SERVICE & OPERATING MANUAL

ORIGINAL INSTRUCTIONS E40

1: PUMP SPECS
1 1/2" Elima-Matic Bolted
with Plastic Center Section

E40 Plastic Pumps

• Polypropylene
• PVDF
• Conductive Polypropylene

2: INSTAL & OP
3: EXP VIEW
4: WARRANTY

NAME PLATE
DATE: 23/04/2020
W/O : 570903
P/N: E40PP6X659A-ATEX
WET: 476.V255.354
ALR : 476.V253.000
S/N : 2550483

VERSAMATIC® 800 North Main Street, Mansfield, OH 44902 USA © Copyright 2019
Warren Rupp, Inc. • A Unit of IDEX Corporation Phone: (419) 526-7296 • www.versamatic.com Warren Rupp, Inc. All rights reserved
 Safety Information
IMPORTANT WARNING

Read the safety warnings and instructions in this manual When used for toxic or aggressive fluids, the pump should
before pump installation and start-up. Failure to comply with always be flushed clean prior to disassembly.
the recommendations stated in this manual could damage the
pump and void factory warranty.
Before maintenance or repair, shut off the compressed air line,
When the pump is used for materials that tend to settle out bleed the pressure, and disconnect the air line from the pump.
or solidify, the pump should be flushed after each use to Be certain that approved eye protection and protective clothing
prevent damage. In freezing temperatures the pump should be are worn at all times. Failure to follow these recommendations
completely drained between uses. may result in serious injury or death.

Airborne particles and loud noise hazards. Wear eye and ear
protection.
CAUTION
In the event of diaphragm rupture, pumped material may enter
Before pump operation, inspect all fasteners for loosening
the air end of the pump, and be discharged into the atmosphere.
caused by gasket creep. Retighten loose fasteners to prevent
If pumping a product that is hazardous or toxic, the air exhaust
leakage. Follow recommended torques stated in this manual.
must be piped to an appropriate area for safe containment.

Take action to prevent static sparking. Fire or explosion can

Plastic pumps and plastic components are not UV stabilized. result, especially when handling flammable liquids. The pump,
Ultraviolet radiation can damage these parts and negatively af- piping, valves, containers and other miscellaneous equipment
fect material properties. Do not expose to UV light for extended must be properly grounded.
periods of time.
This pump is pressurized internally with air pressure
WARNING during operation. Make certain that all fasteners and piping
Pump not designed, tested or certified to be powered by connections are in good condition and are reinstalled properly
compressed natural gas. Powering the pump with natural during reassembly.
gas will void the warranty.

WARNING Use safe practices when lifting

The use of non-OEM replacement parts will void (or negate) kg

agency certifications, including CE, ATEX, CSA, 3A and EC1935

compliance (Food Contact Materials). Warren Rupp, Inc. cannot
ensure nor warrant non-OEM parts to meet the stringent
requirements of the certifying agencies.

ATEX Pumps - Conditions For Safe Use

1. Ambient temperature range is as specified in tables 1 & 2 on the next page

2. ATEX compliant pumps are suitable for use in explosive atmospheres when the equipment is properly grounded in
accordance with local electrical codes

3. Conductive Polypropylene, conductive Acetal or conductive PVDF pumps are not to be installed in applications where the
pumps may be subjected to oil, greases and hydraulic liquids.

4. When operating pumps equipped with non-conductive diaphragms that exceed the maximum permissible projected area,
as defined in EN ISO 80079-36 : 2016 section 6.7.5 table 8, the following protection methods must be applied
- Equipment is always used to transfer electrically conductive fluids or
- Explosive environment is prevented from entering the internal portions of the pump, i.e. dry running.

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Temperature Tables

Table 1. Category 2 ATEX Rated Pumps

Ambient Temperature Process Temperature Temperature Maximum Surface

Range [°C] Range [°C] Class Temperature [°C]

-40°C to +80°C T5 T100°C

-40°C to +108°C T4 T135°C

-20°C to +60°C
-40°C to + 160°C T3
T200°C
-40°C to +177°C (225°C) T2

Table 2. Category M2 ATEX Rated Pumps for Mining

Ambient Temperature Process Temperature

Range [°C] Range [°C]

-20°C to +60°C -40°C to +150°C

Note: The ambient temperature range and the process temperature range should not exceed the operating
temperature range of the applied plastic parts as listed in the manuals of the pumps.

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 Table of Contents

SECTION 1: PUMP SPECIFICATIONS...............1

• Nomenclature
• Materials
• Performance
• Dimensional Drawings
1: PUMP SPECS

SECTION 2: INSTALLATION & OPERATION....8

• Principle of Pump Operation
• Typical Installation Guide
• Troubleshooting

SECTION 3: EXPLODED VIEW.........................11

• Composite Drawings
• Parts List
2: INSTAL & OP

• Material Codes

SECTION 4: AIR END.......................................14

• Air Distribution Valve Assembly
• Pilot Valve Assembly
• Intermediate Assembly

SECTION 5: WET END.....................................18

3: EXP VIEW

• Diaphragm Drawings
• Diaphragm Servicing

SECTION 6: WARRANTY & CERTIFICATES...20

• Warranty
• EU Declaration of Conformity - Machinery Directive
• EU Declaration of Conformity - ATEX Directive
4: AIR END

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Explanation of Pump Nomenclature
Your Serial #: (fill in from pump nameplate) _____________________________________

Your Model #: __ __ __ __ __ __ __ __ __ __ __ __ __
(fill in from pump
nameplate)

Model #:

1: PUMP SPECS
Options (if applicable)

Design Level

Construction Design

Valve Seat Material/Valve Seat O-Ring Material

Valve Ball Material

Diaphragm Series

Diaphragm Material

Non-Wetted Parts

Wetted Parts

Pump Size

Model

Model Pump Size Wetted Parts Non-Wetted Parts Diaphragm Material

E Elima-Matic 6 1/4” A Aluminum A Aluminum 1 Neoprene
U Ultra-Matic 8 3/8” C Cast Iron S Stainless Steel 2 Nitrile
5 1/2” S Stainless Steel P Polypropylene 3 FKM (Fluorocarbon)
7 3/4” H Alloy C G Groundable Acetal 4 EPDM
1 1” P Polypropylene Z PTFE-coated Aluminum 5 PTFE
4 1-1/4” or 1-1/2” K Kynar J Nickel-plated Aluminum 6 Santoprene XL
40 1-1/2” G Groundable Acetal C Cast Iron 7 Hytrel
2 2” B Aluminum (Screen Mount) Y FDA Santoprene
3 3”

Diaphragm Series Valve Ball Material Valve Seat/Valve Seat O-Ring Material Construction Design Miscellaneous Options
R Rugged 1 Neoprene 1 Neoprene 9 Bolted B BSP Tapered Thread
D Dome 2 Nitrile 2 Nitrile 0 Clamped CP Center Port
X Thermo-Matic 3 (FKM) Fluorocarbon 3 (FKM) Fluorocarbon ATEX ATEX Compliant
T Tef-Matic (2-piece) 4 EPDM 4 EPDM FP Food Processing
F FUSION 5 PTFE 5 PTFE Design Level SP Sanitary Pump
(one-piece integrated plate) 6 Santoprene XL 6 Santoprene XL A HD Horizontal Discharge
7 Hytrel 7 Hytrel C 3A 3-A Certified
S Stainless Steel 8 Polyurethane
Y FDA Santoprene A Aluminum w/ PTFE O-Rings
S Stainless Steel w/ PTFE O-Rings
C Carbon Steel w/ PTFE O-Rings
H Alloy C w/ PTFE O-Rings
T PTFE Encapsulated Silicone O-Rings
Y FDA Santoprene

*More than one option may be specified for a particular pump model.

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 Materials
Material Profile: Operating Polypropylene: A thermoplastic polymer. Moderate tensile
and flex strength. Resists stong acids and alkali. Attacked by
180°F
82°C
32°F
0°C
Temperatures:
CAUTION! Operating temperature limitations are as follows: chlorine, fuming nitric acid and other strong oxidizing agents.
Max. Min.
PVDF: (Polyvinylidene Fluoride) A durable fluoroplastic with 250°F 0°F
Conductive Acetal: Tough, impact resistant, ductile. Good 190°F -20°F excellent chemical resistance. Excellent for UV applications. 121°C -18°C
abrasion resistance and low friction surface. Generally inert, with 88°C -29°C High tensile strength and impact resistance.
good chemical resistance except for strong acids and oxidizing
agents. Santoprene®: Injection molded thermoplastic elastomer with 275°F -40°F
no fabric layer. Long mechanical flex life. Excellent abrasion 135°C -40°C
1: PUMP SPECS

EPDM: Shows very good water and chemical resistance. Has 280°F -40°F resistance.
poor resistance to oils and solvents, but is fair in ketones and 138°C -40°C
alcohols. UHMW PE: A thermoplastic that is highly resistant to a broad 180°F -35°F
range of chemicals. Exhibits outstanding abrasion and impact 82°C -37°C
FKM: (Fluorocarbon) Shows good resistance to a wide range 350°F -40°F resistance, along with environmental stress-cracking resistance.
of oils and sovents; especially all aliphatic, aromatic and 177°C -40°C
halogenated hydrocarbons, acids, animal and vegetable oils. Urethane: Shows good resistance to abrasives. Has poor 150°F 32°F
Hot water or hot aqueous solutions (over 70°F) will attack FKM. resistance to most solvents and oils. 66°C 0°C

Hytrel®: Good on acids, bases, amines and glycols at room 220°F -20°F Virgin PTFE: (PFA/TFE) Chemically inert, virtually impervious. 220°F -35°F
temperatures only. 104°C -29°C Very few chemicals are known to chemically react with PTFE; 104°C -37°C
molten alkali metals, turbulent liquid or gaseous fluorine and
Neoprene: All purpose. Resistance to vegetable oils. Generally 200°F -10°F a few fluoro-chemicals such as chlorine trifluoride or oxygen
not affected by moderate chemicals, fats, greases and many 93°C -23°C difluoride which readily liberate free fluorine at elevated
oils and solvents. Generally attacked by strong oxidizing acids, temperatures.
ketones, esters and nitro hydrocarbons and chlorinated aromatic
hydrocarbons. Maximum and Minimum Temperatures are the limits for which these materials can be operated.
Temperatures coupled with pressure affect the longevity of diaphragm pump components.
Nitrile: General purpose, oil-resistant. Shows good solvent, oil, 190°F -10°F Maximum life should not be expected at the extreme limits of the temperature ranges.
water and hydraulic fluid resistance. Should not be used with 88°C -23°C
highly polar solvents like acetone and MEK, ozone, chlorinated
Metals:
hydrocarbons and nitro hydrocarbons. Alloy C: Equal to ASTM494 CW-12M-1 specification for nickel and nickel alloy.
Nylon: 6/6 High strength and toughness over a wide 180°F 32°F Stainless Steel: Equal to or exceeding ASTM specification A743 CF-8M for corrosion
temperature range. Moderate to good resistance to fuels, oils 82°C 0°C resistant iron chromium, iron chromium nickel and nickel based alloy castings for
and chemicals. general applicaitons. Commonly referred to as 316 Stainless Steel in the pump industry.
For specific applications, always consult the Chemical Resistance Chart.

Note: This document is a high level guide. Please be aware that not all model and or material
combinations are possible for all sizes. Please consult factory or your distributor for specific details.

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Performance
E40 Plastic 1 1/2" Bolted Pump- Plastic Center MODEL S15 Non-Metallic Performance Curve
Performance based on the following: elastomer fitted pump, flooded suction, water at ambient conditions.

BAR
The use of other materials and varying hydraulic conditions may result in deviations in excess of 5%.

PSI
Flow Rate
Adjustable to . . . . . . 0-100 gpm (0-378 lpm) 7 100 10 (17)

Port Size 10
0P 20 (34)
Suction . . . . . . . . . . . . . . . 1 1/2" ANSI / DIN SI
6 (6.
Discharge . . . . . . . . . . . . . 1 1/2" ANSI / DIN 8B 30 (51)
Displacement Per Stroke: .43 Gallons
80 ar) 1.63 Liters
Air Inlet . . . . . . . . . . . . . . . . . . . . . 3/4" NPT 80 Flow Capacity: 0-100 Gallons Per Min.
5 PS 0-378 Lilters Per Min.
Air Exhaust . . . . . . . . . . . . . . . . . . . 1" NPT

1: PUMP SPECS
I (5

NPSHR
40 (68)
.44
Suction Lift Ba
60 r)
Dry . . . . . . . . . . . . . . . . . . . . . . . . 19' (5.8 m) 4 60

HEAD
Wet . . . . . . . . . . . . . . . . . . . . . . . 29' (8.8 m) PS 50 (85)
I (4
.08

METERS
Max Solid Size (Diameter) Ba
3 r)

FEET
. . . . . . . . . . . . . . . . . . . . . . . 0.47" (12 mm) 40
Max Noise Level . . . . . . . . . . . . 89 dB(A) 40 P
SI (2 10
Shipping Weights 2 .72 30
Bar) 8
Polypropylene . . . . . . . . . . . . . 82 lbs. (37kg)
20 20 6
PVDF . . . . . . . . . . . . . . . . . . . 112 lbs. (51kg) 1
20 PS
I (1.36
Bar)Air 4
Conductive Polypropylene . . . 85 lbs. (38kg) Inlet P 10
ressure 2

0 0 0 0
0 10 20 30 40 50 60 70 80 90 100
U.S. Gallons per minute
0 50 100 150 200 250 300 350
Liters per minute
CAPACITY

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 Dimensional Drawings
E40 Plastic Center
Dimensions in inches (metric dimensions in brackets)
The dimensions on this drawing are for reference only. A certified drawing can be requested if physical dimensions are needed.

DISCHARGE PORT
1 1/2" ANSI / DIN 13.00
COMBINATION STYLE, 330
1: PUMP SPECS

23.00 125# FLANGE CONFIGURATION 6.87 3.56 MANIFOLD CAN ROTATE 90

584 174 90 FROM VERTICAL CENTERLINE

28.75
730
25.19
640

14.35
364
3.50
89
.62
16

17.03
433 3.56
SUCTION PORT 90
12.77
1 1/2" ANSI / DIN
4X .62 324 COMBINATION STYLE,
16 125# FLANGE CONFIGURATION

6.74
171
9.00
229 4.94
125

AIR INLET
3/4" NPT

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Principle of Pump Operation
Air-Operated Double Diaphragm (AODD) pumps are powered
by compressed air or nitrogen.

The main directional (air) control valve ① distributes

compressed air to an air chamber, exerting uniform pressure
over the inner surface of the diaphragm ­②. At the same time,
the exhausting air ③ from behind the opposite diaphragm
is directed through the air valve assembly(s) to an exhaust
port ④.

Air Line As inner chamber pressure (P1) exceeds liquid chamber

pressure (P2), the rod ⑤ connected diaphragms shift
Discharged together creating discharge on one side and suction on the
Fluid opposite side. The discharged and primed liquid’s directions
are controlled by the check valves (ball or flap)⑥ orientation.

The pump primes as a result of the suction stroke. The

suction stroke lowers the chamber pressure (P3) increasing
the chamber volume. This results in a pressure differential
necessary for atmospheric pressure (P4) to push the fluid

2: INSTAL & OP
through the suction piping and across the suction side check
valve and into the outer fluid chamber ⑦.

Discharge PUMP INSTALLATION AREA

Suction Suction (side) stroking also initiates the reciprocating
SAFE AIR
Stroke Stroke EXHAUST
(shifting, stroking or cycling) action of the pump.DISPOSAL
The suction
diaphragm’s movement is mechanically pulled throughAREA its
stroke.
1" DIAMETER AIR The diaphragm’s inner plate makes contact with an
actuator plunger aligned to shift the pilot signaling valve.
EXHAUST PIPING
Once actuated, the pilot valve sends a pressureMUFFLER
signal to the
opposite end of the main directional air valve, redirecting the
compressed air to the opposite inner chamber.

Primed SUBMERGED ILLUSTRATION

Fluid MUFFLER

1" DIAMETER AIR

LIQUID EXHAUST PIPING
LEVEL

SUCTION
LINE

Pump can be submerged if the pump materials of construction

are compatible with the liquid being pumped. The air exhaust
must be piped above the liquid level. When the MUFFLER
pumped product
source is at a higher level than the pump (flooded suction
condition), pipe the exhaust higher than the product source to
prevent siphoning spills.
1" DIAMETER AIR
LIQUID EXHAUST PIPING
LEVEL

SUCTION
LINE

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 Recommended Installation Guide

Available Accessories:
1. Surge Suppressor Unregulated Air
Supply to Surge
2. Filter/Regulator Suppressor 1 Surge Suppressor
3. Air Dryer
4. Lubricator Pressure Gauge

Note: Surge Suppressor and

Piping, including air line, Shut-Off Valve
must be supported after
the flexible connections. Pipe Connection
(Style Optional)

Flexible Connector Discharge

Check
Valve

Shut Off
Muffler Drain Port Valve
(Optional Piped Exhaust)
2: INSTAL & OP

Air Inlet
Flexible Connector
Compound
Gauge 2 Filter Regulator

Flexible
Connection 3 Dryer
Suction 4 Lubricator

CAUTION
Shut-Off Valve The air exhaust should
Pipe Connection be p iped to an area
Drain Port (Style Optional) for safe d isposition
of the product b eing
pumped, in the event of
a diaphragm failure.

Installation And Start-Up

Locate the pump as close to the product being pumped as possible. Keep the suction line length and number of fittings to a minimum. Do not reduce the suction line
diameter.

Air Supply
Connect the pump air inlet to an air supply with sufficient capacity and pressure to achieve desired performance. A pressure regulating valve should be installed to
insure air supply pressure does not exceed recommended limits.

Air Valve Lubrication

The air distribution system is designed to operate WITHOUT lubrication. This is the standard mode of operation. If lubrication is desired, install an air line lubricator
set to deliver one drop of SAE 10 non-detergent oil for every 20 SCFM (9.4 liters/sec.) of air the pump consumes. Consult the Performance Curve to determine air
consumption.

Air Line Moisture

Water in the compressed air supply may cause icing or freezing of the exhaust air, causing the pump to cycle erratically or stop operating. Water in the air supply can
be reduced by using a point-of-use air dryer.

Air Inlet And Priming

To start the pump, slightly open the air shut-off valve. After the pump primes, the air valve can be opened to increase air flow as desired. If opening the valve
increases cycling rate, but does not increase the rate of flow, cavitation has occurred. The valve should be closed slightly to obtain the most efficient air flow to pump
flow ratio.

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Troubleshooting Guide
Symptom: Potential Cause(s): Recommendation(s):
Pump Cycles Once Deadhead (system pressure meets or exceeds air Increase the inlet air pressure to the pump. Pump is designed for 1:1 pressure ratio at zero flow.
supply pressure). (Does not apply to high pressure 2:1 units).
Air valve or intermediate gaskets installed incorrectly. Install gaskets with holes properly aligned.
Bent or missing actuator plunger. Remove pilot valve and inspect actuator plungers.
Pump Will Not Operate Pump is over lubricated. Set lubricator on lowest possible setting or remove. Units are designed for lube free operation.
/ Cycle Lack of air (line size, PSI, CFM). Check the air line size and length, compressor capacity (HP vs. cfm required).
Check air distribution system. Disassemble and inspect main air distribution valve, pilot valve and pilot valve actuators.
Discharge line is blocked or clogged manifolds. Check for inadvertently closed discharge line valves. Clean discharge manifolds/piping.
Deadhead (system pressure meets or exceeds air Increase the inlet air pressure to the pump. Pump is designed for 1:1 pressure ratio at zero flow.
supply pressure). (Does not apply to high pressure 2:1 units).
Blocked air exhaust muffler. Remove muffler screen, clean or de-ice, and re-install.
Pumped fluid in air exhaust muffler. Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.
Pump chamber is blocked. Disassemble and inspect wetted chambers. Remove or flush any obstructions.
Pump Cycles and Will Cavitation on suction side. Check suction condition (move pump closer to product).
Not Prime or No Flow Check valve obstructed. Valve ball(s) not seating
properly or sticking.
Disassemble the wet end of the pump and manually dislodge obstruction in the check valve pocket.
Clean out around valve ball cage and valve seat area. Replace valve ball or valve seat if damaged.
Use heavier valve ball material.
Valve ball(s) missing (pushed into chamber or Worn valve ball or valve seat. Worn fingers in valve ball cage (replace part). Check Chemical
manifold). Resistance Guide for compatibility.
Valve ball(s)/seat(s) damaged or attacked by product. Check Chemical Resistance Guide for compatibility.
Check valve and/or seat is worn or needs adjusting. Inspect check valves and seats for wear and proper setting. Replace if necessary.

2: INSTAL & OP
Suction line is blocked. Remove or flush obstruction. Check and clear all suction screens or strainers.
Excessive suction lift. For lifts exceeding 20’ of liquid, filling the chambers with liquid will prime the pump in most cases.
Suction side air leakage or air in product. Visually inspect all suction-side gaskets and pipe connections.
Pumped fluid in air exhaust muffler. Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.
Pump Cycles Running Over lubrication. Set lubricator on lowest possible setting or remove. Units are designed for lube free operation.
Sluggish/Stalling, Icing. Remove muffler screen, de-ice, and re-install. Install a point of use air drier.
Flow Unsatisfactory Clogged manifolds. Clean manifolds to allow proper air flow
Deadhead (system pressure meets or exceeds air Increase the inlet air pressure to the pump. Pump is designed for 1:1 pressure ratio at zero flow.
supply pressure). (Does not apply to high pressure 2:1 units).
Cavitation on suction side. Check suction (move pump closer to product).
Lack of air (line size, PSI, CFM). Check the air line size, length, compressor capacity.
Excessive suction lift. For lifts exceeding 20’ of liquid, filling the chambers with liquid will prime the pump in most cases.
Air supply pressure or volume exceeds system hd. Decrease inlet air (press. and vol.) to the pump. Pump is cavitating the fluid by fast cycling.
Undersized suction line. Meet or exceed pump connections.
Restrictive or undersized air line. Install a larger air line and connection.
Suction side air leakage or air in product. Visually inspect all suction-side gaskets and pipe connections.
Suction line is blocked. Remove or flush obstruction. Check and clear all suction screens or strainers.
Pumped fluid in air exhaust muffler. Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.
Check valve obstructed. Disassemble the wet end of the pump and manually dislodge obstruction in the check valve pocket.
Check valve and/or seat is worn or needs adjusting. Inspect check valves and seats for wear and proper setting. Replace if necessary.
Entrained air or vapor lock in chamber(s). Purge chambers through tapped chamber vent plugs. Purging the chambers of air can be dangerous.
Product Leaking Diaphragm failure, or diaphragm plates loose. Replace diaphragms, check for damage and ensure diaphragm plates are tight.
Through Exhaust Diaphragm stretched around center hole or bolt holes. Check for excessive inlet pressure or air pressure. Consult Chemical Resistance Chart for compatibility
with products, cleaners, temperature limitations and lubrication.
Premature Diaphragm Cavitation. Enlarge pipe diameter on suction side of pump.
Failure Excessive flooded suction pressure. Move pump closer to product. Raise pump/place pump on top of tank to reduce inlet pressure.
Install Back pressure device (Tech bulletin 41r). Add accumulation tank or pulsation dampener.
Misapplication (chemical/physical incompatibility). Consult Chemical Resistance Chart for compatibility with products, cleaners, temperature limitations
and lubrication.
Incorrect diaphragm plates or plates on backwards, Check Operating Manual to check for correct part and installation. Ensure outer plates have not been
installed incorrectly or worn. worn to a sharp edge.
Unbalanced Cycling Excessive suction lift. For lifts exceeding 20’ of liquid, filling the chambers with liquid will prime the pump in most cases.
Undersized suction line. Meet or exceed pump connections.
Pumped fluid in air exhaust muffler. Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.
Suction side air leakage or air in product. Visually inspect all suction-side gaskets and pipe connections.
Check valve obstructed. Disassemble the wet end of the pump and manually dislodge obstruction in the check valve pocket.
Check valve and/or seat is worn or needs adjusting. Inspect check valves and seats for wear and proper setting. Replace if necessary.
Entrained air or vapor lock in chamber(s). Purge chambers through tapped chamber vent plugs.

For additional troubleshooting tips contact After Sales Support at [email protected] or 419-524-8388

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 Composite Repair Parts Drawing

Torque: 480 in/lbs

(54 N-m)

Overlay Option
Drawing
ILLUSTRATION SHOWS
DIRECTION OF DIAPHRAGMS
DIAPHRAGM CONFIGURATION
DETAIL
NOTE TO ASSEMBLY
THE DIAPHRAGMS FOR BOTH
CONFIGURATIONS SHOWN ABOVE ARE TO BE
INSTALLED WITH CONVOLUTIONS FACING Torque: 350 in/lbs
TOWARDS CENTER OF PUMP
(39 N-m)
One-Piece Bonded
Option Drawing

Torque: 120 in/lbs

(13 N-m)

Torque: 120 in/lbs

(13 N-m) Torque: 480 in/lbs
(54 N-m)

Torque: 150 in/lbs Fluid End Section

(16.9 N-m) Assembly
3: EXP VIEW

Air End Section

Assembly

Service & Repair Kits

476-V253-000 Air End Kit
Seals, O-Rings, Gaskets,
Retaining Rings, Air Valve
Sleeve & Spool Set
and Pilot Valve Assembly
476-V253-559 Air End Kit
(for Conductive Polypropylene pumps)
Seals, O-Rings, Gaskets,
Retaining Rings, Air Valve
Sleeve & Spool Set
and Pilot Valve Assembly
476-V255-354 Wetted End Kit
Santoprene Diaphragms,

Santoprene Balls and TFE Seals
476-V255-654 Wetted End Kit
Santoprene Diaphragms,

PTFE Overlay Diaphragms,
PTFE Balls and PTFE Seals

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Composite Repair Parts List
Item Part Number Description Qty Item Part Number Description Qty
1 031-140-000 Air Valve Assembly 1 26 612-195-157 Inner, Plate Diaphragm 2
031-140-001 Air Valve Assembly 1 612-227-150 Inner Diaphragm Plate
031-141-000 Air Valve Assembly (No Muffler) 1 (One-Piece Bonded Option) 2
031-141-001 Air Valve Assembly (No Muffler) 1 27 612-225-520 Outer, Plate Diaphragm 2
2 095-110-558 Pilot Valve Assembly 1 612-225-552 Outer, Plate Diaphragm 2
3 050-036-354 Ball, Check 4 28 620-004-114 Plunger, Actuator 2
050-036-357 Ball, Check 4 29 670-045-520 Retainer, Ball 4
050-036-360 Ball, Check 4 670-045-552 Retainer, Ball 4
050-036-365 Ball, Check 4 30 675-042-115 Ring, Retainer 2
050-036-600 Ball, Check 4 31 685-063-120 Rod, Diaphragm 1
4 114-024-551 Intermediate Assembly 1 32 720-004-360 Seal, U-Cup 2
114-024-559 Intermediate Assembly 1 33 720-035-600 Seal, Check Valve Assembly 8
5 132-035-357 Bumper, Diaphragm 2 34 720-037-600 Seal, Manifold 4
6 135-034-506 Bushing, Plunger 2 35 722-074-520 Seat, Check Valve 4
7 165-118-551 Air Inlet Cap Assembly 1 722-074-552 Seat, Check Valve 4
165-118-559 Air Inlet Cap Assembly 1 36 901-038-115 Washer, Flat 5/16" 4
8 170-055-115 Capscrew, Hex HD 1/2-13 x 2.50 32 901-038-308 Washer, Flat 5/16" 4
170-055-308 Capscrew, Hex HD 1/2-13 x 2.50 32 37 901-046-115 Washer, Flat 1/2" 96
9 170-069-115 Capscrew, Hex HD 5/16-18 x 1.75 4 901-046-308 Washer, Flat 1/2" 96
170-069-308 Capscrew, Hex HD 5/16-18 x 1.75 4 38 901-048-115 Washer, Flat 3/8" 4
10 170-092-115 Capscrew, Hex HD 1/2-13 x 4.00 16 901-048-308 Washer, Flat 3/8" 4
170-092-308 Capscrew, Hex HD 1/2-13 x 4.00 16
11 171-053-115 Capscrew, Soc HD 3/8-16 x 2.75 4 NOT SHOWN:
171-053-308 Capscrew, Soc HD 3/8-16 x 2.75 4 530-033-000 Muffler 1
12 171-078-115 Capscrew, Flat HD 3/8-16 x1.25 8
13 196-187-520 Chamber, Outer 2
196-187-552 Chamber, Outer 2
196-187-557 Chamber, Outer 2
14 196-188-551 Chamber, Inner 2
196-188-559 Chamber, Inner 2
15 286-005-354 Diaphragm 2
286-005-357 Diaphragm 2
286-005-360 Diaphragm 2
286-005-363 Diaphragm 2
286-005-365 Diaphragm 2
286-114-000 Diaphragm,
One-Piece Bonded PTFE 2

3: EXP VIEW
16 286-119-600 Diaphragm, Overlay 2
17 312-101-520 Elbow, Discharge 2
312-101-552 Elbow, Discharge 2
312-101-557 Elbow, Discharge 2
18 312-115-520 Elbow, Suction 2
312-115-552 Elbow, Suction 2
312-115-557 Elbow, Suction 2
19 360-093-360 Gasket, Main Air Valve 1
20 360-103-360 Gasket, Pilot Valve 1
21 360-104-360 Gasket, Air Inlet Cap 1
360-104-379 Gasket, Air Inlet Cap
(Conductive Models Only) 1
22 360-107-360 Gasket, Inner Chamber 2
23 518-228-520 Manifold 2
518-228-552 Manifold 2
518-228-557 Manifold 2
24 545-008-110 Nut, Hex 1/2-13 32
545-008-308 Nut, Hex 1/2-13 32
25 560-001-360 O-Ring 2

LEGEND:
= Items contained within Air End Kits
= Items contianed within Wet End Kits
Note: Kits contain components specific to the material codes.

ATEX Compliant

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e40nmdlCsmATEX-rev0419
 Material Codes - The Last 3 Digits of Part Number
000 ����Assembly, sub-assembly; 364 ����EPDM Rubber • Delrin and Hytrel are registered
and some purchased items Color coded: BLUE tradenames of E.I. DuPont.
010 ����Cast Iron 365 ����Neoprene Rubber
• Nylatron is a registered tradename
015 ����Ductile Iron Color coded: GREEN of Polymer Corp.
020 ����Ferritic Malleable Iron 366 ����Food Grade Nitrile
080 ����Carbon Steel, AISI B-1112 368 ����Food Grade EPDM • Gylon is a registered tradename
110 �����Alloy Type 316 Stainless Steel 371 ����Philthane (Tuftane) of Garlock, Inc.
111 �����Alloy Type 316 Stainless Steel 374 ����Carboxylated Nitrile • Santoprene is a registered tradename
(Electro Polished) 375 ����Fluorinated Nitrile of Exxon Mobil Corp.
112 �����Alloy C 378 ����High Density Polypropylene
113 �����Alloy Type 316 Stainless Steel 379 ����Conductive Nitrile • Rulon II is a registered tradename
of Dixion Industries Corp.
(Hand Polished) 408 ����Cork and Neoprene
114 �����303 Stainless Steel 425 ����Compressed Fibre • Ryton is a registered tradename
115 �����302/304 Stainless Steel 426 ����Blue Gard of Phillips Chemical Co.
117 �����440-C Stainless Steel (Martensitic) 440 ����Vegetable Fibre
• Valox is a registered tradename
120 ����416 Stainless Steel 500 ����Delrin® 500 of General Electric Co.
(Wrought Martensitic) 502 ����Conductive Acetal, ESD-800
148 ����Hardcoat Anodized Aluminum 503 ����Conductive Acetal, Glass-Filled
150 ����6061-T6 Aluminum 506 ����Delrin® 150
152 ����2024-T4 Aluminum (2023-T351) 520 ����Injection Molded PVDF
155 ����356-T6 Aluminum Natural color
156 ����356-T6 Aluminum 540 ����Nylon
157 ����Die Cast Aluminum Alloy #380 542 ����Nylon
158 ����Aluminum Alloy SR-319 544 ����Nylon Injection Molded
162 ����Brass, Yellow, Screw Machine Stock 550 ����Polyethylene
165 ����Cast Bronze, 85-5-5-5 551 ����Glass Filled Polypropylene
166 ����Bronze, SAE 660 552 ����Unfilled Polypropylene
170 ����Bronze, Bearing Type, 555 ����Polyvinyl Chloride
Oil Impregnated 556 ����Black Vinyl
180 ����Copper Alloy 557.....Unfilled Conductive Polypropylene
305 ����Carbon Steel, Black Epoxy Coated 558 ����Conductive HDPE
306 ����Carbon Steel, Black PTFE Coated 559.....Glass Filled - Conductive Polypropylene
307 ����Aluminum, Black Epoxy Coated 570 ����Rulon II®
308 ����Stainless Steel, Black PTFE Coated 580 ����Ryton®
309 ����Aluminum, Black PTFE Coated 600 ����PTFE (virgin material)
313 ����Aluminum, White Epoxy Coated Tetrafluorocarbon (TFE)
330 ����Zinc Plated Steel 603 ����Blue Gylon®
332 ����Aluminum, Electroless Nickel Plated 604 ����PTFE
333 ����Carbon Steel, Electroless 606 ����PTFE
Nickel Plated 607 ����Envelon
335 ����Galvanized Steel 608 ����Conductive PTFE
337 ����Silver Plated Steel 610 ����PTFE Encapsulated Silicon
351 ����Food Grade Santoprene® 611 �����PTFE Encapsulated FKM
353 ����Geolast; Color: Black 632 ����Neoprene/Hytrel®
354 ����Injection Molded #203-40
Santoprene® Duro 40D +/-5;
633 ����FKM/PTFE
634 ����EPDM/PTFE RECYCLING
Color: RED 635 ����Neoprene/PTFE Warren Rupp, manufacturer of Versamatic, is
an ISO14001 registered company and is committed
356 ����Hytrel® 637 ����PTFE, FKM/PTFE
to minimizing the impact our products have on the
357 ����Injection Molded Polyurethane 638 ����PTFE, Hytrel®/PTFE
environment. Many components of Versamatic® AODD
358 ����Urethane Rubber 639 ����Nitrile/TFE
pumps are made of recyclable materials. We encourage
(Some Applications) 643 ����Santoprene®/EPDM
pump users to recycle worn out parts and pumps
(Compression Mold) 644 ����Santoprene®/PTFE
whenever possible, after any hazardous pumped fluids
359 ����Urethane Rubber 656 �����Santoprene® Diaphragm and
are thoroughly flushed. Pump users that recycle will
360 ����Nitrile Rubber Color coded: RED Check Balls/EPDM Seats
gain the satisfaction to know that their discarded part(s)
363 ����FKM (Fluorocarbon) 661 ����EPDM/Santoprene®
or pump will not end up in a landfill. The recyclability of
Color coded: YELLOW 666 ����FDA Nitrile Diaphragm,
Versamatic products is a vital part of Warren Rupp’s
PTFE Overlay, Balls, and Seals commitment to environmental stewardship.
668 ����PTFE, FDA Santoprene®/PTFE

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Air Distribution Valve Assembly
1-J

1-G

1-F
1-D
1-E

1-G

1-A

1-G 1-B

Air Valve Assembly Parts List

Item Part Number Description Qty
1 031-140-000* Air Valve Assembly 1
1-A 031-139-000 Sleeve and Spool Set 1
1-B 095-119-551 Body, Air Valve 1
1-E 1-D 165-096-551 Cap, Muffler 1
1-H 1-E 165-140-551 Cap, End 2
1-F 530-028-550 Muffler 1
1-G 560-020-360 O-Ring 10
Air Distribution Valve Servicing 1-H 675-068-115 Staple 2
1-J 710-015-115 Screw, Self-tapping 4
See repair parts drawing, remove screws.
Step 1: Remove staple retainer (1-H). For Pumps with Piped Exhaust:
1 031-141-000* Air Valve Assembly 1
Step 2: Remove end cap (1-E).
(Includes all items used on 031-140-000
Step 3: Remove spool part of (1-A) (caution: do not scratch). minus items 1-D, 1-F & 1-J)
Step 4: Press sleeve (1-A) from body (1-B).
Step 5: Inspect O-Ring (1-H) and replace if necessary. Air Valve Assembly Parts List
Step 6: Lightly lubricate O-Rings (1-H) on sleeve (1-A). Item Part Number Description Qty
Step 7: Press sleeve (1-A) into body (1-B). 1 031-140-001 Air Valve Assembly 1
1-A 031-139-000 Sleeve and Spool Set 1
Step 8: Reassemble in reverse order, starting with step 3. 1-B 095-119-559 Body, Air Valve 1
1-D 165-096-559 Cap, Muffler 1
Note: Sleeve and spool (1-A) set is match ground to a specified clearance 1-E 165-140-559 Cap, End 2
sleeve and spools (1-A) cannot be interchanged. 1-F 530-028-550 Muffler 1
1-G 560-020-360 O-Ring 10
1-H 675-068-115 Staple 2
IMPORTANT 1-J 710-015-115 Screw, Self-tapping 4

Read these instructions completely, before installation For Pumps with Metal Mesh Muffler or Piped Exhaust:
and start-up. It is the responsibility of the purchaser 1 031-141-001 Air Valve Assembly 1
to retain this manual for reference. Failure to comply (Includes all items used on 031-140-001
with the recommendations stated in this manual will
damage the pump, and void factory warranty.
minus items 1-D, 1-F & 1-J)

ATEX Compliant

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 Pilot Valve Assembly

2-A

2-E 2-D
2-F

2-C
2-B

Pilot Valve Servicing Pilot Valve Assembly Parts List

With Pilot Valve removed from pump.
Item Part Number Description Qty
Step 1: Remove snap ring (2-F). 2 095-110-558 Pilot Valve Assembly 1
Step 2: Remove sleeve (2-B), inspect O-Rings (2-C), 2-A 095-095-558 Valve Body 1
replace if required. 2-B 755-052-000 Sleeve (With O-Rings) 1
2-C 560-033-360 O-Ring (Sleeve) 6
Step 3: Remove spool (2-D) from sleeve (2-B),
2-D 775-055-000 Spool (With O-Rings) 1
inspect O-Rings (2E), replace if required. 2-E 560-023-360 O-Ring (Spool) 3
Step 4: Lightly lubricate O-Rings (2-C) and (2-E). 2-F 675-037-080 Retaining Ring 1
Reassemble in reverse order.

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Intermediate Assembly Drawing

30
27

34
6
32
Intermediate Assembly Drawing
Step 1: Remove plunger, actuator (28) from center of
intermediate pilot valve cavity.
Step 2: Remove Ring, Retaining (30), discard.
Step 3: Remove bushing, plunger (6), inspect for wear
and replace if necessary with genuine parts.
Step 4: Remove O-Ring (25), inspect for wear and
replace if necessary with genuine parts.
Step 5: Lightly lubricate O-Ring (25) and insert into
intermediate. IMPORTANT
Step 6: Reassemble in reverse order.
When the pumped product source is at a higher
Step 7: Remove Seal, Diaphragm Rod (32). level than the pump (flooded suction condition),
pipe the exhaust higher than the product source
Step 8: Clean seal area, lightly lubricate and install new Seal, to prevent siphoning spills. In the event of a
diaphragm failure a complete rebuild of the
Diaphragm Rod (32). center section is recommended.

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e40nmdlCsmATEX-rev0419
 Diaphragm Service Drawing with Overlay

Torque: 480 in/lbs

Diaphragm Service Drawing, Non-Overlay

Torque: 480 in/lbs

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e40nmdlCsmATEX-rev0419
Diaphragm Servicing
Step 1: With manifolds and outer chambers rod. Align diaphragm through bolt holes, always going
removed, remove diaphragm assemblies from forward past the recommended torque. Torque values
diaphragm rod. DO NOT use a pipe wrench or similar are called out on the exploded view. NEVER reverse
tool to remove assembly from rod. Flaws in the rod to align holes, if alignment cannot be achieved
surface may damage bearings and seal. Soft jaws without damage to diaphragm, loosen complete
in a vise are recommended to prevent diaphragm assemblies, rotate diaphragm and reassemble as
rod damage. described above.

Step 1.A: NOTE: Not all inner diaphragm plates Step 9: Complete assembly of entire unit.
are threaded. Some models utilize a through hole One Piece Diaphragm Servicing (Bonded PTFE
in the inner diaphragm plate. If required to separate with integral plate) The One Piece diaphragm has
diaphragm assembly, place assembly in a vise, a threaded stud installed in the integral plate at the
gripping on the exterior cast diameter of the inner factory. The inner diaphragm plate has a through
plate. Turn the outer plate clockwise to separate the hole instead of a threaded hole. Place the inner
assembly. plate over the diaphragm stud and thread the first
diaphragm / inner plate onto the diaphragm rod only
Always inspect diaphragms for wear cracks or until the inner plate contacts the rod. Do not tighten. A
chemical attack. Inspect inner and outer plates for small amount of grease may be applied between the
deformities, rust scale and wear. Inspect intermediate inner plate and the diaphragm to facilitate assembly.
bearings for elongation and wear. Inspect diaphragm Insert the diaphragm / rod assembly into the pump
rod for wear or marks. and install the outer chamber. Turn the pump over
Clean or repair if appropriate. Replace as required. and thread the second diaphragm / inner plate onto
the diaphragm rod. Turn the diaphragm until the
Step 2: Reassembly: There are two different types inner plate contacts the rod and hand tighten the
of diaphragm plate assemblies utilized throughout the assembly. Continue tightening until the bolt holes
Sandpiper product line: Outer plate with a threaded align with the inner chamber holes. DO NOT LEAVE
stud, diaphragm, and a threaded inner plate. THE ASSEMBLY LOOSE.

Outer plate with a threaded stud, diaphragm, and

an inner plate with through hole. Secure threaded
inner plate in a vise. Ensure that the plates are being
installed with the outer radius against the diaphragm.

Step 3: Lightly lubricate, with a compatible material,

the inner faces of both outer and inner diaphragm plates
when using on non Overlay diaphragms (For EPDM
water is recommended). No lubrication is required.

Step 4: Push the threaded outer diaphragm plate

through the center hole of the diaphragm. Note: Most
diaphragms are installed with the natural bulge out
towards the fluid side.
Step 5: Thread or place, outer plate stud into
the inner plate. For threaded inner plates, use a
torque wrench to tighten the assembly together.
Torque values are called out on the exploded view.

Repeat procedure for second side assembly.

Allow a minimum of 15 minutes to elapse after
torquing, then re-torque the assembly to compensate
for stress relaxation in the clamped assembly.

Step 6: Thread one assembly onto the diaphragm

rod with sealing washer (when used) and bumper.
IMPORTANT
Read these instructions completely,
Step 7: Install diaphragm rod assembly before installation and start-up.
into pump and secure by installing the outer It is the responsibility of the
chamber in place and tightening the capscrews. purchaser to retain this manual for
Step 8: On opposite side of pump, thread the reference. Failure to comply with
the recommendations stated in this
remaining assembly onto the diaphragm rod. Using a manual will damage the pump, and
torque wrench, tighten the assembly to the diaphragm void factory warranty.

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e40nmdlCsmATEX-rev0419
 5 - YEAR Limited Product Warranty
Quality System ISO9001 Certified • Environmental Management Systems ISO14001 Certified
Versamatic warrants to the original end-use purchaser that no product sold by Versamatic that bears a Versamatic brand shall fail under
normal use and service due to a defect in material or workmanship within five years from the date of shipment from Versamatic’s factory.

The use of non-OEM replacement parts will void (or negate) agency certifications, including CE, ATEX, CSA, 3A and EC1935 compliance (Food
Contact Materials). Warren Rupp, Inc. cannot ensure nor warrant non-OEM parts to meet the stringent requirements of the certifying agencies.

~ See complete warranty at http://vm.salesmrc.com/pdfs/VM_Product_Warranty.pdf

DECLARATION OF CONFORMITY
DECLARATION DE CONFORMITE • DECLARACION DE CONFORMIDAD • ERKLÄRUNG BEZÜGLICH EINHALTUNG DER VORSCHRIFTEN
DICHIARAZIONE DI CONFORMITÀ • CONFORMITEITSVERKLARING • DEKLARATION OM ÖVERENSSTÄMMELSE
EF-OVERENSSTEMMELSESERKLÆRING • VAATIMUSTENMUKAISUUSVAKUUTUS • SAMSVARSERKLÄRING
DECLARAÇAO DE CONFORMIDADE

MANUFACTURED BY: VERSAMATIC ®

FABRIQUE PAR: Warren Rupp, Inc.
FABRICADA POR: A Unit of IDEX Corporation
HERGESTELLT VON: 800 North Main Street
FABBRICATO DA: P.O. Box 1568
VERVAARDIGD DOOR: Mansfield, OH 44901-1568 USA
TILLVERKAD AV:
FABRIKANT: Tel: 419-526-7296
VALMISTAJA: Fax: 419-526-7289
PRODUSENT:
FABRICANTE:

PUMP MODEL SERIES: E SERIES, V SERIES, VT SERIES, VSMA3, SPA15,

RE SERIES AND U2 SERIES
This product complies with the following European Community Directives:
Ce produit est conforme aux directives de la Communauté européenne suivantes:
2006/42/EC
Este producto cumple con las siguientes Directrices de la Comunidad Europea: on Machinery, according
Dieses produkt erfüllt die folgenden Vorschriften der Europäischen Gemeinschaft: to Annex VIII
Questo prodotto è conforme alle seguenti direttive CEE:
Dir produkt voldoet aan de volgende EG-richtlijnen:
Denna produkt överensstämmer med följande EU direktiv:
Versamatic, Inc., erklærer herved som fabrikant, at ovennævnte produkt er i overensstemmelse med bestemmelserne i Direkktive:
Tämä tuote täyttää seuraavien EC Direktiivien vaatimukstet:
Dette produkt oppfyller kravene til følgende EC Direktiver:
Este produto está de acordo com as seguintes Directivas comunitárias:

This product has used the following harmonized standards to verify conformance: EN809:2012
Ce materiel est fabriqué selon les normes harmonisées suivantes, afin d’ en garantir la conformité:
Este producto cumple con las siquientes directrices de la comunidad europa:
Dieses produkt ist nach folgenden harmonisierten standards gefertigtworden, die übereinstimmung wird bestätigt:
Questo prodotto ha utilizzato i seguenti standards per verificare la conformita´:
De volgende geharmoniseerde normen werden gehanteerd om de conformiteit van dit produkt te garanderen:
För denna produkt har följande harmoniserande standarder använts för att bekräfta överensstämmelse:
Harmoniserede standarder, der er benyttet:
Tässä tuotteessa on sovellettu seuraavia yhdenmukaistettuja standardeja:
Dette produkt er produsert i overenstemmelse med fløgende harmoniserte standarder:
Este produto utilizou os seguintes padrões harmonizados para varificar conformidade:

AUTHORIZED / APPROVED BY: DATE: February 27, 2017

FECHA:
Approuve par:
Aprobado por: Dave Roseberry DATUM:
Genehmigt von: Director of Engineering DATA:
DATO:
approvato da:
Authorized Representative: PÄIVÄYS:
Goedgekeurd door:
Underskrift: IDEX Pump Technologies
Valtuutettuna: R79 Shannon Industrial Estate,
Bemyndiget av:
Shannon, Co. Clare Ireland
Autorizado Por:
Attn: Barry McMahon
06/14/2017 REV 08 VMQR 044FM

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e40nmdlCsmATEX-rev0419
 EU Declaration of Conformity
Manufacturer:
Versamatic
A Unit of IDEX Corporation
800 North Main Street
Mansfield, OH 44902 USA

Warren Rupp, Inc declares that Air Operated Double Diaphragm Pumps (AODD) and Surge Suppressors
listed below comply with the requirements of Directive 2014/34/EU and all the applicable standards.

Applicable Standards:
• EN ISO 80079-36: 2016 • EN ISO 80079-37: 2016 • EN60079-25: 2010

1. AODD Pumps and Surge Suppressors - Technical File No.: 20310400 -1410/MER

Hazardous Location Applied:

II 2 G Ex h IIC T5...225°C (T2) Gb

II 2 D Ex h IIIC T100°C...T200°C Db

• Metal pump models with external aluminum components (E-series)

• Versa-Surge® surge suppressors (VTA-Series)

2. AODD Pumps - Technical File No.: 20310400 -1410/MER - On File With: DEKRA Certification B.V. (0344)
Meander 1051
6825 MJ Arnhem
Hazardous Location Applied: The Netherlands

I M2 Ex h Mb
II 2 G Ex h IIC T5...225°C (T2) Gb
II 2 D Ex h IIIC T100°C...T200°C Db

• Metal pump models with no external aluminum (E-Series)

• Conductive plastic pumps (E-Series Plastic)

See “Safety Information” page for conditions of safe use

DATE/OF REVISION/TITLE: Dave Roseberry

19 DEC 2018 Director of Engineering

VM_DofC_ATEX_MetallicAndNon-Metallic_V_rev1218