ELECTRIC ACTUATORS

for hydraulic steel structures & hydropower

WHO IS AUMA?

ABOUT THIS BROCHURE

This brochure intends to describe functions and possible applications for electric
actuators, actuator controls and gearboxes in civil engineering constructions for water
applications and in hydropower. The document provides an introduction into the topic,
an overview on products and established explanations regarding design and function of
electric AUMA actuators.

On the rear pages of this brochure, you will find a a chapter with detailed technical
data for swift product selection. For device selection, further information can be
obtained from specific data sheets. It will be our pleasure to assist you and provide any
further details that might be needed.

The latest information on AUMA products can be found on the Internet at www.auma.
com. All documents, including dimensional drawings, wiring diagrams, technical and
electrical data sheets, as well as inspection certificates are available on the Internet in
digital form.

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Who is AUMA?
About this brochure 2
AUMA - the specialist for electric actuators 4
Electrical actuators for hydraulic steel structures and hydropower
Benefits of electric actuators 6
Applications for hydraulic steel structures and hydropower 8
Weirs, dams and locks 10
Fish ladders 14
Trash racks 15
Shut-off valves for turbines 18
Small hydroelectric power installations 19
Modular Range
SA multi-turn actuators and SQ part-turn actuators 22
Automation solutions for all requirements 24
Service conditions 26
Underwater use 29
Basic actuator functions 30
Variable speed actuators 32
Adapting to the installation on site 33
Safety
Protection for the valve, protection for the actuator 36
Protection against unauthorised use 37
Functional safety 38
Communication
Integration into the DCS - control concepts 40
Communication - tailor-made interfaces 42
Communication - fieldbus 44
Operation and clarity
AM and AC actuator controls 46
Clearly structured operation 48
Reliability, service life, maintenance - with test engineering features 50
AUMA CDT for AC controls - easy commissioning 52
AUMA CDT for AC controls - diagnostic dialogue 54
Design
Uniform design for SA and SQ 56
Electromechanical control unit 62
Electronic control unit 63
Technical data
SA multi-turn actuators 64
2021.07.28

SAV multi-turn actuators 65

SA/GK multi-turn actuators 66
SA/GHT multi-turn actuators 67
SA/GS part-turn actuators 68
SA multi-turn actuators – Details 69
AM and AC actuator controls 73
Other type ranges
Further AUMA products 78
Service
Services 82
Certifications 84

Multi-turn actuators: Gate valves Linear actuators: Globe

valves
Part-turn actuators: Butterfly Lever actuators:
valves, ball and plug valves Dampers
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AUMA - THE SPECIALIST FOR ELECTRIC ACTUATORS

Armaturen- Und MaschinenAntriebe - AUMA - is one of the Modular design

leading manufacturers worldwide of electric actuators for automat- AUMA is entirely devoted to pursue their modular product concept.
ing shut-off and control valves. Since 1964, the founding year of the A comprehensive range of sub-assemblies allows for configuration
company, AUMA has focused on development, manufacture, sales of customer-specific actuators to suit the required application. The
and service of electric actuators. range of variants is possible due to clear interfaces between
components whilst placing the highest demands on product quality
AUMA actuators have proven themselves for more than 50 years in as well as easy and straightforward maintenance of AUMA actua-
challenging applications of water supply and distribution as well as tors.
the hydraulic steel structures industry: in classic and regenerative
power plants, in the chemical, petrochemical industry and all Innovation on a day-to-day-business
industrial systems worldwide. The brand AUMA is synonym to As specialists for electric actuators, AUMA sets the market standard
long-standing experience and knowledge. for innovation and sustainability. Within the framework of continual
improvement, the in-house manufacturing process ensures prompt
implementation of innovation at product or sub-assembly level. This
applies to all areas relating to device function - mechanics, electrical
engineering, electronics, and software.

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Success is reflected by growth - worldwide Selecting AUMA:
Since the foundation in 1964, AUMA has evolved into a company > provides automation of shut-off and control valves of any type
with 2,300 members of staff around the globe. AUMA proudly and size in compliance with submitted specifications
possesses a global sales and service network with more than 70 > assures safety for design and implementation for plant
sales organisations and representative offices. Customers appreciate engineering on the basis of certified interfaces
our expertise and competence in product consultation and our > guarantees the operator global service on site including
efficient after-sales service. commissioning, comprehensive support, and product training.

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ELECTRICAL ACTUATORS FOR HYDRAULIC STEEL STRUCTURES AND HYDROPOWER

BENEFITS OF ELECTRIC ACTUATORS

AUMA supplies electric actuators solutions for automating EASY TO INSTALL

shut-off and controls valves such as gate valves, butterfly
valves, sluice gates, weirs and sluices. They just require power supply and a signal cable: Installation of
electric actuators is straight forward. Once connected, they are
Easy installation, low operating and maintenance costs, as well immediately ready for operation. International electrical approvals
as comprehensive functions of the integral actuators controls are available for operation of the devices all around the globe. All
– these are only a small selection of the benefits of electric components like torque and end position monitoring are integral to
actuator technology as compelling automation solutions in the actuator.
hydraulic engineering installations.
The mechanical interface at the output drive is standardised, just
like the output mounting flange. Easy exchange thanks to the
compatibility of connections is guaranteed even after decades.

EASY TO INTEGRATE

Integral controls offer all required functions for operation and for
parameter setting directly at the actuator.

Parallel and fieldbus interfaces in controls allow integration of

AUMA actuators into all conventional distributed control systems.
Among others, communication is supported via Profibus DP,
Modbus RTU, Foundation Fieldbus, HART, WirelessHART, Profinet
and Modbus TCP/IP.

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COST-EFFICIENT TO OPERATE FREE OF OIL AND ENVIRONMENTALLY SOUND

AUMA actuators consume little energy and are extremely low in Another asset: The actuators are free of oil and thus environment-
maintenance requirements. This significantly contributes to their low friendly since there is no risk of contamination by leaking oil.
Life-Cycle-Cost (LCC). Furthermore, they are particularly suited for drinking water applica-
tions.

ROBUST AND RELIABLE

Thanks to their high-level IP68 enclosure protection and their

excellent corrosion protection system, AUMA actuators withstand
any weather impact. They excel in their reliable and safe operation
under extreme climatic conditions.

Intelligent diagnostic functions of integral AC actuator controls

allow permanent monitoring of lifetime factors and ensure for
superior operational safety. A handwheel is available for manual
emergency operation.

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APPLICATIONS FOR HYDRAULIC STEEL STRUCTURES AND HYDROPOWER

Reliability and long product life are the prime requirements CIVIL ENGINEERING CONSTRUCTIONS FOR WATER
for operating weirs and sluices in hydropower engineering APPLICATIONS
installations. The major requirement in actuator technology
is withstanding the harshest climatic conditions even after For decades, AUMA actuators have proven their reliability for
decades and warranting perfect function on demand. automation solutions in civil engineering constructions for water
applications around the globe. The large number of reference
AUMA offers individual electric actuator solutions for any projects in different sizes and construction type underpin this
application thanks to their comprehensive product portfolio statement.
of actuators, integral actuator controls and gearboxes.
Civil engineering constructions for water applications set outstand-
ing demands on actuators. Individual design is a prime requirement
for nearly all applications.

Thanks to the continuous enhancement of AUMA’s product

portfolio, we are in a position to offer a suitable automation
solution for all types of hydraulic steel structures, from the small
channel penstock for water control to large weirs and segment gate
weirs. The requirements of the German standard for hydraulic steel
structures (DIN 19704) are met. For safety-related applications like
for flood protection, they significantly contribute in saving lives and
avoiding harm to people, environment and equipment.

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HYDROPOWER AUMA: YOUR COMPETENT PARTNER

Hydroelectric power stations are in the spotlight for two trends: We at AUMA are convinced by the trend-setting potential of the
on the one hand the desire to harness the energy potential of electro-mechanical actuation technology. We are extremely
running water as a clean source of energy, on the other hand the committed to find innovative solutions for all new applications
increasingly stringent severe environmental specifications. AUMA’s in close partnership with research institutes, manufacturers,
efficient and clean electric actuator technology importantly plant consultants and plant operators.
contributes to economical and ecological utilization of hydro-
power.
WORLDWIDE SALES AND SERVICE
The wide product range is successfully deployed in all types of
hydroelectric power stations: in run-of-the-river power plants We are your expert partner through our worldwide sales and
(ROR) with low drops as well as in pump-storage hydroelectricity service network in more than 70 countries. Our experts excel by
plants (PSH), in installations along small rivers with low flow rates their competence in planning and specifying actuator technol-
as well as in large embankment dams. ogy within the field of civil engineering constructions for water
applications and hydroelectric power stations. AUMA service
Actuators prove their multiple benefits by their deployment in all engineers are available all around the world to support you with
parts of hydroelectric power stations, from the water level installation, operation and maintenance of our products.
regulation at the power plant inlet, to the fish ladders, from
automating trash racks to sophisticated and precise turbine Please do not hesitate to contact us. It will be our pleasure to
control. develop the suitable solution for your applications.

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WEIRS, DAMS AND LOCKS

Weirs are installed for water level control of different water bodies The situation is similar for locks since they have to ensure perma-
and to ensure navigability of rivers and channels. Demands on nent availability of inland waterways. The frequent operation is very
reliability are, therefore, extremely high. challenging, in particular, if locks are used throughout the year, in
summer and in winter.
Actual level control is executed by positioning the weir penstocks.
As a general rule, electric actuators are used for their automation. The multitude of combinations between AUMA actuators and
Large strokes, long or fast operating times and virtually constant gearboxes cater for tailor-made solutions for all these requirements.
and elevated torque requirements across the complete travel are
typical actuators requirements in this market segment.
SPECIFICATION ACCORDING TO DIN 19704
Dams and weirs nearly always require specific solutions due to the
many variations of this type of application. Marginal conditions are It is not unusual in civil engineering constructions for water
the key factors for sizing the actuators used. Crucial issues are applications that component design has to comply with DIN 19704,
whether reserves have to be allowed for environmental changes in the standard for hydraulic steel structures. AUMA’s actuator
case of ice load or wind load and how drift material deposit at the solutions fulfil these requirements. The requested lifetime can be
weir influence load over time? ensured by monitoring just a few components.

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SIMPLE FAIL SAFE SOLUTIONS SYNCHRONOUS OPERATION

It is fairly easy to perform safety-related functions by means of Large sluice weirs are often driven from two sides. The selected
electric actuators. Non self-locking actuator gearbox combinations actuator solution must secure that both sides move simultaneously
can be installed: In case of power failure or an emergency signal, during opening and closing thus avoiding gate panel jamming.
they automatically either close a weir thanks to gravity or open the AUMA offers various solutions for synchronous operation.
gate in the case of fishbelly flap gates.

SMOOTH OPERATION

Using innovative variable speed actuators, soft start of lifting or

lowering movements for weirs is now possible. The operating speed
is also reduced prior to reaching the end position. This type of
control ensures sustainable protection of mechanical components
thus extending their expected lifetime.

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WEIRS, DAMS AND LOCKS

Depending on the specific requirements like hydrostatic pressure, Stem

weather conditions, height of strokes or weight of the gate Actuator systems with rising or non-rising valve stems are widely
panels, individual actuator systems are to be deployed. used. The rotary movement of the actuators is converted into a
lifting and lowering movement of the gate panel thanks to the
AUMA supplies electric actuator solutions for all conventional stem.
systems: No matter if dealing with stems, toothed rack, lantern
gear or electrical lifting cylinders – thanks to the large variety in Simple spindle gates (refer to picture on page 14) or double stem
sizes and combinations with gearboxes, AUMA can offer the gate valves (centre figure pages 10/11) are often self-locking due to
perfect solution. More exceptional actuator types like chain hoist the friction of the spindle pitch. If required, these applications can
or cable winches are easy to automate. be designed as non self-locking.

Lantern gear
A lantern gear is made of two lateral sheets. Between these sheets,
cylindrical bolts are soldered in regular distance. The lantern gear is
driven via a lantern gear wheel.

AUMA’s actuator solution for lantern gear and double-stem gate

valves (figure top and page 10 top left) comprise in general a
combination of actuator and multi-turn gearbox. They are optimally
adapted to the required number of revolutions and force. Lantern
gears are perfectly suited to operate heavy loads like gate panels.
Gravity-controlled fail safe applications are feasible for configura-
tions without self-locking.

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Sluice gate drives Chain hoist
The actuator uses sluice gate drives to transmit torque via a pinion Actuator systems in weir systems like mills, segment gates, roller
to the toothed rack, connected to the sluice gate (right picture gates and butterfly valves or in locks like lift gates, lift-drop gates or
above). Bearing and pinion are often comprised in one housing. drop gates are implemented by using special chains with high
breaking strength.
This actuator type offers a simple solution for smaller sluice gates
and infrequent use. AUMA supplies the suitable actuator depend- Solutions with chain hoists are particularly suited for large stroke
ing on stroke and force requirement. lengths. Whereas other actuator types would reach a height of
many meters, the chain is simply threaded. This way, strokes of
Electrical lifting cylinder some 20 metres are perfectly feasible.
Electrical lifting cylinders (ELC) include a piston rod which is
operated in linear movements up and down by an electric actuator Cable winch
(figure page 11 top right). Due to the enclosed design, the device Cable winches are less popular in actuator technology. The gate
is insensitive to ingress of dirt. They are particularly suited for panel is suspended by two cables which are reeled and unreeled
frequent operation and heavy weights. Gravity-controlled fail safe during lifting and lowering operations (picture top left).
applications are feasible for configurations without self-locking.

Electrical lifting cylinders are the preferred selection for mitre

gates at locks and for fishbelly flap gates. The complete unit
including actuator is suitable for underwater use.

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FISH LADDERS

Fish ladders are used to ensure continuity of watercourses and to Integral PID controller
allow domestic fish to overcome hydraulic steel structures. Many AUMA actuators are available with integral PID controller. The control-
research projects deal with the optimum type and setup of fish ler is integrated within the actuator housing with enclosure protection
ladders. Different schemes are being deployed, from the classical complying with IP68. A water level probe installed within the fish
fish ladder to the sophisticated fish lift. ladder can be directly connected to the actuator controls. Flow control
is completely taken over by the integrated process controller in
To allow upriver fish migration from downstream towards fish compliance with a predefined target setpoint. Further water-control
ladders, the water from the fish ladder must discharge at a defined components like an PLC are not required. The system can work
flow velocity into the river, the so-called attraction flow. autonomously. As an option, it is of course possible to define the
target setpoint from the control room or to return a feedback signal to
One of many common methods is to throttle flow velocity at the the DCS if required.
water mouth by means of weirs. Since the flow velocity depends
on the river water level, the weir position must be controlled to
achieve the desired flow behaviour. Whatever the application
demands, AUMA actuators can take over the required control
mission.

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TRASH RACKS

Any waterway carries flotsam and bed load like branches, logs and Automatic deblocking
stone at certain times. Modern cleaning rake screening system at Jammed branches or logs prevent smooth operation of horizontal
the hydroelectric power station inlet reliably cater for collection and rack screens but also opening or closing of sluice gates and weirs.
removal of such debris. If this is the case, the actuator torque rises until a torque fault is
detected and the actuator is switched off.
Electric actuators are integral part of new environmentally-sound
solutions. AUMA has significantly participated in this development In general, manual operation is required to remove the jammed
project. AUMA actuators are particularly suited for these applica- object and to restart the actuator. However, AUMA actuators are
tions thanks to the low Life-Cycle-Cost, the oil-free operation and equipped with a programmable automatic deblocking function
their superior functional safety. initiating the actuator to operate several times backwards and
forward to remove the jammed object and to eliminate blockage.
Drum rack screens
For the drum rack screen system (picture above), each drum is
equipped with an AUMA actuator, guiding the drum in a constant
and slow rotary movement. This movement deviates the complete
flotsam from the screen bars to a drainage channel resulting in
transporting the debris with the drag flow with a simultaneous
cleaning effect.

Horizontal rack screens

Horizontal rack screens system are hardly visible, completely
submersed in watercourses. Even the actuators are below the water
surface. AUMA offers special actuators suited for continuous
underwater use.

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TURBINE CONTROL

The turbine is the core piece of hydroelectric power stations. Example of Kaplan turbine
Conditions like water drop height and flow rate are decisive for The illustration above shows the guide vane adjustment at a
size and design of the selected turbine. Kaplan turbine by means of a lever actuator – a combination
between an AUMA multi-turn actuator and a part-turn gearbox
AUMA’s comprehensive product portfolio allows solutions for with base and lever. The actuator allows precise turbine control.
conventional turbine control, including Kaplan, Francis and Pelton It is equipped with a brake motor, ensuring that the preset
turbines. Various other designs can also be automated. Multi-turn, setpoint is respected.
part-turn or linear movements of the control or shut-off valves can
be carried out. For fast closing, voltage supply is disconnected at the actuator
and the drop weight pulls the guide vanes via the positioning
Typical control tasks include guide vane adjustment, stream ring into the closed position.
deviation and spear head adjustment.
Another solution is the use of AUMA variable speed multi-turn
actuators: When approaching the setpoint, the actuator
continuously reduces the operating speed. Consequently, the
control accuracy is considerably increased. In case of an emer-
gency, the actuator is able to close the valve quickly at the
operating speed required for the application. For variable speed
actuators, power supply for fast closing can conveniently be
provided via a uninterruptible power supply (UPS).

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Example of Pelton turbine
AUMA even provides suitable solutions for spear head adjustment in
Pelton turbines. Depending on the turbine size, various product
combinations might be used.

AUMA’s product portfolio includes compact linear actuators with

excellent modulating characteristics for smaller turbines (illustrated
above).

For larger turbines, we recommend using variable speed actuators

mentioned before, combined with a suitable linear thrust unit.

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SHUT-OFF VALVES FOR TURBINES

Shutting off water supply to turbines is of utmost importance for Depending on the amount of torque required, different actuator
the operation of hydropower plants. Usually, an additional shut-off solutions may be deployed.
valve is installed upstream the turbine, meeting the most demand-
ing requirements. In the event of an emergency, for example, if the Lower torques can be provided by a multi-turn actuator combined with
generator is disconnected from the mains and no load is available, a part-turn gearbox (refer to illustration on page 17).
the shut-off device has to close reliably within a defined interval to
avoid damage to both turbine and generator. Variable speed actuators provide a significant advantage since the
operating speed can be reduced prior to reaching end position
CLOSED. This avoids the risk of pressure surges or even bursting of
down pipes due to the high water pressure acting upon the pipes.
When protected by a UPS, variable speed actuators have the advantage
that due to low start-up currents, the UPS can be rather small and
cost-efficient.

Highest torques
Combined with an electrical lifting cylinder, extremely high torque
exceeding one million Newton metres can be generated electrically.
These solutions are suitable for operating huge butterfly valves with
diameters of several metres (figure above).

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SMALL HYDROELECTRIC POWER INSTALLATIONS

Innovative solutions have been developed in particular for small Underwater applications
hydoelectric power installations to use untapped energy potential AUMA actuators for continuous underwater use are the perfect
from an economical and ecological point of view. They include inno- electric actuation solution: The actuators are deployed at three
vative hydroelectric power schemes for watercourse with low fall of points: At the horizontal rack screen, at the sluice gate as well as
water. during underwater turbine start-up, synchronisation and cut-off.

The basic idea: Turbine and generator are installed in a pit below
water level. Apart from the weir, hardly anything is visible from the
outside; large conventional machine buildings are not required.
These schemes are particularly suited for existing weirs or dams
with low drops which can easily be retrofitted with power plants of
this kind.

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MODULAR
RANGE

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SA multi-turn actuators and SQ part-turn
actuators with AM and AC integral
controls are robust and versatile.

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SA MULTI-TURN ACTUATORS AND SQ PART-TURN ACTUATORS

Safe and efficient operation of hydropower plants is based on a Impact of electric actuators
high degree of automation for the various cut-off and control Electric actuators are equipped with an specifically developed
valves. This is the requirement for managing complex pro- electric motor/gearbox combination, providing the torque required
cesses. for operating the moving elements of gates, butterfly valves, sluice
gates, lock gates or globe valves. A standard handwheel allows
Electric actuators position the sluice gate or the weir in compliance manual operation. During positioning, the actuator records travel
with the operation commands issued by the DCS. When reaching and torque data. Actuator controls process this data and are respon-
the end position or the intermediate position, the actuator stops sible for switching the actuator motor on and off. Typically, actuator
and signals the status to the control system. controls are integrated within the actuator and are equipped with a
local control unit apart from the electrical interface to the DCS.
Specific types of motion require specific actuator types. SA multi-
turn actuators and SQ part-turn actuators are the core products of This basic function of AUMA actuators is the same across all
the AUMA product portfolio. products.

SA multi-turn actuators and SQ part-turn actuators

Both type ranges are based on the same design principle. Commis-
sioning and operation are virtually identical.

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SA multi-turn actuators SA multi-turn actuators with mounted gearbox
In compliance with EN ISO 5210, a multi-turn actuator is capable of The application range is considerably increased by mounting AUMA
withstanding thrust applied to the valve and transmits torque to the gearboxes to SA multi-turn actuators.
valve for at least one revolution. In general, multi-turn actuators are
required to perform more than one revolution. Consequently gate > A multi-turn actuator with higher output torque is obtained
valves are often equipped with rising valve stems. They are operated when combining with GK, GHT or GST multi-turn gearboxes.
on the basis of several revolutions performed by the multi-turn Apart from this, solutions for special valve types or installations
actuator. Therefore, the multi-turn actuator is equipped with a can be implemented.
hollow shaft housing the gate valve stem for these applications. > The combination with LE linear thrust unit acts as linear actuator.
> The combination with GF lever gearbox acts as lever actuator.
SQ part-turn actuators > In particular when requiring higher torques, we obtain a
In compliance with EN ISO 5211, part-turn actuators transmit torque part-turn actuator when combining with GS gearbox.
to the valve for a rotation of one revolution or less. They do not
have to be capable of withstanding axial thrust.

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AUTOMATION SOLUTIONS FOR ALL REQUIREMENTS

AC 01.2 ACTUATOR CONTROLS

> Microprocessor based with enhanced functions
> Fieldbus communication
> Display
> Diagnostics
> etc.

AM 01.1 ACTUATOR CONTROLS

> Simple controls providing basic functions

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MULTI-TURN ACTUATORS SA 07.2 – SA 16.2 AND SA 25.1 – SA 48.1
> Torques: 10 Nm – 32,000 Nm
> Automation of gate and globe valves

COMBINATIONS WITH GK MULTI-TURN GEARBOXES

> Torques: up to 16,000 Nm
> Automation of double-stem gate valves
> Solutions for special installation conditions

COMBINATIONS
COMBINATIONS WITH WITH GST
GST MULTI-TURN
MULTI-TURN GEARBOXES
GEARBOXES
>> Torques: up to 16,000
Torques: up to 16,000 Nm Nm
>> Automation
Automation of of gate
gate valves
valves
Solutions for special installation
>> Solutions for special installation conditions
conditions
COMBINATIONS WITH GHT MULTI-TURN GEARBOXES
>COMBINATIONS WITH GHT
Torques: up to 120,000 NmMULTI-TURN GEARBOXES
> Torques: up to 120,000
> Automation of gate valves Nmwith high torque requirements
> Automation of gate valves withlifting
> In combination with electrical largecylinders:
torque requirements
Automation of sluice gates

COMBINATIONS WITH LE LINEAR THRUST UNITS

> Thrusts: 4 kN – 217 Nm
> Automation of globe valves, spear head adjustment in turbine control

COMBINATIONS WITH GS PART-TURN GEARBOXES

> Torques: up to 675,000 Nm
> Not multi-turn: Automation of butterfly valves, ball and plug valves
> Multi-turn: Automation of lantern gears and toothed racks

COMBINATIONS WITH GF LEVER GEARBOXES

> Torques: up to 45,000 Nm
> Automation of butterfly valves with lever arrangements
> Adjustment of stream deviations and guide vanes in turbine control

ELECTRIC PART-TURN ACTUATORS SQ 05.2 – SQ 14.2

> Torques: 50 Nm – 2,400 Nm
> Automation of butterfly valves, ball and plug valves

PART-TURN ACTUATORS SQ 05.2 – SQ 14.2 WITH BASE AND LEVER

> Torques: 50 Nm – 2,400 Nm
> Automation of butterfly valves with lever arrangements
> Adjustment of stream deviations and guide vanes in turbine control

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AUMA devices are used all around the AMBIENT TEMPERATURES 
globe and are subjected to all environ-
mental conditions for providing reliable Irrespective of the ambient environment - hot or cold - AUMA actuators guarantee reliable
service meeting the specified life endur- service. Various temperature versions are available to suit various ambient environments.
ance criteria.
Temperature range
Type of duty Types Standard Options
Open-close duty, SA or SQ –40 °C … +80 °C –60 °C … +60 °C;
positioning duty 0 °C ... +120 °C
(classes A and B) SA or SQ with AM actuator controls –40 °C … +70 °C -60 °C … +60 °C
SA or SQ with AC actuator controls
Modulating duty SAR or SQR –40 °C … +70 °C –60 °C … +60 °C
(class C) 0 °C ... +100 °C
SAR or SQR with AM actuator –60 °C … +60 °C
controls
SAR or SQR with AC actuator
controls

Further temperature ranges are possible on request.

SERVICE CONDITIONS

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CORROSION PROTECTION 

The efficient AUMA corrosion protection is decisive for a high life Colour
endurance level of the devices. The AUMA corrosion protection The standard colour is silver-grey (similar to RAL 7037). Other
system is based on a chemical preliminary treatment, followed by a colours are available on request.
two-layer powder coating of the individual components. In compli-
ance with the corrosivity categories according to EN ISO 12944-2,
various AUMA corrosion protection levels are provided to suit the
different applications.

SA, SQ actuators and AM, AC controls

Classification of environments according to EN ISO 12944-2 Corrosion protection
Atmospheric corrosivity categories class Total film thickness
C1 (very low): Heated buildings with clean atmospheres KS 140 µm
C2 (low): Unheated buildings and rural areas with low level of pollution
C3 (medium): Production rooms with humidity and some air pollution. Urban and industrial atmospheres
with moderate sulphur dioxide pollution
C4 (high): Chemical plants and areas with moderate salinity
C5-I (very high, industrial): Industrial areas with almost permanent condensation and with high pollution.
C5-M (very high, marine): Coastal and offshore areas with high salinity, almost permanent condensation and with
high pollution.
Corrosivity categories for requirements beyond EN ISO 12944-2
Extreme (cooling tower): Coastal and offshore areas with extremely high salinity, permanent condensation and high KX 200 µm
pollution KX-G (aluminium-free)

The AUMA corrosion protection system has been certified with the TÜV Rhineland (Germany).

POWDER COATING - COATING

STRUCTURE

Housing

Conversion layer
Functional coating to increase paint
adherence to the housing surface.

First powder layer

Powder layer based on epoxy resin. The
layer ensures optimal adherence between
housing surface and finish coating.

Second powder layer

Powder layer based on polyurethane. The
layer is a resistance barrier against chemi-
cals, weathering, and UV radiation. The
optimal degree of cross-linking of the cured
powder results in a significant mechanical
resistance. The standard colour is AUMA
silver-grey, similar to RAL 7037.

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Snow, ice, frost, rain - civil engineering construc- ENCLOSURE PROTECTION 
tions for water applications are intensively and
immediately exposed to all environmental ele- IP68 as standard
ments. They must must function reliably under SA and SQ AUMA actuators are supplied in increased enclosure protection IP68
these ambient conditions. This also applies to in compliance with EN 60529. IP68 means protection against continuous
actuator technology. As from the beginning, AUMA immersion up to 8 m head of water for max. 96 hours. During continuous
has therefore attached great importance to the immersion, up to 10 operations are permissible.
AUMA devices being resistant against the most
adverse environmental impacts. Typically, AUMA gearboxes are used in combination with AUMA multi-turn
actuators. Gearboxes are also available in enclosure protection IP68. Certain
gearboxes are intended for particular applications, e.g. buried service for
part-turn actuators or superior immersion levels. Please contact AUMA for
device selection with special requirements.

Additional protection towards the housing compartment

The proven AUMA double sealed frame reliably seals the electrical connection
to the actuator and prevents ingress of dirt and humidity even when working
on the electrical connection. The enclosure protection will not be affected,
even if the electrical connection is removed.

The double sealed frame can be combined with any type of electrical connec-
tion and can easily be retrofitted.

SERVICE CONDITIONS

28
For underwater use or in case of potential continu- ACTUATORS FOR CONTINUOUS UNDERWATER USE
ous immersion, AUMA’s SA multi-turn actuator
with the special continuous underwater feature is Tightly sealed 
the perfect choice. A sophisticated sealing system combined with excellent corrosion protection
properties qualify actuators for underwater use. Double sealed cable glands at
the electrical connection, inner seals at all housing covers, some of them
coming in pairs, as well as a solid shaft made of stainless steel at valve attach-
ment level protect against ingress of water.

As standard, the actuators are qualified for continuous immersion up to 15 m

head of water. Higher heads of water are available on request.

Separately mounted actuator controls

For the non-intrusive version (without opening the actuator housing), all
actuator settings are made via AC actuator controls. Actuator controls are
separately installed from actuator outside the flooded area and connected via
cable to the actuator. Depending on the version, cable lengths up to 100 m can
be achieved.

The handwheel is not provided for this actuator version. Underwater applica-
tions in combination with AUMA gearbox are also feasible.

UNDERWATER USE

29
OPEN-CLOSE, POSITIONING AND MODULATING DUTY 

Shut-off and control valves are driven in compliance with the Actuators for open-close duty and positioning duty
required application and their design. Actuator standard EN 15714-2 (classes A and B or types of duty S2 - 15 min/30 min)
distinguishes between three applications: AUMA actuators for open-close and positioning duty are identified
by type designations SA and SQ:
> Class A: OPEN-CLOSE duty.
The actuator is required to drive the valve through its entire > SA 07.2 – SA 16.2
travel from the fully open position to the fully closed position or > SA 25.1 – SA 48.1
vice versa. > SQ 05.2 – SQ 14.2
> Class B: Inching/positioning or positioning duty.
The actuator is required to occasionally drive the valve to any Actuators for modulating duty
position (fully open, intermediate and fully closed). (class C or types of duty S4 - 25 %/50 %)
> Class C: Modulation or modulating duty. AUMA actuators for modulating duty can be identified by type
The actuator is required to frequently drive the valve to any designations SAR and SQR:
position between fully open and fully closed.
> SAR 07.2 – SAR 16.2
Switching frequency and motor operation mode > SAR 25.1 – SAR 30.1
Modulating duty and open-close duty subject the actuator to > SQR 05.2 – SQR 14.2
different mechanical loads. Consequently, special actuator types are
available for each operation mode. Special dimensioning is always possible. Depending on the actual
application, virtually all types of duty can be carried out for
The types of duty for actuators in compliance with IEC 60034-1 and dimensioning.
EN 15714-2 (also refer to page 71) are typical distinction criteria.
For modulating duty, additional indication is made of the permissi-
ble number of starts.

BASIC ACTUATOR FUNCTIONS

OPEN - CLOSE control

This is the most typical type of control.
During operation, control commands Run
OPEN and Run CLOSE as well as feedback
signals End position OPEN and End position
CLOSED are usually sufficient.

Automatic switching off is made either via

limit seating or torque seating.

30
SWITCHING OFF IN END POSITIONS  SELF-LOCKING AND SELF-BRAKING

An actuator will be switched off once the end position or the Solutions with and without self-locking
intermediate position is reached. Two switch-off mechanisms are Actuators counteract torques affecting the output side with a load.
available and applied depending on the type of application. If this load means that the position of the closing element cannot
be moved from standstill when applying force, this is called
> Limit seating self-locking.
As soon as the preset switching point in one end position is
reached, the controls automatically switch off the actuator. Most AUMA actuators are self-locking as standard. However,
> Torque seating variants can be supplied to specifically be non self-locking allowing
As soon as the preset torque is applied at the end position, the them to operate close under gravity.
controls automatically switch off the actuator.
This seating type is also used as protective function for limit Self-braking
seating to prevent damage due to excessive torque. Self-braking occurs if the closing element reaches absolute standstill
after actuator cut-off while in motion.

EMERGENCY MANUAL OPERATION For some actuator-gearbox combinations, this requirement can also
be met by using a brake motor.
As standard, electric actuators are equipped with a handwheel. It is
used to manually approach the end positions during commissioning.

Furthermore, the actuator can be operated via handwheel in case of

power failure.

Setpoint control
Controls receive a position value from the
host DCS, e.g. as 0/4 – 20 mA signal. The
integral positioner compares this value with
the current valve position and operates the
actuator until actual value equals setpoint.
The valve position is transmitted to the DCS.

31
VARIABLE SPEED ACTUATORS

The proven AUMA SA/SAR range is enhanced by variable speed Speed profile with up to ten speed pivot points
models. SAV multi-turn actuators for open-close duty and Specified speed values can be set for up to ten pivot points depend-
SARV multi-turn actuators for modulating duty are paired with ing on the direction of operation. Thus a valve specific speed profile
intelligent ACV .01.2 actuator controls. can be defined via travel. Typically, this function is desired for
avoidance of pressure surges when closing valves in pipework.
Variable speed offers significant advantages. For any change of
valve position, the best possible operating speed is adjustable. EMERGENCY operation at predefined speed
EMERGENCY operations are executed at a predefined and fre-
ACV 01.2 actuator controls have the best of both worlds: full quently high speed to suit the particular event.
functionality of the standard AC 01.2 while providing additional
functions for variable speed actuators:

Soft start and soft stop

Operations out of an end position start at zero speed. By means of
a ramp function, speed is increased until the predefined setpoint
value is reached. Soft stop is the exact opposite: Prior to reaching
the end position, the speed is decreased. The advantage is gentle
service for all valve and actuator components subject to wear.

Superior positioning accuracy

Like for operation into the end position, the actuator decreases the
operating speed when approaching the setpoint valve position
down to standstill. This allows for more accurate actuator position-
ing to the setpoint compared to the sudden tripping of a fixed
speed actuator. This ability is particularly crucial for the SARV
modulating duty model.

32
 1

ADAPTING TO THE INSTALLATION ON SITE

One of the many advantages of a 1 Wall bracket

modular design is the ease at which If required, actuator controls can be mounted separately from the actuator on a wall
device configuration upgrade on site can bracket. This is recommended in particular for installation sites where actuators access is
be achieved. difficult, strong vibration or potential danger of vandalism. For underwater applications,
actuator controls are also mounted separately from the actuator. The cable length between
actuator and controls may be up to 100 m. The wall bracket may easily be retrofitted at a
later date.

2 Customisation of device positioning

The optimum positioning is easily adjustable thus avoiding the display being upside down,
inaccessible operating elements, awkward cable gland alignments, etc. The correct position
can easily be chosen.

The following positioning adjustments at 90° increments are possible: controls to actuator,
local controls to controls as well as the electrical plug/socket connector. The plug/socket
connections allow easy on-site adjustment of the mounting position.

Mounting positions of actuator and gearbox

If AUMA actuators are ordered in combination with gearboxes, both devices can be
mounted in four different positions, each rotated by 90°. Later adaptation on site is also
possible. This applies to all AUMA multi-turn, part-turn, and lever gearboxes.

Separate documents describing the mounting positions are available for all gearbox types.

33
OPERATION ELEMENTS FOR MANUAL OPERATION 

Actuators cannot always be accessed easily. Special applications 1d Chain wheel with remote switch-over
demand special challenges. Some application examples with the Activation via pull rope, scope of delivery without chain.
AUMA solutions are described below.

1 Optional elements for manual operation

1a Handwheel extension
For separate mounting of handwheel

1b Adapter für power tool emergency operation

For manual emergency operation using a power tool

1c Pit application with square head for power tool operation

Activation via square head power tool

ADAPTING TO THE INSTALLATION ON SITE

2a

2b

34
 SPECIAL MOUNTING POSITIONS 

All examples illustrate how to use the items shown. 3 Synchronous operation - double-stem gate valves
In this application, it is of utmost importance to operate both stems
2 Installation in pits simultaneously to avoid jamming the plate. The solution: Each stem
Flooding and accessibility of the operation elements - depending on is equipped with one GK bevel gearbox 3b , both driven by an SA
the importance of these factors - result in different installation multi-turn actuator 3a . In the example, the actuator is directly
requirements. mounted to a gearbox, torque transmission to the second gearbox
is performed via a shaft. Handwheel extensions 3c make manual
2a Floor pedestal emergency operations much easier.
GS part-turn gearbox is mounted to the valve, the multi-turn
actuator is easily accessible due to the AUMA floor pedestal. Power 4 Manual emergency operation at a weir
transmission between actuator and gearbox is made via a cardan Typically, weirs require adaptations to the special installation
shaft. conditions. Actuators might be difficult to access. The chain wheel
solutions including the switch-over function is a perfect solution for
2b Pit application with square head for power tool operation manual emergency operation, even in these difficult environments.
GS part-turn gearbox is mounted to valve, the multi-turn actuator is
mounted separately from the gearbox. To make sure that actuator
and gearbox flanges are aligned, a GK bevel gearbox is used.
Emergency operation is performed from the manhole cover. For this
purpose, the actuator is equipped with an extension for pit installa-
tions. The end is made as square head to allow power tool opera-
tion. The manual emergency operation is activated by pushing on
the power tool square head.

3b
3a

3b

3c

35
PROTECTION FOR THE VALVE, PROTECTION FOR THE ACTUATOR

AUMA actuators comply with global Correction of the direction of rotation

safety standards. They are equipped with The automatic correction of the direction of rotation upon wrong phase sequence is an
a large variety of functions for safe and integral feature of the controls. If the phases are mixed up when connecting the three-
orderly operation while protecting the phase supply, the actuator still travels in the correct direction when receiving the respective
valve. operation command.

Valve overload protection

If an excessive torque is applied during travel, e.g. due to a trapped object within the valve,
the controls switch off the actuator to protect the valve.

Protection tube for rising valve stem

The protection tube encloses a rising valve stem, thus protecting the stem against contami-
nation and the plant operators against injury.

Thermal motor protection

AUMA actuators are equipped with thermoswitches or PTC thermistors within the motor
windings. They trip as soon as the temperature within the motor exceeds 140 °C. Embed-
ded within the controls, they optimally protect the motor winding against overheating.

Thermoswitches or PTC thermistors offer better protection than thermal overload relays
since the temperature rise is measured directly within the motor winding.

36
 5

3
1a

1 1b

PROTECTION AGAINST UNAUTHORISED USE

AUMA actuators are not exclusively 1 Locking device for handwheel

installed in buildings or on company Activation of manual operation can be inhibited by means of a locking device. 1a On the
premises but are sometimes freely other hand, it is possible to inhibit automatic switching to motor operation once manual
accessible to third parties. AUMA operation has been activated 1b .
products can be equipped with a certain
number of options preventing unauthor- 2 Remote enabling of AC local controls
ised operation of the actuators. Electrical actuator operation via the local controls is not possible without the enable signal
from the control room.

3 Lockable selector switch

The selector switch for selecting the control mode can be protected against operation in all
three positions: LOCAL, OFF, and REMOTE.

4 Lockable protection cover

Protects all operation elements from vandalism and unauthorised operation.

5 AC Bluetooth connection
Password entry is required to establish a connection between a laptop or PDA and an
actuator with integral controls.

Password protection for AC device parameters

Device parameters may only be changed after password entry.

37
Functional safety is a topic of increasing importance in the Functional safety comes into play whenever failure of a system
context of safety of technical systems – supported by the issue would incur major risks for both people and the environment. Safety
of new international standards. instrumented systems (SIS) activated on demand and preventing
damage to people, the environment or property will be installed to
AUMA as a manufacturer of actuators used in safety-related reduce risks.
systems has been involved with this issue for many years. Our
solutions provide safety in accordance with the relevant International standards on functional safety
international standards. Depending on the application, different standards on functional
safety apply. IEC 61508 and IEC 61511, relevant to process industry,
chemical and petrochemical industry, are widely applied on an
international level. These standards classify safety requirements in
accordance with safety integrity levels SIL 1 to SIL 4, where SIL 4
represents the highest level.

ISO 13849 on Safety of machinery uses a classification according to

performance levels (PL). PL is a measure for reducing the risk arising
from the machine. Performance levels are classified from “a” to “e”
whereas e represents the highest PL.

FUNCTIONAL SAFETY

Design of a safety instrumented system

In general, a safety instrumented system (SIS) consists at
2
least of the following components:

> Sensor 1
> Controls (safety PLC) 2
> Final element, in our example consisting of an
electric actuator 3 and a control or
shut-off device 4
3

38
REQUIREMENTS ON HYDRAULIC STEEL STRUCTURES AND HYDROPOWER

Functional safety gains importance in civil engineering constructions Safe standstill/Safe STOP
for water applications and hydropower applications. The current In this case, actuator and valve also act as final element within the
edition of the German DIN 19704-3:2014 stipulates safe end SIS. Upon request of the safety function, the actuator motor is
position feedback for specific applications in hydraulic steel stopped. Undesired motor starts are prevented.
structures in Germany, complying with the requirements of perfor-
mance level b in accordance with ISO 13849. Demand for the safety
functions safe OPENING, safe CLOSING and safe STOP is continu- Application example of a lock
ously growing. Locks are the ideal example for presenting the different safety
functions:
Safe end position feedback
For this safety function, the actuator is used as sensor within the For instance, it has to be ensured that the lock gates on one side are
SIS, issuing a safe signal as soon as one of the end positions OPEN completely closed prior to opening the other side. This can be
or CLOSED or the tripping torque have been reached. monitored by an actuator with safe end position feedback.

The safe end position feedback function of AUMA actuators was If a ship is between the opened lock gates, the Safe STOP safety
checked by the independent certification agency exida: PL c can be function can reliably stop the closing of the lock. The Safe STOP
achieved which even exceeds the requirements of DIN 19704. safety function can also be used as interlock function. In this case,
movement of the lock gate can only be started if the "Safe STOP"
Safe OPENING/Safe CLOSING signal is not applied
(Emergency Shutdown, ESD)
Actuator and valve form the final element within the safety instru-
mented system. The actuator travels in direction end position OPEN
or end position CLOSED on demand for safety function.

Safety due to assessment

by independent bodies
For plant designers and plant operators, it is of core
importance to exclusively implement components meeting
the respective safety requirements of safety-related
systems.

Functional safety of AUMA actuators, actuator controls

and gearboxes has been comprehensively tested and
assessed by independent and internationally accredited
certification agencies to support our customers in sizing
their systems.

The result: Currently, we offer a wide range of actuator

solutions for various safety requirements, typically up to
SIL 2 (in accordance with IEC 61508/61511) or PL c (in
accordance with ISO 13849). While considering further
requirements, such as redundant system structure,
solutions achieving SIL 3 or PL d might also be possible.

Our specialised colleagues will be glad to assist you in

selecting suitable actuators. Furthermore, we provide
comprehensive documentation such as safety figures and
test reports.

39
Actuators System components

SA NORM Connection terminals

Fuse protection

SA - AM Controls

Switchgear
3
SA - AC Local controls

Cables
5
Power supply 16
L1, L2, L3, PE
Parallel wiring
Output contacts, signal inputs and outputs
Serial wiring
Fieldbus
Number of cable wires
3

Control concept efforts

Planning efforts
Installation efforts
Commissioning efforts
Documentation efforts

INTEGRATION INTO THE DCS - CONTROL CONCEPTS

AUMA actuators can be integrated into any automation External controls

system. Product selection in favour of actuators with integral For this controls concept, all actuator signals such as limit switch
controls saves time-consuming project planning, installation, signals, torque switch signals, motor protection and valve position
and additional documentation which is required when selecting (if required) are transmitted to an external control system and
external controls. A further benefit in favour of integral further processed. When designing controls' architecture, care must
controls is easy commissioning. been taken to consider the required protective mechanisms and to
minimise delay time.

Switchgear for motor controls is installed within a control cabinet

and wired accordingly to the actuator.

If local controls are required, they have to be installed in vicinity of

the actuator and integrated with external controls.

40
 3 3

10 2

Integral controls Fieldbus

Installation costs for integral controls are considerably lower. Once In fieldbus systems, all actuators are linked to the DCS via conven-
the power supply is established, the actuator is ready for use. The tional 2-wire cables. All operation commands and feedback signals
actuator can be operated via the operation elements on the local between actuators and DCS are exchanged by means of these
controls. The controls are perfectly adapted to the actuator. cables.

The actuator can be completely set locally, without requiring direct Input and output sub-assemblies become obsolete when applying
connection to the DCS. Only operation commands and feedback fieldbus wiring thus reducing space requirements within the control
signals are exchanged between the control system and the actuator. cabinet. Use of two-wire cables simplifies commissioning and saves
Motor switching is performed within the device and virtually cost in particular if long cables are required.
without delay.
A further advantage of fieldbus technology is that additional
AUMA actuators are available with AM or AC integral controls. information on preventive maintenance and diagnostics can be
transmitted to the control room. Thus, fieldbus technology forms
the basis for integrating fieldbus devices within Asset Management
Systems supporting safeguarding of plant availability.

AUMA actuators with AC integral actuator controls are available

with interfaces to all typical fieldbus systems within process automa-
tion.

41
The mechanical interface to the valve is standardised. Inter- Actuator commands and signals
faces to the control system undergo continuous development. In simple applications, operation commands OPEN and CLOSE,
feedback signals End position OPEN/End position CLOSED reached
Parallel control, fieldbus, or both for reasons of redundancy? When as well as Collective fault signal suffice. Any isolating valve can be
opting for fieldbus, which protocol to use? reliably operated with these five discrete signals.

Irrespective of your decision on the interface, AUMA actuators can If the valve position control is required or if a desired intermediate
be equipped with the suitable interface to match all systems position is to be approached in positioning duty, further continuous
established within process control engineering. signals are required: Position setpoint and Position feedback signal
(actual value), typically a 4 – 20 mA analogue signal for communica-
tion via paralle interface.

In addition, intermediate positions can be programmed via the

integral actuator controls. Consequently, actuator controls approach
the subsequent programmed position automatically upon the next
operation command.

Fieldbus protocols expand the bandwidth for information transmis-

sion. Further to transmission of commands and feedback signals
required for operation, access to all device parameters and operat-
ing data via fieldbus from the DCS is made available.

COMMUNICATION - TAILOR-MADE INTERFACES

42
CONVENTIONAL SIGNAL TRANSMISSION TO THE DCS 

AM AC
All inputs and outputs are hard wired, as detailed on the terminal Signal assignment of outputs can be modified at a later date via AC
plan. device setting. Depending on the version, AC controls provide:

> Three digital inputs for the control commands OPEN, STOP, > Up to six digital inputs
CLOSE e.g. operation commands OPEN, STOP, CLOSE, enable signals for
> Five digital outputs with the following functions: End position local controls, EMERGENCY commands, etc.
CLOSED, end position OPEN, selector switch in REMOTE, selector > Up to ten digital outputs
switch in LOCAL, collective fault signal e.g. for feedback of end positions, intermediate positions,
> As an option, an analogue 0/4 – 20 mA output for remote selector switch position, failures, etc.
position indication. > Up to two analogue inputs (0/4 – 20 mA)
e.g. for setpoint reception to control the positioner or PID
The digital inputs and outputs are potential-free, the analogue controller
output is galvanically isolated. > Up to two analogue outputs (0/4 – 20 mA)
e.g. for feedback of valve position or torque

The digital inputs and outputs are potential-free, analogue outputs

are galvanically isolated.

AM AC

OPEN BINARY OPEN BINARY

CLOSE COMMANDS CLOSE COMMANDS
STOP STOP
Release LOCAL
EMERGENCY commands
programmable as required

End postion OPEN BINARY End position OPEN BINARY

End position CLOSED FEEDBACK SIGNALS End position CLOSED FEEDBACK SIGNALS
Intermediate positions
Selector switch LOCAL Selector switch LOCAL
Selector switch REMOTE Selector switch REMOTE
Collective fault signal Collective fault signal
Torque fault CLOSE
Torque fault OPEN
programmable as required
programmable as required

Setpoint setting position ANALOGUE

Setpoint PID controller COMMANDS

Position feedback signal ANALOGUE Position feedback signal ANALOGUE

FEEDBACK SIGNALS Torque feedback signal FEEDBACK SIGNALS

43
Cost reduction is one of the main statements in favour of FIELDBUS PROTOCOLS
fieldbus technology. In addition, introduction of serial commu-
nication in process automation has proven as an innovation Many different fieldbus systems are available on the market. Certain
driver for field devices and consequently for actuators. Con- preferences have evolved on a regional level or specific to certain
cepts for efficiency gains such as remote parameterisation or plant applications. Since AUMA actuators are implemented in all
Plant Asset Management would not be feasible without the types of technical process plants around the globe, they are
fieldbus technology. AUMA actuators equipped with fieldbus available with any communication system established in this
interfaces are state of the art. industry.

> Profibus DP
> Modbus RTU
> Foundation Fieldbus
> HART and WirelessHART

Industrial Ethernet
> Profinet
> Modbus TCP/IP

Overall, AUMA devices are available with digital and analogue

inputs to connect additional sensors to the fieldbus.

COMMUNICATION - FIELDBUS

44
CENTRAL FIELD DEVICE MANAGEMENT VIA FIELDBUS 

EDD and FDT/DTM are two independent technologies for EDD

harmonisation of device integration within fieldbus systems
across all field devices. This includes for example device Each field device supporting this technology is provided with an
configuration, device replacement, fault analysis, device EDD (Electronic Device Description). This file combines device
diagnostics, or documentation of these actions. For this reason, parameters described in ASCII using standardised and platform
EDD and FDT/DTM are crucial for Plant Asset Management and neutral EDD language. This technology helps to create a uniform
Life Cycle Management of a plant. user philosophy with identical parameter visualisation across all field
devices.
Besides the imperative main functions, field devices possess
diagnostic functions and many specialised application functions to FDT/DTM
adapt the device to the process and environmental conditions as FDT (Field Device Tool) is a software interface definition to integrate
required. If certain prerequisites are fulfilled, for Profibus e.g. the DTM (Device Type Manager) into the FDT system of the maintenance
DP-V1 protocol, data exchange connected to these functions can processor. DTM is a software module supplied by field device
directly take place between control station and field device via manufacturers. Similar to a printer driver, DTM is installed within the
fieldbus. For AUMA actuators, this further includes status and FDT frame application to visualise settings and information available
diagnostic signals in compliance with NAMUR NE 107, parameter from the field devices.
modifications of user functions, information of the electronic device
ID or operational data for preventive maintenance. You may download available EDDs and DTMs for AUMA actuators
at: www.auma.com.
EDD or FDT/DTM is used to harmonise access from the control
station to the data available with the various field devices.

C onfi g
u ra
ASCII text files n tio Software modules
io
DTM

DTM

t at n
en

1 EDD 2 DTM
EDD 1 2
m
cu
Do

FDT
Maintenance

EDD DTM FDT interface

Diag
no
st
ic
s

is
Analys

1 2 1 2

EDD FDT/DTM
EDDL interpreter FDT frame application

Comparison of functional scope

EDD
FDT/DTM

45
OPERATION AND CLARITY

AM AND AC ACTUATOR CONTROLS

Integral controls evaluate the actuator signals and operation AM 01.1 AND AM 02.1 (AUMA MATIC) 
commands and switch the motor on and off without delay,
using the installed reversing contactors or thyristors. AM controls with simple design and defined features are the perfect
choice when using parallel signal transmission and if a relatively low
After analysis, the controls supply the actuator signals as feedback number of feedback signals is required.
signals to the host level.
Few parameters need to be defined via sliding switches during
The integral local controls allow for local actuator operation. commissioning, e.g. type of seating in end positions.

AM and AC controls can be combined with both SA and SQ Actuator control is made via operation commands OPEN, STOP,
actuators. This creates a homogeneous picture for the DCS. CLOSE. Reaching an end position and collective fault signals are
reported back to the DCS as feedback signals. These signals are
Please refer to page 75 for a detailed overview of the controls’ visually displayed at the local controls via the indication lights. As an
functions. option, the valve position can be transmitted as 0/4 – 20 mA signal
to the DCS.

46
 Remote S0001
Position
43,7 %

AC 01.2 (AUMATIC) 

AC controls are your perfect solution if the application requires With the development of the AC 01.2, particular emphasis was laid
self-adapting control functions, data logging, configurable interface on user-friendliness and the ease of integration of actuators into the
or if valve and actuator are to be integrated into a Plant Asset DCS. The large graphic display is used to perform menu-controlled
Management System due to advanced diagnostic functions. programming of the controls, optionally using AUMA CDT (refer to
page 52) via wireless Bluetooth connection. For fieldbus connec-
AC controls are equipped with a parallel interface for free configura- tions, AC programming can be performed from the control room.
tion and/or interfaces to fieldbus systems as used within process
automation.

The diagnostic functions comprise a time-stamped event report,

torque characteristics logging, continuous recording of tempera-
tures and vibration within the actuator and, furthermore, counting
the number of starts and motor running times.

Further to the basic functions, AC controls offer a number of

options to meet special demands. These include torque by-pass to
unseat valves if tightly seated or functions for extending operating
times to avoid water hammer within pipelines.

47
 2

Off 1 M0021

1
Device ID
Settings
Device configuration
Up ▲ Down ▼ OK Esc

CLEARLY STRUCTURED OPERATION

Modern actuators can be adapted to special application Password protection

requirements by a multitude of parameters. Monitoring and The AC password protection is an important safety function. This
diagnostic functions generate signals and collect operating feature prevents non-authorised persons from modifying defined
parameters. settings.

For AC actuator controls, accessing the considerably more detailed 1 Display

data is facilitated by a clearly structured and intuitive user interface. The graphic display shows texts and graphic elements as well as
characteristics.
All device settings can be performed without requiring any addi-
tional parameterisation tool. 2 Indication lights
Visual status signals via indication lights can be programmed.
The display structure is user-friendly, in plain text and available in a Signals indicated via LEDs are clearly visible even from longer
large number of languages. distances.

3 Selecting the control mode

The selector switch LOCAL - OFF - REMOTE is used to define
whether the actuator is operated from remote (Remote control) or
via the local controls (Local control).

48
 5 8
Remote S0001 Off 1 M0009

Position Display...
47.3 % Device ID
Settings
Go to Down ▼ OK Esc

6 9
Remote S0003 Off 1 M0086

Active op. command End position CLOSED

End position OPEN
E1 47.9 %
E2 47.3 %
Down ▼ OK Esc

7 10
Off S0008 Off S0011

Warnings: 2 Fault: 1
Torque wrn CLOSE Torque fault CLOSE
Op. time warning

4 Operation and parameterisation 8 Main menu

Depending on the selector switch position, the push buttons enable The main menu allows actuator data requests and operation
either electric actuator operation, status signals requests or menu parameter modifications.
navigation.
9 Non-Intrusive setting
5 Displaying the valve position If the actuator is equipped with an electronic control unit (refer to
The large display screen allows valve position indication that is even page 63), the end positions and tripping torques can be set using
clearly recognisable from longer distances. the display without opening the actuator.

6 Displaying operation commands/setpoints 10 Failure

Operation commands and setpoints emitted from the DCS can be In case of failure, the backlight colour of the display changes to red.
displayed. The cause for failure can be requested via the display.

7 Diagnostics/monitoring displays
Environmental conditions are continuously monitored during active
operation. When exceeding permissible limits e.g. operating time,
AC controls generate a warning signal.

49
Actuators are expected to offer long Maintenance - when required
service life, high maintenance intervals Running times, switching frequency, torque, ambient temperature - impacts which vary
and straightforward maintenance from actuator to actuator requiring individual maintenance schedules for each device. These
procedures. These factors are important factors are continually recorded and assessed in the following four maintenance status
in contributing to reducing plant opera- categories: O-rings, lubricant, reversing contactors, and mechanics. The maintenance
tion costs. requirements are shown on the display as bar chart. When reaching a limit, the actuator
signals the respective maintenance requirement.
Consequently, emphasis was laid on
integrating advanced diagnostic abilities for This function can be used to fulfil the lifetime requirements according to DIN 19704. As an
development enhancements of AUMA alternative, defined intervals can be monitored by means of a maintenance schedule.
devices.
Out of specification - correct potential failure causes prior to occurrence
Plant operators receive anticipated information about potential problems. The signal
indicates that the actuator is subjected to out of range operational conditions, for example
excessive ambient temperatures which might lead to a failure in case of frequent and longer
occurrence.

Plant Asset Management

If one of the two before mentioned signals are indicated, timely corrective actions can be
introduced - the key to Plant Asset Management. Actions will be taken either by the service
staff on site or by the AUMA service technicians, offering appropriate warranty on the basis
of the repair or maintenance work.

AUMA service can propose maintenance agreements, and complete all required actions
following signal indications.

RELIABILITY, SERVICE LIFE, MAINTENANCE - WITH TEST ENGINEERING FEATURES

Off 1 CMD0079

Maintenance informat.

50
Time-stamped event report/ Assessment - easy to handle
operating data logging NAMUR NE 107 with the easy and clear diagnostic classification
Setting procedures, switching procedures, warning signals, failures, supply valuable support for plant operators. Data relating to
and running times are recorded in the time-stamped event report. diagnostics can be requested via device display, via fieldbus or
The event report is a distinct component of the diagnostic features AUMA CDT (refer to page 54).
of the AC.
AUMA actuators with fieldbus interface also support standardised
Valve diagnostics concepts for remote diagnostics from the control room (refer to
AC controls are capable of recording torque characteristics at page 45).
different times. The comparison of data sets allows assessment of
any changes in valve characteristics.

Diagnostic classification according to NAMUR NE 107

The objective of NAMUR NE 107 recommendation is to issue
uniform and clear symbols and inform the operator about the device
status.

Maintenance required Function check

The actuator can still be controlled from the Due to ongoing work on the actuator, the
control room. The device must be inspected by device cannot be controlled from the control
a device specialist to avoid any unscheduled room at that specific time.
downtime.

Out of specification Failure

Deviations from the permissible application Due to functional failures within the actuator
conditions determined by the actuator itself or peripherals, the actuator might not be
through self-monitoring. The actuator can still controlled from the control room.
be controlled from the control room.

51
 AUMA CDT FOR AC CONTROLS - EASY COMMISSIONING

Any data can be requested and param- This Commissioning and Diagnostic Tool (CDT) was specially developed for actuators with
eters changed via display and operating AC integral controls. Please refer to www.auma.com for free of charge download.
elements of the AC, without requiring
further tools. This can be of crucial Connection to the actuator is established wireless via Bluetooth, it is password protected
advantage in certain situations. Further- and encrypted.
more, AUMA CDT offers comfortable
handling of device files. Easy commissioning
The advantage of AUMA CDT is the clearly structured presentation of all device parameters.
Tooltips are further valuable aids when defining the settings.

AUMA CDT allows to perform settings independently of the actuators, data saving, and
later data transmission to the device. Actuator settings can be transferred to another device
via AUMA CDT.

Actuator data can be archived in the AUMA CDT database.

52
 1

1 AUMA CDT - clear, multi-lingual, intuitive

CDT allows you to evaluate the precise condition before taking
2 actions, the logic structure and parameter architecture are decisive.
Text display is available in more than 30 languages. Completed and
supported by tooltips 2 . They provide brief explanations and the
default values for the selected parameters.

3 Password protection
The various password protected user levels prevent unauthorised
modifications of device settings.

4 Remote control
The actuator is remotely driven via AUMA CDT. All signals of
indication lights and all status signals available via AC display are
clearly visible. It is also possible to access from a laptop and
immediately observe the reactions on the actuator status.
4

53
AUMA CDT FOR AC CONTROLS - DIAGNOSTIC DIALOGUE

Collecting operational data or recording AUMA CDT - the information centre

characteristics is required to improve Pertaining wiring diagram and matching data sheet - AUMA CDT downloads these docu-
field device operation with regard to ments directly from the AUMA server. Data records of actuators can be saved on the laptop
their lifetimes. A further requirement is and transmitted to AUMA service assessment.
the useful evaluation of the data
obtained. AC controls are capable of recording characteristics; AUMA CDT offers optimum visualisa-
tion via Live View. This supports device behaviour evaluation during service. AUMA CDT is
AUMA CDT offers a certain number of equipped with functions for device history assessment in order to graphically process the
evaluation criteria supporting correct chronologically saved events within the event report.
data analysis. Communication between
AUMA Service and plant operators allow AUMA CDT supplies a total view on the actuators, the ideal prerequisite to correctly assess
optimisation of device parameters or the actuator status and the immediate peripheral equipment.
scheduling maintenance actions.

54
 1

AUMA CDT as fieldbus master 3 AUMA Assistant App

Actuator function failure can be caused by faulty communication You may also quickly and easily access the device documentation
with the control station. For parallel communication, signal paths via the AUMA Assistant App. When scanning the Data Matrix code
between control room and actuator can be verified by means of a on the name plate via smartphone or tablet PC, the app allows
measuring device. Functional tests are also recommended for request and download of operation instructions, wiring diagram,
fieldbus applications. technical data sheet, and inspection certificate pertaining to an
actuator from the AUMA server to your mobile device.
AUMA CDT can be used as temporary fieldbus master. It can be
used to verify whether the actuator correctly receives, processes, Your scanned actuators are managed in a clear serial number list. If
and responds to fieldbus telegrams. If this is the case, the failure is required, you may call support from our Service directly on the
not caused by the actuator. basis of this list.

Further use of AUMA CDT fieldbus master: The actuator can even The AUMA Assistant App is available for free download: For
be commissioned if communication to the DCS is not established or Android-based devices in the Google Play Store, for Apple devices
not possible, e.g. in an assembly workshop. with iOS operating system in the Apple store. The QR code below
leads you directly to the App. The respectively required version is
Examples of analysis tools automatically selected.
> 1 The motor running time across valve position indicates
whether the valve position is within expected range across the
elapsed time period.
> 2 The interface status window visualises which signals are
present at the interface to the DCS.

55
UNIFORM DESIGN FOR SA AND SQ

AC

SA

56
AM

SQ

57
UNIFORM DESIGN FOR SA AND SQ

SA multi-turn actuator and SQ part-turn actuator Control unit

The basic actuator consists of the following components: motor, Determining the valve position and setting the valve end
worm gearing, control unit, handwheel for emergency opera- positions/torque monitoring to protect the valve against
tion, electrical connection and valve attachment. overload. Depending on customer specifications, a control unit is
installed either as electromechanical or electronic version.
For actuators with this type of basic equipment, operation
commands and feedback signals can be processed by means of 3a Control unit - electromechanical version
external controls provided with switchgear and the pertaining Travel and torque are mechanically sensed; switches are operated
logic. when reaching the tripping points. The tripping points for both
end positions and the tripping torques for both directions are
Typically, AUMA actuators are supplied with AM or AC integral mechanically set.
controls. Due to the modular design principle, the controls are
connected to the actuator via a simple plug/socket connection. As an option, the valve position can be transmitted as continu-
ous signal to the control room.
Differences between SA and SQ actuators
The output shaft 1a of SA multi-turn actuators is a hollow The electromechanical control unit is needed if the actuator is
shaft to allow the stem to pass through the actuator should the supplied without integral controls. The unit can be combined
valve be equipped with a rising valve stem. with both AUMA controls types: AM and AC.

SQ part-turn actuators are equipped with mechanical end stops 3b Control unit - electronic version
1b for swing angle limitation to make sure that valve end High-resolution magnetic transmitters convert valve position and
positions can be precisely approached during manual operation. applied torque into electronic signals. End position and torque
Part-turn actuators are available with various swing angle settings during commissioning are performed at AC controls
ranges. without opening the enclosure. Valve position and torque are
transmitted as continuous signal.

2 Motor The electronic control unit comprises sensors to record the

Use of 3-phase AC, 1-phase AC and DC motors with high torque change, vibration and device temperature. AC controls
starting torques - specifically developed for valve automation. time stamp and analyse this data, serving as basis for preventive
Thermal protection is ensured by thermoswitches or PTC maintenance schedules (please also refer to page 50).
thermistors.
For further information, please refer to pages 63 and 69.
A dog coupling for torque transmission and an internal motor
plug/socket connector allow for fast replacement. For further
information, please refer to page 71.

4 Valve attachment
The mechanical interface to the valve is standardised. This
ensures long-term exchangeability and compatibility.

For multi-turn actuators, flange dimensions and output drive

types comply with EN ISO 5210 or DIN 3210. For part-turn
actuators, connection to the valve has to comply with EN ISO
5211.

All output drive types are available in a multitude of variants.

58
 6
7

AC
7

AM

2
1a

3b

SA 5

59
 5 Handwheel
Handwheel for emergency operation in the event of power failure.
Handwheel activation and handwheel operation require minimal
effort. The self-locking effect is maintained even during manual
operation.

Options:

> Microswitches signal activation of manual operation to controls

> Locking device to protect against unauthorised operation
> Handwheel extension
> Adapter for power tool emergency operation
6 > Chain wheel with remote switch-over

Please also refer to page 34.

3a
5

SQ

1b

60
Integral actuator controls 6 Switchgear
Actuators equipped with AM or AC integral controls can be In standard version, reversing contactors
electrically driven via local controls as soon as the electrical are used to switch the motor on or off. If
power supply is connected. Actuator controls contain switch- modulating actuators are expected to
gear, power supply units and interfaces to the DCS. They can perform a high number of starts, we
process operation commands and feedback signals from the recommend using thyristor units not
actuator. subject to wear (also refer to page 73).

Electrical connection between integral controls and the actuator

is made by using a quick release plug/socket connector. 7 Plug-in electrical connection
The plug-in electrical connection with 50 pole AUMA plug/
For further information on controls, please refer to pages 40 socket connector is crucial to modular design. The connector is
and 73 and respectively the subsequent pages. a separate unit.

AM Different connector types are available and compatible through-

Controls comprising simple logic to process limit and torque out all type ranges and used for actuators with or without
signals as well as the control commands OPEN, STOP, CLOSE. integral controls.
Three indication lights at local controls indicate the actuator
status. During maintenance work, the wiring remains undisturbed;
electrical connections can be quickly separated and recon-
AC nected. This reduces downtimes and avoids wiring faults when
Microprocessor based controls with comprehensive functionality reconnecting.
and configurable interface. A graphic display indicates actuator
status in more than 30 languages. When combined with the This power supply interface allows easy and fast actuator
electronic control unit 3b , all settings can be performed exchange.
without opening the housing. Programming via menu navigation
is made directly at the device or wireless via Bluetooth using the AC controls are equipped with an easily accessible fuse holder
AUMA CDT. within the electrical connection containing the short-circuit
fuses for the transformer’s primary windings.
AC controls are ideal for challenging actuator integration into
complex control systems. Supporting Plant Asset Management.

AC controls are equipped with a further sensor for continuous

temperature measurement within the framework of the preven-
tive maintenance schedule.

61
 3
2b

4
2a

5
1

ELECTROMECHANICAL CONTROL UNIT

The control unit contains a sensor system for automatic 5 Heater

actuator switch-off once the end position is reached. For this The heater minimises condensation within the switch compartment
version, end position and torque recording are on mechanical (also refer to page 72).
basis.
6 Limit and torque switches
1 Setting limit and torque switches The respective contact is operated when reaching an end position
After removal of the housing cover and the mechanical position or exceeding a tripping torque.
indicator, all setting elements are freely accessible (also refer to
page 69). In the basic version, one limit switch each is available for end
positions OPEN and CLOSED and one torque switch for directions
2 Remote position transmitter OPEN and CLOSE (also refer to page 69). For switching two
Valve position can be signalled to the DCS via the potentiometer different potentials, tandem switches with two galvanically isolated
voltage signal 2a or a 4 – 20 mA signal (EWG, RWG) (please also compartments can be integrated.
refer to page 70). Valve position detection by the EWG 2b is
made contactless and consequently avoids wear. Intermediate position switches
As an option, intermediate switches can be integrated for each
3 Reduction gearing direction with the objective to set one further switching point for
The reduction gearing is required to reduce the valve stroke to the each direction, as required.
recording range of the remote position transmitter and the
mechanical position indicator.

4 Blinker transmitter for running indication

Throughout travel, the segment washer operates the blinker switch
(please also refer to page 69).

62
 8

10

11

12

ELECTRONIC CONTROL UNIT

Non-Intrusive - without requiring any tools or opening the 10 Vibration and temperature sensors
device - all settings are made externally if equipped with an The electronic board houses a vibration and a temperature sensor
electronic control unit (MWG) and AC integral controls. for continuous temperature measurement. Data is evaluated using
internal diagnostic functions.
7 Absolute encoder - Limit
Positions of magnets in the four gear stages correspond to the valve 11 Heater
position. This type of limit sensing identifies valve position changes The heater minimises condensation within the switch compartment
even in case of power failure. Consequently, battery backup is not (also refer to page 72).
required.
12 Mechanical position indicator
8 Absolute encoder - Torque Optional position indication disc identifies valve position even
Magnet position corresponds to the torque applied at valve flange. without power supply during manual actuator operation.

9 Electronic sensing of limit and torque Switches for SIL version (without illustration)
Hall sensors permanently sense magnet positions for limit and If the electronic control unit is used in an actuator in SIL version
torque recording within the absolute encoders. A continuous limit (refer to page 38), additional limit switches are installed in the
and torque signal is generated by the integral electronics. The control unit.
magnetic functional principle is robust and resistant against
electromagnetic interference. On demand of the safety function, the switches trip when reaching
the end position and the motor is switched off.
End position and torque settings are saved in the electronic control
unit. These settings are still available and valid even when replacing
AC controls.

63
TECHNICAL DATA

SA MULTI-TURN ACTUATORS

The technical data shwon below is an extract of available data sheets. They provide a rough outline on the performance of AUMA devices.
Please refer to the Internet for further data sheets or contact us to receive printed or digital copies.

APPLICATIONS FOR HYDRAULIC STEEL STRUCTURES (HSS)

Wear and loads on steel structures for water resources differ depending on the application. The definition of standard applications was the
basis for following actuator dimensioning classification.

HSS 1 HSS 2 HSS 3

Desired lifetime 35 years 35 years 35 years
Load of lock/ low medium high
number of locking cycles
Application profile for sluice Tourist use in summer Commercial use during ice-free months Commercial use 24 h/d throughout the year
gates 12 h/d
Application profile for weirs Retention of floodwater Roughly maintaining the level Retention of sluice gates

SA MULTI-TURN ACTUATORS

The following data is valid for actuators with 3-phase AC motors operated in duty type S2 - 15 min.
For detailed information, restrictions for actuators with high output speeds as well as data on other motor types and types of duty, refer to
separate technical and electrical data sheets.

Setting range for Run torque [Nm] Valve output mounting

Type Output speeds at 50 Hz tripping torque1 for application flange
[rpm] [Nm] HSS 1 HSS 2 HSS 3 EN ISO 5210 DIN 3210
SA 07.2 4; 5,6; 8; 11; 16; 22; 32; 45; 63; 90; 125 10 – 30 12 8 6 F07 or F10 G0
180 10 – 25
SA 07.6 4; 5,6; 8; 11; 16; 22; 32; 45; 63; 90; 125 20 – 60 25 15 12 F07 or F10 G0
180 20 – 50
SA 10.2 4; 5,6; 8; 11; 16; 22; 32; 45; 63; 90; 125 40 – 120 50 30 24 F10 G0
180 40 – 100
SA 14.2 4; 5,6; 8; 11 ;16; 22; 32; 45; 63; 90; 125 100 – 250 100 65 50 F14 G1/2
180 100 – 200
SA 14.6 4; 5,6; 8; 11; 16; 22; 32; 45; 63; 90; 125 200 – 500 175 125 100 F14 G1/2
180 200 – 400
SA 16.2 4; 5,6; 8; 11; 16; 22; 32; 45; 63; 90 400 – 1,000 350 250 200 F16 G3
125; 180 400 – 800
SA 25.1 4; 5,6; 8; 11; 16; 22; 32; 45; 63; 90 630 – 2,000 700 500 400 F25 G4
SA 30.1 4; 5,6; 8; 11; 16; 22; 32; 45; 90 1,250 – 4,000 1,400 1,000 800 F30 G5
SA 35.1 4; 5,6; 8; 11; 16; 22; 32; 45 2,500 – 8,000 2,800 1,750 1,400 F35 G6
SA 40.1 4; 5,6; 8; 11; 16; 22; 32; 45 5,000 – 16,000 5,600 3,500 2,800 F40 G7

Lifetime
Run torque [Nm]
Type Number of turns at output drive in millions2
HSS 1 HSS 2 HSS 3
SA 07.2 – SA 14.2 1.2 5.0 10.0
SA 14.6 – SA 16.2 0.9 4.0 8.0
SA 25.1 – SA 30.1 0.6 2.5 5.0
SA 35.1 – SA 40.1 0.3 1.0 2.0

The curve on the right shows the lifetime depending on the run
torque for an SA 07.6 multi-turn actuator. The lifetime values can be
interpolated for deviating run torques. Please contact AUMA for 0 2 4 6 8 10 12 No. of turns [millions]

correct sizing.
1
resistance to fracture up to more than 2 times the maximum value.
2
at load with run torque and even load distribution in directions OPEN and
CLOSE. For higher lifetime requirements, reduce the torques (run torques)
accordingly. For detailed information, refer to the separate technical data
64 sheets.
SAV MULTI-TURN ACTUATORS

SAV MULTI-TURN ACTUATORS WITH VARIABLE MOTOR SPEED

The following data is valid for actuators with 3-phase and 1-phase AC motors operated in duty type S2 - 15 min.
For detailed information, restrictions depending on operating temperature or operating voltage as well as data on other types of duty,
refer to separate technical and electrical data sheets.

Setting range Available mains voltage/mains frequency

for Run torque [Nm] Valve
Type Output speed tripping torque1 for application mounting flange 1-phase AC 3-phase AC
110 V – 120 V 220 V – 240 V 220 V – 240 V 380 V – 480 V
[rpm] [Nm] HSS 1 HSS 2 HSS 3 EN ISO 5210 DIN 3210 50 – 60 Hz 50 – 60 Hz 50 – 60 Hz 50 – 60 Hz
SAV 07.2 6 – 60 10 – 30 12 8 6 F07 or F10 G0 n n n n
12 – 120 n n n n
24 – 240 10 – 25 n n n n
SAV 07.6 6 – 60 20 – 60 25 15 12 F07 or F10 G0 n n n n
12 – 120 n n n n
24 – 240 20 – 50 n n n n
SAV 10.2 6 – 60 40 – 120 50 30 24 F10 G0 l n n n
12 – 120 – n n n
24 – 240 40 – 100 – n n n
SAV 14.2 6 – 60 100 – 250 100 65 50 F14 G1/2 – n n n
12 – 120 – l l n
24 – 240 100 – 200 – – s n
SAV 14.6 6 – 60 200 – 500 175 125 100 F14 G1/2 – – s n
12 – 120 – – – l
24 – 240 200 – 400 – – – l
SAV 16.2 6 – 60 400 – 1,000 350 250 200 F16 G3 – – – l

Symbol Explanation
n Without restriction to +70 °C ambient temperature
l For ambient temperatures exceeding +40 °C, restrictions may occur for max. permissible run torque, mode of operation and running time. Detailed
information on request
s Special sizing on request

Lifetime
Type Number of turns at output drive in millions2
HSS 1 HSS 2 HSS 3
SAV 07.2 – SAV 14.2 1.2 5.0 10.0
SAV 14.6 – SAV 16.2 0.9 4.0 8.0

Technical data to the following actuators are available on request: SAR, SARV, SQ and SQR.

1
resistance to fracture up to more than 2 times the maximum value.
2
at load with run torque and even load distribution in directions OPEN and
CLOSE. For higher lifetime requirements, reduce the torques (run torques)
accordingly. For detailed information, refer to the separate technical data
sheets. 65
SA/GK MULTI-TURN ACTUATORS

SA MULTI-TURN ACTUATORS WITH GK MULTI-TURN GEARBOXES 

GK bevel gearboxes in combination with SA multi-turn actuators act

as multi-turn actuators with higher output torques. Drive shaft and
output shaft are perpendicular. Thus, this combination is particularly
appropriate for implementing special automation solutions. These
include among others particular mounting positions or simultaneous
operation of two valve stems using two GK gearboxes and a central
actuator.

The following indications are valid for type of duty S2 - 15 min and serve the purpose of a rough outline. Separate data sheets are
available for GK gearboxes comprising detailed information.

Lifetime
[Number of turns at output drive in
Maximum Run torque [Nm] millions]2 Valve
Type Reduction ratios torque for application for the application mounting flange
Nm HSS 1 HSS 2 HSS 3 HSS 1 HSS 2 HSS 3 EN ISO 5210 DIN 3210
GK 10.2 1:1 120 60 30 24 1.2 5 10 F10 G0
2:1
GK 14.2 2:1 250 120 65 50 1.2 5 10 F14 G1/2
2.8 : 1
GK 14.6 2.8 : 1 500 175 125 100 0.9 4 8 F14 G1/2
4:1
GK 16.2 4:1 1,000 350 250 200 0.9 4 8 F16 G3
5.6 : 1
GK 25.2 5.6 : 1 2,000 700 500 400 0.6 2.5 5 F25 G4
8:1
GK 30.2 8:1 4,000 1,400 1,000 800 0.6 2.5 5 F30 G5
11 : 1
GK 35.2 11: 1 8,000 2,800 1,750 1,400 0.3 1 2 F35 G6
16 : 1
GK 40.2 16 : 1 16,000 5,600 3,500 2,800 0.3 1 2 F40 G71
22 : 1

Combination facilities between GK multi-turn gearboxes and

multi-turn actuators
Suitable AUMA
Gearbox Mounting flange for multi-turn
type Reduction ratio actuator actuator
GK 10.2 1:1 F10/F14 SA 14.2
2:1 F10 SA 10.2
GK 14.2 2:1 F10/F14 SA 14.2
2.8 : 1 F10 SA 10.2
GK 14.6 2.8 : 1 F14 SA 14.2
4:1 F10/F14 SA 14.2
GK 16.2 4:1 F14 SA 14.6
5.6 : 1 F14 SA 14.2
GK 25.2 5.6 : 1 F14 SA 14.6
8:1 F14 SA 14.6
GK 30.2 8:1 F14/F16 SA 16.2
11 : 1 F14 SA 14.6
GK 35.2 11: 1 F16 SA 16.2
16 : 1 F14/F16 SA 16.2
GK 40.2 16 : 1 F16/F25 SA 25.1
22 : 1 F16 SA 16.2 1
without spigot
2
at load with run torque and even load distribution in directions OPEN and
CLOSE. For higher lifetime requirements, reduce the torques (run torques)
accordingly. For detailed information, refer to the separate technical data
66 sheets.
SA/GHT MULTI-TURN ACTUATORS

SA MULTI-TURN ACTUATORS WITH GHT MULTI-TURN GEARBOXES 

GHT worm gearboxes in combination with SA multi-turn actuators

act as multi-turn actuators with high output torques. The torque
range increases nearly fourfold when combining GHT gearboxes
with SAEx actuators. This type of torque requirements occurs e.g.
for large gate valves, weir penstocks or dampers.

The following indications are valid for type of duty S2 - 15 min and
serve the purpose of a rough outline. Please refer to the separate
data sheets for more detailed information.

Suitable AUMA Lifetime SA + GHT Valve

Reduction multi-turn Run torque [Nm] at GHT output drive [Number of turns at output drive]1 mounting
Type ratios actuator for the application for the application flange
HSS 1 HSS 2 HSS 3 HSS 1 HSS 2 HSS 3 EN ISO 5211
GHT 320.3 10 : 1 SA 30.1 11,200 8,800 6,400 60,000 75,000 75,000 F48
15.5 : 1 SA 25.1 8,680 6,820 4,60 39,000 75,000 75,000
20 : 1 SA 25.1 11,200 8,800 6,400 30,000 75,000 75,000
GHT 500.3 10.25 : 1 SA 35.1 22,960 16,400 11,480 30,000 75,000 75,000 F60
15.5 : 1 SA 30.1 16,800 13,200 9,600 39,000 75,000 75,000
20 : 1 SA 30.1 22,960 18,040 13,120 30,000 75,000 75,000
GHT 800.3 10.25 : 1 SA 35.1 26,880 19,200 13,440 30,000 75,000 75,000 F60
20 : 1 SA 35.1 33,600 24,000 16,800 15,000 50,000 75,000
GHT 1200.3 10.25 : 1 SA 40.1 45,920 32,800 22,960 30,000 75,000 75,000 F60
20 : 1 SA 35.1 45,920 32,800 22,960 15,000 50,000 75,000

1
at load with run torque and even load distribution in directions OPEN and
CLOSE. For higher lifetime requirements, reduce the torques (run torques)
accordingly. For detailed information, refer to the separate technical data
sheets. 67
SA/GS PART-TURN ACTUATORS

SA MULTI-TURN ACTUATORS WITH GS WORM GEARBOXES, WORM WHEEL MADE OF BRONZE

In civil engineering constructions for water applications, multi-turn GS worm

gearboxes in combination with SA multi-turn actuators are typically used. Due to
long running times and large strokes, AUMA recommends the worm wheel
version made of bronze.

The following indications are valid for part-turn gearboxes in multi-turn version
with worm wheel made of bronze for type of duty S2 - 15 min and serve the
purpose of a rough outline. Please refer to the separate data sheets for more
detailed information.

Primary reduction Maximum Input torque at Input torque at run Output mounting
Type gearing Reduction ratio torque Run torque maximum torque torque flange
Nm Nm Nm Nm EN ISO 5210
GS .100.3 – 52:1 2,000 1,000 99 50 F14/F16
VZ 2.3 126:1 45 23
VZ 3.3 160:1 36 18
VZ 4.3 208:1 26 13
GS .125.3 – 52:1 4,000 2,000 192 96 F16/F25
VZ 2.3 126:1 88 44
VZ 3.3 160:1 69 35
VZ 4.3 208:1 52 26
GS .160.3 – 54:1 8,000 4,000 353 176 F25/F30
GZ 4:1 218:1 97 48
GZ 8:1 442:1 48 24
GS .200.3 – 53:1 16,000 8,000 718 359 F30/F35
GZ 4:1 214:1 197 98
GZ 8:1 434:1 97 48
GZ 16:1 864:1 52 26
GS .250.3 – 52:1 32,000 16,000 1,462 731 F35/F40
GZ 4:1 210:1 401 200
GZ 8:1 411:1 205 103
GZ 16:1 848:1 105 53
GS .315 – 53:1 63,000 32,000 2 423 1 231 F40
GZ 30.1 8:1 424:1 354 180
GZ 30.1 16:1 848:1 177 90
GZ 30.1 32:1 1,696:1 88 45
GS .400 – 54:1 125,000 63,000 4,717 3,377 F48
GZ 35.1 8:1 432:1 691 348
GZ 35.1 16:1 864:1 344 174
GZ 35.1 32:1 1,728:1 172 87
GS .500 – 52:1 250,000 125,000 9,804 4,902 F60
GZ 40.1 16:1 832:1 714 357
GZ 40.1 32:1 1,664:1 358 179
GZ 40.1/GZ 16.1 64:1 3,328:1 203 101
GS .630.3 – 52:1 480,000 240,000 24,242 12,121 F60 AUMA
GZ 4:1 210:1 6,676 3,338
GZ 8:1 425:1 3,299 1,649
GZ 16:1 848:1 1,838 919
GZ 32:1 1,718:1 908 454
GZ 64:1 3,429:1 505 252
GZ 133:1 6,939:1 249 125

Lifetime
Type Number of turns at output drive1
GS 100.3 – GS 200.3 15,000
GS .250.3 10,000
GS .315 4,700
GS 400 – GS 500 2,500
GS .630.3 1,500

1
at load with run torque and even load distribution in directions OPEN and
CLOSE. For higher lifetime requirements, reduce the torques (run torques)
accordingly. For detailed information, refer to the separate technical data
sheets.
68 Note: max. 10 turns at output drive/stroke, followed by cooling down phase
SA MULTI-TURN ACTUATORS – DETAILS

CONTROL UNIT  ELECTRONIC CONTROL UNIT 

Setting ranges of limit switching for SA and SAR When using the electronic control unit, reaching an end position,
For multi-turn actuators, the control unit records the number of valve position, torque, temperature within the unit, and vibration
turns per stroke. There are two versions for various ranges. are recorded in digital form and transmitted to AC integral controls.
AC controls internally process all signals and provide respective
Turns per stroke indications via the respective communication interface.
Electromechanical control unit Electronic control unit
Standard 2 – 500 1 – 500 Conversion of mechanical parameters into electronic signals is
Option 2 – 8,000 10 – 5,000 contactless and therefore reduces wear. The electronic control unit
is prerequisiste for non-intrusive setting of the actuator.

ELECTROMECHANICAL CONTROL UNIT 

Binary and analogue signals of the electromechanical control unit are internally processed if AM or AC integral controls are supplied. For
actuators without integral controls, signals are transmitted via electrical connection. In this case, the following technical data for switches
and remote position transmitters is required.

Limit/torque switches
Versions
Application/description Type of contact
Single switches Standard One NC contact
and one NO contact
Tandem switches (option) For switching two distinct potentials. The switches have two compartments with galvanically isolated Two NC contacts
switches in a common sealed housing. The two switches are operated together; one switch is leading and and two NO contacts
should be used for signalisation.
Triple switches (option) For switching three distinct potentials. This version consists of one single and one tandem switch. Three NC contacts
and three NO contacts

Rated power Rated power

Silver plated contacts Gold-plated contacts (option)
U min. 24 V AC/DC U min. 5V
U max. 250 V AC/DC U max. 50 V
I min. 20 mA I min. 4 mA
I max. AC current 5 A at 250 V (resistive load) I max. 400 mA
3 A at 250 V (inductive load, cos j = 0.6)
I max. DC current 0.4 A at 250 V (resistive load)
0.03 A at 250 V (inductive load, L/R = 3 µs) Switches - other features
7 A at 30 V (resistive load) Operation Lever
5 A at 30 V (inductive load, L/R = 3 µs)
Contact element Snap-action contact (double break)

Blinker transmitter for running indication

Rated power Blinker transmitter - other features
Silver plated contacts Operation Segment washer
U min. 10 V AC/DC Contact element Snap action contact
U max. 250 V AC/DC Type of contact Change-over contact
I max. AC current 3 A at 250 V (resistive load)
2 A at 250 V (inductive load, cos j ≈ 0.8)
I max. DC current 0.25 A at 250 V (resistive load)

69
SA MULTI-TURN ACTUATORS – DETAILS

ELECTROMECHANICAL CONTROL UNIT (CONT'D)

Remote position transmitter

Precision potentiometer for OPEN-CLOSE duty Electronic position transmitter EWG
Single Tandem 2-wire 3-wire/4-wire
Linearity ≤1% Output signal 4 – 20 mA 0/4 – 20 mA
Power 1.5 W Power supply 24 V DC (18 – 32 V)
Resistance (standard) 0.2 kΩ 0,2/0,2 kΩ Max. ambient +80 °C (standard)/+90 °C (option)
Resistance (option) 0.1 kΩ, 0.5 kΩ, 1.0 kΩ, 0.5/0.5 kΩ, 1.0/1.0 kΩ, temperature1
further variants on 2.0 kΩ, 5.0 kΩ 5.0/5.0 kΩ, 0.1/5.0 kΩ,
request 0.2/5.0 kΩ, 1.0/5.0 kΩ
Max. wiper current 30 mA RWG electronic remote position transmitter
Lifetime 100,000 cycles 2-wire 3-wire/4-wire
Output signal 4 – 20 mA 0/4 – 20 mA
Power supply 14 V DC + (I x RB), max. 30 V 24 V DC (18 – 32 V)
Precision film potentiometer for modulating duty
Single Tandem
Linearity ≤1%
Power 0.5 W
Reistance 1.0 kΩ or 5.0kΩ 1.0/5.0 kΩ, 1.0/1.0 kΩ or
further variants on 5.0/5.0 kΩ
request
Max. wiper current 0.1 mA
Lifetime 5m cycles
Max. ambient +90 °C
temperature1

HANDWHEEL ACTIVATION 

Microswitches for signalling handwheel activation – other features

Rated power of microswitch to signal handwheelactivation Operation Lever
Silver plated contacts Contact element Snap action contact
U min. 12 V DC Type of contact Change-over contact
U max. 250 V AC Max. ambient +80 °C
I max. AC current 3 A at 250 V (inductive load, cos phi = 0.8) temperature1
I max. DC current 3 A at 12 V (resistive load)

VIBRATION RESISTANCE  MOUNTING POSITION 

According to EN 60068-2-6. AUMA actuators, even when equipped with integral controls, can
be operated without restriction in any mounting position.
Actuators withstand vibration during start-up or in case of plant
failures up to 2 g, within the frequency range from 10 to 200 Hz.
However, a fatigue strength may not be derived from this. NOISE LEVEL 

This data is valid for SA and SQ actuators without integral controls The noise level originated by the actuator remains below the noise
with AUMA plug/socket connector (S) but not in combination with level of 72 dB (A).
gearboxes.

Complying to the conditions above, the applicable load limit for

actuators with AM or AC integral controls amounts to 1 g.

1
Ambient temperature range depends on temperature range of the actuator
70 (refer to name plate).
SUPPLY VOLTAGES/MAINS FREQUENCIES 

Hereafter, please find the standard supply voltages (other voltages Special voltages
upon request). Some actuator versions or sizes are not available
3-phase AC current
with the stipulated motor types or voltages/frequencies. For Voltages/frequencies
detailed information, please refer to the separate electrical data Volt 220 440 525 575 600 660 690
sheets. Hz 50 50 50 60 60 50 50

Standard voltages Permissible variation of mains voltage: ±10 %

Permissible variation of mains frequency: ±5 %
3-phase AC current
Voltages/frequencies
Volt 220 230 380 380 400 400 415 440 460 480 500
Hz 60 50 50 60 50 60 50 60 60 60 50

MOTOR 

Type of duty according to IEC 60034-1/EN 15714-2 Rated values for motor protection
Thermoswitches are used as standard motor protection. When using
Type 3-phase AC 1-phase AC DC current
integral controls, motor protection signals are internally processed.
SA 07.2 – SA 16.2 S2 - 15 min, S2 - 15 min1/ S2 - 15 min/
S2 - 30 min/ classes A, B1 classes A, B This also applies for the optional PTC thermistors. For actuators
classes A,B without integral controls, signals must be processed via external
SA 25.1 – SA 48.1 S2 - 15 min, S2 – – controls.
- 30 min/
classes A, B
SAR 07.2 – SAR 16.2 S4 - 25 %, S4 - 25 %1/ – Rating of the thermoswitches
S4 - 50 %/ class C1
class C 1-phase AC voltage
(250 V AC) Switch rating Imax
SAR 25.1 – SAR 30.1 S4 - 25 %, – –
S4 - 50 %/ cos j = 1 2.5 A
class C cos j = 0.6 1.6 A
SQ 05.2 – SQ 14.2 S2 - 15 min/ S2 - 10 min/ –
classes A, B classes A, B1 DC voltage Switch rating Imax
SQR 05.2 – SQR 14.2 S4 - 25 %, S4 - 20 %/ – 60 V 1A
S4 - 50 %/ class C1 42 V 1.2 A
class C
24 V 1.5 A
Indications on type of duty refer to the following conditions:
Nominal voltage, 40 °C ambient temperature, average load of
approx. 35 % of maximum torque Special motors
For special requirements, the actuators can be equipped with
Motor insulation classes special motors, e.g. brake motors, two-speed motors or motors for
longer run times.
Insulation classes
3-phase AC motors F, H
1-phase AC motors F
DC motors F

1
not available for all sizes
71
SA MULTI-TURN ACTUATORS – DETAILS

TERMINAL PLANS/ELECTRICAL CONNECTION 

All diagrams show signal wirings to the 50 contact plug/socket S1 S2 S3 S4 F1 R2 R1

DSR DOEL WSR WOEL TH f1 H
connector and are the basis for connecting control cables and the
power supply. They can be downloaded at www.auma.com. U1 V1 W1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 19 20 21 22 23 47 48

> TPA for SA/SAR multi-turn actuators and SQ/SQR part-turn T T ϑ

R2 / f1
21 = E2out
22 = 0 V
actuators M
3~
23 = + 5 VDC

> MSP for AM actuator controls

TPA terminal plan extract for an actuator
> TCP for AC actuator controls

ANOUT2+ (Drehmoment / Torque)

ANOUT1+ (Stellung / Position)

NO 24 V / 1 A, 250 VAC / 1 A

NO 24 V / 1 A, 250 VAC / 1 A

NO 24 V / 1 A, 250 VAC / 1 A

NO 24 V / 1 A, 250 VAC / 1 A

NO 24 V / 1 A, 250 VAC / 1 A
Com. 24 V / 5 A, 250 VAC / 5 A
0 / 4 – 20 mA / 500 Rmax

0 / 4 – 20 mA / 500 Rmax
+24 VDC / lmax = 50 m A
L1
L2
L3
PE

0 / 4 – 20 mA / 243 R

NC (Störung / Fault)
NOT / EMERGENCY

NO (Bereit / Ready)
Q1 ext. 1 3 5

DOUT1

DOUT2

DOUT3

DOUT4

DOUT5
HALT / STOP
AUF / OPEN
ZU / CLOSE

ANOUT2-
ANOUT1-
ANIN1+
0,1 2 4 6

ANIN1-

MODE

Com.
0V

0V

0V
F1-3 ext.

0,1 0,1

XK
U1 V1 W1 PE 1 2 12 13 27 28 3 4 5 6 7 8 9 10 11 23 24 29 30 14 15 16 17 18 19 20 21 22

TPC terminal plan extract for AC controls

AUMA plug/socket connector

Power contacts Protective earth Control contacts
No. of contacts max. 6 (3 equipped) 1 (leading contact) 50 pins/sockets
Designations U1, V1, W1, U2, V2 , W2 PE 1 to 50
Connection voltage max. 750 V – 250 V
Rated current max. 25 A – 16 A
Type of customer connection Screw connection Screw connection for ring lug Screw connection, crimp-type (option)
Connection diameter max. 6 mm2 6 mm2 2.5 mm2
Material - pin socket carrier Polyamide Polyamide Polyamide
Material - contacts Brass Brass Brass, tin plated or gold plated (option)

Thread dimensions of cable entries (selected choice)

Electrical connection S Electrical connection SH
M-threads (standard) 1 x M20 x 1.5; 1 x M25 x 1.5; 1 x M32 x 1.5 1 x M20 x 1.5; 2 x M25 x 1.5; 1 x M32 x 1.5
Pg-threads (option) 1 x Pg 13.5; 1 x Pg 21; 1 x Pg 29 1 x Pg 13.5; 2 x Pg 21; 1 x Pg 29
NPT-threads (option) 2 x ¾" NPT; 1 x 1¼" NPT 1 x ¾" NPT; 2 x 1" NPT; 1 x 1¼" NPT
G-threads (option) 2 x G ¾"; 1 x G 1¼" 1 x G ¾"; 2 x G 1"; 1 x G 1¼"

HEATER 

Heater in Actuators without Actuators with AM or Motor heater Actuators without integral controls
control unit integral controls AC Voltages 110 – 120 V AC, 220 – 240 V AC or 380 – 400 V AC
Heating element Self-regulating PTC element Resistance type heater (externally supplied)
Voltage ranges 110 V – 250 V DC/AC 24 V DC/AC (internal supply) Power 12,5 W – 25 W2
24 V – 48 V DC/AC
380 V – 400 V AC
Power 5 W – 20 W 5W Heater for actuator
controls AM AC
Voltages 110 – 120 V AC, 220 – 240 V AC, 380 – 400 V AC
Temperature-controlled 40 W 60 W
power

2
depending on motor size, please refer to separate technical data sheets.
72
AM AND AC ACTUATOR CONTROLS

LOCAL OPERATION - LOCAL CONTROLS 

AM AC
Operation Selector switch LOCAL - OFF - REMOTE, lockable in all three positions Selector switch LOCAL - OFF - REMOTE, lockable in all three positions
Push buttons OPEN, STOP, CLOSE Push buttons OPEN, STOP, CLOSE, Reset
Indication 3 indication lights: End position CLOSED, collective fault signal, end 5 indication lights: End position CLOSED, torque fault in direction CLOSE,
position OPEN motor protection tripped, torque fault in direction OPEN, end position
OPEN
– Graphic display with commutable white and red
backlight
Resolution 200 x 100 pixels

SWITCHGEAR 

AM and AC
AUMA power classes
Reversing contactors, Standard A1
mechanically and electronically locked Options A2, A3, A41, A51, A61
Thyristors, Standard B1
electronically locked Options B2, B3

For more details on power classes and for thermal overload relay setting, please refer to the electrical data sheets.

AM AND AC – PARALLEL INTERFACE TO THE DCS 

AM AC
Input signals
Standard Standard
Control inputs +24 V DC: OPEN, STOP, CLOSE via opto-isolator, one common Control inputs +24 V DC: OPEN, STOP, CLOSE, EMERGENCY, via opto-isolator (OPEN,
STOP, CLOSE with one common)
Option Option
As standard, with additional EMERGENCY input As standard, with additional inputs for MODE and ENABLE
Option Option
Control inputs at 115 V AC Control inputs at 115 V AC, 48 V DC, 60 V DC, 110 V DC

Auxiliary voltage available for input signals

24 V DC, max. 50 mA 24 V DC, max. 100 mA
115 V AC, max. 30 mA 115 V AC, max. 30 mA

Setpoint control
Analogue input 0/4 – 20 mA

Output signals
Standard Standard
5 output contacts, 4 NO contacts with common, max. 250 V AC, 0.5 A (resistive load) 6 output contacts can be assigned as desired using parameters, 5 NO contacts with one
Default configuration: End position CLOSED, end position OPEN, selector switch REMOTE, common, max. 250 V AC, 1 A (resistive load), 1 potential-free change-over contact, max.
selector switch LOCAL 250 V AC, 5 A (resistive load)
1 potential-free change-over contact, max. 250 V AC, 5 A (resistive load) for collective Default configuration: End position CLOSED, end position OPEN, selector switch REMOTE,
fault signal: Torque fault, phase failure, motor protection tripped torque fault CLOSE, torque fault OPEN, collective fault signal (torque fault, phase failure,
motor protection tripped)
Option
12 output contacts can be assigned as desired using parameters, 10 NO contacts with
one common, max. 250 V AC, 1 A (resistive load), 2 potential-free change-over contacts
for collective fault signal max. 250 V AC, 5 A (resistive load)
Option
Independent change-over contacts without common, max. 250 V AC, 5 A (resistive load)

Continuous position feedback signal

Position feedback signal, 0/4 – 20 mA Position feedback signal, 0/4 – 20 mA

1
Switchgear supplied in separate control cabinet
73
AM AND AC ACTUATOR CONTROLS

AC - FIELDBUS INTERFACE TO DCS 

Profibus Modbus Foundation Fieldbus HART Wireless

General Exchange of all discrete and continuous operation commands, feedback signals, status requests between actuators and DCS, as digital information
information
Supported DP-V0, DP-V1, DP-V2 Modbus RTU FF H1 HART Wireless
protocols
Maximum 126 (125 field devices and one 247 field devices and one 240 field devices including 64 field devices when 250 per gateway
number of Profibus DP master) Modbus RTU master linking device. A maximum of implementing multidrop
participants without repeater; i.e. max. 32 Without repeater, i.e. max. 32 32 devices can be connected to technology
devices per Profibus DP per Modbus segment a single Foundation Fieldbus
segment segment.
Max. cable Max. 1,200 m (for baud rates < Max. 1,200 m Max. 1,900 m Approx 3,000 m Distance covered
lengths 187.5 kbit/s), Outside approx. 200 m,
without 1,000 m at 187.5 kbit/s, Inside buildings approx. 50 m
repeater 500 m at 500 kbit/s,
200 m at 1.5 Mbit/s
Max. cable Approx. 10 km (only applies to Approx. 10 km Approx. 9.5 km Use of repeaters possible, max. Each device acts as repeater.
lengths with baud rates < 500 kbit/s), The maximum possible cable The maximum cable length cable length corresponds to Subsequently arranged devices
repeater Approx. 4 km (at 500 kbit/s) length depends on type and which can be implemented conventional 4 – 20 mA wiring. are used to cover large
Approx 2 km (at 1.5 Mbit/s) number of repeaters. Typically, depends on the number of distances.
The maximum possible cable maximum 9 repeaters can be repeaters. For FF, cascading of
length depends on type and used in one Modbus system. max. 4 repeaters possible.
number of repeaters. Typically,
maximum 9 repeaters can be
used in one Profibus DP system.
Overvoltage Up to 4 kV – not required
protection
(option)

Data transmission via fibre optic cables

Supported Line, star, ring Line, star – – –
topologies
Cable length Multi-mode: up to 2.6 km at 62.5 µm glass fibre – – –
between 2 Single-mode: up to 15 km – – –
actuators

DCS INTEGRATION TESTS – SELECTION 

Fieldbus Manufacturer DCS Fieldbus Manufacturer DCS

Profibus DP Siemens S7-414H; Open PMC, SPPA T3000 Modbus Allen Bradley SLC 500; Series 5/40; ControlLogix
ABB Melody AC870P; Freelance 800F; Controller
Industrial IT System 800 XA Emerson Delta-V
OMRON CS1G-H (CS1W-PRN21) Endress & Hausser Control Care
Mitsubishi Melsec Q (Q25H with QJ71PB92V master General Electric GE Fanuc 90-30
interface) Honeywell TDC 3000; Experion PKS; ML 200 R
PACTware Consortium e.V. PACTware 4.1 Invensys/Foxboro I/A Series
Yokogawa Centum VP (ALP 121 Profibus interface) Rockwell Control Logix
Foundation ABB Industrial IT System 800 XA Schneider Electric Quantum Series
Fieldbus Emerson Delta-V; Ovation Siemens S7-341; MP 370; PLC 545-1106
Foxboro/Invensys I/A Series Yokogawa CS 3000
Honeywell Experion PKS R100/R300
Rockwell RSFieldBus
Yokogawa CS 3000

74
SUMMARY OF FUNCTIONS 

AM AC
Operational functions
Type of seating programmable l l
Automatic correction of the direction of rotation upon wrong phase sequence l l
Positioner – n
Feedback of intermediate positions – l
Approaching the intermediate positions directly from remote – n
Operation profiles with intermediate positions – n
Extended operating time due to timer – l
Programmable EMERGENCY behaviour n
Failure behaviour on loss of signal n l
Torque by-pass – l
Integral PID controller – n
Multiport valve function – n
Automatic deblocking – n

Monitoring functions
Valve overload protection l l
Phase failure/phase sequence l l
Motor temperature (limit value) l l
Monitoring the admissible on-time (type of duty) – l
Manual operation activated n n
Operating time monitoring – l
Reaction to operation command – l
Motion detector – l
Communication to DCS via fieldbus interface – n
Wire break monitoring, analogue inputs – l
Electronics temperature – l
Diagnostics via continuous sensing of temperature, vibration – l
Heater monitoring – l
Monitoring of position transmitter in the actuator – l
Monitoring of torque sensing – l

Diagnostic functions
Time-stamped event report – l
Electronic device ID – l
Operating data logging – l
Torque profiles – l
Status signals according to NAMUR recommendation NE 107 – l
Maintenance recommendations regarding O-rings, lubricant, reversing contactors, and mechanics. – l

Standard
Option

75
OTHER TYPE
RANGES

76
In addition to the previously introduced SA
and SQ type ranges, AUMA offers further
product ranges to satisfy specific customer
requirements:

> Space constraints

> Short operating times
> Continuous modulating

77
FURTHER AUMA PRODUCTS

BASIC RANGE 

Simple control and basic functions as well as SBA linear actuators  ED/EQ part-turn actuators 
feedback signals – these are the major High positioning accuracy - the perfect Simple and reliable part-turn actuators for
characteristics required by our customers. choice for modulating applications. open-close and modulating duty.
BASIC RANGE actuators ensure reliable
service over many years, following the install > Seven sizes > Eight sizes
and forget philosophy. Operation commands > Thrust range: 0.6 kN – 25 kN > Torque range: 25 Nm – 600 Nm
and setpoints are implemented by means of > Stroke range: 35 mm – 100 mm > Swing angle range: 90 ° – 180°
binary or analogue voltage or current
signals. Applications: Temperature control of cooling Applications: Shut-off valves for by-pass,
water or lubricating oil; turbine control e.g. bleeding, lubricating oil or cooling water
In the event of power failure, the valve can spear head adjustment in Pelton turbines pipelines
be operated by manual emergency opera-
tion included as standard.

78
SMART RANGE 

Variable speed actuators for SDL/SDG linear actuators SGC part-turn actuators and SVC globe valve actuators
modulating applications Actuators for automating control Providing high torques at fast operating speed, SGC and SVC
requiring high positioning valves fulfilling highest demands actuators are ideally suited for fast opening and closing. Internal
accuracy and/or for integration regarding positioning accuracy. speed control nevertheless protects the mechanics of actuator and
into DCS placing higher A wide range power supply valve. Variable speed leads to high positioning accuracy.
demands on the functionality of input caters for utmost power
the field devices. supply flexibility. SGC part-turn actuators
> Five sizes
With regard to DCS integration, > Three sizes > Torque range: 25 Nm – 1,000 Nm
the product family is extremely > Thrust ranges: 4 kN – 15 kN > Swing angle ranges: 75° – 105°
flexible, including fieldbus > Stroke ranges:
interfaces for Profibus DP and 55 mm – 300 mm Applications: Shut-off valves in water treatment plants, bulk
Modbus RTU. > Modulating duty with handling systems, fire-fighting systems, turbine control
continuous modulating
The actuators are equipped with (class D) SVC globe valve actuators
a teach-in function which > Available with 24 V DC power > Three sizes
adapts positioning accuracy to supply > Torque ranges: 10 Nm – 100 Nm
changing marginal conditions. > Stroke ranges: 60 mm and 70 mm
Applications: Temperature > Turns per stroke: Subranges between 1 – 40 turns/stroke
Speed control is used for soft control of cooling water or (>40 turns/stroke on request)
starts and stops acting gently lubricating oil; turbine control
on all mechanical components. e.g. spear head adjustment in Applications: Shut-off valves, control valves for pressure or level
Operation profiles with variable Pelton turbines control, turbine control
speed help to avoid critical
states within the valve such as
pressure surges or cavitation.

79
SERVICE

80
Decisive factors for civil engineering
constructions for water applications and
hydropower are long product life and
operational safety. Sophisticated design
and careful device production are an
absolute must – and a worldwide service
network ensuring availability of our
AUMA actuators throughout their
complete product life.

81
We at AUMA strive for long-term customer satisfaction and
partnership by warranting the safe and smooth operation of
our actuators. We attach great importance to customised
advice and comprehensive service – throughout the entire
product life cycle.

SERVICES

EXPERTISE IN YOUR NEIGHBOURHOOD COMPREHENSIVE SERVICE

We do not go for call centres with endless waiting loops or online Whatever applies to customer support also applies to customer
device configuration systems with direct order placement. As soon service. Our sales network is also a service network. We always care
as the automation requirements become more complex - and for you and our products.
actuators are part of systems with different levels of complexity
- the direct support and advice provided by our service staff cannot Our service engineers know the AUMA devices by heart and their
be replaced by automatic ordering systems. This is how we ensure technical expertise in the field of device deployment is common
that our customers select the most suitable actuator solution. knowledge. The best practice database is available for the AUMA
service network, beneficial for both, the service staff and the
AUMA’s global service network with subsidiaries and representa- customers.
tives, established in 70 countries, is even subdivided in sections of
competence at country level. The AUMA sales staff are informed Our AUMA service offers our customers all around the globe
about the latest developments by regular sales training. comprehensive service performance for actuators, actuator controls,
and gearboxes. With our versatile service portfolio, we are your
Your special advantage: Competent support for AUMA products is competent partner from installation and commissioning to training,
available worldwide, helping you in selecting the suitable device - in maintenance, and overhaul or repair right through to global
your neighbourhood. availability and supply of spare parts.

We guarantee availability for spare parts for at least 10 years after

discontinuation of a product.

82
TAILORED MAINTENANCE

Preventive maintenance maximises plant availability. In compliance

with the specified application conditions, we develop individual and
tailored maintenance plans.

RETROFITTING AND CUSTOMISED PRODUCTION

There is no such thing as "impossible" with AUMA. Special and

challenging installation conditions require special and customised
solutions: Especially for buried service or when modernising existing
plants where valve attachments are frequently not complying with
standards. We offer extensive accessories and manufacture pedes-
tals, lever arrangements, and other adapters to customer needs.

83
CERTIFICATIONS

QUALITY IS NOT JUST A MATTER OF TRUST

Actuators must be reliable and dependable. They determine the The importance of environmentally sound production is reflected in
cycle of precisely defined work processes. Reliability does not begin our certifications according to ISO 9001 and ISO 14001.
during commissioning.
However, quality management is no one-time or static matter. It has
For AUMA, this commences with a well-thought out design, careful to be proven day by day. Numerous audits by our customers and
selection of material used and conscientious production using independent institutes confirm these high standards.
state-of-the-art machinery. With clearly controlled and supervised
production steps we pay close attention to the environment.

CERTIFICATE
The Certification Body
of TÜV SÜD Management Service GmbH
certifies that

AUMA Riester GmbH & Co. KG

Aumastr. 1, 79379 Müllheim
Germany

has established and applies a

Quality, Environmental,
Occupational Health and Safety Management System
for the following scope of application:

Design and development, manufacture, sales and service of

electric actuators, integral controls and gearboxes for
valve automation as well as components for
general actuation technology.

Performance of audits (Report-No. 70009378)

has furnished proof that the requirements under:

ISO 9001:2008
ISO 14001:2004
OHSAS 18001:2007
are fulfilled. The certificate is valid in conjunction
with the main certificate from 2015-06-09 until 2018-06-08.
Certificate Registration No. 12 100/104/116 4269/01 TMS

Product Compliance Management

Munich, 2015-06-09

84
EU DIRECTIVES  INSPECTION CERTIFICATE 

Declaration of Incorporation in compliance with the Machinery After assembly, every single actuator is thoroughly tested and
Directive and Declaration of Conformity according to the Low torque switches are calibrated. This process is recorded in the
Voltage and EMC Directives. inspection certificate.

According to the Machinery Directive, AUMA actuators and valve

gearboxes are considered as partly completed machinery. By means CERTIFICATES 
of the Declaration of Incorporation, AUMA certify that during the
design stage of the devices, the fundamental safety requirements Notified bodies perform type tests on the actuators to prove
stipulated in the Machinery Directive were applied. whether the devices are suitable for specifically defined applica-
tions. One example are the tests to prove electrical safety for the
AUMA actuators fulfil the requirements of the Low Voltage and North American market. For all devices mentioned in this brochure,
EMC Directives. This has been proved in various exams and exten- relevant certificates are available.
sive tests. Consequently, AUMA issue a Declaration of Conformity in
compliance with the Low Voltage and EMC Directives. Where can I get the certificates?
All confirmations, records and certificates are filed at AUMA and
Declarations of Incorporation and of Conformity are combined in a provided as printed or digital version on request.
single certificate.
The documents can be downloaded from the AUMA website at any
According to the Low Voltage and EMC directives, the devices are time; some of them are password protected.
labelled with the CE mark.
> www.auma.com

85
AUMA Riester GmbH & Co. KG
Aumastr. 1
79379 Muellheim
Germany
Tel +49 7631 809-0
Fax +49 7631 809-1250
[email protected]

AUMA subsidiaries and representatives

are implanted in more than 70 countries.
For detailed contact information,
please refer to our website.
www.auma.com

Subject to changes without notice. The product features and technical data provided do not express or imply any warranty.
Y005.098/003/en/1.21
ELECTRIC ACTUATORS HYDRAULIC STEEL STRUCTURES & HYDROPOWER