Group 3 Pump Device
Group 3 Pump Device
Group 3 Pump Device
(1,2).
(7) Disconnect pilot line hoses (4, 5, 6, 7, 8,
9, 10). 4
(8) Remove bolts(12) and disconnect pump 10
5
suction tube (3).
※ When pump suction tube is disconnected,
the oil inside the piping will flow out, so
6
catch it in oil pan.
7
8
(9) Sling the pump assembly and remove the
pump mounting bolts. 9
29098MP02
·Weight : 140 kg (310 lb)
※ Pull out the pump assembly from housing.
When removing the pump assembly,
check that all the hoses have been
disconnected.
8-7
2) INSTALL
(1) Carry out installation in the reverse order
to removal
(2) Remove the suction strainer and clean it.
(3) Replace the return filter with a new one.
(4) Remove breather and clean it.
(5) After adding oil to the hydraulic tank to
the specified level.
(6) Bleed the air from the hydraulic pump.
① Remove the air vent plug (2EA)
② Tighten plug lightly
③ Start the engine, run at low idling, and
check oil come out from plug.
④ Tighten plug.
8-8
2. MAIN PUMP (1/2)
1) STRUCTURE
953 535 789 732 532 214 548 531 724 702 792 534 808 901 954 717 151 152 211 113
806
A
886
717
406
261
04
774
111
127
123
710
824
251 490 212 153 156 468 157 710 885 314 981 141 271 401
728 313 124 312 116 983
467 466
414 326 726 725
VIEW B-B
29092MP02
8-9
MAIN PUMP (2/2)
544
545
541 543
080
VIEW A
3009SH2MP02
8-10
2) TOOLS AND TIGHTENING TORQUE
(1) Tools
The tools necessary to disassemble/reassemble the pump are shown in the follow list.
8-11
(2) Tightening torque
Torque Wrench size
Part name Bolt size
kgf·m lbf·ft in mm
Hexagon socket head bolt M 5 0.7 5.1 0.16 4
(material : SCM435)
M 6 1.2 8.7 0.20 5
M 8 3.0 21.7 0.24 6
M10 5.8 42.0 0.31 8
M12 10.0 72.3 0.39 10
M14 16.0 115.7 0.47 12
M16 24.0 173.6 0.55 14
M18 34.0 245.9 0.55 14
M20 44.0 318.3 0.67 17
PT plug (material : S45C) PT 1/16 0.7 5.1 0.16 4
※ Wind a seal tape 1 1/2 to
PT 1/ 8 1.05 7.59 0.20 5
2 turns round the plug
PT 1/ 4 1.75 12.66 0.24 6
PT 3/ 8 3.5 25.3 0.31 8
PT 1/ 2 5.0 36.2 0.39 10
PF plug (material : S45C) PF 1/ 4 3.0 21.7 0.24 6
PF 1/ 2 10.0 72.3 0.39 10
PF 3/ 4 15.0 108.5 0.55 14
PF 1 19.0 137.4 0.67 17
PF 1 1/4 27.0 195.3 0.67 17
PF 1 1/2 28.0 202.5 0.67 17
8-12
3) DISASSEMBLY
(1) Select place suitable to disassembling.
※ Select clean place.
※ Spread rubber sheet, cloth or so on, on
overhaul workbench top to prevent parts
from being damaged.
(2) Remove dust, rust, etc, from pump
surfaces with cleaning oil or so on.
(3) Remove drain port plug (468) and let oil
out of pump casing. (front and rear pump).
MP01
MP02
8-13
(7) Pull cylinder (141) out of pump casing
(271) straightly over drive shaft (111).
Pull out also pistons (151), set plate
(153), spherical bush (156) and cylinder
springs (157) simultaneously.
※ Take care not to damage sliding
surfaces of cylinder, spherical bushing,
shoes, swash plate, etc.
MP03
MP05
MP06
8-14
(12) Tapping lightly shaft's end of drive shafts
(111, 113) with plastic hammer, take out
drive shafts from swash plate supports.
MP07
MP08
8-15
4) ASSEMBLY
(1) F o r r e a s s e m b l i n g r e v e r s e t h e
disassembling procedures, paying
attention to the following items.
① Do not fail to repair the parts damaged
during disassembling, and prepare
replacement parts in advance.
② Clean each part fully with cleaning oil
and dry it with compressed air.
③ Do not fail to apply clean working oil to
sliding sections, bearings, etc. before
assembling them.
④ In principle, replace seal parts, such as
O-rings, oil seals, etc.
⑤ For fitting bolts, plug, etc., prepare a
torque wrench or so on, and tighten them
with torques shown in Section 2-3.
⑥ For the double-pump, take care not to
mix up parts of the front pump with those
of the rear pump.
8-16
(3) Place pump casing with its regulator fitting
surface down, fit tilting bush of swash
plate to tilting pin (531), and fit swash
plate (212) to swash plate support (251)
correctly.
※ Confirm with fingers of both hands that
swash plate can be removed smoothly.
※ Apply grease to sliding sections of swash
plate and swash plate support, and drive
MP10
shaft can be fitted easily.
MP13
8-17
(7) Fit valve plate (313) to valve block (312),
entering pin into pin hole.
※ Take care not to mistake suction / delivery
directions of valve plate.
MP14
MP16
MP17
8-18
3. REGULATOR
1) STRUCTURE
STRUCTURE(1/2)
Pi
615
613
A 875
B 611
B
438
801
924
SECTION B-B
413 438
438
656
735 Pi
722
VIEW C 29092MP03
8-19
REGULATOR (2/2)
SECTION A-A
29092MP04A
8-20
2) TOOLS AND TIGHTENING TORQUE
(1) Tools
The tools necessary to disassemble/reassemble the pump are shown in the follow list.
Tool name & size Part name
Hexagon socket PT plug PO plug Hexagon socket
Allen wrench B (PT thread) (PF thread)
head bolt head setscrew
4 M 5 BP-1/16 - M 8
B
5 M 6 BP1/ 8 - M10
6 M 8 BP-1/ 4 PO-1/4 M12, M14
8-21
(2) Tightening torque
Torque Wrench size
Part name Bolt size
kgf·m lbf·ft in mm
Hexagon socket head bolt M 5 0.7 5.1 0.16 4
(material : SCM435) M 6 1.2 8.7 0.20 5
M 8 3.0 21.7 0.24 6
M10 5.8 42.0 0.31 8
M12 10.0 72.3 0.39 10
M14 16.0 115.7 0.47 12
PT plug (material : S45C) PT 1/16 0.7 5.1 0.16 4
※ Wind a seal tape 1 1/2 to PT 1/ 8 1.05 7.59 0.20 5
2 turns round the plug
PT 1/ 4 1.75 12.66 0.24 6
PF plug (material : S45C) PT 1/ 4 3.0 21.7 0.24 6
8-22
3) DISASSEMBLY
Since the regulator consists of small
precision finished parts, disassembly and
assembly are rather complicated.
For this reason, replacement of a regulator
assembly is not recommended, unless there
is a special reason, but in case disassembly
is necessary for an unavoidable reason,
read through this manual to the end before
starting disassembly.
(1) Choose a place for disassembly.
※ Choose a clean place.
※ Spread rubber sheet, cloth, or so on on
top of work-bench to prevent parts from
being damaged.
(2) Remove dust, rust, etc. from surfaces of
regulator with clean oil.
REG01
8-23
(5) A f t e r r e m o v i n g c o v e r ( C , 6 2 9 )
subassembly, take out outer spring (625),
inner spring (626) and spring seat (C,
624) from compensating section.
Then draw out adjusting stem (Q, 645),
pilot spring (646) and spring seat (644)
from pilot section.
※ Adjusting stem (Q, 645) can easily be
drawn out with M4 bolt.
REG03
REG04
REG05
REG06
8-24
REG07
REG08
REG09
REG10
8-25
(11) Remove lever (1, 612). Do not draw out
pin (875).
(12) Draw out pilot piston (643) and spool
(652).
(13) D r a w o u t p i s t o n c a s e ( 6 2 2 ) ,
compensating piston (621) and
compensating rod (623).
※ Piston case (622) can be taken out by
pushing compensating rod (623) at
opposite side of piston case.
8-26
4) ASSEMBLY
(1) For assembly, reverse disassembly
procedures, but pay attention to the
following items.
① Always repair parts that were scored at
disassembly.
Get replacement parts ready beforehand.
② Mixing of foreign matter will cause
malfunction.
Therefore, wash parts well with cleaning
oil, let them dry with jet air and handle
them in clean place.
③ Always tighten bolts, plugs, etc. to their
specified torques.
④ Do not fail to coat sliding surfaces with
clean hydraulic oil before assembly.
⑤ Replace seals such as O-ring with new
ones as a rule.
(2) P u t c o m p e n s a t i n g r o d ( 6 2 3 ) i n t o
compensating hole of casing (601).
(3) Put pin force-fitted in lever (1, 612) into
groove of compensating rod and fit lever
(1) to pin force-fitted in casing.
Spool
Feedback lever
8-26
8-27
(5) Fit feedback lever (611), matching its pin
hole with pin hole in spool.
Then insert pin (874).
※ Insert pin in feedback lever a little to ease
operation. Lever 1 side Lever 2 side
※ Take care not to mistake direction of (adjust plug fulcrum
feedback lever. plug side)
8-27
REG11
REG13
8-28
(11) Fit set spring (655) to spool hole and
put compensating piston (621) and piston
case (622) into compensating hole.
Fit pilot cover (641) and tighten it with
hexagonal socket head screws (436, 438).
REG14
REG15
REG16
8-29