LOOS - Boiler
LOOS - Boiler
...f o r lo w e r co sts
Ma n u fa c tu rin g ra n g e
STEAM BOILERS
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Contents
U N IV E R S A L stea m b oiler 4
S h ell b oiler s: 3-p a ss a nd 2 -p a ss tec h nolog y
E q u ip m ent
U N IV E R S A L U 8
U -N D L ow -p ressu re sa tu ra ted stea m
U -H D H ig h -p ressu re sa tu ra ted stea m
U N IV E R S A L U L -S 10
U L -S H ig h -p ressu re sa tu ra ted stea m
U L -S X H ig h -p ressu re su p erh ea ted stea m
U N IV E R S A L Z F R 12
ZFR H ig h -p ressu re sa tu ra ted stea m
Z F R -X H ig h -p ressu re su p erh ea ted stea m
D A M P F F IX D F 14
D F H ig h -P er for m a nc e Q u ic k S tea m G enera tors
F lu e g a s h ea t rec ov ery 18
L O O S E c onom iz er s
3
U N IV E R S A L
S team b oiler
Th e eq uipm ent
pressure gauge stop valve w ith test flange
pressure gauge
level m easuring sensor ( 4-2 0 m A )
low -w ater lim iting electronic prob e
b urner,
output control
optionally :
2 -stage, 3 -stage,
m odulating
steam v alv e,
main ten an c e-free
sp rin g-load ed safety v alv e
feed w ater n on -retu r n
v alv e
feed w ater stop v alv e,
main ten an c e-free
op tion :
● d esaltin g c on trol v alv e
● d esaltin g stop v alv e,
main ten an c e-free
● c on d u c tan c e measu rin g
sen sor
flame sight hole
smok e tu b es 2 n d p ass
flame tu b e 1 st p ass
smok e tu b es 3 rd p ass
au tomatic b low -d ow n
d ev ic e 5
b low -d ow n v alv e,
main ten an c e-free
C o n tr o l a n d s a fe ty te c h n o lo g y
fo r a ll s h e ll b o ile rs
T h e co n cep t
F o r d e c a d e s n o w , L O O S b o ile r o p e ra tin g a n d d ire c tly im p le m e n t its p ra c tic a l e x p e rie n c e a n d
s a fe ty te c h n o lo g y h a s b e e n p ro v id in g c o n v e n ie n t m e a n s th a t re p la c e m e n t p a rts a re a lw a y s a v a ila b le .
b o ile r o p e ra tio n to th e h ig h e s t s a fe ty s ta n d a rd s , In b o th th e tra d itio n a l v e rs io n o r a s L O O S B O IL E R
w ith a b s o lu te ly re lia b le p ro te c tio n a n d c o n s ta n t C O N T R O L - L B C , th e c o n v e n ie n t S P C -b a s e d o p e r-
a v a ila b ility fo r a ll s te a m a n d h o t w a te r g e n e ra to rs . a tin g a n d fa u lt a la rm m a n a g e m e n t s y s te m - e v e ry -
T h e d e v e lo p m e n t o f its o w n m o d u la r-b a s e d o p e r- th in g 's u n d e r c o n tro l w ith L O O S b o ile r o p e ra tin g
a tin g a n d s a fe ty s y s te m s a llo w s th e c o m p a n y to te c h n o lo g y .
T h e r e s u lt
LOOS BOILER CONTROL LBC
– th e c o n v e n ie n t SP C-b a s e d o p e r a tin g a n d f a u lt a la r m m a n a g e m e n t s y s te m
A c o n v e n ie n t o p e ra tin g a n d fa u lt a la r m m a n a g e - ta l c o n tro lle rs fo r o u tp u t, p re s s u re , w a te r le v e l,
m e n t s y s te m h a s b e e n d e v e lo p e d fo r L O O S s te a m te m p e ra tu re s a n d v o lu m e flo w s h a s b e e n re -
b o ile rs o n th e b a s is o f a c o m p a c t S P C a u to m a tio n p la c e d . T h e c e n tra l L B C a u to m a tio n d e v ic e in th e
d e v ic e . A ll th e re g u la tin g a n d c o n tro l fu n c tio n s fro n t d o o r o f th e s w itc h g e a r c a b in e t c o n ta in s th e
a re g ro u p e d to g e th e r in a n S P C a s th e c e n tra l s te a m b o ile r's c o m p le te o p e ra tin g a n d fu n c tio n
o p e ra tin g u n it. T h is in c lu d e s th e c o n tro ls fo r b o i- s y s te m s . T h e p la in te x t d is p la y c le a rly s h o w s a ll
le r o u tp u t, w a te r le v e l, d e s a ltin g a n d b lo w -d o w n , fu n c tio n s w ith th e a s s o c ia te d o p e ra tin g s ta te s , s e t-
a lo n g w ith th e c o n tro ls fo r th e E c o n o m iz e r o r p o in t v a lu e s a n d s e n s o r-re c o rd e d o p e ra tin g p a ra -
s u p e rh e a te r. L O O S B O IL E R C O N T R O L L B C c a n m e te rs . A n in te g ra te d fa u lt a la r m m a n a g e m e n t
b e u s e d w ith g a s , o il o r d u a l b u r n e rs , w ith th e re c o rd s a n d lo g s a n y fa u lts in c lu d in g a ll fa u lt-
s te p p e d o r m o d u la tin g o p tio n s , w ith m e c h a n ic a l re la te d o p e ra tin g s ta te s . H ig h e r-le v e l m a n a g e m e n t
o r e le c tric a l n e tw o rk . s y s te m s c a n a ls o b e in c o rp o ra te d if re q u ire d u s in g
C o n v e n tio n a l re la y lo g ic w ith e le c tro m e c h a n ic a l P R O F IB U S D B .
o p e ra tin g e le m e n ts , s w itc h e s a n d in d iv id u a l d ig i-
le v e l
LOOS BOILER
IN OPERATION
PRESSURE
CAPACITY
12,3 bar
54 %
p re s s u re
c o n d u c ta n c e
L B C m o u n te d in
s w itc h g e a r c a b in e t
o u tp u t c o n tro l
fu e l s e le c tio n
d e s a ltin g c o n tro l
le v e l c o n tro l
a u to m a tic b lo w -d o w n d e v ic e
6 L B C re p la c e s tra d itio n a l te c h n o lo g y
U s e r b e n e fit
L B C m e a n s th a t a ll m e a s u re m e n t a n d T h ro u g h its s im p le o p tim iz a tio n o f th e c o n tro l
c o n tro l fu n c tio n s c a n b e s im p ly o p tim iz e d , p a ra m e te rs , L B C m in im iz e s e n e rg y c o n s u m p tio n ,
e c o n o m ic a lly a n d e c o lo g ic a lly p o llu ta n t e m is s io n s a n d w e a r a n d te a r
L B C g u a ra n te e s m a x im u m s u p p ly a n d L B C c o v e rs a ll th e s p e c ific re q u ire m e n ts o f
o p e ra tin g s a fe ty . A c o m p re h e n s iv e o p e ra tin g m o d e r n b o ile r c o n tro l a n d is s u ita b le fo r la te r
a n d fa u lt a la r m m e m o ry w ith in te g ra te d p re - a d d itio n , m o d ific a tio n s a n d u p d a te s
w a r n in g s y s te m a llo w s in c o rre c tly s e t c o n tro l L B C is p re p a re d fo r d a ta e x c h a n g e w ith
p a ra m e te rs to b e d e te c te d a n d c o rre c te d h ig h e r-le v e l m a n a g e m e n t s y s te m s a n d a
b e fo re a n y s a fe ty d is c o n n e c tio n te le s e rv ic e
L B C - o p e ra tin g d a ta tra n s p a re n c y . A la rg e L B C g u a ra n te e s s e c u re , m e n u -d riv e n o p e ra tio n
n u m b e r o f o p e ra tin g s ta te s , o p e ra tin g d a ta th ro u g h p re s e n ta tio n o f m o s t la n g u a g e s in
a n d m e a s u re m e n t v a lu e s a re s h o w n in th e th e p la in te x t d is p la y . In te g ra te d p ro te c tiv e
p la in te x t d is p la y . fu n c tio n s p re v e n t e rro rs in o p e ra tio n .
A p p lic a tio n
7
U N IV E R S A L B o ile r
U -N D L o w -p re s s u re s a tu ra te d s te a m
U -H D H ig h -p re s s u re s a tu ra te d s te a m
Th e c o n c e p t
C a p a c ity a n d d im e n s io n a re p a rtic u la rly d e s ig n e d
fo r lo w a n d m e d iu m s te a m d e m a n d a s w e ll a s fo r
to p -q u a lity m a n u fa c tu re .
Th e U N IV E R S A L s te a m b o ile r fo r 2 5 0 -1 ,2 5 0 k g / h
( h ig h -p re s s u re s te a m ) a n d 2 5 0 -3 ,2 0 0 k g / h ( lo w -
p re s s u re s te a m ) c o m b in e s th e a d v a n ta g e s o f a
s h e ll b o ile r w ith th e e ffic ie n c y o f a fla m e -tu b e
s m o k e -tu b e s y s te m .
E C ty p e te s tin g a c c o rd in g to th e P re s s u re V e s s e ls
D ire c tiv e p ro v id e d fo r a ll c a p a c itie s a n d p re s s u re
le v e ls ( C E ) . S e c tio n a l d ra w in g o f b o ile r ty p e U -H D
Th e r e s u lt
F le xib le p e r fo r m a n c e fo r flu c tu a tin g s te a m
d em an d
S tu rd y , re lia b le a n d w ith a n u n p a ra lle le d
s e rv ic e life
E c o n o m ic a l a n d lo w e m is s io n
H ig h p re s s u re s ta b ility
H ig h s te a m q u a lity fo r d e m a n d in g u s e rs
S ta b le u n d e r p e a k - a n d lo w lo a d s , c o p e s
e a s ily w ith flu c tu a tin g lo a d s
F o r a ll b u r n e r s y s te m s , a ls o N O x-re d u c e d
S ta b le w a te r c irc u la tio n a n d ra p id h e a t tra n s fe r
E a s y o p e ra tio n a n d m a in te n a n c e
M a xim u m s e rv ic e a v a ila b ility a n d s a fe ty
A s s e m b le d a n d fu n c tio n te s te d in th e w o rk s h o p
re a d y fo r c o n n e c tio n
8
Tw o U -H D U N IV E R S A L lo w -p re s s u re s te a m b o ile rs w ith Tw o U N IV E R S A L h ig h -p re s s u re s te a m b o ile rs U -H D fo r
m o d u la tin g n a tu ra l g a s firin g s a tu ra te d s te a m g e n e ra tio n
T h e d e s ig n
D e s ig ne d a nd d im e ns io ne d a c c o rd ing to c le a rly
d e fine d p rio ritie s : fu r na c e s iz e , ra d ia nt a nd c o n-
v e c tio n h e a ting s u r fa c e , s te a m s p a c e a nd w a te r
s p a c e v o lu m e a re id e a lly m a tc h e d a nd d im e ns io -
ne d d o w n to th e s m a lle s t d e ta il. R a d ia nt a nd c o n-
v e c tio n h e a ting s u r fa c e s a c t in u nis o n to a c h ie v e
v e ry ra p id w a te r c irc u la tio n a nd a c c e le ra te th e
m o v e m e nt o f th e s te a m b u b b le s to th e s te a m
sp a c e .
S m o o th h e a t tra ns fe r e ns u re s th a t th e h e a t g e ne ra -
te d b y th e fu e l is c o nv e rte d into s te a m q u ic k ly a nd
w ith o u t s tre s s o n th e m a te ria l o f th e b o ile r. T h e
fle x ib le e nd s a re rig id ly a nc h o re d b y th e fu ll-
le ng th fla m e tu b e . A ll h ig h -p re s s u re b o ile rs a re
e q u ip p e d w ith a d d itio na l g u s s e t s ta y s fo r u nifo r m
lo a d d is trib u tio n. T h e fro nt d o o r, h ing e d rig h t o r
le ft, p ro v id e s e a s y a c c e s s fo r b o ile r a nd b u r ne r
ins p e c tio n. H ig h -q u a lity m ine ra l w o o l m a t ins u la -
tio n c o v e ring th e e ntire b o ile r b o d y a nd s p e c ia l
ins u la ting m a te ria ls in th e fro nt d o o r c u t ra d ia tio n
lo s s e s to a n ins ig -nific a nt m inim u m . T h e rig id b a s e
fra m e re d u c e s th e s p e c ific g ro u nd p re s s u re . A ll in
a ll a c o nv inc ing ly g o o d re s u lt.
T h e s p e c ia l e q u ip m e nt
L O O S B O IL E R C O N T R O L L B C – C o nd e ns a te ta nk fo r o p e n o r c lo s e d s y s te m s
th e c o nv e nie nt P L C -b a s e d o p e ra ting a nd P la nt m a na g e m e nt s y s te m L O O S S Y S T E M
fa u lt a la r m m a na g e m e nt s y s te m C O N T R O L L S C fo r v is u a lis a tio n a nd re m o te
P re p a re d fo r L O O S -te le -s e rv ic e m o nito ring
B lo w -d o w n, e x p a ns io n a nd c o o ling d e v ic e
E c o no m iz e r to s a v e e ne rg y Deta iled informa tion in the ‘Boiler house
W a te r s e rv ic e m o d u le w ith p a rtia l a nd fu ll c omp onents’ b roc hure
d e a e ra tio n
Design
UNIVERSAL Boilers Performance range pressure Temperature Fuel
Series kg/h kW bar g °C
LFO,
U-ND 250 to 3,200 162 to 2,068 up to 0.5 up to 110 HFO, Gas
LFO,
U-HD 250 to 1,250 167 to 834 up to 16 up to 204 HFO, Gas
D a ta s h e e ts a nd d e ta ile d te c h nic a l a d v ic e a re p ro v id e d fo r e v e ry b o ile r s e rie s
9
U N IVE R S A L S in g le fla m e tu b e b o ile r
U L -S H ig h -p re s s u re s a tu ra te d s te a m
U L -S X H ig h -p re s s u re s u p e rh e a te d s te a m
T h e co n cep t
In th e h ig h e r p e r fo r m a n c e ra n g e , th e trie d a n d
te s te d th re e -p a s s p rin c ip le d o m in a te s . T h e id e a l
p o s s ib ilitie s fo r d e v e lo p in g h ig h -p e r fo r m a n c e
s te a m g e n e ra to rs w ith o u ts ta n d in g c h a ra c te ris tic s
w e re re c o g n iz e d a n d rig o ro u s ly p u t in to p ra c tic e
b y L OOS IN T E R N A T ION A L a lre a d y in th e e a rly
5 0ie s . T h e U N IVE R S A L b o ile r w a s d e s ig n e d to
p e r fe c tio n fo r g e n e ra tin g s a tu ra te d a n d s u p e rh e a -
te d s te a m in th e 1,25 0 -28 ,000 k g / h p e r fo r m a n c e S e c tio n a l d ra w in g o f b o ile r ty p e U L -S w ith re a r flu e g a s
ra n g e . E C ty p e te s tin g a c c o rd in g to th e P re s s u re re v e rs in g c h a m b e r
Ve s s e ls D ire c tiv e p ro v id e d fo r a ll c a p a c itie s a n d
p re s s u re le v e ls ( C E ) . T h is ty p e s e rie s o ffe rs w ith in c re a s in g s te a m o u t-
T h e d im e n s io n s o f fla m e tu b e , s m o k e tu b e b a n k , p u t o p tio n s fo r o p tim is in g th e e xc e lle n t ‘d y n a m ic
w a te r s p a c e a n d s te a m s p a c e h a v e b e e n th e r m o - p ro p e rtie s ’ a n d fo r e xp lo itin g fu th e r ‘p o te n tia l
d y n a m ic a lly o p tim iz e d fo r fle xib le p e rfo r m a n c e . e n e rg y s a v in g s ’:
R a d ia n t a n d c o n v e c tio n h e a tin g s u rfa c e s a c t in u n i- ● M o d u la tin g o u tp u t c o n tro l
s o n to a c h ie v e v e ry fa s t w a te r c irc u la tio n a n d ● C o n tin u o u s fe e d w a te r re g u la tio n
a c c e le ra te th e m o v e m e n t o f th e s te a m b u b b le s to ● S p e e d -c o n tro lle d b u rn e r fa n s
th e s te a m s p a c e . S m o o th h e a t tra n s fe r e n s u re s th a t ● O2-c o n tro l
th e h e a t g e n e ra te d b y th e fu e l is c o n v e rte d in to ● E le c tro n ic fu e l-/ a ir c o m b in a tio n c o n tro l
s te a m q u ic k ly a n d w ith o u t s tre s s o n th e m a te ria l o f
th e b o ile r.
T h e r e s u lt
F le xib le o u tp u t fo r flu c tu a tin g s te a m d e m a n d
S tu rd y , re lia b le a n d u n p a ra lle le d s e rv ic e life
E c o n o m ic a l o p e ra tio n a n d lo w e m is s io n s
H ig h p re s s u re s ta b ility
H ig h s te a m q u a lity fo r d e m a n d in g u s e rs
S ta b le u n d e r p e a k - a n d lo w lo a d s , c o p e s e a s ily
w ith flu c tu a tin g lo a d s
F o r a ll b u r n e r s y s te m s , a ls o N Ox-re d u c e d
S ta b le w a te r c irc u la tio n a n d ra p id h e a t tra n s fe r
E a s y o p e ra tio n a n d m a in te n a n c e
S u p e rh e a te d s te a m fro m s u p e rh e a te r m o d u le ,
s u ita b le fo r d ry s ta rt T h e th re e -p a s s p rin c ip le o f th e U N IVE R S A L U L -S
S u p e rh e a te r a s w a te r s e p a ra to r w ith
u n re g u la te d s u p e rh e a te d s te a m te m p e ra tu re
S u p e rh e a te r w ith c o n s ta n t c o n tro lle d s u p e r-
h e a te d s te a m te m p e ra tu re o v e r a w id e lo a d
ra n g e
M a xim u m s e rv ic e a v a ila b ility a n d s a fe ty
10
U L -S U N IV E R S A L H ig h -p re s s u re s te a m b o ile r fo r s a tu ra te d U L -S X U N IV E R S A L H ig h -p re s s u re s te a m b o ile r w ith
s te a m g e n e ra tio n s u p e rh e a te r m o d u le fo r s u p e rh e a te d s te a m g e n e ra tio n
T h e d e s ig n
T h e L O O S th re e -p a s s p a te n t g ra n te d in 19 5 2 S u p e rh e a te d s te a m is g e n e ra te d b y a s u p e rh e a te r
fo r m s th e b a s is o f th e o u ts ta n d in g , s till to d a y m o d u le . D im e n s io n e d fo r th e re q u ire d s u p e rh e a t-
u n s u rp a s s e d s u c c e s s o f th is s e rie s . T h e fla m e tu b e in g te m p e ra tu re a n d s im p ly p la c e d o n th e fro n t
( 1s t p a s s ) a n d tw o s m o k e tu b e b a n k s ( 2 n d a n d re v e rs in g c h a m b e r. B y m e a n s o f a b y p a s s d a m p e r
3 rd p a s s ) a s w e ll a s th e w e t-b a c k re a r re v e rs in g th e s u p e rh e a te d s te a m te m p e ra tu re c a n b e k e p t
c h a m b e r a re in te g ra te d in th e b o ile r b o d y in a n c o n s ta n t o v e r a w id e lo a d ra n g e . T h e s m o k e tu b e
id e a l a rra n g e m e n t. T h e la te ra lly p o s itio n e d fla m e s e c tio n s r e m a in fr e e ly a n d e a s ily a c c e s s ib le
tu b e a n d th e h o riz o n ta l re a r- a n d v e rtic a l fro n t th ro u g h th e s w iv e llin g re v e rs in g c h a m b e r d o o r.
h e a tin g g a s re v e rs a l re s u lt in th e la rg e s t p o s s ib le
ra d ia n t a n d c o n v e c tio n h e a t tra n s fe r s u r fa c e w ith T h e h ig h -q u a lity m in e ra l w o o l m a t in s u la tio n o f
th e la rg e s t s te a m s p a c e a n d th e s m a lle s t e x te r n a l th e e n tire b o ile r b o d y a n d o f th e s u p e rh e a te r
m e a s u r e m e n ts . T h e fle x ib le e n d s a r e fir m ly m o d u le e n s u re th a t ra d ia tio n lo s s e s a re n e g lig ib le .
a n c h o re d b y th e b ig , fu ll-le n g th fla m e tu b e a n d T h e s tu rd y b a s e fra m e re d u c e s th e s p e c ific g ro u n d
jo in e d to th e b o ile r c a s in g b y a la rg e , L O O S - p re s s u re .
s p e c ific n u m b e r o f g u s s e t s ta y s fo r e v e n lo a d
d is trib u tio n .
T h e s p e c ia l e q u ip m e n t
L O O S B O IL E R C O N T R O L L B C – S u p e rh e a te r p ro d u c in g s u p e rh e a te d s te a m
th e c o n v e n ie n t P L C -b a s e d o p e ra tin g a n d C o n d e n s a te ta n k fo r o p e n o r c lo s e d s y s te m s
fa u lt a la r m m a n a g e m e n t s y s te m P la n t m a n a g e m e n t s y s te m L O O S S Y S T E M
P re p a re d fo r L O O S -te le -s e rv ic e C O N T R O L L S C fo r v is u a lis a tio n a n d re m o te
B lo w -d o w n , e x p a n s io n a n d c o o lin g d e v ic e m o n ito rin g
E c o n o m iz e r to s a v e e n e rg y
W a te r s e rv ic e m o d u le w ith p a rtia l a n d fu ll Deta iled informa tion in the ‘Boiler house
d e a e ra tio n c omp onents’ b roc hure
Design
UNIVERSAL Boilers Performance range* pressure Temperature Fuel
Series kg/h kW bar g °C
LFO,
UL-S 1,250 to 28,000 1,304 to 18,265 up to 30 up to 235 HFO, Gas
LFO,
UL-SX 2,600 to 26,000 1,820 to 18,265 up to 30 up to 310 HFO, Gas
D a ta s h e e ts a n d d e ta ile d te c h n ic a l a d v ic e a re p ro v id e d fo r e v e ry b o ile r s e rie s
* In s o m e c o u n trie s n a tio n a l re s tric tio n s o f th e m a x . p e r m is s ib le o u tp u t a p p ly
11
U N IV E R S A L D o u b le fla m e tu b e b o ile r
ZFR H ig h -p re s s u re s a tu ra te d s te a m
Z F R -X H ig h -p re s s u re s u p e rh e a te d s te a m
T h e co n cep t
T h e U N IV E R S A L d o u b le fla m e tu b e / s m o k e tu b e
b o ile r is a v a ila b le fo r o u tp u t v a lu e s fro m 18 ,0 0 0 to
5 5 ,0 0 0 k g / h w ith d im e n s io n s w h ic h a llo w tra n s -
p o rt a s a re a d y -to -c o n n e c t u n it. T h is d o u b le fla m e
tu b e / s m o k e tu b e b o ile r w a s d e v e lo p e d b y L OOS
IN T E R N A T ION A L a lre a d y in th e 5 0 ie s a n d b u ilt
w ith s e p a ra te fu r n a c e g a s p a s s a g e s fo r o p e ra tio n
a ls o w ith o n e firin g s y s te m . T h e th re e -p a s s
p rin c ip le w ith re a r fu r n a c e g a s re v e rs in g c h a m b e r S e c tio n a l d ra w in g o f b o ile r ty p e Z F R w ith re a r flu e g a s re v e r-
s in g c h a m b e r a n d a tta c h e d flu e g a s h o o d
a c c o m m o d a te d in th e w a te r s p a c e w a s p a te n te d
in 19 5 2. T h e e c o n o m iz e r a n d s u p e rh e a te r c a n b e
e a s ily u p g ra d e d b y th e a d d itio n o f m o d u le s . E C F o r th e U N IV E R S A L d o u b le fla m e -/ s m o k e tu b e
ty p e te s tin g a c c o rd in g to th e P re s s u re V e s s e ls b o ile r, m o d u la tin g o u tp u t c o n tro l fo r ‘u n re s tric te d ’
D ire c tiv e p ro v id e d fo r a ll c a p a c itie s a n d p re s s u re s in g le - o r d o u b le fla m e tu b e o p e ra tio n a n d c o n -
le v e ls ( C E ) . tin u o u s fe e d w a te r c o n tro l a re o b lig a to ry . T h is
T h e d im e n s io n s o f fla m e tu b e s , s m o k e tu b e b a n k , ty p e s e rie s o ffe rs w ith in c re a s in g s te a m o u tp u t
w a te r s p a c e a n d s te a m s p a c e a re th e r m o d y n a m i- o p tio n s fo r o p tim is in g th e e xc e lle n t ‘d y n a m ic c h a -
c a lly o p tim iz e d . R a d ia n t a n d c o n v e c tio n h e a tin g ra c te ris tic s ’ a n d fo r e xp lo itin g fu rth e r ‘e n e rg y s a v in g
s u r fa c e s , c o m b in e d w ith th e p o s s ib ility o f s in g le p o te n tia ls ’:
fla m e tu b e o p e ra tio n , p ro v id e s p e c ia l fle xib ility . ● s p e e d -c o n tro lle d b u r n e r fa n
R a p id w a te r c irc u la tio n a n d s m o o th h e a t tra n s fe r ● O2-c o n tro l
e n s u re th a t th e h e a t g e n e ra te d b y th e fu e l is ● e le c tro n ic fu e l-/ a ir ra tio c o n tro l
c o n v e rte d in to s te a m q u ic k ly a n d w ith o u t s tre s s
o n th e m a te ria l o f th e b o ile r.
T h e r e s u lt
F le xib le o u tp u t fo r flu c tu a tin g s te a m d e m a n d
S tu rd y , re lia b le a n d u n p a ra lle le d s e rv ic e life
E c o n o m ic a l a n d lo w e m is s io n s
H ig h p re s s u re s ta b ility
H ig h s te a m q u a lity fo r d e m a n d in g u s e rs
S ta b le u n d e r p e a k - a n d lo w lo a d s
In d iv id u a l b u r n e r o p e ra tio n / c o n tro l,
T Ü V -a p p ro v e d fo r d e c a d e s
D o u b le c o n tro l ra n g e w ith e ffic ie n c y g a in
In d iv id u a l b u r n e r c h a n g e -o v e r fo r fu e l c h a n g e
w ith o u t b o ile r s h u t-d o w n F o u r Z F R U N IV E R S A L d o u b le fla m e tu b e b o ile r s fo r
F o r a ll b u r n e r s y s te m s , a ls o N Ox-re d u c e d p r o d u c in g s a tu r a te d s te a m fo r p a r a lle l o r s in g le fla m e tu b e
o p e r a tio n
S ta b le w a te r c irc u la tio n a n d ra p id h e a t tra n s fe r
E a s y o p e ra tio n a n d m a in te n a n c e
M a xim u m s e rv ic e a v a ila b ility a n d s a fe ty
S u p e rh e a te d s te a m fro m s u p e rh e a te r m o d u le ,
s u ita b le fo r d ry s ta rt S u p e rh e a te r w ith c o n s ta n t c o n tro lle d s u p e r-
S u p e rh e a te r a s w a te r s e p a ra to r w ith h e a te d s te a m te m p e ra tu re o v e r a w id e lo a d
u n c o n tro lle d s u p e rh e a te d s te a m te m p e ra tu re ra n g e
s te a m te m p e ra tu re c a n b e k e p t c o n s ta n t o v e r a
w id e lo a d ra n g e .
A n e c o n o m iz e r is s im p ly p la c e d o n to p o f th e flu e b o ile r w ith e c o n o m iz e r
90 fo r h e a t re c o v e ry
g a s c o lle c tin g c h a m b e r a n d d o e s n o t re q u ire a n
a d d itio n a l fo u n d a tio n .
c o n tro l ra n g e g a in
T h e s w iv e llin g re v e rs in g c h a m b e r d o o rs k e e p th e
85
s m o k e tu b e s e c tio n s fre e ly a n d e a s ily a c c e s s ib le . 20 40 60 80 10 0 %
B o ile r lo a d
T h e s p e c ia l e q u ip m e n t
L O O S B O IL E R C O N T R O L L B C – S u p e rh e a te r p ro d u c in g s u p e rh e a te d s te a m
th e c o n v e n ie n t P L C -b a s e d o p e ra tin g a n d C o n d e n s a te ta n k fo r o p e n o r c lo s e d s y s te m s
fa u lt a la r m m a n a g e m e n t s y s te m P la n t m a n a g e m e n t s y s te m L O O S S Y S T E M
P re p a re d fo r L O O S -te le -s e rv ic e C O N T R O L L S C fo r v is u a lis a tio n a n d re m o te
B lo w -d o w n , e x p a n s io n a n d c o o lin g d e v ic e m o n ito rin g
E c o n o m iz e r to s a v e e n e rg y
Wa te r s e rv ic e m o d u le w ith p a rtia l a n d fu ll Deta iled informa tion in the ‘Boiler house
d e a e ra tio n c omp onents’ b roc hure
Design
UNIVERSAL Boilers Performance range* pressure Temperature Fuel
Series kg/h kW bar g °C
LFO,
ZFR 18,000 to 55,000 11,160 to 35,800 up to 30 up to 235 HFO, Gas
LFO,
ZFR-X 18,000 to 50,000 12,600 to 35,800 up to 30 up to 310 HFO, Gas
D a ta s h e e ts a n d d e ta ile d te c h n ic a l a d v ic e a re p ro v id e d fo r e v e ry b o ile r s e rie s
* In s o m e c o u n trie s n a tio n a l re s tric tio n s o f th e m a x . p e r m is s ib le o u tp u t a p p ly
13
D A M P F F IX
D F H ig h -P e r fo r m a n c e Q u ic k S te a m G e n e ra to rs
w ith ty p e a p p ro v a l la b e l
C e rtific a te s b y a ll
im p o rta n t in s p e c tio n
a u th o ritie s w o rld w id e .
N e w e c o lo g y
T h e s p e c ia l h e a tin g tu b e c o il in th e trie d a n d te s te d
th re e -p a s s d e s ig n e n s u re s a ‘c o o l’ fu r n a c e . O n th e
T h e co n cep t b ro a d b a s is o f o u r p ra c tic a l e x p e rie n c e d e c is iv e
T h e q u ic k e s t w a y to g e n e ra te s te a m a u to m a tic a lly d e ta ils w e re im p ro v e d a n d c o m b in e d w ith h ig h ly
is a c h ie v e d w ith a s p e c ia l-p u rp o s e lo w w a te r c o n - d e v e lo p e d s ta n d a rd b u r n e r te c h n o lo g y .
te n t h e a tin g c o il a n d th e th re e -p a s s s y s te m . F o r
c o n tin u o u s o p e ra tio n o r in te r m itte n t ra p id s te a m U s e r b e n e f it
d em an d . ● P o llu ta n t-re d u c e d c o m b u s tio n
● L o w -n o is e o p e ra tio n
In th e 8 0 to 2 ,0 0 0 k g / h o u tp u t ra n g e , 12 s iz e s a re ● With m in im u m e n v iro n m e n ta l s tre s s
a v a ila b le . F o r a ll s iz e s , e a s e d in s ta lla tio n c o n d itio n s ● O ffic ia l a c c e p ta n c e c e rtific a te s a n d c h e c k
a p p ly in m o s t c o u n trie s fo r w o rk in g - a n d re s id e n tia l m e a s u re m e n ts ( C E te s te d )
p re m is e s . ● E a s ily p a s s e s e c o lo g ic a l a u d it
N e w e f f ic ie n c y
● O v e r 9 0 % o f th e h e a t h e ld in th e fu e l is c o n -
v e rte d in to a v a ila b le h e a t, w ith w a s te g a s h e a t Wa te r f a ilu r e s a f e ty
re c o v e ry e v e n u p to 9 5 % s y s te m s w ith :
● L o w e le c tric a l ra tin g a n d re d u c e d p o w e r- a n d
s te a m te m p e ra tu re
fu e l c o n s u m p tio n in p a rt-lo a d o p e ra tio n d is p la y 2
● O n ly a fe w m in u te s fro m c o ld s ta rt to s e rv ic e
a v a ila b ility s te a m te m p e ra tu re
● V e ry lo w ra d ia tio n lo s s e s d is p la y 1
● D e s ig n s u p e rio rity th ro u g h o p tim is e d o v e ra ll
co n cep t flu e g a s te m p e ra tu re d is p la y
U s e r b e n e f it
● L o w e r fu e l c o n s u m p tio n p re s s u re g a u g e w ith
s to p v a lv e a n d te s t fla n g e
● L o w e r p o w e r c o n s u m p tio n
● L o w e r h e a t lo s s e s
● L e ss w e a r s e n s o r fo r w a te r fa ilu re
● In to ta l, c le a rly re d u c e d o p e ra tin g c o s ts s a fe ty s y s te m s , s te a m -s id e
fe e d w a te r c h e c k v a lv e
b u r n e r,
2 -s ta g e
fo r g a s a ls o m o d u la tin g
( o p tio n a l)
14 b a s e fra m e
The tried and tested fully automatic ABA-DF
system
N ew dynamics T h e u s e o f th is a u to m a tic s h u t-d o w n , s ta n d b y - a n d
With th e n e w o p tio n a l fe e d p u m p m o d u le th e s ta rt-u p s y s te m m a k e s it p o s s ib le to d is p e n s e w ith
a m o u n t o f fe e d w a te r c a n b e fre e ly p ro g ra m m e d m a n u a l o p e r a tio n . T e m p e r a tu r e - a n d p r e s s u r e
a n d is w ith th e tw o -s ta g e o u tp u t c o n tro l p re c is e ly s e n s o rs m o n ito r o p e ra tin g c o n d itio n s a n d p ro v id e
m o d ifie d to th e a m o u n t o f fu e l. L o w -lo a d a n d th e c o n tro l s ig n a ls . A s to ra b le p ro g ra m c o n tro l
b u r n e r c o n tro l ra n g e c a n b e fu lly e xp lo ite d .. s y s te m ( S P C ) p ro v id e s fu lly a u to m a tic in te llig e n t
c o n tr o l o f th e s ta r t-u p a s s e m b ly . P r o te c tiv e
U ser b enefit fu n c tio n s a re a c tiv a te d fo r s ta n d b y a n d id le tim e
● M in im u m lo a d re d u c e d to 2 5% p e rio d s .
● R e d u c e d b u r n e r s w itc h in g fre q u e n c y a t
lo w lo a d U ser b enefit throug h ABA-DF
● E n e rg y g a in w ith lo w -lo a d e c o n o m y e ffe c t ● A n n u a lly 10 0 -2 0 0 h o u rs s a v in g in w o rk in g tim e
● L o n g e r s e rv ic e life fo r h e a tin g c o il a n d ● P ro te c tio n a g a in s t fa u lty o p e ra tio n
w e a r p a rts ● Wa te r- a n d p o w e r s a v in g s th ro u g h lim ite d
● In fin ite ly v a ria b le o u tp u t c o n tro l ( o p tio n a l) flu s h in g tim e s
● Im p ro v e d s te a m q u a lity ● N o c o n tin u o u s o p e ra tio n w ith im p e r m is s ib le
fe e d w a te r te m p e ra tu re
● C o rro s io n p ro te c tio n d u rin g a ll o p e ra tin g - a n d
s h u t-o ff tim e s
● E xte n d e d s e rv ic e life th ro u g h p ro te c tiv e
fu n c tio n s
c o n tro l p a n e l ● S im p le re tro fittin g
p re s s u re m e a s u rin g s e n s o r ( 4 -2 0 m A )
p re s s u re lim ite r
s p rin g -lo a d e d s a fe ty v a lv e
s te a m h e a d e r
s te a m v a lv e , m a in te n a n c e -fre e
s p e c ia l-p u rp o s e h e a tin g c o il
w ith la rg e h e a t-tra n s fe r s u r fa c e ,
u s in g th e th re e -p a s s s y s te m
s e n s o r fo r w a te r fa ilu re s a fe ty
s y s te m , flu e g a s s id e
flu e g a s c o n n e c tio n d u c t
w ith fla n g e a n d c o m p a n io n
fla n g e
p ro te c tiv e in s u la tio n
c la d d in g
in s u la tio n
fu r n a c e fo r lo w -N O
c o m b u s tio n
x
15
T h e r e su lt
S te a m w ith in m inu te s
E x c e lle nt fu e l e ffic ie nc y
F u lly a u to m a tic lo a d m a tc h ing
L o w e m issio ns a nd lo w no ise
M o d e st sp a c e re q u ire m e nt a nd lo w w e ig h t
M o d u la r c o nstru c tio n to su it lo c a l c o nd itio ns
E a sie r insta lla tio n, o p e ra tio n a nd m o nito ring
in m a ny c o u ntrie s
D a m p ffix D F w ith a W a te r S e rv ic e M o d u l W S M T
T h e d e sig n
T h e L O O S Q u ic k ste a m g e ne ra to r is d e sig ne d fo r A th re e -p isto n fe e d w a te r p u m p w ith su c tio n
m inim u m w a te r c o nte nt, m o d e st o v e ra ll d im e n- b o o st p u m p p ro v id e s th e p e r fo r m a nc e -re la te d
sio ns a nd q u ic k e st p o ssib le se rv ic e a v a ila b ility . q u a ntity o f fe e d w a te r.
A rra ng ing th e tw o -la y e r sp e c ia l-p u rp o se h e a ting
O p e ra tio n is o f e x e m p la ry sim p lic ity . A ll v a lv e s,
c o il in a fu r na c e -g a s tig h t ste e l sh e e t c a sing m a k e s
c o ntro l- a nd d isp la y instru m e nts a re w ith in e a sy
it p o ssib le fo r L O O S Q u ic k ste a m g e ne ra to rs to
re a c h a nd a t e y e le v e l. T h e stu rd y b a se fra m e
a c h ie v e e ffe c tiv e th re e -p a ss o p e ra tio n w ith a la rg e
re d u c e s th e sp e c ific g ro u nd lo a d .
inte nsiv e h e a t-tra nsfe r su r fa c e . A c a sing insu la tio n
w ith 10 0 m m th ic k m ine ra l w o o l m a ts u nd e r ne a th S e rv ic ing is m a d e e a sy b y c o nv e nie nt a c c e ss to a ll
insu la tio n p ro te c tio n p a ne lling e nsu re s m inim u m c o m p o ne nts. C a re fu lly th o u g h t-o u t m o d u la r c o n-
ra d ia tio n lo sse s a nd p ro v id e s p ro te c tio n a g a inst stru c tio n c re a te s a d d itio na l p la nning sc o p e fo r
a c c id e nta l c o nta c t. re stric te d insta lla tio n c o nd itio ns.
LOOS BOILER
IN OPERATION
M ic ro p ro c e sso r fo r o u tp u t c o ntro l
16
T h e a p p lic a tio n p r o file
H ig h -p re s s u re s te a m fo r tra d e e s ta b lis h m e n ts , o r d a y s . A s a m a in - o r a u x ilia ry b o ile r, a s a
th e s e rv ic e s e c to r, la b o ra to rie s a n d in d u s try . s in g le - o r m u lti-b o ile r in s ta lla tio n fo r fle x ib le
P re fe rre d fo r q u ic k s te a m s u p p ly a n d o p e ra tio n p o o le d -o u tp u t o p e ra tio n .
w ith re c u rrin g in te rru p tio n p e rio d s la s tin g h o u rs
T h e c o n tr o l- a n d s a fe ty te c h n o lo g y
L O O S O u tp u t C o n tro l fo r o il, g a s o r d u a l P ro te c tio n a g a in s t w a te r s h o rta g e a n d
firin g , 2 -s ta g e fo r a ll s iz e s o r in fin ite ly v a ria b le im p e r m is s ib le g a u g e p re s s u re w ith tw o s a fe ty
● 4 -2 0 m A p re s s u re m e a s u rin g s e n s o r c irc u its , in h e re n tly s a fe
● m ic ro p ro c e s s o r d ig ita l c o n tro lle r U n s u p e rv is e d o p e ra tio n in a c c o rd a n c e w ith
P ro g ra m m a b le fe e d w a te r q u a n tity ( o p tio n a l) n a tio n a l re g u la tio n s
L o w -lo a d c o n tro l fo r e n e rg y -s a v in g d e m a n d S ig n a l-s to rin g L O O S F a u lt D is p la y U n it
m a tc h in g a n d re d u c tio n o f b u r n e r s w itc h in g ( o p tio n a l)
fre q u e n c y L O O S e le c tro n ic s u s in g d ig ita l m o d u le
te c h n o lo g y
T h e s p e c ia l e q u ip m e n t
Wa te r tra p fo r e n h a n c e d s te a m q u a lity E c o n o m iz e r to s a v e e n e rg y
Wa te r s e rv ic e m o d u le C o n d e n s a te h e a t e x c h a n g e r
F e e d w a te r a n d c o n d e n s a te ta n k C h e m ic a l a n d th e r m a l w a te r p ro c e s s in g
B lo w -d o w n e x p a n s io n a n d c o o lin g d e v ic e
A B A -D F a u to m a tic s h u t-d o w n , s ta n d b y - a n d Deta iled informa tion in the brochure
s ta rt-u p s y s te m ‘B oiler hous e comp onents ’
T h e co n cep t
T h e flu e g a s d is c h a rg e fro m o ld a n d n e w s te a m p e rc e n ta g e p o in ts . F lu e g a s lo s s e s a re re d u c e d to
b o ile rs c o n ta in s a c o n s id e ra b le h e a t p o te n tia l a t a b e lo w 5 % . T h e n e w L O O S E C O s y s te m s fo r n e w
h ig h te m p e ra tu re le v e l. T h e L O O S E c o n o m iz e r a n d o ld p la n ts in c re a s e u s e r b e n e fit th ro u g h a
w ith h ig h -e ffic ie n c y s e c o n d a ry h e a t-tra n s fe r s u r fa - re d u c tio n o f th e a m o rtis a tio n p e rio d . T h e y m e e t
c e s u tilis e s th is h e a t p o te n tia l fo r fe e d w a te r o ffic ia l re g u la tio n s fo r flu e g a s lo s s e s a n d re d u c e
p re h e a tin g a n d e n h a n c e s b o ile r e ffic ie n c y b y 5 -7 s tre s s o n th e e n v iro n m e n t.
T h e r e s u lt
L O O S S te a m B o ile rs w ith in te g ra l E C O -IE
fo r h ig h o u tp u ts
C o m p act E C O s
fo r s te a m b o ile rs w ith a lo w o u tp u t
18
T h e e f fic ie n c y
δ tA
110
96,0 δ
ECO III
130
ECO II
150 ECO I
94,0
190
92,0
210
tA
230 ECO III
90,0 ECO II
250
ECO I
270 without
88,0 290
20 30 40 50 60 70 80 90 100
Load (%)
✁
In fo M a te r ia l P LU S + Fa c ts INFO Cheque
W e a re ● P la n n e rs ● P la n t c o n s tru c tio n e n g in e e rs ● Op e ra to rs a n d w ould lik e to receiv e:
A sk f or y our cop y n ow !
Fo r p la n n e rs a n d p la n t c o n s tru c -
tio n e n g in e e rs th e L OOS P ro d u c t Brochures: V isit a p p oin tm en t:
R a n g e is s e t o u t in c o m p re h e n s iv e
● C o m p a n y p ro file ● P le a s e m a k e a n a p p o in tm e n t fo r a v is it fro m
p la n n in g fo ld e r s . T o in c r e a s e
p la n n in g re lia b ility a n d re d u c e ● S te a m b o ile rs y o u r tra v e llin g s a le s s ta ff.
p la n n in g c o s ts , L OOS h a s e le c - ● H o t w a te r b o ile rs
tro n ic d a ta s to ra g e m e d ia re a d y ● B o ile r h o u s e c o m p o n e n ts
fo r y o u r P C .
● A fte r-s a le s s e rv ic e s
● L is t o f te c h n ic a l re p o rts O ther req uests:
P a rtn er L og in from the
In tern et
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p re h e n s iv e in fo rm a tio n a b o u t th e P la n n in g f old er:
p la n n in g , s e rv ic e a n d o p e ra tio n
● P la n n in g fo ld e r ‘T h e B o ile r S y s te m ’
o f b o ile r s y s te m s .
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p a rtn e r s e c tio n o r e x p re s s y o u r w is h e s v ia e -m a il: m a rk etin g @ loos-in t.com
… for a future
of q uality
L O O S IN TE R N A TIO N A L are w orld -fam ous s p ec ialis ts in
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G C A M ü n c h en
✁ In ad d ition , ag en c ies in alm os t
all c oun tries of th e w orld .
S en d er: Internet:
h ttp :/ / w w w .lo o s -int.c o m
N am e
F irs t n am e
Title
P os ition
C om p an y
S treet
L O O S IN TE R N A TIO N A L
Tow n / P os t c od e L oos D euts c h lan d G m b H Th e p rod uc tion of th is b roc h ure c on s um es v aluab le
raw m aterials . P leas e c on s id er th e p os s ib ility of
m ultip le us e an d p as s it on to oth er p eop le w h o
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