) / -V-
(59) (74) / -CAN_L 1
(59) (74) / -CAN_H 2
(59) (74) / -V+ 4
(59) (74) / -DRAIN 5 BK -V-.1 / (63)
3 BU -CAN_L.1 / (63)
WH -CAN_H.1 / (63) Digital I/O unit
RD -V+.1 / (63)
-I/O2
SC -DRAIN.1 / (63)
1
2 BK -V-.2 / (66)
4 BU -CAN_L.2 / (66)
5 WH -CAN_H.2 / (66) Relay I/O unit
3 RD -V+.2 / (66)
SC -DRAIN.2 / (66)
-I/O3
BK -V-.3 / (68)
1 BU -CAN_L.3 / (68)
2 WH -CAN_H.3 / (68) Analogue I/O unit
4 RD -V+.3 / (68)
5 SC -DRAIN.3 / (68)
3
BK -V-.4 / (69) OPTION: HARNESS

BU -CAN_L.4 / (69) TO CUSTOMER I/O
-I/O4
WH -CAN_H.4 / (69) Remote I/O unit
1 RD -V+.4 / (69)
2 SC -DRAIN.4 / (69)
4
5 BK -V-.5 / (70)
3 BU -CAN_L.5 / (70)
WH -CAN_H.5 / (70) Interbus slave
RD -V+.5 / (70)
-I/O5
SC -DRAIN.5 / (70)
1
2 BK -V-.6 / (71)
4 ONLY FOR DUAL CONTROL
BU -CAN_L.6 / (71)
5 WH -CAN_H.6 / (71) Profibus DP slave
3 RD -V+.6 / (71)
SC -DRAIN.6 / (71)
-I/O6
BK -V-.7 / (72)
1 BU -CAN_L.7 / (72)
2 WH -CAN_H.7 / (72) Encoder unit
4 ONLY FOR DUAL CONTROL
RD -V+.7 / (72)
5 SC -DRAIN.7 / (72)
3
-A35-X2
(35) (37) / -0Vdevicenet.1
1
120 OHM
2
4
(35) (37) / -+24Vdevicenet.1
5

2011-01-22 =
DEVICENET ADAPTER Sublocation:+
Next 62
1 2 3 4 5 6 7 8
ETHERNET CARD
-A36.1
-A1
TX+
1 TX-
2
RX+
3
DRIVE MODULE 2 (OPTION)
4
5
RX-
6
7
8
X1
-A2
TX+
1
TX-
2
RX+
3
4
PCI BUS
5
RX-
6
7
8
-A3
TX+
1
TX-
2
RX+
3
4
5
RX-
6
7
8
ETHERNET IP CARD
-A36.2
X1
-A1
TX+ -1.XP9.1 / (28)
1 TX-
2
-1.XP9.2 / (28)
RX+ -1.XP9.3 / (28)
3
PCI BUS 4
5 RX-
6
-1.XP9.6 / (28)
7
8

2011-01-22 =
ETHERNET and ETHERNET IP CARD Sublocation:+
Next 63
1 2 3 4 5 6 7 8
TO NEXT
I/O UNIT
2)
120 ohm
3) 2 1
DIG. PART OF COMBI I/O AND DIG. I/O UNIT DSQC 651& 652
/ -+24Vdevicenet.2
-I/Ox.1
/ -0Vdevicenet.2
XTXX.X3
-X3
INPUT CH.1
1 2
2
3
3
4
-X5 4
(60) / -V-.1 5
5
(60) / -CAN_L.1 1 6
6
(60) / -CAN_H.1 2 7
7
(60) / -V+.1 4 8
8
5 0V
9
(60) / -DRAIN.1
10
0V 3
OR PREVIOUS NA0 6
I/O UNIT NA1 7
1) NA2 8 0V
NA3 9 4)
NA4 10 XTXX.X4
NA5 11
-X4
12 INPUT CH.9
1 10
2
11
3
12
4
13
5
14
6
15
7
1) JUMPERS PLACED ACCORDING TO 16
THE ACTUAL NODE ADDRESS. 8
0V
9
2) RESISTANS 120 OHM SHALL ALWAYS 10
BE CONNECTED IN THE FIRST AND THE
LAST CONNECTOR IN THE CAN-BUS CIRCUIT.
3) CONNECTED IN THE LAST CONNECTOR IN THE
CAN-BUS CIRCUIT.
4) ONLY FOR DIGITAL I/O DSQC 652.

2011-01-22 =
DIGITAL PART OF COMBI I/O AND Sublocation:+
DIGITAL I/O UNIT Document no. Rev. Ind Page63
Next 64
1 2 3 4 5 6 7 8
DIGITAL I/O UNIT DSQC 652
-I/Ox
OUTPUT CH 1-8
XTXX.X1
<1 OUTPUT CH.1

1 2
2 3
3 4
4 5
5 6
6 7
7 8
8 0V
0V 9 24V DC
10
24V
OUTPUT CH 9-16
XTXX.X2
<1 OUTPUT CH.9

0V
1 10
2 11
3 12
4 13
5 14
6 15
7 16
8 0V
9 24V DC
10

2011-01-22 =
DIGITAL I/O UNIT Sublocation:+
Next 65
1 2 3 4 5 6 7 8
-I/OxCOMBI I/O UNIT DSQC 651
OUTPUT CH 1-8
XTXX.X1
<1 OUTPUT CH.1

1 2
2 3
3 4
4 5
5 6
6 7
7 8
8 0V
0V 9 24V DC
10
-X6
INPUT CH.1
CPU INPUT CH.2 1
2
0V
3
DAC
OUTPUT CH.1
5
REF 0VA
4
OUTPUT CH.2
6
+15V
DC
0VA
DC
-15V

2011-01-22 =
COMBI I/O UNIT Sublocation:+
Next 66
1 2 3 4 5 6 7 8
TO NEXT
I/O UNIT
2)
120 ohm
2 1
DIG. PART OF RELAY I/O UNIT

3)
-I/Ox.2
/ -+24Vdevicenet.3
XTXX.X3
/ -0Vdevicenet.3
INPUT CH.1
1 2
2 3
3 4
-X5 4
(60) /-V-.2 5
(60) / -CAN_L.2 1 5 6
(60) / -CAN_H.2 2 6 7
(60) / -V+.2 4 7 8
5 8 0V
(60) / -DRAIN.2 9
0V 3
OR PREVIOUS NA0 6
I/O UNIT NA1 7 0V
1) NA2 8
NA3 9
NA4 10
NA5 11
12
1) JUMPERS PLACED ACCORDING TO

THE ACTUAL NODE ADDRESS.
2) RESISTANS 120 OHM SHALL ALWAYS
CAN-BUS CIRCUIT.

2011-01-22 =
RELAY I/O UNIT Sublocation:+
Next 67
1 2 3 4 5 6 7 8
RELAY I/O UNIT DSQC 653

-RELAY I/O
XTXX.X1
-RELAY I/O1
OUT CH.1A
1
OUT CH.1B
2
OUT CH.2A
3
OUT CH.2B
4
OUT CH.3A
5
OUT CH.3B
6
OUT CH.4A
7
OUT CH.4B
8
OUT CH.5A
9
OUT CH.5B
10
OUT CH.6A
11
OUT CH.6B
12
OUT CH.7A
13
OUT CH.7B
14
OUT CH.8A
15
OUT CH.8B
16

2011-01-22 =
RELAY I/O UNIT Sublocation:+
Next 68
1 2 3 4 5 6 7 8
TO NEXT
I/O UNIT
ANALOGUE I/O UNIT

2)
120 ohm
-I/Ox.3
2 1
3)
-X7
ANOUT_1
/ -+24Vdevicenet.4 1 ANOUT_2
2 ANOUT_3
ADC MUX 3
/ -0Vdevicenet.4 ANOUT_4
4 0V
19 0V
0V 20 0V
21 0V
-X5
-V-.3
(60) / 22
(60) / -CAN_L.3 1
(60) / -CAN_H.3 2
(60) / -V+.3 4
5
(60) / -DRAIN.3
0V 3 REF
6 DAC
OR PREVIOUS NA0
I/O UNIT 7 -X8
NA1 ANIN_1
1) NA2 8 1 ANIN_2
NA3 9 2 ANIN_3
NA4 10 3 ANIN_4
NA5 11 4
12 24V
17
18
19
20
21
0V 22
1) JUMPERS PLACED ACCORDING TO 23
THE ACTUAL NODE ADDRESS. 24 0V
25 0V
2) RESISTANS 120 OHM SHALL ALWAYS 26 0V
BE CONNECTED IN THE FIRST AND THE 27 0V
LAST CONNECTOR IN THE CAN-BUS CIRCUIT. 28

CAN-BUS CIRCUIT.

2011-01-22 =
ANALOGUE I/O UNIT Sublocation:+
Next 69
1 2 3 4 5 6 7 8
TO NEXT
I/O UNIT
2)
120 ohm
2 1
3)
/ -+24Vdevicenet.5
/ -0Vdevicenet.5
REMOTE I/O UNIT
-I/Ox.4
-X5
(60) /-V-.4
(60) / -CAN_L.4 1 NAC

(60) / -CAN_H.4 2
4 -X8
(60) / -V+.4 LINE 1 (BLUE)
5 1 REMOTE I/O IN
(60) / -DRAIN.4
0V 3 LINE 2 (CLEAR)
OR PREVIOUS NA0 6 1 2
I/O UNIT NA1 7
8 -X9
1) NA2 (BLUE)
NA3 9 1 REMOTE I/O OUT
NA4 10
NA5 11 (CLEAR)
12 2

LAST CONNECTOR IN THE CAN-BUS CIRCUIT. 4
3) CONNECTED IN THE LAST CONNECTOR IN THE 4

CAN-BUS CIRCUIT.

2011-01-22 =
REMOTE I/O UNIT Sublocation:+
Next 70
1 2 3 4 5 6 7 8
TO NEXT
I/O UNIT
2)
120 ohm
2 1
3)
INTERBUS SLAVE
/ -+24Vdevicenet.6
-I/Ox.5
/ -0Vdevicenet.6
-X5
(60) /-V-.5 -X21
(60) / -CAN_L.5 1 TPDO2

(60) / -CAN_H.5 2 1 TPDI2

(60) / -V+.5 4 2 GND
5 3 +5VDC IB-S OUT
(60) / -DRAIN.5 5 TPDO2-N
0V 3 6 TPDI2-N
OR PREVIOUS NA0 6 7 RBST
I/O UNIT NA1 7 9
1) NA2 8
NA3 9
NA4 10
NA5 11
12
-X20
TPDO1
1 TPDI1
2 GND IB-S IN
3 TPDO1-N
-X3 6 TPDI1-N
GND 7
4) 24V DC EXT. SUPPLY 1
+24VDC 3
5
CAN-BUS CIRCUIT.
4) IT IS IMPORTANT THAT 24V DC EXT SUPPLY
ALWAYS IS AVAILABLE. OTHERWISE THE
INTERBUS CAN NOT WORK IF THE CONTROLLER
IS TURNED OFF.

2011-01-22 =
INTERBUS SLAVE Sublocation:+
Next 71
1 2 3 4 5 6 7 8
TO NEXT
I/O UNIT
2)
120 ohm
2 1
PROFIBUS DP SLAVE
3) -I/Ox.6
Customer
(74) / -0Vdevicenet.7 Connection
-X5
-V-.6
(60) /
-X20
(60) / -CAN_L.6 1 SHIELD

(60) / -CAN_H.6 2 1
(60) / -V+.6 4 RXD/TXD-P
5 3 CONTROL-P
(60) / -DRAIN.6 4 GND
0V 3 5 +5VDC
OR PREVIOUS NA0 6 6 RXD/TXD-N
I/O UNIT NA1 7 8
1) NA2 8
NA3 9
NA4 10
NA5 11
12
-X3
0V DC
External supply GND 1
+24VDC 3
5

CAN-BUS CIRCUIT.

2011-01-22 =
PROFIBUS DP SLAVE Sublocation:+
Next 72
1 2 3 4 5 6 7 8
TO NEXT
I/O UNIT
2)
120 ohm
2 1
ENCODER UNIT
3) -I/Ox.7
/ -+24Vdevicenet.8 Encoder
Connection
/ -0Vdevicenet.8
-X20
24 VDC
-X5 1
(60) /-V-.7 0V
(60) / -CAN_L.7 1
2
(60) / -CAN_H.7 2 ENC +24V
(60) / -V+.7 4 3
5 ENC 0V
(60) / -DRAIN.7 4 Encoder
0V 3 2 1 ENC_A
OR PREVIOUS NA0 6 5
I/O UNIT A
NA1 7 ENC_B
1) NA2 8 6
1
NA3 9 +24V
NA4 10 7
NA5 11 0V Synch switch
12 2 1
8
DIGIN
A
9
2 1
THE ACTUAL NODE ADDRESS. A
2) RESISTANS 120 OHM SHALL ALWAYS 1

CAN-BUS CIRCUIT.

2011-01-22 =
ENCODER UNIT Sublocation:+
Next 73
1 2 3 4 5 6 7 8
OPTION: REMOTE SERVICE BOX

-A61
-X1
(35) (37) / -0V ReS
-X2
1 -XS18 / (29)
(35) / +24V ReS
2
AWG24 AWG24
WHOG
-X10 -X11 WHOG
(50) / -_TX+ -XP23.1 / (29)
1 1
(50) / -_TX- OG OG
-XP23.2 / (29)
2 2
(50) / -_RX+ WHGN WHGN
-XP23.3 / (29)
3 3
4 4
5 5
(50) / -_RX- GN GN
-XP23.6 / (29)
6 6
7 7
8 8
-X15
(51) / -CON_RTS-N BU
1
(51) / -CON_TXD RD
2
(51) / -CON_RXD BN
3
(51) / -CON_DSR GN
4
(51) / -CON_GND YE
5
(51) / -CON_DTR OG
6
(51) / -CON_DCD BK
7
(51) / -CON_CTS-N
8
(51) / -CON_RI VO
9

2011-01-22 =
REMOTE SERVICE Sublocation:+
Next 74
1 2 3 4 5 6 7 8
TO NEXT
I/O UNIT
2)
120 ohm
2 1
CC-Link DSQC678B
3) -I/Ox.8
Customer
(71) / -0Vdevicenet.7 Connection
-X5
(60) /-V-
-X8
(60) / -CAN_L 1 SLD-SHIELD

(60) / -CAN_H 2 1
(60) / -V+ 4 DA-Signal line A
5 2 DG-GND
(60) / -DRAIN 3 DB-Signal line B
0V 3 4
OR PREVIOUS NA0 6 5 FG-Power GND
I/O UNIT NA1 7 6
1) NA2 8
NA3 9
NA4 10
NA5 11
12
-X3
0V DC
External supply GND 1
+24VDC 3
5

CAN-BUS CIRCUIT.

2011-01-22 =
CC-Link Sublocation:+
Next 75
1 2 3 4 5 6 7 8
Process Interface
-A57
-X57.1
-X1 24V -X2 V-
(35) / XT31:1.1 1 1 1
0V CAN_L
(35) / XT31:5.1 2 2 2
DRAIN
/ XT31:1.2 3 3
CAN_H
(75) / XT31:5.2 4 4
V+
5 5
-X57.2
Ethernet switch -X11 V-
-A62 1 1
-X2 TX+ -X6 CAN_L
-X1
24V 1 1 2 2
(35) / XT31:1.1 1 TX- DRAIN 120ohm

0V 2 2 3 3
(35) / XT31:5.1 2 RX+ CAN_H
3 3 4 4
(37) / XT31:1.2
RX- V+
6 6 5 5
(75) / XT31:5.2
-X3
1
2
Ethernet service X23
3
-X1
(50) / -_TX+ 1 6
(50) / -_TX- 2
-X4
(50) / -_RX+ 3 1
(50) / -_RX- 6 2 Remote service box A61
-X5
1

2011-01-22 =
DISPENCE PAC SUPPORT Sublocation:+
Next 80
1 2 3 4 5 6 7 8
Drive module + DM
CAB = Common cabinet

CAB.DC = Dual cabinet

Plant = CAB.SC = Single cabinet
Location + DM
Sublocation = SLO.1 or SLO.2 etc. shows that the sheet is a variant of the DM

2011-01-22 =
DRIVE MODULE Sublocation:+
Next 82
1 2 3 4 5 6 7 8
-XP0 1 2 3
BK
BK
BK
-101AWG10
-102 AWG10
-103AWG10
1 3 5
-Q1
2 4 6
-109 AWG10 BK
-108 AWG10 BK
-107 AWG10 BK 20-25A

OPTION:
CIRCUIT BRAKER
101
102
103
-F6 1 3 5
1 3 5
20-25A 20A
OPTION
Q1 FLANGE DISCONNECT
I> I> I>
T1 T2 T3
2 4 6
110
111
112
-106 AWG10 BK
-105 AWG10 BK
-104 AWG10 BK OPTION:

MAINS LINE FILTER
-Z1 1 3 5
3
BK 2 4 6
BK
BK
-110 AWG10
-111 AWG10
-112 AWG10
-L1
-L2
-L3
(83) /
(83) /
(83) /
TRANSFORMER UNIT

2011-01-22
MAINS CONNECTION Sublocation:+
Next 83
AWG10 GNYE
-T1
(87) / -230VAC1 SC.1
1
Latest revision:
2) T1.2
1) T1.1
(87) / -230VAC2 SC.1
SINGLE
CABINET
POWER SUPPLY
200V

TRANSFORMER UNIT
220V
-X2
(85) / -230V AC1_DC 230V
400V
DUAL
230V 440V
CABINET
(85) / -230V AC2_DC
2
-X1
POWER SUPPLY
1) 480V
262/480VAC
(89) / -T1_L1 500V
262/480VAC 600V
(89) / -T1_L2
1), 2)
UNITS
L1-L2-L3 = 480VAC if IRB660, 6600-7600
262/480VAC

(89) / -T1_L3
(.7)
REAKTOR UNIT
CONTACTOR
-Z2
200V
-X2
-X1
-L1
220V
L1-L2-L3 = 262VAC if IRB140-340, 1400-4400, 6400R
F2
F1
3
F4
F3
400V
-X10
-113 AWG10 BK -L1 / (82)
F6
F5
1
440V
L1IN L2IN L3IN
ONLY FOR
L1UT L2UT L3UT
BK
IRB 6600-7600
-114 AWG10 -L2 / (82)
2
230VAC 1) 480V -115 AWG10 BK

(84) / -T1_230V -L3 / (82)
1
3
115VAC 500V
MAINS CONNECTION
(84) / -T1_115V
2
600V
N
OUTLET
SERVICE
(84) / -T1_N
3
4
200V
220V
400V
440V
Lab/Office:
1) 480V
500V
600V
5
(87) / -230VAC1 SC.1

AWG10 GNYE
TRANSFORMER UNIT
+.SLO.1-T1
SINGLE
CABINET
(87) / -230VAC2 SC.1

POWER SUPPLY
6

-X2
TRANSFORMER UNIT
-X1
(85) / -230V AC1_DC 230VAC IN

DUAL
230V
230VAC
CABINET
(85) / -230V AC2_DC

230VAC 400V
1
POWER SUPPLY
440V
6600 400-480V IRB7600 480V
115VAC
2
480V
N
(84) / -T1_230V
Status:
3
(84) / -T1_115V
7
(84) / -T1_N
OUTLET
SERVICE
APPROVED
Document no.
(.3)
-Z2
REAKTOR UNIT
2011-01-22
T1.3 USED FOR:DIRECT POWER SUPPLY IRB660,
-X2
-X1
-L1
3HAC024480-004
(89) / -T1_L1 113

Plant:
F2
F1
(89) / -T1_L2 114

UNITS
F4
F3
Sublocation:+
Location: +
=
CONTACTOR
(89) / -T1_L3 115

F6
F5
8
L1IN L2IN L3IN
L1UT L2UT L3UT
Next 84
Rev. Ind Page83
08 Total 151
1 2 3 4 5 6 7 8
/ (83) (83)
/ (83) (83)
/ (83) (83)
-T1_230V
-T1_115V
-T1_N
OPTION: -184 4 3
SERVICE OUTLET AWG16
SINGLE/DUAL CONTROL
CIRCUIT BREAKER 1 3
-F5
2A
2 4
AWG16 BK
-183
1 3
EARTH FAULT -F4
BREAKER
2 4
-185 1 2
-186 AWG16 GNYE
AWG18
-X22
GND 1 2

2011-01-22 =
OPTION : SERVICE OUTLET Sublocation:+
Next 85
1
Latest revision:
-G1
-X2
UNIT
(90) -+24V DRIVE BK
1
(90) -0V DRIVE BN

(90) / +24V Drive sys RD
2
DRIVE POWER SUPPLY
(90) / -0V Drive sys OG
DRIVE UNIT
2
AXIS COMP. MAIN SERVO

(88) -+24V DRIVE.1 -_463 AWG16 BU
UNIT
(88) -0V DRIVE.1 -_464 AWG16 BU
CONTACTOR

-X3
(88) / -+24V BRAKE.1 -_465 AWG16 BU
1
3
(88) / -+24V BRAKE.2 -_466 AWG16 BU
2
(88) / -+24V COOL.1 -_469 AWG16 BU
3
(88) / -0V BRAKE.1 -_467 AWG16 BU
5
UNIT
(88) / -0V BRAKE.2 -_468 AWG16 BU
10A
-F2
(88) / -0V COOL.1 -_470 AWG16 BU

AWG16
CONTACTOR
7
-PE1
(94) / -+24V COOL.3 -_510 AWG20 BU

-X1
GNYE
4
-152 AWG16
BU
3
-511AWG20
4
(94) / -+24V COOL.2

AUTOMATIC FUSE
BK
-2
1
(94) / -_512 AWG20 BU

30
1/BK
UNIT
-0V COOL.3 V
BK
-2 AC
BU
14
11
3
5
4
(94) /
30
2/BK
-0V COOL.2 -513AWG20
MAIN FAN
V 1_D
AC C
2_ / (
D 83)
C (8
/ 3)
-153 AWG16
-156 AWG16
Lab/Office:
(8
3)
(83
)
-X4
(90) / -+5V_OUT BK
1
5
(90) / -ACOK BN
2
(90) / -BRAKEOK RD
3
(90) / -TEMPOK OG
4
AXIS COMP. UNIT
FOR DUAL CABINET

-K41
A2
A1
6
POWER SUPPLY DSQC 626 AND 627

AWG16 BK
-W141
AWG16 BK
-W140
AWG16 GN/YE
AWG16 BK
-W154
AWG16 BK
-W155
-K41

2
1
-X1
2
1
Status:
0V.1
7
APPROVED
Document no.
/ (41)
GND_DM
AC_ON.1
/ (32)
230V AC1_DM
230V AC2_DM
/ (41)
2011-01-22
/ (32)
/ (32)
3HAC024480-004
Plant:
Sublocation:+
Location: +
=
8
A21.X7
MODULE
MODULE
CONTROL
CONTROL
PANEL BOARD
Next 87
Rev. Ind Page85
08 Total 151
(33.1)
-G2
(90) -+24V DRIVE AWG20 BK
1
(90) -0V DRIVE BN
1
Latest revision:
4
(90) / +24V Drive sys RD
2
-X3
(90) / -0V Drive sys OG
5
(88) -+24V DRIVE.1 -463 AWG18 BU

3
POWER DISTRIBUTION BOARD
(88) -0V DRIVE.1 -464 AWG18 BU
AXIS / DRIVE / CONTACTOR BOARDS

(85.1)
-G1
(37) / -+24V I/O.1 -247 AWG16 BU
1
2
-X1
-X2
-X4
AWG12 BU
I/O
(37) / -0V I/O.1 -248 AWG16 BU
1
1
CUSTOMER
POWER SUPPLY
2
2
4
3
4
BU

(88) / -+24V BRAKE.1 -466 AWG16
1
-X1
4
3
(88) / -+24V BRAKE.2 -465 AWG16 BU
GNYE
2
AWG16
3
(88) / -+24V COOL.1 -469 AWG16 BU
3
3
4
-X5
5
-467 AWG16 BU
UNIT
(88) / -0V BRAKE.1 5
-X3
AWG20 BU
-X2
CONTACTOR
(88) / -0V BRAKE.2 -468 AWG16 BU
6
3
3
(88) / -0V COOL.1 -470 AWG16 BU

7
4
4
8
-153 AWG16
-152 AWG16
BK
BK
(38) / +24V SYS -250 AWG18 BU

1
4
(38) / +24V COOL -252 AWG18 BU

2
3
4
(50) / +24V PC.1 -301 AWG18

-XT16
Lab/Office:
(50) / +24V PC.2 -302 AWG18
L2
PC
-X6
(38) / -0V SYS -251 AWG18 BU

L2
7
5
(38) / -0V COOL -253 AWG18 BU -309 BK -230V AC2.11 / (37)
PANELBOARD,
AWG16
L2
-158 BK -230V AC2.12 / (37)

AWG16
L2
9
JUMPER
-_158 BK -230V AC2.13 / (37)

AWG16
L2
10
(50) / -0V PC.1 -303 AWG18

L2
11
FOR SINGLE CABINET

(50) / -0V PC.2 -304 AWG18
L1
12
L1
-308 BK -230V AC1.11 / (37)

6
AWG16
L1
(33.4)
-G3
POWER SUPPLY DSQC 661 AND 662
-157 BK -230V AC1.12 / (37)

AWG16
L1
JUMPER
-_157 BK -230V AC1.13 / (37)

-X1
AWG16
L1
1
1
L1
2
2
3
3
4
4
-X7
5
5
6
6
ENERGY BANK
7
7
Status:
8
8
-F2
7
10A
9
9
APPROVED
10
10
Document no.
2011-01-22
AUTOMATIC FUSE
(51) / -USB2 +5V 2/RD -2

1
1
2
1/WH
3HAC024480-004
30
1/BK
(51) / -USB2 D- V
Plant:
-X8
(51) / -USB2 D+ 1/GN -2 A

MAIN
3
3
2/BK
4
30 C1
2/BK
(51) / -USB2_GND
4
VA SC
COMPUTER
C .
Sublocation:+
Location: +
=
2 1/
SC (8
8
.1 3) (8
AWG16
(94) / -+24V COOL.3 AWG20 BK 3

/ )
(8
1
(94) / -+24V COOL.2 RD 3)

(8
-X9
(94) / -0V COOL.3 BN 3)

UNIT
3
(94) / -0V COOL.2 OG

MAIN FAN
4
Next 88
Rev. Ind Page87
08 Total 151
1 2 3 4 5 6 7 8
CONTACTOR UNIT 2) Bridge only used in IRB4600

DRIVE POWER -A43 -X5
PTC1 -PTC1 / (112) (142) (172)
(122) (152) (202)
-XS6 1 (132) (162)
2)
SUPPLY
(85) (87) -0V DRIVE.1
1 PTC1 ret -PTC 1 ret / (112) (142) (172)
(122) (152) (202)
(85) (87) -+24V DRIVE.1 2
24VDrive (132) (162)
2
1 2 0V BRAKE -0V BRAKE3 / (112) (142) (168.3)
24V (122) (152) (172)
-X1 3 (132) (162) (202)
(41) / -RUN_CH1
CONTROL (41) / -RUN_CH 1Ret 1 0V BRAKE -0V BRAKE4 / (112) (142) (168.3)
MODULE (122) (152) (172)
(41) / -RUN_CH2 2 4 (132) (162) (202)
A21.X7 (41) / -RUN_CH 2Ret 3
-X10 SINGLE CABINET
4 -386 -380
AWG20 BU 1 AWG20 BU -+24V COOL.4 / (177)
-X22
LIM2 ch1 24VDrive 2 -387 -381
LIMIT LIM2 ch2 1 AWG20 BU 1 AWG20 BU -0V COOL.4 / (177)
RunCh2
SWITCH 2 3 1 -382
EXTERNAL LIM2 ch2 ret AWG20 BU -FAN 1 ret.4 / (177)
AXIS LIM2 ch1 ret
BU
BU
4 3 OPTION :
-389
AWG20
-388
AWG20
2 INTERNAL FAN
24VDrive -A43 -E4
-X23 4
-X10.2
1
-365 -X1
LIMIT AWG20 BU
OVERRIDE
M
3 1 -366 3
AWG20 BU
24V COOL
BRAKE CTRL
4 2 1
2
BU
BU
(92.1) (142) / -A43-X21.1
(152) (162) -X21 DUAL CABINET
-736
AWG24
-737
AWG24
LIMIT LIM1 ch1
SWITCH 1 (92.1) (142) / -A43-X21.3 LIM1 ch2 1
CONTROL (152) (162)
1) 3 RunCh1 -A43
CABLE (92.1) (142) / -A43-X21.4 LIM1 ch2 ret LIM2 -731 -734 -X10.1
0V COOL
(152) (162) 4
LIM1 ch1 ret LIM1 AWG24 BU 1 AWG24 BU -+24V COOL.4 / (177)
(92.1) (142) / -A43-X21.2 1) Jumper if not used 2 -732 -735 2
(152) (162) AWG24 BU 1 AWG24 BU -0V COOL.4 / (177)
-X1
CONTROL (41) / -ENABLE2.1 -733 1
MODULE (41) / -ENABLE2_1Ret 5 INTERLOCKING AWG24 BU -FAN 1 ret.4 / (177)
A21.X7
-0V COOL;6
-BRAKE
(41) / -SPEED 6 3
(41) / -0V 7 -+24V COOL.5 / (177)
-0V COOL.5 / (177)
24V COOL
8
0V COOL
PAN_CH1
(90) / -RS485+ BU -X4 -FAN 2 ret.5 / (177)
(89) /
AXIS (90) / -RS485- WHBU 4 K2
COMPUTER (90) / -0V ENABLE2 OG 5 RunCh1 K1 -X11
(89) /
(90) / -ENABLE2 WHOG 7 -383 AWG20 BU -+24V COOL.5 / (177)
8 RunCh2
2
-384 AWG20 -0V COOL.5
24V COOL
BU / (177)
0V COOL
-XS7
(85) (87) / -+24V BRAKE.2 1
PAN_CH2
1 -385 AWG20 BU -FAN 2 ret.5 / (177)
(85) (87) / -0V COOL.1 3
2 SINGLE CABINET
-+24V COOL.1
-LOCK1A
-LOCK2B
(85) (87) / 4
-SELF1
-SELF2
-0V COOL;6
-RCH1
3
(85) (87) / -+24V BRAKE.1 -P1
-X12 -491 AWG20 OPTION :
-0V COOL;6
-RCH2
4 DUTY_CNTR; +24V BU
+ + DUTY
-0V BRAKE.1 TIME
(89) /
(85) (87) / 1
(89)
(89)
(89)
(89)
-492 AWG20 BU
COUNTER
5
-0V BRAKE.2 h
(89) /
(85) (87) / 2
(89) /
6 0V
- -
(89) /
CONTINUATION NEXT PAGE
Latest revision: Lab/Office: Status: Plant: =2011-01-22

CONTACTOR BOARD Sublocation:+
Next 89
1
Latest revision:
-A43
-X8
-K42
-471 AWG20 BU -0V COOL;6 / (88)

2
-472 AWG20 BU -RCH1 / (88)
1
A2
A1
CONTACTOR UNIT
-K44
-473 AWG20 BU -0V COOL;6 / (88)
2
-474 AWG20 BU -BRAKE / (88)

5
A2
A1
-K43
-475 AWG20 BU -0V COOL;6 / (88)
4
BU

-476 AWG20 -RCH2 / (88)
A2
A1
3 -X3
-451 AWG20 BU
24V
-452 AWG20 BU BRAKE_FB

3
1
2
6
-479 AWG20 BU 0V
5
-493 AWG20 BU -480 AWG20 BU (88)

-SELF1
44
43
4
-481 AWG20 BU
-H1
24V
10
-494 AWG20 BU -482 AWG20 BU (88)
STATUS DIOD
-SELF2
DUAL CABINET
44
43
9
-483 AWG20 BU LOCK1B

22
21
3
-484 AWG20 BU
-LOCK1A (88)
2
4
-485 AWG20 BU LOCK2A

22
21
7
-486 AWG20 BU
-LOCK2B (88)
8
EXTCONT
&
-X24
34
33
Lab/Office:
3
CUSTOMER
0V
CONNECTION
4
34
33
5
5
24V
PTC2
POWER UNIT
EXT.LAMP AWG16 BU
1
-445
XP40.1 PTC2 0V
(89.1)
2
-490
-X9
BRAKEREL1 -447 AWG16 BU BU -489 BU -477 AWG16 BU 24V BRAKE

4
3
6
14
13
13
14
XP40.2
1
(89.1)
-487 AWG16 BU 24V BRAKE
2
BRAKEREL2 -448 AWG16 BU

XP40.3
(89.1)
CONTROL CABLE
BRAKEPB -446 AWG16 BU -488 AWG16 BU BRAKE PB

Status:
22
21
XP40.4
3
7
(89.1)
APPROVED
Document no.
EXTBRAKEREL -449 AWG16 BU

6
5
XP40.5
(89.1)
OPTION:
2011-01-22
EXTBRAKEPB -450 AWG16 BU

3HAC024480-004
XP40.6
Plant:
(89.1)
-F1
EXTERNAS AXES
20-25A
Sublocation:+
Location: +
=
(93) / -L21 -128 AWG10 BK -122 BK -119 AWG10 BK -T1_L1 / (83) (83)
8
I>
2
1
2
1
2
1
(93) / -L22 -129 AWG10 BK -123 BK -120 AWG10 BK -T1_L2 / (83) (83)
I>
4
3
4
3
4
3
BK BK BK
RECTIFIER
(93) / -L23 -130 AWG10 -124 -121 AWG10 -T1_L3 / (83) (83)
I>
6
5
6
5
6
5
Rev. Ind Page89
08 Total 151
Next 89.1
1 2 3 4 5 6 7 8
XP40.1
XP40.2
XP40.3
XP40.4
XP40.5
XP40.6
(89)
(89)
(89)
(89)
(89)
(89)
-XP40 1 2 3 4 5 6
OPTION:
EXTERNAL AXIS
-XS40.1
1 2 3 4 5 6
EXT.LAMP
BRAKE REL
BRAKE REL
BRAKE PB
EXTBRAKEPB / (98)
BU BU BU BU
EXTBRAKEREL / (98)
-445
-447
-448
-446
Option:
Standard connection If external axes
AWG16 AWG16 AWG16 AWG16
-XP40.1
1 2 3 4
-XS40
1 2 3 4 5 6
-EXT. LAMP -BRAKEREL1 -BRAKEREL2 -BRAKEPB

(112) (112) (112) (112)
(122) (122) (122) (122)
(132) (132) (132) (132)
(142) (142) (142) (142)
(152) (152) (152) (152)
(162) (162) (162) (162)
(168.3) (168.3) (168.3) (168.3)
(172) (172) (172) (172)
(202) (202) (202) (202)
CONTROL CABLE
2011-01-22 =
POWER UNIT Sublocation:+
Next 90
1 2 3 4 5 6 7 8
DRIVE (92) (92.1) / 0V DRIVE;2 -725 AWG20

POWER
SUPPLY (92) (92.1) / -+24V DRIVE;2 -726 AWG20 BK
EPS AXIS COMPUTER BOARD MAIN SERVO DRIVE UNIT
A44-X1 -A42 -A41.1
-(A42-X)1
1
2
-XS1
DRIVE (85) (87) -0V DRIVE
POWER 1
SUPPLY (85) -+24V DRIVE
(87)
2
-XP11
-XP1
1/BK +FRAME RECEIVER
1 1
1/BN -FRAME RECEIVER
-XS10
(85) / -+5V_OUT BK 2 2
1 2/BK +CLK RECEIVER
DRIVE (85) / -ACOK BN 6 6
POWER 2 2/RD -CLK RECEIVER
SUPPLY (85) / -BRAKEOK RD 7 7
3 3/BK +DATA RECEIVER
(85) / -TEMPOK OG 11
11
4 3/OG -DATA RECEIVER
12 12
4/BK +FRAME TRANSMITTER
3 3
1) 4/YE -FRAME TRANSMITTER
AWG24 -XP2
(50) / -TX+.1 4 4
CONTROL 1 5/BK +CLK TRANSMITTER
MODULE (50) / -TX-.1 8 8
A31.A9 2 5/GN -CLK TRANSMITTER
MAIN (50) / -RX+.1 9 9
COMPUTER 6/BK +DATA TRANSMITTER
3
(50) / -RX-.1 13 13
6 6/BU -DATA TRANSMITTER
14 14
(92) (92.1) / -TX+.2 7/BK GND
OPTION : (92) (92.1) / -TX-.2 5 5
EPS OR (92) (92.1) / -RX+.2 7/VT +5V TRANCIVER SUPPLY
SAFE MOVE (92) (92.1) / -RX-.2 10 10
A44-X4 8/BK GND
15 15
-XP6
(88) / -RS485+
4
CONTACTOR (88) / -RS485-
UNIT 5
-XS3
(88) / -0V ENABLE2 (85) (87) / -0V Drive sys
7 1
(88) / -ENABLE2 (85) (87) / +24V Drive sys
8 2
XS9
RXD
2
1) No connection to main computer if EPS or SAFE MOVE is connected TXD
3
0V
5

2011-01-22 =
AXIS COMPUTER UNIT Sublocation:+
Next 91
1 2 3 4 5 6 7 8
OPTION : EPS
-A44.1
See page 92
AXIS COMPUTER BOARD
-A42 OPTION: SAFE MOVE DSQC647
-A44.2
See page 92.1
-XP4
MRCO1 -MRCO1 / (112) (122) (132) (142) (152)
(162) (168.3) (172) (202)
1
MRCO1_N -MRCO 1_N / (112) (122) (132) (142) (152)

(162) (168.3) (172) (202)
2
1) MRCI1 -MRCI1 / (112) (122) (132) (142) (152)

(162) (168.3) (172) (202)
4
-XP8
GND_O2
1 MRCI1_N -MRCI 1_N / (112) (122) (132) (142) (152) CONTROL
(162) (168.3) (172) (202) SIGNAL
24V_EXT2 5
2
0V -MRC_0V.1 / (112) (122) (132) (142) (152)
(162) (168.3) (172) (202)
3 6
IN 2
24V_SMB1 +24V_SMB1 / (112) (122) (132) (142) (152)

4
(162) (168.3) (172) (202)
7
5
IN 1 0V -MRC_0V.2 / (112) (122) (132) (142) (152)
(162) (168.3) (172) (202)
6 3
GND_01
PROCESS I/O 7 0V -MRC_0V.3 / (112) (122) (132) (142) (152)
(162) (168.3) (172) (202)
24V_EXT1 9
8
OUT 2
9
10 DRIVE
GND_I2 MODULE
11 -XP5
-XS41
12 MRCO2
GND_I1 1 A
13 MRCO2_N
2 B
14 MRCI2
OUT 1 4 C
15 MRCI2_N EXT. AXIS
5 D SIGNAL
0V
6 E
24V_SMB2
7 F
0V
3 G
0V
9 J
1) -X8 ONLY ON DSQC 635

2011-01-22
AXIS COMPUTER UNIT Sublocation:+
Next 92
1 2 3 4 5 6 7 8
OPTION : EPS DSQC 646

-A44.1 -X4
AWG24
BU -TX+.2 / (90)
-X1 1
DRIVE POWER (90) / 0V DRIVE;2 WHBU -TX-.2 / (90) AXIS
SUPPLY 1 2 COMPUTER
(90) / -+24V DRIVE;2 OG -RX+.2 / (90) BOARD
2 3 A42-X12
WHOG -RX-.2 / (90)
4
-X6
MRCO1
AWG24 -X3 1
(50) / -TX+.1 WHOG MRCO1-N
CONTROL 1 2
MODULE (50) / -TX-.1 OG MRCI1
A31.A9 2 4
MAIN (50) / -RX+.1 WHGN MRCI1-N CONTROL
COMPUTER SIGNAL
3 5
(50) / -RX-.1 GN 0V XS2

6 6
24V-SMB1
7
0V
3
0V
9
-X5 -X9
MRCO1 +24V
1 1
MRCO1-N 0V
2 2
MRCI1 OUT1A
AXIS 4 3
COMPUTER MRCI1-N OUT1B
BOARD 5 4
A42-X4 0V OUT2A
6 5
24V-SMB1 OUT2B PROCESS I/O
7 6
0V OUT3A
3 7
0V OUT3B
9 8
OUT4A
9
OUT4B
10
OUT5A
11
OUT5B
12
CSC INA
13
CSC INB
14

2011-01-22 =
EPS Sublocation:+
Next 92.1
1 2 3 4 5 6 7 8
OPTION: SAFE MOVE DSQC647

-A44.2
X13
Relay output RelOut 1A -A43-X21.1 / (88)
XS1 pair 1
DRIVE POWER (90) / -0V DRIVE;2 1
SUPPLY 1 RelOut 1B -A43-X21.2 / (88)
(90) / -+24V DRIVE;2 2 CONTACTOR UNIT
2 Relay output RelOut 2A -A43-X21.3 / (88) X21
pair 2 3
RelOut 2B -A43-X21.4 / (88)
4
-X3
-X4 AWG24
MAIN (50) / -TX+.1 AWG24 WHOG WHOG -TX+.2 / (90) AXIS
1
COMPUTER (50) / -TX-.1 OG 1 OG -TX-.2 / (90) COMPUTER
2
A31.A9 (50) / -RX+.1 WHGN 2 WHGN -RX+.2 / (90) BOARD
CONTROL 3 3 A42.X12
MODULE 4 4
5 5
(50) / -RX-.1 GN GN -RX-.2 / (90)
6 6
7 7
8 8
-X5 -X6
MRCO1 MRCO1
1 1
MRCO1-N MRCO1-N
2 2
AXIS MRCI1 MRCI1
COMPUTER 4 4 CONTROL
BOARD MRCI1-N MRCI1-N SIGNAL
A42-X4 5 5 XS2
0V 0V
6 6
24V-SMB1 24V-SMB1
7 7
0V 0V
3 3
0V 0V
9 9
-X7 -X8
MRCO2 MRCO2
1 1
MRCO2-N MRCO2-N
AXIS 2 2
COMPUTER MRCI2 MRCI2 EXT. AXIS
BOARD 4 4 SIGNAL
A42-X5 MRCI2-N MRCI2-N XS41
5 5
0V 0V
6 6
24V-SMB2 24V-SMB2
7 7
0V 0V
3 3
0V 0V
9 9

2011-01-22
SAFE MOVE Sublocation:+
Next 92.2
1 2 3 4 5 6 7 8
OPTION: SAFE MOVE DSQC647

-A44.2
PROCESS I/O PROCESS I/O
-X9 -X11
IN1A I/O POWER +24V I/O
1 SUPPLY 1
IN1B Equivalent GND
2 configurable 2
IN2A activation OUT1A
3 Inputs 3
IN2B OUT1B
4 4
IN3A Configurable OUT2A
5 Monitor 5
IN3B Outpurs OUT2B
6 6
IN4A OUT3A
7 7
IN4B OUT3B
8 8
IN5A OUT4A
9 Antivalent 9
IN5B configurable OUT4B
10 activation 10
IN6A Inputs
11
IN6B
12
-X10 -X12
IN7A
1 Antivalent 1
IN7B configurable
2 activation 2
IN8A Inputs OUT5A
3 3
IN8B OUT5B
4 4
CSC INA Antivalent OUT6A
5 Inputs Configurable 5
CSC INB Monitor OUT6B
6 Outpurs 6
OUT7A
7 7
OUT7B
8 8
OVR A Antivalent OUT8A
9 Inputs 9
OVR B OUT8B
10 10
11
12

2011-01-22 =
SAFE MOVE Sublocation:+
Next 93
1 2 3 4 5 6 7 8
CONTACTOR UNIT
/ (89)
/ (89)
/ (89)
-L21
-L22
-L23
GNYE
AWG10
MAIN SERVO DRIVE UNIT RECTIFIER
-A41.1 -A41.2 -X32 1 2 3 4 BLEEDER
-X33 -132 AWG12 BK
1 -192 GNYE
1 AWG12
-X2 -X30
Spare 1/BK -R1.1
Spare 1 1/BN 1
2 2 2
+24V 2/BK
0V 6 2/RD 6 -133 AWG12 BK
DATA_TO_DRIVE 7 3/BK 7
2
DATA_TO_DRIVE_N 11 3/OG 11
ENABLE 12 4/BK 12
ENABLE_N 3 4/YE 3
CLK 4 6/BU 4
CLK_N 8 5/GN 8
9 9 CAPACITOR UNIT
DATA_TO_RECT 5/BK
DATA_TO_RECT_N 13 6/BK 13 -A41.3

0V 14 7/BK 14
5 5 -X31 -69 AWG20 -X34
+5V 7/VT BU
10 10 1
1
-70 AWG20 BU
2 2
-71 AWG20 BU
3 3
-72 AWG20 BU
4 4
DC-BUSBAR

2011-01-22 =
RECTIFIER AND BLEEDER Sublocation:+
Next 94
We reserve all rights in this document and in the information contained therein.Reproduction, use or 1 2 3 4 5 6 7 8
Fan unit
-E1
-E1.XS2 -E1.XP2 -XS1 AWG24 BU
(85) (87) / -+24V COOL.2 RD
3 3 AWG24 3
(85) (87) / -+24V COOL.3 BK AWG24 BU
1 1 1 Fan unit Fan unit Fan unit Fan unit
-E41 -X1 1 -E42 -X1 1 -E43 -X1 1 -E44 -X1 1
+
DRIVE POWER M M M M
SUPPLY
- - - -
3 3 3 3
-X1 -X1 -X1 -X1
(85) (87) / -0V COOL.3 BN AWG24 BU

2 2 2
(85) (87) / -0V COOL.2 OG AWG24 BU
4 4 4

2011-01-22
FAN UNIT Sublocation:+
Next 95
1 2 3 4 5 6 7 8
ADDITIONAL AXIS 1-3, DRIVE UNIT NO 7

MAIN SERVO DRIVE UNIT SINGLE SERVO DRIVE UNIT
-A41.1 -A41.1.3
(98.1)
-X7 -X20
1 1
2 2
3 3
4 4
5 5
6 6
7 7
8 8
9 9
10 10
11 11
12 12
13 13
14 14
16 16
17 17
19 19
20 20
21 21
22 22
15 15
23 23
18 18
24 24
25 25
26 26
DC-BUSBAR

2011-01-22=
ADDITIONAL AXIS 1-3, DRIVE UNIT NO 7 Sublocation:+
Next 96
1 2 3 4 5 6 7 8

-A41.1 -A41.1.4
(99.1)
-X8 -X20
1
1
2 2
3 3
4 4
5 5
6 6
7 7
8 8
9 9
10 10
11 11
12 12
13 13
14 14
15 15
16 16
17 17
18 18
19 19
20 20
21 21
22 22
23 23
24 24
25 25
26 26
DC-BUSBAR

2011-01-22 =
Next 97
1 2 3 4 5 6 7 8

-A41.1 -A41.1.5
(99.1)
-X9 -X20
1 1
2 2
3 3
4 4
5 5
6 6
7 7
8 8
9 9
10 10
11 11
12 12
13 13
14 14
16 16
17 17
19 19
20 20
21 21
22 22
15 15
23 23
18 18
24 24
25 25
26 26
DC-BUSBAR

2011-01-22 =
Next 98
1 2 3 4 5 6 7 8

-A41.1.3 -XS/XP7
(95.6) -X21 -4000 AWG12
R BK
1 A1
R -4001 AWG12 BK
2 A2
T -4002 AWG12 BK
3 A3
T -4003 AWG12 BK
4 A4
S -4004 AWG12 BK
5 A5
S -4005 AWG12 BK
6 A6
CONTACTOR UNIT
-A43
-X24 -4013 AWG16
PTC BU
1 PTC 0V -4014 AWG16 BU E1
2 E2
3
4
5 E3
6
E4
-X5 -A43.XP5
PTC1
1 1 E5
PTC1 ret
2 E6
2
3 F9
3
0V BRAKE
4 F10
4
0V BRAKE -4012 AWG16 BU
F11
-X22 -4006 AWG16
LIM2 ch1 BU
1 F1
LIM2 ch1 ret -4007 AWG16 BU
2 F4
LIM2 ch2 -4008 AWG16 BU
3 F2
LIM2 ch2 ret -4009 AWG16 BU
4 F3
F5
F6
(89.1) / EXTBRAKEREL BRAKE REL. +24V -4010 AWG16 BU
(89.1) / EXTBRAKEPB BRAKE PB -4011 AWG16 BU F7
F8
AWG10 GNYE

2011-01-22 =
EXTERNAL AXIS no 7 Sublocation:+
Next 99
1 2 3 4 5 6 7 8
SINGLE SERVO DRIVE UNIT -XS/XP7

-A41.1.4 FOR 8 AXIS
(96.6)
-X21 4000
R BK AWG12
1 B1
R 4001 BK AWG12
2 B2
T 4002 BK AWG12
3 B3
T 4003 BK AWG12
4 B4
S 4004 BK AWG12
B5
5
S 4005 BK AWG12
6 B6

FOR 9 AXIS -XS/XP7
-A41.1.5 ONLY
(97.6) IRB140, 260, 340, 360
IRB1410, 2400
-X21 4000
R BK AWG12
1 C1
R 4001 BK AWG12
2 C2
T 4002 BK AWG12
3 C3
T 4003 BK AWG12
4 C4
S 4004 BK AWG12
5 C5
S 4005 BK AWG12
6 C6

2011-01-22 =
EXTERNAL AXIS no 8 - 9 Sublocation:+
Next 100
1 2 3 4 5 6 7 8
IRB 120 cabinet module

MAIN SERVO DRIVE UNIT
-A41.1
-XS/XP1 B1.2-B6.2 DRIVE MODULE
B1.1-B6.1
PE1-PE6
MW1
MW2
MW3
MW4
MW5
MW6
MU1
MU2
MU3
MU4
MU5
MU6
MV1
MV2
MV3
MV4
MV5
MV6
MANIPULATOR
1 2 5 13 12 LUG1 3 4 8 6 9 10 15 16 19 17 21 22 20 23 24
=MAN+R1.120-MP
Referring to the IRB120 circuit diagram.
Latest revision: Lab/Office: Status: Plant: =2011-01-22

SERVO DRIVE SYSTEM Sublocation:+
IRB 120 Document no. Rev. Ind Page100
Next 101
1 2 3 4 5 6 7 8
CONTROL MODULE
Customer MANIPULATOR
Connection IRB 120
0,23 mm2
=MAN+R1.120-CS
WH
A
BU

B
WH
C
OG
D
WH
E
GN
F
WH
G
BN
H
WH
J
GY
K

2011-01-22 =
CUSTOMER SIGNALS Sublocation:+
Next 110
1 2 3 4 5 6 7 8
IRB140 cabinet module


2011-01-22 =
IRB 140 CABINET MODULE Sublocation:+
Next 111
1
Latest revision:
+140-A41.1

=MAN+R1.140-(MP 1-)3
-XS/XP1
-X17
M3R 1,50 mm2 BUGN -_400 AWG14 BK

1
13
A1
M3S 1,50 mm2 BURD -_402 AWG14 BK
2
17
A3
M3T 1,50 mm2 BUWH -_404 AWG14 BK
2
15
A5
Main servo drive unit 140
M1T 1,50 mm2 BKRD -_410 AWG14 BK
3
4
A11
M1S 1,50 mm2 BKGN -_408 AWG14 BK
5
5
A9
M1R 1,50 mm2 BKBU -_406 AWG14 BK
1
6
A7

DC-BUSBAR
3
-X18
=MAN+R1.140-(MP 4-)6
M6R 1,50 mm2 BN -_418 AWG14 BK
6
1
B3
M6S 1,50 mm2 GNRD -_420 AWG14 BK
9
2
B4
M6T 1,50 mm2 GNWH -_422 AWG14 BK

3
12
B5
M4T 1,50 mm2 BNBU -_432 AWG14 BK
3
4
B11
M4S 1,50 mm2 BNBK -_430 AWG14 BK
2
5
4
B10
M4R 1,50 mm2 BU -_428 AWG14 BK
1
6
B9

-X19
Lab/Office:
M2R 1,50 mm2 BKWH -_412 AWG14 BK
7
1
A13
M2S 1,50 mm2 BK -_414 AWG14 BK

2
11
A15
5
M2T 1,50 mm2 BUBK -_416 AWG14 BK
IRB 140
9
3
B1
M5T 1,50 mm2 BNWH -_426 AWG14 BK

4
10
B8
M5S 1,50 mm2 BNRD -_425 AWG14 BK

7
5
B7
M5R 1,50 mm2 BNGN -_424 AWG14 BK

4
6
B6
SERVO DRIVE SYSTEM
AWG10 GNYE
6
AWG10 GNYE
Status:
7
APPROVED
Document no.
2011-01-22
3HAC024480-004
Plant:
Sublocation:+
Location: +
=
MANIPULATOR
DRIVE MODULE
8
08 Total 151
Next 112
Rev. Ind Page111
1 2 3 4 5 6 7 8
DRIVE MANIPULATOR
MODULE
0,23 mm2
6x2 AWG24 =MAN+R2.140-SMB
-XS/XP2
(91) / -MRCO1 WH WH SDI
(91) / -MRCO 1_N BU A BU 9 SDI-N
(91) / -MRCI1 WH B WH 5 SDO
(91) / -MRCI 1_N OG C OG 8 SDO-N
AXIS COMPUTER BOARD (91) / -MRC_0V.1 WH D WH 4 0V SERIAL
A42-X4 E WH 3 MEASUREMENT
(91) / +24V_SMB1 GN GN 24V BOARD
F BN 7
(91) / -MRC_0V.2 WH
G
(91) / -MRC_0V.3 BN H
J GY BATSUP
K RD 6 BATLD
L 2

AWG16
=MAN+R1.140-H1
-_433 AWG16 -XS/XP1
(89.1) / -EXT. LAMP OG
C7 1
DRIVE MODULE (89.1) / -BRAKEPB -_434 AWG16 BU OGWH
X40 B16 15
(89.1) / -BRAKEREL1 -_435 AWG16 BU GYBK
B12 8
(89.1) / -BRAKEREL2 -_436 AWG16 BU GYBU
B13 5
(88) / -0V BRAKE4 -_438 AWG16 BU GYGN
B14 13
CONTACTOR UNIT (88) / -PTC1 -_439 AWG16 BU OGBU
A43-X5 C2 11
(88) / -PTC 1 ret -_440 AWG16 BU OGBK
C1 2
(88) / -0V BRAKE3 -_437 AWG16 BU OGRD
B15 14
GYWH
D2 10
GYRD
D1 16
GY
D3 18
OGGN
D4 12

2011-01-22=
CONTROL CABLE Sublocation:+
Next 113
1 2 3 4 5 6 7 8
CONTROL
MODULE MANIPULATOR
IRB 140
Customer
Connection
-XS/XP5 0,23 mm2

-XP/XT5 =MAN+R1.140-CS
-625 AWG24
WH
OG CSA
1 B5 1
-626 AWG24
BU
OG CSB

2 C5 9
-627 AWG24
WH
OG CSC
3 D5 2
-628 AWG24
OG
OG CSD
4 A6 10
-629 AWG24
WH
OG CSE
5 B6 3
-630 AWG24
GN
OG CSF
6 C6 11
-631 AWG24
WH
OG CSG
7 D6 4
-632 AWG24
BN
OG CSH
8 A7 12
-633 AWG24
WH
OG CSJ
9 B7 5
-634 AWG24
GY
OG CSK
10 C7 13
-635 AWG24
RD
OG CSL
11 D7 6
-636 AWG24
BU
OG CSM
12 A8 14

2011-01-22 =
CUSTOMER SIGNAL Sublocation:+
IRB 140 Next 114
1 2 3 4 5 6 7 8
CONTROL
MODULE MANIPULATOR
IRB 140
Customer
Connection
-XS/XP5 0,23 mm2

-708
-XP/XT5 AWG24 =MAN+R1.140-CS
BK WH CSA

1 B5 1
BN BU CSB
2 C5 9
RD WH CSC
3 D5 2
OG OG CSD
4 A6 10
YE WH CSE
5 B6 3
GN GN CSF
6 C6 11
BU WH CSG
7 D6 4
VT BN CSH
8 A7 12
GY WH CSJ
9 B7 5
WH GY CSK
10 C7 13
WH/BK RD CSL
11 D7 6
WH/BN BU CSM
12 A8 14

2011-01-22 =
CUSTOMER SIGNAL Sublocation:+
SINGLE CABINET Document no. Rev. Ind Page114
IRB 140 Next 120
1 2 3 4 5 6 7 8
IRB340 and IRB360 cabinet module


2011-01-22 =
IRB 340 AND IRB360 CABINET MODULE Sublocation:+
Next 121
1
Latest revision:

2
+340/360-A41.1
=MAN+R1.340-(MP 1-)3

-XS/XP1
-X17
1,50 mm2 BKWH M2R -_400 AWG16 BK
9
1
A11
1,50 mm2 BK M2S -_402 AWG16 BK
Main servo drive unit 340/360
11
A9
1,50 mm2 BUBK M2T -_404 AWG16 BK
3
7
3
A7
1,50 mm2 BKRD M1T -_410 AWG16 BK
=MAN+R1.340-(MP 4-)6
3
4
A5
1,50 mm2 BKGN M1S -_408 AWG16 BK
1
5
B3
1,50 mm2 BKBU M1R -_406 AWG16 BK
2
6
B4
4
-X19
DC-BUSBAR
1,50 mm2 BUGN M3R -_418 AWG16 BK
9
1
B10
1,50 mm2 BURD M3S -_420 AWG16 BK
6
2
B9
1,50 mm2 BUWH M3T -_422 AWG16 BK

3
10
B8
1,50 mm2 BNBU M4T -_416 AWG16 BK

4
13
Lab/Office:
A13
1,50 mm2 BNBK M4S -_414 AWG16 BK

5
17
A15
1,50 mm2 BU M4R -_412 AWG16 BK
Referring to the IRB340 & 360 circuit diagram.

6
15
B1
5
AWG10 GNYE
AWG10 GNYE
6
SERVO DRIVE UNITS IRB340 & IRB360

Status:
7
DRIVE MODULE
APPROVED
Document no.
MANIPULATOR
2011-01-22
3HAC024480-004
Plant:
Sublocation:+
Location: +
=
8
08 Total 151
Next 122
Rev. Ind Page121
1 2 3 4 5 6 7 8
DRIVE MODULE MANIPULATOR
0,23 mm2
-XS/XP2
(91) / -MRCO 1_N BU A BU 9 SDI-N
(91) / -MRCI1 WH B WH 5 SDO
(91) / -MRCI 1_N OG C OG 8 SDO-N
AXIS COMPUTER BOARD (91) / -MRC_0V.1 WH D WH 4 0V
A42-X4 E WH 3 SERIAL
(91) / +24V_SMB1 GN GN 24V MEASUREMENT
F BN 7 BOARD
(91) / -MRC_0V.2 WH
G
(91) / -MRC_0V.3 BN H
J GY BATSUP
K RD 6 BATLD
L 2

AWG16 =MAN+R1.340-H1
-_433 AWG16 -XS/XP1
(89.1) / -EXT. LAMP BU GY
C7 1
-_434 AWG16 =MAN+R1.340-(MP 4-)6
(89.1) / -BRAKEPB BU GNWH
DRIVE MODULE B16 15

X40 (89.1) / -BRAKEREL1 -_435 AWG16 BU BNRD
B12 8
(89.1) / -BRAKEREL2 -_436 AWG16 BU BNGN
B13 5
(88) / -0V BRAKE4 -_438 AWG16 BU BNWH
B14 13
CONTACTOR UNIT (88) / -PTC1 -_439 AWG16 BU BN
A43-X5 C2 11
-_440 AWG16 =MAN+R1.340-(MP 1-)3
(88) / -PTC 1 ret BU GYBK
C1 2
(88) / -0V BRAKE3 -_437 AWG16 BU GNRD
B15 14
GYBU
D2 10
GYRD
D1 16
GYWH
D3 18
GYGN
D4 12

2011-01-22
CONTROL CABLE IRB340 & IRB360 Sublocation:+
Next 123
1 2 3 4 5 6 7 8
CONTROL MODULE MANIPULATOR

Customer 3) SINGLE IRB 340/360
Connection -709 -XS/XP5
-XP/XT6 1) DUAL AWG24 AWG18 =MAN+R1.340-CP =MAN+R1.360-CP
-648 OG AWG18 BK RD A
1 -649 OG AWG18 BN A1 BU 1 B
2 -650 OG AWG18 RD B1 GN 2 C
3 -651 OG AWG18 OG C1 YE 3 D
4 -652 OG AWG18 YE D1 WH 4 E
5 -653 OG AWG18 GN A2 BK 5 F
6 -654 OG AWG18 BU B2 BN 6 G
7 -655 OG AWG18 VT C2 VT 8 H
8 -656 OG AWG18 GY D2 OG 9 J
9 -657 OG AWG18 WH A3 PK 10 K
10 -658 OG AWG18 WH/BK B3 GY 11 M
11 -659 OG AWG18 WH/BN C3
12 D3
2)

3) SINGLE
-710 =MAN+R1.360-CS =MAN+R1.340-CS

-XP/XT5.1 AWG24 2) 0,23 mm2 2) =MAN+R1.340-CS =MAN+R1.360-CS

-625 OG AWG24 BK 1WH A
1 -626 OG AWG24 BN B5 1BU 1 B
2 -627 OG AWG24 RD C5 2WH 2 C
3 -628 OG AWG24 OG D5 2OG 3 D
4 -629 OG AWG24 YE A6 3WH 4 E
5 -630 OG AWG24 GN B6 3GN 5 F
6 -631 OG AWG24 BU C6 4WH 6 G
7 -632 OG AWG24 VT D6 4BN 7 H
8 -633 OG AWG24 GY A7 5WH 8 J
9 -634 OG AWG24 WH B7 5GY 9 K
10 -635 OG AWG24 WH/BK C7 6RD 10 L
11 -636 OG AWG24 WH/BN D7 6BU 11 M
12 A8 12
-XP/XT5.2
-637 OG AWG24 WH/RD 7RD
13 -638 OG AWG24 WH/OG B8 7OG 13
14 -639 OG AWG24 WH/YE C8 8RD 14
15 -640 OG AWG24 WH/GN D8 8GN 15
16 -641 OG AWG24 WH/BU A9 9RD 16
17 -642 OG AWG24 WH/VT B9 9BN 17
18 -643 OG AWG24 WH/GY C9 10RD 18
19 -644 OG AWG24 BN/BK D9 10GY 19
20 -645 OG AWG24 BN/RD A10 11BK 20
21 -646 OG AWG24 BN/OG B10 11BU 21
22 -647 OG AWG24 BN/YE C10 12BK 22
23 D10 23
1) DUAL internal harness.

2) If only terminal XP5 and terminal 1-12.
3) SINGLE internal harness.

2011-01-22=
CUSTOMER POWER/SIGNAL Sublocation:+
IRB 340 and 360 Document no. Rev. Ind Page123
Next 130
1 2 3 4 5 6 7 8


2011-01-22 =
Next 131
1
Latest revision:
+1400-A41.1

=MAN+R1.1400-MP
-XS/XP1
M1R 1,50 mm2 BKBU -_400 AWG14 BK -X17
1
A1
A1
2
A2
A3
2
A3
A5

4
D2
A11
M2S 1,50 mm2 BK -_408 AWG14 BK
5
A9
D1
M2R 1,50 mm2 BKWH -_406 AWG14 BK
6
A4
A7

3
-X18
M4R 1,50 mm2 BU -_418 AWG14 BK

1
B3
A10
M4S 1,50 mm2 BNBK -_420 AWG14 BK
DC-BUSBAR
A9
B4

3
A8
B5

4
B10
B11

5
4
D7
B10
M6R 1,50 mm2 BN -_428 AWG14 BK

6
B9
D8

-X19
Lab/Office:
1
D3
A13

2
D4
A15
5

3
B1
B1
IRB 1400
4
B8
D9

5
B7
D10

6
A7
B6
SERVO DRIVE SYSTEM
AWG10 GNYE
6
AWG10 GNYE
Status:
7
DRIVE MODULE
APPROVED
Document no.
MANIPULATOR
2011-01-22
3HAC024480-004
Plant:
Sublocation:+
Location: +
=
8
08 Total 151
Next 132
Rev. Ind Page131
1 2 3 4 5 6 7 8
0,23 mm2
6x2 AWG24 -XS/XP2 =MAN+R1.1400-SMB
(91) / -MRCO 1_N BU A BU A SDI-N
(91) / -MRCI1 WH B WH B SDO
(91) / -MRCI 1_N OG C OG C SDO-N
AXIS COMPUTER BOARD (91) / -MRC_0V.1 WH D WH D 0V
A42-X4 E WH E
(91) / +24V_SMB1 GN GN 24V
F BN F
(91) / -MRC_0V.2 WH SERIAL
G G MEASUREMENT
(91) / -MRC_0V.3 BN H WH H 0V BOARD
J GY J BATSUP
K RD K BATLD
L L

AWG16 =MAN+R1.1400-MP
-_433 AWG16 -XS/XP1
(89.1) / -EXT. LAMP OG
C7 C7
(89.1) / -BRAKEPB -_434 AWG16 BU OGWH
DRIVE MODULE B16 B8

X40 (89.1) / -BRAKEREL1 -_435 AWG16 BU GYBK
B12 C9
B13 C8
B14 C10
A43-X5 C2 B9
C1 B2
B15 B7
GYWH
D2 B3
GYRD
D1 B4
GY
D3 C2
OGGN
D4 C1

2011-01-22=
Next 133
1 2 3 4 5 6 7 8
CONTROL MODULE
Connection IRB 1400
-XS/XP5 0,23 mm2

-625 AWG24
WH
OG CSA
1 B5 A
-626 AWG24
BU
OG CSB
2 C5 B
-627 AWG24

OG WH CSC
3 D5 C
-628 AWG24
OG
OG CSD
4 A6 D
-629 AWG24
WH
OG CSE
5 B6 E
-630 AWG24
GN
OG CSF
6 C6 F
-631 AWG24
WH
OG CSG
7 D6 G
-632 AWG24
BN
OG CSH
8 A7 H
-633 AWG24
WH
OG CSJ
9 B7 J
-634 AWG24
GY
OG CSK
10 C7 K
-635 AWG24
RD
OG CSL
11 D7 L
-636 AWG24
BU
OG CSM
12 A8 M

2011-01-22 =
IRB 1400 Next 134
1 2 3 4 5 6 7 8
CONTROL MODULE
Connection IRB 1400
-XS/XP5 0,23 mm2

-708
AWG24 BK WH CSA
1 B5 A
BN BU CSB
2 C5 B

RD WH CSC
3 D5 C
OG OG CSD
4 A6 D
YE WH CSE
5 B6 E
GN GN CSF
6 C6 F
BU WH CSG
7 D6 G
VT BN CSH
8 A7 H
GY WH CSJ
9 B7 J
WH GY CSK
10 C7 K
WH/BK RD CSL
11 D7 L
WH/BN BU CSM
12 A8 M

2011-01-22 =
IRB 1400 Next 135
1 2 3 4 5 6 7 8
CONTROL MODULE
Connection IRB 1400
-XS/XP8 AWG18
-XP/XT8 =MAN+R1.1400-SW
-601 OG RD
1 A A
-602 OG BU
2 B B

-603 OG GN
3 C C
-604 OG YE
4 D D
-605 OG WH
5 E E
-606 OG BK
6 F F
-607 OG BN
7 J J
-608 OG VT
8 K K
-609 OG OG
9 L L
-610 OG PK
10 M M
-611 OG TQ
11 G G
-612 OG GY
12 H H

2011-01-22 =
POSITION SWITCHES Sublocation:+
IRB 1400 Next 136
1 2 3 4 5 6 7 8
CONTROL MODULE
Connection IRB 1400
-XS/XP8 AWG18
-705
AWG24 BK RD
1 A A
BN BU
2 B B

RD GN
3 C C
OG YE
4 D D
YE WH
5 E E
GN BK
6 F F
BU BN
7 J J
VT VT
8 K K
GY OG
9 L L
WH PK
10 M M
WH/BK TQ
11 G G
WH/BN GY
12 H H

2011-01-22 =
POSITION SWITCHES Sublocation:+
IRB 1400 Next 140
1 2 3 4 5 6 7 8


2011-01-22 =
Next 141
1
Latest revision:
+1600-A41.1

=MAN+R1.1600-MP
-XS/XP1
-X17
M1R 1,50 mm2 BKBU -_400 AWG14 BK

1
A1
A1
2
A2
A3

3
A3
A5
4
D2
A11
M2S 1,50 mm2 BK -_408 AWG14 BK
5
A9
D1
BK

M2R 1,50 mm2 BKWH -_406 AWG14
6
A4
A7
3
-X18
M4R 1,50 mm2 BU -_418 AWG14 BK

1
B3
A10
BK
DC-BUSBAR
M4S 1,50 mm2 BNBK -_420 AWG14

2
A9
B4

3
A8
B5

4
4
B10
B11

5
D7
B10
M6R 1,50 mm2 BN -_428 AWG14 BK

6
B9
D8
Lab/Office:
-X19

1
D3
A13
5

2
IRB 1600
D4
A15

3
B1
B1

4
B8
D9
SERVO DRIVE UNIT

5
B7
D10

6
A7
B6
6
AWG10 GNYE
AWG10 GNYE
Status:
7
APPROVED
Document no.
2011-01-22
MANIPULATOR
DRIVE MODULE
3HAC024480-004
Plant:
Sublocation:+
Location: +
=
8
08 Total 151
Next 142
Rev. Ind Page141
1 2 3 4 5 6 7 8
0,23 mm2
A42-X4 E WH E
(91) / +24V_SMB1 GN GN 24V
F BN F
G MEASUREMENT
(91) / -MRC_0V.3 BN H WH 0V BOARD
J GY J BATSUP
K RD K BATLD
L L
KEYPIN
M

AWG16
=MAN+R1.1600-MP
-_433 AWG16 -XS/XP1
(89.1) / -EXT. LAMP BU OG
C7 C7
(89.1) / -BRAKEPB -_434 AWG16 BU OGWH
DRIVE MODULE B16 B8

X40 (89.1) / -BRAKEREL1 -_435 AWG16 BU GYBK
B12 C9
B13 C8
B14 C10
A43-X5 C2 B9
C1 B2
B15 B7
(88) / -A43-X21.2 LIM 1A -_441 AWG16 BU GYWH
D2 B3
CONTACTOR UNIT (88) / -A43-X21.4 LIM 2A -_442 AWG16 BU GYRD
A43-X21 D1 B4
(88) / -A43-X21.3 LIM 2B -_443 AWG16 BU GY
D3 C2
(88) / -A43-X21.1 LIM 1B -_444 AWG16 BU OGGN
D4 C1

2011-01-22
Next 143
1 2 3 4 5 6 7 8
CONTROL MODULE
MANIPULATOR
Customer IRB 1600
Connection
-XP/XT6 -XS/XP5 AWG18 =MAN+R1.1600-CP/CS
-648 OG AWG18 RD CPA
1 -649 OG AWG18 A1 BU A1 CPB
2 -650 OG AWG18 B1 GN B1 CPC
3 -651 OG AWG18 C1 YE C1 CPD
4 -652 OG AWG18 D1 WH D1 CPE
5 -653 OG AWG18 A2 BK A2 CPF
6 -654 OG AWG18 B2 BN B2 CPJ
7 -655 OG AWG18 C2 VT C2 CPK
8 -656 OG AWG18 D2 OG D2 CPH
9 -657 OG AWG18 A3 PK A3
10 -658 OG AWG18 B3 TQ B3
11 -659 OG AWG18 C3 GY C3
12 D3 D3

-XP/XT5.1 0,23 mm2
-625 OG AWG24 1WH CSA
1 -626 OG AWG24 B5 1BU B5 CSB
2 -627 OG AWG24 C5 2WH C5 CSC
3 -628 OG AWG24 D5 2OG D5 CSD
4 -629 OG AWG24 A6 3WH A6 CSE
5 -630 OG AWG24 B6 3GN B6 CSF
6 -631 OG AWG24 C6 4WH C6 CSG
7 -632 OG AWG24 D6 4BN D6 CSH
8 -633 OG AWG24 A7 5WH A7 CSJ
9 -634 OG AWG24 B7 5GY B7 CSK
10 -635 OG AWG24 C7 6RD C7 CSL
11 -636 OG AWG24 D7 6BU D7 CSM
12 A8 A8
-XP/XT5.2
-637 OG AWG24 7RD CSN
13 -638 OG AWG24 B8 7OG B8 CSP
14 -639 OG AWG24 C8 8RD C8 CSR
15 -640 OG AWG24 D8 8GN D8 CSS
16 -641 OG AWG24 A9 9RD A9 CST
17 -642 OG AWG24 B9 9BN B9 CSU
18 -643 OG AWG24 C9 10RD C9 CSV
19 -644 OG AWG24 D9 10GY D9 CSW
20 -645 OG AWG24 A10 11BK A10 CSX
21 -646 OG AWG24 B10 11BU B10 CSY
22 -647 OG AWG24 C10 12WH C10 CSZ
23 D10 D10

2011-01-22 =
IRB 1600 Next 144
1 2 3 4 5 6 7 8

Customer IRB 1600
Connection -XS/XP5
-709
-XP/XT6 AWG24 AWG18 =MAN+R1.1600-CP/CS
BK RD CPA
1 BN A1 BU A1 CPB
2 RD B1 GN B1 CPC
3 OG C1 YE C1 CPD
4 YE D1 WH D1 CPE
5 GN A2 BK A2 CPF
6 BU B2 BN B2 CPJ
7 VT C2 VT C2 CPK
8 GY D2 OG D2 CPH
9 WH A3 PK A3
10 WH/BK B3 TQ B3
11 WH/BN C3 GY C3
12 D3 D3
-XP/XT5.1

-710 0,23 mm2
AWG24 BK 1WH CSA
1 BN B5 1BU B5 CSB
2 RD C5 2WH C5 CSC
3 OG D5 2OG D5 CSD
4 YE A6 3WH A6 CSE
5 GN B6 3GN B6 CSF
6 BU C6 4WH C6 CSG
7 VT D6 4BN D6 CSH
8 GY A7 5WH A7 CSJ
9 WH B7 5GY B7 CSK
10 WH/BK C7 6RD C7 CSL
11 WH/BN D7 6BU D7 CSM
12 A8 A8
-XP/XT5.2
WH/RD 7RD CSN
13 WH/OG B8 7OG B8 CSP
14 WH/YE or PK C8 8RD C8 CSR
15 WH/GN D8 8GN D8 CSS
16 WH/BU A9 9RD A9 CST
17 WH/VT B9 9BN B9 CSU
18 WH/GY or Light GN C9 10RD C9 CSV
19 BN/BK or RD/BK D9 10GY D9 CSW
20 BN/RD or GN/BK A10 11BK A10 CSX
21 BN/OG or OG/BK B10 11BU B10 CSY
22 BN/YE or YE/BK C10 12WH C10 CSZ
23 D10 D10

2011-01-22 =
IRB 1600 Next 145
1 2 3 4 5 6 7 8
CONTROL MODULE
Connection IRB 1600
-XS/XP8 AWG18
-XP/XT8
-_601 OG RD =MAN+R1.1600-SW
1 A A
-_602 OG BU
2 B B

-_603 OG GN
3 C C
-_604 OG YE
4 D D
-_605 OG WH
5 E E
-_606 OG BK
6 F F
-_607 OG BN
7 J J
-_608 OG VT
8 K K
-_609 OG OG
9 L L
-_610 OG PK
10 M M
-_611 OG TQ
11 G G
-_612 OG GY
12 H H

2011-01-22 =
POSITION SWITCH Sublocation:+
IRB 1600 Next 146
1 2 3 4 5 6 7 8
CONTROL MODULE
Connection IRB 1600
-XS/XP8 AWG18
-XP/XT8
-705
AWG24 BK RD =MAN+R1.1600-SW
1 A A
BN BU
2 B B

RD GN
3 C C
OG YE
4 D D
YE WH
5 E E
GN BK
6 F F
BU BN
7 J J
VT VT
8 K K
GY OG
9 L L
WH PK
10 M M
WH/BK TQ
11 G G
WH/BN GY
12 H H

2011-01-22 =
IRB 1600 Next 150
1 2 3 4 5 6 7 8
IRB260 and IRB2400 cabinet module


2011-01-22 =
IRB 260 and IRB 2400 CABINET MODULE Sublocation:+
Next 151
1
Latest revision:
+2400-A41.1

=MAN+R1.2400-MP
-XS/XP1
-X17
M1R 1,50 mm2 BKBU -400 AWG14 BK

1
A1
A1
M1S 1,50 mm2 BKGN -402 AWG14 BK
2
A2
A3
M1T 1,50 mm2 BKRD -404 AWG14 BK

3
A3
A5
M2T 1,50 mm2 BUBK -410 AWG14 BK
4
D2
A11
M2S 1,50 mm2 BK -408 AWG14 BK
5
A9
D1
BK

M2R 1,50 mm2 BKWH -406 AWG14
6
A4
A7
3
-X18
M4R 1,50 mm2 BU -418 AWG14 BK

1
B3
A10
BK
DC-BUSBAR
M4S 1,50 mm2 BNBK -420 AWG14

2
A9
B4
M4T 1,50 mm2 BNBU -422 AWG14 BK

3
A8
B5
M6T 1,50 mm2 GNWH -432 AWG14 BK

4
4
B10
B11
M6S 1,50 mm2 GNRD -430 AWG14 BK

5
D7
B10
M6R 1,50 mm2 BN -428 AWG14 BK

6
B9
D8
Lab/Office:
-X19
M3R 1,50 mm2 BUGN -412 AWG14 BK

1
D3
A13
5
M3S 1,50 mm2 BURD -414 AWG14 BK

2
IRB 2400
D4
A15
M3T 1,50 mm2 BUWH -416 AWG14 BK

3
B1
B1
M5T 1,50 mm2 BNWH -426 AWG14 BK

4
B8
D9
M5S 1,50 mm2 BNRD -425 AWG14 BK
SERVO DRIVE UNIT

5
B7
D10
M5R 1,50 mm2 BNGN -424 AWG14 BK

6
A7
B6
6
AWG10 GNYE
AWG10 GNYE
Status:
7
APPROVED
Document no.
2011-01-22
MANIPULATOR
DRIVE MODULE
3HAC024480-004
Plant:
Sublocation:+
Location: +
=
8
08 Total 151
Next 152
Rev. Ind Page151
1 2 3 4 5 6 7 8
0,23 mm2
A42-X4 E WH E
(91) / +24V_SMB1 GN GN 24V
F BN F
G MEASUREMENT
J GY J BATSUP
K RD K BATLD
L L
KEYPIN
M

AWG16
=MAN+R1.2400-MP
-433 AWG16 -XS/XP1
(89.1) / -EXT. LAMP BU OG
DRIVE MODULE C7 C7
X40 (89.1) / -BRAKEPB -434 AWG16 BU OGWH
B16 B8
(89.1) / -BRAKEREL1 -435 AWG16 BU GYBK
B12 C9
(89.1) / -BRAKEREL2 -436 AWG16 BU GYBU
B13 C8
(88) / -0V BRAKE4 -438 AWG16 BU GYGN
B14 C10
CONTACTOR UNIT (88) / -PTC1 -439 AWG16 BU OGBU
A43-X5 C2 B9
(88) / -PTC 1 ret -440 AWG16 BU OGBK
C1 B2
(88) / -0V BRAKE3 -437 AWG16 BU OGRD
B15 B7
(88) / -A43-X21.2 LIM 1A -441 AWG16 BU GYWH
D2 B3
CONTACTOR UNIT (88) / -A43-X21.4 LIM 2A -442 AWG16 BU GYRD
A43-X21 D1 B4
(88) / -A43-X21.3 LIM 2B -443 AWG16 BU GY
D3 C2
(88) / -A43-X21.1 LIM 1B -444 AWG16 BU OGGN
D4 C1

2011-01-22
Next 153
1 2 3 4 5 6 7 8

Customer IRB 2400
Connection AWG18
-XP/XT6 -XS/XP5 =MAN+R1.2400-CP/CS
-648 OG AWG18 RD CPA
1 -649 OG AWG18 A1 BU A1 CPB
2 -650 OG AWG18 B1 GN B1 CPC
3 -651 OG AWG18 C1 YE C1 CPD
4 -652 OG AWG18 D1 WH D1 CPE
5 -653 OG AWG18 A2 BK A2 CPF
6 -654 OG AWG18 B2 BN B2 CPJ
7 -655 OG AWG18 C2 VT C2 CPK
8 -656 OG AWG18 D2 OG D2 CPL
9 -657 OG AWG18 A3 PK A3 CPM
10 -658 OG AWG18 B3 TQ B3
11 -659 OG AWG18 C3 GY C3
12 D3 D3
-XP/XT5.1

0,23 mm2
-625 OG AWG24 1WH CSA
1 -626 OG AWG24 B5 1BU B5 CSB
2 -627 OG AWG24 C5 2WH C5 CSC
3 -628 OG AWG24 D5 2OG D5 CSD
4 -629 OG AWG24 A6 3WH A6 CSE
5 -630 OG AWG24 B6 3GN B6 CSF
6 -631 OG AWG24 C6 4WH C6 CSG
7 -632 OG AWG24 D6 4BN D6 CSH
8 -633 OG AWG24 A7 5WH A7 CSJ
9 -634 OG AWG24 B7 5GY B7 CSK
10 -635 OG AWG24 C7 6RD C7 CSL
11 -636 OG AWG24 D7 6BU D7 CSM
12 A8 A8
-XP/XT5.2
-637 OG AWG24 7RD CSN
13 -638 OG AWG24 B8 7OG B8 CSP
14 -639 OG AWG24 C8 8RD C8 CSR
15 -640 OG AWG24 D8 8GN D8 CSS
16 -641 OG AWG24 A9 9RD A9 CST
17 -642 OG AWG24 B9 9BN B9 CSU
18 -643 OG AWG24 C9 10RD C9 CSV
19 -644 OG AWG24 D9 10GY D9 CSW
20 -645 OG AWG24 A10 11BK A10 CSX
21 -646 OG AWG24 B10 11BU B10 CSY
22 -647 OG AWG24 C10 12WH C10 CSZ
23 D10 D10

2011-01-22 =
IRB 2400 Next 154
1 2 3 4 5 6 7 8

Customer IRB 2400
Connection -709 AWG18
-XP/XT6 AWG24 -XS/XP5 =MAN+R1.2400-CP/CS
BK RD CPA
1 BN A1 BU A1 CPB
2 RD B1 GN B1 CPC
3 OG C1 YE C1 CPD
4 YE D1 WH D1 CPE
5 GN A2 BK A2 CPF
6 BU B2 BN B2 CPJ
7 VT C2 VT C2 CPK
8 GY D2 OG D2 CPL
9 WH A3 PK A3 CPM
10 WH/BK B3 TQ B3
11 WH/BN C3 GY C3
12 D3 D3
-XP/XT5.1

-710 0,23 mm2
AWG24 BK 1WH CSA
1 BN B5 1BU B5 CSB
2 RD C5 2WH C5 CSC
3 OG D5 2OG D5 CSD
4 YE A6 3WH A6 CSE
5 GN B6 3GN B6 CSF
6 BU C6 4WH C6 CSG
7 VT D6 4BN D6 CSH
8 GY A7 5WH A7 CSJ
9 WH B7 5GY B7 CSK
12 A8 A8
-XP/XT5.2
WH/RD 7RD CSN
23 D10 D10

2011-01-22 =
IRB 2400 Next 155
1 2 3 4 5 6 7 8
CONTROL MODULE
Connection IRB 2400
-XS/XP8 AWG18
-XP/XT8
-_601 OG RD =MAN+R1.2400-SW
1 A A

-_602 OG BU
2 B B
-_603 OG GN
3 C C
-_604 OG YE
4 D D
-_605 OG WH
5 E E
-_606 OG BK
6 F F
-_607 OG BN
7 J J
-_608 OG VT
8 K K
-_609 OG OG
9 L L
-_610 OG PK
10 M M
-_611 OG TQ
11 G G
-_612 OG GY
12 H H

2011-01-22 =
IRB 2400 Next 156
1 2 3 4 5 6 7 8
CONTROL MODULE
Connection IRB 2400
-XS/XP8 AWG18
-XP/XT8
-705
AWG24 BK RD =MAN+R1.2400-SW
1 A A

BN BU
2 B B
RD GN
3 C C
OG YE
4 D D
YE WH
5 E E
GN BK
6 F F
BU BN
7 J J
VT VT
8 K K
GY OG
9 L L
WH PK
10 M M
WH/BK TQ
11 G G
WH/BN GY
12 H H

2011-01-22 =
IRB 2400 Next 160
1 2 3 4 5 6 7 8


2011-01-22 =
Next 161
1
Latest revision:
+4400-A41.1
=MAN+R1.4400-MP
-X11
M1R 1,50 mm2 BKBU -_400 AWG16

A1 AWG16
A1
M1R 1,50 mm2 BKGN -_401
A2 AWG16
A2
M1T 1,50 mm2 BUGN -_402
A5 AWG16
A5
M1T 1,50 mm2 BURD -_403
A6 AWG16
A6
M1S 1,50 mm2 BKWH -_404
A3 AWG16
A3
M1S 1,50 mm2 BK -_405
1 2 3 4 5 6
A4
A4
M1R 1,50 mm2 BKRD
2
D6
D6
M1S 1,50 mm2 BUBK
D8
D8
M1T 1,50 mm2 BUWH
D10
D10
-X12
M4R 1,50 mm2 GYWH -_418 AWG16 BK

B3

B3
M4T 1,50 mm2 OGGN -_420 AWG16 BK
B5
B5
M4S 1,50 mm2 OGBK -_422 AWG16 BK
B4
B4
1 2 3 4 5 6
M4R 1,50 mm2 GYRD

3
D11
D11
DC-BUSBAR
M4S 1,50 mm2 GY
D12
1,50 mm2 OGBU
D12
M4T
D13
D13
-X13
M2R 1,50 mm2 BU -_406 AWG16
A7
1,50 mm2 BNBK
A7 -_407 AWG16
M2R
A8
1,50 mm2 BNRD
A8 -_408 AWG16
M2T
A11
1,50 mm2 BNWH
A11 -_409 AWG16
M2T
A12
1,50 mm2 BNBU
A12 -_410 AWG16
M2S
A9
1,50 mm2 BNGN
A9 -_411 AWG16
M2S
1 2 3 4 5 6
A10
A10
4
-X14
M5R 1,50 mm2 OGWH -_424 AWG16 BK
B6
B6
M5T 1,50 mm2 PKGN -_425 AWG16 BK
B8
1 2 3 4
B8
M5S 1,50 mm2 PKBK -_426 AWG16 BK
B7
B7
Lab/Office:
5 6
M5R 1,50 mm2 OGRD
D14
1,50 mm2 OG
D14
M5S
D15 M5T 1,50 mm2 PKBU
D15
D16
D16

5
IRB 4400
-X15
M3R 1,50 mm2 BN -_412 AWG16

A13
1,50 mm2 GNRD

A13 -_413 AWG16
M3R
A14
1,50 mm2 GYBU

A14 -_414 AWG16
M3T
B1
1,50 mm2 GYGN

B1 -_415 AWG16
M3T
B2
1,50 mm2 GNWH

B2 -_416 AWG16
M3S
A15
A15 AWG16
SERVO DRIVE SYSTEM
M3S 1,50 mm2 GYBK -_417
1 2 3 4 5 6
A16
1,50 mm2 WHBU

A16
C13
1,50 mm2 WHGN

C13
C14
1,50 mm2 WHRD

C14
C15
C15
6
-X16
M6R 1,50 mm2 PKRD -_428 AWG16 BK

B9
B9
M6T 1,50 mm2 PK -_430 AWG16 BK

B11
B11
M6S 1,50 mm2 PKWH -_432 AWG16 BK

B10
B10 AWG10
1 2 3 4 5 6
AWG10
Status:
C3
7
C4
APPROVED
Document no.
C5
C6
C7
C8
2011-01-22
C9
C10
3HAC024480-004
Plant:
C11
C12
Sublocation:+
Location: +
=
8
DRIVE MODULE
MANIPULATOR
08 Total 151
Next 162
Rev. Ind Page161
1 2 3 4 5 6 7 8
0,23 mm2
-XS/XP2
A42-X4 E WH E
(91) / +24V_SMB1 GN GN 24V
F BN F
G MEASUREMENT
J GY J BATSUP
K RD K BATLD
L L
KEYPIN
M

AWG16
=MAN+R1.4400-MP
-_433 AWG16 -XS/XP1
(89.1) / -EXT. LAMP WH
C16 C16
DRIVE MODULE (89.1) / -BRAKEPB -_434 AWG16 BU VT
X40 B16 B16

(89.1) / -BRAKEREL1 -_435 AWG16 BU RDBK
B12 B12
(89.1) / -BRAKEREL2 -_436 AWG16 BU RDBU
B13 B13
(88) / -0V BRAKE4 -_438 AWG16 BU RDGN
B14 B14
CONTACTOR UNIT (88) / -PTC1 -_439 AWG16 BU VTGN
A43-X5 C2 C2
(88) / -PTC 1 ret -_440 AWG16 BU VTBU
C1 C1
(88) / -0V BRAKE3 -_437 AWG16 BU VTWH
B15 B15
(88) / -A43-X21.2 LIM 1A -_441 AWG16 BU RD
D2 D2
CONTACTOR UNIT (88) / -A43-X21.4 LIM 2A -_442 AWG16 BU RDWH
A43-X21 D1 D1
(88) / -A43-X21.3 LIM 2B -_443 AWG16 BU VTBK
D3 D3
(88) / -A43-X21.1 LIM 1B -_444 AWG16 BU VTRD
D4 D4

2011-01-22
Next 163
1 2 3 4 5 6 7 8

Customer IRB 4400
Connection -XS/XP5 AWG18
-XP/XT6 =MAN+R1.4400-CP/CS
-W648 OG AWG18 RD CPA
1 -W649 OG AWG18 A1 BU A1 CPB
2 -W650 OG AWG18 B1 GN B1 CPC
3 -W651 OG AWG18 C1 YE C1 CPD
4 -W652 OG AWG18 D1 WH D1 CPE
5 -W653 OG AWG18 A2 BK A2 CPF
6 -W654 OG AWG18 B2 BN B2 CPJ
7 -W655 OG AWG18 C2 VT C2 CPK
8 -W656 OG AWG18 D2 OG D2 CPL
9 -W657 OG AWG18 A3 PK A3 CPM
10 -W658 OG AWG18 B3 TQ B3
11 -W659 OG AWG18 C3 GY C3
12 D3 D3
-XP/XT5.1 0,23 mm2

-W625 OG AWG24 1WH CSA

1 -W626 OG AWG24 B5 1BU B5 CSB
2 -W627 OG AWG24 C5 2WH C5 CSC
3 -W628 OG AWG24 D5 2OG D5 CSD
4 -W629 OG AWG24 A6 3WH A6 CSE
5 -W630 OG AWG24 B6 3GN B6 CSF
6 -W631 OG AWG24 C6 4WH C6 CSG
7 -W632 OG AWG24 D6 4BN D6 CSH
8 -W633 OG AWG24 A7 5WH A7 CSJ
9 -W634 OG AWG24 B7 5GY B7 CSK
10 -W635 OG AWG24 C7 6RD C7 CSL
11 -W636 OG AWG24 D7 6BU D7 CSM
12 A8 A8
-XP/XT5.2
-W637 OG AWG24 7RD CSN
13 -W638 OG AWG24 B8 7OG B8 CSP
14 -W639 OG AWG24 C8 8RD C8 CSR
15 -W640 OG AWG24 D8 8GN D8 CSS
16 -W641 OG AWG24 A9 9RD A9 CST
17 -W642 OG AWG24 B9 9BN B9 CSU
18 -W643 OG AWG24 C9 10RD C9 CSV
19 -W644 OG AWG24 D9 10GY D9 CSW
20 -W645 OG AWG24 A10 11BK A10 CSX
21 -W646 OG AWG24 B10 11BU B10 CSY
22 -W647 OG AWG24 C10 12WH C10 CSZ
23 D10 D10

2011-01-22 =
IRB 4400 Next 164
1 2 3 4 5 6 7 8

Customer IRB 4400
Connection AWG18
-XP/XT6 -XS/XP5 =MAN+R1.4400-CP/CS
-709
AWG24 BK RD CPA
1 BN A1 BU A1 CPB
2 RD B1 GN B1 CPC
3 OG C1 YE C1 CPD
4 YE D1 WH D1 CPE
5 GN A2 BK A2 CPF
6 BU B2 BN B2 CPJ
7 VT C2 VT C2 CPK
8 GY D2 OG D2 CPL
9 WH A3 PK A3 CPM
10 WH/BK B3 TQ B3
11 WH/BN C3 GY C3
12 D3 D3
-XP/XT5.1

-710 0,23 mm2
AWG24 BK 1WH CSA
1 BN B5 1BU B5 CSB
2 RD C5 2WH C5 CSC
3 OG D5 2OG D5 CSD
4 YE A6 3WH A6 CSE
5 GN B6 3GN B6 CSF
6 BU C6 4WH C6 CSG
7 VT D6 4BN D6 CSH
8 GY A7 5WH A7 CSJ
9 WH B7 5GY B7 CSK
12 A8 A8
-XP/XT5.2
WH/RD 7RD CSN
23 D10 D10

2011-01-22 =
IRB 4400 Next 165
1 2 3 4 5 6 7 8
CONTROL MODULE
Connection IRB 4400
-XS/XP8 AWG18
-_601 AWG24 OG RD
1 A A
-_602 AWG24 OG BU

2 B B
-_603 AWG24 OG GN
3 C C
-_604 AWG24 OG YE
4 D D
-_605 AWG24 OG WH
5 E E
-_606 AWG24 OG BK
6 F F
-_607 AWG24 OG BN
7 J J
-_608 AWG24 OG VT
8 K K
-_609 AWG24 OG OG
9 L L
-_610 AWG24 OG PK
10 M M
-_611 AWG24 OG TQ
11 G G
-_612 AWG24 OG GY
12 H H

2011-01-22 =
IRB 4400 Next 166
1 2 3 4 5 6 7 8
CONTROL MODULE
Connection IRB 4400
-XS/XP8 AWG18
-705
AWG24 BK RD
1 A A
BN BU

2 B B
RD GN
3 C C
OG YE
4 D D
YE WH
5 E E
GN BK
6 F F
BU BN
7 J J
VT VT
8 K K
GY OG
9 L L
WH PK
10 M M
WH/BK TQ
11 G G
WH/BN GY
12 H H

2011-01-22 =
IRB 4400 Next 168.1
1 2 3 4 5 6 7 8
IRB 4600 cabinet module


2011-01-22 =
Next 168.2
1
Latest revision:
+DM.4600-A41.1
=MAN+R1.4600-MP
-XS/XP1
-X11
AWG16 17 GNRD M1R -_400 AWG12 BK
17
17

AWG16 27 OGGN M1R -_401 AWG12 BK
24
24
AWG16 16 BN M1T -_402 AWG12 BK 3
19
19
AWG16 26 OGBU M1T -_403 AWG12 BK
4
26
26
2
AWG16 18 GNWH M1S -_404 AWG12 BK

5
18
18
AWG16 25 OGBK M1S -_405 AWG12 BK
6
25
25
-X12
BKBU BK

AWG16 1 M4R -_418 AWG12
1
1
DC-BUSBAR
AWG16 3 BKRD M4T -_420 AWG12 BK
10
10
AWG16 2 BKGN M4S -_422 AWG12 BK
2
2
3
1 2 3 4 5 6
-X13
AWG16 23 GYWH M2R -_406 AWG12 BK

1
23
23
AWG16 15 BNWH M2R -_407 AWG12 BK

2
32
32
AWG16 24 GY M2T -_408 AWG12 BK

3
21
21
AWG16 13 BNGN M2T -_409 AWG12 BK

4
30
30
AWG16 M2S -_410 AWG12 BK

4
22 GYRD
5
22
22
AWG16 14 BNRD M2S -_411 AWG12 BK

6
31
31
-X14
AWG16 20 GYBU M5R -_424 AWG12 BK
Lab/Office:
20
20
AWG16 21 GYGN M5T -_425 AWG12 BK

29
29
AWG16 19 GYBK M5S -_426 AWG12 BK

5
28
28
1 2 3 4 5 6
IRB 4600
-X15
AWG16 10 BU M3R -_412 AWG12 BK

1
3
3
BKWH M3R BK
SERVO DRIVE SYSTEM

AWG16 4 -_413 AWG12
2
4
4
AWG16 12 BNBU M3T -_414 AWG12 BK

3
7
7
AWG16 5 BK M3T -_415 AWG12 BK

4
6
14
14
AWG16 11 BNBK M3S -_416 AWG12 BK

5
5
5
AWG16 6 BUBK M3S -_417 AWG12 BK

6
6
6
-X16
AWG16 9 BUWH M6R -_428 AWG12 BK

9
9
AWG16 7 BUGN M6T -_430 AWG12 BK

Status:
16
16
7
AWG16 8 BURD M6S -_432 AWG12 BK

8
8
APPROVED
Document no.
1 2 3 4 5 6
AWG10 GNYE
AWG10 GNYE
2011-01-22
3HAC024480-004
Plant:
Sublocation:+
Location: +
=
8
MANIPULATOR
DRIVE MODULE
08 Total 151
Next 168.3
Rev. Ind Page168.2
1 2 3 4 5 6 7 8
DRIVE
MODULE MANIPULATOR
0,23mm2
6x2 AWG24 =MAN+R1-SMB
-XS/XP2
A A
(91) / -MRCO 1_N BU BU SDI-N
B B
(91) / -MRCI1 WH WH SDO
C C
AXIS COMPUTER BOARD (91) / -MRCI 1_N OG OG SDO-N
A42-X4 D D
(91) / -MRC_0V.1 WH WH 0V
E WH E
(91) / +24V_SMB1 GN GN 24V
F BN F
(91) / -MRC_0V.2 WH BAT BR
G G
BAT BR
H H
(91) / -MRC_0V.3 BN WH 0V SERIAL

J J MEASUREMENT

GY BOARD
K K
RD
L L
-_433 AWG16 -XS/XP1

(89.1) / -EXT. LAMP BU
=MAN+R1-MP
DRIVE MODULE (89.1) / -BRAKEPB -_434 AWG16 BU 30 OG 0,75 mm2 BRAKE PB
XS40 11 11
(89.1) / -BRAKEREL1 -_435 AWG16 BU 28 OGRD 4mm2 BRAKE RELEASE
13 13 BRAKE RELEASE
(89.1) / -BRAKEREL2 -_436 AWG16
(88) / -0V BRAKE4 -_437 AWG16 BU 29 OGWH 4mm2 0V BRAKE

12 12 0V BRAKE
-_438 AWG16 BU 31 PKBK 0,75 mm2 EXT.LAMP
27 27
CONTACTOR UNIT -_439 AWG16 BU
A43-X5
32 PKBU 0,75 mm2 0V BRAKE
15 15
(88) / -0V BRAKE3 -_440 AWG16 BU

2011-01-22 =
IRB 4600 Document no. Rev. Ind Page168.3
Next 168.4
1 2 3 4 5 6 7 8
Customer CONTROL MODULE MANIPULATOR

Connection Dual cabinet Single cabinet AWG18 IRB 4600
-XP/XT6 -713 -XS/XP13
1 =MAN+R1-CP/CS
-670 AWG18 AWG20 BK CPA /
1 BN A1 D1 CPE /
-671 AWG18 RD 2
2
CPB /
OG A2 D6 CPF /
-672 AWG18 YE 3
3
CPC /
GN A3 D3 CPJ /
-673 AWG18 BU 4
4
CPD /
VT A4 D4 CPK /
CPH
D7
AWG23 AWG23
-XP/XT5.1 -711
-677 AWG24 AWG24 BK WH CS
1 -678 AWG24 BN B1 BU B1 CS
2 -679 AWG24 RD B2 WH B2 CS
3 -680 AWG24 OG B11 OG B11 CS
4 -681 AWG24 YE B12 WH B12 CS
5 -682 AWG24 GN B13 GN B13 CS
6 -683 AWG24 BU B14 GN B14

7 -684 AWG24 VT C19 BN C19

8 -705 1/WH -712 1/WH C21 WH C21 CS
9 AWG24 1/BU AWG24 1/BU B7 BU B7 CS
Referring to the IRB4600

10 2/WH 2/WH B8 WH B8 CS
11 2/OG 2/OG B9 OG B9 CS
12 B10 B10
-XP/XT5.2
3/WH 3/WH WH CS
1 3/GN 3/GN B3 GN B3 CS
2 4/WH 4/WH B4 WH B4 CS
3 4/BN 4/BN B5 BN B5 CS
4 -685 AWG24 -711 GY B6 RD B6
5 -686 AWG24 AWG24 WH C16 OG C16
6 -687 AWG24 WH/BK C17 RD C17
7 -688 AWG24 WH/BN C18 RD C18
8 -689 AWG24 WH/RD C20 RD C20 CS
9 -690 AWG24 WH/OG B22 GY B22 CS
10 -691 AWG24 WH/YE or PK B23 BK B23 CS
11 -692 AWG24 WH/GN or Light GN B24 BU B24
12 B25 B25
-XP/XT5.3
-713
-693 AWG24 AWG20 GY WH CS
1 -694 AWG24 WH B15 BN B15 CS
2 -695 AWG24 WH/BK B16 WH B16 CS
3 -696 AWG24 WH/BN B18 GY B18 CS
4 -697 AWG24 WH/RD B19 RD B19 CS
5 -698 AWG24 WH/OG B20 BU B20 CS
6 -699 AWG24 WH/YE B21 B21
7 -700 AWG24 WH/GN C10
8 -666 AWG24 WH/BU C11
9 -667 AWG24 WH/VT C12
10 -668 AWG24 WH/GY or Light GN C13
11 -669 AWG24 BN/BK or RD/BK C14
12 AWG16 C15

2011-01-22 =
IRB4600 Document no. Rev. Ind Page168.4
Next 168.5
1 2 3 4 5 6 7 8

Connection Dual cabinet Single cabinet AWG18 IRB 4600
-XP/XT6 -713 -XS/XP13
=MAN+R1.D-CP/CS
-670 AWG18 AWG20 BK 1 CP/CSE
1 BN A1 D1
-671 AWG18 RD 2 CP/CSF
2 OG A2 D6
-672 AWG18 YE 3 CP/CSV
3 GN A3 D3
-673 AWG18 BU 4
4 VT A4 D4
AWG23 AWG23
-XP/XT5.1 -711
-677 AWG24 AWG24 BK WH CS
1 B1 B1
-678 AWG24 BN BU CS
2 B2 B2
-679 AWG24 RD WH
3 B11 B11
-680 AWG24 OG OG
4 B12 B12
-681 AWG24 YE WH
5 B13 B13
-682 AWG24 GN GN
6 B14 B14
-683 AWG24 BU GN
7 C19
-684 AWG24 VT BN C19
8 C21
-705 1/WH -712 1/WH WH C21
9 AWG24 1/BU AWG24 1/BU

B7 BU B7
10 2/WH 2/WH
B8 WH B8
11 2/OG 2/OG
B9 OG B9
12 B10 B10
-XP/XT5.2

3/WH 3/WH WH CS
1 B3 B3
3/GN 3/GN GN CS
2 B4 B4
4/WH 4/WH WH CS
3 B5 B5
4/BN 4/BN BN CS
4 B6 B6
-685 AWG24 -711 GY RD
5 C16
-686 AWG24 AWG24 WH OG C16
6 C17
-687 AWG24 WH/BK RD C17
7 C18
-688 AWG24 WH/BN RD C18
8 C20
-689 AWG24 WH/RD C20
9 B22
-690 AWG24 WH/OG
10 B23
-691 AWG24 WH/YE or PK BK
11 B24 B24
-692 AWG24 WH/GN or Light GN BU
12 B25 B25
-XP/XT5.3 -713
-693 AWG24 AWG20 GY WH
1 B15 B15
-694 AWG24 WH BN
2 B16
-695 AWG24 WH/BK WH B16
3 B18
-696 AWG24 WH/BN GY B18
4 B19
-697 AWG24 WH/RD RD B19
5 B20
-698 AWG24 WH/OG BU B20
6 B21 B21
-699 AWG24 WH/YE BK
7 C10 A5
-700 AWG24 WH/GN OG
8 C11 A6
-666 AWG24 WH/BU BK
9 C12 A9
-667 AWG24 WH/VT GN
10 C13 A10
-668 AWG24 WH/GY or Light GN BK
11 C14 A11
-669 AWG24 BN/BK or RD/BK BN
12 AWG16 BN/BK C15 A12
OPTION //DEVICENET acc. to page 168.6

2011-01-22=
DEVICE NET Document no. Rev. Ind Page168.5
IRB4600 Next 168.6
1 2 3 4 5 6 7 8

IRB 4600
Customer
Connection
-A35
=MAN+R1-CP/CS
-707 +DeviceNet-XS/XP13 AWG22 AWG24
-X2 2/BK V- BK 0V
OPTION : DEVICENET 1 F2 B23
1/BU CAN_L BU CAN_L
2 F4 A4
Bare wire SHIELD
3

1/WH CAN_H WH CAN_H
4 F3 A3
2/RD V+ RD +24V CAN
5 F1 B22
AWG22
XP9 YE
+R1-CBUS
(28) / XP9.1
1 1 1
WH
(28) / XP9.2
Option: ProfiNet//Ethernet 2 2 2
OG ProfiNet//Ethernet
(28) / XP9.3
3 3 3
BU
(28) / XP9.4
4 4 4

2011-01-22 =
DevNet//ProfiNet/Ethernet addition to CP/CS Sublocation:+
IRB4600 Document no. Rev. Ind Page168.6
Next 170
1 2 3 4 5 6 7 8
IRB660 and IRB66xx-76xx cabinet module


2011-01-22 =
IRB 660 and IRB 66xx-76xx Sublocation:+
CABINET MODULE Document no. Rev. Ind Page170
Next 171
1
Latest revision:
+DM.6676-A41.1
=MAN+R1.6676-MP
-XS/XP1
-X11
2,5 mm2 17 GNRD M1R -_400 AWG12 BK
17
17

2,5 mm2 27 OGGN M1R -_401 AWG12 BK
24
24
2,5 mm2 16 BN M1T -_402 AWG12 BK 3
19
19
2,5 mm2 26 OGBU M1T -_403 AWG12 BK
4
26
26
2
Main servo drive unit 66/7600
2,5 mm2 18 GNWH M1S -_404 AWG12 BK

5
18
18
2,5 mm2 25 OGBK M1S -_405 AWG12 BK
6
25
25
-X12
BKBU BK

2,5 mm2 1 M4R -_418 AWG12
1
1
DC-BUSBAR
2,5 mm2 3 BKRD M4T -_420 AWG12 BK
10
10
2,5 mm2 2 BKGN M4S -_422 AWG12 BK
2
2
3
1 2 3 4 5 6
-X13
2,5 mm2 23 GYWH M2R -_406 AWG12 BK

1
23
23
2,5 mm2 15 BNWH M2R -_407 AWG12 BK

2
32
32
2,5 mm2 24 GY M2T -_408 AWG12 BK

3
21
21
2,5 mm2 13 BNGN M2T -_409 AWG12 BK

4
30
30
2,5 mm2 M2S -_410 AWG12 BK

4
22 GYRD
5
22
22
2,5 mm2 14 BNRD M2S -_411 AWG12 BK

6
31
31
-X14
2,5 mm2 20 GYBU M5R -_424 AWG12 BK
Lab/Office:
20
20
2,5 mm2 21 GYGN M5T -_425 AWG12 BK
29
29
2,5 mm2 19 GYBK M5S -_426 AWG12 BK

5
28
28
1 2 3 4 5 6
IRB 6600 - 7600

-X15
2,5 mm2 10 BU M3R -_412 AWG12 BK

1
3
3
2,5 mm2 BKWH M3R BK
SERVO DRIVE SYSTEM

4 -_413 AWG12
2
4
4
2,5 mm2 12 BNBU M3T -_414 AWG12 BK

3
7
7
2,5 mm2 5 BK M3T -_415 AWG12 BK

4
6
14
14
2,5 mm2 11 BNBK M3S -_416 AWG12 BK

5
5
5
2,5 mm2 6 BUBK M3S -_417 AWG12 BK

6
6
6
-X16
2,5 mm2 9 BUWH M6R -_428 AWG12 BK

9
9
2,5 mm2 7 BUGN M6T -_430 AWG12 BK

Status:
16
16
7
2,5 mm2 8 BURD M6S -_432 AWG12 BK

8
8
APPROVED
Document no.
1 2 3 4 5 6
AWG10 GNYE
AWG10 GNYE
2011-01-22
3HAC024480-004
Plant:
Sublocation:+
Location: +
=
8
MANIPULATOR
DRIVE MODULE
08 Total 151
Next 172
Rev. Ind Page171
1 2 3 4 5 6 7 8
DRIVE
MODULE MANIPULATOR
0,23mm2
-XS/XP2
A A
B B
C C
A42-X4 D D
(91) / -MRC_0V.1 WH WH 0V
E WH E
(91) / +24V_SMB1 GN GN 24V
F BN F

G G
BAT BR
H H SERIAL
(91) / -MRC_0V.3 BN WH 0V MEASUREMENT

J J BOARD
GY BATSUP
K K
AWG16 BU 1 BU EXT.LAMP RD EXT.LAMP
-DP1 AWG16 L L
1
-C1
2
BU
AWG16
(89.1) / -EXT. LAMP -_433 AWG16 BU

=MAN+R1.6676-MP
-_434 AWG16 -XS/XP1
DRIVE MODULE (89.1) / -BRAKEPB BU 30 OG 0,75mm2 BRAKE PB
XP40 11 11
(89.1) / -BRAKEREL1 -_435 AWG16 BU 28 OGRD 4mm2 BRAKE RELEASE
13 13 BRAKE RELEASE
(89.1) / -BRAKEREL2 -_436 AWG16 BU
(88) / -0V BRAKE4 -_437 AWG16 BU 29 OGWH 4mm2 0V BRAKE

12 12 0V BRAKE
CONTACTOR UNIT (88) / -PTC1 -_439 AWG16 BU 31 PKBK 0,75mm2 PTC
A43-X5 27 27
(88) / -PTC 1 ret -_440 AWG16 BU 32 PKWH 0,75mm2 0V PTC
15 15
(88) / -0V BRAKE3 -_438 AWG16 BU

2011-01-22 =
IRB 6600 - 7600 Document no. Rev. Ind Page172
Next 173
1 2 3 4 5 6 7 8
Customer CONTROL MANIPULATOR

Connection MODULE IRB 6600, 7600
-XS/XP8 0,23 mm2
-XP/XT8.1
-601 AWG24 OG 1WH =MAN+R1.6676-SW
1 A A
-602 AWG24 OG 1BU
2 B B
-603 AWG24 OG 2WH
3 C C
-604 AWG24 OG 2OG
4 D D
-605 AWG24 OG 3WH
5 E E
-606 AWG24 OG 3GN
6 F F
-607 AWG24 OG 4WH
7 G G
-608 AWG24 OG 4BN

8 H H
-609 AWG24 OG 5WH

9 J J
-610 AWG24 OG 5GY
10 K K
-611 AWG24 OG 6RD
11 L L
-612 AWG24 OG 6BU
12 M M
-XP/XT8.2
-613 AWG24 OG 7RD
13 N N
-614 AWG24 OG 7OG
14 P P
-615 AWG24 OG 8RD
15 R R
-616 AWG24 OG 8GN
16 S S
-617 AWG24 OG 9RD
17 T T
-618 AWG24 OG 9BN
18 U U
-619 AWG24 OG 10RD
19 V V
-620 AWG24 OG 10GY
20 W W
-621 AWG24 OG 11BK
21 X X
-622 AWG24 OG 11BU
22 Y Y
-623 AWG24 OG 12BK
23 Z Z
-624 AWG24 OG 12OG
24 a a

2011-01-22 =
POSITION SWITCH 1 Sublocation:+
IRB 6600 - 7600 Next 174
1 2 3 4 5 6 7 8

-XS/XP8 0,23 mm2
-XP/XT8.1
-706
AWG24 BK 1WH =MAN+R1.6676-SW
1 A A
BN 1BU
2 B B
RD 2WH
3 C C
OG 2OG
4 D D
YE 3WH
5 E E
GN 3GN
6 F F
BU 4WH
7 G G
VT 4BN

8 H H
GY 5WH
9 J J
WH 5GY
10 K K
WH/BK 6RD
11 L L
WH/BN 6BU
12 M M
-XP/XT8.2
WH/RD 7RD
13 N N
WH/OG 7OG
14 P P
WH/YE 8RD
15 R R
WH/GN 8GN
16 S S
WH/BU 9RD
17 T T
WH/VT 9BN
18 U U
WH/GY 10RD
19 V V
BN/BK 10GY
20 W W
BN/RD 11BK
21 X X
BN/OG 11BU
22 Y Y
BN/YE 12BK
23 Z Z
BN/GN 12OG
24 a a

2011-01-22 =
POSITION SWITCH 1 Sublocation:+
IRB 6600 - 7600 Next 175
1 2 3 4 5 6 7 8

-XS/XP58 0,23 mm2
AWG 24 OG
-XP/XT58.1
1WH =MAN+R1.6676-SW23
601
1 A A
602 1BU
2 B B
603 2WH
3 C C
604 2OG
4 D D
605 3WH
5 E E
606 3GN
6 F F
607 4WH
7 G G
608 4BN

8 H H
609 5WH
9 J J
610 5GY
10 K K
611 6RD
11 L L
612 6BU
12 M M
-XP/XT58.2
613
13 T 7RD T
614
14 U 7OG U
615
15 V 8RD V
616
16 W 8GN W
617
17 X 9RD X
618
18 Y 9BN Y
619
19 Z 10RD Z
620
20 a 10GY a
621
21 b 11BK b
622
22 c 11BU c
623
23 d 12BK d
624
24 e 12OG e

2011-01-22 =
POSITION SWITCH 2/3 Sublocation:+
IRB 6600 - 7600 Next 176
1 2 3 4 5 6 7 8

-XS/XP58 0,23 mm2
-XP/XT58.1
-707 =MAN+R1.6676-SW23
AWG24 BK 1WH
1 A A
BN 1BU
2 B B
RD 2WH
3 C C
OG 2OG
4 D D
YE 3WH
5 E E
GN 3GN
6 F F
BU 4WH
7 G G
VT 4BN

8 H H
GY 5WH
9 J J
WH 5GY
10 K K
WH/BK 6RD
11 L L
WH/BN 6BU
12 M M
-XP/XT58.2
WH/RD
13 T 7RD T
WH/OG
14 U 7OG U
WH/YE
15 V 8RD V
WH/GN
16 W 8GN W
WH/BU
17 X 9RD X
WH/VT
18 Y 9BN Y
WH/GY
19 Z 10RD Z
BN/BK
20 a 10GY a
BN/RD
21 b 11BK b
BN/OG
22 c 11BU c
BN/YE
23 d 12BK d
BN/GN
24 e 12OG e

2011-01-22 =
POSITION SWITCH 2/3 Sublocation:+
IRB 6600 - 7600 Next 177
1 2 3 4 5 6 7 8
OPTION: COOLING AXIS 1,2.

1)IF POS SW 2/3 AND COOLING 1,2. 1) R1.XS.SW23 MANIPULATOR
1)
2)IF ONLY COOLING 1,2. -BOX1
=MAN+R1.6676-SW23
A A
B B
C C
D D
E E
F F
G G
H H
J J
K K
L L
M M

T T
U U
V V
W W
X X
Y Y
Z Z
a a
b b
c c
DRIVE d d
MODULE e e
Not in use
S S
Not in use
2) i i
1) 1) 2) R1.FAN.SW23 2)
-R1FAN 0,23mm2
(88) (88) (178) / -+24V COOL.4 AWG24 1/WH 24V COOL WH 24V FAN1
N N
(88) (88) (178) / -0V COOL.4 0,23 1/BU 0V COOL BU 0V FAN1
P P
(88) (88) (178) / -FAN 1 ret.4 3/WH FAN1 ret WH T1
R R
(88) (88) (178) / -+24V COOL.5 2/WH 24V COOL WH 24V FAN2
f f
(88) (88) (178) / -0V COOL.5 2/OG 0V COOL OG 0V FAN2
g g
(88) (88) (178) / -FAN 2 ret.5 3/GN FAN2 ret GN T2
h h

2011-01-22=
POS.SWITCH 2/3 AND COOLING AXES 1/2 Sublocation:+
IRB 6600 - 7600 Next 178
1 2 3 4 5 6 7 8
CONTROL
MODULE MANIPULATOR
DRIVE
MODULE
=MAN+R1.6676-SW23

-XS/XP58
(177) / -+24V COOL.4 24V COOL 24V FAN1
N N
(177) / -0V COOL.4 0V COOL 0V FAN1
P P
(177) / -FAN 1 ret.4 FAN1 ret T1
R R
Not in use
S
(177) / -+24V COOL.5 24V COOL 24V FAN2

f f
(177) / -0V COOL.5 0V COOL 0V FAN2
g g
(177) / -FAN 2 ret.5 FAN2 ret T2
h h
Not in use
i

2011-01-22 =
COOLING AXES 1/2 Sublocation:+
IRB 6600 - 7600 Next 179
1 2 3 4 5 6 7 8

Connection AWG18 IRB 6600-7600
-XP/XT6 -XS/XP13
1 =MAN+R1.6676-CP/CS
-670 AWG18 CP4
1 A1 D1
-671 AWG18 2 CP5
2 A2 D6
-672 AWG18 3 CP6
3 A3 D3
-673 AWG18 4 CP7
4 A4 D4
-XP/XT5.1 AWG23 AWG23

-677 AWG24 WH CS
1 -678 AWG24 B1 BU B1 CS

2 -679 AWG24 B2 WH B2 CS
3 -680 AWG24 B11 OG B11 CS
4 -681 AWG24 B12 WH B12 CS
5 -682 AWG24 B13 GN B13 CS
6 -683 AWG24 B14 GN B14 CS
7 -684 AWG24 C19 BN C19 CS
8 -705 1/WH AWG24 C21 WH C21 CS
9 1/BU B7 BU B7 CS
10 2/WH B8 WH B8 CS
11 2/OG B9 OG B9 CS
12 B10 B10
-XP/XT5.2
3/WH WH CS
1 3/GN B3 GN B3 CS
2 4/WH B4 WH B4 CS
3 4/BN B5 BN B5 CS
4 -685 AWG24 B6 RD B6 CS
5 -686 AWG24 C16 OG C16 CS
6 -687 AWG24 C17 RD C17 CS
7 -688 AWG24 C18 RD C18 CS
8 -689 AWG24 C20 RD C20 CS
9 -690 AWG24 B22 GY B22 CS
10 -691 AWG24 B23 BK B23 CS
11 -692 AWG24 B24 BU B24 CS
12 B25 B25
-XP/XT5.3
-693 AWG24 WH CS
1 -694 AWG24 B15 BN B15 CS
2 -695 AWG24 B16 WH B16 CS
3 -696 AWG24 B18 GY B18 CS
4 -697 AWG24 B19 RD B19 CS
5 -698 AWG24 B20 BU B20 CS
6 -699 AWG24 B21 B21
7 -700 AWG24 C10
8 -666 AWG24 C11
9 -667 AWG24 C12
10 -668 AWG24 C13
11 -669 AWG24 C14
12 AWG16 C15
For more information aboute Option connected to XS13.
SPOTPACK circuit diagram 3HAC026208-001
DRESSPACK circuit diagram 3HAC026209-001

2011-01-22=
IRB 6600 - 7600 Next 180
1 2 3 4 5 6 7 8

-XP/XT6 -713 -XS/XP13 =MAN+R1.6676-CP/CS
AWG20 BK 1 CP4
1 BN
A1
D1
RD 2 CP5
2 OG
A2
D6
YE 3 CP6
3 GN
A3
D3
BU 4 CP7
4 VT
A4
D4
AWG23 AWG23
-XP/XT5.1 -711
AWG24 BK WH CS
1 B1 B1
BN BU CS
2 B2 B2
RD WH CS

3 B11 B11
OG OG CS
4 B12 B12
YE WH CS
5 B13 B13
GN GN CS
6 B14 B14
BU GN CS
7 C19 C19
VT BN CS
8 C21 C21
-712 1/WH WH CS
9 AWG24 B7 B7
1/BU BU CS
10 B8 B8
2/WH WH CS
11 B9 B9
2/OG OG CS
12 B10 B10
-XP/XT5.2
3/WH WH CS
1 B3 B3
3/GN GN CS
2 B4 B4
4/WH WH CS
3 B5 B5
4/BN BN CS
4 B6 B6
-711 GY RD CS
5 AWG24 C16 C16
WH OG CS
6 C17 C17
WH/BK RD CS
7 C18 C18
WH/BN RD CS
8 C20 C20
WH/RD RD CS
9 B22 B22
WH/OG GY CS
10 or PK B23 B23
WH/YE BK CS
11 WH/GN or Light GN
B24 B24
BU CS
12 B25 B25
-XP/XT5.3 -713
AWG20 GY WH CS
1 B15 B15
WH BN CS
2 B16 B16
WH/BK WH CS
3 B18 B18
WH/BN GY CS
4 B19 B19
WH/RD RD CS
5 B20 B20
WH/OG BU CS
6 WH/YE
B21 B21
7 WH/GN
C10
8 WH/BU
C11
9 WH/VT
C12
10 WH/GY or Light GN C13
11 BN/BK or RD/BK C14
12 AWG16 BN/BK
C15


2011-01-22
IRB 6600 - 7600 Next 181
1 2 3 4 5 6 7 8

IRB 6600-7600
Customer
Connection
-A35
=MAN+R1.6676-CP/CS
-707 +.6676_D-XS/XP13 AWG22 AWG24
-X2 2/BK V- BK 0V
OPTION : DEVICENET 1
F2 B23
1/BU CAN_L BU CAN_L
2
F4 A4
Bare wire SHIELD
3
1/WH CAN_H WH CAN_H
4
F3 A3
2/RD V+ RD +24V CAN
5
F1 B22

-A37 -708
AWG24 AWG22
-X5 +.6676_I-XS/XP13
2/GY DO YE DO
F7 A9
1 3/BN DO_N WH DO_N
F8 A10
6 1/YE DI OG DI
OPTION : INTERBUS F9 A11
2 2/PK DI_N BU DI_N
F10 A12
7 1/GN GND GND
F1 B22
3 3/WH GND
-A33
+.6676_P-XS/XP13 =MAN+R1.6676-CP/CS
-709 AWG22
-(DP-M)1 0,34 1/RD RXD/TXD-P RD RXD/TXD-P
OPTION : PROFIBUS 1B F5 A5
1/GN RXD/TXD-N GN RXD/TXD-N
1A F6 A6

2011-01-22 =
DevNet//IBUS//PBUS ADDITION TO CP/CS Sublocation:+
IRB 6600 - 7600 Document no. Rev. Ind Page181
Next 182
1 2 3 4 5 6 7 8

-XP/XT6 -XS/XP13
=MAN+R1.6676_P-CP/CS
-670 AWG18 1 CP4
1
A1 D1
-671 AWG18 2 CP5
2
A2 D6
-672 AWG18 3 CP6
3
A3 D3
-673 AWG18 4 CP7
4
A4 D4
AWG23
-XP/XT5.1 AWG23
-677 AWG24 WH CS
1 B1 B1
-678 AWG24 BU CS
2 B2 B2
-679 AWG24 WH CS
3 B11 B11
-680 AWG24 OG CS
4 B12 B12
-681 AWG24 WH CS

5 B13 B13
-682 AWG24 GN CS
6 B14 B14
-683 AWG24 GN CS
7 C19 C19
-684 AWG24 BN CS
8 C21 C21
-705 1/WH WH CS
9 AWG24 B7 B7
1/BU BU CS
10 B8 B8
2/WH WH CS
11 B9 B9
2/OG OG CS
12 B10 B10
-XP/XT5.2
3/WH WH CS
1 B3 B3
3/GN GN CS
2 B4 B4
4/WH WH CS
3 B5 B5
4/BN BN CS
4 B6 B6
-685 AWG24 RD CS
5 C16 C16
-686 AWG24 OG CS
6 C17 C17
-687 AWG24 RD CS
7 C18 C18
-688 AWG24 RD CS
8 C20 C20
-689 AWG24 RD CS
9 B22 B22
-690 AWG24 GY CS
10 B23 B23
-691 AWG24 BK CS
11 B24 B24
-692 AWG24 BU CS
12 B25 B25
-XP/XT5.3
-693 AWG24 WH CS
1 B15 B15
-694 AWG24 BN CS
2 B16 B16
-695 AWG24 WH CS
3 B18 B18
-696 AWG24 GY CS
4 B19 B19
-697 AWG24 RD CS
5 B20 B20
-698 AWG24 BU CS
6 B21 B21
-699 AWG24 BK CS
7 C10 A3
-700 AWG24 OG CS
8 C11 A4
-666 AWG24 BK CS
9 C12 A9
-667 AWG24 GN CS
10 C13 A10
-668 AWG24 BK CS
11 C14 A11
-669 AWG24 BN CS
12 AWG16 C15 A12
OPTION //PROFIBUS acc. to page 181 SPOTPACK circuit diagram 3HAC026208-001

2011-01-22 =
DUAL CABINET PROFIBUS Document no. Rev. Ind Page182
IRB 6600 - 7600 Next 183
1 2 3 4 5 6 7 8

-XP/XT6 -XS/XP13
=MAN+R1.6676_I-CP/CS
-670 AWG18 1 CP4
1 A1 D1
-671 AWG18 2 CP5
2 A2 D6
-672 AWG18 3 CP6
3 A3 D3
-673 AWG18 4 CP7
4 A4 D4
-XP/XT5.1 AWG23 AWG23

-677 AWG24 WH CS
1 B1 B1
-678 AWG24 BU CS
2 B2 B2
-679 AWG24 WH CS
3 B11 B11
-680 AWG24 OG CS

4 B12 B12
-681 AWG24 WH CS
5 B13 B13
-682 AWG24 GN CS
6 B14 B14
-683 AWG24 GN CS
7 C19 C19
-684 AWG24 BN CS
8 C21 C21
-705 1/WH WH CS
9 AWG24 B7 B7
1/BU BU CS
10 B8 B8
2/WH WH CS
11 B9 B9
2/OG OG CS
12 B10 B10
-XP/XT5.2
3/WH WH CS
1 B3 B3
3/GN GN CS
2 B4 B4
4/WH WH CS
3 B5 B5
4/BN BN CS
4 B6 B6
-685 AWG24 RD CS
5 C16 C16
-686 AWG24 OG CS
6 C17 C17
-687 AWG24 RD CS
7 C18 C18
-688 AWG24 RD CS
8 C20 C20
-689 AWG24
9 B22
-690 AWG24 GY CS
10 B23 B23
-691 AWG24 BK CS
11 B24 B24
-692 AWG24 BU CS
12 B25 B25
-XP/XT5.3
-693 AWG24 WH CS
1 B15 B15
-694 AWG24 BN CS
2 B16 B16
-695 AWG24 WH CS
3 B18 B18
-696 AWG24 GY CS
4 B19 B19
-697 AWG24 RD CS
5 B20 B20
-698 AWG24 BU CS
6 B21 B21
-699 AWG24 BK CS
7 C10 A5
-700 AWG24 OG CS
8 C11 A6
-666 AWG24 BK CS
9 C12 A3
-667 AWG24 GN CS
10 C13 A4
-668 AWG24
11 C14
-669 AWG24
12 AWG16 C15
OPTION //INTERBUS-S acc. to page
181 DRESSPACK circuit diagram 3HAC026209-001

2011-01-22 =
DUAL CABINET INTERBUS Document no. Rev. Ind Page183
IRB 6600 - 7600 Next 184
1 2 3 4 5 6 7 8

-XP/XT6 -XS/XP13
=MAN+R1.6676_D-CP/CS
-670 AWG18 1 CP4
1
A1 D1
-671 AWG18 2 CP5
2
A2 D6
-672 AWG18 3 CP6
3
A3 D3
-673 AWG18 4 CP7
4
A4 D4
AWG23
-XP/XT5.1 AWG23
-677 AWG24 WH CS
1 B1 B1
-678 AWG24 BU CS
2 B2 B2
-679 AWG24 WH CS
3 B11 B11
-680 AWG24 OG CS
4 B12 B12
-681 AWG24 WH CS

5 B13 B13
-682 AWG24 GN CS
6 B14 B14
-683 AWG24 GN CS
7 C19 C19
-684 AWG24 BN CS
8 C21 C21
-705 1/WH WH CS
9 AWG24 B7 B7
1/BU BU CS
10 B8 B8
2/WH WH CS
11 B9 B9
2/OG OG CS
12 B10 B10
-XP/XT5.2
3/WH WH CS
1 B3 B3
3/GN GN CS
2 B4 B4
4/WH WH CS
3 B5 B5
4/BN BN CS
4 B6 B6
-685 AWG24 RD CS
5 C16 C16
-686 AWG24 OG CS
6 C17 C17
-687 AWG24 RD CS
7 C18 C18
-688 AWG24 RD CS
8 C20 C20
-689 AWG24
9 B22
-690 AWG24
10 B23
-691 AWG24 BK CS
11 B24 B24
-692 AWG24 BU CS
12 B25 B25
-XP/XT5.3
-693 AWG24 WH CS
1 B15 B15
-694 AWG24 BN CS
2 B16 B16
-695 AWG24 WH CS
3 B18 B18
-696 AWG24 GY CS
4 B19 B19
-697 AWG24 RD CS
5 B20 B20
-698 AWG24 BU CS
6 B21 B21
-699 AWG24 BK CS
7 C10 A5
-700 AWG24 OG CS
8 C11 A6
-666 AWG24 BK CS
9 C12 A9
-667 AWG24 GN CS
10 C13 A10
-668 AWG24 BK CS
11 C14 A11
-669 AWG24 BN CS
12 AWG16 C15 A12
OPTION //DEVICENET acc. to page 181 SPOTPACK circuit diagram 3HAC026208-001

2011-01-22 =
DUAL CABINET DEVICE NET Document no. Rev. Ind Page184
IRB 6600 - 7600 Next 185
1 2 3 4 5 6 7 8

-XP/XT6 -713 -XS/XP13 =MAN+R1.6676_P-CP/CS
AWG20 BK 1 CP4
1 BN
A1
D1
RD 2 CP5
2 OG
A2
D6
YE 3 CP6
3 GN
A3
D3
BU 4 CP7
4 VT
A4
D4
AWG23
-XP/XT5.1 -711 AWG23
AWG24 BK WH CS
1 B1 B1
BN BU CS
2 B2 B2
RD WH CS
3 B11 B11
OG OG CS
4 B12 B12
YE WH CS

5 B13 B13
GN GN CS
6 B14 B14
BU GN CS
7 C19 C19
VT BN CS
8 C21 C21
-712 1/WH WH CS
9 AWG24 B7 B7
1/BU BU CS
10 B8 B8
2/WH WH CS
11 B9 B9
2/OG OG CS
12 B10 B10
-XP/XT5.2
3/WH WH CS
1 B3 B3
3/GN GN CS
2 B4 B4
4/WH WH CS
3 B5 B5
4/BN BN CS
4 B6 B6
-711 GY RD CS
5 AWG24 C16 C16
WH OG CS
6 C17 C17
WH/BK RD CS
7 C18 C18
WH/BN RD CS
8 C20 C20
WH/RD RD CS
9 B22 B22
WH/OG GY CS
10 or PK B23 B23
WH/YE BK CS
11 or Light GN B24 B24
WH/GN BU CS
12 B25 B25
-XP/XT5.3 -713
AWG20 GY WH CS
1 B15 B15
WH BN CS
2 B16 B16
WH/BK WH CS
3 B18 B18
WH/BN GY CS
4 B19 B19
WH/RD RD CS
5 B20 B20
WH/OG BU CS
6 B21 B21
WH/YE BK CS
7 C10 A3
WH/GN OG CS
8 C11 A4
WH/BU BK CS
9 C12 A9
WH/VT GN CS
10 or Light GN C13 A10
WH/GY BK CS
11 or RD/BK C14 A11
BN/BK BN CS
12 AWG16 BN/BK
C15 A12
OPTION //PROFIBUS acc. to page 181 SPOTPACK circuit diagram 3HAC026208-001

2011-01-22 =
SINGLE CABINET PROFI BUS Document no. Rev. Ind Page185
IRB 6600 - 7600 Next 186
1 2 3 4 5 6 7 8

-XP/XT6 -713 -XS/XP13 =MAN+R1.6676_I-CP/CS
AWG20 BK 1 CP4
1 BN
A1
D1
RD 2 CP5
2 OG
A2
D6
YE 3 CP6
3 GN
A3
D3
BU 4 CP7
4 VT
A4
D4
-XP/XT5.1 -711 AWG23 AWG23

AWG24 BK WH CS
1 B1 B1
BN BU CS
2 B2 B2
RD WH CS
3 B11 B11
OG OG CS

4 B12 B12
YE WH CS
5 B13 B13
GN GN CS
6 B14 B14
BU GN CS
7 C19 C19
VT BN CS
8 C21 C21
-712 1/WH WH CS
9 AWG24 B7 B7
1/BU BU CS
10 B8 B8
2/WH WH CS
11 B9 B9
2/OG OG CS
12 B10 B10
-XP/XT5.2
3/WH WH CS
1 B3 B3
3/GN GN CS
2 B4 B4
4/WH WH CS
3 B5 B5
4/BN BN CS
4 B6 B6
-711 GY RD CS
5 AWG24 C16 C16
WH OG CS
6 C17 C17
WH/BK RD CS
7 C18 C18
WH/BN RD CS
8 WH/RD
C20 C20
9 B22
WH/OG GY CS
10 or PK B23 B23
WH/YE BK CS
WH/GN BU CS
12 B25 B25
-XP/XT5.3 -713
AWG20 GY WH CS
1 B15 B15
WH BN CS
2 B16 B16
WH/BK WH CS
3 B18 B18
WH/BN GY CS
4 B19 B19
WH/RD RD CS
5 B20 B20
WH/OG BU CS
6 B21 B21
WH/YE BK CS
7 C10 A5
WH/GN OG CS
8 C11 A6
WH/BU BK CS
9 C12 A3
WH/VT GN CS
10 WH/GY or Light GN C13 A4
11 BN/BK or RD/BK C14
12 AWG16 BN/BK
C15 For more information aboute Option connected to XS13.
OPTION //INTERBUS-S acc. to page 181 DRESSPACK circuit diagram 3HAC026209-001

2011-01-22 =
SINGLE CABINET INTERBUS Document no. Rev. Ind Page186
IRB 6600 - 7600 Next 187
1 2 3 4 5 6 7 8

-XP/XT6 -713 -XS/XP13 =MAN+R1.6676_D-CP/CS
AWG20 BK 1 CP4
1 BN
A1
D1
RD 2 CP5
2 OG
A2
D6
YE 3 CP6
3 GN
A3
D3
BU 4 CP7
4 VT
A4
D4
AWG23
-XP/XT5.1 -711 AWG23
AWG24 BK WH CS
1 B1 B1
BN BU CS
2 B2 B2
RD WH CS
3 B11 B11
OG OG CS
4 B12 B12
YE WH CS

5 B13 B13
GN GN CS
6 B14 B14
BU GN CS
7 C19 C19
VT BN CS
8 C21 C21
-712 1/WH WH CS
9 AWG24 B7 B7
1/BU BU CS
10 B8 B8
2/WH WH CS
11 B9 B9
2/OG OG CS
12 B10 B10
-XP/XT5.2
3/WH WH CS
1 B3 B3
3/GN GN CS
2 B4 B4
4/WH WH CS
3 B5 B5
4/BN BN CS
4 B6 B6
-711 GY RD CS
5 AWG24 C16 C16
WH OG CS
6 C17 C17
WH/BK RD CS
7 C18 C18
WH/BN RD CS
8 WH/RD
C20 C20
9 WH/OG
B22
10 or PK B23
WH/YE BK CS
WH/GN BU CS
12 B25 B25
-XP/XT5.3 -713
AWG20 GY WH CS
1 B15 B15
WH BN CS
2 B16 B16
WH/BK WH CS
3 B18 B18
WH/BN GY CS
4 B19 B19
WH/RD RD CS
5 B20 B20
WH/OG BU CS
6 B21 B21
WH/YE BK CS
7 C10 A5
WH/GN OG CS
8 C11 A6
WH/BU BK CS
9 C12 A9
WH/VT GN CS
10 or Light GN C13 A10
WH/GY BK CS
11 or RD/BK C14 A11
BN/BK BN CS
12 AWG16 BN/BK
C15 A12
OPTION //DEVICENET acc. to page 181 SPOTPACK circuit diagram 3HAC026208-001

2011-01-22 =
SINGLE CABINET DEVICE NET Document no. Rev. Ind Page187
IRB 6600 - 7600 Next 200
1 2 3 4 5 6 7 8
IRB6400R cabinet module
Sublocation +6400R

2011-01-22 =
IRB 6400R CABINET MODULE Sublocation:+
Next 201
1 2 3 4 5 6 7 8
DC-BUSBAR
MAIN SERVO DRIVE UNIT

-A41.1
1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6
-X11 -X12 -X13 -X14 -X15 -X16

M1R
M1R
M4R
M4R
M2R
M2R
M5R
M5R
M3R
M3R
M6R
M1S
M1S
M4S
M4S
M2S
M2S
M5S
M5S
M3S
M3S
M6S
M1T
M1T
M4T
M4T
M2T
M2T
M5T
M5T
M3T
M3T
M6T
-XS/XP1 A1 A14 A2 B15 B1 A15 C13 C8 D13 D8 C14 D7 A4 A11 A5 B11 B4 A12 C3 C15 B3 D15 C4 D16 C11 A9 D12 B10 D11 B9 B6 B7 A7 DRIVE MODULE
BN//WH
AWG16
AWG14
OG/WH
GN/WH
OG/GN
BU/WH
BK/WH
OG/RD
PK/WH
OG/BU
GY/GN
GN/RD
BN/GN
BU/GN
BK/GN
PK/GN
GY/BU
BN/RD
BU/RD
GY/BK
BK/RD
BN/BU
PK/RD
BK/BU
BU/BK
BN/BK
PK/BU
PK/BK
PK/BK
OG
BU
BN
BK
PK
MANIPULATOR
8 22 21 35 9 23 51 53 64 66 63 65 13 49 2 62 1 61 68 70 57 59 69 71 15 17 4 6 3 5 42 31 43
=MAN+R1.6400R-MP
Referring to the IRB6400R circuit diagram.

Latest revision: Lab/Office: Status: Plant: = 2011-01-22
SERVO DRIVE SYSTEM Sublocation:+
IRB 6400R Document no. Rev. Ind Page201
Next 202
1 2 3 4 5 6 7 8
0,23mm2
6x2 AWG24 -XS/XP2 =MAN+R1.6400R-SMB
A 1
B 2
C 3
A42-X4 D 4
(91) / -MRC_0V.1 WH WH 0V
E WH 5
(91) / +24V_SMB1 GN GN 24V
F BN 6
G 7
BAT BR

H 8
(91) / -MRC_0V.3 BN WH 0V
J 9
GY BATSUP
K 10 SERIAL
RD EXT LAMP MEASUREMENT
L 11 BOARD
AWG14 AWG16
-XS/XP1 =MAN+R1.6400R-MP
(89.1) / -EXT. LAMP -433 AWG16 BU VTBK
DRIVE MODULE D1 52
XP40 (89.1) / -BRAKEPB -434 AWG16 BU RDWH
C12 11
(89.1) / -BRAKEREL1 -435 AWG16 BU GYRD
B12 36
(89.1) / -BRAKEREL2 -436 AWG16 BU GYWH
C9 48
(88) / -0V BRAKE4 -438 AWG16 BU OGBK

D9 24
(88) / -PTC1 -439 AWG16 BU RDGN
CONTACTOR UNIT C2 20
A43-X5 (88) / -PTC 1 ret -440 AWG16 BU RDBU
C1 30
(88) / -0V BRAKE3 -437 AWG16 BU GY
B13 12

2011-01-22 =
Next 203
1 2 3 4 5 6 7 8
CONTROL MODULE
MANIPULATOR
AWG24 AWG24
-XP/XT8.1 -XS8 =MAN+R1.6400R-SW
1/WH 1/WH
1 A A
1/BU 1/BU
2 B B
2/WH 2/WH
3 C C
2/OG 2/OG
4 D D
3/WH 3/WH
5 E E
3/GN 3/GN
6 F F

4/WH 4/WH
7 G G
4/BN 4/BN
8 H H
5/WH 5/WH
9 J J
5/GY 5/GY
10 K K
6/RD 6/RD
11 L L
6/BU 6/BU
12 M M
-XP/XT8.2
7/RD 7/RD
13 N N
7/OG 7/OG
14 P P
8/RD 8/RD
15 R R
8/GN 8/GN
16 S S
9/RD 9/RD
17 T T
9/BN 9/BN
18 U U
10/RD 10/RD
19 V V
10/GY 10/GY
20 W W
11/BK 11/BK
21 X X
22
23
24

2011-01-22 =
POSITON SWITCH Sublocation:+
Next 204
1 2 3 4 5 6 7 8
1,5mm2 =MAN+R1.6400R-CP/CS
-XP/XT6
1, BK
1 A1
2, BK 3-POL
2 A2
GNYE
A3
-XP/XT5.1
AWG24 1/WH CSA
1 1
CSB

1/BU
2 2
2/WH CSC
3 3
2/OG CSD
4 4
3/WH CSE
5 5 25-POL
3/GN CSF
6 6
4/WH CSG
7 7
4/BN CSH
8 8
5/WH CSJ
9 9
5/GY CSK
10 10
-XS6 AWG22 AWG24

2/RD +24V
5 1
2/BK 0V
Connect to A35.X2 1 2 9-POL
1/WH CAN1_H
4 5
1/BU CAN1_L
2 9

2011-01-22 =
CUSTOMER POWER/SIGNAL/BUS Sublocation:+
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© Copyright 2004 ABB ALL right reserved.

ABB Automation Technologies AB

Latest revision: Lab/Office: Status: Plant:

Document 3HAC024480-004 Rev 08 with ECO 500000044425 Document 3HAC024480-004 Rev 05

Page 163, 164 Changed shielding. Page 86 removed.

Document 3HAC024480-004 Rev 04 part.

Page 23 Text A34 Dual RS232 removed..

Wire/connector two colour code.

Example: Cable with four colour coded wire,

Translation table square area from AWG to mm2.

Wire/connector one colour code.

3 REVISION INFORMATION 2011-01-22 SETHSTA

3.3 SYMBOL INFORMATION 2011-01-21 SETHSTA

4 TABLE OF CONTENTS 2010-12-16 SETHSTA

5 TABLE OF CONTENTS 2010-12-16 SETHSTA

6 TABLE OF CONTENTS 2010-12-16 SETHSTA

8 TABLE OF CONTENTS 2010-12-16 SETHSTA

20 FRONT VIEW OF SINGLE CABINET 2009-12-11 SETHSTA

21 SIDE VIEWS OF SINGLE CABINET 2009-09-14 SETHSTA

22 VIEW OF CONTROL MODULE DUAL CABINET 2009-09-14 SETHSTA

23 VIEW OF COMPUTER UNIT AND PANEL BOARD 2010-12-16 SETHSTA

24 VIEW OF DRIVE MODULE DUAL CABINET 2009-12-11 SETHSTA

25 VIEW OF CONTACTOR UNIT AND AXIS COMPUTER UNIT 2009-09-14 SETHSTA

26 VIEW OF DRIVE UNIT VARIANTS 2009-09-14 SETHSTA

28 CONTACT AT THE CABINET WALL 2010-12-16 SETHSTA

29 CONTACT AT THE CABINET WALL 2011-01-21 SETHSTA

30 CONTROL MODULE 2009-09-14 SETHSTA

31 BLOCK DIAGRAM CM 2009-09-14 SETHSTA

33 PROCESS POWER SUPPLY FOR DUAL 2010-12-16 SETHSTA

35 OPT:POWER SUPPLY DSQC609 FOR DUAL CAB. 2010-12-16 SETHSTA

38 EMERGENCY STOP 2010-12-16 SETHSTA

39 RUN CHAIN OPERATING, 3 MODE SELECTOR 2011-01-04 SETHSTA

40 SAFETY STOP 2010-12-16 SETHSTA

41 RUN CHAIN 2010-12-16 SETHSTA

43 RUN CHAIN EXT OPERATING, 2 MODE SELECTOR 2011-01-21 SETHSTA

45 RUN CHAIN EXT OPERATING MODE SELECTOR, 3 MODES 2011-01-21 SETHSTA

Latest revision: Lab/Office: Status: Plant:

48 FPU, FLEXPENDANT OPTION: HOT PLUG 2011-01-22 SETHSTA

49 OPTION: EXT.CUSTOMER CONNECT. SYSTEM SIGNALS 2011-01-21 SETHSTA

50 MAIN COMPUTER DSQC 639 2010-12-16 SETHSTA

51 Main computer DSQC639 2010-12-16 SETHSTA

52 Fieldbus adapter. Ethernet/IP, Profibus, Profinet IO 2009-12-14 SETHSTA

54 MAIN COMPUTER AC/BD 2010-01-09 SETHSTA

55 MAIN COMPUTER AC/BD 2010-12-16 SETHSTA

57 PROFIBUS DP M/S 2009-12-15 SETHSTA

57.1 PROFINET 2010-12-16 SETHSTA

58 INTERBUS M/S 2009-12-15 SETHSTA

59 DEVICENET SINGLE/DUAL ADAPTER 2011-01-21 SETHSTA

60 DEVICENET ADAPTER 2011-01-21 SETHSTA

62 ETHERNET and ETHERNET IP CARD 2010-12-16 SETHSTA

64 DIGITAL I/O UNIT 2010-01-09 SETHSTA

65 COMBI I/O UNIT 2010-01-09 SETHSTA

67 RELAY I/O UNIT 2009-09-14 SETHSTA

68 ANALOGUE I/O UNIT 2010-12-16 SETHSTA

70 INTERBUS SLAVE 2010-12-16 SETHSTA

71 PROFIBUS DP SLAVE 2010-12-16 SETHSTA

72 ENCODER UNIT 2010-12-16 SETHSTA

73 REMOTE SERVICE 2010-12-16 SETHSTA