1st Chamber Liner Manual

INSTALLATION MANUAL FOR
UNIVERSAL VEGA LINERS
Customer : QESHM CEMENT

Mill Size : CM # 2, Dia 3000 x 11000 L.
G.A. Drawing # : W1/5299/5 Rev.0.
Page : 1 to 9
1 of 9
ADDRESS : POST BOX NO- 4275, A1- 314 , AJMAN FREE ZONE, AJMAN, UAE
PHONE# - 00971 6 7420241 FAX : 00971 6 7420281
SAFETY MEASURES
1. It is of prime importance that each person working inside and outside of the facility keeps a lock,
including the supervisor. When working inside the mill, the locks of each person must be put on
Main OBC (Oil Circuit Breaker) in its OFF position.
2. All people working in the facility should have met all required safety equipments.
3. All equipment should be taken out of the mill prior to rotation of the mill.
4. Prior to the rotation of the mill, all individuals must be explicitly warned against the dangers of
falling objects from the mill during rotation.
5. We decline any responsibility of any accident which could happen during or after the completion of
the installation even when it has been supervised by a member of our company.
Our responsibility is strictly restricted to the cover of our supervisor.
2 of 9
PHONE# - 00971 6 7420241 FAX : 00971 6 7420281
INSTALLATION PROCEDURE FOR
SEMI BOLTLESS UNIVERSAL VEGA LINERS(UVL)
To ensure proper fitment, the process described below should be followed in sequence.
• Clean the mill shell thoroughly. No asperity should remain preventing proper seat of lining
plates (layers of hardened cement should be removed, asperities from welding points or blow in
shell etc. should be ground off.)
• Measure the inside diameter of mill shell and calculate the corresponding development and
decide approximate quantity of wedges. Also decide the location of longitudinal rows. (90° or
45° as per General arrangement drawing.)
• First and last bolted rows of the first chamber are to be fixed with backing material and bolts
along with longitudinal rows.
First bolted row Longitudinal bolted row
3 of 9
PHONE# - 00971 6 7420241 FAX : 00971 6 7420281
• Introduce bolted liner plates and rubber sheets required for covering necessary bolted rows in
side the mill. (90° or 45°)
• Install the bolted plates taking in to consideration of direction of rotation of the mill. Tighten
the bolts of these plates with the specified torque value.
Direction of rotation of the mill
Gasket / Rubber sheet
• Decide the quantity of boltless liner plates and rubber or Gasket sheet required for one sector.
(7 to 8 Longitudinal rows).
• Cut the backing material to proper size and lay down in position properly.
4 of 9
PHONE# - 00971 6 7420241 FAX : 00971 6 7420281
• Put the hydraulic jack in the center of the sector and put the lining plates on the either side of
jack with reference to the direction of rotation of the mill.
Apply the pressure just to touch the boltless liners to the bolted plate. Measure the gap at the
center. (i.e. the place of hydraulic jack) and decide the thickness & no. of required wedges.
• Release the hydraulic pressure to make gap between liners and put the wedges.
5 of 9
PHONE# - 00971 6 7420241 FAX : 00971 6 7420281
Wedge
• Apply the hydraulic pressure and simultaneously align all the liners before achieving full
hydraulic pressure. ensure that all the plates have proper contact with mill shell.
6 of 9
PHONE# - 00971 6 7420241 FAX : 00971 6 7420281
• Insert the last center lining plate up to the hydraulic jack.
7 of 9
PHONE# - 00971 6 7420241 FAX : 00971 6 7420281
• Remove the hydraulic jack. The plate must go with the blow of sledge hammer in straight
direction with sufficient tightness.
• Plug all the unused bolt holes by use of rubber plugs and tighten them simultaneously.
• Repeat the above procedure for all the sections and rows to complete the chamber.
• The last row to be fixed must be at the manhole.
• Tighten all the bolts of first and last bolted rows as per specified torque.
• During the installation, check if any gap is there in longitudinal direction at every two / three
rows. If required angle of maximum thickness of 5 mm to be fixed.
8 of 9
PHONE# - 00971 6 7420241 FAX : 00971 6 7420281
Angle 2,3 or 5 mm Thickness
• Finally manhole door liners are to be assembled with cover plate and the assembly put in proper
position after loading of grinding media.
9 of 9
PHONE# - 00971 6 7420241 FAX : 00971 6 7420281

1st Chamber Liner Manual

Uploaded by

Copyright:

Available Formats

1st Chamber Liner Manual

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

1st Chamber Liner Manual

Uploaded by

Copyright:

Available Formats

INSTALLATION MANUAL FOR

UNIVERSAL VEGA LINERS

Customer : QESHM CEMENT

Our responsibility is strictly restricted to the cover of our supervisor.

First bolted row Longitudinal bolted row

Direction of rotation of the mill

Gasket / Rubber sheet

• The last row to be fixed must be at the manhole.

You might also like