Finning Oil&Gas Solutions Brochure

Download as pdf or txt
Download as pdf or txt
You are on page 1of 10

Oil & Gas

Power Solutions
There are more Cat
Expertise Power
engines installed in
you can you can
petroleum applications
trust believe in
worldwide than any
Finning Power Systems is part of Finning Visit any oil or gas installation from the frozen
International Inc., the world’s largest wastes of the Arctic to the searing hot deserts other manufacturer.
distributor of Caterpillar ® plant, engines of the Middle East or the treacherous waters
and power solutions. of the North Sea and the critical role played
by Cat engines soon becomes clear.
Our success has been built on the overriding
belief that “To be the best you have to deliver Bespoke power system solutions engineered
the best.” by Finning are used in every conceivable
application, upstream and downstream.
Delivering on this promise requires; the ability
to provide solutions for the most challenging • Offshore and land drilling
applications, on land and offshore, an intuitive • Well servicing: high pressure pumping,
understanding built on years of experience coil tubing and nitrogen power
in the field and a total, all encompassing
• Offshore prime and emergency power
commitment to delivering lasting reliability.
for fixed and floating facilities
These are the qualities that have made Finning • Mechanical power for offshore cranes
a world leader in the supply of power system
• ATEX and Zone 2 power solutions
solutions for the oil and gas industry.
• Production pipeline pumping and
power generation
• Fire pump engine power

commitment

Our success has been built on the


overriding belief that “To be the best
you have to deliver the best.”
Every oil & gas engine we supply is designed around proven technology,
custom built to meet the exact requirements of each individual application.
Finning’s expertise has been
proven on oil & gas installations

Any application. Any weather. across the globe.

Any altitude. Any eventuality. Anywhere.


Designed to perform and keep on performing, even in the most diverse of conditions,
the solutions we supply are based on equipment that has been tried, tested and
proven in major oil and gas installations around the world.

SPP Pumps CLYDEUNION PUMPS, AN SPX BRAND


NORTH SEA Iraq
Design and installation of two Cat 3512C HD engines to drive Bespoke engineered package to provide mechanical power
firewater pumps on a new Octabuoy semi-submersible drilling, for specialist firewater pumping equipment.
production and storage facility.
• Complete package built around two Cat 3412 diesel engines
• Engines rated 1678 kW at 1800 rpm custom packaged including support base, controls, exhaust, and fuel system
to meet the requirements of NFPA 20 (National Fire • Installed in a weatherproof enclosure purpose-designed for
Protection Association) desert conditions
• Capable of full power at a constant 22.5-degree tilt in the event • Custom engineered radiator cooling system designed to deal
of an emergency with high ambient temperatures
• Certified to EPA marine tier two classification and engineered • Designed and built in compliance with the NFPA 20 (National
to meet the E3 emissions’ test cycle for marine applications Fire Protection Association) standards

leading epc
Kenz Figee MalaysiA
North SEA
Design, manufacture and commissioning of custom
Cat C18 twin turbo engine, custom engineered engineered, hazardous area generator for a submersible
to power lifting gear in variable offshore conditions. fire pump and motor on a floating production, storage
and offloading FPSO (Floating, Production, Storage
• Designed to operate in specified ambient conditions, and Offloading).
whilst providing a smaller overall footprint
• New engine rating, 651 bkw (872 hp) at 22200 rpm, • Cat 3512B engine, engineered to comply
developed and engineered exclusively for this application with DNV Marine Classification and the SOLAS
safety standards
• Specially modified to enable remote radiator cooling,
creating a much smaller and lightweight package • Installed in pressurised H60 container for use
in a Zone 2, temperature class T3 (below 2000C),
Gas group IIA hazardous area
• Start and stop fail-safe mechanisms in accordance
with the NFPA20
.
ng

Dynam
ri
la f
ic ga
s
Ga ce s
du

s
re

Bl
ly

en
ificant gn

din

i
Saving fuel
s o
al s

g
ut

te
,b

ch
el
Our people work closely with fu

nolo gy e

s
ve
owners and builders to ensure
and reducing

sa
n

nly
each engine-driven package

o
ab

t
operating costs

les

whic h no
meets the specification and site

die
requirements of the application.

se
le
ng

s,
ga
es

in
to r 0 %
un o7
Finning can supply a complete range of gaseous and liquid fuel powered on up t

engines and power solutions to meet any application. Gas engines burn natural
gas, propane, coal seam gas and other gaseous fuels. Diesel engines can be
engineered to operate on crude or residual oils, as well as diesel fuel from
around the world.

Custom built Engine ratings Available for Retrofit


to perform, and For standard production applications we use the If you retrofit your existing equipment, you will get all the

keep on performing
best-in-class tool, EP (Electric Power) Specsizer. This tool benefits of Dynamic Gas Blending plus the advantages
enables us to determine the optimum size of generator of a complete package, including full warranty coverage
sets to meet customer requirements, based on the client’s and genuine parts from the global Cat dealer network.
motor load list. For custom applications we can offer an
oversize alternator. • Bolt-on component installation
Working with many of the world’s largest engineering oil Another tool, GERP (Gas, Engine, Rating, Programme) allows • Consolidated parts packaging
and gas contractors, the Finning Oil and Gas team has the us to input the site gas composition and determine the • Ease of order with one part number for the kit
knowledge and experience to provide a full service, from methane number, enabling us to select the precise engine
design concept and FEED (Front End Engineering Design), and compression ration for each individual application.
to detailed engineering with capabilities for power sizing,
specification review, project management, assembly, Features and Benefits
testing and commissioning. Each custom package is
rigorously tested before it reaches site to keep Dynamic Gas Blending • Reduces gas flaring minimising environmental impact
commissioning time to a minimum. • Continuously modulates gas substitution under all
EXPERTISE With global demands to reduce gas flaring increasing,
transient loading, optimising fuel savings
Our people work closely with owners and builders
Cat has developed its own, unique Dynamic Gas Blending
to ensure each engine-driven package meets the • Accepts up to 55% inerts INNOVATION
specification and site requirements of the application. Finning provides a complete technology for drilling and production engines.
• Requires no recalibration when equipment is moved
For example, this enables existing 3500 series diesel
Finning has the tools and expertise to evaluate and service from design concept engines to run on up to 70% gas and has the capability to
or gas supply changes
Dynamic Gas Blending
size the engine and generator against load demands, • Lowers fuel costs with up to 70% of diesel being
adapt to incoming fuel quality and pressure. Therefore our
taking into consideration ambient temperatures, altitude and FEED, to detailed engines can run on a wide variety of fuels, from associated replaced by gas technology enables existing
and fuels available ensuring we deliver the best
possible performance. engineering, project gas to gasified LNG. • Maintains existing service intervals and prolongs
component life diesel engines to run on 70%
Whatever you need, wherever you are, you can rely management, assembly, • ADEM™ A4 and EMCP 4.4 controls increase display
on us to create a solution that delivers against your and diagnostic performance gas, saving fuel, reducing
exact requirements. testing and commissioning.
emissions and lowering
operating costs.
Taking the risk out of pressured engine solution
hazardous areas

Offshore fixed and floating platforms, FPSO’s, Finning is a leading supplier of engines
downstream refineries, LNG terminals, wherever for pipeline pumping and firewater pump
there is oil or gas there is a potential hazard. protection, configured and packaged
to operate in Zone 2, T3, Gas Group IIA
If flammable hydrocarbon gases are released
hazardous areas, where there is a risk
into the atmosphere and come into contact
of explosive atmospheres.
with an ignition source there is a real risk of
a major explosion. We have considerable experience built up
over more than 30 years in creating bespoke
Potential ignition sources on unprotected
solutions to meet the most stringent quality
diesel engines include electrical, mechanical,
and safety standards including:
or static sparks, overspeed, flame from inlet
or exhaust, and hot surfaces. • Class I Division 2 Groups
Flammable gases can be sucked in through C & D for Gas engines
the air intake, along with air for combustion, • Class I Zone 2
leading to flashbacks through the inlet • ATEX Zone 2, Category 3G Group IIA, T3
or backfires in the exhaust. • EN 1834-1, ASTM F2876 & NEC500/505
If the engine consumes flammable gas mixed • EN60079 Pressurised Solutions
with air and diesel fuel there is a danger
of overspeed, which can lead to the engine Every package we create is custom
running out of control and ultimately result engineered to suit the appropriate regional,
in a catastrophic failure. national and international health and safety
legislation, specific site conditions and the
Even if flammable gases don’t enter the individual operation and maintenance
engine itself there is still a danger of ignition requirements of each client.
from contact with hot surfaces on the outside
of the engine. Our expertise includes the design and
configuration of Exd rated equipment, non-
sparking components, exhaust gas coolers,
flame arrestors, gas sensing and controls.

PROVEN

Finning’s hazardous area solutions are built FACT


around proven technology including the latest
Finning has delivered over 1,000 engine and generator
generation of Cat HazPak’s, certified to ATEX
solutions to the oil and gas industry in the last 30 years.
94/9/EC, IECEx, and NEC 505/NEC 500.
EVERY WORLD CLASS SOLUTION EVERY world class engine
STARTS WITH A WORLD CLASS ENGINE needs a world class solution

3 5

1
4
6

10
9 8 7

1 2 3 4 5

Water-cooled External Air Blast Radiator Exhaust Gas Exhaust Spark


Turbocharger and Combustion Heat Exchanger Arrestor Silencer
Marine grade for
Exhaust Manifold Air Inlet
engine jacket and Cools the engine Ensures that
Ensures surface With intake flame after-cooler and exhaust below no sparks or hot
temperature is arrestor and air inlet exhaust gas 200oC (T3) particles escape
below 200oC (T3) shut off into the atmosphere

6 7 8 9 10

Room Cooling Aux Alternator Exd Motor Control Custom Control AC Alternator
Centre (MCC) Panel (UCP)
Is available for Provides power Provides power for
applications if for the HVAC Termination Ensures surface the intended
required and radiator enclosure with the temperature is application - Prime /
ability to sequence below 200oC (T3) Standby / Auxiliary
and cascade start all
package motors
Explosion protection also includes:

• Starting system(s)
• Automated shut-off system
• ECM
KNOWLEDGE

With over 30 years of experience


in creating bespoke solutions for
the oil and gas industry, Finning
Setting new standards for is a leading authority on international
emissions across the globe emission standards and compliance.

Oil and gas applications around the world are required to meet local
and international emission regulations which require different products
for offshore and land based applications, with the additional requirements
to operate in hazardous areas. Finning’s bespoke solutions are engineered
to meet, and in many cases, exceed all of these requirements.

Global Emissions
Level Tiers

EPA EU JAPAN

IMO

GLOBAL EMISSIONS
REGULATIONS 2016 Imo (International
Regulatory authorities in the EU, USA and Japan have been under pressure Maritime Organisation)
for engine and equipment manufacturers to harmonise worldwide emission
standards, in order to streamline engine development and emission type approval/
certification for different markets. Stage I/II limits were, in part, harmonised with
US regulations. Stage III/IV limits are harmonised with the US Tier 3/4 standards.

Annex VI Prevention of Air Pollution from Ships


IMO identified as MARPOL Annexe VI sets limits on sulphur oxide and nitrogen
oxide emissions from ship exhausts and prohibits deliberate emissions of ozone All safe area emissions can be met with land or marine emission requirements but some conflict
depleting substances; designated emission control areas set more stringent in Europe with EU requirements and the ability to meet temperature requirements with an ATEX
standards for SOx, NOx and particulate matter. Zone 2 engine below 750bhp. Please contact Finning if you require any further information.
OIL & GAS PRODUCT RANGE

One Range Fits all


C Series C Series C Series
Hazardous Locations G3300B OIL FIELD GENERATOR SETS TIER 4

Finning offers the broadest range of solutions


in the industry, for every conceivable application
from drilling, gas compression and production
to pumping and well servicing.

CG137 Petroleum transmissions 3500 well service G3500

G3600 C175 C280 GCM34

C Series - hazardous location


DRILLING GAS COMPRESSION PRODUCTION WELL SERVICE C280
PRODUCTS PRODUCTS PRODUCTS PRODUCTS
C15 ACERT™ 3512C TH35-E81 Transmission G3304 G3412C G3606 C15 ACERT™ G3406 C280 C2.2 C18 ACERT™ CX31-P600 Transmission
C18 ACERT™ 3516 CX31-P600 Transmission G3304B G3508 G3608 C18 ACERT™ G3412 3400/3500 C4.4 • C4.4 ACERT™ C27 ACERT™ CX31-P600 Transmission
C27 ACERT™ 3516B CX35-P800 Transmission G3306 G3508B G3612 Generator Sets with Integral Drop Box
C32 ACERT™ 356C HD TH48-E70 Transmission G3306B G3512 G3616 C27 ACERT™ G3412C LE 3600 C6.6 ACERT™ C32 ACERT™ CX 35-P800 Transmission
3508 C175-16 G3406 G3512B GCM34 C32 ACERT™ CG137-12 CM C7 ACERT • C7.1 ACERT™ 3512B TH48-E70 Transmission
3508B C280 G3408 G3516 CG137-12 G3508 Fire Pump C9 ACERT • C9.3 ACERT™ 3512C HD TH48-E80 Transmission
3508C CM G3408C G3516B G3512 C11 ACERT™ Hazardous Location CX48-P2300 Transmission
3512 TH31-E61 G3412 G3520B G3516 C13 ACERT™ Water Cooled Manifold TH55-E70 Transmission
Transmission G3516B C15 ACERT™ TH31-E61 Transmission TH55-E90 Transmission
3512B G3516C
3512C C175-16
A totally
integrated Built
solution around you
A total turnkey-solution, Finning’s bespoke Offshore The power module can be easily assembled on site at a shipyard or fabricators yard.
Power Generation models offer unrivalled flexibility The ability to install the complete generator set through the upper access hatch
to tailor the power solution to meet any platform enables construction of the module and the generator set at the same time. This
site requirements. shortens the overall delivery and installation process saving time and money.

Whatever the situation, it meets the most stringent offshore environmental 4


and safety quality standards. Select your power and fuel options and we
do the rest. The module can be designed to run on liquid fuel, diesel oil,
crude oil, heavy fuel oil (dependent on engine size), gas or in bi-fuel mode.
A product with years of experience in the offshore industry, this unique model 7
combines and optimises efficiency and reliability with environmental performance.
9
Remote monitoring means that it may be easily operated from the main
control room or locally. Our offshore oil and gas team works closely with the
11
your designers to ensure all interface and connection points are easily accessible.

8 10

KEY

1. Lube Oil / Cooling Water Module


2. MDO Tank
3. Electrical Equipment Room 3
4. Exhaust Silencers
5. Fuel Feeder/Booster Module 1
Awaiting HR
6. Crude Oil Tank For position Only
5
7. Ventilation Out
8. Combustion Air Inlet 2
9. Water Mist Fire 6
Extinguishing System
10. Service Crane
11. Ventilation In
WHY FINNING?
Worldwide capability
Finning’s oil and gas expertise has been proven across the globe from frozen
wastes of the Arctic and the treacherous waters of the North Sea, to the heat
drenched deserts of the Middle East.

Financial stability
Finning (UK) Ltd is the UK division of Finning International Inc. one of the
world’s largest distributors of Caterpillar plant, complementary equipment
and power systems. Headquartered in Vancouver, Canada, and listed on the
Toronto Stock Exchange, Finning has bases in the UK and Ireland.

Exemplary safety record


One of the essential values that Finning holds is that all accidents, incidents
and ill health are preventable. For our part the main objective we have
committed to is ensuring the personal health, safety and welfare of all
exposed to risk associated with our solutions. As winner of RoSPA Sir George
Earle Trophy, Finning is world renowned for ensuring the safest working
conditions in the diverse range of industries in which we work.

World class products


Designed to perform and keep on performing, even in the most diverse of
conditions, the solutions we supply are based on equipment that has been
tried, tested and proven in major oil and gas installations around the world.

Over 30 years experience


We have been supplying the oil and gas industry with custom engineered
solutions for every conceivable upstream and downstream application for
more than three decades.

Industry leading expertise


Our knowledge extends across all aspects of the industry from offshore and
land drilling, well servicing and production pipeline pumping, to prime and
emergency power, mechanical power for lifting gear and power pumps, and
ATEX and Zone 2 solutions.

Environmental performance
We are committed to ensuring that the principles of sustainable procurement
are applied to our suppliers who are vetted for their environmental
performance. This is part of our continuous improvement strategy to deal with
the challenges of climate change and is a key requirement of our ISO 14001
environmental certification.

Finning (UK) Ltd


Orbital 5A
Orbital Way
Cannock, Staffs
WS11 8XW
Tel: +44 (0) 1543 465 165
Email: [email protected]
www.finning.co.uk

You might also like