Index Curve Catalogue Maintenance Manuals Drawing Information

CH Warman
TECHNICAL
BULLETIN
Nº 5 SEPTEMBER 2006 TB5/Rev6

TYPE 'MP' PART AND PERFORMANCE CHANGES

(Refer Technical Bulletin 3 for detailed technical specifications)
In addition to Technical Bulletin 3 that describes the Type P pump upgrade in detail,
this document describes the part and performance changes associated with the
upgrade to the new Type MP pumps only. Current users of the Type P pump will be
able to use this document as a quick reference guide when ordering spare parts, or
when checking interchageability and verifying performance.

New Type MP parts can be distinguished from the Type P parts by its “P” suffix. The
Type P pumps are associated with an “X” or “PX” suffix. Refer to section “PART
CHANGES” for these details. Although great care has been taken to make the new
Type MP pump fully interchangeable with the Type P pump, a number of exceptions
concerning the sealing arrangement were unavoidable. This implies that the
purchase of affected new Type MP parts will necessitate the purchase of other related
parts to ensure effective operation. These parts will be supplied in the form of
conversion kits, ensuring the correct combination of parts. This however presents a
financial implication to the users of Type MP pumps. In an effort to limit the additional
cost, the pricing structure of conversion kits will be optimised to benefit both parties.
Refer to tables in section “CONVERSION KITS” for these details.

Current users of the Type P pump will experience a slight change in performance
when converting to the new Type MP wet-end. Refer to Figures 1 - 4 in section
“HYDRAULIC PERFORMANCE CHANGES” for these details. An Exploded View
diagram of the new Type MP is included for information. All technical queries
regarding the new Type MP should be directed at the persons named at the end of
this document.
 Index Curve Catalogue Maintenance Manuals Drawing Information
Page 2 of 14

PART CHANGES

Part Numbers - Part Numbers of most components specific to the Type MP Pumps
have been changed to rationalise the part numbering system.

Most of these parts incorporate a ‘P’ suffix in the new part number, as indicated in the
following tables.

Part Numbers of fasteners have been changed to correspond with a standards

coding system in accordance with SABS 135 / DIN 55 standards. The new part
numbers fully define the characteristics of the fasteners.

Interchangeability of Parts - Most new component parts of the Type MP Pumps are
fully interchangeable with the corresponding component parts of the old Type P
Pump, despite having different Part Numbers.

Parts interchangeability is indicated in the last column of Tables 1 to 4.

In some cases interchangeability of new-for-old parts is conditional upon the new

part being used in combination with specific other new parts. This is indicated by
superscripted markers in the last column of Tables 1 to 4, and described in the listing
of Superscripts, in the section entitled ‘Nomenclature’ following Table 4.

New Pumps - A new Type MP Pump leaving the factory will have the following part
changes compared to the current Type P Pump:

COMPARISON : 3/2C TYPE P vs 50C TYPE MP

NEW/REPLACEMENT PARTS OPTION : INSTEAD OF SALVIC JOINTS
FRAME SIZE CHANGE EXISTING WARMAN PART
3/2C-P 50C-MP
OLD NEW INTERCHANGEABLE
OLD PART QTY NEW PART QTY DESCRIPTION
MATERIAL MATERIAL NEW-FOR-OLD
C2131X A05A 1 C2131P A05A 1 VOLUTE Y
1
C2041X A05A 1 C2041P A05A 1 BACKLINER C
C2032PX D20 1 C2032P D20 1 FRAME PLATE Y
C2125X R08A 1 C2125P U14A 1 VOLUTE FRAME SEAL Y
C2026PX E62 3 M12S58B E62 3 BACKLINER STUD N
NEW C2130 E02 1 SPLIT FLANGE - DISCHARGE -
NEW C3130 E02 1 SPLIT FLANGE - INTAKE -
2
C2134X D20 4 C2134P D23 3 CLAMP RING C
NEW C2372P U13A 1 JOINT RING -
NEW C3372P U13A 1 JOINT RING -
CLAMP WASHER (CLAMP
NEW PC011 E62 6 -
RINGS)
C2129PX E62 4 M12HB80A E62 3 CLAMP RING BOLT N
3
C122X R11A 1 C122 R11A 1 SEAL RING C
4
C029X G01 1 C029 A05A 1 EXPELLER RING C
50B-MP (AM PARTS)
NOT AVAILABLE AT PRESENT

Table 1: 50C-MP - Parts having different Part Numbers, and the differences
in form.
 Index Curve Catalogue Maintenance Manuals Drawing Information
Page 3 of 14

COMPARISON : 4/3D TYPE P vs 75C,D TYPE MP

NEW/REPLACEMENT PARTS OPTION : INSTEAD OF SALVIC JOINTS
FRAME SIZE CHANGE EXISTING WARMAN PART
4/3D-P 75D-MP
OLD NEW INTERCHANGEABLE
OLD PART QTY NEW PART QTY DESCRIPTION
MATERIAL MATERIAL NEW-FOR-OLD
D3131X A05A 1 D3131P A05A 1 VOLUTE Y
5
D3041X A05A 1 D3041P A05A 1 BACKLINER C
D3032PX D20 1 D3032P D20 1 FRAME PLATE Y
D3125X R08A 1 D3125P U14A 1 VOLUTE FRAME SEAL Y
D3026PX E62 3 M12S68B E62 3 BACKLINER STUD N
NEW D3130 E02 1 SPLIT FLANGE - DISCHARGE -
NEW D4130 E02 1 SPLIT FLANGE - INTAKE -
6
D3134X D20 4 D3134P D23 3 CLAMP RING C
NEW C3372P U13A 1 JOINT RING -
NEW D4372P U13A 1 JOINT RING -
CLAMP WASHER (CLAMP
NEW PC011 E62 6 -
RINGS)
D3129PX E62 4 M12HB80A E62 3 CLAMP RING BOLT N
7
D122X R11A 1 D122 R11A 1 SEAL RING C
8
D078X G01 1 D078 G01 1 STUFFING BOX C
9
D029X G01 1 D029 A05A 1 EXPELLER RING C
75C-MP (AM PARTS)
NEW 1 CAM3032P D20 1 FRAME PLATE -

Table 2: 75C,D-MP, 75D-MP Pumps - Parts having different Part Numbers,

and differences in form

COMPARISON : 6/4E TYPE P vs 100D,E TYPE MP

NEW/REPLACEMENT PARTS OPTION : INSTEAD OF SALVIC JOINTS
FRAME SIZE CHANGE EXISTING WARMAN PART
6/4E-P 100E-MP
OLD NEW INTERCHANGEABLE
OLD PART QTY NEW PART QTY DESCRIPTION
MATERIAL MATERIAL NEW-FOR-OLD
E4131X A05A 1 E4131P A05A 1 VOLUTE Y
E4041X A05A 1 E4041P A05A 1 BACKLINER C 10
E4032PX D20 1 E4032P D20 1 FRAME PLATE Y
E4013X A05A 1 E4013P A05A 1 COVER PLATE Y
E4125X R08A 2 E4125P U14A 2 VOLUTE FRAME SEAL Y
E4026PX E62 4 M12S98Q E62 4 BACKLINER STUD N
NEW E4130 E02 1 SPLIT FLANGE - DISCHARGE -
NEW N/A E6130 E02 1 SPLIT FLANGE - INTAKE -
E4134X D20 8 E4134P D23 6 CLAMP RING C 11
NEW D4372P U13A 1 JOINT RING -
NEW E6372P U13A 1 JOINT RING -
CLAMP WASHER (CLAMP
EXISTING PE011 E62 12 -
RINGS)
E4129PX E62 8 M20HB150A E62 6 CLAMP RING BOLT N
E122X R11A 1 E122 R11A 1 SEAL RING C 12
100E-MP (AM PARTS)
NEW 1 DAM4032P D20 1 FRAME PLATE -

Table 3: 100D,E-MP Pump - Parts having different Part Numbers, and

differences in form
 Index Curve Catalogue Maintenance Manuals Drawing Information
Page 4 of 14

COMPARISON : 8/6F TYPE P vs 150E,F TYPE MP

NEW/REPLACEMENT PARTS OPTION : INSTEAD OF SALVIC JOINTS
FRAME SIZE CHANGE EXISTING WARMAN PART
8/6F-P 150F-MP
OLD NEW INTERCHAGEABLE
OLD PART QTY NEW PART QTY DESCRIPTION
MATERIAL MATERIAL NEW-FOR-OLD
F6131X A05A 1 F6131P A05A 1 VOLUTE Y
13
F6041X A05A 1 F6041P A05A 1 BACKLINER C
F6032PX D20 1 F6032P D20 1 FRAME PLATE Y
F6013X A05A 1 F6013P A05A 1 COVER PLATE Y
F6125X R08A 2 F6125P U14A 2 VOLUTE FRAME SEAL Y
F6026PX E62 4 M16S119B E62 4 BACKLINER STUD N
NEW F8130 E02 1 SPLIT FLANGE - DISCHARGE -
NEW N/A E6130 E02 1 SPLIT FLANGE - INTAKE -
14
F6134X D20 8 F6134P D23 6 CLAMP RING C
NEW F8372P U13A 1 JOINT RING -
NEW E6372P U13A 1 JOINT RING -
CLAMP WASHER (CLAMP
EXISTING PF011 E62 12 -
RINGS)
F6129PX E62 8 M24HB180A E62 6 CLAMP RING BOLT N
15
F122X R11A 1 F122 R11A 1 SEAL RING C
16
F078X G01 1 F078 G01 1 STUFFING BOX C
17
F029X G01 1 F029 A05A 1 EXPELLER RING C
150E-MP (AM PARTS)
NEW 1 EAM6032P D20 1 FRAME PLATE -

Table 4: 150E,F-MP Pump - Parts having different Part Numbers, and

differences in form.
Nomenclature:

C indicates - conditional interchangeability of parts, subject to conditions

indicated by superscripts.
N indicates - parts not interchangeable
Y indicates - parts fully interchangeable
NA indicates - Not Applicable

Superscripts

1. C2041P interchangeable with C2041X provided used in combination with

C029, C122 and M12S58B.
2. C2134P interchangeable with C2134X provided used in combination with
M12HB80A and PC011 (Sets only).
3. C122 interchangeable with C122X provided used in combination with C2041P.
4. C029 interchangeable with C029X provided used in combination with C2041P,
C122 and M12S58B.
5. D3041P interchangeable with D3041X provided used in combination with
D029, D078, M12S68B and D122.
6. D3134P interchangeable with D3134X provided used in combination with
M12HB80A and PC011(Sets only).
7. D122 interchangeable with D122X provided used in combination with D029,
D078, D3041P and M12S68B.
8. D078 interchangeable with D078X provided used in combination with D3041P,
D122 and M12S68B.
 Index Curve Catalogue Maintenance Manuals Drawing Information
Page 5 of 14

9. D029 interchangeable with D029X provided used in combination with D3041P,

D122 and M1268B.
10. E4041P interchangeable with E4041X provided used in combination with
M12S98Q and E122.
11. E4134P interchangeable with E4134X provided used in combination with
M20HB150A and PE011 (Sets only).
12. E122 interchangeable with E122X provided used in combination with E4041P.
13. F6041P interchangeable with F6041X provided used in combination with F029,
F078, M16S100B and F122.
14. F6134P interchangeable with F6134X provided used in combination with
M24HB180A and PF011(Sets only).
15. F122 interchangeable with F122X provided used in combination with F029,
F078, F6041P and M16S100B.
16. F078 interchangeable with F078X provided used in combination with F6041P,
F122 and M16S100B.
17. F029 interchangeable with F029X provided used in combination with F6041P,
F122 and M16S100B.

CONVERSION KITS
(Following page)
 Index

Conversion Kits for Converting: 3/2C-P to 50C-MP

Worn Part to be Replaced Worn Part to be Replaced
C2041X-A05A Backliner C029X-A05A Expeller Ring

Replacement Kit: C2041X-KIT Replacement Kit: C029X-KIT

Part Number QTY Description Part Number QTY Description
C2041P-A05A 1 Backliner C2041P-A05A 1 Backliner
C122-R11A 1 Seal Ring C122-R11A 1 Seal Ring
Curve Catalogue

M12S58B-E62 3 Backliner Stud M12S58B-E62 3 Backliner Stud

C029-A05A 1 Expeller Ring
Page 6 of 14

Worn Part to be Replaced

C2134X-D20 Clamp Ring

Replacement Kit: C2134X-KIT

Part Number QTY Description
Maintenance Manuals

C2134P-D23 3 Clamp Ring

M12HB80A-E62 3 Clamp Ring Bolt
PC011-E62 6 Clamp Washer (Clamp Rings)
Drawing Information
 Index

Conversion Kits for Converting: 4/3D-P to 75D-MP

Worn Part to be Replaced Worn Part to be Replaced
D3134X-D20 Clamp Ring D078X-G01 Stuffing Box

Replacement Kit: D3134X-KIT Replacement Kit: D078X-KIT

Part Number QTY Description Part Number QTY Description
D3134P-D23 3 Clamp Ring D3041P-A05A 1 Backliner
M12HB80A-E62 3 Clamp Ring Bolt D122-R11A 1 Seal Ring
PC011-E62 6 Clamp Washer (Clamp Rings) M12S68B-E62 3 Backliner Stud
Curve Catalogue

D078-G01 1 Stuffing Box

Page 7 of 14

Worn Part to be Replaced

D029X-A05A Expeller Ring

Replacement Kit: D029X-KIT

Part Number QTY Description
D3041P-A05A 1 Backliner
Maintenance Manuals

D122-R11A 1 Seal Ring

M12S68B-E62 3 Backliner Stud
D029-A05A 1 Expeller Ring
Drawing Information
 Index

Conversion Kits for Converting: 6/4E-P to 100E-MP

Worn Part to be Replaced Worn Part to be Replaced
Curve Catalogue

E4041X-A05A Backliner E4134X-D20 Clamp Ring

Replacement Kit: E4041X-KIT Replacement Kit: E4134X-KIT

Page 8 of 14

Part Number QTY Description Part Number QTY Description

E4041P-A05A 1 Backliner E4134P-D23 3 Clamp Ring
E122-R11A 1 Seal Ring M20HB150A-E62 3 Clamp Ring Bolt
M12S98Q-E62 4 Backliner Stud PE011-E62 6 Clamp Washer (Clamp Rings)
Maintenance Manuals
Drawing Information
 Index

Conversion Kits for Converting: 8/6F-P to 150F-MP

Worn Part to be Replaced Worn Part to be Replaced
F6134X-D20 Clamp Ring F078X-G01 Stuffing Box

Replacement Kit: F6134X-KIT Replacement Kit: F078X-KIT

Part Number QTY Description Part Number QTY Description
F6134P-D23 3 Clamp Ring F6041P-A05A 1 Backliner
M24HB180A-E62 3 Clamp Ring Bolt F122-R11A 1 Seal Ring
PF011-E62 6 Clamp Washer (Clamp Rings) M16S119B-E62 4 Backliner Stud
Curve Catalogue

F078-G01 1 Stuffing Box

Page 9 of 14

Worn Part to be Replaced

F029X-A05A Expeller Ring

Replacement Kit: F029X-KIT

Part Number QTY Description
F6041P-A05A 1 Backliner
Maintenance Manuals

F122-R11A 1 Seal Ring

M16S119B-E62 4 Backliner Stud
F029-A05A 1 Expeller Ring
Drawing Information
 100

3170 30% 40%

90
50%
55%
60%
3000 62%
80
Index

63.5%
62%
70
2800
35% 60%
2700 30% 40%
45%50%
2600 55%
60 56.1%
2500 50%

H (m)
2400
Curve Catalogue

50
2300
HYDRAULIC PERFORMANCE CHANGES

2200
2100
Page 10 of 14

40
45%
2000
1900
30 1800
1700
1600
Maintenance Manuals

20 1500
1400
1300
1200
10
Drawing Information

0
0 5 10 15 20 25 30 35 40 45 50

Q (l/sec)
Figure 1: 50 Type MP Pump versus 3/2 Type P (marked in red)
 90

2750 30% 40%

r/min 50%
80 60%
2600 65%
Index

70

2400 68%

60
65%
2200 30% 40% 50%
55%
50 60%

H (m)
Curve Catalogue

2000
63%
40
1800
Page 11 of 14

55%

30 1600

1400
Maintenance Manuals

20
1200

1000
10
Drawing Information

0 90
0 10 20 30 40 50 60 70 80

Q (l/sec)
Figure 2: 75 Type MP Pump versus 4/3 Type P (marked in red)
 90

1800 40% 50%

80 r/min 60%
65%
1700 68%
Index

70

1600 70%

60 1555 30% 40% 50% 68%

1500 55%

1400 60%
50

H (m)
63%
Curve Catalogue

1300 60%
40
1200
Page 12 of 14

1100 55%
30
1000
50%
900
Maintenance Manuals

20
800

10
Drawing Information

0 0 20 40 60 80 100 120 140 160

Q (l/sec)
Figure 3: 100 Type MP Pump versus 6/4 Type P (marked in red)
 90

80 1300 40% 45% 50% 55%

60%
65%
Index

70
1200 72%

70%
60
1100

50 1000 30% 40% 50% 60%

65%
70%
Curve Catalogue

H (m)
40 900 70%
Page 13 of 14

65%
800
30

700
20
Maintenance Manuals

600

500
10 400

0
Drawing Information

0 50 100 150 200 250 300

Q (l/sec)
Figure 4: 150 Type MP Pump versus 8/6 Type P (marked in red)
 EXPELLER SEAL Impeller O-Ring (*064)
Impeller O-Ring (*064) Expeller (*028)
ULTRA LOW FLOW Shaft Spacer (*117) Shaft O-Ring (*109) DYNA SEAL
STUFFING BOX Shaft (*073) Expeller Ring (*029)
Shaft O-Ring (*109) Shaft Sleeve (*075)
Stuffing Box (*078) Gland Assembly (*044) Gland Bolt (*045)
Shaft Sleeve (*075) Neck Ring (*067)

Pieter van der Walt

Shaft (*073)
Index

Gland Bolt (*045)

+27 11 617 0721 fax

Lantern Ring (*063)
Neck Ring (*067)

+27 11 617 0780 direct

Packing (*111)
Gland Assembly (*044) Lantern Ring (*063)
Packing (*111)

Shaft (*073)

[email protected] email
For more details please contact
Shaft O-Ring (*109)
Shaft Sleeve (*075)
Expeller Ring Dyna Seal (*029-20)
Dyna Seal (*425)
Expeller Dyna Seal (*028-20)
Impeller O-Ring (*064)
Hex Head Bolt Clamp Washer (P*011)
Curve Catalogue

Volute Frame Seal (*125P) Salvic Joint

FULL FLOW Clamp Ring (*134P)
Volute (*131P)
STUFFING BOX
Impeller - 5 VCG (*147)
Page 14 of 14

Cover Plate (*013P)

Bearing Assembly (*005)
Gland Assembly (*044)
Clamp Bolt (*012) Gland Bolt (*045)

Graham Barratt
Clamp Washer (*011) Shaft O-Ring (*109)
Shaft Sleeve (*075)
Packing (*111)
Lantern Restrictor (*118)

+27 11 617 0721 fax

Shaft Spacer (*117)

+27 11 617 0724 direct

Maintenance Manuals

Impeller O-Ring (*064)

Frame Plate (*032P)

Stud
Stuffing Box (*078)

[email protected] email
Stuffing Box Seal (*122)
Backliner (*041P)
Drawing Information

Adjusting Screw (*001) Base (*003) Stud

WARMAN MP Pump
(100E-MP shown)

Figure 5: Exploded view of new Type MP Pump