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Service Manual

The document provides a service manual for the BIO meter AL-100. It includes 7 sections that describe: 1) cautions for maintenance and service, 2) troubleshooting issues and corresponding page references, 3) countermeasures for issues including possible causes and solutions, 4) instructions for how to disassemble parts of the device, 5) a parts list including replacement parts, 6) a wiring diagram, and 7) instructions for calibrating the LCD touchscreen. The manual provides detailed guidance for technicians servicing and repairing the AL-100 device.

Uploaded by

Abi
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
500 views

Service Manual

The document provides a service manual for the BIO meter AL-100. It includes 7 sections that describe: 1) cautions for maintenance and service, 2) troubleshooting issues and corresponding page references, 3) countermeasures for issues including possible causes and solutions, 4) instructions for how to disassemble parts of the device, 5) a parts list including replacement parts, 6) a wiring diagram, and 7) instructions for calibrating the LCD touchscreen. The manual provides detailed guidance for technicians servicing and repairing the AL-100 device.

Uploaded by

Abi
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 16

AL-100 Service Manual

2006. May. 31
Service
BIO meter AL-100 Doc. No
Manual

1. Caution for maintenance and Service.

Please take care below points when you do Service and Maintenance.

(1) Service and Maintenance should be done under safety condition.


z Before you do any Service and Maintenance, you must check power and unit condition to take
z You must do any Service and Maintenance following this manual with proper tool.

(2) Service and Maintenance must be done correctly.


z We use some tube and insulating tape to hold some connector and harness in order to avoid falling down and
short circuit. So you have to put back as same as initial condition.
z When you ask repair to TOMEY, please inform detail condition and symptoms. And if you change some
setting, please put back it as same as initial condition.

(3) After you finish Service and Maintenance, you must check safety and function.
z Please check all screws and connectors are put back as same as initial condition. And check some scrap iron
does not remain inside of board.
z After you finish repair, please check function.

<Page 01>

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Service
BIO meter AL-100 Doc. No
Manual

2. Trouble shooting.

No. Symptoms Page


(1) Power lamp does not illuminate, when power switch turn ON. 3

(2) Trouble in Touch panel screen. 3

(3) Print out is not correct. 3

<Page 02>

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Service
BIO meter AL-100 Doc. No
Manual

3. Countermeasure.

(1) Power lamp does not illuminate, when power switch turn ON.
Cause1: Defective power supply cable.
[Countermeasure]>>Check any damage on surface of the cable. And connect power supply correctly.

Cause2: Defective fuse.


[Countermeasure]>>Replace fuse.

Cause3: Defective power switch.


[Countermeasure]>>Replace power switch.

Cause4: Defective switching power supply.


[Countermeasure]>>Replace switching power supply.

Cause5: Incorrect connection of Harness (714-340A )


[Countermeasure]>>Check the connection of harness. If problem still remain, replace harness.

(2) Trouble in Touch panel screen.


Cause1: Incorrect connection of Harness(714-500A)
[Countermeasure]>>Check the connection of harness. If problem still remain, replace harness.

Cause2: Defective Touch panel screen.


[Countermeasure]>>Replace LCD.

Cause3: Irregular calibration.


[Countermeasure]>>Done calibration of Touch panel.

(3) Print out is not correct.


Cause1: Incorrect connection of Harness(714-394A)
[Countermeasure]>>Check the connection of harness. If problem still remain, replace harness.

Cause2: Incorrect connection of Harness(714-402A)


[Countermeasure]>>Check the connection of harness. If problem still remain, replace harness.

Cause3: Defective printer.


[Countermeasure]>>Replace printer unit.

<Page 03>

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Service
BIO meter AL-100 Doc. No
Manual

4. How to disassemble.

(1) Remove 6 sets of screws (M3*8) from


rear cover.

Remarks: Keep the washer that


comes from bottom side of rear cover.

(2) To remove rear cover, remove 6 sets


of screws (M3*6) that hold rear cover.

<Page 04>

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Service
BIO meter AL-100 Doc. No
Manual

(3) Remove connectors that connect


main body with printer and button. And
remove front cover.

(4) Remove 6 sets of screws (M3*6) that


hold shield LCD.

<Page 05>

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Service
BIO meter AL-100 Doc. No
Manual

(4) Remove 4 set of screws (M3*6) that


hold base LCD.

(5) Turn LCD unit and hold it by hand.


And remove 3 set of screws (M3*6)
that hold shield LCD.

<Page 06>

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Service
BIO meter AL-100 Doc. No
Manual

(6) Disconnect all harnesses that connect


main body and LCD.

Now you can remove LCD from main


unit.

(7) Remove 3 sets of screws (M3*6) that


hold shield LCD

<Page 07>

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Service
BIO meter AL-100 Doc. No
Manual

(8) Remove 2 sets of screws (M2*15) that


hold Inverter.

(9) Disconnect all harnesses that come


from Inverter.

Now you can remove Inverter from


LCD unit.

<Page 08>

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Service
BIO meter AL-100 Doc. No
Manual

(10) Disconnect all harnesses that


connect LCD and LCD board.

(11) Remove 4 set of screws (M3*6)


that hold LCD unit

Remarks: When you remove right


bottom side screw, you should use
small head drive to avoid scratch
LCD.

Now, you can remove LCD unit.

<Page 09>

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Service
BIO meter AL-100 Doc. No
Manual

(12) Disconnect all harnesses that


come from analog board.

(13) Remove 3 sets of screws (M3*6)


that hold analog board shield.

Now, you can remove analog board


from main unit.

<Page 10>

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Service
BIO meter AL-100 Doc. No
Manual

(14) Disconnect all harnesses that


come from analog board.

(15) Cut the cable band, which fix


cables beside of power supply board.

(16) Remove 2 sets of screws (M3*6)


that hold switching power supply on
upper side.

(17) Remove 2 sets of screws (M3*6)


that hold switching power supply from
bottom side.

Now, you can remove Switching


power supply from main unit.

<Page 11>

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Service
BIO meter AL-100 Doc. No
Manual

(18) Disconnect all harnesses that


come from Digital board.

(19) Remove 4 sets of screws (M3*6)


that hold Digital board.

Now, you can remove Digital board


from main unit.

<Page 12>

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Service
BIO meter AL-100 Doc. No
Manual

5. Parts List

No Parts number Parts Name Remarks


1 990-M001 Assy printer

2 E02-0014 STN LCD 320*240 LCD & Touch panel Assy

3 E38-0005 Inverter PH-BLC08-K3

4 714-030A Relay board

5 714-010A Digital board

6 714-050A Analog board

7 714-040A Switch board

8 715-090A Switching power supply

9 714-2002 Front cover Different from SP-3000


714A2002 Silk front cover
10 714-2001 Button, operator panel

11 714M2003 Rear cover Assy Different from SP-3000

12 714-1505 Probe holder

13 714-1302 Shield LCD

<Page 13>

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Service
BIO meter AL-100 Doc. No
Manual

6. Wiring Diagram

<Page 14>

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Service
BIO meter AL-100 Doc. No
Manual

7. LCD calibration

(1) Go to “EDIT” mode by pushing “EDIT”


button.

(2) Keep pushing “EDIT” button till


display is changed to LCD calibration
mode.

(3) Touch “ + “ key till you can hear twice


beep sounds by small pen.

Note: Twice beep sound is emitted


after single beep sound.
Note: Do not use the sharp needle or
you will damage LCD.

(4) After calibration you will check


calibration position. Small circle will
spear where you push.

<Page 15>

15

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