Tracer 700 Manual
Tracer 700 Manual
Tracer 700 Manual
MT07 TRACER
MOTORCYCLE
MTT690-A
MTT690-U
BC6-F8199-E1
EAU81560
Read this manual carefully before operating this vehicle. This manual
should stay with this vehicle if it is sold.
EAU81570
Declaration of Conformity:
Hereby, YAMAHA MOTOR ELECTRONICS Co., Ltd declares that the radio equip-
ment type, IMMOBILIZER, 1WS-00 is in compliance with Directive 2014/53/EU.
The full text of the EU declaration of conformity is available at the following inter-
net address:
https://global.yamaha-motor.com/eu_doc/
Manufacturer:
YAMAHA MOTOR ELECTRONICS Co., Ltd
1450-6 Mori, Mori-machi, Shuchi-Gun, Shizuoka, 437-0292 Japan
Importer:
YAMAHA MOTOR EUROPE N.V.
Koolhovenlaan 101, 1119 NC Schiphol-Rijk, 1117 ZN, Schiphol, the Netherlands
UBC6E1E0.book Page 1 Wednesday, June 8, 2016 2:58 PM
Introduction
EAU10103
WARNING
Please read this manual carefully and completely before operating this mo-
torcycle.
E10
TIP
This mark identifies the recommended fuel for this vehicle as specified by
European regulation (EN228).
Check that gasoline nozzle has the same identifier when fueling.
UBC6E0E0.book Page 1 Tuesday, March 22, 2016 9:51 AM
EAUM1013
MTT690-A/MTT690-U
OWNER’S MANUAL
©2016 by MBK INDUSTRIE
1st edition, March 2016
All rights reserved
Any reprinting or unauthorized use
without the written permission of
MBK INDUSTRIE
is expressly prohibited.
Printed in France.
UBC6E0E0.book Page 1 Tuesday, March 22, 2016 9:51 AM
Table of contents
Safety information ............................1-1 Periodic maintenance and
adjustment ........................................ 6-1
Description ........................................2-1 Owner’s tool kit............................... 6-2
Left view ..........................................2-1 Periodic maintenance chart for the
Right view........................................2-2 emission control system.............. 6-3
Controls and instruments................2-3 General maintenance and
lubrication chart........................... 6-4
Instrument and control functions....3-1 Removing and installing
Immobilizer system .........................3-1 cowlings ...................................... 6-7
Main switch/steering lock ...............3-2 Checking the spark plugs ............... 6-8
Indicator lights and warning Canister........................................... 6-9
lights ............................................3-4 Engine oil and oil filter cartridge ..... 6-9
Multi-function meter unit .................3-7 Coolant ......................................... 6-12
Handlebar switches.......................3-13 Replacing the air filter element
Clutch lever ...................................3-14 and cleaning the check hose..... 6-15
Shift pedal .....................................3-14 Checking the throttle grip free
Brake lever ....................................3-15 play ............................................ 6-15
Brake pedal ...................................3-15 Valve clearance............................. 6-16
ABS ...............................................3-16 Tires .............................................. 6-16
Fuel tank cap.................................3-17 Cast wheels .................................. 6-19
Fuel................................................3-17 Adjusting the clutch lever free
Fuel tank breather hose and play ............................................ 6-19
overflow hose.............................3-19 Checking the brake lever free
Catalytic converter ........................3-19 play ............................................ 6-20
Seat ...............................................3-20 Brake light switches...................... 6-21
Helmet holding cable ....................3-21 Checking the front and rear brake
Storage compartment ...................3-22 pads........................................... 6-21
Windshield.....................................3-22 Checking the brake fluid level....... 6-22
Adjusting the shock absorber Changing the brake fluid............... 6-23
assembly....................................3-23 Drive chain slack........................... 6-24
Luggage strap holders ..................3-24 Cleaning and lubricating the drive
Sidestand ......................................3-24 chain .......................................... 6-25
Ignition circuit cut-off system........3-25 Checking and lubricating the
Auxiliary DC connector .................3-27 cables ........................................ 6-26
Checking and lubricating the
For your safety – pre-operation throttle grip and cable ............... 6-26
checks ...............................................4-1 Checking and lubricating the
brake and shift pedals ............... 6-27
Operation and important riding Checking and lubricating the
points .................................................5-1 brake and clutch levers ............. 6-27
Starting the engine ..........................5-2 Checking and lubricating the
Shifting ............................................5-3 sidestand ................................... 6-28
Tips for reducing fuel Lubricating the rear suspension ... 6-28
consumption ................................5-4 Lubricating the swingarm pivots... 6-29
Engine break-in ...............................5-5 Checking the front fork ................. 6-29
Parking ............................................5-5 Checking the steering ................... 6-30
UBC6E0E0.book Page 2 Tuesday, March 22, 2016 9:51 AM
Table of contents
Checking the wheel bearings ....... 6-30
Battery .......................................... 6-31
Replacing the fuses ...................... 6-32
Replacing a headlight bulb........... 6-34
Auxiliary lights............................... 6-35
Brake/tail light............................... 6-36
Replacing a turn signal light
bulb ........................................... 6-36
Replacing the license plate light
bulb ........................................... 6-37
Supporting the motorcycle........... 6-37
Troubleshooting............................ 6-38
Troubleshooting charts................. 6-39
Specifications................................... 8-1
Index................................................ 10-1
UBC6E0E0.book Page 1 Tuesday, March 22, 2016 9:51 AM
Safety information
EAU1028B
an accident or equipment damage.
See page 4-1 for a list of pre-operation
checks.
Be a Responsible Owner This motorcycle is designed to
As the vehicle’s owner, you are re- carry the operator and a passen- 1
sponsible for the safe and proper oper- ger.
ation of your motorcycle. The failure of motorists to detect
Motorcycles are single-track vehicles. and recognize motorcycles in traf-
Their safe use and operation are de- fic is the predominating cause of
pendent upon the use of proper riding automobile/motorcycle accidents.
techniques as well as the expertise of Many accidents have been
the operator. Every operator should caused by an automobile driver
know the following requirements be- who did not see the motorcycle.
fore riding this motorcycle. Making yourself conspicuous ap-
He or she should: pears to be very effective in reduc-
Obtain thorough instructions from ing the chance of this type of
a competent source on all aspects accident.
of motorcycle operation. Therefore:
Observe the warnings and mainte- • Wear a brightly colored jacket.
nance requirements in this Own- • Use extra caution when you are
er’s Manual. approaching and passing
Obtain qualified training in safe through intersections, since in-
and proper riding techniques. tersections are the most likely
Obtain professional technical ser- places for motorcycle accidents
vice as indicated in this Owner’s to occur.
Manual and/or when made neces- • Ride where other motorists can
sary by mechanical conditions. see you. Avoid riding in another
Never operate a motorcycle with- motorist’s blind spot.
out proper training or instruction. • Never maintain a motorcycle
Take a training course. Beginners without proper knowledge.
should receive training from a cer- Contact an authorized motorcy-
tified instructor. Contact an autho- cle dealer to inform you on ba-
rized motorcycle dealer to find out sic motorcycle maintenance.
about the training courses nearest Certain maintenance can only
you. be carried out by certified staff.
Safe Riding
Perform the pre-operation checks
each time you use the vehicle to make
sure it is in safe operating condition.
Failure to inspect or maintain the vehi-
cle properly increases the possibility of
1-1
UBC6E0E0.book Page 2 Tuesday, March 22, 2016 9:51 AM
Safety information
Many accidents involve inexperi- • The passenger should always
enced operators. In fact, many op- hold onto the operator, the seat
erators who have been involved in strap or grab bar, if equipped,
accidents do not even have a cur- with both hands and keep both
1 rent motorcycle license. feet on the passenger footrests.
• Make sure that you are qualified Never carry a passenger unless
and that you only lend your mo- he or she can firmly place both
torcycle to other qualified oper- feet on the passenger footrests.
ators. Never ride under the influence of
• Know your skills and limits. alcohol or other drugs.
Staying within your limits may This motorcycle is designed for
help you to avoid an accident. on-road use only. It is not suitable
• We recommend that you prac- for off-road use.
tice riding your motorcycle
where there is no traffic until you Protective Apparel
have become thoroughly famil- The majority of fatalities from motorcy-
iar with the motorcycle and all of cle accidents are the result of head in-
its controls. juries. The use of a safety helmet is the
Many accidents have been single most critical factor in the pre-
caused by error of the motorcycle vention or reduction of head injuries.
operator. A typical error made by Always wear an approved helmet.
the operator is veering wide on a Wear a face shield or goggles.
turn due to excessive speed or un- Wind in your unprotected eyes
dercornering (insufficient lean an- could contribute to an impairment
gle for the speed). of vision that could delay seeing a
• Always obey the speed limit and hazard.
never travel faster than warrant- The use of a jacket, heavy boots,
ed by road and traffic condi- trousers, gloves, etc., is effective
tions. in preventing or reducing abra-
• Always signal before turning or sions or lacerations.
changing lanes. Make sure that Never wear loose-fitting clothes,
other motorists can see you. otherwise they could catch on the
The posture of the operator and control levers, footrests, or wheels
passenger is important for proper and cause injury or an accident.
control. Always wear protective clothing
• The operator should keep both that covers your legs, ankles, and
hands on the handlebar and feet. The engine or exhaust sys-
both feet on the operator foot- tem become very hot during or af-
rests during operation to main- ter operation and can cause
tain control of the motorcycle. burns.
A passenger should also observe
the above precautions.
1-2
UBC6E0E0.book Page 3 Tuesday, March 22, 2016 9:51 AM
Safety information
Avoid Carbon Monoxide Poisoning extra care when riding a motorcycle
All engine exhaust contains carbon that has added cargo or accessories.
monoxide, a deadly gas. Breathing Here, along with the information about
carbon monoxide can cause head- accessories below, are some general
aches, dizziness, drowsiness, nausea, guidelines to follow if loading cargo to 1
confusion, and eventually death. your motorcycle:
Carbon Monoxide is a colorless, odor- The total weight of the operator, pas-
less, tasteless gas which may be pres- senger, accessories and cargo must
ent even if you do not see or smell any not exceed the maximum load limit.
engine exhaust. Deadly levels of car- Operation of an overloaded vehicle
bon monoxide can collect rapidly and could cause an accident.
you can quickly be overcome and un-
able to save yourself. Also, deadly lev- Maximum load:
els of carbon monoxide can linger for 180 kg (397 lb)
hours or days in enclosed or poorly
When loading within this weight limit,
ventilated areas. If you experience any
keep the following in mind:
symptoms of carbon monoxide poi-
Cargo and accessory weight
soning, leave the area immediately, get
should be kept as low and close to
fresh air, and SEEK MEDICAL TREAT-
the motorcycle as possible. Se-
MENT.
curely pack your heaviest items as
Do not run engine indoors. Even if
close to the center of the vehicle
you try to ventilate engine exhaust
as possible and make sure to dis-
with fans or open windows and
tribute the weight as evenly as
doors, carbon monoxide can rap-
possible on both sides of the mo-
idly reach dangerous levels.
torcycle to minimize imbalance or
Do not run engine in poorly venti-
instability.
lated or partially enclosed areas
Shifting weights can create a sud-
such as barns, garages, or car-
den imbalance. Make sure that
ports.
accessories and cargo are se-
Do not run engine outdoors where
curely attached to the motorcycle
engine exhaust can be drawn into
before riding. Check accessory
a building through openings such
mounts and cargo restraints fre-
as windows and doors.
quently.
• Properly adjust the suspension
Loading
for your load (suspension-ad-
Adding accessories or cargo to your
justable models only), and
motorcycle can adversely affect stabil-
check the condition and pres-
ity and handling if the weight distribu-
sure of your tires.
tion of the motorcycle is changed. To
• Never attach any large or heavy
avoid the possibility of an accident, use
items to the handlebar, front
extreme caution when adding cargo or
fork, or front fender. These
accessories to your motorcycle. Use
items, including such cargo as
1-3
UBC6E0E0.book Page 4 Tuesday, March 22, 2016 9:51 AM
Safety information
sleeping bags, duffel bags, or at greater risk of serious injury or
tents, can create unstable han- death. You are responsible for injuries
dling or a slow steering re- related to changes in the vehicle.
sponse. Keep the following guidelines in mind,
1 This vehicle is not designed to as well as those provided under “Load-
pull a trailer or to be attached to ing” when mounting accessories.
a sidecar. Never install accessories or carry
cargo that would impair the per-
Genuine Yamaha Accessories formance of your motorcycle.
Choosing accessories for your vehicle Carefully inspect the accessory
is an important decision. Genuine before using it to make sure that it
Yamaha accessories, which are avail- does not in any way reduce
able only from a Yamaha dealer, have ground clearance or cornering
been designed, tested, and approved clearance, limit suspension travel,
by Yamaha for use on your vehicle. steering travel or control opera-
Many companies with no connection tion, or obscure lights or reflec-
to Yamaha manufacture parts and ac- tors.
cessories or offer other modifications • Accessories fitted to the han-
for Yamaha vehicles. Yamaha is not in dlebar or the front fork area can
a position to test the products that create instability due to improp-
these aftermarket companies produce. er weight distribution or aerody-
Therefore, Yamaha can neither en- namic changes. If accessories
dorse nor recommend the use of ac- are added to the handlebar or
cessories not sold by Yamaha or front fork area, they must be as
modifications not specifically recom- lightweight as possible and
mended by Yamaha, even if sold and should be kept to a minimum.
installed by a Yamaha dealer. • Bulky or large accessories may
seriously affect the stability of
Aftermarket Parts, Accessories, and the motorcycle due to aerody-
Modifications namic effects. Wind may at-
While you may find aftermarket prod- tempt to lift the motorcycle, or
ucts similar in design and quality to the motorcycle may become
genuine Yamaha accessories, recog- unstable in cross winds. These
nize that some aftermarket accesso- accessories may also cause in-
ries or modifications are not suitable stability when passing or being
because of potential safety hazards to passed by large vehicles.
you or others. Installing aftermarket • Certain accessories can dis-
products or having other modifications place the operator from his or
performed to your vehicle that change her normal riding position. This
any of the vehicle’s design or operation improper position limits the
characteristics can put you and others freedom of movement of the
1-4
UBC6E0E0.book Page 5 Tuesday, March 22, 2016 9:51 AM
Safety information
operator and may limit control torcycle, such as the frame or up-
ability, therefore, such accesso- per front fork triple clamp (and not,
ries are not recommended. for example, to rubber-mounted
Use caution when adding electri- handlebars or turn signals, or
cal accessories. If electrical ac- parts that could break). Choose 1
cessories exceed the capacity of the location for the straps carefully
the motorcycle’s electrical sys- so the straps will not rub against
tem, an electric failure could re- painted surfaces during transport.
sult, which could cause a The suspension should be com-
dangerous loss of lights or engine pressed somewhat by the tie-
power. downs, if possible, so that the mo-
torcycle will not bounce exces-
Aftermarket Tires and Rims sively during transport.
The tires and rims that came with your
motorcycle were designed to match
the performance capabilities and to
provide the best combination of han-
dling, braking, and comfort. Other
tires, rims, sizes, and combinations
may not be appropriate. Refer to page
6-16 for tire specifications and more in-
formation on replacing your tires.
1-5
UBC6E0E0.book Page 1 Tuesday, March 22, 2016 9:51 AM
Description
EAU63371
Left view
1 2,3
9 8 76 5 4
1. Seat lock (page 3-20)
2. Storage compartment (page 3-22)
3. Owner’s tool kit (page 6-2)
4. Shift pedal (page 3-14)
5. Engine oil filler cap (page 6-9)
6. Engine oil drain bolt (page 6-9)
7. Engine oil level check window (page 6-9)
8. Engine oil filter cartridge (page 6-9)
9. Coolant reservoir (page 6-12)
2-1
UBC6E0E0.book Page 2 Tuesday, March 22, 2016 9:51 AM
Description
EAU63391
Right view
1 2 3 4 5
8 7 6
1. Fuses (page 6-32)
2. Battery (page 6-31)
3. Shock absorber assembly spring preload adjusting ring (page 3-23)
4. Fuel tank cap (page 3-17)
5. Headlight (page 6-34)
6. Coolant drain bolt (page 6-13)
7. Brake pedal (page 3-15)
8. Rear brake fluid reservoir (page 6-22)
2-2
UBC6E0E0.book Page 3 Tuesday, March 22, 2016 9:51 AM
Description
EAU63401
1 2 3 4 5 6 7 8
2-3
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3-1
UBC6E0E0.book Page 2 Tuesday, March 22, 2016 9:51 AM
EAU38531
ON
All electrical circuits are supplied with
power; the meter lighting, taillight, li-
cense plate light and auxiliary light
come on, and the engine can be start-
ed. The key cannot be removed.
TIP
The headlight comes on automatically
when the engine is started and stays
on until the key is turned to “OFF”,
even if the engine stalls.
EAU10662
OFF
All electrical systems are off. The key
can be removed.
3-2
UBC6E0E0.book Page 3 Tuesday, March 22, 2016 9:51 AM
EAU1068B
LOCK
The steering is locked and all electrical 3
1. Push.
systems are off. The key can be re-
2. Turn.
moved.
From the “LOCK” position, push the
To lock the steering key in and turn it to “OFF”.
1 2 EAU59680
(Parking)
The hazard lights and turn signal lights
can be turned on, but all other electri-
cal systems are off. The key can be re-
moved.
The steering must be locked before the
key can be turned to “ ”.
ECA20760
1. Push. NOTICE
2. Turn.
Using the hazard or turn signal lights
1. Turn the handlebars all the way to for an extended length of time may
the left. cause the battery to discharge.
2. With the key in the “OFF” position,
push the key in and turn it to
“LOCK”.
3. Remove the key.
TIP
If the steering will not lock, try turning
the handlebars back to the right slight-
ly.
3-3
UBC6E0E0.book Page 4 Tuesday, March 22, 2016 9:51 AM
NOTICE
12345 6789
1. Left turn signal indicator light “ ” If the warning light comes on when
2. Oil pressure warning light “ ” the engine is running, stop the en-
3. Coolant temperature warning light “ ” gine immediately and check oil level.
4. Engine trouble warning light “ ” If the oil level is below the minimum
5. Anti-lock Brake System (ABS) warning level, add sufficient oil of the recom-
light “ ABS ”
mended type to raise it up to the cor-
6. Immobilizer system indicator light “ ”
7. High beam indicator light “ ”
rect level. If the oil pressure warning
8. Neutral indicator light “ ” light remains on even if the oil level
9. Right turn signal indicator light “ ” is correct, immediately turn the en-
gine off and have a Yamaha dealer
EAU11032 check the vehicle.
Turn signal indicator lights “ ”
and “ ” TIP
Each indicator light will flash when its If the warning light does not go off after
corresponding turn signal lights are starting the engine, check the engine
flashing. oil level and add oil if necessary. (See
page 6-9.)
EAU11061
Neutral indicator light “ ” If the warning light remains on after
This indicator light comes on when the adding engine oil, have a Yamaha
transmission is in the neutral position. dealer check the vehicle.
EAU11081 EAU11447
3-4
UBC6E0E0.book Page 5 Tuesday, March 22, 2016 9:51 AM
3-5
UBC6E0E0.book Page 6 Tuesday, March 22, 2016 9:51 AM
3-6
UBC6E0E0.book Page 7 Tuesday, March 22, 2016 9:51 AM
TIP
3
1 2 Except when accessing the
1. Left set button brightness control mode or when
2. Right set button displaying the clock, the key must
be turned to “ON” before you can
1 2 3 4 5 use the left and right set buttons to
adjust the multi-function meter.
For the UK: To switch between ki-
lometers and miles, press the left
set button for three seconds.
Speedometer
The speedometer shows the vehicle’s
7 6 traveling speed.
1. Fuel meter
2. Clock
Tachometer
3. Transmission gear display
4. Eco indicator “ECO”
5. Speedometer
6. Tachometer
7. Multi-function display
3-7
UBC6E0E0.book Page 8 Tuesday, March 22, 2016 9:51 AM
Clock
1
3 ZAUM1429
1. Fuel meter
3-8
UBC6E0E0.book Page 9 Tuesday, March 22, 2016 9:51 AM
3-9
UBC6E0E0.book Page 10 Tuesday, March 22, 2016 9:51 AM
last segment of the fuel meter will start This function calculates the fuel con-
flashing. The fuel reserve tripmeter sumption under current riding condi-
“TRIP F” will automatically appear and tions.
start counting the distance traveled The instantaneous fuel consumption
can be set to either “km/L”, “L/100 km”
or “MPG” (for the UK).
3-10
UBC6E0E0.book Page 11 Tuesday, March 22, 2016 9:51 AM
This function calculates the average This shows the coolant temperature
fuel consumption since it was last re- from 40 °C to 116 °C in 1 °C incre-
set. ments.
The average fuel consumption can be If the message “HI” flashes, stop the
set to either “AVE_ _._ km/L”, “AVE_ vehicle, then stop the engine, and let it
_._ L/100 km” or “AVE_ _._ MPG” (for cool. (See page 6-40.)
the UK).
TIP
“AVE_ _._ km/L”: The average dis-
When the coolant temperature is
tance that can be traveled on 1.0 L
below 40 °C, “LO” will be dis-
of fuel is shown.
played.
3-11
UBC6E0E0.book Page 12 Tuesday, March 22, 2016 9:51 AM
3-12
UBC6E0E0.book Page 13 Tuesday, March 22, 2016 9:51 AM
3
EAU12501
3
Horn switch “ ”
4 Press this switch to sound the horn.
1. Pass switch “ ”
EAU68270
2. Dimmer switch “ / ”
Start/Engine stop switch “ / / ”
3. Turn signal switch “ / ”
4. Horn switch “ ”
To crank the engine with the starter,
set this switch to “ ”, and then slide
Right the switch toward “ ”. See page 5-2
for starting instructions prior to starting
the engine.
Set this switch to “ ” to stop the en-
1 gine in case of an emergency, such as
when the vehicle overturns or when the
throttle cable is stuck.
EAU12735
2 Hazard switch “ ”
1. Start/Engine stop switch “ / / ”
With the key in the “ON” or “ ” posi-
2. Hazard switch “ ” tion, use this switch to turn on the haz-
ard lights (simultaneous flashing of all
EAU12352 turn signal lights).
Pass switch “ ” The hazard lights are used in case of an
Press this switch to flash the headlight. emergency or to warn other drivers
TIP when your vehicle is stopped where it
When the dimmer switch is set might be a traffic hazard.
ECA10062
to “ ”, the passing switch has no ef- NOTICE
fect.
Do not use the hazard lights for an
EAU12401 extended length of time with the en-
Dimmer switch “ / ” gine not running, otherwise the bat-
Set this switch to “ ” for the high tery may discharge.
beam and to “ ” for the low beam.
3-13
UBC6E0E0.book Page 14 Tuesday, March 22, 2016 9:51 AM
3 1
ZAUM1342
The clutch lever is located on the left The shift pedal is located on the left
side of the handlebar. To disengage side of the motorcycle and is used in
the clutch, pull the lever toward the combination with the clutch lever when
handlebar grip. To engage the clutch, shifting the gears of the 6-speed con-
release the lever. The lever should be stant-mesh transmission equipped on
pulled rapidly and released slowly for this motorcycle.
smooth clutch operation.
The clutch lever is equipped with a
clutch switch, which is part of the igni-
tion circuit cut-off system. (See page
3-25.)
3-14
UBC6E0E0.book Page 15 Tuesday, March 22, 2016 9:51 AM
2 3
3 4 1. Brake pedal
5
3-15
UBC6E0E0.book Page 16 Tuesday, March 22, 2016 9:51 AM
WARNING
Always keep a sufficient distance
from the vehicle ahead to match the
riding speed even with ABS.
The ABS performs best with
long braking distances.
On certain surfaces, such as
1 2
rough or gravel roads, the brak-
ing distance may be longer with
1. Front wheel sensor
the ABS than without.
2. Front wheel sensor rotor
The ABS is monitored by an ECU,
which will revert the system to conven-
tional braking if a malfunction occurs. 1
TIP
The ABS performs a self-diagno-
sis test each time the vehicle first
starts off after the key is turned to
“ON” and the vehicle has traveled
at a speed of 10 km/h (6 mi/h) or 2
higher. During this test, a “click- 1. Rear wheel sensor
ing” noise can be heard from the 2. Rear wheel sensor rotor
hydraulic control unit, and if the
brake lever or brake pedal is even
slightly applied, a vibration can be
felt at the lever and pedal, but
these do not indicate a malfunc-
tion.
3-16
UBC6E0E0.book Page 17 Tuesday, March 22, 2016 9:51 AM
1 WARNING
Gasoline and gasoline vapors are
extremely flammable. To avoid fires
2
and explosions and to reduce the
risk of injury when refueling, follow
these instructions. 3
1. Unlock. 1. Before refueling, turn off the en-
2. Fuel tank cap lock cover gine and be sure that no one is sit-
ting on the vehicle. Never refuel
To open the fuel tank cap while smoking, or while in the vi-
Open the fuel tank cap lock cover, in- cinity of sparks, open flames, or
sert the key into the lock, and then turn other sources of ignition such as
it 1/4 turn clockwise. The lock will be the pilot lights of water heaters
released and the fuel tank cap can be and clothes dryers.
opened. 2. Do not overfill the fuel tank. When
refueling, be sure to insert the
To close the fuel tank cap pump nozzle into the fuel tank filler
1. Push the fuel tank cap into posi- hole. Stop filling when the fuel
tion with the key inserted in the reaches the bottom of the filler
lock. tube. Because fuel expands when
2. Turn the key counterclockwise to it heats up, heat from the engine or
the original position, remove it, the sun can cause fuel to spill out
and then close the lock cover. of the fuel tank.
TIP
The fuel tank cap cannot be closed un-
1 2
less the key is in the lock. In addition,
the key cannot be removed if the cap is
not properly closed and locked.
EWA11092
WARNING
Make sure that the fuel tank cap is
properly closed after filling fuel.
1. Fuel tank filler tube
Leaking fuel is a fire hazard.
2. Maximum fuel level
3-17
UBC6E0E0.book Page 18 Tuesday, March 22, 2016 9:51 AM
EAU58111
Recommended fuel:
Premium unleaded gasoline (Gaso-
hol [E10] acceptable)
Fuel tank capacity:
17.0 L (4.49 US gal, 3.74 Imp.gal)
Fuel reserve amount:
3.5 L (0.92 US gal, 0.77 Imp.gal)
ECA11401
NOTICE
Use only unleaded gasoline. The use
of leaded gasoline will cause severe
damage to internal engine parts,
such as the valves and piston rings,
as well as to the exhaust system.
Your Yamaha engine has been de-
signed to use premium unleaded gas-
oline with a research octane number of
3-18
UBC6E0E0.book Page 19 Tuesday, March 22, 2016 9:51 AM
WARNING
The exhaust system is hot after op-
eration. To prevent a fire hazard or
2 burns:
1 Do not park the vehicle near
possible fire hazards such as 3
4 3 grass or other materials that
ZAUM1343
easily burn.
1. Fuel tank overflow hose
2. Fuel tank breather hose
Park the vehicle in a place
3. Clamp where pedestrians or children
4. Original position (paint mark) are not likely to touch the hot
exhaust system.
Before operating the motorcycle: Make sure that the exhaust sys-
Check each hose connection. tem has cooled down before
Check each hose for cracks or doing any maintenance work.
damage, and replace if necessary. Do not allow the engine to idle
Make sure that the end of each more than a few minutes. Long
hose is not blocked, and clean if idling can cause a build-up of
necessary. heat.
Make sure that each hose is rout-
ECA10702
ed through the clamp.
NOTICE
Make sure that the paint mark on
each hose is below the clamp. Use only unleaded gasoline. The use
of leaded gasoline will cause unre-
pairable damage to the catalytic
converter.
3-19
UBC6E0E0.book Page 20 Tuesday, March 22, 2016 9:51 AM
Seat TIP
Make sure that the seat is properly se-
To remove the seat cured before riding.
Insert the key into the seat lock, turn it
counterclockwise, and then pull the
seat off.
3 2
ZAUM1406
1. Seat lock
2. Unlock.
1 4
2
ZAUM1407
1. Projection
2. Seat holder
3. Seat bracket
4. Seat lock
3-20
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1
2
3
ZAUM1408
3-21
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WARNING
Do not exceed the load limit of
ZAUM1409
3-22
UBC6E0E0.book Page 23 Tuesday, March 22, 2016 9:51 AM
3 (a)
1. Extension bar
2. Special wrench
3. Spring preload adjusting ring
4. Position indicator
3-23
UBC6E0E0.book Page 24 Tuesday, March 22, 2016 9:51 AM
WARNING
The vehicle must not be ridden with
the sidestand down, or if the side-
stand cannot be properly moved up
(or does not stay up), otherwise the
sidestand could contact the ground
and distract the operator, resulting
in a possible loss of control.
Yamaha’s ignition circuit cut-off
system has been designed to assist
the operator in fulfilling the respon-
sibility of raising the sidestand be-
fore starting off. Therefore, check
this system regularly and have a
Yamaha dealer repair it if it does not
function properly.
3-24
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3-25
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3-26
UBC6E0E0.book Page 27 Tuesday, March 22, 2016 9:51 AM
Auxiliary DC connector
This vehicle is equipped with an auxil-
iary DC connector. Consult your
Yamaha dealer before installing any
accessories.
3-27
UBC6E0E0.book Page 1 Tuesday, March 22, 2016 9:51 AM
Inspect your vehicle each time you use it to make sure the vehicle is in safe oper-
ating condition. Always follow the inspection and maintenance procedures and
schedules described in the Owner’s Manual.
EWA11152
WARNING
Failure to inspect or maintain the vehicle properly increases the possibility
of an accident or equipment damage. Do not operate the vehicle if you find
any problem. If a problem cannot be corrected by the procedures provided
in this manual, have the vehicle inspected by a Yamaha dealer.
Before using this vehicle, check the following points:
4 ITEM CHECKS PAGE
4-1
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4-2
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5-1
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5-2
UBC6E0E0.book Page 3 Tuesday, March 22, 2016 9:51 AM
NOTICE TIP
Even with the transmission in When shifting gears in normal operat-
the neutral position, do not ing conditions, use the recommended
coast for long periods of time shift points.
with the engine off, and do not
EAU58270
tow the motorcycle for long dis- To decelerate
tances. The transmission is 1. Release the throttle and apply
properly lubricated only when both the front and the rear brakes
the engine is running. Inade- smoothly to slow the motorcycle.
quate lubrication may damage 2. At the recommended shift points
the transmission. shown in the following table, shift
Always use the clutch while to a lower gear.
changing gears to avoid dam- 3. When the motorcycle reaches 20
aging the engine, transmission, km/h (12 mi/h), the engine is about
to stall or runs roughly, pull the
5-3
UBC6E0E0.book Page 4 Tuesday, March 22, 2016 9:51 AM
slow the motorcycle, and continue Tips for reducing fuel con-
to downshift as necessary. sumption
4. Once the motorcycle has Fuel consumption depends largely on
stopped, the transmission can be your riding style. Consider the follow-
shifted into the neutral position. ing tips to reduce fuel consumption:
The neutral indicator light should Shift up swiftly, and avoid high en-
come on and then the clutch lever gine speeds during acceleration.
can be released. Do not rev the engine while shift-
EWA17380 ing down, and avoid high engine
WARNING speeds with no load on the en-
Improper braking can cause gine.
loss of control or traction. Al- Turn the engine off instead of let-
ways use both brakes and apply ting it idle for an extended length
them smoothly. of time (e.g., in traffic jams, at traf-
Make sure that the motorcycle fic lights or at railroad crossings). 5
and the engine have sufficiently
slowed before shifting to a low-
er gear. Engaging a lower gear
when the vehicle or engine
speed is too high could make
the rear wheel lose traction or
the engine to over-rev. This
could cause loss of control, an
accident and injury. It could also
cause engine or drive train dam-
age.
EAU64150
Recommended shift points
The recommended shift points during
acceleration and deceleration are
shown in the table below.
Shift up points:
1st → 2nd: 20 km/h (12 mph)
2nd → 3rd: 30 km/h (19 mph)
3rd → 4th: 40 km/h (25 mph)
4th → 5th: 50 km/h (31 mph)
5th → 6th: 60 km/h (37 mph)
Shift down points:
6th → 5th: 45 km/h (28 mph)
5th → 4th: 35 km/h (22 mph)
4th → 3rd: 25 km/h (16 mph)
5-4
UBC6E0E0.book Page 5 Tuesday, March 22, 2016 9:51 AM
NOTICE
Keep the engine speed out of
the tachometer red zone.
If any engine trouble should oc-
cur during the engine break-in
period, immediately have a
Yamaha dealer check the vehi-
cle.
5-5
UBC6E0E0.book Page 1 Tuesday, March 22, 2016 9:51 AM
WARNING
Turn off the engine when performing
maintenance unless otherwise
specified.
A running engine has moving
parts that can catch on body
parts or clothing and electrical
parts that can cause shocks or
fires.
Running the engine while ser-
vicing can lead to eye injury,
burns, fire, or carbon monoxide
poisoning – possibly leading to
6-1
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6-2
UBC6E0E0.book Page 3 Tuesday, March 22, 2016 9:51 AM
TIP
The annual checks must be performed every year, except if a kilometer-
based maintenance, or for the UK, a mileage-based maintenance, is
performed instead.
From 50000 km (30000 mi), repeat the maintenance intervals starting from
10000 km (6000 mi).
Items marked with an asterisk should be performed by a Yamaha dealer as
they require special tools, data and technical skills.
EAU71070
ANNUAL CHECK
READINGS
MAINTENANCE JOB
NO. ITEM
X 1000 km 1 10 20 30 40
6
X 1000 mi 0.6 6 12 18 24
6-3
UBC6E0E0.book Page 4 Tuesday, March 22, 2016 9:51 AM
ANNUAL CHECK
READINGS
MAINTENANCE JOB
NO. ITEM
X 1000 km 1 10 20 30 40
X 1000 mi 0.6 6 12 18 24
6-4
UBC6E0E0.book Page 5 Tuesday, March 22, 2016 9:51 AM
ODOMETER
CHECK OR
ANNUAL CHECK
READINGS
MAINTENANCE JOB
NO. ITEM
X 1000 km 1 10 20 30 40
X 1000 mi 0.6 6 12 18 24
6-5
UBC6E0E0.book Page 6 Tuesday, March 22, 2016 9:51 AM
ODOMETER
CHECK OR
ANNUAL CHECK
READINGS
MAINTENANCE JOB
NO. ITEM
X 1000 km 1 10 20 30 40
X 1000 mi 0.6 6 12 18 24
EAU72800
TIP
Air filter
• This model’s air filter is equipped with a disposable oil-coated paper ele-
ment, which must not be cleaned with compressed air to avoid damaging
it.
• The air filter element needs to be replaced more frequently when riding in
unusually wet or dusty areas.
Hydraulic brake service
• Regularly check and, if necessary, correct the brake fluid level.
• Every two years replace the internal components of the brake master cyl-
inders and calipers, and change the brake fluid.
• Replace the brake hoses every four years and if cracked or damaged.
6-6
UBC6E0E0.book Page 7 Tuesday, March 22, 2016 9:51 AM
1. Bolt
1 2. Cowling B
2
To install a cowling
Place the cowling in the original posi-
3 tion, and then install the bolts.
ZAUM1412 Cowling C
1. Cowling B
2. Cowling A To remove the cowling 6
3. Cowling C 1. Remove cowlings A and B.
2. Remove the bolts shown, and
EAUM3780
then take the cowling off.
Cowlings A and B
1
To remove a cowling 2
Remove the cowling bolts, and then
pull the cowling off as shown.
1 ZAUM1414
1. Bolt
2. Cowling C
1. Bolt
2. Cowling A
6-7
UBC6E0E0.book Page 8 Tuesday, March 22, 2016 9:51 AM
6-8
UBC6E0E0.book Page 9 Tuesday, March 22, 2016 9:51 AM
ZAUM1386
To check the engine oil level
1. Place the vehicle on a level sur-
This model is equipped with a canister
face and hold it in an upright posi-
to prevent the discharging of fuel vapor
tion. A slight tilt to the side can
into the atmosphere. Before operating
result in a false reading.
this vehicle, make sure to check the
2. Start the engine, warm it up for
following:
several minutes, and then turn it
Check each hose connection.
off.
Check each hose and canister for
3. Wait a few minutes until the oil set- 6
cracks or damage. Replace if
tles, and then check the oil level
damaged.
through the engine oil level check
Make sure that the canister
window located at the bottom-left
breather is not blocked, and if
side of the crankcase.
necessary, clean it.
TIP
The engine oil should be between the
minimum and maximum level marks.
3 2
4
6-9
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1 2
6-10
UBC6E0E0.book Page 11 Tuesday, March 22, 2016 9:51 AM
NOTICE
In order to prevent clutch slip-
page (since the engine oil also
lubricates the clutch), do not
1 mix any chemical additives. Do
not use oils with a diesel speci-
fication of “CD” or oils of a high-
er quality than specified. In
1. Torque wrench addition, do not use oils labeled
“ENERGY CONSERVING II” or
Tightening torque: higher.
Oil filter cartridge: Make sure that no foreign mate-
17 N·m (1.7 kgf·m, 12 lb·ft) rial enters the crankcase.
8. Install the engine oil drain bolt and 10. Start the engine, and then let it idle
its new gasket, and then tighten for several minutes while checking
the bolt to the specified torque. it for oil leakage. If oil is leaking,
immediately turn the engine off
6
Tightening torque: and check for the cause.
Engine oil drain bolt:
43 N·m (4.3 kgf·m, 31 lb·ft) TIP
After the engine is started, the engine
9. Refill with the specified amount of oil pressure warning light should go off.
the recommended engine oil, and ECA20860
then install and tighten the oil filler NOTICE
cap.
If the oil pressure warning light flick-
Recommended engine oil: ers or remains on even if the oil level
See page 8-1. is correct, immediately turn the en-
Oil quantity: gine off and have a Yamaha dealer
Without oil filter cartridge replace- check the vehicle.
ment:
2.30 L (2.43 US qt, 2.02 Imp.qt) 11. Turn the engine off, wait a few
With oil filter cartridge replacement: minutes until the oil settles, and
2.60 L (2.75 US qt, 2.29 Imp.qt) then check the oil level and cor-
rect it if necessary.
TIP
Be sure to wipe off spilled oil on any
parts after the engine and exhaust sys-
tem have cooled down.
6-11
UBC6E0E0.book Page 12 Tuesday, March 22, 2016 9:51 AM
TIP
The coolant level must be
checked on a cold engine since
the level varies with engine tem-
1. Coolant reservoir cap
perature.
6 Make sure that the vehicle is posi- 4. Add coolant to the maximum level
tioned straight up when checking mark, and then install the reservoir
the coolant level. A slight tilt to the cap. NOTICE: If coolant is not
side can result in a false reading. available, use distilled water or
2. Check the coolant level in the soft tap water instead. Do not
coolant reservoir. use hard water or salt water
since it is harmful to the engine.
TIP If water has been used instead
The coolant should be between the of coolant, replace it with cool-
minimum and maximum level marks. ant as soon as possible, other-
wise the cooling system will not
be protected against frost and
1 corrosion. If water has been
added to the coolant, have a
2 Yamaha dealer check the anti-
freeze content of the coolant as
3 soon as possible, otherwise the
effectiveness of the coolant will
be reduced. [ECA10473]
1. Coolant reservoir Coolant reservoir capacity (up to
2. Maximum level mark the maximum level mark):
3. Minimum level mark 0.25 L (0.26 US qt, 0.22 Imp.qt)
6-12
UBC6E0E0.book Page 13 Tuesday, March 22, 2016 9:51 AM
2
2 1 6
ZAUM1415
5. Remove the coolant reservoir cov- 7. Drain the coolant from the coolant
er by removing the bolt and quick reservoir by turning it upside
fastener, and then remove the down.
coolant reservoir. 8. Install the coolant reservoir and its
TIP cover by placing them in the origi-
The quick fastener is removed by nal position, and then installing the
pushing the center pin in with a screw- bolt and quick fastener.
driver, and then pulling the fastener TIP
out. To install the quick fastener, push the
center pin out so that it will protrude
from the fastener head, insert the fas-
tener into the coolant reservoir, and
then push the protruding pin in until it is
flush with the fastener head.
6-13
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6-14
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Replacing the air filter ele- Checking the throttle grip free
ment and cleaning the check play
hose Measure the throttle grip free play as
The air filter element should be re- shown.
placed at the intervals specified in the
periodic maintenance and lubrication
chart. Have a Yamaha dealer replace
the air filter element more frequently if
you are riding in unusually wet or dusty
areas. However, the air filter check
1
hose can be easily reached and should
be frequently checked and cleaned if
necessary.
1. Throttle grip free play
To clean the air filter check hose
1. Remove the air filter check hose Throttle grip free play:
under the air filter case. 3.0–5.0 mm (0.12–0.20 in)
6
Periodically check the throttle grip free
1 play and, if necessary, have a Yamaha
dealer adjust it.
6-15
UBC6E0E0.book Page 16 Tuesday, March 22, 2016 9:51 AM
WARNING
Operation of this vehicle with im-
6 proper tire pressure may cause se-
vere injury or death from loss of
control.
The tire air pressure must be
checked and adjusted on cold
tires (i.e., when the temperature
of the tires equals the ambient
temperature).
The tire air pressure must be
adjusted in accordance with the
riding speed and with the total
weight of rider, passenger, car-
go, and accessories approved
for this model.
6-16
UBC6E0E0.book Page 17 Tuesday, March 22, 2016 9:51 AM
Tire information
1. Tire sidewall
2. Tire tread depth
6-17
UBC6E0E0.book Page 18 Tuesday, March 22, 2016 9:51 AM
Front tire:
Size:
120/70 ZR 17 M/C (58W)
Manufacturer/model:
MICHELIN/PILOT ROAD 4
Rear tire:
Size:
180/55 ZR 17 M/C (73W)
Manufacturer/model:
MICHELIN/PILOT ROAD 4 R TL
FRONT and REAR:
Tire air valve:
TR412
Valve core:
#9100 (original)
6-18
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6-19
UBC6E0E0.book Page 20 Tuesday, March 22, 2016 9:51 AM
1. Locknut
2. Clutch lever free play adjusting nut
6-20
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1 1
ZAUM1416
6
1. Brake pad wear indicator
6-21
UBC6E0E0.book Page 22 Tuesday, March 22, 2016 9:51 AM
ZAUM1417
EWA16011
WARNING
Improper maintenance can result in
loss of braking ability. Observe
these precautions:
Insufficient brake fluid may al-
low air to enter the brake sys-
tem, reducing braking
performance.
6-22
UBC6E0E0.book Page 23 Tuesday, March 22, 2016 9:51 AM
NOTICE
Brake fluid may damage painted
surfaces or plastic parts. Always
clean up spilled fluid immediately.
As the brake pads wear, it is normal for
the brake fluid level to gradually go
down. A low brake fluid level may indi-
cate worn brake pads and/or brake
system leakage; therefore, be sure to
check the brake pads for wear and the
brake system for leakage. If the brake
fluid level goes down suddenly, have a
Yamaha dealer check the cause before
further riding.
6-23
UBC6E0E0.book Page 24 Tuesday, March 22, 2016 9:51 AM
ZAUM1426
1. Locknut
1 2. Axle nut
6-24
UBC6E0E0.book Page 25 Tuesday, March 22, 2016 9:51 AM
NOTICE
TIP
The drive chain must be lubricated
Using the alignment marks on each
after washing the motorcycle, riding
side of the swingarm, make sure that
in the rain or riding in wet areas.
both drive chain pullers are in the same
position for proper wheel alignment. 1. Clean the drive chain with kero-
sene and a small soft brush.
NOTICE: To prevent damaging
the O-rings, do not clean the 6
2 drive chain with steam cleaners,
high-pressure washers or inap-
3 propriate solvents. [ECA11122]
1 2. Wipe the drive chain dry.
3. Thoroughly lubricate the drive
2 chain with a special O-ring chain
ZAUM1428
lubricant. NOTICE: Do not use
1. Drive chain puller engine oil or any other lubri-
2. Notch cants for the drive chain, as they
3. Alignment marks
may contain substances that
3. Tighten the axle nut, then the lock- could damage the O-rings.
nuts to their specified torques. [ECA11112]
Tightening torques:
Axle nut:
150 N·m (15 kgf·m, 108 lb·ft)
Locknut:
16 N·m (1.6 kgf·m, 12 lb·ft)
6-26
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6-27
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The operation of the sidestand should The pivoting points of the rear suspen-
be checked before each ride, and the sion must be lubricated by a Yamaha
sidestand pivot and metal-to-metal dealer at the intervals specified in the
contact surfaces should be lubricated periodic maintenance and lubrication
if necessary. chart.
EWA10732
6 WARNING Recommended lubricant:
If the sidestand does not move up Lithium-soap-based grease
and down smoothly, have a Yamaha
dealer check or repair it. Otherwise,
the sidestand could contact the
ground and distract the operator, re-
sulting in a possible loss of control.
Recommended lubricant:
Lithium-soap-based grease
6-28
UBC6E0E0.book Page 29 Tuesday, March 22, 2016 9:51 AM
ZAUM1402
ECA10591
NOTICE
If any damage is found or the front
fork does not operate smoothly,
have a Yamaha dealer check or re-
pair it.
6-29
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6-30
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6-31
UBC6E0E0.book Page 32 Tuesday, March 22, 2016 9:51 AM
NOTICE
Always keep the battery charged.
Storing a discharged battery can 3
cause permanent battery damage.
6 1 4
1. Starter relay cover
2. Fuse box
3. Spare main fuse
4. Main fuse
6-32
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6-33
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NOTICE 1
Take care not to damage the follow-
ing parts:
Headlight bulb ZAUM1419
6-34
UBC6E0E0.book Page 35 Tuesday, March 22, 2016 9:51 AM
Auxiliary lights
This model is equipped with LED-type
auxiliary lights.
If an auxiliary light does not come on,
have a Yamaha dealer check it.
ZAUM1431
6-35
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2
1. Turn signal light lens
2. Screw
6-36
UBC6E0E0.book Page 37 Tuesday, March 22, 2016 9:51 AM
3 1
1. Maintenance stand (example)
2
Since this model is not equipped with a
1 centerstand, use maintenance stands
4
when removing the front or rear wheel
3
or when performing other maintenance
2 that requires the motorcycle to stand
up right.
1. License plate light unit 6
Check that the motorcycle is in a stable
2. Collar
and level position before starting any
3. Nut
4. License plate light bulb socket
maintenance.
6-37
UBC6E0E0.book Page 38 Tuesday, March 22, 2016 9:51 AM
Troubleshooting
Although Yamaha motorcycles receive
a thorough inspection before shipment
from the factory, trouble may occur
during operation. Any problem in the
fuel, compression, or ignition systems,
for example, can cause poor starting
and loss of power.
The following troubleshooting charts
represent quick and easy procedures
for checking these vital systems your-
self. However, should your motorcycle
require any repair, take it to a Yamaha
dealer, whose skilled technicians have
the necessary tools, experience, and
know-how to service the motorcycle
properly.
6 Use only genuine Yamaha replace-
ment parts. Imitation parts may look
like Yamaha parts, but they are often
inferior, have a shorter service life and
can lead to expensive repair bills.
EWA15142
WARNING
When checking the fuel system, do
not smoke, and make sure there are
no open flames or sparks in the ar-
ea, including pilot lights from water
heaters or furnaces. Gasoline or
gasoline vapors can ignite or ex-
plode, causing severe injury or prop-
erty damage.
6-38
UBC6E0E0.book Page 39 Tuesday, March 22, 2016 9:51 AM
Troubleshooting charts
There is no
Have a Yamaha dealer check the vehicle.
compression.
6-39
UBC6E0E0.book Page 40 Tuesday, March 22, 2016 9:51 AM
WARNING
Do not remove the radiator cap when the engine and radiator are hot.
Scalding hot fluid and steam may be blown out under pressure, which
could cause serious injury. Be sure to wait until the engine has cooled.
After removing the radiator cap retaining bolt, place a thick rag, like a
towel, over the radiator cap, and then slowly rotate the cap counter-
clockwise to the detent to allow any residual pressure to escape. When
the hissing sound has stopped, press down on the cap while turning it
counterclockwise, and then remove the cap.
TIP
If coolant is not available, tap water can be temporarily used instead, provided
that it is changed to the recommended coolant as soon as possible.
6-40
UBC6E0E0.book Page 1 Tuesday, March 22, 2016 9:51 AM
Before cleaning
1. Cover the muffler outlet with a
plastic bag after the engine has
cooled down.
2. Make sure that all caps and cov-
ers as well as all electrical cou- 7
plers and connectors, including
the spark plug caps, are tightly in-
stalled.
3. Remove extremely stubborn dirt,
like oil burnt onto the crankcase,
with a degreasing agent and a
brush, but never apply such prod-
ucts onto seals, gaskets, sprock-
ets, the drive chain and wheel
axles. Always rinse the dirt and
degreaser off with water.
Cleaning
ECA10773
NOTICE
Avoid using strong acidic wheel
cleaners, especially on spoked
wheels. If such products are
used on hard-to-remove dirt, do
not leave the cleaner on the af-
7-1
UBC6E0E0.book Page 2 Tuesday, March 22, 2016 9:51 AM
7-2
UBC6E0E0.book Page 3 Tuesday, March 22, 2016 9:51 AM
NOTICE
After cleaning
Apply spray oil and wax spar-
1. Dry the motorcycle with a chamois
ingly and make sure to wipe off
or an absorbing cloth.
any excess.
2. Immediately dry the drive chain
Never apply oil or wax to any
and lubricate it to prevent it from
rubber and plastic parts, but
rusting.
treat them with a suitable care
3. Use a chrome polish to shine
product.
chrome, aluminum and stainless-
Avoid using abrasive polishing
steel parts, including the exhaust
compounds as they will wear
system. (Even the thermally in-
away the paint.
duced discoloring of stainless-
steel exhaust systems can be re-
TIP
moved through polishing.)
Consult a Yamaha dealer for ad-
4. To prevent corrosion, it is recom-
vice on what products to use.
mended to apply a corrosion pro-
Washing, rainy weather or humid
tection spray on all metal,
climates can cause the headlight 7
including chrome- and nickel-plat-
lens to fog. Turning the headlight
ed, surfaces.
on for a short period of time will
5. Use spray oil as a universal clean-
help remove the moisture from the
er to remove any remaining dirt.
lens.
6. Touch up minor paint damage
caused by stones, etc.
7. Wax all painted surfaces.
8. Let the motorcycle dry completely
before storing or covering it.
EWA11132
WARNING
Contaminants on the brakes or tires
can cause loss of control.
Make sure that there is no oil or
wax on the brakes or tires.
If necessary, clean the brake
discs and brake linings with a
regular brake disc cleaner or
acetone, and wash the tires with
warm water and a mild deter-
gent. Before riding at higher
7-3
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7-4
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7-5
UBC6E0E0.book Page 1 Tuesday, March 22, 2016 9:51 AM
Specifications
Dimensions: Radiator (including all routes):
Overall length: 1.60 L (1.69 US qt, 1.41 Imp.qt)
2138 mm (84.2 in) Air filter:
Overall width: Air filter element:
806 mm (31.7 in) Oil-coated paper element
Overall height: Fuel:
1270 mm (50.0 in) Recommended fuel:
Seat height: Premium unleaded gasoline (Gasohol [E10]
835 mm (32.9 in) acceptable)
Wheelbase: Fuel tank capacity:
1450 mm (57.1 in) 17.0 L (4.49 US gal, 3.74 Imp.gal)
Ground clearance: Fuel reserve amount:
140 mm (5.51 in) 3.5 L (0.92 US gal, 0.77 Imp.gal)
Minimum turning radius: Fuel injection:
2.7 m (8.86 ft) Throttle body:
Weight: ID mark:
Curb weight: 1WS1 10
196 kg (432 lb) Spark plug(s):
Engine: Manufacturer/model:
Engine type: NGK/LMAR8A-9
Liquid cooled 4-stroke, DOHC Spark plug gap:
Cylinder arrangement: 0.8–0.9 mm (0.031–0.035 in)
Inline 2-cylinder Clutch:
Displacement: Clutch type:
689 cm³ Wet, multiple-disc
Bore × stroke: Drivetrain:
80.0 × 68.6 mm (3.15 × 2.70 in) Primary reduction ratio:
Compression ratio: 1.925 (77/40)
8 11.5 : 1 Final drive:
Starting system: Chain
Electric starter Secondary reduction ratio:
Lubrication system: 2.688 (43/16)
Wet sump Transmission type:
Engine oil: Constant mesh 6-speed
Recommended brand: Operation:
YAMALUBE Left foot operation
SAE viscosity grades: Gear ratio:
10W-40 1st:
Recommended engine oil grade: 2.846 (37/13)
API service SG type or higher, JASO 2nd:
standard MA 2.125 (34/16)
Engine oil quantity: 3rd:
Without oil filter cartridge replacement: 1.632 (31/19)
2.30 L (2.43 US qt, 2.02 Imp.qt) 4th:
With oil filter cartridge replacement: 1.300 (26/20)
2.60 L (2.75 US qt, 2.29 Imp.qt) 5th:
Coolant quantity: 1.091 (24/22)
Coolant reservoir (up to the maximum level 6th:
mark): 0.964 (27/28)
0.25 L (0.26 US qt, 0.22 Imp.qt)
8-1
UBC6E0E0.book Page 2 Wednesday, March 23, 2016 9:38 AM
Specifications
Chassis: Front brake:
Frame type: Type:
Diamond Hydraulic dual disc brake
Caster angle: Operation:
25.0 ° Right hand operation
Trail: Specified brake fluid:
90 mm (3.5 in) DOT 4
Front tire: Rear brake:
Type: Type:
Tubeless Hydraulic single disc brake
Size: Operation:
120/70 ZR 17 M/C (58W) Right foot operation
Manufacturer/model: Specified brake fluid:
MICHELIN/PILOT ROAD 4 DOT 4
Rear tire: Front suspension:
Type: Type:
Tubeless Telescopic fork
Size: Spring:
180/55 ZR 17 M/C (73W) Coil spring
Manufacturer/model: Shock absorber:
MICHELIN/PILOT ROAD 4 R TL Hydraulic damper
Loading: Wheel travel:
Maximum load: 130 mm (5.1 in)
180 kg (397 lb) Rear suspension:
(Total weight of rider, passenger, cargo Type:
and accessories) Swingarm (link suspension)
Tire air pressure (measured on cold Spring:
tires): Coil spring
Loading condition: Shock absorber: 8
0–180 kg (0–397 lb) Gas-hydraulic damper
Front: Wheel travel:
225 kPa (2.25 kgf/cm², 33 psi) 142 mm (5.6 in)
Rear: Electrical system:
250 kPa (2.50 kgf/cm², 36 psi) System voltage:
High-speed riding: 12 V
Front: Ignition system:
225 kPa (2.25 kgf/cm², 33 psi) TCI
Rear: Charging system:
250 kPa (2.50 kgf/cm², 36 psi) AC magneto
Front wheel: Battery:
Wheel type: Model:
Cast wheel YTZ10S
Rim size: Voltage, capacity:
17M/C x MT3.50 12 V, 8.6 Ah (10 HR)
Rear wheel: Headlight:
Wheel type: Bulb type:
Cast wheel Halogen bulb
Rim size: Bulb wattage × quantity:
17M/C x MT5.50 Headlight:
H7, 55.0 W x 2
8-2
UBC6E0E0.book Page 3 Tuesday, March 22, 2016 9:51 AM
Specifications
Brake/tail light: ABS solenoid fuse:
LED 20.0 A
Front turn signal light: Backup fuse:
10.0 W × 2 7.5 A
Rear turn signal light:
10.0 W × 2
Auxiliary light:
LED
License plate light:
5.0 W × 1
Meter lighting:
LED
Neutral indicator light:
LED
High beam indicator light:
LED
Oil pressure warning light:
LED
Turn signal indicator light:
LED
Coolant temperature warning light:
LED
Engine trouble warning light:
LED
ABS warning light:
LED
Immobilizer system indicator light:
LED
8 Fuse(s):
Main fuse:
30.0 A
Accessory fuse:
10.0 A
Auxiliary fuse:
2.0 A
Headlight fuse:
15.0 A
Signaling system fuse:
10.0 A
Ignition fuse:
10.0 A
Parking lighting fuse:
7.5 A
Radiator fan motor fuse:
10.0 A
Fuel injection system fuse:
10.0 A
ABS control unit fuse:
7.5 A
ABS motor fuse:
30.0 A
8-3
UBC6E0E0.book Page 1 Tuesday, March 22, 2016 9:51 AM
Consumer information
EAU53562
The vehicle identification number is
Identification numbers stamped into the steering head pipe.
Record the vehicle identification num- Record this number in the space pro-
ber, engine serial number, and the vided.
model label information in the spaces
provided below. These identification TIP
numbers are needed when registering The vehicle identification number is
the vehicle with the authorities in your used to identify your motorcycle and
area and when ordering spare parts may be used to register your motorcy-
from a Yamaha dealer. cle with the licensing authority in your
area.
VEHICLE IDENTIFICATION NUMBER:
EAU26442
Engine serial number
1
MODEL LABEL INFORMATION:
1. Engine serial number
EAU26521
9
EAU26401 Model label
Vehicle identification number
ZAUM1423
9-1
UBC6E0E0.book Page 2 Tuesday, March 22, 2016 9:51 AM
Consumer information
provided. This information will be EAU69910
ZAUM1424
1. Diagnostic connector
9-2
UBC6E0E0.book Page 1 Tuesday, March 22, 2016 9:51 AM
Index
A H
ABS ...................................................... 3-16 Handlebar switches .............................. 3-13
ABS warning light................................... 3-5 Hazard switch ....................................... 3-13
Air filter element and check hose, Headlight bulb, replacing...................... 6-34
replacing and cleaning....................... 6-15 Helmet holding cable ............................ 3-21
Auxiliary DC connector ........................ 3-27 High beam indicator light........................ 3-4
Auxiliary lights ...................................... 6-35 Horn switch........................................... 3-13
B I
Battery.................................................. 6-31 Identification numbers ............................ 9-1
Brake and clutch levers, checking and Ignition circuit cut-off system ............... 3-25
lubricating .......................................... 6-27 Immobilizer system .................................3-1
Brake and shift pedals, checking and Immobilizer system indicator light ..........3-6
lubricating .......................................... 6-27 Indicator lights and warning lights ..........3-4
Brake fluid, changing ........................... 6-23 L
Brake fluid level, checking ................... 6-22 License plate light bulb, replacing ........6-37
Brake lever ........................................... 3-15 Luggage strap holders.......................... 3-24
Brake lever free play, checking ............ 6-20 M
Brake light switches ............................. 6-21 Main switch/steering lock ....................... 3-2
Brake pedal .......................................... 3-15 Maintenance and lubrication, periodic ... 6-4
Brake/tail light ...................................... 6-36 Maintenance, emission control
C system .................................................. 6-3
Cables, checking and lubricating......... 6-26 Matte color, caution................................ 7-1
Canister .................................................. 6-9 Model label ............................................. 9-1
Care........................................................ 7-1 Multi-function meter unit ........................ 3-7
Catalytic converter ............................... 3-19 N
Clutch lever .......................................... 3-14 Neutral indicator light.............................. 3-4
Clutch lever free play, adjusting........... 6-19 O
Coolant................................................. 6-12 Oil pressure warning light ....................... 3-4
Coolant temperature warning light......... 3-4 P
Cowlings, removing and installing ......... 6-7 Parking....................................................5-5
D Part locations.......................................... 2-1
Diagnostic connector ............................. 9-2 Pass switch........................................... 3-13
Dimmer switch ..................................... 3-13 R
Drive chain, cleaning and lubricating ... 6-25 Rear suspension, lubricating ................ 6-28
Drive chain slack .................................. 6-24
S 10
E Safety information...................................1-1
Engine break-in ...................................... 5-5
Seat....................................................... 3-20
Engine oil and oil filter cartridge............. 6-9
Shifting....................................................5-3
Engine serial number.............................. 9-1
Shift pedal............................................. 3-14
Engine trouble warning light................... 3-5
Shock absorber assembly, adjusting ... 3-23
F Sidestand.............................................. 3-24
Front and rear brake pads, checking ... 6-21 Sidestand, checking and lubricating .... 6-28
Front fork, checking ............................. 6-29 Spark plugs, checking ............................ 6-8
Fuel....................................................... 3-17 Specifications ......................................... 8-1
Fuel consumption, tips for reducing ...... 5-4 Start/Engine stop switch ...................... 3-13
Fuel tank breather hose and overflow Starting the engine.................................. 5-2
hose ................................................... 3-19 Steering, checking ................................ 6-30
Fuel tank cap........................................ 3-17 Storage ................................................... 7-4
Fuses, replacing ................................... 6-32 Storage compartment........................... 3-22
Supporting the motorcycle ................... 6-37
10-1
UBC6E0E0.book Page 2 Tuesday, March 22, 2016 9:51 AM
Index
Swingarm pivots, lubricating ................6-29
T
Throttle grip and cable, checking and
lubricating...........................................6-26
Throttle grip free play, checking ...........6-15
Tires ......................................................6-16
Tool kit ....................................................6-2
Troubleshooting....................................6-38
Troubleshooting charts.........................6-39
Turn signal indicator lights......................3-4
Turn signal light bulb, replacing............6-36
Turn signal switch .................................3-13
V
Valve clearance.....................................6-16
Vehicle identification number .................9-1
W
Wheel bearings, checking.....................6-30
Wheels ..................................................6-19
Windshield ............................................3-22
10
10-2
UBC6E0E0.book Page 3 Tuesday, March 22, 2016 9:51 AM
Original instructions
MBK Industrie
Z.I. de Rouvroy 02100 Saint Quentin
SAS au capital de 14 000 000 €
PRINTED IN FRANCE
2016.06 (E)
PANTONE285C