Giraffe Spot PT Lite-Service Manual
Giraffe Spot PT Lite-Service Manual
Giraffe Spot PT Lite-Service Manual
Phototherapy System
Operation, Maintenance and Service Manual
User Responsibility
This Product will perform in conformity with the description thereof contained in this
operating manual and accompanying labels and/or inserts, when assembled, operated,
maintained and repaired in accordance with the instructions provided. This Product must
be checked periodically. A defective Product should not be used. Parts that are broken,
missing, plainly worn, distorted or contaminated should be replaced immediately. Should
such repair or replacement become necessary, Ohmeda Medical recommends that a
telephone or written request for service advice be made to the nearest Ohmeda Medical
Regional Service Center. This Product or any of its parts should not be repaired other
than in accordance with written instructions provided by Ohmeda Medical and by
Ohmeda Medical trained personnel. The Product must not be altered without the prior
written approval of Ohmeda Medical’s Quality Assurance Department. The user of this
Product shall have the sole responsibility for any malfunction which results from improper
use, faulty maintenance, improper repair, damage, or alteration by anyone other than
Ohmeda Medical.
CAUTION w U.S Federal law restricts this device to sale by or on the order of a licensed medical
practitioner.
Ohmeda Inc has declared that this product conforms with the European Council Directive
93/42/EEC Medical Device Directive when it is used in accordance with the instructions
0086 provided in the Operation and Maintenance Manual.
Table of Contents
General Information
The Light Source Unit .................................................................................................. 1-1
The Gooseneck ...........................................................................................................1-1
Controls, Indicators and Connections .......................................................................... 1-2
Operation
Basic Operating Procedure .......................................................................................... 3-1
Service
Functional Description .................................................................................................5-1
Troubleshooting ...........................................................................................................5-2
Service Procedures .....................................................................................................5-3
Illustrated Parts ............................................................................................................5-5
Labels .......................................................................................................................... 5-9
Wiring Diagrams ........................................................................................................ 5-11
Appendix
Specifications ............................................................................................................. A-1
i 6600-0361-000 08/10/02 i
Definitions
WARNING: A Warning statement is used when the possibility of injury to the patient or
the operator exists.
CAUTION: A Caution statement is used when the possibility of damage to the equipment
exists.
WARNINGS w
Do not use the Giraffe® Spot PT LiteTM Phototherapy System in the presence of flam-
mable anesthetics or gases which can support combustion; a possible explosion hazard
exists under these conditions.
CAUTIONS w
Servicing of this product in accordance with the service manual should never be under-
taken without the proper tools, test equipment and the most recent revision of the service
manual which is clearly and thoroughly understood.
ii 6600-0361-000 08/10/02 ii
General Information
The Giraffe® Spot PT LiteTM Phototherapy System provides a
cool light for the treatment of hyperbilirubinemia. The system
consists of two main components: a light source unit which
houses the lamp, controls, universal power supply, cooling
system and thermostat; and the adjustable gooseneck which
contains the light pipe and lens that deliver therapeutic light
energy to the patient.
CI.38.007
A metal halide bulb provides the light source. A fan cools the
bulb and extends bulb life.
Underneath, on the base of the unit are the IEC power recep-
tacle, two resettable circuit breakers and the fan filter retainer. A
mounting bracket on the back of the unit allows the unit to be
positioned and secured in the dovetail slot of an accessory rail.
Tightening two socket head mounting screws holds the unit in
position.
The Gooseneck
The light intensity delivered to the patient varies directly with the
distance of the lens head from the mattress. You change the
intensity and spot size by manually adjusting this distance. The
vinyl coated flexible gooseneck allows the lens to be positioned
anywhere you wish; the gooseneck bends to a new position and
then holds the lens in place. A flexible light pipe inside the
gooseneck transmits the light from the lamp to the lens, where it
can be directed at the patient.
Controls, Indicators
and Connections
2
3
4
10
6
CI.38.003
CI.38.004
7 8 9 11
1. Lens head
2. Gooseneck
3. Light Source Unit
4. Air exhaust
5. Power switch
6. Hour meter
7. Power indicator
8. Air flow failure indicator
9. Power cord receptacle
10. Circuit breakers
11. Air intake/fan filter retainer
2
Pre-use Check Out Procedure
1. Examine the power cord, gooseneck, and light source unit
for obvious signs of damage.
3. Move the gooseneck back and forth and up and down and
verify that it moves freely and stays in position.
CI.38.013
power LED indicator will light.
Note: Immediately after turning the unit on, it takes several seconds
for the light to be emitted from the lens head. If the light does not
come on, switch off the unit, wait about 10 seconds and switch it
back on.
CI.38.007
4. Adjust to the desired spot size by raising or lowering the lens head.
Note: Since the Giraffe Spot PT Lite transmits very little heat
energy, it should not damage the clear hood of an Ohmeda Medical
incubator, even if it is in direct contact with the hood.
5 2
CI.38.011
D 1
H
CI.38.016
4 3
D
Distance from lens Spot Diameter Surface Area Nominal irradiance
head to bed surface level (µW/cm2/nm)
H D A
38 cm 20.0 cm 314.2 cm2 35.0
50 cm 25.9 cm 526.8 cm2 22.5
60 cm 31.5 cm 779.3 cm2 15.0
70 cm 36.5 cm 1046.3 cm2 10.5
80 cm 42.0 cm 1385.4 cm2 06.5
WARNING w Do not operate the lamp at a distance less than 38 cm from the patient.
Maintenance schedule
The unit should be maintained in accordance with the proce-
dures detailed in the Service Manual. Service maintenance must
be performed by a technically competent individual.
Operator maintenance
This schedule lists the minimum maintenance frequencies.
Always follow hospital and local regulations for required mainte-
nance frequencies.
Quarterly
Inspect the air filter and clean or replace as required.
As Required
Annually
Cleaning
w
WARNINGw Never use flammable cleaning solutions to
clean the Spot PT Lite.
Unplug the power cord and allow the unit to cool at least 10 minutes.
Clean the outside of the light source unit and gooseneck using a
mild detergent solution. Aqueous solutions which are both hospital
disinfectants and microbactericides may be used. Do not allow
liquids to seep into the housing. Apply the cleaning solutions with a
clean cloth or sponge. Always dry the parts with a clean damp soft
cloth to avoid scratches and remove cleaner residue.
1. Turn off power and disconnect the power cord. Allow the
lamp to cool at least 10 minutes.
CI.38.005
2. Using a 3mm hex key (6600-1246-400), remove the screw in
the front of the unit, located in the center at the top of the
cover. Remove the cover.
Note: Do not touch the center glass bulb or mirror with your
fingers. Contamination of the bulb may result in reduced
lamp performance. If you touch the bulb during installation or
if you see stains, clean the bulb with alcohol and dry with a
clean, soft cloth.
5. Connect the new bulb and slide it back into place. Orient the
bulb so that “THIS SIDE UP” faces up. Be sure that the bulb
seats completely in the groove in the metal housing.
The Giraffe Spot Phototherapy Lite consists of three printed circuit assemblies (PCA), several peripheral
components and an arc lamp. Power enters through an IEC320 receptacle line filter assembly. The line filter,
along with a clamp-on ferrite bead that is located on the harness immediately after the line filter, provide
filtering of both the phase and neutral lines for compliance with various agency approvals. The phase and
neutral line then pass through circuit breakers for protection in the event of a device failure. After the circuit
breaker, the phase and neutral are connected to the power switch. The output of the power switch is con-
nected to the power supply PCA. The power supply is a universal input (90-264 VAC 50/60 Hz) switching
power supply. The supply outputs +12VDC + 5%. This voltage is not adjustable. The output of the power
supply is applied to the remaining two PCAs. The remaining two PCAs are the ballast and indicator board.
These two boards work interactively to properly light and monitor the operation of the bulb. A description of the
ignition and operation of the lamp follows below.
The bulb in this product is an arc lamp. To light the lamp a high voltage must be applied across the anode and
cathode of the lamp. Once the arc has occurred a low voltage but higher current will fully sustain the arc. The
energy input into the lamp causes the chemicals inside the lamp to excite causing them to emit a high intensity
light. The ballast converts the incoming 12 volts to a minimum 10.5 kilovolt pulses. The ballast s circuitry
detects the presence of an arc and then outputs 52 volts + 6 volts to the bulb. If no arc is detected, the
circuitry shuts down until power is cycled.
The ballast takes in a remote on/off control signal that is sent from the indicator board and outputs a lamp
status signal to the indicator board. The indicator board utilizes the on/off control line to turn off the lamp in the
event of an over-temperature condition. A remote off-board thermostat is used to sense when an over-
temperature condition occurs. The thermostat is normally closed and opens during an over-temperature
condition. In normal operation, the thermostat is closed, the over-temperature LED is off and the ballast
control signal is low (<0.5 volts), which turns the ballast on. In an over-temperature condition, the thermostat is
open, and the over-temperature LED signal to the ballast control is high (>2.7 volts), which turns off the ballast.
The lamp status signal from the ballast is converted to a 12 volt referenced signal to control the counting of the
hour meter. If a fault is detected by the ballast, or if the ballast is turned off due to over-temperature condi-
tions, the lamp status signal will go low, causing the hour meter to stop counting. A flashing hour glass on the
display of the hour meter indicates that the hour meter is counting. When in the stop counting mode, the
elapsed hours will be displayed, but the flashing hour glass will not occur.
Due to the large current (approximately 5 amperes) required by the ballast, the ballast and the indicator board
are connected in parallel to the power supply. The 12 volt supply for the hour meter and the two cooling fans is
passed directly through the indicator board. In addition the indicator board contains a power indicator LED.
When power is applied to the device regardless of the lamp status the power indicator will light, the fans will
operate, and the hour meter display will light.
Bulb doesn’t light Bad connection Check line voltage circuitry to power supply.
Over temp light Bad power switch Trace line voltage from line filter through circuit
doesn’t light. Power Bad circuit breaker breakers and power switch to power supply.
light doesn’t light. Bad line filter If line voltage is present going into any of these
devices but not present on the output of the
device, then replace that device.
Bad power supply If line voltage is present at power supply, verify
power supply output. 12 volts should be present
at J2 pins 1 referenced to pin 4. If there is no
output, replace power supply.
Bulb doesn’t light or goes Dirty filter Unit is in overheat mode. Check fan inlet filter. out
every few minutes. Clean or replace filter if dirty.
Over temp light is lit Bad main or ballast fan Verify that both fans are running
or goes out when bulb lights Bad thermostat Thermostat can be tested with an ohm meter. In
Power light is lit. normal operation the thermostat should be
closed.
Bulb lights but Power light Bad indicator board Replace indicator board.
doesn’t light. Over temp
light doesn’t light.
Hour meter doesn’t display Bad hour meter Verify that 12 volts is present on J3 pins 2
hours. Power light is lit. referenced to pin 4. If voltage is present replace
hour meter.
Hour meter doesn’t count Bad indicator board Verify that >11 volts is present on J3 pins 1
hours when bulb is on. Bad hour meter referenced to 4. If voltage is present replace Power
light is lit. Bad ballast hour meter. If voltage is less than 11 volts verify
that voltage at J1 pin 4 referenced to pin 5 is
>1.421 volts. If voltage is present replace
indicator board. If voltage is not present,
replace ballast*.
*Due to the dangerous high voltage pulses and internal testing circuitry in the ballast, testing of the output is not recommended. Replac-
ing the bulb with a known good bulb is recommended to determine if the problem is with the bulb or the ballast.
4 3
Turn on the light and wait a minute until the lamp stabilizes. Focus the light so that the spot diameter is 20.0 cm
(about 38 cm from the bed surface). Using the BiliBlanket Meter, measure the light at the 5 points indicated on
the diagram and average the 5 readings. It should be approximately 30-40 µW/cm2/nm for a new bulb. The
absolute minimum for a new bulb is 25 µW/cm2/nm.
Note: Bulbs have a typical intensity degradation of approximately 10% over their lifespan.
Note: After performing any repair always perform the Light Intensity Check.
WARNINGS w The design of this product incorporates ultraviolet and infrared filters. During servic-
ing, never look directly at the lamp. Exposure for a duration of 10 minutes can cause
eye damage. During troubleshooting proper eye protection should be worn.
w The design of this product utilizes both covers to provide proper cooling of the lamp
and circuitry. Operation of the unit for a duration of more than 10 minutes can cause
overheating of the lamp and circuitry, which could damage the device.
w Due to the high pressures inside the lamp improper cooling could cause the lamp to
shatter. Both covers should be installed prior to applying power. During trouble-
shooting proper eye protection should be worn.
2. Using the 3mm hex key provided with the unit, remove the screw in the front of the unit, located in the
center at the top of the front cover. Remove cover.
3. Use a 7mm nutdriver or socket to loosen the nut that secures the sheet metal EMI shield. Slide the EMI
shield up and out of the unit.
2. To remove the gooseneck, remove the retaining ring and telflon washer located inside the bulb bracket and
teflon washer on the top unit, then remove the gooseneck from unit.
3. To remove the lens head from the gooseneck, remove the retaining ring just inside the lens housing and
slide the housing back up the gooseneck, so that you can see the entire lens retainer, which is the plastic
sleeve inside the lens housing.
4. Spread the back of the lens retainer out to release it from the groove in the end of the gooseneck and remove it.
5. To remove the lens, spread the front of the lens retainer and carefully remove the lens.
Note: When replacing the convex lens, it is important that the arrow on the side of the lens face towards the
main unit. Care should be taken when handling the lens to keep finger oils and fingerprints off the lens
surfaces. Lens may be cleaned with 70% isopropyl alcohol and a lint-free soft cloth.
3. Pop the seal out of its groove. To remove the mirror, use a 2mm hex key to remove the 2 screws that hold
it in position.
4. To remove the thermostat, disconnect its connector from J4 on the LED board.
5. Cut the 2 cable ties that secure the thermostat to the cable tie holder and remove the thermostat. If you
are replacing the thermostat, remember to order 2 new cable ties to hold it in position.
6. Remove the wire bulb retainer by removing the nut that secures it on the mounting stud. When replacing
or reinstalling the bulb retainer, position it from 0.45 to 0.5 inches from the bulb bracket to maintain ad-
equate spring load on the bulb.
WARNING w Shock hazard. The ballast emits high voltage pulses. Disconnect the unit from power
source and use extreme care when servicing it. It is not recommended to measure the
voltages at the lamp: this may damage measuring equipment.
To replace the components located in the lower portion of the unit it is necessary to first remove the large U
shaped bracket at the bottom of the unit. To remove the bracket use a 7mm wrench to remove the 2 nuts that
hold the bracket to the back cover. It may be necessary to carefully move or remove ballast fan bracket to
access the other components.
Power Supply- To remove the power supply, first disconnect its wire harness, then use a Phillips head screw-
driver to remove the 4 screws that secure it to the back cover.
Main Fan-To remove, first remove the fan guard and filter from the bottom of the unit, then disconnect the fan
from J2 on the LED board. Use a Phillips head to turn the 4 screws and a 5.5mm wrench to hold the 4 nuts
that secure it to the U bracket.
Indicator Board- To remove the LED Board, first disconnect the boards wire harnesses, then pop the board
off its standoffs.
Circuit Breakers- to remove the circuit breakers disconnect their wire harnesses then unscrew the knurled nut
that holds them to the U bracket.
Power Switch, Line Filter and Hour Meter- To remove any of these components simply disconnect their wire
harnesses and pop them out of their cutout in the U bracket. The line filter is secured by two screws.
When removing the power switch, you must also remove its clear plastic drip cover. When replacing the
hour meter, you must also replace its label on the front cover.
2
1
3
CI.38.021
12 5
15
13
12, 13 14 12
13 6
8
9
10
11 7
Figure 5-1
Outside covers
CI.38.020
3
Figure 5-2
Goosneck
1
2
6
34
5
3
4
CI.38.019
14 5
7
15
8 12
10
13
8
9
1. Bulb ......................................................... 6600-0235-850 11
2. Bulb retainer ............................................ 6600-1549-500 10
3. Washer, M4 ............................................. 6600-0712-403
4. Split ring washer, M4 ............................... 6600-0713-403
5. Nut, M4 .................................................... 6600-0711-407
6. Cable tie holder ....................................... 6600-1230-400
7. Power supply ........................................... 6600-0840-600
8. Washer, M3 ............................................. 6600-0712-402
9. Washer, lock M3 int. tooth ....................... 6600-0713-431
10. Screw, M3 x 10 Skt HD ........................... 6600-0707-403
11. Thermostat assembly .............................. 6600-1067-700
12. Cable tie .................................................. 6600-0384-400
13. Star washer, M3 ...................................... 6600-0713-431
14. Ballast assembly ..................................... 6600-0248-850
15. Standoff, M3 x 19L .................................. 6600-1224-400
Figure 5-3
Bulb, power supply, thermostat and ballast
5-6 6600-0361-000 08/10/02 5-6
Service
3 6
5
4
2
1
7
14
8
9
13 12 11 10
CI.38.018
1. Top cover seal ......................................... 6600-1903-500
2. Mirror ....................................................... 6600-1898-500
3. Mirror retainer frame ................................ 6600-1899-500
4. Screw, shoulder M3 x 2L ......................... 6600-0715-415
5. Mounting bracket lock ............................ 6600-1554-500
6. Screw, locking M4 x 12L .......................... 6600-0853-400
7. Mounting bracket housing ....................... 6600-1553-500
8. Mounting plate ......................................... 6600-1547-500
9. Star washer, M4 int. tooth ........................ 6600-0713-432
10. Screw, M4 Skt. Hd. .................................. 6600-0707-408
11. Washer, M4 ............................................. 6600-0712-403
12. Split ring washer ...................................... 6600-0713-403
13. Nut, M4 .................................................... 6600-0711-407
14. Bulb bracket ............................................ 6600-1548-500
Figure 5-4
Mirror and mounting bracket
CI.38.025
3 5
2
6
1
4 8
7
Figure 5-5
Line filter, switch and hour meter
5-7 6600-0361-000 08/10/02 5-7
Service
6
4
3
2
9
10
CI.38.017
1 8
15
12
13
14
Figure 5-7
Ballast fan and mounting bracket
¤
Spot PT Lite TM
Phototherapy System
REF
DANGER:
Electrical shock hazard. Do not remove cover.
Refer servicing to qualified professional.
W CAUTION:
U.S. Federal law restricts this device to
sale by or on the order of a licensed
medical practitioner.
Use only hospital grade
grounded receptacles.
® m
class 1
C US
154249 0086
Ohmeda Medical
Laurel MD 20723 USA
6600-2452-101
English 6600-2452-101
French 6600-2452-102
Spanish 6600-2452-103
German 6600-2452-104
Italian 6600-2452-105
Swedish 6600-2452-106
Japanese 6600-2452-107
Russian 6600-2452-108
Greek 6600-2452-109
Dutch 6600-2452-110
Portuguese 6600-2452-111
1/10
6600-2454-100
THIS SIDE UP
CI.38.023
J1
5
4
3
2
1
+12V J
2
+12V 1
+12V 2
CONNECTION TO
3
COOLING FANS
R3
750 5% 1/4W
J4
+12V
1 R2
CONNECTION TO
2 1K 5% 1/4W
THERMOSTAT
Power LED
D1
R1
Aglient HLMP-3519
300 5% 1/4W
+12V
Over
Temp
D2 R4
LED 300 5% 1/4W
Aglient HLMP-3316
U1
1 6
5 +12V
J
3
2 4 1
2
CONNECTION TO
H11B1 R5 3
4
HOUR METER
100K 5% 1/4W
INDICATOR BOARD
6600-0251-850
6600-1064-700
J4 CONNECTION TO J3 U
3
V+
1 INDICATOR CONNECTION TO 1
Reset
P
2 2 R
Initiate
BOARD INDICATOR 3
V-
I 88888.8
4 N
T1
BOARD
HOUR METER
THERMOSTAT 6600-1264-600
THERMOSTAT ASSEMBLY
6600-1067-700
T-stat closed =
normal
T-stat open =
over temp 1 1
red
M
black 2 1
-
2 2
6600-1521-700
BALLAST COOLING FAN
black 2 1
-
2 2
Figure 5-8
Wiring Diagram- A
5-11 6600-0361-000 08/10/02 5-11
Service
CI.38.024
6600-1065-700
BALLAST ASSEMBLY
6600-0248-850
POWER SUPPLY
6600-0235-850
6600-0840-600
ARC LAMP
Power Supply
V+ red +12V
2.4 2.1
Cathode black Cathode V+ red +12V
2 2 1.2 2.3 2.2
Anode V- red +12V GND 1
1 1 2.2 2.3 1.1
white Anode V- black DCGND 2
1.1 2.1 2.4
black DCGND NEUTRAL 3
2.5 1.3
black DCGND 4
3.6
3.5
3.4
3.3
3.2
3.1
2.6
PHASE 5
1.5
NC
DIMMER
SIMMER
STATUS
ON/OFF
GND
orange
yellow
black
1
J1
5
CONNECTION TO
GROUND INDICATOR
6600-0337-400
6600-1063-700 6600-1062-700
green/yellow green/yellow
1
CONNECTION 2 SW CB1
1
3 blue 1 3 blue 1 2 blue
TO POWER 4
1 3 N
2 4 G
5 brown 2 4 brown 1 2 brown
SUPPLY P
CB2
Figure 5-9
Wiring Diagram- B
5-12 6600-0361-000 08/10/02 5-12
Appendix
Specifications
Electrical
1.2 A @ 100 V ~, 50/60 Hz
1.0 A @ 115 V ~, 50/60 Hz
0.68 A @ 220 V ~, 50/60 Hz
0.65 A @ 230 V ~, 50/60 Hz
0.63 A @ 240 V ~, 50/60 Hz
Environmental
Operating Environment
Temperature 20 to 30°C
Humidity 10 to 95% non-condensing relative humidity
Air Velocity Up to 0.3 m/sec
Storage Conditions
Temperature 0 to 60°C
Humidity 0 to 95% non-condensing relative humidity
Pressure 50 to 106 kPa
Performance
Intensity Approximately 30 - 40 µW/cm2/nm (at a distance from the baby of
38 cm with a spot diameter of 20 cm)
Physical Dimensions
Weight 4.2 kg
CI.38.011
Typical BiliBlanket Light Meter Responses for intensity
measurement
response
CI.38.010
400 410 420 430 440 450 460 470 480 490 500 510 520
wavelength in nanometers
This Product is sold by Ohmeda Medical under the warranties set forth in the following
paragraphs. Such warranties are extended only with respect to the purchase of this
Product directly from Ohmeda Medical or Ohmeda Medical’s Authorized Dealers as new
merchandise and are extended to the Buyer thereof, other than for the purpose of resale.
For a period of twelve (12) months from the date of original delivery to Buyer or to Buyer’s
order, but in no event for a period of more than two years from the date of original delivery
by Ohmeda Medical to an Ohmeda Medical Authorized Dealer, this Product, other than its
expendable parts, is warranted to be free from functional defects in materials and work-
manship and to conform to the description of the Product contained in this operation
manual and accompanying labels and/or inserts, provided that the same is properly
operated under the conditions of normal use, that regular periodic maintenance and
service is performed and that replacements and repairs are made in accordance with the
instructions provided. This same warranty is made for a period of thirty (30) days with
respect to expendable parts. The foregoing warranties shall not apply if the Product has
been repaired other than by Ohmeda Medical or in accordance with written instructions
provided by Ohmeda Medical, or altered by anyone other than Ohmeda Medical, or if the
Product has been subject to abuse, misuse, negligence, or accident.
Ohmeda Medical’s sole and exclusive obligation and Buyer’s sole and exclusive remedy
under the above warranties is limited to repairing or replacing, free of charge, at Ohmeda
Medical’s option, a Product, which is telephonically reported to the nearest Ohmeda
Medical Field Service Support Center and which, if so advised by Ohmeda Medical, is
thereafter returned with a statement of the observed deficiency, not later than seven (7)
days after the expiration date of the applicable warranty, to the Ohmeda Medical Service
and Distribution Center during normal business hours, transportation charges prepaid, and
which, upon Ohmeda Medical’s examination, is found not to conform with above warran-
ties. Ohmeda Medical shall not be otherwise liable for any damages including but not
limited to incidental damages, consequential damages, or special damages.
There are no express or implied warranties which extend beyond the warranties herein-
above set forth. Ohmeda Medical makes no warranty of merchantability or fitness for a
particular purpose with respect to the product or parts thereof.
Ohmeda Medical
8880 Gorman Road
Laurel MD 20723
USA
410-888-5200
Fax 410-888-0544