Combing
Combing
FAQ’S
1. What is combing?
Ans: Combing improves the yarn strength, evenness and decreases the
imperfections due to removal of short fibres and making the fibres more
parallel. The percentage improvement in these properties depend upon the
amount of noil extracted. The percentage improvement is greater with
removal of higher amount of noil.
Ans:
Removal of short fibers (pre-determined quantity)
Removal of remaining impurities
Removal of neps and slubs
Straightening and parallelization of the long fibers which are retained
Formation of slivers having maximum possible evenness
Elimination of short fibers improves the staple length and also affects
the fineness of raw material.
Ans: Majority of the fibre hooks in a carded sliver are trailing. Hooks can be
straightened out by comber needles provided they are presented in leading
position. If the trailing hooks are presented as such, they behave like short
fibres and escape into noil.
5. How we can make majority hooks (trailing) from card sliver to present as
leading hooks to comber?
Ans: In order to make the major hooks take the leading position, there
should be even passages or even reversals between the card and the
comber.
6. For good quality combing, what are the requirements should the feed lap
meet?
Ans:
The condition of fibres in terms of orientation and parallelization as they
are feed to the combing head is a very critical parameter which decides
the combing performance. If the fibres are more parallel and oriented
parallel to the length of the lap, it is better in terms of combing
performance.
The thickness of the lap is important in the sense that the combing
needles should be able to penetrate into the thickness of the lap. If the
lap is too thick, the fibres present at the bottom of the lap will not get
combed properly. This will also put too much stress on the combing
needles. If the lap is too thin, then the production rate will suffer.
The lap should be even across the width as well as along the length. If it
is not even across the width, then the lap is not going to be held tightly at
places across the width, which will result in pulling out of the fibres in
lumps and good fibres may end up in going with the noil.
Combing operation removes the leading hooks present in the feed lap
preferentially. So, there should be even number of processes between
the card and the comber.
Ans: If the feeding takes place when the nippers are going backwards, then
it is called as backward or reverse feed.
10.What is detachment setting? How does the noil extraction change with this
setting?
Ans: This refers to the distance between the clamping line of the nippers and
the nip line of the detaching rollers when these parts are at their closest
spacing. The detachment setting provides the chief means for influencing the
level of noil elimination. Wide detachment setting results in a high level of
noil elimination; a closer setting is associated with a lower noil level.
Ans: If the combed web is condensed at the central line of the combed web,
then it is called as symmetric web condensation. This kind of condensation
generates more short term irregularities. In contrary to this, if the
condensation point is not in the central line of the web and lies on one side
or away from the central line then it is called as asymmetric web
condensation. In this case, there is chance for reduction in the irregularity
of the fibre web as it condenses into the sliver due the possibility of
overlapping of the thick and thin places in the web.
Ans: After combing of the fringe, the detaching rollers draw some of the
combed feedstock out of the sheet, protruding from the nippers. This
produces a tuft with a length dependent upon the staple length, but lacking
any internal coherence. The sliver produced in this way has wave-like
structure, i.e. it exhibits periodic thin and thick places.