Washers, disinfectors and automated systems

for animal cages, feeding bottles and fish tanks

“For the Environmentally conscious”

Washers, disinfectors and automated systems
for decontamination of animal cages, feeding bottles and fish tanks

Steelco's experience and understanding of the workflow

within the smallest facility to the largest research centre
enables us to offer the safest and most cost effective
solutions for your staff to work in, enabling them to provide
the cleanest conditions possible for animals in their care.

Our range of solutions includes:

Tailor made facility design

to best meet individual customer needs

From small stand alone units

to automated high capacity washers

Feeding bottle washing systems

Bedding systems

Tailor made automation solutions

Environmental control systems

Steelco's close collaboration with leading establishments

enables it to offer solutions that are recognised for their
design, reliability, ergonomy, quality, operator safety,
allergene protection and low running costs.

2
 “For the Environmentally conscious”

Constant improvements and innovations lead Steelco

products to run economically and reach a higher level
of environmental compatibility.

3
Washers, disinfectors and automated systems
for decontamination of animal cages, feeding bottles and fish tanks

Ultrasonic cleaning systems

Steelco provides customized product solutions and project

management support to fulfill any client needs.
Steelco washing systems provide validated results in
standard products and patented technical solutions in
customized machines.

dedicated to operating mode washing chamber

animal cages - fish tanks feeding bottles fully automatic AISI 316L

animal cages - fish tanks

lids, components and trolleys/pallets semi automatic
other smallware
manual

4
Product overview:

small washers
Cage and feeding bottle washers

tunnel washers
Automated
tunnel washer
Cages and racks washers

bedding systems
Bedding disposal
and dispensing

feeding bottle washers

Automated feeding bottle
washing system

Feeding bottle washing, decapping, filling and recapping systems

Air showers Safe lock doors Decontamination locks environment control

machine main functions available upgrades

productive or
washing ultrasonic cleaning de- capping re- capping functionality upgrade
with modules
sanitization by rinsing
hot air drying emptying disposal
at 85°C - 185°F productive upgrade
with robotized or
pass through
decontamination filling dispensing automated loading -
safe barrier
unloading

5
AC 1200 - AC 1300 - AC 1400
Animal feeding bottle, animal cage and fish tank

Steelco CBW equipment cleans and disinfects all types

of feeding bottles, animal cages and fish tanks.
Steelco CBW equipment assures outstanding washing
and sanitization results.
Final rinse temperature is guaranteed to reach
85°C/185°F thanks to an independent rinsing circuit.

AC 1400
pass-through
version available

AC 1400
Aquatic Tank Processing
AC 1200
pass-through
AC 1300 version available
Specilized version and process
single door to ensure the elimination of any
residual biofilm and algae left in
aquatic tanks.

Washing chamber capacity

AC 1200 AC 1200/2 AC 1300 AC 1400 AC 1400/2

Chamber dimensions W D H W D H W D H W D H W D H
mm 765 900 1130 765 970 1130 1550 730 1130 1550 900 1130 1550 1020 1130 B
inches 30.12 35.43 44.49 30.12 38.19 44.49 61.02 28.74 44.49 61.02 35.43 44.49 61.02 40.16 44.49
Useful heights A B C A B C A B C A B C A B C
A C
mm 345 345 790 305 305 - 345 345 790 345 345 790 305 305 -
inches 13.58 13.58 31.10 12.00 12.00 - 13.58 13.58 31.10 13.58 13.58 31.10 13.58 13.58 -

6
 AC 1200 - AC 1300 - AC 1400 - Key features

- Drop down / vertical sliding loading door. - Independent rinsing circuit. - Equipped with 1 chemical dosing pump as
Pass-through configuration available for - Multi stage filtering system. standard, controlled by a micro-processor

small washers
AC 1400 and AC 1200. - Self-cleaning filter for the recirculation of which allows to set the optimal dosing level
- Chamber and doors entirely made of the washing water. for each type of cycle.
stainless steel AISI 316L, external body - Washing pump pressure switch. - The detergent tank level is monitored and is
made of stainless steel AISI 304. fitted with a low level alarm.
- Disinfection by rinsing at 85°C/185°F.
- Rotating spray arms positioned on the top, - RS 232 port for printer connection.
- Tank and sump temperature check.
middle and bottom levels of the washing
chamber.

Optional features
- 2nd Chemical dosing pump - Steam or hybrid heating - Exhaust fan - Integrated printer ST2
- Flow meter for the checking and the validation of the dosing volume of the chemical
- Knock down configuration - Drain pump - Double door pass through version (available for AC 1400 and AC 1200)

Separated washing and rinsing circuits Multistage water filtering system Feeding bottle washing carts

Self-cleaning filter for Detail of bottle

recirculation of the dedicated spray jets
washing water.

Productivity per cycle*

Type of cage W L H AC 1200 AC 1300 AC 1400
TP 1145 369 156 132 20 40 50
TP GM500 375 197 130 16 30 40
Easy access with Detergent cabinet AT Type 1 396 165 176 20 40 50
sliding electric with capacity of up to
control panel two 10 lt. / 2.64 US gal AT type 2 362 213 185 12 30 30
containers *with dedicated inserts
Bottles AC 1200 AC 1300 AC 1400
18 bottle positions crates 108 72 108
*with dedicated washing carts

Washers dimensions

Single door W D H D+ H+ Double door W D H D+ H+

AC 1200 mm 1200 1000 1900 1475 2265 AC 1200/2 mm 1245 1030 1900 1475 2265
H+ inches 47.24 39.37 74.80 58.07 87.17 inches 49.02 40.55 74.80 58.07 87.17
H
AC 1300 mm 1970 830 1900 1305 2265 AC 1400/2 mm 2015 1030 1900 1305 2265
inches 69.29 32.68 74.80 51.38 87.17 inches 79.33 40.55 74.80 51.38 87.17

D W AC 1400 mm 1970 1000 1900 1475 2265

D+ inches 77.56 39.37 74.80 58.07 87.17

7
 AC 7000
Cage and rack washer

The AC7000 series cage and rack washer is a heavy

duty, large capacity, hydro-spray washer specifically
designed to support the throughput of medium and
large size facilities.
The machine is standard equiped with two pre-
heating water tanks and two dosage units resulting
in great flexibility to set up custom cycles.

Models
AC 7000/2 2076mm (81.73") chamber depth
AC 7000/3 3000mm (118.11") chamber depth

Chamber sealing Chamber illumination

AC 7000 access doors are equipped with integral inflatable gaskets in

order to provide a sealed chamber for SPF barrier application as well as
for decontamination and sanitization cycles.

8
 AC 7000 - Key features
“For the Environmentally conscious”
Focused on the environment, AC 7000 washers
are manufactured with energy saving systems
granting the reduction of energy and water
consumption.

- Operator multi language touch screen - AC 7000 is available in single or double AISI 316L, external body of s.s. AISI 304.
control with auto-diagnostic check that interlocked hinged door made of stainless - Can be manufactured following GMP
constantly monitors and displays current steel AISI 316L with glass inspection requirements including FAT/SAT/IQ/OQ
cycles status and alarms, allows to optimize window or in the full view glass door protocols.
the washing process and to personalize version granting easy visual inspection - Washing pump pressure control.
machine programs. Up to 65 washing throughout the entire process. - Flush self-cleaning filter for the re-
and rinsing programs available: 5 service, - Both left or right hand door opening circulation of the washing water.
10 memorized and 50 free programs are versions are available.

large washers
- Double chemical control dosing system.
available. - Washing chamber and filter made of s.s. - Data storage system and process control.

Optional
- Up to 6 chemical dosing pumps - Drying system - Chemical fogging facility - Integrated printer
- Steam extractor - HEPA H14 air filter - Thermal disinfection at 90°C. - Full glass door
- Manifold system for trolley docking with spray arms - HPV - Hydrogen peroxide vapour facility
- Steam sanitization

Spray nozzles Oscillating spray arms Wash chamber floor

Detail of standard hybrid plastic/stainless steel Multiple horizontally mounted oscillating arms The washing chamber floor consists of heavy-
nozzles and optional full stainless steel nozzles. equipped with spray nozzles. duty stainless steel grating. Floor sections are
easily removed for cleaning and maintenance.

9
 AC7000 - Key features

HPV Manifold system

The AC 7000's air-tight chamber provides the added Automatic manifold for
flexibility of not only using the unit as a washer but also trolleys equipped with spray
as a: arms or injection systems
- Hydrogen Peroxide/Chlorine Dioxide decontamination
pass-through chamber
- Chemical fogging chamber when fitted with an atomizer
spraying disinfectant and compressed air circuit
- Thermal disinfection (clean steam) chamber

External generator connection

Water filtration

The AC 7000 is equipped with a 3 level multi The extra fine filter, placed in the inlet of the
filtration system. The gross and fine filter wash tank, is a back flush self cleaning filter
placed in the bottom of the washing chamber for the re-circulating washing water that traps
remove particles respectively than 2mm and particles larger than 0,5mm (0.02").
0.9mm (0,08" and 0.035").

Washers dimensions

external dimensions useful chamber dimensions

W D H H+ w d h
AC 7000/2 mm 2200 2314 2440 2590 1100 2076 2150
H+ H h inches 86.61 91.10 96.06 101.97 43.30 81.73 84.65
AC 7000/3 mm 2200 3240 2440 2590 1100 3000 2150
inches 86.61 127.56 96.06 101.97 43.30 118.11 84.65
d w
AC 7000 NHP mm 2350 2488 2720 2970 1200 2240 2350
W
D inches 92.52 97.95 107.08 116.93 47.24 88.19 92.52

10
 AC 7000 NHP
Cage and rack washer

The AC 7000 NHP series cage and rack washer

is a heavy duty, large capacity, hydro-spray
washer specifically designed to support the
throughput of medium and large size facilities
with large animal cages and racks.
The machine is equipped as standard with three

large washers
pre heating water tanks and two dosing units
resulting in great flexibility in cycle setting.

- Operator multi language touch screen - Washing chamber and filter made of s.s.
control with auto-diagnostic checking AISI 316L, external body of s.s. AISI 304.
that constantly monitors and displays - Can be manufactured following GMP
current cycles status and alarms, allows requirements including FAT/SAT/IQ/OQ
to optimize the washing process and to protocols.
personalize cycle programs. Up to 65 - Wash pump pressure control.
washing and rinsing programs available: - Flush self-cleaning filter for the re-
5 service, 10 memorized and 50 free circulation of the washing water.
programs.
- Double chemical control dosing system.
- AC 7000 NHP is available in single or
- Data storage system and process control.
double interlocked hinged door versions
made of stainless steel AISI 316L with glass
inspection window. Left or right hand door
opening versions available.

Optional
- up to 6 chemical dosing pumps - HEPA H14 air filter - Chemical fogging facility - Integrated printer
- Manifold system for trolley docking with spray arms - HPV - Hydrogen peroxide vapour facility - Steam sanitization

Inspection window Washing system Loading grid

The inspection Multiple horizontally and vertically mounted The loading floor is made of AISI 316L stainless steel easily removable
window in the inner oscillating arms equipped with stainless steel sections to reach the bottom of the washing chamber for cleaning and
side of the door is spraying nozzles. filter maintenance.
protected from the Adjustable rail guides to match the carts and rack castors lay out.
load

11
AC 8000
Cage and rack washer

Steelco cage and rack washers are specifically designed to support the throughput of
medium and large size facilities.
This sliding door washer is as standard equipped with two pre-heating water tanks and two
dosing units resulting in great flexibility to set up custom process cycles.

Models
AC 8000/2 2240mm (88.18") chamber depth
AC 8000/3 3000mm (118.11") chamber depth

Spray nozzles
Lifting platform

The need for a deep pit has in the past

been a challenge for the installation
of a rack washer, especially in
refurbishment projects. Steelco's
lifting platform assures the same
ergonomics and operator safety as a
pit installed rack washer but... without
the need of a pit.

12
 “For the Environmentally conscious”
Focused on the environment, AC 8000 washers
are manufactured with energy saving systems
reducing energy and water consumption.

- Operator multi language touch screen - AC 8000 is available in single or double AISI 316L, external body in s.s. AISI 304.
control with auto-diagnostic checking that interlocked sliding door versions made - Can be manufactured following GMP
constantly monitors and displays current of stainless steel AISI 316L with glass requirements including FAT/SAT/IQ/OQ
cycles status and alarms, allow to optimize inspection window or in the smart full glass protocols.
the washing process and to personalize door version granting easy visual inspection - Washing pump pressure control.
programs on board of the machines. Up to throughout the entire process. - Flush self-cleaning filter for the re-
65 washing and rinsing programs available: - Left or right hand door opening options are circulation of washing water.
5 service, 10 memorized and 50 free available.

large washers
- Double chemical control dosing system.
programs. - Washing chamber and filter made in s.s. - Data storage system and process control.

Optional
- 3rd Chemical dosing pump - Drying system - Chemical fogging facility - Integrated printer
- Steam extractor - HEPA H14 air filter - Thermal disinfection at 90°C. - Full glass door
- Manifold system for trolley docking with spray arms - HPV - Hydrogen peroxide vapour facility
- Up to 6 chemical dosing pumps - Steam sanitization

13
 AC8000 - Key features

HPV
The AC 8000's air-tight chamber provides the added flexibility to be able to
use the unit in addition to washing as a:
- Hydrogen Peroxide/Chlorine Dioxide decontamination pass-through
chamber
- Chemical fogging chamber when fitted with an atomizer spraying
disinfectant and compressed air circuit
- Thermal disinfection (clean steam) chamber

Water filtration Manifold system

The AC 8000 is equipped with a 3 levels multi The extra fine filter, placed in the inlet of the
filtration system. The gross and fine filter wash tank filling, is a back flush self cleaning
placed in the bottom of the wash chamber filter for the re-circulating wash water traps
remove particles larger than 2mm and 0.9mm particles bigger then 0,5mm (0.02"). Automatic manifold for trolleys with spray
(0,08" and 0.035") respectively. arms or injection systems

Washers dimensions
external dimensions washing chamber dimensions
W D H H+ w d h

AC 8000/2 mm 2500 2550 2470 2650 1000 2240 2150

H+ H h inches 98.42 100.39 97.24 104.33 39.37 88.18 84.65

AC 8000/3 mm 2500 3300 2470 2650 1000 3000 2150

d w
inches 98.42 129.92 97.24 104.33 39.37 118.11 84.65
W
D

14
AC7000 and AC 8000 - Presentation racks

large washers
C1009 C762 C793 C906

Description W D H Description W D H
2 level rack for large size containers mm 840 1500 1655 4 level rack for large cages with lids mm 840 1020 2000
C793 C865
inches 30.07 59.05 65.15 inches 30.07 40.16 78.74
2 level rack for large size containers mm 840 1020 1850 4 level rack for large cages with lids mm 840 2120 2000
C864 C950
inches 30.07 40.15 72.83 inches 30.07 83.64 78.74
3 level rack for large cages with lids mm 840 1445 1655 5 level rack for cages with lids mm 840 950 1935
C762 C796
inches 30.07 56.89 65.15 inches 30.07 37.40 76.18
4 level weighted presentation rack mm 840 1030 2050 Injection rack for bottles (18 crates) mm 840 1460 2025
C1028 C906
inches 30.07 40.55 80.71 automatic connection inches 30.07 57.48 79.24
4 level weighted presentation rack mm 840 2000 2050 Injection rack for bottles (18 crates) mm 840 1460 1400
C1009 C1078
inches 30.07 78.74 80.71 manual connection inches 30.07 57.48 55.12

Steelco AC 7000 and AC 8000 productivity per hour examples

Cage type W L H C1009 C865 C796 C762 Cage type W L H C1009 C865 C796 C762 Cage type W L H C1009 C865 C796 C762
TP 1284L 365 207 140 720 320 400 360 AT Type 1 396 165 176 960 400 500 480 NKP M3 480 150 130 972 449 468 505
TP 1291H 425 266 185 560 240 300 300 AT type 2 362 213 185 720 320 400 360 NKP MB1 450 280 130 524 224 281 281
TP 1290 425 266 155 560 240 300 300 AT type 3 443 278 198 560 240 300 300 NKP RC1 560 380 170 374 150 187 168
TP 1500 480 385 210 400 160 200 180 AT type 3H 443 278 233 560 240 300 300 Isoseal Cage 390 215 190 673 299 374 337
TP 1145 369 156 132 960 480 500 480 AD Dura Mouse 292 127 184 1200 560 600 660 Sealsafe 1284 365 207 140 673 299 374 337
TP 2000 610 435 215 320 160 200 180 AD Flex Air 300 224 147 640 320 300 360 cage bottom only, 360 seconds cycle
C865, 2 trolleys in std. chamber, productivity can be doubled.
TP GM500 375 197 130 800 320 400 420 AD Large Mouse 476 260 152 560 240 300 300
C796 and C762, 2 trolleys in 3000mm (118.11") chamber,
TP GR900 405 355 230 400 160 200 180 AD Rat 476 260 203 560 240 300 300 productivity can be doubled
TP GR1800 405 355 230 400 160 200 180 NKP M1 330 150 130 972 449 468 505

15
MITO AC 3500
Automated tunnel washer
To meet the growing demand of compact systems for the automatic
processing of animal cages, MITO AC 3500 provides an integrated and
flexible solution for the processing of almost any type of commonly
available cages on the market.

AC 3500 modules
The system is composed of modules with dedicated
functions:
• pre wash
• acid/alkaline wash
• rinse and final rinse
• blow down
• hot air drying (single or double size module)
Modules can be added or removed for customized
solutions.
Each tunnel chamber is provided with a vertical
sliding glass door for visual inspection.

16
 “For the Environmentally conscious”

Animal cages and other miscellaneous items are placed into

a loading conveyor which moves through the tunnel, passing
through 5 processing phases:

1 pre-wash

large washers
2 chemical wash

3 pre-rinse

4 final fresh hot water rinse

5 hot air drying system

AC 3500 has been developed with water consumption

reduction in mind. To that aim, the final rinse is then used in
the pre-rinse phase and in turn the pre rinse water is used in
the pre wash phase.
AC 3500's innovative water saving features, enable it to
maximize water flow whilst at the same time minimize water
consumption, thereby saving your facility money.

Control panel Loading conveyor Robotic loading

Validated cleaning and disinfection is obtained The AC 3500 is available in 900mm (35.43") and The system can be integrated with robotic tech-
by selecting the appropriate washing cycle, in wider 1100mm (43.31") belt width versions. nology for loading and unloading procedures.
temperature and detergents. Process Robotic integration can be implemented later or
parameters are adjustable and can be adapted on existing manual tunnel washing systems.
to customer needs through the HMI control The AC 3500 is additionally suitable for the sani-
panel. tization of trays and/or cage transport pallets.
17
 MITO AC 3500 - Key features
- Chambers and filters made of stainless - Extremely smooth chamber surface, welded - AC 3500 combines high pressure and flow
steel AISI 316L. without seams assures a perfect drain.­ rate to achieve outstanding washing and
- Visual inspection inside the chamber is rinsing performance of up to 750 cages per
possible at any time, thanks to the HST hour.
glass windows.

Optional
- Self cleaning rinsing filter - Steam condenser - Exhaust fan
- Monitored alkaline detergent system - Automatic tank descaling system - pH neutralizing
- Monitored acid detergent system - Rinsing agent injection
- Waste separation into pre-wash tank

Washing/rinsing chamber Prewashing chamber Loading table

Oscillating spray arms and separate rinsing Oscillating pre-wash spray jets. 900mm (35.43") or 1100mm (43.31") belt width
circuit. Dedicated water jets for high versions.
temperature final rinse.

Hot air drying chamber Easy access cage debris filter.

Module dimensions Productivity per hour

W D H cage type W L H 900mm belt 1100mm belt cage type W L H 900mm belt 1100mm belt
modules mm 1350 1000 2380 TP 1284L 365 207 140 480 720 TP GR900 405 355 230 240 240
900mm (35.43") belt w. inches 53.15 39.37 93.70 TP 1291H 425 266 185 360 360 TP GR1800 405 355 230 240 240
tables mm 1350 1100 975
TP 1290 425 266 155 360 360 AT Type 1 396 165 176 720 720
900mm (35.43") belt w. inches 53.15 43.31 38.38
TP 1500 480 385 210 120 240 AT type 2 362 213 185 480 720
modules mm 1550 1000 2380
1100mm (43.31") belt w. inches TP 1145 369 156 132 720 720 AT type 3 443 278 198 360 360
61.02 39.37 93.70
1550 1100 975 TP 2000 610 435 215 120 120 AT type 3H 443 278 233 360 360
tables mm
1100mm (43.31") belt w. inches TP GM500 375 197 130 600 600 60 seconds steps
61.02 43.31 38.38

18
Smart water filtering system
a way to increase productivity
Clogged filters is one of the main issues
facing operators when processing cages. The
amount of solid residues can easily clog the
dedicated nozzles.
Steelco has developed a system for the
fast and easy access to filters for their
maintenance.
The main filter in the prewash chamber is
flushed by flowing water that helps to keep

large washers
it's surface clean. This way, a large amount of
residues is collected by a filter which is easily
accessible from the outside of the washer.

MITO AC 3500 - installation examples

19
C SYSTEM

UNO AC SYSTEMS

AC SYSTEM is the automated solutions range from Steelco for Life Sciences.
The AC SYSTEM UNO configuration is a flexible upgradeable system for reprocessing animal cages:

• No special cage support grids

• Automatic cage recognition
• Includes autoloading trolley washer
• Only 1 robot needed either end of machine

AC SYSTEM

UNO

Steelco TeleSupport - connection to the washing central

With the tele-support software/service, a remote operator is able System access:

to verify the full functionality of installed devices. Access to the Steelco TeleleSupport system is often shared
between Steelco, facility management and the user.
Steelco TeleSupport main functions:
For confidentiality reasons, access can be restricted to certain
- Checking full system integrity and equipment functioning periods or special situations.
- Access and management of the cameras to monitor the system.
- Total access to the parameters of the machines allowing the
management of the washing programs (times, temperatures,
chemical dosing...) and direct corrective actions and/or
software updates.
- Synchronous access to the parameters of the machine and all
robotic automations installed.

20
Automated loading/unloading system
Modern facilities for animal laboratory research require automation
to deal with the increasing demand of productivity. Steelco's
machines can be provided with an automation system even as a
future upgrade.

The automation system features:

- Transport pallets for the handling of stackable cages
- Automatic conveyors for loading and unloading stations

large washers
- Programmed robots for the emptying and loading of dirty cages
on the tunnel washer belt as well as picking up, filling with new
bedding and stacking them on cage transport pallets
- Control station in the loading zone

Trays and/or pallets are placed on the machine conveyor belt.

In case of integration with an automated system several HMIs are
included to make the system as user friendly as possible.

Pallet cage system

Plastic separators for trays enable compatibility of our pallet transport
solution with most existing cage systems.
Customized solutions are available to meet end user needs.

Steelco SuperVisor - data management and remote monitoring of connected devices

SSV software verifies the functionality of the Machine productivity and statistics
system through an intuitive graphic interface If the cage reprocessing system of the facility
to allow immediate verification of: is equipped with an RFID system to identify the
• Device status, alarms, blocks cage transport pallets, productivity statistics can
be obtained for any cage model type.
• Data logging of consumption
• Data logging of alarms Machine documentation
• Machine productivity and statistics The main screen of the software also allows
quick access to the technical documentation
Steelco SuperVisor software allows data of the machine including: manuals, hydraulic
export in standard formats - pneumatic - electrical system schematics,
piping & instrumentation diagram.

21
 Bedding systems
for animal cages

Steelco's design department can liaise closely with

customers to develop custom made solutions for new
projects or renovation of existing facilities.

1 Bedding dump station

2 Tunnel washer

3 Bedding dispenser

4 Filling funnel

5 Storage silo

6 Vacuum units

7 Pre separators

8 Dumpster

9 Vacuum points
Since the system already features a a
waste side vacuum, additional vacuum
points to assist operators can be
specified.

5 4

1 Dump station for bedding waste. 3 Bedding dispenser. 4 Filling funnel for clean bedding.
The dump station is available in either The bedding dispenser is available either in The filling funnel serves as a loader
manual or robotic versions. manual or robotic versions. for clean bedding and is connected to
It is fitted with a detachable grid at the Both models are equipped with a touch a storage silo through a suction tube.
top as well as a dust extractor in order screen interface. The bedding dispenser is The funnel is fitted with a sensor which
to minimize the operator's exposure to fitted with a system that avoids any deposit indicates the presence of clean bedding
allergens. of dust and allows the emptying of any availability.
The robotic version is equipped with a residue formed on the bottom part of the
fine shredder in order to reduce the risk of dispenser.
vacuum system clogging.

2 Tunnel washer.

22
 2

bedding systems
7

5 Storage silo. 7 Pre separators. 8 Dumpster.

The storage silo can hold clean bedding Steelco bedding systems are supplied with We use standard dumpsters, wheeled bins
sufficient for one day and is directly two pre separators in order to empty the etc. with small modifications. We try to
connected with the dispenser through a waste bedding into a standard dumpster. adapt the system to local standards. We
suction tube. The silo is provided with low The two pre separators work in turn. This try to avoid solutions where the dumpster
and high level sensors of clean bedding configuration allows a homogeneous is a part of the vacuum system as this
availability. filling of the dumpster, preventing it from causes other problems such as odours,
clogging. small volumes and high costs.
6 Vacuum and filter units.
Steelco bedding systems are provided with
a three stage vacuum unit with pressured
air which allows bedding transport, its
dump and the removal of dust deposit.

23
Dumping station with shredder
for vacuum system connection

Steelco dumping stations with shredder are available

as stand alone units to be connected to an existing
vacuum system.
The device is suitable for all type of bedding (dry or
wet), food and enrichments with no clogging risk.
The dumping stations can be equipped with an
allergene containment unit to provide a high degree
of air cleanliness around the operator.

• high power
double suction unit

• 2nd stage filter

• 1st stage filter

• knock out bar

• integrated
belt conveyor

• heavy duty
shredder

Standard configuration for integration

with centralized vacuum systems for the Optional
containment of allergens.
- Allergene containment unit

Dumping station dimensions

Dumping station (with shredder) W D H

with suction unit mm 1200 1100 2100
inches 47.24 43.31 82.68
H H
without suction unit mm 1200 1100 1050

H inches 47.24 43.31 41.34

Dumping station (mobile unit)
and suction unit mm 1200 850 2100
D D D
W W W inches 47.24 33.46 82.68

24
 Dumping station
mobile unit

Dedicated for use in small research facilities or as temporary device, this

mobile dumping station is characterized by the usual attention to ergonomics
typical of Steelco products.
The allergene containment unit offers the same high level operator protection
as the shredder equipped version.

Bedding dispenser
stand alone unit

bedding systems
Steelco's bedding dispenser provides accurate dispensing of
any kind of free flow bedding.
In order to protect the operator from dust exposure, the
dispenser is equipped with an efficient air suction system.

Key features
- Structure and panels made of stainless
steel AISI 304.
- Standard equipped with 2 dispensing ports.
- Suitable for conveyed filling as well as
manual bedding refill at ergonomic height.­
- Soft touch control panel with LCD display
and up to 40 pre set quantity programs

Optional
- configuration with more than 2 dispensing ports

In line dispenser with cage inverter

In addition to the stand alone bedding dispensers, Steelco can

provide in-line dispensing solutions connected with a centralized
vacuum system and allergene containment unit.

H+ Bedding dispenser W D H H+ In a high productivity solution, the in line dispensing system is

normally integrated with the automatic cage inverter. This device
mm 1000 750 850 1950
automatically inverts upside down cages coming out from a tunnel
H inches 39.37 29.53 33.46 76.77 cage washer. The automatic system is designed to be compatible
with the different type of cages and to align them perfectly for the
D next bedding dispensing phase.
W

25
 MITO FBS
Semiautomatic feeding bottle washing with integrated filling system

MITO FBS automatically empties,

washes, rinses and fills 18 bottles per
cycle.
This workstation is suitable for small
facilities, providing a complete bottle
and cap reprocesssing solution on a cost
effetive budget.
MITO FBS is a modular system and can be
configured of multifunctional loading and
unloading tables and accessories.

The core of the system

A rotating system enables automatic bottle

emptying, washing, rinsing and filling.
Water distribution system:
➀ filling system
➁ top rinsing system
➂ washing system
MITO FBS bottle emptying station ➃ bottom rinsing system

Bottle treatment Caps treatment

Loading of the bottle Rotation for bottle Back rotation for Bottle filling Caps crate rotation for- Unloading of the caps
crates emptying, washing bottle filling ward - backward during crate
and rinsing the wash phase

26
 MITO FBS - Key features

MITO FBS Manual de-capper Bottle emptying station

- Chamber entirely made of stainless steel - Patented individual cap remover. - Serves as loading table for the MITO FBS
AISI 316L. washing system.
- Independent washing and rinsing system. Bottle dripping station - Top surface and sink are made of
- Individual nozzles for full bottles coverage - Serves as unloading table for the MITO FBS stainless steel AISI 316L.
during washing/rinsing phases . washing system. - Access to the lockable bottom storage.
- Disinfection by rinsing at 85°C/185°F. - The top surface is made of AISI 316L - Emptying station can be equipped with
- Washing water filtration system to protect stainless steel and slopes towards a central rinsing taps and manual cap remover.
the recirculation and drain pumps from drain. Ultrasonic bath version
debris. Easily removable water filtration - Access to the lockable bottom storage. - The sink is provided with a sliding cover.
system.
- Automatic treatment cycle. LED display and
- Three default settings for bottle filling.
timer for cycle control.
- Microprocessor control system with RS232
- Pump for automatic chemical dosing.
port for external connection. LCD Display
Checking of the chemical quantity through
control panel, provided with up to 40
a low level alarm.
programs capacity.
- Ultrasonic generator fitted with a radio
frequency interference filter and with power
control from 0 to 100%. The ultrasonic
frequency is modulated in order to avoid
dead areas and ensure full chamber
coverage.

Semiautomatic complete solution Manual decapper Bottle emptying station with ultrasonic bath

feeding bottle washers

This solution shows a loading table with Caps crate
ultrasonic bath equipped with a rinsing tap and
a manual de-capper followed by a washing and
filling machine and an unloading table for "in
line" operation.

Caps washing and disinfection

During the washing phase the caps crate is
rotated backwards and forwards, ensuring a
better water coverage.

Washer and module dimensions W D H H+

Hood type washer mm 650 700 1465 1885
H+ inches 25.59 27.56 57.68 74.21
Emptying station mm 1000 700 850 -
H inches 39.37 27.56 33.46 -
H H Ultrasonic bath emptying station mm 1300 700 850 -
inches 51.18 27.56 33.46 -
D D Dripping station mm 600 700 850 -
D W
W inches 23.62 27.56 33.46 -
W
27
MITO 2B
Semiautomatic feeding bottle washing system

MITO 2B is a hood type bottle washer/sanitizer with a capacity

to process 2x18 bottle crates per cycle.
MITO 2B system shares the multifunctional loading tables
and smart accessories of MITO FBS system, plus a dedicated
module for bottle filling.
MITO 2B is suitable for small size facilities and can be supplied
with a semiautomatic bottle recapping module that significantly
reduces operating time.

Key features
- Chamber entirely made of stainless steel AISI 316L.
- Independent washing and rinsing system.
- Disinfection by rinsing at 85°C/185°F.
- Washing water filtration system designed to protect recirculation and
drain pumps from debris. The filter is easily removable for cleaning.
- Individual nozzles for full bottles coverage during the wash and rinse
cycles.
- Microprocessor control system with RS232 port for external
connection.
- LCD Display control panel, with up to 40 programs capacity.

MITO 2B

28
MITO filling module
Semiautomatic feeding bottle filling station

Filling module for one or two bottle crates.

This module can be manually loaded or automatically conveyed.
The bottle filling starts automatically once the crates are correctly
positioned. The system is offered with a 3 position timer for setting
different bottle filling volumes.

Key features
- Serves as unloading table for MITO 2B washing system.
- Top surface is made of AISI 316L stainless steel and slopes
towards a central drain.
- Access to the lockable bottom storage.

Optional
- Interchangeable filling grid for different crate bottles size
- Customized solution combined with drinking water acidification unit

Filtration unit
for drinking water

feeding bottle washers

High level water filtering system on a wall-mounted
structure.
- 3 stage water filtering with cartridges from 10µ up to
0.2µ.
- Double pressure gauges for the monitoring of water
pressure in filters.
- Dimensions: 800x170x500h mm ( 31.49”x6.69”x19.68”)

Optional
- Carbon filter, UV light, auto disinfection circuit

Washer and module dimensions W D H H+

Hood type washer mm 650 700 1465 1885
H+ inches 25.59 27.56 57.68 74.21
Emptying station mm 1000 700 850 -
H
inches 39.37 27.56 33.46 -
H H Ultrasonic bath emptying station mm 1300 700 850 -
inches 51.18 27.56 33.46 -
D D Filling station mm 1000 700 850 -
W
D W inches 39.37 27.56 33.46 -
W

29
MITO PT
Automatic pass-through feeding bottle washers

Mito PT has been developed for small size

facilities and provides flexible solutions for
bottle feeding processing.

MITO PT can wash and rinse automatically

up to 18 bottles in a crate per cycle and
can process different type of bottles. An
upgraded version with a powerful drying
system is also available.

Suitable for pass-through applications

MITO PT is a double door module, suitable for

in line and conventional barrier pass-through
application.

MITO PT with built in hot air drying unit

Feeding bottle washer enhanced with a powerful

drying unit. This system ensures a complete
drying of bottles in order to allow for a longer
waiting time before the sterilization process starts.

30
 MITO PT - Key features

- Chamber and doors entirely made of - Separate washing and rinsing circuits to - PLC control system with 5.7" touch screen
stainless steel AISI 316L, external body avoid cross contamination. LCD display.
AISI 304. - Two stage water filtration system. - Printer connection for the documentation of
- The unit is designed and constructed with - Disinfection by rinsing up to 90°C/194°F relevant cycle data.
extreme care, finished with smooth and - Provided as standard with dosing unit and - Up to 10 washing/rinsing cycle programs.
seam free washing chamber. flow meter. - Programming protection through 3
- Self cleaning sump with rounded edges. password levels.

Optional
- Full glass doors for visual inspection of the process - Integrated printer on front panel - Speed controlled exhaust fan for vapour extraction
- DI water tank for additional final rinse - Conductivity control for DI water tank

Single phase cycle Loading/unloading buffering conveyors

feeding bottle washers

The bottles are placed into a crate in an "upside Buffering conveyors for the automatic loading Examples of Steelco installations.
down" position and are automatically loaded, and unloading of the crates.
washed and sanitized through internal and MITO PT can be completed with manual or
external rinsing. automatic de-capping and emptying tables
Once the washing cycle has been completed, as well as manual or automatic filling and
the crate is unloaded from the clean side and recapping stations.
collected onto a buffering conveyor.

Washers dimensions and productivity per cycle

W D H H+ Productivity crates/hour

MITO PT mm 2180 760 2000 900 up to 30 (540 feeding bottles)

H+
inches 88.83 29.92 78.74 35.43
H
MITO PT air drying mm 2800 760 2000 900 up to 10 (180 feeding bottles)

D W inches 110.24 29.92 78.74 35.43

31
 MITO recapping module
Semiautomatic feeding bottle recapper

This semiautomatic recapping unit is dedicated to small and

medium size animal facilities. Bottle recapping has been
made easier with attention given to significantly reducing
operator repetitive strain injuries.
MITO recapping module is compatible with any Steelco bottle
crate.

Key features
- Workbench made of stainless steel AISI 316L
- External structure made of stainless steel AISI 304
- Automatic system for different bottle heights
- Left or right hand configuration for in-line integration with the
washing systems.

Optional features
- Feeding bottle filling grid
- Extra removable support for caps

Dimensions
Caps pre-loading operations: Recapping operation:
Caps can be prepared for the recapping The recapping device is pulled down until it
mm inches
process through manual placement into reaches the tops of the bottles. Once the device
H a removable support or directly into the has been aligned, the automatic recapping
W 1000 39.97
recapping device, by simply pulling the device operates by simply pushing the start button.
without removing it. An optional filling unit can Finally, the recapping device returns to its initial
W+ 1300 44.53 be added to the same workbench in order to position allowing the removal of the bottle crate.
create a compact semi-automatic filling and
D 850 33.46 recapping system.
D
H 1850 72.83
W
W+

32
 UC 300 - UC 400/1 - UC 400/2
Ultrasonic cleaning system The Steelco UC machine range combine a stainless steel
cleaning tank with a powerful ultrasonic generator.
Thanks to the effectiveness of the ultrasonic power, these
devices can achieve the highest levels of cleanliness required.

The baskets are automatically lifted at the

end of the cycle by a pmeumatic system
provided with a security device.

Under bench storage for chemical canisters.

feeding bottle washers

Key features
- Wash tank made of stainless steel AISI - Ultrasonic generator provided with a filter - The UC 400/2 model is configured with
316L, external body made of stainless steel against radio frequency interferences and two tanks. One tank performs ultrasonic
AISI 304. with power control from 0 to 100%. washing, whilst the other one is dedicated
- LED display and timer for cycle control. - The ultrasonic frequency is modulated in to the rinsing of the caps.
- Automatic tank filling and water control order to avoid neutralized areas.
level. - Standard ultrasonic frequency 38 kHz, other
- Pump for the automatic chemical dosing. frequencies on request.
- Automatic check of the chemical level - Tank dimensions 600x350x350h mm
through a low level sensor. (3.62”x13.78”x13.78”)

Optional
- Hinged covers for manual operating version - UC 400/2 model configured with ultrasonic function on both tanks

Dimensions Models

W D H *H+
UC 300 mm 800 700 950 1270
inches 31.50 27.56 37.40 50.00
UC 400/1 mm 1500 700 950 1270
inches 59.06 27.56 37.40 50.00
UC 400/2 mm 1500 700 950 1270
inches 59.06 27.56 37.40 50.00
*with open lids

UC 300 UC 400/1 UC 400/2

33
 De-Capper
Automatic cap remover and emptying station

This unit automatically de-caps feeding

bottles. It comes as a stand alone unit or it
can be integrated into an existing bottle line.
Steelco De-capper can be customized to
accept different sizes and models of bottles
and caps.
This automated system reduces the risk to
staff of repetitive strain injuries caused by
moving heavy crates.

Key features
- Entirely made of AISI 304 stainless steel.
- 1 x 18 bottle crate capacity.
- Automatic loading and unloading tables with
2 crates capacity.
- Touch screen display.

Optional
- Full glass doors for visual inspection of the
process

Ergonomy

The removed caps are automatically conveyed Full automatic solution combining decapping and washing systems.
into two canisters placed inside a drawer which
is easily accessible from the machine loading side.

W D D+ H H+ Productivity crates/hour
H+
De-Capper mm 2320 760 - 900 1990 up to 60 (540 feeding bottles)
H+
H inches 91.34 29.92 - 35.43 78.34
H
Re-Capper mm 2700 760 1745 900 1900 up to 60 (540 feeding bottles)
D+ D
D W W inches 106.30 29.92 68.70 35.43 74.80

34
 Re-Capper
Automatic filling and re-capping station

When compact means complete!

This unit automatically recaps feeding
bottles. It comes as a stand alone unit and
can be integrated into an existing bottle line.
This automatic device is able to fill and re-
cap 1 bottle crate in 1 minute and can be
combined with different types of washing
devices, reducing the need for staff.

Key features
- Entirely made of AISI 304 stainless steel.
- 1x18 bottles crate capacity.
- Automatic loading table with 1 crate
capacity.
- Automatic loading table with 2 crates
capacity.
- Touch screen display.

feeding bottle washers

System integration Auto start function

Existing
washing
machine

The filling system starts automatically once the

cap remover and bottle filling and re-capping device crate is positioned
emptying system

5 phases
cycle

Cap loading Manual or automatic Automatic bottle filling Automatic bottle Manual or automatic
bottle crates loading recapping bottle crate unloading

35
MITO FB COMBI
the comprehensive approach
for the sanitization of feeding bottles

The most compact, multifunctional and automated system

for the simultaneous disinfection of feeding bottles and caps.

• Less than 4 m2 footprint

• Over 1080 bottles and caps reprocessed per hour

with a considerable saving of time and personnel

• Suitable for in line and conventional barrier

pass-through applications

High productivity within

a compact solution

36
Decapping, emptying, washing, sanitization, filling and
recapping: all in one solution within a small footprint.

Perfect solution for robotic loading/unloading systems,

the MITO FB COMBI ensures optimal results efficiently.

Automatic laoding table Deccapping and emptying Washing chamber stations

feeding bottle washers

Loading table with a capacity of The caps of the bottles are removed Bottles and caps are washed
two cages and compatible with and placed on the dedicated washing separately in interlocked chambers.
automatic or robotic loading line. The remaining water in the bottles
systems. is automatically emptied.

Sanitization phase Filling phase Recapping phase

Sanitization is performed by rinsing Bottle filling automatically starts once At the end of the process, the bottles
with individual nozzles for bottle and the crate is correctly positioned. are automatically capped with the
caps. Bottle filling volume is controlled by same initials caps.
the system.

37
 MITO FB - Key features
• High productivity • Fully automatic process, 1x18 bottle crate • Independent washing and rinsing systems to
Over 1080 bottles capacity. avoid cross contamination. Individual nozzles
• PLC control system with 5.7" touch screen are dedicated to outer and inner surface of
processed per hour
LCD display. 3 password level protection the bottles.
programming. • Disinfection by rinsing up to 90°C / 194°F.
• Fully automated
• Chambers entirely made of stainless steel • Washing and rinsing chambers fitted with
Compatible with robotic AISI 316L, external body made of AISI 304. stainless steel interlocked sliding doors.
loading and unloading • Full transparent external doors for visual • Double HST glass door for washing chamber
functions inspection of the process. visual inspection.

• Compact solution
Less than 4 m2 footprint

• Versatile
MITO FB COMBI is
compatible with any model
of caps and feeding bottles Washer system dimensions
available on the market
W D H H+

mm 3400 1150 875 2450

H
inches 133,8 45,3 35,5 96,5

Control system

• Control system, with its auto-diagnostics,

constantly monitors and displays the current cycle
status and alarms.

• It allows the user to optimise the washing process

and to personalize cycle programs.

Robot technology Double robot configuration Single robot on rail configuration

Increased productivity thanks

to robotized or automated
loading/unloading

38
 Acidification unit
for drinking water

Laboratory animal drinking water is sometimes continuously

acidified for disinfection. For those facilities that require acidified
water, Steelco provides equipment for continuous acidification
of bottled water.
As a general guideline, drinking water should be acidified to a
pH of 2.5 to 3.0. This, in order to guarantee a bactericidal effect.
The system is equipped with an automatic proportional outlet
pump and with two pH meters that automatically monitor the
treated water pH.

Dimensions
880x800x600h mm (34.65”x31.50”x23.62”)

Key features
- Totally made of corrosion resistant - The system is equipped with a chemical - A PLC microprocessor checks all the
stainless steel AISI 316L. dosing pump which has a proportional phases and guarantees the correct result,
- 80lt (21 Gal US) tank complete with dosing system connected to the pH sensor, thanks to a second pH probe that checks
water valve level sensor, pressure switch, a water mixing system is active in order to the correct pH value at the moment of the
flowmeter, pH sensor and two pumps. obtain a correct pH acid solution value. use. If this doesn’t happen, the system re-
establishs the pH value set before the use.

Crates and trolleys

for feeding bottles

feeding bottle washers

The range of Steelco accessories dedicated to sanitizing
bottles for animal feed is aimed at facilitating the tasks of the
operator. An example of this is the smart solution to open and
lock the lid of the bottle crates.
The crates for containing bottles for animal feed are available for
all models in the market. Collecting crates for bottle caps and
autoclavable stainless steel transport trolleys are also available.

39
Decontamination lock
Multiple decontamination method chamber
Steelco decontamination lock is an interlocking door chamber
that may be used with multiple decontamination methods.
The decon look can be integrated with any type of existing
vapor generators.

Steelco control panel

allows the setting of the
cycle and the monitoring
of the entire process.

Controls - Main switch button

- Touch screen panel - Gas monitoring system
- Emergency push-buttons - Sampling test point
(on both sides) - Interlocking doors
- Internal safety for "man - Inflatable gasket control
on board" with emergency - Control system interfaces
circuit with generators for signal
- Emergency light signals exchange

Chamber sealing
Decontamination lock access doors
are equipped with two independent
separately controlled integral inflatable
gaskets.

external dimensions chamber dimensions

W D H H+ *H+ w d h
H+ H h
mm 2200 2314 2440 2460 2510 1100 2076 2150
inches 86.61 91.10 96.06 96.85 98.82 43.30 81.73 84.65
d w * Decontamination lock equipped with drain
W
D

40
 Decontamination lock - Key features

- Completely made of corrosion resistant - FAT-SAT-IQ-OQ-PQ for full validation

stainless steel AISI 316L. available.

Optional
- Full glass doors for visual inspection of the process
- Exhaust air duct filters - Ventilators
- Decontamination product dosing - Filtration unit
- Catalizer - Anti skid floor
- Fogging disinfection system - Self cleaning system

Decontamination lock with

integrated HPV generator
Fogging atomizer Gas injection point High speed aeration unit Ext. generator connection

Safe lock doors

Controlled environment Key features
Steelco Safe Lock Doors give our customers a flexible and - The doors can be made either of stainless steel AISI 316 L with glass
customized solution for any application where perfect air inspection window or in the smart full glass door version.
tightness and safety measures are a must. - The glass is also available in red color which prevents small animals
such as mice and rats to be disturbed by human activity.
- Doors can be activated by push-button, badge or any other kind of
customer interface device.
- Emergency opening push-buttons and unlocking safety devices
assure fast opening in case of emergency.
- Perfect air tightness is created by the gaskets which are operated
by a PLC. The system is also interfaced with a system for access

environment control
control.

Swing door version

Sliding door version

41
AS 1000
Air shower

Steelco Air Shower AS 1000 is designed

to remove surface contamination from
personnel prior to entering a lower level
contaminated environment.

Steelco AS100 is available with and

without a suction floor.

User Friendliness
• Open the access door
• Enter the air shower
• Close the access door
• The unit automatically detects the presence
of a person
• The unit starts the cycle
• At the end of the cycle the door automatically
unlocks allowing access to the clean area
• The duration of the air shower cycle can be
easily adjusted

Dimensions
W D H *H
AS 1000 straight passage mm 1125 1000 2560 2600
inches 44.29 39.37 100.78 102.36
H
AS 1000 angle and T passage mm 1125 1125 2560 2600
inches 44.29 44.29 100.78 102.36
* Suction floor versions

D
W

42
 AS 1000 - Key features

- Outstanding level of cleanness, the - Full body in stainless steel for easier - Emergency push buttons inside and outside
AS 1000 is equipped with 40 air nozzles cleanability, long duration and better the chamber.
(10 on each cabinet corner) to create an resistance to scratches. - Electronic controller with LED countdown
enveloping air flow. - Designed to be floor mounted between displays on both external access sides of
- High efficiency blower for an average air areas with different levels of contamination. the cabinet and inside the chamber.
velocity equal or higher than 20m/s. - Different configuration options: Straight - Automatic person presence detection for
- Two level filtration system: blower pre filter, through passage, Angle passage, T automatic start of the blowing cycle.
HEPA H14 filter. passage (with 3 door passage). - Interlocking doors with magnetic locks.

Cabinet lightning High efficiency air Operator control panel with detailed. Internal
nozzles safety for "man on board" with emergency
circuit.

AS 1000 suction floor version

environment control
Stainless Steel removable grids floor. User friendly design

Configurations
Different available configurations
with left or right door openings:
- Straight through passage,
- Angle passage left or right
- T passage (3 door passage)

43
 Products offered for sale may differ from those described or illustrated in this brochure due to later production changes or/and optional configurations.
The products and technical specifications are subjected to change without prior notice. Please consult your Steelco dealer for the latest information.
Washer disinfectors
for transfer trolleys, sterile containers and bulky items

Washer disinfectors
CSSD Range - Systems and Automations

Pharmaceutical washing systems Dental washer disinfectors

Laboratory glassware washer disinfectors Flusher disinfectors

www.steelcospa.com

Headquarters

STEELCO S.p.A.
Via Balegante, 27 - 31039 Riese Pio X (TV) - Italy
Ph. +39 0423 7561 - Fax +39 0423 755528
e-mail: [email protected]
www.steelcospa.com

Branches

STEELCO HUNGARY STEELCO USA STEELCO ASIA

Temesvár u., 19-21 999 Stinson Way - Unit 307 6th floor, Suite 16, IOI Business Park
DC-PD-02-AC EN Rev.04

1116 Budapest - Hungary West Palm Beach, FL 33411 USA Persiaran Puchong Jaya Selatan - Bandar Puchong Jaya
Ph. +36 1 371 0257 Ph. +1 561 791 8313 47100 Puchong, Selangor - Malaysia
Fax +36 1 371 0258 Fax +1 561 791 8213 Ph +60 3 8064 4339 (Ext. 112) - Fax: +60 3 8064 4340
e-mail: [email protected] e-mail: [email protected] e-mail: [email protected]