Series 10 Subplate Mounting ISO 4401-03 P Max Bar Max L/min
Series 10 Subplate Mounting ISO 4401-03 P Max Bar Max L/min
Series 10 Subplate Mounting ISO 4401-03 P Max Bar Max L/min
DT3K*
EXPLOSION-PROOF
SOLENOID ACTUATED
POPPET VALVE
ATEX, IECEx, INMETRO, PESO
SERIES 10
SUBPLATE MOUNTING
ISO 4401-03
OPERATING PRINCIPLE
ISO 4401-03-02-0-05
CETOP 4.2-4-03-250 — Directional solenoid actuated poppet valve, direct operated,
with ISO 4401-03 mounting surface.
— Three-port version, normally open or normally closed.
These valves apply in hydraulic circuits applications where
leakage free is strictly required.
— They are compliant with ATEX, IECEx, INMETRO or PESO
requirements and are suitable for use in potentially
explosive atmospheres, for surface plants or mines.
— The DT3K* valves are supplied with a zinc-nickel finishing
surface treatment that ensures a salt spray resistance up to
600 h.
— Details for classification, operating temperatures and
electrical characteristics are in the technical data sheet
02 500 ‘Explosion proof classification’.
PERFORMANCES
(obtained with mineral oil with viscosity of 36 cSt at 50°C) HYDRAULIC SYMBOLS
Maximum operating pressure:
P - A - B ports bar 350
T port 210 AA
Operating temperatures
°C see data sheet 02 500
(ambient and fluid)
CB
Fluid viscosity range cSt 10 ÷ 400
Mass kg 2,3
42 215/121 ED 1/8
DT3K*SERIES 10
1 - IDENTIFICATION CODE
D T 3 - 3 / / 10 - K9 / CB
Solenoid actuated Option: /T5
poppet valve version in T5
temperature
class.
Size: ISO 4401-03 Omit if not
required.
Explosion-proof certification:
See table 1.1 Blind ring nut
(see par. 6)
3-ports version
Connection type for cable gland
Types of configuration: upper connection:
AA = normally open P→A, solenoid on side A T01 = M20x1.5 - ISO 261
CB = normally closed P→A, solenoid on side B T02 = Gk 1/2 - UNI EN 10226 -2
not available for INMETRO
T03 = 1/2” NPT - ANSI B1.20.1
(ex ANSI B2.1)
Variant on line P (omit if not required):
side connection:
D15 = orifice Ø1.5
S01 = M20x1.5 - ISO 261
S02 = Gk 1/2 - UNI EN 10226 -2
not available for INMETRO
Series No. S03 = 1/2” NPT - ANSI B1.20.1
(The overall and mounting dimensions (ex ANSI B2.1)
remain unchanged from 10 to 19) S04 = M16x1.5 - ISO 261
NOTE: the zinc-nickel standard finishing surface treatment is suitable to ensure a salt spray resistance up to 600 h (test operated
according to UNI EN ISO 9227 standards and test evaluation operated according to UNI EN ISO 10289 standards)
for mines KDM2 I M2 KXDM2 IECEx Mb KBDM2 INMETRO Mb not applicable for mines
NOTE: Refer to the technical data sheet 02 500 for marking, operating temperatures and available versions.
42 215/121 ED 2/8
DT3K*SERIES 10
2 - CHARACTERISTIC CURVES
(values obtained with viscosity 36 cSt at 50 °C, with DC solenoid valves)
CURVE
P→A A→T
1 2
3 - FLOW LIMITATION
In applications where the poppet valve is fed by an accumulator or by high delivery pumps it is necessary to limit the flowrate within the valve
working limits by means of orifices. The orifice must be located on accumulator side always.
WARNING! During transition from initial position to end position all the valve ports are connected. This means that as long
as the switching is not completed, the oil will flow from the P and A lines to the tank.
42 215/121 ED 3/8
DT3K* SERIES 10
4 - ELECTRICAL CHARACTERISTICS
(values ± 5%)
110V-50Hz 0,19 21
R120 489,6
120V-60Hz 0,21 25
50/60
230V-50Hz 0,098 22,5
R240 2067,7
240V-60Hz 0,1 24
NOTE: type R* coils are for alternating current supply for both 50 or 60 Hz. For R* coils the resistance can not be measured in the usual way
because of the presence of diodes bridge inside the coil.
4.1 - Wiring
In order to realise the electrical connection of the coil, it is necessary to access the terminal block (1) unscrewing the 4 screws (2) that fasten
the cover (3) with the box (4) that contains the terminal block.
The electrical connection is polarity-independent.
By doing electrical connection it is important to connect also the grounding point (5) in the terminal block box (M4 screws), through suitable
conductors with the general grounding line of the system.
On the external body of the coil there is a grounding point (6) (M4 screw) that allow to ensure equipotentiality between the valve and the
general grounding line of the system; connecting this point the regulation of the EN 13463-1 standard, that impose to verify the equipotentiality
of the elements included in a potentially explosive environment (the maximum resistance between the elements must be 100 Ω), is
guaranteed.
At the end of the electrical wiring, it is necessary to reassemble the cover (3) on the box (4), checking the correct positioning of the seal located
in the cover seat and fastening the 4 M5 screws with a torque of 4.9 ÷ 6 Nm.
Electrical wiring must be done following in compliance with standards about protection against explosion hazards.
K9T* K9S*
42 215/121 ED 4/8
DT3K*SERIES 10
Characteristics of the cables connectable for wiring are indicated in the table below:
Cables for wiring must be non-armoured cables, with external covering sheath and must be suitable for use in environments with temperatures
from - 20 °C to +110 °C (for valves either with N or V seals).
Cable glands (which must be ordered separately, see paragraph 8) allow to use cables with external diameter between 8 and 10 mm.
Recommended pre-fuse
Maximum voltage
characteristics medium time-lag
Coil type Nominal voltage [V] Rated current [A] value upon switch off Suppressor circuit
according to DIN 41571
[V]
[A]
42 215/121 ED 5/8
DT3K*
SERIES 10
DT3K*- 3AA/10*-*K9T*/CB dimensions in mm
Solenoid position
for 3CB version
DT3K*- 3*/10*-*K9S*/CB
MOUNTING SURFACE
ISO 4401-03-02-0-05 40.5
(CETOP 4.2-4-03-350)
30.2 Side port type A
21.5 S01, S04 59.5
5.1 0.75
T
15.5
1 Mounting surface with sealing rings:
25.9 A B
31 31.75 4 OR type 108 (8.73x1.78) - 90 Shore
2 Explosion-proof coil
P
3 Minimum clear space required
Ø7.5 (max)
4 Blind ring nut, metal
42 215/121 ED 6/8
DT3K*
SERIES 10
7 - HYDRAULIC FLUIDS
Use mineral oil-based hydraulic fluids HL or HM type, according to ISO 6743-4. For these fluids, use NBR seals (code N). For fluids HFDR type
(phosphate esters) use FPM seals (code V). For the use of other fluid types such as HFA, HFB, HFC, please consult our technical department.
Using fluids at temperatures higher than 80 °C causes a faster degradation of the fluid and of the seals characteristics. The fluid must be
preserved in its physical and chemical characteristics.
8 - INSTALLATION
Installation must adheres to instructions reported in the Use and Maintenance manual, Surface finishing
always attached to the valve. Unauthorized interventions can be harmful to people and
goods because of the explosion hazards present in potentially explosive atmospheres.
Valves can be mounted in any position. Valve fastening takes place by means of screws or tie rods,
laying the valve on a lapped surface, with values of planarity and smoothness that are equal to or
better than those indicated in the drawing.
If the minimum values of planarity or smoothness are not met, fluid leakages between valve and
mounting surface can easily occur.
9 - CABLE GLANDS
Cable glands must be ordered separately; Duplomatic offers some types of cable glands
with the following features:
• version for non-armoured cable, external seal on the cable
(suitable for Ø 8 ÷10 mm cables);
• ATEX II 2GD, I M2; IECEx Gb, Db, Mb;
• cable gland material: nickel brass
• internal rubber tip material: silicone
• ambient temperature range: -65 ºC ÷ +220 ºC
• protection degree: IP66/IP68
To order the desired cable glands, specify description, code and quantity.
42 215/121 ED 7/8
DT3K*
SERIES 10
10 - SUBPLATES
(see catalogue 51 000)
NOTE: Subplates (to be ordered separately) do not contain neither
Type with rear ports PMMD-AI3G
aluminium nor magnesium at a rate higher than the value allowed by
Type with side ports PMMD-AL3G norms according to ATEX directive for category II 2GD and I M2.
The user will bear to do the complete assessment of the ignition risk that
P, T, A, B ports dimensions 3/8” BSP can occur from the relative use in potentially explosive environments.
X, Y ports dimensions -
42 215/121 ED REPRODUCTION IS FORBIDDEN. THE COMPANY RESERVES THE RIGHT TO APPLY ANY MODIFICATIONS. 8/8
02 500/121 ED
EXPLOSION-PROOF
CLASSIFICATION
for
SOLENOID AND PROPORTIONAL VALVES
ref. catalogues:
directional valves
D*K* 41 515
DT3K* 42 215
DS(P)E*K* 83 510
GENERAL INFO
This informative technical datasheet displays information about
classification and marking of Duplomatic explosion-proof valves
range.
02 500/121 ED 1/6
DZCE*K* SERIES 11
valve
N and V seals NL seals
code
*KDM2 mining I M2 I T150°C Mb IP66/68 (-20°C Ta +75°C) I M2 I T150°C Mb IP66/68 (-40°C Ta +75°C)
02 500/121 ED 2/6
DZCE*K* SERIES 11
temperature range N and V seals NL seals Temperature class eligible also for
of ambient T4 (gas) T3, T2, T1
*KD2 -20 / +80 °C - 40 / +80 °C
of fluid T154°C (dusts) T200°C and higher
ATEX II 2G
ATEX II 2D of ambient -20 / +55 °C - 40 / +55 °C T5 (gas) T4, T3, T2, T1
*KD2 /T5
of fluid -20 / +60 °C - 40 / +60 °C T129°C (dusts) T135°C and higher
of ambient
ATEX I M2 *KDM2 -20 / +75 °C - 40 / +75 °C T150°C -
of fluid
02 500/121 ED 3/6
DZCE*K* SERIES 11
IECEx Gb equipment intended for use in areas in which explosive atmospheres caused by gases, vapours, mists or
IECEx Db air/dust mixtures are likely to occur occasionally.The means of protection relating to equipment in this
*KXD2
category ensure the requisite level of protection, even in the event of frequently occurring disturbances or
equipment faults which normally have to be taken into account.
equipment intended for use in underground parts of mines as well as those parts of surface installations of
IECEx Mb *KXDM2 such mines likely to be endangered by firedamp and/or combustible dust.
This equipment is intended to be de-energised in the event of an explosive atmosphere.
*KDM2
mining Ex db I Mb (-40°C Ta +80°C)
valves
Ex d II T4__ M (- °C Ta + °C)
Ambient temperature range
Protection type: EPL - protection level for electrical devices
db = flameproof enclosure Mb = for mines - having a "high" level of protection, which has
tb = protection from dust by enclosure sufficient security that it is unlikely to become a source of ignition in
normal operation or during expected malfunctions in the time span
Group of gas / dusts for which the equipment is certified between there being an outbreak of gas and the equipment being de-
I = for mining: firedamp and/or combustible dusts energized.
IIC = for gas - eligible also for group IIA and IIB Gb = for explosive gas atmospheres - having a "high" level of
IIIC = for dusts - eligible also for group IIIA and IIIB protection, which is not a source of ignition in normal operation or
during expected malfunctions.
Temperature class / max surface temperature see par. 2.3 Db = equipment for explosive dust atmospheres - having a "high" level
of protection, which is not a source of ignition in normal operation or
during expected malfunctions
2.3 - Operating temperatures
These valves are classified according to their maximum surface temperature (EN 13463-1), which must be lower than the ignition temperature
of the gases, vapors and dusts for which the area in which they will be used is classified.
Valves for surface plants can also be used for less limiting temperature classes (higher surface temperature allowed).
temperature range N and V seals NL seals Temperature class eligible also for
of ambient T4 (gas) T3, T2, T1
*KXD2 -20 / +80 °C - 40 / +80 °C
IECEx Gb of fluid T135°C (dusts) T200°C and higher
IECEx Db of ambient -20 / +55 °C - 40 / +55 °C T5 (gas) T4, T3, T2, T1
*KXD2 /T5
of fluid -20 / +60 °C - 40 / +60 °C T100°C (dusts) T135°C and higher
of ambient
IECEx Mb *KXDM2 -20 / +80 °C - 40 / +80 °C - -
of fluid
02 500/121 ED 4/6
DZCE*K* SERIES 11
*KBDM2
mining Ex db I T150° Mb IP66/IP68 (-40°C Ta +75°C)
valves
temperature range N and V seals NL seals Temperature class eligible also for
of ambient T4 (gas) T3, T2, T1
*KBD2 -20 / +80 °C - 40 / +80 °C
INMETRO Gb of fluid T154°C (dusts) T200°C and higher
INMETRO Db of ambient -20 / +55 °C - 40 / +55 °C T5 (gas) T4, T3, T2, T1
*KBD2 /T5
of fluid -20 / +60 °C - 40 / +60 °C T129°C (dusts) T135°C and higher
of ambient
INMETRO Mb *KBDM2 -20 / +75 °C - 40 / +75 °C T150°C -
of fluid
02 500/121 ED 5/6
4 - PESO CLASSIFICATION AND TEMPERATURES
The PESO certification requires the classification of the electrical equipment only.
Duplomatic supplies valves with PESO certified coils, suitable for application and installation in potentially explosive atmospheres. The
mechanical construction of the coil housing is made in order to ensure its resistance to possible internal explosion and to avoid any explosion
propagation to the outside environment, matching an “Ex db” type protection (explosion-proof coil).
Moreover, the solenoid is designed to maintain its surface temperature below the limits specified to the relevant class.
The supply always includes the operating and maintenance manual, that contains all the information needed for a correct use of the valve in
potentially explosive environment.
equipment intended for use in areas in which explosive atmospheres caused by gases, vapours, mists are
likely to occur occasionally.The means of protection relating to equipment in this category ensure the
PESO Gb *KPD2
requisite level of protection, even in the event of frequently occurring disturbances or equipment faults which
normally have to be taken into account.
temperature range N and V seals NL seals Temperature class eligible also for
of ambient
*KPD2 -20 / +80 °C - 40 / +80 °C T4 (gas) T3, T2, T1
of fluid
PESO Gb
of ambient -20 / +55 °C - 40 / +55 °C
*KPD2 /T5 T5 (gas) T4, T3, T2, T1
of fluid -20 / +60 °C - 40 / +60 °C
02 500/121 ED REPRODUCTION IS FORBIDDEN. THE COMPANY RESERVES THE RIGHT TO APPLY ANY MODIFICATIONS. 6/6