D131 Knauf Free-Spanning Ceiling - Metal Grid CW/UW
D131 Knauf Free-Spanning Ceiling - Metal Grid CW/UW
D131 Knauf Free-Spanning Ceiling - Metal Grid CW/UW
Edition 2005-06
Knauf
Free-Spanning Ceiling
g ceiling F90
nin 19
or fre e-span ata Sheet K2
F nical D
e T ec h
se
The structural, statical properties, and characteristic building physics of Knauf systems
can solely be ensured with the exclusive use of Knauf system components, or other prod-
ucts expressly recommended by Knauf.
Knauf Free-Spanning Ceiling D131
Fire protection from below / from below and from above (plenum)
Ceilings that are fire protection rated on its own
Requirement to the basic ceiling Fire protection Knauf System Constructions Proof
for fire protection: rate for
fire stress from cladding metal insulation
from below grid (required
no fire protection requirements type/ minimum max. spacing for fire protection)
to basic ceiling / roof construction below above building thick- of C profiles
material ness
from above (plenum) class
the basic ceiling should have b min. minimum
the same fire protection rate thickness density
as the underceiling mm mm mm kg/m³
mineral wool G
18 625
40 -
Fire-Resistant
ABP
F30 Boards 25 625
GKF, A2 P-3964/2172
without insulation
or
min. B2
2x 12.5 500
mineral wool S
Fire-Resistant
40 40 ABP
F30 F30 Boards 18 625
GKF, A2 or P-3964/2172
60 30
without insulation
Fire-Resistant 18
or ABP
F30 F30 Boards + 625
GKF, A2 P-3964/2172
12.5 min. B2
covering layer
Note Free-Spanning Fireboard Ceiling A1: F90 solely from below; F90 solely from below and from above - see TDS K219
2
Knauf Free-Spanning Ceiling D131
Fastening
Fastening of load bearing perimeter runners
Fastening to Anchor Maximum
spacing of
anchors
metal stud partitions 2x Knauf All Purpose Screw FN 4.3x35
(fastening to metal studs) 625 mm
2x Knauf All Purpose Screw FN 4.3x65
substantial masonry
without cavities or Knauf Nailable Plug L 8/80 300 mm
light concrete (density 1000 kg/m³)
suitable anchors
other materials
minumum shear load capacity 0.35 kN per anchor
For room widths 2.25 m the number of anchors can be reduced by 50 % respectively the spacing of the anchors can be doubled.
m
5 m
62
30 mm
b C
Screws
Maximum
Knauf Drywall spacing C
Screws of screws
single layer cladding
12.5 mm TN 3.5x25
170 mm
18 mm TN 3.5x35
double layer cladding
1st layer: TN 3.5x25 500 mm
2nd layer: TN 3.5x35 170 mm maximum room width 5,5 m
68 mm
75 mm
75 mm
as load bearing profile
Knauf UW runner
68 mm
as perimeter connection
75 mm
mineral wool
building material class A
min. thickness 40 mm
(required for
fire protection) Knauf Board GKF 18 mm
Knauf Boards GKF
500 mm b 2x 12.5 mm b 625 mm 625 mm b
Structural
D131vu-A1 D131vu-C1 Cut edge joint
connection to partition
5
Knauf Free-Spanning Ceiling D131
Fire protection F30 ● solely from below and from above
A
C
b b
D D C B B
120 mm wide
Knauf CW double profile
as load bearing channel
mineral wool S
93 mm
60 mm; 30 kg/m³
or
40 mm; 40 kg/m³
Proof:
ABP P-3964/2172 2
els
nn
c
ha
rc
pe
up
Exposed ceiling
of
g
in
0.15 kN/m²
ac
sp
e.g. Acoustical Ceiling
insulation (building 2 b b
material class A) allowable spacing of lower channels
Free-Spanning Ceiling as fire protection ceiling 1 Maximum spacings of exposed ceiling 2 all dimension in mm
The additional dead load of the exposed ceiling Maximum Maximum spacing Maximum
( 0.15 kN/m²) has to be considered for the maximum spacing of c suspenders *) a spacing of b
upper channels load bearing capacity class lower channel
ceiling span (room width) of the Free-Spanning Ceiling.
up to 0.15 kN/m²
F30
as fire protection ceiling solely from below
exposed ceiling
0.15 kN/m²
Knauf All Purpose Screw FN Knauf Board
Universal Bracket for CD 60x27
(install alternating)
alternative suspension:
D131-D112 Knauf Exposed Ceiling below Free-Spanning Ceiling Direct Bracket
upper channels of exposed ceiling always lateral to load bearing channels of Free-Spanning Ceiling
Note loading of exposed ceiling max. 100 N per suspender
D1
D1
B2
Knauf CW double profile
A1 A1 C1 C1 C2 C2 C3 C3 A2 A2
lighting
B1
B1
B2
Ceiling plan
Details lighting and access panel see page 9
25
according to DIN 18182 according to DIN 18182
of lighting box
height
fixing of lighting fixing of lighting
fixture according fixture according
to manufacturers to manufacturers
instructions instructions
additional profile
(not necessary for openings
up to 200 mm width)
Lateral section lighting fixture Longitudinal section lighting
D131-SO-C1 D131-SO-B1
example: F30 solely from below fixture example: F30 solely from below
Access Panel
625 mm
complete covering with board strips GKF 12.5 mm fastened to
Knauf Boards GKF 12.5 mm UW runner with
Drywall Screws TN 3.5x25
D131-SO-C2
Lateral section
access panel
Example:
F30 solely from below
and from above
Knauf UW runner Alutop Access Drywall Screw TB 3.5x35
Panel at a spacing of 170 mm
without insulation, with 6 clearance 6
additional layer with insulation
450 mm
D131-SO-B2
Longitudinal section
access panel
Example:
F30 solely from below
and from above
Alutop Access Panel Drywall Screw TB 3.5x35
at a spacing of 170 mm
without insulation, with 6 clearance 6
additional layer with insulation
1500 mm
connection to wall
resp.
UW runner 50x40x0.6; (4.0 m long) - -
UW runner 75x40x0.6; (4.0 m long)
resp.
resp.
UW runner 100x40x0.6; (4.0 m long) m 0.8 0.8
UW runner 125x40x0.6; (special) 0.8 0.8
UW runner 150x40x0.6; (special)
CW profile 50x50x0.6; (up to 5.0 m long)
resp.
CW profile 75x50x0.6; (up to 6.0 m long)
resp.
resp.
CW profile 100x50x0.6; (up to 6.0 m long) m 0.2 0.2 0.2 0.2
CW profile 125x50x0.6; (special)
resp.
CW profile 150x50x0.6; (special) - -
fastening of perimeter runner:
resp. Knauf All Purpose Screw FN 4.3x35
Knauf All Purpose Screw FN 4.3x65
resp. pcs 3.1 3.1 3.1 3.1
Knauf Nailable Plug "L" 8/80; (50 pcs. box)
resp.
Knauf Nailable Plug; (100 pcs. box)
connection double profile to perimeter runner
e.g. 2x metal rivets pcs 3.2 2.6 - -
metal grid
Knauf CW double profile as load bearing channels:
2x CW profile 50x50x0.6; (up to 5.0 m long)
resp.
2x CW profile 75x50x0.6; (up to 6.0 m long)
resp. 3.0 3.0
resp.
2x CW profile 100x50x0.6; (up to 6.0 m long) m 3.8 3.0
2x CW profile 125x50x0.6; (special)
resp.
2x CW profile 150x50x0.6; (special) - -
Knauf CW double profile screwed at flange:
Knauf Metal Screw LB 3.5 x 9.5 mm pcs 3.0 2.4 2.4 2.4
insulation (consider fire protection; see page 2) m² as required as required 1.0 as required
cladding
Knauf Board GKB; 12.5 mm 1.0 - - -
resp. m²
Knauf Fire-Resistant Board GKF; 18 mm - 1.0 1.0 1.0
cover strip 120 mm wide:
Knauf Solid Board GKF; 25 mm m² - - 0.2 0.2
additional layer:
Knauf Fire-Resistant Board GKF; 12.5 mm m² - - - 1.0
Knauf Drywall Screws; (fastening of cover strips)
TN 3.5 x 35 mm pcs - - 10 10
Knauf Drywall Screws; (fastening of cladding)
TN 3.5 x 25 mm pcs 19 - - -
TN 3.5 x 35 mm - 17 17 17
joint filling
Knauf Uniflott; (5 kg/25 kg bag) kg 0.3 0.4 0.4 0.4
(for hand filling)
or
Knauf Jointfiller Super; (20 kg bag) kg 0.4 0.5 0.5 0.5
(for machine filling with Ames Machine)
or
Knauf Fugenfüller Leicht; (5 kg/10 kg/25 kg bag) kg 0.3 0.4 0.4 0.4
(for hand filling with joint tape)
Knauf Joint Tape; (23 m/75 m/150 m roll) m 0.35 0.35 0.35 0.35
Trenn-Fix 65; (50 m roll) m 1.0 1.0 1.0 1.0
Edge Trim 23/15; (2.75 m long) m as required as required as required as required
10
Knauf Free-Spanning Ceiling D131
Specifications
Item Description No. of units Unit price Total price
........ Ceiling DIN 18168-1 as decribed above, with additional exposed ceiling.
sound absorption coefficient according to DIN EN 20354 ............................................. *
installation of acoustical ceiling with lower and upper channels,
suspend with Universal Bracket to load bearing channels of Free-Spanning Ceiling D131,
plenum damping with mineral wool, thickness min. 20 mm, *
cladding made of Knauf Apertura Boards DIN 18180, board thickness 12.5 mm,
perforation standard circular R: 6/18 R/ 8/18 R/ 10/23 R/ 12/25 R/ 15/30 R */
perforation alternating circular R: 8/12/50/ 12/20/66 * R/
perforation random Plus R: 8/15/20 R/ 12/20/35 R */ standard square Q: 8/18 Q, 12/25 Q *.
Product/ System: Knauf Acoustical Ceiling D127 below Free-Spanning Ceiling D131 .......... m² .......... € .......... €
Construction
Knauf Free-Spanning Ceilings are solely fas- 15 kg/m² resp. max. single load of 100 N with especially columns, or thermical highly stressed
tened to the walls at perimeter. Knauf Boards suitable anchors directly to the metal grid is per- built-ins like lighting fixtures, for instance with
GKB/ GKBI impregnated, Fire-Resistant Boards missible. Joints of free-spanning channels are control joints.
GKF/ GKFI or LaVita Shielding Boards are not allowed! Settlement joints have to be taken Knauf profiles are delivered galvanized. The cor-
screwed to a metal grid made of Knauf CW pro- over into the construction of the free-spanning rosion protective coating is sufficient for indoor
files as single or double profiles. ceilings. Use control joints in the case of ceiling application, including bathrooms and kitchens in
The application of additional loads like lighting fix- areas over approx. 15 m length, or for narrow private housing. For other areas, e.g. under in-
tures with max. 100 N (10 kg) per double profile ceiling spaces caused by a break of a wall. fluence of outdoor air, additional corrosion pro-
and exposed ceilings like e.g. D127 Knauf Aper- Separate connections of boards to compo- tection is necessary (see DIN 18168-1 table 2).
tura Acoustical Ceiling with load per unit area of nents made of a different building material,
Application
Metal Grid Cladding ● Screwing of boards, 12.5 mm thick, with Dry-
● Perimeter connection to walls with UW run- ● Screw Knauf Board Strips GKF, 25 mm thick, wall Screws TN 3.5 x 25 mm; 18 or 25 mm →
ners. Fastening according to table page 3 at as covering strips on upper flanges of CW TN 3.5 x 35 mm; 2 x 12.5 mm → TN 3.5 x 25
centers of ≤ 625 mm. profiles with Drywall Screws TN 3.5 x 35 mm mm + TN 3.5 x 35 mm.
● For sound protection requirements seal up at max. 250 mm centers, on CW double pro- ● With double layer cladding centers of screws
carefully with acoustical sealant according to files alternating. of first layer can be extended to max. 500 mm
DIN 4109, supplement 1, chapter 5.2; porous ● Apply Knauf Boards lateral to CW profiles. if the second layer is applied subsequently
sealant strips like Sealing Tape are usually not ● Displace cut edge joints at least 400 mm while (within one working day).
suitable in this case. placing them on profiles. If using 4AK Boards ● Use separation strip Trenn-Fix 65 and filler
● CW profiles as double profiles are screwed at (4-side taperd egdes) cross joints are allowed or acrylate for connections to other compo-
web with metal screws LB 3.5 x 9.5 mm at in connection with filling with joint tape. nents.
max. 750 mm centers. ● Start fastening of Knauf boards either in the Ceiling below ceiling
● Support of CW profiles in UW runners ≥ 30 middle or at a corner in order to prevent up- Application according to instructions on page 7.
mm. Crimp, screw or rivet upper flanges of setting deformation. Press boards firmly on to
CW profiles and UW runners to each other if the grid and screw with Drywall Screws TN at
no covering strip is necessary. 170 mm centers alternating to CW profiles.
Knauf Direkt Technical Information Service: Phone +49 18 05 / 31-10 00, Fax +49 18 05 / 31-40 00
Knauf websites: www.knauf.de, www.knauf.com e-Mail: [email protected]
Knauf Headquarters, Am Bahnhof 7, D-97346 Iphofen, Phone +49 93 23 / 31-0, Facsimile +49 93 23 / 31-277
© All technical changes reserved. Only the current printed instructions are valid. Our warranty is expressly limited to our products in flawless condition. All application quantities and delivery amounts are based on empirical data that is not easily transferable to
other deviating areas. All rights reserved. All amendments, reprints and photocopies, including those of excerpts, require the express permission of Knauf Gips KG, Am Bahnhof 7, 97346 Iphofen, Germany.